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iDrive BASIC USER MANUAL

1. UPLOAD OK Parameters were successfully uploaded read from the drive to the keypad The keypad interrupted parameter upload to the drive A Parameter reading has failed NO DOWNLOAD a eae procedure was queried but no parameter is saved to the flash PLEASE WAIT Wait until the system completes the operation required 17 SAVE IMPOSSIBLE Parameter save is not allowed The keypad interrupted parameter download to the drive Parameter writing has PARAMETERS LOST failed As a result not all parameters have been updated parameter inconsistency UPLOAD impossible NO PARAMETERS LOAD NOT NOW The required function is not available at the moment CONTROL ON The required function is inhibited because the drive is running Download failed because parameters saved to keypad memory relate to a SW EZE BON Oe VER RO version or product ID incompatible with the drive SW version or product ID Download preliminary operation underway the system is checking the integrity and VERIFY DATA pe compatibility of the parameters saved in the keypad memory w28 OPENSTART Open and close the START MDI1 signal to start the drive Wat ENCODER OK Encoder tuning procedure ished the encoder is corecty comedies w32 OPENENABLE Open and close the ENABLE MDI2 signal to enable the drive wes WRITE IMPOSSIBLE Whine procedure Impossible Oooo woe ILLEGAL DATA egal value entered operationer O O O OO was NO WRITE CONTROL wrti
2. 5 IP54 possible up to Size S32 Type of integrated EMC filter EMC A2 filter for TN grid EMCIT A2 filter for IT grid Braking module X no internal braking chopper B built in braking chopper 9 34 iDrive B rive USER MANDA 2 2 1 NAMEPLATE Typical nameplate for 2T iDrive 220103078 32003 iDrive 2T S05 15 2 2 IP54 EM input AC3PH 200 240V 10 15 50 60Hz in A 15 0 05 output AC3PH 0 240V 0 625Hz nom A 15 0 Imax A 16 0 ee 6 2 kVA max drive 3 7 kW not Aux Camino Wilke 5A 250Vac esis IAG2S0Vac 5 FOR FURTHER DETAILS SEE USER MANUAL Fuse A 16 Orc breeker A 16 Cont ACT A kW Hp application table motor voltage light standard heavy strong 200 240V 3 7 3 0 2 2 1 8 5 4 3 0 3 Figure 1 Nameplate of the iDrive 2 3 Installing the Equipment The inverters of the iDrive series are Open Type Equipment degree of protection IP00 and IP20 that can be installed inside another enclosure Only models with degree of protection IP54 may be wall mounted The drives must be installed vertically The ambient conditions the instructions for the mechanical assembly and the electrical connections of the drives are detailed in the sections below Install the drive in an upright position N CAUTION Do not install the drive horizontally or upside down Do not mount any heat sensitive components on top of the drive to prevent them from CAUTION l
3. damaging due to hot exhaust air The drive rear wall may reach high temperatures make sure that the drive bearing CAUTION A surface is not heat sensitive 10 34 BASIC USER MANUAL iDrive 2 3 1 ENVIRONMENTAL REQUIREMENTS FOR THE EQUIPMENT INSTALLATION STORAGE AND TRANSPORT Any electronic board installed in the inverters manufactured by Elettronica Santerno is tropicalised This enhances electrical insulation between the tracks having different voltage ratings and ensures longer life of the components It is however recommended that the prescriptions below shall be strictly followed 10 to 40 C with no derating from 40 C to 50 C with no derating or with 2 derating of the rated Maximum surrounding air temperature current for every degree beyond 40 C based on the inverter model and the application category see OPERATING TEMPERATURES BASED ON APPLICATION CLASSES in the Installation Instructions manual 25 C to 70 C Pollution degree 2 or better Do not install in direct sunlight and in places exposed to conductive dust corrosive gases vibrations water sprinkling or dripping except for IP54 models do not install in salty environments Ambient temperatures for storage and transport Installation environment ise Max altitude for installation 2000 m a s l For installation above 2000 m Altitude and up to 4000 m please contact L6nne Scandinavia AS Above 1000 m derate the rated current by 1 eve
4. info norway lonne com Frysjaveien 40 N 0884 Oslo PO Box 165 Kjels s N 0411 Aregjerdet 9A N 6018 Alesund Kastellgatan 5 S 25466 Halsingborg info sweden lonne com Flygaregatan 4 S 21239 Malm Cedervej 2 DK 8462 Harlew J info denmark lonne com Hernepellontie 11 FI 00710 Helsinki Telephone Fax Telephone 47 55 39 10 00 Telefax 47 55 39 11 00 Telephone 47 22 02 10 30 Telefax 47 22 02 10 50 Telephone 47 10 15 39 00 47 91 15 63 66 Telefax 47 10 15 39 01 Telephone 46 0 42 38 03 00 Telefax 46 0 42 38 03 09 Telephone 46 0 42 38 03 00 Telefax 46 0 42 38 03 09 Telephone 45 76 40 87 00 Telefax 45 76 40 87 01 Telephone 358 0 9 342 4300 Telefax 358 0 9 3424 3099 Service Telephone 24H Telephone Service 47 91 83 30 73 24H Telephone Service 46 0 70 88 55 431 24H Telephone Service 45 24 45 74 03 24H Telephone Service 358 0 40 5208 729
5. AN DANGER Always connect the motor casing to the inverter earth to avoid dangerous voltage peaks and electrical shock hazard Always provide proper earthing of the inverter frame and the motor casing To meet UL conformity requirements of the system where the inverter is installed use a AN NOTE UL R C or UL Listed lug to connect the inverter to the earthing system Use a loop lug fitting the earth screw and having the same cross section as the earth cable being used Protective earthing conductor cross section refer to EN 61800 5 1 Cross sectional area of phase conductors Minimum cross sectional area of the corresponding of the inverter mm protective earthing conductor mm S lt 10 10 lt S lt 16 16 lt S lt 35 35 lt S The values in the table above are valid only if the protective earthing conductor is made of the same metal as the phase conductors AN NOTE If this is not so the cross sectional area of the protective earthing conductor shall be determined in a manner which produces a conductance equivalent to that which results from the application of the table above In any case a cross section of the protective earthing conductor of at least 10 mm Cu or 16 NOTE mm Al is required to maintain safety in case of damage to or disconnection of the protective earthing conductor refer to EN 61800 5 1 about Touch current 19 34 ri i IN BASIC iDrive B IVE USER MANUAL 3 USING THE DISPLAY KEYPAD 3 1 Ove
6. gt C CeC 4 Parameter Then you are asked to choose the display mode of the Start Up Menu setting t he Menu gt CCC OE CeCeCeEG Choose one of the following EVERY START UP ONLY NOW NEXT START UP NEVER 2 34 BASIC USER MANUAL you quit the menu if you select NEXT START UP the menu is displayed only the next time the iDrive is started up if you select NEVER the Start Up menu is disabled Parameters included in the Start Up menu Parameter Description Rated mains voltage Type of control algorithm Speed feedback from encoder Type of V f pattern Rated motor frequency Rated motor rom Rated motor power Rated motor current Rated motor voltage No load current of the motor Min motor speed Max motor speed Voltage preboost Acceleration ramp time Deceleration ramp time Current limit while accelerating Current limit at constant rom Current limit while decelerating Torque limit Encoder operating mode Encoder A pls rev Encoder B pls rev Autotuning selection Motor tuning selection Motor thermal protection Motor thermal time constant LONNE If you select EVERY START UP the wizard appears whenever the iDrive is powered on if you select ONLY NOW you can scroll through the menu and the wizard is disabled as soon as iDrive Visibility only if FOC is active only if IFD is active only if FOC is active only if IFD is active only if IFD is
