User Manual ACP-1000
Contents
1. c The equipment has been exposed to moisture d The equipment does not work well or you cannot get it to work according to user manual e The equipment has been dropped and damaged f The equipment has obvious signs of breakage CAUTION The computer is provided with a battery powered real time clock cir cuit There is a danger of explosion if battery is incorrectly replaced Replace only with same or equivalent type recommended by the manufacturer Discard used batteries according to the manufacturer s instructions THE COMPUTER IS PROVIDED WITH CD DRIVES COMPLY WITH APPRO PRIATE SAFETY STANDARDS INCLUDING IEC 60825 CLASS 1 LASER PRODUCT KLASS 1 LASER PRODUKT lil ACP 1000 User Manual 18 This device complies with Part 15 of the FCC rules Operation is subject to the following two conditions 1 this device may not cause harmful interference and 2 this device must accept any interference received including interference that may cause undesired operation 19 CAUTION Always completely disconnect the power cord from your chassis whenever you work with the hardware Do not make connections while the power is on Sensitive electronic components can be damaged by sudden power surges 20 CAUTION Always ground yourself to remove any static charge before touching the motherboard backplane or add on cards Modern electronic devices are very sensitive to static electric charges As a safety precaution use a ground2. ACP 1000 1U 19 Rackmount Industrial Chassis for SBC Trusted ePlatform Services ADVANTECH Copyright The documentation and the software included with this product are copyrighted 2009 by Advantech Co Ltd All rights are reserved Advantech Co Ltd reserves the right to make improvements in the products described in this manual at any time without notice No part of this manual may be reproduced copied translated or transmitted in any form or by any means without the prior written permission of Advantech Co Ltd Information provided in this manual is intended to be accurate and reliable How ever Advantech Co Ltd assumes no responsibility for its use nor for any infringe ments of the rights of third parties which may result from its use Acknowledgements The ACP 1000 PCA 6103P2V PCA 6103P2VX are trademarks of Advantech Co Ltd All other product names or trademarks are the properties of their respective owners On line Technical Support For technical support and service please visit our support website at http www advantech com support Part No 20021K0001 Edition 2 Printed in China June 2009 ACP 1000 User Manual il safety Instructions 10 11 12 13 14 15 16 17 Read these safety instructions carefully Keep this user manual for later reference Disconnect this equipment from AC outlet before cleaning Do not use liquid or spray detergents for cleaning For pluggable
3. amp i Figure 2 8 Installing the 3 5 HDD ACP 1000 User Manual 8 2 dl A i SI EA M 4 i M y VA Ro M 50 A A KAIA Gai 4 au U Operation This chapter introduces the sys tem operation information Sections include E The Front Panel E The Rear Panel E Replacing the Cooling Fan E Replacing the Filter E Replacing the Power Supply The following procedures instruct in fan filter and power supply replacement Note Use caution when installing or operating the components with the chas T sis open Be sure to turn off the power unplug the power cord and ground yourself by touching the metal chassis before you handle any components inside the machine 3 1 The Front Panel The control switches located behind the door are used for system power and system reset On the right side of system power switch there are USB systems and P S 2 keyboard connector To the left side of system reset there are system power LED and HDD access LED Refer to Figures 3 1 and 3 2 SYSTEM RESET Figure 3 2 Front panel switches indicators and interfaces ACP 1000 User Manual 10 3 1 1 3 2 3 3 Switch Button and I O Interfaces Momentary Switch Use this switch and ATX PS_ON function to turn the system power on Please use system shutdown to turn off system power automatically or press the momentary switch for a while to turn off system power System Reset Switch Press this switch to
4. reinitialize the system This is the same as the hardware reset button USB connector If you have any USB interface device you want to connect to the system use this connector PS 2 connector If you want to connect a PS 2 keyboard use this connector System Status Indicators There are two LEDs on the front panel power LED and HDD LED When the system power is on then the power LED is GREEN When the data is transferring the HDD LED blinks Green The Rear Panel The rear panel has a reserved 3 slot I O bracket and a pre punched 9 pin D SUB opening Refer to Figure 3 3 2 Erm T L 6 Ne nm LL Figure 3 3 Rear view Replacing the Cooling Fan There are four cooling fans located inside the chassis The cooling fans are easy maintenance and provide adequate cooling to the system by blowing air inward 11 ACP 1000 User Manual There are three cooling fans located at the front of chassis to draw in fresh air one cooling fan is located at the rear of chassis to exhaust warm air Refer to Figure 3 4 and Figure 3 9 FIFFTFTTE 777 7 7 7 1 TF Figure 3 5 one cooling fan near the rear 3 4 Replacing the Filter The filter blocks dust or particles from the work environment and extends system lon gevity It s better to replace the filter periodically To replace the filter just simply loosen the screws on the filter cover Then replace it with a new one and return the fil ter cover ACP 1000 User Manual 1
