520-PC001B-EN-P PowerFlex 525 Adjustable Frequency AC Drive
Contents
1. Vertical Vertical Zero Stacking No clearance required between drives l gt gt 90 mm 90 mm 2 0 in 4 25 mm 2 0 in v 1 0 in v yu m ym e ym e r e EA EA a C a9 aso PowerFlex E PowerFlex E PowerFlex P PowerFlex A E 50 mm 50 mm 2 0 in 2 0 in ee a 50 mm 4 50 MM 1 2 0 in 2 0 in v Ol On IQ iO gt Ahoinde e Anne e Andoy e amean e QA _ Q _ gt 0 Gro SE Po uwdej o BO Poa eyo PswwHey i PowerFlex E Powel Ei PowarFigx E a gt 25 mm a gt 2 50 mm gt 1 0 in 50 mm 4 2 0 in 2 0 in wv v Vertical with Fan Kit Vertical Zero Stacking with Fan Kit No clearance required bet2. Additional Resources These documents contain additional information concerning the installation programming and application of the AC drive English The user manual is available in multiple languages at http www rockwellautomation com literature Select publication language and type 520 UMO01 in the search field Deutsch Das benutzer handbuch steht in mehreren Sprachen unter http www rockwellautomation com literature zur Verf gung Wahlen Sie Ihre Sprache aus und geben Sie 520 UM001 in das Suchfeld ein Fran ais La manuel utilisateur est disponible dans diff rentes langues l adresse suivante http www rockwellautomation com literature S lectionner la langue puis taper 520 UM001 dans le champ de recherche Italiano La manuale d uso disponibile in varie lingue sul sito http www rockwellautomation com literature Selezionare la lingua desiderata e digitare 520 UM001 nel campo di ricerca Espa ol Puede encontrar el manual del usuario en varios idiomas en http www rockwellautomation com literature Selecione el idioma de publicaci n y escriba 520 UM001 en el campo de busqueda Portugu s 0 manual de usu rio est dispon vel em varias l nguas em http www rockwellautom
3. domas 90 0 72 0 234 0 30 0 223 0 54 0 20 0 23 0 2 17 2 83 9 21 1 18 8 78 2 13 0 79 0 91 70 0 87 0 270 0 35 0 258 0 58 0 25 0 24 0 2 76 3 43 10 53 1 38 10 16 2 28 0 98 0 94 70 0 109 0 275 0 37 0 263 0 76 0 25 0 28 0 2 76 4 29 10 83 1 46 10 35 2 99 0 98 1 x 80 0 130 0 310 0 33 0 298 0 90 0 33 0 3 15 5 12 12 20 1 30 11 3 3 54 1 30 d th 80 0 155 0 390 0 32 0 375 0 110 0 33 0 3 15 6 10 15 35 1 26 14 76 4 33 1 30 it 0 Fuses and Circuit Breakers Catalog ia i Input Ratings Branch Circuit Protection No AR ke S 140M Motor Range Protectors 100 120V AC ai 10 1 Phase Input 0 230V 3 Phase Output avs ps pa ps pa prs FH 102 r3 pe Troas vowcze cio Tuoczpo SWR Quer OT 1 fes fezh fonoa eaaa zero rs it rs it Joo 8 182 2 puo AA 200 240V AC C ti 10 1 Phase Input 0 230V 3 Phase Output 65 uns wowczEcio roocoepaa 15 25 140M C2E C16 100 C12 50 0 o 7 0 rs 25 40 ee OUS 81 0 223 0 80 uoNHFGEC2S ioncsn rria us pa ps pe Es irs Tires 1 0 0 75 1 0 0 75 8 70 284 2 8 107 15 25 hasce scu 53 0 mpm 10 23 B40 0 pz ra no ze eo zs porso oNeieecas oocsr ro 200 240V IE E cu 3 Phase Input 0 230V 3 Phase Output 0 4 6 6 140M C2E B40 100 C07 29 0 100 C09 50 0 18 20 WOM C2ECIO 0012 783 C2E C16 100 C23 107 0 o rui
4. IMPORTANT 0 Terminal 01 is always a stop input The stopping mode is determined by the drive setting The drive is shipped with a jumper installed between 1 0 Terminals 01 and 11 Remove this jumper when using 1 0 Terminal 01 as a stop or enable input 2 Two wire control shown For three wire control use a momentary input EC on 1 0 Terminal 02 to command a start Use a maintained input o for I O Terminal 03 to change direction 3 When using an opto output with an inductive load such as a relay install a recovery diode parallel to the relay as shown to prevent damage to the output General Grounding Requirements N E N AlnSradioy ei J deed ia T L3 A See Ql ps H SHLD IMPORTANT The MOV to ground jumper must be removed if the drive is installed on an ungrounded IT mains or resistive grounded distribution system Tighten screw after jumper removal Prepare For Drive Start Up ATTENTION Power must be applied to the drive to perform the following start up procedures Some of the voltages present are at incoming line potential To avoid electric shock hazard or damage to equipment only qualified service personnel should perform the following procedure Thoroughly read and understand the procedure before beginning If an event does not occur while performing this procedure
