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Optimized HW M238 (System User Guide for

1. 5 HMISTU_655 HMISTU6S5 f ET HMI Application ie COMI i SoMachine_Network_Mana ig MyController TM238LDD24DT i HI PLZ Logic fe Q Application P i OnE 3 Optinzed_Aw_m23e HMISTU_655 HMISTU6SS ET HMI Application COMI g SoMachine_Network_Mana f MyController TM238LDD24DT 3 H PLC Logic ii GYL Cut Libri ma H ATY ri 2 xm Paste Syst Delete Tem na SET Z Syst S Add Function From Template pe Task mse j b 5 4 Embedded i Addobiect Heth ets 4 10 10 Add Device LP HSC HS E EA T PTO_PW Serial Line J Somachi Add Folder i tmzpp1160 z a fe Tm2omm240 fe tmzammeHi Export fe tmzamaT Properties Import Of Login Precompile Schneider Electric o Application EENEI _ Data Log Manager DUT Global Variable List Image Pool Interface Persistent Variables POU POU for implicit checks Relocation Table m _ Symbol configuration 63 Optimized HW M238 A pop up Add Symbol configuration opens Click on Open In the opened Symbol configuration tab click on Refresh Check the Messages window for the compilation result and correct any compilation errors Note The Symbol configuration cannot be refreshed when there are errors in the program All Variables created in the user program are shown in the Variables list In this project as al
2. f XBTGT7000 Series H Motion Controller Display all versions for experts only Information 9 Name HMISTU655S endor Schneider Electric Groups HMISTU Series Yersion 2 0 2 1 Model Number HMISTU655 Description HMISTU655 320x240 Add selected device to the project top level You can select another target node in the navigator while this window is open Devices i Oobimed MW M238 H HMISTU655 HMISTUESS HMI Application COMI H SoMachine Network Managert SoM MyController TH238LDD240T l PLC Logic Pe mit et Schneider Electric 62 Configure Controller HMI Data Exchange Optimized HW M238 To change the name of the device right click on the device HMISTU655 in the project browser and select Properties in the pop up menu Then enter the new name and click OK To link the variables between the controller and the HMI the object Symbol configuration is used To add a Symbol Configuration right click on Application and select Add Object Symbol configuration HMI Application 3 COMI H SoMachine_Network_Manac To MyController TM238LDD24DT i 3 H PLE Logic 0 Application Properties HMISTU655 Common Access control Build Cut Copy Paste Delete Properties a HMISTU_S55 Full name HMISTU655 Device Device Editor Object type Open with mes me Cohinzed OV eae
3. Option Backup battery for M238 controller Digital input extension module 16 Sink Source inputs 24 Vdc Digital input output extension module 8 inputs 16 outputs 24 Vdc Analog extension module 4 IN 2 OUT 0 10V 4 20mA Expansion module with 4 analog inputs 0 10 Vdc 0 20 mA 3 wire Pt100 3 wire Pt1000 3 wire Ni100 3 wire Ni1000 12 bits removable terminal block 50 mA 5 Vdc ATV 12 variable speed drive 0 37 kW 200 240 Vac ATV312 variable speed drive 0 37 kW 380 500 Vac Lexium 32 servo drive continuous output current 6 A RMS at 6000 RPM 200 240 Vac Servo motor without brake 0 5 Nm 6000 RPM 1 1 kW Motor circuit breaker 2 5 A Motor circuit breaker 10 A Auxiliary contacts 1NO 1NC for circuit breaker Contactor 4 kW 24 Vdc Power cable for Lexium 32 3 m Encoder cable for Lexium 32 3 m Signal cable for connecting PTI Hardware Components Description OsiSense Limit Switch Schneider Electric Vers TM238LDD24DT V3 0 TSXPLPO1 TM2DDI16DT TM2DMM24DRF TM2AMM6HT TM2AMI4LT Hardware Components er Rev ATV12H037M2 V1 11E01 ATV312H037N4 LXM32CD18M2 BMH0702T06A2A GV2L07 GV2L14 GVAE11 LC1D09BD VW3M5101R30 VW3M8101R30 VW3M8223R30 Part Number Rev Vers XCKP2118P16 Ee 104 Hardware Components er Rev E Stop Emergency Stop pushbutton red XB5AS844 yellow Safety Emergency Stop module XPSAC5121 Circular legend for Emergency Stop ZBY8330 mushr
4. SoMachine gt Warning 4n unknown version of the application Application is currently in RUN mode on the PLC However do you want to download the latest code and replace the existing application No Details Sending download info Downloading S of 184 KByte 31 Online DebugfWwatch Tools Window Help OS Logout Ctrl Shift F3 Create book application Multiple Download Start Ctrl F5 Reset warm Reset cold Reset origin fim MyController connected TM238LDD241 e PLC Logic ni I h Embedded Functions 373 10 10 gt in HSC HSC FG PTO PWM PTO PWM 3 Serial Line E TM2D011607 TM2DD116DT Eje Tm2pMm24DRF TMZDMMZ4DRF EA TMZAMMEHT TMZAMMEHT Ep TM2AMIALT TMZAMI4LT Schneider Electric T3 Application overview Optimized HW M238 The picture on the right shows the structure of the program tf ATY Control PRG ZA ACT at LXM_Contral PRG EA ACT Mt System _Status PRG i Temperature PRG E SET_NEW_TARG FB E System Control PRG Schneider Electric 74 HMI Introduction This application uses a HMI device of type Magelis HMI STU655 The HMI communicates with the controller using SoMachine protocol over serial port RS485 The Magelis is programmed using the software tool Vijeo Designer Delivered with SoMachine that is described briefly in the following pages For the connection between the controller and the HMI th
