OWNER`S MANUAL DX70/DX110 Dirt Bike
Contents
1. 11 SWITCHES ON RIGHT HANDLE BAR eene 11 LEFT HANDLEBAR CLUTCH 12 RIGHT HANDLEBAR FRONT BRAKE LEVER AND THROTIEE TWIST GRIP 12 REAR FOOT 12 GEAR 13 PRE RIDE INSPECTION em 14 STARTING ENGINE tiem teda tiep itera tede tamen 15 MAINTENANGE tite Et Shin 16 CHECKING ENGINE OIL etri ere ra ens ee aeter 16 CHANGING ENGINE OIL AND CLEANING SCREEN 17 CHECK UP OF SPARK PLUG enne 17 CHECKING 4 CLEANING AIR FILTER nn 18 ADJUSTING THE THROTTLE CABLE eene 19 ADJUSTING THE CARBURETOR enne 19 FRONT HYDRAULIC DISK 20 REAR HYDRAULIC DISK BRAKE nenne 20 CLUTCH ADJUSTMENT caes lueret 21 ADJUSTMENT OF CHAIN 22 LUBRICATING CHAIN in rtt ete Dti Hr ce oet teni ribs 22 TORQUE SPECIFICATIONS eene 23 INSPECTION AND MAINTENANCE 24 TROUBLE SHOOTING enne nns 25 VEHICLE c 26 INSTRUCTIONS FOR STORAGE eene nennen 28 RESUMPTION OF SERVICE AFTER STORAGE 29 SE2. OFF button ON button 12 LEFT HANDLEBAR CLUTCH LEVER Clutch lever Clutch lever When clutch lever is pulled toward h clutch is applied RIGHT HANDLEBAR FRONT BRAKE LEVER AND THROTTLE TWIST GRIP Front brake Throttle twist grip Throttle twist grip Controls engine and dirt bike speed When twist grip is turned back CCW counter clockwise engine speed is increased along with speed of dirt bike When twist grip is turned forward CW clockwise engine speed is decreased along with speed of dirt bike Front brake lever Squeeze lever toward hand grip to apply front brakes REAR FOOT BRAKE The foot brake is located on right hand side of dirt bike Foot brake applies rear brake Rear foot brake 13 GEAR SHIFTING Reduce throttle before shifting Never increase throttle while shifting gears Pull in clutch lever and depress shift lever to place in 1st gear Lift up shift lever to shift to 2nd 3rd and 4th Before shifting into any gear pull in clutch lever Once in gear release clutch lever Do not rest your foot on the gear shift lever while operating dirt bike doing so could cause unwanted shifting without applying clutch Shifting without the clutch could cause damage to transmission Shifting sequence 4 4th gear 3 3rd gear 2 2nd gear N Neutral 1 1st gear Shift lever Shifting to higher gears Points for Attention during Drive
3. 1 Avoid unnecessary idling of engine at high speeds Idling engine at high speeds will damage engine components 2 The clutch will wear out quickly if clutch is in a semi engaged position Clutch should be pulled in and release once desired gear is achieved do not hold clutch half in or half out of engagement 3 Shift to lower gears when there is insufficient power to climb hills or continue forward 4 Use both front and rear brakes when coming to a stop Applying front brake only could cause front wheel to lock up which could result in an accident 1 Do not place transmission in neutral while traveling at high speeds 1 Decrease throttle while braking 14 RIDE INSPECTION Before each ride it is important to inspect your dirt bike Make sure any problems found are corrected before starting engine A pre ride inspection is a must for off road riding because off road riding can provide excessive wear and tear on components Tires Use a tire gauge to check air pressure Adjust air pressure if needed Look for signs of damage or excessive wear Spokes and Rims Make sure all spokes are tight check rims for damage Leaks Look under vehicle for signs of leaking fluids Oil or Gas Engine Oil Check engine oil level add oil if needed Nuts and Bolts Check nuts and bolts for tightness Refer to proper Torque specifications in this manual Throttle Check throttle fre
4. 2 ny On Off switch ami A Fuel tank PART LOCATION Fuel Valve Air filter 4 f A 7 4 y Pt m m 7 Front Wheel Gear Chain Carburetor Shifting Rear Fork adjuster Lever Side Stand Seat Cushion Choke lever Y on Carburetor Muffler a Front Shocks Front brake Rear brake caliper caliper Chain adjuster i Kick Lever Rear Brake pedal 10 FUEL FILLING The capacity of the fuel tank is 3 5L 92gal Unscrew gas by turning counter clockwise Fill gas tank with 86 octane or higher unleaded gasoline through opening Do not fill gas past bottom of filler neck in gas tank DO NOT MIX GAS AND OIL TOGETHER THIS IS A 4 STROKE ENGINE Replace gas cap by carefully aligning threads on cap and tank and turning cap clockwise Wipe any spilled fuel from dirt bike using a cloth Dispose of cloth properly A WARNING Gasoline and its vapors are extremely flammable and explosive Fire or explosion can cause severe burns or death Do not smoke or refuel vehicle near open flames or near heating units Do not refuel while engine is running or hot A WARNING Engines give off carbon monoxide an odorless colorless poison gas Breathing carbon monoxide can cause nausea fainting or death Always start and run the engine outdoors Do not start or run engine in enclosed area even if doors or windows are open FU
