SERVICE MANUAL MINIATURE RGD/RGS INDEX DRIVES
Contents
1. 4 SETTING THE CAM CAUTION This mechanism is designed to operate with adjacent followers in close ontact along their entire width with the surface of the cam during the dwell period Unless this condition is achieved by proper installation the mechanism will not transmit its rated load and furthermove serious damage to the cam and output shaft will occur A Place the cam in dwell Keyway facing rearward B Rotate the tops of both input cartridges toward the output until the cam followers touch the cam C Shift the cam axially using shims between H Loosen the cartridge screws and rotate the the housing and cartridge until two cartridge tops to the most rearward position adjacent followers are in full contact with the attainable within the slots provided in the cam rib This will also require adjustment cartridges to the eccentric cartridges along with the axial adjustment of the cam 1 If there is a gap at the root of the follower the cam should be shifted 3 ASSEMBLING OUTPUT SHAFT toward the follower A Install bearing cones on the output shaft Coat the shaft and bore with an anti sieze lubricant prior to installation The bore of the bearing should be heated prior to pressing if a heat gun is available Tap in place B Install the bearing cup in the lower output bore of the housing Coat bore and cup with anti sieze lubricant and tap in place C Position the cam so the dwell rib is facing the outp2. 200 Key 8x7mm X2lg 025K212 Key 250sq X 2 12 Lg 95A33002130000 Plug 25 18 Npt Flush 8MA60758009000 Spacer Cam 08 200 Key 8x7mm X2lg 8MC60918009100 Mounting Plate For 180sm 99A44547180000 Service Manual Miniatures 99A44547010000 General Service Manual Aone court Automation Robohand FERGUSON Camco CAMCO amp FERGUSON Products 1444 South Wolf Road Wheeling IL 60090 USA ph 847 459 5200 toll free 800 645 5200 fax 847 459 3064 camco destaco com ISO 9001 2000 Registered DE STA CO Headquarters Auburn Hills Michigan USA 248 836 6700 marketing destaco com www destaco com This publication is for information purposes only and should not be considered a binding description of the product except is confirmed in writing by Industrial Motion Control LLC DE STA CO DE STA CO Europe Germany 49 6171 705 0 europe destaco com DE STA CO Asia Thailand 66 2 326 0812 info destaco com DE STA CO South America Brazil 0800 124070 samerica destaco com DE STA CO 2004 2014 All rights reserved Printed in U S A SKU 0064 6 99 99A44547180000
3. 8 X 7mm X 1 38 Lg Plug 12 27 Npt Flush Spacer Cam KEY 6MM SQ X 1 62 LG Not Used On 50 Rgd rgs Service Manual Miniatures General Service Manual PARTS LIST FOR 70RGD INDEX DRIVE STANDARD CONFIGURATION 7MG60152001002 Housing 7MB60190007002 Shaft Input 7MB60253004006 Output Shaft Foll Whl 6 Hole 3 4 Dia 7MB60254004006 Output Shaft Foll 6 Hole 5 8 Dia 7MB60255004008 Output Shaft Foll Wil 8 Hole 5 8 Dia 7MB60256004010 Output Shaft Foll 10 Hole 5 8 Dia 7MB60268004012 Output Shaft Foll 12 Hole 7 16 Dia Cam Specify Number Of Stops And Index Time Contact Camco For Assistance Order In Matched Sets 7MB60176003002 Cap Output Lg 7MB60164003002 Cart Input Ecc 7MB60194002002 Cover 95A33040040000 S H C S M5 X 12 84 60165030000 Oil Seal C R 25420 7MA60180018800 Shim Outp 002 Tk 7MA60180028800 Shim Outp 005 Tk 7MA60180038800 Shim Outp 010 Tk 86D07328560013 BRG ASSY TIMKEN 32013X 90KA1 95A33040040000 S H C S M5 X 12 86D07328170021 Brg Cone 07100 86D073281 70022 Brg Cup 07196 7MB60177003002 Cap Output Sm 7MA60181018800 Shim Outp Sm 002 7MA60181028800 Shim Outp Sm 005 7MA60181038800 Shim Outp Sm 010 95A33042140000 Sss Cone Pt M4x12 95A33042220000 Sss Cone Pt M5 X 12 Lg 82A49591000000 Follower 7 32 Dia 82 33150010003 Follower 5 8 Dia 82 33150020003 Follower 3 4 Dia 86D07328230021 Brg Cone Timken Lm 67048 86D07328230022 Brg Cup Timken Lm 67010 26B01052018800 Shim
