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Safety Programmable Controller/Safety Controller/Safety Relay

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1. Safety Relay Module 37 gt gt Feature P examples 41 ae cifications 42 External dimensions 43 Bras J amp 8 wl Servo amplifier and Inverter 47 A A Partners 49 S m E I CC Link Partner Association CLPA P 51 pe D Relatedcatalogs 52 P 53 w System Hazard Support The concept of safety is shifting from zero accidents
2. Operating ambience No corrosive gases generated in the environment where the device is used Pollution Operating altitude 2 000 m 6562 ft or less degree 2 is when only non conductive pollution occurs However Marion locati temporary conductivity caused by condensation is to be expected Inside control panel 8 Do not store or use the programmable controller under the Overvoltage category or less pressure higher than the atmospheric pressure of altitude O m Pollution degree 2 orless Doing so can cause a malfunction When using the 3 programmable controller under pressure please consult your Equipment category Class I local sales representative MSafety CPU module specifications 5 power supply module specifications Item QS001CPU Item QS061P A1 QS061P A2 Control method Repetitive operation of stored program Mounting position on base QS series power supply module mounting slot control mode Refresh Applicable base unit QS034B Sequence 10010 120 719 20010 240 110 Program language control Relay symbol language function block 15 15 Input power supply language 85 to 132 V AC 170 to 264 V AC Processing speed LD 0 10 us Input frequency 50 60 Hz 596 sequence instruction MOV DO D1 0 35 us Input voltage distortion factor 5 or less Constant scan 1 to 2 000 ms setting unit 1 ms func
3. LS DAS TAIN 26 9 safety Controller The MELSEC WS series 4 new M jointly developed v Safety relate ELSEC BISHI SAFETY FA SOL Best suited for small medium safety systems A compact new solution featuring easy to use settings Q MELSEC WS series a new safety controller This compact new safety controller complies with 15013849 1 PLe and IEC61508 SIL3 safety standards The most suitable application of MELSEC WS is to ensure safe operation of stand alone machines or systems op lt e o M To meet your system configuration it allows you to have additional I O points of up to 144 Also you can easily make settings and create logic by using the Setting and Monitoring Tool exclusively provided for the controller Q MELSEC WS basic configuration DASTAN Screw in replacement terminal block WS0 TBS4 Spring clamp replacement terminal block WS0 TBC4 Memory plug for CPU module WSO MPLO Safety I O combined module WSO0 XTIO Safety input module WSO XTDI Setting and Monitoring Tool SW1DNN WSOADR B Safety relay output module WSO0 4RO IL If rg 1 RS 232 cable connecting to CPU module WS0 C20R2 USB RS 232 conversion cable WS0 UC 232A Ethernet interface module WS0 GETH RS 232 cable connecting
4. Ver 1 10 compatible CC Link dedicated cable Using a cable together with another type of cable is not allowed Attach terminating resistors that match the Number of occupied I O points 32 points assignment 32 intelligent points cable type Two terminating resistors 110 are included with the CC Link Safety system master module Weight 0 12 kg 5 V DC internal current consumption 0 46A 24 25 Safet MITSUBISHI SAFETY SOLUTION BICC Link Safety System remote I O module specifications Item Input specifications QS0J65BTB2 12DT Output specifications No of input points 8 points double input 4 points source sink type 16 points single input penie 2 points source source type Isolation method Photocoupler Isolation method Photocoupler Rated input voltage 24VDC Rated load voltage 24VDC Rated input current Approx 4 6mA Operating load voltage range 19 2V to 28 8VDC Ripple ratio 596 or less Operating voltage range 19 2V to 28 8VDC Ripple ratio 5 or less Maximum load current 0 5A point Maximum simultaneous input points 100 Maximum inrush current 1 0A 10ms or less ON voltage ON current 15VDC 2mA or more Leakage current at OFF 0 5mA or less OFF voltage OFF current 5VDC 0 5mA or less Max voltage drop at ON 1 0VDC or less Input resistance Approx 5 6k Q Prot
5. e D DAS TAIN 22 Safet MITSUBISHI SAFETY FA SOLUTION MELSEC QS series general specifications Item Specifications Operating ambient temperature 010 55 C Storage ambient temperature 40 to 75 C Operating ambient humidity 5 to 95 RH non condensing Storage ambient humidity 5 to 95 RH non condensing Frequency range Constant acceleration Half amplitude Sweep count Conforms to Under intermittent 5 to 8 4 Hz 3 5 mm 2 In X Y Vibration resistance JIS B 3502 vibration 8 4 to 150 Hz 9 8 m s directions 1 This indicates the section of power supply to which the equipment IEC61131 2 Under continuous 51084 Hz EN 1 75 mm is assumed to be connected between the public electrical power distribution network and the machinery within the premises vibration 8410 150 Hz 4 9 m s E Category applies to equipment for which electrical power is Conforms to JIS B 3502 IEC61131 2 supplied from fixed facilities The surge voltage withstand level for up to the rated voltage of 300 V is 2500 V 2 This index indicates the degree to which conductive material is Shock resistance 147 m s 11 ms shock pulse duration shine half wave pulse applied 3 times each in X Y Z directions
6. Hine Remote errors be easily displayed for CC Link IE Field Network History details can be checked from GX Developer Remote STOP operation at 14 12 on 2006 12 19 CC Link Safety timeout at 15 20 on 2006 12 19 Double input discrepancy in safety remote station at 0 10 on 2006 12 20 Self diagnostic error in Safety CPU Error detected by safety remote station 14 Safet MITSUBISHI SAFETY SOLUTION Solution 4 Same efficient debugging capabilities as MELSEC Q series Debug functions device test write during RUN etc are available in test mode GX Developer 050 nm s Bb i lt Program parameter and device data changes allowed GX Developer apume LXTII rr a x i Program parameter and device data changes prohibited TEST mode Used at system startup and during maintenance SAFETY mode Used during actual safety system operation Solution 5 Scalable to a wide variety of system sizes One system can handle the safety demands of an entire line or large machine avoiding the issues of multiple separate controllers A single Safety CPU can control up to 84 safety remote stations Flexible programming allows full system stops partial system stops and muting condition assignments etc Easy to expand I O by ch
7. es T I Z RELI ILES File reading Fsi file i j Wiring settings for network modules and I O modules or application data created with function blocks can be written to a file 34 35 MELSEC Safet MITSUBISHI SAFETY SOLUTION ll MELSEC WS series general specifications Item Specifications Operating ambient temperature 25 to 55 C Storage ambient temperature 25 to 70 C Operating ambient humidity 10 to 95 RH non condensing Storage ambient humidity 10 to 95 RH non condensing 51 0 to 55 C only for WS0 GCC100202 2 Do not store or use the programmable controller under the pressure higher than the atmospheric pressure of altitude O m Frequency range Constant acceleration Half amplitude Sweep count 3 This indicates the section of power supply to which the Conforms to Under intermittent 510 8 4 Hz 3 5 mm 2 gusti P etween tne public electrical power aistribution networ Vibration resistance JIS B 3502 8 4 10 150 2 9 8 m s 10 times each in and the machinery within the premises IEC61131 2 Under continuous 5 to 8 4 Hz Z 1 75 mm X Y Z directions Category applies to equipment for which electrical vibration 8 4 to 150 Hz 4 9 m s power is supplied from fixed facilities Conforms to JIS B 3502 IEC61131 2 The surge voltage withstand leve
8. 96 5 93 7 22 5 120 8 IWSO XTIO WSO XTDIANSO ARO 22 5 50 1 50 114 4 0990906068 45 Safety relay module 5905 25 5905 25 QS90SR2SP Q 2 PW NU AL E MITSUBISHI 6 5 113 5 5905 25 MITSUBISHI ELSIE 8i Nc 0 70 6 5 113 5 BQS90SR2SN Q BQS90SR2SN CC Unit mm QS90SR2SN Q PW QS90SR2SN Q X zn zt co D xi 9 5 25 MITSUBISHI 19086 DM tocat sro 8 46 Safet MITSUBISHI SAFETY SOLUTION AC Servo MELSERVO J4 Series Advanced features for world class safety Equipped with various safety functions Compatible with the safety function IEC EN 61800 5 2 as standard MELSERVO J4 series servo amplifiers have integrated ST
9. on the shop floor isk System a Index Safety standards P 3 Safety solutions 5 Safety Programmable Controller P 9 Functions 11 Wiring and parameter setting example 19 Application examples 21 Specifications 23 Safety Controller System Down Hazardous Zone
10. 2 W without test pulse output Cross section of Single core or finely stranded 0 2 to 1 5 mm connecting wires Finely stranded with ferrules 0 25 to 1 5 mm Weight 0 16 kg 0 14 kg _ Supply voltage 24 V DC 16 8 to 30 V DC S Type of supply voltage PELV or SELV The current of the power supply unit the module has to be limited to a maximum of 4 A either by the power supply unit itself or by a fuse S Max 120 W 30 V x 4 A determin the t the outputs Q1 to Q4 Power consumption j ue max ee internal cren 7 Switch on time Max 18 seconds 6 Short circuit protection 4 A gG with tripping characteristics B or C Input voltage ON 13 to 30 V DC Input voltage OFF 5 to 5 V DC 5 Input current ON 2 4 to 3 8 mA Input current OFF 2 5 to 2 1 mA Discrepancy times 4 ms to 30 s Default 3 s Increase or decrease 4 ms by 4 ms Number of inputs 8 points Single 4 points Dual channel Number of outputs 2 points 2 kinds 8 points 2 kinds Output type PNP 2 Output voltage High 15 to 30 V DC Output current DC Max 120 mA Test pulse rate 1 to 25 Hz Changeable by settings i9 Test pulse duration 1 to 100 ms Changeable by settings Load capacity 1 uF for test pulse duration gt 4 ms 0 5uF for test pulse duration 1 ms Cable resistance 100 Q or less Output points 4 points Single 2 points Dual channel Output type PNP Output voltage High 16 to 30 V DC 2 Output current DC Max 2A S T
11. supports MELSEC QS series Monitor programs devices and error failure histories of MELSEC QS Safety programmable controllers using a networked GOT Safety ladder logic can be displayed for improved maintenance capability 9 G DM O Safety programmable controller Safety programmable controller CC Link Safety improved response and performance of CC Link Safety CC Link Safety has the same high speed deterministic performance of CC Link allowing it to maintain a consistent communication speed even with a large number of modules connected Dedicated input and output modules added to the lineup QS0J65BTB2 12DT safety inputs 8 points safety outputs 4 points QSOJ65BTS2 8D safety inputs 8 points and QSOJ65BTS2 4T safety outputs 4 points are available to help meet demanding design requirements CCrLink Safety Safety system Building MELSEC Q series technology to provide higher safety levels with enhanced system functions Jejonuo Solution 1 Reduce costs and increase diagnostic capabilities and system flexibility by replacing hard wired safety relay panels MELSEC QS Safety programmable controller solves the complicated wiring and time consuming troubleshooting issues associated with previous safety relay systems Conventional system with safety relay 3
12. CC Link IE Controller Network QJ71GP21 SX Multi mode fiber optic cable Dual loop controller network control station normal station module QJ71GP21S SX Multi mode fiber optic cable Dual loop controller network control station normal station with external power supply function QU71LP21 25 SI QSI H PCF wide range H PCF optic cable Dual loop Controller network control station normal station remote I O network remote master station range H PCF optic cable Dual loop QJ71LP21S 25 Controller network control station normal station remote network remote master station with external power supply MELSECNET H module function GI optic cable Dual loop Controller network control station normal station remote I O network remote master station 3C 2V 5C 2V 5C FB coaxial cable Single bus Controller network control station normal station remote network remote master station QJ71E71 100 10BASE T 100BASE TX Ethernet module QJ71E71 B2 10BASE2 71 71 5 10BASE5 1 S mark compatible part models are indicated in parentheses 2 GX Works2 Version 1 50 or later product package also includes GX Developer 3 can be used in conjunction with a Safety CPU module as a normal station QJ71LP21G QJ71BR11 lllSafety Controller Product Model Outline WS0 CPU000200 WSO CPUO WS0 CPU130202 EFl equipped EFI is the communication interface for set
13. Max number of connectable modules Connection cable Data interface Enclosure rating EN IEC60529 External connections Power consumption Kjajes DAS TAIN Terminals IP20 Housing IP40 Spring clamp two piece terminal block Max 1 4 W lllSafety relay output module specifications Specifications iid Category Category 4 Safety Integrity Level SIL SIL3 IEC 61508 SILCL3 IEC 62061 PED 1 6x107 PFHd 1 2 x 1079 I 0 75 A switching frequency h 1 SFF 99 6 99 55 95 rel humidity IEC 61131 2 No corrosive gases 18 V DC to 30 V DC Terminals IP20 Housing IP40 EN61131 2 EN61000 6 2 EN55011 Class A Climatic conditions Input voltage ON Enclosure rating EN IEC 60529 EMC Power consumption Max 3 2 W Impulse resistance voltage 4 kV Rated voltage 300 V AC Single core or finely stranded 0 2 to 1 5 mm Finely stranded with ferrules 0 25 to 1 5 mm Cross section of connecting wires Peeled off length of wire 8 mm Max tension 0 6 Nm Internal circuit Input circuit Not insulated vun Internal circuit Output circuit Insulated Input circuit Output circuit Insulated Weight 0 19 kg Number of NO contacts 2 contacts 4 outputs Output Number of NC contacts 2 contacts circuit Switching voltage 230 V AC 5 to 253 V AC 230 V DC 5 to 253 V DC Switching