5. BOE BERME mo fatu PEU d FREI ALE Wm TH ACHE ln reer E boc rud BEBE TR Oe EXE EI BAL Beh HOBIE ZA Ze o BHAMAHME He ycrauaBniBaitre He konjurypupyitre He 3anyckaiire B 3Kcr ryaTauto n He nonnepx uBaiire pa6ory nponykra no NPOUTeHMA TEXHNYECKO J OKyMeHTal WM no npoglyKTy v okyMenrauy B pa37ene JJononnuurenbHbie maTepnanbi ANA WHCTaJUMDOBAHM KoH urypupoBaHum 3anycka B 3kcnyarauio y nojepxku pa6orbi npogykta Hro bi 03H KOMIITbCR C AOKYMeHTalven no NpOAyKTy nepeiinwre no ccbUTKe http www rockwellautomation com literature nnn CBRXXMTeCb C JlOKaJIbHbIM OPUCOM npogax wn npencraBureneM Rockwell Automation UWAGA Nie instaluj i nie uruchamiaj tego urzadzenia dop ki nie zapoznasz sie z instrukcja u ytkownika produktu Aby uzyska dokumentacj produktu przejd do strony internetowej http www rockwellautomation com literature lub skontaktuj si z lokalnym biurem sprzeda y lub przedstawicielstwem firmy Rockwell Automation UPOZORNENI Neprov d jte instalaci konfiguraci provoz ani dr bu pokud jste dosud nep e etli dokumentaci k produktu a dokumenty obsa en v sekci Dopl uj c informace pro instalaci konfiguraci provoz a dr bu Tuto dokumentaci m ete z skat na http www rockwellautomation com literature nebo od obchodn ho z stupce spole nosti Rockwell Automation ATTENTION Do not install configure operate or maintain this product until you have read E
6. Do Not Proceed Remove All Power including user supplied control voltages User supplied voltages may exist even when main AC power is not applied to the drive Correct the malfunction before continuing Integral Keypad i N Allen Bradley Menu Parameter Group amp Description rnnt GR Basic Display ii b LIL T Commonly viewed drive operating C9 conditions m T o FAULT CO o p Basic Program Commonly used programmable functions n Terminal Blocks Communications ei Programmable terminal functions om a Programmable communication functions l Logic l l Display LED Color L Programmable logic functions ENET Steady Adapter connected Advanced Display to network and drive controlled via t Advanced drive operating conditions Fthernet ENET Flashing Adapter _ Advanced Program connected to network but drive not H Remaining programmable functions controlled via Ethernet LINK Steady Adapt ted Fault and Diagnostic i to n un not rans i Consists of list of codes for specific fault data conditions LINK Flashing Adapter connected M Modified to network and transmitting data N Functions from the other groups with Fault Status Red values changed from default Network Key Name Name Network functions that are shown only when a comm card is used Up Arrow Down Arrow r7 AppView a
7. Over Voltage 100 120V AC Input Trip occurs 405V DC bus voltage equivalent to 150V AC incoming line 200 240V AC Input Trip occurs 405V DC bus voltage equivalent to 290V AC incoming line 380 480V AC Input Trip occurs 810V DC bus voltage equivalent to 575V AC incoming line 525 600V AC Input Trip occurs 1005V DC bus voltage equivalent to 711V AC incoming line Under Voltage 100 120V AC Input Trip occurs 190V DC bus voltage equivalent to 75V AC incoming line 200 240V AC Input Trip occurs 190V DC bus voltage equivalent to 150V AC incoming line 380 480V AC Input Trip occurs 390V DC bus voltage equivalent to 275V AC incoming line 525 600V AC Input If P038 3 600V trip occurs 487V DC bus voltage 344V AC incoming line f P038 2 480V trip occurs 390V DC bus voltage 275V AC incoming line Control Ride Through Minimum ride through is 0 5 s typical value 2 s Faultless Power Ride Through 100 ms Opto Outputs Analog Outputs 10 bit 30V DC 50 mA 0 10V 1 kC2 min Non inductive 4 20 mA 525 Q max Rockwell Automation Support Rockwell Automation provides technical information on the Web to assist you in using its products At http www rockwellautomation com support you can find technical manuals a knowledge base of FAQs technical and application notes sample code and links to software service packs and a MySupport feature t