5. 2 3 5 Figure 3 6 Replacing the filter Replacing the Power Supply To replace the power supply please proceed as follows 1 2 3 Unplug the power cord and then remove the top cover Unscrew the power supply by loosening the screws on the rear panel Unplug the ATX power connector from the backplane and other power connec tors from the disk drives Remove the power supply and replace it with a new one Plug the ATX power connector to the backplane and other power connectors to the disk drives Return the top cover and plug in the AC inlet Figure 3 7 Replacing power supply 13 ACP 1000 User Manual ACP 1000 User Manual 14 Appendix A Exploded Diagram A 1 Exploded Diagram Figure A 1 Exploded diagram ACP 1000 User Manual 16 Appendix B Backplane Options B 1 Backplane Options ACP 1000 supports the following backplanes Please contact a local sales represen tative for detailed specifications and information Table B 1 PICMG 1 0 Backplane Options Slot Model Name PCI PICMG PCA 6103P2V 2 32 bit 1 PCA 6103P2VX 2 64 bit 1 ACP 1000 User Manual 18 19 ACP 1000 User Manual Trusted ePlatform Services ADVANTECH www advantech com Please verify specifications before quoting This guide is intended for reference purposes only All product specifications are subject to change without notice No part of this publication may be reproduced in a
6. 9 Exploded TIIAQN au een 16 Figure A 1 Exploded diagram 16 Backplane Options u2eununeunennunn 17 Backplane Options vrennnennnenennen annan n nnane nae n nene nnane nennen 18 Table B 1 PICMG 1 0 Backplane Options 18 vii ACP 1000 User Manual ACP 1000 User Manual vili gt fr Le ILD A m E I hor M A T fi Aa A A A ma wm B wa CA AJ u oo i General Information This chapter provides general information about the ACP 1000 Sections include E Introduction E Specifications m Power Supply Options E Environment Specifications E Dimension Diagram 1 1 Introduction APC 1000 is a 1U rack optimized server that offers superior performance and scal ability for customers who want to expand their businesses without increasing their data center space The streamlined amp efficient cooling system is designed to mini mize system down time and low cost of ownership Internet service providers and corporate enterprise customers can use the ACP 1000 as e server platforms for their internet intranet proxy caching access DNS or file and print server The ultra thin 1U form factor delivers rack space optimization without sacrificing performance expandability serviceability or manageability 1 2 Specifications Construction Heavy duty steel Disk Drive C
7. apacity One slim type optical disk drive two 3 5 disk drives one internal and one external Cooling system Three easy to replace 10CFM cooling fan with front access air filter one easy to replace 10CFM cooling fan on rear of chassis Controls Power momentary switch and system reset button Indicators LEDs for Power and HDD status I O Interface Dual USB 8 PS 2 ports on the front panel pre punched 9 pin D SUB opening on the rear panel Chassis color Black Pantone 4C2X Dimension W x H x D 482 x 44 x 497 mm 18 9 x 1 7 x 19 6 Weight 7 5 kg 16 5 Ib ACP 1000 User Manual 2 1 3 1 4 Power Supply Table 1 1 Power Supply Options Model Name 1757920000G ATX PFC 1757918000G ATX Watts 200 W 180 W Input rating Gand 40 56 VDC 5 V 16 3 3 V 14 A 5 V 20 3 3 V 12A Output voltage 12 V 9A 5 V 0 2 A 12 V 7 A 5 V 0 5 A 12 V 0 7 A 5 Vsb 1 5 A 12 V 1 A 5 Vsb 1 5 A 5 V 2A 12V 1A 5 V 2 3 3V 1A Minimum load 5 V 0 1 A 12 V 0 1 A 12 V 1 A 12 V 0 1 A 5 Vsb 0 1 A 5 V 0 1 A 5 Vsb 0 1 A MTBF 84 000 hours 25 C 100 000 hours 25 C Safety UL TUV CB CCC UL TUV CB CCC Environmental Specifications Table 1 2 Environmental Specifications Environment Operating Non operating Temperature 0 to 40 C 32 to 104 F 20 to 60 C 4 to 140 F 0 o o o Humidity 10 to 85 40 C 10 to 95 40 C non condensing non condensing Vibratio
8. apply to your problem and with the product close at hand call your dealer Our dealers are well trained and ready to give you the support you need to get the most from your Advantech products In fact most problems reported are minor and can be easily solved over the phone In addition free technical support is available from Advantech engineers every busi ness day We are always ready to give advice about application requirements or spe cific information on the installation and operation of any of our products ACP 1000 User Manual IV Product Warranty 2 years Advantech warrants to you the original purchaser that each of its products will be free from defects in materials and workmanship for two years from the date of pur chase This warranty does not apply to any products which have been repaired or altered by persons other than repair personnel authorized by Advantech or which have been subject to misuse abuse accident or improper installation Advantech assumes no liability under the terms of this warranty as a conseguence of such events Because of Advantech s high guality control standards and rigorous testing most of our customers never need to use our repair service If an Advantech product is defec tive it will be repaired or replaced at no charge during the warranty period For out of warranty repairs you will be billed according to the cost of replacement materials service time and freight Please consult your deal
