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Installation Manual - Intelligent Agricultural Solutions

1. 51 Figure 42 10 manifold wiring 5 52 Figure 43 Twelve 12 manifold wiring o3 Figure 44 Sixteen 16 manifold wiring 54 Figure 45 Twenty 20 manifold wiring 55 Figure 46 Wiring Harness Diagram with Air 56 Figure 47 SWICK SIale notius uuu Vae edes 58 ce 58 Page 4 of 6 2 Wireless Blockage and Flow Monitor WBFM Installation Manual 600840 000019 Revision 1 9 Last Revised August 19 2015 Figure 49 Finished ext 59 Figure 50 Work Switch ECU pin 60 FIQUEG D T Work SWIC 265 Cn gets ca tu utu da 60 List of Tables Table T NIETISETOE usas con tetur ri m cwn e e uei e rti rd d ra Re PvE x Cr Fr Y REM FX CERES DE FLY 8 Table 2 1 25 INCH Sensor TING HOSBsi bo eir roe 9 Table 3 1 25 1169 1 254 6H HOSE SCNSOM IE Un eI UII I ba RAE I iu IU 9 15 1 Sensor 7 106 D HOSE Ete ice n ls ete ea hak ae
2. 18 Figure 9 Prebparmag deben um endis etd ine dan Lat des nb 19 Figure 10 1 5 inch flow sensors installed on a 2 19 Figure 11 Order to connect flow sensors to 21 Figure 12 Installing the ECU 22 Figure 13 Wireless Blockage and Flow Monitor work switch assembly 26 Figure 14 Adjusting the work switch length 28 Figure 15 A work switch installed an implement where no bracket previously existed 28 Figure 16 Wireless Blockage and Flow Monitor Access 29 Figure 17 Access Point LAN connection nennen nennen nnne nnne nnns 31 Figure 18 Assemble the access point window 31 Figure 19 Apply the gaskets to the feet of the access 32 Foure 20 ACCESS 33 Figure 21 The Wireless Blockage and Flow Monitor 35 Figure 22 Automatic Configuration ECU Configuration standard set up 37 Figure 23 Automatic Configuration Installation Summary screen standard set up 38 Figure 24 Automati
3. Figure 50 Work Switch ECU pin diagram i resin posnpuon ws pwp Work switch power ws anp Work switch ground Table 26 Work switch pin functions Figure 51 Work switch pin diagram Page 60 of 62 Wireless Blockage and Flow Monitor WBFM Installation Manual 600840 000019 Revision 1 9 Last Revised August 19 2015 Appendix C Virtual Terminal Installation This appendix is for customers that are using virtual terminal displays instead of iPads to view blockage and flow information from their Wireless Blockage and Flow Monitor system This appendix details the differences in installing a system with a virtual terminal display instead of an iPad Installing a Wireless Blockage and Flow Monitor system on a virtual terminal requires the additional parts listed below in lieu of a tractor kit You are responsible for sourcing the mounting hardware You must also have a virtual terminal installed in your tractor cab that is ISO 11783 compatible in order to use this version of the Wireless Blockage and Flow Monitor system Part Description Part Number Quantity Needed ISO harness 353050 000006 1 per installation Gateway WBFM 153510 000002 1 per installation Edition Table 27 Parts required for VT installation About the Gateway The Gateway Wireless Blockage and Flow Monitor edition is a computing platform that allows for the communication from the ECUS to your tractor s virtual terminal display Using a Gatew
4. ue Hose 8 20 32 x Sensor Assembly Figure 10 1 5 inch flow sensors installed on a manifold Page 19 of 62 Wireless Blockage and Flow Monitor WBFM Installation Manual 600840 000019 Revision 1 9 Last Revised August 19 2015 2 4 Connecting flow sensors to the ECU and installing ECU shield brackets About connecting flow sensors to the ECU Flow sensors must be connected to the ECU for flow measurements to be communicated to the WBFM app About ECU shield brackets ECU shields help to prevent flow sensor tubes from becoming disconnected from ECU ports during operation transportation or storage of the implement ECU shield brackets should not be installed until after the flow sensors have been connected to the ECU Quantity x Part Name Part Number Contained within ECU Bracket Shield 351050 000015 2 manifold ECU kit Hairpin Cotter Pin 352015 000012 4 manifold ECU kit ECU Mounting 351050 000012 manifold ECU kit Bracket Table 15 Parts needed to connect flow sensors to the ECU Tools needed e Pliers e Paint pen or other permanent marking tool optional Number of times procedure performed Once per manifold Installation location Install a flow sensor on each run of the implement Connect the tubes of the flow sensors to ECU ports The ECUs are installed on the implement tower directly underneath the manifold Connecting flow sensors to the ECU 1 Remove the caps from the ECU por
5. The access point allows the Wireless Blockage and Flow Monitor app to communicate with the ECUs The access point must be powered on for the Wireless Blockage and Flow Monitor app to communicate any run blockages to the operator Depending on how your tractor s cigarette lighter operates if the cigarette lighter only powers on devices when the tractor is on this might require your tractor key to be in the on position for the access point to transmit CAUTION Do not reset the access point to its default factory settings The access point requires special configuration to work with the WBFM If the access point is reset it must be returned to Intelligent Ag to be reconfigured Figure 16 Wireless Blockage and Flow Monitor Access Point Page 29 of 62 Wireless Blockage and Flow Monitor WBFM Installation Manual 600840 000019 Revision 1 9 Last Revised August 19 2015 Quantity m Part Number needed Contained within 150570 000002 1 Tractor kit Access Point Power 355020 000031 Tractor kit Cable 1 1 355005 000004 Tractor kit Alcohol Wipes 359060 000003 1 Tractor kit 1 Not included with the WBFM Not included with the WBFM Oil resistant cork rubber gasket included with the 351521 000004 2 Tractor kit access poi Table 18 Parts needed to install access point NOTE Two cable ties are included in the packaging of the access point assembly If these cable ties are misplaced you can use
6. intelligentAg WIRELESS BLOCKAGE AND FLOW MONITOR WBFM INSTALLATION MANUAL Documen t revision 1 9 Wireless Blockage and Flow Monitor WBFM Installation Manual 600840 000019 Revision 1 9 Last Revised August 19 2015 Wireless Blockage and Flow Monitor Installation Manual 2011 2015 Intelligent Agricultural Solutions All Rights Reserved Wireless Blockage and Flow Monitor Installation Manual All content within is copyrighted by Intelligent Agricultural Solutions and may not be reprinted without permission The content of this manual is furnished for informational use only is subject to change without notice and should not be construed as a commitment by Intelligent Agricultural Solutions Intelligent Agricultural Solutions assumes no responsibility or liability for any errors or inaccuracies that may appear in the information content contained in this guide U S Patent 28 950 260 and U S and foreign patents pending Intelligent Agricultural Solutions and Wireless Blockage and Flow Monitor are trademarks or registered trademarks of Intelligent Agricultural Solutions Intelligent Agricultural Solutions IAS and the IAS logo are trademarks or registered trademarks of Intelligent Agricultural Solutions iPad and iPod are registered trademarks of Apple Inc registered in the U S and other countries App Store is a service mark of Apple Inc All other trademarks are property of their respective owner Intelligent Agricult
7. 2 6 INSTALUING THE WORK SWITCH tan seal te a 26 FN d tuit D D M Lc I Ar E 29 2 0 INSTALLING THE IPAD MOUNTING BRACKET 2ccecsccececcececcceccececcccecsccucucaesucuuecuucecsuaecsecesecausecauaecass 33 2 9 DOWNLOADING THE WIRELESS BLOCKAGE AND FLOW MONITOR 35 2 10 CONFIGURING THE WIRELESS BLOCKAGE AND FLOW rus 36 2 117 GONFIGURING THE WORK SWITOH orc Pe mte e Den 45 APPENDIX A WIRING HARNESS DIAGRAMS IMPLEMENT CONFIGURATION 47 TWO AND THREE MANIFOLD WIRING HARNESS DIAGRAMS 47 FOUR AND FIVE MANIFOLD HARNESS 5 s sese aa esa eaae 48 SIX AND SEVEN MANIFOLD HARNESS 0 0 eremi se essere e sace sage 49 EIGHT MANIFOLD WIRING HARNESS DIAGRAM 0000008 sese s sa e aa 50 NINE MANIFOLD WIRING HARNESS 00 0 00100 eire e rase sa e sese sire sa sarei ia 51 TEN MANIFOLD WIRING HARNESS DIAGRAM 00000088800800 sagesse 52 TWELVE MANIFOLD WIRING HARNESS DIAGRAM sere sire s sa e sace sage
8. 2015 352015 000012 e 351050 000012 351050 000015 Figure 12 Installing the ECU shields 2 5 Installing the wiring harnesses About the wiring harnesses The wiring harness provides power from the tractor to the WBFM There are four wiring harness types 1 tractor 2 intermediary 3 ECU and 4 Work Switch ECU The number of intermediary and ECU harnesses needed for each installation varies based on the number of manifolds on the implement as shown in Appendix A Installing a wiring harness when an air cart is between the tractor and implement If an air cart is connected between the tractor and the implement an extra intermediary harness is needed If using this setup run the intermediary harness that is directly connected to the tractor harness along the side of the air cart and secure the harness to the hydraulic line of the air cart Insert a Deutsch sealing plug assembly 153560 000015 into the unused receptacle of the three way splitter to prevent foreign materials from entering the three way splitter From the end of this intermediary harness resume the wiring harness setup described in the following subsections Page 22 of 62 Wireless Blockage and Flow Monitor WBFM Installation Manual 600840 000019 Revision 1 9 Last Revised August 19 2015 Part Name Part Number Quantity needed Contained within 355020 0000021 Tractor kit 10 ft 3 m Intermediary Harness terme 355020 000016 See Appendix A
9. oee Appendix A If you have an air cart between the tractor and WEG ect NN Implement Tractor kit additional intermediary harness is required ECU 355020 000017 See Appendix A Sold individually arness zen Dad m ECU 355020 000020 oee Appendix A oold individually arness 22 ft 6 7 m ECU Harness Work 355020 000018 One Tractor kit switch Cable Tie 355032 000004 Approximately 100 Tractor kit Varies depending Deutsch Sealing Plug 153560 000015 on implement Deutsch Sealing Plug configuration Table 16 Parts needed for installing the wiring harness system Tools needed e Pliers optional Number of times procedure performed Tractor harness installation procedure once per WBFM system e Intermediary harness installation procedure o Once for implements with two manifolds o Two for implements with three manifolds o Three less than the number of manifolds for implements with four or more manifolds e ECU harness installation procedure Once per manifold minus one due to the installation of the Work Switch ECU harness e Work Switch ECU harness installation procedure Once per system Installation location Intelligent Ag recommends installing the wiring harness on top of an existing wiring harness or hydraulic hose on the implement when possible or running the intermediary harness through the yoke of the implement Doing so reduces the chance of the wiring harness becoming pinched during operat