4. 8MC60832004006 Output Shaft Foll Whl 8h24 501 8MC60833004010 Output Shaft Foll 10h20 8MC60834004012 Output Shaft Foll Whl 12h18 8MC60835004006 Output Shaft Foll For 6h24 6h28 Dbl 8MC60836004008 Output Shaft Foll 8h24 Dbl 8MC60837004008 Output Shaft Foll 10h20 Dbl 8MC60838004012 Output Shaft Foll 12h18 Dbl Cam Specify Number Of Stops And Index Time Contact Camco For Assistance Order In Matched Sets 8MB60772003002 Cap Output Lg 7MB60164003002 Cart Input Ecc 8MA63280002002 Cover 95A33040040000 S H C S M5 X 12 84 60165040000 Oil Seal C R 31510 8MB60776018800 Shim Outp 002 Tk 8 60776028800 Shim Outp 005 Tk 8MB60776038800 Shim Outp 010 Tk 86D07328650013 Brg Assy 32016x 92ka1 95A33004180000 Shes M6 X 16 Lg 86D07328350021 Brg Cone Lm 501349 86D07328350022 Brg Lm501310 8MB60764003002 Cap Lo Output 8MA60768018800 Shim Outp 002 Tk 8MA60768028800 Shim Outp 005 Tk 8MA60768038800 Shim Outp 010 Tk 95A33042230000 Sss Cone Pt M5 X16 95A33042140000 Sss Cone Pt M4 X 12 82C33150020003 Cam Follower 3 4 Dia 82C33150030003 Cam Follower 7 8 Dia 82C33150010003 Cam Follower 5 8 Dia 86D07328170021 Brg Cone 07100 86D073281 70022 Brg Cup 07196 26B01052018800 Shim Inp 002 Thk 26B01052028800 Shim Inp 003 Thk 26B01052038800 Shim Inp 010 Thk 95A51911080000 Bhcs M4 X12 84 60165010000 Oil Seal C R 9715 84 60165050000 Oil Seal C R 14725 For Dbl Output Only 08
5. Drives For your convenience in identifying and ordering spare or replacement parts a complete Bill of Materials is included in this manual Some users of Index Drives have the facilities and trained personnel to accomplish service repair You must determine the extent to which intricate servicing should be done in your facility When in doubt CAMCO recommends that CAMCO trained servicemen make the repairs WARNINGS AND CAUTIONS Statements in this manual proceeded by the words WARNING or CAUTION and printed in italics are very important We recommend you take special notice of these during service or repair WARNING Means there is the possibility of personal injury to yourself or others CAUTION Means there is the possibility of damage to the CAMCO unit OIL SEAL REMOVAL The only repair possible without disassembly of the indexer is replacement of oil seals To remove oil seals drill a number of holes into the case of the seal The seal may then be removed with a pointed tool Be sure to remove all metallic chips created during the drilling of removal holes A new seal may be installed as outlined in the Oil Seal Installation Recommendations section of the General Service Manual SPARE PARTS KIT CAMCO offers a Spare Parts Kit for all CAMCO index drive models CAMCO builds These kits include oil seals bearings shims and cam followers These are components that will most likely require replacement during repair of your
6. list shown in this manual This parts list is for a standard Index Drive If you feel your drive is nonstandard or you are in doubt you should contact CAMCO Customer Service at 847 459 5200 and request a Bill of Material for your specific unit based on serial number CAMCO maintains records on all units for a period of ten years You may order parts per the standard Bill of Material even if your unit is nonstandard CAMCO s order entry people will review the closed order file based on the following information and supply you with the correct part REQUIRED INFORMATION 1 Original purchase order number if available 2 Customer name original purchaser of drive 3 Model number located on name plate 4 Serial number located on name plate 5 