nova230 for Danfoss
Contents
1. Nr 12 Thermal Stress Motor FCadr 1 PNU 519 Value 0 000 Error FCadr 1 PNU 520 Code 0007 Tg Length Error Error FCadr PNU 520 Code 0000 No Response from FC Error FCadr PNU 520 Code 0000 No Response from FC Error FCadr PNU 521 Code 0000 No Response from FC Error FCadr PNU 521 Code 0000 No Response from FC Error FCadr PNU 521 Code 0000 No Response from FC Error FCadr PNU 509 Code 0000 No Response from FC Brno ar Cacia PNU 509 Code 0000 No Response from FC Error FCadr PNU 509 Code 0000 No Response from FC Error FCadr PNU 510 Code 0000 No Response from FC PRPRPP PPP Pp The cause of the fault is shown at the end of the line in plain text and in hexadecimal format as a fault code Note The test jumper can also be removed and inserted during operation activate and de activate the monitoring circuit Important When monitoring has finished the test jumper should be reset to RUN otherwise the AS will change to download mode after a reset watchdog malfunction etc and will then cease to communicate 7001044003 R1 Sauter Systems Ecco nova230 for Danfoss Language settings N 11 Language settings For use with other languages the Excel application can be set accordingly using the language text table provided To do so the table s protection has to be removed no password The German text in column A can then be translated line by line into another language e g English2. lt 25 26 7001044003 R1 nova230 for Danfoss Putting the EYL 230 F130 into operation G 500 Sauter Systems Ecco nova230 for Danfoss VLT commissioning software PC YA 9 VLT commissioning software PC To enable the system to be put into service more easily there is a commissioning program available for the PC which allows the user to check communication to the VLT6000 It is a Windows program Windows 9x and later which is connected with the RS485 converter via the COM port instead of the EYL 230 Any VLT address can be set and data can be read from the FC and viewed or data can be transferred to the VLT The program is called VLT6000 EXE and runs without the aid of any other files Some screenshots are shown below Main window Danfoss VLT60000 T estprogramm 1 0 Oy x Datei Lesen Senden Sende Daten o O Antwort Daten BH Parameter Nr i Parameter Text aS Wert HE ez FU Sollwert a FU Adresse lt lt 7001044003 R1 Sauter Systems 27 nova230 for Danfoss o VLT commissioning software PC Read values by choosing the parameter using the Read menu a Danfoss YLT60000 Testprogramm 1 0 Datei Lesen Senden ile Es SendeDaten oz og 81 12 os 00 000000 oo 01 00 00000098 T6Bpte AntwortDaten foz og 81 12 05 00 00 00 0000 ES OF 07 2c cB 9D l6Bpte Parameter Nr 517 Parameter T ext Motorspannung Wert a vo FU Sollwert 4 fg FU A
3. 7001044003 R1 Sauter Systems lt lt 7001044003 R1 nova230 for Danfoss System structure G 500 Sauter Systems G 500 nova230 for Danfoss Connecting the components 3 Connecting the components The following connections should be established between the components RS232 plug for EYL 230 and RS485 converter EYL 230 RS485 converter RS 232 W amp T 86201 Pans 3 FOSSER SEE SSeS eo E SS o Pin 2 Din Pin 2 Ofs sces cose ss Se See eee E Se o Pin 3 Dout Pin gt Qfteiss2nceotesHessoretecose es sees o Pin 5 GND N B A screening braiding should be fitted on both sides at Pin5 GND W amp T86201 converter for the Danfoss VLT6000 RS485 bus RS485 converter Danfoss VLT6000 W amp T 86201 Terminal strip PUR LFZ GQesore taser esses SS soe ee Se SS o Terminal 69 Pan G47 OcsSSsscesoesssesosescscesor Sess o Terminal 68 The screening of the RS485 cable should be put to terminal 61 RS485 N RS485 P The terminals of the VLT6000 are identified as per the following table For an exact description of the functions consult the VLT6000 s manual Terminal identification Terminal Function Remarks Acknowledge 16 Digital input Block 17 Operation Stop 18 Reverse 19 Common GND 20 GND Lock 27 Fixed speed 29 Parameter set selector 32 Parameter set selector 33 24 V Out 12 13 24V output 4 20mA Input 60