7. E E EEE E E T TTT 24 5 ALARMS AND WARNINGS bl eorreseressressressressrerrrerererrrerrerrrerrrrr ers ars ars rr rs RR ARR RKS RR RR oie acne RR RR KR RR RR RR KAR RR KAR KKR RR KR RR KSR RKS KORA 26 5 1 What Happens when a Protective Device Trips smtmsssssessrerresresresrrrsreorrorrerrerrerrrrr rer rrr ren r rss rr rr rr KAR KRK ORKAR RAR n nn 26 Sz What TO DO Wwhenan Alarmi TIDS csc cccctncta adduct ereancecenadaset arni rire E Eaha nE EENE E ERSS E REE 27 5 3 Alarm Code MNS acsearle sec acne eee ee cee ee ee 28 5 4 WV MIN e AEE E IE EEE EE TE NE EE E E E E E E E A 32 5 9 SES E ST A E E E AE O A EE A E E ec eae EA E A N E ET 34 1 2 Figures Figure 1 Nameplate of the iDIiVGsssssoossressrressrresrsresrrrenrererrrrerrrrerrrrrn rr ren rens sanskr a RAKA RAKA RR RR RR KKR RR RR KKR RK RAR KKR RR KKR RR KKR RR RK RAKA 10 Figure 2 Connection bars in S41 S42 S51 S52 essssesssresrrresrererrererrererrrrerrrrerrrrer renen rare renen r enar rr ARR R ARR KR KKR RR KKR RR RK RAR R RR RKA Rn n an 14 FOUG o 50056 ONNECHOMN D R oe ae ee cee ae N ner era eer ee nen eee ee eee ee sasse eee ee ee ee 15 NG OU ISA TS bay canst dance E E 20 Figure 6 VIM CD IAG AN Wc ssstessronspotses nponsbodspotas inin airinn ee Sr n nema EEn Ere Ar DiR AEri E Reri Ani inet sa RI TGN DAS EEE P rns bi Res sk 24 1 3 Tables Table 1 Alarm Code LISI sci a a a a ce mene ee rer een UNS 31 TAI 27 VV SITT O NSls cea sn ressanstacsarteeanatinsenctannscasaash oe ccmsunacdnasia ee hum
8. Engineering user level required Illegal Drive incomececontiauratione 1 Make sure that the Drive Profile board is correctly nue Profile Board Drive Profile board conngured tor me Ee ie 2 Replace the Drive Profile board A096 Fan Fault Fault of the cooling fans Replace fans Motor Not 1 Check connections to U V W A097 G nrieeted Motor not wired 2 Check motor parameters amp perform new autotune for VTC amp FOC A098 Illegal Motor Illegal motor selected via 1 Check setting in C009 Selected MDI 2 Check C173 C174 and MDI status Engineering level required A094 30 34 BASIC USER MANUAL iDrive LONNE 2nd Sensor 1 Reset the iDrive A099 Fault of fan sensor 2 2 Contact L6nne Scandinavia s Customer Service Function programmed for A100 MDI6 Illegal MDI6 along with frequency Configuration DUCA P Check configuration of MDI6 and setting in C189 Function programmed for MDI8 Illegal i A101 MDI8 along with frequency Configuration input B REF Current input 4 20mA A102 REF gt 20mA or 0 20mA greater than 20mA AIN1 Current input l l Check setting of SW1 in the control board ANDS AUNA AOINA 4 20mMA or 0 20mA Check the aan signal source greater than 20mA AIN2 Current input A104 AIN2 gt 20mA 4 20mA or 0 20mA greater than 20mA PT100 Channel Hardware address out of A105 1 Fault measure range of the drive PT100 Channel Hardware address out of A106 2 Fault measur
9. RKS RR KSR RKS KKR KKR RR ARR RAR KAR n 12 2 3 3 Connection Bars for S60 Inverters mnosssmnsssressressrrrrresrrerrrer reor reor rrrr rer r rr rrr rr rr rr RR ARR R RAR RKS RR RKA RKS ARR RR RADAR KAR KA n 15 2 3 4 Cross sections of the Power Cables and Sizes of the Safety Devices ssmnnmssrsssrrrersrrrersrrrerrrrerrrrerrrrrrr enn nnrnn 16 2 3 4 1 AE NOMA CAS Si tice Sane daa aes nas a was oe ice ang ice ceed ne ea eee ieee eee ee 16 2 3 4 2 4T Voltage GlaSS ieceres eies cee sacs EE EEE Ni E ES EE vedas coat NEEE Ei 17 2 3 4 1 ST and GT Voltage ClaSSeS ccccccssececceseecceeseecceececceuseecseseeecseeeeseeeessegeeessueeeessesessaueeesseaeeeseaes 18 2 3 5 Inverter and Motor Earth Connection smossessrrsrrrsrrrsrrerrrrrrrerrrerrrrrrrrrrrrr ers r rskr rr Rn sr ARSA ARSA RKS RR KSR R RR RR RR RAR RAR KAR n 19 3 USING THE DISPLAY KEYPAD cccccccccceeccceeeceeeeeeceeeeeeeeeeaeeeeseeeeeeeeeeeeeeeee ease eessecesseeeeseeceseeessueeeeseesessneesseeeas 20 3 1 72 Yoh eee eee ee stin steg Ness E ee ee ee ee eee 20 3 2 Venu TOC Sameera on tee ete E once Ne eri SN AN Sr een E eee ee een s NN 20 3 3 IVI S E E P E E E E E E E EE A A E E EA E T EE E 21 3 4 FUNC UONE OS oea E A E E E E 22 3 0 Indicator LEDs in the Display Keypad sstnsssresssrrersrrersrrresrreosrrerrrrrrrrrrrrrrrrrrrrrrr rr rr rr rr rr rr rr RR RKA KKR RR ARR RR ARR KKR RR KKR RR KKR 23 4 MIN ast ose sweet E E tcp este cso E 24 4 1 MV IRIIG PACA E AAEN E EE E AEE
10. What Happens when a Protective Device Trips NOTE Before operating the drive in emergency conditions carefully read this section and the following section What To Do When an Alarm Trips The drive alarms are detailed below When a protection alarm trips 1 the ALARM LED on the keypad comes on 2 the page displayed on the keypad is the root page of the FAULT LIST 3 the FAULT LIST is refreshed In factory setting when the drive is switched on after an alarm has tripped which has not been reset it is kept in emergency condition If the drive is in emergency mode when switched on this could be due to an alarm tripped before the drive was reset To avoid storing the alarms tripped before the drive is switched off set parameter C257 in the Autoreset Menu The drive stores the moment when an alarm trips to the FAULT LIST supply time and operation time The drive status when the alarm tripped and some measures sampled when the alarm tripped are also stored to the Fault List The readout and storage of the fault list can be very useful to detect the cause responsible for the alarm and its possible solution see also the Fault List Menu Power Off List Menu in the iDrive Programming Instructions manual Alarms A001 to A039 relate to the main microcontroller DSP Motorola of the control board which detected a fault on the control board itself No fault list is available for Alarms A001 to A039 and no Reset command can be sent via seria
11. is not damaged and that it complies with the equipment you ordered by referring to the nameplate located on the drive front part The drive nameplate is described below If the equipment is damaged contact the supplier or the insurance company concerned If the equipment does not comply with the one you ordered please contact the supplier as soon as possible If the equipment is stored before being started make sure that the ambient conditions do not exceed the ratings mentioned in the Installing the Equipment section The equipment guarantee covers any manufacturing defect The manufacturer has no responsibility for possible damages occurred when shipping or unpacking the drive The manufacturer is not responsible for possible damages or faults caused by improper and irrational uses wrong installation improper conditions of temperature humidity or the use of corrosive substances The manufacturer is not responsible for possible faults due to the drive operation at values exceeding the drive ratings and is not responsible for consequential and accidental damages The equipment is covered by a 3 year guarantee starting from the date of delivery Product ID IP54 EMCIT B 1 2 3 4 5 6 7 Supply Voltage 2 Power supply 200 240VAC 280 340VDC 4 Power supply 380 500VAC 530 705VDC 5 Power supply 500 600VAC 705 845VDC 6 Power supply 600 690VAC 845 970VDC Degree of protection 0 IPOO Sizes greater than S32 2 IP20 up to Size S32