8. NEMA 1 ULType 1 Vertical Zero Stacking Drive Dimensions PowerFlex 525 Frames Ratings are in kW and HP 0 4 04 1 75 04 075 0 4 22 0 4 2 0 4 2 2 0 4 2 0 5 5 L0 m5 T0 0 5 3 0 105 3 0 0 5 3 0 ied 0 75 1 1 18 022 1 5 2 2 3 7 4 0 4 0 1 0 1 5 2 0 3 0 2 0 3 0 5 0 5 0 5 0 i 5 5 NES Dad ad 7 5 7 5 10 0 7 5 10 0 7 5 10 0 D 7 5 11 0 15 0 11 0 15 0 11 0 15 0 10 0 15 0 20 0 15 0 20 0 15 0 20 0 E 11 0 15 0 18 5 22 0 185 220 15 0 20 0 25 0 30 0 25 0 30 0 IP20 0pen Type Dimensions are in mm and in Weights are in kg and Ib A C enn eS 7 G Alea traoy e j c 5 FALTO m Y Esc E B NANN JUUU oo NANANA VUUVUUU BO N U NANN VUUU Allen Bradley Rae A 8 eo pO EO w Ua s eres or rem scs ws 1585 2551 3555 Eo era moi menos weno soto A EMC Filters See the PowerFlex 525 User Manual for instructions on complying with the EMC Directive Dimensions are in mm and in
9. ras MOM RIECIS 0623 460 24 0 3 770 264 122 6 26 1 35 60 140M F8E C32 100 C37 259 0 322 ee 34 8 45 70 140M F8E C45 100 C43 323 0 id DENM 100 C72 708 0 25B D1P4N104 os 54 os oa 3 6 100 C07 27 0 25B D2P3N104 mE 75 100 C07 37 0 25B D4PON104 20 i5 izo fis a 100 C09 80 0 25B D6PON104 9 0 22 3 0 22 100 C09 86 0 25B D010N104 eo ee 23 528 sess fen ceca zoo rs s 75 Bs 130 23 526 1 154 fz03 ONFOBE CZO i00 C29 T70 0 268 DOTTNTO4 zii 25B D024N104 15 0 11 0 15 0 11 0 24 0 323 528 24 1 26 4 35 60 100 C37 303 0 25B D030N104 20 0 15 0 15 0 11 0 30 0 323 528 302 33 0 45 70 100 C43 387 0 380 480V AC 15 41096 3 Phase Input with EMC Filter 0 460V 3 Phase Output moras ps ps pa a passos 19 pe uoveozeen oco aser ro prs 6 75 rs pasas 82 eno aoee 100 00 meo zo rs po rs fao fozas fez 57 rone HOMcczt es 00 09 zseoeTu oo rz po 22 on s s ps rs TONG woveczecio 100 09 aso 5o jao o jao ros s a ze rss purao vvEcze cre 93 aso rs es rs Bs ran zs so6 i res ras HONORE C2D fioc aso jioa oo 7s rro zs a6 nee re perio ONEDBECZD hoca sow psp Tzpso T open zs sm pripeipemo TOD 256 OON aoo ren iso rro aon zs sce pz eso erro oeca 256 DOSTNTT 250 ras oo so sro zs 526 soc ss erro HOESIECIS 10 0 256 Dori ooo rzo oso 6s ran zs 526 s nn ora HOMI CIS 0 0 525 600V AC 15 10 3 Phase Input 0 575V 3 Phase Output 25B E
10. the drive Replace drive or control module if fault cannot be cleared F127 DSlFlashUpdatReq Perform a firmware flash update operation using DS communications to attempt to load a valid set of firmware V These faults may be cleared by the auto restart routine Specifications Input Output Ratings Approvals Output Frequency P THEE Gr usc Qu CSA 22 2 N223 A 5 0 500 Hz Abc Aio con Rheinland Programmable LV Directive 2006 95 EC EN 61800 5 1 am EMC Directive 2004 108 EC EN 61800 3 2004 PO AN Efficiency AC156 SEMI F47 SY 97 5 Typical KCC Article 58 2 of Radio Waves Act Clause 3 x GOST R POCC US ME92 H00040 lI 2 G D Digital Control Inputs Input Current 6 mA Analog Control Inputs SRC Source Mode SNK Sink Mode 4 20 mA Analog 250 Q input impedance 18 24V ON 0 6V ON 0 10V DC Analog 100 kQ input impedance 0 6V OFF 18 24V OFF External Pot 1 10 kQ 2 W min Control Output Programmable Output Form A and Form B Resistive Rating 3 0 A 30V DC 125V AC and 240V AC Inductive Rating 0 5 A 30V DC 125V AC and 240V AC Fuses and Circuit Breakers Recommended Fuse Type UL Class J T or Type BS88 600V 550V or equivalent Recommended Circuit Breakers HMCP or equivalent Protective Features Motor Protection It overload protection 15096 for 60 s 20096 for 3 s Provides Class 10 protection Overcurrent 20096 hardware limit 30096 instantaneous fault
