GSD1 SerieS DC DriveS USer ManUal
Contents
1. 4 25 3 75 108 0 B 95 3 o 2X RO 09 C R2 4 p 0 Beessesee 1 TUBIS 0 39 0 25 I 3 63 F 9 8 6 4 92 2 GSD1 xx 10N4X dimensions in mm GSD1 xx 20C dimensions in mm 1 l LE i i i m T D D 7 30 5 50 6 50 7 00 I C E O o O o 0 oe 0 90 5 15 7 Jit d 130 2 i 22 9 5 53 fea 4X 09 1 75 0 66 140 5 R2 4 44 4 16 8 2X 0 88 1 70 222 2 FE 43 2 n N 121 5 108 3 D 3 62 ka 92 0 qM T VFV V TT VT rco 70 6 IronHorse GSD1 DC Drives User Manual Ist Ed Rev A 12 12 2013 Page 5 WAUTOMATIONDIRECT INSTALLATION AND WIRING INSTALL OPEN FRAME DRIVES IN AN ENCLOSURE WITH A VOLUME AT LEAST THREE TIMES THE VOLUME OF THE OPEN FRAME DRIVE Do NOT MOUNT CONTROLLER WHERE AMBIENT TEMPERATURE IS OUTSIDE THE RANGE OF 10 45 14 113 F IMPROPER INSTALLATION OR OPERATION OF THIS DC DRIVE MAY CAUSE INJURY TO PERSONNEL OR DRIVE FAILURE THE DRIVE MUST BE INSTALLED IN ACCORDANCE WITH LOCAL STATE AND NATIONAL SAFETY CODES MAKE CERTAIN THAT THE POWER SUPPLY IS DISCONNECTED BEFORE ATTEMPTING TO SERVICE OR REMOVE ANY COMPONENTS IF THE POWER DISCONNECT POINT IS OUT OF SIGHT LOCK IT IN DISCONNECTED POSITION AND TAG IT TO PREVENT UNEXPECTED APPLICATION OF POWER ONLY A QUALIFIED ELECTRICIAN OR SERVICE PERSONNEL SHOULD PERFO2. Max trim pot set too high Refer to Trim Pot Adjustment IR Comp trim pot set too high Refer to Trim Pot Adjustment Motor runs uncontrollably at full Loose Speed pot connections Secure all connections Speed Min or Max trim pots improperly adjusted Refer to Trim Pot Adjustment Possible drive failure Contact ADC Technical Support Motor rotates in wrong direction Motor armature hooked up backwards Reverse armature and leads Motor stalls under a light load Current Limit trim pot improperly adjusted Refer to Trim Pot Adjustment Page 10 IronHorse GSD1 DC Drives User Manual 1st Ed Rev A 12 12 2013 WAUTOMATIONDIRECT IronHorse GSD1 DC Drives User Manual Ist Ed Rev A 12 12 2013 WAUTOMATIONDIRECT Literature Number LT136 Drawing Number A 5 3900A IronHorse GSD1 DC Drives User Manual Ist Ed Rev A 12 12 2013
3. P1 Use shielded cable when connecting to the Inhibit terminal Connect the cable shield to the Common terminal of P1 GSD1 xxx 20C CONTROL INHIBIT WIRING DIAGRAMS Control Inhibit by using Inhibit Input Control Inhibit by using Speedpot Provides fast Start Stop Provides Start Stop by bypassing accel decel circuit using accel decel settings Pot High P2 1 r7 Pot High P2 1 16 Pot Wiper P2 2 SPST Switch Pot Wiper P2 2 Pot Low P2 3 open run Pot Low P2 3 Common P2 4 Q close stop Common P2 4 9 Inhibit P2 5 Inhibit P2 5 SER Balad n pe P2 close run Speedpot Use shielded cable when connecting to the Inhibit terminal Connect the cable shield to the Common terminal of P2 IronHorse GSD1 DC Drives User Manual Ist Ed Rev A 12 12 2013 CONNECT NO CONNEC Page 9 WAUTOMATIONDIRECT Trim Pot ADJUSTMENTS Before the power is applied the speed potentiometer and trim pots should be preset as follows TRIM POT PRESET 1 2 3 4 5 6 Preset Speed pot fully CCW Preset MAX trim pot CW 1 2 way Preset CURRENT LIMIT trim pot fully CW Preset MIN trim pot fully CCW Preset ACCEL trim pot CW 1 2 way Preset IR trim pot fully CCW DC power can now be applied to the system and the DC Drive adjusted as follows TRIM POT ADJUSTMENT 7 8 9 Increase the MIN trim pot CW until just before reaching an output voltage
