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Instruction Manual Protos® 3400(X)

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1. Menu Structure of Basic Unit Configuring the System Control Contents SmartMedia Card Features Intended Use The Protos 3400 X modular process analysis system is preferably used to measure and process electrochemical quantities in liquids It has a modular design and consists of the BASE power supply unit the FRONT door and different measuring and communication modules Protos 3400X is intended for operation in locations subject to explosion haz ards which require equipment of Group Il device category 2 1 gas dust Protos 3400 X is a flexible measuring system for continuous measurements in the field of liquid analysis Thanks to its modular design it can be easily adapted to your measuring task Flexible use of plug in modules allows com bined measurements as well as later expansions or modifications The mea sured variables depend on the measuring modules installed Communication modules are available for further processing of the output signals The sturdy enclosure IP 65 can be wall or pipe mounted or fixed into a control panel The version with hygienic polished stainless steel enclosure allows applica tion in the field of biotechnology food processing and in the pharmaceutical industry The Protos version with coated steel enclosure extremely corrosion resistant has been developed for application in the chemical industry envi ronmental engineering water and waste water treatmen
2. 7 00 pH D ec Module FRONT Administrator Languages e English imMeasurement display D Measurement recorder KOLD 2nd primary value Viewing angle 7 00 pH D 256 C Measurement display Administrator Main display 1st ms value Viewing angle Parameter setting Select Module FRONT Front module Select Measurement display Measurement display Set the number of primary values large display to be displayed Select process variable s to be dis played and confirm with enter Pressing the meas key returns to measurement Softkey Function Function Control FRONT Module Select menu Parameter setting System control Function control matrix In measuring mode you can use the softkeys 1 to control functions Knick The functions are assigned in the function control matrix Fig Parameter setting System contol Softkeys which have not been assigned to a certain function are automatically used for selecting the secondary displays Secondary Display 2 Here additional values are displayed in the measuring mode They are selected by pressing the respective softkey Always active You can choose one of the process variables supplied by the modules and SC Calculation Blocks or the date or time A H 256 C Function control matrix Administrator ParSet Klrec Fav Unical S Input OK2 e E Favorites Menu oo Selected Diagnosti
3. 1 No sensor F081 ComFu E Channel 1 2 No sensor F082 ComFu E Channel 1 1 Communication interrupted F083 ComFu E Channel 1 2 Communication interrupted F084 ComFu E Channel 1 1 Sensor connection F085 ComFu E Channel 1 2 Sensor connection F086 ComFu E Channel 1 1 Battery empty F087 ComFu E Channel 1 2 Battery empty FO90 ComFu E Channel 2 2 No sensor F091 ComFu E Channel 2 3 No sensor F092 ComFu E Channel 2 2 Communication interrupted F093 ComFu E Channel 2 3 Communication interrupted F094 ComFu E Channel 2 2 Sensor connection FO95 ComFu E Channel 2 3 Sensor connection F096 ComFu E Channel 2 2 Battery empty F097 ComFu E Channel 2 3 Battery empty F200 CRC error PAR FAIL F201 Communications error system bus FAIL F202 System failure FAIL F210 Device diagnostics Self test signals error WARN F211 Card error SmartMedia WARN F212 Time date WARN F213 Module temperature range exceeded WARN F215 Memory card full WARN 94 Messages No FRONT message Message type F216 AuditTrail card FAIL F220 Calibration active Text F221 Maintenance active Text F222 Parameter setting active Text F223 Diagnostics active Text F225 Measurement active Text F226 Power supply OFF Text F227 Power supply ON Text F228 Software update Text F229 Wrong passcode Text F230 Factory setti
4. Parameter sets Administrator SmartMedia card A E e Call up parameter setting Settings in the menu Softkeyusage A B internal e System control 2 d e EE e Call up Parameter sets Fig D Save parameter set A 1 2 3 4 card D Load parameter set A 1 2 3 4 5 card The analyzer provides 2 complete A parameter sets A B Parameter sets Administrator _ Up to 5 parameter sets can be load 8 Switchover via softkey ed to the SmartMedia card To do Settings in the menu Softkey usage so a parameter set 1 2 3 4 or 5 Parameter sets UE of the SmartMedia card is overwrit Bue parameter set A TH Load parameter set A ten by the device internal parameter set A E e Selecting the parameter set on the e Be SmartMedia card Save parameter set A Administrator NOTE Old parameter set will be overwritten B internal Set B internal mE ad only 3 card 4 card SmartMedia card 5 card Parameter set as file on a memory card Stored in PARASET folder typical file name 1 SET 80 SW 3400 102 Loadable Parameter Sets Parameter setting System control Parameter sets Load parameter set from MenuwiDispiay SmartMedia card Loading a parameter set from SmartMedia card fi Saiten e Call up parameter setting Settings in menu Softkey usage A B internal e System control 1 2 card l Save parametersera_ eag Lal up Parameter
5. T Clock Power reserve T Real time clock with date Approx 1 year lithium battery j Data retention in case of power failure i Parameters and factory settings gt 10 years EEPROM Logbook statistics records gt 1 year lithium battery Measurement recorder SmartMedia card Module slots Power supply BASE module 3400 021 Overvoltage category Protection class pollution degree Wire cross section 24 15 230 15 V AC DC approx 10 VA 10 W ll l 2 EN 61010 1 25 mm Power supply BASE 3400X 025 VPW module EEx em IIC or Power supply BASE 3400X 026 24V module EEx em IIC Overvoltage category Protection class 100 15 230 10 V AC lt 15 VA 48 62 Hz 24 V AC DC AC 24 V 15 10 lt 15 VA 48 62 Hz DC 24 V 15 20 lt 8 VA 117 Specifications Pollution degree Wire cross section Ground wire connection 2 EN 61010 1 2 5 mm 2 5 mm M4 screw EN 61010 1 6 5 1 2 T ry Sensor monitor Tras r Pi Direct display of measured values from sensor for validation Protection against electric shock Protective connection according to EN 61010 1 6 5 1 Input OK 1 EEx ib IIC Function Switching voltage Galv separated OPTO coupler Vi lt 30 V floating galvanic isolation up to 60 V Switches device to HOLD mode user defined D 2 V AC DC inactive inver
6. 1j 2 3 4 2 20mA 20mA OK1 18 19 DST L I14 L 12 1 In z d H lt 4 x No 12345 1234567 WW 24to230V 500 mAT L contacts III 25 2 BASE 3400X 025 VPW Module IS IS Version with VariPower Power Supply Unit Installation instructions When using the Protos 3400X modular process analysis system the stipula tions for electrical installations in hazardous areas EN 60079 14 must be observed When installing the device outside the range of applicability of the 94 9 EC directive the appropriate standards and regulations in the country of use must be observed Caution e Installation may only be carried out by trained and qualified personnel in accordance with the instruction manual and as per applicable standards and regulations e Be sure to observe the technical specifications and input ratings during installation e Be sure not to notch the conductor when stripping the insulation e All parameters must be set by a system administrator prior to commissioning Connection of Power Supply With the VariPower broad range power supply unit the analyzer can be operated with a power supply of 100 to 230 V AC 15 10 EEx em IIC The terminals are suitable for single wires and flexible leads up to 2 5 mm AWG 14 Terminal Plate BASE 3400X 025 VPW Module IS version with VariPower power supply unit Connection of power supply Contact assignment of inputs outputs 61 63
7. 65 60 EE Deri LL g 0 4 to 0 4 to Zei des des 20mA 20mA N PE L _111L 124 L Contacts LAlarm PWR D PWR OK2 34567 DU Sam t ower suppl MANU O 100 t0 230 VAC 26 3 BASE 3400X 026 24V Module IS IS Version with 24 V Power Supply Unit Installation instructions When using the Protos 3400X modular process analysis system the stipula tions for electrical installations in hazardous areas EN 60079 14 must be observed When installing the device outside the range of applicability of the 94 9 EC directive the appropriate standards and regulations in the country of use must be observed Caution A e Installation of the analyzer may only be carried out by trained experts in accordance with this instruction manual and as per applicable local and national codes e Be sure to observe the technical specifications and input ratings during installation e Be sure not to notch the conductor when stripping the insulation e All parameters must be set by a system administrator prior to commissioning Connection of Power Supply With the power supply unit the analyzer can be operated with a power supply of 24 V AC 15 10 or 24 V DC 15 20 The terminals are suitable for single wires and flexible leads up to 2 5 mm AWG 14 Termin
8. 7 Advantage Higher resolution in range of interest Output current mA 20 mA 20 4 4 0 5 7 14 pH 5 7 pH 60 Current Outputs Characteristics Select menu Parameter setting Module BASE e Linear characteristic The measured variable is represented by a linear output current curve Output current Y i 100 d X Variable Start End e Trilinear characteristic Two additional corner points must be entered Output current Y ou 100 2nd corner Y 1st corner Y X Variable Start 1st corner X End 2nd corner X e Note Bilinear characteristic For a bilinear characteristic identical parameters are entered for the two corner points 1st corner 2nd corner 61 e Function characteristic Nonlinear output current characteristic allows measurements over several decades e g measuring very low values with a high resolution and high values with a low resolution Required Entering a value for 50 output current Output current Y rou 100 50 Entry for 50 point e g 10 of measured value T X Variable End Equation 1 K x Output current 4 20 mA K 16mA 4mA 1 Kx E S 2 X50 M S eege x X50 S E S Start value at 4 mA X50 50 value at 12 mA output current range 4 to 20 mA E End value at 20 mA M Measured value Logarithmic output curve over one decade 10 of maximum value X50 31 6 of maximum value E Maximum val
9. BACKUP BACKUPO1 PAR Transferring the Complete Device Configuration from one Device to Further Devices Prerequisite The devices have the same hardware equipment the modules are placed in the same slots e g PH 3400 032 in slot COND 3400 041 in slot II etc Options All required options must be enabled in the master device the options in the slave devices can be a subset of them Only the option parameters are transferred not the option itself When an option is enabled in a slave device at a later point in time the parameters of this option are already initialized according to the master device 1 Write device configuration of configured device on SmartMedia card Parameter setting System control Copy configuration Save 2 Change to maintenance menu Select Close memory card 3 Remove the SmartMedia card Now you can transfer the device configuration to further identically equipped devices 4 To do so insert the SmartMedia card containing the configuration in the next device to be configured Select Parameter setting System control Copy configuration Load 5 Change to maintenance menu Select Close memory card 6 Remove the SmartMedia card 76 Using the Memory Card Parameter setting System control Memory card Menu Display Using the memory card To use the memory card e Insert SmartMedia card e Open menu selection e Parameter setting Admin level e
10. M V Contact Usage maint Select parameter setting Enter passcode Administrator Select 4 p enter m 7 00 pH i E 256 C Select measuring module D Parameter setting Administrator e g PH or OXY Y D System control Confirm with enter Module FRONT 3400 011 t Module BASE 3400 021 DI Module PH 3400 032 RE D 7 00 pH D D D H Select Sensor data m Sensocheck Ref el Administrator Confirm with enter Nominal 005 0 kOhm D D 0031 kohm Then select Sensocheck Ref el hm Assign function and confirm with J enter 87 Diagnostics Functions General status information of the measuring system Select menu Diagnostics Logbook Menu Display S IW 7 00 pH S GC oe D 256 C Diagnostics Logbook CO Point of meas description Device description Point of meas des Measurement point Tank 2 Note 04 03 2007 smith 7 00 pH GR Ms D sec Logbook 03 11 07 15 00 Diagnostics active 03 11 07 10 05 Measurement active 03 11 07 09 50 Parameter setting active 03 11 07 09 42 Wrong passcode 03 10 07 14 33 Measurement active 03 10 07 14 11 Parameter setting active Diagnostics functions Access Diagnostics From the measuring mode Press menu key to select menu Select Diagnostics using arrow keys confirm with enter The Diagnostics menu gives an overview of all functions available Functions which have been set
11. Module 2 Module 3 Legend 1 Pressing the menu key accesses menu selection 2 Pressing the meas key returns to measurement 3 Menu groups are selected using the arrow keys 4 Press enter to confirm enter passcode 5 Further menu items are displayed 6 Selected functions of the Diagnostics menu can be recalled via softkey even when in measuring mode Pg 37 32 Menu Selection FRONT Module After switching on the analyzer first per forms an internal test routine and auto Knick matically detects the number and type of modules installed Then the analyzer goes to measuring mode Pg 37 e Configure measurement display 7 Pg 38 e Secondary displays softkeys 8 Pg 39 Menu Selection 1 Pressing the menu key accesses menu selection 2 Pressing the meas key returns to measurement Fa Menu selection 1 A 1 cal ZP r a mS cm Select 4 gt enter D 243 C Measuring mode Menu selection Select the desired menu group using the arrow keys 3 Press enter 4 to confirm your choice An overview of the menu structure is given on Pg 32 33 Mode Indicators in the Display Icons The plain text user interface is supplemented by icons which provide information on the operating status HOLD The NAMUR HOLD mode is active NAMUR HOLD contact function check as delivered that is the K2 contact of the BASE module normally open contact T
12. P025 rH Range WARN P026 rH Alarm LO_LO FAIL P027 rH Alarm LO WARN P028 rH Alarm HI WARN P029 rH Alarm HI_HI FAIL P030 Zero Range WARN PO35 Slope Range WARN P040 Isotherm potential Uis Range WARN P045 mV Range WARN P046 mV Alarm LO_LO FAIL 97 Messages No PH message Message type P047 mV Alarm LO WARN P048 mV Alarm HI WARN P049 mV Alarm HI_HI FAIL P050 Temperature manual FAIL P060 SAD SENSOFACE Slope User define P061 SAD SENSOFACE Zero User define P062 SAD SENSOFACE Ref impedance Sensocheck User define P063 SAD SENSOFACE Glass impedance Sensocheck User define P064 SAD SENSOFACE Response time User define P065 SAD SENSOFACE Cal timer WARN P066 SAD SENSOFACE Calcheck User define P069 SAD SENSOFACE Calimatic Zero slope WARN P070 SAD SENSOFACE Sensor wear User define P071 SAD SENSOFACE ISFET leakage current User define P090 Buffer offset buffer table to be entered WARN P091 Zero offset ORP WARN P092 Tolerance band WARN P110 CIP counter User defined P11 SIP counter User defined P112 Autoclaving counter User defined P113 Sensor operating time duration of use User defined P114 ISFET characteristic User defined P115 Membrane body changes User defined P120 Wrong sensor FAIL P121 Sensor error in factory settings characteristics FAIL P122 Sensor memory error in cal data records WARN P123 New s
13. T254 Module reset Text 113 Messages OUT 3400 X 071 Module No OUT messages Message type 1008 Meas processing factory settings FAIL 1009 Module failure FAIL Firmware Flash check sum 1070 Current 13 Span WARN 1071 Current 13 lt 0 4 mA WARN 1072 Current 13 gt 20 mA WARN 1073 Current D Load FAIL 1074 Current D Parameter WARN 1075 Current 14 Span WARN 1076 Current 14 lt 0 4 mA WARN 1077 Current 14 gt 20 mA WARN 1078 Current 14 Load FAIL 1079 Current 14 Parameter WARN 1254 Module reset Text 114 Messages PID 3400 X 121 Module No PID messages Message type R008 Meas processing factory settings FAIL R009 Module failure Firmware Flash check sum FAIL R014 Feed time Alarm HI_HI analog controller FAIL R019 Feed time Alarm HI_HI digital controller FAIL R073 Current IV1 Load FAIL R078 Current IV2 Load FAIL R200 Control parameters WARN R254 Module reset Text COMPA 3400 X 081 Module No COMPA messages Message type NO08 Meas processing factory settings FAIL N009 Module failure Firmware Flash check sum FAIL N254 Module reset Text COMFF 3400 X 085 Module No FF messages Message type NO008 Meas processing factory settings FAIL NOO9 Module failure Firmware Flash check sum FAIL N254 Module reset Text 115 Specifications Specifications Protos 3400 X i Display Lc graphic display wh