14. Contactor C70 series MR J4 compatible SD Q series products CLPA partner products Q Points for selection Select the safety control devices most suitable for your system configuration from the diverse lineup of MELSEC Safety devices Easy to change Easy to wire WSafety programmable controller LD FB language support e More than 100 safety points e Connectability and expandability with standard programmable controllers O CC L nk 5 communication CCLink Safety now supported by mSafety field network bam me o WSafety controller Connect up to 42 safety vonnect up to Salely Integrated CPU and I O Paolo ALONE programmable controllers Safety and standard programmable controller can share the same network TIT E sugai Use standard stations ak Expansion with extension together with safety modules remote stations MSafety relay module Create an internal safety circuit program not required Expand with module connections Increased safety system scale easy changing and easy wiring are required Scale number of safety points T gt Up to several tens of points OOOO Several tens to several hundreds of points Incorporating into a standalone Incorporating into a line or device or system dispersed system When only a simple stopping condition is required Whe
15. EFI connection By spring clamp terminal block Data interface Backplane bus FLEX BUS Power consumption Max 2 4 W Data interface Backplane bus FLEX BUS Configuration interface RS 232 Cross section of connecting wires Single core or finely stranded 1 x 0 14 to 2 5 mm or 2 x 0 14 to 0 75 mm Finely stranded with ferrules to DIN 46228 1 x 0 25 to 2 5 mm or 2 x 0 25 to 0 5 mm 1 interface module Number of modules mountable Specifications WS0 GCC1 Max 2 modules in total of WSO GETHOO200 CD lt Q Weight 0 11 kg 0 12 kg to the safety controller WS0 GCC100202 upply voltage 8 to ation type emote device station 5 Suppl 24 V DC 16 8 to 30 V DC Station t R te device stati z 5 di o 2 Type of supply voltage PELV or SELV T he current of the power supply unit for the main module CC Link CC 1 10 has to be limited to a maximum of 4 A either by the power supply unit itself or by a fuse Transmission 5 communication 156kbps 625kbps 2 5Mbps 5Mbps 10Mbps 5 Power consumption Max 2 5 W speed ij Switch on time Max 18 seconds ERES Number of occupied stations Max 64 stations number of stations connectable to one master station Ver 1 10 compatible CC Link dedicated cable Backplane bus FLEX BUS
16. MITSUBISHI ora reer onanon ELECTRIC 4 Changes for the Better Safety Programmable Controller safety Controller Safety Relay Module MELSEC Safety MELSEC Safety MITSUBISHI SAFETY FA SOLUTION Safety 5 WSS gt 9 AS Ub s lt 5 555 EM j Mitty Safety is crucial System Down Machine Trouble System Hazard
17. 24V IN Start up setting EET Switch Aside 4 40V IN a Control KO KO output 2 4 Safety relay Pss Internal i circuit er es i 2 i us 00 m d A i 1 MCO 1 3 1 Start switch 201 f T 710 50 MC1 3 P d MCO MC1 711 Stags Gate eae a 220 Start up switch setting M side s dut 721 specifications Item Specifications Operating ambient temperature 0 to 55 C Storage ambient temperature 25 to 70 C 1 The storage ambient temperature is 20 to 75 C if the system Operating ambient humidity 30 to 85 RH non condensing includes any CC Link safety relay modules or extension safety Storage ambient humidity 30 to 85 RH non condensing relay modules Frequency Acceleration Amplitude Sweep count 2 Do not use or store the programmable controller under pressure Under 3 5mm 10 times each in higher than the atmospheric pressure of altitude Om intermittent 5 to 9Hz 0 14inch X Y Z 2 Vibration resistance JIS B 3502 vibration 9 to 150Hz 9 8m s directions Iesse Die contact your local Mitsubishi office IEC61131 2 Under 5 to 9Hz 1 3 This indicates the section of power supply to whi
18. Compliant with IEC60715 Communication section module power 0 3 to 2 0mm supply Applicable e RAV1 25 3 Applicable wire size 0 3 to 1 25mm section solderless e V2 MS3 JST Mfg Co Ltd RAP2 3SL Nippon Tanshi Co Ltd TGV2 3N Nichifu terminal Applicable wire size 1 25 to 2mm Applicable External power supply section input Twisted wire 0 08 to 1 5mm AWG28 to 16 Applicable wire strip length 8 to 11mm wire size section e TEO 5 Nichifu Applicable wire size 0 5mm Applicable e 0 75 Nichifu Applicable wire size 0 75mm solderless e Nichifu Applicable wire size 0 9 to 1 0mm e TE1 5 Nichifu Applicable wire size 1 25 to 1 5mm terminal e FA VTC125T9 Mitsubishi Electric Engineering Co Ltd Applicable wire size 0 3 to 1 65mm e FA VTCW125T9 Mitsubishi Electric Engineering Co Ltd Applicable wire size 0 3 to 1 65 2 1 For module technical version A the number of input points is 8 points Two inputs terminals are assigned for each input since double wiring is supported 2 The power supply connected to the QSOJ65BTS2 8D QS0J65BTS2 4T must satisfy the following conditions 1 Reinforced insulation SELV Safety Extra Low Voltage Hazardous potential part 48V or more 2 Compliance with the LVD Low Voltage Directive 3 Output voltage within 19 2V to 28 8VDC Ripple ratio 5 or less 8 Do not insert two or more wires into one terminal
19. programmable controllerMotor door switch l 1 Tool magazine Input M short circuit Processing section J door opens Q25HCPU POWER MODE Ses 5 EU Las pn mana mr Motor stop LI Tool magazine LI 6 section motor Main power Processing Tool magazine supply section motor section power supply CCrink Wiring examples Wiring to light curtain manual start up mode Type 4 light curtain can be connected to input P type only By short circuiting between 50 and 51 auto start up mode can be selected Wiring to safety door switch auto start up mode Fuse DA 24V 24 2A N gt Safety T _ X jg 218 GND Open i A _ _ y Safety limit switch Fuse 9 A 24VDC V 4 1 DC24V D Pa i 24VDC l di Safety T TE 240 240 V GND Y Safety light Y Internal curtain circuit Control 50 output 1 MCO 1 51
20. 0 5mA or less Leakage current at OFF 0 5mA or less Maximum voltage drop at ON 1 0VDC or less Protection function Output overload protection function Input resistance Approx 4 3k Input format Negative common source type Output format Source Sink type Source Source type Response OFF gt ON 0 4ms or less at 24VDC time ON OFF 0 4ms or less at 24VDC Safety input response time 11 2ms or less time of noise removal filter 1ms 5ms 10ms 20 5 50ms remote station output response time 10 4ms or less at ON OFF 11 2ms or less at OFF ON Surge suppressor Zener diode Voltage 19 2V to 28 8VDC Ripple ratio 5 or less External power Current 40mA 24VDC all points ON excluding the external load current 45mA 24VDC all points ON excluding the external load current supply Protection function External power supply overvoltage overcurrent protection function Fuse 8A Not replaceable Wiring method for common 16 input points per common Spring clamp terminal block 2 wire type 4 output points per common Spring clamp terminal block 2 wire type Common current 2 Number of occupied stations 1 station Number of accesses to nonvolatile 10 times memory inside module Safety refresh response processing time 9 6ms Voltage 19 2V to 28 8VDC Ri pple ratio 596 or less
21. 1 point 2 inputs E Number of start up input points 1 point Number of safety output points 1 point 3 outputs Paed ciren Category 4 3 6 3 5 0 A point or less Time until output OFF 20 ms or less safety input OFF to safety output OFF Response time Time until output ON 50 ms or less safety input ON to safety output ON Supplied from MELSEC Q safety relay module or Module power supply 20 4 to 26 4 V DC ripple ratio 596 or less 20 4 to 26 4 V DC ripple ratio 596 or less CC Link safety relay module Supplied from MELSEC Q safety relay module or Safety power supply 20 4 to 26 4 V DC ripple ratio 596 or less 20 4 to 26 4 V DC ripple ratio 596 or less CC Link safety relay module Number of extension modules Max 3 extension safety relay modules Max 3 extension safety relay modules N A External connections Two piece spring clamp terminal block 5 000 000 times or more Relay life Electrical 100 000 times or more 42 5 Safet MITSUBISHI SAFETY SOLUTION External dimensions Safety CPU module LL Safety power supply module amm E QS061P A1 es en ees TEST QS001CPU 98 Safety main base unit Unit mm 4 mou
22. 2 xx or later Note The firmware version is indicated on the Software version field of the CPU module s label This system is not supported with WS0 CPUO Version WS0 CPU1 with firmware version V2 01 revision 2 xx or later Setting and Monitor Tool version 1 3 0 or later System component Hardware Software Connection method There are two methods of connecting between the safety controllers Either use the EFI interface 1 or use both the EFI interface 1 and 2 The number of process data bits which can be used by the safety controller connected by Flexi Link differs according to the connection method Note If EFI is used for Flexi Link an EFI supported device cannot be connected Connection method Available status bits per station Emi 26 bits EFI1 EFI2 52 bits de eee E 1 1 e oem 2 ELE ELA u G ON d RR rye m d 5 k i F E em E r c ka Individual safety controller setting screen Flexi Link cable The CPU modules for up to four safety controllers can be connected with the Flexi Link cable via the EFI interface Note For purchasing and inquiries about the Flexi Link cable please contact SICK AG Cable type Shielded twisted pair cable Specifications 2 x 2 x 0 34 mm 100 m MITSUBISHI MITSUBISHI
23. 2100 Area covered India FA Center China including Hong Kong area Local factory in China Mitsubishi Electric Automation CHINA Ltd Mitsubishi Electric Dalian Beijing Office N Industrial Products Co Ltd Unit 908 Office Tower 1 Henderson Centre 18 Jianguomennei Avenue Dongcheng District Beijing China Tel 86 10 6518 8830 Fax 86 10 6518 3907 Area covered China Tianjin FA Center J 4 Mitsubishi Electric Automation CHINA Ltd B Tianjin Office Unit 2003 Tianjin City Tower No 35 You Yi ES eet Road Hexi District Tianjin China Tianjin Tel 86 22 2813 1015 Fax 86 22 2813 1017 Area covered China in China Mitsubishi Electric Automation Manufacturing Changshu Co Ltd No 706 Southeast Building Chengahu Southeast Economic Development Zone of Jiangsu 215500 China Tel 86 512 5213 3077 Fax 86 512 5213 3088 Chengdu Alangian et 2 9e Guangzhou FA Center 092 Wuhang Shanghai FA Center onggin Mitsubishi Electric Automation CHINA Ltd SEIS Mitsubishi Electric Automaiton China Ltd Guangzhou Office Fuzhou 6 10F Mitsubishi Electric Automation Center Rm 1609 North Tower The Hub Center Guangzhou 7 Taipei 1386 Hongqiao Road Changning District No 1068 Xin Gang East Road Haizhu District Shanghai China Guangzhou China w aichung Tel 86 21 2322 3030 Fax 86 21 2322 30
24. 2509 Korea Mitsubishi Electric Automation Korea Co Ltd Tel 82 2 3660 9530 3F 1480 6 Gayang Dong Gangseo Gu Seoul 157 200 Korea Fax 82 2 3664 8372 Singapore Mitsubishi Electric Asia Pte Ltd Industrial Division Tel 65 6470 2308 307 Alexandra Road Mitsubishi Electric Building Singapore 159943 Fax 65 6476 7439 Thailand Mitsubishi Electric Automation Thailand Co Ltd Tel 66 2906 3238 Bang Chan Industrial Estate No 111 Soi Serithai 54 Fax 66 2906 3239 T Kannayao A Kannayao Bangkok 10230 Thailand Indonesia P T Autoteknindo Sumber Makmur Tel 62 21 663 0833 Muara Karang Selatan Block A Utara No 1 Kav Fax 62 21 663 0832 No 11 Kawasan Industri Pergudangan Jakarta Utara 14440 P O Box 5045 Indonesia India Mitsubishi Electric India Pvt Ltd Tel 91 20 2710 2000 Emerald House EL 3 J Block M I D C Bhosari Pune 411026 Fax 91 20 2710 2100 Maharastra State India Australia Mitsubishi Electric Australia Pty Ltd Tel 61 2 9684 7777 348 Victoria Road PO BOX11 Rydalmere N S W 2116 Australia Fax 61 2 9684 7245 L NA 08192E D 1301 MDOC MITSUBISHI ELECTRIC CORPORATION HEAD OFFICE TOKYO BUILDING 2 7 3 MARUNOUCHI CHIYODA KU TOKYO 100 8310 JAPAN NAGOYA WORKS 1 14 YADA MINAMI 5 HIGASHI KU NAGOYA JAPAN New publication effective Jan 2013 Specifications are subject to change without notice
25. Current 120mA or less 24VDC all points ON 95mA or less 24VDC all points ON Module power M Protection function supply Module power supply overvoltag e overcurrent protection function Fuse 0 8A Not replaceable Momentary power failure period 10ms or less Noise immunity Tested by a DC type noise simulator with noise voltage of 500Vp p noise width of 1us and f requency of 25 to 60Hz Dielectric withstand voltage 500VAC between all external DC terminals and ground for 1 minute Insulation resistance 10M or more between all external DC terminals and ground by a 500VDC insulation resistance tester Level of protection IP2X Weight 0 46kg 0 45kg Communication section 7 point two piece terminal block Transmission circuits module power FG module power supply section x 5 2 Tightening torque 0 425 to 0 575Nem 2 solderless terminals or less External connection Two piece spring clamp terminal block External power supply input section input secton system External power supply section Two piece spring clamp terminal block External power supply output section output secton Module mounting screw 4 screw with plain washer finished round Tightening torque range 0 824 to 1 11Nem Mountable with a DIN rail in 6 orientations Applicable DIN rail TH35 7 5Fe TH35 7 5Al
26. Flexi Link cable This product was jointly developed and manufactured with the German safety device maker SICK AG Please note that the terms of the warranty differ from other PLC products SICK AG http www sick com CD em o DAS TAIN 32 33 MITSUBISHI SAFETY FA SOLUTION Feature 7 The original Setting and Monitoring Tool makes intuitively configuration Configuration Use the various elements to set your hardware configuration easily and quickly What are elements Connecting parameters of major safety equipment such as Emergency stop and Safety door switches and Light curtain are expressed by an icon Make settings simply by drag and drop decision Elements for Safety devices of Mitsubishi s partners are also available Please contact your local Mitsubishi representative Major parameters are set into the elements You can change the parameters if desired Register new elements for safety equipments Logic Editor Elements you connect to the terminal are automatically labeled enabling you to create logic easily using labels and function blocks uM and place the element label 2 Select and place MT the safety general Fue function block oes 22 Connect the terminal of the label to that of the safety general function block T