12. link 0 9 pole D connector with max interval between queries lower than preset watchdog operation time Set longer watchdog operation time R005 Check serial link 1 Watchdog tripped in serial Make sure that the master sends read write queries A062 SR1 WatchDog link 1 RJ45 with max interval between queries lower than preset watchdog operation time Set a longer watchdog operation time R012 3 1 Reset the iDrive aes fo Control board failure 2 Contact L6nne Scandinavia s Customer Service 1 Check supply voltage on terminals R S T No power is supplied from 2 Check M030 Supply voltage A064 Mains Loss heman 3 Check M030 in the Fault List 4 Alarm may be disabled or delayed in Power down menu Engineering user level required 1 Reset the iDrive 2 Check parameters in Motor Control Menu and perform a new autotune 3 Contact L6nne Scandinavia s Customer Service REF Current in A066 REF lt 4mA SHE nea 4 20mA lower than 4mA l l 1 Check setting of SW1 in the control board AIN1 Current input a A067 AIN1 lt 4mA 2 Check if signal cable is properly connected 4 20mA lower than 4mA l 3 Check the current signal source A068 AIN2 lt 4mA AIN2 Current input 4 20mA lower than 4mA XAIN5 Current input Check if signal cable is properly connected lt ANDA ANa 4 20mA lower than 4mA 2 Check the current signal source Check fieldbus connection A070 Fbs WatchDog Fieldbus Watchdog tripped E
13. 00 355 400 Busbar 30 2120 2x250kcmils 450 400 450 Busbar 50 osoon 550 1500 450 500 Busbar Da a 550 560 500 560 Busbar 640 560 640 Busbar 2x240 2x500kemils 900 800 700 Always use the correct cable cross sections and activate the protective devices CAUTION provided for the inverter Failure to do so will cause the non compliance to standard regulations of the system where the inverter is installed In modular sizes S65 S90 each supply arm shall be protected by a separate fuse see NOTE table above Always use the correct cable cross sections and activate the protective devices installed CAUTION on the DC power supply line Failure to do so will cause the non compliance to standard regulations of the system where the inverter is installed gt gt p 18 34 BASIC m mE o see maun L NNE Drive 2 3 5 INVERTER AND MOTOR EARTH CONNECTION A bolted screw for the earthing of the inverter enclosure is located close to the power wiring terminals The screw can be located by the symbol below Always earth the inverter to a state of the art mains To reduce disturbance and radiated interference to a minimum connect the motor earthing conductor directly to the inverter following a parallel path to the motor supply cables Always connect the inverter earthing terminal to the grid earthing using a conductor complying with the safety regulations in force see table below
14. 128 25 120 30 120 1 0AWG 24 68 50 U0AWG aas 32 135 a 6s w o w 30 0 as aroawey 250 200 250 195 50 195 Swa 0 10 250 250 250 215 350komis 30 10 120 250kcmis 315 40 275 21555 2anss 260 i 2 ae ae 345 90 345 Busbar 30 240 600kemis 500 400 ee o l gbg a o COOCOO eda oe me oe COCE CAORS DESENE COON NERE T SOES MEDENE N roam ro om 9 aiden wor ow eon Oo 3x185 moa wo ewr oo bay 000 ooo 1000 Always use the correct cable cross sections and activate the protective devices CAUTION provided for the inverter Failure to do so will cause the non compliance to standard regulations of the system where the inverter is installed 16 34 E BASIC m p i USER MANUAL LONNE one 2 3 4 2 4T VOLTAGE CLASS Cable Cross Cable Cross Tiahtenin section to Fast Fuses Magnetic AC1 section Fitting 2 Ta ie Mains and 700V Circuit Concor the Terminal g lord Motor Side Disc Switch Breaker mm A wees om wm ti TaT A a 10 5 10 5 3 10 5 1 2 1 5 2sqzawo lt t 6 5 12 5 4 125 as 5 16 5 4 5 16 5 16 5 5 5 16 5 4 10AWG 27 92 26 30 92 30 30 17 30 10 6AWG 41 15 41 6 amp 6 63 6 41 18 5 41 6 0 5 25 16 5AWG 20 4AWG 25 4AWG 60 25 60 6525 72 wocaawey 15 25 100 w w 72 15 25 100 100 100 ee 25 4AWG 24 6 8 35
15. 2AWG 103 45 103 25 50 24 6 8 120 50 120 3 1 0 AWG DEn 50 1 0AWG 135 55 135 so 10 95 40AWe 250 20 250 250 250 215 Semio 0 120 250komils 315 400 275 400 40 25 osa m mee ao fese aeo ae oo s ve an aa mm ew a COO EEEREN woos woo omer gt gig 7 oo 8 wom os om gt MEERN woase cor om gt ocg om oo CECE SEEK n omer eating oo 00 om 800 355 Always use the correct cable cross sections and activate the protective devices CAUTION provided for the inverter Failure to do so will cause the non compliance to standard regulations of the system where the inverter is installed gt 17134 iDrive rive USER MANDA 2 3 4 1 5T AND 6T VOLTAGE CLASSES iiDrive model Terminal Stripping Tightening Torque Cable Cross section to Mains and Motor Side Fast Fuses 700V Disc Switch Magnetic Circuit Breaker AC1 Contactor mm mm A awg or kemits mm Nm awe orkemis oa _ er ees 4 10AWG 17 11 10 4215 32 32 30 EEU 25 15 iene 33 22 is ANC 63 To 60 40 22 e3 63 6o ON 80 55 EA 100 meen eee ae aoe Gane 450 110 150 _ 4 4 0AWG l 190 132 190 35 150 230 185 230 2 0AWG 120 250kcmils 265 200 265 300kcmils tt cl eee peta 1330 250 330 Busbar 30 360 315 360 Busbar 30 0 4
16. 6 Wiring Diagram Please contact L nne Scandinavia AS if DC current is to be supplied to iDrive S41 S42 51 S52 S60 S64 S74 S84 as no precharge circuit in the DC bus capacitors is CAUTION provided 24 34 BASIC USER MANUAL gt gt gt gt gt CAUTION NOTE NOTE NOTE CAUTION CAUTION LONNE Drive In case of fuse line protection always install the fuse failure detection device that disables the drive to avoid single phase operation of the equipment The wiring diagram relates to factory setting Please refer to the Power Terminals Bars See the REACTORS section in the standard iDrive Installation Instructions manual for any information on accessories and optional reactors When ordering iDrive S15 S20 and S30 please state if reactors are to be installed on the equipment Factory settings can be changed by changing the configuration of the DIP switches and or by changing the parameters pertaining to the terminals concerned see iDrive Programming Instructions manual When no DC reactor is used terminals D and must be short circuited factory setting For S60 inverters only if the supply voltage is other than 500Vac the wiring of the internal auxiliary transformer must be changed accordingly 25 34 iDrive ID rive USER MANDAL 5 ALARMS AND WARNINGS If a protection trips or the drive enters the emergency mode the drive is locked and the CAUTION motor idles 5 1
17. A nee eee E O OOTD O O EOE o COE OOM EFEX CeL OO 20 47 oT OER REO cer 3 ATID 4gy 41 R TED y soree e2 42 8 o A ors RET f 2A O a T OOO EA REAR Sa h A ail gt i ee me amp ee mn P000942 B Figure 2 Connection bars in 41 S42 S51 S52 14 34 aes MANDAL i RI re f ne 2 8 CONNECTION BARS FOR S60 INVERTERS P000715 B a ja J 4 5 oe OT 7 p F A A Lo a o o C o P 2 7 O pn O N O 5 I r Zz N O i ae N XN WID ACOADDINGOIY O J Q Oo oj VV Alot HALES I A JB jy J NOTS FAL L
18. Check setting in R023 in DGO g 2 Check settings in the Digital Outputs menu Outputs menu Hardware failure IGBTA 1 Reset the iDrive pues FRANSSON power on impossible 2 Contact L nne Scandinavia s Customer Service A054 Option Board Failure in detecting preset 1 Check consistency of parameter R023 not in option I O board 2 Contact L nne Scandinavia s Customer Service 1 Allow motor to cool 2 Ensure that PTC is correctly connected to AIN2 ANSE FCI ERGINALERSANPPEr 3 Ensure that SW1 is correctly set up in the control board 28 34 BASIC USER MANUAL iDrive LONNE 1 Make sure that the PTC is correctly connected to AIN2 A056 PIC Shon EXENA a TE shen 2 Ensure that SW1 is correctly set up in the control Circuit circuit board Illegal configuration of Illegal XMDI i N 1 Check setting in R023 mer in MPL XMDI in the Virtual Digital 5 Check setting in the MPL menu Outputs menu 1 2 Check if encoder parameters are correct Check if encoders are properly connected and A059 Encoder Fault Error of motor speed measure mounted 3 Check if encoder signals are correct 1 Check motor connections U V W 2 Check FOC regulator menu setting Engineering user level required 3 Perform a new current regulator autotune 4 Contact L nne Scandinavia s Customer Service 1 2 Check serial link 0 Watchdog tripped in serial Make sure that the master sends read write queries A061 Ser WatchDog
