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IntelliFlo Variable Speed Installation and User`s Guide

1. Seal Plate to 3 Housing Bolts 6X Pd Seal Plate Seal Plate Gasket Foot Insert p u Foot Foot Attachment Bolts 11 Reinstall the pump lid and plastic clamp See Cleaning the Pump Strainer Basket on page 20 for details Reconnect the RS 485 communication cable to the pump Prime the pump refer to Priming the Pump on page 4 Drive Assembly Removal and Installation AWARNING To avoid dangerous or fatal electrical shock hazard switch OFF power to motor before working on pump or motor ACAUTION To avoid electrical hazard do not remove the four tamper proof screws from the motor assembly To remove the drive and control panel from the motor assembly iL Be sure all electrical breakers and switches are turned off before removing the drive Disconnect the RS 485 communication cable from the pump Open the control panel cover Remove the three Phillips head screws securing the drive to the motor assembly as shown Lift up the drive assembly and remove it from the motor adapter located on top of the motor assembly Note Be careful not to remove the gasket between the drive and motor it is critical in keeping moisture out of the drive and motor Replace the gasket if damaged Do not reassemble with a damaged or missing gasket Continue onto next page Mechanical Seal Impeller Screw and Gasket Impeller Lock Diffuser Illustrated Pa
2. and Wading Pool Suction Systems and or ASTM F2387 Standard Specification for Manufactured Safety Vacuum Release Systems SVRS for Swimming pools Spas and Hot Tubs or ii A properly designed and tested suction limiting vent system or iii An automatic pump shut off system Commercial pools and spas constructed prior to December 19 2008 with a single submerged suction outlet shall use a suction outlet cover that meets ASME ANSI A112 19 8a and either A ASVRS meeting ASME ANSI A112 19 17 and or ASTM F2387 or B A properly designed and tested suction limiting vent system or C An automatic pump shut off system or D Disabled submerged outlets or E Suction outlets shall be reconfigured into return inlets For Installation of Electrical Controls at Equipment Pad ON OFF Switches Timers and Automation Load Center ACAUTION Install all electrical controls at equipment pad such as on off switches timers and control systems etc to allow the operation startup shut down or servicing of any pump or filter so the user does not place any portion of his her body over or near the pump strainer lid filter lid or valve closures This installation should allow the user enough space to stand clear of the filter and pump during system start up shut down or servicing of the system filter INTELLIFLO Variable Speed Pump Installation and User s Guide PUMP AND FILTER DURING START UP Circulation systems operate under
3. Communication network inoperative 25 Check trap basket if plugged turn pump off and clean basket Check and clean pool filter Increase piping size Increase filtration run time Check voltage at motor terminals and at panel while pump is running If low see wiring instructions or consult power company Check for loose connections Check line voltage if less than 9096 or more than 11096 of rated voltage consult a licensed electrician Increase ventilation Reduce ambient temperature Tighten any loose wiring connections Motor internal terminal overload protector is open Motor runs too hot Turn power to motor off Check for proper voltage Check for proper impeller or impeller rubbing If suction and discharge piping are not adequately supported pump assembly will be strained Do not mount pump on a wooden platform Securely mount on concrete platform for quietest performance Disassemble pump clean impeller follow pump service instructions for reassembly Improve suction conditions Increase pipe size Decrease number of fittings Increase discharge pressure 1 Be sure that the communication cable is connected at both ends 2 Check that the pump local address matches with the address used in the IntelliTouch control system 3 Check that the pump has been assigned a circuit name on the IntelliTouch control system 4 Ensure that the pump display says DISPLAY NOT ACTIVE A defective device
4. Press the Down arrow again Set Start Time will display Press Select the cursor will highlight the minute column 9 Use the Up or Down arrow to change the time and the Left or Right arrow to move cursor from minutes to hours 10 11 Press Enter to save the new start time setting Press Downarrow SetStop Time will display Press Select Repeat Steps 8 9 to set stop time 12 13 Press Enter to save the new stop time setting Press Start Stop The IntelliFlo Variable Speed Pump will prime and be gin to run the programmed schedule at the specified start time When running in Schedule or Egg Timer mode the countdown time T 00 01 showing the hours and minutes remaining is displayed Programming Schedule for Constant Run A speed cannot be programmed with the same start and stop times To run a speed without stopping set the Start time one minute after the stop time Example A single speed will run non stop if programmed with a Start Time of 8 00 AM and a Stop time of 7 59 AM INTELLIFLO Variable Speed Pump Installation and User s Guide Schedule Note The pump will not run the scheduled speeds until the Start Stop button is pressed LED on to place the pump in Schedule mode Note When two speeds are scheduled during the same run time the pump will run the higher RPM Speed regardless of Speed in use Note The most recent command Manual or Schedule takes priority regardless of speed number
5. Supply VAC 100 mA 1 Input 50 60 Hz 7 v Program 5 1m 1m 50 60 Hz u 1m 3 m RS 485 11 Data 12 Yellow 5 Output N A Data Green A A A A A IntelliComm Communication Center See page 8 for details about how to check and or set the pump address For more information refer to the IntelliTouch P N 520100 or EasyTouch automation system User s Guide P N 520584 Installation and User s Guides are available at www pentairpool com pool owner manuals INTELLIFLO Variable Speed Pump Installation and User s Guide 18 To connect the IntelliFlo Variable Speed Pump communication cable to EasyTouch or IntelliTouch Control System load center 1 Switch the main power off to the load center 2 Unlatch the two enclosure door spring latch and open the door 3 Remove the two retaining screws securing the high voltage cover panel and remove it from the enclosure 4 Loosen the two access screws securing the control panel 5 Lower down the hinged control panel to access the EasyTouch or IntelliTouch control system circuit board 6 Route the communication cable into the plastic grommet located on the lower left side of the load center up through the low voltage raceway to the EasyTouch or IntelliTouch system circuit board 7 Strip back the cable conductors 6 mm 1 4 Insert the two wires into the COM port screw terminals on the EasyTouch and or IntelliTouch system circu
6. Connection Compartment Motor Stand External Control IntelliTouch EasyTouch SunTouch Control Systems and IntelliComm Communication Centers can remotely control the IntelliFlo pump The pump s communications address and other functions are accessible from the pump s control panel e RS 485 commincation cable included e IntelliTouch systems control 8 IntelliFlo pumps using 8 speeds per pump e EasyTouch systems control 2 IntelliFlo pumps using 8 speeds per pump e SunTouch systems control one IntelliFlo pump using 8 speeds ntelliComm systems control one IntelliFlo pump using the 4 External Control programs Motor Features e Permanent Magnet Synchronous Motor PMSM e High efficiency 3450 RPM 92 and 1000 RPM 9096 e Superior speed control e Operates at lower temperatures due to high efficiency e Same technology as deployed in hybrid electric vehicles e Designed to withstand outdoor environment e Totally enclosed fan cooled e Three phase motor e 56 Square Flange e Six Pole e Low noise Communication port for connection to EasyTouch IntelliTouch or SunTouch system or IntelliComm communication center via two wire RS 485 cable not shown IntelliFlo Variable Speed Drive Assembly INTELLIFLO Variable Speed Pump Installation and User s Guide 2 INSTALLATION Only a qualified plumbing professional should install the IntelliFlo Variable Speed Pump Refer to Pump
7. FEATURES Set Speed 450 3450 RPM Default 3450 RPM Time 1 min to 10 hrs Default 10 minutes Default Enabled pages 13 15 1 min to 30 min Default 11 minutes 1 10096 Default 1 1 second 10 minutes Default 20 seconds ANTI FREEZE Disabled Enabled Default Enabled page 16 Set Speed 450 RPM 3450 RPM Default 1000 RPM 40 F 50 F 4 4 C 10 C Default 40 F 4 4 C INTELLIFLO Variable Speed Pump Installation and User s Guide 8 Pump Menu Settings Pump Address The default pump address is 1 and only needs to be changed when there is more than one pump on an automation system Change the address to allow the automation system to send a command to the correct pump Use this setting if your pump is connected via the RS 485 COM port to an IntelliTouch EasyTouch SunTouch Control System or IntelliComm Communication Center For EasyTouch SunTouch or IntelliComm systems the pump only communicates with address 1 The pump address can be set from 1 16 The IntelliTouch system can communicate to only four 1 4 pumps Note IntelliFlo Variable Speed Pumps cannot be connected in series with other pumps 1 Be sure the green power LED is on and the pump is stopped 2 Press Menu 3 Press Select for Settings Press Select again to select Pump Address 4 To change the pump address press Select 5 Press Up or Down arrows to change the address num
8. I5 20 25 30 33 Cubic Meters per hour Electrical Specifications Circuit Protection Two pole 20 AMP device at the Electrical Panel Input 230 VAC 50 60 Hz 3200 Watts 1 phase INTELLIFLO Variable Speed Pump Installation and User s Guide 28 Operator Control Panel Pump Menu Quick Reference Guide Press MENU button to access menus SETTINGS pages 8 10 Pump Address 1 16 Default ADDRESS 1 hr mm Default 12 00 AM Set AM PM AM PM 24 hr Fahrenheit Default F C Celsius Screen Contrast 1 5 Default 3 English Default English Frangais Espanol Nederlands Italiano Deutsch Portugu s 450 RPM 1700 RPM Default 450 RPM Set Min Speed Set Max Speed PASSWORD 1900 RPM 3450 RPM Default 3450 RPM Disabled Enabled Default Disabled Password Time Out 1 min 6 hours Default 10 minutes Enter Password xxxx Default 1234 SPEED 1 8 Speed 1 1 4 Manual Set Speed Default MANUAL Schedule Set Speed pages 11 12 Eset Start Time Set Stop Time Egg Timer Set Speed L Time Speed 5 5 8 Disabled Default Disabled Schedule Set Speed E Set Start Time Set Stop Time Speed Default 750 RPM EXT CONTROL page 12 PUMP TEMPERATURE Speed Default 1500 RPM Speed Default 2350 RPM Speed Default 3110 RPM Time Out Duration 1 min to 10 hrs Default 3 hours FEATURES Set Speed 450 3