10. rubber gasket included with the Access Point 4 20 Steel Locknut 35201 1 000040 Work switch Bracket 351050 000016 Work switch 153560 000014 Ceramic Work switch 4 Steel Washer 352012 000024 4 20x94 Steel Bolt 352010 000084 Cable Tie 355032 000004 3 Way DTM Splitter 355030 000002 2 ft 8 2 m Intermediary Harness 22 ft 6 7 m ECU Harness Work 355020 000018 Switch Ball Mount with Long Arm amp 2 Diamond 352004 000005 Bases Suction Cup Base with Twist Lock Table 10 Tractor Kit 355020 000019 Page 11 of 62 Wireless Blockage and Flow Monitor WBFM Installation Manual 600840 000019 Revision 1 9 Last Revised August 19 2015 Quantity included per Kit Wireless Blockage and Flow Monitor ECU 190905 000012 BOS 351050 000012 Bracket 14 20 Steel Locknut 352011 000040 Steel Washer 352012 000024 Hairpin Cotter Pin 352015 000012 Table 11 ECU Kit Subcomponents Quantity included per Kit 7 ft 2 1 m ECU Harness 355020 00001 7 Or Or 22 ft 6 7 m ECU 355020 000020 Harness ECU Bracket Shield 351050 000015 _ 6 o Y O _ 6 Refer to Appendix A Table 12 Harnesses Quantity 3 Way DTM Splitter 355030 000002 10 ft 3 m Intermediary Harness 355020 000016 or or 27 ft 8 2 m 355020 000019 Intermediary Harness Table 13 Intermediary Harness Kit Subcomponents 1 3 Tools Required You will need the following to
11. Flow Monitor parts list The following components are required for installation of the WBFM The quantity of each component that is needed for installation will vary based on your implement configuration as noted in the Quantity Needed column KitName Part Number Quantity Needed 2 diameter U bolt U bolts with Saddle 352013 000006 f E EU posui i 2 5 diameter U bolt bracket 352013 000007 3 diameter U bolt Diameter of manifold tower 352013 000008 db ccr of U bolt A diameter U bolt 352013 000009 0 153025 000037 1 per system 1 153025 000038 1 per manifold 153025 000034 Intermediary Harness 10 ft 3 m harness Kit Or See Table 13 153025 000018 27 ft 8 2 m harness Deutsch Sealing Plug 153560 000015 2 per system Notincluded with WBFM 1 per system Table 1 Kit list for installation 2 per manifold Refer to Appendix A Page 8 of 62 Wireless Blockage and Flow Monitor WBFM Installation Manual 600840 000019 Revision 1 9 Last Revised August 19 2015 Quantity 1 25 inch 3 2 cm 1 25 inch 3 2 cm 1 25 inch 3 2 cm Table 2 1 25 inch Sensor 1 inch Hose Quantity Hose m 1 25 inch 3 2 cm Sensor Table 3 1 25 inch 1 25 inch Hose Sensor Quantity 1 5 inch 3 8 Hose 352013 000010 Clamp 2 inch 5 1 Hose 356060 000025 Clamp 1 5 inch 3 8 cm to 7 8 inch o cm 353070 000029 Adapter 1 5 inch 3 8 cm Table 4 1
12. after three seconds of contact with node B Ensure the resistance is less than 150kO Switches with greater resistance are not compatible with the WBFM and should not be used to control the work switch Wiring a switch to control the Wireless Blockage and Flow Monitor work switch Do not complete these steps unless you have determined that the switch is compatible with the WBFM See Testing if a switch is compatible with the Wireless Blockage and Flow Monitor system instructions given earlier in this section for instructions WARNING RISK OF ELECTRICAL SHOCK Ensure the WBFM and the switch you will be connecting it to are completely powered off before completing these steps 1 2 Locate the work switch connector on the ECU harness work switch 355020 000018 It is a solid gray Deutsch connector connected only to two white wires Refer to the labels on the work switch connector to determine the functions of each wire The wire labeled 1 is the work switch power and the wire labeled 2 is the work switch ground Take note of which wire does which function You may want to temporarily mark the wires because you will be removing the wire switch connector in the next step Using a wire cutter cut the wires of the harness immediately above the work switch connector to remove the connector CAUTION Ensure the switch is compatible with the WBFM before cutting the wires of the harness Cap the work switch ground wire It
13. configuration instructions to 8 19 2015 AAL reflect app updates Related Documentation Document Number Document Title Wireless Blockage and Flow Monitoring Operator s Guide Wireless Blockage and Flow Monitor Troubleshooting Guide Glossary In the Wireless Blockage and Flow Monitor the access Access Point point is the equipment that broadcasts the local wireless network s signal Software A computer program especially one designed for a application mobile device A mechanism built in to the Wireless Blockage and Flow Built in Test Monitor that allows that equipment to test itself for and alert the operator of any possible problems A component of the Wireless Blockage and Flow Monitor that allows for the communication of the flow sensors to the iPad software app via a Wi Fi connection Electronic Control Unit A semiconductor diode that converts applied voltage to Light Emitting light In the Wireless Blockage and Flow Monitor LED is used to signify if the ECU is receiving power and functioning properly Wireless A local area network that uses high frequency radio Fidelity signals to transmit and receive data over short distances A component of the implement that signifies when the equipment is enabled in the ground or disabled out of Work Switch the ground When the work switch signals that the implement is out of the ground the audio alarm that would normally alert the operator to blockage
14. electrical wire Page 24 of 62 Wireless Blockage and Flow Monitor WBFM Installation Manual 600840 000019 Revision 1 9 Last Revised August 19 2015 4 Secure the intermediary harness to the hydraulic lines using cable ties 355032 00004 Connecting an intermediary harness to an intermediary harness NOTE This step does not have to be performed if your implement has less than five manifolds NOTE A maximum of two intermediary harnesses can be connected to the end of another intermediary harness 1 Connect the black end of the intermediary harness 355020 000019 into the three way splitter at the end of the already installed intermediary harness NOTE If only one wiring harness intermediary ECU or Work Switch ECU will be connected to the three way splitter of the intermediary harness insert a Deutsch sealing plug assembly 153560 000015 into the remaining receptacle of the three way splitter to prevent foreign material from entering the three way splitter Refer to the figures in Appendix A to determine the number of harnesses that will be connected to the three way splitter 2 Extend the intermediary harness over the implement Use the figures in Appendix A to help guide the placement of the intermediary harness NOTE If the intermediary harness does not need to be fully extended to reach where it must connect coil the extra length of the harness around a hydraulic line or electrical wire 3 Secure the intermediary
15. installed and is communicating with the Wireless Blockage and Flow Monitor app Quantity Not included with the Not included with the WBFM WBFM Table 22 Parts needed to configure the WBFM work switch Tools needed None Number of times procedure performed Once per WBFM system Page 45 of 62 Wireless Blockage and Flow Monitor WBFM Installation Manual 600840 000019 Revision 1 9 Last Revised August 19 2015 Ensuring work switch has been correctly installed NOTE The default and reversed work switch methods are described in Section 2 6 1 Ensure that the iPad is connected to the WBFM wireless network Open the Wireless Blockage and Flow Monitor app on the iPad Navigate to the Blockage screen 2 Power on the tractor and connect the implement if you have not already done so 3 Adjust your hydraulic system according to the method your work switch was installed following the instructions below The circle next to Work Switch on the top left corner of the Blockage screen the Work Switch circle should be green once the adjustment is made a Default work switch installation adjust the implement s hydraulic system so that the implement is lowered b Reversed work switch installation adjust the implement s hydraulic system so that the implement is raised 4 Adjust your hydraulic system according to method your work switch was installed following the instructions below The Work Switch circle should change from green
16. ker ut Gt one cas idi 9 Table 5 1 5 inch Sensor 15 16 inch 9 Table 6 1 5 inch Sensor 7 Ineh HOS Gk er pk Find pes trai pun 10 Table 7 1 5 inch Sensor 1 1 8 inch 10 Table 8 4 53necb Sensor 1 25 INC FOSE iiie tatit estive bn 10 Table9 h5d4nelr 95ensor Is SINC ret quuni 10 Tableto Tractor sas 11 Table TI EGU I SHIDOCORIDODORIS ie teresa 12 5 osuere ti a ee 12 Table 13 Intermediary Harness Kit 12 Table 14 Parts needed to install the 14 Table 15 Parts needed to connect flow sensors to the 20 Table 16 Parts needed for installing the wiring harness system 23 Table 17 Parts needed to install work 27 Table 18 Parts needed to install access 30 Table 19 Parts needed to install the iPad mounting 33 Table 20 Parts needed to download Wirel
17. m 1 Work Switch ECU harness Page 55 of 62 Wireless Blockage and Flow Monitor WBFM Installation Manual 600840 000019 Tractor Manifold ECU Work switch 3 amp outlet 3 way splitter Tractor harness Intermediary harness ECU harness Work Switch ECU harness Page 56 of 62 Revision 1 9 Last Revised August 19 2015 Wiring Harness Diagram with Air Cart Figure 46 Wiring Harness Diagram with Air Cart One additional 27 ft 8 2 m intermediary harnesses will be needed if an air cart is attached between tractor and implement Wireless Blockage and Flow Monitor WBFM Installation Manual 600840 000019 Revision 1 9 Last Revised August 19 2015 Appendix B Wiring directly to an existing switch to control work switch About wiring a mechanical or electrical switch to control the Wireless Blockage and Flow Monitor work switch otandard WBFM installations use the magnetic work switch assembly that is included with the purchase of a WBFM installation Some WBFM customers however may choose to control the WBFM work switch by wiring a switch directly to the Work Switch ECU This appendix gives instructions for how to wire a switch directly to the Work Switch ECU NOTE Switches are not part of standard WBFM installations and are not available for purchase from Intelligent Ag If you choose to wire a switch to control the WBFM work switch instead of using the included work switch assembly you must identify an
