SR SERIES - Aztech Converting Systems
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1. T T I i d 5 E 1 Te 380315 114405 AX 33A 114405 WOLOW 47 AZTECH CONVERTING SYSTEMS SR SERIES USER MANUAL 4 1E m N lt NIP AC SUPPLY REWIND AC SUPPLY REWIND INHIBITS 12487 6 4 SUPPLY W m 20298 pg 2 Main Enclosure LOWER REWIND MOTOR HIP MOTOR DATE 244111 Rev 1 1 48 AZTECH CONVERTING SYSTEMS USER MANUAL 7 21 sa T DEDE Ino INNOD NMOOMOTS NO gencre 414405 AE 114405 2dAFE FI 334438 DONS 01 325 3 F TAIG 26 E TEE z E TI yu ue 0000000000000 LI LI LI LI LI LI LI LJ LI LI LJ LI LJ E E E K K 5 s B x 21 NOU4O 18404405 HORNY TIVWS 20298 pg 3 Main Enclosure 49 PRAT SAP ENCODER AZTECH CONVERTING SYSTEMS SR USER MANUAL 4 RD 19 14 CON 18AWG from 20298 Panel Wire Color Number Function Bu 134 CONST24VDC DUWET 133 DCCOMM ENCODER _ CRM 2 PROCESS COUNT BRN 18 ESTOPHIGH 146 STARTPB BK 2 8 ikw2. 99999 999 OFF 999 DN 399 A table view is provided for ease of recipe navigation Pressing the EDIT button will allow the user to edit the middle row MAIN MENU 31 AZTECH CONVERTING SYSTEMS SR SERIES USER MANUAL AZTECH 4 2 5 RUN RECIPES The RUN RECIPES section of the HMI is used to execute job programs saved in the RECIPE EDITOR section E D E Cl FE RECIPIENAME From the MAIN MENU the RUN RECIPES screen is loaded when the RUN RECIPES button is pressed The current loaded recipe is shown in the RECIPE name box Recipes may be loaded using the up and down arrows under the RECIPE name box NOTE If edits are made to the current loaded recipe the job must be reloaded using the arrow buttons to update The recipe details will be shown in green in the center of the screen Take note of which rewind arbors are engaged Running web to the wrong arbor will have negative results Below the recipe details is a counter bar to indicate of the run completed The operation of this bar is sim ilar to the completion bar in section 4 2 3 To the right of the bar the current process count is displayed The toggle switch to the right may be used to stop the counter at its current count and run material without incrementing the counter for example to remove bad material At the completion of a run the progress bar will show 100 E T completion
3. 14 WEBCLAMP 27 LRWEN 135 MCR24VDC 257 ORG 12 SIOP 9 lt LLI 0 ko 20713 TO PLC EXP EX D16A3 RO8 211274 pg 3 1 1 50 AZTECH CONVERTING SYSTEMS USER MANUAL 03345 4 331 3185 20421 WRW Enclosure 51 AZTECH CONVERTING SYSTEMS SR SERIES USER MANUAL Section 7 Troubleshooting AZTECHY 7 1 Why doesn t the machine turn on First check to make sure that the main power switch on the back electrical panel is turned on Then make sure that the emergency stop button on control panel is disengaged 7 2 The counter is not counting accurately Make sure the counter wheel below the web guide is riding against the idler roller and is free of dust or debris see chapter 5 and is not visibly damaged 7 3 Why is the counter not counting inches Make sure that the counter sensor below the web guide is flashing red which assures that it is prop erly connected to the machine Be sure that the setting on the PLC is Distance 7 4 Why is the counter not counting labels If your machine is equipped with the optional label counter and is not doing so after assuring that the counter sensor below the web guide is flashing red which assures that it is properly connected assure that the PLC is set to LABELS 7 5 Why isn t the end of roll s
4. ate the machine to parameters set here while in the MANUAL RUN section of the HMI Basic machine status is shown by the line of small LED icons in the center right of the screen Green is generally used to indicate ON or ACTIVE and red is used to illustrate OFF or DISABLED 25 AZTECH CONVERTING SYSTEMS SR SERIES USER MANUAL COUNTER SETUP The current state of the counter is shown by the percentage scale bar on the right hand side of the screen The fill is based on of the set count The precise count is shown in green on the lower left of the counter COUNT Pressing PROG RESET RESS button clears the count and toggling the COUNTER switch will prevent the counter from incrementing SET COUNT The counter preset points can be modified by accessing the COUNTER SETUP screen from the RUN MANUAL screen The buttons for this and other screen jumps are displayed as a banner on the bottom of the RUN MANUAL screen These jumps will also access the re wind functions and return the user to the MAIN MENU While in the setup for the counter the user programs the SET COUNT and the SLOWDOWN point While the counter is on the machine will run at set speed until the SLOWDOWN count is reached The machine will then travel at JOG speed until the SET COUNT is reached Both points are programmed by touch ing the number Once pressed a dialogue will open to allow the user to edit the number If th
