Maintenance - TSM Control Systems
Contents
1. wwe cma EN M REM SEE LDA amp OCE L maiihi ag TOR wEAS HEMET LT CONN B amp LX er Load Phone 233342 8034340 1208 34v 318 oe CONNS HIGH enn Lascia n he m n 4 D WHT fons 2 r 3 Waku HIGH a mi ue Au D 8 8 Posies isis Wee Esau 1 1 F Bh REV A7 Created on 01 05 2014 Page 29 TSM NBB PSU Module Maintenance NBB PSU MODULE CONNIE MOLEX Page 30 REV A7 Created on 01 05 2014 Maintenance 1 al gt EIME SUB WEIGH HOPPER HANGER 2 LHS 136 HANGER 2 RHS 1366 EASY DRAIN TOP DOOR INTERLOCK LOAD CELL BRACKET 2 VENTURI SIDE FEEDER DRAIN SLIDE ASSEMBLY BIN ASSEMBLY U 3087 2 REV A7 Created on 01 05 2014 Maintenance FIRST ANGLE PROJECTION FRAME 0 2660 SCREW BEARING 20617 2 Z MIXING CHAMBER EIS T LITRE HOPPER ASSEMBLY MOTOR SPACER MOTOR GUARD 2102 NOOR SWITCH 511 2963 ees DOOR SWITCH 5116 KEY 2963 es DOOR ASSEMBLY IT 00 EMA m BRACKET ASSEMBLY 2973 LO 3 LOADER TDP BRALKEI29756DWG2. 2 On the control module card there are LED s for each output These are located directly above Conn 2 valve connections See page 25 for layout and led description 3 On the Festo valve block there are LED s for each valve If the LED on the control module is activating and the led on the valve block is not then check the connections between the control module and the valve block 4 There is a blue manual activation switch on the valve block pushing it up should activate the valve remember there may be material in the hopper so be careful opening activating the valve for long periods 5 Check there are no bends or kinks in air lines running between the valve block and the slide gate Micradose valve 6 Empty the material hopper Open the front door of the blender and remove the hopper Manually move the slide valve to ensure it can move freely REV A7 Created on 01 05 2014 Page 12 Maintenance TSM Checking side Feeders DANGER Electrical shock hazard Always disconnect and lock out the main power supply before opening the blender electrical enclosure The solenoid valves are connected to the main voltage supply Procedures that require access to the electrical enclosure while power is on should be performed only by qualified electrical technicians who know how to use electrical testing equipment and understand the hazards involved To check the feeders e Ensure the blender is not stop pause mode This mode wil
3. lower lower right and center When all five done the will disappear The Touch Screen parameter is automatically stored Power off the panel and put the dip switches back as shown below REV A7 Created on 01 05 2014 Page 14 Maintenance TSM Wiring Considerations Blender is not powering up correctly Communications errors Visible on diagnostics screen Do NOT run TSM cables with high voltage cables Why is it necessary to keep communications cables and material conveying lines separate Please check quick start guide FAQ section If communications to devices are showing more than 10 timeouts TSM diagnostic displays check that the communication cables are not routed along side high voltage cables Ensure that cable shields are terminated properly The wires connecting the various elements of a TSM system are normally communications data lines and are low voltage As such care should be taken to keep them well removed from high voltage lines DO NOT RUN HIGH AND LOW VOLTAGE LINES TOGETHER WITHIN THE SAME CONDUIT shielded cable must be used for communications lines Although it is not strictly necessary to run communications wires from TSM equipment in conduit it is advisable from a safety and aesthetic point of view Moving plastic granules can produce extreme static charges If pipes carrying the granules not properly earthed then the electrical
4. DMP DMP DM 12 GND GND GND GND HEV A7 Created on 01 05 2014 Micro dose feeder optional WH weight hopper C Cleaning DMP Air Dump Maintenance TSM EUROPEAN 3 PHASE WIRING CONNECTIONS excluding Optimix 50 150 250 3 phase box dim gt 23 Uu 72 lt M Single Phose _ to NBB 2 380 410 MOTOR 50 60 HZ 452 1 Hats Netre resent 17 3 phase 22 01 pause vollege FILE NBB 3 Phase Box ABB Al dwg 13 0 2 2012 REV A7 Created on 01 05 2014 Page 27 Maintenance TSM USA 3 PHASE WIRING CONNECTIONS excluding Optimix 50 150 250 3 phose box BLK BLK BLK m m Ay x 8 gu a m r A yz E ONT ACTOR a NV V 23 ee gt Q 5 Sin gt Ll el uv a m 51 s 2 2 lt 0 i Single Phose anu NBB SUPPLY 2 gt lt MIXING 380 460V ra MOTOR 50 60 HZ 4321 Rete Adcitianel switch centack X Y if present 3 phcse supply eed 50418 phase s pply 2 3 p usgB 4 410 veed exlra single phase s HEV A7 Created on 01 05 2014 Page 28 Maintenance NBB OVERVIEW p E i SE GT H T BE is ea a