14. ne Zero point 3 Ref impedance 4 Glass impedance An 5 Response time 6 Cal timer 7 Calcheck 2 Channel Measurement Recorder Can be called directly from the measuring mode Allows detailed evaluation of events by placing the cursor on measured values of interest Sensor Network Diagram PH OXY modules Graphical representation of the sensor parameters in a network diagram with slope zero reference imped ance glass impedance response time calibration timer deviation from calibration range ServiceScope PH module Displays the noise levels over the time Allows distinction of individual disturbances periodic and broadband dis turbances which is helpful for troubleshooting An error message is generated if the noise level exceeds the failure limit Sensoface Sensoface is a graphical indication of the sensor condition Sensocheck must have been activated during parameter setting Sensocheck Sensor monitoring Module Sensocheck function OXY Monitoring membrane electrolyte COND I Information on sensor condition PH ORP Automatic monitoring of glass and CO gt reference electrode The smileys provide information on wear and required maintenance of the sensor friendly neutral sad Activate Sensocheck d E 290 J Sensocheck messages can be assigned Menuselection to a relay contact Parameter setting Module BASE
15. 120 Se Menu selection ve Select 4 gt enter Parameter setting CG Viewing level All Data view Operator level Operation Data opl Administrator level_ All Data adm Memory card Option e Record logbook e Register recorder e Decimal separator e Card full e Format Overview of Parameter Setting Parameter set Activated from measuring mode Press menu key to select menu Select parameter setting using arrow keys confirm with enter Administrator level Access to all functions also passcode setting Releasing or block ing functions for access from the Operator level Operator level Access to all functions which have been released at the Administrator level Blocked functions are displayed in gray and cannot be edited Viewing level Only display no editing possible Menu only appears with SmartMedia Card inserted Make sure that it is a memory card not an update card Commercially available SmartMedia cards must be formatted in the analyzer before they can be used as memory card Copy configuration The complete configuration of an analyzer can be written on a SmartMedia card This allows transferring all device settings to other devices with identical equipment exception options and passcodes Parameter sets e Load e Save 2 parameter sets A B are available in the analyzer The currently active parameter set is read on the display Parameter set
16. 30 801 91 200 Internet http Avww knick de knick knick de EC Declaration of Conformity Protos 3400 X Modular Process Analysis System HU emm Knick gt EG Konformitatserklarung Elektronische Mesegerate GrbH amp Co KG EC Declaration of Conformity eee 10 12 2003 D claration de Conformit CE D 14183 Barin IO UU Dokument Nr Document No No document MA Produmerectourg Produa ientticancn Gegen du pre Protos 3400 X Den tazectnete Prodat simmi mt den Vorschriften Pries oder Norman Uberen e t Explosion protecton Freck contre tes epuer SAWEG Nom EA Standard EN S omg Sandara EN 92020 EN 50028 E s2811 riedenpannungsRictenies Low voltage drectve Owectve basse torson nawa Sandars Standort DIN EN 61010 1 VOE 041 Te t 2002 08 Eu Peien Grectrve Owrectwe CEM s306EWG Norm Standard Standard DEN VOE 0843 Tel 20 2002 49 Alandan ertaprete es den Vonden des Gesetzes cher de eiekiromagrutacte Verbagic ht von Germen EMVG vom 14 09 1098 Furnenmor t compiles win the provaora of Pe Garran ias gen compatblty of devices EMVG of Sagterroer 18 1908 En avn feed aa dapoutors do b kx abernande su compatbine teechorag wc dee pe EMVG du 18 00 1908 Knick Elektronische Messger te GmbH amp Co KG el Contents Warranty Return of Products under Warranty Disposal Trademarks EC Declaration of Conformity ntended Use Package Contents Safety In
17. Alarm HI WARN C024 Resistivity Alarm HI_HI FAIL C025 Concentration Range FAIL C026 Concentration Alarm LO_LO FAIL C027 Concentration Alarm LO WARN C028 Concentration Alarm HI WARN C029 Concentration Alarm HI_HI FAIL c035 Cell constant Range WARN C040 Salinity Range FAIL C041 Salinity Alarm LO_LO FAIL C042 Salinity Alarm LO WARN C043 Salinity Alarm HI WARN 109 Messages No COND messages Message type C044 Salinity Alarm HI_HI FAIL C045 Conductance Range FAIL C050 Temperature manual FAIL C060 SAD SENSOFACE Polarization User defined C061 SAD SENSOFACE Cable User defined co90 USP limit value User defined C120 Wrong sensor FAIL c121 Sensor FAIL C122 Sensor memory WARN C123 New sensor adjustment required WARN C130 SIP cycle counted Text C131 CIP cycle counted Text C200 Reference temperature WARN C201 TC correction WARN C202 TC range WARN C203 TC range FAIL C204 Cal Sensor unstable Text C205 Cal Sensor failure Text C254 Module reset Text No Calculation Block COND COND messages Message type E010 Conductivity Diff Range FAIL E011 Conductivity Diff Alarm LO_LO FAIL E012 Conductivity Diff Alarm LO WARN 013 Conductivity Diff Alarm HI WARN 014 Conductivity Diff Alarm HL H FAIL E015 Temperature Diff Range FAIL E016 Temperature Diff Alarm LO_LO FAIL E017 Temperature Diff Alarm LO WARN E018 Temperature Diff Alarm HI WARN 019
18. Assembly Dimensions Ingress protection Cable glands Terminals Weight User defined Protos 3400 X C Steel coated Protos 3400 X S Stainless steel polished 1 4305 e Wall mounting e Post pipe mounting e Panel mounting e Sealed against panel See dimension drawing See dimension drawing 5 times M20 x 1 5 Single wires and flexible leads up to 2 5 mm Approx 3 2 kg plus approx 150 g per module To IEC 746 Part 1 at nominal operating conditions 119 Specifications General Data Explosion protection ATEX See rating plate KEMA 03 ATEX 2530 IS module only I 2 1 GD EEx ib ia IIC T4 T 70 C FM NI Class Div 2 GP A B C D T4 with IS circuits extending into Division 1 Class I Zone 2 AEx nA Group IIC T4 Class Zone 1 AEx me ib ia IIC T4 CSA NI Class Div 2 Group A B C D with IS circuits extending into Division 1 AIS Class Zone 1 Ex ib ia IIC T4 NI Class Zone 2 Ex nA ia IIC EMC NAMUR NE 21 and EN 61326 VDE 0843 Part 20 01 98 EN 61326 A1 VDE 0843 Part 20 A1 05 99 Emitted interference Class B Immunity to interference Industry Lightning protection EN 61000 4 5 Installation Class 2 Nominal operating Ambient temperature conditions 20 55 C Ex max 50 C Rel humidity 10 95 not condensing Transport Storage 20 70 C temperature Screw clamp connector Single wires and flexible leads up to 2 5 mm
19. Basic Unit Measuring Module Additional Functions The Protos 3400 X is an expandable modular process analysis system The basic unit FRONT and BASE modules provides three slots which can be equipped by the user with any combination of measuring or communication modules The software capabilities can be expanded by additional functions options Additional functions must be ordered separately They are supplied with a device specific TAN for function release Protos 3400 X Modular Process Analysis System gt Additional Measuring modules functions Pa e pH ORP Temp Activation via device e 02 Temp specific TAN e Noncontacting conductivity Temp e Contacting conductivity Temp SmartMedia card Communication modules Data recording 3 module slots e OUT additional switching and for free combination of current outputs ProgaLog 3000 measuring and communica e PID analog and digital controller Windows software tion modules e Profibus PA for parameter setting e Foundation Fieldbus and data evaluation e FIU radio InduCon Unical software occupies 2 slots e Unical probe controller Documentation The basic unit is accompanied by a CD ROM containing the complete documentation Latest product information as well as instruction manuals for earlier software releases are available at www knick de protos 19 Short Description Short Description FRONT module 4 captive screws Transflective LC graphic disp
20. Contact Usage Limit Fig Limit value Limit value A Effective direction min Effective direction max Signal Signal Hysteresis Limit value Limit value Hysteresis 1 1 Contact Contact pn o Icons in the measurement display Measured value exceeds limit 3 Measured value falls below limit e Hysteresis Tolerance band around the limit value within which the contact is not actuated Serves to obtain appropriate switching behavior at the output and suppress slight fluctuations of the measured variable Fig Contact type Specifies whether the active contact is closed N O or open N C 70 OK1 OK2 Inputs Specify Level Parameter setting Module BASE Inputs OKT OK2 Note HOLD mode Setting BASE module Menu Display Setting the OK inputs cia eee OK1 usage Inputs OKT OK2 Administrator e Call up parameter setting 3 For OK2 usage see e Enter passcode Function control matrix e Select Module BASE e Select Inputs OK1 0K2 HOLD e Select OK1 usage Q EH OK1 OK2 switching level Inputs OK1 OK2 Administrator e Call up parameter setting g For OK2 usage see e Enter passcode Function control matrix Select Module BASE e OK1 usage X Funct check e Select Inputs OK1 0K2 e Specify active switching level Input OK2 active lt 2V The BASE module provides 2 digital inputs OKT OK2 The eer
21. Enter passcode e System control Memory card a 25 With SmartMedia card inserted the System control Administrator display shown on the left appears DEE The Memory card line is displayed Pernia S only if a memory card is in the slot Function control matrix A e CG Time date e Select Memory card Point of descripti Point of meas lescription confirm with enter Return d lt n The menu is self explanatory SE e ka Behavior when the memory Memory card Admini card is full Record logbook A Record recorder Continuous recording GE as with a flight recorder or D Format card Stop card replacement e TT 7 00 pH Copy configuration fate m 256 C Copy configuration Administrator VW Save Saving all data on the i Identical module equipment memory Ca rd bla e Load Overwriting all device data with the data from the memory Load card Return i D SE Caution Close memory card before removing it Maintenance menu Formatting the Update Card Parameter setting System control Format card Note HOLD mode active Formatting the update card E EE generate memory card A fil 7 00 pH To format the card pare Insert SmartMedia card Software update Administrator nser mar e la car Updating will change the Open menu selection device characteristics Perform Ke Parameter setting Admin level D Update firmware Enter passcode G Save firmware 4 System control Form
22. KL_001 gt gt F226 21 04 07 19 08 43 Power supply Off F227 22 04 07 06 02 01 Power supply On F223 22 04 07 06 09 27 Diagnostics active F225 22 04 07 06 09 36 Measurement active BO77 23 04 07 16 45 07 x Fail current D gt 20 mA F222 23 04 07 18 43 11 Parameter setting active F225 23 04 07 18 47 38 Measurement active BO77 23 04 07 18 47 38 Fail current D gt 20 mA No Message identifier Time stamp Time stamp of logbook entry Status x Message activated Message deactivated Message Message text in selected operator language 89 Menu Display Diagnostics functions S O 7 00 pH H H H FA SL e Z Device description Devicedescription Ju Provides information about all Operating panel modules installed Module type and B Hardware 1 Software 7 0 function serial number hardware Serial number 0000815 and software version and device TEER base Go options Example FRONT Si CH FRONT module Module FRONT The module contains the display and keypad control Test possibilities Keypad test e Module diagnostics e Display test e Keypad test E A r Example Keypad test Module FRONT Keypad test E Se CT Correct functioning of each key can D be checked by pressing it down F D 7 00 pH E Si a ee BASE module Module BASE The module generates the standard o RRL creas output signals Test possibilities D Input output status i g e Module diagnost
23. Lock functions Maintenarnce cccccceneeeseeeeeeeeeeeeneeeseeeeeeeeeeeeneeeneeeeeee naint Open close memory card Se BASE module Current source 85 J Diagnostics functions leie e Point of meas description OGD OOK EE Device description sits FRONT MOQUIC s2zces eere cescosssones annn BASE ele EI Setting diagnostics messages as favorite a Message lISt piepen ae iiie Configuring the System Control Passcode Administrator level 1989 new Operator level 1246 new oo Function control matrix Softkey usage cccceeeeeeeeees 49 Time Date TAG allt PASSCOCE Gent ee NEEN EES EEN Release of options additional functions Factory setting eieiei Calculation Block Parameter sets A B Parameter sets on SmartMedia card SW 3400 102 SmartMedia Card Features Passcode Administrator level 1989 new Operator level 1246 new Inserting the SmartMedia ca 73 Formatting a SmartMedia card as memory Card 75 Memory card Copy configuration c csceceeeseeseeeeeees 76 Formatting an update card Remove SmartMedia card Close memory car 79 TA 201 011 KNE08 20080901 Software version 8 x
24. NAMUR signals is taken into account The following variables are calculated from the existing values e Ratio e Pass passage e Reject rejection e Measured value difference e Deviation e pH value calculation by means of dual conductivity measurement These output variables are then available in the system and can be assigned to the outputs current limit values display Functionality of Measuring Module Inputs Outputs Sensors terminals Meas values Status pH Measuring pH module mV ORP Module I ei e g S pH measuring 4 module Mohm kohm Functionality of Calculation Block Inputs Outputs Outputs of 2 measuring modules Meas values Status Module Calculation pH diff T Block ORP diff C diff Module pH pH 53 Activating Calculation Blocks Select menu Parameter setting System control Calculation Blocks Combining measuring modules to Calculation Blocks Combining Measuring Modules With three measuring modules the following Calculation Block combinations are possible I i iz iy Tl Two Calculation Blocks can be activated Menu Display Activating Calculation Blocks 7 10 pH Calculation Blocks Sr D ec System control Administrator e Call up parameter setting o e System control Point of measurement e Select Calcula
25. Oxygen ISM standard Oxygen ISM traces Oxygen ISM traces Output expansion Profibus PA Foundation Fieldbus UNICAL control module PID controller CO2 FIU InduCon Unical 3400X S VPW 3400X S 24V 3400X CND 3400X C 24V PH 3400X 032 PH 3400X 033 PH 3400X 035 COND 3400X 041 CONDI 3400X 051 OXY 3400X 062 OXY 3400X 063 OXY 3400X 065 OXY 3400X 066 OXY 3400X 067 OUT 3400X 071 COMPA 3400X 081 COMFF 3400X 085 PHU 3400X 110 PID 3400X 121 CO2 3400X 130 FIU 3400X 140 14 Product line Additional Functions and Accessories Additional functions Order No KI recorder TAN sw 3400 001 Buffer sets to be entered pH TAN SW 3400 002 ServiceScope pH TAN SW 3400 004 Tolerance band recorder pH TAN SW 3400 005 Current characteristic definable TAN SW 3400 006 TC ultrapure water Cond TAN SW 3400 008 Concentration determination Cond TAN SW 3400 009 Dissolved oxygen measurement TAN SW 3400 011 in carbonated beverages SFET for PH 3400 X 035 Module TAN SW 3400 012 Memosens function for FIU TAN SW 3400 013 2nd channel for FIU 3400 X 140 TAN SW 3400 014 FIU 3400 X 140 OXY TAN SW 3400 015 FIU 3400 X 140 OXY traces TAN SW 3400 016 5 loadable parameter sets SMARTMEDIA TAN SW 3400 102 Measurement recorder SMARTMEDIA TAN SW 3400 103 Extended logbook SMARTMEDIA TAN SW 3400 104 Software update SMARTMEDIA TAN SW 3400 106 AuditTrail to FDA 21 CFR Part 11 AuditTrail card TAN SW 3400
26. Switching Between Parameter Sets A B Setting the Current Output Current Outputs Characteristics Output Filter NAMUR Signals Current Outputs NAMUR Signals Relay Contacts Relay Contacts Protective Wiring Relay Contacts Usage Relay Contacts Sensoface Messages Setting the Contact Parameters Setting the Rinse Contact Parameters Icons in the Measurement Display Limit Value Hysteresis Contact Type OK1 OK2 Inputs Specify Level Switching Parameter Sets via OK2 Signal Active Parameter Set via Relay Contact Inserting the SmartMedia Card SmartMedia Card Types SmartMedia Card Display Icons Memory Card SW 3400 102 1xx Software Update Card Additional Function SW 3400 106 S SmartMedia Card Memory Cas 75 Contents File Structure of a Memory Card Save Load Device Configuration Transfer Complete Device Configuration from one Device to Further Devices 76 Using the Memory Card Formatting the Update Card Removing the Memory Card SW 3400 102 Loadable Parameter Sets Parameter Set as File on a Memory Card Saving a Parameter Set on SmartMedia Card SW 3400 106 Software Update Maintenance Diagnostics Functions Overview Sensoface Access Diagnostics Point of Meas Description Logbook SW 3400 104 Extended Logbook Device e FRONT Module BASE Module Access Diagnostics Message List Messages Specifications