Approximate date of purchase TO ORDER PARTS contact CAMCO Order Entry Department Wheeling Illinois Phone 847 459 5200 or Fax 847 459 3064 A Describe the parts required and the 14 digit part number as listed in the Standard Bill of Materials or a Special Bill of Materials pertaining to your unit State if you are using a Standard or Special bill of material B Give as much of the above required information as possible ON WARRANTY Replacement parts CAMCO will send freight prepaid via most practical means will issue a Returned Material Authorization Number RMA for the return of defective parts for inspection CAMCO will bill customer for repair parts When insp
7. the loosest dwell A F Tighten the input cartridge capscrews scribe new match marks on cartridge and housing G Double check for endplay in output shaft Endplay is not permissible in output shaft H Remove the input cartridges one at a time and coat the surface between the shims and the housing with General Electric Silicone Rubber RTV 6 to insure against leakage and reinstall aligning the match marks tighten the screws and dowel in place Remove the output cartridges one at a time and coat the surface between the shims and the housing with General Electric Silicone Rubber RTV 6 to insure against leakage and reinstall aligning the match marks and tighten the screws 5 Install a new access cover Press in flush with housing 6 Grease pack the main output bearing with lubricant specified in the General Service Manual 7 Install new oil seals as described in the General Service Manual 8 Fill with lubricant recommended in the General Service Manual See oil capacities below Oil Capacities 40RGD RDS 50RGD RGS 16 oz 70RGD RGS 20 24 80RGD RGS 30 38 oz CAUTION Be sure to add the amount shown above Too low a level may result in unit failure 40 50 70 amp 80 OIL LEVEL CAPACITIES De 7 Fill Oil to ty Center of Input Shaft HOW ORDER PARTS Please refer to parts
8. 00000 Cam Follower 9 16 Dia 86D07328120021 Bearing Cone Lm11949 86D073281 20022 Bearing Cup Lm11910 5MA5201 1018800 Shim Inp 002 Tk 5MA5201 1028800 Shim Inp 005 Tk 5MA5201 1038800 Shim Inp 010 Tk 5MA5201 1048800 Shim Inp 003 Tk 95A51911110000 M5 X 12 84D07329480000 Oil Seal C R 7440 84D07329550000 Oil Seal C R 11067 05 125 08 138 Key 8 X 7mm X 1 38 Lg 95A33002140000 Plug 12 27 Npt Flush 5MA52182000000 Spacer Cam Not Used On 50 Rgd Not Used On 50 Rgd rgs 99A44547180000 Service Manual Miniatures 99A44547010000 General Service Manual 5MD55427001002 5MC52018007002 5MC52041004006 5MC52040004006 5MC52039004008 5MC52038004010 5MC52037004010 5MC52042004012 5MC52050004006 5MC52049004006 5MC52048004008 5MC52047004010 5MC52046004010 5MC52051004012 5MB52029003002 5MB52019003002 5MA52057000000 95A33040030000 84D07329560000 5MA52009018800 5MA52009028800 5MA52009038800 5MA52009048800 86D07328390022 86D07328390021 95A33040030000 86D07328200021 86D07328200022 5MB52020003002 5MA52010018800 5MA52010028800 5MA52010038800 5MA52010048800 95A33042120000 95A33042050000 82A49590000000 82A49591000000 82A49592000000 86D07328120021 86D073281 20022 5MA5201 1018800 5MA5201 1028800 5MA5201 1038800 5MA5201 1048800 95A51911110000 84D07329480000 84D07329550000 5MA52057000000 05 125 08 138 95 33002140000 5 52182000000 06 162 99 44547180000 99 44547010000 PARTS LIST