27. Mbps synchronous mode 90 80 70 ss 60 50 40 30 Response time ms actual measurement value 20 10 0 16 32 Number of safety remote I O modules 42 16 17 Safet MITSUBISHI SAFETY FA SOLUTION Solution 7 CC Link Safety allows flexible network wiring The same cables and wiring method as CC Link are employed for CC Link Safety safety network Moreover existing T branch repeater hub modules etc can be used allowing flexible wiring like CC Link Cables can be extended while maintaining high speed transmission of max 10 Mbps At 10 Mbps each branch line be extended to maximum of 100 m Repeater T branch module Star branch line AJ65SBT RPT Trunk line T branch line Repeater hub module AJ65FBTA RPH Star branch line Star branch line Q Solution Possibility of further reduction in wiring The CC Link Safety protocol specifications have been released by CLPA CC Link Partner Association Therefore CC Link Safety compatible products will be released by partner manufacturers further minimizing wiring Safety programmable controller CCrLink Safety Current configuration Future configuration Light curtain LJ Light curtain Safety programmable controller CCrLink Safety Solution 9 E
28. Safety Standard Compliance with the Korean KOSHA S Mark allows incorporation into safety devices destined for Korea A lineup custom order of Korean KOSHA S Mark certified safety programmable controllers supports global expansion of safety devices Contact your nearest Mitsubishi sales office or dealer for details on the Korean KOSHA S Mark certified modules Refer to page 52 for a list of compatible products The safety certification follows the Korean Industrial Safety and Health Law Article 34 2 This certification aims to improve safety and quality by issuing a safety certification mark S Mark to products which have been objectively verified as safe through an integral review of the safety and reliability of products used in industrial fields and the quality control ability of the manufacturers The S Mark certification is a voluntary safety certification system operated by the Korea Occupational Safety and Health Agency KOSHA and was established following the Industrial Safety and Health Law to reduce occupational accidents For CC Link Safety specifications and information on compatible products refer to the following CC Link Partner Association website URL http www cc link org DASTAN Jejonuo 18 Safet MITSUBISHI SAFETY FA SOLUTION GX Developer handles parameter settings programming and error diagnostics and facilitates MELSE
29. Separate wiring required for monitoring DAS TAIN 2 Difficult to improve or modify the safety circuit 4 Difficult to identify errors 1 Crowded and complicated wiring Safety relayipanel Before After 4 Quick and easy identification of errors CCrLink Safety 1 Simplified wiring with a single cable Distributed safety remote stations Standard programmable Safety controller programmable controller 2 Easy to improve or modify the safety circuit CC Link IE CC Link IE Gontroi MELSECNET H Ethernet 3 Easy to monitor from standard control Safety ladder Operation error programming screen history screen System with MELSEC QS Safety programmable controller 13 Safet MITSUBISHI SAFETY SOLUTION Safety design and maintenance all integrated into one comprehensive system Solution 2 Simple engineering of systems which integrate machine and safety control GX Developer Use GX Developer to start up both standard and safety control systems programming monitoring diagnostics and debugging GX Developer can configure CC Link Safety CC Link IE Field Network and remote safety station parameters Works2 is necessary to configure CC Link IE Field Network settings when using standard programmable controll
30. current 10 mA to 6 A 13 14 Total current 8A 22 Response time 30ms 43 44 Output type Potential free N O contacts positively guided Y1 Y2 Contact material AgSnOe with 1 Au Y3 Y4 Output circuit fusing 6 A gG per current path Utilization category AC 15 Ue 250V le 3A DC 13 Ue 24V le 3A Output Output type N O contact connected to internal 24 V DC positively guided current limited circuit Number of NO contacts 2 contacts SPECS Output voltage 24 V DC 16 to 30 V DC via Output current Max 75 mA 24 Load capacity 200 nF 1 It depends on output current or other output values Please refer to the manual for the details 36 9 Safety Relay Module The MELSEC QS series CC Link MELSEC Q series Extension Safety Relay Module Safety Relay Module Safety Relay Module new solution to vis Safety 5 BISHI SAFETY SOL Small scale safety control Easily add safety circuit to the MELSEC Q series without a program Q Safety relay module system configuration drawing to field network CC Link MELSEC Q series en CC Link safety relay module QS90SR2SP CC QS90SR2SN CC Mounting MELSEC Q series base unit Safety control section MELSEC Q e series MELSEC Q series relay module safety relay module et Dedicated extension cable Safety contr
31. developing C Linksefety Light curtain 3 sensing technology as a In addition other safety components such as door switches and the remote unit flexibly link to the MELSEC Safety expanding capabilities of safety control Safety components 49 Providing advanced safety solutions which satisfy international standards for safety to the world SICK AG of Germany is one of the first manufacturers in the world to develop and manufacture optoelectronic products More than 60 years of experience in FA fields and their world class safety solutions have earned them a world wide popularity as a leading company in the industry The diverse lineup of advanced products including safety light curtains safety laser scanners safety switches and safety controllers has passed the high European safety standards Provide CC Link IE Field Network Switching HUB as LAN products manufacturer in Japan B CC Link IE Industrial switching HUB Model DT135TX MITSUBISHI CABLE INDUSTRIES LTD MITSUBISHI CABLE INDUSTRIES LTD is a LAN product manufacturer that has firm confidence and many excellent achievements in development manufacture and sales of highly reliable industrial Ethernet products The company provides suitable products for MELSEC Safety on the based on extensive experiences and achievements cultivated in the social infrastructure network system fields such as electric power and railway com
32. to zero risk As many industries have expanded globally it has become necessary to conform to international standards such as 15012100 Safety of machinery basic concepts general principles for design in order to ensure workplace safety At the same time the safety concept has shifted from human intervention based zero accidents to risk assessment based zero risk As a solution for this Mitsubishi Electric has introduced the MELSEC QS Safety programmable controller based on the world leading technology of the established the MELSEC Q series Automation Platform This solution conforms to international safety standards and maintains compatibility with other MELSEC programmable controllers while providing a comprehensive safety control solution Ensuring safety in manufacturing facilities around the world while meeting growing demands for compliance with international standards NG International safety standards International standards for machinery safety are hierarchically classified into the following types Type A standards basic safety standards 15012100 and 15014121 B standards group safety standards 15013849 1 IEC61508 etc Type C standards Individual product standards NG ISO14121 Risk assessment Risk assessment refers to identifying potential hazards present in machinery and evaluating the degree of hazard risk NS Start Identification of use and for
33. 0 ms Default 0 points By noise simulator of 1500 Vp p noise voltage A 5 9 for low high speed retentive timer changeable Noise immunity 1 us pulse width and 25 to 60 Hz noise frequency 8 Low high speed retentive timer is specified by instructions Noise voltage IEC61000 4 4 2 kV Retentive timer ST low high speed retentive timer measurement unit is set by parameters 5 5 Low speed retentive timer 1 to 1000 ms in increments of 1 ms default 100 ms Operation indication LED indicators Normal ON green error OFF High speed retentive timer 0 1 to 100 ms in increments of 0 1 ms default 10 ms 2 Fuse Built in unchangeable by user Counter C Normal counter default 512 points CO to 511 changeable Data register D Default 6144 points DO to 6143 changeable Application ERR contact Link register W Default 2048 points WO to 7FF changeable Annunciator F Default 1024 points FO to 1023 changeable 24V DC It t Edge relay V Default 1024 points VO to 1023 changeable Ed 9 Link special relay SB 1536 points SBO to 5FF 5 Min switching load 5 V DC 1 mA Link special register SW 1536 points SWO to 5FF Special relay SM 5120 points SMO to 5119 Response time OFF to ON 10 ms or less ON to OFF 12 ms or less o Special register SD 5120 points SDO to 5119 8 El Mechanical 20 000 000 times more RUN PAUSE contact RUN cont
34. 00 Tel 86 20 8923 6730 Fax 86 20 8923 67 15 Shenzhen 29 Hong Kong Area covered China Area covered China 4 i to provide comprehensive customer support FA center satellite Mechatronics service center Sales and Service office China China C Factory location Development center Russian FA Center Mitsubishi Electric Europe B V Russian Branch St Petersburg office Piskarevsky pr 2 bld 2 lit Sch BC Benua office 720 195027 St Petersburg Russia Tel 4 7 812 633 3497 Fax 7 812 633 3499 Area covered Russia Korean FA Center Mitsubishi Electric Automation Korea Co Ltd 1480 6 Gayang Dong Gangseo Gu Seoul _ 157 200 Korea Tel 82 2 3660 9530 Fax 82 2 3664 8372 Area covered Korea Taiwan FA Center L Setsuyo Enterprise Co Ltd 6F 105 Wugong 3rd Road Wugu District New Taipei City 24889 Taiwan R O C Tel 886 2 2299 2499 Fax 886 2 2299 2509 R Mitsubishi Electric Taiwan Co Ltd No 8 1 Industrial 16th Road Taichung Industrial Park Taichung Taiwan 407 R O C Tel 886 0 4 2359 0688 Fax 886 0 4 2359 0689 Area covered Taiwan Thailand FA Center Mitsubishi Electric Automation Thailand Co Ltd Bang Chan Industrial Estate No 111 Soi Serithai 54 T Kannayao A Kannayao Bangkok 10230 Thailand Mae Tel 66 2906 3238 Fax 66 2906 3239 41 Are
35. 49 1 2006 Performance level Performance levels for safety related parts of control systems have been revised in 15013849 1 2006 Based on the original safety categories frequency of a dangerous failure occurrence the safety function does not work when needed rate of a failure detection by diagnostics etc were added to evaluate comprehensively The evaluation result is classified into five levels from a to e by the performance level PL The categories and the safety integrity level SIL described in the functional safety standard IEC61508 can be referred to each other via the PL Like the safety categories the risk is evaluated from a perspective of S Severity of injury F Frequency or duration of exposure to risk and P Possibility of avoidance Risk graph in IS013849 1 2006 and for safety function L P1 ENS NEED F1 51 2 Severity of injury Frequency or duration Possibility of avoiding E of exposure to risk or deterring risk F2 1 2 1 T Rarely to low frequency Possible under F1 I or for a brief period certain conditions P2 52 P1 P2 F tly t ti 2227 Almost impossible or for a long period Q Functional safety standard IEC61508 In the past a safety function of control systems were realized by safety relays and mechanical safety components The safety function was standardized in the international safety standard 15013849 1 EN954 1 and c
36. C Safety design and maintenance Wiring and parameter setting example The Safety programmable controller parameter settings programming and error diagnostics can be performed just like other MELSEC series products The following wiring example shows a system in which an emergency stop switch a two hand control safety device and two safety contactor relays are connected Wiring example Wiring for detection of safety contactor relay welding Remote 4 QS0J65TB2 12DT 4 Connect the b contact of safety Link ID 1 Station No 1 contactor relays between the input terminal and the test pulse terminal Double safety output Connect two safety contactor relays from one output Y ERE AII ak D xo lt 1 ae 7 T1 8 X3 En ___ Connect the direct opening When the load current 0 5 A of the safety remote station is insufficient according to the action emergency stop switch with two NC contacts between the input terminal and the test pulse terminal specifications of the external components use a double wiring method with two source outputs Connect two Test pulse terminal safety contactor Used for safety input diagnostics q Double output terminal COM YO Y1 i Safety contactor relay redundant configuration Parameter setting exampl
37. CC Link IE Safety power supply module Engineering environment QS061P A1 A2 GX Developer Version 8 98C or later A Safety programmable controller Standard programmable controller Safety main base unit QS034B Safety CPU module QS001CPU CC Link IE Field Network master local module with Safety Communication Functions QS0J71GF11 T2 CC Link Safety system master module QS0J61BT12 CCrLink Safety CC Link Safety system CC Link Safety system CC Link Safety system CC Link remote module remote module remote module remote module QS0J65BTB2 12DT QS0J65BTS2 8D QS0J65BTS2 4T ODifferences between the highly reliable redundant programmable controller and the QS Safety programmable controller Highly reliable redundant MELSEC QS Safety programmable controller programmable controller a gt System switching occurs and control continues Input double Input Control Standby system system CPU CPU CPUI CPU2 Diagnostic Diagnostic circuit circuit Diagnostic Diagnostic circuit circuit 11 Safet MITSUBISHI SAFETY FA SOLUTION To support production line safety Expanding capabilities of a system with functions and modules Safety programmable controller function upgrades maintenance O Expanding network connections CC Link IE F