5. J OVER UNDER WIND AUX SWITCH SPEED KNOB E STOP STOP JOG PB START PB REWIND SWITCHES TOUCH GAUGE AND SCREEN REGULATOR PLC 21 22 WASTE WIND CONTROLS AZTECH CONVERTING SYSTEMS SR SERIES USER MANUAL SPLICE CLAMPS p 1 Al STOP JOG START PB PB Rev 1 1 AZTECH CONVERTING SYSTEMS SR SERIES USER MANUAL OVER UNDER WIND STOP JOG START PB ARBOR LOCKS AND UNWID REGULATOR 23 Va 4 2 PLC OPERATION AZTECH CONVERTING SYSTEMS SR SERIES USER MANUAL AZTECH 4 2 1 THE MAIN MENU MENU JUMPS RUN MANUAL RUN RECIFES EDIT RECIPE MAINTANENCE FI On power up of the machine the PLC will boot This is analogous to a home PC booting It can be expected to take between 30 and 60 seconds LANGUAGE SELECT When the PLC has finished booting the MAIN MENU will be displayed 24 When the MAIN MENU is displayed the PLC will lock out the operator buttons and the machine will not run Rev 1 1 AZTECH CONVERTING SYSTEMS SR SERIES USER MANUAL AZTECH 4 2 2 THE RUN MANUAL SECTION MACHINE STATUS 11 m 1 H E 2 H m MAIN MENU Rw SETUP While in the MANUAL RUN section of the HMI the user has access to the MENU JUMPS basic controls for machine operation and status The user controls will oper
6. WASHER Curved Disc 5 Rad 663 ID r IIF 20 42 Rev 1 1 AZTECH CONVERTING SYSTEMS SR SERIES USER MANUAL MO PART NUMBER LEFT 11779 UPPER EMAFI 4 1623 BEARING 1 3 8 QD X 5 8 ID SEALED node EDS Duc 5 B WAVEY WASHER Spring 17 5187 Rod 663 ID STEEL LEVER HANDLE THRUST BUTTON ROTARY SHEAR PUSH PIN UPPER SHEAR SHAFT SOCKET SET SCREW 1 4 20 1 1 SCKCEET HEAD SCREW 1 4 20 X SET SCRE CUP PT 1 4 20 X BLADE ARBOR SLITTING STATION 10 CAM SHAFT SLITTING STATION 10 AZTECH CONVERTING SYSTEMS SR SERIES USER MANUAL Section 6 Station Detail AZTECHY NO PART NUMBER DESCRIPTION RO JOURNALS ax STATION DIA REWIND UTTER FACE FO 44 Rev 1 1 AZTECH CONVERTING SYSTEMS SR SERIES USER MANUAL ER 10 BEARING 28504 525 ID SSR 174 20 X 174 45 AZTECH CONVERTING SYSTEMS SR SERIES USER MANUAL Electrical Details 20298 Main Enclosure 20713 Operator Enclosure 20421 Waste Rewind Enclosure Option 46 Rev 1 1 AZTECH CONVERTING SYSTEMS 20298 pg 1 Main Enclosure 4 3 o SR SERIES USER MANUAL ANI 90 711 AZTECH
7. similar encoder mounted inside the machine This encoder NIP ENCODER registers 64 pulses for every revolution of the rewind arbor Consequently the amount of material measured per pulse increases with roll diameter From these two frequencies we have NIP Hz RW Hz ROLL DIAMETER 2 547 Once the machine is moving a register containing the last 5 values of calculated roll diameter is maintained If the average of this register is less than 2 minimum arbor diameter a web break is triggered If the diameter is seen to decrease during the run a web break is triggered The rewind roll should never get smaller REWIND ENCODER Due to the nature of these calculations various sources of error may result in false web breaks The most common source of error is slipping on the NIP encoder When the material slips on the NIP encoder the diameter is seen to be artificially small This will cause repeated web breaks and a machine that will seem to not want to run a job If this happens check the contact of the counter wheel to the idle roll to make sure the surface is clean Secondly check the tension to make sure the material has adequate grab on the idle roller 34 Rev 1 1 AZTECH CONVERTING SYSTEMS SR SERIES USER MANUAL 4 2 7 PLC RESOURCES The PLC is manufactured by Unitronics 866 666 6033 usa sales unitronics com www unitronics com The PLC is programmed using VisiLogic 9 7 44 VisiLogic is availa
