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1. PLC Model Port Baud Rates Parity ds I DLO5 Port 1 9600 Odd 1 Port 2 9600 19 2K Odd None DL105 D2 230 Top 9600 Odd d Bottom 9600 19 2k 1 DL240 only Odd None D2 250 Top 9600 Odd None Bottom 9600 19 2K Odd None i D3 330 DCU Only 4800 9600 19 2k Odd None 1 D3 340 Bottom amp Top 4800 9600 19 2k Odd None 1 Daag Top 9600 OddNone Bottom 4800 9600 19 2K Odd D4 430 440 Top 9600 Odd Bottom 9600 19 2k Odd None 1 DB15 9600 Odd D4 450 DB25 9600 19 2k Odd None 1 RJ12 9600 19 2k Odd None These ports do not supply 5VDC You must use the OP PS400 external power supply Select the Base Register Address This step is very important because it establishes the link in your PLC memory to the panel Chapter 3 Understanding the Features describes the mapping process Once you are familiar with the mapping process and you know which memory block in your PLC to use refer to the user manual for your PLC enter your selection Ifyou choose Allen Bradley as your PLC Type you must enter the PLC File Number in addition to a Base Register Address You must expand the memory map in the Allen Bradley PLC to include all registers being used by the OP panel The panel will only recognize integer file types N7 and user defined file types N9 through N255 Enter the number only and not the prefix N The Base Register Address is any number between 0 and 255 Li Configuring Your Operator Pane2. d Ee PLC Li Process Data XA Memory Requirements N MACHINE Understanding the Features a Display and Setpoint Operations Display and Setpoint Data Field points 1 6 The OP 413 has six LEDs with a label for each one Each LED with its label refers to a user defined field point These field points are actually memory locations in the PLC where data is stored You can make a field point a read only location in which case we refer to it as display data Or you can designate a field point to store setpoint data in which case the field point is a read write location The panel allows you to either read the display data or read and write the setpoint data When an LED is on the corresponding field point in the PLC is displayed on the panel Look at the illustrated example below Pressing the SELECT key scrolls through the field points turning the LED on and displaying the data from the PLC If you move to a label whose field point has been configured as setpoint data then you can use the UP or DOWN ARROWS to change the value shown in the window However the UP or DOWN ARROWS have no effect on field points that have been configured as display data l e High Limit PO Low Limit HO Hourly Rate oo Target HO Dif
3. 3 data cell M 3 field point 4 data cell M 4 Field point 5 data cell M 5 Field point 6 data cell M 6 Field point force data cel M 7 FSP _ FP6 FP5 FP4 FP3 FP2 FP1 Force control bits bold if set 15 14 13 12 11 109 8 7 6 5 4 3 2 1 0 0 9 0 Programming Examples Example Using D3 340 n 2 G E ol x LL Register Usage The following example assumes that the OP 413 is configured for a base address of R400 R401 DirectSOFT 100 DSTR F50 This rung loads 1234 and displays it K1234 on field point 4 DOUT F60 R406 101 TES DSTR F50 This ic Gion p to DN point 1 K5674 using the Force Setpoint Option DOUT F60 Field point 1 data cell R414 DSTR F50 K81 DOUT F60 R416 PLC Example Register Register Address Function M 0 R400 401 Field point 1 data cell M 1 R402 403 Field point 2 data cell M 2 R404 405 Field point 3 data cell M 3 R406 407 Field point 4 data cell M 4 R410 411 Field point 5 data cell M 5 R412 413 Field point 6 data cell M 6 R414 415 Field point force data cell M 7 R416 417 FSP FP6 FP5 FP4 FP3 FP2 FP1 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 Programming Examples ont Examples Using Allen Bradley SLC 5 03 5 04 and Micrologix PLCs Interfacing to A B OptiMate panels interface to Allen Bradley SLC 5 03 SLC 5 04 and Micrologix
4. cell M 1 N7 1 Field point 2 data cell M 2 N7 2 Field point 3 data cell M 3 N7 3 Field point 4 data cell M 4 N7 4 Field point 5 data cell M 5 N7 5 Field point 6 data cell M 6 N7 6 Field point force data cell M 7 N7 7 Force control Lnd Programming Examples Reading a Setpoint The OP 413 continuously updates the registers of all setpoints with each setpoint s current value To read a setpoint simply access the register that corresponds to each setpoint The data can be copied to another register for manipulation or it can be accessed in its field point register Again notice that the base address is N7 0 so N7 2 is M 2 Also field point 3 has been configured as a setpoint in BCD format with two digits after the decimal In this example field point 3 is a Target value setpoint The program below compares the setpoint 3 with the value held in N7 52 Since the value in the compare is a decimal value use the FRD instruction to convert the setpoint N7 2 from BCD to decimal If the value exceeds the setpoint O 0 0 will be turned on 50 56 FRO From BCD Converts value from BCD Source A N7 2 to decimal Dest N7 20 GRT GREATER THAN o Source A N7 52 C D Source B N7 20 If N7 52 is greater than the setpoint 3 value then O 0 0 energizes PLC Example Register Register Address Function M 0 N7 0 Field point 1
5. cell R412 R413 M 5 Field point 6 data cell R414 R415 M 6 Field point force data cell R416 R417 M 7 Force control Allen Bradley SLC 5 03 5 04 and Micrologix Example Address Function N7 0 M 0 Field point 1 data cell N7 1 M 1 Field point 2 data cell N7 2 M 2 Field point 3 data cell N7 3 M 3 Field point 4 data cell N7 4 M 4 Field point 5 data cell N7 5 M 5 Field point 6 data cell N7 6 M 6 Field point force data cell N7 7 M 7 Force control az Understanding the Features DirectLOGIC User Memory Overview D2 250 D3 350 DO 05 D1 130 D2 230 D2 240 D4 430 D4 440 D4 450 V Memory V Memory V Memory V Memory V Memory V Memory V1200 V1400 V1400 V1400 V2000 V2000 V2377 V7377 V3777 V40600 V40600 V40600 V7377 V40637 V40617 V40617 V7377 V7377 V10000 V10000 D3 330 D3 340 R Memory R Memory R016 R016 gt R037 R037 D R1 Tl R1 he V40600 D V40635 a V17777 S R400 R400 9 R563 R563 R700 R767 V40600 V37777 V40677 V40600 V40777 User Data Space available for OP panels Internal Relay Memory DirectLOGIC PLCs use octal addressing as indicated by the shaded areas Configuring Your Operator Panel In This Chapter Preparin
6. corrosive gases permitted No preventative maintenance is required To clean the exterior of the panel disconnect the input power and carefully wipe the panel with a cloth moistened with plain water There are no internal fuses for the input power circuits so external circuit protection is needed to ensure the safety of service personnel and the safe operation of the equipment itself To comply with EU specifications the input power must be fused Use a fuse rated at twice the input current rating of the panel For example if the panel has an input current rating of 0 5 amperes use a fuse rated for 1 ampere Table of Contents Chapter 1 Getting Started InIrOdUC HOT eod shock A A ww M esrb danced des ia osa De mrad Cd eat 1 2 The Purpose of this M n al vedettes il xod MOL a dal M DA uidet da 1 2 Supplemental Manuals mus aor cite aed ius ts aUe A eoa ua dd eR 1 2 Technical SUID DORE vus ue aise S A oll dr ides Hahn M ue bant H dE tan Pope Loss a HS 1 2 Ghapters e ci cU se e ERIS eee My A reet etes Es 1 3 Conventions Used ce ccosasiptianar RRR pic EE E AA AAA IER RAYS 1 3 Key Topics for Each Chapter doceo eue Lax tu Roda esto erase eques Padus 1 3 OP 413 OVOTVIEW escop nidad ATINA Pod seed RA A GS eased AER aes 1 4 Pam YOURS Y SIS s ostentat a Sp cate a ted alfo So casera a Miah cnt 1 4 General Panel Informallor s o eur LE e dd 3nt meee daa e 1 4 Numeric Display teu A ere eee E eae ua E ARE AAA 1 4 SELECT Button and Up Down