38. CC Link continues to increase its global influence CC Link is supported globally by CLPA With offices throughout the world support for partner companies can be found locally Each regional CLPA office undertakes various support and promotional activities to further the influence of the network in that part of the world For companies looking to increase their presence in Asia CLPA is well placed to assist these efforts through offices in all major Asian economies CLP Seoul CLPA North America S Vernon hills Illinois USA CC Link Europe Germany Make lands CLPA Headquarter Nagoya Japan CC Link More open more global e DE CLPA China E 4 Shanghai CLPA India Gurgaon CLPA Taiwan CLPA India Taipei Gurgaon CC Link promotion center ASEAN Singapore Related catalogs information on Mitsubishi safety solutions right in your hand of OME Mitsubishi Safety Mitsubishi Safety iQ Platform Solutions Controller Programmable Application Guide Controllers MELSEC Q series QnU Ethernet based Open Field Network DC Interface Open Network CC Link Compatible Contactor CC Link IE Product Product Catalog Catalog Firid X Ame SERVO AMPLIFIERS m INVERTER FAMILY Mitsubishi iQ amp MOTORS Platform CNC C70 series 52 53 Safet MITSUBISHI SAFETY SOLUTION Reaching out to the world using a gl
39. HI SAFETY SOLUTION lllSafety Programmable Controller Product name Model Outline Safety CPU module Program capacity 14 k steps number of I O device points 6144 points operation error history 3 000 records Safety main base unit QS034B k 4 slots for QS series MELSECNET H CC Link IE and Ethernet modules QS061P A1 K Input 100 to 120 V AC 50 60 Hz output 5 V 6 A with overvoltage overcurrent protection and shutdown circuit diagnostics Safety power supply module QS061P A2 K Input 200 to 240 V AC 50 60 Hz output 5 V 6 A with overvoltage overcurrent protection and shutdown circuit diagnostics CC Link IE Field Network master local module QS0J71GF11 T2 with Safety Communication Functions Max number of stations per network 121 32 for safety stations Safety CPU module QS001CPU whose first five serial number digits are 13042 or later CC Link Safety system master module Q80J61BT12 K Max number of connectable modules 64 42 for safety stations No of input points 8 points double input 16 points single input GPO OOE No of output points 4 points source sink type 2 points source source type CC Link Safety system remote module QS0J65BTS2 8D No of input points 8 points double input 16 points single input QSOJ65BTS2 4T No of output points 4 points source sink type 2 points Source source type GX Developer SW8D5C GPPW E Version 8 98C or later
40. MR JAL STO SS1 signal us 3 3 Servo motor Light curtain Servo motor Ane For detailed specifications precautions and restrictions of the MELSERVO J4 series servo amplifiers please refer to the catalog P52 and User s Manual 47 Inverter FREQROL E700 Series Achieve the safety standards at low cost The FREQROL E700 SC series inverters for Safety Stop and FREQROL E700 NC series for CC Link communication are compliant to the STO Safe Torque Off safety function Our inverters with the safety function achieve the safety standards at low cost By connecting Safety programmable controller Safety controller and Safety relay module shutoff circuit hardware securely provides emergency output shutoffs The FREQROL E700 series inverters conform to the following Safety Standards to be compliant to European EC Directive EN ISO 13849 1 Category 3 PLd EN 62061 IEC61508 SIL2 System component example by FREQROL E700 SC series inverters for CC Link communication Safety programmable CC ink Safety Standard controller SAFETY FA NETWORK SERIES prog rammable controller CC Link Safety CC Link Safety 4 CC Link Safety 4 Remote module Remote I O module nia Remote I O module 2122 device station device station E Stop switch Dual input Error output Dual input Error output Safety shutoff signals
41. O Safe Torque Off and SS1 1 Safe Stop 1 functions Safety system is easily configured in the machine SIL 2 Turning off the control power of servo amplifier is not required cutting out the time for restart Additionally home position return is not required Magnetic contactor for preventing unexpected motor start is not required 2 The MELSERVO J4 series servo amplifiers conform to the following Safety Standards to be compliant to European EC Directive EN ISO 13849 1 Category 3 PLd 61508 SIL 2 62061 SIL CL 2 61800 5 2 SIL 2 1 Safety programmable controller the MELSEC QS series Safety controller the MELSEC WS series or Safety equipment MR J3 D05 etc is required 2 Two magnetic contactors are not required when STO function is used However in this diagram one magnetic contactor is used to shut off the power at alarm occurrence Shut off with STO function Shut off with STO SS1 function No fuse breaker MCCB No fuse breaker MCCB Magnetic contactor Magnetic contactor for preventing 2 NE for preventing Safety controller unexpected start is longer required unexpected start is no longer required Safety relay circuit Magnetic contactor for preventing Magnetic contactor for preventing unexpected start MC unexpected start MC i i
42. Q is used Transmission speed Station to station cable length Max overall cable distance 156 kbps 1200 m Max overall cable distance hi eraai 625 kbps 900 m max transmission distance 2 5 Mbps 20 cm or more 400 m 5 Mbps 160 m 10 Mbps 100 m Max number of connectable modules 64 modules 42 for safety remote stations Remote I O RX 2048 points Max number of link points per system Remote register RWr 256 points remote device station to master station Remote register RWw 256 points master station to remote device station Station type Safety remote station Standard remote station Number of Number of occupied stations 1 station 1 station 2 stations 3 stations 4 stations link points RX 32 points 32 points 64 points 96 points 128 points per remote RY 32 points 32 points 64 points 96 points 128 points station RWr 0 points 4 points 8 points 12 points 16 points RWw 0 points 4 points 8 points 12 points 16 points Communication method Broadcast polling method Synchronization method Flag synchronous method Coding method NRZI method Transmission path Bus RS 485 tecti i RC32 i t f f rror ap ion using CRC32 is not per Tanen ooma HDLC compliant communication with standard remote I O stations or remote device stations 2 X32 X26 X23 X22 X16 X12 X11 X10 X8 X7 X5 X4 X2 X 1 2 CC Link dedicated cable Ver 1 00 or CC Link Error control system CRC16 dedicated high performance cable can also be used
43. This prevents the safety functions from being disabled because of a fault Create a distributed safety control system using the CC Link Safety network or the CC Link IE Field Network with Safety Communication Functions for large scale systems requiring many safety I O points Standard programmable Safety programmable y prog controller controller Certified by TUV Rheinland E Stop switch NG GX Developer safety compliant engineering environment Programming the MELSEC QS uses the same GX Developer programming tools already familiar to users of Mitsubishi systems there are no new techniques to learn or software to buy However a safety system should prevent malfunctions due to user specified parameter settings or accidental program changes GX Developer prevents this with the following additional functions Prevents unauthorized access to safety control programs Login authentication prevents unauthorized users from accessing project files Prevents unauthorized access to the Safety CPU CPU access password prevents project files from being incorrectly written to the Safety CPU User sets the access level Login authentication screen Functions restricted according CPU access password verification to the access level GX Developer Safety remote station Hazard source robot etc power shut off Machine control 4 UN GER Administrators Developers
44. Users CPU access password ABC123 CPU access password ABC123 Authorized 4 CPU access password DEF123 Rejected NG CC Link Safety open field network The CC Link Safety network detects the communication errors defined by safety standards and serves as a safety system to turn outputs OFF when those errors are detected CC Link Safety is compatible with the established CC Link open device level network and features an additional error detection function protocol required for safety control thereby permitting it to be used as a safety field network Communication is stopped when an error is detected and the Safety CPU and Safety Remote I O modules turn the outputs OFF CC Link Safety is an international standard for the safety field network and has been enacted as the safety communication standard 61784 3 8 CCrLink Safety MITSUBISHI CC Link Safety CC Link Safety system CC Link Safety system CC Link system remote I O module remote I O module remote I O module remote I O module QS0J65BTB2 12DT QS0J65BTS2 8D QS0J65BTS2 4T CC Link IE Field Network This industrial Ethernet field network CC Link IE Field Network enables intelligent manufacturing systems to perform high speed I O control and distributed control simultaneously Wiring is done easily thanks to standard Ethernet cables and flexible cabling Safety information can be shared b
45. a covered Thailand North American FA Center Mitsubishi Electric Automation Inc 500 Corporate Woods Parkway Vernon Hills IL 60061 USA Tel 1 847 478 2100 Fax 1 847 478 2253 Area covered North America Mexico Chile Brazil ASEAN FA Center Mitsubishi Electric Asia Pte Ltd ASEAN Factory Automation Centre 307 Alexandra Road 05 01 02 Mitsubishi Electric Bulding Singapore Tel 65 6470 2480 Fax 65 6476 7439 Area covered Southeast Asia Brazil FA Center Mitsubishi Electric Do Brasil Comercio E Servicos Ltda Rua Jussara 1750 Bloco B Sala 01 Jardim Santa Cec lia CEP 06465 070 Barueri S o Paulo Brazil Tel 55 11 4689 3000 Fax 55 11 4689 3016 Area covered Brazil Complying with international quality assurance standards Safety Standards CE Council Directive of the UL Underwriters Laboratories European Communities Listing All of Mitsubishi Electric s FA component products have acquired the international quality assurance 1809001 and environment management system standard 15014001 certification Mitsubishi Electric s products also comply with various safety standards including UL standards For jointly developed and partner products guaranteed quality standards may differ Please refer to the product manuals for details 54 Safet MITSUBIS
46. act 1 point be set in the range of to 17FF PAUSE contact None 8 Life electrical 100 000 times or more at rated switching voltage current Year month date hour minute second day automatic leap year detection Surge suppressor No Accuracy 3 18 to 5 25 s 2 14 s d at 0 C lock functi Accuracy 3 18 to 2 59 s 2 07 s d at 25 Accuracy 12 97 to 3 63 s 3 16 s d at 55 Terminal screw size M3 5 screw 5 V DC internal current consumption 0 43A 5 Applicable wire size 0 75 to 2 mm Weight 0 29 kg Degree of protection IP2X Applicable crimping terminal 1 25 3 5 RAV2 3 5 thickness of 0 8 mm or less 1 The maximum number of executable sequence steps is calculated using the following formula Applicable tightening torque 0 66 to 0 89 N m Program capacity File header size default 34 steps For details of program capacity and file refer to the following manual Weight 0 40 kg 257 QSCPU User s Manual Function Explanations Program Fundamentals 2 The memory stores 1 file for each of parameter sequence program and device comment 23 MSafety main base unit specifications llSpecifications for CC Link IE Field Network master local module with Safety Communication Functions 6 SON Possibility of exte
47. afety function can Risk analysis Severity of injury Possibility of avoidance Shall observe safety principles be detected by checking the safety function brief period Shall check the safety function at appropriate is lost between checks Unavoidable intervals of exposure to risk Shall observe safety principles fault e Design requirements A single fault shall not but not all faults can be detected lead to the loss of the safety function Accumulation of undetected faults may lead Detect as many single faults as possible to the loss of the safety function Avoidable Frequency duration Shall meet the requirements of Category B The safety function is not lost by a single Frequently for Possibility of avoidance E g Risk evaluation for press long period Shall meet the requirements of Category B safety function is always in effect machine s drive area Shall observe safety principles whenever a fault occurs 1 Severity of injury Serious e Design requirements Detect a single fault at Faults will be detected in time to prevent 2 Duration of exposure to risk Frequently or for long period or before executing safety function the loss of the safety function 3 Possibility of avoidance Unavoidable In cases where this is not possible the safety function shall not be disabled by accumulated faults Safety measure shall comply with Safety Category 4 Q 150138
48. after in the line Supervisory control panel CC Link IE Overall line control Line control network CC Link CC Link CCrink Safety programmable controller safety control Safety programmable controller safety control Safety programmable controller safety control Safety CCLink Safety CCrLink Safety vi CC Link Safety Remote module Safety output Safety input ce Safety input Safety output Warning light Robot Robot Light curtain Restart switch E Stop switch e x A Body welding line Liquid crystal Semiconductor Material handling manufacturing equipment manufacturing equipment 21 Automotive painting line Monitor the operational condition of the paint booth working area etc of a painting line via the network Supervisory control panel CC Link Giieta C Link IE Gontro MELSECNET H Ethernet Line control network Line control network Line control network Safety programmable ink controller safety control CCLink Safety Each booth control P 555 E Stop switch Enabling switch Area sensor Beverage factory CC Link CC Link fab a D U fab zi 3 fab