9. 40000 S H C S M5 X 12 86D07328170021 Brg Cone 07100 86D07328170022 Brg Cup 07196 7MB60177003002 Cap Output Sm 7MA60181018800 Shim Outp Sm 002 7MA60181028800 Shim Sm 005 7MA60181038800 Shim Outp Sm 010 95A33042140000 Sss Cone Pt M4x12 95A33042220000 Sss Cone Pt M5 X 12 Lg 82A49591000000 Follower 7 32 Dia 82 33150010003 Follower 5 8 Dia 82 33150020003 Follower 3 4 Dia 86D07328230021 Brg Cone Timken Lm 67048 86D07328230022 Brg Cup Timken Lm 67010 26B01052018800 Shim Inp 002 Thk 26B01052028800 Shim Inp 005 Thk 26B01052038800 Shim Inp 010 Thk 95A51911100000 Bhcs M5 X 10 Lg 84 60165010000 Oil Seal C R 9715 84 60165020000 Oil Seal C R 11610 FOR DBL OUTPUT ONLY 06 150 Key 6mm Sq X 1 5019 F S 025 187 Key 250 Sq X 1 87 ES 95A33002130000 Plug 25 18 Npt Flush 7MA60192009000 Spacer Cam 08 200 KEY 8X7MM X2LG Not Used On 70rgd rgs 99A44547180000 Service Manual Miniatures 99A44547010000 General Service Manual PARTS LIST FOR 80RGD INDEX DRIVE STANDARD CONFIGURATION 8MG60210001002 Housing 8MB60757007002 Shaft Input W O Reducer 8MC6091 7007002 Shaft Input For 180sm 8MC60827004006 Output Shaft Foll 6 Holes 7 8 Dia 8MC60828004008 Output Shaft Foll Wil 8 Holes 3 4 Dia 8MC60829004010 Output Shaft Foll Wil 10 Holes 5 8 Dia 8MC60830004012 Output Shaft Foll 12 Holes 9 36 Dia Cam Specify Number Of Stops And Index Time Contact Camco For Assistance Orde
10. 95A51911070000 84D07329480000 84D07329540000 4MA51904000000 04 088 06 108 95 33002140000 05 125 99 44547180000 99 44547010000 PARTS LIST FOR 40RGS INDEX DRIVE STANDARD CONFIGURATION Housing Input Shaft Dbl Input Shaft Gol Output Shaft Foll Wil 6 Hole 3 8 Dia 501 Output Shaft Foll Wil 8 Hole 3 8 Dia 501 Output Shaft Foll Wil 10 Hole 1 4 Dia 501 Output Shaft Foll WhI 12 Hole 1 4 Dia Output Shaft Foll Whi 6 Hole 3 8 Dia Dbl Output Shaft Foll Wil 8 Hole 3 8 Dia Dbl Output Shaft Foll 10 Hole 1 4 Dia Dbl Output Shaft Foll 12 Hole 1 4 Dia Dbl Cam Specify Number Of Stops And Index Time Contact Camco For Assistance Order In Matched Sets Cart Output Large Cart Input Bore Plug Shcs M4 X 10mm Lg Oil Seal C R 13534 Shim Outp Lg 002 Shim Outp Lg 005 Shim Outp Lg 010 Shim Outp Lg 003 Bearing Cup L68111 Bearing Cone L68149 Shcs M4 X 10mm Lg Bearing Cone Lm 12749 Bearing Cup Lm12711 Cart Output Small Shim Outp Sm 002 Shim Outp Sm 005 Shim Outp Sm 010 Shim Outp Sm 003 Sss M 3 X 5 Lg Cone Pt Cam Follower 3 8 Dia Cam Follower 1 4 Dia Bearing Cone Lm11949 Bearing Cup Lm11910 Shim 40rgd Inp 002 Shim 40rgd Inp 005 Shim 40rgd Inp 010 Shim 40rgd Inp 003 Bhcs M4 X 10mm Lg Oil Seal C R 7440 Oil Seal C R 8017 FOR DBL OUTPUT BORE PLUG 1 250 FOR SGL OUTPUT Key 4mm Xq X 88 Lg Key 6mm Sq X 1 08 Plug 12 27 Npt Flush Not Used On 40 R
11. Automation Robohand FERGUSON CAMEO SERVICE MANUAL MINIATURE RGD RGS INDEX DRIVES MODELS 40 50 70 80 RGD RGS WARNING This is a controlled document It is your responsibility to deliver this information to the end user of the CAMCO or FERGUSON product Failure to deliver this could result in your liability for injury to the user or damage to the machine For copies of this manual call your Customer Service Representative at 800 645 5207 TABLE OF CONTENTS INTRODUCTION E WARNINGS AND CAUTIONS si 00 tes elvis OIE SEAL REMO VA Ee e SPARE PARTS ME DISASSEMBLY EE REMOVAL OF OUTPUT aae AE rE aaa INSPECTION OF CAM FOLLOWERS EE POLO VE FMVs EE REMOVAL OF BEARINGS INPUT SHAFT CAM lee EE ASSEMBLY EE PRIOR TO REASSEMBEY E ASSEMBLING INPUT SHAFT ASSEMBLING OUTPUT SHAE SETNING CAM HOW NERT BALLOONED PARTS Re PARTS LIST ri Naaa caverta E aE E ai INTRODUCTION This service manual pertains to the disassembly and assembly of CAMCO s Miniature RGD Series Index Drives MODELS 40 50 70 amp 80RGD RGS The manual is to be used in conjunction with the General Service Manual which describes the lubrication and general maintenance of CAMCO Index
