User`s Manual Template
Contents
1. Jumper position changed INPUT 24V PUT TERMINAL PORT 1 00 0 06 06 Pii 6 2 4 7 CES Jumper position changed 4 5 Select JUMPER COM for the inputs of port 1 and port 2 Set the Jumper tp COM 5VDC GND or 24VDC to determine the common for the input signals to be used User s Manual Page 5 PORT_2 5V Jumper position changed User s Manual Page 6 24V 4 6 Controller selection jumpers IEEE1284 SS Some motion controllers are not IEEE1284 compatible set the jumper select the compatibility Set it Non Compatible if pull up resistors in the motion controllers activate outputs when not supposed to Compatible IEEE 1284 Not Compatible IEEE1284 a Aem y puna Eleta 4 7 TTL or open collector outputs can be used for driver connection Use TTL if driver takes 5vdc or open collector if driver takes 12vdc or 24vdc signals peme eee ST os COMMIT User s Manual Page 7 Open Collector conch2. Note When the Safety Charge Pump function is activated 5V are present in the E Stop terminal and a valid SCHP signal is present Port 2 Pin 17 will go high This high signal can be used to enable other external devices such as enabling other Breakout Boards User s Manual Page 11 relays that would enable servos VFDs contactors etc Variable Speed Control pin 14 Port 1 and VFD connection For Configuring the Charge Pump in Mach X Use the dialog Config Ports and pins Output Signals Enable the Charge Pump output and configure it as is shown to Next press the apply button Engine Configuration Ports amp Pins Es Port Setup and Ais Selection Motor Outputs Input Output Signals 3 Spindle Setup Tum Options 2 9 1 14 16 and 17 ere output pins No other pin numbers should be used cmm 8 3 Position 3 and 4 Select the driver you will use according to the table below OPERATION COMPATIBLE MODE DRIVER DIP 3 DIP 4 Mode 1 G320 DG4S o Jo Mode 1 10 Mode 3 G210 201 Keling 0 1 Mode 4 Viper 1 1 This board includes a Microcontroller based driver monitoring system It performs enabling and monitoring functions for servo Drivers and only enabling function for stepper drivers It is required connect the driver ERR RES servo drivers or EN stepper d
3. Under Pulley Ratios set the pulley ratios of the machine Se en Current Pulley Min Speed Max Speed Ratio Pulley Number 1 2200 1 Reversed Spindle Setup screenshot Go to Config Motor Tuning Spindle Set the velocity and acceleration to the max Motor Tuning and Set xia SPINDLE MOTOR MOVEMENT PROFILE s pe 2 E 8 0 o 01 oz os 035 04 oss 05 Velocity inches per Minute Time in Seconds Acceleration Step Pulse Dir Pulse SME ATE SETTINGS o frame m Cane Motor Tuning and Setup screenshot After configuring the Mach these steps should be followed Connect a multimeter to the analog output terminals to fine tune the analog output Comment the spindle to go at max speed and make sure you get 10vdc To adjust it you can play with the potentiometer or the max speed you have set under motor tuning Pot for fine tuning the analog 0 10vdc output User s Manual Page 19 Replacing Potentiometer This circuit can be used to replace a potentiometer of a DC motor speed control circuits This speed controller circuits are very commonly used by SIEG KB Electronics and many other Asian machines Before explaining how to do it please first keep in mind that it can be done if the voltage that goes though the pot i
