MIG/MAG - Vítejte > Air Liquide Welding Czech
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1. CEMONT MIG MAG welding Introduction WELDING POWER SOURCES Transformer technology power sources E EASYMIG 131 151 170 DUAL MAXISTAR 180 M 200 M 250 T 280 T BLUMIG 241 C 281 C 243 C 253 C 283 C 353 C E BLUMIG 303 S 353 S 403 S 503 S E TE 300 400 400 H wire feeders for BLUMIG S Inverter technology power sources PRECISA 201 SG PRECISA 420 PH Thyristor technology power source E MT 603 S H Options and accessories A pages 3 2 amp 3 3 page 3 6 page 3 7 page 3 8 page 3 9 page 3 10 page 3 11 pages 3 12 amp 3 13 pages 3 14 amp 3 15 Rollers for wire feeders pressure regulators flowmeters etc page 3 16 TORCHES E MIG MAG torches E Wear parts for MIG MAG torches For all accessories and protection products consult our WELDLINE catalogue and visit TAA our website 4o www weldline alw com page 3 17 page 3 18 AIR LIQUIDE Ae 3 1 MIG MAG LLI 2 O LLI g Z m _ LLI CEMONT MIG MAG Welding Process A TYPICAL MANUAL MIG MAG WELDING INSTALLATION pressure regulator flowmeter protective clothin IEN fume extraction WN J work piece earth clamp 4 power source CEMONT with wire feeder aT cvo BLU MIG 243C torch harness earth cable MIG MAG Welding Process The MIG MAG welding processes use an arc under gaseous protection METAL TRANSFER MODE Torch The ele2. user manual W 000 263 736 AIR LIQUIDE 3 14 WELDING Separate wire feeder installation for MIG MAG welding Thyristor technology CEMONT o Thy s lt p Three phase input voltage MT 603 SH Additional units OLE W 000 302 009 e For torches see page 3 18 19 LITER ji Liquide for cooling unit FREEZCOOL 10L W 000 010 167 DV44i air DV44iw water The DV44i w wire feeders are compatible with the MT 603 S W power source They are delivered as standard with sheathed cables different lengths trolley and spool cover EN 60974 5 Wire feeder for intensive use Features and product advantages Sealed structure protection of the wire feeding system Easy to use synergic and manual adjustment of welding parameters Comfortable due to its pivoting wire feed unit support option changing the orientation of the feeder making welding easier a Efficient wire feeding 4 roller plate a Safety no access to moving parts and protection enclosure IP 23 a Simple feeder with handle for ease of movement Robust sheathed cables and torch support _ Versatile for all kinds of solid and flux cored wires up to 2 4 mm 2001 375 reese W 000 268 844 ee Wo00268845 W 000 268 84 DV 44i D37 air 2 W 000 268 846 eS W 000 268 847 eet W000 268848 W 2 4 DV 44iW D37 water SO PAS W 000 268 849 Torch WMT 36 A 3 m air W 000 010 605 Torch WMT 500 W 3 m water W 000 010
3. CO2 or argon CO mixture MIG pulse The current varies during welding the power supplies a very precise shape wave Pulse is primarily used for stainless steel and light alloys Synergic MIG The welding parameters are programmed in the power source set for a common evolution according to a predefined law One single setting is needed which facilitates the use of those machines and improves the welding quality 2 Times mode Welding starts by pulling the torch s trigger It stops by releasing the trigger Spot mode The power source starts to weld when the trigger is pulled but welding stops automatically after a pre set delay Intermittent mode This is a point mode which is repeatable If the pressure on the trigger is maintained welding will be re started after another delay which is also regulated AIR LIQUIDE a WELDING MIG MAG LLI 2 O LLI g m LLI g re 105A 115A 140A 170A 220 A 240 A 280 A MIG MAG three phase range 220A 260 A 280 A 330 A 400A 500 A 520 A AIR LIQUIDE WELDING CEMONT PRECISA 420 PH THE CLASS LEADER MIG MAG WELDING EQUIPMENT S PrI f AIR LIQUIDE MIG MAG WELDING EQUIPMENT Compact equipment for MIG MAG welding Transformer technology CENMIONT Single phase input voltage MIG MAG EASYMIG 131 151 170 DUAL The EASYMIG range is used