9. INSTRUCTIONS This is the safety alert symbol When you see this symbol on your system or in this manual look for one of the following signal words and be alert to the potential for personal injury Warns about hazards that can cause death serious personal injury or major property damage if ignored Warns about hazards that may cause death serious personal injury or major property damage if ignored Warns about hazards that may or can cause minor personal injury or property damage if ignored A DANGER Tl NOTE indicates special instructions not related to hazards Carefully read and follow all safety instructions in this manual and on equipment Keep safety labels in good condition replace if missing or damaged When installing and using this electrical equipment basic safety precautions should always be followed include the following AWARNING Do not permit children to use this product A wARNING RISK OF ELECTRICAL SHOCK Connect only to a branch circuit protected by a ground fault circuit interrupter GFCI Contact a qualified electrician if you cannot verify that the circuit is protected by a GFCI A WARNING This unit must be connected only to a supply circuit that is protected by a ground fault circuit interrupter GFCI Such a GFCI should be provided by the installer and should be tested on a routine basis To test the GFCI push the test button The GFCI should interrupt power Push t
10. Settings Use the Up or Down arrow to scroll to Password Press Select The default setting is Disabled a fF oN Press Up or Down arrow to change the setting to Enabled and press Enter to save 6 Press the Down arrow Password Timeout is displayed 7 The factory default time is 10 minutes This means the IntelliFlo Variable Speed Pump will go into Password Protection mode 10 minutes after the last control panel key is pressed 8 Press Select to change time setting from 1 minute to 6 hours and press Enter to save 9 Press Down arrow and then press Select on Enter Password to change the setting 10 Press the Left or Right arrows to move cursor and press Up or Down arrow to change password number to desired setting 11 Press Enter to save To cancel any changes press Escape to exit without saving Entering Password 1 Press any button besides the speed button to prompt the screen for a password 2 Toenter password use the Left and Right arrows to move the cursor and the Up and Down arrow button to scroll through the digit then press Enter to confirm INTELLIFLO Variable Speed Pump Installation and User s Guide Pump Menu Speeds 1 8 Pump Operating Modes The IntelliFlo Variable Soeed Pump can be programmed in three different modes Manual Schedule and Egg Timer Speeds 1 4 can be programmed in all three modes Speeds 5 8 can only be programmed in Schedule mode sin
11. The IntelliFlo Variable Speed Pump displays all alarms and warnings on the control panel display When an alarm or warning condition exists the corresponding light will be lit on the display All control panel buttons are disabled until the alarm or warning is acknowledged with the Enter button Press the Reset button to clear the alarm once the fault condition has been resolved Note The pump will not start if the impeller is rotating Power Out Failure The incoming supply voltage is less than 170 VAC The drive faults to protect itself from over current The drive contains capacitors that keep it powered up long enough to save the current run parameters If power is restored during this process approximately 20 seconds the drive will not restart until completed Priming Error If the pump is not defined as primed within the Max Priming Time it will stop and generate a Priming Alarm for 10 minutes then attempt to prime again The Max Priming Time is set by the user on the priming menu as discussed on page 13 If the pump cannot prime within five attempts it will generate a permanent alarm that must be manually reset Overheat Alert If the drive temperature gets above 54 4 C 130 F the pump will slowly reduce speed until the over temperature condition clears Anti Freezing When active the motor will run at the preset RPM until the drive temperature increases above the minimum The pump s internal antifree
12. and be in Running Schedule mode To access the Quick Clean menu 1 Check that the green power LED is on 2 Press Menu 3 Use Up or Down arrows to scroll to Features then press Select 4 Press the Down arrow and press Select for Quick Clean 7 Press Select to choose Set Speed 8 Press Select to highlight the RPM first ones column and change the speed 9 Use Up or Down arrows to change the speed 10 Press Enter to save the speed 11 Press the Down arrow again and press Select for Time Duration 12 Press Select to change the time The cursor will highlight the minutes column 13 Use Up or Down arrows to change the time from 1 minute to 10 hours 14 Press Enter to save the time 15 Press Escape to exit the menu Time Out This feature can be used to allow newly glued pipe joints time to dry before circulation of the pool water resumes The Time Out feature keeps the pump from running it s programmed speeds Once Time Out is finished the pump will be in Running Schedule mode the Start Stop LED will be lit and ready to turn on at the next scheduled run time To access the Time Out menu 1 Check that the green power LED is on 2 Press Menu 3 Use Up or Down arrows to scroll to Features then press Select 5 Press Select to choose Timeout 13 6 Then press Select again to choose Timeout Duration 7 Press Select to change the time The cursor will
13. for startup The pump will ramp up to 1800 RPM and pause for three 3 seconds if there is enough water in the basket the pump will go out of priming mode and run the com manded speed Default 11 minutes The maximum priming time can be set from 1 30 minutes This setting is the amount of time the pump will try to prime before it gives a priming error If this occurs fill the pump basket with water and restart the pump Default 1 Priming sensitivity can be set from 1 100 1 means the pump is the most sensitive to sensing if pump has attained prime Increasing 96 will decrease amount of flow needed for pump to sense prime Increase the if the pump clearly has water in the basket but is having trouble coming out of priming mode Setting this number too high can cause the pump to think it has attained a prime when it has not Default 20 seconds Priming delay can be set from 1 second to 10 minutes If the pump does not have enough water after the automatic priming mode the pump will ramp to the Maximum Speed under Pump Settings on page 9 and run for 20 seconds or for the time set You may need to increase the priming delay to allow the system to stabilize before the pump starts running speeds If pump continues to show a priming error increasing the priming delay time might correct this issue Setting Priming Features 1 Press Menu E 13 Use the Up or Down arrows to change from 1 to 2 Use Down arrow to scroll
14. gt PENTAIR INTELLIFLO VARIABLE SPEED ULTRA ENERGY EFFICIENT PUMP INSTALLATION AND USER S GUIDE IMPORTANT SAFETY INSTRUCTIONS READ AND FOLLOW ALL INSTRUCTIONS SAVE THESE INSTRUCTIONS CUSTOMER SERVICE TECHNICAL SUPPORT If you have questions about ordering Pentair Water Pool and Spa replacement parts and pool products please contact Customer Service and Technical Support USA 8 A M to 4 30P M Eastern Pacific Times Phone 800 831 7133 Fax 800 284 4151 Web site Visit www pentairpool com or www staritepool com for information about Pentair products TABLE OF CONTENTS Sanford North Carolina 8 A M to 4 30 P M ET Phone 919 566 8000 Fax 919 566 8920 Moorpark California 8 A M to 4 30 P M PT Phone 805 553 5000 Ext 5591 Fax 805 553 5515 Important Pump Warning and Safety Instructions ssssesssss Pump Overview sssseeeme Pump Overview and Features Drive Assembly and Control Panel External Control Motor Features Installation a e Location Piping Valves and Fittings Electrical Wiring Installation Operating the Pump seeeeeeeses Default Filtration Speed Priming the Pump Using the Operator Control Panel Starting and Stopping the Pump Operating the Pump at Preset Speeds Pump Operating Modes Control Panel Language Control Panel Pump Menu Guide Pump Settings sssssses
15. highlight the minutes column 8 Press the Left arrow to move cursor to the hours column Time out can be set from 1 minute to 10 hours 9 Press Enter to save the setting Note To cancel any changes press Escape to exit without saving 10 Press Escape to exit the menu Pump Menu Priming The default setting for Priming is ENABLED This setting allows the pump to automatically detect if it is primed for startup The priming feature ramps the pump to 1800 RPM and pauses for three 3 seconds If there is sufficient water flow in the pump basket the pump will go out of priming mode and run its commanded speed If the water flow is not sufficient the pump will ramp to the Max Speed setting and remain for the priming delay time default 20 seconds If there is sufficient wa ter flow in the pump basket at this time it will go out of priming mode and ramp to the commanded speed If there is still insufficient flow in the pump basket the pump will try to prime at the Maximum Speed for the amount of time set up in the Maximum Priming Time menu Display during priming Continue onto the next page for Priming Features INTELLIFLO Variable Speed Pump Installation and User s Guide ti Priming Features DISABLED ENABLED MAX PRIMING TIME PRIMED SENSITIVITY PRIMING DELAY Pump Menu Priming Default ENABLED Allows IntelliFlo Variable Speed Pump to automatically detect if pump if is primed
16. on the network can inhibit the proper operation of other network device Devices should be disconnected sequentially until the network starts working INTELLIFLO Variable Speed Pump Installation and User s Guide 26 REPLACEMENT PARTS LST S n WV ME a i T IntelliFlo Variable Speed Pump Replacement Parts Almond Colored Pumps Item No Part No 1 2 co Oo Oi 9 10 11 12 13 14 15 16 17 18 19 20 21 070387 070429 070430 070431 070927 070929 071131 071403 071406 071444 071652 071657 071660 072183 072184 072928 073131 075713 192115 350013 350015 Description BASKET AQ amp WF BOLT HEX HD 2 56x0 875 s s QTY 4 BOLT 3 8 16 X 1 HEX CAP 18 8 s s QTY 4 BOLT 3 8 16 X 2 HEX CAP 18 8 s s QTY 2 FOOT WF PUMP MOTOR SUPPORT FOOT INSERT WF PUMP PLUG DRAIN WFE ALMOND QTY 2 NUT 3 8 16 BRASS NICKEL PLATED QTY 2 NUT 20 HEX s s QTY 2 O RING 238 3 484x0 139 Buna N 70 SCREW 14 20 X 1 LH PHILLIPS PAN MS 18 8 s s SCREW 20 X 1 in HEX CAP 18 8 s s QTY 3 SCREW SET 4 40 X 1 1 8 WFE SCKT CAP 18 8 s s QTY 2 WASHER FLAT X 5 8 20 GA THICK 18 8 s s QTY 2 WASHER 3 8 ID X 7 8 OD 05 THICK 18 8 s s QTY 6 DIFFUSER ASSEMBLY WFE 12 IMPELLER WFE 12 1000 SER RUBBER WASHER WFE PUMP O RING 112 0 487x0 103 Buna N 70 QTY 2 O RING LID CH WF 2 436 HOUSING WFE ALMOND INTELLIFLO Variable Speed Pump Installati