18. of flow in the equipment s run will automatically be silenced Page 7 of 62 Wireless Blockage and Flow Monitor WBFM Installation Manual 600840 000019 Revision 1 9 Last Revised August 19 2015 1 Introduction 1 1 How to use this manual This manual will guide you through the process of installing the Wireless Blockage and Flow Monitor WBFM on your implement Section 2 of the manual includes instructions for installing all of the components of the WBFM in the order they should be installed o Each subsection within Section 2 includes instructions for one procedure of the installation In addition to the installation instructions for the procedure the subsections include a short introduction about the component being installed the parts and tools needed for that procedure steps you must complete prior to performing the procedure and other related procedures Appendix A of this document includes diagrams with instructions for how to install wiring harnesses for various implement configurations e Appendix B and C of this document include wiring directly to an existing switch to control the work switch and installing the WBFM for use with a Virtual Terminal NOTE For instructions to use the WBFM after installation refer to the Wireless Blockage and Flow Monitor Operator s Manual Intelligent Ag document number 600890 000015 This document is accessible via the WBFM app s Information 1 screen 1 2 Wireless Blockage and
19. plug assembly 153560 000015 into the remaining receptacle of the three way splitter to prevent foreign material from entering the three way splitter Refer to the figures in Appendix A to determine the number of intermediary harnesses you will be connecting to the tractor harness 2 Extend the intermediary harness over the implement Use the figures in Appendix A to help guide the placement of the intermediary harness NOTE If the intermediary harness does not need to be fully extended to reach where it must connect coil the extra length of the harness around a hydraulic line or electrical wire 3 Secure the intermediary harness to the implement using cable ties 355032 000004 Connecting an intermediary harness to a tractor harness when an air cart is in between NOTE This step only needs to be performed if an air cart is attached between the tractor and the implement 1 Connect the black end of the intermediary harness 355020 000019 into the three way splitter at the end of the tractor harness 2 Insert a Deutsch sealing plug assembly 153560 000015 into the remaining receptacle of the three way splitter to prevent foreign material from entering the three way splitter 3 Extend the intermediary harness along the air cart s hydraulic lines to the implement s hitch NOTE If the intermediary harness does not need to be fully extended to reach the implement s hitch coil the extra length of the harness around a hydraulic line or
20. position O 0 0 OPEN CLOSED Figure 47 Switch State 2 Apply power to the switch 3 Prepare the multimeter to measure DC voltage NOTE Refer to the multimeter s user manual for instructions for how to measure DC voltage 4 Touch the positive probe of the multimeter to exposed wire near terminal A and ground the negative probe Figure 48 shows the location of Terminal A 5 Ensure measured DC voltage is between 3 0 VDC and 16 0 VDC Switches with DC voltages outside of this range are not compatible with the WBFM and should not be used to control the work switch 6 Remove power to the switch T B Switch Load GND Figure 48 Test Circuit Testing if resistance is compatible 1 Leave the switch in the open position NOTE You do not need to apply power to the switch during this step 2 Prepare the multimeter to measure resistance NOTE Refer to the multimeter s user s manual for instructions for how to measure resistance 3 Touch the positive probe of the multimeter to exposed wire near terminal B and ground the negative probe Figure 48 shows the location of Terminal B Page 58 of 62 Wireless Blockage and Flow Monitor WBFM Installation Manual 600840 000019 Revision 1 9 Last Revised August 19 2015 NOTE The switch s resistance may keep decreasing while you are measuring it This is normal if your switch is connected to a motor Take the measured resistance value that the multimeter measures
21. the cable ties from the Tractor kit Tools needed None Number of times procedure is performed Once per WBFM system Installation location Intelligent Ag recommends installing the access point on the tractor cab s mounting bar if available directly behind where the iPad mounting bracket is installed If these options are not available you can install the access point on the exterior of the cab on the implement itself or on the cart For optimal performance the access point should be facing the ECUs with a direct line of sight The front of the access point says TP LINK Installing the access point 1 Remove the cover from the back of the access point assembly 150570 000002 by pushing the tab up and sliding the cover off 2 Connect the access point power cable 355020 000031 to the port labeled LAN on the back of the access point assembly and connect the other end of the cable to the cigarette lighter receptacle Page 30 of 62 Wireless Blockage and Flow Monitor WBFM Installation Manual 600840 000019 Revision 1 9 Last Revised August 19 2015 E RESET Figure 17 Access Point LAN connection NOTE The access point will only receive power when it is plugged into the cigarette lighter and the cigarette lighter is providing power This might require the tractor key to be in the on position 3 Replace the access point s back cover by sliding the cover on and pushing the tab down The power cable shou
22. to gray after the adjustment is made a Default work switch installation adjust the implement s hydraulic system so that the implement is lowered b Reversed work switch installation adjust the implement s hydraulic system so that the implement is raised 5 Adjust your hydraulic system again following the instructions below The Work Switch circle should change from gray to green again a Default work switch installation adjust the implement s hydraulic system so that the implement is lowered again b Reversed work switch installation adjust the implement s hydraulic system so that the implement is raised again NOTE If the Work Switch circle is not the correct color as noted in the instructions above or does not change when you adjust the implement s hydraulic system contact your dealer for assistance Page 46 of 62 Wireless Blockage and Flow Monitor WBFM Installation Manual 600840 000019 Revision 1 9 Last Revised August 19 2015 Appendix A Wiring harness diagrams per implement configuration The graphics on this and the following pages are suggestions for ways wiring harnesses may be installed Each graphic is specific to the number of manifolds on an implement Please note that due to factors such as difference in manifold spacing wiring harness set up may differ from that shown in these diagrams Two and Three Manifold Wiring Harness Diagrams Tractor 27 Manifold ECU Figure 34 Two 2 manifold
23. unit If the network still does not appear contact your dealer for assistance Dou m ass Power LAN Wireless Signal Strength Figure 20 Access Point LEDs IMPORTANT Do not reset the access point to its default factory settings The access point requires special configuration to work with the WBFM If the access point is reset it must to be returned to Intelligent Ag to be reconfigured 2 8 Installing the iPad mounting bracket About the iPad mounting bracket The iPad mounting bracket is a safe place to rest the iPad during seeding and also allows the operator to view the Wireless Blockage and Flow Monitor app at a glance The mounting bracket is ruggedized meaning that it will absorb some of the bumps and jolts typical during air seeding The iPad mounting bracket is compatible with iPad Air and iPad Air 2 Quantity T iPad Air Mount 356070 000004 Tractor kit Tablet Mount Arm 352004 000003 Tractor kit Rail attachment for 352004 000004 Tractor kit is mE He 154005 000002 Tractor kit Varies kit Alcohol Wipes 359060 000003 Tractor kit optional Not included with the 1 Not included with the WBFM WBFM Table 19 Parts needed to install the iPad mounting bracket Tools needed e 7 16 inch socket Number of times procedure is performed Once per WBFM system Page 33 of 62 Wireless Blockage and Flow Monitor WBFM Installation Manual 600840 000019 Revision 1 9 Last Revised August 19 2015
24. 27 8 2 m 11 ECU Intermediary harnesses all 7 ft 2 1m 1 Work Switch ECU harness harness ECU harness Work Switch ECU harness Page 53 of 62 Wireless Blockage and Flow Monitor WBFM Installation Manual 600840 000019 Revision 1 9 Last Revised August 19 2015 Sixteen Manifold Wiring Harness Diagram O xO 1 2 ARO Ros Tractor lt Q et Manifold ECU S DE Q Heer i 7 tC e Work switch 3 amp outlet 2 O 8 POO 10e 3 way splitter Ip Tractor harness lt Intermediary Figure 44 Sixteen 16 manifold wiring harness harness 1 Tractor harness 15 Intermediary harnesses fourteen 10 m one 27 ft 8 2 m 15 ECU harnesses all 7 ft 2 1 m 1 Work Switch ECU harness ECU harness Work Switch ECU harness Page 54 of 62 Wireless Blockage and Flow Monitor WBFM Installation Manual 600840 000019 Revision 1 9 Last Revised August 19 2015 Twenty Manifold Wiring Harness Diagram 7 1 E Tractor N e 7 gt 0 Td Manifold ECU q10 gt O KO Work switch gt 0 J 3 way splitter FO Tractor harness 01 1 T iz nv d e gt h ECU harness gt 4 L Work Switch ECU 0 ec harness Figure 45 Twenty 20 manifold wiring harness 1 Tractor harness 19 Intermediary harnesses eighteen 10 m one 27 8 2 m 19 ECU harnesses all 7 ft 2 1
25. 5 inch Sensor 7 8 inch Hose Quantity 1 5 inch 3 8 Hose 352013 000010 Clamp 2 inch 5 1 cm Hose 356060 000025 Clamp 1 5 inch 3 8 to 15 16 bs 2 4 cm 353070 000031 Hose 5 Ron ccn 153570 000016 Sensor Ass Table 5 1 5 inch Sensor 15 16 inch Hose Page 9 of 62 Wireless Blockage and Flow Monitor WBFM Installation Manual 600840 000019 Revision 1 9 Last Revised August 19 2015 Quantity 1 5 inch 3 8 cm Hose 352013 000010 Clamp 2 inch 5 1 cm Hose 356060 000025 Clamp 1 5 inch 3 8 to 1 inch 2 S cm E 353070 000022 eda Table 6 1 5 inch Sensor 1 inch Hose Part Name Part Number STERA included per Kit 2 inch 5 1 cm Hose 356060 000025 Clamp 1 5 inch 3 8 to 1 1 8 inch 2 9 cm Hose 353070 000030 mE Sensor predate Table 7 1 5 inch Sensor 1 1 8 inch Hose Part Name Part Number Sun included M ae Kit 2 inch 5 1 cm Hose 356060 000025 Clamp 1 5 inch 3 8 to 1 25 inch 3 2 cm 353070 000032 Hose Apte Sensor Maher Table 8 1 5 inch Sensor 1 25 inch Hose Quantity 1 5 inch 3 8 cm Hose 352013 000010 E Sensor Adi Table 9 1 5 inch Sensor 1 5 inch Hose Page 10 of 62 Wireless Blockage and Flow Monitor WBFM Installation Manual 600840 000019 Revision 1 9 Last Revised August 19 2015 Quantity included per Kit 150570 000002 Access Point Power ERU DOUG Cable iPad Oil resistant cork
26. 53 SIXTEEN MANIFOLD WIRING HARNESS 0 00 sage sa e pareri raa 54 TWENTY MANIFOLD WIRING HARNESS 333 55 WIRING HARNESS DIAGRAM WITH AIR sisi reser seseseseseseseseseses 56 APPENDIX B WIRING DIRECTLY TO AN EXISTING SWITCH TO CONTROL WORK SWITCH 57 APPENDIX C VIRTUAL TERMINAL 61 Page 3 of 62 Wireless Blockage and Flow Monitor WBFM Installation Manual 600840 000019 Revision 1 9 Last Revised August 19 2015 List of Figures Figure 1 Installation location ennemis 13 Figure 2 The back left and front right sides of the 0 14 Figure 3 Mounting an ECU bracket to the implement 15 Figure 4 ECU installed an implement 16 Figure 5 1 25 inch flow sensors installed on a 17 Figure 6 1 25 inch flow sensors installed on a manifold alternate installation 17 Figure 7 1 5 inch flow sensors installed on a manifold 17 Figure 8 1 25 inch flow sensors installed on a