4. 25 1 4 1 50 1 4 1 25 1 2 Output Current continuous 10A DC 20A DC 10A DC 20A DC Current Overload Capacity 200 for 10s 150 for 60s Current Limit adjustable to 20096 of motor Full Load Current up to the Continuous Output Current rating of the drive Speed Adjustment 5 0 10 VDC input signal Speed Range 30 1 Speed Regulation 196 of base speed Maximum Speed adjustable from 50 to 100 of base speed Minimum Speed 30 of adjustable maximum speed Acceleration adjustable from 0 to 10 seconds Deceleration 0 5s non adjustable Dynamic Braking no Plugging Capability no Internal Operating Frequency 18 kHz approx 1 6 kHz 18 kHz approx 1 6 kHz Electrical Connections barrier terminal block accepts 12 6 AWG External Fusing Required DC rated 15096 motor Full Load Current up to 15096 Continuous Output Current rating of drive SCCR 20A DC 40A DC 20A DC 40A DC Operating Temperature 10 to 45 14 to 113 F Thermal Protection not available Mounting Orientation can be mounted in any orientation Corrosive Gases NOT compatible with any corrosive gases Weight 6oz 170g 37 10499 10 5 297g 1709 37 oz 10499 10 5 oz 2979 Agency Approvals RoHS Optional Accessories Replacem
5. Wiring Diagrams for Control Inhibit wiring details Select battery voltage as required per application and model specifications PEE 27 7 Customer wiring GSD1 xx 20C Basic Wirinc DIAGRAM GSD1 xx 20C P2 Pot High P2 1 8 white Pot Wiper P2 2 Battery P1 1 Pot Low P2 3 Orange Common 2 4 Inhibit P2 5 Arq 19 i 4 Optional E R Comp VDC No Connect P1 3 7 Ef na i LES Battery P1 4 Customer supplied SPST switch or rela Max Speed arm P1 5 Caution Motor and battery wire must Min Speed be a minimum of 12 AWG P1 and a maximum of 6AWG Refer to Control Inhibit Wiring Diagrams for Control Inhibit wiring details Select battery voltage as required per application and model specifications IronHorse GSD1 DC Drives User Manual Ist Ed Rev A 12 12 2013 Page 7 WAUTOMATIONDIRECT REVERSING WIRING DIAGRAMS Page 8 m p gt CAUTION WHEN REVERSING A SPINNING PERMANENT MAGNET D C MOTOR CAUTION MUST BE TAKEN THAT THE RESULTING CURRENT THROUGH THE ARMATURE OF THE MOTOR DOES NOT EXCEED THE OVERLOAD RATINGS OF THE DRIVE OR THE DEMAGNETIZE RATING OF THE MOTOR BEING REVERSED CAUTION ENSURE THAT MOTOR ROTATION HAS STOPPED BEFORE REVERSING THE APPLIED VOLTAGE SPEED POTS CAN BE REPLACED BY 0 10V ANALOG SIGNALS PLC ETC CONNECT SIGNAL C
6. deadband or until the desired minimum speed is reached Turn the Speed pot fully CW and adjust the MAX trim pot until the desired maximum speed is reached Adjust the ACCEL trim pot to achieve the desired soft start time CW rotation will increase accel time 10 Rotate the CURRENT LIMIT trim pot fully CCW Apply a full load to the motor While motor is 11 stalled adjust the CURRENT LIMIT trim pot CW until a desired current setting is obtained Approximately 125 of rated motor current is recommended For 10A models GSD1 xx 10xxx Set the Speed pot to approximately 50 and note the motor RPM Load the motor to normal load condition and adjust the IR trim pot CW until motor RPM is equal to the unloaded speed For 20A models GSD1 xx 20C Adjust the IR trim pot CW 1 2 way If the motor speed is inconsistent jumpy rotate the IR trim pot CCW until the motor rotation becomes stable TROUBLESHOOTING If a newly installed DC Drive will not operate it is likely that a terminal connection is loose Check the terminal connections and ensure that they are secure and correct If the drive is still inoperative refer to the Troubleshooting Table Problem Possible Cause s Corrective Action Motor doesn t run Incorrect or no power Install proper power service Speed pot set at zero Rotate Speed pot fully CW Worn motor brushes Replace motor brushes Current Limit set too low Adjust Current Limit trim pot CW Motor hunts
7. relay 5kQ GSD1 xx 20C Speedpot Pot High P2 1 Pot Wiper P2 2 Battery P1 1 Pot Low P2 3 Common P2 4 Inhibit P2 5 ub NG Optional 7 Inhibit No Connect P1 3 LR Co Battery P1 4 Abad Max Speed Arm P1 5 Min Speed P1 Refer to Control Inhibit Wiring Diagrams for Control Inhibit wiring details IronHorse GSD1 DC Drives User Manual Ist Ed Rev A 12 12 2013 WAUTOMATIONDIRECT CONTROL INHIBIT WIRING DIAGRAMS THE SHIELD OF THE CABLE SHOULD CONNECT TO THE COMMON TERMINAL OF THE DC ALWAYS USE A SHIELDED CABLE WHEN CONNECTING TO THE INHIBIT TERMINAL DRIVE SPEED POTS BE REPLACED BY 0 10 ANALOG SIGNALS PLC SIGNAL COMMON TO POT LOW TION TO HIGH GSD1 xxx 10xxx CONTROL INHIBIT WIRING DIAGRAMS Control Inhibit by using Inhibit Input Provides fast Start Stop by bypassing accel decel circuit Inhibit P1 9 IG Common P1 8 SPST Switch Pot Low P1 7 open run Pot Wiper P1 6 close stop Pot High P1 5 9 1 VOLTAGE SIGNAL SOURCE TO POT WIPER ANALOG SIGNAL DOES NOT HAVE TO BE ISOLATED Control Inhibit by using Speedpot Inhibit P1 9 Common P1 8 Pot Low P1 7 Pot Wiper P1 6 Pot High P1 5 Provides Start Stop using accel decel settings SPST Switch 5kQ open 7 stop Speedpot close run