4. in column B To choose a language the number at the end of the Title document property should be set to the appropriate column number A 1 B 2 etc This property can be found under File menu Properties File info tab The language text table should then be protected again without password in order to prevent any accidental changes The window in question is shown below for default German 1 Eigenschaften von 230Danf xls E E 2 x Allgemein Anpassen Dateiinfo NetWare Info NetWare Rights EJ Beschreibung Ly ii 230Danfoss 1 LY Thema Danfoss FU Anbindung an EYL230F130 LY Kategorie LY Stichw rter 4 Skalierung 9 Zu aktualisie LY Kommentare B 43 Herkunft LY Autor Meier Andreas 3 Zuletzt gesp ME LY Revisionsnu LY Anwendung Microsoft Excel LY Firma Name Sauter Cumulus GmbH 3 Erstellungsd 30 11 2000 LY Zuletzt gesp 11 02 2002 Zuletzt gedr 07 02 2002 lt lt Einfach Abbrechen Uberehmen 7001044003 R1 Sauter Systems 33 lt 34 7001044003 R1 nova230 for Danfoss Language settings G 500 Sauter Systems
5. 12 7001044003 R1 Sauter Systems Ecco nova230 for Danfoss Device settings NE 4 2 Connecting and setting the RS232 485 converter The description refers to the RS232 485 converter of the type 86201 supplied by the company W amp T This converter is electrically isolated which prevents unwanted earth circuits and problems connected therewith The circuitry should be created as described in Item 1 3 The DIP switches inside the unit should be set as follows S1 1 ON S1 2 ON S1 3 OFF S1 4 ON 51 5 OFF S1 6 ON S1 7 ON S1 8 OFF N B S1 6 and S1 7 represent the bus terminating resistor 1 1 5 define the operating mode 1 8 is always OFF In send and receive modes the red LED on the converter should flicker The converter should be connected to the power supply unit that is included in delivery 7001044003 R1 Sauter Systems 13 lt 7001044003 R1 nova230 for Danfoss Device settings G 500 Sauter Systems o nova230 for Danfoss The VLT6000 s data points NVA 5 The VLT6000 s data points Sending from BMS gt FC the following data points are possible Data point Parameter number Unit FBD Card code module Command setpoint 1 AO 0x80 or 0xA0 Command FC start stop 2 DO 0x20 or 0x30 Command fault reset 3 DO 0x20 or 0x30 7001044003 R1 Sauter Systems 15 WY nova230 for Danfoss The VLT6000 s data points G 500 Reading from FC gt BMS the following
6. Bit 0 MFA 251 KC 70 Opt 0 NES PE Cada PNU SOB ES Om MHA 215 Om G 70m Ope 0 NGS 6yHCadc lh PNU 5i Bae OeMEA 24 9 5kKC 7 0 Opt 0 Nr 7 FCadr 1 PNU 512 Bit 0 MFA 248 KC 70 Opt 0 INK 8 FCadr 1 PNU 514 Bit 0 MFA 247 KC 70 Opt 0 NGS 9 FCadr 1 PNU 515 Bit 0 MFA 246 KC 70 Opt 0 NERE Ca GSE NUSSI EEE MENE AEK SOR PE Nr 11 FCadr 1 PNU 518 Bit 0 MFA 244 KC 70 Opt 0 Nea NE Ca dr REAR PN US STORES ME AE 2 ASKE KORO PD E 0 Ne ls Ca dr sy PNU 52 0 Bat NOME AS 2 MD 5 KeC 70 OPE 0 Ne Ea dr 1 PNU 52 BT EE 0 MRA 2471 K 10 Opt 0 Ne LE ca dr L PNU 5 215 Birs MaAs240 Ke 10 OptE 0 Aes 16 Mage i Pab 521 Birs i M rA 239 KO 10 Qor Niele Cadr sae PNU STB EE ME AS MOKI ONO PESO NERE SE NUSS 2 EE MENES 2 KCE ROR OD BED Des iS inCeycle i NUSSI Bies 4 MPA 236 KC 10 Gots Wie 20 pCackkes i PN USE SPREE SR 5 MiA s235 KC 10 Ojie O Nro Ca dre gt NUSSI EE MEAS 2A KCE ROR OD BE Wie BQ Ead PNU 2AB eeM 2R KOSI1O G r 0 End of List Nr 10 Motor Voltage FCadr 1 PNU 517 Value 21 700 Nr 11 Internal Voltage FCadr 1 PNU 518 Value 316 000 Nr 12 Thermal Stress Motor FCadr 1 PNU 519 Value 0 000 Nr 13 Thermal Stress VLT FCadr 1 PNU 520 Value 0 000 Nr 10 Motor Vol Voltage FCadr 1 PNU 518 Value 316 000 Ne 12 Thermal Stress Motor FCadr 1 PNU 519 Value 0 000 Nr 13 Thermal Stress VLT FCadr 1 PNU 520 Value 0 000 Nr 14 Digital Input FCadr 1 PNU 521 Value 0008 Nr 4 Setpoint FCadr 1 PNU 509 Value 60 000 Nr 5 Setpoint FCadr 1 P