11. to 2 Factory Rset F101 External Storage Set P053 Reset to Defalts to 2 Factory Rset F105 C Connect Err Clear fault and verify all parameter settings Do not remove or install the control module while power is applied F091 Encoder Loss F106 Incompat C P The control module could not recognize the power module Cycle power Flash with newer firmware version Replace drive if fault cannot be cleared F107 Replaced C P The control module was mounted to a power module with a different power rating Set P053 Reset to Defalts to any of the reset options F109 Mismatch C P The control module was mounted to a different drive type power module Set P053 Reset to Defalts to any of the reset options F110 Keypad Membrane Keypad membrane failure disconnected Cycle power Replace control module if fault cannot be cleared F111 Safety Hardware Safety input enable hardware malfunction One of the safety inputs is not enabled Check safety input signals If not using safety verify and tighten jumper for I O terminals 1 S2 and S Replace control module if fault cannot be cleared F114 Cycle power Replace control module if fault cannot be cleared F122 1 0 Board Fail Cycle power Replace drive or control module if fault cannot be cleared F125 Flash Update Req Perform a firmware flash update operation to attempt to load a valid set of firmware F126 NonRecoverablErr Clear fault or cycle power to
12. 600V 90 C 194 F XHHW2 RHW 2 Anixter B209500 B209507 Belden 29501 29507 or equivalent Standard Option 2 Tray rated 600V 90 C 194 F RHH RHW 2 Anixter OLF 7xxxxx or equivalent Tray rated 600V 90 C 194 F RHH RHW 2 Anixter 7V 7Xxxxx 3G or equivalent Class amp Il Division amp Il Power Terminal Block Frame A B C and D Frame E LR 12 5 BA TU DN T3 W L1 R L2 5 L3 T TU T2N T3 W ceo ooo Feed Ee be Oil GiGOie TIRE KEA ea a KEA a el arrg a OU LJ M tH tfr m DC DG BR D De Be BR BR Terminal Description L1 R L2 S L3 T Input Line Voltage Connection T1 U T2 V T3 W Motor Phase _ Switch any two motor leads to y cis change forward direction L Connection DC DC DC Bus Connection BR BR Dynamic Brake Resistor Connection Safety Ground PE IMPORTANT Terminal screws may become loose during shipment Ensure that all terminal screws are tightened to the recommended torque before applying power to the drive Power Terminal Blo
13. 9012621902 2013 07 Il G 2 A H Powerflex 525 Adjustable Frequency AC Drive Catalog Number 25B ATTENTION N Before installing configuring operating or maintaining this product read this document and the documents listed in the Additional Resources section for installing configuring or operating equipment Users should familiarize themselves with installation and wiring instructions in addition to requirements of all applicable codes laws and standards Installation adjustments putting into service use assembly disassembly and maintenance shall be carried out by suitably trained personnel in accordance with applicable code of practice If this equipment is used in a manner not specified by the manufacturer the protection provided by the equipment may be impaired Solid state equipment has operational characteristics differing from those of electromechanical equipment Safety Guidelines for the Application Installation and Maintenance of Solid State Controls publication SGI 1 1 available from your local Rockwell Automation sales office or online at http www rockwellautomation com literature describes some important differences between solid state equipment and hard wired electromechanical devices the product documentation and the documents in the Additional Resources section for installing configuring operating or maintaining equipment To get the product documentation go to http www rockwell
14. OPIN104 D 5 0 4 0 5 04 0 9 446 660 1 4 1 2 3 6 140M C2E B25 100 C09 22 0 25B E1P7N104 100 C09 32 0 25B E3PON104 100 C09 50 0 25B E4P2N104 100 C09 65 0 25B E6P6N104 5 0 3 7 5 0 3 7 6 6 446 660 9 1 8 0 10 20 140M C2E C10 100 C09 95 0 25B E9P9N104 7 5 555 7 5 5 5 9 9 446 660 12 8 11 2 15 25 140M C2E C16 100 C16 138 0 25B E012N104 100 C23 164 0 25B E019N104 15 0 11 0 15 0 11 0 19 0 446 660 27 4 24 0 30 50 100 C30 290 0 25B E022N104 20 0 15 0 15 0 11 0 22 0 446 660 31 2 27 3 35 60 f100 C30 336 0 25B E027N104 100 C30 466 0 25B E032N104 30 0 22 0 25 0 18 5 32 0 446 660 33 4 29 2 40 60 140M F8E C32 100 C37 562 0 0 Normal and Heavy duty ratings are available for drives above 15 HP 11 kW 2 The AIC ratings of the Bulletin 140M Motor Protector Circuit Breakers may vary See Bulletin 140M Motor Protection Circuit Breakers Application Ratings 3 Manual Self Protected Type E Combination Motor Controller UL listed for 208 Wye or Delta 240 Wye or Delta 480Y 277 or 600Y 347 Not UL listed for use on 480V or 600V Delta Delta corner ground or high resistance ground systems c alal lalol nol TS on oo NR oN c c 27 0 37 0 81 0 88 0 133 0 175 0 230 0 313 0 402 0 602 0 697 0 Rockwell Allen Bradley Rockwell Software Automation Power Wiring Recommended Shielded Wire Location Rating Type Standard Option 1
