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vacon 500x user`s manual

1. No Parameter Name Options Default Bs See Page 750 Timer 2 Signal text string 1 Drv Fault 86 751 Timer 2 Time 0 0 320 0 sec 1 0 sec 86 794 Drive Name text string serial number 86 799 Config USB Mode text string 0 Disabled 87 801 Program Number 0 9999 0 87 802 Start Options text string 0 LS Lockout 87 803 PWM Frequency 0 6 16 0 kHz 3 0 kHz 88 804 Display text string 0 Std Disply 88 805 Display Units alphanumeric 0 blank 88 809 Display Scale 1 65535 18000 88 810 Language text string 0 English 88 811 Access Code 0 9999 0 89 812 Freq Ref Output text string 0 6FS 89 813 Speed Ratio 0 0 200 0 100 0 89 814 Display Status text string 0 Drive load 89 816 Fly Catch Mode text string 0 Sweep FWD 89 819 Flt Text 1 text string User Flt 1 89 825 Flt Text 2 text string User Flt 2 90 850 PID Configure text string 0 No PID 90 851 PID FBk Config text string 0 Vin1 90 852 PID Prop Gain 0 2000 0 90 853 PID Int Gain 0 10000 0 90 854 PID Feed 0 2000 1000 90 855 PID Error 1 0 00 100 00 Read only 90 856 PID Error 2 0 00 100 00 Read only 90 857 PID High Corr 0 00 100 00 100 00 90 858 PID Low Corr 0 00 100 00 0 00 90 859 PID Deriv Gain 0 200 0 00 91 860 PID Sleep Cfg text string 0 disabled 91 861 PID Sleep Lvl 0 00 100 00 0 00 91 862 PID Wake up Lvl 0 00 100 00 100 00 91 863 Sleep Delay Time 0 0 300 0 sec 0 0 sec 91 864 Wake up Delay 0 0 300 0
2. For questions about accessing fault codes and for advanced troubleshooting problems please contact Plc web site http www vacon com Table 1 shows the fault codes that may be displayed during Vacon 500x AC drive operation along with suggestions for recovering from the fault condition 2 Adv Fault Suggestions for Code Fault Display Description Code Explanation Recovery 012 Internal microprocessor Consult factory for problem repair or replacement 1 System System fault 3 Thermistor profile incorrect siete GU ent 0 Memory problem when reflashing drive s memory c Consult factory Reset drive to factory 1 2 3 Conflict in drive s memory settings Consult factory Unable to write an EE Reset drive to factory 2 EE Checksum Checksum 4 parameter after a parameter settings as been changed through the Consult factory keypad or 510 The driveis receiving write requests faster than they can 5 be processed This would pow down the typically be caused by writing wriles y parameters too frequently hrough Modbus 0 Current calibration fault on Check the motor phase T1 U connections tothe terminal strip of the drive i Current Current calibration fault on and ak themotor 3 Curr Calibr calibration fault 1 phase T2 V Have motor checked Consult factory for repair 2 Current calibration fault on or replacement of drive phase T3 W Increase resistance
3. Parameter Default See Page 203 Stop Key Remote Coast 66 204 Ref Select Vin1 67 205 Vin1 Config 0 10V 67 206 Vin1 Offset 0 00 67 207 Vin1 Span 100 00 67 208 Cin Config 0 20 mA 50 67 209 Cin 0ffset 0 0 68 210 5 100 0 68 211 Vin2 Config 0 10 V 68 212 Vin2 0ffset 0 00 68 213 Vin2 Span 100 00 68 401 Ramp Select ART Strt RS 71 406 DC Inject Config DC at Stop 72 501 V Hz Select Pump Fxd 75 504 Skip Freq Band 0 2 Hz 76 505 Skip Freq 1 0 0 Hz 76 608 Restart Number 0 80 609 Restart Delay 60 sec 80 702 Imet Config Current Out 82 703 Imet Span 100 096 82 704 Imet Offset 0 096 82 721 DI1 Configure Preset 1 84 722 DI2 Configure Preset 2 84 723 DI3 Configure Preset 3 84 724 014 Configure Ref Switch 84 725 015 Configure PI Enable 84 803 PWM Frequency 16 0 kHz 88 804 Display Mode Output Freq 88 850 PI Configure No PI 90 851 PI Feedback Vin1 90 852 PI Prop Gain 0 90 853 PI Int Gain 0 90 854 PI Feed Gain 1000 90 857 PI High Corr 100 00 90 858 PI Low Corr 0 00 90 Table 5 Pump with PI Application Macro Core Factory Application from Table 1 plus the following parameters Para Parameter Name Default See Page 501 V Hz Select Vector 75 509 Rated Mtr Volt Model dependent 76 510 Rated Mtr FLA ND rating 76 Table 6 Vector Application Macro Core Factory Application from Table 1 plus the following parameters 24 hour support 358 0 40 837 1150 e Emai
4. 32 4 5 Dynarie e ue Leser E id Y oa SOS uel ew RE Ee egens Red e 33 4 6 Terminals Found on the Vacon 500x Control 34 4 6 1 Description of the Control Terminals 34 4 6 2 Typical Connection Diagrams for Digital Inputs 35 4 6 3 Typical Connection Diagrams for Analog Inputs 37 4 6 4 Typical Connection Diagrams for Analog Outputs 38 5 OPERATION AND 39 5 1 Introduction we GEER SER QNA FREE RGAE D RR RA 39 5 2 Keypad Operation 39 Tel 358 0 201 2121 Fax 358 0 201 212205 VACON 10 5 3 ECD ttt tele ak S AMAA oa 42 5 3 1 ate Mens nek S 42 5 3 2 Vacon 500x Keypad Status and Warning Messages 42 5 3 3 Rights cz Em 44 5 3 4 Other Data E E O E E lass 44 5 4 Keypad Display 44 5 5 Program ad Mode 45 5 5 1 Accessing Parameters 205 Er dee pai ai tes 45 5 5 2 Changing the Display Scroll Rate 45 5 5 3 Programming Procedure u use 45 5 5 4 Restoring Factory lt 5
5. Ca peer on te eg 3 2 Installation Precautions 3 3 Dissipation Requirements 3 4 Cover Assembly and Torque Specifications 24 3 5 Serial Number Label 24 3 6 Conduit Usage voices v VER 25 3 7 prre MED 25 4 CONNECTIONS 27 4 1 rms 27 4 2 General Wiring 27 4 2 1 Wiring Practices eae pose Uwe Seen 27 4 2 2 Considerations for Power 28 4 2 3 Considerations for Control Wiring 28 4 3 Input Line Requirements eens 28 4 3 1 Line Voltage ee e UE Se sys sU 28 4 3 2 EirieCapacity 2 2m ul ural ew bide b bbl beet beaded 29 4 3 3 Phase Imbalances 2 kusa AM CUN EE 29 4 3 4 Single phase Operation J l 29 4 3 5 Ground Fault Circuit Interrupters GFCI 29 4 3 6 Motor ead Length ies suck ex es ctl ee ec A ENS S 30 4 3 7 Using Output COntactors cocus QE VEA eek dI d a 30 4 4 Terminals Found on the Vacon 500x Power 30 4 4 1 Description of the Terminals 30 4 4 2 Typical Power Connections
6. gt ProcessSigral Figure 13 Connections for Process Signal Tel 358 0 201 2121 Fax 358 0 201 212205 VACON 4 6 4 Typical Connection Diagrams for Analog Outputs S e 2 gt Z lt 5 lt O O gt 5 IO C Figure 14 Connections for Process Meters 24 hour support 358 0 40 837 1150 e Email vacon dvacon com 39 VACON OPERATION AND PROGRAMMING 5 OPERATION AND PROGRAMMING 5 1 Introduction The Vacon 500X AC drive is pre programmed to run a standard 4 pole AC induction motor For many applications the drive is ready for use right out of the box with no additional programming needed The digital keypad controls all operations of the unit The ten input keys allow press and run operation of the motor Operation mode and straightforward programming of the parameters Program mode Figure 15 The Vacon 500x Keypad To simplify programming the parameters are grouped into three levels 1 Enter Level 1 by pressing the Program PROG key at any time Level 1 allows you to access the most commonly used parameters 2 Enter Level 2 by holding down the SHIFT key while pressing the PROG key Level 2 allows access to all Vacon 500x parameters including those in Level 1 for applications which require more advanced
7. 53 6 3 Macro Mode Applications and Included Parameters 55 6 4 Getting a QuieK Starts cose Supe 60 7 500X PARAMETERS 61 7 1 WROGUCHON g u shiu bes ee Res SOO LE Sarees 61 7 2 Level T Parameters 61 7 3 Description of Parameters 61 7 4 Using the Vacon 500x Program 98 7 4 1 Enabling the Vacon 500x Program Sequencer 98 7 4 2 Controlling the Vacon 500x Program Sequencer 99 7 4 3 Sequencer State Configuration Overview 100 744 Advancement on Drive State Conditions 104 7 4 5 Sequencer Decision Configuration 105 7 4 6 Sequencer Status Indicators 106 7 4 7 Sample Sequencer Program 107 8 TROUBLESHOOT TING su S nenne 111 8 1 Vacon 500X F ault Codes laqa haus 111 9 VACON 500X ULTRAFLEXOPTIONS 117 APPENDIX BINARY HEXADECIMAL CONVERSION 119 24 hour support 358 0 40 837 1150 e Email vacon dvacon com 11 INTRODUCTION 1 INTRODUCTION 1 1 Product Overview The Vacon 5
8. Parameter Value Explanation Seq Appl 1 sec Base Sets 1 second time increments DI1 Configure Seq1 Allows DI1 to end state 3 001 Configure SeqOut 01 Allows 001 to be active in state 2 Preset Speed 1 5Hz Speed for state 3 Preset Speed 6 50 Hz Speed for state 1 Seq Cntl1 00010000110 No outputs FWD Timed Primary Ramp Preset Speed 6 Table 10 Required Parameter Settings for Sample Sequencer Program Tel 358 0 201 2121 Fax 358 0 201 212205 VACON 500X PARAMETERS VACON 108 Parameter Value Explanation Seq Count 1 3600 1 hour 3600 seconds Seq Cntl 2 01000001000 ee ene ee Ramp Speed Seq Count 2 120 2 minutes 120 seconds Seq 3 00101100001 ey Value Primary Ramp Preset Seq Count 3 1 Seq active Table 10 Required Parameter Settings for Sample Sequencer Program 24 hour support 358 0 40 837 1150 e Email vacon dvacon com 109 VACON VACON 500X PARAMETERS Worksheet for Sequencer Program Setup remove and make 2 sided copy for each machine needed Machine Number Ramp Hex Value State Duration Selecti Speed Selection See App Output Direction on page Configuration Selection Step Tel 358 0 201 2121 Fax 358 0 201 212205 VACON 500X PARAMETERS 110 Machine Number
9. 1 SUMMARY OF VACON 500X SUMMARY OF VACON 500X PARAMETERS No Parameter Name Options Default setting See Page 001 Model Number Model dependent Read only 61 002 Software Rev 0 00 99 99 Read only 61 003 Rated Current 0 0 200 0 Read only 62 005 Serial No 1 0 65535 Read only 62 006 Serial No 2 0 65535 Read only 62 007 USB Soft Rev 0 00 99 99 Read only 62 008 Option Installed text string Read only 62 009 Fbus Soft Rev 0 00 99 99 Read only 62 030 Pwr Down Date dd mm yy Read only 62 031 Pwr Down Time Dd hh mm Dd Tu Th etc Read only 62 102 Output Freq 0 0 400 0 Hz Read only 62 103 Output Voltage 0 600 V Read only 62 104 Output Current 0 0 200 0 A Read only 62 105 Drive Load 200 0 200 0 Read only 63 106 Load Torque 200 0 200 0 Read only 63 107 Drive Temp 20 0 200 0 C Read only 63 108 Total Run Time 0 0 6553 5 h Read only 63 109 Power On Hours 0 65535 h Read only 63 110 Stator Freq 0 0 400 0 Hz Read only 63 111 DC Bus Voltage 0 1000 Vdc Read only 63 115 Drive Power Out 0 0 200 0 Read only 63 116 Out Power kW 0 0 327 67 Read only 63 117 MWh Meter 0 32767 Read only 63 118 kWh Meter 0 0 999 9 Read only 63 120 Today s Date MM dd YY Read only 63 121 Today s Time hh mm Read only 63 Show Clock 150 parameters text string 0 No 64 179 151 Tiime
10. 384 Keeper Save Rate Default 24 hour s n This parameter configures whether the Keeper will collect multiple records during a day with these options Parameter Value Description 0 24 Hour 1 12 Hour 2 8 Hour For detailed information about setting up Keeper parameters see Using the Keeper Data Log on page 49 385 Keeper Input Value Default Read only Ranges 0 22000 This parameter provides feedback to display the current value of the Keeper input For detailed information about setting up Keeper parameters see Using the Keeper Data Log on page 49 386 Keeper Time Rate Default 1 Minute This parameter configures tiime base of the Keeper accumulation The setting of this variable is dependent on the process variable The following parameter values are valid Parameter Value Description 0 Second 1 Minute 2 Hour For detailed information about setting up Keeper parameters see Using the Keeper Data Log on page 49 12 387 Keeper Rec Num Default Read only Range 128 Leve This parameter shows how many records have been saved by the Keeper For detailed information about setting up Keeper parameters see Using the Keeper Data Log on page 49 24 hour support 358 0 40 837 1150 e Email 71 VACON VACON 500X PARAMETERS 388 Active Kpr Record Default Read only Thi
11. 45 5 5 5 Viewing Parameters That Have Changed 45 5 5 6 Using Macro be 46 5 6 Measuring Stator Resistance RS 46 5 6 1 Activating Automatic RS Measurement via Keypad 46 5 6 2 Activating Automatic RS Measurement via Serial Link Modbus 46 5 7 Storing Data and Reflashing Using a Flash Memory Device 47 5 7 1 Storing Drive 5 47 5 7 2 Recalling Drive Parameters 47 5 7 3 Storing Keeper FIOR o s Sew ea oas 47 5 7 4 Reflashing the Vacon 500x Using the USB Port and a Flash Memory Device 48 5 8 Using the Keeper Data 49 5 8 1 Keeper lt 49 5 8 2 Setting up the Keeper Function 49 5 9 Using the Vacon 500x Real Time Clock and Other Special Features 50 5 9 1 Enabling the Vacon 500x Based on Time of Day 50 5 9 2 ae aaa Mi Detur 51 5 9 3 hh gw gad 51 5 9 4 ee ek Ee ELE Rada 52 6 USING MACRO MODE AND GETTING QUICK START 53 6 1 Entering Macro Modes BAS LER EOS 53 6 2 Description of Parameters Used in Macro Mode
12. 41 OPERATION AND PROGRAMMING Program mode is entered by stopping the drive and pressing the Program PROG key for Level 1 access or holding down SHIFT while pressing PROG for Level 2 access Pressing and holding the Enter key and then pressing the Program key will show only those parameters that have been changed from the factory defaults Table 2 describes the function of the keys in Program mode Press this key to have the drive enter Program mode and have Level 1 parameters available To access Level 2 param hold down SHIFT while pressing this key to access Macro mode hold down the PROG key for more than 3 seconds Once Program mode is active pressing this key at any time returns the drive to the Operation mode If an Access Code has een programmed it must be entered to proceed with programming See parameter 811 Access Code page 89 NOTE To see what parameters have changed from the factory default press ENTER PROG If the display flashes Factory Defaults no parameters have changed In the Program mode pressing this key scrolls forward through the parameters If the indicator is flashing it increases the value of the parameter To change the scroll rate hold the SHIFT key at the same time to increase the scroll rate release the SHIFT key to return to the normal scroll rate Press the ENTER key to store the new value In the Program mode pressing this key scrolls backward through
13. The PID Feedback parameter configures the feedback signal to be used in PID control The following data values may be assigned to this parameter Parameter Value Description Vin1 Vin1 is the PID feedback Cin Cin is the PID feedback Vin2 Vin2 is the PID feedback EncoderThe Encoder is the PID feedback Range 0 2000 852 PID Default 0 Cevel 2 The PID Proportional Gain parameter configures the proportional gain that is applied to the PID control Note Value must be greater than 0 for this to be active i Range 0 10000 853 PID Int Gain Default 0 evel 2 The PID Integral Gain parameter configures the integral gain that is applied to the PID control Note Value must be greater than 0 for this to be active i Range 0 2000 854 PID Feed Gain Default 1000 evel 2 The PID Feed Gain parameter allows the feedback signal to be scaled A setting of 1000 indicates 100 096 855 PID Error 1 Default Read Only Range 0 00 100 0096 856 PID Error 2 Level 2 Both PID Error 1 and PID Error 2 parameters are read only they provide feedback on how the PID control is operating i Range 0 00 100 00 857 PID High Corr Default 100 00 9 Level 2 This parameter sets the high limit of the PID output Range 0 00 100 00 858 PID Low Corr Default 0 00 g Level 2 This parameter sets the low limit of the PID output 24 hour support 358 0 40 837 1150
14. The Sequencer mode of the Vacon 500x is active sequencer parameters are visible in Level 2 and all timing for the sequencer will be on a 1 second base sec base 2 The Sequencer mode of the Vacon 500x is active sequencer parameters are visible in Level 2 and all timing for the sequencer will be on a 01 second base 01 sec base 3 Table 2 Seq Appl Parameter Options Parameter 491 7 4 2 Controlling the Vacon 500x Program Sequencer The Program Sequencer can be activated and controlled from either the keypad or the terminal strip It is not possible to control the sequencer through the serial link The control method of the program sequencer is determined by parameter 201 Input Mode Setting the Input Mode parameter also allows switching from Sequencer mode to normal keypad operation by way of the Local Remote switch Table 3 illustrates possible program sequencer control configurations Input Mode Input Mode i Setting Value Local Operation Remote Operation Sequencer control via keypad FWD Stop Local Only 0 Default Seq Ref is keypad N A Seq control via FWD terminal Remote Only 1 N A Default Seq Ref is Ref Select Seq control via keypad FWD UR RemRet 2 Remal ee aaa q Default Seq Ref is Ref Select Normal Vacon 500x keypad operation Seq control via FWD terminal L R Rem 3 Sequencer disabled Default Seq Ref is keypad Normal Vacon 500x keypad operation Se
15. Options Trip Time Motor Motor Class Std Ind Shp Osec Standard Induction N A Std Ind 30s 30 sec Standard Induction 1 Std Ind 60s 60 sec Standard Induction 2 Std Ind 5mn 300 sec Standard Induction 10 In Duty Shp 0 sec Inverter Duty N A In Duty 30s 30 sec Inverter Duty 1 In Duty 60s 60 sec Inverter Duty 2 In Duty 5mn 300 sec Inverter Duty 10 Parameter 610 Timed OL Select determines the graph of Trip Fault Time vs Percent Current that is used by the Motor TOL functionality This protective feature is speed dependent to handle standard induction motors whose cooling is limited by the shaft mounted fan Blower cooled motors and most inverter duty motors do not have this limitation 24 hour support 358 0 40 837 1150 e Email 81 VACON 500X PARAMETERS 613 Max Regen Ramp Default 300 Range 10051001 This parameter operates as a percentage of the longest ramp time This time then defines the amount of time a deceleration to stop can take without causing a Regen Timeout fault For example if Decel Time 1 is 5 0 seconds Decel Time 2 is 10 0 seconds and Max Regen Ramp is 300 a deceleration to stop that takes more than 30 seconds will cause a Regen Timeout fault in the drive Default 0 10 614 Stability dependent Level m Default Model Range 1 1000 615 Stability Rate d
16. Parameter 5 Default 951 Seq Cntl 22 Bit 0 15 hex control 0x0000 96 952 Seq 23 Bit 0 15 hex control 0x0000 96 953 Seq Cntl 24 Bit 0 15 hex control 0x0000 96 954 Seq Cntl 25 Bit 0 15 hex control 0x0000 96 955 Seq Count 1 0 65535 0 97 956 Seq Count 2 0 65535 0 97 957 Seq Count 3 0 65535 0 97 958 Seq Count 4 0 65535 0 97 959 Seq Count 5 0 65535 0 97 960 Seq Count 0 65535 0 97 961 Seq Count 7 0 65535 0 97 962 Seq Count 8 0 65535 0 97 963 Seq Count 9 0 65535 0 97 964 Seq Count 10 0 65535 0 97 965 Seq Count 11 0 65535 0 97 966 Seq Count 12 0 65535 0 97 967 Seq Count 13 0 65535 0 97 968 Seq Count 14 0 65535 0 97 969 Seq Count 15 0 65535 0 97 970 Seq Count 16 0 65535 0 97 971 Seq Count 17 0 65535 0 97 972 Seq Count 18 0 65535 0 97 973 Seq Count 19 0 65535 0 97 974 Seq Count 20 0 65535 0 97 975 Seq Count 21 0 65535 0 97 976 Seq Count 22 0 65535 0 97 977 Seq Count 23 0 65535 0 97 978 Seq Count 24 0 65535 0 97 979 Seq Count 25 0 65535 0 97 980 Seq Decision 1 Bit 0 15 0x0000 97 981 Seq Decision 2 Bit 0 15 0x0000 9 982 Seq Decision 3 Bit 0 15 0x0000 97 983 Seq Decision 4 Bit 0 15 0x0000 97 984 Seq Decision 5 Bit 0 15 0x0000 QI 1500 Last Fault All fault options Read only 97 1527 9th Fault All fault options Read only 97 1554 8th Fault All fault options Read only 97 1581 7th Fault All fault options Read only 97 1608 6th Fault All fault options Read only 98 1635 5th Fault All fault opt
17. this parameter sets the duration of time in minutes until reminder 1 is set See Reminders page 51 for more information on using these parameters 173 Reminder 1 ETA Read only Range 32000 minutes Level 2 This parameter displays the length of time until reminder 1 is set information on using these parameters See Reminders on page 51 for more 174 Reminder 2 Conf Default Disabled Range n a Level 2 reminder The following data values may be assigned to this parameter Parameter Value Description 0 Disabled 1 Hour 2 Run Hour 3 Gated Hour This parameter configures the reminder to measure the run time or total time before activating the See Reminders 51 for more information on using these parameters Range 1 32000 hours 175 Reminder 2 Time 1 Level 2 Based parameter 179 Reminder 3 this parameter sets the duration of time in hours until reminder 2 is set See Reminders on page 51 for more information on usi ng these parameters 176 Reminder 2 ETA Read only Range 32000 hours Level 2 This parameter displays the length of time until reminder 2 is set See Reminders on page 51 for more information on using these parameters Range n a 177 Reminder 3 Conf Level 2 Default Disabled This parameter configures the reminder to measure the run time or total
18. Range 0 to 1000 ms 215 Cin Filter Time Default 20 ms Level 2 This parameter configures the time constant of a filter of the Cin analog input When the parameter value is set to 0 ms there is no software filtering of the analog input A value above 0 ms causes the drive to filter the analog signal Note that long filter times will create a delay in the drive response to signal changes Range 0 to 1000 ms 216 Vin2 Filter Time Default 20 ms Level 2 This parameter configures the time constant of a filter for the Vin2 analog input When the parameter value is set to 0 ms there is no software filtering of the analog input A value above 0 ms causes the drive to filter the analog signal Note that long filter times will create a delay in the drive response to signal changes 24 hour support 358 0 40 837 1150 e Email vacon vacon com 69 VACON 500X PARAMETERS cn Range n a 217 Trim Ref Enable Default Disabled evel 2 This parameter enables or disables trimming of the drive reference by an analog input and selects which analog input will perform the trimming function Speed Reference Main reference Trim Factor Analog in Percentage Max Frequency 100 Parameter Value Description Disabled No trimming of drive reference Vint Value of Vin1 will be used in the calculation above Vin2 Value of Vin2 will be used in the calculation above Cin Value of Cin will be
19. This chapter provides information on connecting power and control wiring to the Vacon 500X AC drive 4 2 General Wiring Information 4 2 1 Wiring Practices When making power and control connections observe these precautions Never connect input AC power to the motor output terminals T1 U T2 V or T3 W Damage to the drive will result Power wiring to the motor must have the maximum possible separation from all other power wiring Do not run in the same conduit this separation reduces the possibility of coupling electrical noise between circuits Cross conduits at right angles whenever power and control wiring cross Tel 358 0 201 2121 Fax 358 0 201 212205 VACON 028 Good wiring practice also requires separation of control circuit wiring from all power wiring Since power delivered from the drive contains high frequencies which may cause interference with other equipment do not run control wires in the same conduit or raceway with power or motor wiring 4 2 2 Considerations for Power Wiring Power wiring refers to the line and load connections made to terminals L1 R L2 S L3 T and T1 U T2 V T3 W respectively Select power wiring as follows 1 Use only UL recognized wire 2 Wire voltage rating must be a minimum of 300 V for 230 Vac systems and 600 V Class 1 wire for 460 or 575 Vac systems 3 Wire gauge must be selected based on 125 of the continuous input current rating of
20. 4 6 Terminals Found on the Vacon 500x Control Board 4 6 1 Description of the Control Terminals Figure 9 shows the control terminals found on the 1 0 board of the Vacon 500x AC drive See page 15 for specifications Table 7 on page 36 shows how to use the control terminals for preset speeds The drive s control terminals are referenced to earth ground through a resistor capacitor network Use caution when connecting analog signals not referenced to earth ground especially if the communications port J3 is being used The J3 port includes a common reference that can be connected to earth ground through the host PLC or computer Figure 9 Vacon 500x Control Terminals 24 hour support 358 0 40 837 1150 e Email 35 VACON CONNECTIONS 4 6 2 Typical Connection Diagrams for Digital Inputs a a a a a a E E L E 8 a RUM SIC Typical connection for 2 wire control m e o oe ea ea a m ce E 5 a JOG FORVARL FWD L REVERSE Typical connection for 3 wire control Figure 10 Connections for 2 wire and 3 wire Control Tel 358 0 201 2121 Fax 358 0 201 212205 VACON e 36 Table 7 Selection of Preset Speeds 24V PS4 PS3 PS2 PS1 Bit 4 Bit3
21. Output Configuratio Direction State Duration Select Speed Selection n ion Hex Value See App A page 119 Step 14 15 16 17 18 19 20 21 22 23 24 25 Notes 24 hour support 358 0 40 837 1150 e Email vacon dvacon com 111 TROUBLESHOOTING 8 TROUBLESHOOTING 8 1 Vacon 500X Fault Codes When faults occur you can access the status parameters that are saved along with the fault Advanced Fault history To view these parameters which store the drive s status at the time of the fault access Fault History by pressing SHIFT and ENTER and select Last Fault Press the Shift key while viewing the last fault and then use the UP and DOWN arrow keys to scroll through the stored drive status parameters Press the Shift key again to return to the programming mode fault parameter A great deal of information is contained in the Fault History log for the last fault and also the previous nine faults including the following Output Frequency Total Run Time DI Status Drive Status 2 Drive Load DC Bus Voltage Output Status Drive Status Adv Fault Code Vin1 Status Drive Warning Cntl Board Temp Cin Status Output Voltage Drive Power Out Vin2 Status Output Current Fault Date Vmet Status Load Torque Fault Time Imet Status Drive Temp Drive Warning 2 Actual Carrier
22. Bit2 Bit 1 Speed Selected FWD REV RIJ DH 02 jos 05 MOL Normal reference speed as defined by 0 0 0 0 parameters 201 Input ode and 204 Ref Select 0 0 0 1 Preset frequency F1 Figure 11 Connections for Preset Speeds parameter 303 Preset frequency F2 0 0 1 0 parameter 304 Preset frequency 0 0 1 1 parameter 305 Preset frequency F4 0 1 0 0 parameter 306 Preset frequency F5 0 1 0 1 parameter 307 i Preset frequency F 0 1 1 0 parameter 308 Preset frequency F7 0 1 1 1 parameter 310 Preset frequency 8 1 0 0 0 parameter 311 Preset frequency 9 1 0 1 parameter 312 Preset frequency F10 1 0 1 0 parameter 313 Preset frequency F11 1 0 1 1 parameter 314 Preset frequency F12 1 1 0 0 parameter 315 Preset frequency F13 1 1 0 1 parameter 316 Preset frequency F14 1 1 1 0 parameter 317 Preset frequency 15 1 1 1 1 parameter 318 24 hour support 358 0 40 837 1150 e Email 37 VACON CONNECTIONS 4 6 3 Typical Connection Diagrams for Analog Inputs gt T 8 8 E lt E lt gt gt n zl amp Isl8 8 8 8 T e a a a a Figure 12 Connections for Speed Potentiometer E E E O E 8 S 55 else
23. 0 201 2121 Fax 358 0 201 212205 TECHNICAL CHARACTERISTICS VACON 20 Es E F 8 PLACES i O O SERIES M 2 PLACES 3 PLACES Figure 3 Vacon 500 Frame Size 3 Models 24 hour support 358 0 40 837 1150 e Email vaconf vacon com 21 TECHNICAL CHARACTERISTICS 5 8 PLACES A 1 1 1 Y a Y B 2 PLACES 1 lt 5 2 PLACES i C qm R 1 4 Se H J LL P lt Figure 4 Vacon 500 Frame Size 4 Models Tel 358 0 201 2121 Fax 358 0 201 212205 TECHNICAL CHARACTERISTICS F 8 PLACES 22 2 2 1 PLACE L m P Q Figure 5 Vacon 500x Frame Size 5 Models 24 hour support 358 0 40 837 1150 e Email 23 VRCON RECEIVING AND INSTALLATION 3 RECEIVING AND INSTALLATION 3 1 Preliminary Inspection Before storing or installing the Vacon 500X drive thoroughly inspect the device for possible shipping damage Upon receipt 1 Remove the drive from its package and inspect exterior for shipping damage If damage is apparent notify the shipping agent and your sales representative 2 Remove the cover and inspect the drive for any apparent damage or foreign
24. 1 Default User Flt 1 1798 2 This parameter defines text to be displayed for fault message 1 ASCII options are permitted Tel 358 0 201 2121 Fax 358 0 201 212205 500X PARAMETERS 90 825 Flt Text 2 Default User Flt 2 Level 2 This parameter defines text to be displayed for fault message 2 ASCII options are permitted 850 PID Configure Default No PID Range ya The PID Configure parameter determines what type of PID control is active in the drive PID can be active at all times or activated using a digital input If you select a digital input as the means to enable PID control remember to configure the parameter that sets the function of the digital input to enable PID control to complete the implementation The following data values may be assigned to this parameter Parameter Value Description No PIDPID control is always inactive Dir F FWDDirect action with feed forward Rev F FWDReverse action with feed forward Dir F FWD EDirect action with feed forward with PID enabled by DI Rev F FWD EReverse action with feed forward with PID enabled by DI Dir FullDirect action with full range Rev FullReverse action with full range Dir Full EDirect action with full range with PID enabled by DI Rev Full EReverse action with full range with PID enabled by DI n Range n a 851 PID Feedback Default Vin1 tel 2
25. 509 Rated Mtr Volt 100V 690V 76 510 Rated Mtr FLA 50 200 of ND Rating ND Rating 76 511 Rated Mtr RPM 0 24000 rpm 1750 rpm 76 512 Midpoint Freq 0 0 Hz V Hz Knee Freq 60 0 Hz 76 513 Midpoint Volt 0 0 100 0 100 0 76 514 Motor RS 0 0 655 35 Ohms dependent 76 515 Power Factor 0 50 1 00 0 80 76 516 Slip Comp Enable text string No 77 517 Single Phase text string No 77 519 Find Mtr Data Not active Motor RS Not active 77 520 Filter FStator 1 100 ms 8ms 77 521 Start Field En text string No 77 522 Filter Time Slip 10 1000 ms 100 ms 77 Tel 358 0 201 2121 Fax 358 0 201 212205 SUMMARY VRCON 500X PARAMETERS VACON 4 No Parameter Name Options Default 523 Id Percent 0 200 Read only 78 524 Iq Percent 0 200 Read only 78 525 Power Fail Config text string CTS No Msg 78 526 UV Ride Thru En text string w LVT 78 600 Current Lim Sel text string 0 79 601 Cur Lim Mtr Fwd 5 150 120 79 602 Cur Lim Mtr Rev 5 150 120 79 603 Cur Lim Reg Fwd 5 150 80 79 604 Cur Lim Reg Rev 5 150 80 79 605 Cur Lim Freq 0 0 400 0 Hz 3 0 Hz 79 606 Ramp Time CL 0 1 3200 0 sec 1 0 sec 79 607 0 50 10 79 608 Restart Number text string 0 80 609 Restart Delay 0 60 sec 60 sec 80 610 Timed OL Select text string 0 Std Ind 60s 80 613 Max Regen Ramp 100 1