5. Optimized HW M238 Schneider Electric Power cycle ig For the drive to operate with the new parameters a power cycle on off on is required 4 WARNING UNINTENDED EQUIPMENT OPERATION After making any configuration changes or adjustments be sure to cycle power remove and reapply power on the drive Failure to follow these instructions can cause death serious injury or equipment damage Optimized HW M238 Schneider Electric 91 Introduction Note Select the operating mode Lexium 32C The LXM32C parameters can be entered or modified via using the local control panel on the front of the device itself If this is not a new drive you should re establish the factory settings If you need instructions on how to do this please refer to the drive documentation If the drive is being started for the first time the Fsu First Setup is invoked Selection of the operating mode GEAr Electronic Gear The parameter lOdefaultMode io M is used to set the desired operating mode The selected operating mode is starting by enabling the power stage gt Set the operating mode with the parameter IOdefaultMode io M Parametername Description HMI menu HMI name IOdefaultMode Operating mode 0 None nonE None 1 Profile Torque tor 4 Profile Torque 2 Profile Velocity UELP Profile Velocity 3 Electronic Gear GEAr Electronic Gear 5 Joq dob Jog setting can only be changed if
6. roms ona 20 sient Add device Warning WARNING UNINTENDED EQUIPMENT OPERATION Ensure that the software application being downloaded is installed on the intended device Confirm you have entered the correct A h aza rd s messa g e p O p u p device designation or device address Ensure guards are in place so that unintended equipment WI ndow appea rs operation will not cause injury to personnel or damage to equipment Read and understand the software User Manual and know how to Read the message and operate the equipment H Failure to follow these instructions can result in death serious CO nfi rm injury or equipment damage Don t save Secure onlin The HMI is now bolded and marked active ij HMISTUGSS Communication Settings Status Information Select the network path to the controller Gateway 1 0000 2001 Set active path gaye Gateway 1 Node Name HMISTU655 5 fi 000 Add gateway M HMISTU655 0000 2001 active Node Address Add device 0000 2001 Target ID 14A81N1A11F Optimized HW M238 Schneider Electric Save the Project Build Application Download the controller and HMI projects Optimized HW M238 To save the project click File Save Project To save the project under a different name click File Save Project As In the Save Project dialog that opens after clicking on Save Project As enter the new File
7. A a M s a a Wp 24v 31 M W p 7 ov 4 Ol_ W r s SS ee 3 ES Safety function STO Dual channel connection connection A Safety function STO Dual channel connection connection B 24V controller supply voltage V controller 24V controller supply voltage voltage Reference potential for 24V controller supply voltage Reference potential for STO Schneider Electric 31 Optimized HW M238 Servo Drive Lexium 32C LXM32CD18M2 Signal Connector CN3 A Encoder Cable Connection to Motor Length 3 m VW3M8101R30 Servo Drive Lexium 32C LXM32CD18M2 Signal Connector CN5 PTO Channel IILILII CN3 Encoder 1 Pair Meaning S S S S 2 fenes SSSC d 2 Reernce for cosines id e fesoa o a Reernce orsina Encoder supply Reference potential for encoder supply Shield vo Notassined o o a O n he CNS PTI MOM M uo b JO N oOo Schneider Electric 32 Wiring diagram digital Optimized HW M238 Servo Drive Lexium 32C LXM32CD18M2 inputs outputs CN6 6 14 BI1 Analog input 1 210W for example for referate value current or reference value speed of rotation 6 12 Aeterence potential ta AIL pin 6 13 AIZ Analog input 2 210 for example for current lirnita fon or apeed limitation add AIZ Aeterence potential to AIZ ping 6 16 DI COH x Reference potential to DIO u DIS at ONG CN6 35 Pin sianal Meaning E Chol DI
8. Address You will find this address in SoMachine Navigator w el IP Optimized Hw M238 w HmsTU6SS o HMISTU655 HMISTU655 x General fE Network Hardware nete Options Description a Remote Access Type Model bes Multimedia FI keys a Alarm Target Color Initial Panel ID Download E IO Manager nil SoMachinewetworkoi ni SOM MyvController SoMachine Network Equipment Config fx PL Configuration Equipment Address or Mode Mame Connection Optimization Time Sut Retry Count TCP SIP Configuration qar Oo O 1217 Gateway IP Address Port Schneider Electric 76 Create a Switch Optimized HW M238 by double clicking the MyController in the SoMachine project browser In the Communication Settings Tab select the controller and select by using the right mouse key Change Device Name The Equipment address or an alias for the controller is now displayed in the Change Device Name box Click on the Switch icon in the toolbar Click on the panel where you wish to position the switch and then drag the cursor to size it Then click again or press enter _ BTGT2330 Paneli Languagel x al Gobimedt_ AM M238 ag MyController TM238LDD24DT G HMIsTU ss J MyController Communication Settings Applications PLC settings Services Files Status Information Select the network path to the controller iGateway