5. 4mm 1 16 3 16 in If the grip cannot be moved freely turn adjusting nut located on top of the throttle twist grip to ensure proper operating movement Adjust nut After adjustment start the engine and check for the operating movement again Repeat the adjustment if necessary until the desired operating movement is obtained ADJUSTING THE CARBURETOR Adjusting procedures of idling speed 1 Support the vehicle by a stand 2 Adjust the idling speed by the throttle stop screw to 1500 rpm 100 rpm CAUTION Do not try to correct a malfunctioning carburetor by adjusting the idling speed If the carburetor is not functioning properly it should be repaired by a service center Adjust idling speed only when the engine is warmed up or 10 minutes after operation Idling speed adjusting screw 21 MAINTENANCE FRONT HYDRAULIC DISK BRAKE INSPECTION Brake hose Brake fluid reservoir Brake fluid cap Lowermark Brake fluid level Front disk brake caliper 1 Inspect the front disk brake caliper for leakage If brake fluid leaks the safety of riding could be affected 2 Inspect the brake hose for cracks and the joint for leakage 3 Check the brake fluid level in the brake fluid reservoir if level is at or below the LOWER mark inspect brake pads for wear and hydraulic system for leaks 4 add brake fluid unscrew the 2 screws on top of the brake fluid container Add DOT3 or 4 brake fluid Do not mix
6. Engine Oil Recommended Drive Chain Lubricant Air Cleaner Oil Foam filter Only Spark Plug amp Carburetor Spark Plug Type Torch A7TC NGK C7HSA Torch A7TC NGK C7HSA Denso U22FS U Champion Denso U22FS U Champion 210 210 102F Autolite 2795 5102 Autolite 2795 Spark Plug Gap 02 03 inch 6 7mm 02 03 inch 6 7mm Idle Speed 1500 100rpm 1500 100rpm Drive Chain Drive Chain Size Drive Chain links QTY Chassis amp Suspension Chassis Steel Painted Steel Painted Front Suspension 1 inch 26mm Spring 1 29inch 33mm Spring Hydraulic Alluminum black Hydraulic Alluminum black coatiing Double clamps 24 4 coatiing Double clamps 25 in 620mm in 635mm Rear Suspension Mono Shock Spring Hy Mono Shock Spring draulic Hydraulic SPECIFICATIONS Torque Specifications Oil Drain Bolt 15 20 ft lbs 20 30 NM 15 20 ft lbs 20 30 NM Wheel Axles 37 44 ft lbs 50 60 NM 37 44 ft lbs 50 60 NM Wheels amp Tires Front Wheel RIM Size Rear Wheel Rim Size Spokes Front Tire size Rear Tlre size 2 75 10 in Tire PSI See sidewall of tire See sidewall of tire Brakes Front Hydraulic Disc 220mm Hydraulic Disc 220mm Rear Hydrualic Disc 190mm Hydrualic Disc 190mm PART LOCATION PARTS amp SUBASSEMBLIES T Lever Brake fluid res rvoir Front brake lever Fuel Tank cap breather hose Throttle twist grip TW
7. not covered by this emission control system warranty or the standard warranty is the responsibility of the owner Coverage of repairs under this warranty applies only when repairs are completed at an authorized dealer or repair facility The Distributor will not cover repairs performed outside of an authorized dealer or repair facility The use of replacement parts not equivalent to the original parts me impair the effectiveness of your vehicle s emission control system If such a replacements parts is used and an authorized dealer determines it is defective or cause of failure of a warranted parts your claim for repair to bring your vehicle into compliance with applicable standards may be denied This Emission Control System Warranty is in addition to the standard Limited Warranty 33 EMISSION CONTROL SYSTEM WARRANTY EXCLUSIONS AND LIMITATIONS This warranty does not cover the following Failures or malfunctions of the emission control systems caused by abuse alteration accident misuse the use of leaded gasoline Replacement of expendable maintenance items unless they are original equipment defective in material or workmanship under normal use and the first required replacement interval for the item has not been reached Expendable mainte nance items include but not limited to spark plugs filters coolant lubricants gaskets hoses and belts Replacements of parts and other services and adjustments for required ma
8. of oil other than what is recommended in the chart DO NOT MIX OIL WITH THE GASOLINE Lubricating oils of different viscosity shall be employed in different regions and at different temperatures 18 MAINTENANCE CHANGING ENGINE OIL 1 2 3 If engine is cold start engine and allow to warm up 3 5 minutes Turn engine off allowing oil to settle to bottom of oil case With warm engine NOT HOT remove oil drain plug located at bottom of engine and let oil drain into an approved collection container DO NOT PERFORM THIS PROCEDURE WHILE ENGINE IS HOT SERIOUS BURNS COULD RESULT FROM CONTACT WITH HOT OIL Dispose of used oil properly For proper disposal procedures contact your local oil recycling center Re install oil Plug Refill engine with proper amount of oil and recheck amount by using dip stick Oil Plug CHECK UP OF SPARK PLUG 1 Remove spark plug cap and screw out spark plug using plug wrench Clean spark plug all around or replace it if it is a corroded or there is too much deposit on it Regulate the gap of the spark plug with a feeler gauge to 02 03in 0 6 0 7mm The spark plug of the designated type should ri be used 4 02 03 in Torch A7TC NGK C7HSA Denso U22FS U 0 6 0 7mm Champion Z10YC AC 102F Autolite 2795 19 MAINTENANCE CHECKING amp CLEANING AIR FILTER 1 Locate air filter which is attached to carburetor under gas tank 2 Remove air filter by l