5. Service or Parts Departments for a nominal fee Page 22 Maintenance TSM NBB Console External Connections Blender Mains Single phase Mains Power Switch connection indicator Mains fuse 5Amp 1 Connection to Blender Motor single phase only 1 6A 220v 4A 9110 20mm Fuse for mixing motor Single phase only Mains power input socket SD Memory Card Ethernet cable port USB Memory Stick port Operator panel Printer USB port connection m Page 23 HEV A7 Created on 01 05 2014 Maintenance TSM Removing the Blender control console The TSM blender has been designed in such a way that all of the electronics parts are modularized This allows them to be easily exchanged if a problem occurs The 3 main electronic parts are 1 The electronics control console control board and power supply 2 The operator panel 3 The Electrical Contactor box 3 phase blenders only If the blender develops a problem and it is necessary to change the control console it can be done in four easy steps 1 Switch all power off the blender 2 Open the tray on the bottom of the NBB console and disconnect all of the cables 3 Open the thumb screw on top of the console 4 Lift off the console Then remove the SD card from the SD card slot see previous page for location and insert it into the new board HEV A7 Created on 01 05 2014 Page 24 Maintenance TSM C
6. check if the blender is reading the sensor correctly Page 8 Maintenance TSM Batch Blender m Alarm Continued Syste arms Alarm message Possible cause Solution Has new version of the Verify and re enter calibration control software been information as needed or installed recently the calibration data can be reloaded from the SD card lf the problem persists contact TSM service technicians Calibration Data Alarm The calibration data stored in the blender has become corrupted i U i Something has stopped current trip needs to be jJ the mixing screw reset after checking that there is A w causing the current trip nothing stopping the mixing to trip screw from turning It may be Mixing Screw necessary to remove the screw MEE The recipe has been Recheck the recipe 0 70 100 entered wrong This alarm should not occur if you are using the auto recipe Component entry setting Percentages are not adding up to 100 REV A7 Created on 01 05 2014 Page 9 Maintenance Continued Batch Blender System Alarms Alarm message Possible cause Solution 0 the load weight has not being tared to zero Tare alarm During the cycle the system could not empty the hopper within 20 seconds Low Level alarm optional This alarm is only activated if low level sensors are fitted to the reser
7. detailed description Sometimes a faulty load cell may affect accuracy refer to page 2 in the Quick Start Guide to check the weight measurement Running the blender automatic test routine may identify the source of the blender inaccuracies TSM blenders incorporate and advanced vibration filtering system however there is excessive vibration on the blender and it is affecting accuracy the blender may need to be isolated from the extruder HEV A7 Created on 01 05 2014 Frequently Asked Questions Page 19 Maintenance TSM Extrusion Control problems How can Extrusion Control works by monitoring the Extrusion throughput of material and adjusting either the Control extruder or haul off soeed to keep it constant This means that either the throughput or the process weight per length and thus the gauge of the extruded product can be kept constant This leads to improved quality reduced start up time and reduced material usage because it allows the process to run at minimum tolerances My extruder Please check extrusion control Extrusion control control is not section page 11 working what should check havinga Please check extrusion control extrusion control problem with section page 12 line speed What should do REV A7 Created on 01 05 2014 Page 20 Maintenance Appendix Customer service Page 21 Control Console over view Page 22 Removing the control
8. energy will be discharged down through the system electronics causing possible malfunction and damage Generally static symptoms include the resetting of the Remote Display or granules sticking to the sides of the hopper or the mixing chamber Therefore do not attach communications cables to material conveying lines other conduit containing cables with high voltages or high currents If possible run the communications lines in armoured trunking which is properly earthed grounded at one end only All conveying lines MUST BE made of flexible tubing and fitted with a ground wire HEV A7 Created on 01 05 2014 Frequently Asked Questions Page 15 Maintenance TSM Loadcell Weighing Accuracy Issues Frequ ently How dolcleara Tare the blender for more a more detailed Tare alarm tare explanation see the quick start section page 1 2 Asked the blender Ensure that mixing chamber door Questions hopper is open Touch the Select then the blender type Tare the hopper by touching a This now becomes the zero reference point for the loadcell readings How I knowif Place a known weight e g 1kg 2 lbs in the button and enter the password the blender load weigh hopper cell is calibrated The weight will be displayed on the hopper correctly calibration page see above on how to get to this page If weight Calibrate the load cell for more a more detailed calibration is explanation see the