4. 1 EN 60974 10 Features and product advantages a Input voltage 220 230 240 380 400 415 440 V three phase Mode 2T 4T welding cycle Wire feeder 4 roller plate a Perfect starting possibility to adjust the starting speed Arc extinction device stick out adjustable with knob a Simple easy adjustment of the welding parameters with the OPT system function which is a synergic mode with access to pre recorded parameters which optimise welding performance a Flexibility possibility to modify the welding parameters also in welding from the wire feeder or from the remote control when available a Digital display precise pre setting of welding thickness or wire speed and optimal reading of welding parameters A V a Versatile for all solid or flux cored wire welding Powerful power transformer choke and rectifier air cooled a Safety protection class IP 23 a Ergonomic due to its pivoting wire feed unit support option Wire feeder range DV44i DV44iw MT 603S H nse Be Crater filler cycle the display 5 Gas selection E Material selection Solid or cored E Wire diameter wire selection selection Welding current 40 520 A Display for current ON and warning 0 8 1 6 mm 2 4 mm FCW thickness and lamps Duty cycle at40 C at 60 520 A wire speed ON OFF switch at 100 370A Protection index IP 23 Protection index Delivered equin eT earth cable 5 m with clamp gas hose 2 m
5. 608 Remote control W 000 305 112 Pivot support W 000 305 010 Slinging ring W 000 305 061 AIR LIQUIDE a WELDING MIG MAG WELDING EQUIPMENT S MIG MAG WELDING EQUIPMENT Options and accessories CENMIONT i for MIG MAG power sources EASYMIG MAXISTAR ranges BLUMIG range 08mm woooosooas 10 42mm wooo2s2 112 08mm wovoosooa7 wooooso10 1 2mm Wo 050009 W000 080102 W 000264 870 1 07 1 2 mm i omm wooo218767 W000 265 883 1 4 1 6 mm Intermediate wire guide W 000 252 183 Exit wire W 000 269 661 PRECISA 201 SG range 1 0 1 2mm W 000 352 036 W 000 270 323 W 000 227 891 MT 603 S H range EEA W 000 267 598 W 000 271 819 Loo won 260185 O wo 255 6A toe ms O vanae owo aa EASYMIG MAXISTAR ranges Replacement torch W 000 264 746 W 000 228 236 W 000 228 238 MAXISTAR BLUMIG PRECISA ranges CO2 180 A 230 A 360 A 500 A at 100 Duty cycle at 60 Ar CO2 150 A 200 A 330 A 450 A at 100 W000010600 W000010602 W000010605 W 000 010 608 Length W000010601 W000010603 W000010606 W 000 010 609 WO000010604 W000010607 W000 010610 Spool Gun SG 150 Aria 150 A 100 6 m W 000 228 491 Spool Gun SG 300 Aria 300 A 100 6 m W 000 228 490 AIR LIQUIDE g n Houme WELDING WMT MIG MAG torches A complete range of torches for MIG MAG welding designed to meet all requirements when se
6. for smaller jobs requiring light weight and compact equipment which is easy to use Available for use with or without gas the EASYMIG units are equipped with the essential accessories needed for immediate use Standards EN 60974 1 EN 60974 10 Features and product advantages a Input voltage 230 V single phase J a Wire feeder device 2 rollers a Simple adjustment of the current with a switch and of the wire feed speed with a single knot control EAYN 121 a a Versatile EASYMIG DUAL for welding with steel stainless steel and aluminium solid wires as well l DS red wires p 7 as gasless cored wires e m p Complete delivered with torch and all accessories 2006 435 for immediate use a Portable equipped with