9. properly a blue spark should jump across spark plug gap If there is no spark take your machine to your service center A WARNING Performing the spark test improperly could be hazardous You could get a high voltage electrical shock if you are not familiar with this procedure Do not perform this check if you are not familiar with the procedure Do not point the spark plug near the spark plug hole during this test Do not do this test if you have a heart condition or wear a pacemaker Do not perform this test is any near any open fuel containers for near fuel which has spilled on the ground on the engine or any part of the vehicle COMPLAINT Engine stalls 1 Make sure there is enough fuel in the fuel tank 2 Check to see that the spark plug is not fouled Remove the spark plug and clean it Replace it if necessary 3 Make sure the fuel valve is not clogged and the fuel tank is not clogged either 4 Check the idle speed If necessary adjust it using a tachometer The correct idle speed is 1400 1600 r min Make sure air filter is clean 28 VEHICLE WASHING Cleaning the vehicle regularly can slow down the color fading of its body and make it easier to check if there is any damage and any oil leakage CAUTION Washing the dirt bike with over pressurized water may cause damage to some of its components Therefore do not use a pressure washer to clean the vehicle The following parts should be cle
10. 0 minutes after sunrise 6 Never carry a passenger This dirt bike is designed for one person only There are no handles footrests or seat for a second passenger 7 Never drive at speeds that conditions and or drivers ability does not allow High speed is the cause of many accidents Never allow anyone under the age of 16 to operate this dirt bike without adult supervision Physical mental and emotional maturity are requirements for safe riding Rider must be able to judge speed distances and be able to react to changing conditions with good hand foot and eye coordination SAFETY 9 Always avoid operating this dirt bike on paved surfaces including sidewalks paths parking lots driveways streets roads and highways Never operated this or any Off Road Vehicle on a public street road or highway where motor vehicles are in operation 10 Always keep your dirt bike in safe operating condition Inspect dirt bike before each ride and perform all recommended maintenance and pre ride inspections 11 Never overload dirt bike Maximum weight capacity is 165 Ibs 75kg 12 Never modify your dirt bike by removing original equipment or adding equipment that would change its design or operation Such changes could seriously impair your dirt bikes handling stability and braking making it unsafe to ride SAFETY GEAR A DOT approved motorcycle helmet is the most important part of your safety gear ADOT approved motor
11. ATION SERIAL NUMBER LOCATION You need to know the frame and engine serial numbers to get title documents for your Dirt Bike You also need these numbers to help your authorized service center or Baja Motorsports order parts The Frame number is stamped on front of Dirt bike frame The engine number is located on the left side of the engine housing Frame number Engine serial number Write down the serial numbers here for your future reference Frame ________ _________ 32 EMISSION CONTROL SYSTEM WARRANTY BAJA MOTORSPORTS EMISSION CONTROL SYSTEM WARRANTY YOUR WARRANTY RIGHTS AND OBLIGATIONS The emission control system warranty period for this vehicle begins on the the date the vehicle is delivered to the first purchaser other than an authorized dealer or the date it is first used a dem onstrator lease or company vehicle whichever comes first and continues for 60 months after that date or 10 000km whichever comes first provided there has been no abuse neglect or improper maintenance of your vehicle Where a warrantable condition exists the Distributor will repair your vehicle at no cost to you including diagnosis parts and labor an emission related part on your vehicle is defective the part will be repaired or replaced by the Distributor This is your emission control defects warranty OWNER S WARRANTY RESPONSIBILITIES As the vehicle owners you are responsible f