27. a following functions depending on the parameter setting BASE module I can be started via a control signal OK1 i OK1 Off or HOLD Function check I e OK2 Select System control Function control matrix I Off Parameter set A B Start KI recorder f naji tad OK2 I The switching level for the control signal must be specified I active 10 30 V or active lt 2 V I I I I b m m m m e e mm m d 71 Switching Parameter Sets via OK2 Parameter setting System control Function control matrix Note HOLD mode Setting BASE module Parameter Sets 2 complete parameter sets A B can be stored in the analyzer You can switch between the parameter sets using the OK2 input he currently activated set can be signaled by a relay contact An icon in the measurement display shows which parameter set is active Ro Menu Display Parameter sets SE Select parameter set A EI Function control matrix Administrator via OK2 input ParSet Mise Fav Unical Call up parameter setting OO a System control Left softk Gi z SE o o o Function control matrix ProfibusD02 O Select OK2 Connect Parameter set A B D 7 00pH i i i SE Signaling active parameter set Contact K3 Administrator via relay contact DESS Namur maintenance e Call up parameter setting ontact type INAMUR function check ON delay Limit value BASE module OFF d
28. as Favorite can be directly accessed from the measuring mode Point of meas description Allows entering a tag number and a note Select position left right arrow key select character up down arrow key Confirm the entry with enter Logbook Shows the last 50 events with date and time e g calibrations warning and failure messages power failure etc This permits quality management documentation to ISO 9000 et seq Extended logbook SmartMedia card SW 3400 104 SW 3400 104 Extended Logbook Parameter setting System control Logbook Additional Function SW 3400 104 Extended Logbook The extended logbook saves all entries in a file The last 50 entries can be displayed on the Protos A new file is generated for each month The date is encoded in the file name Example for a file generated on SmartMedia card LOGBOOK L_YYMM00 TXT Recorder data of YYMM YY year MM month The data is recorded as ASCII file with the extension TXT The individual columns are separated by tabs This makes the file readable with word processing or spreadsheet programs e g Microsoft Excel Each time the memory card is inserted in the slot a Device Info consisting of Model number BASE serial number and tag number is written Thus a memory card can also be used to collect the logbook data of several devices Example PROTOS 3400 Logbook No Time Stamp Status Message lt lt Protos 3400 Serial 0001760 DSE
29. in your analyzer Pg 83 2 Load the software update as described on Pg 84 Notice A memory card can be generated by formatting an update card irreversible See introductory chapter to SmartMedia card 82 SMARTMEDIA Card Save firmware Parameter setting System control Software update Save firmware Save firmware Menu Display on software update card A eum Save firmware Software update Administrator e Insert SmartMedia card eee e Open menu selection verification as appropriate e Parameter setting Admin level e Enter passcode n Format card e System control Software update Update firmware D 4B aie Select a free memory slot on the card Save firmware Administrator Select a free memory slot or overwrite a stored firmware version e Select slot with gt key e Select free slot with arrow keys m Save firmware Administrator B Select a 2 234Z10000 0 V6 4 EIS fimward lt empty gt A lt empty gt D mem 6 lt empty gt 7 lt empty gt e Confirm slot with OK D 0 120 mS m D 24 C AB Save firmware Administrator Select a free memory slot or overwrite a stored firmware version Start with Save softkey EE Confirm finish message with OK or enter Remove the SmartMedia card Close the front door D Save successful 83 SM
30. last maintenance Passcode entry Passcodes factory settings Calibration 1147 2958 1246 1989 Maintenance Operator level Administrator level Caution If you lose the Administrator pass code system access is locked Release of options When you have purchased an option to be released via TAN e Parameter setting Administrator e System control e Select Release of options Set option to active Enter the TAN at the prompt The option is available after the TAN has been entered Factory Setting Logbook Parameter setting System control Logbook Note HOLD mode active Menu Display 1 7 00 pH A D 25 6 C Factory setting administrator A Set factory setting The factory setting erases all your set parameters Yes 7 00 pH 4 di T 25 6 C Logbook Administrator Yes D Log warning No O Erase logbook 7 00 pH Dec si gd Logbook 04 13 07 09 50 Measurement active 04 13 07 09 36 Parameter setting active 04 12 07 17 52 Measurement active 04 12 07 17 44 Parameter setting active Factory setting logbook Factory setting When this menu is opened the analyzer displays a warning Fig e For factory settings see module description Free download available at www knick de Logbook Select which messages are to be logged in the logbook The last 50 events are recorded with date and time This permits quality management documentation
31. of the type memory card to FDA 21 CFR Part 11 Serves for consistent recording of all operations SW 3400 107 Displayed in plain text when the analyzer is controlled via PROFIBUS PA Only in conjunction with a BUS module Different representation for Foundation Fieldbus Designates the module slot 1 2 or 3 allowing the clear assignment of measured value parameter displays in the case of identical module types Indicates the active parameter set The analyzer provides two parameter sets A and B Up to 5 sets can be added using additional functions and SmartMedia card How to Enter Numbers and Text FRONT Module Select the position using the left right keys then edit the number or letter using the up down keys Confirm with enter Example Entering a tag number point of measurement e Open the menu selection menu e Select parameter setting e Administrator level enter passcode e Select point of measurement Point of measurement You can enter a tag number for Ae Deet the measurement point and notes Enter 0 9A 2 using the arrow keys using t Meas point M4027 REV 020407 Function which is assigned to the softkey underneath Arrow keys For selection of menu lines or entry of letters and numbers meas menu enter 36 Configuring the Measurement Display FRONT Module Select menu Parameter setting Module FRONT Measurement display Pressing meas returns the analyz
32. or fallen below resp a preset Failure Limit Hi or Failure Limit Lo when the measured value is out of range or in the event of other failure messages That means that the equipment no longer operates properly or that process parameters have reached a critical value Failure is disabled during HOLD Function check Maintenance request is active when a value has exceeded or fallen below resp a preset Warning Limit Hi or Warning Limit Lo or when other warning messages have been acti vated That means that the equipment is still operating properly but should be serviced or that process parameters have reached a value requiring inter vention Failure is disabled during HOLD function check HOLD is active e during calibration e during maintenance current source meas point maintenance e during parameter setting at the Operator level and the Administrator level e during an automatic rinsing cycle 65 Relay Contacts Protective Wiring Protective Wiring of Relay Contacts Relay contacts are subjected to electrical erosion Especially with inductive and capacitive loads the service life of the contacts will be reduced For sup pression of sparks and arcing components such as RC combinations nonlin ear resistors series resistors and diodes should be used Typical AC applications with inductive load Sai IR F S zal Toy o E 1 Load 2 RC combination e g RIFA PMR 20
33. read in the sec ondary display See Softkey Function Pg 39 When one of the softkeys has been assigned to the Favorites menu func tion diagnostic functions which have been set as Favorite can be directly called up from the measuring mode 40 Documenting Parameter Setting You must reproducibly document all parameter settings in the device to achieve a high level of system and device security according to GLP For that purpose an Excel file is provided on the CD ROM shipped with the basic device or as download at www knick de to enter the parameter settings gt Downloads gt Bedienungeanteitungen Anslysengerste gt Protos Software Version 8 x gt Express Suche Protos 3400 X Series Short description local language ZC ek ZS E tU IIe e pm Re Gm Bedi eene Protos SE Kesees e zum Basisgerst Protos 3400 X Parametersatz Einstellungen Excel Datei a e Module s tt Protos 3400 x Zusatztunktionen esn Zusatzfunktion Protos 3400 X AuditTrait Modul Protos PH 3400 X 032 zur ph Messung Produkt Kataloge WS it Modul Protos PH 3400 X 033 zur pi Messung speziell f r Plaudier Sonden Bildarchiv Fig Download area at www knick de The Excel file provides one worksheet for each module with columns for the following parameters Factory settings parameter set A parameter set B Enter your settings as parameter set A or B The gray cells in the parameter set B column cannot be
34. sets Fig h Load parameter set A 1 2 3 45 card The analyzer provides 2 complete DI 0 120 ms m oaas parameter sets A B Parameter sets Administrator 5 parameter sets can be stored on Boece softkey the SmartMedia card Settings in menu Softkey usage One of those can be saved as Farametersets 7 1234 card I parameter set A to the analyzer D Save parameter set A W 0 120 mS c1 i KE SmartMedia card Load parameter set A Administrator i NOTE Old parameter set will be overwritten B internal sc card 3 card 4 card B 0 1 DA ms 5 be loaded e Select parameter set to be l mi f GEN Activated parameter set is dis aap C played in measuring mode Time 11 49 7 Favorites menu internal A only Note Remote switching between A and B is possible via the OK2 input 81 SW 3400 106 Software Update For a software update additional function SW 3400 106 the manufacturer supplies a specially formatted SmartMedia card The analyzer replaces its own firmware operating program by the new version Update Caution During a software update the analyzer is not operable After a software update you should check the configuration This icon indicates that a SmartMedia card is inserted in the slot The card allows storing of current device software on the card as well as loading of new software into the analyzer 1 Save the firmware currently installed
35. well as all added measuring and communication modules Message list The message list shows the number of currently activated messages and the individual warning or failure messages in plain text NAMUR German committee for measurement and control standards in the chemical industry NAMUR contacts HOLD function check maintenance request and failure Indicate status of measured variable and measuring system Operator level Menu level of the Parameter Setting menu You can edit the device settings that have been enabled at the Administrator level 125 Glossary Technical Terms Operator passcode Protects access to the Operator level Can be set or disabled at the Administrator level Parameter Setting menu The Parameter Setting menu provides 3 access levels Viewing Operator and Administrator level Passcode protection Access to the Calibration Maintenance Operator and Administrator levels is protected by passcodes The passcodes can be defined or disabled at the Administrator level Point of measurement Can be defined to identify the unit and can be displayed in the Diagnostics menu Reference temperature With temperature compensation activated the measured value is calculated to the value at the reference temperature usually 20 oder 25 C using the temperature coefficient Second rinsing User defined time during which the Rinsing contact is closed at the end of the rinsing cycl
36. 1 Vol Alarm LO_LO measurement in gases FAIL D092 Vol Alarm LO measurement in gases WARN D093 Vol Alarm HI measurement in gases WARN D094 Vol Alarm HI_HI measurement in gases FAIL D095 ppm Range measurement in gases FAIL D096 ppm Alarm LO_LO measurement in gases FAIL D097 ppm Alarm LO measurement in gases WARN D098 ppm Alarm HI measurement in gases WARN D099 ppm Alarm HI_HI measurement in gases FAIL D110 CIP counter User defined D111 SIP counter User defined D112 Autoclaving counter User defined D113 Sensor operating time duration of use User defined D114 Membrane body changes User defined 103 Messages No OXY messages Message type D115 Inner body changes User defined D120 Wrong sensor FAIL D121 Sensor error in factory settings characteristics FAIL D122 Sensor memory error in cal data records WARN D123 New sensor adjustment required WARN D130 SIP cycle counted Text D131 CIP cycle counted Text D200 Temp O2 conc SAT WARN D201 Cal temp Text D203 Cal Identical media Text D204 Cal Media interchanged Text D205 Cal Sensor unstable Text D254 Module reset Text No Calculation Block OXY OXY messages Message type H010 AIR Diff Range FAIL H011 AIR Diff Alarm LO_LO FAIL H012 AIR Diff Alarm LO WARN H013 AIR Diff Alarm HI WARN H014 AIR Diff Alarm HI_HI FAIL H015 Temperature Diff Range FAIL H016 Temperature Diff Alarm L
37. 107 Accessories Order No SmartMedia card ZU 0543 Pipe mount kit ZU 0544 Panel mount kit ZU 0545 Wall mount kit ZU 0546 Input socket for a combination or glass electrode with DIN plug ZU 0160 SMEK input socket for sensor cable with 1 coax line ZU 0322 SMEK input socket for sensor cable with 2 coax lines ZU 0324 15 Device Software Protos 3400 X Version 8 x Modules For modules which are not listed here refer to corresponding module instruction manual Module Software version PH 3400 031 1 2 Production stopped PH 3400 X 032 module 2 0 PH 3400 X 033 2 0 PH 3400 X 035 11 COND 3400 X 041 module 2 0 CONDI 3400 X 051 modules 2 0 OXY 3400 061 1 4 Module is not supported any more OXY 3400 X 062 module EK OXY 3400 X 063 2 2 OXY 3400 X 065 2 1 OXY 3400 X 066 2 1 OXY 3400 X 067 1 0 OUT 3400 X 071 module 1 1 COMPA 3400 X 081 2 2 COMFF 3400 X 085 1 0 PHU 3400 X 110 module 1 1 PID 3400 X 121 module 1 1 CO2 3400 X 130 module 1 0 FIU 3400 X 140 module 1 0 Query Actual Device Module Software When the analyzer is in measuring mode Press menu key open Diagnostics menu Menu Display Device description zi a oe Provides information about all mod ules installed Module type and func 3400011 tion serial number hardware and Beer d Ge software version and device options Select the different modules FRONT WCE GSO BASE D NR ear BASE slots 1 3 using the arrow Retr
38. 3000 Software Option for Configuration and Documentation The ProgaLog 3000 software is available for convenient configuration of the Protos 3400 X process analysis system The user interface can be switched to the Protos display languages English German French Spanish Italian or Swedish The software comes on CD ROM It runs under Windows XP Vista 2000 A card reader for SmartMedia cards is required for transferring the configuration files between PC and Protos 3400 Configuration with ProgaLog 3000 Insert a SmartMedia card formatted as memory card into the analyzer First the configuration data are written to the SmartMedia card These data can then be read and edited by the ProgaLog 3000 software 1 Save the configuration data at the Protos 3400 X Parameter setting System control Copy configuration With Save configuration the complete device configuration except the passcodes is written on the memory card 2 Close and remove the SmartMedia card Select Maintenance Close memory card then remove the card 3 Read out SmartMedia card with ProgaLog 3000 amp Progal og 3000 Open the File SmartMediaCard menu of the Gis Configuration Language Help ProgaLog 3000 software to read out the configu D New ER ration data stored on the SmartMedia card amp open Now you can edit all parameters at your PC i t Save the edited configuration file to the Save as SmartMedia card Then insert