7. data cell M 1 N7 1 Field point 2 data cell M 2 N7 2 Field point 3 data cell M 3 N7 3 Field point 4 data cell M 4 N7 4 Field point 5 data cell M 5 N7 5 Field point 6 data cell M 6 N7 6 Field point force data cell M 7 N7 7 Force control n i a E ol ES LLI Forcing Setpoints 0 Programming Examples 9 9 The OP 413 allows you to force a setpoint to a value from the PLC In order to force a setpoint to a value place the value into register M 6 Then set the FSP and bit s corresponding to the setpoint s to be forced When the panel has completed the force operation it clears registers M 6 and M 7 The example below shows setpoint 4 FP4 is set being forced to 4321 when B3 4 2 is active Notice that B3 4 2 is used as a latch unlatch type relay The force command should be written to the force register once The OP 413 will automatically clear this register when the force is complete This will normally happen in less than a second The PLC program can verify operation if necessary by checking the status of the registers to be cleared by the panel M 6 and M 7 NOTE The Force Option must be selected in OP WINEDIT in order to force setpoints fared I MOV MOVE Put the value 2 Source 4321 4321 into force Dest N7 6 data cell N7 6 N7 7 C E Set FSP and 7 FP4 to set field N7 7 point 4 to the E 5 force valu
8. disk and designate the file setup Click on OK when you are finished Step 2 Connect Panel to PC Connect the OP 413 to a COM port on your personal computer using the OP CCBL configuration cable Make sure the OP PS400 5VDC power supply is connected A bad Configuring Your Operator Panel Step 3 Open OP WINEDIT Select New System Step 4 Start Configuring Your Panel Start by filling in these parameters Select New System Select PC Port Select Single El Optimation Panel Configuration UNTITLED Panel ah le He Edi Pot Hep a Enter a title that PA IO you will save this ystom S configuration as System Tide Configure PLC Link DirectLogic 250 K Sequence Panel Configuration Panel action Panel 3 Address C Tupe opera Configue Panel Vasily Panel Select OP413 PLC Base Register V1400 Read Fram Pane Address Ranges V1400 V7377 V10000 V17777 V40600 V40617 Write To Panel Step 5 Select Configure PLC Link Here is SN x where you define protocol items such as PLC address baud rate and parity PLC Fonay L7 AI 7 Enter the appropriate parameters for PUE adel Cancel your PLC The following table provides Moder the necessary information for most pet g KSeqvence 2 DirectLogic controllers For other PLC families reference that product s user Communications manual to determine the port prados i communications capabilities e p
9. questions concerning the installation or operation of this equipment or if you need additional information please call us at 1 800 633 0405 This publication is based on information that was available at the time it was printed At Automationdirect com we constantly strive to improve our products and services so we reserve the right to make changes to the products and or publications at any time without notice and without any obligation This publication may also discuss features that may not be available in certain revisions of the product Trademarks This publication may contain references to products produced and or offered by other companies The product and company names may be trademarked and are the sole property of their respective owners Automationdirect com disclaims any proprietary interest in the marks and names of others Copyright 1999 Automationdirect com Incorporated All Rights Reserved No part of this manual shall be copied reproduced or transmitted in any way without the prior written consent of Automationdirect com Incorporated Automationdirect com retains the exclusive rights to all information included in this document Manual Revisions If you contact us in reference to this manual be sure and include the revision number Title OP 413 Setpoint Panel User Manual Manual Number OP 413 M i o EU Information This product is manufactured in compliance with European Union EU Directi
10. the bezel and sliding a label transparency into a pocket in the panel overlay The transparent film can be purchased from almost any office supply store in standard 8 1 2 x 11 sheets It is designed to run through a copy machine or laser printer The easiest way to create labels is to use the built in label making function of the OP WINEDIT configuration software This is the preferred method and is shown next The labels can also be created manually using the template shown on page 2 4 Here are some ways of manually creating labels e Use a computer graphics program and a laser printer to create the transparency directly or print the labels on paper and photocopy them to a transparency sheet e Use press on letters on a transparency sheet e Use a typewriter or lettering machine or use press on letters to create labels on a paper sheet then photocopy the paper sheet onto a transparency sheet Making labels using the OP WINEDIT configuration software is easy see Chapter 4 for information on loading and using OP WINEDIT After loading OP WINEDIT follow these steps Exit Software 1 Open OP WINEDIT and select New System Installation and Specifications F3 Optimation Panel Configuration UNTITLED1 ua File Ed Lon Heb z 51 xj Ewe e G Single Panel System C Multiple Panel System Dore S stem Tale 0 0 0 0 0 el Configure PLC Link DirectLogic 250 7 K Sequence Panel Con
11. 0 RJ11 RJ12 zer E MD D IB 123456 RJ11 x RJ11 PLC RJ12 Panel 3 not used 1 4 1 Sig ground 4 Sig ground A b 2 not used 1234 a TX 5 5 VDC 6 Sig ground OP 4CBL 3 DL405 a DB15 8 not used 315 15 Sig ground a oe 14 Sig ground DB15 PLC RJ12 Panel BS not used D e 13 Sig ground 2 3 4 Sig ground S o 12 not used 3 4 8 RX s Z ti 5VDC 1 5 2 TX gt 10 not used 4 1 1 not used 2 9 notused 13 L B ui 14 Pins 15 OP ACBL 3 Allen Bradley Nd n DB9 1 S used o gt 6 motused DB9 PLC RJ12 Panel 3 TX 7 RTS 2 4 E 7 s 8 CTS 3 3 4 not used o 9 not d 5 Sig ground s 7 MOLUSA 5 1 9 7 6 Sockets 3 Installation and Specifications The drawings on this page are for cables which are not supplied by Automationdirect com Use the drawings to make your own cable We recommend using a 22 AWG or larger shielded cable OP400 Series Communications Cables continued AR PLC Panel Make this cable for use with D2 250 15 pin bottom port 8 not used 7 Sig ground 6 not used 5 0TS a 4 RTS 3 RX 2 TX 1245 VDC 15 not used 14 not used 13 not used 12 not used 11 not used 10 not used 9 not used daa ANON Mme Rc DB15 PLC RJ12 Panel
12. 05 Field point 6 data cell M 6 V2006 Field point force data cell M 7 V2007 Force control n i a E ol ES LLI Programming Examples BJ Forcing Setpoints The OP 413 allows you to force a setpoint to a value from the PLC In order to force a setpoint to a value place the value into register M 6 Then set the FSP and bit s corresponding to the setpoint s to be forced When the panel has completed the force operation it clears registers M 6 and M 7 The example below shows setpoint 4 FP4 is set being forced to 5678 when C75 is active Notice that C75 is used as a set reset type relay The force command should be written to the force register once The OP 413 will automatically clear this register when the force is complete This will normally happen in less than a second The PLC program can verify operation if necessary by checking the status of the registers to be cleared by the panel M 6 and M 7 NOTE The Force Option must be selected in OP WINEDIT in order to force setpoints 7 It D 5678 Put the value 5678 into force data cell or 2000 LD Set FSP and AOS FP4 to set field point 4 to the OUT force value 1 V2007 PLC Register Register Function 79 Reset C75 so the g RST rung will only M 0 Field point 1 data cell execute once M 1 Field point 2 data cell M 2 Field point