27. BFM Installation Manual 600840 000019 Revision 1 9 Last Revised August 19 2015 Automatic Configuration Manifold Setup How many manifolds are being monitored Is any manifold connected to more than one ECU CNN How many product types are being monitored o Is the implement operating with section control EN Continue Figure 29 Automatic Configuration Manifold Setup nonstandard set up 9 Tap Continue to continue to the Automatic Configuration Work Switch Configuration screen a Select the serial number of the ECU that the work switch is connected to from the Which ECU has the work switch attached to it drop down menu b Select Raised or Lowered under What mode is the implement currently in This determines the configuration of your work switch Refer to Section 2 11 for information about the work switch feature Automatic 1 Workswitch Configuration Which ECU has the work switch attached to it 0000 00001 What mode is the implement currently in Continue Figure 30 Automatic Configuration Work Switch Configuration nonstandard set up Page 42 of 62 Wireless Blockage and Flow Monitor WBFM Installation Manual 600840 000019 Revision 1 9 Last Revised August 19 2015 10 Tap Save to continue to the Automatic Configuration Assign Manifolds screen shown in Figure 31 a lf you selected 2 in Step 4c a Product Type column will display o
28. ECU label b Select the number of runs on each manifold from the Runs drop down menu c Once you have finished selecting the number of ports and assigning each manifold to an ECU tap Save Page 39 of 62 Wireless Blockage and Flow Monitor WBFM Installation Manual 600840 000019 Revision 1 9 Last Revised August 19 2015 Automatic Configuration Assign Manifolds 0000 00002 v Figure 26 Automatic Configuration Assign Manifolds screen standard set up Configuring a nonstandard system set up 1 Power on the ECUs and the access point 2 Connect the iPad to the ASBlockage wireless network 3 Tap the Wireless Blockage and Flow Monitor icon on your iPad s Home screen to open the app 4 the Configure icon on the Blockage screen 5 Auto Configure 6 Input the number of ECUS you are configuring Automatic Configuration ECU Setup How many ECUs will you be configuring Oc Continue Figure 27 Automatic Configuration ECU Setup nonstandard set up 7 Tap Done to continue to the Automatic Configuration Installation Summary screen If the number of ECUs found matches the number you input on the previous screen you Page 40 of 62 Wireless Blockage and Flow Monitor WBFM Installation Manual 600840 000019 Revision 1 9 Last Revised August 19 2015 will auto advance to the Automatic Configuration Manifold Setup screen shown in Figure 30 NOTE If the number on the screen is diffe
29. Installation location Intelligent Ag recommends installing the iPad mounting bracket onto the mounting bar in the tractor cab if one is available The iPad mounting bracket however may be installed anywhere in the tractor cab where it is easily visible and within reach of the operator while seeding Installing the iPad mounting bracket 1 2 3 Insert the ball of the tablet mount arm into the back of the iPad mount 356070 000004 Connect the rail attachment for tablet mount 352004 000004 to the bottom of the mount arm Connect the rail attachment to the tractor s mounting bar or other desired installation location Plug the USB charger 254040 000001 into the tractor s cigarette lighter receptacle Plug the iPad charging cord into the USB charger and into the iPad NOTE You may leave the iPad connected to the charger NOTE Steps 6 through 8 are optional steps that describe how to install the wire guides Wire guides may be used to help secure the iPad charger cord to a place in the tractor cab such as the dash Installing the wire guides for the iPad charging cord reduces the chance of the cord becoming tangled or accidently becoming unplugged Clean the area where you will be placing the wire guides 355005 000004 with the alcohol wipes 359060 000003 Remove and discard the paper backing from the wire guides Place the adhesive side of the wire guides onto the desired mounting location on the tractor cab next to the iP
30. U Refer to Section 2 5 for ECU harness instructions Page 15 of 62 Wireless Blockage and Flow Monitor WBFM Installation Manual 600840 000019 Revision 1 9 Last Revised August 19 2015 Figure 4 ECU installed on an implement tower 2 3 Installing flow sensors About flow sensors Flow sensors directly connect to the implement s final runs They are able to detect when seed or other material such as fertilizer is flowing through the run due to the energy that is produced when the material strikes against the sensor membrane When no energy is recorded by the flow sensor and the implement is in the ground the Wireless Blockage and Flow Monitor app will notify the operator of a potentially blocked run via an audio alarm if enabled and by displaying the blocked runs or manifolds Flow sensor sizes and adapters The size of the flow sensor and adapters you purchase will depend on the diameter of the final run hoses on your implement and your blockage and flow monitoring preferences The 1 25 inch 3 2 cm flow sensors can usually be installed on 1 25 inch diameter final run hose without any adapters The 1 25 inch flow sensors can also be installed on 1 inch diameter final run hoses but with adapters Follow the installation instructions given in Installing 1 25 inch flow sensors later in this section if you are using 1 25 inch flow sensors Page 16 of 62 600840 000019 Revision 1 9 Last Revised August 19 2015 Wireless Blocka
31. ad charging cord Place the iPad charging cord into the hook of the wire guide Page 34 of 62 Wireless Blockage and Flow Monitor WBFM Installation Manual 600840 000019 Revision 1 9 Last Revised August 19 2015 2 9 Downloading the Wireless Blockage and Flow Monitor app 1 Ded Work Switch Settings History Blockage 4 gt 4 Configure p 4 Capture Figure 21 The Wireless Blockage and Flow Monitor app About the Wireless Blockage and Flow Monitor app The Wireless Blockage and Flow Monitor app is a free software application app that can be downloaded onto your iPad for free from the App Store The Wireless Blockage and Flow Monitor app notifies operators of run blockages and also allows for configuration of the WBFM Quantity m Not included with the Not included with the WBFM WBFM Table 20 Parts needed to download Wireless Blockage and Flow Monitor app Tools needed None Number of times procedure is performed Each step only needs to be performed once If you have received an iPad that already contains the Wireless Blockage and Flow Monitor app you do not need to perform the following steps About Apple IDs An Apple ID is required for downloading items such as apps from the App Store or songs from iTunes You can use the same Apple ID on multiple Apple devices such as an iPad and an iPod If you have an existing Apple ID you can use it to download the Wireless Blockage and Flow Monitor ap
32. at have already been seeded Automatic Configuration Manifold Setup How many manifolds are being monitored Is any manifold connected to more than one ECU How many product types are being monitored Is the implement operating with section control Continue Figure 24 Automatic Configuration Manifold Setup standard set up Page 38 of 62 Wireless Blockage and Flow Monitor WBFM Installation Manual 600840 000019 Revision 1 9 Last Revised August 19 2015 9 Tap Continue to continue to the Automatic Configuration Work Switch Configuration screen a Select the serial number of the ECU that the work switch is connected to from the Which ECU has the work switch attached to it drop down menu b Select Raised or Lowered under What mode is the implement currently in This determines the configuration of your work switch Refer to Section 2 11 for information about the work switch feature Automatic 1 Workswitch Configuration Which ECU has the work switch attached to it 0000 00001 What mode is the implement currently in Continue Figure 25 Automatic Configuration Work Switch Configuration standard set up 10 Tap Continue to continue to the Automatic Configuration Assign Manifolds screen a Use the ECU drop down menus to assign ECU serial numbers to the manifolds that they are connected to NOTE The ECU serial number is found on the
33. ay with the Wireless Blockage and Flow Monitor system replaces the need for the access point and iPad For this reason you do not need to install the access point or iPad mount You should follow the rest of the instructions in this document as they are given Installing a Gateway Mounting Location The operator is in charge of determining the location and method of installing the Gateway The Gateway can be installed on either the tractor or on the implement itself anywhere with a flat surface large enough to attach the Gateway and that is within reach of the tractor s ISO outlet the harness is 15 feet 4 6 meters long Mounting Orientation The Gateway should be installed with the labeling facing up To prevent water from pooling in the connector the Gateway should not be installed with the connector facing up Mounting Hardware Mounting hardware is not included with the Wireless Blockage and Flow Monitoring system Use or 6 mm diameter u bolts or self tapping screws to secure the Gateway to the mounting location The length of the mounting hardware needed depends on the mounting location Page 61 of 62 Wireless Blockage and Flow Monitor WBFM Installation Manual 600840 000019 Revision 1 9 Last Revised August 19 2015 Connecting the ISO harness to a tractor 1 Connect the ISO harness into the tractor s ISO outlet This outlet is usually located on the back of the tractor Consult your tractor s owner s manual if you are
34. c Configuration Manifold Setup standard 38 Figure 25 Automatic Configuration Work Switch Configuration standard set up 39 Figure 26 Automatic Configuration Assign Manifolds screen standard set up 40 Figure 27 Automatic Configuration ECU Setup nonstandard set up 40 Figure 28 Automatic Configuration Installation Summary screen nonstandard set up 41 Figure 29 Automatic Configuration Manifold Setup nonstandard set up 42 Figure 30 Automatic Configuration Work Switch Configuration nonstandard set up 42 Figure 31 Automatic Configuration Assign Manifolds screen nonstandard set up 43 Figure 32 Settings POP UP ies 44 Figure 33 Edit Current Configuration screen 45 Figure 34 Two 2 manifold wiring 47 Figure 35 Three 3 manifold wiring 47 Figure 36 Four 4 manifold wiring 48 Figure 37 Five 5 manifold wiring 48 Figure 38 Six 6 manifold wiring 49 Figure 39 Seven 7 manifold wiring 49 Figure 40 Eight 8 manifold wiring nnns 50 Figure 41 Nine 9 manifold wiring