39. 9 Typical RC combinations e g Capacitor 0 1 pF Resistor 100 ohms 1 W 3 Contact ew i N H Caution Make sure that the maximum ratings of the relay contacts are not exceeded even during switching Information Concerning Relay Contacts As delivered the relay contacts are suitable for low signal currents down to approx 1mA If currents above approx 100 mA are switched the gold plat ing is destroyed during the switching process After that the contacts will not reliably switch low currents 66 Relay Contacts Parameter setting Module BASE Relay contacts Menu Display gl Setting the relay contacts m 7 00 pH OU 192 C Relay contacts usage Contact K1 Administrator Open parameter setting NAMUR maintenance Enter passcode i NAMUR HOLD 0 D Limit value Select Module BASE Hysteresis Rinse contact Select Contact Effective direction parameter set B active Contact type USP output 5 Usage ie Fig D Return Module BASE I I Alarm K4 terere I 1 K A I Sy o I K2 6 Siy At K3 Sia mem pm m e e mm m mem m m d Contact assignment See terminal plate of BASE module The BASE module provides 4 relay contacts max AC DC rating 30 V 3 A each Contact K4 is provided for failure message The switching behavior normally open or normally closed as well as a switch on or switch off delay can be defined Defau
40. AC DC 2 BASE 3400X 025 VPW module IS version VariPower broad range power supply unit 3 BASE 3400X 026 24V module IS version 24 V power supply unit 24 1 BASE 3400 021 Module Non S Standard Version Not suitable for hazardous area applications Installation Instructions Caution A e Installation may only be carried out by trained and qualified personnel in accordance with the instruction manual and as per applicable standards and regulations e Be sure to observe the technical specifications and input ratings during installation e Be sure not to notch the conductor when stripping the insulation e All parameters must be set by a system administrator prior to commissioning Connection of Power Supply With the VariPower broad range power supply unit the analyzer can be operated with a power supply of 24 15 to 230 15 V AC DC making it suitable for all public mains supplies in the world The terminals are suitable for single wires and flexible leads up to 2 5 mm AWG 14 Terminal Plate BASE 3400 021 Module Standard version Not suitable for hazardous area applications Connection of power supply Contact assignment of inputs outputs 5 6 7 8 9 10 11 42 13 14 15 16 17 LE E ue E l tit 5 0 4 to 0 4 to ow
41. ARTMEDIA Card Load Firmware Parameter setting System control Software update Load firmware Menu Display Hoo UP 0 120 mS cm D 256 C Release of options Administrator 102 Parameter sets k 103 Measurement recorder Inactive Inactive wn Nive e Inactiye Retum NI D 0 120 mS cm H 204 Software update Administrator Updating will change the device characteristics Perform verification as appropriate Save firmware D Format card Return 0 120 mS cm D 204 Update firmware Administrator Select the memory slot for the chosen firmware E indicates the existing version Abort OK ia K amp B EAN Update firmware Administrator Select the memory slot for the chosen firmware P indicates the existing version gt 1 5734210000 0 V7 0 eo Return Load firmware Software update Load firmware Software update e Insert SmartMedia card e Open menu selection Parameter setting Admin level Enter passcode Select System control 1 Select Release of options Software update SW 3400 106 Set option to active Enter the TAN at the prompt The option is available after the TAN has been entered 2 Select Software update Check whether your unit really requires a software update To read the current software version select e Diagnostics e Device description e Module FRONT Perform update e Parameter setting Sys
42. HI WARN G014 Saturation Alarm HI_HI FAIL G015 Temperature Range WARN G016 Temperature Alarm LO_LO FAIL G017 Temperature Alarm LO WARN G018 Temperature Alarm HI WARN G019 Temperature Alarm HI_HI FAIL G020 Concentration Range WARN G021 Concentration Alarm LO_LO FAIL G022 Concentration Alarm LO WARN G023 Concentration Alarm HI WARN G024 Concentration Alarm HI_HI FAIL G025 Part press Range WARN G026 Part press Alarm LO_LO FAIL G027 Part press Alarm LO WARN G028 Part press Alarm HI WARN G029 Part press Alarm HI_HI FAIL G030 Zero Range WARN G035 Slope Range WARN G045 mV Range WARN G046 mV Alarm LO_LO FAIL 106 Messages G047 mV Alarm LO WARN G048 mV Alarm HI WARN G049 mV Alarm HI_HI FAIL G050 Temperature manua FAIL G060 SAD SENSOFACE Slope User define G061 SAD SENSOFACE Zero User define G062 SAD SENSOFACE Ref impedance User define G063 SAD SENSOFACE Glass impedance User define G064 SAD SENSOFACE Response time User define G065 SAD SENSOFACE Cal timer WARN G066 SAD SENSOFACE Calcheck User define G069 SAD SENSOFACE Calimatic Zero slope WARN G070 SAD SENSOFACE Sensor wear User define G110 CIP counter User define G111 SIP counter User define G112 Autoclaving counter User define G113 Sensor operating time duration of use User define G114 Membrane body changes User define G120 Wrong sensor FAIL G121 Sensor erro
43. K1 line is fe Module BASE Administrator marked with the lock icon This E Output current D function cannot be accessed from the Contact K4 NAMUR Failure ef Contact K3 NAMUR maintenance Operator level any more The softkey S Contsct KI Limit function changes to Release E Inputs OKT OK2 A Call up parameter setting Module BASE Select Operator level passcode S Sen 1246 Select Modul BASE Contact K4 NAMUR Failure Ge NAMUR SES Now the locked Contact K1 func GD Contact K2 NAMUR HOLD i H i H GE tion is displayed in gray and marked a with the lock icon Function Control Matrix Time Date Select menu Parameter setting System control Note HOLD mode active Menu Display Parameter setting Administrator talSystem control D Module FRONT 3400 011 D Module BASE 3400 021 DI Module PH 3400 032 D Module PH 3400 032 DR Module COND 3400 041 i 7 00 pH m 256C System control Administrator Parameter sets a Time date Point of measurement Release of options Factory setting Function control matrix Administrator ParSet Klrec Fav Unical O O oc Q o o 0 EE Input OK2 Left softkey Right softkey Profibus DO 2 D 7 00 pH ee 25 6 C Time Date Administrator Date format Time DD MM YY Date MM DD YY Weekday YY MM DD Function control matrix Time Date Ca
44. O_LO FAIL H017 Temperature Diff Alarm LO WARN H018 Temperature Diff Alarm HI WARN H019 Temperature Diff Alarm HI_HI FAIL H020 Concentration Diff Range FAIL H021 Concentration Diff Alarm LO_LO FAIL 104 Messages No Calculation Block OXY OXY messages Message type H022 Concentration Diff Alarm LO WARN H023 Concentration Diff Alarm HI WARN H024 Concentration Diff Alarm HI_HI FAIL H045 02 Diff Range FAIL H046 02 Diff Alarm LO_LO FAIL H047 02 Diff Alarm LO WARN H048 02 Diff Alarm HI WARN H049 02 Diff Alarm HI_HI FAIL H090 Vol Diff Range measurement in gases WARN H091 Vol Diff Alarm LO_LO measurement in gases FAIL H092 Vol Diff Alarm LO measurement in gases WARN H093 Vol Diff Alarm HI measurement in gases WARN H094 Vol Diff Alarm HI_HI measurement in gases FAIL H095 ppm Diff Range measurement in gases FAIL H096 ppm Diff Alarm LO_LO measurement in gases FAIL H097 ppm Diff Alarm LO measurement in gases WARN H098 ppm Diff Alarm HI measurement in gases WARN H099 ppm Diff Alarm HI_HI measurement in gases FAIL 105 Messages CO 3400 X 130 Module G008 Meas processing factory settings FAIL G009 Module failure Firmware Flash check sum FAIL G010 Saturation Range FAIL WARN G011 Saturation Alarm LO_LO FAIL G012 Saturation Alarm LO WARN G013 Saturation Alarm
45. Options _ T keys System Overview Protos 3400 X Modular Process Analysis System Measuring Modules and Communication Modules Reference Glass e I 2EL 4 EL RTD Cc SS Electrodeless sensor O sensor PH module 3400 X 032 A om 3400 X 033 Mohm kon 3400 X 035 Interface COND module 3400 X 041 gt Temp Interface CONDI module HS mS cm 3400 X 051 by wt a 5 a 6 E amp Interface OXY module 3400 X 062 3400 X 063 3400 X 065 gt 3400 X 066 3400 X 067 0 ug l ppb Fieldbus e Temp Interface COMFF OUT module 3400 X 071 Interface PID module 3400 X 121 Interface COMPA module 3400 X 081 Interface COMFF module 3400 X 085 Interface 17 System Overview Protos 3400 X Modular Process Analysis System Basic Unit and Controller Module for Retractable Probes Module slot Unical 9000 O PHU module Uniclean 900 3400 X 110 Ae Probe GI O Interface RTD C w H z z FIU 3400 140 module H H RS 485 interface Sensor and measuring module e g SE 533 A e g SE 533 _ 18 Modular Concept
46. Protos 3400 X Instruction Manual Latest Product Information www knick de H Knick gt Warranty Defects occurring within 3 years from delivery date shall be remedied free of charge at our plant carriage and insurance paid by sender Sensors fittings and accessories 1 year 2008 Subject to change without notice Return of Products Under Warranty Please contact our Service Team before returning a defective device Ship the cleaned device to the address you have been given If the device has been in contact with process fluids it must be decontaminated disinfected before shipment In that case please attach a corresponding certificate for the health and safety of our service personnel Disposal Please observe the applicable local or national regulations concerning the disposal of waste electrical and electronic equipment Trademarks The following registered trademarks are used in this instruction manual without further marking CalCheck Calimatic Protos Sensocheck Sensoface ServiceScope Unical VariPower Ceramat SensoGate InduCon ComFu are registered trademarks of Knick Elektronische Messger te GmbH amp Co KG Germany SMARTMEDIA is a registered trademark of Toshiba Corp Japan ZigBee is a trademark of Zigbee Alliance Knick C Elektronische Messger te GmbH amp Co KG P O Box 37 04 15 D 14134 Berlin Phone 49 0 30 801 91 0 Fax 49 0
47. Saturation Air Alarm LO WARN D013 Saturation Air Alarm HI WARN D014 Saturation Air Alarm HI_HI FAIL D015 Temperature Range FAIL D016 Temperature Alarm LO_LO FAIL D017 Temperature Alarm LO WARN D018 Temperature Alarm HI WARN D019 Temperature Alarm HI_HI FAIL D020 Concentration Range FAIL D021 Concentration Alarm LO_LO FAIL D022 Concentration Alarm LO WARN D023 Concentration Alarm HI WARN D024 Concentration Alarm HI_HI FAIL D025 Part press Range FAIL D026 Part press Alarm LO_LO FAIL D027 Part press Alarm LO WARN D028 Part press Alarm HI WARN D029 Part press Alarm HI_HI FAIL D030 Zero Range WARN D035 Slope Range WARN D040 Air pressure Range WARN D041 Air pressure Alarm LO_LO FAIL 102 Messages No OXY messages Message type D042 Air pressure Alarm LO WARN D043 Air pressure Alarm HI WARN D044 Air pressure Alarm HI_HI FAIL D045 Saturation 02 Range FAIL D046 Saturation 02 Alarm LO_LO FAIL D047 Saturation 02 Alarm LO WARN D048 Saturation 02 Alarm HI WARN D049 Saturation 02 Alarm HI_HI FAIL D050 Air pressure Manual Range WARN D060 SAD SENSOFACE Slope WARN D061 SAD SENSOFACE Zero WARN D062 SAD SENSOFACE Sensocheck User defined D063 SAD SENSOFACE Response time WARN D064 Calibration timer WARN D070 SAD SENSOFACE Sensor wear User defined D080 Range sensor current WARN D090 Vol Range measurement in gases WARN D09
48. T 3400 071 Module Output expansion OUT 3400 071 COMPA 3400 081 Module Profibus PA COMPA 3400 081 COMFF 3400 085 Module Foundation Fieldbus COMFF 3400 085 PHU 3400 110 Module UNICAL control module PHU 3400 110 PID 3400 121 Module PID Controller PID 3400 121 CO2 3400 130 Module CO2 CO2 3400 130 FIU 3400 141 Module FIU FIU 3400 141 Radio InduCon Memosens Unical Uniclean probe controllers 13 Product line Hazardous Area Version Device hazardous area version Order No v Le Le PH 3400X 032 PH 3400X 033 PH 3400X 035 COND 3400X 041 CONDI 3400X 051 OXY 3400X 062 OXY 3400X 063 OXY 3400X 065 OXY 3400X 066 OXY 3400X 067 OUT 3400X 071 COMPA 3400X 081 COMFF 3400X 085 PHU 3400X 110 PID 3400X 121 CO2 3400X 130 FIU 3400X 140X PROTOS 3400X S VPW ROTOS 3400X S 24V ROTOS 3400X C VPW ROTOS 3400X C 24V T F R S Basic unit stainless steel enclosure with VariPower power supply unit Basic unit stainless steel enclosure with 24 V power supply unit Basic unit coated stainless steel with VariPower power supply unit AC Basic unit standard enclosure with 24 V power supply unit AC DC e Modu Modu Modu Modu Modu Modu Modu Modu Modu Modu Modu Modu Modu Modu Modu Modu Modu e e e e e e e e g e e e e e e e pH pH Pfaudler probes pH ISM sensors Conductivity Electrodeless cond Oxygen standard Oxygen ISM standard
49. Temperature Diff Alarm HI H FAIL 110 Messages No Calculation Block COND COND messages Message type E020 Resistivity Diff Range FAIL E021 Resistivity Diff Alarm LO_LO FAIL E022 Resistivity Diff Alarm LO WARN 023 Resistivity Diff Alarm HI WARN E024 Resistivity Diff Alarm HI_HI FAIL E030 RATIO Range FAIL 031 RATIO Alarm LO LO FAIL E032 RATIO Alarm LO WARN E033 RATIO Alarm HI WARN E034 RATIO Alarm HI_HI FAIL E035 PASSAGE Range FAIL E036 PASSAGE Alarm LO_LO FAIL E037 PASSAGE Alarm LO WARN E038 PASSAGE Alarm HI WARN E039 PASSAGE Alarm HI_HI FAIL E045 REJECTION Range FAIL E046 REJECTION Alarm LO_LO FAIL E047 REJECTION Alarm LO WARN E048 REJECTION Alarm HI WARN E049 REJECTION Alarm HI_HI FAIL E050 DEVIATION Range FAIL E051 DEVIATION Alarm LO_LO FAIL E052 DEVIATION Alarm LO WARN E053 DEVIATION Alarm HI WARN E054 DEVIATION Alarm HI_HI FAIL E055 c NaOH Range FAIL E060 pH value Range FAIL E061 pH value Alarm LO_LO FAIL E062 pH value Alarm LO WARN E063 pH value Alarm HI WARN E064 pH value Alarm HI_HI FAIL 111 Messages CONDI 3400 X 051 Module No CONDI messages Message type T008 Meas processing factory settings FAIL T009 Module failure Firmware Flash check sum FAIL T010 Conductivity Range FAIL WARN T011 Conductivity Alarm LO
50. View into the open device BASE module 3 function modules installed Module equipment Module identification Plug amp Play Up to 3 modules can be combined as desired Several input and communica 1 tion modules are available Notice Only one module can be connected in addition to a FIU 3400 X 140 module OO ODEO D DD DDO BASE module 2 current outputs free assignment of process variable and 4 relay contacts 2 digital inputs VariPower broad range power supply unit 20 265 V AC DC suitable for all public mains supplies in the world DODO DOO Noe Power supply units IS version 100 230 V AC or 24 V AC DC Warning Do not touch the terminal compartment there may be dangerous contact voltages Important Notice Concerning SmartMedia Card The SmartMedia card may be inserted or replaced with the power supply switched on Before a memory card is removed it must be closed in the maintenance menu When closing the device make sure that the sealing is properly seated and clean 23 Connection of Power Supply BASE 3400 021 Module Non S Oxy ESD A mm uch oa 130090003 Connection of Power Supply BASE 3400 021 Module non IS The Protos 3400 X comes in three different versions The terminal plates and wirings are shown on the following pages 1 BASE 3400 021 module standard version non IS VariPower broad range power supply unit 24 15 230 15 V
51. _LO FAIL T012 Conductivity Alarm LO WARN T013 Conductivity Alarm HI WARN T014 Conductivity Alarm HI_HI FAIL T915 Temperature Range FAIL T016 Temperature Alarm LO_LO FAIL TO17 Temperature Alarm LO WARN T018 Temperature Alarm HI WARN T019 Temperature Alarm HI_HI FAIL T020 Resistivity Range FAIL WARN T021 Resistivity Alarm LO_LO FAIL T022 Resistivity Alarm LO WARN T024 Resistivity Alarm HI WARN T024 Resistivity Alarm HI_HI FAIL T025 Concentration Range FAIL WARN T026 Concentration Alarm LO_LO FAIL T027 Concentration Alarm LO WARN T028 Concentration Alarm HI WARN T029 Concentration Alarm HI_HI FAIL T030 Zero Range WARN T035 Cell factor Range WARN T040 Salinity Range FAIL WARN T041 Salinity Alarm LO_LO FAIL T042 Salinity Alarm LO WARN T043 Salinity Alarm HI WARN 112 Messages No CONDI messages Message type T044 Salinity Alarm HI_HI FAIL T045 Conductance Range FAIL T050 Temperature manual FAIL T060 SAD SENSOFACE Primary coil User defined T061 SAD SENSOFACE Secondary coil User defined T062 SAD SENSOFACE SensoLoop User defined C120 Wrong sensor FAIL 1241 Sensor FAIL C122 Sensor memory WARN C123 New sensor adjustment required WARN C130 SIP cycle counted Text C131 CIP cycle counted Text T200 Reference temperature WARN T201 TC correction WARN T202 TC range WARN T203 TC range FAIL T204 Sensor coding WARN T205 Cal Sensor unstable Text
52. al Plate BASE 3400X 026 24V Module IS version with 24 V power supply unit Connection of power supply Contact assignment of inputs outputs 52 61 63 65 el 71 72 aia e b amp g 4 0 4 to 0 4 to der de de S 20mA 20mA OC PEI L 14 L 12 L Contacts I L J Alarm PWR L2 PWR No 12 I 345 11234567 JJ WW IMA A L De 4 V AC DC 27 Hazardous Area Connection to Protos 3400X Safe area jHazardou Protos 3400X SA jarea G GND Logic input i I a i 33 OK2 GND Logic input 30 OK1 OK2 Pia Ey db i d i 65 K3 AE i L J60 KI K3 l 71 l K4 Alarm 72 l l i 0 4 20 mA i gt l 1 l 52 l x 53 0 4 20 mA LG i 12 Bea ee i Eed h N e Mains connection laid in Ex e i i PE i l l L2 L 28 Hazardous Area Components Example Designation Model Manufacturer A Valve control module KFD2 SL Ex 1 48 Pepperl Fuchs Valve control module MK 72 S17 Ex0 24VDC TURCK DO Switch amplifier KF SR2 Ex1 W Pepperl Fuchs Switch amplifier MK1 22Ex0 R TURCK Loop powered Isolato