7. Bus address of the VLT6000 0 126 2 Choice of type of data point from the combobox 3 MFA is fixed in the list and cannot be changed pe ben NOS RO NES It is also possible to duplicate already generated data lines using Excel functions such as Select Copy Paste Auto complete etc This may help to save time particularly in the case of large installations requiring a lot of generation work 7001044003 R1 Sauter Systems 19 nova230 for Danfoss o Y Generation of data for the AS Excerpts from a generation table such as the one described above Excel tables are shown below Parameters table wi 230D anf xls OP ME EEE VEE 12 10 00 230DANF novaNet lt gt Danfoss VLT 9600 D 1 21 a elella afe gt ja 3 EN ET 5 Befehl Sollwert 1 6 1 Befehl FU Start Stop 2 253 1 1 Befehl St rungs Reset 3 252 1 8 1 Sollwert 509 251 ER 1 Sollwert 510 250 10 1 Istwert 511 249 11 1 Frequenz Hz 512 248 12 1 Strom A 614 247 13 1 Leistung KW 515 246 14 1 Motorspannung V 517 245 15 2 Befehl Sollwert 1 244 l 16 2 Befehl FU Start Stop 2 243 2 Befehl St rungs Reset 3 242 18 2 Sollwert 509 241 19 2 Sollwert 510 240 20 2 Istwert 511 239 21 2 Frequenz Hz 612 240 22 2 Strom A 514 237 23 2 Leistung KW 515 236 20 7001044003 R1 Sauter Systems Ecco nova230 for Danfoss Generation of data f
8. Current input 0 10 V d c setpoint input 53 Setpoint input 1 0 10 V d c setpoint input 54 Setpoint input 2 10 V output 50 Reference output Three phase mains input 91 92 93 Mains power supply Motor outputs 96 99 Three phase output Fault indicator 1 2 3 Relay 1 240V 2A Power on indicator 4 5 Relay 2 50V 1A Output current indicator 42 Analogue value 4 20mA Output speed indicator 45 Analogue value 4 20mA GND for analogue values 39 GND for KL42 45 7001044003 R1 Sauter Systems lt nova230 for Danfoss o V Connecting the components 10 7001044003 R1 Sauter Systems Ecco nova230 for Danfoss Device settings Nu 4 4 Device settings 4 1 Danfoss frequency converter VLT6000 The settings and the behaviour of the VLT6000 are influenced via parameters which are entered via the VLT s operating panel Two levels have been provided for this e In level 1 standard which is accessed by pressing the Quick Menu button only the most commonly used values can be influenced e Level 2 advanced is accessed by pressing the Extended Menu button all parameters can be altered or retrieved here For communication with the VLT6000 it is possible to communicate using either the Danfoss FC protocol or an additional LonWorks card via the LON protocol The setting as to which of the two protocols is active is made via parameter 928 in the Extended Menu The two settings are described below Parameter 928 process con
9. data points are possible N B ZW status word AW alarm word EZW extended status word WW warning word Data point Parameter number Unit FBD Card code module Setpoint 503 Al 0x70 Setpoint 510 Al 0x70 Actual value 511 Al 0x70 Frequency 512 Hz Al 0x70 Current 514 A Al 0x70 Consumption 515 KW Al 0x70 Motor voltage 517 V Al 0x70 Intermediate circuit voltage 518 V Al 0x70 Motor temperature 519 C Al 0x70 VLT temperature 520 C Al 0x70 Digital input KL33 521 Bit 0 BI fC8 0x10 Digital input KL32 521 Bit 1 BI fC8 0x10 Digital input KL29 521 Bit 2 BI fC8 0x10 Digital input KL27 521 Bit 3 BI fC8 0x10 Digital input KL19 521 Bit 4 BI fC8 0x10 Digital input KL18 521 Bit 5 BI fC8 0x10 Digital input KL17 521 Bit 6 BI fC8 0x10 Digital input KL16 521 Bit 7 BI fC8 0x10 Analogue input KL53 522 V Al 0x10 Analogue input KL54 523 V Al 0x10 Analogue input KL60 524 mA Al 0x10 Pulse setpoint 525 Hz Al 0x10 External setpoint 526 Al 0x10 ZW Control ready 527 Bit 0 BI fC8 0x10 ZW Drive ready 527 Bit 1 BI fC8 0x10 ZW Stand by 527 Bit 2 BI fC8 0x10 ZW Cut out 527 Bit 3 BI fC8 0x10 ZW Warning 527 Bit 7 BI fC8 0x10 ZW Speed OK 527 Bit 8 BI fC8 0x10 ZW Remote control active 527 Bit 9 BI fC8 0x10 ZW Frequency OK 527 Bit 10 BI fC8 0x10 ZW Operation 527 Bit 11 BI fC8 0x10 ZW Voltage fluctuatio