handle and wheels for easier movement Handle for transport On off switch Power switch EASYMIG 154 Duai Wire feed setting Primary cable J Earth cable Built in torch 2006 438 a 433 2006 TECHNICAL CHARACTERISTICS AS YMIG 191 DUAL EASYMIG 151 DUAL EASYMIG 170 DUAL e Wear parts for torches see page 3 19 e Wire feeder roller see page 3 16 Adjustment postions A e Delivered equipped with and built in torch handle and wheels wheels on 151 amp 170 a 2 roller plate TO ORDER a Safety instructions AIR LIQUIDE l 3 6 WELDING Compact equipment for MIG MAG welding Transformer technology CEMONT A Si
7. nw Cable length 5 m W 000 263 745 W 000 263 747 W 000 263 749 Cable length 10 m W 000 263 746 W 000 263 781 W 000 263 750 Cable length 20 m W000263748 W 000 263 751 AIR LIQUIDE g n Houme 2006 896 WELDING Multi process MIG MAG welding power source Portable with inverter technology CENMONT Iy Single phase input voltage PRECISA 201 SG The MX 201 SG PRECISA 201 SG is a multi process inverter technology power source Its weight power and primary single phase input voltage make the PRECISA 201 the specialist for rapid maintenance operations j radue achat a EN 60974 1 eatures and product advantages 7 2 EN 60974 10 a Input voltage 230 V single phase a Display digital A V Multi process MIG MMA TIG DC a Wire feeder 2 roller Professional robust construction with handle Programmable 9 programs available 11 program memory Polarity inversion for welding applications with gasless flux cored wire Wire spool D 200 D 300 optimal MIG torch connections with European connectors or Spool Gun MIG MAG WELDING EQUIPMENT MIG MAG WELDING EQUIPMENT Digital display Program mode buttons Potentiometer MIG MMA TIG DC selection Selection 2T 4T point European connector for torch Spool Gun connection control E Welding current adjustment E Wire speed regulation 2007 630 BoORom smo oe 2007 629 cami PRECISA 2
8. 01 5G Sii 16A i e Torches see pages 3 17 18 Duty cycle a4om ma o at 40 C at 60 140A 155 A 155 A at 100 115A 125A 125A T Delivered Sa Wire diameter electric primary cable earth cable W 000 263 772 a rollers for wires 0 8 1 0 mm opts a O vena saro M user manual 15 kg spool support AIR LIQUIDE A an 3 11 WELDING MIG MAG welding power source Inverter pulsed technology CEMONT we Three phase input voltage PRECISA 420 PH The PRECISA 420 PH is the ideal partner when it comes to the flexibility required for welding on all materials steel light alloys or applications such as agricultural machines metallic furniture etc Designed for both conventional and advanced MIG MAG amp processes for thin plate MIG brazing etc and also for MMA i EN 60974 1 applications This machine is optimized due to the facilities EOC for adjustment and the wide range of synergic programs for all materials and gas combinations This installation is the best solution for an efficient machine which is easy to adjust and easy to use Features and product advantages Numerical control of parameters giving exceptional arc stability and welding quality Water cooled Easy selection of parameters easy to read digital displays a 2008 777 Synergic curves available as standard to optimize results with a simple one button selection A wide set of welding p