17. panel To cancel any changes press the Escape button to exit edit mode without saving 8 Press the Escape button to exit Set Maximum Speed RPM The maximum speed can be set from 1900 RPM to 3450 RPM default is 3450 Use this setting is to set the maximum running speed of the IntelliFlo Variable Speed Pump When the pump is set to Priming Enabled the pump will speed up to and run at this speed to prime A service professional must set the Maximum Speed of the pump to not exceed the maximum flow rate of the system on which it will operate AcAUTION The Maximum Flow rate setting should be set so the system never operates at or above 25 of Hg vacuum Check that the green power LED is on Press Menu Press Select to select Settings e OIP A Use the Up or Down arrows to scroll to Set Max Speed 5 Press Select to change The cursor will appear in the first number column ones 6 Press Up or Down arrows to change the maximum speed setting from 1900 to 3450 RPM 7 Press Enter Press Escape to exit To cancel press the Escape to exit without saving Set Minimum Speed RPM The minimum pump speed can be set from 450 RPM to 1700 RPM The default setting is 450 RPM 1 Check that the green power LED is on 2 Press Menu 3 Press Select to select Settings 4 Use the Up or Down arrows to scroll to Set Min Speed 5 Press Select to change the setting The curso
18. remove the six bolts that hold the housing strainer pot volute to the rear subassembly 7 Gently pull the two pump halves apart removing the rear subassembly 8 Usea 3 32 inch Allen head wrench to loosen the two holding screws located on the diffuser 9 Hold the impeller securely in place and remove the impeller lock screw by using a Phillips head screwdriver The screw is a left handed thread and loosens in a clockwise direction 10 Usea 1 4 inch flat blade screwdriver to hold the motor shaft The motor shaft has a slot on the end which is accessible through the center of the fan cover Note If the torque is too high to hold the screwdriver by hand then an adjustable wrench may be used to hold the screwdriver shaft in place Use locking pliers instead if your screwdriver has a round shaft 11 To unscrew the impeller from the shaft twist the impeller counterclockwise 12 Remove the four bolts from the seal plate to the motor using a 9 16 inch wrench 13 Place the seal plate face down on a flat surface and tap out the carbon spring seat 14 Clean the seal plate seal bore and the motor shaft INTELLIFLO Variable Speed Pump Installation and User s Guide 22 Pump Reassembly 1 9 When installing the replacement shaft seal use silicone sealant on the metal portion before pressing into the seal plate as shown Note Use extreme care when applying sealant Be sure no sealant contacts the seal plate su
19. 450 RPM Default 3450 RPM Time 1 min to 10 hrs Default 10 minutes Default Enabled pages 13 15 1 min to 30 min Default 11 minutes 1 100 Default 1 1 second 10 minutes Default 20 seconds Disabled Enabled Default Enabled ANTI FREEZE page 16 Set Speed 450 RPM 3450 RPM Default 1000 RPM 40 F 50 F 4 4 C 10 C Default 40 F 4 4 C INTELLIFLO Variable Speed Pump Installation and User s Guide NOTES NOTES NOTES LIT PKG P N 354603 gt PENTAIR 1620 HAWKINS AVE SANFORD NC 27330 e 919 566 8000 10951 WEST LOS ANGELES AVE MOORPARK CA 93021 e 805 553 5000 WWW PENTAIRPOOL COM All Pentair trademarks and logos are owned by Pentair Inc Pentair Aquatic Systems IntelliFlo IntelliComm EasyTouch IntelliTouch SunTouch and Eco Select are trademarks and or registered trademarks of Pentair Water Pool and Spa Inc and or its affiliated companies in the United States and or other countries Unless expressly noted names and brands of third parties that may be used in this document are not used to indicate an affiliation or endorsement between the owners of these names and brands and Pentair Water Pool and Spa Inc Those names and brands may be the trademarks or registered trademarks of those third parties Because we are continuously improving our products and services Pentair reserves the right to change specifications without prior
20. RPM Pump Menu External Control External Control This function is for programming speeds that will run when the IntelliComm Communication Center sends it a command For example Terminal 3 and 4 in the IntelliComm system will correspond to External Control Program 1 5 and 6 to Ext Ctrl 2 Use the External Control feature to program the IntelliComm system power center To access the External Control menu Check that the green power LED is on Press the Menu button Use Up or Down arrow to scroll to Ext Ctrl Press Select Program 1 is displayed Press Select 750 RPM is displayed Press Select The RPM number will highlight Press Up or Down arrow to change the RPM setting oo N29 JUR CO T SS 9 Press Enter to save the setting Note To cancel any changes press the Escape button to exit without saving 10 11 12 Press Escape to return to set Program 2 Use Up or Down arrow to scroll to Program 2 Repeat Steps 5 through 9 to set Program 2 3 and 4 FEATURES Quick Clean Pump Menu Features NOTE Quick Clean is the only high speed override feature of the IntelliFlo Variable Speed Pump This feature can be used to ramp the pump up to a higher RPM for vacuuming cleaning adding chemicals after a storm for extra skimming capability Press the Quick Clean button LED on and then Start Stop to start When the Quick Clean cycle is over the pump will resume regular schedules
21. TRICAL SHOCK OR ELECTROCUTION This pump must be installed by a licensed or certified electrician or a qualified service professional in accordance with the National Electrical Code and all applicable local codes and ordinances e Improper installation will create an electrical hazard which could result in death or serious injury to users installers or others due to electrical shock and may also cause damage to property Always disconnect power to the pump at the circuit breaker before servicing the pump Failure to do so could result in death or serious injury to service people users or others due to electric shock Read all servicing instructions before working on the pump INTELLIFLO Variable Speed Pump Installation and User s Guide 4 OPERATING THE PUMP NOTE Speed 1 is the default filtration speed When setting up the IntelliFlo Variable Speed Pump the user must set the pump s internal clock and establish an operation schedule by following the steps in this manual Please refer to user s guide sections Set Time page 8 and Set Speeds 1 8 in Schedule Mode page 11 to schedule a time to run the pump 1 Open filter air relief valve 2 Open valves 4 Water in the pump basket ACAUTION This pump is shipped with Priming mode ENABLED Unless the Priming settings are changed in the menu be aware that the pump will speed up to the maximum speed when the pump is powered on for the first time and t
22. Warning And Safety Instructions on pages ii iii for additional installation and safety information Location Be sure the pump location meets the following requirements Note Donotinstall this pump within an outer enclosure or beneath the skirt of a hot tub or spa unless marked accordingly 1 Installthe pump as close tothe pool or spa as possible To reduce friction loss and improve efficiency use short direct suction piping returns 2 Install a minimum of 5 feet 1 52 meters from the inside wall of the pool and spa Canadian installations require a minimum of 9 8 feet 3 meters from pool water level 3 Install the pump a minimum of 3 feet 9 meters from the heater outlet 4 Donotinstall the pump more than 10 feet 3 meters above the water level 5 Installthe pumpina well ventilated location protected from excessive moisture i e rain gutter downspouts sprinklers etc 6 Install the pump with a rear clearance of at least 3 inches 76 2 mm so that the motor can be removed easily for maintenance and repair Piping 1 For improved pool plumbing it is recommended to use a larger pipe size When installing the inlet and outlet fittings male adaptors use thread sealant 2 Pipingonthe suction side of the pump should be the same or larger than the return line diameter 3 Plumbing on the suction side of the pump should be as short as possible 4 tisrecommendedthata valve elbow or te
23. activated program 2 will run regardless of the assigned speed RPM The higher program number will always take priority Refer back to page 12 for instructions for setting up Programs in the External Control menu External Control is for programming speeds that will run when the IntelliComm communication center controller sends it a command For example Terminal 3 and 4 in IntelliComm system will correspond to External Control Program 1 5 and 6 to Ext Ctrl 42 Use the External Control feature to program the IntelliComm communication center Connecting to EasyTouch and IntelliTouch Systems The pump can be controlled by an EasyTouch or IntelliTouch system via the RS 485 communication cable The EasyTouch and or IntelliTouch control System starts stops and controls the speed of the pump EasyTouch and or IntelliTouch systems rewrite the pump memory when a command is given This can take several seconds and can cause a delay until the pump physically responds The pump control panel is disabled when communicating with an EasyTouch and or IntelliTouch system The EasyTouch and or IntelliTouch system will not start communicating with the pump until the pump is assigned to a circuit The default pump address is 1 only address for EasyTouch system Wiring Terminal Descriptions for IntelliComm Communication Center Terminal Terminal Voltage Max Phase Freduenc Number Name 9 Current Type a y Power 100 240
24. age To avoid this potential hazard follow above instructions INTELLIFLO Variable Speed Pump Installation and User s Guide Winterizing To protect the pump electronics from freeze damage the pump will switch on to generate internal heat as the temperature drops below freezing The Anti Freeze feature on the pump is not intended to protect the system plumbing from freezing n mild climate areas when temporary freezing conditions may occur run your filtering equipment all night to prevent freezing You are responsible for determining when freezing conditions may occur If freezing conditions are expected take the following steps to reduce the risk of freeze damage Freeze damage is not covered under warranty To prevent freeze damage follow the procedures below 1 Shut off electrical power for the pump at the circuit breaker 2 Drainthe water out of the pump housing by removing the two thumb twist drain plugs from the housing Store the plugs in the pump basket 3 Coverthe motor to protect it from severe rain snow and ice Note Do not wrap motor with plastic or other air tight materials during winter storage The motor may be covered during a storm winter storage etc but never when operating or expecting operation Strainer Basket Volute Strainer Pot Assembly 21 SERVICING A WARNING Always disconnect power to the IntelliFlo Variable Speed Pump at the circuit breaker an