19. EDs will be lit iv Press the START button v Hold the Up button to reference The RUN LED and REF LED will come on and the motor will start Make sure that the motor is rotating in the correct direction If not press the FWD REV button or press STOP Shut off the drive wait at least 20 minutes and swap two of the motor phases GROUND START MDI1 ENABLE MDI2 RESET P B MDI3 MULTISPEED 0 MDI4 lt the MULTISPEED 1 MDI5 7 8 SOURCE SELECTION MDI6 I 9 LOCAL REMOTE P B MDI7 A 20 Cw CCW wal CMD a a I increase the speed El p fa If no failure occurred go to the next step Otherwise check the drive connections paying particular attention to supply voltages DC link and input reference Also check if alarm messages are displayed In the MEASURES MENU check values in the Fault List for the reference speed M000 the supply voltage to the drive M030 the DC link voltage M029 and the condition of control terminals M033 Check to see if these readouts match with the measured values In BASIC user level adjustments can be made to a limited number of parameters The iDrive has a wide range of functions to access these function set the user level to ADVANCED or ENGINEERING by adjusting parameter P001 accordingly refer to iDrive iDrive s Programming Instructions manual If an alarm trips find the cause responsible fo
20. ID MEA PAR IDP iDrive MOTOR MEASURES PASSWORD AND START UP MENU USER LEVEL Press ENTER to start D ID MEA PID REGULATOR Gre t ED Accesses the Ramps menu P009 Accel ramp 1 gt 10 00s D ID P010 Decel ramp 1 gt 10 00s Navigates in the Ramps menu P010 alteration Parameter P010 P010 Decel alteration ramp 1 gt gt I 20 00s PAREN If the ESC key is pressed to quit the new parameter value will be acknowledged but not saved to non volatile memory and will therefore be lost at power off Press SAVE ENTER to confirm parameter alteration Figure 5 Navigation example 21 34 iDrive rive USER MANDAL 3 4 Function Keys Press the SAVE ENTER key for parameter alteration when a flashing cursor appears press A and V to change the parameter value Do one of the following to quit the editing mode Press ESC the parameter value used by the drive is altered and is maintained until the drive is shut off Press SAVE ENTER the parameter value is stored to non volatile memory and is not deleted when the drive is shut off Input values Ixxx cannot be saved to non volatile memory inputs are automatically set to their default values Quits menus and sub menus and confirms a new parameter value when the editing mode is activated the cursor starts flashing which is not saved to non volatile memory the value is lost when the inverter is turned off If the Operat
21. LONNE DRIVE TECHNOLOGY e 20130630 e iDrive MULTIFUNCTION AC DRIVE BASIC English USER MANUAL Issued on 06 30 13 R 05 e This manual is integrant and essential to the product Carefully read the instructions contained herein as they provide important hints for use and maintenance safety e This device is to be used only for the purposes it has been designed for Other uses should be considered improper and dangerous The manufacturer is not responsible for possible damages caused by improper erroneous and irrational uses e L nne Scandinavia AS is responsible for the device in its original setting e Any changes to the structure or operating cycle of the device must be performed or authorized by L nne Scandinavia AS e L nne Scandinavia AS assumes no responsibility for the consequences resulting by the use of non original spare parts e L nne Scandinavia AS reserves the right to make any technical changes to this manual and to the device without prior notice If printing errors or similar are detected the corrections will be included in the new releases of the manual e The information contained herein is the property of L6nne Scandinavia AS and cannot be reproduced L nne Scandinavia AS enforces its rights on the drawings and catalogues according to the law LONNE DRIVE TECHNOLOGY L6nne Scandinavia AS Liamyrane 12 N 5132 Nyborg Norway Tel 47 55 39 10 00 Fax 47 55 39 11 00 www lonne com info lo
22. RJ45 serial link Functions programmed for 1 Check setting of C189 Illegal Encoder MDI6 and MDI7 or 2 Check settings for MDI6 and MDI7 3 Cfg Encoder B selected but no Check encoder board if used Advanced user level encoder board detected required A083 AR AA External alarm 1 A084 miei AA External alarm 2 Check external signal in allocated MDI A085 a AN External alarm 3 AR NO GUTEN APUL 1 Check if signal cable is properly connected AOR ARINO AUA Or ee 2 Check the current signal source greater than 20mA l 1 Reset the iDrive AnaS Cone paara aNg 2 Contact Lonne Scandinavia s Customer Service COM download upload error 1 Check keypad connection Parm Lost 3 Parameter 2 Reset the alarm and repeat Upload Download A090 COM download upload error Overvoltage with braking e Braking eae eE 1 Resest the iDrive Resistor 2 Increase resistor rating and settings for C211 C212 continuous operation longer i Overload Engineering user level required Encoder speed tracking A080 Tracking Error error A082 A091 than the time set in C211 Control board failure E Nine HE 2 Contact L nne Scandinavia s Customer Service Bypass Circuit 1 Reset the iDrive acid BAF ASS FRAY OPEN 2 Contact L nne Scandinavia s Customer Service 1 Check ambient temperature Heatsink IGBT heatsink temperature 2 Check motor current Overheated too high 3 Decrease carrier frequency C001 C002
23. UND TND 7 TO DA i 1 KR ROP VM AAD Sn AN N N J AU JUUVJ OV 4U H12 5 415 AIN J 4 s N A OA m VA FR I EF a s 2 v a D 4 4 flo A Vf area DE NS es Zz 2 bt OY t so Nod at m fof L A UY Sg Sy Figure 3 S60 Connection bars Figure 3 shows the location and dimension of the bars connecting S60 iDrives to the mains and the motor The figure also shows the position and the wiring instructions for the built in power supply transformer The transformer must be wired based on the rated supply voltage being used Connection bars 47 D and 47 are short circuited as a factory setting The DC CAUTION choke if any shall be linked between bars 47 D and 47 after removing the short circuit CAUTION Please contact L6nne Scandinavia AS if a DC supply is to be applied to iDrive S60 15 34 iDrive rive USER MANDA 2 3 4 CROSS SECTIONS OF THE POWER CABLES AND SIZES OF THE SAFETY DEVICES 2 3 4 1 2T VOLTAGE CLASS Cable Cross 2 pale Gross Fast Fuses Magnetic AC1 section Fitting 2 and Motor Side 700V Circuit Contactor the Terminal Disc Switch Breaker ae ee ee KA SR AWG kcmils AWG kcmils 12 5 1 8 12 5 oe ee ee 1522 15 o 20 8AWG 4 10AWG 23 4 23 aoe 3055 30 ro 1215 rie 25 mewa 63 63 o ae 16 sawe 80 80 80 o o o A 100 4 25 epee a fe Pe oo eaz 8 a 68 somo 125