10. rr ET f i S b ssa i algal 3 M 2 a 2 ol ZT El s Sl 5 S a 7 x a 3 aj 9 HEGE EE MERETHE k ej mM s 2 7 3 3 3 cl 3 gt Z a ej i vi VI Z vl vl vl nl S al dla id aj amp E a ej 2 VI VI a Sj 2 gl amp 118 i aje z gt aj a a S x u gt 5 2 0 230DANF 21 NO01X254 HA Danfoss 254 Befehl Sollwert 1 0 1254 7 01 0100 0 o of 3 of 1 1 0 0 0 0 3 0 230DANF 21 NO01B253 HA Danfoss 253 Befehl FU Start Stop 2 0 1253 4 0 0 2 33 3 0 1 ij of oO 0 0 4 0 Befehl St runqs Reset 3 0 1252 4 0 0 2 33 3 0 1 1 0 0 0 0 Mil o Sollwert 509 ol 1 251 2 o 0 0 0 0 0 O 0 0 0 0 6 0 Sollwert 5101 0 1250 2 0 0 0 0 0 0 O 0 0 0 0 if 0 230DANI HA Istwert 511 0 1 249 2 0 oO 0 oO 0 0 0j of of 0 0 8 0 230DANF Frequenz Hz 512 0 1248 2 0 0 0 0 0 0 O 0 OO 0 vi 0 230DANF Strom 4 514 0 1247 2 o 0 0 0 0 0 O 0 0 0 0 10 0 230DANF Leistung KW 515 0 1246 2 0 0 0 0 0 0 O 0 0 0 0 11 0 230DANF Motorspannunq Y 517 0 1245 2 0 o 0 oO of oO 0j of of 0 0 12 0 230DANF Befehl Sollwert 1 0 1244 7 01 0100 1 0 0 0 3 of 1 1 of oO of 0 13 0 230DANF Befehl FU Start Stop 2 0 1243 4 0 o 2 33 3 Ol 1 1 0 0 0 0 14 0 230DANF Befehl St rungs Reset 3 0 1242 4 0 0 2 33 3 0 1 1 of 0 0 0 15 0 230DANF Sollwert 509 0 1241 2 o o oO oO of oO 0j of of 0 0 16 0 230DANF Sollwert 5101 0 1240 2 0 0 0 0 0 0 O 0 0 0 0 17 0 230DANF Istwe
11. Ecco nova230 for Danfoss nova230 for Danfoss User s Manual 7001044003 R1 This manual refers to the latest protocol EPROM 501159 001 Index a and version 1 0 of the parameterising program 230Danf xls 7001044003 R1 Sauter Systems lt lt 7001044003 R1 nova230 for Danfoss G 500 Sauter Systems o nova230 for Danfoss Table of contents 1 d troduetonueraaadaatdeuitcamukehu tater cute cares tuts ausara tes ian ddan eta cues tia usaras ces 5 2 System Str U UR anian aaia a aa nl deles ass SE 7 3 Connecting the components ccccccceseceeceeccceeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeees 9 4 DEVICE settings sail sue rsang aasan Esino 11 4 1 Danfoss frequency converter VLT6000 uwrrrnnnnvrrrnnnnnnnnvnnnnnvrrrnnnnnnnnerrnnnnrrnnnnne 11 4 2 Connecting and setting the RS232 485 converter eeeeeeeeeeeeeeeeeeeeteeeeeeeeees 13 5 The VLT6000 s data pointS rrrnnnnnnvnnnnnnnnnnvnnnvvnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn 15 6 Generation of data for the AS cccccssssscssssescecceeeeeceeeeceeeeeeeeeeeeeeeeeeeeeeeeeeeeeeees 19 6 1 Tables EE EE ME ME EE 19 6 2 Macro COMO ka za sm han aa ener ho rl a rn al rens hore ora 21 7 Generation in the FBD editor vvvvvnvnnnnnnnnnnnnnnnnnnnnvnnnnnnnnnnnnvnnnnnnnnnevnnennnnnennnneveneer 23 7 1 Generating VLT6000 data points rrrrrrrnnnrrrrrnnnnnnvrrnnnnrrrrnnnnnnnerrnnnnrrrnnnenesnnnn 23 7 2 Generating Collective al rms
12. MFA 247 KC 70 Nr 9 FCadr 1 PNU 515 Bit 0 MFA 246 KC 70 Nr 110 1mGask 1 PNU 517 Bit 0 MFA 245 KC 70 Nre iil IsiCleyche 1 PNU 518 Bit 0 MFA 244 KC 70 Nr 12 FCadr 1 PNU 519 Bit 0 MFA 243 KC 70 Nr 19 meesk 1 PNU 520 Bit 0 MFA 242 KC 70 Nr 14 FCadr 1 PNU 521 Bit 0 MFA 241 KC 10 Nr 15 Each 1 PNU 521 Bit 0 MFA 240 KC 10 Nes 16 FCadr 1 PNU 521 Bit 1 MFA 239 KC 10 Nr 17 FCadr 1 PNU 521 Bit 2 MFA 240 KC 10 Nr 18 FCadr I ENU 52 1 Balt AMPAS KCS Ne 19 FCadr 1 PNU 521 Bit 4 MFA 236 KC 10 N 20 FCadr 1 PNU 521 Bat 5 MFA 235 KGC 10 Nr 21 FCadr 1 PNU 521 Bit 6 MFA 234 KC 10 Nr BA inCeyche 1 PNU 521 Bit 7 MFA 233 KC 10 End of List 7001044003 R1 G 500 jumper in test al BS 01 08 opec opp opt Opt 0 Opt 0 Opt 0 Opt 0 Opt 0 Opt 0 Opt 0 Opt 0 Opt 0 Opt 0 Opt 0 Opt 0 OPE 0 Opt 0 Opt 0 Opt 0 Opt 0 Opt 0 Opt 0 Sauter Systems G 500 Moni toring EYL 230 re started jumper in Run or removed N B The presence of unusual characters aA etc is quite normal and does not denote the presence of faults aA Coldboot Power Off Program Start EYL 230 F130 Danfos Reading User EEPROM Datapoint List s VLT6000 Ind nova230 for Danfoss Va 929 01 02 Number of Data Records 22 Nr 1 Feadr 1 PNU 1 Bit MFA 254 KC A0 Opt 1 NES 2 Hede 1 PW 2 Pit 0 MERE SS KO 9O Opec ING 3 FCadr 1 PNU 3 Bit 0 MFA 252 KC 30 Opt 1 NK 4 FCadr 1 PNU 509