9. information on how to do this e fthe weight reading is not stable or you have to carry out the calibration more than once a month contact TSM Support Services for further instructions REV A7 Created on 01 05 2014 Page 11 Maintenance TSM Checking Fill Valves DANGER Electrical shock hazard Always disconnect and lock out the main power supply before opening the blender electrical enclosure The solenoid valves are connected to the main voltage supply Procedures that require access to the electrical enclosure while power is on should be performed only by qualified electrical technicians who know how to use electrical testing equipment and understand the hazards involved There is one air operated slide valve or Micradose valve associated with each compartment of the material bin Solenoids located on the back of the blender control the slide valves Solenoid source drivers located on the control module control the solenoid for each valve Diagnose the problem by following the steps below 1 Ensure the blender is not in stop pause mode This mode will be displayed on the top right corner of the home screen 1 Touching the icon and then the icon will take you to the blender information page On this page it is possible to see if the software is trying to open the slide valve lf the software is switching on the output but the slide valve is not opening then the next place to check is on the control module
10. prevent injury from flying particles and objects When you change materials you should clean all interior surfaces of the blender thoroughly using a clean cloth vacuum or compressed air otop the blender then disconnect the mains power lock out the main power source e Drain the material bins using Optional easy drain valves e Open the bin access doors and remove all material using compressed air or vacuum e Open the mixing chamber door and disconnect the weight hopper and remove same Clean the weigh hopper e For Optimix series blenders Remove the front plate of the mixing chamber and stainless steel mixing chamber liner e Empty residual material and clean the mixing chamber You have the option of removing the mixing auger if necessary REV A7 Created on 01 05 2014 Page 2 Maintenance TSM Batch Blender e Slide the weigh hopper back into the mix chamber making sure that no obstructions prevent the hopper from resting evenly on the load cell bracket Close the mixing chamber and material bin doors REV A7 Created on 01 05 2014 Page 3 Maintenance TM Batch Blender Troubleshooting Foreword Page 5 Word of Caution Page 5 Identifying the Cause of a Problem Page 6 Component Alarms Page 7 oystem Alarms Page 8 Checking the Load Cell Page 11 Checking and Replacing slide gates Page 12 Checking and Replacing Feeders Page 13 Frequently Asked Questions Page 14 REV A7 Created on 01 05 2014
11. quick start section incorrect what Tare the hopper as above do do Place a known weight e g 1kg in the weigh hopper Enter the value of the known weight The blender automatically recalibrates and the actual weight should now be displayed correctly Touch to exit to main page If the Weight MeasurementiS Please check quick start guide FAQ section not functioning properly what should do am having problems with th Please check quick start guide FAQ section loadcell REV A7 Created on 01 05 2014 Page 16 Maintenance TSM Frequent Other Accuracy issues A q y When feeding When the TSM blender leaves the factory it is set SKE through the to a standard slide valve configuration unless Questions SLIDE VALVES specified otherwise by the customer My blender does u not seem to be The slide valve size determines the minimum achieving the and maximum percentages that can be metered required accuracy for each individual component See introduction section page 20 for standard slide valve size configurations If a lower is required for any component the appropriate insert must be attached oee blender introduction section page 20 for standard slide valve size configurations When using the See the Micradose feeder 96 range specification MICRADOSE tables in the SigmaBatch Quick Start guide for FEEDERS my the minimum and maximum 96 of batch weight blender does not