9. arefully inspected the ACP 1000 mechanically and electrically before shipment It should be free of marks and scratches and in perfect working order upon receipt As you unpack the ACP 1000 check it for signs of ship ping damage For examples box damage scratches dents etc If it is damaged or it fails to meet the specifications notify our service department or your local sales representative immediately Also please notify the carrier Retain the shipping carton and packing material for inspection by the carrier After inspection we will make arrangements to repair or replace the unit ACP 1000 User Manual Vi Contents Chapter 1 a a ON 1 5 Chapter 2 2 1 2 2 2 3 2 4 Chapter 3 3 1 3 2 3 3 3 4 329 Appendix A A 1 Appendix B B 1 General Information uses 1 OO een bee es 2 51072201 11872 1 70 S vente aaa ee eg 2 PONS SI ee 3 Table 1 1 Power Supply Options 3 Environmental Specifications rrnreeennne nene nenne nnnennne nennen 3 Table 1 2 Environmental Specifications m 3 Dimension Diagram ss 4 Figure 1 1 Dimension diagram nne 4 System Setup zunnunennennunnunnunnnnunnunnunnn D Removing the Top Cover sn 6 Installing the Backplane nnimennnevnnneennnnunnnen annan nnen annan 6 Figure 2 1 Detaching two screws on rea
10. equipment the power outlet shall be installed near the equipment and shall be easily accessible Keep this equipment away from humidity Put this equipment on a reliable surface during installation Dropping it or letting it fall could cause damage Do not leave this equipment in an environment unconditioned where the storage temperature under 0 C 32 F or above 40 C 104 F it may damage the equipment The openings on the enclosure are for air convection hence protect the equip ment from overheating DO NOT COVER THE OPENINGS Make sure the voltage of the power source is correct before connecting the equipment to the power outlet Place the power cord in a way that people can not step on it Do not place any thing over the power cord The voltage and current rating of the cord should be greater than the voltage and current rating marked on the product All cautions and warnings on the equipment should be noted If the equipment is not used for a long time disconnect it from the power source to avoid being damaged by transient over voltage Never pour any liquid into ventilation openings This could cause fire or electri cal shock Never open the equipment For safety reasons the equipment should be opened only by qualified service personnel If any of the following situations arises get the equipment checked by service personnel a The power cord or plug is damaged b Liquid has penetrated into the equipment
11. er for more details If you think you have a defective product follow these steps 1 Collect all the information about the problem encountered For example CPU speed Advantech products used other hardware and software used etc Note anything abnormal and list any onscreen messages you get when the problem occurs 2 Call your dealer and describe the problem Please have your manual product and any helpful information readily available 3 If your product is diagnosed as defective obtain an RMA return merchandise authorization number from your dealer This allows us to process your return more quickly 4 Carefully pack the defective product a fully completed Repair and Replacement Order Card and a photocopy proof of purchase date such as your sales receipt in a shippable container A product returned without proof of the purchase date is not eligible for warranty service 5 Write the RMA number visibly on the outside of the package and ship it prepaid to your dealer V ACP 1000 User Manual Initial Inspection When you open the carton please make sure that the following materials have been shipped M ACP 1000 Chassis m User Manual m Warranty Card E Accessory box with a package of screws for fastening the backplane disk drives and ears etc a pair of keys a plastic post a pair of ears If any of these items are missing or damaged contact your distributor or sales repre sentative immediately We have c