15. ation com literature Seleccione a lingua de publica o e entre com 520 UM001 no espa o de busca Z http www rockwellautomation com literature 0l A1 AA 91 01 ze ASS SQSLi Ct ss AWS 28 S AHA A 9 520 UM001 2i H 2 C Ol 9I CF FX 0 LEUR PASE AD LAGI Pr TJI Ae IR E TALIA fai AX http www rockwellautomation com literature o HUE HOI aS MERRIA 520 UM001 EN A n 35 Xv iayJ028ziRARUWebU M http www rockwellautomation com literatue CZ CTCAFCAT Wh Base BERL RET 4 7 RIZ f520 UM001J EFA AFULTTCKAVY HA Pyccku PyKOBOACTBO NONb30BaTeNA Ha JIpyrux ASbIKAX MOXHO HallTM no az pecy http www rockwellautomation com literature Bbibepute A3bIK n BBEAMTe B OKHO noncKa 520 UM001 Be EA TAS EC DERE ES e el i SH SEBS http www rockwellautomation com literature o APERI Ei 3070 18 SE A 520 UM001 ENF Publication 520 PC001B EN P June 2013 Cesky Uzivatelsk pr rucka je k dispozici ve vice jazykovych verzich na adrese http www rockwellautomation com literature Zvolte jazyk publikace a do vstupn ho pole pro vyhled v n zadejte 520 UM001 Polski Instrukcja obstugi dostepna jest w wielu jezykach na stronie http www rockwellautomation com literature Wybrac jezyk publikacji w polu wyszukiwania wpisa 520 UM001 PowerFlex 525 Adjustable Frequency AC Drive User Manual publication 520 UM001 Detailed informati
16. automation com literature or contact your local sales office or Rockwell Automation representative ATTENTION Ne pas installer configurer exploiter ou maintenir ce produit tant que vous n avez pas lu sa documentation et les documents de la rubrique Documents connexes pour l installation la configuration l exploitation et la maintenance de l quipement Pour obtenir de la documentation rendez vous sur le site http www rockwellautomation com literature ou contactez votre agence commerciale Rockwell Automation locale ou son repr sentant ACHTUNG F r die Installation Konfiguration den Betrieb und die Wartung dieses Produkt lesen Sie sich bitte zun chst die Produktdokumentation sowie die Dokumente im Abschnitt Weitere Informationen durch Die entsprechende Produktdokumentation finden Sie unter http www rockwellautomation com literature oder kontaktieren Sie Ihr lokales Vertriebsb ro bzw einen Rockwell Automation Mitarbeiter ATENCI N No instale configure opere ni mantenga este producto hasta que haya le do la documentaci n del producto y los documentos en la secci n Recursos adicionales para la instalaci n configuraci n operaci n o mantenimiento de equipo Para conseguir la documentaci n dir jase a http www rockwellautomation com literature o p ngase en contacto con su oficina regional de ventas o representante de Rockwell Automation ATENC O Nao instale configure opere ou mantenha este produto at que voc leia a do
17. ck Specifications A 1 76 2 16 Nm 15 6 19 1 Ib in B 1 76 2 16 Nm 15 6 19 1 Ib in C 1 76 2 16 Nm 15 6 19 1 Ib in D 1 76 2 16 Nm 15 6 19 1 Ib in E 3 09 3 77 Nm 27 3 33 4 Ib in 0 Maximum minimum sizes that the terminal block will accept these are not recommendations Control Terminal Block Control 1 0 Wiring Block Diagram DE NI PULL Stop SRCwiring SNK wiring Dig Termik 02 7 elo j elo tart Run Digln TermBlk 03 i dis Direction Run REV o o o o Digital Common Digln TermBlk 05 oc o o o Digln TermBlk 06 es o o Digln TermBIk 07 Pulse o o o Digln TermBlk 08 Bes o o 24V DC 10V DC d 1 Relay 1 N 0 elay Relay 1 Common 0 10V or 10V Input Relay 2 Common Analog Common Relay 2 N C R6 4 20mA Input E 2W min Analog Output Opto Output 1 Cero 24V Opto Output 2 GA Common 18 Opto Common RJ45 Shield Comm Common 50mA Non inductive V Vv V 0 4 20mA V Pulsen SNK E S e ca Sl Ell al ZS sh SE 0 10V amp Digital SRC amp Input Ww Ww RI R R5 R6 01 02 03 04 05 06 07 08 a Q eleieee lelelelelelelele lele lelelelelelelelelelelele S S2 S 1 12 13 14 15 16 17 18 19