12. the door of the mixing chamber is properly closed Check that the system is not in PAUSE mode Check status of the appropriate LED indicator on the NBB PCB The LED should be on when valve is open page 25 for LED description Ensure that the factory air supply is connected TSM recommend air supply of 7 5 bar for optimum blender efficiency air supply pressure greater than 10 bar could damage the blender The supply must be oil free Check that air pressure on the pressure regulator gauge reads 7 5 Bar This gauge is located at the side of blender control console HEV A7 Created on 01 05 2014 Frequently Asked Questions Page 18 Maintenance If the Micradose Feeder is not operating Fill Valves have problems with the fill valves If the slide valves are not operating Other issues What version of software am operating Accuracy Problems TSM Ensure 24v cable is securely connected in the correct socket of the NBB module in the control cabinet Ensure that the door of the mixing chamber is properly closed Check that the system is not in PAUSE mode Check status of the appropriate LED indicator on the NBB The LED should be on when motor is active Please check quick start guide FAQ section Please check quick start guide FAQ section All of the blender information can be displayed by touching the 59 icon on the top right of the home screen see page 3 of the user manual for a more
13. which can be fed for each component seem to be achieving the required accuracy Operator Panel The Operator Please Check Quick Start Guide FAQ Section Panel is not e Page working what should do Other hardware If the mixing On the 3 phase models be sure that the current trip motor is not has not blown It can be reset by pushing the reset rotating button on the current trip located in the blender contactor box Please check quick start guide FAQ section PAGE 7 HEV A7 Created on 01 05 2014 Page 17 Maintenance The mixing motor does not seem to be rotating in the correct direction what should do 3 phase models only If the Dump Flap olide Gates are not operating The mixing auger should rotate in a clockwise direction when looking at the shaft of the motor from the motor end conveying material to the center of the chamber If the direction of the mixing auger is incorrect Switch mains power switch to off and lock it out Disconnect mains power supply externally to blender Swap any 2 phases e g L1 amp L2 going to the blender Reconnect mains power and turn mains power switch to On Check that the rotation of the Mixing is correct in a clockwise direction when looking at the shaft of the motor from the motor end conveying material to the center of the chamber Check whether stop pause icon is displayed on the top right of the home screen Ensure that
14. 3 NECK ADAPTOR 3161 17 MIXING CHAMBER RETAINER SCREW COUPLING LOADCELL BLOCK LOAD CELL SPLI 36 LOAD CELL BRACKET 3161 LOADCELL GLAND PLATE 3166 8 CONSOLE BRACKET 0 07 CONSOLE ASSEMBLY VALVE BLOCK FILTER REGULATOR aL E ROG ENG WEIGH HOPPER FLAP 219 379 DOOR ACRYL 7 MOTOR COVER 3158 B9 NU TEL LITRE SLIDE BASEPLATE 27 HOPPER SLIDE 2650 B HOPPER CLEAR ACRYLICSOSE HOPPER SLIDE GUIDE 281 HOPPER CYLINDER Ea MOTOR SPRING PIN 3758 32 COUPLING SPRING PIN 3157 33 WEIGH HOPPER ASSEMBLY 315 E _ 739 Li LOADER TOP 5 13506 PISTON RESTRICTOR 3516 WEIGH HOPPER FLAP EXP REV A7 Created on 01 05 2014 Maintenance TSM Material Low level sensor option CONN3 For Unused Connectors Fit Link Between Pins 1 amp 3 B Low Level Sensor Interface Link Settings FOR L1 L8 Repeat For Sensors 4 8 As Needed Colors Relate Sensors Normaty Used By l e IFM HEV A7 Created on 01 05 2014
15. 560 Fax 353 42 93 34 422 Email support tsm control com You can commission TSM Control Systems service personnel to provide on site service by contacting the Customer Service Department Should you encounter a problem commissioning or operating the blender please complete the following checklist before contacting TSM Control systems 1 Ensure you have all model numbers and serial numbers for your equipment Service personnel will need this information to assist you 141 Check that power is supplied to the equipment see p age 18 in the introduction section 141 Check that all connectors and wires between the control console and related components have been installed correctly as per the wiring diagram in this manual 1 Please refer to the troubleshooting guide of this manual Section page15 which may assist in solving the problems 1 Examine the instruction manual s carefully for associated equipment especially controls Each manual has its own troubleshooting guide to help you 11 Check that the equipment has been operated as described in this manual 11 Check that all connections comply completely with accompanying schematic drawings and ensure that all precautions listed are satisfied REV A7 Created on 01 05 2014 Customer Service Here to Help How to Contact Customer Service Before You Contact Us Additional manuals and prints for your TSM equipment may be ordered through the Customer