8. AZTECH CONVERTING SYSTEMS 212 W Lodge Drive TEMPE AZ 85283 PHONE 480 951 8351 FAX 480 998 5409 www aztechconverting com AZTECH Rev 1 1 2015 AZTECH CONVERTING SYSTEMS SR SERIES USER MANUAL AZTECHY TABLE OF CONTENTS SECTION 1 GENERAL INFORMATION 1 10 SECTION 2 MACHINE INSTALLATION 10 11 SECTION 3 MACHINE SETUP 12 20 SECTION 4 MACHINE OPERATION 21 37 SECTION 5 MAINTENANCE 38 39 SECTION 6 SATION DETAIL 40 51 SECTION 7 TROUBLESHOOTING 52 SECTION 8 WARRANTIES AND SERVICE 53 AZTECH CONVERTING SYSTEMS SR SERIES USER MANUAL Section 1 General Information AZ TECH 1 1 Introduction The AZTECH SR Series Slitter Rewind Inspector is available in 10 inch 25 4 cm 13 inch 33 02 cm 16 inch 40 64 cm and 18 inch 45 72 cm widths and with either single or dual rewind spindles The SR Series is designed to be highly productive and versatile and simple to operate maintain or repair with its electronic tension control and clutch less design Before operat ing your new SR Series fully read and understand this manual Following the procedures outlined in this manual will help assure maximum performance Keeping your machine properly set up and maintained will assure years of productive and satisfactory service 1 2 Machine Information and Specifications Up to 750 FPM process speed JOB DEPENDANT 30 UNWIND CAPACITY 40 at reduced speed b ann
9. HP DC J MOTORS REWIND AND MAIN DRIVE 2HP NIP OPTION 30 REWIND CAPACITY 24 DUAL ARBOR BSR 1X SHOWN AZTECH CONVERTING SYSTEMS SR SERIES USER MANUAL FRONT LAYOUT 84 APPROX 77 APPROX BSR SINGLE ARBOR 2 Rev 1 1 USER MANUAL AZTECH CONVERTING SYSTEMS SR SERIES SIDE LAYOUT 50 APPROX OD x ALLOW AT LEAST 3 FEET OF WORKING CLEARANCE 2 5 u AROUND THE PERIMETER OF THE MACHINE AZTECH CONVERTING SYSTEMS SR SERIES USER MANUAL SIDE LAYOUT Frit 1 TS 4 Rev 1 1 AZTECH CONVERTING SYSTEMS SR SERIES USER MANUAL FRONT LAYOUT BSR DUAL ARBOR AZTECH CONVERTING SYSTEMS SR SERIES USER MANUAL SIDE LAYOUT X 4 1 H 5 prc n ms 20 E t LLLI Rev 1 1 AZTECH CONVERTING SYSTEMS SR SERIES USER MANUAL H A lt O c ISR SINGLE ARBOR AZTECH CONVERTING SYSTEMS SR SERIES USER MANUAL SIDE LAYOUT E 8 1 1 AZTECH CONVERTING SYSTEMS SR SERIES USER MANUAL TI A gt lt O c ISR DUAL ARBOR AZTECH CONVERTING SYSTEMS SR SERIES USER MANUAL 1 4 Safety TE The SR Series Slitter Rewinder is designed to
10. R Series Slitter Rewinder uses a power supply of 220 volts 20 amps AC Improper connections or mishan dling may cause serious personal injury AZTECH highly recommends that electrical service be performed only by a qualified electrician Electrical connection to the machine is performed by bringing electrical service to the electrical box at the back of the machine and making connec tions as shown 20A 220VAC g SINGLE PHASE TO DISCONNECT 10 Rev 1 1 AZTECH CONVERTING SYSTEMS SR SERIES USER MANUAL A PNEUMATIC CONNECTIONS Although your machine has been thoroughly tested before shipment connections on occa sion may loosen during shipment Visually inspect all pneumatic to assure that each is fitted securely Connect airline to the pneumatic control panel at the back of the machine see figure 2 B and listen for any air leaks that may exist Check all switches by switching back and forth from on and off to make sure they are operat ing properly 90PSI INCOMING HP AIR NOTE Red lines on air dials indicate proper default settings 2 5 Testing Before Operation Make sure the area around your machine is clear of any objects which may impair the machine Also inspect and make sure all belts pulleys rollers and spindles are free and clear of any objects which may impede operation and risk machine damage Before threading your machine accelerate and decelerate your machine through a full ran
11. TY NO OTHER WARRANTY IS EXPRESSED OR IMPLIED INCLUDING WARRANTIES OF MER CHANTABILITY AND FITNESS FOR ANY PARTICULAR PURPOSE SELLER IS NOT LIABLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGE SUCH AS BUT NOT LIMITED TO LOSS IN PROFITS LOSS OF USE OF EQUIPMENT OR INCREASED IN OPERATING COSTS OR EX PENSES 8 2 Technical Service In the event that your machine is not functioning properly or if you have any technical questions an AZTECH Technical Service representative is available to assist you Contact information is as follows Phone 1 480 951 8351 1 800 829 8351 Fax 1 480 998 5409 E Mail techservice aztechconverting com 53