13. 2007 Force control 4 9 4 Programming Examples Reading a Setpoint The OP 413 continuously updates the registers of all setpoints with each setpoint s current value To read a setpoint simply access the register s that correspond to each setpoint The data can be copied to another register for manipulation or it can be accessed in its field point register s Again notice that the base address is V2000 so V2000 is M 0 Also field point 1 has been configured as a setpoint in BCD format with three digits after the decimal Inthis example field point 1 is a High Limit setpoint When C71 is active the program below compares the setpoint 1 with the value held in V4065 If the value exceeds the setpoint Y10 will be turned on To read a setpoint configured as Binary configure the field point for setpoint Binary and the required number of digits after the decimal Then use the LD and CMP instructions Make sure the CMP is a decimal value 5 856 cn T V2000 This rung loads the value from V2000 and compares it to the value in V4065 CMP V4065 f If V4065 is greater than Y1 0 setpoint 1 this rung turns on output Y10 PLC Example Register Register Address Function M40 V2000 Field p nt 1 data cell M 1 V2001 Field point 2 data cell M 2 V2002 Field point 3 data cell M 3 V2003 Field point 4 data cell M 4 V2004 Field point 5 data cell M 5 V20
14. 3 4 1 5 Make this cable for use with D3 330 w DCU D3 350 and DL405 bottom ports and all DCM modules 25 pin ports 13 not used 12 not used 112 not used 10 not used 9 not used 8 not used E 9 ground sed CTS 4 RTS 3 RX 2 TX 1 not used BES net 25 25 not used 24 not used 23 not used 22 not used 21 not used 20 not used 19 not used 18 not used 17 not used 16 not used 15 not used 14 not used S EE c 9 PLC RJ12 Panel 3 4 on svong 1 Panel Connection RJ12 123456 12 Sig ground 2 not used i RX 4 TX 5 5 VDC 6 Sig ground Understanding the Features In This Chapter Learning the Features Display and Setpoint Operations Numerical Data Types Decimal Point PLC Registers DirectLOGIC User Memory Overview Ed Understanding the Features Learning the Features In this section the subject of how to use the OP 413 features is described We recommend that you study this chapter before attempting to configure and use the OP panel As you proceed through this chapter relate the topics discussed with how your operator panel may be implemented The concepts discussed in this chapter are applicable to all PLCs Display and Setpoint Operations PLC Registers eNumeric Data Types User Memory Overview eDecimal Point TTL OP WINEDIT
15. AITOWS ecol ek Rb DR Re REPE EUER E x m GERE 1 5 Back Panel Layout a eto ar R Ge A ERR EiEreu A 1 5 Serial Communications Port agar aga ebat reb paced a eee 1 5 Power Receptacle sc Ces ht d qur ea ea sek 1 5 Frequently Asked Questions ooooooccocncccn n nnn nnn nnn 1 6 Chapter 2 Installation and Specifications Labeling the Field Points ss s s s s s e c c c x x x x x sese eee ca ea aci cl a TR Ra Mc are 2 2 Labeling the Field Points ied net PIRA E Rae ed tuns 2 2 Creatina the Labels cette iut ld o ode da H ds stet dados Mares tal Ia 2 2 Creating Labels Using OP WINEDBIT 3 tm cR rh cR eR e COR ROT AUR CERRAR UR a odes 2 2 Template for Manually Creating Labels 0 00 ce cece eee eee eee e II 2 4 Dimensions for Mounting s c ee x x x x x x x x AW se K K Ran oe dace ee Se ee ee 2 5 Panel Specifications ce e e c x x x x x K K K K RE RR RYE ERR REPRE a RE ERE REIR TERT 2 6 Physical SDecITICallOriSz uod idet n i peut oim Rn oe ree pe al tae lan ds ea tn le vint E ud 2 6 Environmental Specifications usus Sa ae s YO DAHER EUR CIO EE Re a 2 6 Operating Specifications 5 vei prep Ep B 46th eae eR Rees ERI SET pan 2 6 Power Supply Connections xs s s x x x x K K K K K K K e e nnn nnn 2 7 Power Supply Connections 20 caos o E pha ee von red pea E Eu wheels oda en 2 8 Connecting the Configuration Cable eseeeeeeeeee n n n nn 2 8 Configuration Cable se bitacora 2 8 Selecting a Communicatio
16. DL105 DL205 or Top Port of DL405 CPU 5 VDC Power Supply Not Required Communications Cable Supplies 5 VDC Input Power E e Installation and Specifications Power Supply k OP PS400 Connections Power Supply Insert power supply connector into receptacle Serial Port Receptacle Connecting the Configuration Cable Configuration You will need two cables to use your OP panel A configuration cable part number Cable OP CCBL and a communications cable Connect the configuration cable between the serial port on the rear of the OP panel and the serial port of the personal computer The panel may then be configured using the OP WINEDIT configuration software The figure below shows configuration cable connectors and wiring specifications The wiring diagram refers to the cable connectors not the communication ports This cable is disconnected after configuration 5 VDC Power Supply Panel E y OP CCBL Configuration Cable Computer a MO Ca i Dl 12 not used r 6 12 Sig ground 2 RX 6 not used 5 2 Cfg mode 3 TX 7 not used 2 L 4 3 RX 4 not used 8 not used YA 3 4 TX 5 Sig ground 9 not used amp 2 5 not used 123456 5 1 6 Sig ground Sockets Installation and Specifications Selecting a Communications Cable After configuration connect the communications cable bet
17. DirectLOGIC DL405 D4 430 V1400 V7377 D4 440 V1400 V7377 and V10000 V17777 D4 450 V1400 V7377 and V10000 V37777 n i a E ol P3 LLI Programming Examples 97 Examples Using DLO5 DL105 DL205 D3 350 and DL405 Displaying Numeric Data Displaying the numeric data in one of the six field points is a very simple process During the initial configuration make sure you define the point as a display point not a setpoint Displaying the numeric data requires that the PLC put the value to be displayed in the register s associated with the display data field The figure below illustrates a display application for a DirectLOGIC 05 105 205 350 or 405 PLC Notice that the base address is V2000 so V2001 is M 1 Also field point 2 is set for display in BCD format with 3 digits after the decimal To display a Binary number configure the field point for display Binary and the required number of digits after the decimal X5 LD V2106 This rung loads the value from V2106 OUT This command puts the value into display point 2 V2001 PLC Example Register Register Address Function M 0 V2000 Field point 1 Ata cell M 1 V2001 Field point 2 data cell M 2 V2002 Field point 3 data cell M 3 V2003 Field point 4 data cell M44 V2004 Field point 5 data cell M 5 V2005 Field point 6 data cell M 6 V2006 Field point force data cell M 7 V