9. 5 at 100 Duty cycle at 40 C Protection index Dimensions with trolley and feeder Weight IP 23 S 107 kg W 000 273 132 Wire feeder TF 420H W 000 273 133 Workshop trolley for power source W 000 550 046 Pivot stand requires wire feeder trolley W 000 550 048 Workshop trolley for wire feeder W 000 550 050 gt Se we Harnesses W 000 055 092 W 000 055 093 W 000 055 096 W 000 055 094 W 000 055 097 1150 x 750 x 1500 mm RC JOB remote control W 000 273 134 W 000 055 091 W 000 055 095 MIG MAG welding power source Inverter pulsed technology Three phase input voltage 2008 774 2005 691 MIG MAG MIG MAG WELDING EQUIPMENT WELDING EQUIPMENT 44 5 A 60 39 A 100 2005 690 2008 778 Delivered equipped with a electric primary cable safety instructions a earth cable user manual a rollers for wire 0 8 1 0 mm AIR LIQUIDE g n Houme WELDING Separate wire feeder installation for MIG MAG welding Thyristors technology CEMONT Three phase input voltage MT 603 SH The MT 603 S H is a synergic thyristor controlled unit for MIG MAG welding Robust and powerful it has been designed to produce high quality welds for the widest range of industrial applications The separate wire feeders air water cooled are available with different lengths of harness for all your welding needs EN 60974
10. 8 e Rollers Duty cycle at35 250A 30 300 A 350 A 450 A i at 60 170A 230 A 270 A 345 A see page 3 17 at 100 140A 180 A 210 A 270 A Protection index IP 23 500 x 1180 x 950 600 x 1250 x 1050 W 000 263 734 S W 000 263 730 W 000 263 731 W 000 263 732 W 000 263 735 SH arn RT Dovere eoupo wih equipped earth cable user manual For BLUMIG 503 SH only AIR LIQUIDE ee 3 9 WELDING MIG MAG WELDING EQUIPMENT MIG MAG WELDING EQUIPMENT Wire feeder with cables CENMONT for BLUMIG S power sources TF 300 air 400 air 400H water The TF wire feeders are compatible with all the power sources in the BLUMIG S range Delivered as standard with an insulated cable Features and product advantages Sealed structure protection of the wire feeding system Digital display A V included on TF 400 and TF 400H Ergonomic design adjustment on the front panel and pivoting wire feed unit support for easier storage and orientation of the wire feeders a Efficient wire feeding 4 roller plate Safety secure locking of the wire feeding compartment Digital display A V Wire speed Mode 2T 4T tack welding Tack welding adjustment Starting speed 4 Stick out adjustment Rollers see page 3 17 Test Purge gas Wire advance E Torch connection E Water inlet outlet on TF 400H type 2007 032 Dolado AY ww Wels ww Eauipped for water coeden
11. MIG range of MIG MAG welding equipment is robust and powerful providing the best performance on the market and will meet all your needs Features and product advantages a Input voltage 230 V single phase a Digital display included and 230 400 V three phase on the BLUMIG 353 and a Mode 2 T 4T tack welding an option for other models a Wire feeder 4 roller plate a Versatile range of gases Simple adjustment of the current Reliable air cooled with a switch and of the wire feed transformer speed with a single knob control e Torches see pages 3 17 18 e Rollers see page 3 17 6 Selection 2T 4T tack welding h P t 9 Tack welding adjustment A fats ay b ra Displays con BLUMIG 283C Stick out adjustment Power switch Wire speed E Switch on off 2007 153 Starting speed adjustment EJ European connection for torch Compact equipment for MIG MAG welding Transformer technology CEMONT Single phase or three phase input voltage EN 60974 1 EN 60974 10 2007 154 Delivered equipped with electric primary cable equipped earth cable rollers 0 8 1 0 mm safety instructions user manual Adwstmentpostions 1048 06 1 0mm 06 10mm 06 1 0mm 0g 12mm 06 10mm Wire diameter 06 10mm at 30 at 60 W 000 261 955 W 000 261 962 W 000 263 728 W 000 262 179 W 000 263 729 W 000 264 208 Reverse polarity kit W 000 257 998 Digit