12. al included with this manual COARSE FINE SENSOR SENSOR POSITIONING POSITIONING 3 3 Nip Roll Operation The Nip Roll is pneumatically controlled using control switch see figure 3 E and must be in the down position while machine is running and in the up position when threading machine 17 AZTECH CONVERTING SYSTEMS SR SERIES USER MANUAL 3 4 Splice Table Operation The splice table on your SR Series is located just above the Unwind Station just after the optional Inspection Tower To operate the Splice Table simply follow the following steps TURN TO 2 ADJUSTTABLE WEB CLAMP POSITION 4 SWITCHES 1 Turn off machine and engage both web clamp switches 2 Using a razor blade carefully cut the web along the slicing channel Disengage the clamp near est the unwind station Be sure to leave the other clamp engaged 3 After waste has been removed pull through new web carefully align with web and lower the handle to hold 4 Again using a razor blade cut the web discard waste pull tape under webs fold to secure and cut tape 5 Disengage both switches to release web clamps 18 Rev 1 1 AZTECH CONVERTING SYSTEMS USER MANUAL 7 TURN SLITTER AZTECH 3 5 ROTARY SHEAR SET UP Step 1 Set lower blades for desired Slit widths and tighten set screws making sure upper blades are up and not in lock position Step 2 Lower upper blade a
13. and the machine will stop At this point the START button will not re start the machine This is caused be the machine registering a complete run The job may be cleared by pressing the RESET JOB button At this point the progress bar will be empty and the machine is ready for a second run The machine will not start a job if the web is still moving The machine will indicate if it is ready to start a job by display ing a green icon on the lower right corner of the HMI 32 Rev 1 1 AZTECH CONVERTING SYSTEMS SR SERIES USER MANUAL AZTECH RECIPE SELECT reore CHECK SMALL ARBOR LOCK GECIPIENAME WASTE REWIND ACTIVE WEB BREAK READY TO MENU RECIPE PARAMETERS RUN LED 33 AZTECH CONVERTING SYSTEMS SR SERIES USER MANUAL 4 2 6 WEB BREAK The SR Series is equipped with a safety routine to stop the machine in the event of web break Loss of material moving through the machine The WEB BREAK routine relies on computing the di ameter of the rewind roll by comparing the RPMs of the rewind arbor to the linear measurement of web moving through the nip section The linear measurement of web is taken from a count er wheel in contact with an idler roller located in the post process section of the nip assembly This is a 64 count per rev wheel and with a diameter of 2 547 it registered 1 8 travel for every encoder pulse The RPM measurement of the arbor is taken by a
14. ble for free download at www unitronics com Consult the Unitroncis website for technical details on the PLC Motor drives are made by K amp B Electronics Spares technical support and service are pro vided by AZTECH Converting Systems Inc 212 W Lodge St Phoenix AZ 85283 techservice aztechconverting com 800 829 8351 35 AZTECH CONVERTING SYSTEMS SR SERIES USER MANUAL 4 5 Rewinding Large Diameter Rolls When rewinding large diameter rolls with the SR Series it is critical to steadily increase tension as the roll diameter increases and minimize trapped air in the finished rolls It is recommended that the operator set the rewind tension at a low setting at the beginning of the roll and gradually increase the rewind tension by either manuallly entering larger numbers into the re wind tension field on the PLC as the diameter increases or by selecting the diameter com pensation option To achieve consistent large diameter rolls it is critical to use the top rider assembly to avoid trap ping air If your SR Series machines not equipped with a top rider they are easily installable and may be purchased by contacting AZTECH Machinery 4 6 Increasing Web Speed The comes with default settings see figure 4 D that allow for peak performance for slitting and rewinding various substrates and roll sizes If you wish to increase the web speed you may at your discretion switch over the re