35. ch bracket 2 Install the work switch bracket onto the existing work switch bracket If the implement does not have an existing work switch find a location on the hydraulic cylinder where you can mount the work switch and magnet so that they will be moved apart when the implement is out of the ground Page 27 of 62 Wireless Blockage and Flow Monitor WBFM Installation Manual 600840 000019 Revision 1 9 Last Revised August 19 2015 3 To secure the work switch bracket to the existing bracket or implement thread in this order one steel washer and one 74 20 steel locknut 352011 000040 onto the ends of each bolt If an existing work switch was not present you might need to drill into the implement frame for the work switch bracket bolts or zip tie the work switch bracket onto the hydraulic cylinder 4 Remove the front locknut from the work switch assembly 153560 000014 and insert it into the work switch bracket o Place the ceramic work switch magnet 359035 000001 onto the implement s frame near the implement s existing work switch magnet if one exists 6 Replace the locknut onto the work switch assembly 7 Adjust the locknuts on the work switch assembly so that the work switch is within a few inches of the work switch magnet when the work switch is engaged Figure 14 illustrates this step Refer to Adjusting the length of the work switch bracket for specific detail on this step CAUTION The work switch may be able to detec
36. d after installation and after configuration of the runs have changed such as when switching from using all runs for seeding to monitoring only every other run The WBFM can be configured for two different basic set ups in a standard system set up or ina nonstandard system set up The WBFM is in a nonstandard system set up if any of the following statements are true about the configuration of the system on your implement Splitting Runs contained the same manifold are connected to two ECUs For example if 18 runs of a 36 run manifold are connected to one ECU and the remaining 18 are connected to a different ECU Splitting is necessary on manifolds that contain a large number of runs because each ECU can only support 24 runs e Joining Runs contained on two or more manifolds are connected to the same ECU Joining is possible on implements with manifolds that are very close together or when the total of two manifolds runs is 24 or less e Multiple products dual shooting More than one product type is being simultaneously run through the implement via different air streams Separate runs If two product types are being run via different air streams and the WBFM is not notified it can incorrectly display run blockages NOTE If two product types are being mixed and run through the same air stream single shoot the statement above does not apply If none of the above statements are true the WBFM is in a standard system set up Fol
37. d attach it to the manifold Attach the sensor to the 2 inch hose piece olide the remaining final run hose piece onto the bottom of the flow sensor or bottom adapter and secure using hose clamps Hose Clamp Adapter Hose optional v b 3 4 ERN ER lt gt J Y Um Sensor Assembly Hose optional 1 Tm Mig Figure 8 1 25 inch flow sensors installed on a manifold TM Page 18 of 62 Wireless Blockage and Flow Monitor WBFM Installation Manual 600840 000019 Revision 1 9 Last Revised August 19 2015 Installing 1 5 inch flow sensors 1 Bend each adapter in half until the center seam holding the two halves together snaps Align the two halves to make a cylinder Figure 9 Preparing the adapters 2 Place adapters on the sensor as shown in Figure 10 and secure using hose clamps 3 Detach the final run hose from the manifold and cut it to 8 inches 20 32 cm Reattach the 8 hose piece to the manifold 4 Place the top adapter on the 8 inch 20 32 cm hose piece and secure using a hose clamp Try to keep the sensor mounted in a vertical position NOTE The arrows printed near the top opening of the sensor assembly represent the flow of material and should point away from the manifold 5 Slide the remaining final hose piece onto the lower adapter and secure using a hose clamp
38. ded by the flow sensors to the WBFM Page 13 of 62 Wireless Blockage and Flow Monitor WBFM Installation Manual 600840 000019 Revision 1 9 Last Revised August 19 2015 3 Figure 2 The back left and front right sides of the ECU Part Number Contained within 150505 000001 1 manifold ECU kit ECU Mounting 351050 000012 manifold ECU kit Bracket 1 20 Steel Locknut 35201 1 000040 4 manifold ECU kit 1 Steel Washer 352012 000024 4 manifold ECU kit l 2 diameter U bolt U bolts with Saddle 352013 000006 Clamp Options for Ma mounting 2 5 diameter U bolt U bolts with Saddle 35201 3 000007 Clamp not packaged bracket 2 manifold 3 diameter U bolt with a kit due to Size of manifold 352013 000008 variance in size determines size of U bolt o 4 diameter U bolt Diii 352013 000009 Table 14 Parts needed to install the ECU Tools needed e Standard socket set Number of times procedure performed Once per manifold Installation location ECUs should be installed directly underneath each manifold of the implement Intelligent Ag recommends installing the bracket so that the LED indicator on the ECU faces toward the tractor Page 14 of 62 Wireless Blockage and Flow Monitor WBFM Installation Manual 600840 000019 Revision 1 9 Last Revised August 19 2015 NOTE Intelligent Ag strongly recommends installing the ECUs in alphanumeric order based on the ECU s serial number to simplify the co
39. ersed method the work switch is disengaged magnet is pulled away from the work switch when the implement is in the ground Likewise the work switch is engaged when the implement is out of the ground Your work switch method will be configured during auto configuration See Sections 2 10 and 2 11 for more information on configuring the work switch Quantity IE WEISE NIU 1459085 000001 Tractor kit Magnet 4 20x94 Steel Bolt 352010 000084 Tractor ECU kit Table 17 Parts needed to install work switch Tools needed e Standard wrench set Number of times procedure is performed Once per WBFM system Installation Location It is often easiest to install the work switch next to the implement s existing work switch if one exists The existing work switch is typically found towards the center of the implement s frame on a hydraulic cylinder If the implement does not have an existing work switch determine the location of the hydraulic cylinders that are used to lift the implement in and out of the ground at the end of rows Find a location on the hydraulic cylinder where you can mount the work switch and magnet so that they will be moved apart when the implement is out of the ground Installing the work switch 1 Slide a 74 steel washer 352012 000024 onto the end of each 4 20 x 34 steel bolt 352010 000084 Insert the bolts into the work switch bracket 351050 000016 The washer should rest against the bolt head and the work swit
40. ess Blockage and Flow Monitor app 35 Table 21 Parts needed to configure the Wireless Blockage and Flow Monitor 37 Table 22 Parts needed to configure the WBFM work 45 Table 23 Parts needed to wire a switch to control a WBFM work switch 57 Table 24 Unused parts from the Tractor 57 Table 25 EQU DID TUBOS Ende insu Ene 60 Table 26 Work SWITGHWDIN TURCHONS ied nd v centers dnd vr met qnd v met qud Reed 60 Table 27 Parts required for VT 61 Page 5 of 62 Wireless Blockage and Flow Monitor WBFM Installation Manual 600840 000019 Revision 1 9 Last Revised August 19 2015 Record of Revision Revision S Number Change Description Inserted By Initial release 10 27 201 1 Modified Downloading the Wireless Blockage Monitor app section Added About the inclusion of the iPad with the Wireless i Blockage Monitor system and To sign out of a default App Store account instructions within that section Updated several graphics where appropriate Added reversing port order instructions 3 29 2013 CJW Miscellaneous grammatical edits Changed all instances of product name from Wireless Blockage Monitor to Wireless Blockage and Flow Monitor Added Appendix 7 34 2013 CJW with instructions for wiring work switch directl
41. existing switch on your tractor or implement that could be used to control the work switch WARNING This step requires knowledge of basic electrical safety and wiring procedures Part Number Quantity Needed Contained within 22 foot ECU Harness Work switch 355020 000018 One per system Tractor kit Table 23 Parts needed to wire a switch to control a WBFM work switch The parts listed in Table 24 are not used for this alternative installation method Part Name Part Number Quantity Unused Contained within Work switch Bracket 351050 000016 Tractor kit Work switch 153560 000014 Tractor kit ARIA Wen 859035 200000 Tractor kit Magnet Table 24 Unused parts from the Tractor kit Tools Needed e multimeter 160r 18 gauge wire of sufficient length to reach from the switch s wiring harness to an ECU e wiring tools wire cutter wire stripper pliers wire nuts and or soldering iron Number of times procedure is performed This is an optional step If performed once per WBFM system Installation location The work switch will be wired between an existing switch on your tractor or implement and the Work Switch ECU Page 57 of 62 Wireless Blockage and Flow Monitor WBFM Installation Manual 600840 000019 Revision 1 9 Last Revised August 19 2015 Testing if a switch is compatible with the Wireless Blockage and Flow Monitor system Testing if DC voltage is compatible 1 Place switch into the open off
42. ge and Flow Monitor WBFM Installation Manual Figure 6 1 25 inch flow sensors installed on a manifold alternate installation Larger 1 5 inch 3 8 cm flow sensors are also available from Intelligent Ag The 1 5 inch flow sensors can be installed on 1 5 inch diameter final run hose without any adapters The 1 5 inch flow sensors can also be installed on 7 8 inch 15 16 inch 1 inch 1 1 8 inch and 1 25 inch diameter final run hoses but with adapters Follow the installation instructions given in Installing 1 5 inch flow sensors later in this section if you are using 1 5 inch flow sensors Figure 7 1 5 inch flow sensors installed on a manifold Tools needed e 5 16 inch socket 5 16 inch nut driver on a cordless drill or a flathead screwdriver e Measuring tape 1 5 inch flow sensors only e Cutting tool such as a box cutter or shears Page 17 of 62 600840 000019 Revision 1 9 Wireless Blockage and Flow Monitor WBFM Installation Manual Last Revised August 19 2015 Number of times procedure performed Once per run Installation location Install flow sensors at the beginning of every run of the implement next to the manifold Installing 1 25 inch flow sensors Attach adapters to the flow sensor if needed as shown in Figure 8 Secure using hose 1 clamps 2 Detach the final run hose from the manifold olide the sensor assembly onto the manifold If it does not fit cut a 2 inch piece of the 3 final hose run an