53. ameter setting Module BASE Relay contacts Usage Rinse contact Menu Display Configuring the rinse contact m 7 00 pH iy WE Relay contacts usage Contact K1 Administrator Open para meter setti ng a NAMUR maintenance Enter passcode Limit value E Select Module BASE Hysteresis Select contact e g K1 Effective direction Parameter set B active ips noe Contact type USP output Rinse contact Fig 7 00 pH Configuring the rinse contact aa EAS e Set rinse interval e Set rinse duration wRinse contact k 9 K Rinse interval 000 0 h e During the defined lead time Rinsing lead time 0010 sec ny D Aaaa 00165 the HOLD mode is active Measurement lead time 0010 sec e Select contact type Contact type wv N O e g Rb N O Please note when configuring the Rinse contact function e HOLD mode e g during parameter setting delays the execution of the Rinse contact function e Up to 3 rinse functions contacts K1 K3 can be configured independently e The individual rinse functions are not synchronized with each other Time Response HOLD L Contact Kx So KEE Lead time P Rinse tine E Shut off delay EE 69 Limit Value Hysteresis Contact Type Parameter setting Module BASE Relay contacts Usage Menu Display Usage as limit value KE Relay output Limit Contact K1 Administrator e Open parameter setting NAMUR maintenance Enter passcode a Select Module BASE Select
54. at card Format card E DI 4B Tse Formatting an update card generates Format card Administrator a memory card Caution All data on the DEE Caution This process is irreversible Retr Double warning messages protect gt against faulty operation GU D 204 C Fe t card Administrate 3 E iseset san sesini When formatting is finished Formatting ended a message will be displayed i The card can be removed now Caution Please do NOT format the memory card in a PC card reader always use the Protos 78 SmartMedia Card Remove Card Maintenance Removing Memory Card Note HOLD mode active Menu Display Maintenance Administrator Open close memory card Close memory card Caution Close memory card before removing it Maintenance menu Otherwise you risk losing data Remove memory card e Insert SmartMedia card e Open menu selection e Maintenance Memory card e Close card Close memory card terminates software access to the SmartMedia card Must be executed before removing the card from the SmartMedia card slot to prevent data loss Do not remove the card while the dot in the SmartMedia card icon flashes 79 SW 3400 102 Loadable Parameter Sets Parameter setting System control Parameter sets Note Additional function SW 3400 102 required Saving parameter set on Menu Display SmartMedia card A To save a parameter set on
55. cs functions can be ee Se ey eC called up directly from the measuring mode using a softkey The following table Example Pg 40 explains how to select favorites Parameter set to be selected with Left softkey To select a softkey function Further functions which can be controlled Select the control element Left soft S key then the ParSet function vig softkey Then press Connect softkey and e Parameter set confirm with enter e Unical probe controller To deselect a function Press Disconnect softkey confirm with enter 39 Menu Display Menu selection cal a E 242 Diagnostics Logbook Device description M Module FRONT 3400 011 ZE CD Notice Select favorites Favorites menu Diagnostics functions can be called up directly from the measuring mode using a softkey The Favorites are selected in the Diagnostics menu Select favorites Press menu key to Menu selection Select diagnostics using arrow keys confirm with enter Set delete favorite Set favorite allows activation of the selected diagnostic function directly from the measuring mode via softkey The respective function is marked with a heart icon See Softkey Function Pg 39 Pressing the meas key returns to measurement When the softkey has been assigned to Favorites Favorites menu is
56. ct softkey and confirm with enter To deselect a function Press Disconnect softkey confirm with enter 91 Menu Display Di IER 09 03 07 Ca Si CH Favorites menu GT 83 3 Air D sec Menu selection 4 2 M cal maint Select 4 gt enter Return to meas A SL W Module OXY 3400 067 D Module diagnostics D Sensor monitor II 83 3 Air 25 6 C 4 Sensor networ Statistics liagram pH Set favorite ZER d 0903 07 F Favoritesmenu SS eg Notice Select favorites Favorites menu Diagnostics functions can be called up directly from the measuring mode using a softkey The Favorites are selected in the Diagnostics menu Select favorites Press menu key to Menu selection Select diagnostics using arrow keys confirm with enter Then select module and confirm with enter Set delete favorite Set favorite allows activation of the selected diagnostic function directly from the measuring mode via softkey The menu line is marked with a heart icon Pressing the meas key returns to measurement When the softkey has been assigned to Favorites Favorites menu is read in the sec ondary display see Function control matrix When one of the softkeys has been assigned to the Favorites menu func tion diagnostic functions which have been set as Favorite can be directly ca
57. e Secondary displays Two small displays located below the main display in measuring mode The process variables to be displayed can be selected using the softkeys under neath Sensor coding Here internal settings for electrodeless sensors are encrypted 126 Glossary Technical Terms Slope The slope of an electrode is the voltage change per pH unit For an ideal pH electrode it lies at 59 2 mV pH 25 C Viewing level Menu level of the Parameter Setting menu Display of all device settings however no editing possible Zero The zero point refers to the voltage delivered by an electrode at 25 C and pH 7 00 For an ideal pH electrode it lies at 0 mV In practice the real zero point is slightly different 127 Index 2 channel Measurement recorder ce eeeeceeteeeceseeteeteeneeseeneeteresneseesteeaees 86 A e TE ele wee EE Application in hazardous locations S Assignment of measured values Start 4 mA and end 20 m i 60 Audit ral LOO ME 12 B BASE 3400 021 module NON IS cccccccccccesseccececseceeeeesseeeseenssteeeensaeess 25 BASE 3400X O25 VPW module el 26 BASE 3400X 026 24V module IS v i BASE mod le siccin a23 Behavior during messages 64 C Cable lange seueggtegtgeeesegteegee E EEEE Eed 20 Calculati om BIOCKS EE 53 Configuration with ProgaLog 2000 43 46 Configuration Excel file Ve Configuring a Calculation Block 57 Configuring the measurement display 37 C
58. e discon nectable near the device by a two poled switch incorporated in the building installation This switch must meet the requirements of EN 60947 1 and EN 60947 3 be marked as dis connect device for Protos 3400 X and be easily accessible by the user Information on Commissioning Start up Caution e Before commissioning it must be proved that the device may be connected with other equipment e Commissioning must only be performed by trained personnel authorized by the operating company e The combination of hazardous area and safe area modules mixed con figuration is not permitted Whenever it is likely that protection has been impaired the device shall be made inoperative and secured against unintended operation The protection is likely to be impaired if for example e the device shows visible damage e the device fails to perform the intended measurements e after prolonged storage at temperatures above 70 C e after severe transport stresses Before recommissioning the device a professional routine test in accordance with EN 61010 1 must be performed This test should be carried out at the manufacturer s factory 11 Conformity with FDA 21 CFR Part 11 In their directive Title 21 Code of Federal Regulations 21 CFR Part 11 Electronic Records Electronic Signatures the US American health agency FDA Food and Drug Administration regulates the production and processing of electronic documents for phar
59. e meas key returns to measurement 3 Menu groups are selected using the arrow keys 4 Press enter to confirm enter passcode 5 Further menu items are displayed 6 Selected functions of the Diagnostics menu can be recalled via softkey even when in measuring mode 21 Short Description FRONT Module View into the open device FRONT module Slot for SmartMedia card e Data recording The SmartMedia card expands the measurement recorder capacity to gt 50000 records e Exchange of parameter sets 5 parameter sets can be stored on he SmartMedia card The 2 internal parameter sets can be switched by remote control Parameter sets can be transmitted rom one analyzer to the other e Function expansions are possible with additional software modules which are released using ransaction numbers TAN e Software updates Terminal plates Replacing the front module of hidden modules Pull off power cord and ground wir Each module comes with an adhesive To separate the FRONT module fron label containing the contact assignments the BASE module turn the retaining This label should be sticked to the inner screws of the pivot hinge by 90 side of the front as shown Then the terminal assignments remain visible even if further modules are inserted The circumferential sealing guarantees IP 65 protection and allows spray cleaning disinfection Caution Keep clean 22 Short Description BASE Module
60. ed the Maintenance request Warn message is generated when the current range is exceeded lt 3 8 mA or gt 20 5 mA This setting can be changed in the Parameter setting menu of the respective measuring module at Messages To generate a Failure message the limit value monitoring must be set to Variable limits Parameter setting lt measuring module gt Messages Variable limits Failure limit Enter the same values for the failure limits as for the current output Parameter setting Module BASE Output current Variable Start End 64 NAMUR Signals Relay Contacts Failure Maintenance Request HOLD Function Check As delivered the floating relay outputs of the BASE module are assigned to the NAMUR signals Failure Contact K4 normally closed signaling current failure Maint request Contact K3 normally open contact HOLD Contact K2 normally open contact AB S D 7 00pH NAMUR signals Factory setting of contacts ma T 190 C e Select parameter setting Module BASE Administrator e Administrator level g O m F SE 2 e Select Module BASE Fig gl You can define a delay time for Maintenance request H Contact K3 NAMUR maintenance and Failure resp If an alarm message is released RH Contact K2 NAMUR HOLD RH Contact K1 Limit the contact will only be activated after expiry of this delay time Failure is active when a value has exceeded
61. elay Rinse contact Select contact Usage Parameter set USP output Notice The selection has no effect when working on SmartMedia card with SW 3400 102 72 Inserting the SmartMedia Card Please note when inserting the SmartMedia card Protect against electrostatic discharge The analyzer must be opened to insert or replace the SmartMedia card Power can remain on When closing the device make sure that the sealing is properly seated and clean Warning Do not touch the terminal compartment there may be dangerous contact voltages 1 Open the analyzer e Loosen the 4 front screws e Open the FRONT module at its right side pivot hinge inside at the left e The slit for inserting the SmartMedia card is located at the inner side of the FRONT module 2 Insert SmartMedia card e Remove SmartMedia card without touching the contact surface from its package Insert card in the slit at the inner side of the FRONT module Inserting the SmartMedia card The label must be facing you 3 Remove SmartMedia card 73 SmartMedia Card Types Types of SmartMedia Cards Provided by the Manufacturer The SmartMedia cards are supplied preformatted as e Memory Card SW 3400 102 1xx e Software update SW 3400 106 SmartMedia Card Display Icons When the analyzer has recognized the SmartMedia card it displays an icon resembling a SmartMedia card id Memory Card SW 3400 102 1
62. ensor adjustment required WARN P130 SIP cycle counted Text P131 CIP cycle counted Text P200 Noise level at pH input FAIL P201 Cal temp WARN 98 Messages No PH message Message type P202 Cal Buffer unknown Text P203 Cal Identical buffers Text P204 Cal Buf interchanged Text P205 Cal Sensor unstable Text P206 Cal Slope WARN P207 Cal Zero WARN P208 Cal Sensor failure ORP check FAIL P254 Module reset Text No Calculation Block PH PH messages Message type A010 pH Diff Range FAIL A011 pH Diff Alarm LO_LO FAIL A012 pH Diff Alarm LO WARN A013 pH Diff Alarm HI WARN A014 pH Diff Alarm HI_HI FAIL A015 Temperature Diff Range FAIL A016 Temperature Diff Alarm LO_LO FAIL A017 Temperature Diff Alarm LO WARN A018 Temperature Diff Alarm HI WARN A019 Temperature Diff Alarm HI_HI FAIL A020 ORP Diff Range FAIL A021 ORP Diff Alarm LO_LO FAIL A022 ORP Diff Alarm LO WARN A023 ORP Diff Alarm HI WARN A024 ORP Diff Alarm HI_HI FAIL 99 Messages Unical 9000 with PHU 3400 X 110 Module No Unical Messages Message type U190 UNICAL Buffer almost empty WARN u191 UNICAL Buffer II almost empty WARN U192 UNICAL Cleaner almost empty WARN U194 UNICAL Buffer empty FAIL U195 UNICAL Buffer Il empty FAIL U196 UNICAL Cleaner empty FAIL U219 Firmware Probe control WARN U220 UNICAL Switch Comp
63. er to the measuring mode from any func tion Pressing meas in measuring mode successively displays the activated special functions such as measurement recorder or Kl recorder All process variables coming from the modules can be displayed The table on the next page describes how to configure the measurement display Knick meas Measurement display Typical measurement display pH COND modules Secondary displays Additional values also date and time can be displayed depending on the modules installed They are selected using the softkeys Pg 39 Softkeys The softkeys allow selection of values for the secondary displays In addition Diagnostics functions which are set as Favorites can be called up Pg 40 If required you can also change the parameter set via softkey Pg 40 Furthermore the softkeys include self explaining context sensitive functions e g with measurement or Kl recorder activated 37 Menu Display D 7 00 pH M_25 6 C Menu selection maint dk enter Select Configure measurement display Configure measurement display Press menu key to Menu selection Select parameter setting using arrow keys confirm with enter Select Administrator level Passcode 1989 W 7 00 pH fie D 256 C Parameter setting Administrator D System control D Module BASE 3400 021 D D Module PH 3400 032 E Module COND 3400 041 m Module COND 3400 041
64. etting Admin level Copy configuration oo EEE Enter passcode D Function control matrix CTime date System control amp Point of measurement Select Parameter sets menu and Return _ i i SES confirm with enter D 7 00 pH A T 256 C Parameter sets Administrator Save parameter set For switchover see The active parameter set A overwrites Kee See EE the internal parameter set B Parameter sets A B intema Load parameter set Si p te t o Parameter set B is loaded Current Outputs Contacts OK Inputs Select menu Parameter setting Module BASE Note HOLD mode active Parameter setting mom Display BASE module SE Configure current output Module BASE Administrator Ile Call up parameter setting Output current 2 e Enter passcode Contact K4 NAMUR Failure Contact K3 NAMUR maintenance e Select Module BASE C Contact K2 NAMUR HOLD D D Ge e Select Output current D Inputs DK OK2 A me e Select measured variable ze Output current 11 Administrator mg Curve e Select Curve Cae a g e g linear The measured variable Variable is represented by a linear output cur rent curve The desired range of the Stat i measured variable is specified by the End output iter values for Start and End Assignment of Measured Values Start 4 mA and End 20 mA Example 1 Range pH 0 14 Example 2 Range pH 5
65. formation nformation on Commissioning Start CH Conformity with FDA 21 CFR Part 11 Product Line Device Software Protos 3400 X System Overview odular Concept Short Description Short Description FRONT Module Short Description Menu Structure Short Description BASE Module Connection of Power Supply 1 BASE 3400 021 Module Non IS 2 BASE 3400X 025 VPW Module IS 3 BASE 3400X 026 24V Module IS IS Connection to Protos 3400X Hazardous Area Components Example Panel Mounting Wall Mounting Post Mounting Operation FRONT Module Menu Structure Menu Selection Mode Indicators in the Display How to Enter Numbers and Text Configuring the Measurement Display Softkey Function Function Control Documenting Parameter Setting ProgaLog 3000 Software for Configuration and Documentation 43 Comiguration Using Progaliog 3000 rerasan a anaana an 46 4 Contents Parameter Setting Operating Levels Parameter Setting Lock Functions Function Control Matrix Time Date Point of Measurement Passcodes Release of Options Factory Setting Logbook Language Measurement Display Viewing Angle Calculation Blocks System Control Calculation of New Variables from Measured Variables Activating Calculation Blocks Overview of Calculation Blocks Calculation Formulas Configuring a Calculation Block Logbook Factory Setting