18. cumentac o do produto e os documentos na sec o Recursos adicionais para a instalac o configura o opera o ou manuten o do equipamento Para conseguir a documenta o visite http www rockwellautomation com literature ou entre em contato con seu escrit rio de vendas regional ou representante da Rockwell Automation ATTENZIONE Non installare configurare attivare o riparare questo prodotto senza avere prima letto la relativa documentazione nonch i documenti indicati nella sezione Ulteriori Risore riguardanti l installazione la configurazione l attivazione o la riparazione dell apparecchiatura Per la documentazione sul prodotto visitare il sito http www rockwellautomation com literature o contattare l ufficio vendite o il e Rockwell Automation di zona BE Vue A Cauda Xe BUSTO Tp ERIE Mese ICT SABeRHAICRSZECL DOSULDBRUU TEX ME ELURT ERE C SS WU ih DB Z AFF OX Web h http www rockwellautomation com literature tZ TIRATAD E f uvZ2Urweid5 bkx Varo HAEl Boe RHE EC TuS FEV FOIA AS WTS SS TA Ag XE 8 SANS Q45 amp x sr7 Ama E E Ales 2A SS 7S Ss A wA ale Hae Wrasse ENE Sema http www rockwellautomation com literature xz Wir dA AH oS ARS Bad LEA x sss 9 TER HORDE oU ER HS JN RNA KER EUER SITRER ER SE BB WaT BRE PAS WV Al http www rockwellautomation com literature xix HA AA ft 24 th I GH Bi 7 NER AL e JVBARBSMN URR HOC e HR EEE Eel AS EE m ABA SCF SCAU BATT ee ACS HER MES CH PHS
19. e command GC Press Enter or Sel to view the parameters that are stored in the CustomView group Press the Up Arrow or Down Arrow to scroll through the list of parameters Press Enter to delete the parameter from the CustomView group The LCD display will show a confirmation Fault Codes To clear a fault press the Stop key if P045 Stop Mode is set to a value between 0 3 cycle power set A551 Fault Clear to 1 or 2 or cycle digital input if t062 t063 t065 t068 DigIn TermBlk xx is set to 13 No F000 No Fault F002 Auxiliary Input Description Check remote wiring Verify communications programming for intentional fault F003 Power Loss Monitor the incoming AC line for low voltage or line power interruption Check input fuses Reduce load F004 UnderVoltage Monitor the incoming AC line for low voltage or line power interruption F005 OverVoltage Monitor the AC line for high line voltage or transient conditions Bus overvoltage can also be caused by motor regeneration Extend the decel time or install dynamic brake resistor Increase P041 A442 A444 or A446 Accel Time x or reduce load so drive output current does not exceed the current set by parameter A484 or A485 Current Limit x Check for overhauling load Fogg Motor Stalled Fgo7 1 Motor Overload An excessive motor load exists Reduce load so drive output current does not exceed the current set by para
20. hat you can customize to make the best use of these tools For an additional level of technical phone support for installation configuration and troubleshooting we offer TechConnect support programs For more information contact your local distributor or Rockwell Automation representative or visit http www rockwellautomation com support Installation Assistance If you experience a problem within the first 24 hours of installation review the information that is contained in this manual You can contact Customer Support for initial help in getting your product up and running United States or Canada 1 440 646 3434 Outside United States Use the Worldwide Locator at or Canada http www rockwellautomation com support americas phone en html or contact your local Rockwell Automation representative New Product Satisfaction Return Rockwell Automation tests all of its products to ensure that they are fully operational when shipped from the manufacturing facility However if your product is not functioning and needs to be returned follow these procedures United States Contact your distributor You must provide a Customer Support case number call the phone number above to obtain one to your distributor to complete the return process Please contact your local Rockwell Automation representative for the return procedure Outside United States Documentation Feedback Your comments will help us serve your documen