9. In the Add library dialog Placeholder tab select Placeholder name SE_TeSys select Devices select TeSys Library And click on OK to insert the TeSys Library into the Library Manager The new library can now be seen in the Library Manager editor list Add Library Library Placeholder Placeholders are used to include target specific libr real library depending on information stored in tr a device the placeholder will be resolved with the Placeholder name S ebeS ey SE PLCSystem SE PTOP WM SE_RelocationTable SE Sysliby23 Default library SE_ Toolbox SE_ Toolbox Advance SE_UserLib Add Library Library Placeholder Placeholders are used to include target specific libraries to ap real library depending on information stored in the device di a device the placeholder will be resolved with the library spec Placeholder name SE_TeSys Default library Company al companies Devices ie Altivar Library 4 2 2 0 Sofnerder Decin H C ANmotion Lexiunm Library 1 1 1 0 Sofnevster E Integrated Lexium Library 3 1 1 0 Sonesta 1 3 1 0 Soneider Decine 2 0 2 0 Sofnevicter Slechsic A Lexium Library ial TeSys Library Add Library Library Placeholder Placeholders are used to include target specific libraries to a project The placeholder will be resols real library depending on information stored in the device description IF this library manager is r a device the placeholder will be
10. can be set HEE String Display TF Date Display Numeric Display Settings General Input Mode Color Visibility Advanced style I 00026 v Data Type Integer O Float Variable Enter a vald number daf Zero Suppress Enable Input Mode Display Digits 6 ali 0 Display Zero s Name NumericDisplay01 Format Dec B C Digit Grouping Font Resource lt Use Local Settings gt Language Font ijeo Modern 8x13 v Font Width 8 Font Style Normal v Font Height 13 123456 Alignment Schneider Electric 80 The new numeric display is now on the Work frame Example Screens The Home page of the HMI displays shows a picture of the complete architecture The System page has two functions To show the overall status for all devices and the temperature To select between LOCAL or MANUAL operation mode The Alarm page shows the status of the system alarms and logs them chronologically Optimized HW M238 BTGT2330 Panell Languagel x odi con A238 Z7 Aagelis HAISTU655 7 Peventa Lexium AlTtivar Hess x HMISTUE5S5 x ATWI2 x ATWS12 Schneider Optimized t HW M228 f Electric Awaiting Signal from PLC Temp ey Sean n Satfachine oe Altivar 12 i Ref APRA a 24 44 44 Lexium 37 Ref RPM me Spnmized HW M238 Schneider Electric 81 Optimized HW M238 The Safety page shows the status of the
11. opens select the Scope and Type and confirm the variable LSe wcLocF wd Name Auto Declare Scope Type VAR GLOBAL v i_xSelSweLocFwd BOOL v gt In this example select m Object Initialization Address VAR_GLOBAL and BOOL from fan tmycontroler pictoge ff the Scope and Type list box Flags Comment CONSTANT respectively RETAIN PERSISTENT Connecting a variable to an output is done similarly as the input but here a new variable is created ATV12_ Ctrl Click on the in the output i field type in a name for the variable and then press enter Auto Declare Scope Type VAR GLOBAL g_xSysAutoActy BOOL v S In the Auto Declare dialog that Object Initialization TE ontroller ogic pe See m el opens select the Scope and ev MyController PLC Logic el lags omment Type and confirm the variable reerae N RETAIN ame PERSISTENT In this example select Cancel VAR_GLOBAL and BOOL from the Scope and Type list box respectively When finished click on OK Optimized HW M238 Schneider Electric Configure Task Optimized HW M238 The VAR_GLOBAL variables are located in the GVL folder All variables located in this folder can be accessed throughout Application If the variables are declared inside the POU they can only be accessed by the POU local variables The Task Configuration in the Devices window defines one or several tasks for controlling th
12. to other controls should be restricted to prevent unauthorized changes in operating characteristics A WARNING UNINTENDED EQUIPMENT OPERATION e Only use software tools approved by Schneider Electric for use with this equipment e Update your application program every time you change the physical hardware configuration Failure to follow these instructions can cause death serious injury or equipment damage Optimized HW M238 Schneider Electric Introduction Introduction This document is intended to provide a quick introduction to the described system It is not intended to replace any specific product documentation nor any of your own design documentation On the contrary it offers additional information to the product documentation for installing configuring and implementing the system The architecture described in this document is not a specific product in the normal commercial sense It describes an example of how Schneider Electric and third party components may be integrated to fulfill an industrial application A detailed functional description or the specification for a specific user application is not part of this document Nevertheless the document outlines some typical applications where the system might be implemented The architecture described in this document has been fully tested in our laboratories using all the specific references you will find in the component list near the end of this document Of cours
