Instruction Manual DOV 707 H - OVD 706 H - RDI 705 H
Contents
1. V _ NO LINdN 1 MANUAL ASV4 OYLNAN N Vdlivs d TVION333HI GO GVGISNALNI TVQIOdO1 HOQVWHOJSNVMHI z vN 09 vwanosa OOINNSLOLANOVN Tv OYLNAN 13d NOIX3NOO 81NV1IHOdMWI d VOVHLIN3 N H9S 939c01 00A VHO314 OGILN3S 35 OTHVNOIOISOd A 7IVGlOHOI HOGQVAHOJSNVHSI 13 OIOIJIHO 19 HOd OYLNIN A E Z I VANIT SHHOLONGNOOD 01 HINVLHOdWI ANW 8L 10981 AOG 1 20 AOG AOG LHZ0Z AOG SO I3GON OS Ov ZE SZ OL dv NOIOVSHO9IJNOO V3NI ZVANI1 LVANI1 81 4041 dv VXX OOIWHZIOISJNOVIA CONSULT 1 ETI N Z LNdNI c 71 N LlndNI TOHLNOD LII N T S V NOIX3N 53 VNISOS OSILYWOLNY o0 0O 0O V MANUAL C LVANI1 ZVANI1 V3NI1 vqallvs TVION33333Iq GVGISNALNI 7IVdlOHOl HOGVAHOJSNVMHI v vNHO8 vWanos3 13 OOIWH3LOLI3NOVMW OHLD3N NOIX3NOO S81NVIHOdW H9S 93 0WAO OY41NAN N vql1vS ASV4 1 H90L GAO VOL dZ OOINNALOLANOVW GAO NO2. RAE DR BER eu Dd Raga sus 06 Description of display panel essere eene 07 Description of module s connection terminals a 08 Synoptic tables characteristics of models and versions Metering and protection devices single phase 2 pole and three phase 4 pole 09 PRECAUTIONS WARNINGS FOR USER INSTALLER essere 11 Positioning of transformer eee de 11 Wiring e pe Verre god e 11 CHAPTER 1 Installation Transport and handling dtt HOT ep ete aati ugue 12 Installationen se uuu ree Gesendet 12 et enia ec tr uet sei 12 CHAPTER 2 Verification and start up ui e tet ad ect e be DR p elo Aegina ed inte 12 Differential Test with rated 12 Autotest of differential id e ta e t e 12 Redundant seen n enn S nnn 13 CHAPTER 3 Description of protections a nnn nene ea nennen nnns 13 Protection against permanent and transient 13 Protection against permanent and transient low 14 P
3. OOINH3 1 L Hv VXX OLAN9VW CLOCLUELDESE xnv HOSN3S TIVYNVIA LINSNOD IO oouvwoinv LHSOL j 8 v vNHO8 vW3nos3 13 OOINNSLOLANOVN OYLNAN 13G NOIX3NOO V1 81NV1HOdWI YNLHG0Z LHSOZ IQ SO 13GON LNdNI ino 007000000 CONSULT MANUAL I veg 09 Ov Z GZ OL na VOISVAIYL eva 3 13 dv NOIOVYNSIANOO V3NI1 Ouinan LA 3N3 HOS 93 01 4 VHO314 OGILN3S NNOAS OTHVNOIOISOd A TWOOYOL HOGVWHOJSNVHSI 140 OIOIJIHO 13 HOd OWNID3NAGSVd SAYOLONGNOD 801 HINVINSOdWI 81301 HNHSOLIGS HGOL ICA HNHS0Z IQ HG0Z IQ VE9 0S Ob SZ OL ADE VOISVAONOW NOIOVSHO9IJ3NOO TVONVIA F lt AivnNv w 1531 E3 ainsopay m LINSNOD D D OYLNAN 3SV4 8141041 VMOL de OOIWHZLOIS3NOVIN NOIX3N 155254 HOCVWHVIW lt N lt 3S S lt L D m M S 8 E C L 7 oos Y uol3 101d Jenue w 3jnsuo HS0Z 99 NOET ino 3 soTndowz H3AAOd lt 9 LINdNI
4. Protection against low voltage Moreover its constant supervision at the supply input permits its automatic intelligent conditioned reset i e it resets solely when the power supply returns to normal Certain models versions have input and output Remote Control Technical characteristics of reclosure module please refer to synoptical tables for characteristics of models and versions Overvoltage protection V Peak Overvoltage protection V Efficient Protection against low voltage Differential protection e Ly alternating 50 Hz senoidal alternating 50 Hz senoidal rectified preventive cut off Cut off time H range Cut off time HL range Cut off time HL OVD106 range Delay REMOTE IN Mechanical endurance H T SISTEMAS reclosure module Mechanical endurance Schupa MCB Mechanical endurance General Electric MCB 2 pole Mechanical endurance General Electric MCB 4 pole Consumption Input voltage normal system Input voltage abnormal system Transient input voltage Typical precision specs For module in overvoltage Working temperature 230V AC x 25 96 Dimensions 2 pole Dimensions 4 pole Weight 2 pole Weight 4 pole Weight of toroidal TRDF18 Guarantee Design in accordance to norms Rapid version gt 374 Vpk Delay 2800 microseconds no suffix Medium version gt 374 Vpk Delay gt milliseconds model M suffix Slow version gt 374 Vpk Delay 24 2 milliseconds harsh conditions model S suffix
5. 81 5 13 lt L EMEEN 3SV4 OY41NAN N Vdlivs 1 TVION3S3HIGO QVGISN3INI TWdIOYOL HOGVAHOJSNVHI z vNHuog VWINOSI 13 VOIGNI ONOO OOIWH3IOI3NOVW OYLNAN NOIX3NOO V1 1 811141 8L dd Sq 1VdlONO L S3HOQVIWHO4JSNVH L S3NOISN3MIG 9040941 IVWdAIOYOL HOGVINHOJSNVMHL SANOISNANWIG Protecciones El ctricas de M xima Seguridad Secuii ORION H T Sistemas C Fuente del Real n 41 Esq Ramiro CP 33209 GIJ N ASTURIAS Tel 985 38 73 09 info htsistemas com www htsistemas com Made in C
6. the differential protections do not act but then neither would any receiver being supplied from phase to neutral The functioning of the protection devices against defect currents which derive or leak to earth differentials is based on the measurement of the difference in intensity between the live conductors phase and neutral Once the pre established threshold has been exceeded the cut off elements of the device come into play The differential is a standard element of protection It measures defect currents to earth in order to cut off should this leakage exceed certain pre established values For safety reasons the norm stipulates that a differential must cut off within 50 and 100 of its programmed lAn value As a norm differential manufacturers establish this margin midway in this range i e the threshold is established at 25 below the original programmed lAn value The ORION units are tared in the same way Over recent years there has been a steadily growing proliferation of electrical receiver equipment which relies on electronics in order to increase its performance and cut down on energy For example tools and domestic appliances with speed regulation electronics in general etc which operate with rectified or pulsing currents The derivations or defect currents of these rectified or pulsing currents constitute a risk which has been taken into account Hence the inclusion of protections against derivations from pulsing curr