16. Maintenance Batch Blender Maintenance Maintenance schedule Page 1 Cleaning the blender Page 2 Foreword You can avoid most problems by following the recommended installation operation and maintenance procedures outlined in this User Guide you do have a problem this section will help you determine what caused it and how to fix it Blender Cleaning When you change materials To prevent contamination of subsequent batches you should clean all bins and chambers thoroughly Drain the material bins weigh hopper and mix chamber Remove any residual material The mixing auger can also be easily removed lf you are using feeders to add material or colorant you need to clean these feeders before filling them with different materials Drain the feeder bin remove the auger and using compressed air clean out any residual material Weekly or as required Inspect A Air regulator filters for condensation or other signs of water Purge and clean the filter bowl if necessary B Inspect the mix auger Verify that the mix auger turns easily within the chamber If the auger makes noise when rotating or does not turn easily you may need to lubricate the ends of the auger with a commercial lubricant c If the mix auger flights become sharp or damaged through wear replace it Monthly A Inspect power cables wires and electrical connections B Check for loose or exposed wires burned contacts and signs of damaged wires C Ch
17. Page 4 Maintenance TS N Forward Before you begin troubleshooting 1 Refer to the wiring diagrams and other schematics that were shipped with your equipment The diagrams should note any custom features such as special wiring or control options not covered in this User Guide LJ Verify that you have all instructional materials related to the TSM SigmaBatch blender its control systems and its components Additional details about troubleshooting and repairing specific components are in these manuals Verify that you have manuals for equipment located upstream and downstream from the blender Solving problems related to material conveyed to the blender or to extrusion quality may require troubleshooting equipment in the extrusion line Word of Caution WARNING This machine should be adjusted and serviced only by qualified technical personnel who are familiar with the construction and operation of this type of equipment DANGER Voltage hazard Always disconnect and lock out the main power supply before opening the blender electrical enclosure Troubleshooting procedures that require access to the electrical enclosure while power is on should be performed only by qualified electrical technicians who know how to use electrical testing equipment and understand the hazards involved REV A7 Created on 01 05 2014 Batch Blender Page 5 Maintenance TSM Batch Blender Determining the Cause of a Problem Blender a
18. console Page 23 Control console connections Page 24 European 3 phase connections Page 25 U S A phase connections Page 26 Control console wiring overview Page 27 Control console P S U drawing Page 28 Optimix 350 650 Easy drain part identification Page 29 Optimix 50 150 250 part identification Page 30 Operator panel firmware upgrade cable Page 31 Low level sensor interface optional Page 32 Statement on TSM remote service capability of blender NBB module Remote access Each TSM blender includes an integral Ethernet port which allows remote access by customer or other authorized personnel This service level allows the user to access all blender functions available via the operator panel including Supervisor and engineering fields Assuming that the user is an authorized password holder TSM can provide remote support including configuration and software updates using this Ethernet port across the internet without any firewall configuration changes required on the customer s network upon request by the customer HEV A7 Created on 01 05 2014 Page 21 Maintenance TSM Our service experts are available to help with any problem you might have installing and operating your equipment TSM Control Systems also offer a comprehensive on site installation training and preventative maintenance programme You can contact our Customer Service Department by any of the following methods Tel 353 42 93 35
19. eck exterior power cords to the main power source D Inspect air connections hoses lines for wear or damage E Tighten connections or replace damaged parts The load cell calibration should be checked at least 3 4 times per year Failure to do this could result in production errors or losses Please refer to the quick start section of this manual for how to calibrate the load cell REV A7 Created on 01 05 2014 Page 1 Maintenance TM Batch Blender 3 WARNING Pinch and auger hazards This equipment is equipped with pneumatic slide gates beneath the material bins and may have a pneumatic slide gate beneath the rotating augers in the side feeders and mixing chamber Always disconnect and lock out the incoming power source before cleaning the blender or feeder Always disconnect the compressed air source before working near the slide gates Failure to do so could result in serious injury Blender Cleaning All TSM blenders include an access door safety interlock which removes the Electrical power and discharges compressed air from the slide gates CAUTION Flying objects This blender is equipped with a compressed air gun that can be used for cleaning the bins and mix chamber To avoid potential injury you must observe all safety regulations that apply to the use of compressed air for cleaning equipment Adjust air pressure to no more than 7 5 Bar 100 PSI for auger mixing systems Wear protective goggles and clothing to