12. EL VALVE ON Turn fuel valve to ON position before attempting to start engine Turning fuel valve to ON position allows fuel to flow to the carburetor OFF Turning fuel valve to OFF position after riding prevents the flow of fuel from fuel tank to carburetor RES Turning the fuel valve to RES position allows fuel to flow from the reserve fuel supply to the carburetor When engine runs out of gas at ON position set fuel valve to RES when on RES refuel as soon as possible RESERVE ENGINE BREAK IN The first 10 hours of operation should be considered the Break in period and special attention shall be paid to the following points 1 Do throttle past half throttle during the first 10 hours of operation Fluctuate the throttle during this period to break in engine components Do not put excessive load on engine by climbing steep hills or having fast starts 2 Warm up engine 3 5 minutes prior to operation so all components are lubricated sufficiently Failure to allow engine to warm up could cause damage to engine SWITCHES ON RIGHT HANDLEBAR Ignition switch The ignition switch is Located on the right handlebar When switch is turned to ORY off position the engine will not start If engine is running and off button is pushed the engine will turn off When switch is turned to a on position the engine can start when kick lever is kicked
13. Motorsports DX70 DX110 Dirt Bike Read this manual carefully It contains important safety information No one under the age of 16 should operate this dirt bike without adult supervision OWNER S MANUAL Minimum Recommended Age Requirement 16 Rev A Always wear a helmet It could save your Life Please obtain review and follow provincial municipal government acts and regulations pertaining to owning and operating an off road vehicle Motorsports Congratulations on your purchase of a Baja Motorsports dirt bike Your dirt bike is warranted to be free of manufacturing defects in material and workmanship for a period of 90 days form the date of purchase During the warranty period BAJA MOTORSPORTS will at its option repair provide replacement parts or replace your Dirt bike at no charge This warranty does not cover normal wear items or damage caused by neglect or misuse of the product Engine Warranty 90 days Frame Warranty 90 days Warranty is void if Frame is bent or broken due to abuse If wheels are bent or broken Fender bent or broken due to abuse Any sign of impact accident jumping spin outs or roll over BAJA MOTORSPORTS is not liable for any damage claim or liability claim person or otherwise resulting from the operation of this product in any way Should you experience a problem or need to return your Baja Motorsports dirt bike for repair please call the BAJA MOTORSPO
14. RIAL NUMBER LOCATION corte cues erectae cies 30 EMISSION CONTROL SYSTEM 31 SAFETY Please read this manual and follow all instructions carefully To emphasize the special information the symbol A and the words WARNING or CAUTION have some special meanings Pay great attention to the messages A WARNING Indicates a potential hazard that could result in death or injury CAUTION Indicates a potential hazard that could result in vehicle damage NOTE Indicating special information which is to make maintenance easier or instructions clearer WARNING and CAUTION are arranged like this A WARNING or CAUTION The first part will identify a POTENTIAL HAZARD The second part will describe WHAT COULD HAPPEN if you ignore the WARNING or CAUTION The third part will describe HOW TO AVOID THE HAZARD This user s manual contains important safety and maintenance information Read it carefully before riding Failing to follow the warnings contained in this manual could result in INJURY or DEATH It is important that this manual remain with the vehicle when you transfer it to another user or owner All information illustrations photographs and specifications contained in this manual are based on the latest product information available at the time of publication Due to improvements or other changes there will be some discrepancies in this ma
15. RTS customer service department TOLL FREE at 1 888 863 BAJA 2252 between the hours of 7am and 5pm Monday thru Friday PST and Saturday 8am to 4pm PST During DST hours change to MT You will be instructed how to proceed A COPY OF THE SALES RECEIPT IS REQUIRED WARNING This manual should be considered as a permanent part of the vehicle and should remain with the vehicle when resold or otherwise transferred to a new user or operator The manual contains important safety information and instructions which should be read carefully before operating the vehicle All operators should obtain review and follow provincial and municipal government acts and regulations pertaining to owning and operating an off road vehicle Children under the age of 16 should only ride under adult supervision WARNING The engine exhaust from this product contains chemicals known to the State of California to cause caner birth defects and other reproductive harms CALIFORNIA PROPOSITION 65 TABLE OF CONTENTS je OA 2 SAPE DPERATION 3 SAFETY GEAR scere 4 WARNING LABEL PLACEMENT nennen 5 SPECIFICATIONS ii 6 PAR TEOCATION 8 OPERA 10 HDI REUS 10 gm MM 10 ENGINE BREAK IN