15. ce unwind station cover AZTECH CONVERTING SYSTEMS SR SERIES USER MANUAL A AZ TECHS Section 6 Station Detail rake pod MOVABLE DISC BRAKE PAD HHD z 2 2 MCMASTER CARRE 96455058 CAM ERAKE MASTER ARM PIVOT BRAKE PIVOT ARM ASSERELTY SF DA BRAKE TRANSFER LINK NEW REWIHNDER FLAT HEAD CAP SCREW 4 32 X 1 1 4 SCH 250 SOCEET HEAD SCREW 1 4 20 X 1 WOLI ma le HEX BOLT GRADES 3 8 16 X 5 5 BE a 15 Imre SOCKET HEAD CAP SCREW 51618 1416 1 7 wshRAS7s5 1 aG O BRAKERAMPFLATEFIXEDESR SR RM AZTECH CONVERTING SYSTEMS SR SERIES USER MANUAL AZTECH C I q unread Insert 12 T 321 11 10787 IDLER ASSEMBLY 1 3 8 BORE 107 14 aHK35 TT 977 ____ Kk ca2003 D0 ONE TWO ARARA m cord comp TH BON E 5 bullion eod cap screw LIFT ASSEMBLY ET x eel 153117 Ss AZTECH CONVERTING SYSTEMS SR SERIES USER MANUAL Section 6 Station Detail 4 HM CH BUSHING 6391211 x 15951 CRE UITER 11778 MEN MER HotU or SIT socrerstr sonen 38 19 LU 1 28 TE Td Br WW head Size 1 2 20 via u F la 15952 uu 15 14449 17 PAL FRE A LOIN A 500 HARD HARD FLAT WASHER 1 4 rade T074 RH Carben Steen 5 BWAVEY
16. e slowdown count is set higher than the SET COUNT the machine will not enter slowdown when running If the SET COUNT is set below the SLOWDOWN count the machine will run the whole job slow o CURRENT o UNITS ON OFF 26 Rev 1 1 AZTECH CONVERTING SYSTEMS SR SERIES USER MANUAL AZTECH The button below the number entry boxes is used to toggle between DISTANCE and LABEL count Toggling the button changes its display from DISTANCE to LABELS and vice versa It also toggles a relay within woes the main cabinet that switches between sensor inputs to the counter on the PLC The state of this selection is listed on the RUN screen next to the counter While in DIS TANCE mode the option is given to count in Inches Feet Yards and Meters Pressing the RUN MENU button on the bottom of the screen returns to the RUN MENU Alternatively the RW SETUP and OSCILLATOR setup may be accessed from the COUNTER SCREEN RUN MODE In the upper right corner of the COUNT AND REWIND SETUPS is a STA TUS indicator This is to inform the user of the machine s state while out of the RUN MENU Green indicates the machine is in RUN MODE yellow JOG and red indicates that the machine is STOPPED Also on the RUN MANUAL JOG MODE STOP MODE Screen is a rate meter in the HOW upper right corner This displays approximate FPM as counted by a wheel in contact with an idler roller on the post process
17. ensor working If your is equipped with the optional end of roll shut down and it is not shutting down the machine when the unwind roll is near the end or if it is shutting down prematurely perform the following 1 Assure that the light on the sensor see figure 7 B located near the unwind spindle is illuminated 2 If not illuminated check wiring for proper connec tions or damage If wiring is set up properly the sensor may need to be replaced 3 If illuminated the sensor be in need of ad Set Screw justment If the machine is shutting down prema turely the sensor needs to be moved closer to the unwind spindle where if it is not shutting down the machine at all the sensor needs to be moved away from the unwind spindle To adjust the sen sor simply loosen the set screw slide bracket in either direction and re tighten Adjust Sensor Height 52 1 1 AZTECH CONVERTING SYSTEMS SR SERIES USER MANUAL Section 8 Warranties and Service 8 1 Warranties amp Provisions WARRANTIES equipment manufactured and sold by AZTECH Converting Systems Seller is warranted to be free of defective materials and workmanship under normal use and service for a period of one 1 year from the date of delivery to Buyer s premises All commercial components not manufactured by Seller carry the original manufacturer s warranty At Seller s discretion Seller may provide on site warranty service fo
18. ge of speeds and make sure acceler ation is smooth and free of any unnatural sounds or movements Using control switches switch Unwind and Rewind Spindle s from on and off positions making sure the pneumatic system is performing properly Then turn power on run machine at low speed to assure machine is working properly Then with speed set at maximum setting press the stop button to assure that the brake is working properly AZTECH CONVERTING SYSTEMS SR SERIES USER MANUAL JAZTECHN Section 3 Machine Setup 3 1 Webbing the Machine Proper webbing of your SR Series Slitter Rewinder is vital to optimal machine performance The following pages illustrate the proper ways