12. FOR 50RGS INDEX DRIVE STANDARD CONFIGURATION Housing Shaft Input Output Shaft Foll Wil 6 Hole 9 16 Dia Output Shaft Foll Wil 6 Hole 7 16 Dia Output Shaft Foll 8 Hole 7 16 Dia Output Shaft Foll WhI 10 Hole 7 16 Dia Gol Output Shaft Foll Whi 10 Hole 1 4 Dia Output Shaft Foll 12 Hole 1 4 Dia Output Shaft Foll Whl 6 Hole 9 16 Dia Dbl Output Shaft Foll Whl 6 Hole 7 16 Dia Dbl Output Shaft Foll Whl 8 Hole 7 16 Dia Dbl Output Shaft Foll 10 Hole 7 16 Dia Dbl Output Shaft Foll 10 Hole 1 4 Dia Dbl Output Shaft Foll 12 Hole 1 4 Dia Dbl Cam Specify Number Of Stops And Index Time Contact Camco For Assistance Order In Matched Sets Cart Output Lg Cart Input Ecc Bore Plug 2 756 Shcs M5 X 10 Oil Seal C R 17754 Shim Outp 002 Tk Shim Outp 005 Tk Shim Outp 010 Tk Shim Outp 003 Tk Brg Cup Lm102910 Brg Cone Lm 102949 Shcs M5 X 10 Brg Cone L45449 Brg Cup L45410 Cart Output Sm Shim Outp 002 Tk Shim Outp 005tk Shim Outp 010 Tk Shim Outp 003 Tk Sss M4 X 8 Lg Cone Point Sss M3 X 8 Lg Cone Point Cam Follower 1 4 Dia Cam Follower 7 16 Dia Cam Follower 9 16 Dia Bearing Cone Lm11949 Bearing Cup Lm11910 Shim Inp 002 Tk Shim Inp 005 Tk Shim 010 Tk Shim Inp 003 Tk Bhcs 5 X 12 Oil Seal C R 7440 Oil Seal C R 11067 FOR DBL BORE PLUG 2 756 FOR SGL Key Metric Key
13. Inp 002 Thk 26B01052028800 Shim Inp 005 Thk 26B01052038800 Shim Inp 010 Thk 95A51911100000 Bhcs M5 X 10 Lg 84 60165010000 Oil Seal C R 9715 84 60165020000 Oil Seal C R 11610 06 150 Key 6mm Sq X 1 5019 F S 025 187 Key 250 Sq X 1 87 ES 95 33002130000 Plug 25 18 Npt Flush 7MA60192009000 Spacer Cam Not Used On 70rgd Not Used On 70rgd rgs 99A44547180000 Service Manual Miniatures 99A44547010000 General Service Manual PARTS LIST FOR 70RGS INDEX DRIVE STANDARD CONFIGURATION 7MG60152001002 Housing 7MB60190007002 Shaft Input 7MB60257004006 Output Shaft Foll Whl 6 Hole 3 4 Dia Gol 7MB60258004006 Output Shaft Foll 6 Hole 5 8 Dia 501 7MB60259004008 Output Shaft Foll Whl 8 Hole 5 8 Dia 501 7MB60260004010 Output Shaft Foll 10 Hole 5 8 Dia 7MB60262004006 Output Shaft Foll 6 Hole 3 4 Dia Dbl 7MB60263004006 Output Shaft Foll 6 Hole 5 8 Dia Dbl 7MB60264004008 Output Shaft Foll Whl 8 Hole 5 8 Dia Dbl 7MB60265004010 Output Shaft Foll Whl 10 Hole 5 8 Dia Dbl Cam Specify Number Of Stops And Index Time Contact Camco For Assistance Order In Matched Sets 7MB60176003002 Cap Output Lg 7MB60164003002 Cart Input Ecc 7MB60194002002 Cover 95A33040040000 S H C S M5 X 12 84 60165030000 Oil Seal C R 25420 7MA60180018800 Shim Outp 002 Tk 7MA60180028800 Shim Outp 005 Tk 7MA60180038800 Shim Outp 010 Tk 86D07328560013 BRG ASSY TIMKEN 32013 90KA1 95A330400
14. d Sets Cart Output Large Cart Input Bore Plug Shcs M4 X 10mm Lg Oil Seal C R 13534 Shim Outp Lg 002 Shim Outp Lg 005 Shim Outp Lg 010 Shim Outp Lg 003 Bearing Cup L68111 Bearing Cone L68149 Shcs M4 X 10mm Lg Bearing Cone Lm 12749 Bearing Cup Lm12711 Cart Output Small Shim Outp Sm 002 Shim Outp Sm 005 Shim Outp Sm 010 Shim Outp Sm 003 Sss M 3 X 5 Lg Cone Pt Cam Follower 3 8 Dia Cam Follower 1 4 Dia Bearing Cone Lm11949 Bearing Cup Lm11910 Shim 40rgd Inp 002 Shim 40rgd Inp 005 Shim 40rgd Inp 010 Shim 40rgd Inp 003 Bhcs M4 X 10mm Lg Oil Seal C R 7440 Oil Seal C R 8017 Key 4mm Xq X 88 Lg Key 6mm Sq X 1 08 Plug 12 27 Npt Flush Not Used On 40 Rgd Rgs Not Used On 40 Rgd Not Used On 40 Rgd Rgs Service Manual Miniatures General Service Manual 4MD55426001002 4MB51870007002 4MA49071007001 4MB51614004006 4MB51615004008 4MB51616004010 4MB51617004012 4MB51899004006 4MB51900004008 4MB51901004010 4MB51902004012 4MB51655003002 4MB51874003001 4MA51903000000 95A51910300000 84D07329470000 4MA51916018800 4MA51916028800 4MA51916038800 4MA51916048800 86D07328270022 86D07328270021 95A51910300000 86D07328090021 86D07328090022 4MA51652003002 4MA51915018800 4MA51915028800 4MA51915038800 4MA51915048800 95A33042030000 82A49589000000 82A49590000000 86D07328120021 86D07328120022 4MA51914018800 4MA51914028800 4MA51914038800 4MA51914048800