49. and the safety door switch A is turned off output of Extension 1 is shut off only the work piece processing section stops Kjajes DAS TAIN Feature 4 Independent safety control available The safety circuit and circuits of CPU module and CC Link are separated Therefore regardless of the CPU module error or CC Link communication status safety control can be continued Standard control MELSEC Q Q25HC U PO MDE Operation error stop o MITSUBISHI RS 232 Safety control Safety o module Feature 5 Various functions allow advanced safety control llSafety relay module functions Description Prevents damage of the safety functions due to a single failure by doubling inputs Input N type Dual input with positive common and negative common Dual input function Input P type Dual input with positive commons In the case of input N type when a short circuit occurs between the dual inputs a short circuit occurs between the power supply and grounding Therefore power goes off by the electric fuse Start up off check function Checks that status of the safety relay module and external device are normal Start up method selection function Allows to select the start up method either auto mode or manual mode with the setting switch Allows to check operating status of the whole safety relay modules including extension safety relay modules by connecting to the program
50. and to other duties For safe use use the products given in this publication properly always read the relevant manuals before use The products have been manufactured as general purpose parts for general industries and have not been designed or manufactured to be incorporated in a device or system used in purposes related to human life Before using the products for special purposes such as nuclear power electric power aerospace medicine or passenger movement vehicles consult with Mitsubishi The products have been manufactured under strict quality control However when installing the products where major accidents or losses could occur if the products fail install appropriate backup or fail safe functions in the system Country Region Sales office Tel Fax USA Mitsubishi Electric Automation Inc Tel 1 847 478 2100 500 Corporate Woods Parkway Vernon Hills IL 60061 USA Fax 1 847 478 2253 Brazil Mitsubishi Electric Do Brasil Comercio E Servicos Ltda Tel 455 11 4689 3000 Rua Jussara 1750 Bloco B Sala 01 Jardim Santa Cec lia CEP 06465 070 Fax 55 11 4689 3016 Barueri S o Paulo Brazil Germany Mitsubishi Electric Europe B V German Branch Tel 49 2102 486 0 Gothaer Strasse 8 D 40880 Ratingen Germany Fax 49 2102 486 1120 UK Mitsubishi Electric Europe B V UK Branch Tel 44 1707 28 8780 Travellers Lane Hatfield Hertfordshire AL10 8XB UK Fax 44 1707 27 8695 Italy Mitsubishi El
51. anging parameters and programs without requiring additional CPUs Choose from three different CC Link Safety system remote I O module types based on the 1 0 requirements of the application QS0J65BTB2 12DT 8 safety input points double input 4 safety output points double output QS0J65BTS2 8D 8 safety input points double input QS0J65BTS2 4T 4 safety output points double output Stable speed communications available even when the number of stations increases Standard programmable controller Ethernet MELSECNET H CC Link IE CC L nk IE CCrLink Safety CC Link Safety Safety programmable controller Light curtain 15 CC L nk IE and CCinkSafety provide high speed stable communications that ensure safety and minimize wiring costs Solution 6 Compatible with CC Link Safety the safety field network CC Link Safety is based on the Japanese open field network CC Link It includes communication error detection functions enabling it to be used in the protection against mechanical hazards It meets several international safety standards including IEC61508 SIL3 EN954 1 Category 4 and 15013849 1 PL e The detailed specifications of CC Link Safety are provided by the CLPA CC Link Partner Association and are open to the public CC Link Saf
52. between safety controllers can be easily established at a low cost just by connecting the CPU modules with dedicated cables Flexi Link cables Using Flexi Link safety communication can be conducted between up to four safety controllers Safety output CC Link 2 Safety relay module The safety relay module integrates the emergency stop circuit and the restart circuit with a double safety relay A basic safety function can be realized with just wiring eliminating the need for programming and parameter settings Furthermore the number of I O points can be increased by adding extension modules Safety relay module safety circuit Safety output magnetic switch etc Safety input E Stop switch light curtain door switch etc 9 pz Safety Programmable Controller The MELSEC QS series key element BISHI SAFETY FA SOL CC Link IE and enable distributed safety control for medium to large scale systems Ladder programs and function blocks offer flexible programming for safety control Sp e lt mu e E ler E e D M NG MELSEC QS Safety programmable controller system configuration CC Link IE Controller Network module QJ71GP21 SX or MELSECNET H module MELSEC Q series modules QU71LP21 25 QJ71BR1 1 etc Kayes DAS TAIN Ethernet module QJ71E71 100 etc
53. ch the equipment continuous 0 069inch is assumed to be connected between the public electrical power vibration 9 to 150Hz 4 9m s distribution network and the machinery within the premises JIS B 3502 IEC 61131 2 compliant 147m s 11 ms shock pulse duration shine half wave Category III applies to devices in fixed equipment such as pulse applied 3 times each in X Y Z directions switching device and industrial machine The surge voltage withstand level of equipment for up to the rated Operating ambience No corrosive gases Operating altitude 2000m 6562ft or less voltage of 200 fs 1000 4 This index indicates the degree to which conductive material is Installation location Inside of control panel of IP standard 54 or more i s generated in the environment where the equipment is used Overvoltage category or less Pollution degree 2 is when non conductive pollution occurs Pollution degree 2 or less However temporary conductivity may be produced due to Equipment class Class condensation 20 0 lt 20 w 0 lt lt o Q D lllSafety relay module specifications MELSEC Q safety relay module CC Link safety relay module Extension safety relay module QS90SR2SP Q QS90SR2SN Q QS90SR2SP CC QS90SR2SN CC QS90SR2SP EX QS90SR2SN EX Applicable safety standard EN954 1 Category 4 IS013849 1 PL e z Number of safety input points
54. d Output dark test pulse OFF time according to the installation Safety Application Guide SH NA 080613ENG A environment and wiring length Set Double input discrepancy detection time to 100 ms for the mechanical switch and 20 ms for the sensor input as a guideline 2 The setting range is 20 ms to 500 ms for Q80J65BTB2 12DT models prior to module technical version B The range is 20 ms to 60 s for subsequent models 3 The setting is only possible for Q50J65BTB2 12DT units of technical version D or later and QS0J65BTS2 8D units of technical version B or later 19 Safety input diagnostics Diagnoses a failure including that of Diagnoses a failure of contacts external components by verifying and external components by the input signals of double input wiring input dark test function Detects Detects disconnection etc short circuit etc Pew Double input Input dark verification error test error A Q Short circuit COM Double input Diagnostics terminal terminal Double input X0 X1 TO T1 E uus Safety remote station setting screen input parameters 0 X1 Disconnection Safety switch Light curtain Auto recovery after double input discrepancy error function Using a parameter setting it is possible to recover from a double input mismatch error without a reset operation Remote units continue to function normally only t
55. e The following is an example of parameter settings when an emergency stop switch a Double input single two hand control safety device and two safety contactors relay are connected input selection m Input signal type single double can Time of noise removal filter X2 3 0 1 ms 1 5 ms 2 10 ms 3 20 ms 4 50 ms be changed easily parameters Time of noise removal filter X4 5 0 1 ms 1 5 ms 2 10 ms 3 20 ms 4 50 ms Time of noise removal filter X8 9 0 1 ms 1 5 ms 2 10 3 20 ms 4 50 ms eMaximum 16 points of single inputs Time of noise removal filter XA B 0 1 ms 1 5 ms 2 10 ms 3 20 ms 4 50 ms Double input discrepancy detection time X2 3 100 ms Setting range 20 to 605 2 e Double and single lype Inputs may Double input discrepancy detection time X4 5 100 ms Setting range 20 to 605 2 mixed Double input discrepancy detection time X8 9 100 ms Setting range 20 to 605 2 Double input discrepancy detection time XA B 100 ms Setting range 20ms to 60s Input dark test selection X2 3 0 Execute 1 Not execute 3 X2 Execute X3 Not execute 4 X2 Not execute X3 Execute input output dark test function Input dark test selection X4 5 0 Execute 1 Not execute 3 X4 Execute X5 Not execute 4 X4 Not execute X5 Execute 3 Input dark test selection X8 9 0 1 Not execute 3 X8 Execute X9 Not execute 4 X8 Not exec
56. ection function Output overload protection function Input type Negative common source type Output type M Source source type Response OFF ON 0 4ms or less at 24VDC Response OFF 0 4ms or less at 24VDC time ON OFF 0 4ms or less at 24VDC time ON gt OFF 0 4ms or less at 24VDC Safety remote station input response time 10 4ms or less at ON OFF 11 2ms or less at OFF 11 2ms or less time of noise removal filter Safety remote station 1ms 5ms 10ms 20ms 50ms output response time Surge suppressor Zener diode Voltage 19 2V to 28 8VDC Ripple ratio 5 or less pedis Current 60mA 24VDC with all points ON excepting for external load current mx Protection function External power supply overvoltage overcurrent protection function Fuse 8A Not replaceable Wiring method for common 16 input points common 4 output points common Terminal block 2 wire type Common current Maximum 4 Total of inputs and outputs No of stations occupied 1 station No of access to nonvolatile 1072 times memory inside module Safety refresh response processing time 9 6 Voltage 19 2V to 28 8VDC Ripple ratio 5 or less Current 140mA or less 24VDC with all points ON Module power Protection function Module power overvoltage overcurrent protection function Fuse 0 8A Not replaceable Momentary power failure
57. ectric Europe B V Italian Branch Tel 39 039 60531 Viale Colleoni 7 20864 Agrate Brianza Milano Italy Fax 39 039 6053 312 Spain Mitsubishi Electric Europe B V Spanish Branch Tel 34 93 565 3131 Carretera de Rubi 76 80 AC 420 E 08190 Sant Cugat del Valles Barcelona Spain Fax 34 93 589 1579 France Mitsubishi Electric Europe B V French Branch Tel 33 1 5568 5568 25 Boulevard des Bouvets F 92741 Nanterre Cedex France Fax 33 1 5568 5757 Czech Republic Mitsubishi Electric Europe B V Czech Branch Tel 420 251 551 470 Avenir Business Park Radicka 751 1 13 158 00 5 Czech Republic Fax 420 251 551 471 Poland Mitsubishi Electric Europe B V Polish Branch Tel 48 12 630 47 00 32 083 Balice ul Krakowska 50 Poland Fax 48 12 630 47 01 Russia Mitsubishi Electric Europe B V Russian Branch St Petersburg office Tel 7 812 633 3497 Piskarevsky pr 2 bld 2 lit Sch BC Benua office 720 195027 Fax 4 7 812 633 3499 St Petersburg Russia South Africa CBI Electric Tel 27 11 977 0770 Private Bag 2016 ZA 1600 Isando South Africa Fax 27 11 977 0761 China Mitsubishi Electric Automaiton China Ltd Tel 86 21 2322 3030 10F Mitsubishi Electric Automation Center Fax 86 21 2322 3000 No 1386 Hongqiao Road Changning District Shanghai China Taiwan Setsuyo Enterprise Co Ltd Tel 886 2 2299 2499 6F 105 Wugong 3rd Road Wugu District New Taipei City 24889 Taiwan R O C Fax 886 2 2299
58. ed to wire the monitor Error MITSUBISHI lt Monitor signal status gt Ki relay K2relay K1 relay K2 relay Start Safety Safety Safety contact side contact side coil side coil side input output input 1 input 0 The contact side is ON even though the safety Cause Welding of safety relay contact OFF relay s coil side is OFF means the safety relay contact has welded Feature 3 Capable of expanding safety circuit and partial stop Using extension safety relay modules the safety circuits can be expanded up to 4 points each for safety input and safety output The extension safety relay module s safety input shuts off only its safety output This allows partial stop only the necessary section can be stopped BlApplication example of NC processing machine Operation diagram circuit SWO across inputs Swl Safety door switch C Extension Sw2 0006 Safety door switch A Safety Safety Safety output output output output CD D lt 2 D C5 lt M3 D perating rate improved by stopping only necessary section When the safety input is off whole outputs are shut off 2 Extension safety relay module P E g If the emergency stop switch is pressed the entire NC processing machine When the safety input of Extension 1 is off only the safety stops If the safety door is opened
59. ers Examples of settable safety remote station parameters 1 Double input verification time Safety device 2 Dark test pulse enable Parameter shown page 19 1 Safety devices displayed in yellow 3 Dark test pulse duty cycle Safety FB list Safety FB Function Block TEE FB name Function Description steps after Functions that are frequently used for creating compilation sate programs are provi as sale y S Controls a type III two hand switch EN574 Chapter 4 double Programming is streamlined enhancing F 2HAND3 Two hand switen type Il oi discrepancy time fixed to 500 ms pro du ctivity and maintain ability of s afety Controls a safety output and monitors controlled safety shutdown devices e g actuators and contactors programs F ENBLSW Enable switch Evaluates input signals of a 3 position enabling switch Since the safety FBs have been certified they Emergency stop stop category 0 by a light curtain etc F ESTOP Emergency stop stop category 0 by an emergency stop switch can be used to structure EN954 SO13849 1 25870 Guard lock and Controls an entrance to a hazardous area by an interlocking guard Category 4 and 61508 SIL3 safety interlocking with guard locking four state interlocking applications In addition acquiring safety Guara Monitors safety guard by two