43. harness to the hitch using cable ties 355032 000004 Connecting an ECU harness to an intermediary harness NOTE A maximum of two ECU harnesses can be connected to one intermediary harness 1 Connect the black connector at the end of the ECU harness 355020 000020 or 355020 00001 7 to a three way splitter of an intermediary harness 355020 000019 or 355020 000016 NOTE If only one wiring harness intermediary ECU or Work Switch ECU will be connected to the three way splitter of the intermediary harness insert a Deutsch sealing plug 153560 000015 into the remaining receptacle of the three way splitter to prevent foreign material from entering the three way splitter Refer to the figures in Appendix A to determine if two wiring harnesses will be connected to the intermediary harness s three way splitter 2 Extend the ECU harness so that it reaches an implement tower Use the figures in Appendix A to help guide the placement of the ECU harness NOTE If the ECU harness does not need to be fully extended to reach the ECU coil the extra length of the harness around a hydraulic line or electrical wire 3 Secure the ECU harness to the implement using cable ties 355032 000004 NOTE The orange and gray four pin connector at the end of the ECU harness will be connected to a receptacle ECU after the ECUs are installed Connecting a Work Switch ECU harness to an intermediary harness and the work switch NOTE Only perform the
44. he Configure icon on the Wireless Blockage and Flow Monitor app s home screen 2 Configure on the Configuration Summary screen 3 Select the name of the ECU that should be labeled as the Work Switch ECU from the Work Switch ECU drop down menu This menu is located on the bottom of the Edit Current Configuration screen 4 Tap Save Page 44 of 62 Wireless Blockage and Flow Monitor WBFM Installation Manual 600840 000019 Revision 1 9 Last Revised August 19 2015 Edit Current Configuration gt gt 4 gt Gi gt Is the work switch reversed Is section control enabled o Work switch ECU 0000 00001 Cancel Figure 33 Edit Current Configuration screen Reversing the work switch option in the Wireless Blockage and Flow Monitor app NOTE You only have to perform this procedure if the work switch uses the non default method Refer to the About work switch methods description given in Section 2 6 for a description of the non default work switch method 1 Open the Wireless Blockage and Flow Monitor app on your iPad by tapping the icon on your iPad s home screen if the app is not already open 2 Configure on the app s home screen 3 Onthe Edit Current Configuration screen turn on the Work Switch Reversed switch 2 11 Configuring the work switch About configuring the work switch Follow this procedure to ensure that the WBFM work switch has been correctly
45. ion or transportation of the implement Page 23 of 62 Wireless Blockage and Flow Monitor WBFM Installation Manual 600840 000019 Revision 1 9 Last Revised August 19 2015 Connecting a tractor harness to a tractor 1 Connect the tractor harness 355020 000021 to the tractor s three pin power outlet located in the tractor cab NOTE If you are unsure of the outlet s location consult your tractor s owner s manual NOTE If your tractor does not have a three pin power outlet please contact your dealer for assistance 2 Extend the tractor harness until it reaches the hitch of the implement NOTE If the tractor harness does not need to be fully extended to reach the implement hitch coil the extra length of the harness around a hydraulic line or electrical wire 3 Secure the tractor harness to the tractor and or implement using cable ties 355032 000004 Connecting an intermediary harness to a tractor harness NOTE A maximum of two intermediary harnesses can be attached to one tractor harness NOTE If an air cart is attached between the tractor and the implement skip to the Connecting an intermediary harness to a tractor harness when an air cart is in between instructions given below 1 Connect the black end of the intermediary harness 355020 000019 into the three way splitter at the end of the tractor harness NOTE If only one intermediary harness will be connected to the tractor harness insert a Deutsch sealing
46. is blocked will automatically be silenced when the work switch senses the implement is out of the ground NOTE When the implement is out of the ground the Wireless Blockage and Flow Monitor app might display that all runs are blocked as no material is flowing through the runs but the audio alarm will not sound Residual seed or other product can cause the flow and blockage readings to fluctuate for a few minutes after stopping seeding operation Figure 13 Wireless Blockage and Flow Monitor work switch assembly NOTE An alternative to the following work switch installation procedures is given in Appendix B of this document This alternative step describes how to wire directly to an existing mechanical or electrical switch on your tractor or implement to control the WBFM work switch Be advised however that this alternative method is considered a nonstandard installation and requires knowledge of basic electrical safety and wiring procedures Page 26 of 62 Wireless Blockage and Flow Monitor WBFM Installation Manual 600840 000019 Revision 1 9 Last Revised August 19 2015 About work switch methods Implement work switches use one of two methods to determine when the implement is in the ground e Default method the work switch is engaged magnet is close to the work switch when the implement is in the ground Likewise the work switch is disengaged magnet and work switch are apart when the implement is out of the ground e Rev
47. ld ECU D eee 40 0 lt 2 Six and Seven Manifold Harness Diagram Work switch 3 outlet Figure 38 Six 6 manifold wiring harness 3 way splitter 1 Tractor harness 5 Intermediary harnesses one 27 ft 8 2 m four 10 ft 3 m 5 ECU harnesses two 22 ft 6 7 m three 7 ft 2 1 1 Work Switch ECU harness Tractor harness Intermediary harness fog 1 ECU harness X Work Switch ECU harness 27 Figure 39 Seven 7 manifold wiring harness 1 Tractor harness 6 Intermediary harnesses one 27 ft 8 2 m five 10 m 6 ECU harnesses two 22 ft 6 7 m four 7 ft 2 1 m 1 Work Switch ECU harness Page 49 of 62 Wireless Blockage and Flow Monitor WBFM Installation Manual 600840 000019 Revision 1 9 Last Revised August 19 2015 Eight Manifold Wiring Harness Diagram Tractor 10 T gt O Manifold ECU T Work switch e P 3 amp outlet 3 way splitter Tractor harness Intermediary Figure 40 Eight 8 manifold wiring harness harness 1 Tractor harness 7 Intermediary harnesses one 27 ft 8 2 m six 10 ft 3 m 7 ECU harnesses two 22 ft 6 7 m five 7 ft 2 1 m 1 Work Switch ECU harness Work Switch ECU harness Page 50 of 62 Wireless Blockage and Flow Monitor WBFM Installation Manual 600840 000019 Revision 1 9 Last Revised August 19 2015 Nine Manifold Wiring Harness Diagram Tractor Manifold ECU Work switch 3 amp outlet x 27 3
48. ld rest in the notches between the access point assembly and the cover Mounting using the suction cup window mount kit Assemble the access point window mount kit as shown in Figure 18 and mount to a tractor cab window NOTE To mount the access point without using the suction cup window mount see Mounting to a mounting bar below Figure 18 Assemble the access point window mount Mounting to a mounting bar 1 Remove the paper backing from the oil resistant cork rubber gaskets 351521 000004 and place the adhesive side onto the curved feet of the access point assembly Figure 19 shows the location of the curved feet of the access point assembly Page 31 of 62 Wireless Blockage and Flow Monitor WBFM Installation Manual 600840 000019 Revision 1 9 Last Revised August 19 2015 oecure the access point to the tractor cab s mounting bar or another rigid surface in the cab using the cable ties that are included with the packaging of the access point assembly or with the cable ties 355032 000004 included in the Tractor kit 9 Ze pme mm eaae m 2 8 Figure 19 Apply the gaskets to the feet of the access point Installing wiring guides NOTE The following steps are optional steps that describe how to install the wire guides Wire guides can be used to help secure the access point power cable to a place in the tractor cab such as the dash Installing the wire guides fo
49. low the Configuring a standard system set up instructions given later in this section if your system is in a standard set up Follow the Configuring a nonstandard system set up instructions given later in this section if your system is in a nonstandard system set up Page 36 of 62 Wireless Blockage and Flow Monitor WBFM Installation Manual 600840 000019 Revision 1 9 Last Revised August 19 2015 Quantity a Not included with the Not included with the WBFM WBFM Table 21 Parts needed to configure the Wireless Blockage and Flow Monitor Tools needed None Number of times procedure performed Once per WBFM system Auto configuring a standard system set up 1 Power on the ECUs and the access point 2 Connect the iPad to the ASBlockage wireless network 3 Tap the Wireless Blockage and Flow Monitor icon on your iPad s Home screen to open the app 4 Tap the Configure icon on Blockage screen 5 Tap Auto Configure 6 Input the number of ECUs you are configuring Automatic Configuration ECU Setup How many ECUs will you be configuring Continue Figure 22 Automatic Configuration ECU Configuration standard set up 7 Done to continue to the Automatic Configuration Installation Summary screen If the number of ECUs found matches the number you input on the previous screen you will auto advance to the Automatic Configuration Setup screen shown in Figure 25 NOTE If the nu
50. mber shown on the screen is different than the number of ECUs installed on the system the ECUs are unable to communicate with the Wireless Blockage and Flow Monitor app Ensure that all ECUs are powered on and correctly installed If you are unable to determine why the WBFM cannot detect the ECU contact your dealer for assistance Page 37 of 62 Wireless Blockage and Flow Monitor WBFM Installation Manual 600840 000019 Revision 1 9 Last Revised August 19 2015 Automatic Configuration Installation Summary MZ Continue once all ECUs have been found Number of ECUs Found 6 Continue Figure 23 Automatic Configuration Installation Summary screen standard set up 8 Configure your set up Because your system is in a standard set up you do not need to change any of the default settings but you must declare which ECU is connected to the work switch and you should also ensure that the system has been correctly configured a Ensure that the number given under How many manifolds are being monitored matches the number of manifolds on the implement b Ensure that No is selected under Is any manifold connected to more than one ECU c Ensure that 1 is selected under How many product types are being monitored d Select Yes or No under Is the implement operating with section control depending on if your implement is equipped with a Section Control system oection Control automatically avoids duplicate seeding over areas th