26. 722 DI2 Configure Preset 2 84 723 DI3 Configure Preset 3 84 724 014 Configure Ref Switch 84 725 DI5 Configure PI Enable 84 803 PWM Frequency 16 0 kHz 88 804 Display Mode Output Freq 88 850 PI Configure No PI 90 851 PI Feedback Vint 90 852 PI Prop Gain 0 90 853 PI Int Gain 0 90 854 PI Feed Gain 1000 90 857 PI High Corr 100 00 90 858 PI Low Corr 0 00 90 Table 3 Fan with PI Application Macro Core Factory Application from Table 1 plus the following parameters Para Parameter Name Default See Page 203 Stop Key Remote Coast 66 204 Ref Select Vin1 67 205 Vin1 Config 0 10 V 67 206 Vin1 Offset 0 00 67 207 Vin1 Span 100 00 67 401 Ramp Select ART Strt RS 71 501 V Hz Select Pump Fxd 75 608 Restart Number 0 80 609 Restart Delay 60 sec 80 702 Imet Config Current Out 82 703 Imet Span 100 0 82 704 Imet Offset 0 0 82 721 Configure Preset 1 84 722 DI2 Configure Preset 2 84 723 DI3 Configure Preset 3 84 724 DI4 Configure Ref Switch 84 725 015 Configure Fault Reset 84 803 PWM Frequency 16 0 kHz 88 804 Display Mode Output Freq 88 Table 4 Pump Application Macro Core Factory Application from Table 1 plus the following parameters Tel 358 0 201 2121 Fax 358 0 201 212205 USING MACRO MODE AND GETTING A QUICK START 58
27. 867 PID User Units Default 0 Range This parameter is for rescaling parameters 855 856 862 865 user units relative the process rather than in percentage of full scale The following data values may be assigned to this parameter Parameter Value Description 0 No 1 Yes Tel 358 0 201 2121 Fax 358 0 201 212205 VACON 500X PARAMETERS 92 880 FBus Read 1 Default 103 881 FBus Read 2 Default 104 882 FBus Read 3 Default 105 883 5 4 Default 107 Default 909 884 FBus Read 5 Range 0 65535 890 FBus Write 1 Level 2 TRID 891 FBus Write 2 Default 402 892 FBus Write 3 Default 403 893 FBus Write 4 au t 220 894 Write 5 These parameters provide access to Fieldbus communications 900 SIO Protocol Default RTU N81 This parameter defines the protocol and the parity of the SIO port The following data values may be assigned to this parameter Parameter Value Description RTU N81No parity 8 data bits 1 stop bit RTU N82No parity 8 data bits 2 stop bits RTU E81Even parity 8 data bits 1 stop bit RTU 0810dd parity 8 data bits 1 stop bit 901 SIO Baud Rate Default 9600 fan S8 This parameter defines the baud rate of the SIO port The following data values may be assigned to this parameter Parameter Value 4800 9600 19200 38400 57600 902 Comm Drop amp Default 1 Range 1 47 Thi
28. 95 917 FBus Port Config text string 1 485 w ctl 95 920 SIO Vmet Level 0 00 100 00 100 00 95 921 10 Imet Level 0 00 100 00 100 00 95 926 Status Word 2 Bit 0 2 Read only 95 930 Seq Cntl 1 Bit 0 15 hex control 0x0000 96 931 Seq Cntl 2 Bit 0 15 hex control 0x0000 96 932 Seq Cntl 3 Bit 0 15 hex control 0x0000 96 933 Seq Cntl 4 Bit 0 15 hex control 0x0000 96 934 Seq Cntl 5 Bit 0 15 hex control 0x0000 96 935 Seq Cntl 6 Bit 0 15 hex control 0x0000 96 936 Seq Cntl 7 Bit 0 15 hex control 0x0000 96 937 Seq Cntl 8 Bit 0 15 hex control 0x0000 96 938 Seq Cntl 9 Bit 0 15 hex control 0x0000 96 939 Seq Cntl 10 Bit 0 15 hex control 0x0000 96 940 Seq Cntl 11 Bit 0 15 hex control 0x0000 96 941 Seq Cntl 12 Bit 0 15 hex control 0x0000 96 942 Seq Cntl 13 Bit 0 15 hex control 0x0000 96 943 Seq Cntl 14 Bit 0 15 hex control 0x0000 96 944 Seq Cntl 15 Bit 0 15 hex control 0x0000 96 945 Seq Cntl 16 Bit 0 15 hex control 0x0000 96 946 Seq Cntl 17 Bit 0 15 hex control 0x0000 96 947 Seq Cntl 18 Bit 0 15 hex control 0x0000 96 948 Seq Cntl 19 Bit 0 15 hex control 0x0000 96 949 Seq Cntl 20 Bit 0 15 hex control 0x0000 96 950 Seq Cntl 21 Bit 0 15 hex control 0x0000 96 24 hour support 358 0 40 837 1150 e Email vacon vacon com 7 SUMMARY OF VACON 500X
29. B 4 pole induction motor to a maximum speed of 60 0 Hz with both acceleration and deceleration times set to 5 0 seconds Use the Arrow keys to set the proper running speed of the motor and the FWD and STOP keys to control its operation 24 hour support 358 0 40 837 1150 e Email 61 VACON 500X PARAMETERS 7 VACON 500X PARAMETERS 7 1 Introduction The Vacon 500x AC drive incorporates a comprehensive set of parameters that allow you to configure the device to meet the special requirements of your particular application Note that pressing the PROG key enters Level 1 programming Press SHIFT PROG to enter Level 2 programming Press ENTER PROG to show only those parameters that have changed from the factory default values This chapter describes the available parameters and the values that may be assigned to them The parameter summary table at the front of this manual provides a summary of all parameters including their ranges and default values 7 2 Level 1 Parameters The most commonly configured Vacon 500x parameters are stored in a group named Level 1 This group 15 easily accessed by pressing the PROG key as described in Chapter 5 Operation and Programming on page 39 The following table lists the parameters in this group for further information on the parameter please turn to the indicated page Para Parameter
30. DB resistor This option will turn on when the temperature drops below the Arctic mode entry point which is 7 This will work even if Arctic Mode is not enabled DI FWD DI REVDI xxx values all refer to inputs on option cards DI R Jwhen the respective input is active the respective DI ENoutput listed here is set DI MOL 012 01 values all refer to inputs the drive control board DI3 when the respective input is active the respective 014 output listed here is set 015 Reminder 1User defined reminder Reminder 2User defined reminder Reminder 3User defined reminder 510 ConfigIndicates the setting that the output will respond to set in parameters 921 SIO Imet Lvl and 907 Control Word TOD Inhibitlndicates the drive is disabled based on the time set in TOD run enable parameters 720 Active Logic Default Active High Range ya Tel 358 0 201 2121 Fax 358 0 201 212205 500X PARAMETERS VACON 84 This parameter configures the input state of all the digital inputs except the EN digital input which is always active high Parameter Value Description Active LowLow input is true pull down logic Active HighHigh input is true pull up logic 121 DIT Configure Default Preset 1 722 Dlz Config re Default Preset 2 723 DI3 Configure Default Preset 3 Range n a 724 014 Configure Default Alt Ramp Level 2 725 DI5 Configure Default Fault Res
31. Enabling the Vacon 500x Based on Time of Day TOD The Vacon 500x includes two enable windows that can control when the drive is allowed to run during the course of a work day Monday through Friday and an additional enable window for weekends To use this enable function select the time in your time zone parameter 151 Time Zone Setup and the clock hour in 24 hour military time for both enable and disable times The following table shows both weekday enable functions 24 hour support 358 0 40 837 1150 e Email vacon vacon com 51 OPERATION AND PROGRAMMING and the additional weekend function Saturday and Sunday and which parameters can be set for the time frame Parameter Number Enable Start Disable Stop Enable Function 1 Weekday 152 154 Enable Function 2 Weekday 156 158 Enable Function 3 Weekend 160 162 These TOD enable functions allow the drive to operate unattended for long periods of time and to turn off equipment when not needed eliminating the need to remember to shut the equipment off The drive can also be operated when power costs are generally lower adding to the overall efficiency of the application Over time this set of functions can result in substantial savings It should be noted that in spite of the automation feature the drive can be manually overridden to operate when not enabled perhaps for maintenance by using a suitably programmed
32. PROG key to enter Level 1 Program mode To enter Level 2 press SHIFT PROG The P indicator will appear on the display You must enter one level of programming or the other you cannot Switch between levels without exiting Program mode Note that some parameters cannot be changed in Run mode For example if you wish to program parameter 201 Input Mode you must stop the drive before beginning programming Refer to the Parameter Summary table at the front of this manual to see which parameters cannot be changed in Run mode they appear as shaded entries in the table Press the UP DOWN arrow keys to access the desired parameter Press the SHIFT key to allow the value to be changed The P indicator starts to blink Press the UP DOWN arrows to select the new value Press the ENTER key to store the new value The display shows Stored for one second m 6 Press PROG to exit Program mode the UP or DOWN arrows to select new parameter To program a text parameter follow these steps 1 Like other parameters text parameters use the UP DOWN and SHIFT keys for editing A line appears under the character that you are changing 2 Press SHIFT to advance to the next character that you want to change 3 Use the UP DOWN keys to change the character value 4 Press ENTER to store the edited text 5 5 4 Restoring Factory Settings Whenever a parameter s value is being changed noted by the P indicator flashing the origina
33. and humidity that exceeds the drive s rating Tel 358 0 201 2121 Fax 358 0 201 212205 RECEIVING INSTRLLRTION VACON e 26 24 hour support 358 0 40 837 1150 e Email vacon dvacon com 27 VRCON CONNECTIONS 4 CONNECTIONS HAZARDOUS VOLTAGE Read and understand this manual in its entirety before installing or operating the Vacon 500 AC drive Installation adjustment repair and maintenance of these drives must be performed by qualified personnel Disconnect all power before servicing the drive WAIT 5 MINUTES until the DC bus capacitors discharge DO NOT short across DC bus capacitors or touch unshielded components or terminal strip screw connections with voltage present Install all covers before applying power or starting and stopping the drive The user is responsible for conforming to all applicable code requirements with respect to grounding all equipment Many parts in this drive including printed circuit boards operate at line voltage DO NOT TOUCH DANGER Use only electrically insulated tools Before servicing the drive Disconnect all power Place a DO NOT TURN ON label on the drive disconnect Lock the disconnect in the open position Failure to observe these precautions will cause shock or burn resulting in severe personal injury or death TENSION DANGEREUSE Lisez et comprenez ces directives dans leurs int gralit avant d installe
34. between REF and analog Power suppl 5V supply is below 4 Vdc for inputs 4 Power Supp puu 0 more than 100 ms Check wiring to REF terminals Consult factory Note Shaded faults are auto resettable except where noted Table 1 Vacon 500x Fault Codes Tel 358 0 201 2121 Fax 358 0 201 212205 TROUBLESHOOTING VACON 0112 i E Adv Fault Suggestions for Code Fault Display Description Code Explanation Recovery 0 Short circuit was detected on Remove the short from the Instantaneous PSWSP VE 6 10C Trip Check for shorted motor overcurrent trip 1 Short circuit was detected Consult factory during operation The MOL digital input was Reset MOL contact or 7 MOL MOL contact 0 activated depending on pull up remove condition fault or pull down logic causing the MOL configuration contact activation ID out of Control board is notreadingthe Consult factory for 8 MedeLID range 0 1 2 drive ID properly repair or replacement The number of fault restarts is Check the actual fault 10 Res Lockout Restart lockout 0 greater than the limit definedin the appro ate the customer parameter remedy eCheck fi bali d The drive has detected current imbalance between output 11 Ground Ground fault 0 phases Imbalance determined Check fer grounded motor to be current flow to ground li Consult factory The drive
35. by 402 Accel Time 1 and 403 Decel Time 1 If the output frequency is equal to or greater than 308 Preset Freq 6 the active ramp is set by 404 Accel Time 2 and 405 Decel Time 2 ART Strt RS Ramp to Stop This setting uses the Alternate Ramp for Acceleration parameter 404 to the set speed then uses the Main ramps parameters 402 and 403 when the speeds are adjusted The drive will revert tothe Alternate Decel ramp parameter 405 when a Stop command is given S Curve Ramp to Stop The drive uses 402 Accel Time 1 and 403 Decel Time 1 for total time and 414 as the S Ramp Rounding value The amount of rounding is the same for that start and stop of the ramp time ART DI CTS Coast to Stop Same as ART DI but with Coast to Stop ART F R CTS Coast to Stop Same as ART F R but with Coast to Stop ART Frq CTS Coast to Stop Same as ART Frq but with Coast to Stop ART Str CS Coast to Stop Same as ART Strt but with Coast to Stop S Curve CTS Coast to Stop Same as S Curve but with Coast to Stop 402 Accel Time 1 Default 5 0 s s This parameter configures the default length of time to accelerate from 0 Hz to the value of parameter 302 Max Frequency This acceleration ramp is selected by parameter 401 Ramp Select Note that extremely short acceleration times may result in nuisance fault trips Tel 358 0 201 2121 Fax 358 0 201 212205 PARAMETERS VRACON 72 1 Range 0 1 to 3200 0
36. data is now stored 5 7 2 Recalling Drive Parameters 1 Insert the memory stick in the USB port 2 You will need to know the file name that you want to access particularly if there is more than one tps file on the memory stick 3 Access parameter 799 Config USB Mode in Level 2 programming 4 Select Par Recall and press the Up button The display indicates a file name and that you should press SHIFT to proceed Verify that the file name is the one you wish to recall before pressing SHIFT 6 After you have selected the file you want press ENTER to continue Follow the prompts on the screen When the recall is complete the display indicates that you should press the Down button to finish M 8 You will be returned to parameter 799 and the value reverts to the default state of disabled 9 Remove the memory stick 5 7 3 Storing Keeper Files 1 Insert the memory stick in the USB port 2 Access parameter 799 Config USB Mode in Level 2 programming 3 Select Keeper Dump and press the Up button 4 The display indicates a file name that will be stored and that you should press SHIFT to proceed 5 Follow the prompts on the screen When the memory write is complete the display indicates that you should press the Down button to finish 6 The file extension for a keeper dump file is csv You will be returned to parameter 799 and the value reverts to the default state of disabled 7 8
37. detailed information about setting up Timer parameters see Timers on page 51 749 Timer 2 Type Default 0 Range ya This parameter selects the kind of timer to be used as shown in the following options Parameter Value Description 0 Delay 1 Delay 2 Delay For detailed information about setting up Timer parameters see Timers 51 750 Timer 2 Signal Default DI R J Range ya This parameter selects the function that the timer is counting it includes any function listed in the digital input list See Parameter 705 Relay 1 Select on page 83 for the list of options For detailed information about setting up Timer parameters see Timers on page 51 Range 0 0 320 0 sec 751 Timer 2 Time Default 1 0 sec evel 2 This parameter specifies the duration of time in seconds for the timer to count For detailed information about setting up Timer parameters see Timers on page 51 i Default Drive serial Range n a 794 Drive number Level 2 This parameter is an alphanumeric name associated with the drive Note that files stored in a flash memory device using parameter 799 will have a filename associated with parameter 794 Drive Name The complete drive serial number is composed of the data found in parameters 005 and 006 and is also found on the drive nameplate 24 hour support 358 0 40 837 1150 e Email vaco
38. digital input It is also possible to transmit the information that the drive is being overridden via one of the digital outputs Note that the drive must receive a normal RUN command during the enabled period for it to operate 5 9 2 Reminders The Vacon 500x also allows you to set up three reminders based on real time While they are fundamentally time based they can be based also on drive run time or enabled or gated time Reminders can be helpful for maintenance technicians or operators Gated time is roughly equivalent to a lap time if you re running a race where time is only counted while a certain condition is true That is while a digital input is active the timer is gating If it is no longer active gating stops When a reminder has timed out a digital output can be activated to warn the operator or maintenance technician that a certain action must be taken such as regular maintenance or cycling of some element in the process A reminder s time out can also be monitored from the keypad through the ETA parameters 173 176 179 on page 65 and reset remotely again through a digital input The parameters associated with reminder configuration are Parameter Number Configuration Time Time to Completion Reminder 1 171 172 173 Reminder 2 174 175 176 Reminder 3 177 178 179 See page 65 for information on how to program digital inputs and outputs to work with reminders 5 9 3 Timers
39. he Vacon 500x can also act as a timer It actually has two timers available parameters 746 749 Each timer can look at any signal normally presented to a digital input and delay its function by a set value in seconds You may also choose to delay the transition in turning off the function that is you can configure a digital output to delay on delay off or both for any function presented normally to a digital input his kind of functionality is often critical to coordinating the operation of more than just the motor driven by the Vacon 500x You may even be able to eliminate the need for a PLC to control a complete operation if you can utilize more of the built in functionality of the Vacon 500x he parameters associated with timer configuration are Parameter Number Timer Type Timer Signal Timer Time Tel 358 0 201 2121 Fax 358 0 201 212205 OPERATION AND PROGRAMMING VACON 52 Timer 1 746 747 748 Timer 2 749 750 751 5 9 4 Thresholds Another Vacon 500x feature related to digital outputs and overall machine coordination is the threshold unction The Vacon 500x provides two thresholds that can be used to trigger a digital output to contro other equipment based on the conditions measured at one of the analog inputs or overall drive conditions t doesn t matter if the analog input is controlling the Vacon 500x or not the Vacon 500 is simply measu
40. into Seq Count X The value programmed 0011 into Seq Count X should be the percentage of input after span and offset are applied where 100 00 10000 Note The of analog input after span and offset can read in parameter 912 Vin2 Status Table 8 Seq Count Definition Based on Cntl Parameter Configuration Tel 358 0 201 2121 Fax 358 0 201 212205 500X PARAMETERS VACON 104 Bits Seq Description of Seq Count Function Low Analog Pulse Threshold Vin1 The active sequencer state lasts until the current signal applied to Vin1 terminals is less than a value programmed in Seq Count X The value 1000 programmed in Seq Count X should be the percentage of input after span and offset are applied where 100 00 10000 ote The of analog input after span and offset can be read in parameter 911 Cin Status High Analog Pulse Threshold 1 The active sequencer state lasts until the current signal applied to Vin1 terminals is less than a value programmed in Seq Count X The value 1001 programmed in Seq Count X should be the percentage of input after span and offset are applied where 100 00 10000 ote The of analog input after span and offset can be read in parameter 911 Cin Status Drive State AND With this selection the count parameter represents a bit packed status 1010 word corresponding to drive state conditions The format of th
41. normal duty rating The fusing and input protection of the drive must always meet UL NEC National Electric Code and CEC Canadian Electric Code requirements All fuse ratings included in Table 5 below are for reference only and do not supersede code requirements The recommended supplier is Bussman Fuse Size Fuse Size Model Number 3 00095 15 15 00125 20 20 00165 25 20 00235 40 35 00315 50 40 0037 5 60 50 00435 80 60 00615 100 80 00715 110 100 Table 5 Fuse Ratings 24 hour support 358 0 40 837 1150 Email 33 Fuse Size Fuse Size Model Number a 0086 5 125 100 0105 5 150 125 0140 5 200 175 0168 5 225 200 0205 5 250 225 0240 5 300 300 Table 5 Fuse Ratings amp 5 Dynamic Braking The Vacon 500x AC drive is supplied with an integrated dynamic braking DB resistor and is designed to have adequate dynamic braking for most applications In cases where short stopping times or high inertia loads require additional braking capacity install an external resistor Note For Size 4 45 75 kW 60 100 HP and Size 5 90 132 kW 125 200 HP models additional external dynamic braking requires a kit that provides the connections to the braking transistors The XDBKITS4 and XDBKITS5 kits can be purchased through local distributors If an external resistor is used for
42. objects See Figure 6 on page 24 for locations of cover screws Ensure that all mounting hardware and terminal connection hardware is properly seated securely fastened and undamaged 3 Read the technical data label affixed to the drive and ensure that the correct horsepower and input voltage for the application has been purchased 4 If you will be storing the drive after receipt place it in its original packaging and store it in a clean dry lace free from direct sunlight or corrosive fumes where the ambient temperature is not less than 20 C 4 F or greater than 65 C 149 F EQUIPMENT DAMAGE HAZARD Do not operate or install any drive that appears damaged Failure to follow this instruction can result in injury or equipment damage CAUTION RISQUE DE DOMMAGES MAT RIELS Ne faites pas fonctionner et n installez pas tout variateur de vitesse qui semble tre endommag Si cette directive n est pas respect e cela peut entrainer des blessures corporelles ou des dommages mat riels ATTENTION 3 2 Installation Precautions Improper installation of the Vacon 500x drive will greatly reduce its life Be sure to observe the following precautions when selecting a mounting location Failure to observe these precautions may void the warranty See the inside front cover of this manual for more information about the warranty Do not install the drive in a place subjected to high temperature high humidity exc
43. raccord e la bonne tension avant de le mettre sous tension Si cette directive n est pas respect e cela peut entrainer des blessures corporelles ou des dommages mat riels ATTENTION no Follow all precautions and procedures in Chapter 3 Receiving and Installation page 23 Find the motor nameplate and using parameters 509 Rated Mtr Volt 510 Rated Mtr FLA 511 Rated Mtr RPM and 515 Power Factor set up the motor parameters appropriately Parameter 514 Motor RS should also be set up accurately so the drive can run its routine to measure motor stator resistance See Measuring Stator Resistance RS Measurement on page 46 Apply AC power to the input terminals For about 2 seconds the display will show all segments active The display then changes to zeros The factory settings are for keypad only operation in the forward direction that is the REV key is disabled Press the FWD key which causes the FWD indicator to illuminate Press the UP arrow to increase the desired running frequency When the display gets to 0 1 Hz the drive starts to produce an output When the motor starts to turn check the rotation If the motor is turning in the wrong direction press STOP remove AC power and wait for all indicators to go out Mter the STATUS indicator has gone out reverse any two of the motor leads at T1 U T2 V or T3 W The Vacon 500 drive is preset to run a typical NEMA
44. recommended Consult the factory for assistance in sizing the reactor Drive kW 4 55 75 11 15 185 185 30 37 45 55 75 90 110 132 Drive HP 5 75 10 15 20 25 40 50 75 100 125 150 200 9 13 18 23 28 36 42 57 70 90 112 150 180 220 250 Table 3 500 Line Capacity kVA Vacon 500 drive devices are suitable for use circuit capable of delivering not more than 65 000 rms symmetrical amperes at 10 above the maximum rated voltage 4 3 3 Phase Imbalance Phase voltage imbalance of the input AC source can cause unbalanced currents and excessive heat in the drive s input rectifier diodes and DC bus capacitors Phase imbalance can also damage motors running directly across the line The phase imbalance should not exceed 2 of the voltage rating if it does the drive should be derated as a single phase drive EQUIPMENT DAMAGE HAZARD N Never use power factor correction capacitors on motor terminals T1 U T2 V or T3 W of the Vacon 500x AC drive Doing so will damage the semiconductors Failure to follow this instruction can result in injury or equipment damage CAUTION RISQUE DE DOMMAGES MAT RIELS Nera gordezj mais de condensateurs de correction du facteur de puissance aux bornes T1 U T2 V ou T3 W du moteur du variateur de vitesse Vacon 500x
45. s 403 Decel Time 1 Default 5 0 s 12 This parameter configures the default length of time to decelerate from the value of parameter 302 Max Frequency to 0 Hz The deceleration ramp is selected by parameter 401 Ramp Select Note that extremely short deceleration times may result in nuisance fault trips or may require an external dynamic brake or regen current limit Range 0 1 to 3200 0 s 404 Accel Time 2 Default 3 0 s 9e veld This parameter provides an alternate ramping time for the drive when accelerating configuring the length of time to accelerate from 0 Hz to the value of parameter 302 Max Frequency This acceleration ramp is selected by parameter 401 Ramp Select or Sequencer Configuration Note that extremely short acceleration times may result in nuisance fault trips Range 0 1 to 3200 0 s 405 Decel Time 2 Default 3 0 5 S reel This parameter provides an alternate ramping time for the drive when decelerating configuring the length of time to decelerate from the value of parameter 302 Max Frequency to 0 Hz This deceleration ramp is selected by parameter 401 Ramp Select or Sequencer Configuration Note that extremely short deceleration times may result in nuisance fault trips or may require an external dynamic brake or regen current limit 406 DC Inject Config Default DC at Stop Range ya DC injection braking may be used to stop the motor more quickly than i
46. sec 0 0 sec 91 865 PID Feedback 0 00 100 00 Read only 91 866 PID Reference 0 00 100 00 Read only 91 867 PID User Units text string 0 No 91 880 FBus Read 1 0 65535 103 92 881 FBus Read 2 0 65535 104 92 882 FBus Read 3 0 65535 105 92 883 FBus Read 4 0 65535 107 92 884 FBus Read 5 0 65535 909 92 890 FBus Write 1 0 65535 907 92 891 FBus Write 2 0 65535 402 92 892 FBus Write 3 0 65535 403 92 Tel 358 0 201 2121 Fax 358 0 201 212205 SUMMARY VRCON 500X PARAMETERS VACON e 6 Parameter 5 Default 893 FBus Write 4 0 65535 920 92 894 FBus Write 5 0 65535 921 92 900 10 Protocol text string 0 N81 92 901 SIO Baud Rate text string 2 9600 92 902 Comm Drop 1 247 1 92 903 SIO Timer 0 0 60 0 sec 1 0 sec 92 904 10 Cntl Word Bit 0 15 0 0000 93 905 Ext Ref Freq1 Min Max Freq 0 0 Hz 93 906 Ext Ref Freq2 Min Max Freq 0 0 Hz 93 907 Cntl Word 2 Bit 0 15 0x0000 93 908 Status Word Bit 0 15 Read only 94 909 DI Status Bit 0 14 Read only 94 910 Vin1 Status 0 00 100 00 Read only 94 911 Cin Status 0 00 100 00 Read only 94 912 Vin2 Status 0 00 100 00 Read only 94 913 Output Status Bit 0 5 Read only 94 914 Vmet Status 0 00 100 00 Read only 95 915 Imet Status 0 00 100 00 Read only 95 916 Infrared Baud text string 2 9600
47. time in minutes up to the maximum scale of 6553 5 at minimum frequency 805 Display Units Default RPM 1 Range n a This parameter determines the three character customer display units used when parameter 804 is set to User Units The last digit indicates the number of decimal places to be shown on the display Up to three decimal places are possible 809 Display Scale Default 18000 Range 1132167 This parameter determines how the reference or output of the drive will be displayed to the user It selects the maximum scaling of the display when running at maximum frequency 810 Language Default English This parameter configures the language text strings will be displayed The following data values may assigned Parameter Value English Spanish 24 hour support 358 0 40 837 1150 e Email vaconfavacon com 89 VRCON 500X PARAMETERS Range 0 9999 811 Access Code Default 0 evel 2 The security Access Code allows the user to control access to the programmable functions of the inverter The initial value of this parameter is 0 which signifies that no access code is necessary Any number between 1 and 9999 may be used for an access code but is not necessary If an access code is entered you will not be able to view the values while scrolling through parameters Only after the Shift key is pressed will the actual value appear To enter an acc
48. time before activating the reminder The following data values may be assigned to this parameter Parameter Value Description 0 Disabled 1 Hour 2 Run Hour 3 Gated Hour See Reminders on page 51 for more information on using these parameters Range 1 32000 hours 178 Reminder 3 Time 1 Level 2 Based on parameter 162 Weekend TOD Dis this parameter sets the duration of time in hours until reminder 3 is set See Reminders page 51 for more information on using these parameters Range 32000 hours 179 Reminder 3 ETA Level 2 Read only Tel 358 0 201 2121 Fax 358 0 201 212205 500X PARAMETERS VACON e 66 This parameter displays the length of time until reminder 3 is set See Reminders page 51 for more information on using these parameters 201 Input Mode Default Local only Range n a Levels 1 2 Parameter 201 the Input Mode parameter configures local and remote control of the Start Stop source and the reference source The following data values may be assigned to this parameter Parameter Value Run Stop Control Local only Local keypad operation only Remote only Terminal strip operation only L R Rem Ref LOCal Keypad Start Stop and Speed REMote Keypad Start Stop Terminal Strip Speed Reference L R Rem Ctl LOCal Keypad Start Stop and Speed REMote Keypad Speed Reference Terminal Strip Start Stop L R Rem Bth LOCal K