8. E A SPECIAL NOTE WHEN YOU SEE THE EXCLAMATION MARK i ICON IN THE LEFI HAND MARGIN THE PARAGRAPH TO ITS IMMEDIATE RIGHT WILL BEA WARNING THIS INFORMATION COULD PREVENT INJURY LOSS OF PROPERTY OR EVEN DEATH IN EXTREME CASES IronHorse GSD1 DC Drives User Manual Ist Ed Rev A 12 12 2013 Page 3 WAUTOMATIONDIRECT IronHorse GSD1 Series DC Drives GENERAL INFORMATION STANDARD FEATURES Provides smooth variable speed capability for mobile equipment Maintains variable speed control as batteries discharge Adjustable maximum speed minimum speed current limit IR compensation and motor acceleration Inhibit terminal permits optional start stop without breaking battery lines Speed potentiometer knob and dialplate included Enclosed model GSD1 xx 10N4X is rated NEMA 4X CAREFULLY CHECK THE DC DRIVE FOR SHIPPING DAMAGE CARRIER IMMEDIATELY REPORT ANY DAMAGE TO THE Do NOT ATTEMPT TO OPERATE THE DRIVE IF VISIBLE DAMAGE IS EVIDENT TO EITHER THE CIRCUIT OR TO THE ELECTRONIC COMPONENTS SELECTION AND SPECIFICATIONS Model GSD1 12 10N4X GSD1 24 GSD1 12 10C GSD1 12 20C GSD1 24 10C GSD1 24 20C Package Configuration open frame NEMA 4X open frame open frame NEMA 4X open frame Power Quality Form Factor 1 05 Input Voltage 12 VDC 15 24 36 VDC 15 Output Voltage 0 12 VDC 0 24 36 VDC Motor Rating hp 1 50 1 8 1
9. OMMON TO POT LOW VOLTAGE SIGNAL SOURCE TO POT MIPER NO CONNEC TION TO HIGH ANALOG SIGNAL DOES NOT HAVE TO BE ISOLATED GSD1 xx 10C RevERSING WIRING DIAGRAM is Optional Nin Speed P1 Inhibit Customer supplied Inhibit P1 9 3PDT Center off Max Speed Common P1 8 Speedpot Center Blocked switch a Pot Low P1 7 4PDT GSDA MREV shown Pot Wiper P1 6 68 A Pot High P1 5 6 OS Arm P1 4 I R Comp Arm P1 3 l 5 Battery P1 2 168 Current Limit Battery P1 1 Fee SG Customer GSDixx 0c v supplied Refer to Control Inhibit Wiring Diagrams for Control Inhibit wiring details SPST switch or relay uult 1212096 Select battery voltage as required per i Battery application and model specifications GSD1 xx 20C RevERSING WIRING DIAGRAM Relays may be used in place of switch but a neutral position must be provided to prevent plug reversing Do not engage opposite direction until motor has come to a complete stop Failure to do so may result in damage to the control Customer supplied 3PDT Center off Center Blocked switch 4PDT GSDA MREV shown 12 24 36 VDC Caution Motor and battery wire must be a minimum of 12 AWG and a maximum of 6AWG Select battery voltage as required per application and model specifications Battery iz Customer supplied SPST switch or
10. RM ANY ELECTRICAL TROUBLESHOOTING OR MAINTENANCE NO TIME SHOULD CIRCUIT CONTINUITY BE CHECKED BY SHORTING TERMINALS WITH A SCREWDRIVER OR OTHER METAL DEVICE BEFORE ATTEMPTING TO WIRE THE DC DRIVE MAKE SURE ALL POWER IS DISCONNECTED RECHECK CODE DESIGNATION TO ASSURE PROPER VOLTAGE IS PRESENT FOR THE DC DRIVE CAUTION SHOULD BE USED IN SELECTING PROPER WIRE SIZE FOR CURRENT AND VOLTAGE DROP MINIMUM WIRE SIZE 12 AWG DO NOT REVERSE POSITIVE AND NEGATIVE BATTERY LEADS AS THIS WILL DAMAGE THE DC DRIVE TO CHANGE MOTOR DIRECTION INTERCHANGE THE POSITIVE AND NEGATIVE MOTOR ARMATURE LEADS CAUTION TURN POWER OFF WHILE MAKING WIRING CONNECTIONS PB FusiNG Externally fuse the input line with Littlefuse 314 series or Bussman ABC series or equivalent fuses designed for