13. 120 Vac and 200 500 Vac input 24 Vdc output 5 A output Diagnostic relay Protected against overload and short circuits Preventa Safety Module XPSAC5121 Main technical characteristics For monitoring Emergency Stop Max Category accord EN 954 1 3 No of safety circuits 3 N O No of additional circuits 1 Solid State Indicators 2 LED Power supply AC DC 24 Vdc Response time on input opening lt 100 ms AC 15 breaking capacity C300 DC 13 breaking capacity 24 Vdc 2 A L R 50ms Minimum voltage and current 17 V 10 mA Dimensions mm Connection Degree of protection 114 x 22 5 x 99 Captive screw clamp terminals IP20 terminals IP40 casing Safety modules XPSAC are used for monitoring Emergency Stop circuits conforming to standards EN ISO 13850 and EN 60204 1 and also meet the safety requirements for the electrical monitoring of switches in protection devices conforming to standard EN 1088 ISO 14119 They provide protection for both the machine operator and the machine by immediately stopping the dangerous movement on receipt of a stop instruction from the operator or on detection of a fault in the safety circuit itself Optimized HW M238 Schneider Electric 107 Modicon M238 Logic controller TM238LDD24DT The M238 is powered with 24 Vdc offers e 14x 24 Vdc inputs including 8 fast inputs dedicated to special functions such as HSC high speed counters e 10x 24 Vdc solid state outputs including 4 fas
14. ANVI 02 n O 88 WOK NUNS ZG sasecesecateteretapaceraaceccnrawstunecanuseuwausannn caceesanesanaeauwasce aR 92 WIFCIESS DUS MDUULON cxstocsccaecs cc aticactine ca dactensuvaraccuideesnioeadentensuvncatgusaversteas de la ad 98 APHENGIK aino A ENEE E E toss aeus woes AN 103 D tailled Component LISE arurnuiiina ana A ATE 103 Component Protection ClASSCS irienna aaa aaa aaa aAA 106 Environmental Characteristics cccccccsccceesseeceeeeeceneeneceesoneceesenscnesensoneeeeseesensonesensones 106 C mponent Feat reS annin a 107 CONTAC Eire EEA we ete A E date ence d dette meatonvons 111 Optimized HW M238 Schneider Electric Important Information NOTICE Read these instructions carefully and look at the equipment to become familiar with the device before trying to install operate or maintain it The following special messages may appear throughout this documentation or on the equipment to warn of potential hazards or to call attention to information that clarifies or simplifies a procedure The addition of this symbol to a Danger or Warning safety label indicates that an electrical hazard exists which will result in personal injury if the instructions are not followed hazards Obey all safety messages that follow this symbol to avoid possible injury f This is the safety alert symbol It is used to alert you to potential personal injury or death A DANGER DANGER indicates an imminently hazardous situation which if not avoided w
15. COH Aesterence potential digital outputa mez fa n mea a faou ONG 24 mz o Digital output 2 CN625 Digital output 3 2s ee iota oupand DI_ CoM Aeterence potential digital inputa ONG Schneider Electric 33 CN8 Braking resistor Servo Drive a i gt Lexium 32C 1A Je LXM32CD18M2 l i Connecting the external braking resistor CN8 Servo Drive Lexium 32C CN9 DC Bus LXM32CD18M2 Parallel connection of DC bus CN9 Optimized HW M238 Schneider Electric Servo Drive Lexium 32C LXM32CD18M2 Motor Connection CN10 Power Cable Connection to Motor Length 3 m VW3M5101R30 Servo Drive Lexium 32C LXM32CD18M2 Wiring diagram holding brake CN11 Servo Motor BMH0702T06A2A Connected to Motor Terminals and CN3 of LXM32 using the cables VW3M5101R30 and VW3M8101R30 respectively Optimized HW M238 CN10 Motor OO ower phase ae C e 26K e k 36K PE Protective ground conductor Greeniveow GNYE BR fonora fown Schneider Electric 35 Optimized HW M238 Safety Module Preventa XPSAC5121 Guard Switch Preventa XCSPA792 Limit Switch OsiSense XCKP2118P16 Schneider Electric 36 Tower Light Harmony XVBC21 CONNECTION ELEMENT XVBC33 SIGNAL ELEMENT GREEN XVBC34 SIGNAL ELEMENT RED XVBC36 SIGNAL ELEMENT BLUE XVBC37 SIGNAL ELEMENT CLAER XVPC34 RED LENS XVPC36 BLUE LENS XVPC37 CLAER LENS Optimized
16. E Bus specific Libraries E E SoftMotion Libraries System Libraries G9OG999060 amp f Library Manager 4 Optimized W M238 TER J HmISTU6SS HMISTU6SS m ET HMI Application COMI MyController TM238LDD24DT 5 H PLC Logic Oo Aprlicstian amp Cut i Copy 249 IoStandard 3 4 1 0 System 249 Standard 3 4 1 0 System 249 Util 3 4 1 20 System 249 M238 PLCSystem 1 0 1 11 Schneider Electri location Table 1 0 0 3 Schneider El HSC 1 0 1 5 Schneider Electric TOPWM 1 0 1 5 Schneider Electric nmunication 1 0 2 12 Schneider Elec Sys TeSys Library 2 0 2 0 Schneide 1 XX Delete Lilt Properties v B 3 amp Add Function From Template 5 Add Object gt Application p Data Log Manager DUT d Global variable List 5 Serial Lil amp Add Folder J Son F Edit Object fl tmz001 fe Tmzomi fe tmzami Al Image Pool Interface 4 FG Export Persistent Variables Import T o C Schneider Electric 56 In the Add POU dialog that opens enter a Name here ATV_Control Select Program as the Type and CFC as the Implementation language It is possible to select all the IEC languages and to generate functions and function blocks Click on Open to confirm and to close the dialog The new POU ATV_CONTROL is now visible under Applic