49. tino time programmed into it or there is a problem Battery Low The drive has detected that the RTC chip s battery is getting low Op BD Found The drive has detected that an option board is now connected Table 5 Keypad Warnings 5 3 3 Rights After Program mode is entered the operator s access rights are displayed Display Values P This indicates that while in Programming mode parameter data can be changed If the drive is in Run mode FWD or REV when the PROG key was pressed SETS M parameters can be viewed but not changed The first character of the second line indicates if the particular parameter can be changed only examined V If an attempt is made to change data while in the View V mode the message NO ACCESS will appear for one second 5 3 4 Other Data The top line gives 16 character description of the parameter being accessed The parameter number will flash when data is being changed Up to 10 characters are used to display the information stored in the parameter Some parameters have a unit designator such as 5 Seconds h Hours c Degrees centigrade Hz Hertz Percent A Amperes When the drive stops because of a fault trip a unique error message will be displayed along with the flashing STOP indicator Pages or screens of information are available concerning the actual fault and drive status Troubleshooting on
50. used in the calculation above Fxd Trim Value of Fxd Trim will be used Drive Reference Drive Reference Trim Factor Max Frequency 100 100 Note that setting a parameter for a Bipolar input value allows trimming both positive and negative around the reference value Range 100 0 to 100 0 218 Trim Factor Default 0 0 Level 2 This parameter determines the percentage of the analog input signal selected in Parameter 217 Trim Ref Enable that will affect the reference signal 301 Min Frequency Default 0 0 Range 0 0 Max Freq Parameter 301 Minimum Frequency configures the minimum frequency output of the drive This parameter governs the minimum frequency when operating from the keypad or from an analog input The preset speeds can be set lower than the minimum frequency in parameter 301 302 Max Frequency Default 60 Hz Range 0 0 to 400 0 Hz Parameter 302 the Maximum Frequency parameter configures the maximum frequency output of the drive 303 Preset Freq 1 Jog Ref Default 5 Hz 304 Preset Freq 2 Default 10 Hz 305 Preset Freq 3 Default 20 Hz 306 Preset Freq 4 Default 30 Hz 307 Preset Freq 5 Default 40 Hz 308 Preset Freq 6 Default 50 Hz 310 Preset Freq 7 Default 60 Hz Range 0 0 Max Freq 311 Preset Freq 8 Default 0 Hz Levels 1 2 for 303 312 Preset Freq 9 Default 2 5 Hz Level 2 fer 304318 313 Preset Freq 10 Default 7 5 Hz 314 Preset Freq 11 Default 15 Hz 315 Preset
51. with a fault and will stop operating Resetting the fault can result in instant starting See 111 for more information on faults and troubleshooting Note that for 2 wire operation the FWD or REV terminal must still be active for the drive to attempt a re start Also note that the counter for attempted re starts will not reset to zero until ten minutes after a successful re start UNINTENDED EQUIPMENT ACTION Ensure that automatic re starting will not cause injury to personnel or damage to equipment Failure to observe this instruction can result in serious injury or equipment WARNING damage ACTIONNEMENT INVOLONTAIRE DE L APPAREIL Assurez vous qu un red marrage automatique ni des blessures personnel ni des dommages m t riels Si cette directive n est pas respect e cela peut entrainer des blessures graves des dommages mat riels AVERTISSEMENT E Range 0 7 610 Timed OL Select Default Std Ind 60s Level 2 Two parameters in the Vacon 500x work together to configure how the motor timed overload operates parameter 510 Rated Mtr and parameter 610 Timed OL Select Parameter 510 Rated Mtr FLA should be configured to the value on the nameplate of the motor This value is used in calculating the percentage of current at which the drive is operating Set parameter 610 to one of the following data values to configure the desired overload characteristic
52. 0 0 to 20 mA current signal with 250 Ohm load 0 20mA 2501 0 to 20 mA current signal with 250 Ohm load Inverted 4 20mA 250 4 to 20 mA current signal with 250 Ohn load load 4 20mA 2501 4 to 20 mA current signal with 250 Ohm load Inverted PT 0 1kHz 0 to 1 kHz pulse train PT 0 10kHz 0 to 10 kHz pulse train PT 0 100kHz 0 to 100 kHz pulse train When the signal range is inverted that is the minimum input corresponds to the maximum output while the maximum input corresponds to the minimum output _ Range 0 0 to 100 0 206 Vin1 0ffset Default 0 00 9 Level 2 Parameter 206 Vin1 0ffset configures the input range offset for analog input Vin1 that will affect speed or torque limit functions It is expressed as a percentage of the maximum value of the input signal Note that if the input signal drops below the offset value or if the input signal 1 lost if no offset 15 configured fault 22 will be generated Range 10 0 to 200 0 207 Vin1 Span Default 100 Level 2 Parameter 207 the Vin1 Span parameter is used to alter the input range span of the input signal for analog input Vin1 that will affect speed or torque limit functions For example if parameter 205 Vin1 Config selects the 0 to 10 Vdc input signal setting this parameter to 50 reduces it to 0 to 5 Vdc 208 Cin Config Default 0 20mA 50 Range ya Tel 358 0 201 2121 Fax 358 0 201 212205 PARAMETERS VAC
53. 000 300 81 700 Vmet Config text string Freq Out 81 701 Vmet Span 0 0 200 0 100 0 81 702 Imet Config text string Drive Load 82 703 Imet Span 0 0 200 0 100 0 82 704 Imet 0ffset 0 0 90 0 0 0 82 705 Relay 1 Select text string 1 Drv Fault 83 706 Relay 2 Select text string 2 Drive Run 83 707 D01 Select text string 0 Drv Ready 83 708 D02 Select text string At Speed 83 720 Active Logic text string 1 Active High 83 721 DI1 Configure text string 0 Preset 1 84 722 012 Configure text string 1 Preset 2 84 723 013 Configure text string 2 3 84 724 014 Configure text string 6 Alt Ramp 84 725 DI5 Configure text string 7 Fault Reset 84 726 MOL Polarity text string 1 NO Operate 85 727 MOL Configure text string 21 MOL 84 740 Thres 1 Select text string 9 Load High 85 741 Thres 1 High 300 00 to 300 00 100 00 85 742 Thres 1 Low 300 00 to 300 00 0 00 85 743 Thres 2 Select text string 15 85 744 Thres 2 High 300 00 to 300 00 100 00 86 745 Thres 2 Low 300 00 to 300 00 0 00 86 746 1 text string 0 Delay 86 747 1 Signal text string 1 Drv Fault 86 748 Timer 1 Time 0 0 320 0 sec 1 0 sec 86 749 2 text string 0 Delay 86 24 hour support 358 0 40 837 1150 Email 5 e VACON SUMMARY OF VACON 500X
54. 00X UltraFlex AC drive provides an economical powerful solution for a large array of industrial applications It features remote communications capability using Ethernet Devicenet Modbus and Modbus TCP IP protocols a keypad for easy configuration and standard NEMA 4X IP66 and NEMA 12 IP55 enclosures that eliminate the need for mounting in a separate enclosure A USB interface allows you to copy parameters from drive to drive and to download data logs Like the X4 AC drive it provides a robust compact solution for industrial applications but with even more capability 1 2 Overview of This Manual This manual contains specifications receiving and installation instructions configuration description of operation options and troubleshooting procedures for Vacon 500x UltraFlex AC drive devices For experienced users a Quick Start section begins on page 60 1 3 User s Manual Publication History Dae Document Number Nature of Change Tel 358 0 201 2121 Fax 358 0 201 212205 INTRODUCTION VACON 12 24 hour support 358 0 40 837 1150 e Email vacon dvacon com 13 TECHNICAL CHARACTERISTICS 2 TECHNICAL CHARACTERISTICS 2 1 Interpreting Model Numbers The model number of the Vacon 500X UltraFlex drive appears on the shipping carton label and on the technical data label on the model The information provided by the model number is shown below Vacon 0500 3L 0071 5 X VACON This se
55. 0X PARAMETERS i Range 0 to 7 501 V Hz Select Default Linear Fxd vel 2 The V Hz Characteristic Selection parameter determines the characteristic of the V Hz curve and whether any boost will be applied at starting The following data values may be assigned Parameter Value Description Linear Auto The Linear Auto selection operates the Vector algorithm and activates current limiting functionality Linear Fxd V Hz curve with the amount of boost fixed at the value set in parameter 502 Voltage Boost Pump Fxd V Hz curve with the amount of boost fixed at the value set in parameter 502 Voltage Boost Fan Fxd V Hz curve with the amount of boost fixed at the value set in parameter 502 Voltage Boost Linear 2pc Activates parameters 512 Midpoint Frq and 513 Midpoint Volt These parameters are used to define a midpoint through which the V Hz curve passes 50 a custom curve may be created for special motor applications Vector Activates the sensorless vector algorithm for high torque low speed operation vector duty motor should be used for this mode of operation Vector mode does not use the boost parameter parameter 502 Range 0 0 to 50 096 502 Voltage Boost Default 1 096 Levels 1 2 Parameter 502 Voltage Boost increases the motor voltage at low speed to increase the starting torque of the motor The parameter sets the amount of boost to be applied at zero frequency The amount of boost ecreases linear
56. 150 or rated current for 60 seconds heavy duty This fault occurs if a key press is detected upon power up This would occur because ofa Check for stuck keypad 29 Stuck Key Stuck key error 0 defective keypad or because and repair or replace someone was holding down a Consult factory key when powering up the drive Check for a parameter 3 nats valde eave out a the arameter out ne of the customer standard range Reset 30 Param Range of range 0 parameters is out of range parameters fo factory default Consult factory 0 die problem with Check that input power re iring i t connecte ipi Power wiring ining sno 31 Pwr Wiring error This fault can occur if an IOC Rac eee 1 fault is detected during the factory power wiring test Verify that input line This fault occurs if a power dip power is within the occurs when the drive is drive s specifications 32 Low Voltage Low voltage trip 0 and the drive is not Add a transformer or able to ride through the power reduce demands to dip before shutting off outputs ower feed Consult actory If the user configures C heck that input power ingle Phase demand doni no or single phase operation this exceed the drive s 33 Overload 1Ph overload 0 fault occurs if the bus voltage capacity for single ripple is outside the limit of the phase operation drive onsult factory Stator Try routine again i If the drive cannot measure the i 3
57. 150 e Email vacon vacon com 15 e TECHNICAL CHARACTERISTICS Frequency setting By keypad or by external signal 0 to 5 Vdc 0 to 10 Vdc 0 4 to 20 mA or by pulse train up to 100kHz Note Unit Rated kVA rated Voltage x rated Current x 1 732 2 5 Control Features Specifications Vin1 reference input 0 5 10 Vdc 0 4 20 mAdc 250 load 6FS pulse train input from another drive 0 1 10 100 kHz pulse input inverted function 0 5 10 bipolar input broken wire detection Span and offset adjustment Vin2 reference input 0 5 10 Vdc 0 5 10 bipolar input inverted function broken wire detection span and offset adjustment Programmable for frequency reference current limit input or feedback signal Cin reference input 0 4 20 mAdc 50 Q load inverted function span and offset adjustment Programmable for frequency reference current limit input or feedback signal Reference voltage 10 Vdc 10 mAdc maximum Digital inputs 10 Off 0 to 3 Vdc On 10 to 32 Vdc pull up logic selectable between pull up and pull down logic Digital supply voltage 24 Vdc 150 mAdc maximum Preset frequencies 4 inputs for 15 preset frequencies selectable Digital outputs 2 SPDT relay outputs 130 Vac 1 A 250 Vac 0 5 A 2 open collector outputs 50 mA per device 2 optional relays optional encoder interface Digital pulse train output Open collector output
58. 20 975 Seq Count 21 976 Seq Count 22 977 Seq Count 23 978 Seq Count 24 979 Seq Count 25 These parameters configure the time number of pulses analog level of sequencer steps 1 through 25 respectively See Using the Vacon 500x Program Sequencer on page 98 980 Seq Decision 1 981 Seq Decision 2 am Range n a 982 Seq Decision 3 Default 00000 00000 00000 Level 2 SEQ 983 Seq Decision 4 984 Seq Decision 5 These parameters each provide a 15 bit binary status display See Using the Vacon 500x Program Sequencer on page 98 The following bits are used with each of these parameters Bit 0 4 State Decision Occurs Bit 5 9 Destination State Bit 10 15 Decision Condition 1500 Last Fault Read Only Range n a This parameter Last Fault lists the most recent fault that occurred For more information refer to Chapter 8 Troubleshooting beginning on page 111 1527 9th Fault Read Only Range n a This parameter 9th Fault lists the fault that occurred 1 before the last For more information refer to Chapter 8 Troubleshooting beginning on page 111 1554 8th Fault Read Only Range n a This parameter 8th Fault lists the fault that occurred 2 before the last For more information refer to Chapter 8 Troubleshooting beginning on page 111 1581 7th Fault Read Only Range n a Tel 358 0 201 2121 Fax 358 0 201 212205 PARAMETERS VACON 9
59. 205 500X PARAMETERS 78 523 14 Percent Default Read only Range 0 i This parameter shows the Flux producing current as a percentage of motor rated current that is being applied to the drive The parameter is only visible if the drive is in a vector capable mode otherwise it is hidden 524 Iq Percent Default Read only Range a iver This parameter shows the Torque producing current as a percentage of motor rated current that is being applied to the drive The parameter is only visible if the drive is in a vector capable mode otherwise it is hidden 525 Power Fail Config Default 5 CTS No Msg Range This parameter can be used to define how the drive responds to an undervoltage operation when parameter 501 is set for Vector or Linear Auto mode This parameter is only visible if the drive is in a vector capable mode otherwise it is hidden The following data values may be assigned to this parameter Parameter Value Description 0 Coast Stop The drive will coast to a stop when an undervoltage condition power down is detected In this mode however the drive will generate an undervoltage fault which will be registered in the fault log Ramp Down With this setting if power is lost the drive ramps the motor down at a decel rate of Decel 1 When the drive is fully ramped down the drive will generate an undervoltage fault If power is restored the drive will
60. 4 RS Meas Fail ot 0 stator resistance properly this andir the fault accus failed fault occurs factory User defined Consult factory if User fault 1 User defined assistance is needed User defined Consult factory if 36 User Flt2 fault 2 0 User defined assistance is needed Check parameters for 0 Encoder overspeed fault proper configuration Fsulti Th setting up the ault in e encoder has improper encoder again consu 37 Encoder Flt encoder 1 setup factory for assistance if needed 2or3 is not functioning Consult factory Note Shaded faults are auto resettable except where noted Table 1 Vacon 500x Fault Codes 24 hour support 358 0 40 837 1150 Email 115 TROUBLESHOOTING 39 Fan Loss Loss of fan control or operation heat sink fan There is a problem with the internal fan This occurs only on Size 4 and 5 models All other models display a fan error warning Note that this is lack of fan control so the fan can be spinning and this fault will still occur This can happen if the fan is and should not be or if the fan feedback signals are obstructed from getting to the control board Cpe Ady Fault A Suggestions for Code Fault Display Description Code Explanation Recovery Loss of communication i Check connections 0 between option boa
61. 6 35 29 5 13 38 50 0 22 68 Table 1 Dimensions and Weights for Frame Sizes 1 3 24 hour support 358 0 40 837 1150 e Email vacon vacon com 17 TECHNICAL CHARACTERISTICS Frame 4 5 Voltage 460 460 Horsepower 60 100 125 200 A 29 35 745 51 02 1296 B 12 84 326 16 31 414 C 13 80 351 16 88 429 D 28 00 711 45 77 1163 E 7 88 200 7 65 194 F 0 42 11 0 42 11 G 8 63 219 12 57 319 Dimensions H 8 26 210 11 10 282 in mm PRAET 0 53 13 0 20 5 227 K 2 69 68 2 32 59 L 3 94 100 3 82 97 M 2 44 62 2 94 75 N 0 88 22 0 88 22 5 19 132 5 32 135 Q 7 35 187 7 45 189 R 10 23 260 N A 1 94 49 1 86 47 95 0 43 10 305 0 138 35 Table 2 Dimensions Weights for Frame Sizes 4 5 Tel 358 0 201 2121 Fax 358 0 201 212205 TECHNICAL CHARACTERISTICS 18 190 AML Figure 1 Vacon 500x Frame Size 1 Models 24 hour support 358 0 40 837 1150 e Email vaconf vacon com 19 VACON TECHNICAL CHARACTERISTICS B gt F 77 y X 1 doe t Figure 2 Vacon 500x Frame Size 2 Models Tel 358
62. 8 This parameter 7th Fault lists the fault that occurred 3 before the last For more information refer to Chapter 8 Troubleshooting beginning on page 111 1608 6th Fault Read Only Range n a This parameter 6th Fault lists the fault that occurred 4 before the last For more information refer to Chapter 8 Troubleshooting beginning on page 111 1635 5th Fault Read Only Range This parameter 5th Fault lists the fault that occurred 5 before the last For more information refer to Chapter 8 Troubleshooting beginning on page 111 1662 4th Fault Read Only Range nfa This parameter 4th Fault lists the fault that occurred 6 before the last For more information refer to Chapter 8 Troubleshooting beginning on page 111 1689 3rd Fault Read Only Range nfa This parameter 3rd Fault lists the fault that occurred 7 before the last For more information refer to Chapter 8 Troubleshooting beginning on page 111 1716 2nd Fault Read Only Range This parameter 2nd Fault lists the fault that occurred 8 before the last For more information refer to Chapter 8 Troubleshooting beginning on page 111 1743 1st Fault Read Only Range nfa This parameter 1st Fault lists the fault that occurred 9 before the last For more information refer to Chapter 8 Troubleshooting beginning on page 111 7 4 Using the Vacon 500x Program Sequencer The Vacon 500x AC drive
63. 8 0 201 2121 Fax 358 0 201 212205 VACON 500X PARAMETERS VACON 74 i Range 0 1 to 3200 0 s amp 16 Decel Time 3 Default 10 0 s 9 Level 2 This parameter provides an alternate ramping time for the drive when decelerating configuring the length of time to decelerate from the value of parameter 302 Max Frequency to 0 Hz This deceleration ramp is selected by parameter 401 Ramp Select or Sequencer Configuration Note that extremely short deceleration times may result in nuisance fault trips or may require an external dynamic brake or regen current limit Range 0 1 to 3200 0 s 417 Accel Time 4 Default 15 0 s 9 Level 2 This parameter provides an alternate ramping time for the drive when accelerating configuring the length of time to accelerate from 0 Hz to the value of parameter 302 Max Frequency This acceleration ramp is selected by parameter 401 Ramp Select or Sequencer Configuration Note that extremely short acceleration times may result in nuisance fault trips 418 Decel Time 4 Default 15 0 s Range 0 rto 3200 0 This parameter provides an alternate ramping time for the drive when decelerating configuring the length of time to decelerate from the value of parameter 302 Max Frequency to 0 Hz This deceleration ramp is selected by parameter 401 Ramp Select or Sequencer Configuration Note that extremely short deceleration times may result in nuisance fault trips or may r
64. 907 Control Word EncoderMonitors the status of an encoder connected to the drive through an option board Range 0 0 200 0 703 Imet Span Default 100 Level 2 This parameter sets the span of the Imet analog output A Range 0 0 90 0 704 Imet Offset Default 0 0 Level 2 This parameter sets the offset of the Imet analog output 24 hour support 358 0 40 837 1150 e Email vacon dvacon com 83 VACON 500X PARAMETERS 705 Relay 1 Select Default Drv Fault 706 Relay 2 Select Range for Parameters 705 708 n a Br NAE Default Drv Run Levels 1 2 for Parameters 705 706 707 DO1 Select Default Drv Ready Level 2 for Parameters 707 708 708 002 Select Default At Speed These four parameters configure what condition will cause relays R1 R2 D01 and D02 to activate Parameter 705 is associated with relay R1 parameter 706 with relay R2 parameter 707 with 001 and parameter 708 with relay D02 The following values may be assigned Parameter Value Description Drv ReadyThe drive is ready The relay will be open in Fault and Low Voltage conditions Drv FaultA fault occurs If automatic fault reset and re start is enabled only faults that cannot be reset will activate the relay The relay will also activate for faults that can be reset when the number of re start attempts exceeds the value set in parameter 608 Restart Number Drive RunThe drive has received a direc
65. Babushkina 1 Stroenie 3 129344 Moscow telephone 7 495 363 19 85 fax 7 495 363 19 86 ZAO Vacon Drives 2ya Sovetskaya 7 office 210A 191036 St Petersburg telephone 7 812 332 1114 fax 7 812 279 9053 SPAIN Vacon Drives Ib rica S A Miquel Servet 2 P I Bufalvent 08243 Manresa telephone 34 93 877 45 06 fax 34 93 877 00 09 PRODUCTION Chambersburg USA 3181 Black Gap Road Chambersburg PA 17202 TB Wood s India Pvt Ltd 27 E Electronics City Hosur Road Bangalore 560 100 India Tel 91 80 30280123 Fax 91 80 30280124 SWEDEN Vacon AB Anderstorpsvagen 16 171 54 Solna telephone 46 0 8 293 055 fax 46 0 8 290 755 THAILAND Vacon South East Asia 335 32 5th th floor Srinakarin Road Prawet Bangkok 10250 Tel 66 0 2366 0768 UNITED ARAB EMIRATES Vacon Middle East and Africa Block A Office 4A 226 54763 Dubai Airport Free Zone Dubai Tel 971 0 4 204 5200 971 0 4 204 5203 UNITED KINGDOM Vacon Drives UK Ltd 18 Maizefield Hinckley Fields Industrial Estate Hinckley LE10 1YF Leicestershire telephone 44 0 1455 611 515 fax 44 0 1455 611 517 UNITED STRTES Vacon Inc 3181 Black Gap Road Chambersburg PA 17202 telephone 1 877 822 6606 fax 1 717 267 0140 DPDO0O0081
66. Car cela endommagera les semiconducteurs Si cette directive n est pas respect e cela peut entrainer des blessures corporelles ou des dommages mat riels ATTENTION 4 3 4 Single phase Operation Vacon 500x AC drive 230 Vac 4 kW 5 HP models are designed for both three phase and single phase input power If one of these models is operated with single phase power use any two line input terminals The output of the device will always be three phase The safe derating of the Vacon 500x series of drives is 50 of the nominal current KW HP rating Consult the factory with the particular application details for exact derating by model 4 3 5 Ground Fault Circuit Interrupters GFCI The GFCI breakers are designed for residential use to protect personnel from stray currents to ground Most GFCI breakers will shut off at 5 mA of leakage It is not uncommon for an AC drive to have 30 to 60 mA of leakage Tel 358 0 201 2121 Fax 358 0 201 212205 VACON e 30 4 3 6 Motor Lead Length VACON Plc recommends that the total lead length should not exceed the motor manufacturer s guidelines Line disturbance and noise can be present in motor wiring of any distance As a rule of thumb any non inverter duty motor should have a reactor or filter added when the motor lead length exceeds 150 feet The carrier frequency for the drive should also be reduced using parameter 803 PWM Frequency Nuisance trip
67. Config Current Out 82 703 Imet Span 100 0 82 704 Imet 0ffset 0 0 82 721 DI1 Configure Preset 1 84 722 012 Configure 2 84 723 013 Configure Preset 3 84 724 014 Configure Ref Switch 84 725 DI5 Configure Fault Reset 84 803 PWM Frequency 16 0 kHz 88 804 Display Mode Output Freq 88 Table 2 Fan Application Macro Core Factory Application from Table 1 plus the following parameters Para Parameter Name Default See Page 203 Stop Key Remote Coast 66 204 Ref Select Vin1 67 205 Vin1 Config 0 10 V 67 206 Vin1 Offset 0 00 67 207 Vin1 Span 100 00 67 208 Cin Config 0 20 mA 50 67 209 Cin Offset 0 0 68 210 Cin Span 100 0 68 211 Vin2 Config 0 10 V 68 212 Vin2 Offset 0 00 68 213 Vin2 Span 100 00 68 401 Ramp Select ART Strt RS 71 406 DC Inject Config DC at Start 72 501 V Hz Select Linear 2pc 75 504 Skip Freq Band 0 2 Hz 76 505 Skip Freq 1 0 0 Hz 76 608 Restart Number 0 80 Table 3 Fan with PI Application Macro Core Factory Application from Table 1 plus the following parameters 24 hour support 358 0 40 837 1150 Email 57 USING MACRO MODE AND GETTING A QUICK START Para Parameter Name Default See Page 609 Restart Delay 60 sec 80 702 Imet Config Current Out 82 703 Imet Span 100 096 82 704 Imet Offset 0 096 82 721 011 Configure Preset 1 84
68. Freq 12 Default 25 Hz 316 Preset Freq 13 Default 35 Hz 317 Preset Freq 14 Default 45 Hz 318 Preset Freq 15 Default 55 Hz These parameters configure fifteen preset speeds in addition to the normal reference speed of the drive as defined by parameters 201 Input Mode and 204 Ref Select and the maximum frequency of the drive as set with parameter 302 Max Frequency Thus in effect you may choose to operate the drive at up to 16 different speeds The speeds are selected a combination of four digital inputs PS1 PS2 PS3 PS4 A wiring scheme for utilizing preset speeds is provided on page 36 along with a chart showing what combination of inputs results in the selection of which speeds Note that parameter Parameter 303 Preset Freq also serves as the reference frequency for jogging Tel 358 0 201 2121 Fax 358 0 201 212205 PARAMETERS 70 309 Cut 0ff Freq Default 0 0 Hz Range 0 0 te 5 0 Hz This parameter sets the point where the drive no longer attempts to spin the motor The range of this parameter is 0 0 5 0 Hz When the parameter is configured to a value of 0 0 Hz the drive will operate with no Cut off Frequency If the function is enabled the drive will be able to ramp up through the cut off frequency range as in normal operation If the speed command falls below the cut off frequency the drive stops gating the outputs and coasts do
69. Hz 1 0 Hz 0 1 Hz increments NOTE The operating speed for the drive is stored on Power Down Pressing this key while a parameter is displayed allows that parameter to have its value changed by use of the UP and DOWN arrow keys The P indicator flashes to show that the parameter can be programmed See also the descriptions for the UP and DOWN arrows above to see how they work with the SHIFT key The Enter key has no function when the drive is running or stopped The Enter key can be used to store the speed command so that it is saved through a power down To enable this function see the description for parameter 802 Start Options on page 87 Whether the drive is ranning or stopped pressing this key places the drive in Program mode See Table 2 on page 41 for more information on how this key functions Pressing this key toggles drive control between the LOCal and REMote control modes as selected by parameter 201 Input Mode It can be configured to shift ethe Run Stop command either FWD or REV ethe speed reference signal both of the above It can also be set to disabled which is the factory setting It will operate either in atop mode while the drive is running If power is removed and reapplied the memory wi retain the last selected function Table 1 Function of Keys in Operation Mode Vacon 500x Running or Stopped 24 hour support 358 0 40 837 1150 Email
70. Name Parameter 001 Model Number 61 303 Preset Freq 1 69 102 Output Freq 62 402 Accel Time 1 71 103 Output Voltage 62 403 Decel Time 1 72 104 Output Current 62 502 Voltage Boost 75 105 Drive Load 63 610 Timed OL Select 80 106 Load Torque 63 700 Vmet Config 81 107 Drive Temp 63 705 Relay 1 Select 83 111 DC Bus Voltage 63 706 Relay 2 Select 83 201 Input Mode 66 202 Rev Enable 66 301 Min Frequency 69 302 Max Frequency 69 Table 1 Parameters Available in Level 1 Programming Factory Macro 7 3 Description of Parameters able 2 lists the Vacon 500x parameters in the order in which they appear in the keypad display For each parameter the table lists the default value and range and also describes the use of the parameter 001 Model Number Read Only Range pa Parameter 001 the Model Number parameter contains the portion of the Vacon 500x model number related to voltage and horsepower The number format is vvhhf where wis the code for the input voltage 20 230 Vac three phase 40 460 Vac three phase 50 575 Vac three phase is horsepower and fis the fractional part the horsepower Example 20050 230 Vac three phase 4 0 kW 5 0 HP model Range 0 00 99 99 002 Software Rev Read Only Level 2 Parameter 002 the Software Revision parameter displays the software revision that is installed in the drive Options 0 00 99 99 Tel 358 0 201 2121 Fa
71. OD Ovrridelndicates the clock function is being manually overridden User Flt 1Trips the drive with User Fault 1 User Flt 2Trips the drive with User Fault 1 Seq 4Sequencer input 4 Seq 5Sequencer input 5 Seq Trm RunSequencer terminal run is active AltRamp2Activates Alternate Ramp 2 See note and chart next Reset Rem 1Resets Reminder 1 Reset Rem 2Resets Reminder 2 Reset Rem 3Resets Reminder 3 Rem 1 GateA digital input has triggered the gate for Reminder 1 Rem 2 GateA digital input has triggered the gate for Reminder 2 Rem 3 GateA digital input has triggered the gate for Reminder 3 24 hour support 358 0 40 837 1150 e Email vacon vacon com 85 VACON 500X PARAMETERS Note that Alt Ramp and Alt Ramp2 work together to choose the ramp based on the values in the following chart AltRamp2 AltRamp Ramp Chosen 0 0 Accel Time1 Decel Time 1 0 1 Accel Time2 Decel Time 2 1 0 Accel Time3 Decel Time 3 1 1 Accel Time4 Decel Time 4 726 MOL Polarity Default NO Operate Range ya This parameter sets the Motor Overload input polarity The following data values may be assigned to this parameter Parameter Value Description NC Operate normally closed connection allows the unit to operate the drive faults when the connection opens NO OperateA normally open connection allows the unit to operate the drive faults when the connection clo