21. meter P033 Motor OL Current Verify A530 Boost Select setting Fogg Heatsink OvrTmp Check for blocked or dirty heat sink fins Verify that ambient temperature has not exceeded the rated ambient temperature Check fan Fogg CC OvrTmp Check product ambient temperature Check for airflow obstruction Check for dirt or debris Check Fan Check programming Check for excess load improper A531 Boost Select setting DC brake volts set too high or other causes of excess current F012 HW OverCurrent F013 Ground Fault Check the motor and external wiring to the drive output terminals for a grounded condition FQ15 1 Load Loss Verify connections between motor and load Verify level and time requirements F021 Output Ph Loss Verify motor wiring and motor F029 Analog In Loss An analog input is configured to fault on a signal loss A signal loss has occurred Check for broken loose connections at inputs Check parameters F033 Correct the cause of the fault and manually clear F038 Phase U to Gnd Check the wiring between the drive and motor Check motor for grounded phase F033 _ Phase V to Gnd Replace drive if fault cannot be cleared F040 Phase W to Gnd F041 Phase UV Short Check the motor and drive output terminal wiring for a shorted condition F042 Phase UW Short Replace drive if fault cannot be cleared F043 Phase VW Short F048 Params Defaulted The drive was commanded to wri
22. nd CustomView L Functions from the other groups organized for specific applications Name Key Name Potentiometer AppView Parameter Groups The parameters in the AppView parameter groups can be quickly added to the CustomView parameter group by doing the following Press the Up Arrow or Down Arrow to scroll to an AppView group G1 G8 Press Enter or Sel to enter a group The rightmost digit of the last viewed parameter in that group will flash Press the Up Arrow or Down Arrow to scroll to the command G1 gt GC Press Enter or Sel to add all the parameters in this AppView group to the CustomView group The LCD display will show a confirmation CustomView Parameter Group You can copy one entire AppView parameter group to the CustomView parameter group as shown above or add individual parameters as show below Press the Up Arrow or Down Arrow to scroll to the CustomView group GC Press Enter to view the parameters that can be added to the CustomView group Press the Up Arrow or Down Arrow to scroll through the list of parameters Press Enter to add the parameter to the CustomView group The LCD display will show a confirmation Press the Up Arrow or Down Arrow to scroll to the CustomView group GC Press Enter to view the parameters that are in the CustomView group Press the Up Arrow or Down Arrow to scroll to th
23. on on the parameters and specifications of the PowerFlex 525 drive AC Drive Installation Considerations publication DRIVES IN003 Provides additional information needed to properly install PowerFlex AC drives Wiring and Grounding Guidelines for Pulse Width Modulated PWM AC Drives publication DRIVES IN001 Provides basic information needed to properly wire and ground PWM AC drives Industrial Automation Wiring and Grounding Guidelines publication 1770 4 1 Provides general guidelines for installing a Rockwell Automation industrial system Mounting Considerations e Mount the drive upright on a flat vertical and level surface A M5 10 24 1 56 1 96 Nm 14 17 Ib in M5 10 24 M5 10 24 M8 5 16 in M5 10 24 6 0 7 4 Nm 53 65 Ib in e Protect the cooling fan by avoiding dust or metallic particles Do not expose to a corrosive atmosphere e Protect from moisture and direct sunlight Minimum Mounting Clearances Vertical mounting is shown If mounting horizontally apply same clearances plus 50 mm 2 0 in clearance from the top and bottom of enclosure to allow for proper airflow