use with motors and motor control systems rated for the lesser of 1 200 of the continuous current rating of the drive 2 150 of the motor full load current Fast blow fuses are NOT recommended AutomationDirect sells ABC series fuses TERMINAL BLOCK GSD1 Wiring Terminals Type Wire Range Tightening Torque Barrier terminal block 12 6 AWG 4 4 Ib in 5 1 kg cm WIRING Refer to the following wiring diagrams for proper connection of DC Voltage Armature and Speed Pot wiring to the DC drive To properly adjust the CURRENT LIMIT setting a DC ammeter should be placed in series with the armature line This meter can b
11. WVAUTOMATIONDIRECT IRONHORSE GSD1 Series DC Drives User MANUAL User MANUAL NUMBER IH GSD1 User M WAUTOMATIONDIRECT WARNING Thank you for purchasing automation equipment from Automationdirect com doing business as Automation Direct We want your new automation equipment to operate safely Anyone who installs or uses this equipment should read this publication and any other relevant publications before installing or operating the equipment To minimize the risk of potential safety problems you should follow all applicable local and national codes that regulate the installation and operation of your equipment These codes vary from area to area and usually change with time It is your responsibility to determine which codes should be followed and to verify that the equipment installation and operation is in compliance with the latest revision of these codes At a minimum you should follow all applicable sections of the National Fire Code National Electrical Code and the codes of the National Electrical Manufacturer s Association NEMA There may be local regulatory or government offices that can also help determine which codes and standards are necessary for safe installation and operation Equipment damage or serious injury to personnel can result from the failure to follow all applicable codes and standards We do not guarantee the products described in this publication are suitable for your particular applicatio
12. e removed after the DC Drive is adjusted Basic Wirinc DIAGRAMS SIGNAL COMMON TO POT LOW VOLTAGE SIGNAL SOURCE TO POT WIPER NO CONNEC SPEED POTS CAN BE REPLACED 0 10 ANALOG SIGNALS PLC ETC CONNECT TION TO POT HIGH ANALOG SIGNAL DOES NOT HAVE TO BE ISOLATED GSD1 xx 10C Basic Wirinc DIAGRAM Optional Min Speed P1 Inhibit Inhibit P1 9 ske Max Speed Common P1 8 Speedpot Pot Low P1 7 Y Pot Wiper P1 6 Accel Pot High PESE J Arm P1 4 I R Comp Arm P1 3 Battery P1 2 Current Limit Battery P1 1 Customer supplied GSD1 xx 10C Refer to Control Inhibit Wiring Diagrams for Control Inhibit wiring details Select battery voltage as required per application and model specifications SPST switch or relay Page 6 IronHorse GSD1 DC Drives User Manual Ist Ed Rev A 12 12 2013 WAUTOMATIONDIRECT GSD1 xx 10N4X Basic WiniNG DIAGRAM RED GSD1 xx 10N4X IR o Lim Comp Min NUES cotto Optional Inhibit GSD1 xx 10N4X front cover Refer to Control Inhibit
13. ent Potentiometer GSDA 5K Digital Potentiometer GSDA DP For accessories details please visit www AutomationDirect com Input power supply must not exceed recommended voltage or it may damage the GSD1 drive Linear power supply can be sized per drive voltage and motor full load current Switched power supply should be sized per drive voltage and double the motor full load current Plugging is a method of rapidly changing motor direction by reversing motor armature polarity while the motor is still running Page 4 IronHorse GSD1 DC Drives User Manual Ist Ed Rev A 12 12 2013 WAUTOMATIONDIRECT DIMENSIONS GSD1 xx 10C DIMENSIONS IN MM _ 1 18 1 75 _ 120 30 1 44 5 32 9 043 7 R2 4 11 0 i 4 un p o Os