17. Freely Available nonE Available as required 2 Fault Reset FrES Fault reset after error 3 Enable EnAb Enables the power stage Parameter name Description HMI menu HMI name TOfunct DQO Function Output DOO conf o 1 Freely Available nonE Available as dol required 2 No Fault nFLE Signals operating states Heady To Switch On Switched On and Operation Enable 3 Active Ack Signals operating state Operation Enable diO do1 amp K gt diO dot di3 x nonE nonE nonE amp amp amp nonE none Optimized HW M238 Schneider Electric 96 Power cycle For the drive to operate with the new parameters a power cycle on off on is required In case of display nrdy instead of rdy a power cycle on off on is also required 4 WARNING UNINTENDED EQUIPMENT OPERATION After making any configuration changes or adjustments be sure to cycle power remove and reapply power on the drive Failure to follow these instructions can cause death serious injury or equipment damage Optimized HW M238 Schneider Electric 97 General Requirements Entering teach mode for pushbuttons Wireless pushbutton The initialization and configuration of the wireless pushbuttons is done using the integrated pushbuttons on the receiver module Setting up the wireless pushbuttons is done as follows Entering teach mode for pushbuttons Select output 1 Activat
18. devices It features all IEC 61131 3 languages integrated field bus configurators expert diagnostics and debugging as well as outstanding capabilities for maintenance and visualization SoMachine integrates tested validated documented and supported expert application libraries dedicated to Packaging Hoisting and Conveying applications SoMachine provides you e One software package e One project file e One cable connection e One download operation Optimized HW M238 Schneider Electric Schneider 110 Contact http www schneider electric com As standards specifications and designs change from time to time please ask for confirmation of the information given in this publication Optimized HW M238 Schneider Electric 111
19. differs From the application already present on the PLC then behave as Follows Try to perform an online change If this is not possible perform a full download Force an online change IF this is not possible cancel the operation f Always perform a Full download If an application is not yet present on the PLC a Full download is always performed Additional operations V Delete all applications on the PLC which are not part of the project V Start all applications after download or online change Schneider Electric 71 Before the download starts a build of the complete project is done Description Size of generated code 41863 bytes The result of the build is Size of global data 9724 bytes displayed in the Messages Total memory size required 49910 bytes Build complete 0 errors O warnings ready For download window Precompile F OK The results of the download to the controller are displayed in the Multiple Download MyController Application Downloaded k HMISTU6SS HMI Application Downloaded Result window Multiple Download Result Here are two examples In the first dialog there was downloaded Multiple Download Result MyController Application Created HMISTU6SS HMI Application Downloaded And in the second dialog the application was created and downloaded Click on Close to close to the results window Once the download to the cont
20. door guard switch can also be installed directly inside a control cabinet e g in a cabinet door without special housings There are two options for installing XB5 pushbuttons or indicator lamps These pushbuttons or switches can be installed either in a 22 mm hole e g drilled into the front door of the control cabinet or in an XALD type housing suitable for up to 5 pushbuttons or indicator lamps The XALD pushbutton housing is designed for backplane assembly or direct wall mounting The architecture includes a Harmony wireless push button ZB5 RTA and a Harmony receiver ZBR RA to switch a tower light The individual components must be interconnected in accordance with the detailed circuit diagram in order to ensure that they function correctly e 400 Vac 3 phase wiring between the main circuit breaker the Altivar 312 drive and the motor e 230 Vac 1 phase wiring between the main circuit breaker and Altivar 12 drive and 3 phase wiring between the Altivar 12 drive and the motor e 230 Vac 1 phase wiring between the main circuit breaker and Lexium 32C drive e 230 Vac 1 phase wiring between the main circuit breaker and primary side of the 24 Vdc power supply e 24 Vdc wiring for control circuits and the controller 1 O modules and the HMI Serial Line VW3A8306R30 cable is installed for the communication link between the controller and the HMI The modules and I O listed here are a representative cross section of the modules and
21. emergency stop relay The ATV12 page is for setting the speed references of the ATV12 drive and controlling the drive when the system is operating in Manual mode It also displays the status of the drive The ATV312 page is for setting the speed references of the ATV312 drive and controlling the drive when the system is operating in Manual mode It also displays the status of the drive The LXM32 page is for setting the speed references of the LXM32 drive and controlling the drive in either speed or position mode when the system is operating in Manual mode It also displays the status of the drive i sor dd nn yy Schneider Optimized Hw M238 areo Awaiting Signal from PLC Schneider Optimized HW M238 Awaiting Signal from PLC Aitivar 17 Status HCE FLM SPEED FAULT STATE STATE FEATHED STATE ECE Aliivar 12 Speed Reference EPH LOCAL 41734 MANUAL 41734 Ailtivar 17 Manual Contrais dd mn yy 24 44 44 Awaiting Signal from PLC Aiftivar 312 Status MCE RUM SPEED STATE STATE REACHED GE storreo sor ver Aun Ailtivar 317 Speed Feference EPH LOCAL 41734 MANUAL 41734 AAltivar 317 Manual Contrais dd rnrn yy 24 44 04 Awaiting Signal from PLC Schneider Optimized HW M238 lexium 32 Status HCE FLIM SET EES SET ERS JE lexium 32 Positioning 1234567812345678 1234 1234 TARGET Pos ACTUAL Pos TARGET RPH ACTUAL RP FAULT POPEERIOM REACHED STATE lexium