7. are added to the Test intensity rather than deducted Therefore when the test is carried out in an installation having zero defect intensities one will have an optimum test situation To the contrary should there be some defect intensity value in the installation said value would be added to that of the test itself and in such a case the test would not be ideal Autotest differential The unit automatically tests itself for differential protection every 3 seconds It checks the constant operativity of toroidal wiring of same amplification filtering and detection The performance and its threshold must be checked manually since this involves a cut off When the autotest detects that the differential protection is not valid it cuts off diagnoses In this way one is totally assured of the constant validity of the extraordinary degree of protection afforded by this differential and the fact that it makes for easy inspection and guarantees that the ruling legislation is complied with at all times If the autotest detects an anomaly it cuts off and emits a diagnosis by means of the static lit up When the anomaly has disappeared the unit resets Redundant cut off devices As a redundant security measure the unit has a built in double cut off device for the ancillary MCB viz Cut off device 1 by means of a very high speed tripping coil Cut off device 2 by means of a built in motor drive Moreover in order to
8. case in the event of the eventualities described in the chapter PRECAUTIONS Notwithstanding on a minimal yearly basis the user must check that the measurements of the electrical parameters of the unit coincide with those stipulated in the technical characteristics To this end competent technical personnel at the factory will revise the unit and proceed to calibrate it if need be The mechanical endurance of the Schupa 2 and 4P MCB is 20 000 complete manoeuvres ON OFF It is recommended that the MCB the tripping coil and the lever be changed pre emptively after 15 000 manoeuvres La mechanical endurance of the General Electric 2P MCB is 20 000 complete manoeuvres ON OFF It is recommended that the MCB the tripping coil and the lever be changed pre emptively after 15 000 manoeuvres La mechanical endurance of the General Electric 4P MCB is 15 000 complete manoeuvres ON OFF It is recommended that the MCB the tripping coil and the lever be changed pre emptively after 10 000 manoeuvres CHAPTER 9 Additional options The new range of protection metering and registering share the ORION philosophy and are extraordinarily versatile So much so that they permit multiple configurations thanks to their modular expansion architecture not only with present and future ORION elements but also with others available on the market Thus they complement and are complemented by other characteristics and features regardless of whether or not they
9. power supply to the unit is cut off or below minimum 150V AC approx o total reset to zero of counters timers and conditions is generated Terminals A and B of CONTROL OUT must not be short circuited under any circumstance whatsoever Should this occur irreversible damage would be caused to the protection module Caution The unit s connecting terminals are not insulated from the mains Do not expose to liquids or humidity Do not drop knock or expose to vibrations Do not expose to sources of heat Do not expose to environmental temperatures below 0 15 C Or over 40 50 70 C depending on version Do not expose to magnetic sources or emissions electric motors and transformers electro magnets etc Under no circumstance whatsoever must the unit be opened and the interior manipulated The safety seals must remain intact Should they be broken the correct functioning of the unit could be jeopardised In the event of any of the above occurring the authorised technical service must be contacted immediately in order for the unit to be examined The unit must be completely disconnected from the mains before cleaning This is to be effected with a soft dry brush and if need be with a slightly damp cloth The unit must not be reconnected to the mains until having ascertained that itis completely dry WARNING This unit must be installed in a standard enclosure the only part within access of the user being the display an
10. voltage Red LED s LOW VOLT BLOCK OVERVOLT TIMER in periodic to fro sequence imminent reclosure Static Green LED WORKING and Red LED s LOW VOLT BLOCK OVERVOLT in periodic 3 second sequence autotest 3 Static Red LED s anomaly Static Red LED LOW VOLT anomaly in the input mains voltage Due to abnormally low voltage inferior to 150 V AC approx Other Static Red LED s anomaly Do not use unit Consult technical service 4 Sliding ON OFF switch ON normal functioning OFF disconnection and totally blocked ON RESET to start up Description of display panel RDI705H RDI705HT RDI705HL RDI705HLT 1 Square yellow pushbuttons vary depending on context TEST LOW VOLT TEST Ln TEST Ln TEST LOW VOLT reset 2 LED s vary depending on context Static Green LED WORKING unit is in metering process Blinking Red LED TIMER Reclosure countdown in process and when this finishes unit will reclose Blinking Red LED l n 300 mA or 30 mA acc version cut off due to differential intensity Blinking Red LED LOW VOLT cut off due to low voltage of module s line supply double blinking permanent low voltage Blinking Red LED BLOCK unit blocked due to sequential reclosures used up Red LED s LOW VOLT IAn BLOCK TIMER in periodic to fro sequence imminent reclosure Static Green LED WORKING and Red LED s LOW VOLT lAn BLOCK in periodic 3 second sequence autotest 3 Static
11. 50V AC and 1kV max Vpk 1 sec Mechanical endurance reclosure module 100 000 manoeuvres 2 A ON OFF Autotest differential transformer toroidal sensor Automatic Manual command R type terminals U type terminals Line1 Line1 Line1 Line1 Automatic Sequential Resets RCD and MCB Nbr of automatic sequential reclosures differential lAn Ten 3 3 3 3 3 3 3 3 3 and 3 mins Nbr of automatic sequential reclosures MCB Two 3 and 3 mins Reset to zero reclosure counter 30 mins Nbr of automatic sequential reclosures differential lan Six 3 6 12 30 60 and 120 mins Nbr of automatic sequential reclosures MCB Three 3 10 and 30 mins Reset to zero reclosure counter double the time of last reclosure Customised times and nbr of reclosures to order for series Model suffix ETE RET TEL Model suffix ETE RET TEL Model suffix ETE RET TEL Model suffix AIT EAI VOD ERT Model suffix AIT EAI VOD ERT Model suffix AIT EAI VOD ERT Three phase 4 pole models 6 to 63A DOV707HT 300 mA DOV707HTL 300 mA lAn DOV707HT 30 mA lAn DOV707HTL 30 mA lAn DOV707HTNR 300 mA lAn DOV707HTLNR 300 mA lAn DOV707HTNR 30 mA lAn DOV707HTLNR 30 mA lAn OVD706HT OVD706HTL OVD706HTNR OVD706HTLNR RDI705HT 300 mA RDI705HTL 300 mA lAn RDI705HT 30 mA RDI7O5HTL 30 mA lAn RDI705HTNR 300 mA RDI7O5HTLNR 300 mA lAn RDI705HTNR 30 mA lAn RDI7O5HTLNR 30 mA lAn PRECAUTIONS WA