4. CNC rc uses Integration Solutions for CNC Projects MANUAL C62 DUAL PORT MULTIFUNCTION CNC BOARD Rev 3 1 DECEMBER 2014 User s Manual Page i USER S MANUAL TABLE CONTENTS Page Contents 1 0 2 0 3 0 4 0 42 43 44 4 5 46 47 48 49 5 0 6 0 7 0 8 0 8 1 8 2 8 3 9 0 10 0 11 0 12 0 12 1 122 12 3 12 4 13 0 FEATURES SPECIFICATIONS BOARD DESCRIPTION POWER TERMINALS AND CONFIGURATION JUMPERS Power terminal Output 5V External Output 24V External Input terminals for port 1 and port 2 is Select JUMPER for the inputs of port_1 and 2 Controller selection jumpers IEEE1284 SS TTL or open collector outputs can be used for driver connection Output terminal for general purpose Select Jumper for OUTPUT port_2 Driver Disconnection Jumpers TERMINAL E STOP TYPICAL CONNECTIONS DIPSWITCH CONFIGURATION Position 1 Position 2 Position 3 and 4 LED INDICATOR VARIABLE SPEED CONTROL PINOUT WIRING DIAGRAMG Wiring diagram to connect NPN open collector pro Wiring diagram to connect NPN proximity sensors Wiring diagram to connect PNP open collector proximity sensors Wiring diagram to connect PNP proximity sensors DIMENSIONS User s Manual Page ii 1 0 FEATURES Conne
5. ESTOP TERMINAL 10 0 VARIABLE SPEED CONTROL Variable Speed Control allows controlling the spindle with PWM and direction signals as if it was an axis motor It converts the PWM signal into an analog 0 10VDC signal A Variable Frequency Drive or Inverter works by modifying the frequency for AC motors You can control most of these devices with an external analog signal 0 10VDC That is if there is 5VDC control signal the motor will run at 50 of full speed if there is 10VDC the motor will run at 100 of full speed If there is no voltage then the motor will stop This function can also be used on many DC motor controllers by replacing the potentiometer that controls the speed You will require voltmeter to fine tune your system Before connecting anything please be sure to read your VFD s manual and make sure you understand all the safety issues Operation Mode Selection Jumper This jumper allows selecting the way how the relays are activated when a PWM signal and REV signal are present in the pins 1_14 and 1_16 User s Manual Page 14 US mode one relay is used to start CW and the other one to start on CCW In international mode one relay is used for on off and the other one to indicate the CW or CCW rotation of the spindle motor This board uses the step and direction setting for the spindle motor under motor output in Mach3 to generate the required action on the relays For both c
6. Software For configuring Mach X follow these steps Go to Config Ports amp Pins Motor Outputs pins you wired for step and direction Setup and Acs Selecion Motor Outputs rout Output Sends Excode MPG s Sarde Setup Mi Options Sat septo nsn oven a 1 1 YY Axis 4 5 Y 1 1 6 7 x x 1 1 Ais x 8 9 x 1 1 1 17 1 1 Spindle lt u hs x 1 1 ce Ports amp Pins configuration screenshot Enable the spindle and select the port and Go to Config Ports amp Pins Spindle Setup In the motor control box check Use Spindle Motor Output and PWM Control with a frequency of 300Hz If using an external motion controller like the Smooth Stepper this needs to be configured in the plugin too Feed rere Me fo General Parameters ose 7 Outpt Serai 7e 15 Erm ane Sonde Use Step Dr aswel CW Dely Sand DOWN fr Rog 64 64 127 CCW Dey Son DOWN fT of before delay Mar AOC Court F Use Spindle Fecbockin Sine Moder Closed Loap Spinde Conr Sende Speed Specel Ogre Us OF Hester Jog T Lase Moce feal Sem memora Seconda Toronto or second Seconds Emm User s Manual Page 18