18. K K K K ru x x K K e a 4 2 OP WINEDT e V T rye rest oe e eu eae pret PEU EN pne ese i e e 4 2 More about OP WINEDIT coccion saben 4 2 HELP Screens cT 4 2 Computer System Requirements ii AS A AAA Nae og qu 4 3 How to Configure Your Panel sss x x x x e ri lid eg 4 3 Step 1 Load OP WINEDJIT ss gere on tmp E perche edm da hea oe 4 3 Step 2 Comect Panel to PO it LA A s A A LA A e 4 3 9tep 3 Open OP WINEDT Ioa arb eos be tia cc Rep ek tenia a Il Ue koa ann 4 4 Step 4 Start Configuring Your Panel eee 4 4 Step 5 Select Configure PLC Link rr 4 4 Step 6 Select the Base Register Address 060 cece cece eee eee 4 5 Step 7 Configure the Panel Features 0 c cece eee eene 4 6 Step B Save and Downloads ocioteca ep ed 4 6 Table of Contents BL Chapter 5 Programming Examples Examples Using PLCDirect PLCs 2c cece eee eee nnn 5 2 Register Usage siesta these ORE UD Soke tetera be ine See ICD E EP EE 5 2 Examples Using DLO5 DL105 DL205 D3 350 and DL405 5 3 Displaying Numeric Data 2 nra dex sie S e Ski Mae ol MAE OR Gl LO ER el ese 5 3 Heading a Setpolnt i iecore EPIIT IR ees Eye ee eru ke a Yi Tee IX Y RE KS 5 4 Forcing Selpoinis eei LER OC ZE ELS Seit QR E erui bh buste eb eie t 5 5 Example Using D3 340 c veri RARas kx EA DC Aa ER Sa E RR 5 6 Register Usage as ce static pS E sU ds TR RE ARR REL EE LES 5 6 Examples Using Allen Bradley SLC 5 03 5 04 and Microlo
19. Memory PLCs via integer file type N The 5 03 and 5 04 have file type N7 as standard Other N type files can be created The Micrologix has a fixed file type N7 Please see A B documentation for information on setting up and using N type files 29992 NOTE When using an OP 413 with an Allen Bradley PLC always be sure that at El least 7 words of memory are allocated to allow proper communications Displaying Displaying the numeric data in one of the six field points is a very simple process Numeric Data During the initial configuration make sure you define the point as a display point not a setpoint Displaying the numeric data requires that the PLC put the value to be displayed in the register s associated with the display data field The figure below illustrates a display application for an A B PLC Notice that the base address is N7 0 so N7 1 is M 1 Also field point 2 is set for display in BCD format with 3 digits after the decimal A value held in N7 45 will be written to N7 1 and displayed as field point 2 as long as B2 22 3 is active To display a Binary number configure the field point for display Binary and the required number of digits after the decimal B3 22 MOV MOVE 3 Source N7 45 Dest N7 1 Put the value from N7 45 into field point 2 PLC Example Register Register Address Function M 0 N7 0 Field point 1 data
20. OP 413 Setpoint Panel Manual Number OP 413 M WARNING Thank you for purchasing automation equipment from Automationdirect com We want your new DirectL OGIC automation equipment to operate safely Anyone who installs or uses this equipment should read this publication and any other relevant publications before installing or operating the equipment To minimize the risk of potential safety problems you should follow all applicable local and national codes that regulate the installation and operation of your equipment These codes vary from area to area and usually change with time It is your responsibility to determine which codes should be followed and to verify that the equipment installation and operation is in compliance with the latest revision of these codes At a minimum you should follow all applicable sections of the National Fire Code National Electrical Code and the codes of the National Electrical Manufacturer s Association NEMA There may be local regulatory or government offices that can also help determine which codes and standards are necessary for safe installation and operation Equipment damage or serious injury to personnel can result from the failure to follow all applicable codes and standards We do not guarantee the products described in this publication are suitable for your particular application nor do we assume any responsibility for your product design installation or operation If you have any
21. ation Help System Scope ned Other Helerences OP 486 Larmrp Pushbulton Panel e PengiDescnptan s Memcey Mer e Confisyreicn Dialog Otter Topics OP 413 Lamp Pushbutton Panel s PanolDoscripion s Other Tops el A Configuring Your Operator Panel bad Computer System Your personal computer must meet the following Requirements minimum requirements v IBM type 386 or above 4X Windows 3 1 or later including Windows 95 98 or NT Y 1 meg of hard drive Y 1 meg of RAM OptiMate OP WINEDIT How to Configure Your Panel Follow these steps to configure your OP 413 operator panel Step1 Load OP WINEDIT If you are not already using the configuration software or have an older version you must install version 2 3 or later if you are using an older version of OP WINEDIT you can obtain an upgrade at our web site The software is provided on one 3 1 2 inch high density diskette and comes with its own manual Here are brief installation instructions e Place the installation disk into your computer s floppy drive usually either drive A or drive B Open Microsoft Windows 3 1 or above For Microsoft Windows 95 98 or NT the Start Run program task bar is located at the bottom left portion of your screen For Microsoft Windows 3 x versions select File Run from the Program Manager screen e Select Run and a pop up window appears Type in the path for the drive in which you have placed the setup
22. bels1 e a 0 04 4 1 60 a 0 04 TERRA O A RRA A A 1 1 1 1 GN mL MC MOMS pa ee 1 dap ce CI 2 0 Y L 3 80 i Installation and Specifications Dimensions for Mounting O O jo oO e Tc e g S J Cutout Area 0 7 Example panel mounting O O 5 40 A 0 20 0 50 La 5 00 l 0 60 L ge gt N lw E e Y 0 16 DIA Dimensions in Inches A four places 1 00 La 0 0 Installation and Specifications Panel Specifications Physical Specifications Weight ai ita do Panel Fasteners cece neces Pushbutton Life cee eee Numeric LED Size 0000 c eens NEMA Rating Environmental Specifications Operating Temperature 0 Storage Temperature Lseu Operating Humidity cocoocccccoco Air Composition oo Operating Specifications Power Consumption oooooococcco o Power Connector ees Power Supply cece eee eee Minimum Maximum Supply Voltage Diagnostics serere br Re RR gs Communication Link sssa aaeeea 8 ounces Four 6x32 threaded studs 1 000 000 switch cycles 10 2mm H x 5 7mm W NEMA 4 when properly installed 0 to 50 C 20 to 70 C 95 non condensing No corrosive ga
23. e 3 B3 4 U 2 Reset B3 4 2 so PLC Register 2 the rung will only E execute once Register E Function M 0 N7 0 la point 1 data cell M 1 N7 1 id point 2 data cell M42 N7 2 Rgld point 3 data cell M43 N7 3 Field point 4 data cell M 4 N7 4 Field point 5 data cell M 5_ N7 5 Field point 6 data cell M 6_ N7 6 Field point force data cell M 7 N7 7 FSP FP6 FP5 FP4 FP3 FP2 FP1 Force control bits bold if set 0 37107 Programming Examples Troubleshooting the OP 413 Panel D o E G ES n Troubleshooting Power Supply Problems Configuration Problems Communication Problems Getting Help In this section we explain how to isolate potential problems which may occur while using the OP 413 Because these panels have only a power supply connection and a communications connection no DIP switches or controls to set and cannot be used in multiple panel arrangements troubleshooting is very straightforward If the panel LED display the pushbutton indicators and the RX and TX LEDs on the back ofthe panel do not illuminate the panel is most likely not receiving input power Carefully check your connections to make sure they are tight If this does not help see Chapter 2 and review the input power requirements Remember all PLC s require that you use the OP PS400 5V plug in power supply or equivalent for configuration Some PLC s also require that you use this power supply for