25. and local codes Install to provide drainage of compartment for electrical components These instructions contain information for a variety of pump models and therefore some instructions may not apply to a specific model All models are intended for use in swimming pool applications The pump will function correctly only if it is properly sized to the specific application and properly installed A WARNING Pumps improperly sized or installed or used in applications other than for which the pump was intended can result in severe personal injury or death These risks may include but not be limited to electric shock fire flooding suction entrapment or severe injury or property damage caused by a structural failure of the pump or other system component A WARNING The pump can produce high levels of suction within the suction side of the plumbing system These high levels of suction can pose a risk if a person comes within the close proximity of the suction openings A person can be seriously injured by this high level of vacuum or may become trapped and drown It is absolutely critical that the suction plumbing be installed in accordance with the latest national and local codes for swimming pools Warnings and safety instructions for Pentair Water Pool and Spa Inc pumps and other related products are available at http www pentairpool com pool owner safety warnings or call 800 831 7133 for additional free copies of these instru
26. at runs when the IntelliFlo Variable 1 With Anti Freeze displayed on the screen press Speed Pump goes into anti freeze mode The tempera the Down arrow Set Speed is displayed The ture level that you wish anti freeze mode to start can factory default is 1000 RPM also be set 2 Press Select to change the speed The cursor IMPORTANT NOTE This feature is for protection of will highlight the first column ones the pump Do not depend on the anti freeze feature for 4 Use the Up or Down arrows to set speed 450 freeze protection of the pool Certain situations could 3450 RPM cause the pump to sense a different temperature than 4 P E h d actual air temperature Press Enter to save the speed Your automation systems air temperature sensor should Be Freee DOWN arent Pump Temper be used to sense actual temperature For example if the temperature the pump will activate the pump is located indoors the temperature of the AntiFreeze default is 40 F 4 4 C room does not indicate the outdoor temperature The 6 Press Select to change the setting The cursor pump does not sense the water temperature will highlight the first column Can be set 40 F To access the Anti Freeze menu to 50 F 4 4 C 10 C 1 Check that the green power LED is on 7 Press Enter to save the temperature setting 2 Press Menu Note To cancel any changes press Escape to xit without saving 3 Use the Down arrow to scroll to Anti F
27. ber from 1 16 6 Press Enter to save To cancel any changes press Escape to exit without saving 7 Press Escape to exit Set Time The time controls all scheduled times functions and programmed cycles and stores the correct time for up to 96 hours after power is turned off Reset if the power is off longer than 96 hours 1 Check that the green power LED is on 2 Press Menu 3 Press Select to select Settings 4 Use the Up or Down arrows to scroll to Set Time and press Select 5 Press Select again and use Up or Down arrows to set the time Note To change AM PM increase or decrease numbers until the desired time is displayed 6 Press Enter to save To cancel any changes press Escape to exit without saving 7 Press Escape to exit INTELLIFLO Variable Speed Pump Installation and User s Guide Set AM PM or 24 Clock To change the time from a 12 hour clock AM PM to a 24 hour clock 1 Press Menu 2 Press Select to select Settings 3 Use the Up or Down arrows to scroll to AM PM 4 Press Select to change the setting 5 Press Up or Down arrows to choose between 24 hr and AM PM 6 Press Enter to save To cancel any changes press Escape to exit without saving 7 Press Escape to exit Set Temperature Unit The default setting is Fahrenheit F The pump can be set to either Celsius C or Fahrenheit F The Anti Freeze protection feature see page 16 can be set to eit
28. ce there are no buttons on the control panel for Speeds 5 8 The default setting for Speeds 5 8 is Disabled Speed 1 1 4 Manual Set Speed Schedule Set Speed FE Set Start Time Set Stop Time Egg Timer Set Speed Lime Speed 5 5 8 Disabled Default Disabled Schedule Set Speed E Set Start Time Set Stop Time Speed Menu Tree Options Manual Assigns a speed to one of the four Speed buttons on the control panel This mode can only be used for speeds 1 4 To operate in Manual mode press one of the four speed buttons and then press the Start Stop button The pump will run the assigned speed for that speed button Egg Timer Speeds 1 4 can be programmed to run for a duration of time once a speed button is pressed To operate in Egg Timer mode press a speed button and then press Start Stop The pump will run that speed for the set amount of time and then turn off Schedule Program speeds 1 8 start and stop at a specific time during a 24 hour period Speeds programmed in Schedule mode will override any manually selected speed speeds set by manually pressing any of the speed buttons on the control panel 11 Set Speeds in Manual or Egg Timer Mode Speeds 1 4 Only 1 Press Menu 2 Use Up or Down arrows to scroll to Speed 1 8 then press Select 3 Use Up or Down arrows to find the speed 1 4 you wish to program 4 Press Select Speeds 1 4 default setting is Manual To set a speed in Manual mode
29. cordance with the National Electrical Code and all applicable local codes and ordinances A means for disconnection must be incorporated in the fixed wiring in accordance with the wiring rules Electrical Wiring Installation To connect the IntelliFlo Variable Speed Pump to an AC power source 1 Ground Wire Connection Be sure all electrical breakers and switches are turned off before wiring motor Be sure that the supply line voltage matches the motor voltage listed on the motor plate example 230 VAC or 115 VAC If they do not match permanent motor damage may occur For wiring sizes and general guidelines for proper electrical installation please follow the specifications defined in the National Electric Code and any local codes as required Use strain relief and be sure all electrical connections are clean and tight Cut the wires to the appropriate length so they do not overlap or touch when connected Permanently ground the motor using the green ground wire as shown below Use the correct wire size and type specified by National Electrical Code Make sure the ground wire is connected to an electrical service ground e MANUI N Ta 9 m Bonding Lug Field Wiring Compartment f 10 Bond the motor to the structure in accordance with the National Electrical Code Use a so
30. ctions Please refer to http www pentairpool com pool owner safetywarnings for warning and safety instructions related to the this product SAVE THESE INSTRUCTIONS 1 PUMP OVERVIEW The IntelliFlo Variable Speed Pump can be programmed to run at specific speeds and time intervals for maximum operating efficiency and energy conservation for a variety of inground pools The pump can operate from 450 RPM to 3450 RPM with four preset speeds of 750 1500 2350 and 3110 RPM e The pump can be adjusted from the control panel to run at any speed between 450 RPM to 3450 RPM for different applications e Up to 8 programmable speeds e Pump control panel alarm LED and error messages warn the user against under and over voltage high temperature over current and freeze protection e Communicates with EasyTouch IntelliTouch or SunTouch control systems or an IntelliComm communication center via a two wire RS 485 cable connection e Self priming for easy start up e Compatible with most cleaning systems filters and jet action spas UL CUL NSF e Drive Assembly and Control Panel The IntelliFlo pump drive assembly consists of an operator control panel and the system electronics that drive the motor The drive microprocessor controls the motor by changing the frequency of the current it receives together with changing the voltage to control the rotational speed Operator Control Panel Buttons and LED AC Power
31. d disconnect the communication cable before servicing the pump Failure to do so could result in death or serious injury to service people users or others due to electric shock Read all servicing instructions before working on the pump A WARNING DO NOT open the strainer pot if pump fails to prime or if pump has been operating without water in the strainer pot Pumps operated in these circumstances may experience a build up of vapor pressure and may contain scalding hot water Opening the pump may cause serious personal injury In order to avoid the possibility of personal injury make sure the suction and discharge valves are open and strainer pot temperature is cool to touch then open with extreme caution the seal could be damaged if not handled with care ACAUTION Be sure not to scratch or mar the polished shaft seal faces seal will leak if faces are damaged The polished and lapped faces of Motor Care Protect from heat 1 Shade the motor from the sun 2 Any enclosure must be well ventilated to prevent overheating 3 Provide ample cross ventilation Protect against dirt 1 Protect from any foreign matter 2 Donotstore or spill chemicals on or near the motor 3 Avoid sweeping or stirring up dust near the motor while it is operating 4 Ifa motor has been damaged by dirt it may void the motor warranty 5 Cleanthe lid and clamp O ring and sealing surface of the pump pot Protect against mois
32. e installed in the suction line should be no closer to the front of the pump than five 5 times the suction line pipe diameter Example A 2 inch pipe requires a 10 inch 254 mm straight run in front of the suction inlet of the pump This will help the pump prime faster and last longer INTELLIFLO Variable Speed Pump Installation and User s Guide REAR CLEARANCE 3 IN 7 6 CM MINIMUM i ii Eh P 3IN 4 FIL 7 6 CM f LV MINIMUM ELBOW Pump Rear Clearance 5 x SUCTION PIPE DIAMETER NE CE T rd Recommended Piping Fittings and Valves Do not install 90 elbows directly into pump inlet Flooded suction systems should have gate valves installed on suction and discharge pipes for maintenance however the suction gate valve should benocloserthan five times the suction pipe diameter as described in this section Use a check valve in the discharge line when using this pump for any application where there is significant height to the plumbing after the pump Be sure to install check valves when plumbing in parallel with another pump This helps prevent reverse rotation of the impeller and motor Electrical Install all equipment in ac