20. ge 12 that feeder cable connections in the blender wiring cabinet are secure Verify that the feeder solenoid light turns on Page 7 Maintenance TSM Batch Blender When a problem affecting the blender control or more than one System Alarms component occurs The blender automatically enters manual control mode after a period of time if the alarm is not resolved Alarm message Possible cause Was there a Nun component fill alarm Level Sensor Uncovered The level sensor in the mixing chamber failed to see material during a fill cycle E Is the level sensor faulty REV A7 Created on 01 05 2014 Solution A component may not have filled correctly causing the weigh hopper to delay dumping the next batch into the mix chamber Verify that component bins and feeders have material are operating correctly and that the loading system can maintain all components This is an important alarm because it is possible that the extruder was starved of material Check the level of material in the mixing chamber If material is covering the level sensor even though it failed to detect material verity that the level sensor wire is securely connected to the correct terminal in the blender wiring cabinet verify that the level sensor sensitivity setting is correct There is an adjustment pot on the sensor g Using this icon on the Reports blender information screen you can
21. intenance TM Batch Blender Load Cell Checks and Calibration A malfunctioning load cell can lead to incorrect batch weights and persistent A D Error alarms The problem may be caused by material trapped around the load cell housing a failure on the NBB control board electrical noise or a damaged load cell To check the load cell e Power up the blender using the mains power switch located on the side of the blender Open the front door of the blender as the load cell cannot be tared zeroed when the door is closed Clean the weigh hopper and load cell area Open the mixing chamber door and slide the weigh hopper out Using the supplied air gun clean the hopper and any dust that may be around the load cell Ensure that there are no granules trapped around the load cell and ensure that the weigh hopper is not being obstructed e Check the mounting bolts for the load cell and bracket These bolts must be securely tightened Two bolts mount the load cell to the block Four bolts mount the block to the top plate of the blender chassis Verify that the load cell cannot move from side to side on the mounting block Also verify that the bolts securing the weigh hopper mounting bracket to the load cell are tight e f the slide valves have been fitted with guards check that there is adequate space between the guards and the load cell bracket e Replace the weigh hopper on the load cell e Calibrate the Hopper See the quick start guide for
22. l be displayed on the top right corner of the home screen e Ensure the outlet from the material hopper is not obstructed e For the Micradose feeders check that quick release air pipe is connected e Use the same procedure outlined on the previous page to check the side feeders e Check that the light on the solenoid turns on as each feeder is activated If the valve does not turn ensure that the connector is securely fitted See page 25 for the LED identification If the connection is good check the 24v is being outputted from the control module e There is a manual activation button on the valve push this to check that the valve operates manually If there is still a problem contact TSM Support Services REV A7 Created on 01 05 2014 Page 13 Maintenance TSM Calibrating the operator touch panel The touch panel should not need to be regularly calibrated but if there is a problem then it can be calibrated as follows To get the touch panel into Calibrate mode Rear View Power off the touch panel and remove the back I cover Locate the dip switches set them as shown below Dip switches Dip Switch Settings s m d d lot af ia In this mode when you power on the Touch panel the screen will display a sign at the center of the screen Use a stylus or finger to push the center of the until It moves The moves to upper left upper right