24. e OP WINEDIT Configuration Software The decimal point location is configured separately for each field point The decimal point is for displaying purposes only and cannot be changed by or written to a PLC register for use in the PLC program Once configured it is fixed and can only be changed by reconfiguring the OP 413 For BCD numbers the number of digits that can be displayed after the decimal varies from O to 3 For Binary numbers the number of digits that can be displayed after the decimal varies from O to 3 butthe highest number that can be displayed is 256 that is 0 256 IDEE 0 E Understanding the Features PLC Registers PLC Register Overview PLC Register Map Force Control Registers The OP400 panels communicate to the PLC through user defined PLC data registers The starting or Base register is assigned during panel configuration and automatically occupies eight consecutive 16 bit data registers In this manual the registers are identified as M 0 M 1 M 2 thru M 7 Force control register M 7 contains bit of word information to force a setpoint to a specified value The term PLC register is used for the area of memory within the PLC used for data exchange with the OP 413 PLC registers addresses are sometimes known as data registers internal registers or 16 bit word addresses The OP 413 uses a bank of 8 contiguous PLC registers The register setis shown in the table below OP 413 Panel PLC Reg
25. ferential to Field points 1 6 Oo Qn E GO M MEA x Press arrow keys to change setpoints Press to select location to change or view OP 413 Panel PLC Register Map PLC Registers are mapped PLC Register Register Function a NOU Field point 1 data cell A MH Field point 2 data cell A Me Field point 3 data cell M3 Field point 4 data cell A Ma Field point 5 data cell A Ms Field point 6 data cell M 6 Field point force data cell M 7 Force control IDEE Eni Understanding the Features Reading or Writing a Setpoint Reading a Display Point Forcing a Setpoint BCD Data Setpoint data is continually and transparently written to the associated PLC register s To access and use the setpoint data reference the relevant PLC register s M 0 through M 5 in your PLC program When a value is written to a PLC register M 0 through M 5 designated as display data the OP 413 automatically retrieves and displays the data NOTE The OP 413 can read and write setpoint data but can only read display data There are times when it is necessary for the PLC program to initialize or override a setpoint The capability to do so is provided as the Force Setpoint function To force a setpoint to a given value place the value in register M 6 Next set the bit s FP1 FP6 corresponding to the setp
26. g for Configuration How to Configure Your Panel A Configuring Your Operator Panel Preparing for Configuration OP WINEDIT The OP 413 is configured with software running on a personal computer This Software software is available through Automationdirect com and is referred to as OP WINEDIT configuration software More about The OP WINEDIT configuration software allows you to configure OP panel OP WINEDIT applications as well as download write to panel and upload read from panel the configurations Use this software to configure your communication link select pushbutton control and enter operator display messages Order the software from Automationdirect com using part number OP WINEDIT The OP 413 panel requires version 2 3 or later HELP Screens The OP WINEDIT software provides Help windows which supply instructions for performing all necessary configuration tasks Should you have problems understanding how to program your panel refer to these built in Help windows To access the Help windows point and click on the Help menu and choose Using help or click on the icon located near the top of the main configuration window T ouier Poet Confor Ini x HELP Screen au am Menu Contorts Seach Back History posa I Welcome to the Optimation Panel Configuration Help wx e be Fes 0 Q GO Table of Contents 4 Gening started Panel System Cosliguratien PLC Liak Configur
27. gix Leee 5 7 Interfacing to A B Memory ia sis a xpi xke LA hae add uis Moda Ria 5 7 Displaying Numeric E AA 2 e eo reser e Re reo ee RU are A AA Se la 5 7 Heading Selpolht c spirits Pd px E eO rare ped 5 8 Forcing Selpoihts seene eEREEEI a oie hd es rex ee ee a RE XE 5 9 Troubleshooting the OP 413 Panels ccc cece cece n nnn 5 10 Troubleshooting ee S over esr ad REA C E RR M DNE EIE CER Pe S ERE 5 10 Power Supply Problems cutis lies ERE ERE E spur n 5 10 Configuration Problems X PER e Meee T Re a i 5 10 Communication Problems o Dhu ore dn e bi OR Don ape ied Cin ote petet d ed en nd 5 10 Getting Help it e panne taret e ende REE pde e tete E 5 10 Index Getting Started In This Chapter Introduction Conventions Used OP 413 Overview Frequently Asked Questions Introduction The Purpose of this Manual Supplemental Manuals Technical Support Thank you for purchasing an OP 413 OptiMate panel This User Manual shows you how to install configure and program the OP 413 Also included are application examples Be sure to keep this manual handy for reference when you run into questions If you understand PLC systems and operator interface units this manual will provide all the information that you needto get and keep Y your panel up and running Reference the appropriate PLC CPU user ma
28. if the CPU has only a single communications port with an OP 9001 communications panel Q What are the power supply requirements for the OP 413 A The OP400 series panels require 5 VDC input power A 5 VDC external power supply that plugs into a standard 120 VAC receptacle is available part no OP PS400 This power supply or equivalent but it must have a center negative power jack is required for configuring your panel It is also required for operation unless you are using a DLO5 DL105 DL205 or DL405 PLC these products supply 5 VDC through the communications cable All other PLCs including DL305 CPUs require the use of an external 5 VDC power supply Q Will the OP panels support graphics animation or color operator display screens A No the OP panels which support display capabilities allow numeric data display and some panels will also allow text message display Installation and Specifications In This Chapter Labeling the Field Points Template for Manually Creating labels Dimensions for Mounting Panel Specifications Power Supply Connections Connecting the Configuration Cable Selecting a Communications Cable Communications Cable Details ene Installation and Specifications Labeling the Field Points Labeling the Field Points Creating the Labels Creating Labels Using OP WINEDIT Labeling the OP 413 panel is a relatively simple process that involves removing
29. ister Map PLC Register Register Function M 0 Field point 1 data cell M 1 Field point 2 data cell M 2 Field point 3 data cell M 3 Field point 4 data cell M 4 Field point 5 data cell M 5 Field point 6 data cell M 6 Field point force data cell M 7 Force control MSB 15 14 13 12 11 10 9 8 7 6 M 6 M 7 Force Control Registers 5 Field point force data cell 4 3 2 1 FSP FP6 FP5 FP4 FP3 FP2 Understanding the Features nd Register Definition The following describes the function of each of the registers shown in the table Register M 0 Register M 1 Register M 2 Register M 3 Register M 4 Register M 5 Register M 6 Register M 7 Field point 1 data Either setpoint or display as configured Numeric data is either a Binary or BCD value Field point 2 data Field point 3 data Field point 4 data Field point 5 data Field point 6 data Field point force data Value to force setpoint equal to when force operation is initiated by the PLC program Force control Controls the forcing of setpoints gt FSP bit When set the field point force data M 6 will be forced into the field points that are set to be forced selected by FP1 FP6 Once the force is finished the OP 413 will clear M 6 and M 7 gt FP1 FP6 bits Ide