16. aned using low pressure water Wheel hub Exhaust pipe Fuel tank and lower portion of cushion Carburetor Head lock and ignition switch 1 After pre wiping the vehicle should be washed with clean water to remove dirty residues so as to prevent corrosion Plastic subassemblies should be cleaned by wiping with a cloth or foam soaked in neutral detergent solution followed by washing with clean water 2 After the cleaned vehicle is air dried grease the chain and run the engine at idling speed for a few minutes 3 Prior to driving carefully check the braking system repeatedly and repair or adjust it if necessary 29 INSTRUCTIONS FOR STORAGE If the vehicle is not going to be used for a long period of for example in winter time some steps should be taken to prevent malfunction of and damage to its components which might be caused by long storage Before storing vehicle for a long period proper maintenance should be completed 1 Change engine oil and clean oil filter 2 Drain off fuel from the fuel tank and carburetor Dispose of any drained fuel properly so as not to adversely affect the environment Carburetor Drain Attention screw If the storage will last for more than one month fuel in the carburetor must be fully drained This will help ensure that the carburetor maintains its normal performance after the storage A WARNING Gasoline is flammable and may cause fire and
17. brake fluid types REAR HYDRAULIC DISK BRAKE INSPECTION Brake fluid cap Rear disk brake caliper Brake fluid a 5827 reservoir I Brake hose 9 1 Inspect the rear disk brake caliper for leakage If brake fluid leaks the safety of riding could be affected 2 Inspect the brake hose for cracks and the joint for leakage 3 Check the brake fluid level in the brake fluid reservoir if level is at or below the middle of sight window inspect brake pads for wear and hydraulic system for leaks 4 add brake fluid unscrew cap on top of brake fluid container Add DOT3 or DOT4 brake fluid Do not mix brake fluid types 22 MAINTENANCE 3 0 5 0mm play CLUTCH ADJUSTMENT 0 12 0 20 Clutch lever adjustment nut EP _ Adjustment Cover To adjust the clutch lever play 1 Remove adjuster cover slide back on cable 2 Loosen adjuster nut and move adjuster in or out to obtain the correct play Correct free play should be 0 12 0 20 inch 3 0 5 0mm 3 Tighten adjuster nut 4 Recheck the clutch lever free distance Readjust if it is not within the correct limits To adjust the clutch 1 Remove clutch adjustment cover from right side of engine housing 2 Loosen clutch adjuster cinch nut and move adjuster screw in or out to obtain correct clutch tension 3 Turn Clutch adjustment screw in Clockwise to increase clutching ability or out Counterclockwise to reduce 4 After corre
18. ck lever T engine has started slightly turn throttle twist increasing RPM s to warm engine Do not fully open throttle to warm engine engine has sufficiently warmed up place choke lever in down Open position 16 Procedures for stopping engine 1 Release throttle twist grip to slow down engine 2 Shift to neutral position once stopped 3 Set the ignition switch key to oer OFF position 4 Set the fuel valve handle to OFF position CAUTION Unnecessarily increasing RPM s to a high level while dirt bike is in neutral is harmful to the engine 17 MAINTENANCE CHECKING ENGINE OIL Checking Oil Check engine oil each time prior to operating the dirt bike The oil level should be between the upper and lower lines of the oil cap dip stick 1 Set dirt bike on level ground 2 Remove dip stick to check oil level 3 Add oil if low but do not overfill Unit requires 1 qt 1L 4 Re install dip stick plug and cinch finger tight Oil fill cap CAUTION and dip stick Never start the engine when there is insufficient lubricating oil Otherwise it will cause harm to the engine Lubricating Oil Recommended The lubricating oil is an important factor affecting the performance and service life of the engine Please refer to the chart for the correct grade of engine oil based on the environmental conditions in your area Do not use any other type
19. ct adjustment tighten cinch nut and re install cover 5 Recheck clutch lever free distance Readjust it if it is not within correct limits Clutch adjustment cover Clutch adjuster cinch nut Clutch adjustment screw 23 MAINTENANCE ADJUSTMENT OF CHAIN 1 When chain adjustment is needed loosen rear axle bolt 2 Turn chain adjusting nuts on left and right sides to adjust tension of chain To keep wheel straight adjustment marks are marked on both sides of rear swing arm Make sure adjustment is even with corresponding mark on opposite side of wheel 3 Tighten rear axle bolt by a torque of 50 60Nm 37 44 ft Ib 4 Repetitively check tension of chain Rear axle bolt Adjustment marks m mL IL Rear swing arm Chain adjusting nuts Replace drive chain if it has damaged rollers loose pins or kinks that can not be freed Lubricate drive chain if it appears dry or shows signs of rust Lubricate any kinked or binding links and work them free Adjust chain slack if needed LUBRICATING CHAIN 1 Shutoffthe engine 2 Add light amounts of machine oil or chain lube to the driving chain Too much machine oil or chain lube may cause splattering to occur Attention The chain should be replaced when the adjusting limit has reached it s maximum 24 MAINTENANCE TORQUE SPECIFICATIONS a Fontwhes axe bot umm 2 Rear whos axo bot Tomm Wand bar camp brac