72. ON 68 Parameter 208 Cin Config selects the type of signal for analog input Cin Parameters 209 Cin Offset and 210 Cin Span may be used to customize the selected range The following data values may be assigned to this parameter Parameter Value Description 4 20mA 50 4 to 20 mA current signal with 50 Ohm load 4 20mA 501 4 to 20 mA current signal with 50 Ohm load Inverted 0 20mA 50 0 to 20 mA current signal with 50 Ohn load load 0 20mA 501 0 to 20 mA current signal with 50 Ohm load Inverted When the signal range is inverted that is the minimum input corresponds to the maximum output while the maximum input corresponds to the minimum output Range 0 0 to 100 0 209 Cin Offset Default 0 0 Level 2 Parameter 209 Cin Offset configures the offset for analog input Cin expressed as a percentage of the maximum value of the input signal Note that if the input signal drops below the offset value or if the input signal is lost if no offset is configured a fault will be generated 210 Cin Span Default 100 0 Range 10 0 to 200 0 Parameter 210 Cin Span is used to alter the range of the input signal for analog input Cin For example if parameter 208 Cin Config selects the 0 to 20 mA input signal setting this parameter to 50 reduces it to Oto 10 mA 211 Vin2 Config Default 0 10 V Range n a Parameter 211 Vin2 Config selects the type of signal for analog input Vin2 Parameters 212 V
73. Remove the memory stick Tel 358 0 201 2121 e Fax 358 0 201 212205 OPERATION AND PROGRAMMING VRCON 48 5 7 4 Reflashing the Vacon 500x Using the USB Port and a Flash Memory Device You may find it convenient to be able to reflash the Vacon 500x memory and load new software This is possible to do via the USB port and a memory stick to which you have copied the software 1 On startup press and hold the STOP key while pressing PROG to access the Vacon 500x Bootloader The Bootloader screen shown below appears 3 Insert the memory stick into the USB port 4 Verify that you want to reflash via USB by pressing the UP key or cancel the reflash by pressing the DOWN key 5 Pressing UP causes power to be applied to the USB port so ensure that there is no connection to that port If you press the DOWN key the reflash procedure is cancelled 6 When you press the UP key one of four screens will appear The LED next to the USB port will flash red until a connection is made to the memory stick During this state the drive displays the message shown below 7 When a connection to the memory stick is made the LED will turn solid green and the display will be one of the three screens below me Rietilash mms THer WI IV SSRT Eni File To Reflash lFile To Reflash File To Reflash X5 V0030 MHX lt TBWoods gt No File If an MHX file is found in the root If no MHX file is found this screen If no MHX
74. T models connect to any two of these terminals T1 U EN These terminals are for motor connections Table 4 Description of Vacon 500x Power Terminals 24 hour support 358 0 40 837 1150 e Email vacon vacon com 31 CONNECTIONS Note that earth ground is on the terminal strip see Figure 7 Dynamic brake DB connections are not on the terminal strip but on fast on spade connectors for models up to 18 5 kW 30 HP and on the terminal strip for models 30 kW 40 HP and larger See page 33 for specific information about dynamic braking AC Line Power Single or Three Phase 2900209 000 Figure 7 Vacon 500x Power Terminals Tel 358 0 201 2121 Fax 358 0 201 212205 VACON 32 qoo C LOGAN VOR 1 RTE Toe aa 1 1 0 TIW Figure 8 Power Terminals on Higher kW HP Models 4 4 2 Typical Power Connections See Section 4 3 starting on page 28 for input line requirements Note that when testing for a ground fault do not short any motor lead T1 U T2 V T3 W back to an input phase L1 R 12 5 or L3 T is necessary to provide fuses and a disconnect switch for the input AC line in accordance with all applicable electrical codes The Vacon 500x AC drive is able to withstand a 150 overload for 60 seconds for heavy duty rating and 120 overload for
75. VT except that the Line Voltage Tracker function of the Undervoltage Ride Thru is not active The Line Voltage will be estimated on powering up the drive 24 hour support 358 0 40 837 1150 e Email vacon dvacon com 79 VACON 500X PARAMETERS Range n a 600 Current Lim Sel Default Fixed Lvls Lei 2 The Vacon 500x drive provides a Current Limit feature With this feature enabled the drive s frequency is automatically reduced when operating in motoring mode to keep the measured torque within limits When operating in regenerative mode the output frequency can be automatically increased for the same reason In addition to the current limit parameters that activate the Current Limit mode more current limit parameters are available to adjust the drive s response to the load demands The following data values may be assigned to this parameter Parameter Value Description Fixed LvlsThe fixed levels set in parameters 601 602 603 and 604 determine the current limit in each of the four quadrants of operation Vin2 Vin2 analog input sets the current limit value range 0 200 Cin Cin analog input sets the current limit value range 0 200 Vin2 MotorVin2 analog input sets the motoring current limit value range 0 200 Cin MotorCin analog input sets the motoring current limit value range 0 200 Vin2 F MtrVin2 analog input sets the FWD motoring current limit value range 0 200 Cin F MotorCin analo
76. Vacon 500x model is mounted in a stand alone configuration and when programming and operation need to be done in another location The kit comes with a keypad and adapter assembly that replaces the standard keypad on the drive The remote keypad can be mounted up to 100 feet from the drive and requires a 15 conductor shielded cable to be supplied by the user When installed properly both the remote keypad and drive meet NEMA Ax IP66 standards Remote Keypad Mounting Kit for Vacon 500x Sizes 3 through 5 Part Number XSRKWM This Remote Keypad kit can be used with a Size 3 4 or 5 Vacon 500x model to allow the keypad to be mounted in another location The kit comes with an adapter assembly to allow the existing keypad to be remotely mounted The remote keypad can be mounted up to 100 feet from the drive and requires a 15 conductor shielded cable to be supplied by the user When installed properly both the remote keypad and drive will meet the unit s core enclosure standards either NEMA 4x IP66 or NEMA 12 IP55 Tel 358 0 201 2121 Fax 358 0 201 212205 500X ULTRRFLEX OPTIONS VACON 24 hour support 358 0 40 837 1150 e Email vacon dvacon com 119 VACON APPENDIX BINARY HEXADECIMAL CONVERSION APPENDIX BINARY HEXADECIMAL CONVERSION The Vacon 500X UltraFlex AC drive utilizes hexadecimal numbers to display and store the binary values of some parameters These parameters are read and written as four digit hex
77. X No Parameter Name Options Default Bs See Page 386 Keeper Time Rate text string 1 minute 70 387 Keeper Rec Num 0 255 Read only 70 388 Active Kpr Record 0 255 Read only 71 389 Units text string 1 71 401 Ramp Select text string ART DI 71 402 Accel Time 1 0 1 3200 0 sec 5 0 sec 71 403 Decel Time 1 0 1 3200 0 sec 5 0 sec 72 404 Accel Time 2 0 1 3200 0 sec 3 0 sec 72 405 Decel Time 2 0 1 3200 0 sec 3 0 sec 72 406 DC Inject Config text string DC at Stop 72 407 DC Inject Time 0 0 5 0 sec 0 2 sec 72 408 Inject Level 0 0 to 100 0 50 0 72 409 DC Inj Freq 0 0 to 20 0 Hz 0 0 Hz 72 410 DB Config text string Internal 73 414 S Ramp Rounding 1 100 25 73 415 Accel Time 3 0 1 3200 0 sec 10 0 sec 73 416 Decel Time 3 0 1 3200 0 sec 10 0 sec 74 417 Accel Time 4 0 1 3200 0 sec 15 0 sec 75 418 Decel Time 4 0 1 3200 0 sec 15 0 sec 74 490 App Macro text string Factory 75 491 Seq Appl text string Disabled 74 492 SIO Visible text string No 74 501 V Hz Select text string Linear Fixed y 502 Voltage Boost 0 0 50 1 0 75 503 V Hz Knee Freq 25 0 400 0 Hz 60 0 Hz 75 504 Skip Freq Band 0 2 20 0 Hz 0 2 Hz 76 505 Skip Freq 1 Min Freq Max Freq 0 0 Hz 76 506 Skip Freq 2 Min Freq Max Freq 0 0 Hz 76 507 Skip Freq 3 Min Freq Max Freq 0 0 Hz 76 508 Skip Freq 4 Min Freq Max Freq 0 0 Hz 76
78. Zone Setup text string 12 5 East US 64 152 TOD Run Enable 0 23 hours 0 59 min 12 00 64 154 TOD Run Disable 0 23 hours 0 59 min 12 00 64 156 TOD Run En 2 0 23 hours 0 59 min 12 00 64 158 TOD Run Dis 2 0 23 hours 0 59 min 12 00 64 160 Weekend TOD En 0 23 hours 0 59 min 12 00 64 162 Weekend TOD Dis 0 23 hours 0 59 min 12 00 64 171 Reminder 1 Conf text string 0 disabled 65 172 Reminder 1 Time 1 32000 hours 1 65 173 Reminder 1 ETA 32000 hours Read only 65 174 Reminder 2 Conf text string 0 disabled 65 175 Reminder 2 Time 1 32000 hours 1 65 176 Reminder 2 ETA 32000 hours Read only 65 177 Reminder 3 Conf text string 0 disabled 65 Tel 358 0 201 2121 Fax 358 0 201 212205 SUMMARY VRCON 500X PARAMETERS VACON 2 No Parameter Name Options Default nus See Page 178 Reminder 3 Time 1 32000 hours 1 65 179 Reminder 3 ETA 32000 hours Read only 65 201 Input Mode text string Local Only 66 202 Rev Enable text string Forward 66 203 Stop Key Remote text string Coast 66 204 Ref Select text string Vin1 67 205 Vin1 Config text string 0 10V 67 206 Vin1 Offset 0 0 to 100 0 0 00 67 207 Vin1 Span 10 0 to 200 0 100 00 67 208 Cin Config text string 0 20mA 50 67 209 Cin Offset 0 0 to 100 0 0 0 68 210 Cin Span 10 0 to 200 0 100 0 68 211 Vin2 Config text string 0 10V 68 212 Vin2 Offs
79. a value of Yes 2 Make sure that the correct date and time are displayed in parameters 120 Today s Date and 121 Today s Time 3 Choose which analog input channel will be used as the input signal to the Keeper Set up the analog input channel for the proper analog input configuration Note that you can also set up an input from an encoder as the input to the Keeper function 4 Program parameter 380 Keeper Input Cfg to the value that is the input signal you chose for the Keeper function 5 Choose the units to be used by the Keeper by changing parameter 389 Keeper Units to the desired units The default is GPM if you want that unit you can skip this step If the option for units is not available you can choose to program the engineering units of the drive as the units of the input function Do this by selecting User Units for the Keeper Units parameter and programming parameter 805 Display Units to the text you want 6 Modify parameter 381 Keeper Max Scale to the value to be displayed with the analog input sensor is at its maximum value For example if you are using a 4 20 mA sensor and it produces an output of 0 1000 GPM then you should configure the analog input to 4 20 mA and set parameter 381 to a value of 1000 This value should represent the maximum of your sensor 7 Verify that the Keeper input signal is scaled correctly Do this through parameter 385 Keeper Input This parameter should be displaying the value the se
80. adecimal values The following table shows the binary values that correspond to the sixteen hexadecimal values The binary values are divided into four columns so you may more readily see which bits of the status or control words are affected by the binary values Binary Value Hexadecimal Value 0 0 0 0 0 0 0 0 1 1 0 0 1 0 2 0 0 1 1 3 0 1 0 0 0 1 0 1 5 0 1 1 0 6 0 1 1 1 7 1 0 0 0 8 1 0 0 1 9 1 0 1 0 1 0 1 1 1 1 0 0 C 1 1 0 1 D 1 1 1 0 E 1 1 1 1 F 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 Corresponding Bit Positions of Parameter Words Tel 358 0 201 2121 Fax 358 0 201 212205 APPENDIX CONVERSION VACON 120 24 hour support 358 0 40 837 1150 e Email vacon dvacon com EU Declaration of Conformity WE Vacon Inc 440 North Fifth Avenue Chambersburg PA 17201 USA hereby declare that the products Product Name Vacon 500X Series Model Number 0009 5 00012 5 0016 5 0023 5 0031 5 0037 5 0043 5 0061 5 0071 5 0086 5 0105 5 0140 5 0168 5 0205 5 0240 5 have been designed manufactured accordance with standards Low Voltage Directive EN50178 Electronic equipment for use in power installations Electromagnetic compatibility EN61800 3 Adjustable speed electrical power drive systems Part 3 EMC product standard including specific test methods The products
81. age from the motor nameplate to provide optimal control and protection This is usually the amount of voltage delivered to the motor terminals at the setting of 503 V Hz Knee Freq 510 Rated Mtr FLA Default ND Rating Range 50 tating 200 or ND rating The Rated Motor FLA parameter allows a user to enter the rated FLA from the motor nameplate to provide optimal control and protection This parameter should be configured to the value on the nameplate of the motor as that value is used in calculating the percentage of current at which the drive is operating For information on motor timed overload operation and how Parameter 510 works with it see page 76 511 Rated Mtr RPM Default 1750 rpm Range 0524000 rpm This parameter replaces the slip compensation parameter setting of the drive so the user does not need to calculate it Range 0 00 655 35 Ohms 514 Motor RS Default 1 00 Ohm 9 Level This parameter allows direct entry of the Stator Resistance Rs of the motor for better vector performance The motor manufacturer can provide this information See Measuring Stator Resistance RS Measurement on page 46 Range 0 50 1 00 515 Power Factor Default 0 80 3 Level 2 This parameter allows direct entry of motor s power factor for better vector performance The motor manufacturer can provide this information x Range 794 Drive Default 0 Level 2 This paramete
82. ailed information about setting up Threshold parameters see Thresholds page 52 Tel 358 0 201 2121 Fax 358 0 201 212205 500X PARAMETERS VACON 86 744 Thres 2 High Default 100 00 Range 300 00 to 300 00 This parameter sets the High Thres level for Threshold 2 For detailed information about setting up Threshold parameters see Thresholds on page 52 745 Thres 2 Low Default 0 00 Range 300 00 to 300 00 This parameter sets the Low Thres level for Threshold 2 For detailed information about setting up Threshold parameters see Thresholds on page 52 746 Timer 1 Type Default 0 On Delay Range ya This parameter defines the configuration of Timer 1 that you want the drive to emulate Parameter Value Description 0 Delay 1 Delay 2 Delay For detailed information about setting up Timer parameters see Timers on 51 Range n a 7 amp 7 Timer 1 Signal Default DI REV Level 2 This parameter selects the function that the timer is counting it includes any function listed in the digital input list See Parameter 705 Relay 1 Select on page 83 for the list of options For detailed information about setting up Timer parameters see Timers on page 51 748 Timer 1 Time Default 1 0 sec Pange AD sec This parameter specifies the duration of time in seconds for the timer to count For
83. continue to ramp to a stop and will fault 2 Quick Ramp Same as Ramp Down except the shorter ramp time Decel 1 or Decel 2 will be used 3 Controlled With this setting if power is lost the drive decelerates the motor trying to regulate the bus voltage to the undervoltage level If power is restored the drive accelerates to the command frequency without faulting If the drive reaches the stopped condition it will generate an undervoltage fault 4 ContrNoMsg Same as Controlled but without generating an undervoltage fault 5 CTS No Msg The drive will coast to a stop when an undervoltage condition power down is detected Note Current limit is only available when Parameter 502 is set to Linear Auto If Parameter 502 is set to Vector then the Current Limiting values will actually be Torque Limiting values DE Range n a 526 UV Ride Thru En Default 1 w LVT Level2 SVC This parameter allows the function to disable either undervoltage ride through or b continuous Line Voltage Tracking LVT that produces dynamic Undervoltage Ride Thru Thresholds The following data values may be assigned to this parameter Parameter Value Description 0 Disabled This turns off the Undervoltage Ride Thru function 1 w LVT This enables the standard Ride Thru algorithm in the V Hz modes and allows the choice of algorithm in the Linear Auto and Vector modes 2 w o LVT This option operates in the same way as w L
84. curve terminal strip operation and PI configuration parameters are available in Level 1 programming Vector The Vector macro activates the sensorless vector control algorithm When an operation requires low speed and high torque this macro should be activated 6 2 Description of Parameters Used in Macro Mode Parameters 490 491 and 492 are used only in the Macro mode Parameters 509 510 511 801 and 810 are used in both Macro and Level 2 programming Vacon 500x parameters are described in Vacon 500X Parameters on page 61 of this manual Range n a 490 Appl Macro Default Factory Macro This parameter configures what macro will be active in the drive macro will change a default or visibility of a parameter The following data values may be assigned to this parameter Macro Description Factory Provides a simple way to restore factory default parameter listings Fan Provides a basic set up for Fan applications including V Hz curve and terminal strip operation in Level 1 programming Fan w PI Provides a simple set up for Fan applications that require process control Parameters such as V Hz curve terminal strip operation and PI configuration are available in Level 1 programming Pump Provides a basic set up for Pump applications including V Hz curve and terminal strip operation in Level 1 programming Pump w PI Provides a simple set up for Pump applications requiring process control Parameters such as V Hz c
85. d REV keys enabled _ Range n a 203 Stop Key Remote Default Coast Level 2 Parameter 203 the Stop Key Remote parameter configures how the Stop key on the keypad will operate when the keypad is not the drive s control source terminals SIO or SEQ The following data values may be assigned to this parameter Parameter Value Description Coast Drive will coast to a stop Ramp Drive will ramp to a stop using Decel 1 Disabled Stop key will have no function 24 hour support 358 0 40 837 1150 e Email vacon vacon com 67 VRCON 500X PARAMETERS E Range n a 204 Ref Select Default Vin1 Level 2 Parameter 204 the Ref Select parameter configures how the reference is determined when the reference source is configured to terminals The following data values may be assigned to this parameter Parameter Value Description Vinl Vin1 terminal configured by parameter 205 Cin Cin terminal configured by parameter 208 Vin2 Vin2 terminal configured by parameter 211 Vin1 6FS Vin1 terminal with 6x pulse train from a Vacon 500x WFC WF2 drive Vin1 48FS Vin1 terminal with 48x pulse train from a Vacon 500x WFC WF2 drive Vin1 Cin Sum of signal at Vin1 and the signal at Cin Vin1 Vin2 Sum of signal at Vin1 and the signal at Vin2 Vin1 Cin Difference between the signal at Vin and the signal at Cin Vin1 Vin2 Difference between the signal at Vin and the signal at Vin2 Max Input 1 Greatest si
86. d an overcurrent Check for failed output 0 condition on power up not auto power device resettable Shorted motor Overcurrent The drive sensed an overcurrent Reduce load on motor 18 OverCurrent condition condition during operation The Verify that Motor FLA is 1 current has exceeded the safe programmed correctly operation point of power devices Check for mechanical binding and shock loading Note Shaded faults are auto resettable except where noted Table 1 Vacon 500x Fault Codes 24 hour support 358 0 40 837 1150 e Email 113 TROUBLESHOOTING n loss the last Modbus comm exceeds the time set in parameter 903 510 Timer 2 m Adv Fault Suggestions for Code Fault Display Description Code Explanation Recovery The temperature of the heatsink Check that ambient exceeded a temperature limit temperature does not 0 exceed drive s rating Check for fan operation assuming drive has fans installed The temperature of the control Check that ambient board exceeded a temperature temperature does not Over 1 limit exceed drive s rating 19 Over Temp temperature Check for fan operation condition assuming drive has fans installed The drive sensed the heatsink Check thermistor 2 thermistor sensor is faulty not connections or replace connected properly Consult factory The dri
87. delay If the application has heavy load conditions or short ramp times this setting can produce very large starting currents to overcome the inertia of the system This may produce nuisance trips when starting Yes The shaft will begin rotating after receiving a Start command with delay During this delay the drive is building up the magnetic field in the motor This allows the drive to start in vector mode with less starting current This parameter is only visible if the drive is in a vector capable mode otherwise it is hidden 522 Filter Time Slip Default 100 ms Range 10 1000 ms evel 2 SVC This parameter filters the slip frequency applied to the motor which can help improve the dynamic response of the drive It is only visible if the drive is in a vector capable mode otherwise it is hidden This parameter produces the following results based on the parameter value If the parameter is configured to 100 ms the drive will produce stable conditions to a change in load in most cases If the parameter is configured to less than 100 ms the drive will be able to react quickly to a change in load but may over compensate its reaction to the load If the parameter is configured to greater than 100 ms the drive will react very slowly to a change in load and will need a longer time to compensate for the difference between the setpoint and the actual frequency Tel 358 0 201 2121 Fax 358 0 201 212
88. dynamic braking the internal resistor must be disconnected To install an external resistor first disconnect the internal DB resistor resistors in 460 and 575 Vac models and properly terminate the wires leading to it Then connect the external resistor fast on terminals where the internal resistor had been connected Changes to parameter 410 must be made when using external DB resistors Verify with the manufacturer of the selected resistor that the resistor is appropriate for your application Contact VACON Plc Electronic Application Engineering for further assistance with other possible sizing limitations Refer to Table 6 for information about dynamic braking capacity for each Vacon 500x model ka 00095 3 7 120 136 100 6 084 163 00125 5 5 120 91 75 8 112 145 00165 7 5 120 68 75 8 112 109 00235 11 120 45 47 12 944 116 00315 15 120 34 47 12 944 87 0037 5 18 120 27 47 12 944 69 00435 22 120 23 39 15 600 70 00615 29 8 60 34 20 30 420 102 00715 37 3 60 27 20 30 420 82 0086 5 45 60 23 15 40 560 91 01055 55 60 18 10 60 840 109 01405 75 60 14 10 60 840 82 0168 5 90 60 11 10 60 840 65 02055 110 60 9 10 60 840 54 02405 132 60 7 10 60 840 41 Table 6 Vacon 500x Dynamic Braking Capacity Tel 358 0 201 2121 e Fax 358 0 201 212205 VACON 34
89. e Email vaconf vacon com 91 VACON 500X PARAMETERS i Range 0 200 859 PID Deriv Default 0 00 2 The PID Derivative parameter configures the derivative gain that is applied to the PID control Note Value must be greater than 0 for this to be active Range n a 860 PID Sleep Cfg Default 0 level 2 This parameter configures the conditions under which the Vacon 500x can turn off sleep once the external process loop has been completed Refer to parameter 861 PID Sleep Lvl for the sleep threshold The following data values may be assigned to this parameter Parameter Value Description 0 Disabled 1 PID Fbk lt 2 PID Fbk gt 3 PID Ref lt 4 PID Ref gt 5 PID Out gt 6 PID Out lt Range 0 00 100 00 861 PID Sleep Lvl Default 0 00 Level 2 This parameter sets the sleep level for the PID output Range 0 00 100 00 862 PID Wake up Lvl Default 100 00 Level 2 This parameter sets the wake up level for the PID output 863 Sleep Delay Time Range 0 0 300 0 sec Default 0 0 864 Wake up Delay eran 236 Level 2 These parameters set the sleep and wake up delay times for the PID output 865 PID Feedback Default Read only Range This is a view of the processed feedback signal after scaling span and offset 866 PID Reference Default Read only Range ya This parameter sets the reference point for the PID output
90. e count parameter must have the corresponding drive state occur for advancement to the next step E E E Figure 19 Seq Count Parameter s Drive State Bit Packed Definition 7 4 5 Sequencer Decision Configuration The Vacon 500x sequencer has up to five possible decision states available This allows users to program a decision into the sequence Decisions are programmed through five parameters Seq Decision 1 Seq Decision 2 Seq Decision 3 Seq Decision 4 and Seq Decision 5 These parameters are a bit packed configuration that allows a decision to be programmed into any step The format of this parameter is shown in Figure 20 on page 106 Tel 358 0 201 2121 Fax 358 0 201 212205 VACON 5 PARAMETERS VACON 106 Decision Condition Destination State 6 9 10 15 000 Ud 00000 Decision Disabled 000 SeqOut 000 001 Forward 00001 Decision in State 1 001 SeqOut 001 010 Reverse 00010 Decision in State 2 010 SeqOut 010 011 DC Inject 00011 Decision in State 3 011 SeqOut 011 100 Fault 1 00100 Decision in State 4 100 SeqOut 100 101 Fault 2 00101 Decision in State 5 101 SeqOut 101 110 Term SIO 00110 Decision in State 6 110 SeqOut 110 00111 Decision in State 7 111 SeqOut 111 01000 Decision State 8 01001 Decision State 9 01010 Decision State 10 01011 Decision in State 11 01100 Decision State 12 01101 Decision State 13 01110 Dec
91. e next numerical state of the sequencer For conditional jump destinations see Sequencer Decision Configuration on page 105 The range of data programmed into this parameter can be from 0 to 65 535 and can represent time pulse counts analog voltage thresholds analog current thresholds or digital comparison values Bits 6 7 of Seq Description of Seq Count Function Cntl Time Base The active sequencer state will last for a time interval equal to the number Seq Count X multiplied by the time base configured in the Seq Appl parameter Seq Appl Setting Time to Advance Maximum Sequence Time 0000 1 sec Base 1 sec Seq Count X 18 2 hours sec Base 0 1 sec Seq Count X 1 82 hours 0 1 sec Base 0 01 sec Seq Count X 10 92 minutes 0001 Pulse Count The active sequencer state will last until the number of pulses programmed into Seq Count X is detected on terminal Vin1 Low Analog Voltage Threshold The active sequencer state lasts until the voltage signal applied to terminal Vin2 is less than a value programmed in Seq Count X The value 0010 programmed in Seq Count X should be the percentage of input after span and offset are applied where 100 00 10000 ote The of analog input after span and offset can be read in parameter 912 Vin2 Status High Analog Voltage Threshold The active sequencer state lasts until the voltage signal applied to terminal Vin2 is a value programmed
92. eenland 31 7 Bangkok 4 8 Pac US 18 2 Mid Atl 32 8 Beijing 5 7 Mountain 19 1 Azores 33 9 Tokyo 6 7 Chih 20 0 London 34 10 Sydney 1 7 Arizona 21 O Casablanca 35 10 Vladiv 8 6 Cent US 22 1 Europe 36 10 9 6 Sask 23 1 Africa 37 11 10 6 24 2 Europe 38 12 Fiji 11 6 25 2 Cairo 39 12 Zeal 12 5 East US 26 3 Moscow 40 13 13 5 Indiana 27 3 Nairobi 152 TOD Run Enable 12 00 Range 00 00 23 57 Level 2 Clock This parameter sets the starting time that the drive is enabled to run if a Run signal is active If equal to Time Run Enable the function is disabled See Enabling the Vacon 500x Based on Time of Day TOD on page 50 i T Range 00 00 23 59 154 TOD Run Disable 12 00 Level 2 Clock This parameter sets the ending time that the drive is enabled to run if a Run signal is active If equal to Time Run Disable the function is disabled See Enabling the Vacon 500x Based on Time of Day TOD on page 50 Range 00 00 23 59 156 TOD Run En2 12 00 Level 2 Clock This parameter sets the starting time that the drive is enabled to run if a Run signal is active If equal to Time Run Enable the function is disabled See Enabling the Vacon 500x Based on Time of Day TOD on page 50 i 9 00 00 23 59 158 TOD Run Dis 2 12 00 Level 2 Clock This parameter sets the ending ti
93. ependent Level 2 Both of these parameters can be used to resolve stability problems if they occur Use Parameter 615 if the load has significant inertia with respect to the motor itself 700 Vmet Config Default Freq Out Range This parameter configures analog signal that will be applied the Vmet output pin The following data values may be assigned to this parameter Para Value Description Range Limit Freq OutOutput frequency of the driveParameter max freq Voltage OutVoltage being supplied to the motorRated motor voltage Current OutCurrent being supplied to the motor200 of drive rating Drive LoadCalculated percentage of drive rating200 of drive rating Drive TempCalculation of total drive temp rating100 of unit temp rating Stator FreqCommanded frequency100 of input config Power OutCalculated power output of drive250 of drive rating LoadPercentage torque of drive 200 to 200 of drive rating see parameter 105 PID FbackAllows the analog output to produce a signal in proportion to the PID feedback received Vin 1Mirrors the status of the Vin1 input see parameter 910 0 100 Cin Mirrors the status of the Cin input see parameter 911 0 100 Vin 2Mirrors the status of the Vin2 input see parameter 912 0 100 SIO ConfigAllows the serial port to set the Vmet analog output through parameter 920 along with parameter 907 Control EncoderMonitors the status of an encoder connected to the drive
94. equire an external dynamic brake or regen current limit 490 Appl Macro Default 0 Factory Range n a This parameter configures what macro will be active in the drive A macro will change a default or the visibility of a parameter Parameter Value Description 0 Factory 1 Fan 2 Fan w PID 3 Pump 4 Pump w PID 5 Vector 491 Seq Appl Default 0 Disabled Range n a This parameter configures whether sequencer parameters are visible and it also defines the time base of the sequencer The time base may change depending on the drive s timing loops Parameter Value Description 0 Disabled 1 1 sec base 2 sec base 3 01 sec base 492 SIO Visible Default 0 No Range n a Macro This parameter configures whether SIO parameters are visible Options are 0 No and 1 Yes The following parameters are made visible if this option is set to Yes 10 Protocol 900 Status Word 908 Write 3 892 SIO Baudrate 901 FBus Read 1 880 FBus Write 4 893 Comm Drop 902 FBus Read 2 881 FBus Write 5 894 Infrared Baud 916 FBus Read 3 882 SIO Vmet Level 920 510 Timer 903 Read 4 883 SIO Imet Level 921 SIO Word 904 FBus Read 5 884 Status Word 2 926 Ext Ref Freq 1 905 Write 1 890 Cntl Word 2 907 Ext Ref Freq 2 06 FBus Write 2 891 Port Config 917 24 hour support 358 0 40 837 1150 e Email vacon dvacon com 75 VACON VACON 50