12. Breaking capacity 15KA IEC 60947 2 10KA IEC 60898 Curve C standard D Intensities 6 10 16 25 32 40 50 63 Mechanical endurance MCB 2P and 4P 20 000 Complete manoeuvres ON OFF For further information please consult the manufacturer Very high speed disconnector tripping coil Manufacturer General Electric Type TELE L 1 CA 24 60V For further information please consult the manufacturer Ancillary MCB 2 and 4 Pole Manufacturer SCHUPA GEWISS GROUP Type 510 or 56 Curve C Intensities 16 25 32 40 50 63A Cut off power 10 or 6kA For further information please consult the manufacturer Very high speed disconnector tripping coil Manufacturer SCHUPA GEWISS GROUP Type NLS F1 12 60V For further information please consult the manufacturer Other ancillary MCB s and disconnectors Please consult the manufacturer CHAPTER 7 Trouble shooting and diagnosis Consult Authorised Technical Service AUTHORISED TECHNICAL SERVICE SOLELY BY THE MANUFACTURER CHAPTER 8 Maintenance Before using the unit the complete Protection Test must be carried out as described in the section Tests If the unit is to be put to permanent use testing must be done as a matter of routine Once the protection test has been completed should the results not be correct the unit must not be used under any circumstance whatsoever The Authorised Technical Service must be contacted at once This is also the
13. IX3N tb Y NIS 90 15 OT Z n SO I300N ARR 7 11 99 z vNu 08 vwanosa 13 VOIGNI OOINH3LOL3NOVNW Z LNdNI H3AAOd s gon D L LNdNI z E 31NV1YOdMWI 8e NJ JU veo 0S Ov ZE GZ OL AO Z VOISYJONOMW 4 VGVYLNA NOIOVYNSDIANOOD HOS OH3c0LAO OULNAN is V3NI1 S VGl1VS ZV3NI1 ERR WIS VM0L Hv 9 iu NOIX3N ODILYWOLNY ES 1H90L GAO V 5 S S VRE 324 v VNYOE vwanosa 13 Bee ano v C L OOINH3LOLI3NOVNW 3 Ou1n3N 1 90 a SO1 3GQON 5 ino SOTNGON v 9 THING 2 25 218 v r VV3NIT Ov ZE GZ 243 VOISV4lH L evan VAVULNA e14 dv NOIOVYNSDIANOO EVAN 1 I OWIn3N HOS O3c01Q 3NS OYLNAN 15 1 VHO314 OGILN3S 39 O1HVNOIOISOd A Vdlivs JWGIONOL YOGVWHOSSNVYL 13 01914140 13 OULNAN A VANIT SHYOLONGNOOD SO13VSVd m z1S V3NI1 81NV1HOdNWI 814481 75 LWANI1 TIVION333dI ad QVGISN3INI HOQVAHOJSNVMHI 81 4041
14. N Version with or without sequential reclosure of MCB NR NO reclosure of MCB without NR there IS reclosure of B Version front terminals No suffix no relay and no remote in R Version R type terminals U Version U type terminals R Number of sequential reclosures of differential and MCB AIT EAI VOD ERT ETE RET TEL Y Protection delay No suffix rapid version standard M suffix medium version S suffix slow version D Sensitivity differential intensity IAn 30mA lAn 300mA standard A MCB intensity ancillary MCB 6 10 16 20 25 32 40 50 63 A C MCB tripping curve ancillary MCB C D K C standard K MCB cut off capacity ancillary MCB in accordance with IEC 60947 2 10 kA 15 kA 10 kA standard V Supply voltage Line Neutral 100V for 100V and 110V 120V for 115V 120V and 127V 230V for 220V 230V and 240V 100V 120V 230V 230V standard F Supply frequency 50Hz 60Hz 50 Hz standard x Differential intesnity measurement toroidal core TRDF18 internal 2 18 mm TRDF26 internal 2 26 mm Important Depending on the version of protection unit with built in reclosure motor drive consult identifying label on the side of the unit there are different protections alarms and characteristics please refer to the corresponding synoptical tables for characteristics of versions INTRODUCTION Page Descnpti M Re 06 Technical characteristics vu lose cose A4
15. Protecciones El ctricas de M xima Seguridad ORION Instruction Manual DOV 707 H OVD 706 H RDI 705 H OVD 106 Models with built in reclosure motor drive single phase up to 63A 2P Models with built in reclosure motor drive three phase upp to 63A 4P Differential Intensity sensitivity 30mA and 300mA www htsistemas com C Fuente del Real 41 33209 Gij n Asturias Tfno 4 34 985 387 309 info htsistemas com USER S MANUAL It is essential that the userlinstaller fully understand the present manual prior to using the unit Should any doubt arise please refer to the Authorised Distributor or the Manufacturer All rights reserved No part of this publication may be reproduced stored in a retrieval system or transmitted in any form or by any means electronic mechanical recording or photocopying or otherwise without the express prior consent of H T SISTEMAS Wrilst every care has been taken to ensure that the information contained herein is correct no liability can be accepted by H T SISTEMAS for loss damage or injury caused by any errors in or omissions from the information given Neither is H T SISTEMAS liable for any damage arising from the incorrect use of this information H T SISTEMAS as also its affiliates is not liable to the purchaser or to third parties for damages costs etc in which the purchaser or third party may incur as a result of any accident or incorrect use of this product
16. RNINGS FOR USER INSTALLER 0 Despite this unit s being of maximum safety both from a design and features standpoint the utmost care must always be taken when using it It must not be used until its characteristics and mode of operation have been fully understood 0 Generally speaking the precautions to be taken with this unit do not differ from those taken with any other piece of electronic equipment connected to the mains Nevertheless special attention should be paid to the following It must be borne mind that the unit resets the ancillary circuit breaker automatically and this fact could cause injury to a careless operator or user In order to avoid this all up stream conductors are to be disconnected by means of switches sectionalisers or others The mission of the ancillary circuit breaker element is not that of protecting the circuit breaker but rather that of acting as merely as an ancillary switch The installation should therefore be equipped with elements of protection against over intensity i e circuit breakers fuses etc The wiring of the installation must be foreseen for the maximum intensity of the protection elements Do not apply current nor use the module until it has been correctly installed in a standard enclosure Do not connect the unit up to voltages other than 230 V AC 25 Do not connect up to installations which may supply intensities of over 15 kA or 10 kA depending on ancillary MCB When