24. active only if IFD is active only if IFD is active only if VIC FOC are active only if FOC is active only if FOC is active only if FOC is active only if VIC FOC are active only if VIC FOC are active only if protection is active After setting the last parameter and moving the cursor forward the following page will appear Press UP ARROW to quit DOWN ARROW to continue Press A to quit the Start up menu The default page of the system will be displayed 3 34 iDrive 5 Startup 6 Possible failures 7 Additional parameter alterations 8 Reset 4 34 BASIC USER MANUAL amp Kd Terminal Control i Activate the ENABLE input terminal 15 ii Activate the START input terminal 14 iii Send speed reference to REF 0 10V terminals 1 2 amp 3 or REFERENCE INPUT Send speed reference to AIN1 4 20mA terminals 5 amp 6 This requires Source Selection input on MDI6 to be active terminal 19 The RUN LED and REF LED will be lit and the motor will start Make sure that the motor is rotating in the correct direction ANALOG INPUT 4 20mA If not operate on terminal MDI5 terminal 18 CW CCW or open the ENABLE and START terminals Shut off the drive wait at least 20 minutes and swap two of the motor phases Keypad Control i Activate the ENABLE input terminal 15 ii Press the LOCAL REMOTE button on keypad iii The L CMD and L REF L
25. ains oasaiav abana aunbedsadaeaesaauachensacdansneteuduebeaamasncquiaasasannaaenosaaars 33 T ble 3 State i Gane ere nc ee ne eee ee ee er ene ene erie ere eeeee eee 34 5 34 ee Ha I mi BASIC iDrive IVE USER MANUAL 1 4 How to Use this Manual 1 4 1 OVERVIEW This User Manual Basic User Manual provides information required to setup and monitor the drives of the iDrive series manufactured by Elettronica Santerno when used in the Basic mode The section concerning the hardware description and installation covers basic wiring only Refer to the Installation Instructions manual to install additional options and or to configure analogue digital inputs and outputs The iDrive is delivered in Basic mode which provides a cut down parameter set and preset I O settings If additional adjustment is required this may be achieved by setting the drive to Advanced or Engineering using parameter P001 see the PASSWORD AND USER LEVEL MENU in the Programming Instructions manual Setup monitoring may be obtained using one or both of the following options 1 Display keypad unit 2 Serial link through RS485 standard port or ES822 optional board For the instructions on how to use and remote the display keypad unit please refer to the Installation Instructions manual Any information sent to from the drive through the display keypad unit may be obtained also via serial link using the RemoteDrive software application provided by L nne Sca
26. aking resistor is to be installed gt gt gt 12 Terminal board 5T 41 R 42 S 43 T 44 U 45 V 46 W S22 32 Terminal board 41 R 42 58 Connection bars 47 D and 47 are short circuited as a factory setting The DC CAUTION choke if any shall be linked between bars 47 D and 47 after removing the short circuit If DC supply is required and if an external braking resistor is to be installed remove CAUTION the short circuit between 47 D and 47 and use terminal 47 Connect the braking resistor to terminals 50 and 48 B NOTE Avoid using terminals 50 and 48 B for applying DC power supply gt gt gt S30 Terminal board 42 S 43 T 45 V NOTE Connect the braking resistor to terminals 50 and 48 B Avoid using terminals 50 and 48 B for applying DC power supply 13 34 amp G Oo BASIC iDrive B IVE USER MANUAL Connection bars for S41 S42 S51 S52 Connection bars 47 D and 47 are short circuited as a factory setting The DC CAUTION choke if any shall be linked between bars 47 D and 47 after removing the short circuit Please contact L6nne Scandinavia AS if DC supply is to be applied to iDrive S41 CAUTION 342 851 S52 NOTE Use terminals 47 and 49 if the external braking unit is to be installed gt gt gt LAA ce f D O Q O EEO 44 U 2 9 i OOE CRF S D A aocor a aono 45 V oMa aani
27. below shows the location of the signal LEDs and their functionality REF LED Green Reference for speed frequency or torque 0 LIMIT LED Yellow K No active limit lv Motor acceleration or deceleration P000307 0 Voltage or current VA 9 imit activo Reference on BRAKE LED Yellow Ordinary run Either one is active DC current brake IGBT braking Ramp extension RUN LED Green amp Motor not powered wW Motor powered 77 but no torque idle Motor powered and running REF ALARM LIMIT BRAKE L CMD LED Green Commands sent from sources other than keypad Commands sent both from keypad and terminal board i Commands sent from keypad only TX and RX LEDs Green No parameter transfer in progress Download waiting for confirmation L REF LED Green Reference sent from sources other than keypad Reference sent both from keypad and terminal board Upload waiting for confirmation Parameter downloading from keypad to inverter Parameter uploading from inverter to keypad Reference sent from keypad only LED off FWD and REV LEDs Green Fwo revf S amp LED flashing otal referen
28. cable bar having the same cross section as the cables used for power supply factory setting When available it can be used to connect the IGBT brake for braking resistors Link to the negative pole of the DC voltage It can be used for DC power supply and the external braking unit for the drive models which are NOT provided with terminal 52 dedicated to the external braking unit 05 4T S15 S20 Terminal board S05 2T Terminal board 45 V CAUTION CAUTION If DC supply is required and if an external braking resistor is to be installed remove the short circuit between 47 D and 47 and use terminal 47 A N CAUTION Use terminals 47 and 48 B if an external braking resistor is to be installed 12 34 Connection bars 47D and 47 are short circuited as a factory setting The DC choke if any shall be linked between bars 47D and 47 after removing the short circuit BASIC USER MANUAL iDrive LONNE 12 Terminal board 2T 4T S14 41 R 42 58 43 T 44 U 45 V 46 W Connection bars 47 D and 47 are short circuited as a factory setting The DC CAUTION choke if any shall be linked between bars 47 D and 47 after removing the short circuit If DC supply is required and if an external braking resistor is to be installed remove CAUTION the short circuit between 47 D and 47 and use terminal 47 CAUTION Use terminals 47 and 48 B if an external br
29. ce 0 O tone Total reference of frequency speed torque is being sent and is positive Total reference of frequency speed torque is being sent and is negative 23 34 L a m BASIC iDrive IVE USER MANUAL 4 WIRING 4 1 Wiring Diagram ti i P000818 B AC SUPPLY CIRCUIT BREAKER GROUND pe 10 aot b CMA 1 MOTOR REFERENCE 0 10V REF d 2 ae po REFERENCE 11 2 10kohm 10VRO3 INPUT ANALOG 5 HR 9 tt0v OUTPUTS 4 aca REFERENCE SPEED ANi J 5 DIFFERENTIAL 4 20mA is Eon wife af i PID REFERENCE P 0 4 20mA SW1 MOTOR p i s CURRENT 5 DIFFERENTIAL AN2 PIC 7 ANALOG INPUT 2 7 PID FEEDBACK AN2 PTC21 8 0 20mA GROUND EE OM 19 a VMDO1 PUSH PULL i GROUND L DIGITAL pia GRUNNE Ay Ser START START MDI1 1 14 A CMDO1 amp ENABLE ENABLE MDI2 Jis OPEN 7 27 MD02 RESET P B RESET MDI3 1 5 ar 4 cupo2 48V 50mA_ BRAKE MULTISPEED 0 MDI4 Jaz OUTPUT m p MULTISPEED 1 MDIS Jag pk eee oC SOURCE SELECTION MDI6 ECHA FINA 1 J m003 C 250Vac S INVERTER j4 LOCAL REMOTE P B MDI7 ECHB A t 30Vde 5A NO ALARM 1 cw ccw MDI8 FINB fa RELAY l 311 MD03 NO DIGITAL CMD 22 OUTPUTS gt 324 MDO4 NC wla OF ek 24V 200mA ISOLATED POWER SUPPLY AMD04 C 250Vac 5A INVERTER GROUND 30Vde 5A RUN OK 34 MDO4 NO FACTORY DEFAULTS PRECHARGE CIRCUIT SEE BELOW Figure