7. FD Operation mode jumper Analog output 2 10 FOFFOEUY BON SCHP ONDELAY OFF SHP LON DRIVER OFF DRIVER EON DRIVER OFF DRIVER DRIVER FAUL JUMPERS Allow to configure the driver cable disconnection detection function External 12V or 24V Power for VFD common signal See VFD configuration section STEP AND DIR OUTPUT Works Signal rt or Open Connect an E STOP push button to 24V IONS ES Output terminal RJ4S for Drivers connection Ks in User s Manual Page 3 4 0 POWER TERMINALS AND CONFIGURATION JUMPERS 41 Power terminal This input requires an external power 24VDC 700mA if not using the board to supply power to external devices 4 22 Output 5V External 5V 9200mA can be sourced to sensors or other cards requiring it Output 5V External i t 4 3 Output 24V External 24V 300mA can be sourced to sensors or other cards requiring it utput 24V External 4 4 Input terminals for port 1 and port 2 These terminals supports signals 5VDC or 24VDC you can connect sensors NPN PNP switches capacitive sensors etc set jumpers depending on signal voltage 5VDC or 24VDC For see connection diagram go to WIRING DIAGRAMS User s Manual Page 4 PORT 1 INPUT 5V INPUT 24V INPUT TERMINAL PORT
8. Jumper position changed 4 8 Output terminal for general purpose These outputs are open collector In this terminal can be connected relay led or lamps alarm etc LED INDICATOR OUTPUT TERMINAL PORT_2 POWER SUPPLY 5 24VDC User s Manual Page 8 4 9 Select Jumper for OUTPUT port_2 Use TTL if driver takes 5vdc or open collector if driver takes 12vdc or 24vdc signals TTL OPEN COLLECTOR 1 DRIVER DISCONNECTION JUMPER Allow to contigure the cable disconnection detection function Set the jumper to use the driver disconnect detection feature that may be available on the C34 board 6 0 TERMINAL E STOP Connect an e stop push button as is shown in the below images dois POWER SUPPLY 24V User s Manual Page 9 7 0 TYPICAL CONNECTIONS Connection with the terminal of output external of 24V SENSORS NPN OR PNP 7 7 74 SE 4 OUTPUT 24V EXTERNAL POWER SUPPLY 24V external power suppl is going io be used for he Fa neut connection disconnect ag the COM JUMPER Emergency 11 SIOP 2 ND ae mz Connection with the terminal of output external of 5V SENSORS NPN OR PN
9. P POWER SUPPLY 24V external power su a Input connection disconnect JUMPE Emergency User s Manual Page 10 8 0 DIPSWITCH CONFIGURATION DIPSWITCH allows activating or deactivating the SCHP detection function and selecting the driver to use and delays an enable signal for external devices 8 1 Position 1 The enable output Pin 17 Port 2 will be activated when the driver enable process starts A delay in the signal activation time could be added by selecting the OFF position in the DIPSWITCH The table below shows the delay time for each supported driver DELAY Q 1 2 4 DRIVER Sec G320 340 5 L G210 201 Keling 2 Viper Servo driver 5 SWITCH 1 OFF Delayed enable output Pin 17 Port 2 SWITCH 1 ON Non Delayed enable output Pin 17 Port 2 8 2 Position 2 Safety Charge Pump SCHP Pin 17 Port 2 This board takes advantage of Mach ability to send a specific frequency through one of the pins of the parallel port when the program is in control of the system Selecting the SCHP operation mode Onboard DIPSWITCH allows activating or deactivating the SCHP detection function SWITCH 2 ON Activate the SCHP detection function SWITCH 2 OFF Deactivate the SCHP detection function
10. al of output 24V of the board common GND Set jumper as shown in Input terminals for port 1 and port 2 User s Manual Page 26 Using the terminal of output 5V of the board common GND Set jumper as shown in Input terminals for port 1 and port 2 124 Wiring diagram to connect PNP proximity sensors Using power supply 24V or 5V common positive Note you can use the terminal output of 5V or 24V external of the board lest use a power supply 5V or 24V User s Manual Page 27 INDUCTOR Using the terminal of output 24V of the board common GND Set jumper as shown in Input terminals for port_1 and port 2 Using the terminal of output 5V of the board common GND Set jumper as shown in Input terminals for port 1 and port 2 User s Manual Page 28 13 0 DIMENSIONS All dimensions are in Millimeters Fixing holes 3 8mm Disclaimer Use caution CNC machines can be dangerous machines Neither DUNCAN USA LLC nor Arturo Duncan are liable for any accidents resulting from the improper use of these devices This product is not a fail safe device and it should not be used in life support systems or in other devices where its failure or possible erratic operation could cause property damage bodily injury or loss of life User s Manual Page 29
