Brompton Kit Installation Guide - hiddenpower - e
Contents
1. 1 2 Rubber ring cutting l Thin ring Cut in quarter I I I I Thick ring Cut in half Mount Positioning Fasten the mount mount cover D ring to the frame by using Six angle wrench Do not over tighten them in case of moving the mount later for repositioning Six angle wrench As shown in the picture place the motor set into the mount 1 Insert the motor set The optimal installation point is where the tire and the guide roller is 1mm apart from eachother When the installation is completed fasten the bolts on the mount cover to secure If the roller is not installed properly as shown below loosen the bolts and reposition G the mount by moving left right to the optimal installation point Distance between the tire and the guide roller 1 mm x thee gap aenean he roller and the tire is too far Adjust the position again Have the rear wheel raised from the ground using rear rack Fasten bolts Mount cover bs Fasten bolts f bottom 3 bolts ll j f Dummy ring Motor set Heat Sink The guide roller touches or presses the tire Adjust the position again 2 Understanding the principle in the case of Standard kit This chapter will make installation process a lot easier Understand the mutual relation between tire and roller when the motor is on off And find the optimal point of motor mount and install accordingly The roller spins o2. Brompton Kit Installation Guide HIDDEN POWER Cutting parts Removing the air pump guard By using cutting device remove the air pump guard and file to smooth out the cutting surface Cutting the fender Cut the fender by leaving 5mm gap on the front and file to smooth out the cutting surface Prior to installation E HiddenPower kit is released as semi assembled If the kit is not installed in accordance with the guideline it may cause malfunctioning or performance issues In order to prevent product failure contact HiddenPower distributors for precise installation advices Please note the kit is originally developed for road tire bikes Prior to installation check and maintain the designated tire pressure E Tools for assembly Six angle wrench 1 5mm 2 5mm 3mm Nipper Scissors File and hacksaw if necessary E The principle of HiddenPower kit HiddenPower kit is operated by driving part which is fixed to seat tube together with the friction roller that rolls on the road surface of tire Thus the contacting point of roller and tire is crucial in order to deliver the maximal motor power to the tire for the best performance X It is recommended to understand the standard kit operation principle through HiddenPower user manual before starting installation Friction roller slightly touches the road surface of the tire when the kit motor is off As soon as the motor runs roller spins and gets lifted u
3. drives the road surface of the tire Turn the accelerator knob in clockwise comple tely to the end 0 set and then turn in counter clock wise a little slowly At this moment rear wheel should be apart from the ground If every part is assembled right roller and rear wheel will make friction and spin If only motor Turn the pedal 2 3 times PAS attached to test them _ Turn the accelerator knob slowly in counter clock wise Rear wheel should not touch the ground during this If every part is assembled right roller and rear wheel will make friction and spin If only motor works and roller does not spin go back to page 11 and refer to 8 Electronic Controller Installat ion Connecting cables Try to change the connection of cable and and test again Since the rear wheel is not touching the ground the roller will not get lifted upward to the top point Tip to separate the battery socket Press the end of the decelerator slightly downwards works and roller does not spin go back to page 11 and refer to 8 Electronic Controller Installat ion Connecting cables Try to change the connection of cable and and test again Since the rear wheel is not touching the ground the roller will not get lifted upward to the top point User may find it difficult to separate the battery socket in the beginning Hold the grips with two hands and pull them apart by utilizing your hands as leverage shown in the p
4. icture below Corrugated tube for motor cable Cable ties For safety reasons fix all the cables by using enclosed cable ties Make sure the cables are fixed securely during folding unfolding the bike or during ride The easiest way to fix the accelerator cable with a tie is to link along the brake cable or the gear cable from the handle grip down