60. eseeable misuse v v v Hazard identification Risk analysis Risk estimation Risk evaluation Risk assessment NG 18012100 Risk reduction and safety measures Under the International Safety Standards protective measures are implemented to reduce risks to the degree that risks can be tolerated Inherently safe design Safety fence Safety protection by risk isolation Safety device 1 Safeguards Safety device 2 Safety protection by system STOP Safety measures Safety fence Emergency stop component Additional safety measures Securing zero energy condition Risk status displays and warnings Information for use residual risks Appended documentation and operation manuals NG EN954 1 18013849 1 Safety categories Safety categories are indicators used to determine specific safety measures based on risk assessment results category requirements n Requirement summary System behaviour Shall realize the intended functions of The occurrence of a fault can lead to the safety related parts of the machine control loss of the safety function system A Shall meet the requirements of Category B The same as Category B but the Shall use well examined reliable components safety related part has more reliable safety gt and observe safety principles function s Rarely for m meet the requirements of Category B Although the loss of the s
61. etween two or more safety programmable controllers using Safety Communication Functions Communications between standard programmable controllers may be performed concurrently with communications between safety programmable controllers CC Link IE Field Network with Safety Communication Functions meets international safety standards IEC61508 SIL3 and IEC61784 3 2010 Standard programmable controller MELSEC Q series Standard communication Safety communication CC Link IE Field Safety programmable controller MELSEC QS series Interacts between processes Process 1 Process 2 Q Safety controller The safety controller is an expandable compact controller suitable for the safety control of small to medium sized devices and systems The controller can be expanded to a maximum 144 safety input output points single channel and two network interface units The dedicated Setting and Monitor Tool is equipped with safety sensors switch connections and safety dedicated function blocks allowing a safety system to be structured easily llDedicated Setting and Monitor Tool Ethernet Safety input E Stop switch Safety plug Enabling switch Safety controller 9 Light curtain RS 232 Magnetic contactor motor starter CPU module WS0 CPU1 supports Flexi Link with EFI for safety communications between safety controllers Safety communications
62. ety has been standardized as IEC61784 3 8 and is now recognized internationally as a solid choice for safety communications Transmission speed of 10 Mbps equivalent Identifying the communication Jejonuo Ayes DASTAN The model name and production information of safety remote I O stations can be set in the Inherited to CC Link is realized allowing use of the _ target station network parameters Hence an error can be functions same CC Link cables Standard CC Link safety remote detected if an incorrect safety remote stations can be connected ME station station is connected Detects communication errors such as Flexible safety Safety remote I O stations can be spread out Enhanced d communication delays lost of messages system minimizing wiring for I O RAS function nap and then stops the system completely configuration Extending I O stations is also easy Robot application Warning lamp Standard remote module CC Link Safety system remote module Safety switch Light curtain CCrLink Safety CC Link Safety system master module CCrLink Safety Safety programmable controller li High speed deterministic performance inherited from CC Link helps shorten the safe distance Time from safety input off to safety output off measurement example communication speed of 10
63. from the inverters are connected by hard wiring Light curtain Light curtain rM RM detailed specifications vi Ff Ene precautions and restrictions of the FREQROL E700 series inverters please refer to the catalog and User s Manual e 48 Safet MITSUBISHI SAFETY SOLUTION Increasing number of MELSEC Safety compatible products by actively collaborating with the CLPA partners pioneering safety components Providing safety solutions as an expert of safety and explosion proof products IDEC Corporation wide selection of safety products essential to MELSEC Safety IDEC Corporation which configured the world s first cell manufacturing 22 robot control system with high productivity and safety y Z has been providing the latest manufacturing safety consulting j est Various safety solutions are realized by the combined use of the MELSEC Safety and the wide array of safety components such as safety switches enabling switches and emergency stop switches Supporting safety assurance of production lines with technologies acquired over the years Panasonic Industrial Devices SUNX Co Ltd Remote unit for light curtain SF CL1T264T Panasonic Industrial Devise SUNX s light curtains work well with the MELSEC Safety via CC Link Safety The excellent lineup is unique to SUNX which has been
64. he effected input signal is turned OFF After resolving the cause of the double input signal disagreement normal operation is restored by turning OFF the input signal It is unnecessary to press the reset button of the remote unit Safety output diagnostics Inputs the b contact of contactor Diagnoses a failure of contacts relay and detects welding etc of the and external components by the contactor relay by the input dark output dark test function Detects test function disconnection etc Output dark test error Double input verification error Output Output Output terminal terminal Disconnection terminal terminal YO YO YO YO Safety remote station setting screen output parameters Double input terminal XO X1 Contactor relay power motor Contactor relay power motor Need to connect safety inputs to the b contact of contactor relays with forcibly guided contacts Kjajes DAS TAIN Ja jONUOD ejqewwebolg 20 MITSUBISHI SAFETY FA SOLUTION Meeting the safety needs of a variety of end user industries around the world Application examples Automotive welding line Ensures safety on a welding line with multiple welding robots In systems with multiple stations and safety controllers critical safety data is shared over the network which allows an emergency stop in one station to safely stop the stations before and
65. hooting Up to 3 000 safety CPU module operations conducted by the user and the details of trouble which occurred in the Safety CPU module CC Link Safety system or CC Link IE Field Network system can be recorded as the operation and trouble history Troubleshooting is fully supported by analyzing failures from various perspectives including the location of failure time of failure occurrence details of operation user and order of failure and operation etc Circuit monitor of safety CPUs and other engineering functions are possible to engineer over the network from a PC equipped with GX Developer Circuit status from the shop can be confirmed remotely thus improving serviceability The safety programmable controller s circuit monitor be displayed on the GOT over a network Maintenance can be done without bringing a PC to the shop floor thus improving serviceability and reducing maintenance time Expanded networking options for connection with standard programmable controllers In addition to Ethernet Ethernet based CC Link IE networks are now supported DASTAN dir mus ieee eet he ieee Dum D 9 LLT LETIO bb ERR G
66. ield Network Using GX Developer to access In addition to Ethernet MELSECNET H and CC Link IE Control Network it is now safety programmable controllers T M possible to connect with CC Link IE Field Network across the network complete CC Link IE Field Network with Safety Communication Functions By using safety programmable controllers to control each process in a production line and connecting them using CC Link IE Field Network with Safety Communication Functions an emergency stop at one station also results in the safe and timely stopping of machines Improve maintenance efficiency by behind and ahead the process Up to 128 bits 8 words per station of safety data remotely investigating the status of safety CPUs without the need to communicated between safety programmable controllers Furthermore the status of safety engineering of safety CPU systems a is possible including maintenance functions like online monitor etc physically be in front of the hardware controls can be monitored from standard programmable controller stations Note GX Works2 is necessary to configure CC Link IE Field network settings when using standard programmable controllers D a CC Link IE Standard Standard CC Link IE programmable MELSECNET H controller gt Ethernet
67. ints 512 bytes when mode is Online High speed mode RY 2048 points 256 bytes Communication speed 1Gbps Line topology star topology Coexistence of line topology and star topology is Network topology possible and ring topology An Ethernet cable that meets the 1000BASE T standard Category 5e or higher Connection cable double shielded STP straight cable Maximum station to station 100m max Compliant with ANSI TIA EIA 568 B Category 5e Ethernet distance Line topology 12000m when cables are connected to 1 master station and 120 slave stations Overall cable distance e Star topology Depends on the system configuration Ring topology 12100m when cables are connected to 1 master station and 120 slave stations Number of cascade 20 connections Communication method Token passing method Number of occupied points 32 points I O assignment Intelligent 32 points Internal current consumption 5VDC 0 85A Weight 0 18kg 1 For combining standard and safety stations up to 121 stations can be connected per network Standard or safety station can be master station BICC Link Safety system master module specifications Item QS0J61BT12 Transmission speed Selectable from 156 kbps 625 kbps 2 5 Mbps 5 Mbps 10 Mbps Ver 1 10 compatible CC Link dedicated cable Terminating resistor of 110
68. l for up to the rated 147 m s 11 ms shock pulse duration shine half wave pulse applied 3 times each in X Y Z directions voltage of 300 V is 2500 V No corrosive gases 4 This index indicates the degree to which conductive 2 000 m or less material is generated in the environment Inside control panel where the device is used Pollution degree 2 is when only Shock resistance Operating ambience Operating altitude Installation location Overvoltage category T or less non conductive pollution z T However temporary conductivity caused by Pollution degree 2 or less ay condensation is to be expected Equipment category Class lllSafety input and I O combined modules specifications Specifications Category 4 EN ISO 13849 1 Category 4 EN ISO 13849 1 SIL3 IEC 61508 SIL CL3 IEC 62061 PLe EN ISO 13849 1 Category Safety Integrity Level SIL Performance Level PL PFHd mean probability of a 4 8 x 10 For single channel outputs 0 4 x 10 dangerous failure per hour 0 9 x 10 For dual channel outputs Enclosure rating IEC 60529 Terminals IP20 Housing IP40 EMC EN61000 6 2 EN55011 Class A Protection class External connection method By spring clamp terminal block Data interface Backplane bus FLEX BUS Power input via FLEXBUS Max 2 2 W
69. lassified by categories But 15013849 1 applied to only parts and components with a clear failure mode Besides the safety standards for electrical equipment of machines such as IEC60204 1 stipulated that emergency stop circuits should be hard wired In recent years however with progress of microprocessor technologies widespread IT more complex control etc demands for configuring safety systems using microprocessors and software have been increased To meet such demands of the time the functional safety concept was developed and the functional safety standard IEC615068 electrical electronic programmable electronic safety related systems which applies to programmable controllers was issued in 2000 Offering total safety solution centered on various safety controls that collaborate with safety drives and safety components Total safety solution lineup Mitsubishi Electric provides a total safety solution by incorporating safety control devices safety drive devices and safety components required for safety systems This allows visualization of safety information realizing optimal safety control and boosting productivity A Safety programmable controller control as Safety Safety relay controller module Visualization of safety Total safety solution Inverter FR E700 D700 series Safety switch sensor Safety components Safety drives i CC Link Safet
70. le for adding safety part 56 57 Ethernet is a trademark of Xerox Corporation All other company names and product names used in this document are trademarks or registered trademarks of their respective companies Mitsubishi Electric Corporation Nagoya Works is a factory certified for ISO14001 standards for environmental management systems and 1509001 standards for quality assurance management systems ISO 9001 2 UKAS CC Link Safety BUREAU VERITAS SAFETY FA NETWORK SERIES Certification 49 g amp T D 2 S MANAGEMENT SYSTEMS field A CC Link FS K AW EC97J1113 CC LinkIE T V Vi Gy Safety Programmable Controller oafety Controller Safety Relay Module MELSEC Safety Precautions before use This publication explains the typical features and functions of the products herein and does not provide restrictions and other information related to usage and module combinations Before using the products always read the product user manuals Mitsubishi Electric will not be held liable for damage caused by factors found not to be the cause of Mitsubishi Electric opportunity loss or lost profits caused by faults in Mitsubishi Electric products damage secondary damage or accident compensation whether foreseeable or not caused by special factors damage to products other than Mitsubishi Electric products