11. ases the presence of PWM will indicate spindle start See the tables below US MODE INT PIN RELAYS 16 REL 1 REL 2 OPERATION 114 1 PWM 1 OFF ON Spindle ON CCW PWM 0 ON OFF Spindle ON CW 0 1 OFF Spindle Off 0 0 OFF Spindle Off INTERNATIONAL MODE INT INPUTS RELAYS 1 16 REL 1 REL 2 OPERATION 1 ON ON Spindle ON CCW 0 ON OFF Spindle CW 0 1 OFF orr Off 0 OFF Spindle Relay 1 and 2 Pins 16 Port 1 They can be used to control the VFD The relay specifications are shown in the table below ELECTROMECHANICAL RELAYS SPECIFICATIONS 7A 240VAC Maximum Current _ 10A 125VAC 15A 24VDC Maximum Current DC 10A 28VDC User s Manual Page 15 RJ45 for VFD Connection This RJ45 port let you make an easy connection between this board and the VFD RJ45 for VFD RJ45 PIN Function Analog GND Analog Output VED Alarm REL 1 Normally Open Contact GND REL 2 Normally Open Contact Ext 12VDC or 24VDC o Jo Relay Common An GND Ground of the Analog output signal Analog Output Isolated Analog Output Signal 0 10V VFD Alarm Alarm signal generated by the VFD See VFD ALARM JUMPERS section GND VFD Ground of VFD when it is powered wit
12. cts directly to the motion controller or Parallel Ports IEEE 1284 Standard compatible Built in PWM Based Speed Control Two Built in Electromechanical Relays with NO and NC positions for spindle control RJ45 Connector for Easy VFD Connection Monitors E Stop Safety Charge Pump and fault signal from drivers e Monitors VFD alarm signal Canenable and disable the drives Electromechanical Relay with NO and NC positions for general purpose Port 2 16 or 17 jumper selectable Microcontroller based SCHP RJ45 connectors for the axis e Optoisolated inputs Power terminal 24VDC Outputs be 500mA open collector or at 24mA TTL Status LEDs on all inputs and output connections Works directly with popular CNC hardware and software 18 inputs and 16 outputs on 2 ports User s Manual Page 1 PINS PORTi PORT2 TOTAL INPUT 5 13 18 OUTPUT 12 4 16 TOTAL 17 17 H 2 0 l O SPECIFICATIONS Inputs and Outputs are jumper selected to be TTL or 24 and Open Collector OPTOISOLATED DIGITAL INPUT TTL SPECIFICATIONS Numbers of inputs 18 On state voltage range 2to5V DC Maximum off state voltage 0 8V Typical signal delay 2 8uS DIGITAL OUTPUT TTL SPECIFICATIONS Number of outputs 16 Maximum output voltage power Supply voltage Typical output cur
13. e lo Lyd si HELL JUCTOR be o h 000 sggg 000 LED INDICATOR oon 009 LGAN Using power supply 24V or 5V common positive Using the terminal of output 24V of the board common positive User s Manual Page 22 Using the terminal of output 24V of the board common GND Set jumper as shown in Input terminals for port_1 and port 2 User s Manual Page 23 Using the terminal of output 5V of the board common GND Set jumper as shown in Input terminals for port 1 and port 2 12 2 Wiring diagram to connect NPN proximity sensors Using power supply 24V or 5V common positive Note you can use the terminal output of 5V or 24V external of the board lest use a power supply 5V or 24V User s Manual Page 24 Using the terminal of output 24V of the board common GND Set jumper as shown in Input terminals for port 1 and port 2 INDLCTOR p ri LED INDICATOR Using the terminal of output 5V of the board common GND Set jumper as shown in Input terminals for port 1 and port 2 User s Manual Page 25 12 3 Wiring diagram to connect PNP open collector proximity sensors Using power supply 24V or 5V common positive Note you can use the terminal output of 5V or 24V external of the board lest use a power supply 5V or 24V Using the termin