22. indicators required to implement the application as defined in this document and will without doubt differ from your own specific application Optimized HW M238 Schneider Electric 18 Hardware General General description of the hardware assembly instructions Main switch cd on Compact NSX100F aml 55 LV429003 36 kA 380 415 Vac n E p i Main Switch Compact NSX100F LV429037 Trip unit TM16D Thermal magnetic 16 A Ir Thermal protection Im Magnetic protection Main Switch Compact NSX100F Rotary handle LV429340 Terminal shield LV429515 Rotary handle with red Terminal shield short handle on yellow front Emergency Stop switch Harmony XB5AS844 XB5AZ141 Optimized HW M238 Schneider Electric Push Button Harmony with indicator lamp XB5 Wireless pushbutton transmitter Harmony Transmitter ZBRM01 LieNi 24 240 AA VACOG Programmable Receiver for wireless pushbutton Harmony ZBRRA Power Supply Phaseo ABL8RPS24050 Primary 200 500 Vac Secondary 24 Vdc 120W 5A Optimized HW M238 Schneider Electric Optimized HW M238 Controller 7 0 GO 11 12 G2 B 14 G4 15 16 G6 I7 I8 19 1O 111 12 113 C8 Modicon M238 ae m Logic controller TM238LDD24DT 14 Digital Inputs incl 8 Fast Inputs M238 10 Digital Outputs 77 incl 4 Fast Outputs 1 Sink inputs positive logic 2 Source inputs negative logic Schneider
23. inputs can be energized using M238 transistor outputs Toggle the logic input configuration switch to CLI position Connect the CLI terminal to the 0 Vdc reference potential Optimized HW M238 ae resistor Reference if us potentiometer Line choke if used Detected fault relay contacts for remote indication of the drive status Braking resistor if used Logic input configuration switch at W DY ee te ae INRENA oN RJ45 connector RJ45 n 4 NH MF NSS Switch in CLI position Control terminals COM CLI Schneider Electric 28 Servo Drive Lexium 32C LXM32CD18M2 1 phase 230 Vac Continuous output current 6 A RMS at 6000 RPM Servo Drive Lexium 32C LXM32CD18M2 Embedded Human Machine Interface Optimized HW M238 Schneider Electric 29 Servo Drive Lexium 32C LXM32CD18M2 Control Panel Overview of the Signal Connectors Servo Drive Lexium 32C LXM32CD18M2 Power Connection CN1 Optimized HW M238 C feno oc bus onnecton tor paratetaperaton Ni N2 N3 N4 N5 N6 N7 N8 N9 CN1 Mains 115 240VAC tL Schneider Electric 30 Optimized HW M238 Servo Drive Lexium 32C LXM32CD18M2 Connection to the controller supply Voltage and STO CN2 The controller supply voltage 24 Vdc must be connected for all operating modes se iiye T FEIIET hg MLLI E pete QO A ae A ACES ea a a a oN gt a i 4 gt
24. name and click on Save To build the application click on Build Build Note To build the whole project both HMI and Controller click Build all After the build the Messages window will describe whether the build was successful or not If the build was not successful there will be a compilation error list in the Messages window Note Edit wiew Project Build Onii l Save Project Ctri 5 Save Project As Project Archive Save Project Save in MyProjects e c e Mame 4 4 My Recent Documents Desktop My Documents My Computer a 5 e My Network File name Optimized_Hw_M238 aces Save as type Project files v Cancel Build Online Debug Watch Tools Build All Messages x l X CT Build O Ee 0 error s 0 warnina s 9 message s Description Project Object Position A Size of generated code 164228 bytes Size of global data 23870 bytes Total allocated memory size for code and data 18 Memory area 0 contains Memory highest used ad Memory area 1 contains Input highest used addr Memory area 2 contains Output highest used ad Memory area 3 contains Retain Data highest use Memory area 4 contains Data and Code highest Memory area 5 contains Persistent Data highest Compile complete 0 errors 0 warnings Precompile OK If it is the first time you are connecting to the HMI you first h
25. power stage is disabled Changed settings become active the next time the product is switched on Optimized HW M238 Schneider Electric 92 ig For the drive to operate with the new parameters a power cycle on off on is required 4 WARNING UNINTENDED EQUIPMENT OPERATION After making any configuration changes or adjustments be sure to cycle power remove and reapply power on the drive Failure to follow these instructions can cause death serious injury or equipment damage Optimized HW M238 Schneider Electric 93 Settings for 4 Selection of the gear ratio 500 and signal type for PTI interface Pd the gear The parameter GEARratio GFAc is used to set the gear ratio The parameter PTI signal_ type ioPi is used to set the signal type for the PTI interface gt Set the signal type with the parameter GEARratio GFAc gt Set the signal type with the parameter PTI signal_type ioPi ration and PTI signal Parameter name AMI menu A MI name GEARratio selection of special gear ratios Conf gt 707 0 Gear Factor FAct Usage of gear ratio CFRE adjusted with GEARnum GEARdenom 1 200 200 200 4 1000 i000 1000 5 2000 2000 2000 6 4000 4000 4000 7 5000 5000 5000 8 10000 MOD 10000 9 4096 4095 4096 10 8192 8 192 8192 11 16384 i658 16384 A change of the reference value by the spec ified value causes one motor revolution Changed setti