33. ect Settings 3 UsetheUporDown arrows and scroll to Language 4 PressSelect Press Select again to highlight current language in use 5 Press Enter to select the control panel language To cancel any changes press Escape to exit without saving 6 Press Escape to exit Operator Control Panel Pump Menu Guide Press MENU button to access menus SETTINGS pages 8 10 Pump Address Set AM PM Temperature Unit Screen Contrast 1 16 Default ADDRESS 1 hr mm Default 12 00 AM AM PM 24 hr Fahrenheit Default F C Celsius 1 5 Default 3 English Default English Francais Espafiol Nederlands Italiano Deutsch Portugu s 450 RPM 1700 RPM Default 450 RPM Set Min Speed Set Max Speed I 1900 RPM 3450 RPM Default 3450 RPM Disabled Enabled Default Disabled Password Time Out 1 min 6 hours Default 10 minutes Enter Password xxxx Default 1234 SPEED 1 8 Speed 1 1 4 Manual Set Speed Default MANUAL 11 12 Schedule Set Speed pages 11 12 Eset Start Time Set Stop Time Egg Timer Set Speed L Time Speed 5 5 8 Disabled Default Disabled Schedule T Set Speed L Set Start Time Set Stop Time Quick Clean SET SPEED Speed Default 750 RPM Speed Default 1500 RPM Speed Default 2350 RPM Speed Default 3110 RPM Time Out Duration 1 min to 10 hrs Default 3 hours
34. ee different modes Manual Schedule and Egg Timer Speeds 1 4 can be programmed in all three modes Speeds 5 8 can only be programmed in Schedule mode since there are no buttons on the control panel for Speeds 5 8 The default setting for Speeds 5 8 is Disabled Speed 1 1 4 Manual Set Speed Schedule Set Speed Fr Set Start Time Set Stop Time Egg Timer Set Speed Fine Speeds 1 4 Menu Guide Disabled Default Disabled Speed 5 5 8 Set Start Time Set Stop Time Speeds 5 8 Menu Guide Schedule E Set Speed 1 Manual Assigns a speed to one of the four Speed buttons on the control panel This mode can only be used for speeds 1 4 To operate in Manual mode press one of the four speed buttons and then press Start Stop The pump will run the assigned speed for that speed button 2 EggTimer Speeds 1 4 can be programmed to run for a duration of time once a speed button is pressed To operate in Egg Timer mode press a speed button and then press Start Stop The pump will run that speed for the set amount of time and then turn off 3 Schedule Program speeds 1 8 start and stop at a specific time during a 24 hour period Speeds programmed in Schedule mode will override any manually selected speed speeds set by manually pressing any of the speed buttons on the control panel Control Panel Language The default language is English Check that the green power LED is on 2 Press Menu and press Select to sel
35. eeee Pump Address Set Time amp Set AM PM or 24 Clock Set Temperature Unit Screen Contrast Level Language Set Maximum Speed RPM Set Minimum Speed RPM Password Protection Setting Speeds 1 8 sssssssssss Pump Operating Modes Setting Speeds in Manual or Egg Timer Mode Speeds 1 4 only Setting Speeds 1 8 in Schedule Mode ONNNN HH A NOODOOAAH SA KO KO CO CO OO OO OO External Control ssesessss 12 Features e 13 Quick Clean Only High Speed Override Feature 13 Time Out 13 diu snoren aaa 13 Setting Priming Features 14 Disabling Priming with an Automation System 15 Anti Freeze co rere petes 16 Connecting to an Automation System 17 External Control with IntelliComm Communication Center 17 Connecting to EasyTouch and IntelliTouch Systems 17 Connecting to SunTouch Systems 19 User Maintenance ssessss 20 Pump Strainer Basket 20 Cleaning the Pump Strainer Basket 20 Winterizing 20 Servicing esee 21 Motor Care 21 Shaft Seal Replacement 21 Pump Disassembly 21 Pump Reassembly 22 Drive Assembly Removal and Installation 22 Alerts and Warnings 23 Troubleshooting ssesss 24 Replacement Parts s 26 Illustrated Parts List 26 Pump Dimensions 27 Pump Performance Curves 27 Electrical Specifications 27 Operator Control Panel Quick Reference G
36. einstall clamp band around seal plate and volute and tighten securely Clean suction trap Clean pump strainer pot Bleed air from filter Be sure air bubbles are not visible coming into pump pot Insert vacuum gauge into pump port connection port Confirm vacuum level is 25 in mercury hg or less Stop pump and clear blockage Reduce system flow Change speed Reduce water flow In floor cleaning systems must be designed with balanced hydraulic losses on all legs Enable priming from the PRIMING menu Lowering ramp speed below 200 RPM may resolve the issue or addition of external manual valve con trols may resolve issue Troubleshooting Continued Possible Cause Corrective Action Inadequate circulation For alert display messages refer to Alerts and Warnings on page 23 Electrical problem For alert display messages refer to Alerts and Warnings on page 23 Mechanical Troubles and Noise Pump does not respond to IntelliTouch EasyTouch SunTouch IntelliComm system commands Filter or pump basket dirty Suction discharge piping is too small Speed is set too slow for proper filtration cycle Could appear as a Low Voltage alarm PRIME ERROR may be displayed Could appear as Over Heat alert PRIME ERROR may be displayed The pump motor is running but with loud noise Foreign matter gravel metal etc in pump impeller Cavitation Improper automation setup
37. eveloping full flow If the pump does not prime check your priming settings on the control panel or see the Troubleshooting section on pages 24 25 Clamp Volute Top View Priming Features The default priming setting is ENABLED The pump also allows you to set the following from the operator control panel Maximum priming time e Maximum and Minimum speed Priming sensitivity 1 100 e Priming delay Set up instructions on page 14 ACAUTION Do not add chemicals to the system directly in front of pump suction Adding undiluted chemicals may damage the pump and will void the warranty ACAUTION This is a variable speed pump Typically the lower speeds are used for filtration and heating The higher speeds can be used for spa jets water features and priming DO NOT run the pump dry If the pump is run dry the mechanical seal will be damaged and the pump will start leaking If this occurs the damaged seal must be replaced ALWAYS maintain proper water level in your pool half way up skimmer opening If the water level falls below the skimmer opening the pump will draw air through the skimmer losing the prime and causing the pump to run dry resulting in a damaged seal Continued operation in this manner could cause a loss of pressure resulting in damage to the pump case impeller and seal and may cause property and personal injury NTELLIFLO Variable Speed Pump Installat
38. he start stop button is pressed To change the maximum speed of the pump refer to page 9 Before turning the pump ON be sure the following conditions are met 3 Pool return is completely open and clear of any blockages 5 Stand clear of the filter or other pressurized vessels Priming the Pump Prime the pump before starting the pump for the first time Remove the lid and fill the basket with water The pump basket must be filled with water before initial start up or after servicing Follow the steps below to prime the pump for start up 1 Press Start Stop to stop the pump Disconnect the pump main power supply and communication cable 2 Close all gate valves in suction and discharge pipes Relieve all pressure from the system 3 Remove the pump lid and locking ring Fill the pump strainer pot with water 5 Reassemble the pump lid and locking ring onto the strainer basket The pump is now ready to prime 6 Open the filter air relief valve and stand clear of the filter 7 Connect power to the pump Be sure green power light is on 8 Press Start Stop to start the pump The pump will enter into priming mode if enabled and speed up to the maximum speed set in the pump menu settings 9 When water comes out of the filter air relief valve close the valve The system should now be free of air and recirculating water to and from the pool 10 Do not allow your pump to run longer than 30 minutes time without d
39. he reset button Power should be restored If the GFCI fails to operate in this manner the GFCl is defec tive If the GFCI interrupts power to the pump without the test button being pushed a ground current is flowing indicating the possibility of an electric shock Do not use this pump Disconnect the pump and have the problem corrected by a qualified service representative before using ACAUTION This pump is for use with permanent swimming pools and may also be used with hot tubs and spas if so marked Do not use with storable pools A permanently installed pool is constructed in or on the ground or in a building such that it cannot be readily disassembled for storage A storable pool is constructed so that it is capable of being readily disassembled for storage and reassembled to its original integrity General Warnings Never open the inside of the drive motor enclosure There is a capacitor bank that holds a 230 VAC charge even when there is no power to the unit The pump is not submersible The pump is capable of high flow rates use caution when installing and programming to limit pumps performance potential with old or questionable equipment Code requirements for the electrical connection differ from state to state Install equipment in accordance with the National Electrical Code and all applicable local codes and ordinances Before servicing the pump switch OFF power to the pump by disconnecting the main ci
40. her Fahrenheit or Celsius 1 Check that the green power LED is on 2 Press Menu 3 Press Select to select Settings 4 Use the Up or Down arrows to scroll to Temperature Units menu item Press Select 5 Use Up or Down arrows to choose Celsius C or Fahrenheit F 6 Press Enter to save To cancel any changes press Escape to exit without saving 7 Press Escape to exit Set Screen Contrast The default setting for the LCD screen is 3 Screen contrast levels can be adjusted from 1 to 5 units for low or high lighting conditions 1 Check that the green power LED is on 2 Press Menu 3 Press Select to select Settings 4 Use the Up or Down arrow to scroll to Contrast Level 5 Press Select Screen will show current contrast setting number 6 Press Select to change the setting and use Up or Down to change number 7 Press Enter to save To cancel any changes press Escape to exit without saving 8 Press the Escape button to exit Pump Menu Settings Language To access the language menu 1 Check that the green power LED is on 2 Press the Menu button Settings is displayed 3 Pressthe Select button Pump Address is displayed 4 Use the Up or Down arrow button to scroll to Language Press the Select button to access the language menu om Press Select to highlight current Language in use 7 PresstheEnter button to select the desired language for the control