30. l Step 7 Configure the Panel Features Select Configure Panel These features are discussed in detail in Chapter 3 but include Field Point Configuration The field points can be configured as either Setpoint or Display A Setpoint reads from and displays and writes to a PLC register and a Display only reads from and displays a PLC register s Force Option Selecting this option allows the PLC ladder program itself to write to a setpoint location Panel Address 0 PLC Base Register Address VI400 Write to Panel m 3 5 m cu L H i M Configure Field Points To modify a held point type the point number m the box below or select the point from the list then prev the Modily bution Configure Field Pointl n o Holy Point Type Format Digits Range E Setpoint D 2 Sclpoint u z 3 Selpoint BCD H 0 9999 4 Setpoint BCD 0 0 9999 5 Setpoint BCD n n 3983 6 Selpoint BCD n 0 9999 Open the Field Point Configuration window below by double clicking on the Point selected or clicking Modify with the Point selected Field Point Configuration Point Number 1 So Lem C Display E cEsipoii Cancel o Vo Low Limit 5 0 9999 pj D n 2 BCD is typically used F T K for DirectLogic PLCs 0 9999 Display format Binary Ye BCD Digits after decimal point eco Ci C2 C3 Binary is typically used for Allen Bradley PLCs Step 8 Save and Down
31. liguration Panci Addes Typa orma Verity Panel PLC Base Register V1400 Read Fiom Panel habens Ranges VI40U V7377 V10000 V17777 y 40G0D VAUG 17 Write To Panes Panel actions o o Q zh O amp ct e 2 7 2 Select OP 413 and Configure Panel UP413 Comin atrun Pared Addrexs Y PLC Bate Register Address Y1 400 Conhiqure Field Point 1 Point Type Setpoint Setpoint Setpoint Setpoint Setpoint Setpoint 3 Select Labels OP413 Label Template E Print Field Points High Limit Current Value Target S e Z 5 D 4 The OP 413 Label Template appears Type in the label text for all six Field Points Press OK to save the labels 4 LE Installation and Specifications om OP413 Label TEMPLATES Printer L Setpoint Template High Limit Low Limit dh Current Value Hourly Rate Target Differential 5 Print label on transparent film Transparent Sheet 6 Cut out the block of labels and insert them in the panel Pocket Bezel High Limit Low Limit Current Value Hourly Rate Target Differential Remove the bezel from the module by unsnapping the four plastic tabs which hold the bezel to the module frame Locate the pocket and carefully slide the labels into place Re attach the bezel by snapping the bezel onto the case Template for Manually Creating La
32. load Once you have completed your configuration you can save it to disk and or write download directly to the panel NOTE Besureto select the correct port on your PC Com 1 2 3 4 inorderto Write El to the Panel Programming Examples In This Chapter Examples Using DirectLOGIC PLSs DL05 105 DL205 D3 350 DL405 Application Examples D3 340 Application Example Allen Bradley Application Examples Troubleshooting pore Programming Examples Examples Using DirectLOGIC PLCs Register Usage The OP WINEDIT configuration software allows you to configure a panel to use a block of registers at a starting value that you define For a DLO5 CPU the recommended memory to use is the general purpose data words starting at V1200 For a DL105 DL205 D3 350 or DL405 CPU the recommended memory to use is the general purpose data words starting at V2000 For the 305 family except the D3 350 the recommended memory is the registers beginning at R400 Any block of registers within the data word range can be used The following table lists the data word register addresses for CPUs 1 Control R I DirectLOGIC DLO5 D0 05 V1200 V7377 DirectLOGIC DL105 F1 130 V2000 V2377 DirectLOGIC DL205 D2 230 V2000 V2377 D2 240 V2000 V3777 D2 250 V1400 V7377 and V10000 V17777 DirectLOGIC DL305 D3 330 D3 330P R400 R563 D3 340 R400 R563 and R700 R767 D3 350 V1400 V7377 and V10000 V17777
33. nel can be used with each CPU RS232 port They cannot be used in multi panel applications The OP 413 features a four digit LED numeric display to show user defined PLC setpoints or current values Up to 6 setpoints or current values may be configured and displayed using the gt MES OP WINEDIT configuration software SELECT Button Press the SELECT button to select and Up Down location to change or view Arrows Press Up or Down arrows to change 68 50 FS ELE Back Panel Layout The back side of the OP 413 contains a serial communications port with transmit TX and receive RX LEDs and a power receptacle A Product of Optimation Inc Serial Comm Pm 3 RAI 4 RSIXHRX E RTC Power Receptacle TX LED RXLED RJ12 Connection Location Red Green Serial The serial communications port is a 6 pin RJ12 connector which supports RS 232 Communications interface wiring This port is used for communications between the OP panel and Port PLC as well as for programming your panel configurations The OP 413 can also draw 5VDC input power through this port through the communications cable when using a DLO5 DL105 DL205 or DL405 PLC In this case the OP PS400 power supply is only needed for configuration Power Receptacle The center negative connector is located on the side of the panel and is used to connectthe OP PS400 power supply This power supply is used when configuring the panel It i
34. ng This information could prevent injury loss of property or even death in extreme cases The word WARNING in boldface will mark the beginning of the text The beginning of each chapter will list the key topics that can be found in that eee chapter 4 OP 413 Overview Plan your System PLC TIL OP WINEDIT Process Data Let s look at the OP 413 operator panel and its individually supported features As you continue through this manual try to relate the examples to your Operator Panel application It is important to read and understand all topics discussed before installing configuring and programming your application You should plan your system with all operator interface requirements in mind Memory Requirements tow limi MACHINE Current Value Hourly Rate i General Panel Information LED Numeric Display ED 15 The OP 413 operator panel provides a man machine interface to your PLC automation system This panel is not designed for applications which demand large amounts of operator data entry The panel communicates with your PLC using RS 232 serial communication Details on configuration software and programming your operator panel are covered in later chapters All OP400 series panels can only be used in a stand alone fashion one pa
35. ns Cable seueeeeeseeeee nn nnn 2 9 Communications Cable Details ooooooccccncncnn RII eens 2 10 OP400 Series Communications Cables eeeee RR Ihn 2 10 LN Table of Contents Chapter 3 Understanding the Features Learning th Features uo a 3 2 Display and Setpoint Operations oooooococccncccn n nnn nnn 3 3 Display and Setpoint Dale AREA AA su dta Get Guha ee a ON RR Rata 3 3 Reading or Writing a Setpoint nd dia A A dd 3 4 Reading a Display Point 2 A era e XX YR E ES 3 4 Forcing a Setpoint 2362043 tui Ce Ub oR bhatt ER bai 3 4 Numeric Data Types sas s s s kn BREED Rr EE ERR RE ExASKDLUnE pak Gate nia eee Rate pc 3 4 BOD DAA tas 07 EE bte A RR SOULS APO re ERA OL 3 4 Binary Data eer ex ree etc dete etu e ex e e breed e edited 3 5 Decimal POINT cr ir a ERROR TK Fa Fai a wA ix a REG ERR Ka a RR RR 3 5 PLC Hedistel8 oco tases eae obi rir ekle RAM E AMARE eres TLF IER RENE 3 6 PEC Register Overview la oss exes Since ox oR Meum ie a cuin Uu tc 3 6 PLG Register Map ac ra tet put Gee I een fal sieut a e Sb AA uo ee ee DRA 3 6 Force Control Heglslers u coercet cyiaehi odes HER CURIE RR LA ree CORE IA Rp d 3 6 Register Definition icc exces ER X RR a Y XkE AR REIN ARE ES 3 7 PLC Register Assignment Examples enne 3 8 DirectLOGIC User Memory Overview eee RII III nn 3 9 Chapter 4 Configuring Your Operator Panel Preparing for Configuration sss s x x x x x