26. push buttons ALD 14da Harmony recever BR RA 14b Harmony wireless push button lt 85 RTA Muti circuit breaker 16 TeSys motor protection G 2L 17 TesysD contactor LE1D Preventa guard switch sS Standard AC motor 12 Components Hardware e Compact NSX100F main switch e Phaseo ABL8 power supply 230 Vac 24 Vdc e Modicon M238 Logic controller e Magelis HMISTU655 e Motor circuit breaker GV2L short circuit protected e TeSysD load contactors LC1D e Altivar 12 and Altivar 312 variable speed drives e Lexium 32C servo drive e BMH servo motor e Multi9 circuit breaker e Emergency Stop switch with rotation release XALK e Harmony illuminated pushbuttons XB5 e Harmony receiver ZBR RA e Harmony wireless push button ZB5 RTA e OsiSense limit switches e Preventa guard switch e Preventa safety module Software e SoMachine V3 0 Quantities of For a complete and detailed list of components the quantities required and the order Components numbers please refer to the components list at the end of this document Degree of Not all the components in this configuration are designed to withstand the same Protection environmental conditions Some components may need additional protection in the form of housings depending on the environment in which you intend to use them For environmental details of the individual components please refer to the list in the appendix of this document and the appropriate user manual Cabinet Input Mains vol
27. resolved with the library specified in the field Default library Placeholder name SE_TeSys Default library Company AI companies Devices 09 Altivar Library 4 2 2 0 Schneider Slectric 43 CANmotion Lexium Library 1 1 1 0 Schneider Slectric 44 Integrated Lexium Library 3 1 1 0 Schneider Slectic 29 Lexium Library 1 3 1 0 Schneider Slectric 24 TeSys Library 2 0 2 0 Sohneider Blectric V Group by category Display all versions For experts only Details Library Repository i Library Manager aoe E S Se ee ee ee S A Namespace Add library Properties oStandard 3 4 1 0 System IoStandard Remove library Standard 3 4 1 0 System Standard Try to reload library til 3 4 1 20 System Util Placeholders 1238 PLCSystem 1 0 1 11 Schneider Electric SEC telocation Table 1 0 0 3 Schneider Electric SEC_RELOC 1238 HSC 1 0 1 5 Schneider Electric SEC_HSC M238 PTOPWM 1 0 1 5 Schneider Electric SEC _PTOPWM 249 PLCCommunication 1 0 2 12 Schneider Electric SEN 2 SE_TeSys TeSys Library 2 0 2 0 Schneider Electric SE_TESYS Library repository Schneider Electric 55 Steps 2 to 4 have to be executed when adding a new library Add POU Optimized HW M238 More information on the TeSys library its modules and other Schneider Electric libraries can be found in the SoMachine Online Help under the Help menu by click on Contents Information on System librar
28. to follow these instructions can cause death serious injury or equipment damage This automation equipment and related software is used to control a variety of industrial processes The type or model of automation equipment suitable for each application will vary depending on factors such as the control function required degree of protection required production methods unusual conditions government regulations etc In some applications more than one processor may be required as when backup redundancy is needed Only the user can be aware of all the conditions and factors present during setup operation and maintenance of the machine therefore only the user can determine the automation equipment and the related safeties and interlocks which can be properly used When selecting automation and control equipment and related software for a particular application the user should refer to the applicable local and national standards and regulations A National Safety Council s Accident Prevention Manual also provides much useful information In some applications such as packaging machinery additional operator protection such as point of operation guarding must be provided This is necessary if the operator s hands and other parts of the body are free to enter the pinch points or other hazardous areas and serious injury can occur Software products by itself cannot protect an operator from injury For this reason the software cannot be subs
29. 0 2 Door guarding up to Performance Level PL b Safety Integrity Level SIL 1 The dimensions of the individual devices used controller drive power supply etc require a housing cabinet size of at least 1200 x 800 x 400 mm WxHxD The HMI display illuminated indicators such as SYSTEM ON SYSTEM OFF or ACKNOWLEDGE EMERGENCY STOP as well as the Emergency Stop switch itself can be built into the door of the cabinet Optimized HW M238 Schneider Electric 14 Installation Introduction This chapter describes the steps necessary to set up the hardware and configure the software required to fulfill the described function of the application Assembly Main cabinet front Optimized HW M238 Schneider Electric 15 Main cabinet interior Optimized HW M238 Schneider Electric 16 Field devices and motors Optimized HW M238 Schneider Electric 17 Notes The components designed for installation in a cabinet i e the controller safety module circuit breakers contactors motor circuit breakers power supply and TM2 I O modules can be mounted on a 35 mm DIN rail Main switch Lexium 32 servo drives and Altivar 12 Altivar 312 variable speed drives are screwed directly onto the mounting plate The Emergency Stop button door guard switches and the pushbutton housing for the display and acknowledgement indicators are designed for on wall mounting in the field All switches except the