14. h external source of 24V Ext 12VDC or 24VDC External 12VDC or 24VDC power supply used to enable the VFD Relay Common The signal or voltage wired to this terminal can be connected to the common terminals of the relay 1 and relay 2 Use the on board RELAY COMMON JUMPERS to do this connection Remove the jumper if this connection is not required User s Manual Page 16 VFD Connection and configuration jumpers RJ45 for VFD Connection Relay N O Jumpers Is the terminals ame N O of the Raha tothe pins N O of the RJ45 for VED connection 0 55 FIRELAY COMMON JUMPERS Connect the VFD for the common of RELAY 1 and RELAY 2 See the pinout of the RUA5 for VED Operation Mode VED Alarm jumper External 12V or 24 power for VFD signal VFD Alarm jumpers Pot for fine tuning the Analog Output Voltage 5 o 2 RELAY 1 RELAY 2 Many VFDs have general purpose relay that can be configured to generate an alarm Use its N C contacts This board takes advantage of this feature to monitor the VFD status Set jumper as shown below for VFD 1and 2 pull up 2 and 3 pull down User s Manual Page 17 Configuring the Control
15. hen the system starts the C62 enable pins go to a LOW state OV When SCHP and E Stop function are checked and validated the system send a HIGH 5V to the Drivers EN pin for about 2 Sec enabling the Drivers If an external error occurs the system Stops resets the CNC software and sends a LOW 0V to the drivers EN pin The system will remain that way until the conditions to restart are present again Operation Mode 4 Viper Teco and Delta When the system starts the C62 enable pins go to a low state 0V When SCHP and E Stop function are checked and validated and there is no fault signal coming from any driver the system sends a high 5V to the driver Fault output pin enabling the drivers After that the system monitors the driver s Fault Output pin If an error is generated in any driver OV in driver Fault Output pin or an external error occurs the system stops resets the CNC software and sends a LOW 0V to the drivers to ensure they remain disabled User s Manual Page 13 9 0 LED INDICATOR The standby LED lights indicates that the system is ready but disabled When Status LED Green LED lights it indicates that the system is enabled There are 4 possible error sources a driver fault E STOP error SCHP error or VFD alarm An LED will light close to the source of the fault STATE AND FAULT INDICATORS RU45 for Drivers connection
16. rent 24mA Maximum off state voltage 0 44 V Maximum supported frequency 4M Typical signal delay 10nS Time of transition to high impedance state 120mS User s Manual Page 2 OPTOISOLATED DIGITAL INPUT SPECIFICATIONS Numbers of inputs 18 On state voltage range 5 to 24V DC Typical signal delay Less than 500uS OPEN COLLECTOR OUTPUT SPECIFICATIONS Number of outputs 16 Maximum Supported output voltage 30VDC Typical output current DIR and STEP outputs 30mA Typical output current general purpose pins 500mA Maximum supported frequency 250KHz Typical signal delay Less than 8nS 3 0 BOARD DESCRIPTION aaa Weeder EL e LT Input terminals Outeur Powar Main Power Use a Stepper or the C24 and Input terminals PORT 2 PORTI Extema led 24VDC power supply pum C68 Board 16 17 controlled y terminals JUMPER FOR OUTPUT 2 Works Signals TTL oF Open Collector IEEE 1284 JUMPEI Activetes or Deactivates the IEEE 1284 standard compativility ax Relays contact for spindle i them Analog Output for Spindle eed control_ SIGNAL VOLTAGE JUMPER Change the positon Tor under ss the voltage is applied to the inputs 5 1 EHE CONFIGURATION DIF OFF V