71. mable controller using programming tool Partial shutdown function with Allows to shut off outputs of a certain module by using safety inputs of extension module extension module 40 41 Safet MITSUBISHI SAFETY FA SOLUTION Whether stopping the system fully or partially MELSEC Safety realizes flexible safety control with a simple program and wiring Application example Machining center At emergency the relay module reliably stops power and motor of the machining center that contains many cutting tools and secures safety llSystem operations Full system stop door switch EX Processing When E Stop switch xut section is pressed stop door switch Start switch mU 1 Entire system stops Q25HCPU POWER MODE C D E Stop switch Tool magazine Input short circuit 5 232 MITSUBISHI MELSEC Q series Power off ETT Motor stop akma programmable Wn vn controllerMotor Motor stop Power off CCrink LI Tool magazine LI 0 section motor Main power Processing Tool magazine supply section motor section power supply Processing section door E Stop switch Tool magazine door C Partial system stop Processing E Stop switch section When processing section door opens Start switch door switch Only processing section motor stops MITSUBISHI MELSEC Q series
72. n diverse stopping conditions are required Program less Programming is required Safety relay module MELSEC QS series Safety controller MELSEC WS series Safety programmable controller MELSEC QS series e Simple settings without a program e Simple programming just with function blocks e Perform distributed control using safety programmable e High speed response performance up to 8 ms controllers and CC Link IE Field Network with Safety e Supported Flexi Link with EFI for safety Communication Functions communications between safety controllers e Dispersed control using CC Link Safety Flexible programming using ladder amp function blocks NG MELSEC QS Safety programmable controller The safety programmable controller is an International Safety Standard certified PLC for safety control When connected with a safety device such as an emergency stop switch or light curtain this programmable controller executes safety control by turning the safety output OFF with a user created sequence program to stop movement toward a source of hazard such as a robot Machine control of the robot and conveyor etc is executed with a general purpose programmable controller in the conventional manner The difference between the safety programmable controller and general purpose programmable controller lies in that if the safety programmable controller itself fails it performs a self diagnosis to detect the failure and turn the safety output OFF forcibly
73. n in for this catalog Please let us know the exact product model in the upper product list when you contact local Mitsubishi sales office or representative 5 For the acquisition of Setting and Monitor Tool please contact your local Mitsubishi sales office or representative 55 MSafety Relay Module Product name Model Outline QS90SR2SP Q For MELSEC Q series safety input 1 point 2 inputs P type dual input with positive commons safety output 1 point 3 outputs Q series safety relay module For MELSEC Q series safety input 1 point 2 inputs N type dual input with positive common and negative common safety QS90SR2SN Q output 1 point 3 outputs QS90SR2SP CC For CC Link safety input 1 point 2 inputs P type dual input with positive commons safety output 1 point 3 outputs CC Link safety relay module QS90SR2SN CC For CC Link safety input 1 point 2 inputs N type dual input with positive common and negative common safety output 1 point 3 outputs QS90SR2SP EX For extension safety input 1 point 2 inputs P type dual input with positive commons safety output 1 point 3 outputs For extension safety input 1 point 2 inputs N type dual input with positive common and negative common safety output 1 point 3 outputs Extension safety relay module QS90SR2SN EX Safety circuit part extension QS90CBL SEO01 0 1 m cable for adding safety part cable QS90CBL SE15 1 5 m cab
74. ng MELSEC Q series programmable controller By visualization of safety systems identification of the cause of emergency stop or investigation of error point become more efficient When using 3rd party safety relay modules m MELSEC Q series Time consuming Standard control wiring In order to monitor the safety circuit on standard control side an input module must be added and wiring for monitoring signals is needed Also power must be supplied thereby requiring more wiring Lack of monitoring Wiring for the input information module and monitoring Normally only status of the safety output can be monitored ak Normally only status of It is difficult to find out the cause of safety circuit operation xr Te the Safety output because only off status of the safety output can be monitored be monitored When using Mitsubishi safety relay modules of troubleshooting with the safety relay module s monitor function Standard control Safety control Powerful monitor functions MELSEC Q series Q25HCPU POWER MODE In addition to monitoring the safety output state the status of the safety relay in the module including safety input status ON OFF coil drive status and relay contact ON OFF monitored For example welding caused by a mismatch of the coil drive status and relay setting state can be detected Simple wiring There s no ne
75. nsi Not extendabl Maximum number 121 stations ossibility of extension ot extendable ee Applicable modules QS series modules of connectable 1 master plus 120 slave stations lt 5 V DC internal current consumption 0 095 A Safety station ER m PT ETUR network 1 1 master plus 31 slave stations ti i ounting hole size screw hole or ole for M4 screw REGO 239 Weight 0 28 kg Maximum number of 5 Mounting screws M4 14 4 screws safety connections per 31 connections Accessories 4 DIN rail mounting adaptor to be sold separately station DIN mounting adaptor type Q6DIN2 Number of safety inputs outputs Input 8 words 128bits R par 8 words 128bits RWw 8192 points 16KB RWr 8192 points 16KB Maximum link points per network RX 16384 points 2KB Un RY 16384 points 2KB RWw 8192 points 16KB a Master station RWr 8192 points 16KB safety station RX 16384 points 2KB em eR Maximum link RY 16384 points 2KB eu points per station RWw 8192 points 16KB also including the send range of own station RWr 8192 points 16KB Local station 16384 points 2 16384 points 2KB also including the send range of own station d Master station RWw 8192 points 16 Maximum 2 safety station number of RY 16384 points 2KB send points per E 1024 points 2048 bytes w station Local station 256 po
76. nsures entire safety process control with distributed safety controls interactively By using safety programmable controller to control each process in a production line and connecting them using CC Link IE Field Network with Safety Communication Functions an emergency stop at one station can also result in the safe and timely stopping of machines behind and ahead in the process Share up to 128 bits 8 words of safety I O per safety programmable controller station Q Both safety and non safety communications can be performed using the same network Standard communications between standard programmable controller and safety programmable controller and safety communications between safety programmable controllers is possible 10 120 slave stations Standard communications Safety communications CC Link IE 5 8 words of safety points per station Local station Standard Master station Standard Safety programmable programmable programmable programmable controller controller controller controller Local station Safety Local station Safety Safety Safety remote I O Safety remote I O Safety remote I O Safety remote I O Process 1 Process 2 Q Solution 10 Compatible with KOSHA S Mark the Korean
77. nting screws 4 14 98 80 0 3 7 5 15 5 224 5 0 3 44 1 245 CC Link IE Field Network master local module CC Link Safety system master module with Safety Communication Functions 62 1 NC 62 3 DA 5 DB p 62 QSOJ71IGFI T2 43 CC Link Safety system remote I O module BQSOJ65BTB2 12DT BQSOJ65BTS2 8D BQSOJ65BTS2 4T 80 0 3 MITSUBISHI 98 gt lt b MELSE QS0J65BTB2 12DT LJ OX m 145 0 5 2 M4 mounting MITSUBISHI MESI rur s CON rer d OM Ir 9 016161616101616 81616 482240484244420 810166 8 18161610668 j D Safet MITSUBISHI SAFETY SOLUTION External dimensions Safety controller Unit mm IWSO CPUO WSO CPU1
78. obal network Mitsubishi Electric Global FA centers have been established in various countries around the world to cover the Americas Europe and Asia Global FA center FA centers help to ensure compliance with the certifications and regulations of different regions initiate product development in response to local demands and provide full time professional customer service UK FA Center European FA Center Mitsubishi Electric Europe B V Polish Branch 32 083 Balice ul Krakowska 50 Poland Tel 48 12 630 47 00 Fax 48 12 630 47 01 Area covered Central and Eastern Europe Mitsubishi Electric Europe B V UK Branch Travellers Lane Hatfield Hertfordshire AL10 8XB UK Tel 44 1707 28 8780 Fax 44 1707 27 8695 Area covered UK Ireland German FA Center Mitsubishi Electric Europe B V German Branch Gothaer Strasse 8 D 40880 Ratingen Germany Tel 49 2102 486 0 Fax 49 2102 486 1120 Area covered Mainly Western Europe Czech republic FA Center Mitsubishi Electric Europe B V Czech Branch Avenir Business Park Radicka 751 113e 158 00 5 Czech Republic Tel 420 251 551 470 Fax 420 251 551 471 Area covered Czech Slovakia India FA Center Mitsubishi Electric India Pvt Ltd India Factory Automation Centre Emerald House EL 3 J Block M I D C Bhosari Pune 411026 Maharastra State India Tel 91 20 2710 2000 Fax 91 20 2710
79. oggle Japanese and English 2 Select your desired module from the module list 3 Select your desired safety element and connect them to the I O terminal amp You can monitor the internal status of modules and error logs indicating module status Error log at execution ji r bamm rem EZ oa ET Ei CA ba M EL mem mu ee es eee Internal module status Error details Improved reporting functions Detailed wiring diagram I O matrix The wiring diagram for I O modules can be The relation of inputs and outputs can be automatically created displayed as a matrix J9j041u02 DASTAN Import and export of logic The connection settings to the input output modules or application logic created with the function blocks can be stored in a single setting file and data can be read out of stored setting files There is no longer a need to create new projects or set the hardware again when changing the CPU module type CPUO to CPU1 or CPU1 to CPUO or when using a CPU module of a new firmware version MR TET mna Se its Fh Ya iol imm cram G20
80. ol section Safety input device Safety input device such as E Stop switch f such as E Stop switch or door switch m or door switch Extension 772 Pl EM Extension safety relay module QS90SR2SP EX QS90SR2SN EX 772 module CC Link safety relay module Load such as motor 60 D JJ D D lt lt Load such as motor i or connector or connector DASTAN Remote I O module for standard control Safety control section i MELSEC Q series rpm MELSEC Q series safety relay module QS90SR2SP Q QS90SR2SN Q 38 39 Safet MITSUBISHI SAFETY SOLUTION Meeting needs for future expansion and full partial stop options with easy implementation Feature 1 Easy to configure small scale safety control without a program The safety relay module is suitable for small scale safety control A safety circuit can be configured by just wiring Programs or complex parameter settings are not required Q Feature 2 Easy to add safety control to existing the MELSEC Q series Safety control can be easily added to an existing MELSEC Q series programmable controller by mounting connecting the safety relay module to the MELSEC Q base unit or CC Link Operating error status of the safety relay module can be monitored from the existi
81. otal output current 3 2 A Test pulse width 0 65ms or less 5 Test pulse rate Max 5 Hz Load capacity 0 5 pF or less Cable resistance Max 5 0 e g 100 m x 1 5 mm 1 2 Response time Changeable by logic configuration Fast shut off time ams 1 It depends on the connection and setting methods with safety output devices Please refer to the manual for the details module specifications Item Category Specifications WSO0 CPUO WSO0 CPU1 Category 4 EN ISO 13849 1 Safety Integrity Level SIL SIL3 IEC 61508 SILCL3 IEC 62061 Performance level PL PLe EN ISO 13849 1 PFHd mean probability of a dangerous failure per hour 1 07 x 10 1 69 x 10 lllEthernet interface module specifications Item Number of modules mountable to the safety controller Specifications WS0 GETH Max 2 modules total of WS0 GETH00200 WS0 GCC100202 12227 Ethernet TCP IP Communication 100Base TX 10Base T specs Transmission rate 100Mbps 10Mbps Connection technique RJ45 Enclosure rating EN IEC 60529 Terminals IP20 Housing IP40 EMC IEC61131 2 ZONE B IEC61000 6 2 EN55011 Class A Number of connections Max 4 connections 1 connection for Setting and Monitoring Tool only Protection class Enclosure rating 60529 Terminals IP20 Housing IP40 Number of EFI interfaces 0 2