66. g 3000 Configurator PROTOS 3400 Module List D I Module FRONT 3400 011 GJ Module PH 3400 031 7 Software 8 x Input for pH ORP and C Options amp J Module PH 3400 032 Input for pH ORP and C J Module PH 3400 033 Input for pH ORP and C J Module PH 3400 035 Input for pH ORP and C J Module PHU 3400 110 Input for pH C and Unical 9000 J Module COND 3400 041 Input for 2 4 electr sensors and C J Module CONDI 3400 051 Inp electrodeless sensors and C J Module OXY 3400 062 Input for DO sensors and C GJ Module OXY 3400 063 Input for DO sensors and C J Module OXY 3400 065 Input for DO sensors and C J Module OXY 3400 066 Input for DO sensors and C J Module OXY 3400 067 Input for DO sensors and C J Module DUT 3400 071 Outputs contacts J Module COMPA 3400 081 PROFIBUS PA J Module COMFF 3400 085 Foundation Fieldbus 7 Module PID 3400 121 SW 3400 001 KI recorder inactive SW 3400 002 Buffer sets inactive SW 3400 004 ServiceScope inactive SW 3400 005 Cal tolerance band inactive SW 3400 006 Curent characteristic inactive SW 3400 008 Ultrapure water Cond inactive SW 3400 009 Concentration inactive SW 3400 011 02 measurement in beer inactive SW 3400 012 ISFET Module PH inactive SW 3400 013 Memosens inactive SW 3400 014 Module Channel 2 inactive SW 3400 015 l Module OXY Standard inactive SW 3400 016 I Module OXY Traces inactive SW 3400 102 Parameter sets inactive SW 3400 103 Mea
67. g the front module eececceeeceeceeeceeeeeeeeeeeeeeeeeteeeaeeeseeeteenaeees Return of products under warranfby 2 FSO EE 68 69 Index S SCHENTEN 10 11 Safety Tee 34 Screw clamp connector 120 Secondary displays 20 Sensocheck Sensoface 87 Sensor network diagram 86 SVICE SCOP inaen 86 Setting diagnostics messages as favorite 91 Short descrlgtlon enasna i 20 Signaling active parameter set via relay contact Slot for SmartMedia card SmartMedia car SmartMedia card Remove card Softkey function Sotkeys Specifications Start up Switching between parameter sets A Switching parameter sets via OK2 System OVErVICW ceeceereeeeeees T er e 50 TEGANGAN TEMIS esseere E rr rarer E 123 Terminakcomoa nime Mta a a teed ae 23 Terminal plates c cceeeeeeees 22 25 26 27 Terminal plates of hidden modules 22 lu 49 Kli E 2 Vv BATAVIA fee E 52 132 Index wW Wal MOUNTING ss 2 csccnccsscepscessicesececedvseasssceanesiseasesaceasdeasidedecacdtacavapeseeeusdsic 31 VE El EE 2 133 134 Menu Structure of Basic Unit Protos 3400 X FRONT Module BASE Module Parameter setting of FRONT module IAN E EE ae LOQDOOK siet vsigeeqescndas da sues Ser dee EE Ze ETC eene E BASE module Current outputs Current outputs Behavior during messages Relay contacts 5 Rinse comta EE Documenting
68. his setting can be changed as required the contacts K2 K3 are for free programming The current outputs behave as configured you can adjust last usable value fixed 22 mA SmartMedia card located in FRONT module Mode indication Module identification Parameter setting In the submenus the currently measured values of the respective module are displayed here number of module slot no module designa tion GA Module BASE Administrator Menu level Administrator level mj Output current 11 gj Output current D Contact K4__ NAMUR Failure Current selection a contactka as NAMUR maintenance The current selection is displayed in reverse Contact K2 NAMUR HOLD cone KI an video Gray display lines cannot be edited Block Safety of operation To ensure increased safety of operation the device provides three operating levels e Administrator level Access to all device parameters Settings can be blocked against access from the Operator level e Operator leve Access to all functions which have been released at the Administrator level Blocked functions are displayed in gray and cannot be edited e Viewing level Display of all settings No editing possible 34 Display Ki bd E Ki E EE 2 lt z Explanation of Display Icons The analyzer is in measuring mode an ISM sensor is connected The device is in calibration mode HOLD mode is acti
69. ics e nput output status GE D open e A Si m Jeet Example Input output status Module BASE input output status Current load 11 ok Current load D vd ok Contact OKI OK2 OK K4 Input OK1 Inactive Input OK2 Inactive 90 Setting Diagnostics Messages as Favorite Select menu Parameter setting System control Function control matrix Secondary Displays 1 Here additional values are displayed in the measuring mode according to the factory setting When the respective softkey 2 is pressed the process variables measured by the modules plus date or time are displayed In addition you can use the softkeys 2 to control functions To assign a function to a softkey select Parameter setting System control Function control matrix e Function which can be controlled by softkeys e Parameter set selection e Favorites e Unical fully automated probe controller Favorites Selected Diagnostics functions can be called up directly from the measuring mode using a softkey The table on the next page explains how to select favorites Knick D 83 3 Air A m 256 C Function control matrix Administrator ParSet Klrec Fav Unical Input OK2 O Oo oso Right softky e ProfbusD02 Example Favorites to be selected with Right softkey To select a softkey function Select desired function using arrow keys press Conne
70. inistrator Y Variable limits Failure Limit Lo 01 00 pH Warning Limit Lo 00 50 pH Warning Limit Hi 00 50 pH Failure Limit Hi 01 00 pH bid E Calculation Block Configure Select Calculation Block e Call up parameter setting e System control e Select module e Depending on the modules installed the possible combinations for Calculation Blocks are offered Messages You can activate messages for the selected variables Variables which have been set as Off cannot be processed further The measured values which shall release a message are set using the arrow keys left right select position up down edit number Confirm with enter Logbook Factory Setting Parameter setting System control Logbook Note HOLD mode Menu Display Log failure No Log warning No Erase logbook Return AB dy CZ Logbook 04 13 07 09 50 Measurement active 04 13 07 09 36 Parameter setting active 04 12 07 17 52 Measurement active 04 12 07 17 44 Parameter setting active 04 12 07 17 40 Wrong passcode 04 12 07 17 04 Measurement active 04 12 07 16 53 Diagnostics active p D 7 00 pH D 25 6 C Factory setting Administrator The factory setting erases all your set parameters Set factory setting Return Logbook Factory setting Logbook Select which messages are to be logged in the logbook The last 50 events are recorded with date and time This permits quality managemen
71. ite backlighting Resolution 240 x 160 pixels Languages German English French Italian Spanish Swedish T T Keypad NAMUR keypad individual keys no double assignments meas menu lt 4 A V gt enter softkey 1 softkey 2 NAMUR LEDs red and green T f Logbook Recording of function activations appearance and disappearance of warning and failure messages with date and time Storage capacity Approx 50 entries without SmartMedia Card read on display recording on SmartMedia card Extended logbook gt 50 000 entries depending on free memory of SmartMedia card Measurement recorder 2 channel measurement recorder with marking of events failure maintenance request funtion check limit values Recording medium SmartMedia card Recording capacity gt 50 000 entries depending on free memory of SmartMedia card Recording Process variables and span selectable Recording method Snapshot e Min Max value e Average Time base e 10s 10 h pixel Zoom function e 10fold zoom in the event of high rate of change Caution Never expose the display to direct sun light Only operate the display within the temperature range of 0 C up to 50 C max 116 Specifications T KI recorder d Adaptive representation of process flow with monitoring and signaling of critical process parameters T Device self test T Test of RAM FLASH EEPROM display and keypad Record for QM documentation to ISO 9000
72. lay for opening the analyzer 240 x 160 pixels Caution Make sure that the gasket between white backlighting high resolution FRONT and BASE is properly seated and clean and high contrast Measurement display Knick User interface with plaintext menus as recom mended by NAMUR Menu texts can be switched to German English French Italian Swedish and Spanish Intuitively acquirable menu logic based on Windows standards Secondary displays 2 softkeys with context sensitive functions Red LED signals failure On or maintenance request function check flashing according to NE 44 Green LED Voltage supply okay Control panel 5 self sealing cable glands 3 function keys M20 x 1 5 menu meas enter for entry of voltage supply and signal lines and 4 arrow keys for menu selection and data entry 20 Short Description Menu Structure Basic Functions Calibration Maintenance Parameter Setting Diagnostics G Menu groups Maintenance Parameter setting Diagnostics Calibration Measure Passcode 1147 2958 1246 Lose 1246 1989 Administrator level Selection of Module 1 further Module 2 menu items Module 3 Message list Point of meas BASE Module 1 Module 2 Module 3 Device description Module 2 Module 3 FRONT BASE Module 1 Module 2 Module 3 Legend 1 Pressing the menu key accesses menu selection 2 Pressing th
73. ll up parameter setting Select Administrator level Enter passcode 1989 Select system control using arrow keys confirm with enter Submenus of system control Parameter sets Function contro matrix Time date Point of measurement Release of options Factory setting Passcode entry Software update more depending on Options Function control matrix Clear assignment of function parameter sets KI recorder Favorites menu Unical control to control element optocoupler softkey or Profibus Time Date Selection of date format entering time and date 49 Point of Measurement Passcodes Release of Options Select menu Parameter setting System control Note HOLD mode active Menu Display i 7 00 pH Wir D 25 6 C Point of meas description Administrator Enter 0 9A Z using T Meas point M402 8 MAINT 07 03 D 7 00 pH 25 6 C Passcode entry Administrator Sr If you lose your adm passcode system access will be locked bond Passcode entry Administrator Sg of Change passcode 1147 Maintenance On Operator level On Administrator level maint opl adm 002 Buffer sets 004 ServiceScope 005 Cal tolerance band 006 Current characteristic Inactive Inactive Inactive Inactive Inactive Meas point description Passcodes Release of options Point of meas description You can enter a tag number or notes e g date of
74. lled up from the measuring mode 92 Diagnostics Functions General status information of the measuring system Select menu Diagnostics Message list Menu Display ER dk enter Select Diagnostics Point of meas description R Logbook Device description D Module FRONT amp Set favorite E a Diagnostics functions Call up diagnostics From the measuring mode Press menu key to select menu Select diagnostics using arrow keys confirm with enter The Diagnostics menu gives an overview of all functions available Functions which have been set as Favorite can be directly accessed from the measuring mode Message list Shows the currently activated warn ing or failure messages in plain text Number of messages When there are more than 7 messages a vertical scrollbar appears Scroll with the up down arrow keys Message identifier See message list for description Module identifier Specifies the module that has generated the message Messages Module FRONT 3400 011 Module FRONT 3400 X 015 No FRONT message Message type F008 Meas processing factory settings FAIL F009 Module failure Firmware Flash check sum FAIL F060 KI process window exceeded acknowledgeable message User defined F061 KI recorder parameter WARN F080 ComFu E Channel 1
75. lt settings of the user definable relay contacts of the BASE module K3 AMUR maintenance request K2 AMUR HOLD function check K1 Limit K1 K3 are user definable Usage NAMUR maintenance NAMUR HOLD Limit value Rinse contact Parameter set B active USP output COND module only KI rec active Sensoface Alarm control 67 Relay Contacts Sensoface Messages Parameter setting Module BASE Relay contacts Usage Sensoface Menu Display D 7 00pH OLD D 190 C Module BASE Administrator f Output current 11 H Output current D el RH Contact K3 NAMUR maintenance fi Contact ki m Sensoface R Contact ki m Sensoface Contact K1 Administrator NAMUR maintenance NAMUR HOLD Limit value Limit value Hysteresis Effective direction Parameter set B active Contact Type USP output Parameter setting Sensoface Assign Sensoface Messages to Relay Contacts When more than one measur ing module is used the Sensoface messages of the modules can be assigned to different contacts Relay Contacts Usage e Open Parameter Setting Enter passcode Select Module BASE Select contact e g K1 Assign Sensoface message of desired measuring module to selected relay contact Contact K1 Admi rator v D Sensoface v N O 0010s 0010s Usage Contact Type ON delay OFF delay Set Contact Parameters e e g N O e Set ON OFF delay Rinse Contact Par
76. maceutical development and production This results in requirements for measuring devices used for corresponding applications The following features ensure that the Protos 3400 X modular process analysis system meets the demands of FDA 21 CFR Part 11 Electronic Signature Access to the device functions is regulated and limited by individually adjust able codes Passcodes This prevents unauthorized modification of device settings or manipulation of the measurement results Appropriate use of these passcodes makes them suitable as electronic signature Audit Trail Log Every change of device settings can be automatically recorded and docu mented in the Audit Trail Log on the SmartMedia card The recording can be encrypted 12 Product Line Standard Version Device Standard Version Order No PROTOS 3400 S Basic unit stainless steel enclosure 3400 S PROTOS 3400 C Basic unit coated steel enclosure 3400 C PH 3400 032 Module pH PH 3400 032 PH 3400 033 Module pH Pfaudler probes PH 3400 033 PH 3400 035 Module pH ISM sensors PH 3400 035 COND 3400 041 Module Conductivity COND 3400 041 COND 3400 051 Module Electrodeless cond CONDI3400 051 OXY 3400 062 Module Oxygen standard OXY 3400 062 OXY 3400 063 Module Oxygen traces OXY 3400 063 OXY 3400 065 Module Oxygen ISM standard OXY 3400 065 OXY 3400 066 Module Oxygen ISM traces OXY 3400 066 OXY 3400 067 Module Oxygen ISM traces OXY 3400 067 OU
77. modified since they contain sensor specific values which cannot be changed by parameter set switchover Here the values listed under parameter set A apply 41 Documenting Parameter Setting D a D t MeBstelle Zog itar Meniipunkt Protos 3400 porsmemen sm van Vargisparvieeseg Maroware Bonm are rom Gegen Ire zent Modul FRONT Modul FRONT Einsssliungen Wertseineaaitung bes Deise Mat FRONT i Metwenanse pe 20 Mevptane Moos FRONT 21 2 23 29 iss 29 26 33 e ensntege Cinwatiung egal pat tamaya wenn in U H Ansegeeet inis HI set 29 M33 Mebewrireconier a Spesad Modsi FRONT D Zoimaws 7 Feet AM Zortupe 108 1 Min Mas ensoogen HA Kanal ti Metqrote is Ante Me Ende IFMA Kanal Metgrie A8 Ae From the application window of the Excel file select the worksheet for the module the parameter settings of which you want to document Set the parameters of the respective module and enter the selected values in the corresponding cells of the module worksheet Caution During parameter setting the HOLD mode is active HOLD The NAMUR HOLD function check contact is active factory setting Module BASE Contact K2 N O contact Current output response is user defined e Current meas The currently measured value appears at the current output e Last usable value The last measured value is held at the current output e Fixed 22 mA The output current is at 22 mA 42 ProgaLog