51. n the screen For each manifold select Product A or Product B to signify what type of material is being run through that manifold NOTE Ensure that you assign product types consistently For example if Manifolds 01 and 03 are running seed and Manifolds 02 and 04 are running fertilizer pellets you should assign Product A to Manifolds 01 and 03 and Product B to Manifolds 02 and 04 b Use the ECU drop down menus to assign each manifold to the ECU that it is connected to using the ECU serial number If you have a manifold connected to more than one ECU use the ECU 2 drop down menu to select the second ECU serial number c Select the number of runs connected to each ECU from the Runs drop down menu d Once you have finished selecting the number of ports and assigning each manifold to an ECU tap Save Automatic Configuration Assign Manifolds Product A Product B 0000 00001 EA Product Product B 0000 00006 Figure 31 Automatic Configuration Assign Manifolds screen nonstandard set up NOTE If you have signified that the implement is only running one product type the Product Type column will not appear If you have signified that no ECU is monitoring more than one manifold the ECU2 column will not appear either Editing the Wireless Blockage and Flow Monitor configuration NOTE For full instructions about how to use the WBFM after installation refer to the Wireless Blockage and Flow Monitor Operator
52. nfiguration step in the Wireless Blockage and Flow Monitor app The serial number can be found on the label on the front of the ECU Installing the ECU mounting bracket 1 2 3 Remove the nuts and saddle clamp from the ends of two u bolts 852013 00006 352013 000007 352013 000008 or 352013 000009 Place one of the u bolts around the manifold post immediately under the manifold Place an ECU mounting bracket 351050 000012 so that the ends of the u bolt are going through the top two holes of the ECU mounting bracket as seen in the top circle in Figure 3 Replace the saddle clamp and nuts onto the u bolt Place another u bolt around the manifold post and through the bottom holes of the ECU mounting bracket as seen in the bottom circle in Figure 3 Replace the saddle clamp and nuts onto the second u bolt Tractor lt lt Figure 3 Mounting an ECU bracket to the implement tower Installing ECUs 1 Place and hold the ECU assembly 150505 000001 onto the front of ECU mounting bracket 851050 000012 NOTE Do not remove the locknuts that are currently on the ECU assembly Secure the ECU assembly to the mounting bracket by placing four 74 20 steel locknuts 352011 000040 and four steel washers 352012 000024 to the back of the existing bolts on the ECU Plug the four pin gray and orange connector of the ECU harness into the white four pin receptacle located on the back of the EC
53. ocked run during troubleshooting 6 Continue removing the caps from the ends of the flow sensor tubes running them through the top of the ECU bracket and attaching them to the proper ECU port working clockwise around the manifold as shown in Figure 11 NOTE If you connect ports in the reverse order you must perform the steps in the Reversing the port display direction instructions given in Section 2 11 a 2 Towards M Towards e 15 e t 6 tractor 5 a ei 4 tractor be om Sa gh 7 aS NL adi a lt SE N L N SNe 9 ETN AS f Tepet Py pee 17 Tepet 9 c i i Manifold x T Manifold O gt 5 2 m N 3 ger 9 S 1 2 RN MS 77 y mgs 8 919 4 3 9 W Figure 11 Order to connect flow sensors to ECU Default order on left clockwise Reverse order on right counterclockwise Installing ECU shields 1 Press an ECU bracket shield 351050 000015 into each side of the ECU mounting bracket 351050 000012 2 Secure the ECU bracket shield to the mounting bracket with two cotter pins 352015 000012 one on the top of the bracket and one on the bottom of the bracket 3 Using pliers bend the cotter pins down Page 21 of 62 Wireless Blockage and Flow Monitor WBFM Installation Manual 600840 000019 Revision 1 9 Last Revised August 19
54. ols to install the WBFM Standard wrench and socket sets Pliers Measuring tape only if installing 1 5 inch flow sensors Cutting tool such as a box cutter or shears only if installing 1 5 inch flow sensors Cordless drill and or flathead screwdriver optional Paint pen or other permanent marking tool optional Page 12 of 62 Wireless Blockage and Flow Monitor WBFM Installation Manual 600840 000019 Revision 1 9 Last Revised August 19 2015 2 Installation Instructions 2 1 Overview Checklist The WBFM installation is accomplished in the following steps O Install the O Install the flow sensors O Connect the flow sensors to the ECUs O Install the wiring harnesses Install the work switch O Install the access point 1 Install the iPad mounting bracket Download the Wireless Blockage and Flow Monitor app Configure the Wireless Blockage and Flow Monitor app Configure the work switch AM ountedincab Wiring harnesses P P po ECUs mounted 2 Sx i on tower below P manifold f N Flow sensors n mounted on runs coming from manifold Figure 1 Installation location overview The wiring harness in this figure is specific for a three manifold implement For more wiring harness diagrams refer to Appendix A of this document 2 2 Installing ECUs About the ECU The Electronic Control Unit ECU communicates the flow measurement data recor
55. p For instructions for how to create an Apple ID refer to Apple s support website or contact your dealer for assistance Page 35 of 62 Wireless Blockage and Flow Monitor WBFM Installation Manual 600840 000019 Revision 1 9 Last Revised August 19 2015 NOTE Since the Wireless Blockage and Flow Monitor app is a free app you may select None in the credit card type field during the account setup if you do not wish to enter a credit card number Downloading the Wireless Blockage and Flow Monitor app 1 Connect the iPad to a Wi Fi network NOTE The WBFM access point does not provide access to the internet so you must be connected to a different network connection such as a Wi Fi network in your home 2 Tap the App Store icon from the iPad s home screen 3 Tap the Search field in the top right corner of the App Store screen An on screen keyboard will appear Type wireless blockage monitor in the search field and tap the Search button Tap the Intelligent Ag app when it appears in your search results Tap the Get button and tap Install A progress bar will appear over the app s icon while it is downloading oo NOTE You may be prompted to enter your Apple ID and password in this step 2 10 Configuring the Wireless Blockage and Flow Monitor About configuring the Wireless Blockage and Flow Monitor The Wireless Blockage and Flow Monitor app detects the newly installed ECUs during configuration The WBFM must be configure
56. r the access point power cable reduces the chance of the cable becoming tangled or accidently becoming unplugged 1 2 3 Clean the area where you will be placing the wire guides 355005 000004 with the alcohol wipes 359060 000003 Remove and discard the paper backing from the wire guides Place the adhesive side of the wire guides onto the desired location on the tractor cab next to the access point power cable Place the access point power cable into the hook of the wire guide Connecting the iPad to the wireless network 1 vig IY Power on the tractor power on the iPad and connect the access point power cable to the tractor s cigarette lighter if you have not done so already Tap the Settings icon on the iPad s Home screen Tap Wi Fi in the top left corner of the screen Ensure that Wi Fi capabilities are enabled IASBlockage or IASNetwork2under the Choose a Network list A checkmark will display to the left of the IASBlockage network when the iPad is connected to the network NOTE If the network name does not appear on the Choose a Network list wait a few minutes to give the iPad time to search for the network If the network does not appear after several minutes verify that the access point is powered on which is Page 32 of 62 Wireless Blockage and Flow Monitor WBFM Installation Manual 600840 000019 Revision 1 9 Last Revised August 19 2015 indicated by green LEDs on the back of the
57. rent than the number of ECUs installed the ECUs are unable to communicate with the Wireless Blockage and Flow Monitor app Ensure that all ECUs are correctly installed If you are unable to determine why the WBFM cannot detect the ECU refer to the Wireless Blockage and Flow Monitor Troubleshooting Guide located on the information i screen of the app Automatic Configuration Installation Summary Continue once all ECUs have been found Number of ECUs Found 6 Continue Figure 28 Automatic Configuration Installation Summary screen nonstandard set up 8 Configure your set up a Ensure that the number given under How many manifolds are being Page 41 of 62 monitored Matches the number of manifolds on the implement By default this is the same as the number of ECUs installed Select Yes or No under Is any manifold connected to more than one ECU Select 1 or 2 under How many product types are being monitored EXAMPLE Dual shoot Two products e g seed and fertilizer pellets simultaneously flowing through the implement via different air streams However if the two products are flowing through the same air streams single shoot select 1 Select Yes or No under Is the implement operating with section control depending on if your implement is equipped with a Section Control system oection Control automatically avoids duplicate seeding over areas that have already been seeded Wireless Blockage and Flow Monitor W
58. s Manual Intelligent Ag document number 600890 000015 The Wireless Blockage and Flow Monitor Operator s Manual is accessible via the Wireless Blockage and Flow Monitor app s Information 1 screen Page 43 of 62 Wireless Blockage and Flow Monitor WBFM Installation Manual 600840 000019 Revision 1 9 Last Revised August 19 2015 Changing manifold run direction By default ports are displayed in clockwise order around the manifold Figure 11 illustrates port ordering around a manifold If you attach the ports in counterclockwise order around the manifold you can change the way the ports are displayed on the app so that it more closely resembles the physical installation of the Wireless Blockage and Flow Monitor system on your implement To change the order the ports are displayed the app Manifold view 1 Tap Settings on the Blockage screen 2 Change the Manifold run direction setting to Counterclockwise Row view 1 Tap Settings on the Blockage screen 2 Slide the Consecutive row ordering slider to the left General Settings Flow Settings Alert when disconnected from wireless Ab EH connection arm notifications Enable audio alarm when an ECU becomes inactive Select view Blockage Settings Enable audio alarms when runs are blocked D Product A Product B Blockage Flow Settings Audio Alarm Delay 0 seconds Figure 32 Settings pop up screen Changing which ECU is labeled Work Switch ECU 1 Tap t