20. cycle helmet can help prevent a serious head injury Choose a helmet that fits snugly Motorcycle dealers can help in selecting a good quality helmet which fits properly A WARNING Operating this Dirt bike without wearing an approved DOT motorcycle helmet eye protection and protective clothing could be hazardous Operating without an approved DOT motorcycle helmet or eye protection increases your chances of a severe head injury or death in an accident Operating without protective clothing also increases your chances of severe injury in an accident Always wear an approved DOT motorcycle helmet which fits properly Always wear eye protection goggles or face shield You should also wear gloves boots long sleeve shirt or jacket and long pants You should wear eye protection when you ride If a rock or a branch hits your eyes you could be severely injured Wear goggles or a face shield Wear proper clothing when you ride The proper clothes can protect you from injury Wear a good pair of gloves strong boots that are over the ankle long pants and a long sleeve shirt 4 SAFETY WARNING LABEL PLACEMENT A WARNING OFF ROAD USE ONLY Study th full This vehicle is designed and manufac tured for off road use only It does Always wear a helmet eye protection and protective riding gear conform to federal motor vehicle safety standards Operation on public streets Do not drive while drinking alcohol o
21. e play and adjust if needed Rotate throttle to make sure it moves smoothly without sticking and snaps back automatically when released in all steering positions Brakes Squeeze front brake lever and step on rear brake pedal to check that controls operate normally Adjust free play if necessary Fuel Check fuel level add fuel if needed Make sure fuel fill cap is securely fastened Cables Check cable housing for wear Check fittings for looseness Replace or tighten as needed Maintenance Make sure all maintenance procedures are followed in this manual 15 A WARNING Never start engine without first performing a pre ride inspection see page 14 of this manual Failure to perform a pre ride inspection could result in severe injury or death Always perform pre ride inspection before every ride and correct any problems CAUTION Verify oil level prior to starting Starting the engine with low or no oil will damage engine A WARNING Never start the engine in a closed place as the exhausted fumes from vehicle contains toxic carbon monoxide STARTING ENGINE 1 Set the handlebar ON OFF switch to Y ON position Choke Closed 2 Place the dirt bike in the neutral gear 3 Ensure that there is fuel in the tank 4 Set the fuel valve handle to ON or RES position 5 If engine is cold place choke leverinup Choke Open closed position 6 Start engine with electric start or ki
22. even an explosion under certain conditions Therefore do not smoke make a fire or have any fire around while draining off fuel 3 Remove spark plug and pour about 15 20ml 5 68 02 of clean engine oil into cylinder Step down on the kick lever repetitively several times so as to have oil distributed all over inside engine components Attention The ignition switch must be set to Se OFF position before stepping down on kick lever To protect ignition system from damage the spark plug should be inserted in its cap and grounded 4 Wash the vehicle clean wipe it dry and apply an even coat of wax to the painted surface and a coat of anti rust oil on the chrome plated surfaces 5 Inflate the tires as required and put the vehicle up on wooden blocks with the two wheels clearing the ground 6 Put the vehicle in a shady and cool place free from humidity and direct sunlight and cover it properly not with plastic or other painted materials If there is a garage store it within 30 INSTRUCTIONS FOR STORAGE RESUMPTION OF SERVICE AFTER STORAGE 1 Change engine oil if vehicle has been out service for over 4 months 2 Drain off any remaining unused gas in tank follow by filling with fresh gasoline 3 Make sure all bolts are tight See torque specs 3 Prior to riding all the required check ups must be made Ride at a low speed in an open area to test performance before normal operation 31 SERIAL NUMBER LOC