24. red F071 DSI Net Loss Cycle power Check communications cabling Check Modbus or DSI setting Check Modbus or DSI status Cycle power Check communications cabling Check network adapter setting Check external network status F072 Opt Net Loss F073 EN Net Loss Cycle power Check communications cabling Check EtherNet IP setting Check external network status F080 Autotune Failure The autotune function was either cancelled by the user of failed Restart procedure F081 DSI Comm Loss Cycle power Check communications cabling Check Modbus or DSI setting Check Modbus or DSI status Modify using C125 Comm Loss Action Connecting 1 0 terminals C1 and C2 to ground may improve noise immunity Replace wiring Modbus master device or control module F082 Opt Comm Loss Cycle power Reinstall option card in drive Modify using C125 Comm Loss Action Replace wiring port expander option card or control module F083 EN Comm Loss Cycle power Check EtherNet IP setting Check drive s Ethernet settings and diagnostic parameters Modify using C125 Comm Loss Action Replace wiring Ethernet switch or control module Check Wiring If P047 P049 or P051 Speed Referencex 16 Positioning and A535 Motor Fdbk Type 5 Quad Check swap the Encoder channel inputs or swap any two motor leads Replace encoder F094 Close input to the terminal and cycle power F100 Parameter Chksum Set P053 Reset to Defalts
25. tation needs better If you have any suggestions on how to improve this document complete this form publication RA DU002 available at http www rockwellautomation com literature Copyright 2013 Rockwell Automation Inc All rights reserved
26. te default values to EEPROM Clear the fault or cycle power to the drive Program the drive parameters as needed Allen Bradley Rockwell Software Rockwell Automation PowerFlex AppView CustomView and TechConnect are trademarks of Rockwell Automation Inc Trademarks not belonging to Rockwell Automation are property of their respective companies www rockwellautomation com Power Control and Information Solutions Headquarters Americas Rockwell Automation 1201 South Second Street Milwaukee WI 53204 2496 USA Tel 1 414 382 2000 Fax 1 414 382 4444 Europe Middle East Africa Rockwell Automation Vorstlaan Boulevard du Souverain 36 1170 Brussels Belgium Tel 32 2 663 0600 Fax 32 2 663 0640 Asia Pacific Rockwell Automation Level 14 Core F Cyberport 3 100 Cyberport Road Hong Kong Tel 852 2887 4788 Fax 852 2508 1846 Publication 520 PC001B EN P June 2013 Supersedes Publication 520 PC001A EN P December 2012 No F059 Safety Open Description Both of the safety inputs Safety 1 Safety 2 are not enabled Check safety input signals If not using safety verify and tighten jumper for I O terminals S1 2 and S Verify connections between motor and load Verify level and time requirements F063 SW OverCurrent F064 Drive Overload F070 Power Unit Reduce load or extend Accel Time Check maximum ambient temperature has not been exceeded Cycle power Replace drive if fault cannot be clea
27. ween drives 1 For Frame E with Fan Kit only clearance of 95 mm 3 7 in is required 2 For Frame E with Fan Kit only clearance of 12 mm 0 5 in is required Ambient Operating Temperatures Mounting Enclosure Rating Ambient Temperature Max Max with No Derate Derate Fan Kit Derate 25 50 C 122 F 60 C 140 F 70 C 158 F 45 C 113 F 55 C 131 F 45 C 113 F 55 C 131 7 65 C 149 F Horizontal with IP 20 Open Type 50 C 122 F 70 C 158 F Control Module Fan Kit 9 Horizontal Zero Stacking with IP 20 Open Type 45 C 113 F 65 C 149 F Control Module Fan Kit 9 1 IP 30 NEMA 1 UL Type 1 rating requires installation of the PowerFlex 520 Series IP 30 NEMA 1 UL Type 1 option kit catalog number 25 JBAx 2 For catalogs 25B D1P4N104 and 25B EOP9N104 the temperature listed under the Max Derate column is reduced by 5 C 9 F for all mounting methods 3 For catalogs 25B D1P4N104 and 25B EOP9N104 the temperature listed under the Max with Fan Kit Derate column is reduced by 10 C 18 F for vertical and vertical with zero stacking mounting methods only 4 Catalogs 25B D1P4N104 and 25B EOP9N104 cannot be mounted using either of the horizontal mounting methods 5 Requires installation of the PowerFlex 520 Series Control Module Fan Kit catalog number 25 FANx 70C Vertical IP 20 0pen Type IP 30 NEMA 1 UL Type 1 IP 20 0pen Type IP 30
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