23. larms Most problems will trigger one of the blender alarms The blender includes alarm checks for A Individual components B Blender system alarms lf an alarm occurs on the blender Will appear on the blender bin and the red beacon mounted on the blender frame will provide a visual warning If it is a component fill alarm the blender will continue to operate in automatic mode If the alarm applies to more than one component the blender automatically enters manual mode e To find the cause of an alarm go to the production summary screen and touch The cause of the alarm and the time that it occurred will be displayed on the Alarm Summary screen e Touch to cancel an alarm For Information on what each alarm icon means refer to the diagnostic tables on the following pages NOTE If you are using the blender with extrusion control please see the extrusion control section of the manual for all related alarms HEV A7 Created on 01 05 2014 Page 6 Maintenance When a problem affecting one of the material components occurs TSM ALARM flashes beside the component number on the Production Summary screen The blender continues to operate in automatic mode Alarm Summary screen displays alarm message Alarm message Fill Problem on Blend x The blender was unable to fill the weigh hopper to the target weight from the component number disp
24. layed in the message REV A7 Created on 01 05 2014 Possible cause Is there material in the hopper above the slide gate Does the recipe call for more material than the component valve or feeder can deliver Refer to the percentage chart page 20 in the introduction section Has material bridged over the bin discharge blocking material flow valve for this component fail to open errem 4 l l l YI 1 Did the side feeder fail to operate Batch Blender Component Alarms Solution Ejluuuppupuu p r Verify that there is material in the bin or feed hopper and that the loading system supplies sufficient material The material may have arrived after the alarm occurred Verify that the side feeder or material slide valve opening is the correct size for this application Trying to put too much material through a feed valve that has a flow reducer insert can cause this alarm rr sr v Verify that material is free to flow into the weigh hopper by opening the door of the blender remove the weight hopper and manually open the slide gate u al a 4 1 Did the air actuated slide _ Verify that the RUN STOP switch is in the RUN position LJ Verify that the valve is connected to compressed air supplying at least 6 0 bar 87 PSI 4 that the solenoid and relay is working correctly See Checking Fill Valves pa
25. ontrol console connections Load cell connection A Load cell B is only used if a second load cell is needed Modbus comms Reset Button See wiring table Slide valve 1 address on next page Slide valve 2 Slide valve 3 Slide valve 4 Alarm Clean Weight hopper ixing Motor USB REV A7 Created on 01 05 2014 Page 25 Maintenance TSM Connecting a Side feeder or Dispensing aid The valve outputs sent to the valve block via Conn 12 These outputs are duplicated on Conn 14 Conn14 can be used to connect a side feeder to a blender or to connect a dispensing aid Vibrator or agitator For example to connect a Micradose side feeder as component 5 on a standard TSM 350 You would connect it to pins 6 GND and 7 24v output If an agitator is used on Component 1 then the agitator would be switched on using Conn 14 pins 1 and pin 6 This means that the agitator will only operate when the component is activated 14 Optimix Optimix Optimix Optimix 50 150 350 650 350 650clean 1000 1500 250 39000 ___ 1 Comp Comp1 Compi 2 Comp2 Comp2 Comp2 Comp2 S39 Comp3 Comp3 Comp3 4 4 Comp4 Comp4 Comp4 5 WH WH WH 9 6 GND GND GND GND 7 5 Comp5 7 Comp5 8 Comp6 Comp6 C Comp6 9 NA NA 1 Comp5 10 NA NA Comp6 Comp8 1 DMP
26. voir bin and connected into the system through the Input card Deviation alarm The actual percentage of x component is not correct not suitable Software security alarm NBB Software License timeout component in the reservoir bin has fallen below the pre set level Non free flowing material can cause this or dosing the material through a valve that is software cannot 4 NBB HAETSM read the necessary information from the 2 2 piiu azu pupusa 2 1 There is a problem on The calibration of the load cell the should be checked See Calibrating the Weigh Hopper in the quick start guide page 1 Check that the dump flap below the weigh hopper is opening correctly and that is not touching the material in the mixing chamber Add more material to the reservoir bin as required E Check the introduction section for the min and max percentages for each size of valve and verify that the set percentage is within spec Check that there is no material blockage above the slide valve It may be necessary to add a Vibrator or paddle This cannot be resolved without returning the NBB to TSM IV z n Ys a L rr A six 22 There havebeena Contact 5 for new License temporary software license installed code REV A7 Created on 01 05 2014 Page 10 Ma
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