23. hicle Such damage may not be covered under warranty If you are not sure about the proper action consult your authorized service center or Baja Motorsports about the problem Fuel Supply Check 1 Make sure there is adequate clean fresh fuel in the fuel tank 2 Check that the engine stop switch is in the RUN position 3 Check that the fuel valve is in the ON position 4 Make sure there is enough fuel reaching the carburetor from the fuel tank a Loosen the drain screw which is located under the carburetor Drain the fuel from the carburetor into a container b Tighten the drain screw c the engine for a few seconds Shut off engine d Loosen the drain screw and check that the carburetor is filled back up with fuel If fuel is reaching the carburetor the ignition system should be checked next A WARNING Draining fuel from the carburetor could be hazardous Fuel could catch fire if you do not handle it properly When draining the carburetor be sure to shut the engine off Do not smoke and never drain or refuel in an area where there are open flames or sparks Do not spill the fuel or you may create a fire hazard Dispose of drained fuel properly 27 TROUBLESHOOTING Ignition System Check 1 Remove the spark plug and reattach it to the spark plug lead 2 Turn ignition stop switch to the RUN position Have someone work the kick start lever If the ignition system is operating
24. intenance Any vehicle equipped with an odometer or hour meter where reading is altered so that actual mileage cannot be readily determined Repairs or replacements as a result of Accident Misuse Use of replacement parts or accessories not conforming to the original specifications which adversely affect performance Physical damage corrosion or defects caused by fire explosions or similar causes beyond the control of the Distributor Failures not caused by a defect in material or workmanship Use of the vehicle in any type of competitive racing or related events immediately and completely voids this and all other warranties LIMITED LIABILITY The liability of the Distributor under this Emission Control System Warranty is limited solely to the remedying of defects in material workmanship by an authorized dealer at its place of business during customary business hours This warranty does not cover inconvenience or loss of use of the vehicle or transportation of the vehicle to from the authorized dealer The Distributor is not liable to any person for incidental consequen tial or special damages of any description whether arising out of express or implied warranty or any other contract negligence or other tot or otherwise No express emission control system warranty is given by the Distributor except as specifically set fourth herein Any emission control system warranty implied by law including any warranty
25. ket a Gam 1546 ub a Top fork ube bots Zea 0mm 24251m 5 Botom tbe wo shock vacate 225 Erginemouningtopbot omm _____ 1546 Ub 025m Rear snook mount bots zea tomm 2425 fu 3 Sestmountbots im fute Nm Swingarm ot 245 236 12 Wain triple wee mouning bot 2638 fu 5 4 Nn 25 MAINTENANCE INSPECTION AND MAINTENANCE It is very important to inspect and maintain your dirt bike regularly Follow the guidelines in the chart The intervals between periodic services in months are shown At the end of each interval be sure to perform the maintenance listed Every Every 3 Months 6 Months Valves Air Filter Every 20 40 hours more often in dusty areas Exhaust system Brake Fluid level Brake Hose and joints rake lutc MAINTENANCE SCHEDULE Fittings and Fasteners Should be completed by an authorized service center T l Inspect and clean adjust lubricate or replace if necessary C Clean R Replace T Tighten TROUBLESHOOTING This troubleshooting guide is provided to help you to find the cause of some common complaints COMPLAINT Engine is hard to start or does not start at all Something is probably wrong with the fuel system or ignition system CAUTION Failing to troubleshoot a problem correctly would damage your Dirt Bike Improper repairs or adjustments may damage the ve
26. nual We reserve the right to make product changes at any time without notice and without incurring any obligation to make the same or similar changes to the vehicle previously built or sold SAFETY SAFE OPERATION Rules for Safe Operation A pre operation check must be conducted before starting the engine to insure safety prevent mishaps and damage to components see maintenance section of this manual It is strongly suggested that all operators take a certified motorcycle rider s course prior to operating the vehicle Full attention is required during driving paying close attention to the following points to avoid injury or death Always wear an approved DOT department of transportation helmet it is a proven fact that helmets reduce the number of severe head injuries Never ride or let a child ride without a DOT approved motorcycle helmet 2 Always wear protective riding gear helmet eye protection long sleeve shirt long pants riding boots and gloves 3 Always watch for off road hazards be aware of unexpected turns drop offs rocks ruts and other hazards Keep speed low enough to allow time to react to hazards and changing conditions 4 Never use alcohol or drugs before or during operation Alcohol and drugs can significantly reduce your ability to make good judgements and ride safely 5 Never operate this dirt bike at night Night is defined as the period of time 30 minutes before sunset to 3