15. dges ASSEMBLY PRIOR TO REASSEMBLY Clean and deburr all parts before reassembly Follow tightening torque and Loc tite recommendations as outlined in the General Service Manual 1 Use an arbor press to press bearing cups into input cartridges Coat outside of cup and the cartridge bore with anti sieze lubricant prior to pressing Fill cavity of cartridges with bearing grease recommended in the General Service Manual 2 ASSEMBLING INPUT SHAFT A Use arbor to press cam onto shaft Be sure key is installed into shaft Apply anti seize lubricant on shaft and cam bore prior to pressing B Center cam on shaft C Use an arbor to press bearing cones ontoshaft Coat shaft and bearing bore with anti sieze lubricant prior to pressing D Install the input cartridges Be sure to install the same exact shims or equivalent height as removed during disassembly E Line up match marks F Tighten cartridge mounting screws G If endplay exists remove an equal amount of shims from each side until there is a small amount of drag 1 to 2 inch ozs from preloading the bearings In rare instances it may be necessary to remachine the cartridges if all shims have been removed and endplay still exists H If endplay exists remove shims until there is a small amount of drag from preloading the bearings In rare instances it may be necessary to remachine the cartridges if all shims are removed and endplay still exists
16. ection of returned parts has been completed and determined to be a warranty problem CAMCO will issue a credit to the customer for the repair parts and freight charges ON NON WARRANTY Replacement or spare parts with approved credit are F O B our plant Wheeling Illinois 40 50 70 80RGD RGS 5 209 2 09 O 0 9 8 12 26 29 23 6 2 RI 4 27 0909 2 END VIEW 4MD55426001002 4MB51870007002 4MA49071007001 4MB51609004006 4MB51610004008 4MB51611004010 4MB51612004012 4MB51655003002 4MB51874003001 4MA51903000000 95A51910300000 84D07329470000 4MA51916018800 4MA51916028800 4MA51916038800 4MA51916048800 86D07328270022 86D07328270021 95A51910300000 86D07328090021 86D07328090022 4MA51652003002 4MA51915018800 4MA51915028800 4MA51915038800 4MA51915048800 95A33042030000 82A49589000000 82A49590000000 86D07328120021 86D07328120022 4MA51914018800 4MA51914028800 4MA51914038800 4MA51914048800 95A51911070000 84D07329480000 84D07329540000 04 088 06 108 95 33002140000 99 44547180000 99 44547010000 PARTS LIST FOR 40RGD INDEX DRIVE STANDARD CONFIGURATION Housing Input Shaft Dbl Input Shaft Sgl Output Shaft Foll Wil 6 Hole 3 8 Foll Output Shaft Foll Wil 8 Hole 3 8 Foll Output Shaft Foll Wil 10 Hole 1 4 Foll Output Shaft Foll 12 Hole 1 4 Foll Cam Specify Number Of Stops And Index Time Contact Camco For Assistance Order In Matche
17. gd Rgs Key Metric Not Used On 40 Rgd Rgs Service Manual Miniatures General Service Manual PARTS LIST FOR 50RGD INDEX DRIVE STANDARD CONFIGURATION 5MD55427001002 Housing 5MC52018007002 Shaft Input 5MC52026004006 Output Shaft Foll 6 Hole 7 16 Dia 5MC52027004006 Output Shaft Foll 6 Hole 9 16 Dia 5MC52025004008 Output Shaft Foll 8 Hole 7 16 Dia 5MC52023004010 Output Shaft Foll Wil 10 Hole 1 4 Dia 5MC52024004010 Output Shaft Foll Wil 10 Hole 7 16 Dia 5MC51673004012 Output Shaft Foll 12 Hole 1 4 Dia Cam Specify Number Of Stops And Index Time Contact Camco For Assistance Order In Matched Sets 5MB52029003002 Cart Output Lg 5MB52019003002 Cart Input Ecc 5MA52057000000 Bore Plug 2 756 95A33040030000 Shes 5 X 10 84D07329560000 Oil Seal C R 17754 5MA52009018800 Shim Outp 002 Tk 5MA52009028800 Shim Outp 005 Tk 5MA52009038800 Shim Outp 010 Tk 5MA52009048800 Shim Outp 003 Tk 86D07328390022 Brg Cup Lm102910 86D07328390021 Brg Cone Lm 102949 95A33040030000 Shcs M5 X 10 86D07328200021 Brg Cone L45449 86D07328200022 Brg Cup L45410 5MB52020003002 Cart Output Sm 5MA52010018800 Shim Outp 002 Tk 5MA52010028800 Shim Outp 005tk 5MA52010038800 Shim Outp 010 Tk 5MA52010048800 Shim Outp 003 Tk 95A33042120000 Sss M4 X 8 Lg Cone Point 95A33042050000 Sss M3 X 8 Lg Cone Point 82A49590000000 Cam Follower 1 4 Dia 82A49591000000 Cam Follower 7 16 Dia 82A495920