to thread your machine for various substrates Any im proper webbing of the machine may cause tension problems that will impede operation To web the machine 1 Turn unwind arbor switch to DEFLATE position 2 Assure that the rewind and unwind switches on main panel are in the OFF position 3 Assure that both splice table clamps are released into the up position 4 Assure that the pneumatic nip roll is disengaged in the up position 5 Assure that the slitting blades are disengaged BE SURE TO USE CAUTION WHEN NEAR SLITTING BLADES AS THEY ARE EXTREMELY SHARP AND MAY CAUSE SERIOUS INJU RY 6 Load roll onto unwind spindle and ARBOR LOCK carefully thread the web through the SWITCHES machine making sure to follow web 3 paths on
19. il the HMI operation of these features If your machine is not equipped with either of these features their associ ated controls will not be present on the screen The vision inspection system uses an optical camera to compare labels as they travel on the web to a golden sample If the machine detects label that is flawed compared to the golden the system sends a signal to the machine to JOG as long as the signal is HIGH By adjusting the length of this slowdown signal on the vision inspection system the machine COUNT can be made to stop the flawed label on the inspection table Please refer to the manual for the vision inspection system for more information on the vision system and please refer to AZTECH DWG 20298 for more details on the interface between the machine and vision system The machine may also be equipped with a web oscillation feature that is driven by the web guide This oscillation can be used for the prevention of gauge bands when working with materials that have non uniform thickness When the oscillation is active the SR will send a signal to the web guide to oscillate the web as long as the machine is in RUN or JOG mode i e the web is moving The degree of this oscillation is controlled by setting parameters on the web guide Please refer to AccuWeb s manual for more details The PLC functions pertaining to the WEB OSCILLATION system may be shut off on the HMI in the RUN scree
20. ng maximum performance and longevity the occasional following maintenance is recommended Apply a small amount of clear silicone grease to all gears e Inspect belts for tightness and wear and tighten or replace as necessary Clean rubber nip roll using a rag and denatured alcohol DO NOT USEA RAZOR BLADE OR ABRASIVE PAD AS THEY WILL CAUSE IRREPARABLE DAMAGE TO THE ROLL SURFACE Replace any of the slitting blades if they are no ticeably chipped or damaged or if you notice excess slitting dust or if the blades are not cutting cleanly Clean counter wheel see figure 5 A by blowing with air nozzle assuring all holes are free of dust or debris m ia CUP 38 1 1 AZTECH CONVERTING SYSTEMS SR SERIES USER MANUAL 5 2 Adjusting the Unwind Brake The unwind brake on the may require oc casional adjustment To adjust the brake follow these simple instructions Tighten Loosen 1 Remove unwind station cover to adjust brake 2 Raise and hold dancer arm into a level tension position and while holding in level position spin the unwind spindle with other hand The unwind spindle should spin while feeling some resistance the spindle is free moving or unable to move adjust brake by loosening nut and lock nut on backside of the unwind station adjust accordingly tighten nut and re check Repeat this procedure until properly adjusted 3 Repla
21. ns 29 AZTECH CONVERTING SYSTEMS SR SERIES USER MANUAL COUNTER SETUP Y MAIN MENU MAIN MENU REWIND SETUP AZTECH CONVERTING SYSTEMS USER MANUAL i 2 4 2 4 RECIPE EDITOR The recipe editor is a table program for entering and storing job data The job parameters such as run speed and re wind tension are stored in the editor and then recalled in the RUN RECIPE routine and used to run jobs While in the RECIPE EDITOR the operator buttons on the machine will be locked out and will not allow the machine to run This is a safety feature The RECIPE EDITOR is used to change the stored parameters of the jobs It can be accessed from either the MAIN MENU or the RUN RECIPE section Edits are made by pressing the attributes Once a change has been made the SAVE CHANGES button must be pressed or the new information will not be stored The REWIND TENSIONS and FPM have set ranges Tensions may be entered 0 100 and FPM may be entered 0 750 If the HMI will not take a value it is possible that the value is out of range Try re entering within this range The UP and DOWN arrows are used to navigate the table one row at a time The HOME ROW button will load the begging of the table Once edits are saved the recipes may be used to run jobs in the RUN RECIPES section of the HMI 2 PRHEV2 99999 DIST 999 3332 UM JELIPE 99999 DIST 339 9994 UN 3932 2