17. Rapid version gt 265 V Delay 2800 microseconds no suffix Medium version 2 265 V Delay 2250 milliseconds model M suffix Slow version gt 265 V Delay 2500 milliseconds harsh conditions model S suffix 180 V Delay gt 500ms 30 mA or 300 mA rated tripping intensity acc version 1 4 x lAn for pulsing senoidal currents rectified alternating single wave In the event of power failure 2 to 3ms typical 2 pole consult Cut off Tripping times 5 to 6ms typical 2 pole consult Cut off Tripping times 8 to 9ms typical 2 pole consult Cut off Tripping times 3ms 100 000 complete manoeuvres ON OFF 20 000 complete manoeuvres ON OFF 20 000 complete manoeuvres ON OFF 15 000 complete manoeuvres ON OFF 1W at 230V 230V AC x 25 50 Hz alternating senoidal up to 450V eff AC 50 Hz alternating senoidal 1 KV m x vp 300ms 1 year 2 at 22 C 5 C 0 to 40 C Domestic version 10 to 50 C Industrial version 1 25 to 70 C Extended industrial version E 128mm 7 modules height 81mm 35mm DIN rail 163mm 9 modules height 81mm 35mm DIN rail 900 grs 1 170 grs 185 grs 3 years EN 61008 1 CEI 1008 1 EN 61008 2 1 CEI 1008 2 UNE 20 600 77 CEI 278 Automatic Sequential Reclosures of RCD and MCB Nbr of automatic sequential reclosures RCD Ten 3 3 3 3 3 3 3 and 3 mins Nbr of automatic sequential reclosures MCB Two 3 and 3 mins Model suf
18. Red LED s anomaly Static Red LED lIn 300 mA or 30 mA acc version anomaly in the differential Due to error in the toroidal core wiring or differential circuit Static Red LED LOW VOLT anomaly in the input mains voltage Due to abnormally low voltage inferior to 150 V AC approx Other Static Red LED s anomaly Do not use unit Consult technical service 4 Sliding ON OFF switch ON normal functioning OFF disconnection and totally blocked ON RESET to start up Description of module s connection terminals at rear gt D gt gt D gt gt A CONTROL OUT OUTPUT VERY HIGH SPEED TRIPPING COIL TERMINAL B CONTROL OUT OUTPUT VERY HIGH SPEED TRIPPING COIL TERMINAL B L1 POWER 230V SUPPLY PHASE LINE 230V INPUT METERING SENSOR INPUT L1 N POWER 230V SUPPLY NEUTRAL INPUT METERING SENSOR INPUT N L2 INPUT 2 INPUT METERING SENSOR L2 LINE 2 230V N INPUT 2 INPUT METERING SENSOR N NEUTRAL L3 INPUT 3 INPUT METERING SENSOR L3 LINE 3 230V N INPUT 3 INPUT METERING SENSOR N NEUTRAL Description of module s front connection terminals R type terminals lt gt lt gt lt gt lt gt lt gt ISENSOR 1 INPUT 1 DIFFERENTIAL INTENSITY SENSOR G SENSOR 1 COMMON 1 SENSOR AND TEST T SENSOR 1 OUTPUT 1 DIFFERENTIAL INTENSITY TEST 1AUX VOLTAGE FREE CONTACT RELAY N C CONNECTION N C WITH 2 2 AUX VOLTAGE FREE CONTACT RELAY N C CONNECTION N C WITH 1 Opens contact between 1 and 2 in the event of al
19. T lAn OVERVOLT TIMER in periodic to fro sequence imminent reclosure Static Green LED WORKING and Red LED s LOW VOLT lAn OVERVOLT in periodic 3 second sequence autotest 3 Static Red LED s anomaly Static Red LED In 300 mA or 30 mA acc version anomaly in the differential Due to error in the toroidal core wiring or differential circuit Static Red LED LOW VOLT anomaly in the input mains voltage Due to abnormally low voltage inferior to 150 V AC approx Other Static Red LED s anomaly Do not use unit Consult technical service 4 Sliding ON OFF switch ON normal functioning OFF disconnection and totally blocked ON RESET to start up Description of display panel OVD706H OVD706HT OVD706HL OVD706HLT OVD106 1 Square yellow pushbuttons vary depending on context TEST OVERVOLT TEST LOW VOLT single phase version TEST OVERVOLT TEST LOW VOLT reset 2 LED s vary depending on context Static Green LED WORKING unit is in metering process Static Green LED L1 L2 and or L3 line causing overvoltage 3 phase version Blinking Red LED TIMER Reclosure countdown in process and when this finishes unit will reclose Blinking Red LED OVERVOLT cut off due to overvoltage double blink indicates permanent overvoltage Blinking Red LED BLOCK unit blocked due to sequential reclosures used up Blinking Red LED LOW VOLT cut off due to low voltage double blinking permanent low
20. are ORION s Please consult H T SISTEMAS Protection against intense transient overvoltages of short duration nS y uS Thanks to its very high physical cut off speed and its wide voltage range which ensure a constant supervision along with its intelligent reclosure feature the ORION units are able to protect a vast gamut of situations Nevertheless there exist certain specific situations where there arise powerful but very brief transient overvoltages uS In such a situation the ORION unit should be complemented with a specific protection This specific protection against extremely powerful and brief KV uS peaks is to be found in a module form which H T SISTEMAS considers particularly apt as well as being complementary to its own modules The module in question is based on varistors surge arresters in this kind of overvoltages Despite the varistor based protection system being efficient solely in the event of transient overvoltages of very brief duration uS it is nonetheless the perfect complement for the protections offered by the ORION unit The varistor offers a high derivation capacity along with a rapid response time 25nS thus diminishing the high values of the fore mentioned transient overvoltages GUARANTEE owner s copy H T SISTEMAS as a leader in the field of electrical and electronic safety equipment endeavours to maintain an extensive service along with up dated information to the users of its products To
21. arm and locking Description of module s front connection terminals U type terminals lt gt lt gt lt gt lt gt lt gt lt gt lt gt lt gt lt gt lt gt lt gt lt gt ISENSOR 1 INPUT 1 DIFFERENTIAL INTENSITY SENSOR G SENSOR 1 COMMON 1 SENSOR AND TEST T SENSOR 1 OUTPUT 1 DIFFERENTIAL INTENSITY TEST 1 AUX IN OUT DO NOT CONNECT 2 AUX IN OUT VOLTAGE FREE CONTACT RELAY the ancillary relay is enabled in event of locking 3 AUX IN OUT VOLTAGE FREE CONTACT RELAY COM the ancillary relay is enabled in event of locking 4 AUX IN OUT VOLTAGE FREE CONTACT RELAY N A the ancillary relay is enabled in event of locking 5 AUX IN OUT DO NOT CONNECT 6 AUX IN OUT DO NOT CONNECT 7 AUX IN OUT DO NOT CONNECT 8 AUX IN OUT INPUT FOR EXTERNAL POTENTIAL FREE CONTACT REMOTE IN 9 AUX IN OUT INPUT FOR EXTERNAL POTENTIAL FREE CONTACT REMOTE IN IN ORDER TO ORDER EXTERNALLY A DISCONNECTION UNLOCKING OR RESET TO ZERO OF THE TRIPPING COUNTER CLOSE THE CIRCUIT BETWEEN 8 AUX IN OUT AND 9 AUX IN OUT DURING ONE SECOND AND THEN RE OPEN 8 AUX IN OUT AND 9 AUX IN OUT ARE TO BE CONNECTED AND DISCONNECTED BY MEANS OF A RELAY WITH POTENTIAL FREE CONTACTS AND WITH AN ISOLATION POTENTIAL OF 4KV Other options input output remote control please consult Synoptic tables single phase 2 pole models 6 to 63A 2 pole Single phase 2 pole models ON OFF command all models Overvoltage protection H range 2ms 2