12. f 6 Figure 2 2 Detaching two screws on holder 6 Figure 2 3 Removing the backplane holder 6 Installing the CPU Card and Add on Card 7 Figure 2 4 Installing the CPU card and add on card T Figure 2 5 Guiding rail kit T Installing the Disk Drives anne naene 8 Figure 2 6 Removing the drive bay 8 Figure 2 7 Installing the slim type ODD and FDD 8 Figure 2 8 Installing the 3 5 HDD mmmmmemenneve ernennen 8 Operation unuusunun0nnunnununnnnunnnnununnunn 9 AGF ONC PANG ernennen 10 Figure 3 1 Front view with cover open 10 Figure 3 2 Front panel switches indicators and interfaces 10 3 1 1 Switch Button and I O Interfaces mmmmeaaeneene nee 11 3 1 2 System Status Indicators u 11 The Rear PANGI anne daa aia ersehen 11 Figure 3 3 Rear view 11 Replacing the Cooling Fan ss 11 Figure 3 4 Three cooling fans near the front 12 Figure 3 5 one cooling fan near the rear nnnen 12 Replacing the Filter u a uni kalad teda kk kiud kuva kkk ula al 12 Figure 3 6 Replacing the filter 13 Replacing the Power Supply 13 Figure 3 7 Replacing power supply ccseccseceeeeeeeeeeeeeeeeees 13 Exploded Diagram 1
13. ing wrist strap at all times Place all electronic components on a static dissipative surface or in a static shielded bag when they are not in the chassis 21 CAUTION Any unverified component could cause unexpected damage To ensure the correct installation please always use the components ex screws provided with the accessory box A Message to the Customer Advantech customer services Each and every Advantech product is built to the most exacting specifications to ensure reliable performance in the harsh and demanding conditions typical of indus trial environments Whether your new Advantech equipment is destined for the labo ratory or the factory floor you can be assured that your product will provide the reliability and ease of operation for which the name Advantech has come to be known Your satisfaction is our primary concern Here is a guide to Advantech s cus tomer services To ensure you get the full benefit of our services please follow the instructions below carefully Technical support We want you to get the best performance possible from your products If you run into technical difficulties we are here to help For the most frequently asked questions you can easily find answers in your product documentation These answers are nor mally a lot more detailed than the ones we can give over the phone Please consult this manual first If you still cannot find the answer gather all the infor mation or questions that
14. n 1 Grms 2 G Shock 10 G with 11 ms duration 30 G half sine wave Safety CE compliant 3 ACP 1000 User Manual 1 5 Dimension Diagram unit mm inch Figure 1 1 Dimension diagram ACP 1000 User Manual 4 lt 7 e l PR gt Ber L N Fj 4 A l A D T E a a 4 A VA u 1 M 50 i AADA a i u Ns i CA GA i nn System Setup This chapter introduces the instal lation process Sections include E Installing the Backplane E Installing Riser Card amp Add on Cards E Installing Disk Drives The following procedures cover installation of the backplane CPU card add on cards and disk drives into the ACP 1000 chassis Please refer to the Appendix A Exploded Diagram for all the detailed parts Note Before starting the installation process make sure to disconnect all er power from the chassis Do this by turning off the power switch and unplugging the power cord from the power outlet When in doubt con sult with an experienced technician 2 1 Removing the Top Cover Unscrew the six screws on the sides and rear of the top cover then slide the top cover toward the rear chassis and open it 2 2 Installing the Backplane 1 Removing the backplane holder by undo the screws on the rear panel and in the chassis Figure 2 1 2 2 and 2 3 2 Fasten the backplane onto the holder Figure 2 3 Removing the backplane holder ACP 1000 User Manual 6 2 3 Installing
15. ny form or by any means electronic photocopying recording or otherwise without prior written permis sion of the publisher All brand and product names are trademarks or registered trademarks of their respective companies Advantech Co Ltd 2009
16. the CPU Card and Add on Card 1 Find the PICMG slot on the backplane and insert the full length CPU card with CPU CPU cooler RAM and necessary cables installed and fasten it onto the holder Then insert the add on card on the other side of the butterfly backplane if any Figure 2 4 Installing the CPU card and add on card 2 Before returning the backplane holder with backplane with full length card or PCI add on cards to the chassis please first remove the guiding rail kit for the full length card as shown in Figure 2 5 Figure 2 5 Guiding rail kit 3 Return the backplane holder to the chassis 4 Return the guiding rail kit to fix full length CPU card and secure tightly T ACP 1000 User Manual 2 4 Installing the Disk Drives The ACP 1000 can hold one slim type ODD and two 3 5 disk drives Please refer to figures below and do the following steps 1 2 anne Undo the three screws to remove the drive bay Open the front cover of the slim type ODD bay Then find the small converter board in the accessory and fasten it onto the rear of the slim type ODD Remove the front cover of the 3 5 FDD bay Then install the FDD to the proper location and secure it with the screws provided Connect the disk drive power and signal cables Lift off the internal 3 5 HDD holder by undoing the four screws Install 3 5 HDD into HDD holder See Figure 2 6 Insert the 3 5 HDD holder with HDD in place See Figure 2 7
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