22. operate at high rates of speed employing rollers gears pulleys and other moving parts Where possible guards are pro vided to protect operator from injury Operators must keep their hands clear of the machine when it is in operation Making all operators aware of potential safety hazards will help minimize any chanc es of operator injury Section 2 Machine Installation 2 1 Preparation It is important that your SR Series Slitter Rewinder be situated on solid and level ground Make sure that site allows for access to machine from all 4 sides If the machine is placed on unstable or un level ground it may tip over risking damage or serious personal injury 2 2 Un crating Machine To avoid damage to your new SR Series Slitter Rewinder first remove the cover by removing all screws then remove one of the 2 long side panels to expose machine Remove all 4 lag bolts which hold the machine to the base Remove all boxes and parts inside crate 2 3 Removal and Positioning It is critical that the SR Series Slitter Rewinder be removed from the crate using a fork lift making sure that the forks fit directly inside the 2 slots at base of the machine Lift and remove from crate and if equipped with adjustable feet thread all 4 feet into threaded holes at machine s base and lower into desired position Machine may be leveled by turning adjustable feet until level 2 4 Electrical and Pneumatic Connections ELECTRICAL CONNECTIONS Your S
23. r a period of ninety 90 days from the aforementioned date REMEDIES within the Warranty Period any such Equipment is proven to Seller s satisfaction to be defective in either material or workmanship Seller at its sole discretion shall a repair or re place defective parts on the Equipment at Seller s cost or b grant a reasonable allowance on account of such a breach If within the Warranty Period the Seller receives notice from Buyer of defects in parts or materials Seller will ship ground prepaid replacement parts and invoice Buyer for the full cost of the replacement parts Buyer will receive a Return Authorization RA from seller and return defective parts or materials to Seller who at its sole discretion shall determine whether defective parts or materials are or are not subject to exclusion from this warranty as provided here in Any defective parts or material not excluded from the Warranty Period will then be fully credited to Buyer EXCLUSIONS THE FOLLOWING ITEMS ARE EXCLUDED FROM THIS WARRANT Y Defects or damage caused by careless or improper use Parts that need periodic replacement from wear during normal operation Routine maintenance and adjustment Failure or damage caused by improper installation or inadequate maintenance by Buyer Failure or damage caused by equipment modifications by Buyer Equipment damage resulting from an accident or abnormal conditions of operation DISCLAIMER OR WARRAN
24. side of the NIP assembly If the gauge is shaky or inaccurate check to make sure that the web is not slipping on the idler roller 2f SR SERIES USER MANUAL REWIND SETUP AZTECH gt Fw SETUP VISION OSC TORQUE COMPENSATION adds 30 torque linearly up to 30 in roll diameter if available Roll diameter calculations are also related to WEB BREAK See the section on WEB BREAK for more information TORQUE SETTING 28 AZTECH CONVERTING SYSTEMS Setup for the REWIND arbors is also accessed from the RUN MANUAL screen Using the menu jumps the RW setup screen is loaded In the REWIND SETUP screen the torque is set for the UPPER and LOWER rewind the UPPER and LOWER rewind are ENABLE DISABLED and TORQUE COMPENSATION may be engaged Pressing the motor icon for the se lected arbor will ENABLE DISABLE the arbor A green icon indicates the arbor in ENABLED A red icon indi cates the arbor is DISABLED The number box may be pressed to open a dialogue to edit the set torque Set torque is 0 100 scale The large LED icon ENABLES DIS ABLES the torque compensation REWIND ENABLE gt TORQUE COMP Rev 1 1 AZTECH CONVERTING SYSTEMS SR SERIES USER MANUAL ACCESSORY SETUP A Z TECH The SR series machine may be equipped with a vision inspection sys tem or a web oscillation system pro duced by one of AZTECH s produc tion affiliates This section will deta