30. e drive is on 6 Do not perform electrical connections on the motor or the drive if the drive is on Electrical shock hazard exists on output terminals U V W and resistive braking module terminals B even when the drive is disabled Wait at least 20 minutes after switching off the drive before operating on the electrical connection of the motor or the drive 7 MECHANICAL MOTION The drive determines mechanical motion It is the operator s responsibility to ensure that this does not give rise to any dangerous situation 8 EXPLOSION AND FIRE Explosion and fire hazard exists if the equipment is installed in presence of flammable fumes Do not install the drive in places exposed to explosion and fire hazard even if the motor is installed there 7134 iDrive AN 8 34 CAUTION 10 11 12 13 14 15 M a BASIC IV P USER MANUAL Do not connect supply voltages exceeding the equipment rated voltage to avoid damaging the internal circuits If the drive is installed in environments exposed to flammable and or explosive substances AD zones according to IEC 64 2 standards please refer to IEC 64 2 EN 60079 10 and related standards Do not connect the equipment power supply to the output terminals U V W to the resistive braking module terminals B or to the control terminals The equipment power supply must be connected only to terminals R S T Do not short circuit terminals and and term
31. e range of the drive Check setting of SW1 in ES847 optional board PT100 Channel Hardware address out of 2 Check the current signal source A107 3 Fault measure range of the drive PT100 Channel Hardware address out of A108 4 Fault measure range of the drive 1 Open the cabinet and check its conditions Also check l measure M062 A109 Amb Overtemp Ambient overtemperature 2 Reset the iDrive Contact L6nne Scandinavia s Customer Service A110 A127 CS Control board failure Table 1 Alarm Code List 3 1 Reset the iDrive 2 Contact L6nne Scandinavia s Customer Service 31 34 iDrive rive USER MANDA 5 4 Warnings Warning messages are displayed on the display keypad They are flashing messages that usually appear in line 1 or 2 on the display NOTE Warnings are neither protections nor alarms and are not stored to the Fault list gt SEARCHING The user interface is searching the data of the next page to display DATA READ KO Software warnings concerning data reading HOME SAVED The page displayed has been saved as the home page displayed at power on W07 DOWNLOADING The keypad is writing to the drive the WORK zone parameters saved to its own flash memory UPLOADING The keypad is reading from the drive the WORK zone parameters that will be saved to its own flash memory DOWNLOAD OK Parameters were successfully downloaded written from the keypad to the drive
32. en the wanted selection is active If pressed once reference and commands are forced via keypad press it again to return to the prior configuration or to change the active reference in the Keypad page depending on the preset type of Keypad page see the Display menu in the iDrive s Programming Instruction manual Resets the alarm tripped once the cause responsible for the alarm has disappeared Press it for 8 seconds to reset the control board thus allowing the microprocessors to be reinitialized and to activate R parameters with no need to shut off the inverter If enabled it starts the motor at least one of the command sources is represented by the keypad If enabled it stops the motor at least one of the command sources is represented by the keypad The Jog key is active only when at least one of the command sources is represented by the keypad if depressed it enters the Jog reference set in the relevant parameter If enabled at least one of the command sources is represented by the keypad it reverses the sign of the overall reference Press this key again to change the reference sign 007000 00 000 22 34 iDrive BASIC a P USER MANUAL LONNE 3 5 Indicator LEDs in the Display Keypad Eleven LEDs are located on the keypad along with a 4 line 16 character LCD display a buzzer and 12 function keys The display shows parameter values diagnostic messages and the variables processed by the iDrive The figure
33. inals and B do not connect any braking resistors with lower ratings than the required ratings given in the Installation Instructions manual Do not start or stop the connected motor using a contactor over the inverter power supply Do not install any contactor between the inverter and the motor Do not connect any power factor correction capacitor to the motor Operate the inverter only if a proper grounding is provided If an alarm trips a comprehensive review of the ALARMS AND WARNINGS section is recommended restart the equipment only after removing the cause responsible for the alarm trip Do not perform any insulation test between the power terminals or the control terminals Make sure that the fastening screws of the control terminal board and the power terminal board are properly tightened Do not connect single phase motors Always use a motor thermal protection use the inverter motor thermal model or a thermoswitch installed in the motor Respect the environmental requirements for the equipment installation The bearing surface of the drive must be capable of withstanding high temperatures up to 90 C The drive electronic boards contain components which may be affected by electrostatic discharges Do not touch them unless it is strictly necessary Always be very careful so as to prevent any damage caused by electrostatic discharges BASIC USER MANUAL iDrive LONNE 2 2 Delivery Check Make sure that the equipment
34. ing for motor speed DCB at START DC Braking at start DCB at STOP DC Braking at stop DCB HOLDING DC current for Hold function DCB MANUAL Manual DC Braking 0 ant a Current torque limit at constant rom BRAKING Braking module startup or deceleration ramp extension CONSTANT RUN Drive running at speed set point 3 4 5 6 2 INVERTER OK e NE with no alarms tripped but void warranty due to alarm trip in LIMIT IN ACCEL Current torque limit while accelerating LIMIT IN DECEL Current torque limit while decelerating 8 N N IFD WAIT REF Drive enabled with IFD control waiting for reference in order to start Drive enabled with IFD control ee TAR waiting for START in order to start 33 DISABLE NO START When fluxing the RUN command was not given within the max time set in 1 2 C183 The drive is kept disabled until the RUN command is given Table 3 State List 34 34 Norway Lonne Scandinavia AS Bergen Head office Lonne group Sales office Engineering Department Purchase Depariment Local Warehouse Lonne Scandinavia AS Oslo Sales Office L nne Scandinavia AS lesund Sales Office Sweden Lonne Scandinavia AB Halsingborg Sales Office Central Warehouse Central Workshop amp Testfield Lonne Scandinavia AB Malmo Sales Office Denmark Lonne Scandinavia AS Sales Office Finland Lonne Scandinavia OY Sales Office Adress Liamyrane 12 N 5132 Bergen PO Box 160 Nyborg N 5871 Bergen
35. ired use parameter P001 to access the Advanced or Engineering settings 6 34 BASIC USER MANUAL iDrive 2 HARDWARE DESCRIPTION AND INSTALLATION 2 1 Caution Statements SYMBOLS Indicates operating procedures that if not correctly performed may cause serious injury DANGER or death due to electrical shock CAUTION Indicates operating procedures that if not carried out may cause serious equipment failure AN NOTE Indicates important hints concerning the equipment operation SAFETY STATEMENTS TO FOLLOW WHEN INSTALLING AND OPERATING THE EQUIPMENT Always read this instruction manual before starting the equipment NOTE 2 The ground connection of the motor casing should follow a separate path to avoid possible interferences gt 1 ALWAYS PROVIDE PROPER GROUNDING OF THE MOTOR CASING AND THE DRIVE FRAME 2 Ifa differential relay against electric shocks is intended to be used this must be a B type differential relay 3 The drive may generate an output frequency up to 1000 Hz this may cause a motor rotation speed up to 20 twenty times the rated motor speed for 50Hz motors never use the motor at higher speed than the max allowable speed stated on the motor nameplate 4 ELECTRICAL SHOCK HAZARD Never touch the drive electrical parts when the drive is on always wait at least 20 minutes after switching off the drive before operating on the drive AN DANGER 5 Never perform any operation on the motor when th