27. of merchantability or fitness for a particular purpose is limited to the express emission control system warranty terms stated in this warranty The foregoing statements of warranty are exclusive and in lieu of all other remedies All express warranties not stated in this warranty are disclaimed Some states do not al low limitations on how long an implied warranty lasts so the above limitations may not apply if it is inconsistent with the controlling state law No dealer is authorized to modify this Emission Control System Warranty If you have any questions regarding your warranty rights and responsibilities you should contact BAJA MOTORSPORTS T Motorsports Baja Motorsports LLC P O Box 61150 Phoenix AZ 85082 Tel 602 443 9180 Toll Free 888 863 2252 35
28. oosening clamp holding filter in place 3 Once foam filter is removed remove outer foam filter sleeve check filter for damage or tears If filter is damaged or torn replace 5 Gently wash foam air filter and outer foam sleeve with clean non flammable high flash point solvent such as kerosene 6 Once Foam air filter is clean and dry pour foam air filter oil over entire area of filter Gently squeeze out any excess oil T Re install air filter making sure it is seated correctly and that outer foam sleeve is back place Foam Air filter Outer foam filter sleeve clamp Squeeze out excess oil Apply Air filter oil to filter CAUTION The air filter element must be intact or the engine will suck in dust and dirt resulting in a shorter service life of the engine Water should be prevented from entering into the filter when washing the vehicle The filter element shall be cleaned gently without twisting to prevent it from cracking Never wash it with gasoline or any acid alkaline or organic volatile oil to avoid its aging which will result in reducing the effect of the air filter oil to catch particles before they enter the engine Replace the filter element with a new one if it is broken or cracked 20 MAINTENANCE ADJUSTING THE THROTTLE CABLE Make sure the throttle works normally Check if the throttle twist grip has the required free operating movement The required free operating movement 2
29. or the performance of the required maintenance You should maintain a record of all maintenance performed on your vehicle and retain all receipts cover ing maintenance on your vehicle You may not be denied a warranty claim solely because of your failure to ensure the performance of all scheduled maintenance or lack of maintenance records or receipts The warranty repairs should be completed in a reasonable amount of time not to exceed 30 days WARRANTY COVERAGE The Distributor warrants that each new 2007 and later vehicle is designed built and equipped so as to conform the time of initial retail purchase with all applicable regulations of the United States Environmental Protection Agency and the California Air Resources Board and e id free from defects in material and workmanship which cause such vehicle to fail to conform with applicable regulations of the United States Environmental Protection Agency and the California Air Resources Board for the periods specified above Your emission control system warranty covers components whose failure would increase an en gine s emission including electronic controls fuel injection system carburetor the ignition system catalytic converter or any other system utilized in this vehicle to control emission if it is originally equipped Also included may be hoses connectors and other emission related assemblies Replac ing or repairing other components including parts labor and other costs
30. r roads or highways is illegal while on medication No on under the age of 16 should operate this vehicle without adult supervision DX70 Tire Pressure See tire side wall Max Weight Capacity 245lbs 111kg Tire Size Front 2 5 12in Rear 2 75 10in Must fill with motor oil before first use Please see owners manual DX110 TIRE INFORMATION Tire Pressure See tire side wall Max Weight Capacity 245lbs 111kg Tire Size Front 2 5 12in Rez 0 10in SPECIFICATIONS SPECIFICATION 70CC 110CC Dimensions Measurements Weight Wheel Base 41 34 in 1050mm 41 73 in 1060mm Seat Height 24 02 in 610mm 25 2 in 640mm Grips Height Ground Clearance 551 in 140mm 7 09 in 180mm Assembled Weight In Box Weight Capacities Passenger Capacity Operator only Operator only Maximum Weight 165165 75kg 165165 75kg Cargo Capacity Transmission Gears 4 Neutral 4 Neutral Clutch Manual Manual Final Drive Frt 420 14T Rr 420 42T Frt 420 14T Rr 420 42T Engine Specifications Engine Type 4 stroke aircooled 4 stroke aircooled Displacement Bore amp Stroke 1 85 X 1 63 inch 2 06 X 1 93 inch 47mm x 41 4mm 52 4mm x 49 5mm Compression Ratio Power HP samp Valve Train Top Speed MPH SPECIFICATIONS SPECIFICATION 70CC 110CC Fuel amp Lubricants Fuel Tank Capacity Reserve Fuel Recommended Engine Oil Capacity 1 qt 1L
Download Pdf Manuals
Related Search