36. ntifies the setpoints to be forced ID 4 aul Ea e Understanding the Features PLC Register Assignment Examples Examine the address conventions for Automationdirect DirectLOGIC and Allen Bradley For example the DirectL OGIC address references are octal and the Allen Bradleys are decimal The DirectLOGIC DLO5 DL105 DL205 D3 350 DL405 OP panel address uses V memory registers which are 16 bit registers The DL305 family uses reference assignments with 8 bit registers This means that the DL305 will require sixteen 8 bit registers for data handling The Allen Bradley memory is defined with a reference Nx which represents the memory area and n which defines the word within the memory area Please refer to the appropriate CPU User manual for the PLC product you are using DirectLOGIC DLO5 DL105 DL205 D3 350 DL405 Example Address Function V2000 M 0 Field point 1 data cell V2001 M 1 Field point 2 data cell V2002 M 2 Field point 3 data cell V2003 M 3 Field point 4 data cell V2004 M 4 Field point 5 data cell V2005 M 5 Field point 6 data cell V2006 M 6 Field point force data cell V2007 M 7 Force control DirectLOGIC DL305 D3 330 amp D3 340 Example Address Function R400 R401 M 0 Field point 1 data cell R402 R403 M 1 Field point 2 data cell R404 R405 M 2 Field point 3 data cell R406 R407 M 3 Field point 4 data cell R410 R411 M 4 Field point 5 data
37. nuals for the commands and address references required for your system If you are using a DirectLOGIC PLC product you will want to keep the DirectSOFT User Manual handy while programming your system For other PLC brands you must reference their user manuals to properly program the ladder logic required to operate the OP panel We realize that even though we strive to be the best we may have arranged our information in such a way that you cannot find what you are looking for First check these resources for help in locating the information Table of Contents chapter and section listing of contents in the front of this manual e Quick Guide to Contents chapter summary listing on the next page You can also check our online resources for the latest product support information e Internet the address of our Web site is http www automationdirect com If you still need assistance please call us at 770 844 4200 Our technical support group will be glad to work with you in answering your questions They are available Monday through Friday from 9 00 A M to 6 00 P M Eastern Standard Time If you have a comment or question about any of our products services or manuals please fill out and return the Suggestions card that was shipped with this manual Chapters Getting Started Discusses pushbuttons and the LCD display Also provides The main contents of this manual are organized into the following five chapters In
38. oint s to be forced and set the FSP bit Once the OP 413 has forced the setpoint s to the required value it will clear registers M 6 and M 7 NOTE f the Force Setpoint option is not selected in the OP WINEDIT configuration software then setpoints cannot be forced and registers M 6 and M 7 cannot be used Numeric Data Types There are two types of data that the OP 413 can display BCD and Binary BCD data has a value range of 0 9999 To display a BCD number place the number into the field point data cell To read a setpoint BCD value the OP 413 continuously places digits into the corresponding field point data cell Simply reference the register in your PLC program to use the setpoint value For example if the displayed value or the setpoint value is 5678 then the PLC register will display the following shown in BCD Hex format BCD Data PLC Register Field point data cell Understanding the Features sd Binary Data Binary data has a range of 0 256 0 FF in Hex format To display a Binary number in a display point simply place the Binary value in the appropriate data cell To read a Binary setpoint value reference the PLC register in your PLC program For example if the displayed value or the setpoint value is 40500 the PLC register will display the following shown in BCD Hex format PLC Register Field point data cell Decimal Point The number of digits displayed after the decimal point is configured in th
39. ommunications Cable recommended 2 9 Communications problems 5 10 Computer Requirements 4 3 Configuration address 3 6 4 5 preparation 4 2 software 4 2 Configuration Cable 2 8 Configuring 4 3 base register address 4 5 communications 4 4 panel functions 4 6 Connecting Cables pinouts 2 10 2 11 selecting 2 9 CPU cables 2 9 D Decimal point placement 3 5 F Frequently Asked Questions 1 6 Force Control Registers 3 6 Forcing Setpoints 3 4 5 5 5 9 L LED Display 1 4 Labels creating 2 2 installation 2 4 template 2 4 Memory Mapping A B example 5 7 DL05 105 205 405 example 5 3 DL305 example 5 6 PLC register overview 3 6 N NEMA Rating 2 6 O OP WINEDIT configuration cable 2 8 configuration software 4 2 index 2 documentation 4 2 installation 4 3 questions 1 6 system requirements 4 3 user steps 4 3 P PLC Timeout 4 4 Panel cutout dimensions 2 5 mounting dimensions 2 5 Panel Configuration problems 5 10 Power Receptacle 1 5 Power Supply connections 2 7 requirements 1 6 2 7 S Serial Port 1 5 Specifications 2 6 communication link 2 6 environmental 2 6 NEMA rating 2 6 power connector 2 6 temperatures 2 6 T Template for Labels 2 4 Troubleshooting 5 10 U User Memory overview 3 9 W Web site 1 2
40. operation Make sure that the 120 VAC receptacle you plug the power supply into has power Also if you are using another 5V power supply make sure that it has a center negative connector If using a PLC that supplies 5V for operation through the communications cable check to make sure sure that pin 5 on the lead going into the panel has a 5V signal Make sure that you are using the proper configuration cable OP CCBL and that it is securely connected Check your configuration program and make sure the proper communications port is selected such as COM1 or COM2 Review your configuration settings to make sure they are correct Remember the OP WINEDIT Help screens provide a lot of valuable information Observe the RX and TX LEDs on the rear panel They should be steady flashing or glow depending on the baud rate If not make sure that you are using the proper communications cable and that it is securely connected Review your configuratiion settings and make sure that the communications information for your PLC address number baud rate protocoltype etc is correct Checkthe user manualfor your PLC for the proper settings See Technical Support in Chapter 1 for additional information Index A Address PLC 3 6 4 5 assignment 3 8 4 5 Register definition 3 7 Application planning 1 4 5 2 B Base Register Address 3 6 4 5 Back panel layout 1 5 Baud Rate 4 5 Binary Numbers displaying 3 5 5 3 5 7 C C