17. river terminal to the pin 5 of each RJ45 driver connector Here is a brief description of how these functions are performed for each operation mode Operation Mode 1 G320 DG4S When the system starts the C62 error reset pins go to a low state 0 making sure the driver remains disabled When SCHP and E Stop function are checked and validated and there is no fault signal coming from any driver the system sends a high 5V to the driver s error reset pins for about 5 seconds to enable the drivers After that the system User s Manual Page 12 monitors the driver s err res pins If a fault occurs on any driver OV driver ERR RES pin or an external fault occurs E Stop or SCHP fault the system stops and sends an e stop signal Active low to the controller All outputs on the board are disabled and the drivers will be disabled by sending a LOW OV to the drivers ERR RES pin The system will remain that way until the conditions to restart are present again Operation Mode 2 G203 When the system starts the C62 enable pins go to a HIGH state 5V When SCHP and E Stop function are checked and validated the system send a LOW OV to the driver s EN pin for about 2 Sec enabling the drivers If an external error occurs the system stops resets the CNC software and sends a HIGH 5V to the drivers EN pin The system will remain that way until the conditions to restart are present again Operation Mode 3 G210 201 W
18. s S Errfresz S S 5 s eres 6 1500 1 6 17 Dir 2 6 19 6 5 116 Dir 6 7 nc 7 nc 7 Nc 7 7 wc 7 Nc 8 8 sv v a jv Vv 8 pv Supported connection Supported connection Supported connection supported connection Supported connection supported connection 6320 6340 6320 6340 6320 6340 9320 6340 6320 6340 6320 6340 6203 6203 6203 8203 6203 6203 6210 6201 6210 6201 6210 6201 6210 6201 9210 5201 6210 6201 Viper Servomotor Viper Servomotor Viper Servomotor Viper Servomotor Viper Servomotor Viper Servomotor Servo or Stepper Driver Servo Stepper Driver Servo or Stepper Driver Servo or Stepper Driver Servo or Stepper Driver Servo or Stepper Driver P Parallel port or Smooth Stepper pin where the first P is the port number and the second P is the pin number 12 0 WIRING DIAGRAMS Different kind of sensors and switches using different voltages can be connected using the diagrams that follow Note The below wiring diagrams are an example any input can be used for the connections R1 use a resistor of 100 to 200 Ohms User s Manual Page 21 12 1 Wiring diagram to connect NPN open collector proximity sensors Power pg ELI mu 1 i i i o u
19. s 12vdc or less This circuit cannot be used for AC currents In most cases the terminals that go to the potentiometer will carry these signals P1 GND P2 WIPER P3 REFERENCE VOLTAGE These are the steps for replacing a potentiometer Measure the voltage difference between P1 and P3 Make sure it measures under 12vdc Fine tune the analog output to the output voltage you got from step 1 Connect the ground from the analog output to the ground of the potentiometer P1 uie WNW ts Mm TT GND REF VOLT WIPER P1 P2 P3 Connect the analog output to the wiper connection of the potentiometer P2 User s Manual Page 20 11 0 wuw 494 008 000000 too 900000 A od o 0000 0000 0000 0000 e000 oooo 9999 RJ45_1 RJ45_2 RJ45_3 RJ45 4 RJ45 5 RJ45 6 RJ45 Distribution RIS 1 85 2 8145 RIS 4 8145 5 RIS 6 Raspen eee 8345 P P PIN Rasp P P PIN P P PIN RIGS PIN P P PIN masse PIN 1 jnc i ne 1 1 NC 1 1 jnc 2 1 2 Step X 2 1_4 Step 2 1 6 Step Z 2 18 2 11 Step 5 2 1_14 Step 6 3 vc 3 we 3 vc 3 wc 3 3 vc 4 4 a ew 4 eno 4 GND 4 s 5 Err re
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