5. n the road surface of tire and gets lifted upward automatically presses the tire strongly and delivers power The tire automatically pushes the roller away to the original position when the motor is off O Driving Roller Assembly Assemble the roller in order as shown in the picture l Check for the right side of the roller Roller lock ring cover for installation Washer Roller Assemble the driving roller cover and lock ring QO Motor Installation Roller form up check Check if they are installed in Check from behind of the bicycle if the roller is straight line aligned with the tire as shown in the picture If not loosen the mount cover to adjust the angle and tighten it again Installing motor and motor fixing ring Assembly 2 sO Six angle wrench Dummy ring 1 Push the decelerator down to Motor set the end and put the motor fixing ring into the opposite side of the decelerator 2 Hold the roller up with hand k to touch the tire slightly a 3 Turn the motor fixing ring about 45 degrees to make Motor cable i i spring tense Fix the two spring fixing bolts o V with six angle wrench in the Roller order of 1 2 3 4 a X If the bolts aretoo tighten ed it may damage the motor 5 Bend the motor cable 90 degrees as shown with arrow mark in the picture Pack the battery inside the bag and hang it on the top tube Tighten one side of Velcro tape to the top tube fullest until
6. point of installation is where user could control the accelerator knob with his ring finger keeping the same angle to the brake lever See picture on bottom right corner Fix the accelerator cable with a cable tie along the brake cable Place it to control f with ring finger or middle finger side Frame protector Cable tie Electronic controller cable Ww a SS lt x Accelerator EN Similar angle to brake lever angle Long Logo printed Cable tie PAS sensor amp magnet should be placed where the chain stay and the crank arm meets the closest The gap between should be less than 5 mm If it is greater than 5 mm put a space block remaining rubber ring after installation behind the PAS sensor and adjust the distance as shown in the picture Sensor detecting area Magnet Magnetic housing Cable ties While installing make sure the sensor detecting area and the magnet are facing each other Since the sensor detects the direction of magnet s movement make sure the magnet should move toward the direction of an arrow with having the cable on the left side Magnet Installation image from inner side of the crank arm Silver magnet should be exposed E This chapter will make installation process a lot easier Understand the mutual relation between tire and roller when the motor is on off And find the optimal point of motor mount and install accordingly The friction roller directly
7. pward on the tire when roller starts to spin faster than the tire This process of shifting of roller delivers the best torque for driving Battery bag Noo Battery Motor amp Mount set PI Roller ye Guide roller Electronic controller amp Accelerator dannii Cable ties amp Corrugated tube ia ol Mount fixing rubber ring 2 types 3 Cutting parts Folding lever Cutting the folding lever Hacksaw L Cut the folding lever by leaving it 28mm and file to smooth out the cutting surface User can detach and re install the lever upside down by turning 180 degree without cutting the lever ra gt Mount Positioning Rubber ring cut in quarters Place the rubber ring cut in quarters on the mount as shown in the picture and install it on pra the frame 4 Oo Preparation for installation 1 1 Separation of Motor amp Mount The motor and the mount are released as semi installed and placed on the pre set position For installation separate the mount from the motor set and detach roller fixing ring the cover washer from the motor set Then attach Guide roller See bottom right picture The bolts from the mount should be loosened as shown in the picture below One bolt should stay fastened Motor set Roller fixing ring AG Cover Washer a Mount Soe ring Loosen the bolts Do not loosen Front 2 bolts this bolt Back 3 bolts
8. the bag does not move Cut out the rest of the tape Fix the other Velcro tape on the seat tube as shown in the picture Check connector for signs Connect the battery in right sockets If the direction changes power will not be delivered thus check the direction before connecting Frame protector rubber support installation Frame protector rubber support installation Attach thick rubber ring cut in half to protect the frame from rotational movement of the motor set deceler ator Thick rubber ring cut in half Cable tie Fix the Electronic controller with motor cable to face downward at the seat tube with Velcro tape Battery connector Electronic controller Motor cable Connecting cables O Electronic Controller Installation Connecting cables Attach the round connecting sockets of three cables from the motor to the electronic controller Connect the middle cable marked as o from elect ronic controller to the middle cable from the motor Then connect cable Or 3 in order as guided in the picture After finishing with connecting the cables fix the cab les with the enclosed cable tie to the frame protector Motor cable A EX Accelerator Installation Put the cable tie long one into the opposite hole of the logo side and install it onto the right handle grip Tighten the cable tie a little loosely and adjust to find the proper point for your handle controlling The optimal
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