22. command the double cut off device the unit has two independent cut off circuits viz 1 Very high speed cut off circuit for the MCB by means of a coil It has its own exclusive built in energy storage which permits it to disconnect the MCB even when there is no mains supply 2 Cut off circuit by means of a motor It has its own exclusive built in energy storage which permits it to disconnect and connect the MCB even when there is no mains supply CHAPTER 3 Description of Protections Differential protection When downstream from the units of the DOV707 and RDI705 ranges there is a default current to earth which supersedes the threshold corresponding to its value 30mA or 300mA depending on version the unit cuts off at very high speed The reclosure timer immediately enters into a countdown When this concludes the unit recloses If the number of reclosures is used up depending on version in a period of time inferior to that indicated on the reset to zero counter depending on version the unit will block cf Technical characteristics By Por default current deriving or leaking to earth one should understand it as those currents which derive to earth generating a difference of intensities between the active output conductors phases and neutral If the leakage or derivation closes the circuit between phases and or neutral of the live output conductors there is no difference in intensity between phase and neutral In this case
23. d command panel Its application is restricted to industrial installations lt gt lt gt lt gt lt gt lt gt lt gt lt gt lt gt lt gt lt gt lt gt lt gt lt gt lt gt Most important 0 Positioning of the toroidal transformer and individualized adjustment to its module The differential intensity toroidal core is individually matched and adjusted to the corresponding ORION module Therefore these elements can under no circumstance whatsoever be interchanged with others bearing the same reference and from other ORION modules Were this toroidal core to be interchanged the measurement obtained for the differential protection would be erroneous and operation would be abnormal Only the toroidal transformers supplied for the specific ORION module can be installed Each toroidal core indicates the model and serial number of the ORION module for which it has been specifically matched and adjusted The toroidal transformer must of necessity be positioned as shown in the Wiring diagrams the direction of the arrow indicating the position with respect to the wiring The length of the wire connecting the toroidal core to the ORION unit must not exceed 30 cms Wiring It is of the utmost importance that the correct polarity is ensured upon connection of the ORION L1 and N terminals If this polarity is not respected the high accuracy is lost originating errors in measurement and abnormal functioning of the
24. e unit the user may then proceed to connect up the elements of consumption to the protected line and the unit will operate as described in CHAPTERS 2 and 3 Before using the unit the complete Protection Test must be carried out If the unit is to be put to permanent use testing must be done as a matter of routine Once the test has been completed should the results not be correct the unit must not be used under any circumstance whatsoever The Authorised Technical Service must be contacted at once Should the user wish to disconnect the line and the unit the circuit breaker switch at the main switchboard may be tripped manually upstream gt It must be borne in mind that the unit resets the ancillary MCB automatically and this fact could cause injury to a careless operator or user In order to avoid this All up stream conductors are to be disconnected by means of switches sectionalisers or others REMOTE CONTROL The REMOTE IN and OUT terminals are an invaluable tool which provide characteristics such as MULTIPOWER MULTICOMBINATION and INTERACTION with other elements whether these be part of the ORION range or others They provide the user with a modular expansion architecture If one connects the REMOTE OUT of module A to the REMOTE IN of module B the former controls and governs the latter If the connection is made inversely then module B controls module A If one connects the OUT and the IN of A to the IN and OUT respectively o
25. el suffix ETE RET TEL Single phase 2 pole models 6 to 63A DOV707H 300 mA lAn DOV707H 30 mA DOV707HNR 300 mA lAn DOV707HNR 30 mA OVD706H OVD706HNR RDI705H 300 mA lAn RDI705H 30 mA RDI705HNR 300 mA lAn RDI705HNR 30 mA lAn DOV707HL 300 mA DOV707HL 30 mA lAn DOV707HLNR 300 mA lAn DOV707HLNR 30 mA lAn OVD706HL OVD706HLNR RDI705HL 300 mA RDI705HL 30 mA lAn RDI705HLNR 300 mA lAn RDI705HLNR 30 mA OVD106 OVD706HLNR RDI705HL Model suffix AIT VOD ERT Model suffix AIT VOD ERT Model suffix AIT EAI VOD ERT RDI705HNR RDI705HLNR Synoptic tables three phase 4 pole models 6 to 6 4 DOV707HT DOV707HTNR 706 OVD706HTNR RDI705HT RDI7O5HTNR DOV707HLT DOV7O7HLTNR OVD706HLT OVD706HLTNR RDI7O5HLT RDI7O5HLTNR Three phase 4 pole models ON OFF command all models Overvoltage protection Line1 Line2 Line3 Automatic intelligent reclosure due to overvoltage Low voltage protection Line1 Line2 Line3 Automatic intelligent reclosure due to low voltage Protection differential intensity 30 mA or 300 mA acc version Automatic sequential reclosure differential protection lAn MCB protection 10kA 15kA acc version EN 60947 2 Automatic sequential reclosure MCB protection Overvoltage test Low voltage test Rated differential intensity test IAn 30 mA or 300 mA acc version Input supply up to 4