59. se instructions after you have installed the work switch Refer to Section 2 6 for instructions for how to install the work switch You should also determine which ECU will be the Work Switch ECU The Work Switch ECU is the ECU closest to the work switch Typically the work switch is installed near or in the middle of the implement Page 25 of 62 Wireless Blockage and Flow Monitor WBFM Installation Manual 600840 000019 Revision 1 9 Last Revised August 19 2015 1 Follow Steps 1 and 2 of the Connecting an ECU harness to an intermediary harness instructions given above but using the ECU Harness Work Switch 355020 00001 8 instead of a standard ECU Harness 355020 000020 or 355020 00001 7 2 Connect the two pin gray connector at the end of the ECU Harness Work Switch to the two pin gray receptacle at the end of the Work Switch assembly 153560 00001 4 Instructions for installing the work switch were given in Section 2 6 3 Secure the ECU Harness Work Switch to the implement using cable ties 355032 00004 NOTE The orange and gray four pin connector at the end of the Work Switch ECU harness will be connected to a receptacle on the Work Switch ECU after the ECUs installed 2 6 Installing the work switch About the work switch The work switch signals the Wireless Blockage and Flow Monitor app when the implement is in or out of the ground The audible alarms that would typically signal when air flow in a run
60. t the magnet up to four inches away Consider your implement s range of motion to ensure that the switch and magnet do not make contact Figure 14 Adjusting the work switch length To achieve the correct distance between the work switch and the magnet you must adjust the length that the work switch protrudes from the work switch bracket The left image in Figure 14 shows the work switch with a short length extending from the work switch bracket The right image in Figure 14 shows a longer length extending from the work switch bracket Work switch Figure 15 A work switch installed on an implement where no bracket previously existed In the figure above the implement is out of the ground and the hydraulic cylinder is moved apart Page 28 of 62 Wireless Blockage and Flow Monitor WBFM Installation Manual 600840 000019 Revision 1 9 Last Revised August 19 2015 Adjusting the length of the work switch bracket 1 Remove the nut from the work switch bolt that is in front of the work switch bracket 2 Screw the remaining nut on the work switch into the correct position further from or closer to the bracket 3 Adjust the work switch bolt until it is the correct distance from the work switch magnet The work switch should be a few inches from the magnet and should not touch it 4 Replace the nut that was removed in Step 1 so that the work switch is secured to the bracket 2 Installing the access point About the access point
61. ts you will be using Leave the caps on the unused connectors to prevent foreign material from entering the ECU EXAMPLE If the manifold contains 16 runs remove caps from ports 1 through 16 and leave the caps on ports 17 through 24 2 Remove and discard the cap at the end of the flow sensor tube of the run that is immediately left of the manifold post when facing the tractor This run is labeled 1 in Figure 11 3 Run that flow sensor tube through the hole on the top of the ECU mounting bracket 351050 000012 4 Attach the flow sensor tube to the port labeled 1 on the ECU CAUTION Ensure that the flow sensor tube is not kinked especially where the tube comes through the top of the ECU bracket and where the tube is secured to the ECU If Page 20 of 62 Wireless Blockage and Flow Monitor WBFM Installation Manual 600840 000019 Revision 1 9 Last Revised August 19 2015 a flow sensor tube becomes kinked the ECU will be unable to receive any blockage measurement readings from that run 5 Optional Mark the number of the port the flow sensor hose is attached to Example 7 with a paint pen or other marking tool somewhere easily visible on the flow sensor hose NOTE When the WBFM detects that a run is blocked the Wireless Blockage and Flow Monitor app will display the number of the ECU port that that run is attached to Marking the number of the port the flow sensor is attached to will allow you to easily identify a bl
62. unsure of the outlet s location Stretch the harness until it reaches the Gateway s installation location Connect the connectors on the opposite end of the ISO harness into the two outside connectors of the Gateway Secure the harness to the tractor or implement using zip ties not included with the Wireless Blockage and Flow Monitor system Confirm the Gateway s connection with the virtual terminal by ensuring that the Wireless Blockage and Flow software is shown on the virtual terminal display Reference the Wireless Blockage and Flow Monitor Operator s Guide VT Supplement Intelligent Ag document number 600890 000051 for more information about the virtual terminal display software O 2011 2015 Intelligent Agricultural Solutions All Rights Reserved Page 62 of 62
63. ural Solutions 1810 NDSU Research Circle North Fargo ND 58102 USA Visit us on the web at http www intelligentag com Questions E mail us at info intelligentag com Page 2 of 62 Wireless Blockage and Flow Monitor WBFM Installation Manual 600840 000019 Revision 1 9 Last Revised August 19 2015 Table of Contents RELATED DOGUMENT ATION lese edo uetedemu need vedo mu De dv ud oeste 7 GLOSSARY MA MUR 7 1 INTRODUG TION eee TT 8 1 1 HOW TO USE THIS MANUAL REN 8 1 WIRELESS BLOCKAGE AND FLOW MONITOR PARTS 6 8 1 3 TOOLS REQUIRE Daen eaa 12 2 INSTALLATION INSTRUCTIONS 2 13 2 1 ELI ILS IR QA DI eta 13 HMM 13 2 3 16 2 4 CONNECTING FLOW SENSORS TO THE ECU AND INSTALLING ECU SHIELD 20 2 5 INSTALLING THE WIRING HARNESSES d Pow Pag 22
64. way splitter Tractor harness Intermediary harness ECU harness Figure 41 Nine 9 manifold wiring harness Work Switch ECU 1 Tractor harness 8 Intermediary harnesses one 27 ft 8 2 m seven 10 ft 3 m 8 ECU harness harnesses two 22 ft 6 7m six 7 2 1 m 1 Work Switch ECU harness Page 51 of 62 Wireless Blockage and Flow Monitor WBFM Installation Manual 600840 000019 Revision 1 9 Last Revised August 19 2015 A ri pr Ten Manifold Wiring Harness Diagram Tractor Manifold sO P Work switch 3 amp outlet v n 3 way splitter 4 C rO 42 Tractor harness Intermediary harness ECUh Figure 42 Ten 10 manifold wiring harness fences 1 Tractor harness 9 Intermediary harnesses one 27 ft 8 2 m eight 10 ft 3 m 9 ECU harnesses two 22 ft 6 7 m seven 7 ft 2 1 m 1 Work Switch harness Work Switch ECU harness Page 52 of 62 Wireless Blockage and Flow Monitor WBFM Installation Manual 600840 000019 Revision 1 9 Last Revised August 19 2015 Twelve Manifold Wiring Harness Diagram o3 a u r _ gt o Tractor 4 PR gt Manifold ECU 2 lt Work switch b Z DQ 3 amp outlet PO UE 3 way splitter 10 e 10 e rm g Tractor harness Figure 43 Twelve 12 manifold wiring harness 2 2 1 Tractor harness 11 Intermediary harnesses ten 10 m one
65. will not be connected to anything Using a wire stripper remove 1 2 inch 1 27 cm of insulation from the work switch power 1 wire Connect the work switch power wire to the switch s wiring harness anywhere after terminal B as shown in Figure 49 NOTE You may crimp or solder the wires depending on your preference Vin Switch Pin 3 WBM Load ECU GND Figure 49 Finished Setup Follow the Changing which ECU is labeled Work Switch ECU instructions in Section 2 11 to label the ECU you have connected the switch to as the Work Switch ECU The work switch will use the reversed method to determine if the implement is in the ground Refer to the About work switch methods description in Section 2 6 for a Page 59 of 62 Wireless Blockage and Flow Monitor WBFM Installation Manual 600840 000019 Revision 1 9 Last Revised August 19 2015 description of the reversed work switch method Since the work switch uses the reversed method you must follow the Reversing the work switch option in the Wireless Blockage and Flow Monitor instructions in Section 2 11 If you do not reverse the work switch the Wireless Blockage and Flow Monitor app will incorrectly alert the operator that blockages are occurring when the implement is out of the ground 9 Follow the Ensuring work switch has been correctly installed instructions in Section 2 11 Description Table 25 ECU pin functions
66. wiring harness Work switch 1 Tractor harness 1 Intermediary harness 27 ft 8 2 m 1 ECU harness 22 ft 6 7 m 1 Work Switch ECU harness 3 amp outlet 3 way splitter 2 0 27 4 s Tractor harness ae Intermediary harness ECL boss Figure 35 Three 3 manifold wiring harness n 1 Tractor harness 2 Intermediary harnesses one 27 ft 8 2 m one 10 foot 2 ECU harnesses two 22 ft 6 7 m 1 Work Switch ECU harness Work Switch ECU harness Page 47 of 62 Wireless Blockage and Flow Monitor WBFM Installation Manual 600840 000019 Revision 1 9 Last Revised August 19 2015 Four and Five Manifold Harness Diagrams O Tractor AG a Manifold X 7 Work switch 3 amp outlet Figure 36 Four 4 manifold wiring harness 1 Tractor harness 3 Intermediary harnesses one 27 ft 8 2 m two 10 ft 3 m 3 ECU 3 way splitter harnesses two 22 ft 6 7 m one 7 ft 2 1 m 1 Work Switch ECU harness Tractor harness PS Intermediary MO harness d ECU harness pe AS e Work Switch ECU C e Figure 37 Five 5 manifold wiring harness 1 Tractor harness 4 Intermediary harnesses one 27 ft 8 3 m three 10 foot 4 ECU harnesses two 22 ft 6 7 m two 7 ft 2 1 m 1 Work Switch ECU harness Page 48 of 62 Wireless Blockage and Flow Monitor WBFM Installation Manual 600840 000019 Revision 1 9 Last Revised August 19 2015 Tractor d C 27 Manifo
67. y to an existing switch Added metric measurement equivalents Added instructions for installing 1 5 inch flow sensors to the Installing Flow Sensors section Added part numbers that are applicable to the addition of the 1 5 inch flow sensor Updated several part numbers and correct an incorrect part description Revised Installing 1 5 inch sensors on 1 inch final run hose instructions Added drawing showing how to 9 16 2013 CJW install 1 5 inch sensors on 1 inch hose Revised drawing showing to install 1 5 inch sensors on 1 25 inch hose Added diagrams for installing wiring harnesses on 12 16 and 20 manifold air seeders 3 13 2014 Added information about picture of installation of access point suction cup mount Inserted information about picture of alternate sensor installation Updated 12 16 20 manifold wiring diagrams descriptions to include 27 11 18 2014 intermediary harness Broke down some kits into individual parts in section 1 2 Shortened sensor install instructions Miscellaneous copy edits 9 5 2013 CJW O N Page 6 of 62 Wireless Blockage and Flow Monitor WBFM Installation Manual 600840 000019 Revision 1 9 Last Revised August 19 2015 Added Appendix C with information about using the system with a Gateway and virtual 3 10 2015 CJW terminal Reordered the tasks Updated new adapter part numbers and kit changes Updated

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