13. NU 510 Value 29 999 Neon Curren Value FCadr 1 PNU 511 Value 0 000 Nr 7 Frequency FCadr 1 PNU 512 Value 30 000 Ne 8 Nocor Curreme FCadr 1 PNU 514 Value 0 030 Nr 9 Power FCadr 1 PNU 515 Value 0 000 Nr 10 Motor Voltage FCadr 1 PNU 517 Value 21 700 Nr 11 Internal Voltage FCadr 1 PNU 518 Value 316 000 Nr 12 Thermal Stress Motor FCadr 1 PNU 519 Value 0 000 Nr 13 Thermal Stress VLT FCadr 1 PNU 520 Value 0 000 Nr 14 Digital Input FCadr 1 PNU 521 Value 0008 Nr 4 Setpoint FCadr 1 PNU 509 Value 60 000 Nr 5 Setpoint FCadr 1 PNU 510 Value 29 999 Nr 6 Current Value FCadr 1 PNU 511 Value 0 000 Ne Ee GUSneYy FCadr 1 PNU 512 Value 30 000 Ne Mo Ora GurRKene FCadr 1 PNU 514 Value 0 030 Nr 9 Power FCadr 1 PNU 515 Value 0 000 Nr 10 Motor Voltage FCadr 1 PNU 517 Value 21 700 Nr 11 Internal Voltage FCadr 1 PNU 518 Value 316 000 Nr 12 Thermal Stress Motor FCadr 1 PNU 519 Value 0 000 Nr 13 Thermal Stress VLT FCadr 1 PNU 520 Value 0 000 Nr 14 Digital Input FCadr 1 PNU 521 Value 0008 Nr 4 Setpoint FCadr 1 PNU 509 Value 60 000 Nr 5 Setpoint FCadr 1 PNU 510 Value 29 999 7001044003 R1 Sauter Systems 31 nova230 for Danfoss o Monitoring 2 Telegram fault either after the power supply has been removed from the RS232 RS485 converter or when the VLT has stopped responding Nr 9 Power FCadr 1 PNU 515 Value 0 000 Nr 10 Motor Voltage FCadr 1 PNU 517 Value 21 700 Nr 11 Internal Voltage FCadr 1 PNU 518 Value 317 000
14. are shown below 7001044003 R1 Sauter Systems lt 30 nova230 for Danfoss Monitoring Complete sequence after switching on for parameterisin Program Start EYL 230 F130 Danfoss VLT6000 Ind Download Datablock to AS 100000005A0131322E31302E303000202000323370 100010003044414F46002020202020202020202057 1000200020202020202020202020202020006EF6F53 1000300076614E65743C2D2D3E44616E666F737320 100040002D564C540020202020202020200000008D 1000500000000000000000000000000125800801F1 100060004500000A020064000A01F40200320000A8 100070000000000000000000000007D000050300A1 100080001601000100FE0101000200FD0101000354 1000900000FCO010101FDO0FBO00101FEOOFA00016E 1000A00001FF00F90001020000F80001020200F760 1000B0000001020300F60001020500F5000102063E 1000C00000F40001020700F30001020800F2000141 1000D000020900F10001020900F00001020901EF2C 1000E0000001020902F00001020903ED000102090A 1000F00004EC0001020905EB0001020906EA000117 05010000020907E900FF 00000001FF Download O K 18 Lines Programming User EEPROM AAA N Done Reading User EEPROM i Done AEE Datapoint List Number of Data Records 2P Nr il ECadr IREEN US 1 Bit 0 MFA 254 KC A0 Nr 2 FCadr 1 PNU 2 Bit 0 MFA 253 KC 30 NES 3 mEashr 1 PNU 3 Bit 0 MFA 252 KC 30 4 FCadr 1 PNU 509 Bit 0 MFA 251 KC 70 Nr 5 meapl 1 PNU 510 Bit 0 MFA 250 KC 70 NES 6 FCadr 1 PNU 511 Bit 0 MFA 249 KC 70 Nr 7 FCadr 1 PNU 512 Bit 0 MFA 248 KC 70 8 FCadr 1 PNU 514 Bit 0
15. bus Up to 31 FCs can be connected in parallel By using repeaters up to 126 FCs can be networked This RS485 bus is then connected with the serial output of the EYL 230 via an RS232 RS485 interface converter e g W amp T 86201 The data points for the EYL 230 F130 are generated using an Excel form All the necessary operating parameters and data point information are entered on the form and then a data record is created this is transmitted serially to the EYL 230 and held captive in a non volatile memory When the station is re started these operating data are read from the EEPROM and the parameterised data points are polled Setpoints and commands are transferred spontaneously to the frequency converters Possible data points include operating parameters status alarm bits setpoints and binary commands A possible communication fault between the EYL 230 and the FCs is also provided for the BMS in an MFA To make it easier to put the unit into service it is possible to log the communication between the EYL 230 and the FCs on a terminal 7001044003 R1 Sauter Systems 5 L 7001044003 R1 nova230 for Danfoss Introduction G 500 Sauter Systems Ecco nova230 for Danfoss System structure 2 System structure Schematic for system structure novaNet A 230 V a c 12 V a c EYL230F130 BEEEEEE WUT 86201 31 up to 126 using repeaters Danfoss FC a VLT6000 Ventilator Pumps N motors etc gt