14. ies The product and company names may be trademarked and are the sole property of their respective owners AutomationDirect disclaims any proprietary interest in the marks and names of others Copyright 2013 Automationdirect com Incorporated Rights Reserved No part of this manual shall be copied reproduced or transmitted in any way without the prior written consent of Automationdirect com Incorporated AutomationDirect retains the exclusive rights to all information included in this document Page 2 IronHorse GSD1 DC Drives User Manual Ist Ed Rev A 12 12 2013 WAUTOMATIONDIRECT CONTENTS WARNING 2 xoxo E RE UP GE SE vx EE REGE mo 3 RR SEG SER a ad 2 TRADEMARKS SKEE mek KE EE STEG GEA G 2 GSD1 DC Drives USER MANUAL OVERVIEW 3 IronHorse GSD1 Series DC DRIVES GENERAL 4 SELECTION AND SPECIFICATIONS 4 DIMENSIONS xs eV EEE EE SE BEGGE EORR AEA 5 INSTALLATION AND 6 TRIM POT DJUSTMENTS sox Kok ks GE Ek BG EE AE 8 ER SE ed AEE ar 10 TROUBLESHOOTING gt BA mi AE AEG BEG GE SE BR ns 10 GSD1 DC Drives User MANUAL OVERVIEW OVERVIEW OF THIS PUBLICATION The IronHorse GSD1 Series DC Drives User Manual describes the instal
15. lation configuration and methods of operation of the GSD1 Series DC Drives information contained in this manual 15 intended to be correct However information and data in this manual are subject to change without notice AutomationDirect ADC makes no warranty of any kind with regard to this information or data Further ADC is not responsible for any omissions or errors or consequential damage caused by the user of the product ADC reserves the right to make manufacturing changes which may not be included in this manual READ Tuis USER MANUAL This manual contains important information for those who will install maintain and or operate any of the 0501 Series DC Drives TECHNICAL SuPPORT By Telephone 770 844 4200 Mon Fri 9 00 a m 6 00 p m E T On the Web www automationdirect com Our technical support group is glad to work with you in answering your questions If you cannot find the solution to your particular application or if for any reason you need additional technical assistance please call Technical Support at 770 844 4200 We are available weekdays from 9 00 a m to 6 00 p m Eastern Time We also encourage you to visit our web site where you can find technical and non technical information about our products and our company Visit us at www automationdirect com SPECIAL SYMBOLS WHEN YOU SEE THE NOTEPAD ICON IN THE LEFT HAND MARGIN THE PARAGRAPH TO ITS IMMEDIATE RIGHT WILL B
16. n nor do we assume any responsibility for your product design installation or operation Our products are not fault tolerant and are not designed manufactured or intended for use or resale as on line control equipment in hazardous environments requiring fail safe performance such as in the operation of nuclear facilities aircraft navigation or communication systems air traffic control direct life support machines or weapons systems in which the failure of the product could lead directly to death personal injury or severe physical or environmental damage High Risk Activities AutomationDirect specifically disclaims any expressed or implied warranty of fitness for High Risk Activities For additional warranty and safety information see the Terms and Conditions section of our catalog If you have any questions concerning the installation or operation of this equipment or if you need additional information please call us at 770 844 4200 This publication is based on information that was available at the time it was printed At AutomationDirect we constantly strive to improve our products and services so we reserve the right to make changes to the products and or publications at any time without notice and without any obligation This publication may also discuss features that may not be available in certain revisions of the product TRADEMARKS This publication may contain references to products produced and or offered by other compan
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