26. ents The ORION differential protection differentiates itself from others because of its high precision very high speed and its constant self verification amongst other characteristics Protection against permanent and transient overvoltage In the event of a permanent or transient overvoltage of a value superior to that programmed cf technical characteristics the unit engineers a very high speed cut off via the tripping coil and the motor drive The unit withstands permanent overvoltages of 450 V RMS and transient 300ms 1000V peak voltages In the event of peak voltages of over 1000 V the unit protects itself by means of a built in XXXmA T fuse Prolonged use in higher rank voltages is not recommended The unit will reset automatically when the anomalous condition desists Whilst there exists an overvoltage the unit will not reset Protection against permanent and transient low voltage In the event of a permanent or transient low voltage of a value inferior to that programmed cf technical characteristics the unit engineers a very high speed cut off via the tripping coil and the motor drive Whilst there exists a low voltage the init will nnt racat Protection against tripping of the MCB The ORION unit is equipped with an Automatic Sequential Reset of the ancillary MCB 2 or 3 depending on version Should this act please refer to technical characteristics Protection against cut off of the RCD The ORION unit is equipped wi
27. f B an interaction is obtained The REMOTE also enables the ORION modules to be governed by programmable automats by computers or by other means Likewise it permits incidents to be recorded in the computer Another outstanding aspect of the ORION philosophy is the possibility of providing an installation with peerless levels of protection without the installation itself having to be modified nor elements substituted despite their being the customary ones The ORION philosophy is based on the simple annexing of protection characteristics in the form of the pertinent ORION modules in order to meet any present or future need which may arise The following examples should provide the user with some ideas which ought to stimulate his own creativity and imagination Linked up to other ORION modules Linked up to other automatic systems detectors sensors Linked up to programmable automats computers etc CHAPTER 6 Description of basic components Differential intensity toroidal transformers TRDF18 and TRDF26 Attention Individually matched and adjusted to their modules Do NOT interchange with any other Toroidal core high magnetic permeability and low loss Precision 1 internal 18 mm mod TRDF18 internal 26 mm mod TRDF26 Other dimensions Consult SISTEMAS Ancillary MCB 2 and 4 pole G E Manufacturer General Electric Type EP 60 Breaking capacity 10KA IEC 60947 2 6KA IEC 60898 Type EP 100
28. fix ETE RET TEL Reset to zero reclosure counter 30 mins Nbr of automatic sequential reclosures RCD lan Six 3 6 12 30 60 and 120 mins Nbr of automatic sequential reclosures MCB Three 3 10 and 30 mins Reset to zero reclosure counter double the time of last reclosure Customised times and nbr of reclosures to order for series Model suffix ETE RET TEL Model suffix ETE RET TEL Model suffix AIT EAI VOD ERT Model suffix AIT VOD ERT Model suffix AIT EAI VOD ERT Description of display panel DOV707H DOV707HT DOV707HL DOV707HLT 1 Square yellow pushbuttons vary depending on context TEST OVERVOLT TEST LOW VOLT single phase version TEST Lu TEST OVERVOLT TEST LOW VOLT reset 2 LED s vary depending on context Static Green LED WORKING unit is in metering process Static Green LED L1 L2 and or L3 line causing overvoltage 3 phase version Blinking Red LED TIMER Reclosure countdown in process and when this finishes unit will reclose Blinking Red LED OVERVOLT cut off due to overvoltage double blink indicates permanent overvoltage Blinking Red LED l n 300 mA or 30 mA acc version cut off due to differential intensity Blinking Red LED LOW VOLT cut off due to low voltage double blinking permanent low voltage Red LED s LOW VOLT OVERVOLT BLOCK lighting up alternatively unit blocked due to sequential reclosures of RCD or MCB used up Red LED s LOW VOL
29. i eren rene s a 17 CIRCUIT DIAGRAMS A ia ete tot aree e b eats Ge eee eh edet redi y prod te de 19 INTRODUCTION Description and Characteristics ORION incorporates a highly advanced and innovatory technology for protection and metering with built in motor drive in the module itself and protected by user code An outstanding feature is the very high speed cut off 2ms typical in the H range intelligent automatic reset conditioned automatic sequential reset in the event of MCB and differential tripping ORION provides the user with a universal protection which monitors evaluates warns and makes automatic decisions This small compact unit for 35mm DIN rail is supplied all ready to be installed in a standard enclosure and used in any installation or sector whatsoever These integrated protections are totally automatic and both these and other characteristics can be extended simply by linking up to other ORION modules Description Presentation standard EN 50 022 enclosure for 35mm DIN rail This is a compact unit monitored by a microcomputer Highly stable due to its built in double process monitor Watchdog It withstands permanent and transient overvoltage and low voltage and is capable of protecting multiple lines both single and three phase of up to 63A The unit provides diverse protections 0 Differential protection with very high speed cut off Protection against overvoltage by means of very high speed cut off
30. istance Services NOTES We suggest your noting the serial number of your unit and other information of interest GUARANTEE CARD to be photocopied and returned to SISTEMAS ORION Model 2 c unu wa Seal io eite mu A maka ua Date f purchase icc aie ab au E iR Stamp of establishment where unit purchased complete address Purchaser s complete name and address e mail I hereby authorise H T SISTEMAS to keep me periodically informed Principal use to which unit Is tobe UL cett pes er tt m eX e bete lc eroe GUARANTEE H T SISTEMAS as a leader in the field of electrical and electronic safety equipment endeavours to maintain an extensive service along with up dated information to the users of its products To this end it is indispensable that the user fills out and returns the present guarantee further to purchase of his ORION unit Period of guarantee three years as from date of purchase Conditions and application of your ORION guarantee Your ORION unit is guaranteed against any defect of manufacture or original components as determined by our Technical Service Any repair or substitution does not extend the guarantee period The guarantee covers Reception of the unit for its repair or servicing Cost of all components replacements and labour on original components The guarantee does NOT cover Transport Breakdown caused by non original component