36. l link alarms can be reset through the RESET terminal on the terminal board or the RESET key on the AN NOTE keypad No software for the keypad interface is available the drive parameters and measures cannot be accessed via serial link Avoid resetting alarms A033 and A039 as they trip when the flash memory is not provided with its correct software Alarms A033 and A039 can be reset only when proper software is downloaded for the drive flash memory CAUTION Before resetting any alarm deactivate the ENABLE signal on terminal MDI2 to disable the drive and prevent the connected motor from running at uncontrolled speed 26 34 BASIC USER MANUAL iDrive LONNE 5 2 What To Do when an Alarm Trips Before resetting any alarm disable the ENABLE signal on terminal MDI2 to disable the CAUTION drive and to prevent the connected motor from running at uncontrolled speed Proceed as follows 1 Disable the ENABLE signal on terminal MDI2 to disable the drive and to lock the motor unless parameter C181 1 the Safety Start function is active after resetting an alarm or after supplying the drive this will start only if the ENABLE contact is open and closed 2 Ifthe motor is idling wait until it stops Check the FAULT LIST carefully for any information about the alarm tripped in order to find the cause responsible for the alarm and its possible solutions Any information stored to the FAULT LIST is also required when contacting L n
37. ndinavia AS The RemoteDrive allows the following functions image acquisition keypad simulation oscilloscope functions and multifunction tester table compiler including operation data log parameter setup and data reception transmission storage from and to a calculator scan function for the automatic detection of the connected drives up to 247 drives may be connected When used in Advanced or Engineering mode many additional functions are available These include the following Customisation of Keypad navigation Customisation of standard monitoring values Selection of up to 4 acceleration and deceleration ramps Customisation and scaling of analog input signals Selection of up to 15 preset speeds Configuration of 3 prohibit speeds Utilisation of a speed variation function Tuning of VTC and FOC algorithms Customisation of analog output signals Allocation of internal timer functions to digital I O PID activation and tuning Configuration of Digital output comparator and logic functions Master slave operation with torque control Adjustment of current and torque limits Customisation of digital inputs Setting of control source for start and speed commands Configuration of a connected encoder DC braking Dynamic braking Speed Search function Autoreset Motor thermal modelling and thermistor allocation Crane control functions Serial and Fieldbus communication If any of the above functions is requ
38. ne Scandinavia AS s Customer Service In the following sections find the alarm code and follow the instructions given Solve any external problems that may have been responsible for the protection trip If the alarm tripped due to the entry of wrong parameter values set new correct values and save them 6 Reset the alarm 7 Ifthe alarm condition persists please contact L6nne Scandinavia s Customer Service ak A RESET command must be sent to reset the alarms tripped Do one of the following e Enable the RESET signal in MDI3 terminal in the hardware terminal board e Press the RESET key on the keypad 27134 iDrive rive USER MANDA 5 3 Alarm Code List A001 A032 Grane TEN Tee 1 Reset the iDrive A034 A038 2 Contact L6nne Scandinavia s Customer Service A033 TEXAS VER Incompatible Texas KO Software Version 5 RAN pales DSP Mt laa version A039 FLASH KO Texas Flash not progr ontact L6nne Scandinavias Customer Service A040 User Fault Alarm caused by the user Reset the iDrive General hardware fault 1 Reset the iDrive A041 PWMA Fault from IGBT side A Contact L nne Scandinavia s Customer Service Illegal configuration of ino A042 sei oe XMDI in the Digital Inputs Check setting in R023 menu NO Check settings in the Digital Inputs menu Control board failure eset the iDrive Contact Lonne Scandinavia s Customer Service Check drive and motor ratings Check output
39. ng procedure Impossible because Control Is active and he driv Is running w36 ILLEGALADDRESS Illegal address entered operation failed The drive is disabled and does not acknowledge the ENABLE command because it is writing a C parameter W37 ENABLE LOCKED N CAUTION The drive will start up as soon as writing is over LOCKED Editing mode cannot be accessed because parameter modification is disabled P000 is different from P002 32 34 BASIC USER MANUAL iDrive LONNE Wo KEYPAD DISABLED The eine mose cannot bo accessed because he Keypad is dlsabled wo FANFAULT _ Faniokevordscomecesorfuty Wer SWVERSIONKO Downbsd mposi because of aitaren SW vasos wa mero Dowioad impossible because of diferent 1Ps dentcton Prosas wa PIKO Downoad impossible because of diferent PINS Pan donation Numbers waa CURRENT CLASS KO Download impossible because of different current classes Was VOLTAGE CLASS KO Download impossible because of different voltage classes wae DOWNLOAD KO Download impossible generic cause w48 OT Timeover The preset threshold for the drive Operation Time has been exceeded wag ST Timeover The preset threshold for the drive Supply Time has been exceeded w50 NTC Fault NTC sensor for heatsink temperature disconnected or faulty Table 2 Warning list 33 34 iDrive rive USER MANDA 5 5 State List SPEED SEARCHING Search
40. nne com a alt Keeps your machinery running AV iDrive rive USER MANDA 0 STARTUP This manual covers basic installations of the iiDrive For more details please refer to NOTE pe i the standard iDrive s Installation Instructions manual iDrive is factory set with the IFD control algorithm V f allowing performing the first NOTE startup of the equipment The default functions are given in this section particularly 1 Inspection Check if the size of the iDrive is greater than or equal to the size of the connected motor according to the drive nameplate See the Delivery Check section 2 Installation The IP rating of the iDrive is given in the Installing the Equipment section Ensure that sufficient in step 5 Start up and wiring ventilation is provided to the drive More details are given in the standard iDrive Installation Instructions manual Power on the drive check if the keypad turns on For an easier startup of the iDrive you can activate the Start Up Menu The Start Up Menu is a wizard allowing programming the main parameters for the connected motor The Start Up Menu is displayed when the iDrive is first started The Start Up Menu can be reactivated at any time To do so set P265 in Start Up mode IDP iDrive START UP MENU Press ENTER to start Press Enter to enter the wizard Before entering the control parameters you are asked to choose a dialogue language P2603 Language