41. high pressure When any part of the circulating system i e locking ring pump filter valves etc is serviced air can enter the system and become pressurized Pressurized air can cause the pump housing cover filter lid and valves to violently separate which can result in severe personal injury or death Filter tank lid and strainer cover must be properly secured to prevent violent separation Stand clear of all circulation system equipment when turning on or starting up pump Before servicing equipment make note of the filter pressure Be sure that all controls are set to ensure the system cannot inadvertently start during service Turn off all power to the pump IMPORTANT Place filter manual air relief valve in the open position and wait for all pressure in the system to be relieved A DANGER HAZARDOUS PRESSURE STAND CLEAR OF Before starting the system fully open the manual air relief valve and place all system valves in the open position to allow water to flow freely from the tank and back to the tank Stand clear of all equipment and start the pump IMPORTANT Do not close filter manual air relief valve until all pressure has been discharged from the valve and a steady stream of water appears Observe filter pressure gauge and be sure it is not higher than the pre service condition General Installation Information All work must be performed by a qualified service professional and must conform to all national state
42. ining screw Close the front door Fasten the spring latch SYHOLVNLOV 3ATVA WATER SOLAR AIR oooooo ESSE 230 VAC Power to Pump SunTouch Control System Circuit Board INTELLIFLO Variable Speed Pump Installation and User s Guide 20 MAINTENANCE A WARNING DO NOT open the strainer pot if IntelliFlo Variable Speed Pump fails to prime or if pump has been operating without water in the strainer pot Pumps operated in these circumstances may experience a build up of vapor pressure and may contain scalding hot water Opening the pump may cause serious personal injury In order to avoid the possibility of personal injury make sure the suction and discharge valves are open and strainer pot temperature is cool to touch then open with extreme caution To prevent damage to the pump and for proper operation of the system clean pump strainer and skimmer baskets regularly Pump Strainer Basket The strainer basket or strainer pot is located in front of the pump housing The strainer basket must be kept clean and free of debris Inspect basket through the lid on the top of the housing Be sure to visually inspect the strainer basket at least once a week Dirty strainer baskets reduce filter and heater efficiency and put abnormal stress on the pump motor Cleaning the Pump Strainer Basket 1 Press Start Stop button on the pump and turn off the pump at the circuit breaker Disconnect co
43. ion and User s Guide Using the Operator Control Panel Use the operator control panel to start and stop the IntelliFlo Variable Speed Pump program set and change speeds RPM and access pump features and settings Controls and LEDs on Key Pad oo e 09 00900000 Speed 1 Press to select Speed 1 750 RPM LED on indicates Speed 1 is active Speed 2 Press to select Speed 2 1500 RPM LED on indicates Speed 2 is active Speed 3 Press to select Speed 3 2350 RPM LED on indicates Speed 3 is active Speed 4 Press to select Speed 4 3110 RPM LED on indicates Speed 4 is active Select Press to select the currently displayed option on the screen Escape Goes one step back in menu exits without saving current setting Menu Accesses the menu items when and if the pump is stopped Enter Saves current menu item setting Press this button to acknowledge alarms and warning alerts Arrow buttons Up arrow Move one level up in the menu or increase a digit when editing a setting Down arrow Move one level down in the menu or decrease a digit when editing a setting e Left arrow Move cursor left one digit when editing a setting Right arrow Move cursor right one digit when editing a setting Quick Clean Pump ramps up to higher RPM for vacuuming cleaning adding chemicals and after a storm for extra skimmer power LED light is on when active Time Out Pump is not running on
44. isabled on the pump itself If priming is enabled on start up the pump responds to its internal settings before responding to commands from an automation control system If the pump is connected to an automation control system and priming is not desired disable the priming feature on both the pump and the automation control system 3 Disable priming on pump To disable priming with an automation system 1 Disable the priming feature on the automation control system at the load center or using an IntelliTouch or EasyTouch system remote Refer to the automation control system user s guide for additional information 2 Temporarily disconnect the RS 485 communication cable 3 Open the lid to the control panel to disable priming on the pump Press Menu use the arrow buttons to scroll and select Priming then select Disabled the factory default is set to Enabled Press Escape to exit the menu 4 Once priming is disabled reinstall the RS 485 communication cable 2 Disconnect the RS 485 communication cable 4 Reinstall the RS 485 communication cable INTELLIFLO Variable Speed Pump Installation and User s Guide 16 ANTI FREEZE Pump Menu Anti Freeze The sensor for Anti Freeze is in the drive on top of the To Set Anti Freeze Speed and Pump Temperature motor This feature allows you to set a speed 450 RPM f 3450 RPM th
45. it board Secure the wires with the screws 8 EasyTouch COM port J20 Connect the GREEN 2 and YELLOW 3 wires to the COM port screw terminals 2 and 3 Be sure to match the color coding of the wires YELLOW to YELLOW and GREEN to GREEN The Red wire is not connected Secure the wires with the screws Control Panel Access Screw Control Panel Access x Retaining Screws for High Voltage Cover Panel Front Door IN High Voltage Cover Panel Grommet to Low Voltage Raceway EasyTouch and or IntelliTouch Control System Load Center INTELLIFLO Variable Speed Pump Installation and User s Guide 10 11 12 IntelliTouch COM port J7 8 Connect the GREEN 2 and YELLOW 3 wires to the COM port J20 screw terminals 2 and 3 Be sure to match the color coding of the wires YELLOW to YELLOW and GREEN to GREEN The Red wire is not connected Secure the wires with the screws Note Multiple wires may be inserted into a single screw terminal Close the control panel into its original position and secure it with the two screws Install the high voltage cover panel and secure it with the two retaining screws Close the load center front door Fasten the spring latch Switch the power on to the load center EasyTouch COMPORT J20 Indoor Control Panel IntelliChlor IntelliFlo RF Transceiver EasyTouch Contr
46. lid copper bonding conductor not smaller than 8 AWG Run a wire from the external bonding screw or lug to the bonding structure Connectthe wire from the accessible bonding lug on the motorto all metal parts ofthe swimming pool spa or hot tub structure and to all electrical equipment metal conduit and metal piping within 5 feet 1 52 meters of the inside walls of the swimming pool spa or hot tub For Canada a 6 AWG or larger solid copper bonding conductor is required The pump should be permanently connected to either a circuit breaker 2 pole timer or 2 pole relay If AC power is supplied by a GFCI circuit breaker use a dedicated circuit breaker that has no other electrical load electrical loads IMPORTANT When connecting the pump to an automation system IntelliTouch EasyTouch SunTouch Control Systems and IntelliComm Communication Center continuous power must be supplied to the pump by connecting it directly to the circuit breaker When using an automation system be sure that no other lights or appliances are on the same circuit Note When the pump is started and stopped by removing power with a relay or timer a two pole device should be used to apply and remove power to both POWER LINE TERMINALS Pentair offers 2 Pole 20 Amp GFCI breakers P N PA220GF which offer 6 milliamp personnel protection while meeting 2008 to current NEC Standards for Pool Pumps x JN RISK OF ELEC
47. mmunication cable from pump 2 Relieve pressure in the system 3 Turnthelid and clamp counter clockwise and remove from the pump 4 Remove debris and rinse out the basket Replace the basket if it is cracked 5 Putthe basket back into the housing Be sure to align the notch in the bottom of the basket with the rib in the bottom of the volute 6 Fill the pump pot and volute up to the inlet port with water 7 Cleanthe lid and clamp O ring and sealing surface of the pump pot Note It is important to keep the lid O ring clean and well lubricated 8 Reinstall the lid by placing the clamp and lid on the pot Be sure the lid O ring is properly placed Seatthe clamp and lid onthe pump then turn clockwise until the locking ring handles are horizontal 9 Turn the power ON atthe circuit breaker Reconnect communication cable from pump 10 Open the manual air relief valve on the top of the filter Stand clear of the filter 11 Wait until all pressure is relieved Start the pump 12 Bleed air from the filter until a steady stream of water comes out of the filter air relief valve Close the manual air relief valve A WARNING THIS SYSTEM OPERATES UNDER HIGH PRESSURE When any part of the circulating system e g Lock Ring Pump Filter Valves etc is serviced air can enter the System and become pressurized Pressurized air can cause the lid to separate which can result in serious injury death or property dam
48. notice Pentair is an equal opportunity employer 2013 Pentair Water Pool and Spa Inc All rights reserved This document is subject to change without notice P N 354604 REV C 12 5 13
49. ol System Circuit Board VALVE ACTUATORS i7 AND i9 NYT COM PORTS USE EITHER OR BOTH INDOOR CONTROL AND OR RF TRANSCEIVER IntelliTouch Personality Board COM PORT AND OR J7 J8 iS10 SPA SIDE REM IntelliTouch Control System Circuit Board 19 Connecting the Pump to a SunTouch Control System The IntelliFlo Variable Speed Pump can be controlled by a SunTouch system via the RS 485 communication cable To connect the pump RS 485 communication cable to the SunTouch conirol system circuit board 1 Unlatch the front door of the SunTouch system power center and open the door 2 Loosen the retaining screw on front panel Open the hinged front panel to access the electronics compartment 3 Route the two conductor cable up through the power center grommet opening located on the left side and up through the low voltage raceway to the motherboard COM PORT RS 485 Communication Cable P N 350122 AWARNING Switch OFF main system power to the SunTouch system power center before making any connections Strip back the cable conductors 6 mm 1 4 Insert the wires into the screw terminals provided Secure the wires with the screws Be sure to match the color coding of the wires YELLOW to YELLOW and GREEN to GREEN Insert the connector on the COMPORT J11 screw terminal on the SunTouch system circuit board Close the control panel and secure it with the reta