82. panies BDT135TX features MELSEC Safety Latency measure Ease of maintenance because STP cables be inserted and removed during operation High speed Gigabit Ethernet support 10 100 1000Mbps RJ 45 x 5 ports Hydrogen Sulfide resistant coating on the printed circuit board 50 51 MITSUBISHI SAFETY SOLUTION CC Link Partner Association CLPA actively promotes the worldwide adoption of CC Link networks and is working to make new advances in safety systems From promotion to specification development CLPA actively supports CC Link CC Link Partner Association CLPA was established to promote the worldwide adoption of the CC Link open field network By conducting promotional activities such as organizing trade shows and seminars implementing conformance tests and providing catalogs brochures and website information CLPA has been successfully increasing the number of CC Link partner manufacturers and CC Link compatible products CLPA takes a major role in the globalization of CC Link test to support the rapid increase BExhibitions and seminars are held to recruit in CC Link compatible products new CLPA members The latest CC Link information is posted on the website 6F Ozone Front Bldg 3 15 58 Ozone Kita ku Nagoya 462 0825 Japan CC Link Partner Association TEL 81 52 919 1588 FAX 81 52 916 8655 URL http www cc link org E mail info 9 cc link org
83. period 10ms or less Noise immunity Tested by DC type noise simulator with noise voltage of 500Vp p noise width of 1us and frequency of 25 to 60Hz Dielectric withstand voltage 500VAC between all external DC terminals and ground for 1 minute Insulation resistance 10M Q or more between all external DC terminals and ground by a 500VDC insulation resistance tester Level of protection IP2X Weight 0 67kg External 7 point two piece terminal block Transmission circuits module power FG x 5 2 Tightening torque 0 425 to 0 575 2 solderless terminals or less P 18 point two piece terminal block x External power supply I O signals x 5 2 Tightening torque 0 425 to 0 575Nem 2 solderless terminals or less Module mounting screw screw with plain washer finished round Tightening torque range 0 824 to 1 11 Mountable with a DIN rail in 6 orientations Applicable DIN rail TH35 7 5Fe TH35 7 5Al Compliant with 60715 Applicable cable size 0 3 to 2 0mm Applicable solderless terminal RAV1 25 3 Applicable wire size 0 3 to 1 25mm e V2 MS3 JST Mfg Co Ltd RAP2 3SL Nippon Tanshi Co Ltd TGV2 3N Nichifu Applicable wire size 1 25 to 2mm 51 For module technical version C or earlier the number of input points is 8 points Two inputs terminals are assigned for each input since double wiring is suppo
84. rted 2 For module technical version the safety remote station input response time is 32ms or less time of noise removal filter 8 For module technical version A the safety remote station output response time is 32ms or less 4 The power supply connected to the QSOJ65BTB2 12DT must satisfy the following conditions 1 Reinforced insulation SELV Safety Extra Low Voltage Hazardous potential part 48V or more 2 Compliance with the LVD Low Voltage Directive 3 Output voltage within 19 2V to 28 8VDC Ripple ratio 5 or less For module technical version A the safety refresh response processing time is 38ms Safety System remote I O module specifications Item No of input 5 QS0J65BTS2 8D 8 points double input 16 points single input QS0J65BTS2 4T No of output points 4 points source sink type 2 points source source type Insulation method Photocoupler Rated input voltage 24VDC Rated load voltage 24VDC Rated input current Approx 5 9mA Operating voltage range 19 2 to 28 8VDC Ripple ratio 596 or less Operating load voltage range 19 2V to 28 8VDC Ripple ratio 5 or less Maximum load current 0 5A per point Maximum inrush current 1 0A 10ms or less Maximum number of simultaneous input points 100 voltage ON current 15VDC 2mA or more OFF voltage OFF current 5VDC
85. safety switches and discrepancy time for T closing the guard certification for safety programs is easy F MODSEL Mode selector Selects the system operation mode manual semi automatic etc e The safety FBs are provided for GX Developer Blocks mutes the safety function of a light curtain by two muting SW8D5C GPPW version 8 82L and higher 50 46 79 Parallel mutin Blocks mutes the safety function of a light curtain by four parallel QS001CPU is supported from serial numbers muting sensors having 11042 or higher for the first five digits F MUTES Sequential muting 68 46 58 38 38 muting sensors The safety output control and activation prevention settings depend F OUTC Output control 2 on the application and the overall system Tests external sensors light curtains etc that can be tested e g detection of loss of the sensing unit detection capability the Safety testable sensor response time exceeding that specified and static ON signal in single channel sensor systems Double input Monitors the status of two safety input signals two NO contacts or NC NC or two NC contacts and outputs the results Double input Monitors the status of two safety input signals NC contact and NO contact and outputs the results Ja jONUOD Solution 3 Easy error failure troubles
86. t possible to input safety data make settings and conduct diagnostics on SICK s safety products SICK original network Interface between WSO CPU1 and SICK s safety products C4000 light curtain Ma4000 light barrier 0 53000 5300 laser scanner OU to 4 safety products can be daisy chain connected per EFI 1Ch Gi Retrieve safety data make settings and conduct diagnostics on SICK s safety products SICK s setting tool CDS is included in the Setting and Monitoring Tool By double clicking the icon of EFI equipment CDS starts up automatically 30 31 Safet MITSUBISHI SAFETY FA SOLUTION Feature 6 CPU module WSO CPU1 supports Flexi Link with EFI for safety communications between safety controllers A1 A2 Safety communications between safety controllers can be easily established at a low cost just by MITSUBISHI MS connecting the CPU modules with dedicated cables Flexi Link cables Using Flexi Link safety communication be conducted between up to four safety controllers CPU1 mThe Flexi Link cable connection between CPU modules enables NL A B fA B safety communication 1 EFI 2 Just connect the device controlling safety controllers with a Flexi Link cable Supported CETT 0 With a few simple settings you ll be ready to start safe communication Flexi Link Powered by SICK between de
87. ting SICK s safety products 50 01 Flexi Link with EFI WSO MPLO00201 WSO MPL 4 WS0 XTDI80202 WSO XTDI WSO0 XTIO84202 Safety input 8 points single input Safety output 4 points single output WSO XTIO Output current max 2 A Spring clamp terminal block Fast shut off function response of 8 ms WSO0 4RO4002 50 4 CPU module Program size 255 FBs Scan cycle 4 ms Interface RS 232 CPU module with EFI CPU module memory plug For storing CPU parameters and programs required Safety input module Safety input 8 points single input Spring clamp terminal block Safety module Safety relay output module Safety output safety relay output 4 points single input Output current max 6 A RS 232 cable connecting to CPU module WS0 C20R2 RS 232 cable for PC CPU connection USB RS 232 conversion cable WS0 UC 232A USB RS 232 conversion cable CC Link interface module Wow Ce 00262 For CC Link communication standard communication WS0 GCC1 WS0 GETH00200 50 Screw in replacement terminal block WS0 TBS4 Screw in replacement terminal block Ethernet interface module For Ethernet TCP connection standard communication Spring clamp replacement terminal block Setting and Monitor Tool SW1DNN WSOADR B Setting and Monitor Tool for safety controller WS0 TBC4 Spring clamp replacement terminal block 4 Abbreviated product model is show
88. tion that keeps scan time constant Max input apparent power 125 VA Program capacity 14 k steps 56 KB rog pacity ps 20 A8 ms or less Program memory 128 KB Drive 0 Rated output current 6A Memory capacity Standard ROM 128 KB Overcurrent protection 5 V DC 6 6 A or more Drive 4 Max number of Program memory 3 Overvoltage protection stored files Standard ROM 3 Efficiency 7096 or more Number of writes to standard ROM Max 100 000 times i i i Allowable momentary power Number of I O device points 6144 points X YO to 17FF ry p 20 ms or less Number of I O points 1024 points X YO to 3FF failure period Internal relay M Default 6144 points MO to 6143 changeable Link relay B Default 2048 points BO to 7FF changeable Across inputs LG and outputs FG Across inputs LG and outputs FG Default 512 points TO to 511 changeable Dielectric withstand voltage 1780 Vrms AC 8 cycles 2830 Vrms AC 3 cycles for low high speed timer Altitude 2 000 m 6562 ft Altitude 2 000 m 6562 ft Low high speed timer is specified by instructions Timer T ae The low high speed timer measurement unit is set by parameters Across Inputs LG and outputs FG across inputs and LG Insulation resistance Low speed timer 1 to 1000 ms in increments of 1 ms default 100 ms across outputs and FG 10 MO or more by 500 V DC insulation resistance tester High speed timer 0 1 to 100 ms in increments of 0 1 ms default 1
89. to CPU module WS0 C20R2 CC Link interface module WS0 GCC1 GOT CPU 50 CPU module supported Flexi Link with EFl WS0 CPU1 The MELSEC WS series is jointly developed and manufactured Powered by by Mitsubishi Electric and SICK S SICK AG German company is a supplier of safety solutions SICK designs and manufactures a broad range of safety products including industrial use sensors and automatic identification systems 28 Safety Intuitively understandable setting operations plus flexible expandability The compact profile includes full cutting edge safety technologies Feature 1 Compact design to meet today s needs for smaller safety control units Each module is just 22 5 mm wide This compact size is optimum for incorporating into compact control boards and equipment Q Feature 2 meet today s needs compact safety controller with flexible expandability Maximum expandable modules include 12 safety input I O modules 4 safety relay output modules and 2 network modules At the maximum configuration of safety input and I O modules I O points are 96 for single input and 48 for single output totaling 144 Q Feature 3 Fast shut off with a response of 8 ms Fast shut off lets the safety I O module shut off safety output not via the CPU module speeding up response to 8ms Shorten safe
90. ty distances in your safety systems 29 4 Safety control can be easily added to existing MELSEC PLCs CC Link Ethernet J9j041u02 Connecting safety controller to CC Link safety control can be Applicable functions with network interface performed with the existing MELSEC Q L modules CERNS Furthermore operation status and error status of the safety WS0 GCC1 WS0 GETH controller can be monitored with existing MELSEC Q L module et iar onitoring information Safety control helps specifying the factor of emergency stop Connected to PLC PC and faulty equipment efficiency Notification data 1 EFI communication Extensible Firmware Interface EFl communication between WSO CPU1 Setting and Monitoring tool Connection via network modules and SICK s safety products Kjajes DAS TAIN Va WS0 GCC1 i WSO0 GCC1 CC Link interface module Just set parameters to have a MELSEC product monitor data and get notifications from the safety controller Add the safety controller as a remote device station to your existing CC Link network CC Link CC Link MELSEC Q slave station slave station Ethernet WSO0 GETH Ethernet interface module Conduct remote maintenance using the Setting and Monitoring Tool MELSEC Q Feature 5 Enhanced by the distinctive technologies of SICK the leading company of safety solutions The EFI connection of the WSO CP1 CPU module makes i
91. ute X9 Execute When the input output is on the module Input dark test selection XA B 0 Execute 1 Not execute 3 XA Execute XB Not execute 4 XA Not execute XB Execute OUtputs a momentary OFF pulse which Input dark test pulse OFF time 0 400 us 1 1 ms 2 2 ms is used for failure diagnostics of contacts Method of wiring of output Y2 0 No use 1 Double wiring Source sink 2 Double wiring source source Output dark test selection Y2 10 Execute 1 Not execute and external components Output dark test pulse OFF time Y2 0 400 us 1 1 ms 2 2 ms For details regarding this failure Double input single input selectionX2 3 0 input 1 X2 X3 Single input 3 X2 Single input X3 No use 4 X2 No use X3 Single input Double input single input selectionX4 5 0 Double input 1 X4 X5 Single input 3 X4 Single input X5 No use 4 X4 No use X5 Single input 1 Double input single input selectionX8 9 0 Double input 1 X8 X9 Single input 3 X8 Single input X9 No use 4 X8 No use X9 Single input diagnostics and safety output Double input single input selectionXA B 0 Double input 1 XA XB Single input 3 XA Single input XB No use 4 XA No use XB Single input diagnostics shown on page 20 Auto RTN Func to detect double input mismatch 0 Invalid 1 Valid For programming examples refer to the 1 Adjust Time of noise removal filter Input dark test pulse OFF time an
92. vices and processes with EFI Device 3 Device 4 1 Flexi Link developed by SICK is a safety communication network for use between safety controllers EFI is the communication interface for setting and monitoring the SICK safety devices Safety controller 1 Safety controller 2 Safety controller 3 Safety controller 4 Linking independent devices Link several devices with safe communication Link error and alarm information to the next process s devices and execute optimum control Easily connect multiple devices Use Flexi Link to link safety controllers for use in various production sites Realize safe communication with Flexi Link Perfect for linking two to four devices Increase your production system safety by linking devices and processes Packaging machine Electronic assembly line Maximum cable length 100 m Up to 4 safety controllers can be connected Setting Monitor Tool Flexi Link System Project Set all safety controllers connected with Flexi Link from the Setting and Monitor Tool connected to one safety controller ee ee i Reciprocal switching ip E 7 E System overview screen System conditions Flexi Link is supported by WS0 CPU1 CPU modules of firmware version V2 01 revision

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