95. er being output by the drive in kW 117 MWh Meter Read only Range 0 392747 MWh This parameter displays megawatt hours of accumulated power consumption 118 kWh Meter Read only Range d D 999 kWh This parameter displays kilowatt hours of accumulated power consumption 120 Today s Date Read Only Range MMidd VY Level This parameter displays today s date for customer access Range 00 00 23 59 121 Today s Time Read Only Level 2 This parameter displays today s time for customer access Tel 358 0 201 2121 Fax 358 0 201 212205 VACON 500X PARAMETERS VACON 64 150 Show Clock Param Default 0 Range n a This parameter hides or reveals the Time of Day clock parameters parameters 152 154 156 158 160 162 Enabling clock parameters also makes the Keeper parameters visible see parameters 380 389 The following data values may be assigned to this parameter Value Description 0 No 1 Yes 151 Time Zone Setup Default 12 5 East US Level Macro This parameter allows configuration of clocks to account for time zones in relation to Greenwich Mean Time GMT The following data values may be assigned to this parameter Value Description Value Description Value Description 0 12 Kwaj 14 amp Atlantic 28 4 1 11 15 4 Caracas 29 5 Islambd 2 10 Hawaii 16 3 Brasilia 30 6 Dhaka 3 9 Alaska 17 3Gr
96. er is applied When AC power is applied if Run command is present through the terminal strip the drive will start This setting has both LS Lockout and Catch on the Fly enabled at the same time This setting has both Auto Start and Catch on the Fly enabled at the same time Tel 358 0 201 2121 Fax 358 0 201 212205 500X PARAMETERS VACON 88 803 PWM Frequency Default 3 0 kHz Range 0 5 160 The PWM Carrier Frequency parameter sets the carrier frequency of the Pulse Width Modulation PWM waveform supplied to the motor Low carrier frequencies provide better low end torque but produce some audible noise from the motor Higher carrier frequencies produce less audible noise but cause more heating in the drive and motor 804 Display Mode Default Std Disply Range wa The Display Mode parameter determines how the reference or output of the drive will be displayed to the user If User Units is selected parameter 805 allows you to customize the 3 unit values on the display The following data values may be assigned to this parameter Parameter Value Description Std DisplyStandard commanded frequency Out FreqOutput frequency actually sent to the motor Stator FreqFrequency of the stator User UnitsCustom units display based on values in parameter 805 RPM UnitsCustom speed display with RPM as units GPM UnitsCustom speed display with GPM as units FPM UnitsCustom speed display
97. eriod is dependent on how far below 10 degrees C the board was Each degree below 10 degrees C adds another 4 minutes before restart MOTOR OVERHEATING Do not use DC injection braking as a holding brake or excessive motor heating may result Failure to observe this instruction can result in equipment damage CAUTION SURCHAUFFE DU MOTEUR N utilisez pas le fraingres CC comme frein de maintien car cela peut entrainer une surcha ffe excessive du moteur Si cette directive n est pas respect e cela peut entrainer des dommages mat riels ATTENTION Range 1 100 414 S Ramp Rounding Default 2596 evel 2 This parameter is used to define the amount of rounding or S curve to the Accel and Decel ramp The amount of rounding is split evenly between the beginning and the end of the ramp A value of 1 would mean thatthe rounding of the ramp is near linear A value of 5096 would have 2596 rounding at the start of the ramp and 25 at the end of the ramp Range 0 1 to 3200 0 s 415 Accel Time 3 Default 10 0 s Level 2 This parameter provides an alternate ramping time for the drive when accelerating configuring the length of time to accelerate from 0 Hz to the value of parameter 302 Max Frequency This acceleration ramp is selected by parameter 401 Ramp Select or Sequencer Configuration Note that extremely short acceleration times may result in nuisance fault trips Tel 35
98. ess code re program parameter 811 as you would any other parameter After the new value is stored you have 10 minutes of free access If you remove power and then restore it you will need to enter the access code to change any program parameter lf you enter an incorrect access code the drive displays WRONG CODE and allows only viewing rights to the various parameters Once the correct code is entered you again have 10 minutes of free access unless power is removed and restored To disable the access code requirement set parameter 811 back to 0 812 Freq Ref Output Default 6FS Range ya The Frequency Reference Output parameter determines the frequency pulse train output from the DOP terminal This digital output is a pulse train that can be linked to another drive or to a field meter for speed indication The pulse train is a 5096 duty cycle signal and requires a pull up resistor of approximately 4 7 kOhms The following data values may be assigned to this parameter Parameter Value 6FS 48FS Range 0 0 200 0 813 Speed Ratio Default 100 0 9 Level 2 The Master Follower Speed Ratio parameter allows the pulse train output of Vacon 500 series drive master to be used to control the speed of up to 8 other follower drives The output of each follower can be individually programmed or trimmed ON THE FLY with A2 RATIO The range of adjustment is 0 200 of the master This function only works w
99. essential parameters See Chapter 6 Using Macro Mode and Getting a Quick Start on page 53 for detailed information about using macros to program the Vacon 500 drive 5 6 Measuring Stator Resistance RS Measurement 5 6 1 Activating Automatic RS Measurement via Keypad 1 Make sure there is no load applied to the motor and that the motor shaft is free to spin without damage or injury 2 Enter the Macro programming mode of the Vacon 500x keypad by pressing and holding the PROG key until the parameter Appl Macro appears on the keypad This takes about two seconds 3 Scroll through the parameters of the Vacon 500x Macro programming mode and configure the following parameters to the data provided on the nameplate of the motor Rated Volt 509 Rated Mtr FLA 510 Rated Mtr RPM 511 Power Factor 515 4 Change parameter 519 Find Mtr Data to a value of Motor RS At this point the RS Measurement will be armed 5 Exit the Macro programming mode by pressing the PROG key 6 The Operate screen shows in two ways that an RS Measurement is ready to be made First the Control path status field displays MEA Second a Mtr Measure warning flashes both of these signifying that a measurement is about to be taken 7 Start the RS Measurement by pressing the FWD key The measurement can only be made with the FWD key The FWD REV terminals and the REV key will not work 8 The measurement will begin as the dri
100. essive vibration corrosive gases or liquids or airborne dust or metallic particles See Chapter 2 for temperature humidity and maximum vibration limits Do not mount the drive near heat radiating elements or in direct sunlight Mount the drive vertically and do not restrict the air flow to the heat sink fins The drive generates heat Allow sufficient space around the unit for heat dissipation See Dissipation Requirements on page 24 Tel 358 0 201 2121 Fax 358 0 201 212205 RECEIVING INSTRLLRTION VACON 24 3 3 Dissipation Requirements Model Required Dissipation for Models Entirely Inside an Enclosure at Rated Current 3KHz Carrier Frequency Watts 0009 5 91 00125 114 00165 155 00235 304 00315 393 00375 459 0043 5 458 00615 695 00715 834 0086 5 776 01055 988 01405 1638 01685 1656 02055 1891 02405 2302 3 4 Cover Assembly and Torque Specifications Figure 6 shows the locations of the Vacon 500x cover screws The torque range for the Size 1 cover is 18 26 in lbs Cover screw locations Cover screw locations Figure 6 Vacon 500x Cover Assembly and Screw Locations Torque specifications for control terminals and power terminals are listed in General Wiring Information on page 27 3 5 Serial Number Label VACON Plc warrants all AC drives for three years from date of manufacture or two years from the date of installation wh
101. esultant Speed 0000 Speed selection as in normal Vacon 500x operation as defined by parameters 204 Ref Select and 201 Input Mode 0001 Value of parameter Preset Freq 1 303 0010 Value of parameter Preset Freq 2 304 0011 Value of parameter Preset Freq 3 305 0100 Value of parameter Preset Freq 4 306 0101 Value of parameter Preset Freq 5 307 0110 Value of parameter Preset Freq 6 308 0111 Value of parameter Preset Freq 7 310 1000 Value of parameter Preset Freq 8 311 1001 Value of parameter Preset Freq 9 312 1010 Value of parameter Preset Freq 10 313 1011 Value of parameter Preset Freq 11 314 Table 4 Speed Selection Options Tel 358 0 201 2121 Fax 358 0 201 212205 VACON 500X PARAMETERS VACON e 102 Definition Resultant Speed 1100 Value of parameter Preset Freq 12 315 1101 Value of parameter Preset Freq 13 316 1110 Value of parameter Preset Freq 14 317 1111 Value of parameter Preset Freq 15 318 Table 4 Speed Selection Options Vacon 500x Sequencer Ramping Selection When the sequencer is active the active ramp is no longer determined by parameter Ramp Select The user however does have the choice of using the main ramps Accel Time 1 Decel Time or the alternate ramp sets Accel Time 2 Decel Time 2 3 4 for each independent state This is determined by bits 4 and 5 of the step s control parameter The following chart shows the selection
102. et 727 MOL Configure Default MOL Parameters 721 725 all configure the function that the digital inputs DI1 5 will perform when active Parameter 727 MOL Configure serves as the selection for the operation of the MOL terminal The polarity of the MOL digital input is still determined by Parameter 726 MOL Polarity The options for parameters 721 725 and for parameter 727 are Parameter Value Description Preset 1Preset Speed Input 1 PS1 Preset 2Preset Speed Input 2 PS2 Preset 3Preset Speed Input 3 PS3 Coast StopActivates a Coast to Stop condition DC InjectBegins DC injection braking Loc RemSwitches from Local to Remote mode Alt RampActivates Alternate Ramp See note and chart next Fault ResetResets a fault EMOP EMOP increases speed EMOP EMOP decreases speed PID EnableEnables PI control Ref SwitchSwitches speed reference signals Cur Lim DisDisables Current Limit mode SL OverrideTakes control away from the serial link Seq 1Sequencer input 1 Seq 25 input 2 Seq 3Sequencer input 3 Seq DwellSequencer dwell mode pause Seq AdvanceSequencer advance skip FLY DisDisable Catch on fly operation current limit value is selected when input is active MOL Motor Overload input for external customer connection JOG FWDSets Jog to forward motion JOG REVSets Jog to reverse motion Not Assigned Preset 4Preset Speed Input 54 T
103. et 0 0 to 100 0 0 00 68 213 Vin2 Span 10 0 to 200 0 100 00 68 214 Vin1 Filter Time 0 to 1000 ms 20 ms 68 215 Cin Filter Time 0 to 1000 ms 20 ms 68 216 Vin2 Filter Time 0 to 1000 ms 20 ms 68 217 Ref Enable text string 0 69 218 Trim Factor 100 0 100 0 0 0 69 301 Min Frequency 0 0 Max Freq 0 0 Hz 69 302 Max Frequency 20 0 400 0 Hz 60 0 Hz 69 303 Preset Freq 1 Min Freq Max Freq 5 0 Hz 69 304 Preset Freq 2 Min Freq Max Freq 10 0 Hz 69 305 Preset Freq 3 Min Freq Max Freq 20 0 Hz 69 306 Preset Freq 4 Min Freq Max Freq 30 0 Hz 69 307 Preset Freq 5 Min Freq Max Freq 40 0 Hz 69 308 Preset Freq Min Freq Max Freq 50 0 Hz 69 309 Cut off Freq 0 0 5 0 Hz 0 0 Hz 70 310 Preset Freq 7 Min Freq Max Freq 60 0 Hz 69 311 Preset Freq 8 Min Freq Max Freq 0 0 Hz 69 312 Preset Freq 9 Min Freq Max Freq 2 5 Hz 69 313 Preset Freq 10 Min Freq Max Freq 7 5 Hz 69 314 Preset Freq 11 Min Freq Max Freq 15 0 Hz 69 315 Preset Freq 12 Min Freq Max Freq 25 0 Hz 69 316 Preset Freq 13 Min Freq Max Freq 35 0 Hz 69 317 Preset Freq 14 Min Freq Max Freq 45 0 Hz 69 318 Preset Freq 15 Min Freq Max Freq 55 0 Hz 69 380 Keeper Input Cfg text string 4 disabled 70 381 Keeper Max Scale 0 32000 1000 70 382 Keeper Save Time 00 00 23 59 0 00 70 384 Save Rate text string 0 24 hour 70 385 Keeper input 0 32000 Read only 70 24 hour support 358 0 40 837 1150 e Email vacon vacon com 3 VACON SUMMARY OF VACON 500
104. eypad Start Stop and Speed 1 2 A REMote Terminal Strip Start Stop and Speed Reference Terminal strip operation using Increase Decrease buttons 2 3 4 Terminal stri i i 1 2 44 erminal strip operation using Increase Decrease buttons LOC EMOP LOCal Keypad Start Stop and Speed 1 3 4 REMote Terminal strip operation using Increase Decrease LOC EMOP2 LOCal Keypad Start Stop and Speed REMote Terminal strip operation using Increase Decrease Notes Electronic Motor Operated Potentiometer simulates the UP DOWN arrow keys on keypad using external remote N O pushbuttons 2 Commanded output frequency returns to the value of parameter 301 Min Frequency when the drive is stopped 3 Commanded output frequency remains at the previous setpoint when the drive is stopped 4 The parameters that set the functions of the designated digital inputs for EMOP must be configured as EMOP and EMOP to complete the implementation Range 202 Rev Enable Default Forward Levels 1 2 Parameter 202 the Rev Enable parameter configures whether the REV key on the keypad is functional If this parameter is configured to Forward then pressing the REV key on the keypad will have no effect Note that this parameter does not affect terminal strip operation The following data values may be assigned to this parameter Parameter Value Description Forward Forward 0nly REV key disabled FWD REV FWD an
105. f the FWDAccel motor is increasing The drive is spinning the motor in the reverse direction and the speed of the REV Accel motor is increasing The drive is spinning the motor in the forward direction and the speed of the FWD Decel motor is decreasing e The drive is spinning the motor in the reverse direction and the speed of the REV Decel motor is decreasing Jog FWD The drive is jogging in the forward direction Jog REV The drive is jogging in the reverse direction Table 4 Keypad Status States 24 hour support 358 0 40 837 1150 e Email 43 OPERATION AND PROGRAMMING Message Meaning The drive is spinning the motor in the forward direction and the speed of the FWD At Spd motor is at the reference frequency The drive is spinning the motor in the reverse direction and the speed of the REV At Spd motor is at the reference frequency The drive has an active run signal but the motor is not spinning because the Zero Speed reference speed to the drive must be 0 0 Hz DC Inject The drive is injecting DC voltage into the motor Faulted The drive is faulted Reset Flt The drive is faulted but has the possibility of being automatically reset Line Start Lockout functionality has become active This means there was an LS Lockout active run signal during power up or when a fault was reset This run signal must be removed before the Line S
106. features 3 Enter Macro mode by holding the Program PROG key down for more than 3 seconds The display then shows Hold PROG for Macro Mode See Chapter 6 Using Macro Mode starting on page 111 for more information The summary of parameters found before the Table of Contents notes whether a parameter is in Level 1 Vacon 500X Parameters on page 61 gives full information about what level a parameter is in Want to get started fast See the Quick Start section on page 60 5 2 Keypad Operation Parameter 201 Input Mode see page 66 determines whether the Vacon 500x AC drive accepts its Run Stop and speed commands from the digital keypad or from the input terminals Table 1 describes the function of the keys in Operation mode Initiates forward run when pressed momentarily If the drive is running in reverse when FWD is pressed it will decelerate to zero speed change direction and accelerate to the set speed The green FWD designation in the key illuminates whever a FWD command has been given When both the FWD and REV lights are on the DC braking function is active Table 1 Function of Keys in Operation Mode Vacon 500x Running or Stopped Tel 358 0 201 2121 Fax 358 0 201 212205 OPERATION AND PROGRAMMING VACON 40 Initiates reverse run when pressed momentarily If the drive is running in forward when REV is pressed it will decelerate to zero speed change direction and accele
107. file and no directory this screen appears appears if a directory is found directory is found this screen Directories are shown in brackets appears If a file name is more than 12 characters long the name is truncated on the display If the drive does not connect successfully to the USB memory stick remove and re insert the stick 8 Navigate to the desired MHX file by using the UP DOWN SHIFT UP SHIFT DOWN key combinations Press the ENTER key to select the file UP and DOWN keys scroll through the files in the current directory in the memory stick Pressing SHIFT UP or SHIFT DOWN navigates through directories 9 Wait for the reflash process to complete The Vacon 500x display shows the progress of the reflash Reflash time depends on the quality and speed of the memory stick used Expect at least 8 minutes for the reflash process to complete 24 hour support 358 0 40 837 1150 e Email 49 OPERATION AND PROGRAMMING 10 Results of the reflash are shown in the display and depending on the results you will see different things If the reflash is successful the Vacon 500x software will show the normal Vacon 500x display If unsuccessful the following screen appears The number after Request Failed tells why the failure occurred 0 User aborted process 1 Cannot open file 2 Corrupted file 11 Press the STOP key to reset the Bootloader 5 8 Using the Kee
108. g control via FWD terminal L R Rem Bth Sequencer disabled Default Seq Ref is Ref Select EMOP 5 Sequencer not enabled Sequencer not enabled EMOP2 6 Sequencer not enabled Sequencer not enabled LOC EMOP 7 Sequencer not enabled Sequencer not enabled LOC EMOP2 8 Sequencer not enabled Sequencer not enabled Table 3 Program Sequencer Control Configuration Note If Input Mode is configured to any of the EMOP options the sequencer is not available Keypad Control Activation of the Vacon 500x Program Sequencer When activating or controlling the Vacon 500x Program Sequencer from the keypad pressing the FWD key commands the drive to cycle through the programmed states of the sequencer one time only one shot operation One shot operation will run the sequencer until state 25 is reached or until any state that is not changed from the default is reached Pressing the SHIFT and FWD keys simultaneously causes the programmed sequence to repeat until the Stop key is pressed continuous operation In continuous mode the sequencer runs until state 25 or any state that is not changed from the default is reached it then jumps back to state 1 Note that the REV key has no function in the sequencer mode Terminal Control of the Vacon 500x Program Sequencer When activating or controlling the Vacon 500x Program Sequencer from terminals continuous and one shot operation is determined by whether the drive is wired for 2 wire or 3 wi
109. g input sets the FWD motoring current limit value range 0 200 Note Current limit is only available when parameter 501 is set to Linear Auto If parameter 501 is set to Vector then the Current Limiting values will actually be Torque Limiting values Range 5 150 601 Cur Lim Mtr Fwd Default 120 Deval 2 This parameter sets the current limiting point when the drive is in motoring mode in the forward direction The limit is expressed as a percentage of the current capacity of the drive i Range 5 150 602 Cur Lim Mtr Rev Default 120 Deval 2 This parameter sets the current limiting point when the drive is motoring mode the reverse direction The limit is expressed as a percentage of the current capacity of the drive Range 5 150 603 Cur Lim Reg Fwd Default 80 Level 2 This parameter sets the current limiting point when the drive is regenerative mode in the forward direction The limit is expressed as a percentage of the current capacity of the drive I Range 5 150 604 Cur Lim Reg Rev Default 80 Level 2 This parameter sets the current limiting point when the drive is in regenerative mode in the reverse direction The limit is expressed as a percentage of the current capacity of the drive 605 Cur Lim Freq Default 3 0 Hz Range 0 0 400 0 Hz This parameter sets the frequency where current limit becomes active This value will also be the frequency point the drive w
110. gment is common for all products 0500 Product range 0500 Vacon 500X 3L Input Function 3L Three phase input 0071 Drive rating in ampere e g 0071 71 5 Supply voltage 5 500 V x Information for factory Tel 358 0 201 2121 Fax 358 0 201 212205 TECHNICAL CHARACTERISTICS VACON e 14 2 2 Power and Current Ratings Vacon 0500 3L XXXX 5 460 Vac Ratings Normal Duty Inputcurrent A Output current A Heavy Duty Input current A Output current kw 380Vac 460Vac 380Vac 460Vac kw 380Vac 460Vac 380Vac 460 Vac 0009 5 5 12 8 8 8 9 7 6 3 22 7 2 5 6 5 1 58 00125 T5 55 15 12 8 12 11 5 4 12 8 8 8 9 7 6 00165 10 1 59 19 7 16 3 15 6 14 Un 55 15 12 8 12 11 0023 5 15 11 30 9 25 8 23 21 10 13 19 7 16 3 15 6 14 00315 20 15 40 33 3 31 27 15 11 30 9 25 8 23 21 0037 5 25 18 46 3 40 37 34 20 15 40 33 3 31 27 00435 30 22 57 5 47 8 43 40 26 18 46 3 40 37 34 00615 40 30 73 2 62 4 61 52 30 22 57 5 47 8 43 40 00715 50 37 82 78 71 65 40 30 73 2 62 4 61 52 0086 5 60 45 94 80 86 77 50 37 82 78 71 65 01055 75 55 114 99 105 96 60 45 94 80 86 77 01405 100 75 149 129 140 124 55 114 99 105 96 01685 125 90 168 156 168 156 100 75 140 124 140 124 02055 150 110 205 180 205 180 125 90 168 156 168 156 02405 200 132 240 240 240 240 150 110 205 180 205 180 2 3 Environmental Specificati
111. gnal between Vin Vin2 and Cin Vin1 Cin eh Switch between Vin and Cin using a Digital Input Vin1 2 DI 1 Switch between Vin and Vin2 using a Digital Input Vin1 KYP Din Switch between Vin and Keypad reference using Digital Input Cin KYP DI Switch between Cin and Keypad reference using Digital Input Notes 1 The parameter that sets the function of the designated digital input must be configured as Ref Switch to complete the implementation 2 The Max Input option will compare the inputs of all three analog inputs Vin1 Vin2 and take the analog input with the highest percentage input after span offset and inversion is applied 205 Vin1 Config Default 0 10V Range n a Parameter 205 Vin1 Config selects the type of signal for analog input Vin1 Vin1 can be voltage current or pulse train input This parameter also determines input range impedance and characteristics Use Parameters 206 Vin1 Offset and 207 Vin1 Span to customize the selected range The following data values may be assigned to this parameter Parameter Value Description 0 10V 0 10Vdc signal This is the selection that is recommended when the drive is following the 6FS or 48FS output of another drive 0 10V Brk W 0 10Vdc signal with broken wire detection for speed pot operation 0 10VI 0 10Vdc signal Inverted 0 10V Bipol 0 10Vdc signal 5Vdc is stop with OVdc Full Rev and 10Vdc Full FWD 0 5V 0 5Vdc signal 0 5VI 0 5Vdc signal Inverted 0 20mA 25
112. has detected a single i hase condition or avliage yoltage 12 Vac Imblnce 0 Imbalance outside the drive s imbalance and while running load that correct could damaging to the drive d The drive has detected an Verify incoming line overvoltage condition during power is within 0 power up not auto resettable specification Add reactor or transformer to correct The drive has detected an Verify incoming line overvoltage condition during a power and check for running condition regenerative load Overvoltage Reduce Regen load or 13 OverVoltage Condition 13 add AAE braking resistors Regen Current Limit may help consult factory The drive has detected an Verify incoming line overvoltage condition on power power is within 2 up on the load side specification Add reactor or transformer to correct The DB circuit is active on power Check for failed 0 up not auto resettable braking transistor Consult factory The DB circuit is being activated Reduce braking cycle 1 for too long possibly causing the or increase capacity resistor to overheat or fail Activate current limit Dynamic brake consult factory 15 Dyn Brake averlaad The DB circuit is overloaded Reduce braking cycle 2 because of too large a or increase capacity regenerative load Activate current limit consult factory 345 The DB circuit is faulty on power oad up not auto resettable The drive sense
113. he drive is operating in current limit HS Fan Err Either the heatsink fan should be on and is off or vice versa Addr XXX This is the node address of the drive when it receives a valid message through the IR port address to another node The XXX will be replaced with the node address i The temperature of either the heatsink or the control board is nearing a high High Temp temperature limit that will fault the drive d Low Temp The temperature of either the heatsink or the control board is nearing a low temperature limit that will fault the drive Vac Imblnce Einer the drive has lost an input phase or the input voltage is unbalanced more than b Power Supp A power supply short occurred Seq Dwell The sequencer is active but the transition to the next step is halted Int Fan Err Either the internal fan is on and should be off or vice versa DB OverTemp The temperature of the DB Resistor is nearing a high temperature and will fault the rive ARCTIC Mode The ARCTIC DB Resistor mode is actively pulsing the DB Resistor Table 5 Keypad Warnings Tel 358 0 201 2121 Fax 358 0 201 212205 OPERATION AND PROGRAMMING VACON 44 CPU Warning A system error occurred in the software of the Vacon 500x Mtr Measure An RS Measurement is armed or active IR Active Valid IR communications are occurring Seq Running The program sequencer functionality is active Clock Error Jae
114. hen using the 6FS or 48FS function in parameter 204 814 Display Status Default Drive Load Range 0 0 5700 0 This parameter allows configuration of the additional parameter status field on the operate screen The following fields can be configured Parameter Value Description Range Limit Voltage OutVoltage being supplied to the motor Rated motor voltage Current OutCurrent being supplied to the motor 200 of drive rating Drive LoadCalculated percentage of drive rating 200 of drive rating Drive TempCalculation of total drive temp rating 100 of unit temp rating Power OutCalculated power output of drive 250 of drive rating of FLACalculated percentage of drive rating Percent of motor FLA 816 Fly Catch Mode Default Sweep Fwd Range ya This parameter configures how the catch on the fly operates Parameter Value Description Sweep FwdCatch on the fly algorithm sweeps through frequencies only in the forward direction while searching for the operating frequency Sweep RevCatch on the fly algorithm sweeps through frequencies only in the reverse direction while searching for the operating frequency Sweep F RCatch on the fly algorithm sweeps through frequencies in both directions while searching for the operatin frequency The direction that is chosen first depends on the direction of the comman given to the drive Note that this option is slower than the other two modes of operation Range n a 819 Flt Text
115. his control selection 100 The drive will be faulted with User Fault 1 when configured with this control selection 101 The drive will be faulted with User Fault 2 when configured with this control selection The drive will be in control of a terminal strip digital input configuration or 10 control 110 word configuration In this state any digital input configured to Seq Fwd will control the drive through the terminals with two wire control If bit 0 is enabled in SIO Control Word then bits 2 and 3 determine if the drive is running forward reverse or is stopped 111 Future use drive will be stopped Table 7 Output Selection Options Sequencer State Duration Bits 6 9 of each sequencer control parameter specify how that step will allow advancement to the next step The options for advancement are time pulse input voltage threshold current threshold pulse threshold drive state or digital input comparison After the advancement method is selected with these bits the threshold of advancement is determined by the state s count parameter see the next paragraph Sequencer State Advance Threshold via Count Parameter The sequencer count parameters work in conjunction with the state duration configuration in the control parameter to determine when to advance to the next state The function of this parameter is dependent on the state duration configuration as defined in Table 8 on page 103 This advance can only jump to th
116. ichever comes first For a more detailed description of VACON Plc warranty policy see the inside front cover of this manual or visit the web site at http www vacon com To determine if your drive is within the warranty time frame find the bar code label or look in the lower left of the technical nameplate The serial number can be broken down as follows 24 hour support 358 0 40 837 1150 e Email 25 VACON RECEIVING AND INSTALLATION yyWWXXXX yy year of manufacture ww week of manufacture Xxxx sequential number drive during that week 3 6 Conduit Usage The Vacon 500x drive in the NEMA 4x IP66 enclosure is rated for 1000 psi washdown from 6 inches To keep this rating the use of a sealed conduit is required The use of a Romex type conduit will not prevent water entry into the enclosure If the approved conduit is not used all warranty claims against water damage will be void 3 7 Condensation The washdown process of an Vacon 500x drive may create a temperature and humidity change in and around the drive If the unit is mounted in a cool environment and washed down with higher temperature water as the drive cools to room temperature condensation can form inside the drive especially around the display To prevent this from happening avoid using sealed connectors around rubber coated cables to seal the drive These do not allow any air transfer and hence create a level of condensation