50. on 2 Select one of the speed buttons then press the Start Stop button LED on to start the pump The pump will go into priming mode if priming feature is enabled Stopping the Pump 1 Press Start Stop to stop the pump When servicing equipment filters heaters chlorinators etc disconnect the communication cable and switch OFF circuit breaker to remove power from the pump Note The pump can automatically restart if the communication cable is connected To Adjust and Save a Pump Speed 1 While the pump is running press the Up or Down arrow to adjust to desired speed setting 2 Pressand hold down a Speed button 1 4 for three 3 seconds to save speed to the button or press Enter to save the speed Operating the Pump at Preset Speeds The pump is programmed with four default speeds of 750 1500 2350 and 3110 RPM Speed buttons 1 4 are for each of the preset speeds as shown below 1 Be sure the pump is powered on and the green power LED is on 2 Press the Speed button 1 4 corresponding to the desired preset speed and release quickly The LED above the button will turn on 3 Press Start Stop The pump will quickly change to the selected preset speed LED lit E C C CJ Speed Speed Speed Speed 1 2 3 4 INTELLIFLO Variable Speed Pump Installation and User s Guide Pump Operating Modes The IntelliFlo Variable Speed Pump can be programmed in thr
51. on and User s Guide Item No Part No Description 22 350601 DRIVE CONTROL COVER ASSY KIT Items 22 amp 23 ALMOND 23 350612 HARDWARE GASKET ASSY KIT Contains three screws 3 spacer caps and drive gasket 24 353251 INTELLIFLO VARIABLE SPEED MOTOR DRIVE 3 2KW Items 22 23 33 ALMOND 25 3501058 VFD MOTOR 3 2 KW PMSM ALMOND 26 350201 SEAL PLATE KIT WFE ALMOND item 29 34 35 27 357100 GASKET SEAL PLATE TO HOUSING 28 357151 LID SEE THRU WF 28 357156 LID CHEMICAL RESISTANT BAQUACIL RESISTANT 29 357199 CLAMP CAM amp RAMP WF ALMOND 30 357243 POT WF ASSY ALMOND Items 1 7 Qty 2 19 QTY 2 20 21 30 31 31 350621 JUNCTION BOX COVER w SCREWS amp GASKET ALMOND SEAL KIT SEAL PLATE ALMOND 32 071734S 33 074564 Note Not serviceable parts 357603 Union Kit Includes two complete unions for one pump not included with the pump 350601 Drive Control Cover Assy Kit Almond contains drive Variable Speed drive lid screws orange spacer caps Items 22 23 350612 Hardware gasket Assy Kit Contains 3 screws 3 spacer caps and drive gasket 350122 50 ft Communication Cable 357149 Almond Housing Seal Plate Replacement Kit Items 1 7 Qty 2 19 Qty 2 20 29 30 31 34 35 27 Pump Dimensions 12 50 in 317 5 mm i 35 30 25 2i 0 4 5 4 5 xq hu E 99 5 o O 9 E 10 5 0 20 40 60 80 100 120 140 160 U S Gallons per minute 5 10
52. played Clogged impeller PRIME ERROR may be displayed Pump strainer pot clogged PRIME ERROR may be displayed Air in system Suction lift above design limits Blocked suction Blocked discharge System flow too high System changing flow too quickly In floor cleaning system issues Priming not enabled Issues related to other equipment such as Heat Pumps and Heaters with internal valves that vibrate INTELLIFLO Variable Speed Pump Installation and User s Guide Check suction piping and valve glands on any suction gate valves Secure lid on pump strainer pot and be sure lid gasket is in place Check water level to be sure skimmer is not drawing air Be sure the suction lines pump strainer and pump volute are full of water Adjust prime sensitivity to a higher setting default setting is 196 Clean pump strainer pot Replace gasket Check suction piping and valve glands on any suction gate valves Turn off electrical power to the pump Remove the 6 bolts that holds the housing strainer pot volute to seal plate Slide the motor and seal plate away from the volute Clean debris from impeller If debris cannot be removed complete the following steps 1 Remove diffuser and o ring 2 Remove left hand thread anti spin bolt and o ring 3 Remove clean and reinstall impeller 4 Reinstall anti spin bolt and o ring Reinstall diffuser and o ring Reinstall motor and seal plate into volute R
53. preset schedule This can be used to allow newly glued pipe joints time to dry before circulation of water starts LED is on when active Start Stop button To start or stop the pump When LED is on the pump is running or in a mode to start automatically Reset button Reset alarm or alert LEDs N On Green light when pump is powered on Warning On if warning condition is present A Alarm Red LED on if alarm condition occurs See Alerts and Warnings on page 23 Control Panel LCD Screen Line 1 Key icon indicates password protect mode is active If password protect is not enabled no key icon is displayed Also shows current time of day Line 2 Displays current pump speed RPM Line 3 Countdown time and watts Line 4 Current pump status and current feature Q 12 15 750 RPM T 0 00 150 WATTS Running Speed 1 C3 um Q 1 Line 1 Line 2 Line 3 Line 4 Control Panel 1 8 Key Lockout Icon T 0 00 150 WATTS Running Speed 1 C3 7 E Speed Menu 1 Current Time Current Speed Countdown Time Current Power Usage Current Feature Running Control Panel 49 15 INTELLIFLO Variable Speed Pump Installation and User s Guide 6 Stopping and Starting the Pump Starting the Pump 1 Be sure the pump is powered on and the green power LED is
54. press the Down arrow Set Speed will display and press Select to change Use the Up or Down arrow to adjust speed 5 Press Enter to save the new speed setting Continue below to Step 6 to set a speed in Egg Timer mode 6 Press Select and scroll to Egg Timer Press Enter 7 Press the Down arrow to display Time 8 Press Select and use arrow keys to adjust time 9 Press Enter to save the new time setting 10 Press Escape to exit Manual Manual Mode Menu Screen Egg Timer Egg Timer Menu Screen INTELLIFLO Variable Speed Pump Installation and User s Guide 12 Set Speeds 1 8 in Schedule Mode Pump Menu Speeds 1 8 In Schedule mode Speeds 1 8 can be programmed to run a certain speed at a certain time of day To run a scheduled speed press Start Stop The screen will display Running Schedules when it is ready to run a scheduled speed If Start Stop is pressed while a scheduled speed is running Running Speed _ will be displayed see far left image 1 Press Menu 2 Use Up or Down arrows to scroll to Speed 1 8 then press Select 3 Use Up or Down arrows and press Select for the speed you wish to set and schedule 4 Press Select display will be highlighted and scroll to Schedule 5 Press Enter 6 Press Down arrow Set Speed will display and press Select to change Use the Up or Down arrow to adjust speed Press Enter to save the new speed
55. proved anti entrapment suction cover must be used for each drain e Each suction cover must be installed at least three 3 feet apart as measured from the nearest point to nearest point e Regularly inspect all covers for cracks damage and advanced weathering facover becomes loose cracked damaged broken or is missing replace with an appropriate certified cover e Replace drain covers as necessary Drain covers deteriorate over time due to exposure to sunlight and weather e Avoid getting hair limbs or body in close proximity to any suction cover pool drain or outlet Disable suction outlets or reconfigure into return inlets A WARNING A clearly labeled emergency shut off switch for the pump must be in an easily accessible obvious place Make sure users know where it is and how to use it in case of emergency The Virginia Graeme Baker VGB Pool and Spa Safety Act creates new requirements for owners and operators of commercial swimming pools and spas Commercial pools or spas constructed on or after December 19 2008 shall utilize A Amultiple main drain system without isolation capability with suction outlet covers that meet ASME ANSI A112 19 8a Suction Fittings for Use in Swimming Pools Wading Pools Spas and Hot Tubs and either i A safety vacuum release system SVRS meeting ASME ANSI A112 19 17 Manufactured Safety Vacuum Release systems SVRS for Residential and Commercial Swimming Pool Spa Hot Tub
56. r swelling This hazard is present when a drain cover is missing broken loose cracked or not properly secured Hair Entanglement When the hair tangles or knots in the drain cover trapping the swimmer underwater This hazard is present when the flow rating of the cover is too small for the pump or pumps Body Entrapment When a portion of the body is held against the drain cover trapping the swimmer underwater This hazard is present when the drain cover is missing broken or the cover flow rating is not high enough for the pump or pumps Evisceration Disembowelment When a person sits on an open pool particularly a child wading pool or spa outlet and suction is applied directly tothe intestines causing severe intestinal damage This hazard is present when the drain cover is missing loose cracked or not properly secured INTELLIFLO Variable Speed Pump Installation and User s Guide IMPORTANT PUMP WARNING AND SAFETY INSTRUCTIONS Mechanical Entrapment When jewelry swimsuit hair decorations finger toe or knuckle is caught in an opening of an outlet or drain cover This hazard is present when the drain cover is missing broken loose cracked or not properly secured NOTE ALL SUCTION PLUMBING MUST BE INSTALLED IN ACCORDANCE WITH THE LATEST NATIONAL AND LOCAL CODES STANDARDS AND GUIDELINES A WARNING TO MINIMIZE THE RISK OF INJURY DUE TO SUCTION ENTRAPMENT HAZARD e Aproperly installed and secured ANSI ASME A112 19 8 ap
57. r will appear in the first number column 6 Pressthe Up or Down arrows to change the minimum speed setting from 450 to 1700 RPM 7 Press Enter to save To cancel press Escape to exit edit mode without saving 8 Press Escape to exit Password Protection The default setting for password protection is disabled When this feature is enabled the pump display will prompt for the password before allowing access to the control panel and buttons The entered password is any combination of four 4 digits e Password protection can always be turned off by pressing Start Stop e Password protection cannot be turned back on with Start Stop while running in manual mode Pressing Start Stop when the pump is off will return it back to the Running Cycles Mode and run at the next scheduled run time If the present time is within the scheduled run time the pump will run the scheduled speed All functions including programming are disabled in Password Protection Mode Screen will read Enter Password if any button other than the Start Stop button is pressed e Key icon displayed in the upper left side of the screen when Password Protection is on A Q 12 15 E d Protection 750 RPM Enabled Actual Speed Running Speed 1 INTELLIFLO Variable Speed Pump Installation and User s Guide 10 Pump Menu Settings Setting Password 1 Check that the green power LED is on Press Menu Press Select to select