78. ng Text F231 Module configuration changed Text F232 Module equipment IS non IS FAIL F233 Module equipment IS FAIL 95 Messages BASE 3400 021 Module BASE 3400 X 025 VPW Module BASE 3400 X 026 24V Module No BASE message Message type B008 Meas processing factory settings FAIL B009 Module failure Firmware Flash check sum FAIL B070 Current 11 Span WARN B071 Current 11 lt 0 4 mA WARN B072 Current 11 gt 20 mA WARN B073 Current 11 Load FAIL B074 Current 11 Parameter WARN BO75 Current 12 Span WARN B076 Current D lt 0 4 mA WARN B077 Current 12 gt 20 mA WARN B078 Current D Load FAIL B079 Current 12 Parameter WARN B200 Rinsing program active Text B254 Module reset Text 96 Messages PH 3400 031 Module PH 3400 X 032 PH 3400 X 033 PH 3400 X 035 Modules PHU 3400 X 110 Module No PH message Message type P008 Meas processing factory settings FAIL P009 Module failure Firmware Flash check sum FAIL P010 pH Range FAIL P011 pH Alarm LO_LO FAIL Po12 pH Alarm LO WARN P013 pH Alarm HI WARN P014 pH Alarm HI_HI FAIL P015 Temperature Range FAIL P016 Temperature Alarm LO_LO FAIL P017 Temperature Alarm LO WARN P018 Temperature Alarm HI WARN P019 Temperature Alarm HI_HI FAIL P020 ORP Range FAIL P021 ORP Alarm LO_LO FAIL P022 ORP Alarm LO WARN P023 ORP Alarm HI WARN P024 ORP Alarm HI_HI FAIL
79. onnection of power supply ep Contact EE e Copy configuration 3 elle e Current outputs Chatactertstilcs 61 D Declaration Of CONTON asi a eeina EE ahead 3 Device description 90 Diagnostics functions 86 Re Bel Tute DEE 30 128 Index Display testean eoa a EAEE R EE 90 B100 EAE E AEEA A EEES AET 2 DOCUMENTING the SET N Sece 41 Download area een 41 43 44 E EC Declaration Of COMfORMIEY sseui ii 3 Electone Signature e Ee 2 EMC Entering MUMbers ANG text v2 ie secesseceasscseecaesiee aE EEES 36 Excel file for configuration oo cece cece eecescceeeeceeteeteeeseeseeseeseeseesetsetseeaeees 41 F FaCtOny SETIN WE Failure iere AEA AE EN E Favorites menu d Faute aeia annsa EELER e EE EE RE Re Ce EE 12 Formatting a SmartMedia card Be FRONT module 0 c ee Les Function check 65 Function control matrix 49 F nction ENEE ccsscecwcwentaes vde sciences E A eer 39 49 G GSK E Glossary Graphic display iceren sen aeea aE ENE ESEPen Enada acd 20 H Hazardous area Components sny ieii 29 ek EE 70 129 K Kette EE 90 L PBA AG ca cee sesentrae tenipsica restive eth teas teed aaenawartieatin tenednasatdboadenatadhausnictareteeedipaetets 52 BG KE 20 Limit value icons in the measurement display Bed Linear characteristic co EI Beef d leie e ele e EE 62 leste AAE M eee ener eee EA ate nent ten eae T TE 51 58 88 M EIERE eer Ee Measurement Men
80. or message appears and the correspond ing NAMUR contact is activated Calibration adjustment passcode Protects access to calibration Can be set or disabled at the Administrator level Cell factor Mechanical characteristic of electrodeless toroidal conductivity sensors Cleaning User defined time during which the cleaning contact is closed during a rins ing cycle Controlled variable User defined variable that acts on the controller Diagnostics menu Display of all relevant information on the device status Failure Alarm message and NAMUR contact Failure means that the equipment no longer operates properly or that a process parameter has reached a critical value Failure is disabled during function check Feed time alarm Monitors the time during which the controller output is at 100 Function check NAMUR contact Always active when the unit does not output the config ured measured value 123 Glossary Technical Terms GLP GMP Good Laboratory Practice Good Manufacturing Practice Rules for performance and documentation of measurements Interval The interval extends from the start of one rinsing cycle to the start of the next rinsing cycle user defined Isothermal potential The isothermal intersection point is the point of intersection between two calibration lines at two different temperatures The potential difference between the electrode zero point and this intersection point is the isothermal p
81. ormatting a Commercial SmartMedia Card Please format a commercial SmartMedia card as Protos memory card before use Please do NOT format the card in a PC card reader always use the Protos Menu Display m 7 00 pH D 204 C Ae buet Memory card Administrator Record logbook On On Point Record stop Record recorder Decimal separator Card full Data saving EEN Formatting commercial SmartMedia cards Format e Insert SmartMedia card e Open menu selection e Parameter setting Admin level e Enter passcode e System control Memory card Memory card function only available with SmartMedia card inserted e Format card File Structure of a Memory Card Folder Typ file name BACKUP BACKUPO1 PAR LOGBOOK L_YYMMOO TXT PARASET SET 1 RECORDER R_YYMMDD TXT Remark BACKUP device configuration Logbook file YY year MM month Parameter set Recorder entry YY year MM month DD day 75 Saving Loading Device Configuration Parameter setting System control Copy configuration Saving Loading the Complete Device Configuration Parameter setting System control Memory card Copy configuration Save configuration means that the complete device configuration except the passcodes is written on the memory card Load configuration means that the complete device configuration is read from the memory card and pogrammmed BACKUP file generated on SmartMedia card
82. otential Vicg Limit contacts Are controlled by a user definable process variable The limit contact is acti vated if the measured value falls below or exceeds an alarm limit depending on the user defined effective direction Logbook The logbook shows the last 50 events with date and time e g calibrations warning and failure messages power failure etc This permits quality man agement documentation to ISO 9000 et seq Longer recordings are possible with the additional function Extended log book Main display Large measured value display in the measuring mode You can select which process variable is to be displayed Maintenance menu The Maintenance menu provides all functions for sensor maintenance and signal outputs 124 Glossary Technical Terms Maintenance passcode Protects access to Maintenance Can be set or disabled at the Administrator level Measuring mode When no menu function is activated the unit is in measuring mode The selected measured value is displayed Pressing the meas key always returns you to the measuring mode Menu structure The Protos provides a very clear menu structure Menu selection is called up by pressing the menu key Four basic functions can be accessed Calibration maintenance parameter setting diagnostics From each of these functions the individual module blocks system control FRONT module display func tions BASE module signal outputs can be accessed as
83. our specific applications are not described please contact the manufacturer to make sure that the appli cation is possible and safe Prerequisite to safe use of the equipment is the observance of the specified ambient conditions and temperature ranges When using the Protos 3400X modular process analysis system the stipula tions for electrical installations in hazardous areas EN 60079 14 must be observed When installing the device outside the range of applicability of the 94 9 EC directive the appropriate standards and regulations in the country of use must be observed The Protos 3400X modular process analysis system has been developed and manufactured in compliance with the applicable European guidelines and standards Compliance with the European Harmonized Standards for use in hazardous locations is confirmed by the EC Type Examination Certificate Compliance with the European guidelines and standards is confirmed by the EC Declaration of Conformity The EC Declaration of Conformity and the EC Type Examination Certificate are included in the instruction manual There is no particular direct hazard caused by the operation of the device in the specified environment During operation the Protos 3400X modular process analysis system may 10 Safety Information be opened briefly to replace the SmartMedia card The mains terminal cover must be opened only when the unit is de energized Installation The power supply must b
84. r in factory settings characteristics FAIL G122 Sensor memory error in cal data records WARN G123 New sensor adjustment required WARN G130 SIP cycle counted Text G131 CIP cycle counted Text G200 Noise level at pH input FAIL G201 Cal temp WARN G202 Cal Buffer unknown Text G203 Cal Identical buffers Text G204 Cal Buf interchanged Text G205 Cal Sensor unstable Text 107 Messages G206 Cal Slope WARN G207 Cal Zero WARN G208 Cal Sensor failure ORP check FAIL G254 Module reset Text Ne Messages Calculation Blocks CO CO K015 Temperature Diff Range FAIL K016 Temperature Diff Alarm LO_LO FAIL K017 Temperature Diff Alarm LO WARN K018 Temperature Diff Alarm HI WARN K019 Temperature Diff Alarm HI_HI FAIL 108 Messages COND 3400 X 041 module No COND messages Message type C008 Meas processing factory settings FAIL C009 Module failure Firmware Flash check sum FAIL C010 Conductivity Range FAIL C011 Conductivity Alarm LO_LO FAIL C012 Conductivity Alarm LO WARN C013 Conductivity Alarm HI WARN C014 Conductivity Alarm HI_HI FAIL c015 Temperature Range FAIL C016 Temperature Alarm LO LO FAIL C017 Temperature Alarm LO WARN C018 Temperature Alarm HI WARN c019 Temperature Alarm HI_HI FAIL C020 Resistivity Range FAIL C021 Resistivity Alarm LO_LO FAIL C022 Resistivity Alarm LO WARN C023 Resistivity
85. ressed air FAIL U221 Sensor dismounted FAIL U222 Undefined security status FAIL U224 UNICAL flooded FAIL U225 UNICAL Probe valve defective FAIL U226 Probe Limit position switch FAIL U227 Probe limit position SERVICE FAIL U228 Probe cylinder untight WARN U229 Sensor dismount guard defective WARN U230 Probe Limit position MEASURE FAIL U231 Probe Move time MEASURE WARN U232 Proble wear counter WARN U233 UNICAL Switch Water pressure WARN U234 Probe move time SERVICE WARN U235 UNICAL Safety valve defective WARN U236 UNICAL No pump WARN U237 UNICAL No pump II WARN U238 UNICAL No pump III WARN U239 UNICAL No aux valve 1 WARN U240 UNICAL No aux valve 2 WARN U241 Check Rinse water WARN 100 Messages No Unical Messages Message type U242 Check buffer WARN U243 Check buffer II WARN U244 Check cleaner WARN U245 Check Add medium 1 WARN U246 Check Add medium 2 WARN U248 UNICAL Water valve WARN U251 UNICAL Calibration error WARN U252 UNICAL Communication error WARN U253 Probe control WARN 101 Messages OXY 3400 061 OXY 3400 X 062 Module OXY 3400 X 063 OXY3400 X 065 Module OXY 3400 X 066 OXY3400 X 067 Module No OXY messages Message type D008 Meas processing factory settings FAIL D009 Module failure Firmware Flash check sum FAIL D010 Saturation Air Range FAIL D011 Saturation Air Alarm LO_LO FAIL D012
86. rs lsolrans 36A7 Knick 29 Panel Mounting Dimension Drawings 159 5 147 5 H E 213 S k J OG A 4 Front view Side view 45 5 72 144 4 __ y oo ak GS re S n 8 KK 6 internal 4x WEEK BE D A VW E 141 Rear view Control panel cutout Contour of rear unit Control panel cutout Contour of enclosure front 30 Wall Mounting Post Mounting Dimension Drawings LD A Wall mounting Post mounting 30 65 mm M6x50 M6x70 30 40mm X 40 62 mm x 62 65 mm X gt without nut 30 65 mm or vertical or horizontal mounting ZU 0544 pipe mount kit Dimensions in mm 31 Operation FRONT Module Menu Structure Menu groups Calibration Maintenance Parameter setting Diagnostics Measure here Operator level factory setting 1989 Administrator level Selection of further menu items BASE Message list Module 1 Point of meas description Logbook Module 2 SOEN Device description Module 3 Module 1 FRONT Module 2 BASE Module 3 Module 1
87. s Calculation Block Process Variables Variable Calculation formula Range Span Difference DIFF A B Variable Variable selectable in menu or DIFF B A Ratio A 0 00 19 99 0 10 selectable in menu RATIO B Passage PASS ae 100 0 00 199 9 10 A Rejection REJECT 1 8 100 199 9 199 9 10 A Deviation DEVIAT 8 1 100 199 9 199 9 10 A pH Value Calculation by Means of Dual Conductivity Measurement See instruction manual for COND 3400 041 module Principle COND measurin COND1 module Calculation Block e point 1 COND 3400 041 S Cation exchanger COND measurini COND2 module NaOH point 2 COND 3400 041 TT mmol l H20 Secondary display only COND1 1 3 COND2 NaOH ___ ____ pH 11 log c NaOH 243 56 Configuring a Calculation Block Select menu Parameter setting System control Calculation Blocks Setting the process variable to be calculated Menu Display 17 20 pH T 25 6 C Parameter setting Administrator System control o Module FRONT 3400 011 t Module BASE 3400 021 i O Module PH 3400 032 ec D Module PH 3400 032 o Dera 107 20 pH m 25 6 C m m Calc pH pH Administrator gi ae ORP m Difference C o m Messages m D T y u D m m Messages Administrator o Messages pH diff Messages ORP diff Messages Temp diff D 7 20 pH D Aner m m Messages pH diff Adm
88. s recorder inactive SW 3400 104 Logbook inactive SW 3400 106 Software update inactive SW 3400 107 FDA 21 CFR Part 11 inactive Module BASE 3400 021 I Module PH 3400 035 1 Select your configuration from the modular system components offered in the left hand field 2 Click the right arrow gt to add the components or remove components by clicking lt 3 Now configure the parameters for the selected system components 4 Save the configuration You can save the configuration to a memory card that has been prefor matted in the Protos 3400 X and transfer them to analyzers with identical module configurations 46 Parameter Setting Operating Levels Viewing level Operator level Administrator level Note HOLD mode active Menu Display E D 7 00 pH z D 256C Menu selection B W maint cal Select 4 gt Return to meas D 7 00 pH ES m 0 120 mS cm Parameter setting D Viewing level All Data view amp Operator level Operation Data opl D Administrator level All Data adm enter D 7 00 pH A T 256 Module FRONT Administrator Languages e English Measurement display Measurement recorder KI recorder 7 00 pH be DI 25 6 C Module FRONT English amp Measurement display Measurement recorder KI recorder Viewing level Operator level Administrator level Call up parameter setting From the measuring mode Press menu key
89. s contain all settings except Sensor type Options System control settings Up to 5 parameter sets 1 2 3 4 5 are available when a SmartMedia card Option is used Function control matrix e Input OK2 e Left softkey e Right softkey Selecting the control element for the following functions Parameter set selection Favorites menu selected diagnostics functions Unical fully automated probe controller Time date Selecting the display format entry Point of meas description Can be called up in the diagnostics menu Release of options A TAN is required to release an Option Software update Software update from SmartMedia card update card Logbook Selecting events to be recorded Buffer table Entering own buffer set for automatic calibration Factory setting Resetting all parameters to factory setting Passcode entry Editing the passcodes 121 Parameter Setting Menu Display Settings FRONT Module Languages Measurement display e Main display e Display format e Viewing angle Representation of measured values on the display Decimal places Selecting the number of primary values displayed one or two Measurement recorder e Time base e Zoom function e Min Max display Option 2 channel selection of process variable start and end KI recorder Output current 11 12 e Variable e Curve e Output 0 4 20 mA e O
90. t and for applica tion in power plants Caution Never expose the display to direct sunlight At ambient temperatures below 0 C the legibility of the LC display may be reduced This does not impair the device functions Package Contents Protos 3400 X basic unit FRONT and BASE modules Wall mount kit Test Certificate This instruction manual CD ROM with complete documentation German English French Instruction manuals for all available modules incl EC Declarations of Conformity Excel files for documenting your individual parameter settings Driver files bus connection For IS devices Protos 3400X EC Type Examination Certificate ATEX FM and CSA incl Control Drawings Modules as ordered each in a separate package with Installation Instructions Test Certificate EC Declaration of Conformity Safety Information Application in Hazardous Locations Protos 3400X Modular Process Analysis System The Protos 3400X modular process analysis system is intended for operation in specific environments and specific fields of application These are listed in the instruction manual as specifications for environment installation and commissioning intended use application assembly and dismantling and maintenance Observe the influences of humidity ambient temperature chemicals and corrosion If the specifications in the instruction manual are not sufficient for assessing the safety of operation e g because y