12. al display W 000 352 093 AIR LIQUIDE Pann HoUne WELDING 2007 156 BLUMIG 303 353 S BLUMIG 403 503 SH The BLUMIG range of MIG MAG welding equipment is robust and powerful providing the best performance EN 60974 1 on the market and will meet all your needs EN 60974 10 Features and product advantages a Input voltage 230 V 400 V a Stick out adjustable with a potentiometer three phase a Simple adjustment of the current Mode 2 T 4T tack welding with a switch and of the wire feed Wire feeder 4 roller plate speed with a single knot control Equipment with separate wire feeders for MIG MAG welding Transformer technology CEMONT Three phase input voltage a Digital display precise adjustment and optimal reading standard with 353 403 a Versatile for all solid or flux cored wires Powerful air cooled transformer Safety protection class IP 23 Ergonomic design due to its pivoting wire feed unit support Perfect starting possibility to adjust the starting speed 2007 157 Selection 2T 4T tack welding Tack welding adjustment Wire speed Stick out adjustment European connection for torch Starting speed regulation EJ Power and on off switch J Digital displays EJ Power switch precise adjustment Advsmentposions 10m e Wire feeder see page 3 11 e Torches Welding current 35 280A 40 330A 35 400A 50 500A see pages 3 17 1
13. arts for WMT MIG MAG torches 1 Nozzle 2 Contact tip 3 Clamp 4 Diffuser M6 x 28 steel CONTACT 1 2 Al W000 010 851 TIP 0 8 AC W 000 010 834 aa 7 a 3 woooo1oss4 waana LEDS a 12AC wooo 010836 1 6AC woo0010837 10AI w000010853 MBx30alu 1 2Al Wo00010854 ae _ a a 1 6 Al W 000 010 855 M6 x 35 a W 000 010 720 CLAMP M6 x 28 aaa W 000 010 722 M8 x 25 aa W 000 010 724 high temp W 000 010 781 W 000 010 782 ee ee eee woos OO 7 igh temp woomora O 0 v ramios woos O O v 125mm wowor YS toomm wooo ov SO O 140mm wooo7 O v ooo So somm wowor vooo smm wooo gt v 45mm wom gt ovv 160mm woooio7ss v O OOO O W 000 010 796 W 000 010 799 aa 20 0 mm R a a W 000 010 730 steel length 4m 1 0 1 2 W 000 010 731 SHEATH 10 12 Alu length 3 m 0 6 0 8 W 000 010 733 1 0 1 2 alu length 3 m AIR LIQUIDE WELDING 2007 138
14. ctrode is a metallic wire The electrode the metal transferred in the arc and the weld bead are protected from the atmosphere by an inert gas for MIG welding Nozzle Contact tip Gaseous protection Arrr rrr and an active gas for MAG welding The definition explains the names MIG Metal Inert Gas and MAG Metal Active Gas In manual welding this process is called semi automatic because the wire is fed automatically as soon as the arc starts Molten weld pool AIR LIQUIDE 3 2 C WEG CEMONT Gas selection AIR LIQUIDE MIG MAG process semi auto Gas recommendation ARCAL 21 ARCAL 14 ATAL 5 ARCAL 12 ARCAL 121 NOXALIC 12 ARCAL 1 ARCAL 31 mild steel stainless steel aluminium and copper alloys ARCAL 32 or 37 SELF positions SELF role used in short circuit mode limits the short circuit current the higher the SELF the colder the weld bead O Small SELF Used for thinner sections OQ Big SELF Used for thinner sections e ARC is very smooth e Lower welding speed QQ Total SELF Used for thinner sections e ARC is rigid e Higher welding speed LEXICON SEMI AUTOMATIC WELDING MIG Metal Inert Gas Arc welding process with a consumable wire This wire is transferred in the arc and the molten metal is deposited in the molten pool protected by an inert gas MAG Metal Active Gas Same description as MIG but the gas protection is active