31. lled in a standard single phase installation active phase and neutral having a difference of potential of 230 V AC or a three phase installation 3 phases neutral having a difference of potential from phases to neutral of 230 V AC and also a protection conductor of operative earth Moreover the installation must have at its main switch panel appropriate circuit breakers or fuses and a differential switch Wiring The unit is fitted with top quality connection terminals Each terminal has notches to enable easier fixing of the wires and prevent accidental removal Likewise the clamping screws have a self fixing system which avoids their falling out should they work loose Moreover the serigraphy identifies the corresponding counter positioned terminals on the fanning strip Intuitive identifying colours back up the graphic indications 1 Connect the POWER L1 terminals to line 1 phase 1 and POWER N to neutral of the mains line 230V senoidal alternating current 50Hz 2 Connect the remaining terminals as indicated for the chosen configuration Please refer to Circuit diagrams It is imperative that the wiring of the terminals and the tightening of the screws in the fanning strip be effected correctly Circuit diagrams should be consulted Should any doubt arise the manufacturer or authorised distributor should be consulted CHAPTER 2 Verification and start up Start up Connect all up stream conductors by means of switches
32. nor as a result of any unauthorised modification alteration or repair to same nor due to non observance of the operation and maintenance instructions given by H T SISTEMAS With a view as always to improving the quality of its products H T SISTEMAS reserves the right to modify any characteristic or compliance with norms of the present manual without previous notice The technical data of these norms is merely informative ORION is a trademark of H T SISTEMAS Published in Spain by H T SISTEMAS 33209 Gij n Asturias 6 Edition July 2011 Models DOV707H OVD706H RDI705H and OVD106 with built in reclosure motor drive Single phase includes control module with 2 pole MCB tripping coil and pertinent measurement toroidal core depending on version Three phase includes control module with4 pole MCB tripping coil and pertinent measurement toroidal core depending on version MODEL TLNBRY D A C K V F X NOMENCLATURE MODEL Protection models with built in reclosure motor drive DOV707H Differential overvoltage low voltage and MCB protection All with automatic reclosure OVD706H Overvoltage low voltage and MCB protection All with automatic reclosure RDI705H Differential low voltage and MCB protection All with automatic reclosure OVD106 Similar protection to OVD706H Only in single phase version 8mS cut off T T Three phase 4 pole without T single phase 2 pole L L 5mS cut off without L 2mS cut off
33. pole Overvoltage protection HL range 5ms 2 polos Automatic intelligent reclosure due to overvoltage Protection against low voltage Automatic intelligent reclosure due to low voltage Protection differential intensity 30 mA or 300 mA acc version Automatic sequential reclosure differential protection MCB protection 10kA 15kA acc version EN 60947 2 Automatic sequential reclosure MCB protection Overvoltage test Low voltage test Rated differential intensity test An 30 mA or 300 mA acc version Input supply up to 450V AC and 1kV max Vpk 1 sec Mechanical endurance reclosure module 100 000 manoeuvres ON OFF Autotest differential transformer toroidal sensor Automatic Manual command R type terminals U type terminals DOV707H DOV707HNR OVD706H OVD106 OVD706HNR RDI705H DOV707HL DOV707HLNR OVD706HL Automatic Sequential Resets RCD and MCB Nbr of automatic sequential reclosures differential An Ten 3 3 3 3 3 9 3 3 and 3 mins Model suffix ETE RET TEL Nbr of automatic sequential reclosures MCB Two 3 and 3 mins Reset to zero reclosure counter 30 mins Nbr of automatic sequential reclosures differential lan Six 3 6 12 30 60 and 120 mins Nbr of automatic sequential reclosures MCB Three 3 10 and 30 mins Reset to zero reclosure counter double the time of last reclosure Customised times and nbr of reclosures to order for series Model suffix ETE RET TEL Mod
34. protections A main risk of the unit not functioning correctly could be originated principally by an incorrect wiring up of the connection terminals lt is therefore of the utmost importance that this wiring be carried out correctly in accordance with the following protocol a homologated male pin is to be incorporated in the naked core of the stripped pliable conductor these terminals are placed in the corresponding grooves as far in as they will go ensure that the conductor lead is correctly fixed with the pertinent tightening torque i e there must be no displacement of the terminal nor any damage to the screws on head thread fillet or washer any of which would be to the subsequent detriment of the assemblies and screw connections The user must carry out the complete protection test periodically as is described in CHAPTER 2 CHAPTER 1 Installation 0 Transport and handling This being a highly sophisticated electronic unit it must be transported and handled with care as per the precautions stipulated in the foregoing section PRECAUTIONS Installation The installation must be carried out by responsible competent and qualified technical personnel once the present manual has been fully understood The location of the unit must meet the requirements and respect the precautions stipulated in the chapter PRECAUTIONS especial attention being paid to those under the heading Most important The unit must be insta