117. ies Once configured the drive will accelerate or decelerate through the prohibited frequency band without settling on any frequency in the band The Vacon 500x AC drive provides the capability to configure four prohibited frequency bands Parameter 504 Skip Freq Band the Skip Frequency Band parameter sets the width of the band above and below each of the prohibited frequencies set in parameters 505 506 507 and 508 Skip Freq 1 2 3 4 For example if this parameter is set to its default value of 1 Hz and parameter 505 Skip Freq 1 is set to 20 Hz a skip band from 19 to 21 Hz is established 505 Skip Freq 1 506 Skip Freq 2 Range Min Fre Default 0 0 H ge q 507 Skip Freq 3 oo d Level 2 508 Skip Freq 4 As discussed in the description of parameter 504 Skip Freq Band the drive may be configured to skip certain frequencies These three parameters set the center of the three skip frequency bands with the width of each band being twice the value of parameter 504 an equal amount above and below the skip frequency For example if parameter 504 is set to 2 5 Hz and parameter 508 Skip Freq 4 is set to 55 Hz a skip band from 52 5 to 57 5 Hz is established Default Model Range 100 V 690 V 509 Rated Mtr Volt dependent Level 2 Macro The Rated Motor Voltage parameter configures the rated motor voltage and allows a user to enter the rated voltage from the motor nameplate to provide optimal control and protection This is us
118. ill decelerate the motor to during Motoring Current Limit Range 0 1 3200 0 sec 606 Ramp Time CL Default 1 0 sec 9 Level 2 This parameter determines the ramp rate when the drive enters Current Limit and defines the ramping rate of the drive when in a current limiting mode If the drive is in regenerative current limit it is an acceleration time If the drive is in motoring current limit it is a deceleration time Range 0 50 607 Cur Lim Minimum Default 10 evel 2 This parameter limits the lowest amount of current Torque limiting that can occur when the limit threshold is determined by an analog input Tel 358 0 201 2121 Fax 358 0 201 212205 VACON 500X PARAMETERS VACON 80 608 Restart Number P608 Range 0 8 Der P609 Range 0 60 sec 509 Restart Delay oU sec Level 2 You may configure the drive to attempt to re start a specified number of times after certain faults occur Chapter 8 lists all faults and notes which ones may be reset automatically The number of attempts at re starting is set with parameter 608 Restart Number A value of 0 prevents the drive from attempting a re start The time duration that must elapse between re start attempts is set with parameter 609 Restart Delay The type of start to be attempted is set with parameter 802 Start Options see page 87 If the number of attempted re starts is exceeded the drive will trip
119. in2 Offset and 213 Vin2 Span may be used to customize the selected range The following data values may be assigned to this parameter Parameter Value Description 0 10V 0 10Vdc signal 0 10V Brk W 0 10Vdc signal with broken wire detection for speed pot operation 0 10V 0 10Vdc signal inverted 0 10V Bipol 0 10Vdc signal 5Vdc is stop with 0Vdc Full REV and 10Vdc Full FWD 0 5V 0 5Vdc signal 0 5VI 0 5Vdc signal inverted 212 Vin2 Offset Default 0 0 Range 0 0 to 100 0 Level 2 Parameter 212 Vin2 Offset configures the offset for analog input Vin2 expressed as a percentage of the maximum value of the input signal Note that if the input signal drops below the offset value or if the input signal is lost if no offset is configured a fault will be generated 213 Vin2 Span Default 100 Range 10 0 to 200 0 Parameter 213 Vin2 Span is used to alter the range of the input signal for analog input Vin2 For example if parameter 211 Vin2 Config selects the 0 to 10Vdc input signal setting this parameter to 50 reduces it to 0 to 5Vdc 214 Vin1 Filter Time Default 20 ms Range 0 te 1000 ms This parameter configures the time constant of a filter for the Vin1 analog input When the parameter value is set to 0 ms there is no software filtering of the analog input A value above 0 ms causes the drive to filter the analog signal Note that long filter times will create a delay in the drive response to signal changes
120. ions Read only 98 1662 4th Fault All fault options Read only 98 1689 3rd Fault All fault options Read only 98 1716 2nd Fault All fault options Read only 98 1743 1st Fault All fault options Read only 98 Tel 358 0 201 2121 Fax 358 0 201 212205 SUMMARY VRCON 500X PARAMETERS VACON 8 24 hour support 358 0 40 837 1150 e Email 9 VACON INDEX SUMMARY OF VACON 500X 5 1 Ta INTRODUCTION 7x ene a steve Rx Rh DR ace e sata sy taya Lc RT CR 11 1 1 Prod cE OV ervieWir ss koe teen Eu e UR able 1 1 2 Overview of This 1 1 3 User s Manual Publication 5 1 2 TECHNICAL CHARACTERISTICS ccc cece eee nnn 13 2 1 Interpreting Model Numbers 3 2 2 Power ard Current Rati gs irean sua 5 2 3 Environmental Specifications 4 2 4 Electrical Specifications 4 2 5 Control Features 5 lt 5 2 6 Dimensions and lt 5 3 RECEIVING AND INSTALLATION 23 3 1 Preliminary Inspection uuu sua sasana
121. is status word is documented in Advancement on Drive State Conditions on page 104 The Sequencer will advance if all of the drive conditions are met that are enabled in the count parameter Drive State With this selection the count parameter represents a bit packed status 1011 word corresponding to drive state conditions The format of this status word Is documented in Advancement on Drive State Conditions on page 104 The Sequencer will advance if any of the drive conditions are met that are enabled in the count parameter Encoder Home Pulse The active sequencer state lasts until the number of pulses 1100 programmed into Seq Count is detected on the Encoder Home Input C C This allows advancement on process revolutions 1101 1110 1111 The sequencer will never advance if these options are selected Table 8 Seq Count Definition Based on Parameter Configuration 7 4 4 Advancement on Drive State Conditions Figure 19 shows how the Seq Count parameter is bit packed with drive state conditions when the state duration bits are programmed to 1010 and 1011 If the AND 1010 configuration is selected then all bits set in the count parameter must have the corresponding drive state occur for advancement to the next 24 hour support 358 0 40 837 1150 e Email vacon vacon com 105 VACON VACON 500X PARAMETERS state If the OR 1011 configuration is selected then any bits in th
122. ision State 14 01111 Decision in State 15 10000 Decision State 16 10001 Decision State 17 10010 Decision State 18 10011 Decision in State 19 10100 Decision State 20 10101 Decision State 21 10110 Decision in State 22 10111 Decision in State 23 11000 Decision in State 24 11001 Decision in State 25 11010 Decision Disabled 11011 Decision Disabled 11100 Decision Disabled 11101 Decision Disabled 11110 Decision Disabled 11111 Decision Disabled State Decision Occurs 0 4 Figure 20 Seq Decision Parameter s Bit Packed Definition 7 4 6 Sequencer Status Indicators When the sequencer is enabled the control path indication field on the keypad will indicate SQx where x represents the active state of the sequencer A sample operate screen where the sequencer is in state 1 is shown below 24 hour support 358 0 40 837 1150 e Email 107 VACON 500X PARAMETERS When the sequencer is running a warning Seq Running will flash on the screen to indicate that the drive control state may change without user input For example When the sequencer is dwelling pausing in a state a warning Seq Dwell will flash on the screen to indicate that the sequencer will not advance For example 7 4 7 Sample Sequencer Program A machine is required to run in the forward direction at 50 Hz for one hour then quickly decelerate to a s
123. ive Includes an optional sleep mode activated when the loop is satisfied Serial communications Modbus DeviceNet option Ethernet IP option Modbus TCP IP option 2 6 Dimensions and Weights Table 1 lists dimensions and weights for the Vacon 500x frame size 1 2 and 3 models Dimensions and weights for the Vacon 500x frame size 4 and 5 models are shown in Table 2 on page 17 See Figures 1 1 2 3 4 and 5 on pages 18 22 for locations of dimensions Dimensions A through Q are in inches millimeters in mm Weight is in pounds kilograms lb kg Tel 358 0 201 2121 Fax 358 0 201 212205 TECHNICAL CHARACTERISTICS VACON 16 1 2 3 Voltage 230 460 Vac 230 460 230 460 Vac 5 7 5 5 10 10 15 15 50 20 25 40 50 12 01 305 17 38 441 20 19 513 B 8 72 221 10 75 273 11 25 286 C 8 49 216 7 91 201 11 73 298 D 11 03 280 16 50 419 19 25 489 E 7 88 200 9 76 248 7 88 200 F 0 28 7 0 41 10 0 28 7 Dimensions in mm G 4 05 103 4 72 120 7 78 198 See Vacon 500x H N A N A N A diagrams onpages18 J 2 31 59 2 88 73 0 65 17 through 22 K 3 94 100 4 84 123 2 29 58 L 5 56 1 41 6 88 175 3 95 100 M 0 88 22 1 38 35 1 69 43 N N A 1 13 29 0 88 22 P N A N A 5 60 142 Q N A N A 7 24 184 Weight ib kg 14 0
124. l 59 VACON USING MACRO MODE AND GETTING A QUICK START Para Parameter Name Default See Page 511 Rated Mtr RPM 1750 rpm 54 514 Motor RS Model dependent 76 515 Power Factor 0 8 76 516 Slip Comp Enable No 77 519 Find Mtr Data Not Active 77 520 Filter FStator 8 mS 77 521 Start Field En No 77 522 Filter Time Slip 100 mS 77 523 Id Percent Read only 78 524 19 Percent Read only 78 803 PWM Frequency 3 0 kHz 88 804 Display Mode Std Display 88 Table 6 Vector Application Macro Core Factory Application from Table 1 plus the following parameters Tel 358 0 201 2121 Fax 358 0 201 212205 USING MACRO MODE AND GETTING A QUICK START VACON e 60 6 4 Getting a Quick Start The following basic procedure is for operators using simple applications who would like to get started quickly Be sure to read and understand all the sections in this chapter before proceeding with these instructions f you are using remote operators substitute the speed potentiometer for the UP and DOWN arrows and the remote Run Stop switch for the FWD key in the following instructions IMPROPER EQUIPMENT COORDINATION Verify that proper voltage is connected to the drive before applying power Failure to observe this instruction can result in injury or equipment damage CAUTION MAUVAISE COORDINATION DES APPAREILS V rifiez que l onduleur est
125. l message Fault 34 If the test fails you may want to try the test again with a different Rated Mtr FLA or different Current Limit percentage e 24 hour support 358 0 40 837 1150 e Email vacon vacon com 47 OPERATION AND PROGRAMMING 5 7 Storing Data and Reflashing Using a Flash Memory Device You can use a flash memory stick sometimes called a jump drive thumb drive or flash drive with the USB port on the Vacon 500x In this way software program parameters and Keeper data can be stored easily The file type for drive parameters is the same as used by PDA trAC Plus with an extension of tps When stored the file is identified with the name assigned in parameter 794 Keeper data files have an extension of Csv 5 7 1 Storing Drive Parameters 1 Insert the memory stick in the USB port 2 Access parameter 799 Config USB Mode in Level 2 programming 3 Select Par Store and press the Up button 4 The display indicates the file name that will be stored and thatyou should press SHIFT to proceed Vacon 500x Terminals and USB Port Follow prompts screen and when the memory write is complete the display indicates that you should press the Down button to finish 6 Pressing the Down button completes the store process You will be returned to parameter 799 and the value reverts to the default state of disabled 7 Remove the memory stick The parameter
126. l factory setting for that parameter may be restored by pressing and releasing both the UP and DOWN arrows simultaneously and then pressing the ENTER key To restore ALL parameters to factory settings or to recall a previously stored parameter set see parameter 801 Program Number page 87 5 5 5 Viewing Parameters That Have Changed The Vacon 500x unit allows you to view only those parameters that have changed If you press keypad keys ENTER and PROGram simultaneously only those parameters that have been changed from the factory defaults will be shown Note that all parameters regardless of Level 1 or 2 default location will be shown If other parameters need to be changed press the PROGram key to exit this mode Tel 358 0 201 2121 Fax 358 0 201 212205 OPERATION AND PROGRAMMING VACON 046 5 5 6 Using Macro Mode A special Macro programming mode is available with the Vacon 500x series of AC drives The Macro programming mode allows you to customize the most common parameters for your application in the Level 1 group Macro mode provides parameters for activating special features like the program sequencer or serial communications plus a means of easily entering important motor parameters Parameters that are important to the drive s operation are also included the Macro mode Although these parameters are also available with standard programming the Macro mode allows you to quickly and easily configure the drive with
127. lay output configured for SeqOut 010 is active in this state 011 Any digital output or relay output configured for SeqOut 011 is active in this state 100 Any digital output or relay output configured for SeqOut 100 is active in this state 101 Any digital output or relay output configured for SeqOut 101 is active in this state 110 Any digital output or relay output configured for SeqOut 110 is active in this state 111 Any digital output or relay output configured for SeqOut 111 is active in this state Table 6 Output Selection Options Vacon 500 Sequencer Control Selection he Vacon 500x Program Sequencer allows several control selection options not available in the X4 Program Sequencer These new options allow a terminal strip control state or a state that faults the drive 24 hour support 358 0 40 837 1150 e Email vacon dvacon com 103 VACON VACON 500X PARAMETERS Bits 10 12 of the state s control parameter determine the control selection configuration for that state of the sequence See the following chart for control selection options Binary Value Definition 000 The drive will be stopped while in a state configured with this control selection 001 The drive will be running FWD while in a state configured with this control selection 010 The drive will be running REV when configured with this control selection 011 The drive will injecting current when configured with t
128. llect data until the first save time that you have programmed into the drive This data will be saved in a partial data record that you will be able to determine from the number of minutes accumulated 12 You can extract the Keeper records from the drive with a USB flash memory device or memory stick See Storing Keeper Files on page 47 When you extract the data from the drive it will be presented to you in a comma separated file csv that can be opened in Excel The format of the data will be as follows DATE TIME DAY GALLONS PERIOD MINS KWHOUR 1 1 2000 0 00 Fr 10000 480 500 The Date and Time represent the time the data was saved to the record In this case the units of the Keeper function were configured to be GPM The fourth column then indicates the number of gallons pumped during the period ending at the Date and Time indicated If you were to configure the Keeper to units of LPS this field would indicate Liters The period field indicates the number of minutes the drive was available to run during that period The KWHour field allows you to determine what energy was supplied to the drive during the period 5 9 Using the Vacon 500x Real Time Clock and Other Special Features If you use parameter 150 Show Clock Param to access the functionality of the Vacon 500x real time clock a wide range of features is available To do this first change parameter 150 in Level 2 programming mode to Yes 5 9 1
129. ly with increasing speed This parameter is used when parameter 501 is set with fixed boost options MOTOR OVERHEATING Too much boost may cause excessive motor currents and motor overheating Use only as much boost as is necessary to start the motor Failure to observe this instruction can result in equipment damage CAUTION SURCHAUFFE DU MOTEUR Une amplification de puissance excessive peut entrainer des surintensit s de courant et faire la surchauffe du moteur N utilisez que le niveau d amplification n c ssaire pour d marrer le moteur Si cette directive n est pas respect e cela peut entrainer des dommages ATTENTION mat riels Range 25 to 400 Hz 503 V Hz Knee Freq Default 60 Hz 9 Level 2 This parameter sets the point on the frequency scale of the V Hz curve at which the output is at full line voltage Normally this is set at the base frequency of the motor but it may be increased to enlarge the constant torque range on special motors Setting this parameter to a higher value can reduce motor losses at low frequencies Tel 358 0 201 2121 Fax 358 0 201 212205 VACON 500X PARAMETERS VACON 76 i Range 0 2 to 20 0 Hz 504 Skip Freq Band Default 0 2 Hz 9 Level 2 reduce mechanical resonances drive system the drive may be configured to skip certain frequenc
130. macro mode applications are as follows Factory Application Table 1 Fan Application Table 2 Fan with PI Application Table 3 Pump Application Table 4 Pump with PI Application Table 5 Vector Application Table 6 Para Parameter Name Default See Page 001 Model Number Read only 61 102 Output Freq Read only 62 103 Output Voltage Read only 62 104 Output Current Read only 62 105 Drive Load Read only 63 106 Load Torque Read only 63 107 Drive Temp Read only 63 111 DC Bus Voltage Read only 63 201 Input Mode Local Only 66 202 Rev Enable Forward 66 301 Min Frequency 0 0 Hz 69 302 Max Frequency 60 0 Hz 69 303 Preset Freq 1 5 0 Hz 69 402 Accel Time 1 5 0 sec 71 403 Decel Time 1 5 0 sec 72 502 Voltage Boost 0 0 75 610 Timed OL Select Std Ind 60s 80 700 Vmet Config Freq Out 81 705 Relay 1 Select Drv Fault 83 706 Relay 2 Select Drive Run 83 Table 1 Factory Application Macro Tel 358 0 201 2121 Fax 358 0 201 212205 USING MACRO MODE AND GETTING A QUICK START VACON e 56 Para Parameter Name Default See Page 203 Stop Key Remote Coast 66 204 Ref Select Vin1 67 205 Vin1 Config 0 10 V 67 206 Vin1 Offset 0 00 67 207 Vin1 Span 100 00 67 406 DC Inject Config DC at Start 72 501 V Hz Select Fan Fxd 75 504 Skip Freq Band 0 2 Hz 76 505 Skip Freq 1 0 0 Hz 76 608 Restart Number 0 80 609 Restart Delay 60 sec 80 702 Imet
131. me that the drive is enabled to run Run signal is active If equal to Time Run Disable the function is disabled See Enabling the Vacon 500x Based on Time of Day TOD on page 50 00 00 23 59 160 Weekend TOD Enable 12 00 Level 2 Clock This parameter sets the starting time that the drive is enabled to run if a Run signal is active If equal to Time Run Enable the function is disabled See Enabling the Vacon 500x Based on Time of Day TOD on page 50 i 7 Range 00 00 23 59 162 Weekend TOD Dis 12 00 Level 2 Clock This parameter sets the ending time that the drive is enabled to run if a Run signal is active If equal to Time Run Disable the function is disabled See Enabling the Vacon 500x Based on Time of Day TOD on page 50 24 hour support 358 0 40 837 1150 e Email 65 VACON 500X PARAMETERS 171 Reminder 1 Conf Default Disabled Range n a Level 2 reminder The following data values may be assigned to this parameter Parameter Value Description 0 Disabled 1 Minute 2 Run Min 3 Gated Min This parameter configures the reminder to measure the run time or total time before activating the See Reminders on page 51 for more information on using these parameters 172 Reminder 1 Time Range 1 32000 minutes Level 2 Based on parameter 176 Reminder 2 E
132. motor The automatic stator resistance measurement can be performed either through the keypad or through the serial link See Measuring Stator Resistance RS Measurement on page 46 for more information about this parameter The following data values may be assigned Parameter Value Description Not Active No stator RS measurement Motor RS Automatic RS measurement using macro procedure Range 1 100 ms 520 Filter FStator Level 2 SVC Default 8 ms This parameter filters the stator frequency applied to the motor which can help tune the acceleration behavior of the motor This is particularly helpful when using short ramps and operating the motor at a frequency above the V Hz Knee Freq parameter 503 value field weakening area Lower values allow dynamic currents to be produced but with greater peaks This could produce unstable states in the field weakening area Low values for this parameter can cause overcurrent faults while accelerating to frequencies over the Knee Frequency Higher values allow the drive to run more smoothly at frequencies over the Knee Frequency and protect the drive against overcurrents often the case when using special motors or spindle drives This parameter is only visible if the drive is in a vector capable mode 1 Range n a 521 Start Field En Default No Level 2 SVC Parameter Value Description No The shaft will begin rotating after receiving a Start command without
133. n vacon com 87 VRCON VACON 500X PARAMETERS 799 Config USB Mode Range n a Default Disabled Level 2 This parameter allows you to select what kind of data you want to store in a flash memory device such as a thumb drive or memory stick For more information on using a flash memory device with the Vacon 500x see page 47 Option ooo Description Disabled Parameter Store Parameter Recall Keeper Dump 801 Program Number Range 0 to 9999 Default 0 Level 2 Macro This parameter Special Program Number provides way of enabling hidden functions in the drive and storing parameters to the customer set Data Value Special Function Configured 503 Standard program Reset all parameters to factory default values display SETP Store customer parameter values display STOC Load customer parameter values display SETC Swap active parameters with customer stored settings Reset Total Run Time parameter 108 Enable writing of today s time and today s date parameter Store today s time and today s date parameter to RTC chip Abort time writing process Re calibrate analog inputs NOTE no signal should be attached when performing this Clear Keeper records Allow model dependent parameters to be recalled by USB See Recalling Drive Parameters on page 47 Note that data value 50 must be used to recall the following parameters via USB V Hz Knee Freq 514 M
134. nder 1 Time Expired 1 Reminder 2 Time Expired 2 Reminder 3 Time Expired Tel 358 0 201 2121 Fax 358 0 201 212205 500X PARAMETERS VACON 96 930 Seq Cntl 1 931 Seq Cntl 2 932 Seq Cntl 3 933 Seq Cntl 4 934 Seq 5 935 Seq Cntl 6 936 Seq Cntl 7 937 Seq Cntl 8 938 Seq Cntl 9 939 Seq 10 940 Seq Cntl 11 941 Seq Cntl 12 942 Seq Cntl 13 Default 00000 00000 00000 943 Seq Cntl 14 944 Seq Cntl 15 945 Seq Cntl 16 946 Seq 17 947 Seq Cntl 18 948 Seq Cntl 19 949 Seq Cntl 20 950 Seq Cntl 21 951 Seq Cntl 22 952 Seq Cntl 23 953 Seq Cntl 24 954 Seq Cntl 25 Range n a Level 2 SEQ These parameters each provide a 15 bit binary status display See Using the Vacon 500x Program Sequencer on page 98 The following bits are used with each of these parameters Bit 0 3 Speed Selection Bit 4 5 Ramp Selection Bit 6 9 State Duration Bit 10 12 Control Selection Bit 13 15 Output Config 24 hour support 358 0 40 837 1150 e Email vacon vacon com 97 VACON VACON 500X PARAMETERS 955 Seq Count 1 956 Seq Count 2 957 Seq Count 3 958 Seq Count 4 959 Seq Count 5 960 Seq Count 6 961 Seq Count 7 962 Seq Count 8 963 Seq Count 9 964 Seq Count 10 965 Seq Count 11 966 Seq Count 12 967 Seq Count 13 Default 0 Range 0 69545 968 Seq Count 14 969 Seq Count 15 970 Seq Count 16 971 Seq Count 17 972 Seq Count 18 973 Seq Count 19 974 Seq Count
135. nder which direct current will be applied to the drive when DC Inject Config is set to DC on Freq If this parameter is set to 0 0 the parameter operates in the same way as DC at Stop 410 DB Config Default DB Internal Range ya Determines whether an external or internal dynamic brake is utilized or disabled The drive provides an internal dynamic brake DB to assist in stopping If desired an external resistor can be connected to DB and for additional capacity The following data values may be assigned to this parameter Parameter Value Description DB Internal Internal dynamic braking active DB External External dynamic braking active NOTE There is no drive protection for an overheating external DB resistor No Dyn Brk Dynamic braking circuit disabled Int ARCTIC When DB Config is configured to Int ARCTIC dynamic braking becomes active if the internal control board temperature drops below 7 degrees C When the DB becomes active an ARCTIC Mode warning flashes on the keypad If the board temperature drops below 10 degrees C the drive will be disabled and not allowed to run The keypad will indicate a Not enabled state at this point If the board temperature heats up after being below 10 degrees C the drive must meet these criteria before operating again a Board temperature must be above 9 degrees C and b Board temperature must stay above 9 degrees C until a time period has elapsed The time p
136. ng pulled by a load regenerative mode 106 Load Torque Read Only Range 200 0 200 0 Parameter 106 the Load Torque parameter displays the load torque of the drive Read Only Range 20 0 to 200 0 C 107 Drive Temp Levels 1 2 Parameter 107 the Drive Temp parameter shows the actual temperature of the drive s heatsink The drive will fault when the internal temperature reaches 85 C 108 Total Run Time Read 0nly Range 0 265325 h Parameter 108 Total Run Time is a resettable timer for drive operation To reset the timer enter 10 in parameter 801 Program Number 109 Power 0n Hours Read only Range 0 65535 h Parameter 109 Power Hours displays how long the drive has been powered up Range 0 0 400 0 Hz 110 Stator Freq Read only Level 2 Parameter 110 Stator Frequency displays the frequency the drive is applying to the motor stator Range 0 1000 111 DC Voltage Read only evel 1 2 Parameter 111 DC Bus Voltage displays the voltage on the DC bus Range 0 0 200 0 115 Drive Power 0ut Read only Level 2 This parameter displays the power being output by the drive in terms of drive rating The measurement is calculated by scaling the Load Torque value by the ratio of Volt Amps to Rated Volt Amps and adjusted by Output Frequency 116 Out Power kW Read only Range 0 0 32197 kW This parameter displays the average instantaneous pow
137. nsor is outputting Make sure that this value has been scaled correctly 8 Configure the times that the Keeper will save data To do this decide whether you want the Keeper to save data once twice or three times a day Program this choice into parameter 384 Keeper Save Rate If you want the Keeper to save data once a day select 24 hour Twice a day would be 12 hour three times a day would be 8 hour 9 Program the exact time that the Keeper will save data Do this by programming a time value into parameter 382 Keeper Save Time The Keeper will save the total value of the processed variable every 8 or 12 or 24 hours depending on your selection in Keeper Save Rate 10 Now program the rate of the input variable using parameter 386 Keeper Time Rate The selection of this parameter should be made based on the units you are accumulating For example if you are pumping gallons per minute GPM program this parameter to minute If you are pumping liters per second program second The parameter should match the time base of the units you are accumulating 11 The Keeper is now set up and ready to collect data The last step should be to reset the records to be collected Depending on the order of parameters programmed you may have false data in your initial records To reset the records navigate to parameter 801 Program Number and enter a value of 40 This will reset the Keeper records so that valid data can be collected The Keeper will co
138. of ramp times based on how bits 4 and 5 are set for the control parameter Definition Resultant Speed 00 Accel Time 1 and Decel Time 1 will be the ramp times for this step 01 Accel Time 2 and Decel Time 2 will be the ramp times for this step 10 Accel Time 3 and Decel Time 3 will be the ramp times for this step 11 Accel Time 4 and Decel Time 4 will be the ramp times for this step Table 5 Ramp Selection Options Sequencer Output Configuration The Vacon 500x Program Sequencer allows digital outputs to be activated during states of the sequencer This function could be used to activate other devices in a system or to signal to an operator when a part of the sequence is active The user sets the digital output by setting bits 13 15 of the control parameter with a binary value and then sets a digital output parameter with the option for that same binary value For example if a control state was output configured for a binary value of 111 then any digital output configured to SeqOut 111 would be activated during that time The following chart shows the output configuration options for the Vacon 500x drive Binary Value Definition Output Configuration 000 Any digital output or relay output configured for SeqOut 000 is active in this state 001 Any digital output or relay output configured for SeqOut 001 is active in this state 010 Any digital output or re
139. offers functionality that allows users to program up to 25 independent operation states of the drive This functionality is called the program sequencer because it allows the drive to sequence through the operation states programmed by the user The Vacon 500x Program Sequencer can be used in applications that would normally require external intelligence such as a simple programmable logic controller 7 4 1 Enabling the Vacon 500x Program Sequencer The Vacon 500x Program Sequencer can be enabled with parameter 491 Seq Appl found in the Application Macro programming mode of the Vacon 500x keypad see page 53 for more information on the macro programming mode This parameter configures Whether the sequencer is enabled The time base used for all timing of the sequencer Whether other sequencer parameters are visible in Level 2 programming Table 2 shows the options for this parameter Options Value Meaning Disabled 0 The Sequencer mode of the Vacon 500x is not active and the sequencer parameters are not visible in Level 2 programming The Sequencer mode of the Vacon 500x is active sequencer 1 sec base 1 parameters are visible in Level 2 and all timing for the sequencer will be on a 1 second base Table 2 Seq Appl Parameter Options Parameter 491 24 hour support 358 0 40 837 1150 e Email 99 VACON 500X PARAMETERS Options Value Meaning