15. mi automatic welding SS k i EN 60974 1 AR EN 60974 7 CEMONT MIG MAG torches y e WMT 15 A for car bodies due to its compactness e WMT 25 A for metal construction and maintenance jobs e WMT 36 A for boiler making and metal frame manufacturing MIG MAG WELDING EQUIPMENT e WMT 500 W for heavy duty work needing a water cooled torch Features and product advantages a Well balanced a Ergonomic handle for a perfect grip a Flexibility due to the back knee joint a Wear parts according to European standard a European connector a Rest hook a aa Tae ___TECHNICAL CHARACTERISTICS TOE e e WEAR PARTS FOR MIG MAG TORCHES 2007 140 Coorg ahah ater Duty cycle at60 CO 180A 230 A 360 A 500 A Ar CO 150 A 200 A 330 A 450 A Voltage class L113 1 Steel 0 6 to 1 0mm Steel 0 8 to 1 2 mm Steel 0 8 to 1 6 mm Steel 0 8 to 2 4 mm Suitable wires Alum 1 0 to 1 2 mm Alum 1 0 to 1 6 mm Alum 1 0 to 2 4 mm 10 to 18 l min 10 to 18 l min 10 to 18 l min 10 to 25 l min Contact ap Steel 0 8 mm Steel 1 0 1 0 mm Steel 1 2 mm Steel 1 2 mm Sheath For steel wire For steel wire For steel wire For steel wire 0 6 0 8 mm 1 0 1 2 mm 1 0 1 2 mm 1 0 1 2 mm ipa es W 000 010 600 W 000 010 602 W 000 010 605 W 000 010 608 4am W 000 010 601 W 000 010 603 W 000 010 606 W 000 010 609 AIR LIQUIDE a WELDING 3 1 7 3 18 ___CEMONT Wear p
16. ngle phase M or three phase T input voltage MAXISTAR 180 MEC 200 M MAXISTAR 250 T 280 T MAXISTAR is a range of semi automatic MIG MAG welding equipment Used for welding applications in workshops or for outdoor work EN 60974 1 EN 60974 10 Features and product advantages a Input voltage 230 V single phase or 400 V three phase a Mode continuous or tack welding Wire feeder 2 roller plate Simple adjustment of the current with a switch and of the wire feed speed with a single knob control a Versatile for welding with steel stainless steel and aluminium wires MIG MAG WELDING EQUIPMENT MIG MAG WELDING EQUIPMENT Reliable air cooled transformer tl MAXISTAR 200M 2007 228 Thermal safety indicator Switch on off Power switch Tack welding adjustment Stick out adjustment Starting speed regulation Wire feed speed European connection for torch MAXISTAR 200M ONE TESNE 2007 227 e Torches see pages 3 17 18 e Rollers see page 3 17 Adustment positions 6 B Wire diameter 06 08mm 06 08mm 06 1 0mm 06 1 0mm 38 5 kg 43 kg 54 kg Delivered equipped with electric primary cable equipped earth cable 0 6 0 8 mm 1 0 1 2 mm W 000 263 724 W 000 263 725 W 000 263 726 W 000 263 727 tere PARE T p safety instructions a user manual AIR LIQUIDE a 3 7 WELDING 3 8 The BLU
17. rocesses available for optimum welding in all situations Speed Short Arc high welding speed low deformation on thin plates Pulsed for optimum aluminium and stainless steel welding Cold Double Pulse for the highest quality on thin plates especially stainless and aluminium weld bead with TIG aspect MIG Brazing for thin coated plates e g car body repair with low deformation and good mechanical characteristics Welding voltage and set up parameter display Welding current or wire speed or thickness display Mode and welding cycle selection LEDs Process choice selector Gas selector J Wire grade selector e Torches see pages 3 17 18 Wire diameter selector e Rollers see page 3 17 F Scrolling of set up parameters E Parameter setting Selector for wire speed or thickness display 2008 775 AIR LIQUIDE 3 12 _Saldeets WELDING CEMONT PRECISA 420 PH Basic functions a Wire speed setting empty a Wire speed setting welding a Arc length setting empty a Arc length setting welding a End setting empty End setting welding a Spot 2T 4T cycle a Hot start a Fading Spray end a Synergic mode Semi synergic mode a Parameter saving a Display calibration Assisted calibration a Software update a Error messages a Language choice Three phase input voltage 400 V 50 60 Hz Primary consumption Open circuit voltage Welding current range at 4
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