25. ssembly by turning handle counter clockwise and snap into lock position making sure that the upper blades are clear of lower blades to avoid blade damage STOP JOG BUTTON Step 3 Gently slide upper blade s into cutting position flush against the lower blade s by pushing on both sides of the blade to avoid wobble Hold up per blade against lower blade T WI and tighten set screw LOCK LATERAL SHEAR ADJUSTMENT TIGHTEN SET SCREWS TO LOCK BLADES 2 19 AZTECH CONVERTING SYSTEMS SR SERIES USER MANUAL AZTECH ESTOP Re NM LOOSEN SET SCREW HERE BSR SHOWN 3 6 Changing Rewind Spindle Your SR Series Slitter Rewind Inspector is equipped with Convertech pneumatically inflatable rewind spindles These spindles are easily removed by loosening the hex screw at the machine side and pulling away from machine To insert new spindle simply insert spindle into rewind station and tighten hex screw firmly a s CAUTION Utilizing Rewind Spindles less ISR SHOWN than 1 5 in diameter require the use of Outboard Support Apparatus which is NOT included in the standard equipment Op erating the machine without the support apparatus and with spindles less than 1 5 may result in serious injury 20 Rev 1 1 AZTECH CONVERTING SYSTEMS SR SERIES USER MANUAL Section 4 Machine Operation 4 1 Operator Control Layout E
26. the following page 12 AZTECH CONVERTING SYSTEMS SR SERIES USER MANUAL SR Series Web Path s BSR Single Arbor Proper webbing of your SR Series Inspection Rewinder is vital to optimal machine performance Any improper webbing of the machine may cause tension problems that will impede operation NOTE Web paths are shown in OVERWIND configuration and through optional inspection towers 13 AZTECH CONVERTING SYSTEMS SR SERIES USER MANUAL BSR Dual Arbor 14 Rev 1 1 AZTECH CONVERTING SYSTEMS SR SERIES USER MANUAL IRA C 91 i ISR Single Arbor AZTECH CONVERTING SYSTEMS SR SERIES USER MANUAL 3 2 Web Guide Setup The web guide is located in the center of the machine between the unwind and re wind stations After webbing the machine set the web by doing the following ZA exer els ING Madison Wisconsin Setting the Web Guide 1 Press the SERVO CENTER button on the front of the web guide 2 Align the sensor with the inside edge of the web For fine alignment adjustment turn knob on outside of web guide 3 Jog the machine briefly to assure that the web is moving smoothly 4 Press the AUTOMATIC button which will engage the sensor and allow the web guide to adjust itself to the movement of the web 15 For more specific instructions about the features of the web guide refer to the Ac cu Web manu
27. wind belt s which will change the ratio of web speed as follows 1 Open or remove rewind panel 2 Loosen handle by turning counterclock wise and pulling belt tightener arm outward 3 With belt loose change over to oppo site pulleys 4 Push belt tightener arm inward and Pg tighten handle clock wise 3 5 Close or replace rewind panel EN 22 s 7 aD 1 i hi 4 oi oom d n i ht 1 p 1 i f i a I j En f j Handle locks tensioner i Remove panel to access belt 36 Rev 1 1 AZTECH CONVERTING SYSTEMS SR SERIES USER MANUAL LO 4 ARBOR TPO 0 gt 2 19 OFF 5 21 ithe y cM x M 1 J 223 LOW SPEED HIGH SPEED RATIO RATIO CAUTION BY SWITCHING BELTS TO INCREASE WEB SPEED THE SR WILL TAKE LONGER TO STOP ESPECIALLY WHEN RUNNING AT HIGH SPEED WITH A LARGE OR HEAVY UN WIND ROLL IF DIFFICULTIES OCCUR SWITCH BELTS BACK TO THE DEFAULT SETTING 37 AZTECH CONVERTING SYSTEMS SR SERIES USER MANUAL Section 5 Maintenance 5 1 Maintenance Your SR Series Slitter Rewinder is rigidly constructed to provide your company years of productiv ity while being relatively maintenance free However to aid in assuri
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