140. only UL recognized wire 3 Wire voltage rating must be at least 300 V for 230 Vac systems It must be at least 600 V for 460 systems See Table 2 below for a summary of power terminal control wiring specifications Vacon 500x Size Models Specifications 4 4 in lbs maximum torque Sizes Models 12 24 awg wire 9 32 strip length Table 2 Vacon 500x Control Wiring Specifications 4 3 Input Line Requirements 4 3 1 Line Voltage See Power and Current Ratings on page 14 for the allowable fluctuation of AC line voltage for your particular Vacon 500x model A supply voltage above or below the limits given in the table will cause the drive to trip with either an overvoltage or undervoltage fault 24 hour support 358 0 40 837 1150 e Email 29 CONNECTIONS Exercise caution when applying the Vacon 500x AC drive on low line conditions For example an Vacon 500x 2000 series unit will operate properly on a 208 Vac line but the maximum output voltage will be limited to 208 Vac If a motor rated for 230 Vac line voltage is controlled by this drive higher motor currents and increased heating will result Therefore ensure that the voltage rating of the motor matches the applied line voltage 4 3 2 Line Capacity If the source of AC power to the Vacon 500x AC drive is greater than 10 times the kVA rating shown in Table 3 below an isolation transformer or line reactor is
141. ons Operating temperature 0 to 40 32 F to 104 F Storage temperature 20 C to 65 C 4 F to 149 F Humidity 0 to 95 non condensing Altitude 1000 m 3300 ft without derating Maximum vibration per EN50178 1g 0 57 150 Acoustic noise 80 dba sound power at 1 m 3 ft maximum Cooling 4 kW 5 HP models Natural convection 5 5 to 132 kW 7 5 to 200 0 HP models Forced air temperature controlled external fan 2 4 Electrical Specifications Input voltage Vacon 0500 models 380 460 Vac 3 phase 15 4 132 kW 5 200 Line frequency 50 60 Hz 2 Hz Source kVA maximum 10 times the unit rated kVA 65 maximum see note below DC bus voltage for Overvoltage trip Dynamic brake activation trip Nominal undervoltage UV 230 Vac models 460 Vac models 406 Vdc 814 Vdc 388 Vdc 776 199 Vdc 397 Vdc Control system V Hz or Sensorless Vector Control SVC Carrier frequency 1 16 kHz programmable 8 kHz max for 90 132 kW 125 200 HP models Output voltage 0 to 100 of line voltage three phase Overload capacity 120 of rated RMS current for 60 seconds normal duty rating 150 of rated RMS current for 60 seconds heavy duty rating Frequency range 0 1 to 400 Hz Frequency stability 0 1 Hz digital 0 1 analog over 24 hours 10 C 24 hour support 358 0 40 837 1
142. ontrol Selection 10 12 000 Stopped 001 Forward 010 Reverse 011 DC Inject 100 Fault 1 101 Fault 2 110 Term SIO Ramp Selection 4 5 00 Accel Decel Time 1 01 Accel Decel Time 2 10 Accel Decel Time 3 11 AcceUDecel Time 4 State Duration 6 9 0000 Time Base 0001 Pulse Input 1 0010 Low Volt Thres Vin2 0011 High Volt Thres Vin2 0100 Low Curr Thres Cin 0101 High Curr Thres Cin 0110 DI Compare 0111 Never Advance 1000 Low Volt Thres Vin1 Speed Selection 0 3 0000 Default Setpoint 0001 Preset Freq 1 0010 Preset Freq 2 0011 Preset Freq 3 0100 Preset Freq 4 0101 Preset Freq 5 0110 Preset Freq 6 0111 Preset Freq 7 1000 Preset Freq 8 1001 Preset Freq 9 1010 Preset Freq 10 1011 Preset Freq 11 1100 Preset Freq 12 1101 Preset Freq 13 1110 Preset Freq 14 1001 High Volt Thres 1 1111 Preset Freq 15 1010 Drive State AND 1011 Drive State OR 1100 En Home Pulse Figure 18 Seq Cntl Parameter Bit Definition Vacon 500 Sequencer Speed Selection Table 4 gives more information on the speed selection options available in the Vacon 500x sequencer by programming bits 0 1 2 and 3 of each state s control parameter The options include any Preset Speed Max Frequency or allowing the reference to be determined in the normal Vacon 500x control path Binary Definition R
143. otor RS Rated Mtr Volt 515 Power Factor Rated Mtr FLA 517 Single Phase Rated Mtr RPM Note also that the following parameters will never be recalled via USB Appl Macro 900 SIO Protocol Drive Name 901 510 Baud Rate USB Config Mode 902 Comm Drop Language 916 Infrared Baud Access Code Disable Daylight Savings Time Enable Daylight Savings Time 802 Start Options Range n a Default LS Lockout Level 2 The Start Options parameter configures the Line Start Lockout functionality of the drive All data values ending with 2 allow you to press the Enter key to store the customer speed reference value on the keypad You must press and hold the Enter key for two seconds to save the speed command The following data values may be assigned Data Value LS Lockout AutoStart LSL w FLY Auto w FLY LS Lockout2 AutoStart2 LSL w FLY 2 Auto w FLY2 Description Line Start Lockout If maintained contact run operators are used they must be opened and then re closed for the drive to start after AC power is applied When AC power is applied if a Run command is present through the terminal strip the drive will start This setting has both LS Lockout and Catch on the Fly enabled at the same time This setting has both Auto Start and Catch on the Fly enabled at the same time Line Start Lockout If maintained contact run operators are used they must be opened and then re closed for the drive to start after AC pow
144. page 111 gives information about fault codes and troubleshooting 5 4 Keypad Display Window The keypad display window provides information on drive operation and programming Special symbols provide further information about drive operation see the following section Figure 16 shows an example of the Vacon 500x keypad display window Figure 16 Vacon 500x Keypad Display Window 24 hour support 358 0 40 837 1150 Email 45 OPERATION AND PROGRAMMING 5 5 Programming 5 5 1 Accessing Parameters When PROG SHIFT PROG is pressed after application of power a fault reset parameter 201 Input Mode is always the first parameter displayed Figure 17 shows a typical programming display Figure 17 Typical Programming Display If a different parameter is accessed and Program mode is exited that parameter is the first one displayed the next time Program mode is entered The drive remembers a different last parameter accessed for Levels 1 and 2 5 5 2 Changing the Display Scroll Rate Pressing the UP or DOWN arrows causes the display to scroll at a slow rate To increase the scroll rate hold the SHIFT key at the same time that you press the UP arrow Release the SHIFT key to return to the slow scroll rate This procedure works in all programming and operation modes 5 5 3 Programming Procedure To program the value of a parameter follow these steps 1 Press the Program
145. parameter 406 is set to DC at Stop see page 72 direct current is applied to the motor This parameter DC Inject Time determines how long the direct current will be applied and how long DC is applied at Start if programmed accordingly This parameter works in tandem with parameter 410 DC Inject Config and the other parameters associated with DC Inject Config That is the time period configured by this parameter DC Inject Time determines how long DC injection braking will be active When DC injection braking is controlled by a digital input the braking continues for as long as the digital input is true plus the time set by parameter 407 DC Inject Time When it is controlled by frequency however it continues for the length of time once the drive reaches the frequency set by parameter 409 DC Inj Freq i Range 0 0 to 100 096 408 DC Inject Level Default 50 096 9 Level 2 Configures the amount of DC injection that will occur when direct current is injected into the motor windings which acts as a braking force The amount of current is expressed as a percentage of nominal motor current The braking force may be applied when starting or stopping If this parameter is set to 0 0 the DC injection is disabled 409 DC Inj Freq Default 0 Hz Ranges 0 0 to 20 0 Hz 24 hour support 358 0 40 837 1150 Email 73 VACON VACON 500X PARAMETERS Configures the frequency u
146. per Data Log The Vacon 500x provides a data collection utility called the Keeper This function accumulates time based data during a specific period of time For example you might need to determine how many gallons of liquid have been pumped how many feet of material have been processed or how many widgets have been produced in a given time period The Keeper collects this kind of data for you in 8 12 or 24 hour periods of time The Keeper also logs the kilowatt hours the drive has delivered to the motor during the recording period which can help you determine peak energy times for your process To use the Keeper you need to attach a sensor to an analog input or to the encoder feedback signals The sensor should provide a signal that represents the rate at which you are performing a task The signal should be compatible with the input range of the analog input or encoder Set up a few parameters that tell the drive the input scaling of the sensor the rate information and the times in which you want to capture the data and the Keeper does the rest The data can be stored and retrieved on a USB flash memory device in a csv file format that makes it possible to import directly into a spreadsheet See Storing Keeper Files on page 47 for instructions on how to store Keeper data on a USB memory stick 5 8 1 Keeper Parameters he following table shows the Keeper parameters and a brief description of their functions For their options and defaul
147. pulse train proportional to output frequency Vmet analog output 0 to 10 Vdc 5 mAdc maximum Imet analog output 0 4 20 mAdc output into a 500 Q load maximum DC holding injection braking At start stop by frequency with adjustable current level and time or continuous DC injection by digital input Current limit Four quadrant adjustable from 5 to 150 Speed ramps Primary and alternate adjustable from 0 1 to 3200 0 seconds Voltage boost Adjustable fixed boost or adjustable auto boost Voltage characteristic V Hz Linear pump fan or 2 piece linear Also sensorless vector SVC Timed overload Adjustable inverse time trip shear pin 30 seconds 60 seconds 5 minutes for standard or inverter duty motors Protective features Overcurrent overvoltage fault ground fault short circuit dynamic brake overload drive temperature power wiring fault drive timed overload input voltage quality overvoltage ridethrough Program Sequence Logic Controller PSLC 25 step with ability to branch PLC type functionality that can control speed direction and ramps based on time analog input digital input or pulse input Addressable outputs and real time operations possible See Using the Vacon 500x Program Sequencer on page 98 PID Feedback Process control available with the use of a customer supplied transducer either 0 10 Vdc 4 20 mA or optical encoder input to the dr
148. r is an alphanumeric name associated with the drive Note that files stored flash memory device using parameter 799 will have a filename associated with parameter 794 Drive Name Default 0 Range 0 to 9999 801 Program Number Level 2 Macro This parameter Special Program Number provides a method of enabling hidden functions in the drive and storing parameters to the customer set There are numerous options for this parameter more fully described in Chapter 7 Vacon 500x Parameters Please refer to the detailed description of parameter 801 options in Chapter 7 on page 87 24 hour support 358 0 40 837 1150 e Email vacon dvacon com 55 USING MACRO MODE AND GETTING A QUICK START Range 1 65535 810 Language Default English Level 2 Macro This parameter configures the language in which text strings will be displayed The following data values may be assigned to this parameter Parameter Value English Spanish 6 3 Macro Mode Applications and Included Parameters he tables below list the different applications and the Level 1 parameters included in the macro for that application The Factory Application macro is the core package listed in Table 1 the other macros include the Factory Application macro parameters as well as the ones listed in their respective tables Tables 2 3 4 5 and 6 The
149. r ou de faire fonctionner le variateur de vitesse Vacon 500x L installation le r glage les r parations et l entretien des ces variateurs de vitesse doivent tre effectu es par du personnel qualifi Coupez toutes les alimentations avant de travailler sur le variateur de vitesse ATTENDEZ CINQ MINUTES pour que la d charge des condensateurs du bus cc s effectue NE court cuitez PAS les condensateurs du bus cc ou ne touchez pas aux composantes non blind es ou aux connexions des vis du bornier si l appareil est sous tension Installez tous les couvercles avant de mettre le variateur de vitesse sous tension de le mettre en marche ou de l arr ter L utilisateur est responsable de la conformit avec tous les codes lectriques en vigueur concernant la mise la terre de tous les appareils De nombreuses pi ces de ce variateur de vitesse y compris les cartes de circuits imprim s DANGER fonctionnent la tension du secteur N Y TOUCHEZ PAS N utilisez que des outils dot s d une isolation lectrique Avant tout entretien ou r paration sur le variateur de vitesse Coupez toutes les alimentations e Placez une tiquette PAS METTRE SOUS TENSION sur le sectionneur du variateur de vitesse e Verrouillez le sectionneur en position ouverte Si ces pr cautions ne sont pas respect es cela causera une lectrocution ou des br lures ce qui entrainera des blessures graves ou la mort 4 1 Introduction
150. r performance The motor manufacturer can provide this information Range 0 50 99 515 Power Factor Default 0 80 Level 2 Macro This parameter allows direct entry of the motor s power factor for better vector performance The motor manufacturer can provide this information 24 hour support 358 0 40 837 1150 e Email vacon dvacon com 77 VRCON 500X PARAMETERS Range n a 516 Slip Comp Enable Level 1 2 Default No This parameter is accessible through Macro modes or through parameter 501 V Hz Select and choosing Vector mode It is only visible if the drive is in a vector capable mode otherwise it is hidden The following data values may be assigned to this parameter Parameter Value Description No No Slip Compensation enabled Yes Slip Compensation enabled Parameter 516 permits activation of slip compensation for better speed regulation The motor rated speed must be entered into parameter 511 Rated Mtr RPM for best results 517 Single Phase Default No Range n a This parameter determines whether or not Phase Loss faults will occur The following data values may be assigned to this parameter Parameter Value Description No No single phase input operation Phase loss engaged Yes Single phase operation No phase loss 519 Find Mtr Data Default Not active Range n a This parameter activates the drive s ability to measure the stator resistance of the attached
151. rate to the set speed The green REV in the key illuminates whenever a REV command has been issued When both the FWD and REV lights are on the DC braking function is active Causes a Ramp to Stop when pressed Programmable to Coast to Stop by parameter 401 Ramp Select page 71 red STOP indicator in the key illuminates whenever STOP command has been given If the drive has stopped because of a fault this indicator flashes to call attention to the display when the drive is in the JOG mode of operation To jog the motor either direction press either the FWD or REV if REV is enabled in parameter 202 The motor will operate at the speed programmed in parameter 303 To exit the Jog mode press the Jog key again y Press the Jog button to enter the Jog mode The green JOG indicator in the key illuminates When the drive is stopped pressing this key increases the desired running speed When the drive is ranning ressing this key increases the actual running speed in 0 1 Hz increments Holding the S key while pressing the UP arrow moves the decimal place to the left with each press 0 1 Hz 1 0 Hz 10 0 Hz increments When the drive is stopped pressing this key decreases the desired running speed When the drive is running pressing the DOWN decreases actual running speed in 0 1 Hz increments Holding the SHIFT key whi presen the DOWN arrow moves the decimal place to the right with each press 10 0
152. rd and Consult factory 1 Could not identify option board Consult factory The option board does not 2 match the last option board 10 Check and reconfigure that was active when the drive option board setup was powered down Fault on 3 Option board ID is unsupported Consult factory 38 OF BRD Flt options board Comm option board does not 4 have the proper daughter card Consult factory installed 5 Internal problem Consult factory 6 Network communications Check connections and error setup 7 board has heen Reconfigure 0 There is problem with the Consult factory Note Shaded faults are auto resettable except where noted Table 1 Vacon 500x Fault Codes Tel 358 0 201 2121 Fax 358 0 201 212205 TROUBLESHOOTING VACON 0116 24 hour support 358 0 40 837 1150 e Email vaconf vacon com 117 VACON VACON 500X ULTRAFLEX OPTIONS 9 VACON 500X ULTRAFLEX OPTIONS PDA trAC Plus For Pocket PC The wireless optical interface on the Vacon 500x allows data transfer for Vacon 500x AC Drive settings using the PDA trAC Plus to upload download edit and save drive parameters easily and conveniently This software can be downloaded from VACON Plc web site at www vacon com or contact your VACON Plc sales representative WIN trAC and WIN trAC PRO Drive Supervisor This Windows based software program provides a simple and unique way to configure monitor diagnose cont
153. re control If the terminal is set up for 2 wire control the sequencer operates in continuous mode terminal inactive This will run the sequencer until the Forward command is removed If the terminal is set up for 3 wire control the sequencer runs one cycle when the FWD terminal is activated Note that the REV terminal has very limited function in sequencer mode It can be used to determine direction only when TERM SIO is the control selection option Tel 358 0 201 2121 Fax 358 0 201 212205 VACON 500X PARAMETERS VACON e 100 Vacon 500 Sequencer Dwell Functionality The Vacon 500x sequencer can dwell or pause in a state and disregard any command to advance to the next state This can be done in two different ways and both methods can be used at the same time If the sequencer is actively running and you press the Enter key on the Operate screen of the keypad the sequencer will dwell in the current state it will never advance to the next state While the sequencer is dwelling a warning of Seq Dwell will flash on the Operate screen To leave the dwell state press the Enter key again from the Operate screen The sequencer Dwell mode can also be entered by programming a digital input to Seq Dwell The sequencer will then dwell in the current state for as long as the digital input is active Vacon 500x Sequencer Advance Functionality You can also allow the sequencer to advance to the next state
154. referenced above are for the use of control of the speed of AC motors The use in residential and commercial premises Class B requires an optional WLF series filter or equivalent Via internal mechanisms and Quality Control it is verified that these products conform to the requirements of the Directive and applicable standards Frank Custis Marketing Manager Electronics Division Chambersburg PA USA June 30 2007 HEAD OFFICE AND PRODUCTION Vaasa Vacon Plc Runsorintie 7 65380 Vaasa firstname lastname dvacon com telephone 358 0 201 2121 fax 358 0 201 212 205 PRODUCTION Suzhou China Vacon Suzhou Drives Co Ltd Building 11A 428 Xinglong Street 51 Suchun Industrial Square Suzhou 215126 telephone 86 512 62836630 fax 86 512 62836618 Naturno Italy Vacon S R I Via Zone Industriale 11 39025 Naturno SALES COMPANIES AND REPRESENTATIVE OFFICES FINLAND Helsinki Vacon Plc Ayritie 8 01510 Vantaa telephone 358 0 201 212 600 fax 358 0 201 212 699 Tampere Vacon Plc Vehn myllynkatu 18 33580 Tampere telephone 358 0 201 2121 fax 358 0 201 212 750 AUSTRALIA Vacon Pacific Pty Ltd 5 66 74 Micro Circuit Dandenong South VIC 3175 telephone 61 0 3 9238 9300 fax 61 0 3 92389310 AUSTRIA Vacon AT Antriebssysteme GmbH Aum hlweg 21 2544 Leobersdorf telephone 43 2256 651 66 fax 43 2256 651 66 66 BELGIUM Vacon Benelux NV SA Interleu
155. ring the input and can transmit the condition of the signal associated with it hresholds can look at conditions within the drive such as load output power current or with the help of an encoder board an encoder frequency or speed signal You can set limits of high low and within range or the condition to be considered true for a digital output he parameters associated with each threshold function are Parameter Number i Threshold Threshold Select function High Limit Low Limit Threshold 1 740 741 742 Threshold 2 743 744 745 24 hour support 358 0 40 837 1150 Email 53 USING MACRO MODE AND GETTING A QUICK START 6 USING MACRO MODE AND GETTING A QUICK START A special Macro programming mode is available with the Vacon 500X series of AC drives The Macro programming mode allows you to customize quickly the most common parameters for your application in the Level 1 group Macro mode provides special parameters for activating modes of operation by macros program sequencer or serial communications Parameters important to the drive s operation are also included in Macro mode Although these parameters are also available with standard programming the Macro mode allows you to easily configure the drive with essential parameters Macros configure what advanced functions will be active in the drive A macro can also change the default or visibili
156. rol and manage drive applications WIN trAC for single drive point to point applications is provided free with the SIOCO3 adapter for drives WIN trAC PRO configured for multi drive applications must be registered for use Options for Serial Communications and 115 Vac Interface Part Numbers X5DNET01 X5EIP01 X5SMBTCP01 X50PT01 The first three options allow the Vacon 500x to communicate on powerful serial communication networks like DeviceNet Ethernet IP and Modbus TCP IP The fourth option allows you to connect a shaft mounted optical encoder to the Vacon 500x for improved performance All include four channels of 115 Vac control options Remote Keypad for Vacon 500x when used as a panel mounted drive Part Number XSRKPM This Remote Keypad kit can be used when a Size 1 or 2 Vacon 500x model is mounted inside a host enclosure and when programming and operation need to be done on the front of the enclosure The kit comes with a keypad and adapter assembly that replaces the standard keypad on the drive The original keypad assembly is removed and discarded or can be kept as a spare for other Vacon 500x models not using the XSRKPM option The option includes a standard 12 foot ribbon cable When installed properly the remote keypad meets NEMA 4x IP6 6 standards and the drive rating will be IP20 Remote Keypad for Vacon 500x when used as a wall mounted drive Part Number XSRKWM This Remote Keypad kit can be used when a Size 1 or 2
157. s Bit When Set to 1 Signifies 10 DI A Input 5 DI3 Input 0 FWD Input 11 DI B Input 6 014 Input 1 REV Input 12 DI C Input 7 DI5 Input 2 R J Input 13 DI D Input 8 MOL Input 3 DI1 Input 14 DI E Input 9 EN Input 4 012 Input 910 Vin1 Status o 911 Cin Status Default Read Only Ran PT 100 004 912 Vin2 Status Parameter 910 provides the input percentage applied to the Vin1 terminal parameter 911 provides the input percentage applied to the Cin terminal and parameter 912 provides the input percentage applied to the Vin2 terminal 913 0utput Status Default Read 0nly This parameter provides a 10 bit binary status display A 1 in the status word indicates that the output is active The following bits are used with this parameter 9 8 7 6 5 4 3 2 1 0 Bit When Set to 1 Signifies Bit When Set to 1 Signifies 5 RB Output 0 R1 Output 6 N A 1 R2 Output 7 N A 2 001 Output 8 N A 3 002 Output 9 N A 4 RA Output 24 hour support 358 0 40 837 1150 e Email 95 VACON 500X PARAMETERS 914 Vmet Status P Range 0 00 100 00 915 Imet Status Default Read 0nly evel 2 SI0 Parameter 914 provides the output percentage applied to the Vmet terminal parameter 915 provides the output percentage applied to the Imet terminal N Range n a 916 Infrared Baud Default 9600 Level 2 SIO This parameter define
158. s can occur due to capacitive current flow to ground These currents can cause shock to personnel and can create problems within the motor Care should be taken when working in these areas Some applications can have a restricted lead length because of type of wire motor type or wiring placement Consult the factory and the motor manufacturer for additional information 4 3 7 Using Output Contactors Contactors in the output wiring of an AC drive may be needed as part of the approved safety circuit Problems can arise if these contactors are opened for the safety circuit and the drive is left in run mode of operation When the contactor is open the drive is in a no load no resistance state but is still trying to supply current to the motor However when the contactor closes the drive sees the motor resistance and instantly demands current This inrush of current when the contactor closes can fault or cause failure to the drive To prevent problems interlock an auxiliary contact to the drive s Run or Enable circuit to stop the drive when the contactor opens In this way the drive will be disabled and no inrush will occur when the contactor is closed again 4 4 Terminals Found on the Vacon 500 Power Board 4 4 1 Description of the Terminals Table 4 describes the Vacon 500x power terminals Terminal Description L1 R These terminals are the line connections for input power Single phase 230 Vac 4 kW 5 L2 S i put p gte p L3
159. s parameter defines the network drop number for both SIO and IRDA communications Range 0 0 60 0 sec 903 SI0 Timer Default 1 0 sec Level 2 SIO This parameter defines a watchdog timer that will require a valid communication in the specified time period while in SIO control If the requirement is not met a fault occurs 24 hour support 358 0 40 837 1150 e Email vacon dvacon com 93 VACON 500X PARAMETERS Range 904 SIO Cntl Word Default 0x0000 Levet 2 SIO The SIO Control Word parameter allows control of the drive through Modbus communications The following bits are used with this parameter 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 Bit When Set to 1 Signifies Bit When Set to 1 Signifies 8 Preset Input 4 54 0 SLC 9 PID Enable 1 SLF 10 TOD Override 2 FWD 11 Cur Lim 3 REV 12 DCI FEXT2 13 CTS 5 Preset Input 1 PS1 14 Ref Switch 6 Preset Input 2 PS2 15 Fault Reset 7 Preset Input 3 PS3 905 Ext Ref Freq 1 Range Min Freg Max Default 0 0 H ge Min Freg Max Freq 906 Ext Ref Freq2 2 Level 2 510 These parameters provide access for changing the frequency reference over serial link 3 Range n a 907 Cntl Word 2 Default 0x0000 Level SIO This parameter allows control of the drive through Modbus communications A 1 in the status word indicates
160. s parameter shows the active record detailed information about setting parameters see Using the Keeper Data Log on page 49 389 Keeper Units Default 1 GPM panna a This parameter defines what units will be used for Keeper input data The following values can be used Parameter Value Description 0 User units 1 GPM 2 LPM 3 LPM FPM 5 MPM For detailed information about setting up Keeper parameters see Using the Keeper Data Log on page 49 401 Ramp Select Default ART DI Range n a The Ramp Select parameter configures when the alternate ramps of the drive will be active and whether the drive ramps to stop or coasts to stop The following data values may be assigned to this parameter Parameter Value Type of Ramp Ramp Configured by ART DI Ramp to Stop 402 Accel Time 1 and 403 Decel Time 1 404 Accel Time 2 and 405 Decel Time 2 415 Accel Time 3 and 416 Decel Time 3 417 Accel Time 4 and 418 Decel Time 4 These are all based on digital inputs configured in AltRamp and AltRamp2 see parameter 727 MOL Configure See also the note on page 85 about AltRamp and AltRamp2 ART F R Ramp to Stop Running forward 402 Accel Time 1 and 403 Decel Time 1 Running reverse 404 Accel Time 2 and 405 Decel Time 2 ART Frq Ramp to Stop If the output frequency is less than preset frequency parameter 308 Preset Freq 6 the active ramp is set
161. s possible by either a ramp to stop or a coast to stop The Vacon 500x drive allows DC braking to be initiated either when a digital input assigned to DC braking becomes true when a specified frequency is reached or when either of these events occurs When using a digital input for DC braking you must use one of the DI parameters to configure the selected digital input for DC braking The amount of braking force is set by parameter 408 DC Inject Level The length of time that the braking force is applied is determined by the time that the selected digital input is active The second type of DC injection braking supported by the Vacon 500x drive is where DC braking occurs ata specified frequency The duration of the braking is adjusted by parameter 407 DC Inject Time With this type of braking as the drive slows down after a Stop command DC braking begins when the frequency reaches the value set in parameter 409 DC Inj Freq If the frequency at the time of a Stop command is less than that of DC Inj Freq DC braking begins immediately The braking continues for the time period specified by parameter DC Inj Freq Once the time period elapses the drive may be restarted Parameter Value Description DC at Stop DC inject only on Stop DC at Start DC inject only on Start DC at Both DC inject only on both Start and Stop DC on Freq DC inject only on Stop below the set frequency 407 DC Inject Time Default 0 2 sec Range 00 19 5 0 sec If
162. s the baud rate of the IRDA port The following data values may be assigned to this parameter Parameter Value 9600 19200 38400 57600 917 Fbus Port Config Default 485 w ctl Ln ERE This parameter is used for configuring the Fieldbus port The following data values may be assigned to this parameter Parameter Value 0 Disabled no Fieldbus communications allowed 1 485 w ctl The RS485 port will be re mapped to Fieldbus Communications 2 IR w ctl The Infrared port will be re mapped to Fieldbus Communications serial link control can only come through Fieldbus communications 3 IR noctl The Infrared port will be re mapped to Fieldbus Communications but no control will be allowed through Fieldbus The RS 485 port on the drive will still have SIO control rights Range 0 00 100 0096 920 SIO Vmet Level Default 100 0096 evel 2 SIO This parameter allows the Vmet Analog Output level to be programmed to a certain voltage is set for SIO Config f Vmet Config Range 0 00 100 0096 921 SIO Imet Level Default 100 0096 evel 2 SIO This parameter allows the Imet Analog Output level to be programmed to a certain voltage is set for SIO Config f Imet Config 926 Status Word 2 Default Read only Ranges n a This parameter provides status information for the drive operation to a serial link user The following data values may be assigned to this parameter Bit Value 0 Remi