41. nsure master sends legal messages with max time interval lower than preset watchdog time Set longer watchdog times R016 Reset the iDrive gull baal SONEN ENN Contact L nne Scandinavia s Customer Service A072 Parm Lost Chk Parameter download upload error A073 Parm Lost 1 Parameter COM download upload error Current is zero in FOC control A060 NoCurrent Fault A065 AutoTune Fault Autotune failed Check keypad connection 2 Reset the alarm and repeat Upload Download Check drive output current M026 during normal operation 2 Check mechanical load of connected motor locked shaft overload A075 Motor Motor thermal protection 1 Check mechanical conditions and load Overheated tripped 2 Check parameters C265 and C267 29 34 Inverter Overheated Drive thermal protection ANS tripped iDrive rive USER MANDA 1 Check if C031 is compatible with the connected motor A076 Speed Alarm Motor speed too high 2 Check the torque reference in Slave mode Advanced user level required 1 Reset the iDrive gills CORD Teel EH 2 Contact L6nne Scandinavia s Customer Service A079 Seba Eo Common AE a Set correct encoder parameters for FOC control Encoder not enabled Set param C192 C193 correctly Check torque limit value Check mechanical load Check encoder operation Engineering user level required WatchDog via keypad 2 Check settings for
42. or mode is set up and the keypad is locked on the Keypad page press ESC for at least 5 s to restart navigation Down arrow scrolls through the menus and submenus the pages in a submenu or the parameters in descending order While programming it decrements the parameter value Hold it down along with the increment key A to access the next menu Up arrow scrolls through the menus and submenus the pages in a submenu or the parameters in ascending order While programming it increments the parameter value Accesses menus and submenus In programming mode cursor flashing this key saves to non volatile memory EEPROM the value of the parameter being altered This prevents any parameter modification from being cleared in case of mains loss If pressed when the Keypad page is displayed the SAVE ENTER key allows displaying the Keypad Help page where the variables viewed in the previous page are detailed If pressed more than once it scrolls through the menus start page access page for parameter alteration ID SW page keypad start page and so on Enters the pages for the parameter DOWNLOAD from the keypad to the inverter TX or allows parameter UPLOAD from the inverter to the keypad RX if pressed more than once the TX RX key allows selecting either operating mode The active selection is highlighted by the page displayed the relevant TX or RX LED starts flashing To confirm Upload Download press the Save Enter key wh
43. r the alarm and reset the equipment Enable MDI3 terminal 16 or press the RESET key on the display keypad B BASIC USER MANUAL LONNE one 1 TABLE OF CONTENTS 1 1 Chapters 0 STARTUP aa es dessa ec cdc ae oct dess mk es nena ec eee re seeps cc Seat lee sel ee see cee Nn FARSEN NA 2 1 TABLE OF CONTENT posst npssastonnostebs as ate cree tence ener ee erat eee ee eee ts Res eee ne eee ene rats br tess teer 5 1 1 CA ONS oes sc tree cesses dec eee PE nomenon E EE EE E E EEEE 5 1 2 IGE SS cae E S E E A EEA E E E E A E AE E E E E EE E E E E E 5 120 MAN cesses E ce ec ee E te E A gc se ses cto age nse AN es cea E A seca E EAE EET 5 1 4 FOW tO Use Tal Sul AM ll ye eienenn EER EAE ber bi ERNEA S NER PARA SRA let bennteeecaeaeasesoanueuenecsatacbas 6 Ie OEN N aer E N eer 6 2 HARDWARE DESCRIPTION AND INSTALLATION cccccecccceceeeeeeeeeeeseeeeceeceseeeeeseeeesecessucessueeeseeeeseeeesanseeesees 7 2 1 Caution Stalemem ee ne RR eee Er S eee eee 7 PAPA DEVEN GDG I orree O S S 9 Aed Namepal Osise i eirin a Eeee Raa Ta n e 10 2 3 Installing the X010 001 0 eee rer rrrr rer rar ran rer rr ar RAR RAR R KR RKA R RR RKS RKS RR KR KKR R KR RR RR RK RR RK RR KKR KKR KRK KKR RAR nn nn 10 2 3 1 Environmental Requirements for the Equipment Installation Storage and TraNnSpOrt sssresrresrresrren 11 2 3 2 Power Terminals Bars mnnmssssrsssressressressressaessrerrarrrrorrerrrrrrrrr rer rr rr rr rr rr ARA RKA RR KKR RKA RR RAR
44. rview This section covers navigation in the display keypad For details about particular settings of the keypad contrast backlight etc please refer to the section concerning the display keypad in the iDrive Installation Instructions manual whilst for details regarding custom navigation for the root page the measures in the Keypad page and the Root page and the PID custom unit of measure please refer to the DISPLAY KEYPAD MENU in the iDrive Programming Instructions manual 3 2 Menu Tree PARAMETERS MEASURES MENU MENU e ee M Parameters P Par that can ER Cannot be altered be altered when the Inverter Data motor is running TT IDP iDrive START UP MENU Press ENTER to start IDP PRODUCT MEA PAR MOTOR MEASURES PASSWORD AND USER LEVEL MEA PAR PID REGULATOR RAMPS MEA PAR DIGITAL INPUTS MULTISPEED MEA PAR REFERENCES SPEED LOOP AND CURRENT BALANCING MEA OUTPUTS MEA AUTODIAGNOSTICS MEA DIGITAL INPUT SETTINGS MEA FAULT LIST MEA POWER OFF LIST Figure 4 Menu Tree Available for VTC and FOC controls only 20 34 BASIC USER MANUAL iDrive LONNE 3 3 Navigation Keypad Menu Pages CD CD CD QD QD QD PARAMETERS MENU PRODUCT MENU P Par that can Language selection be altered when and inverter data motor is running ONS MEASURES MENU M Parameters Cannot be altered D
45. ry 100 m From 5 to 95 from 1g m to 29g m non condensing and non freezing class 3k3 according to EN50178 From 5 to 95 from 1g m to 29g m non condensing and non freezing class 1k3 according to EN50178 l n Max 95 up to 60g m condensation may appear when the equipment is not running class 2k3 according to EN501 78 From 86 to 106 kPa classes 3k3 and 1k4 according to EN50178 Atmospheric pressure during transport From 70 to 106 kPa class 2k3 according to EN50178 Storage and operating atmospheric pressure As ambient conditions strongly affect the drive life do not install the equipment in CAUTION i ns places that do not have the above mentioned ambient conditions CAUTION Always transport the equipment within its original package 11 34 iDrive m4 i BASIC IVE USER MANUAL 2 3 2 POWER TERMINALS BARS DESCRIPTION Inputs for three phase supply the phase sequence is not important Link to the DC voltage positive pole It can be used for DC voltage supply DC reactor the external braking resistor and the external braking unit for the drive models which are NOT provided with terminal 50 dedicated to the external braking resistor the external braking unit When fitted link to the positive pole of the continuous AC rectified voltage It can be used for the DC reactor if no DC reactor is used terminal 47 D must be short circuited to terminal 47 using a
46. short circuit Check for disturbance in control signal Set a longer acceleration time Set a longer deceleration time Disconnect motor and change C010 to O IFD Na NA SW A044 Software overcurrent OverCurrent oa ER Bypass Circuit A045 Precharge By Pass fault i ResettheiDiive A046 Bypass Con Precharge By Pass 2 Contact L nne Scandinavia s Customer Service Fault connector fault 1 Check supply voltage on terminals R S T 2 Check M030 Supply voltage and M029 DC bus A047 UnderVoltage DE man voltage 3 Check M030 and M029 in the Fault List 4 Contact L nne Scandinavia s Customer Service 1 Check supply voltage on terminals R S T 2 Check M030 Supply voltage and M029 DC bus DC bus voltage exceeding voltage A048 OverVoltage 3 Check M030 and M029 in the Fault List Vdc_max a 4 Set a longer deceleration time 5 Add dynamic brake resistor 6 Contact L nne Scandinavia s Customer Service 1 Reset the iDrive ANAI DAMON arene Cel EH 2 Contact L nne Scandinavia s Customer Service Hardware Fault from IGBT 1 Reset the iDrive oui Baan 2 Contact L6nne Scandinavia s Customer Service 1 Check drive and motor ratings 2 Check output short circuit A051 PWMA1 Fault Hardware overcurrent 3 Check disturbance in control signal side A 4 Seta longer acceleration time 5 Seta longer deceleration time 6 Disconnect motor and change C010 to O IFD hose Illegal XMDI gaia le 1

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