18. he bar against the protruding edge of the cone and tap with hammer working around the perimeter to prevent binding Continue this until the cone is free of shaft Remove any remaining output bearing from the housing by the same method as described in step A 8 INPUT SHAFT CAM REMOVAL NOTE The output shaft must be removed prior to input shaft removal A Rotate the input shaft and inspect all parts for wear or damage Endplay in the input shaft is not permissible B Match mark both input cartridges relative to the housing These must be reinstalled in the same side and position since they are eccentric C Remove all input bearing cartridge capscrews D Tap on end of input shaft to drive the opposite cartridge from the housing Then drive the shaft in the opposite direction for removal of the remaining cartridge NOTE Keep the shims with their respective cartriges You will be asked to reinstall or replace the same shim thickness during reassembly E Use a wheel puller to remove one bearing cone from the input shaft F Support the side of the cam where the bearing was removed and press or drive the shaft through from the remaining bearing side This will remove the remaining bearing and cam simultaneously 9 Remove input bearing cups from the cartridges with a wheel puller by prying or by drilling and tapping for jack screws 10 Press out all oil seals from both input and output cartri
19. index drive CAMCO recommends a Spare Parts Kit be purchased and kept on hand prior to any disassembly of your CAMCO drive Acomplete list of components supplied in the Spare Parts Kit can be found in the parts list located in the rear of this manual The asterisk behind the item number indicates those parts supplied with the Spare Parts Kit BEFORE STARTING Before starting disassembly of your CAMCO unit you should read and review the following instructions These provide important information on parts and procedures necessary to successfully complete your repair Comply with all Warnings and Cautions Read the Trouble Shooting Guide section of your General Service Manual before disassembling CAMCO units CAMCO recommends returning defective equipment for inspection and repair whenever possible CAMCO uses Loctite to secure all screws and setscrews If you encounter a fastener that is difficult to remove apply heat to the screw and remove while still warm DISASSEMBLY 1 Remove all accessory equipment such as clutches reducers sprockets etc 2 Drain oil and flush with flushing solvent Retain any chips or broken pieces that you may find These may aid in diagnosis 3 Remove round access cover This may be done by drilling a hole in the cover threading sheet metal screw and pulling with pliers 4 REMOVAL OF OUTPUT SHAFT A Rotate the input shaft until the output is in dwell B Remove all upper and lo