163. ses 740 Thres 1 Select Default 15 Curr High Range This parameter selects the type of threshold to be used for Threshold 1 Parameter Value Description ParameterValue Description 0 Vin 1 High 11 Load Vin 1 Low 12 Power High 2 Vin 1 In 13 Power Low 3 Vin 2 High 14 Power In 4 Vin 2 Low 15 Curr High 5 Vin 2 In 16 Curr Low 6 Cin High 17 Curr In 7 Cin Low 18 Enc High 8 Cin In 19 Enc Low 9 Load High 20 Enc In 10 Load Low For detailed information about setting up Threshold parameters see Thresholds page 52 741 Thres 1 High Default 100 00 Range 300 00 to 300 00 This parameter sets the High Thres level for Threshold 1 For detailed information about setting up Threshold parameters see Thresholds on page 52 742 Thres 1 Low Default 0 00 Range 300 00 to 300 00 This parameter sets the Low Thres level for Threshold 1 For detailed information about setting up Threshold parameters see Thresholds on page 52 743 Thres 2 Select Default 15 Curr High Range ya This parameter selects the type of threshold to be used for Threshold 2 Parameter Value Description Parameter Value Description 0 Vin 1 High 11 Load In 1 Vin 1 Low 12 Power High 2 Vin 1 In 13 Power Low 3 Vin 2 High 14 Power In 4 Vin 2 Low 15 Curr High 5 Vin 2 In 16 Curr Low 6 Cin High 17 Curr In 7 Cin Low 18 Enc High 8 Cin In 19 Enc Low 9 Load High 20 Enc In 10 Load Low For det
164. tart Lockout functionality will be removed Catch Fly The Catch on the Fly functionality is actively searching for the motor frequency The drive is running forward without accelerating decelerating or residing at Forward the reference frequency This means that something is keeping the drive from the reference frequency for example Current Limit The drive is running in reverse without accelerating decelerating or residing at Reverse the reference frequency This means that something is keeping the drive from the reference frequency for example Current Limit The drive is not allowed to run either because the digital input enable is not Not Enabled active or because ARCTIC mode has shut down the run operation The drive has not met the input voltage voltage requirements that it needs to be Volt Range m to run In other words the Bus Voltage of the drive is either too low or too igh Low Voltage The drive has reached an undervoltage state A stop command was given from the keypad when the keypad was not the active Kpd Stop control source To remove this condition the run signal to the drive must be removed hi The drive is not enabled because of time restrictions programmed into the Time TOD Inhibit of Day parameters Table 4 Keypad Status States Table 5 shows Vacon 500x keypad warning messages that may appear during operation Message Meaning DB Active The DB Resistor is being actively pulsed Curr Limit T
165. ter shows the revision level of the Fieldbus software in the option board attached to the drive 030 Pwr Down Date Read Only Range n a This parameter shows the date of last power down or reset of the drive in dd mm yy format 031 Pwr Down Time Read Only Range The day and time of the last power down or reset of the drive in Dd mm yy format example Tu 09 01 102 Output Freq Read Only Pange 0 Dto 8000 Hz Parameter 102 the Output Frequency parameter shows the frequency being applied to the motor connected to the drive ramp 103 Output Voltage Read Only Range ite 600 V Parameter 103 the Output Voltage parameter displays the output voltage of the drive 104 Output Current Read 0nly Range 0010 200 0 A Parameter 104 the Output Current parameter displays the output current of the drive 24 hour support 358 0 40 837 1150 e Email 63 VACON 500X PARAMETERS 105 Drive Load Read Only Range TED to 200 0 Parameter 105 the Drive Load parameter shows the percentage torque of the drive when operating below the knee frequency It displays Load Torque if the frequency is below FKNEE and displays Power if above FKNEE The output current is measured with the motor power factor applied to an accuracy of 20 The parameter value is positive when the motor is pulling a load motoring mode and negative when bei
166. that the output is active The following bits are used with this parameter 13 12 11 10 9 8 7 6 5 4 3 2 1 0 Bit When Set to 1 Signifies Bit When Set to 1 Signifies 8 Reminder Reset 1 0 R1 Output 9 Reminder Reset 2 1 R2 Output 10 Reminder Reset 3 2 001 Output 11 User Fault 1 3 DO2 Output 12 User Fault 2 4 RA Output 13 Serial Link 5 RB Output Note Bit 13 must be set to 1 6 to allow 10 Config operations 7 Alt Ramp 2 on analog and digital outputs Tel 358 0 201 2121 Fax 358 0 201 212205 VACON 500X PARAMETERS VACON 94 908 Status Word Default Read Only ae S8 The Status Word parameter provides status of the drive operation to a serial link user The following bits are used with this parameter 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 Bit When Set to 1 Signifies Bit When Set to 1 Signifies 8 Alt Ramp 0 SLC Run 9 SL Override 1 SLF 10 Remote 2 FWD run 11 Curr Lim 3 REV run 12 DCI 4 FEXT2 13 Jogging 5 Accel 14 Zero Spd 6 Decel 15 Drive Flt dj At Speed 909 DI Status Default Read Only Ran This parameter provides 15 bit status display The following bits are used with this parameter 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 Bit When Set to 1 Signifies Bit When Set 1 Signifie
167. the drive Wire gauge must be selected from wire tables for 75 insulation rating and must be of copper construction The 230 V 5 5 kW 7 5 HP and 11 kW 15 HP models and the 460 V 22 kW 30 HP models require 90 wire to meet UL requirements See Chapter 2 for the continuous output ratings for the drive 4 Grounding must be in accordance with NEC and CEC If multiple Vacon 500x drives are installed near each other each must be connected to ground Take care not to form a ground loop See Table 1 for a summary of power terminal wiring specifications Vacon 500x Size Models Specifications 16 in lbs nominal torque or 18 in Ibs maximum torque Size 8 18 awg wire 5 16 0 3125 strip length 30 in lbs nominal torque Size2 6 8 awg wire 3 8 0 38 strip length Size3 35 in lbs nominal torque 3 awg wire 65 in lbs nominal torque Size 4 3 0 awg wire max Size 5 132 in lbs nominal torque 250MCM wire max Table 1 Vacon 500x Power Terminal Wiring Specifications Note Wire type not specified by the manufacturer Some types of wire may not fit within the constraints of the conduit entry and bend radius inside the drive 4 2 3 Considerations for Control Wiring Control wiring refers to the wires connected to the control terminal strip Select control wiring as follows 1 Shielded wire is recommended to prevent electrical noise interference from causing improper operation or nuisance tripping 2 Use
168. the parameters If the P indicator is flashing it decreases the value of the parameter To change the scroll rate hold the SHIFT key at the same time to increase the scroll rate release the SHIFT key to return to the normal scroll rate Press the ENTER key to store the new value NOTE If the P indicator on the keypad display is flashing momentarily pressing and releasing both the UP and DOWN arrows at the same time restores the parameter to the factory default value Press ENTER to store the new value Pressing this key while a parameter is displayed allows that parameter to have its value changed by use of the UP and DOWN arrow keys The P indicator flashes to show that the parameter can be programmed See also the descriptions for the UP and DOWN arrows above to see how they work with the SHIFT key This key must be pressed after the value of a parameter has been changed to store the new value The display will show stored for one second indicating that the new value has been entered into memory NOTE The Vacon 500x unit allows you to view only those parameters that have changed If you press keypad keys ENTER and PROGram simultaneously only those parameters that have been changed from the factory defaults will be shown Table 2 Function of Keys in Program Mode Tel 358 0 201 2121 Fax 358 0 201 212205 OPERATION AND PROGRAMMING VACON 42 In Fault mode the and DOWN ke
169. through an option board 701 Vmet Span Default 100 Range 0 0 6 200 0 This parameter sets the span of the Vmet analog output Tel 358 0 201 2121 Fax 358 0 201 212205 VACON 500X PARAMETERS VACON 82 702 Imet Config Default Drive Load Range ya This parameter configures the analog signal that will be applied to the Imet output pin The following data values may be assigned to this parameter Para Value Description Range Limit Freq OutOutput frequency of the driveParameter max freq Voltage OutVoltage being supplied to the motor Rated motor voltage Current OutCurrent being supplied to the motor 200 of drive rating Drive LoadCalculated percentage of drive rating 200 of drive rating Drive TempCalculation of total drive temp rating 100 of unit temp rating Stator FreqCommanded frequency 100 of input config Power OutCalculated power output of drive 250 of drive rating LoadPercentage torque of drive 200 to 200 of drive rating see parameter 105 PID FbackAllows the analog output to produce a signal in proportion to the PID feedback received Vin 1Mirrors the status of the Vin input see parameter 910 0 100 Cin Mirrors the status of the Cin input see parameter 911 0 100 Vin 2Mirrors the status of the Vin2 input see parameter 912 0 100 SIO ConfigAllows the serial port to set the Imet analog output through parameter 921 SIO Imet Lvl along with parameter
170. tion command Running FWDThe motor is running Forward and the output frequency is above 0 5 Hz Running REVThe motor is running in Reverse and the output frequency is above 0 5 Hz Zero SpeedThe drive is in Run mode but the speed reference is 0 Hz At SpeedThe drive has reached reference speed Freq LimitThe drive limit is active when the speed commanded exceeds the value of parameter 306 Preset Freq 4 Freq HystThis is active when the speed exceeds parameter 306 Preset Freq 4 but is less than parameter 307 Preset Freq 5 Current LimCurrent Limit mode is active High TempThe temperature limit of the drive has been exceeded Local ModeThe keypad is the control path for reference speed and control functions SeqOut 000Programmed sequence step active SeqOut XXX values are all status SeqOut 00Toutputs linked to a step in the program sequencer SeqOut 010 SeqOut 011See Using the Vacon 500x Program Sequencer on page 98 for more information SeqOut 100 SeqOut 101 SeqOut 110 SeqOut 111 Thres 1Active status of Threshold 1 for this output see parameter 740 on page 85 Thres 2Active status of Threshold 2 for this output see parameter 743 on page 85 Timer 1Active status of Timer 1 for this output see parameter 746 on page 86 Timer 2Active status of Timer 2 for this output see parameter 749 on page 86 ARCTICWhen a digital output is configured to use this option the output will be active when the Arctic Mode is turning on the
171. top While stopped a digital output must be enabled to sound an alarm to an operator After two minutes the machine must accelerate in the reverse direction to 5 Hz until a limit switch is activated causing the drive to decelerate to a stop The following three sequential states can be programmed using only the drive State 1 State 2 State 3 Direction Selection Forward Stop Reverse Speed Selection 50 Hz Zero speed 5 Ramp Selection Primary Alternate Primary Output Configuration SeqOut 00 SeqOut 01 SeqOut 10 State Duration 1 hour 2 minutes Until DI active Table 9 Sample Sequencer Program Requirements First since two of the sequential states are time based the proper setting of the Seq Appl parameter must be determined Since there is not time required that has resolution needed of less than one second the 1 sec Base option is the easiest to use If greater resolution is needed for example if a state needed to last for 2 5 seconds another option should be chosen As the sequence needs a digital input and a digital output two non sequencer parameters must be used Set parameter DI1 Configure to Seq1 and parameter DO1 Configure to SeqOut 01 Since control of the sequencer is only needed from the keypad the configuration of the Input Mode parameter should be Local Only Required parameter modifications for this program are provided in Table 10 with explanations
172. ts please refer to page 70 Parameter Parameter Name Description 380 Keeper Input Cfg how the Keeper function gets its input and also enables Configures the value of the Keeper input signal when the analog input 381 Keeper Max Scale is at its maximum value Sets the time of each that the will save accumulated 382 Keeper Save Time Process variable 384 Keeper Save Rate oo whether the Keeper will collect multiple records during a 385 Keeper Input Provides feedback to display the current value of the Keeper input Configures the time base of the Keeper accumulation The setting of 386 Keeper Time Rate this variable is dependent on the process variable 387 Keeper Rec Num Shows how many records have been saved by the Keeper 388 Active Kpr Rec Shows the active Keeper record 389 Keeper Units Configures the units of the Keeper input Table 6 Keeper Parameter Descriptions he maximum number of records that the Keeper can store before data is overwritten is 128 If you select 24 Hour as the rate you can keep 128 days of information 12 Hour allows 64 days 8 Hour allows 32 days 5 8 2 Setting up the Keeper Function To set up the Keeper function follow these steps Tel 358 0 201 2121 Fax 358 0 201 212205 OPERATION AND PROGRAMMING VACON 50 1 Make the Keeper parameters visible by changing parameter 150 Show Clock Parameters to
173. ty of a parameter within the programming levels Parameter 490 Appl Macro configures what macro will be active in the drive Parameter 491 Seq Appl configures the visibility of sequencer parameters and the time base of the sequencer Parameter 492 SIO Visible configures whether or not SIO parameters are visible See page 53 6 1 Entering Macro Mode To enter the Macro mode press and hold the PROGram key for more than three seconds The drive then enters Macro mode and displays Hold PROG for Macro Mode Following is a list of the different macros available and their features A description of parameters used in Macro mode begins on page 53 Factory The Factory macro provides a simple way to restore the factory default parameter listings Fan The Fan macro provides a basic set up for Fan applications Parameters such as the V Hz curve and terminal strip operation are available in Level 1 programming Fan w The Fan w PI macro allows for a simple set up for Fan applications requiring process control Parameters such as the V Hz curve terminal strip operation and Pl configuration parameters are available in Level 1 programming Pump The Pump macro provides a basic set up for Pump applications Parameters such as the V Hz curve and terminal strip operation are available in Level 1 programming Pump w PI The Pump w PI macro allows for a simple set up for Pump applications requiring process control Parameters such as the V Hz
174. ually the amount of voltage delivered to the motor terminals at the setting of 503 V Hz Knee Freq i Range 50 200 of ND rating 510 Rated Mtr FLA Default ND Rating Level 2 Macro The Rated Motor FLA parameter allows a user to enter the rated FLA from the motor nameplate to provide optimal control and protection This parameter should be configured to the value on the nameplate of the motor as that value is used in calculating the percentage of current at which the drive is operating For information on motor timed overload operation and how Parameter 510 works with it see page 80 Range 0 24000 rpm 511 Rated Mtr RPM Default 1750 rpm Laval 2 Macro This parameter replaces the slip compensation parameter setting of the drive so the user does not need to calculate it Range 0 0 Hz V Hz Knee Freq 512 Midpoint Freq Default 60 0 Hz Level 2 When parameter 501 V Hz Select is configured to Linear 2pc this parameter together with parameter 513 Midpoint Volt defines an additional point in the V Hz characteristic idnai I Range 0 0 100 0 513 Midpoint Volt Default 100 0 Level 2 When parameter 501 V Hz Select is configured to Linear 2pc this parameter along with parameter 512 Midpoint Freq defines an additional point in the V Hz characteristic Default Model Range 0 00 655 35 Ohms 514 Motor RS dependent Level 2 Macro This parameter allows direct entry of the Stator Resistance Rs of the motor for better vecto
175. urve terminal strip operation and PI configuration are available in Level 1 programming Vector Activates the sensorless vector control algorithm When an operation requires low speed and high torque this macro should be activated Note that when you select Vector mode the drive automatically runs the Motor RS Measurements when leaving Program mode 491 Seq Appl Default Disabled Range n a Tel 358 0 201 2121 e Fax 358 0 201 212205 USING MACRO MODE AND GETTING A QUICK START VACON e 54 This parameter configures sequencer parameters are visible and the time base of the sequencer The time base may change depending on the timing loops used The following data values may be assigned to this parameter Macro Value Description Disabled Sequencer disabled and parameters hidden 1sec Base Sequencer enabled and 1 second time base Base Sequencer enabled and 0 1 second time base 015 Base Sequencer enabled and 0 01 second time base N Range n a 492 SI0 Visible Default No Macro This parameter configures whether 510 parameters are visible The following data values may be assigned to this parameter Macro Value Description No SIO parameters hidden Yes 10 parameters visible Default Model Range 100 V 690 V 509 Rated Mtr Volt dependent Level 2 Macro The Rated Motor Voltage parameter configures the rated motor voltage and allows a user to enter the rated volt
176. ve injects voltage to the motor at zero frequency The test lasts about two seconds 9 If the test was successful the drive will stop and return to the configured control path The Motor RS parameter will contain a new value that is the calculated resistance of the motor 10 If the test was not successful the drive will fault with a RS Meas Fail message Fault 34 If the test fails you may want to try the test again with a different Rated Mtr FLA or different Current Limit percentage 5 6 2 Activating Automatic RS Measurement via Serial Link Modbus 1 Make sure there is no load applied to the motor and that the motor shaft is free to spin without damage or injury 2 Configure the following parameters to the data provided on the nameplate of the motor Rated Volt 509 e Rated Mtr FLA 510 e Rated Mtr RPM 511 Power Factor 515 3 Change parameter 519 Find Mtr Data to a value of Motor RS At this point the RS Measurement will be armed 4 Start the RS Measurement by writing a value of 0x0007 to parameter 904 SIO Cntl Word The measurement begins as the drive injects voltage to the motor at zero frequency The test lasts about two seconds 6 If the test was successful the drive will stop and return to the configured control path The Motor RS parameter will contain a new value that is the calculated resistance of the motor 7 If the test was not successful the drive will fault with a RS Meas Fai
177. ve sensed the control Check thermistor 3 board thermistor sensor is faulty connectionsorreplace or not connected properly Consult factory Check load current demand Verify Motor n 15 programmed to i The drive detected an overload 20 Motor TOL 0 that exceeds the customer s pverioaditrip defined overload settin Venta Olea 9 characteristic is correct for the application Verify that ambient t temperature is within few This fault occurs if the the drive s 21 Low Temp 0 temperature of the heatsink specifications falls below 10 0 degrees increase the ambient temperature if necessary Check physical The drive detected the analog connections eri eni Speed D input was configured ta fault Check that gnar ef Loss e input current went below A E reference loss the level specified by customer PAURA for 4 20 CEDE mA signal is Correct Verify that signal to the drive is correct Check wiring for loss of i The drive detected that the cmt 23 Brk Wire 0 potentiometer circuit wiring 2 opened and generated a fault potentiometer is installed This fault occurs because of a roblem with the keypad ora 0 keypad connection t occurs if the drive detects that it cannot read any key presses This fault occurs because of a roblem with the keypad a a y 24 Keypad Loss Keypad loss 1 keypad connection or the board Note that the wrong keypad is Saline feet it ke
178. venlaan 62 3001 Heverlee Leuven telephone 32 0 16 394 825 fax 32 0 16 394 827 221 Griffith Road Stratford Ontario N5A 6T3 telephone 1 519 508 2323 fax 1 519 508 2324 CHINA Vacon Suzhou Drives Co Ltd Beijing Branch A528 Grand Pacific Garden Mansion 8A Guanghua Road Beijing 100026 telephone 86 10 51280006 fax 86 10 65813733 CZECH REPUBLIC Vacon 5 Kodanska 1441 46 110 00 Prague 10 telephone 420 234 063 250 fax 420 234 063 251 FRANCE Vacon France ZAC du Fresne 1 Rue Jacquard BP72 91280 Saint Pierre du Perray CDIS telephone 33 0 1 69 89 60 30 fax 33 0 1 69 89 60 40 GERMANY Vacon GmbH Gladbecker Strasse 425 45329 Essen telephone 49 0 201 806 700 49 0 201 806 7099 Vacon OEM Business Center GmbH ndustriestr 13 51709 Marienheide Germany el 49 02264 17 17 Fax 49 02264 17 126 INDIA Vacon Drives amp Control Plc Plot No 352 Kapaleeshwar Nagar East Coast Road Neelangarai Chennai 600041 el 91 44 244 900 24 25 ITALY Vacon S p A F lli Guerra 35 42100 Reggio Emilia telephone 39 0522 276811 fax 39 0522 276890 THE NETHERLANDS Vacon Benelux BV Weide 40 4206 CJ Gorinchem telephone 31 0 183 642 970 fax 31 0 183 642 971 NORWAY Vacon AS Langgata 2 3080 Holmestrand telephone 47 330 96120 fax 47 330 96130 RUSSIA ZAO Vacon Drives UL Letchika
179. with FPM as units MPM UnitsCustom speed display with MPM as units PSI UnitsCustom speed display with PSI as units Degrees CCustom display with degrees C Degrees FCustom display with degrees F Time hrsCustom display time in hours of operation Time minCustom display time in minutes of operation Time secCustom display time in seconds of operation Fbk RPMDisplay is scaled to read in RPM based on the PID feedback input to an analog input Fbk PSIDisplay is scaled to read in PSI based on the PID feedback input to an analog input Fbk GPMDisplay is scaled to read in GPM based on the PID feedback input to an analog input Fbk UserDisplay is scaled to read in User units parameter 805 based on PID feedback input to an analog input Vin UserAn alphanumeric 3 character value defined by the user Vin2 UserAn alphanumeric 3 character value defined by the user Cin UserAn alphanumeric 3 character value defined by the user When using any of the Time functions these refer to Retention Time Retention time is an inverse function as speed goes up time goes down and vice versa It is typically used in oven type applications he value set in parameter 809 Display Scale references the time of operation when running at Max Frequency For instance if parameter 302 Max Frequency is set for 60 Hz 804 Display Mode is set for Time min and 809 Display Scale is set for 600 the scales of the display will read 60 0 min at maximum speed and increase in
180. without satisfying the conditions programmed to advance To do this program a digital input to Seq Advance When a digital input program to this option changes from inactive to active a running sequencer will advance one state This feature is useful when debugging a sequence with long time intervals 7 4 3 Sequencer State Configuration Overview Each state of the program sequencer is defined by five characteristics Direction in which the drive will operate Speed at which the drive will operate Ramp selection of the drive Output configuration relays and digital outputs of the drive How the sequencer advances to the next state These characteristics are configured by two parameters for each state These parameters are named Seq X and Seq Count X where X represents the state number of the sequencer The Seq Cntl X parameter is a hexadecimal parameter that sets each of the characteristics listed above Seq Count X sets the threshold the sequencer uses to determine when to advance by the method set in the control parameter Bit patterns of the Seq Cntl X parameters are shown in Figure 18 on the next page 24 hour support 358 0 40 837 1150 e Email 101 500X PARAMETERS Output Configuration 13 15 000 SeqOut 000 001 SeqOut 001 010 SeqOut 010 011 SeqOut 011 100 SeqOut 100 101 SeqOut 101 110 SeqOut 110 111 SeqOut 111 C
181. wn to zero speed The keypad display will indicate Zero Speed and the Forward or Reverse LED will be lit depending on the command When the reference returns to a value greater than the cut off frequency the drive will ramp from 0 0 Hz to the reference frequency 380 Keeper Input Cfg Default Disabled This parameter allows you enable configure data logger feature called the parameters 380 through 389 are hidden until you enable the Clock parameters select Yes for parameter 150 Show Clock Parameters The following parameter values determine the input for the Keeper Parameter Value Description Disabled Vin1 Cin Vin2 Encoder or detailed information about setting up Keeper parameters see Using the Keeper Data Log on page 49 Range 1 32000 381 Scale Default 1000 units dependent parameter 389 Level 2 Clock This parameter configures the value of the Keeper input signal when the analog input is at its maximum value For detailed information about setting up Keeper parameters see Using the Keeper Data Log on page 49 382 Keeper Save Time Default 0 00 Range 00 00 23 59 This parameter sets the time of each day when will save accumulated process variable detailed information about setting up Keeper parameters see Using the Keeper Data Log on page 49
182. x 358 0 201 212205 500X PARAMETERS VACON 62 003 Rated Current Read 0nly Range 0 0 200 0 A Parameter 003 the Rated Current parameter displays the normal duty current rating of the model of drive 005 Serial No 1 Read Only Range 0745535 Parameter 005 Serial No 1 contains a number that corresponds to the year and week in which the drive was manufactured The data in this parameter and parameter 006 are combined to make the drive serial number 006 Serial No 2 Read Only CE Parameter 006 Serial No 2 contains a number that determines the number of the drive that was manufactured during the week of Serial No 1 The data in this parameter and parameter 005 are combined to make the drive serial number 007 USB Soft Rev Read Only Range n a Parameter 007 USB Soft Rev shows the revision of the USB software resident in the drive For more information on using the USB interface and saving drive parameters and Keeper data to a USB flash memory device see Storing Data and Reflashing Using a Flash Memory Device on page 47 008 Option Installed Read Only Range n a This parameter identifies the option installed in the drive Options are Value Description 0 No options installed 1 115 Vac and Encoder Feedback Option 2 DeviceNet Option Card 3 Ehternet IP Option Card 7 ModBus TCP IP Option Card 009 Fbus Soft Rev Read Only Range This parame
183. ypad isnot desianed occurs if the keypad ID for an ATA oUm Vacon 500x cannot be read 9 This fault occurs because of a roblem with the keypad ora 2 keypad connection t occurs if the drive detects that it cannot write to the LCD This fault occurs when the drive is in a serial link control path 25 Comm Loss Communicatio 0 and the amount of time since Adjust 903 510 imer as needed Note Shaded faults are auto resettable except where noted Table 1 Vacon 500x Fault Codes Tel 358 0 201 2121 Fax 358 0 201 212205 TROUBLESHOOTING VACON 114 i T Adv Fault Suggestions for Code Fault Display Description Code Explanation Recovery This fault occurs if the drive akes more time to decelerate to a stop than is allowed The Reduce me amount of 26 Regen Time Regen timeout 0 timeout is determined by the the or longest deceleration ramp time timeout Sta meter Decel1 or Decel2 plus the Regen Timeout parameter Power bridge The drive detected a failure in Check for failed input 27 Pwr Bridge fault 0 1 2 the output power devices power device Check that load conditions do not exceed the drive s rating 120 for 60 28 Drive timed 0 The drive sensed an overload seconds from overload that exceeded the drive rating nameplate current rating for normal duty and
184. ys allows the operator to view the drive s status immediately before the fault occurred Use the UP and DOWN arrows to scroll through the status parameters Press the STOP Reset key to return to normal operation See Troubleshooting on page 111 for information about viewing Advanced Fault Codes and understanding error codes The red STOP indicator functions as a reset button when in Fault mode If the drive has stopped because of a fault this light flashes to call attention to the display 5 3 LCD Displays 5 3 1 Control Table 3 Function of Keys in Fault Mode he Vacon 500x drive s digital keypad display provides information such as source of drive control status mode and access rights he first 3 characters of the display show the source of control for the drive Display Values Meaning LOC Local control via the keypad REM Remote control from the terminal strip SIO Remote control via the RS485 Serial SIO Link SQx Control via the Program Sequencer MEA The Stator Resistance Measurement is armed 5 3 2 Vacon 500 Keypad Status and Warning Messages Table 4 shows Vacon 500x keypad status messages that may appear during operation Message Meaning Stopped The drive is not spinning the motor or injecting DC voltage The drive is ready to when given proper signal The drive is spinning the motor in the forward direction and the speed o

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