91. t documentation to ISO 9000 et seq The logbook can be called up from the diagnostics menu Fig Additional function SW 3400 104 Extended logbook for recording data on SmartMedia card TAN Factory setting Allows resetting the parameters to their factory setting When this menu is opened the analyzer displays a warning Fig Switching Between Parameter Sets A B Parameter setting System control Parameter sets Excel Parameter settings spreadsheet at www knick de downloads Parameter Sets A B 2 complete parameter sets A B can be stored in the analyzer An icon in the measurement display shows which parameter set is active SL or ei Excel Parameter settings spreadsheet at www knick de downloads The control element for switching between the parameter sets optocou pler softkey or PROFIBUS is selected at Parameter setting System control Function control matrix The currently activated set can be signaled by a relay contact Menu Display Parameter sets Select control element for switching between the parameter sets ParSet Kl rec Fav Unical Input OK2 oO Is Open menu selection e Parameter setting Admin level Right softkey ProfibusD02 f e Enter passcode e System control Select Function control matrix TT 7 00 pH A 4 reer Parameter sets A B System control Administrator Open menu selection GE Parameter s
92. tact K2 Usage Sensoface ee NAMUR function check Module BASE 3400 021 Contact type Limit Output current 11 Rinse contact I ON delay Parameter set B active Output current 12 USP output Contact K4 NAMUR Failure OFF delay Kl Rec active Sensoface Contact K3 Controller Alarm Input errors are indicated by red highlighting Progalog 3000 Pe Configuration Language Help Dna ene E Module FRONT 3400 011 Language Measurement display Temp probe P1000 Si System control Module BASE 3400 021 Measuring temp Manual kd A Temp detection Output current 11 Manus N Output current 12 Contact K4 NAMUR Failure Cal temp E Contact K3 Contact K2 Manga Contact K1 Inputs OK1 OK2 amp I Module PH 3400 035 Calibration data 5 Save the configuration data to SmartMedia card i 700 pH 6 Load the configuration data to the DI 25 6 C Copy configuration Adminstrator Protos 3400 X Identical module equipment Parameter setting System control required for transfer Copy configuration Select Load configuration to write the Save complete device configuration except the passcodes to the Protos 3400 X 45 ProgaLog 3000 Software for Configuration and Documentation Configuration using ProgaLog 3000 In the Configurator menu you can preconfigure a complete Protos 3400 X process analysis system with up to 3 modules at your PC T Progalo
93. tem control Software update Select slot Confirm slot with OK e Press Load firmware softkey to start the software update 84 Maintenance BASE Module Note HOLD mode active Menu Display Maintenance Le Call up Maintenance ze From the measuring mode Press menu key to select menu LH P V Select maintenance using arrow keys cal maint om eg confirm with enter Select a enter Then select Module BASE WH BASE module Current source m aat For testing purposes the output current can be manually specified range O 22 mA ge Module BASE 3400 021 D Current source Open close memory card terminates software access to the SmartMedia card Must be executed before removing the card from the SmartMedia card slot to prevent data loss 85 Diagnostics Functions Overview Selected diagnostics functions for quality management Diagnostics Functions Quality Management ISO 9000 et seq To meet the quality management requirements to ISO 9000 Protos provides comprehensive diagnostics and safety functions such as Sensocheck sensor monitoring and CalCheck monitoring of calibration ranges a logbook for time and date stamped recording of function activations warning and failure messages Further features are 06 14 06 12 32 pists es Tmin pixe 0 003 mS cm 23 7 Om m Sensor network diagram T Slope
94. the SmartMedia E SmartMedia Card Card into the Protos 3400 X analyzer d Print B Export PDF SI Export Excel Fig ProgaLog 3000 menu File 43 ProgaLog 3000 Software for Configuration and Documentation 4 Edit configuration data using ProgaLog 3000 When the configuration data have been loaded the software lists the connected modules with all available configuration parameters e Progal og 3000 File Configuration Language Help Deng 68 HA Module FRONT 3400 011 Language Measurement display System control Module BASE 3400 021 Output current 11 Output current 12 Contact K4 NAMUR Failure Contact K3 Contact K2 Contact K1 Inputs OK1 OK2 GJ I Module PH 3400 035 Calibration data Knick Input filter Sensor data Cal preset values TC process medium ORP 1H value Delta function Messages Fig ProgaLog 3000 configuration data The parameters are listed according to the modular device structure All configuration parameters except the Sensor data details which are determined by digital sensors can be edited at the PC After having finished the configuration save the data to the SmartMedia card 44 ProgaLog 3000 Software for Configuration and Documentation Configuring the parameters e g relay contact usage F Progalog 3000 File Configuration Language Help Dep adal A M Module FRONT 3400 011 Language Measurement display A Con
95. tible 10 30 V AC DC active Input OK 2 EEx ib IIC Function Switching voltage Gal separated OPTO coupler Vi lt 30 V floating galvanic isolation up to 60 V Switch over to second parameter set D 2 V AC DC inactive invertible 10 30 V AC DC active Current output 11 EEx ib IIC Load monitoring Overrange Measurement error Current source 0 4 20 mA 22 mA max 10 V galvanic isolation up to 60 V galvanically connected with output 12 Error message if load is exceeded 22 mA in the case of a message lt 0 2 current value 0 02 mA 0 00 22 00 mA Current output D EEx ib IIC 0 4 20 mA 22 mA max 10 V Galvanic isolation up to 60 V galvanically connected with output 11 118 Specifications Load monitoring Overrange Measurement error Current source Error message if load is exceeded 22 mA in the case of a message lt 0 2 current value 0 02 mA 0 00 22 00 mA T F Relay contacts EEx ib IIC Loadability Usage T 4 relay contacts K1 K4 floating Galvanic isolation up to 60 V K1 K2 K3 connected on one side DC lt 30 V lt 500 mA lt 10 W K1 K3 user definable for NAMUR maintenance request HOLD limit value parameter set B active rinsing contact USP contact KI rec active Sensoface controller alarm Unical Uniclean K4 permanently set as alarm contact NAMUR failure T Enclosure
96. tion Blocks Release of options Logbook Buffer table Concentration table aS H Ze e Depending on the modules Galenlation blocks Aamintstraton installed the possible combinations DESS Sff for Calculation Blocks are offered During parameter setting the EE Calculation Blocks are displayed like modules o i Module FRONT 3400 011 i Module BASE 3400 021 i Module PH 3400 032 i m Module PH 3400 0 Overview of Calculation Blocks Module Combina ions Calculation Block Process Variables Module Calculation Block Variables calculated by combination the Calculation Block pH pH Calc pH pH Difference pH Difference ORP Difference 2 Cond Cond Calc Cond Cond Difference S cm Cond Condl Difference Ohm cm Cond Condl Difference C Ratio S cm Passage Pass S cem Rejection Reject S cm Deviation Deviat S cm Deviation Deviat pH Oxy Oxy Calc Oxy Oxy Difference Air Difference 03 Difference g l Difference ppm Difference ZE CO CO3 Calc CO2 CO2 Difference C New Process Variables and Signal Processing Current outputs All current outputs can be set to output the new process variables formed by the Calculation Blocks Measurement display All new process variables can be displayed as primary or as secondary value Controller Controller functions are not supported 55 Calculation Formulas Module Combination
97. to ISO 9000 et seq The logbook can be called up from the diagnostics menu Fig Additional function SW 3400 104 Extended logbook for recording data on SmartMedia card TAN Language Measurement Display Viewing Angle Parameter setting Module FRONT Note HOLD mode active Measurement record Francais KI recorder Italiano Svenska Espa ol D 7 00 pH 48 Measurement display Adi rator 1st primary value 2nd primary value 1 ae value Viewing angle D 7 00 pH 25 6 C 48 Module FRONT Administrator Main display 1st primary value D S cm 2nd primary value IC e 2 primary values Language Measurement display Viewing angle Language setting e Call up parameter setting e Select Module FRONT e Call up Language Measurement display Call up parameter setting Select Module FRONT Call up Measurement display Select number and type of values to be displayed Viewing angle Call up parameter setting Select Module FRONT Call up Measurement display Adjust display to local light conditions Confirm with enter 52 Calculation Blocks System Control Select menu Parameter setting System control Calculation Blocks Calculation of new variables from measured variables Calculation Blocks Two measuring modules with all their measured values serve as input for the calculation block In addition the general device status
98. to select menu Select parameter setting using arrow keys confirm with enter Administrator level Access to all functions also passcode setting Releasing or blocking a function for access from the Operator level Functions which can be blocked for the Operator level are marked with the lock symbol The functions are released or blocked using the softkey Operator level Access to all functions which have been released at the Administrator level Blocked functions are displayed in gray and cannot be edited Fig Viewing level Display of all settings No editing possible Parameter Setting Lock Functions Administrator level Enable lock functions for Operator level Note HOLD mode active Administrator level Miena RE Enable lock functions Example Blocking access to the configura tion of relay contact K1 BASE module from the Operator level Call up parameter setting m 7 00 pH D A E Select Administrator level Parameter setting Administrator Enter passcode 1 989 D Syste trol n V i Pema Select Module BASE with arrow a keys DI Module PH 3400 032 fi P D Module PH 3400 032 confirm with enter M Module COND 3400 041 Select Contact K1 using arrow keys Block with softkey GF Output current 12 Gi Contact K4 NAMUR Failure Gi Contact K3 NAMUR maintenance H Contact K2 NAMUR HOLD a c Inputs OK1 OK2 A Si Now the Contact
99. u selection MGR Et ETC 232 Message list Message when the current range is ocpede enee 64 Messages response of current OULPUtS ccceceeeeeceeeeseeseeseseneeeteeeneeseers 64 Modular concept Ge lieler 90 Module egui PMemi eects ce eercays ces asecchseeeasneseeceedysene taconite deteengenate eee de 23 Mod le TG a dE 34 N NAMUR signals Current outputs sei NAMUR signals Relay Contacts ccceeceeceeeceeeeeceeeeeeeeeseeteeeeeeeeeteeseeenes 130 Index o OK inputs OK2 selecting parameter set A BI 72 Options releasing Output filter Overview of parameter settng yea E ES 121 P PaGk el Panel MOUNINO sesen Ea EE Parameter set selection Parameter setz Parameter setting Parameter setting Documenting E Parameter setting Lock Tunctons eeceeeeceeeeeeeeeeeeeeeseeeeeeeeesteeeeneeees Parameter setting Operating levels Parameter setting Overview c ccccccceeceeeseeeeeeeeeeeeeaeeeeeteeeseeneeeneeeneees Passcode Smitty beenen rE TE T pH value calculation by means of dual conductivity measurement 256 Post mounting Power supply PROGUCE e Progalog 3000 software s ccc cesecessessssssececssssseesaucvosadetacesesgensceserestanedbeass 43 R Relayicontacts USOE penssi a Relay contacts Protective wiring Relay output Limit value Release Of Options ccccecccsceseeseeeceseesseseesecseceeceseseceseeseeseesteeessessesseseeees Replacin
100. ue Logarithmic output curve over two decades ER 1 of maximum value X50 10 of maximum value E Maximum value 62 Output Filter Time Constant Time Constant of Output Filter To smoothen the current output a low pass filter with adjustable time constant can be switched on When there is a jump at the input 100 the output level is at 63 after the time constant has been reached The time constant can be set from O to 120 sec If the time constant is set to O sec the current output follows the input Notice The filter only acts on the current output and the current value of the secondary display not on the measurement display the limit values or the controller EA Li Ek Variable 0 4 20 mA Time constant 0 to 120 sec 63 NAMUR Signals Current Outputs Behavior during messages HOLD 22 mA signal Behavior During Messages Es 7 00 pH Depending on the parameter setting Messages bo E D 190 C the current outputs switch to W Behavior during messages ec tl d HOLD Se urrently measured value 22mA message e Last measured value HOLD function E Fixed value 22 mA In the case of a fault a 22 mA signal can be generated for the selected process variable 1st primary value Output current mA 22 Current meas Last usable value Fixed 22 mA A f i i leif HOLD HOLD Message when the Current Range is Exceeded As deliver
101. utput filter Behavior during messages HOLD Current meas Last usable value Option See more detailed Options manual Signal Outputs and Inputs Contacts BASE Module 2 current outputs separately adjustable Behavior during messages Output current mA 22 Current meas Fixed 22 mA Last usable value 4 22 mA mesa 22 mA message Contact K4 NAMUR Failure e Contact type e ON delay e OFF delay Contacts K3 K2 K1 Factory setting e Usage K3 Maintenance request K2 HOLD K1 Limit Maintenance request HOLD function check Limit value adjustable Rinse contact adjustable Parameter set B active USP output KI recorder active Sensoface Variable limit value hysteresis effective direction Rinsing interval lead times rinse duration logbook entry e Conoller alarm alarm output Unical Uniclean Contact type ON OFF delay Inputs OK1 OK2 e OK1 usage Signal level Optocoupler signal inputs Off HOLD function check active level switchable from 10 to 30 V or lt 2 V resp For OK2 see System control Function control matrix 122 Glossary Technical Terms Alarm limit For each process variable you can define high and low warning and failure limits NAMUR states maintenance request failure The alarm can be acti vated individually for each variable If an alarm limit is exceeded an err
102. ve The device is in maintenance mode HOLD mode is active The device is in parameter setting mode HOLD mode is active The device is in diagnostics mode HOLD The NAMUR HOLD contact is active factory setting Module BASE Contact K2 N O contact Current outputs as configured e Current meas The currently measured value appears at the current output e Last usable value The last measured value is held at the current output e Fixed 22 mA The output current is at 22 mA Failure The NAMUR failure contact is active factory setting Module BASE Contact K4 N C contact To view error message call up Diagnostics menu Message list Maintenance The NAMUR maintenance request contact is active factory setting Module BASE Contact K2 N O contact To view error message call up Diagnostics menu Message list Limit indication Lower upper range limit exceeded The analyzer contains a SmartMedia memory card The card is closed and can be removed or enabled in the maintenance menu lyzer contains an enabled SmartMedia memory card During data recording in the icon flashes Please note Close memory card in the maintenance menu before removing the SmartMedia card lyzer contains a SmartMedia update card You can save the current device software or perform a software update from the SmartMedia card Be sure to check the configuration after the update is completed The analyzer contains a SmartMedia card
103. xx This type of card allows the storage of data e g configuration parameter sets logbook measurement recorder data The icon flashes to indicate active data transmission SmartMedia Card Locked Against Data Access type memory card To avoid data loss a memory card must be closed in the Maintenance menu before it is removed The icon shown on the left is displayed Now the card can be taken out A locked card can be opened in the Maintenance menu Software Update Card Additional Function SW 3400 106 This SmartMedia card is specially preformatted and allows a software update In that case the previous operating program of the analyzer firmware will be replaced by a new version An update card can also be used to save older versions of the operat ing program You cannot save general data on a SmartMedia card of the type Update card By formatting an update card you can gener ate a memory card irreversible Formatting erases the update 74 SmartMedia Card Memory Cards Formatting Commercial SmartMedia Cards Commercially Available SmartMedia Card as Memory Card The following types of cards are supported 8 MB 16 MB 32 MB 64 MB and 128 MB Externally produced files such as from a digital camera are tolerated Long file names can be read The Protos 3400 X generates file names in the 8 3 format 8 characters file name 3 characters program specific file name extension F

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