20. r In Matched Sets 8MB60772003002 Cap Output Lg 7MB60164003002 Cart Input Ecc 8MA63280002002 Cover 95A33040040000 S H C S M5 X 12 84 60165040000 Oil Seal C R 31510 8MB60776018800 Shim Outp 002 Tk 8 60776028800 Shim Outp 005 Tk 8MB60776038800 Shim Outp 010 Tk 86D07328650013 Brg Assy 32016x 92ka1 95A33004180000 Shes M6 X 16 Lg 86D07328350021 Brg Cone Lm 501349 86D07328350022 Brg Lm501310 8MB60764003002 Cap Lo Output 8MA60768018800 Shim Outp 002 Tk 8MA60768028800 Shim Outp 005 Tk 8MA60768038800 Shim Outp 010 Tk 95A33042230000 Sss Cone Pt M5 X16 95A33042140000 Sss Cone Pt M4 X 12 82C33150020003 Cam Follower 3 4 Dia 82 33150030003 Cam Follower 7 8 Dia 82C33150010003 Cam Follower 5 8 Dia 86D07328170021 Brg Cone 07100 86D073281 70022 Brg Cup 07196 26B01052018800 Shim Inp 002 Thk 26B01052028800 Shim Inp 003 Thk 26B01052038800 Shim Inp 010 Thk 95A51911080000 Bhcs M4 X12 84 60165010000 Oil Seal C R 9715 84 60165050000 Oil Seal C R 14725 08 200 Key 8x7mm X2lg 025K212 Key 250sq X 2 12 Lg 95A33002130000 Plug 25 18 Npt Flush 8MA60758009000 Spacer Cam Not Used On 80rgd 8MC60918009100 Mounting Plate For 180sm 99A44547180000 Service Manual Miniatures 99A44547010000 General Service Manual PARTS LIST FOR 80RGS INDEX DRIVE STANDARD CONFIGURATION 8MG60210001002 Housing 8MB60757007002 Shaft Input W O Reducer 8MC60917007002 Shaft Input For 180sm 8MC60831004006 Output Shaft Foll Wil For 6h24 6h28 501
21. ut end of the housing Keyways facing rearward D Insert the output shaft follower wheel assembly into the housing Be sure the followers straddle the dwell rib during insertion E Install the upper output bearing cup in the housing and the cup with anti sieze lubricant and tap into place Install both lower and upper output cartridges with the equivalent shim thickness removed in disassembly G Tighten mounting screws CORRECT POSITION 2 If there is a gap the tip of the follower the cam should be shifted away from the follower D Apply Prussian Blue to entire cam track E Rotate the cam shaft slowly with a small handrank to ensure that 1 Both rollers are in contact with the cam rib in dwell Look for uniform bluing pattern 2 The follower is free at center of crossover track 3 You do not encounter unusual resistance in motion The bluing pattern should be fairly uniform from side to side during motion If a patch of blueing is worn off the outside of the cam rib on one side of the cam and not the other shift the cam 002 to 005 inches in the direction of the worn side Do not overshift the cam or knocking will occur The cam bluing should never be worn off the leading or exit edges of the cam ribs If so this is an indication that the cam is not adjusted properly There should be no looseness in any dwell If there is adjust the eccentric input cartridges to slightly preload
22. wer output bearing cartridge capscrews C Remove the upper and lower output cartridge capscrews NOTE Keep the shims with the cartridge You will be asked to reinstall or replace with same shim thickness during assembly D Pull the output bearing thru the cartridge opening It may be necessary to tap on the lower end of the output shaft with a soft faced hammer to drive the output shaft and bearing cup out 5 INSPECTION OF CAM FOLLOWERS Inspect followers for damage or radial looseness It should not exceed 001 inch Do not confuse radial loosness with axial endplay Endplay will be from 03 to 06 as a normal condition If it exceeds 06 it may require follower replacement NOTE Generally followers are replaced as added insurance against eventual failure 6 REPLACEMENT OF CAM FOLLOWERS Follower replacement in the field is not recommended by CAMCO All follower removal and replacement must be done at CAMCO Simply follow RETURN FOR REPAIR instructions in the General Service Manual CAMCO will provide quick turnaround on standard follower replacement or standard follower wheel shaft assembly replacement This is due to the size of the followers and the tools required to properly remove and install without damage to the follower stud or follower wheel 7 REMOVAL OF BEARINGS A Remove the output bearing cones from the output shaft using a small diameter aluminum bar and hammer Place t
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