58. rcuit to the pump This appliance is not intended for use by persons including children of reduced physical sensory or mental capabilities or lack of experience and knowledge unless they have been given supervision or instruction concerning the use of the appliance by a person responsible for their safety FAILURE TO FOLLOW ALL INSTRUCTIONS AND A DANGER WARNINGS CAN RESULT IN SERIOUS BODILY INJURY OR DEATH THIS PUMP SHOULD BE INSTALLED AND SERVICED ONLY BY A QUALIFIED POOL SERVICE PROFESSIONAL INSTALLERS POOL OPERATORS AND OWNERS MUST READ THESE WARNINGS AND ALL INSTRUCTIONS IN THE OWNER S MANUAL BEFORE USING THIS PUMP THESE WARNINGS AND THE OWNER S MANUAL MUST BE LEFT WITH THE POOL OWNER SUCTION ENTRAPMENT HAZARD STAY OFF 4 DANGER THE MAIN DRAIN AND AWAY FROM ALL SUCTION OUTLETS Mb SUR m THIS PUMP PRODUCES HIGH LEVELS OF SUCTION AND CREATES A STRONG VACUUM AT THE MAIN DRAIN AT THE BOTTOM OF THE BODY OF WATER THIS SUCTION IS SO STRONG THAT IT CAN TRAP ADULTS OR CHILDREN UNDER WATER IF THEY COME IN CLOSE PROXIMITY TO A DRAIN OR A LOOSE OR BROKEN DRAIN COVER OR GRATE THE USE OF UNAPPROVED COVERS OR ALLOWING USE OF THE POOLOR SPAWHEN COVERS ARE MISSING CRACKED OR BROKEN CAN RESULT IN BODY OR LIMB ENTRAPMENT HAIR ENTANGLE MENT BODY ENTRAPMENT EVISCERATION AND OR DEATH The suction at a drain or outlet can cause Limb Entrapment When a limb is sucked or inserted into an opening resulting in a mechanical bind o
59. reeze out saving and press Select 8 Press Escape to exit 4 The factory default for Anti Freeze is Enabled To disable Anti Freeze press Select to highlight Enabled 5 Press the Up arrow Disabled is displayed 6 Press Enter to save Setting the Anti Freeze Pump Speed Setting the Anti Freeze Pump Temperature Disabled Enabled Default Enabled SET SPEED PUMP TEMPERATURE ANTI FREEZE Set Speed 750 RPM 3450 RPM Default 1000 RPM 40 F 50 F 4 4 C 10 C Default 40 F 4 4 C Anti Freeze Menu Options INTELLIFLO Variable Speed Pump Installation and User s Guide 17 CONNECTING TO AN AUTOMATION SYSTEM External Control with IntelliComm Communication Center Use the RS 485 communications cable to remotely control the IntelliFlo Variable Speed Pump from an IntelliComm communication center The IntelliComm system provides four 4 pairs of input terminal connec tions These inputs are actuated by either 15 240 VAC or 15 100 VDC Use the device inputs to control the programmed pump speeds Note For the pump to accept commands from the IntelliComm system the pump must be in the Running Schedules mode LED above Start Stop button is on If more than one input is active the highest number will be communicated to the pump The IntelliComm system will always communicate to pump using ADDRESS 1 Program Number Priority If programs 1 and 2 are
60. rface or the ceramic seal Allow sealant to cure overnight before reassembling Before installing the rotating portion of the seal into the impeller be sure the impeller is clean Use a light density soap and water to lubricate the inside of the seal Press the seal into the impeller with your thumbs and wipe off the ceramic and carbon faces with a clean cloth Remount the seal plate to the motor Grease the motor shaft thread and screw impeller onto the motor shaft Screw in the impeller lock screw counterclockwise to tighten Remount the diffuser onto the seal plate Be sure the plastic pins and holding screw inserts are aligned Grease the diffuser o ring and seal plate gasket prior to reassembly Assemble the motor subassembly to the pump housing by using the two 2 through bolts for proper alignment Do not tighten the through bolts until all six 6 bolts are in place and finger tightened Note Ensure that the seal plate gasket is properly seated inside of the pump assembly The seal gasket can be pinched between the seal plate and the pump housing while tightening these six Screws preventing a proper seal and producing a slow leak when the pump is restarted Reinstall the drive onto the top of the motor 10 Fill the IntelliFlo Variable Speed Pump with water INTELLIFLO Variable Speed Pump Installation and User s Guide lt e Motor LOU i lotor Bolts 4X i Motor Shaft
61. rts View Drive Assembly Removal and Installation ACAUTION Before installing this product read and follow all warning notices and instructions on page ii iii To install the drive assembly onto the motor assembly 1 Be sure all electrical breakers and switches are turned off before installing the drive 2 Besurethatthe gasket between the drive and motor is in place It is critical in keeping moisture out of the drive and motor Replace the gasket if damaged Do not reassemble with a damaged or missing gasket 3 Verify that the three 3 orange motor post caps are in position before placing the drive on the motor assembly 4 Align the drive assembly with the motor adapter and seat the drive on the motor assembly 5 Secureandtighten the drive assembly with the three Phillips head screws Phillips Head Screw Phillips Head Screws Do not remove these screws Orange Motor Post Caps QTY 3 Adapter Connector Drive Assembly and Removal AWARNING FIRE and BURN HAZARD The pump motor may run at a high temperatures To reduce the risk of fire do not allow leaves debris or foreign matter to collect around the pump motor To avoid burns when handling the motor shut off the motor and allow it to cool for 20 minutes before servicing The pump provides an automatic internal cutoff switch to protect the motor from heat damage during operation 23 Alerts and Warnings
62. to Priming and press 100 Increasing the number makes the Priming Select less sensitive 3 The factory default is set to priming Enabled To 14 Press Enter to save d aie aplect 15 Press the Down arrow the screen will read Priming 4 Press Enter if you have changed the setting this Delay Default is 20 seconds will Severna Selection 16 Press Select to change the priming delay time 5 Press the Down arrow the screen will read Max 17 Use the Up or Down arrows to change from 1 Priming Time second to 10 minutes 6 To change from factory default press Select The Caution Increasing the time causes the pump to cursor will highlight stay in the priming mode longer 7 Use the Up or Down arrows to change the time 18 Press Enter to save the setting from 1 minute to 30 minutes 19 Press Escape to exit 8 Press Enter to save 11 Press the Down arrow the screen will read Primed Sensitivity Default is 1 12 Press Select to change the priming sensitivity The INTELLIFLO Variable Speed Pump Installation and User s Guide cursor will highlight the number PRIMNG j Pump Menu Priming 15 Disabling Priming with an Automation System When the IntelliFlo Variable Soeed Pump is connected to an automation control system IntelliTouch EasyTouch or SunTouch Control Systems the priming feature on the pump cannot be disabled by the external automation control system only It must also be d
63. ture 1 Protect from continuous splashing or continuous sprayed water 2 Protect from extreme weather such as flooding 3 If motor internals have become wet let it dry before operating Do not allow the pump to operate if it has been flooded 4 Ifa motor has been damaged by water it may void the motor warranty Shaft Seal Replacement The Shaft Seal consists primarily of two parts a rotating ceramic seal housed in the impeller and a stationary spring seal in the sealplate The pump requires little or no service other than reasonable care however a shaft seal may occasionally become damaged and must be replaced Note The polished and lapped faces of the seal could be damaged if not handled with care Pump Disassembly Tools required e 3 32 inch Allen head wrench e Two 2 9 16 inch open end wrenches e 1 4 inch flat blade screwdriver e No 2 Phillips head screwdriver e Adjustable wrench Pump illustrated parts view on the next page To remove and repair the motor subassembly follow the steps below 1 Turn off the pump circuit breaker at the main panel 2 Disconnect the RS 485 communication cable from the pump if connected to pump 3 Drainthe pump by removing the drain plugs No tools are required 4 Remove 3 Phillips head screws from the top of the device located under the key pad cover 5 Remove the drive by lifting upward to pull off the motor 6 Usethe 9 16 inch wrenches to
64. uide 28 Compatible with IntelliComm Communication Center and EasyTouch IntelliTouch and SunTouch Control Systems Translated versions of this manual are available online at La versi n en espanol de este manual del producto se puede encontrar en l nea a Versiones en franc s de este manual est disponible en linea en Nederlandse versies van deze handleiding zijn online beschik baar op Deutsch Versionen dieses Handbuchs sind online verf gbar unter Versione italiana di questo manuale sono disponibili online all indirizzo Vers es em portugu s deste manual est dispon vel online em http www pentairpool com pool owner manuals P N 354604 Rev C 12 5 13 INTELLIFLO Variable Speed Pump Installation and User s Guide IMPORTANT PUMP WARNING AND SAFETY INSTRUCTIONS I IMPORTANT NOTICE This guide provides installation and operation instructions for the IntelliFlo9 Variable Speed Pump Consult Pentair with any questions regarding this equipment Attention Installer This guide contains important information about the installation operation and safe use of this product This information should be given to the owner and or operator of this equipment after installation or left on or near the pump Attention User This manual contains important information that will help you in operating and maintaining this product Please retain it for future reference READ AND FOLLOW ALL INSTRUCTIONS SAVE THESE
65. ze protection is disabled when connected to an automation system Freeze protection is provided by selecting YES at the ON WITH FREEZE portion of the circuit function menu in the IntelliTouch control system To re enable the internal antifreeze protection the power to the drive must be cycled off then back on Important See explanation of Anti Freeze mode on page 16 Over Current Indicated that the drive is overloaded or the motor has an electrical problem The drive will restart 20 seconds after the over current condition clears Over Voltage Indicates excessive supply voltage or an external water source is causing the pump and motor to rotate thereby generating an excessive voltage on the drives internal DC buss The drive will restart 20 seconds after the over voltage condition clears INTELLIFLO Variable Speed Pump Installation and User s Guide 24 TROUBLESHOOTING Problem Pump failure For alert display messages refer to Alerts and Warnings on page 23 Reduced capacity and or head For alert display messages refer to Alerts and Warnings on page 23 Pump trips and restarts constantly Possible Cause Corrective Action Pump will not prime Air leak in suction PRIME ERROR may be displayed Pump will not prime Not enough water Pump does not come out of prime Pump stainer gasket is clogged Pump strainer gasket is defective Air pockets or leaks in suction line PRIME ERROR may be dis

IntelliFlo Variable Speed Installation and User`s Guide

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