16. dresse 1 Write a setpoint to the FC Send menu Start FC Change setpoints To do so the setpoint must be entered in beforehand in the yellow field marked FC setpoint and the right FC bus address must be stated y Danfoss LT60000 Testprogramm 1 0 Datei Lesen Senden Pile Es Sende Daten oz 06 81 04 7C 26 66 BD 8 Byte Antwort Daten foz 06 81 OF 07 00 00 8D 8 Byte Parameter Nr Parameter T ext Befeht Start FU 2 Sollwert Anderung Wert FU Sollwert 2 eo FU Adresse fi 28 7001044003 R1 Sauter Systems o nova230 for Danfoss Monitoring 10 Monitoring On the EYL230F130 it is possible to introduce a monitoring circuit via terminal 126 To do so a two core cable RX and GND should be connected at this terminal and at the PC s COM port as follows Pin assignment AS side PC side terminal DB9 plug 1 126 gt 2 RXD 3 TXD 4 L amp 5 GND 6 7 8 9 Terminal settings 9600 baud 8 data bit no parity 1 stop bit no handshake Therefore the complete data traffic from the station to the VLTs can be recorded and logged at an ASCII terminal Norton Hyperterm etc For this the terminal program should be set to a baud rate of 9600 8 data bit no parity and a stop bit without handshake The test jumper should be put from the RUN position to the TEST position approx 5 seconds after starting the station Three different responses
17. ee VLT BI fC8 0x10 manual page 151 Hours run VLT 600 hrs Cl OxDO Motor running time 601 hrs Cl OxDO KWH counter 602 KWh Cl OxDO 7001044003 R1 Sauter Systems nova230 for Danfoss Ecco WY The VLT6000 s data points 18 7001044003 R1 Sauter Systems o nova230 for Danfoss Generation of data for the AS VP 6 Generation of data for the AS Data points are generated using an Excel application which can run with either Excel 97 or Excel 2000 This allows up to 191 data points to be freely parameterised Each of the data points is chosen via drop down lists within the table Therefore incorrect entries are practically impossible The first MFA to be generated is MFA254 All other MFAs follow in descending order until at the most MFA64 smallest soft address Generation should take place from MFA254 onwards leaving no gaps MFA255 cannot be used since it is reserved for the communication fault message 6 1 Tables The application is split into four tables Parameters Data MDBKONV Language text write protected The following entries should be made for the whole installation parameters table Date of creation Name of installation Protocol fixed no change required Baud rate 9600 default novaPro AS number 0 30 EYL 230 group address Transmission channel EYS290 card or with a router EYZ291 21 22 etc The following entries should be made for each data point data table 1
18. ematics are generated in the FBD editor with the following firmware modules BI messages alarms from VLT Al measured values from VLT DO commands to VLT AO setpoints to VLT The firmware module to be chosen for the relevant DP type can be found in the table in Ch 1 5 7 2 Generating collective alarms On the EYL 230 the MFA255 is fixed with a special function and cannot be used for anything else If one of the VLTs fails this address is set to 1 Function of MFA Firmware module in the AS card code FBD Collective alarm for communication with the VLTs BI fC8 0x10 7001044003 R1 Sauter Systems 23 nova230 for Danfoss o NZ Generation in the FBD editor 24 7001044003 R1 Sauter Systems G 500 nova230 for Danfoss Putting the EYL 230 F130 into operation 8 Putting the EYL 230 F130 in operation Procedure 1 For the transfer of data from the PC to the EYL 230 a data cable of connecting cable PC gt EYZ291 is used N end to the RS232 plug on the EYL 230 Switch off the EYL 230 Put the test jumper on the EYL 230 to the TEST position Switch on the EYL 230 The red and green LEDs light up Wait for 5 seconds EYL 230 F130 self test Press the Download button in the symbol bar Choose the correct interface 0 Press the Send button The hex lines are shown in the message lin 2 O ON Ol to the type VK291 One end of this cable should be connected to COM1 COM2 on the PC