35. rotection against tripping of MCB 14 Protection against untimely tripping of the differential 14 CHAPTER 4 Cut off Tripping times Total cut off time of the MGB rete tee diee te eec h teca itu uy qa ee tds 14 CHAPTER 5 Mode of Use Remote Leo e etr TAL APE RAI tet E T cto Re L ee 14 CHAPTER 6 Description of basic components Toroidal differential intensity transformer TRDF18 s 15 Toroidal differential intensity transformer TRDF26 15 Ancillary MCB 2 and 4 pole uuu yo ss eene eee E 62 RT nnns 15 Very high speed disconnector tripping coil G E 15 Ancillary MCB 2 and 4 pole SCHUPA GEWISS GROUP 15 Very high speed disconnector tripping coil SCHUPA GEWISS GROUP 15 Other ancillary MCB s and disconnectors u 15 CHAPTER 7 Trouble shooting and diagnosis a 15 CHAPTER 8 Maintenance u 16 CHAPTER 9 Additional options Protection against intense transient overvoltages of short duration 16 GUARANTEE Guarantee cc cic
36. s or devices Defects caused by incorrect installation Damage caused by incorrect usage or errors arising from repairs and internal manipulation by unauthorised persons Consumables fuses thermal fuses varistors and labour involved in replacement of same The guarantee is automatically forfeited in the event Breakage or deterioration of the seals of any of the original ORION elements Incorrect usage due to non observance of the recommendations given in the ORION manual Non reception of the completed guarantee card within 30 days as from date of purchase H T SISTEMAS will acknowledge receipt of the guarantee card Repair service All repair service both within and outside of the guarantee period is by SISTEMAS and its Authorised Technical Assistance Services HOS O320INAOG WHO3 Id OGILN3S NNOAS OTHVNOIOISOd A 7IVdlOHOI HOQVWHOJSNVMHLI 13 OIOIJIHO 19 Y Od OUYLNAN A ASVA SHHOLOnGQNOO 501 NHVSVd HINVIHOdWI ANW 8L4AHL HNHZ0L AOG AOG HNHZ0Z7 AOG 20 2 SO 3GON veo os Or ZE SZ AO Z VOISYJONON NOIOVYNDISANOOD NYI 1531 N LNdNI CONSULT Z LNdNI 20300300360 VM0L 5 0 HOQVIAuv3u OYLNAN ASV4 NOIX3N oosaq VNISOS i SSSI EM NOST
37. sectionalisers or others The reinitiation sequence will automatically be carried out The ancillary MCB will then reset and the unit will be operative Carry out all the protection tests In order to carry out the protection test correctly the unit must be in the permanent ON position before pressing the test button To this end check that the MCB is enabled otherwise carry out the start up process Functioning is correct when once the Test button is pressed the unit cuts off and emits the corresponding diagnosis When the Test has finished the unit resets automatically in the case of TEST OVERVOLT and LOW VOLT In the case of TEST 300 mA the unit will start the countdown process for the reclosure timer Once this process is concluded the unit will reset Should one wish to interrupt the process one must press reset Differential Test with rated threshold When TEST Ly is pressed a defect current is generated in the metering toroidal of the same value as the differential protection i e 30 mA for a 30mA RCD Other RCD s however stick to the established legal margins and provoke a defect current 250 superior to the rated value which is no guarantee that they will actually function at the rated value Such a high degree of precision and safety requires that the measurement toroidal indicate the direction in which the wiring be passed through This ensures that the defect intensities which circulate throughout the installation
38. th an Automatic Sequential Reset of the RCD 6 or 10 depending on version Should this act please refer to technical characteristics CHAPTER 4 Cut off Tripping times Depending on the model and brand of MCB and coil used should the protection come into play cut off of the 2 pole ancillary MCB is effected in the following typical times between 2ms and 3ms 2 ms models between 5ms and 6ms 5 ms models between 8ms and 9ms 8 ms models Available upon request measurement protocol and also the corresponding graphs for the cut off times of the different models and makes of MCB s and tripping coils Total cut off time of the MCB In order to calculate the total cut off time in the event of protection acting the additional programmed delay time of the alarm must be added to that shown on the graphs typical cut off time between 2ms and 3ms Moreover one must also bear in mind the ionisation effect at the moment of disconnection between the contacts of the ancillary cut off element MCB Even though the starting point of the extinction of the intensity does not vary the ionisation does prolong the duration The factors which increase this time are directly proportional to the intensity and the voltage as well as the nature of the load inductive capacitive and resistive CHAPTER 5 Mode of Use Given the automatic nature of its diverse protections after having read and fully understood the present manual and having started up th
39. this end it is indispensable that the user fills out and returns the present guarantee further to purchase of his ORION unit Period of guarantee three years as from date of purchase Conditions and application of your ORION guarantee Your ORION unit is guaranteed against any defect of manufacture or original components as determined by our Technical Service Any repair or substitution does not extend the guarantee period The guarantee covers Reception of the unit for its repair or servicing Cost of all components replacements and labour on original components The guarantee does NOT cover Transport Breakdown caused by non original components or devices Defects caused by incorrect installation Damage caused by incorrect usage or errors arising from repairs and internal manipulation by unauthorised persons Consumables fuses thermal fuses varistors and labour involved in replacement of same The guarantee is automatically forfeited in the event of Breakage or deterioration of the seals of any of the original ORION elements Incorrect usage due to non observance of the recommendations given in the ORION manual Non reception of the completed guarantee card within 30 days as from date of purchase H T SISTEMAS will acknowledge receipt of the guarantee card Repair service All repair service both within and outside of the guarantee period is by H T SISTEMAS and its Authorised Technical Ass
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