41. s also used to power the panel when the panel is connected to any CPU that does not supply 5VDC from the communications port 0 Frequently Asked Questions Q What is required to get started using the OP 413 in my application A You must read this manual and understand the OP panel requirements and application concepts You must have programming knowledge for the PLC product you re using the PLC serial communications capabilities which are available as well as hook up and connecting cable data Q How do configure the OP 413 operator panel A Using the OP WINEDIT configuration software available from PLCDirect This software allows you to configure the OP panels in a Microsoft Windows environment You may configure your programs offline upload and or download them to your OptiMate panel The OP WINEDIT software is provided with installation documentation and Help screens NOTE OP WINEDIT version 2 3 or later is required when using OP400 series panels Q Can the OP 413 be used with other PLC products A Yes The OP400 units do support Allen Bradley SLC 5 03 SLC 5 04 and Micrologix Q Can connect more than one OP 413 panel to one PLC CPU A Yes but only if the CPU has more than one communications port OP400 series panels can only be used in a stand alone fashion that is one panel can be used with one CPU port OP600 and OP1000 series panels can be used in multiple panel applications even
42. ses permitted 0 80W 5 VDC Power On surge of 0 35A for 1 ms max Three terminal DC power plug center negative 5 VDC external power supply required for configuration on all panels required for operation on all PLCs except DLO5 DL105 DL205 and DL405 5 VDC only LED Status RS 232 4800 to19200 baud 6 pin RJ12 phone jack type connector Installation and Specifications Power Supply Connections OP400 series panels require 5 VDC input power An optional 5 VDC external power supply that plugs into a standard 120 VAC receptacle is available part no OP PS400 This power supply or equivalent is required for configuring your panel It is also required for operation unless you are using a DLO5 DL105 DL205 or DL405 PLC these products supply 5VDC through the communications cable All other PLCs including DL305 and Allen Bradley 5 03 5 04 and Micrologix require the use of an external 5VDC power supply during operation NOTE Only use a 5 VDC power supply that has a center negative DC power jack Configuration 5 VDC Power Supply Required For Configuring All 400 Series panels 5 VDC Power Supply Part No OP PS400 jo oO ie amp ch e LH OP CCBL Configuration Cable Operation Using a D3 340 D3 350 D3 330 w DCU Bottom Port of DL405 or Allen Bradley CPU 5 VDC Power Supply Required Operation Using a DLO5
43. troduces the physical and functional characteristics introduction to planning your system Installation and Specifications Shows how to prepare for system installation including specifications and mounting instructions Includes connecting cables part numbers and specifications Understanding the Explains the features and functions of the OP 413 Teaches concept of how data is exchanged between the panel and Features the PLC Also discusses the function of the status register Shows how to use the OP WINEDIT configuration software to Configuring the configure your panel Shows how to load the software on your Operator Panel personal computer call up the screens you will need and how to download the configuration program to your panel Programming Provides example programs for using the standard functions and features These examples include ladder logic for implementing pushbuttons and messages using DirectLOGIC compatibles and Examples Allen Bradley SLC 5 03 5 04 and Micrologix CPUs Also includes troubleshooting information Conventions Used Key Topics for Each Chapter When you see the notepad icon in the left hand margin the paragraph to its immediate right will be a special note The word NOTE in boldface will mark the beginning of the text When you see the exclamation mark icon in the left hand margin the paragraph to its immediate right will be a warni
44. ue 74 During configuration make surethat your address and communications Boud Rato parameters match the PLC port settings The PLC Timeout works like aiw this Whenthe panel sends a message to the PLC and does not receive a response or does not understand the response it will wait the time out period before resending the message R e be es 0 Q GO Step 6 C Configuring Your Operator Panel abad You also have several ports which can be used to connect your communications cable Some of these ports have fixed PLC address assignments and some do not The ports which allow configuring the PLC addresses can be set to a unique address ranging from 1 through 90 Refer to your User Manual for specific information on the ports of your PLC NOTE For Allen Bradley you will need to connectto Channel 0 bottom serial port using DF1 full duplex Additionally the Allen Bradley software allows you to set the bottom port to a unique PLC address The software default is PLC Address 1 You must select CRC error detection and make sure the address on the configuration screen matches the address you have assigned This port must also be configured for either 4800 or 9600 baud No other baud rates are supported for communicating between the OP panels and an Allen Bradley PLC Since the Allen Bradley software uses a default baud rate of 1200 you must change the settings
45. ves and carries the CE mark The following information is provided to comply with EU documentation requirements Technical Support SELV Circuits Environmental Specifications Preventative Maintenance and Cleaning External Fuse Protection for Input Power NOTE Products with CE marks performtheir required functions safely and adhere to relevant standards as specified by EU directives provided they are used according to their intended purpose and that the instructions in this manual are adhered to The protection provided by the equipment may be impaired if this equipment is used in a manner not specified in this manual Only replacement parts supplied by Automationdirect com or its agents should be used A listing of international affiliates is available at our Web site www automationdirect com If you need technical assistance please call the technical support group at Automationdirect com 3505 Hutchinson Rd Cumming GA 30040 U S A at 770 844 4200 They are available Monday through Friday from 9 00 A M to 6 00 P M Eastern Standard Time The Web Site address is www automationdirect com All electrical circuits connected to the communications port receptacle are rated as Safety Extra Low Voltage SELV Operating Temperature oo 0 to 50 C Storage Temperature Lse 20 to 70 C Operating Humidity ococoooccccoco oo 9596 non condensing Air Composition 0 00 0 cece ees No
46. ween the OP panel and the PLC Use the following table to select the proper communications cable Fam U or other Port Cal e eee DirectLOGIC DL305 D3 330 Requires DCU see note below D3 330P Requires DCU see note below D3 340 OP 3CBL 1 D3 350 OP 2CBL 2 DirectLOGIC DL405 D4 430 OP 4CBL 3 D4 440 OP 4CBL 3 D4 450 Phone Jack OP 2CBL 2 Top port 15 pin OP 4CBL 3 Bottom port 25 pin see note below D4 DCM module Only port see note below suoneoioed TI305 SIMATIC TI305 see note below 335 37 PPX 335 37 435 CPU PPX 435 CPU Note Pre assembled cables for connecting to these ports are not supplied by Automationdirect com however you can use the cable pinout diagrams in the following section to make your own cables 2 10 Installation and Specifications Communications Cable Details The drawings on this page are for cables which are supplied by Automationdirect com Use this page if you need to make your own cables We recommend using 22 AWG shielded cable OP400 Series NOO Communications anl Cables PLC OP 2CBL 2 DLO5 DL105 DL205 n r m D3 350 D4 450 2 E a 1 Sig ground RJ12 RJ12 PLC RJ12 Panel 2 B VDC 1 6 3 RX 2 5 4 TX 3 4 5 not used 4 3 p i eee TE a Connection RJ12 OP 3CBL 1 D3 34
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