19. n 527 Bit 13 BI fC8 0x10 ZW Current limit 527 Bit 14 BI fC8 0x10 ZW Thermal warning 527 Bit 15 BI fC8 0x10 Heat sink temp 528 C Al 0x70 AW Unknown alarm 529 Bit 0 BI fC8 0x10 AW Cut out 529 Bit 1 BI fC8 0x10 AW Auto optimisation 529 Bit 2 BI fC8 0x10 error 7001044003 R1 Sauter Systems G 500 nova230 for Danfoss The VLT6000 s data points D Data point Parameter number Unit FBD Card code module AW Short circuit 529 Bit 5 BI fC8 0x10 AW Switching mode fault 529 Bit 6 BI fC8 0x10 AW Earthing fault 529 Bit 7 BI fC8 0x10 AW Excess current 529 Bit 8 BI fC8 0x10 AW Current limit 529 Bit 9 BI fC8 0x10 AW Motor thermistor 529 Bit 10 BI fC8 0x10 AW Motor overload 529 Bit 11 BI fC8 0x10 AW Inverter overload 529 Bit 12 BI fC8 0x10 AW Under voltage 529 Bit 13 BI fC8 0x10 AW Excess voltage 529 Bit 14 BI fC8 0x10 AW Mains phase fault 529 Bit 15 BI fC8 0x10 AW Setpoint error 529 Bit 16 BI fC8 0x10 AW Heat sink temp 529 Bit 17 BI fC8 0x10 AW Motor phase W is 529 Bit 18 BI fC8 0x10 missing AW Motor phase V is 529 Bit 19 BI fC8 0x10 missing AW Motor phase U is 529 Bit 20 BI fC8 0x10 missing AW Drive fault 529 Bit 22 BI fC8 0x10 AW Output current low 529 Bit 23 BI fC8 0x10 AW Safety stop 529 Bit 24 BI fC8 0x10 EZW extended status 532 see VLT BI fC8 0x10 word manual page 151 WW warning word 531 s
20. or the AS 6 2 Macro control The various functions macros are controlled by buttons in the symbol bar Danfoss These buttons have the following functions Generieren Convert the data point table into an Intel hex file 7 Download Call up the window for downloading data into the EYL 230 MDBKONY Create the novaPro text table PZT import The Generate button starts an automatic check of the generation operation If there are any faulty lines a message appears indicating the faulty line the cursor is in the faulty field This procedure should be repeated until all lines are free of errors when a message to this effect will appear Then an Intel hex file with the data points will be created automatically This hex file presents the generation for the EYL 230 and should then be loaded into the AS by using the Download button In addition an MDBKONV table is created this contains a ready made generation table for novaPro This can be imported into another full generation table for novaPro by using the PZT import i e import the data point table button of the MDBKONV4 application The Station Installation Transmission channel and Building automation columns are taken from the Parameters table the remaining lines are read from the Data table and are prepared accordingly An example is shown below ul iw AA gt 4 l sl 5 El FE i 3 AANT alt sl
21. rt 511 0 1 239 2 0 0 0 0 0 0 O 0 0 0 0 18 0 230DANF Frequenz Hz 512 0 1238 2 0 0 0 0 0 0 O 0 0 0 0 19 0 230DANF Strom 4 514 0 1 237 2 0 o 0 oO 0 oO oO of of 0 0 20 0 230DANF Leistung KW 515 0 1236 2 o o oO oO 0 oO o of of 0 0 21 0 230DANF Motorspannunq V 517 0 1235 2 0 oj oO oO of oO 0j of of 0 0 22 0 230DANF Befehl Sollwert 1 0 1234 7 01 0100 1 0 o Oo 3 of 1 il of oO 0 0 23 0 230DANF Befehl FU Start Stop 2 0 1233 4 0 0 2 33 3 0 1 1 of oO of 0 24 0 230DANF Befehl St rungs Reset 3 0 1232 4 0 0 2 33 3 0 1 1 0 0 0 0 25 0 230DANF Sollwert 509 o 1 231 2 o 0 0 0 0 0 O 0 0 0 0 26 0 230DANF Sollwert 5101 0 1230 2 0 0 0 0 0 0 O 0 0 0 0 27 0 230DANF Istwert 511 0 1229 2 o o 0 oO of oO o of of 0 0 28 0 230DANF 21 NOO1M22 HA Danfoss Frequenz Hz 512 0 1228 2 2 o 2 o 0 0 2 o 9 0 9 29 0 230DANF 21 NOO1M227 HA Danfoss Strom 4 514 o 1 227 2 0 o 0 0 o 0 This table now serves as the basis for a full MDBKONV generation The tab separated export file PZT3600 TXT created from this is subsequently imported into the PZT data point table editor of novaPro and is then available in the PZT list 7001044003 R1 Sauter Systems 21 nova230 for Danfoss o Y Generation of data for the AS 22 7001044003 R1 Sauter Systems o nova230 for Danfoss Generation in the FBD editor N 7 Generation in the FBD editor 7 1 Generating VLT6000 data points Sch
22. the other Each of these steps are again listed in the form that subsequently appears e and transferred to the station The telegrams can be read as they run through the message box 11 If the transfer was successful the EEPROM s internal programming forwarded to the EYL 230 If this has been carried out without faults this effect will appear If faults occur an error message appears will be a message to 12 If faults occur the whole procedure should be repeated as from Item 3 above 13 If the faults continue to occur the cable link should be checked and another download carried out until the data have been successfully transmitted 14 Without a complete download no data can be interrogated 15 These data are then again loaded from the EEPROM and a generation list is issued at the monitoring interface 16 The green LED then flashes at intervals of one second Parameterising is now complete and the EYL 230 can be switched off 17 In order to work normally the EYL 230 s test jumper must be set back to the RUN position and the station has to be re started i e switched OFF and then ON again 18 During normal operation with the VLTs the green LED flashes at intervals of one second If the cycle LED is continuously on or continuously off a fault has occurred This usually indicates that there is an internal fault on the EYL 230 which should not normally occur 7001044003 R1 Sauter Systems
23. trol In force Additional LON card is active FC protocol is de activated Blocked FC protocol is activated additional LON card is de activated This setting should be chosen for the system integration described here 7001044003 R1 Sauter Systems 11 WY nova230 for Danfoss Device settings In addition communication is affected by the following parameters G 500 Parameter Meaning Choose setting 500 Type of protocol 0 FC protocol 0 FC protocol 1 Metasys N2 2 Landis Staefa FLN 501 Address bus address from VLT 0 126 valid 0 126 502 Baud rate 300 600 1200 2400 4800 9600 9600 503 Freewheel lock 0 Digital input Consult 1 Serial communication Danfoss before 2 Bus and terminal setting 3 Bus or terminal 504 DC brake 0 Digital input Consult 1 Serial communication Danfoss before 2 Bus and terminal setting 3 Bus or terminal 505 Start 0 Digital input Consult 1 Serial communication Danfoss before 2 Bus and terminal setting 3 Bus or terminal 506 Reverse 0 Digital input Consult 1 Serial communication Danfoss before 2 Bus and terminal setting 3 Bus or terminal 507 Parameter set selector 0 Digital input Consult 1 Serial communication Danfoss before 2 Bus and terminal setting 3 Bus or terminal A detailed description of each of the parameters can be found in the VLT6000 s engineering manual
24. ua vv saussadsvrmm se eee eo den A sense 23 8 Putting the EYL 230 F130 into operation rvvvnnnnnnnnnnnnnnnnnnnnnnnnnnnnnvnvnnnveneneneeveeeer 25 9 VLT commissioning software PC rnvvrnnnnnnnnnnnnnnnvvnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnennnnn 27 10 Montoingsasssveaaaaaqqaaa rvwganskk er 29 11 Language sengs uvaqa5cm4ssmsessasudaameakekeae aent rr 33 7001044003 R1 Sauter Systems L nova230 for Danfoss Trademarks Designer Micrografx Designer Media Manager Windows Microsoft Office 97 Professional MS Office Microsoft Access 97 Microsoft Office 2000 Microsoft Word Acrobat Reader Pentium 7001044003 R1 Table of contents Trademark of Micrografx Inc Trademark of Micrografx Inc Trademark of Micrografx Inc Trademark of Microsoft Corporation Trademark of Microsoft Corporation Trademark of Microsoft Corporation Trademark of Microsoft Corporation Trademark of Microsoft Corporation Trademark of Microsoft Corporation Adobe Systems Incorporated Trademark of Intel Corporation G 500 Sauter Systems o nova230 for Danfoss Introduction YNY 1 Introduction The nova230 is a compact automation station with interface function and belongs to the EY3600 family of systems The nova230 for Danfoss EYL 230 F130 compact AS Danfoss VLT6000 enables Danfoss frequency converters of the VLT6000 series to be linked to Sauter s automation systems These frequency converters FCs are interlinked via an RS485
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