30. 1 0000 2001 4001 Pe Gateway 1 i M238 SN 782 0000 2001 4074 J Set Active Path g Add Device El Resolve Address Change Device Name Change device name Device name Current M238 SN 782 New M238 SN 782 Cancel K Radio Button Schneider Electric T In the Switch Settings dialog under the tab General click on i the bulb icon at the Destination field to select the a variable that should be linked a Taia ee w to the switch ee ku Eni 7 General Color Label Visibility Advanced Mode Switch Switch with Lamp Category Primitive v Lamp Enter a valid Condition Expression RO C Reverse On Touch When Touch While Touch When Release Operation Bit v t Operation Set O Reset O Toggle O Momentary ON O Momentary OFF Destination Enter a valid Variable Ste data type must be aecett Q Add gt In the Variables List dialog that opens select SoMachine and an imported variable e g i xSelSwcLocFwd Soh Mo yController Application G L I s5elS AO Click OK My Controller El Application aE ai LIT g xSys4ubo4acky iko SoMachine Optimized HW M238 Schneider Electric After the variable has been selected as the switch s Destination click on Add gt In the Label tab select Static as the Label Type and enter a name that the switch would be labeled wi
31. 12SpdRef is declared as a WORD variable in the Application s GVL Application GVL q_wAtv12 SpdRef To map the output to an existing variable double click on the output Variable field then click on the button that appears at the end of the field In the Input Assistant dialog that opens locate the variable inside the Global Variables category and select it Then click OK Fj TM2AMM6HT 1 0 Configuration Expansion Bus IJO Mapping Status Information Channels Variable Mapping Channel Address Type Inputs Outputs Qwo QW2 INT Owl QWS INT SS Create new variable yp Map to existing variable rel MyControler TM236LO0240 Ey PLC Logic G Application g lev Hi Library Manager g GYL MyController PLC Logic Application 1 VAR GLOBAL Z q wiatylespdret WORD 3 EHD VAR TM2AMMEHT I O Configuration Expansion Bus I O Mapping status Information Channels Variable Mapping Channel Address J Inputs G oQWw2 AQIN J Outputs ny LocaMrarratie Programs Project EJH PLC Logic MyController Programs Libraries I Application MyController PLC Logic GYL P iq_wAtv12SpdRef 1220 Schneider Electric 50 Configure PTO Function for LXM32C Optimized HW M238 The analog module s output WORD QWO will now map itself to Application GVL q_wAtv12 SpdRef To update the status of all the I O variables in every cycle w
32. 37 Manual Controis POST IGHING GFF Schneider Electric 82 Optimized HW M238 The STU655 page allows to switch to the HMI system configuration menu 4 Vijeo Designer Runtime 6 0 0 146 Schneider Electric Beli 83 Devices Introduction This chapter describes the steps required to initialize and configure the different devices required to attain the described system function General Altivar 12 Altivar 312 and Lexium 32C drives are configured by using the local control panel on the device itself Note If this is not a new drive you should re establish the factory settings If you need instructions on how to do this please read the drive documentation Be sure that the controller is in STOP state before parameterizing the drives Optimized HW M238 Schneider Electric 84 Altivar 12 Introduction The ATV12 parameters can be entered or modified via the local control panel on the front of the device itself Note If this is not a new drive you should re establish the factory settings If you need instructions on how to do this please read the drive documentation The Jog dial that is a part of the local control panel can be used for navigation by turning it clockwise or counter clockwise Pressing the jog dial enables the user to make a selection or confirm information Control panel The configuration of the Altivar can be done by using the buttons and the jog dial on the control panel of the Altivar V
33. 4 Inputs Description Enumeration of BYTE Not used Not used Range mode Enumeration of BYTE Not used Not used Range mode I KAAJA JA JE aA ab aA SHES Enumeration of BYTE Not used Not used Range mode I Enumeration of BYTE Not used Not used Range mode B Outputs 9 Qwo Type Enumeration of BYTE Not used Not used Range mode Enumeration of BYTE Not used Not used Range mode o H TMZAMM6HT O Configuration Expansion Bus IO Mapping Status Information Parameter g Inputs C Gutputs 6 OWo Type d Enumeration of BYTE Mot used Enumeration of BYTE Mot used n H TM24MMEHT I O Configuration Expansion Bus I O Mapping Status Information Parameter 9 Inputs 9 Gutputs OWO Type Scope Enumeration of BYTE 0 10 Y Enumeration of BYTE Enumeration of BYTE Mot used Schneider Electric 49 Optimized HW M238 On the Extension Bus I O Mapping tab it is possible to map the data of QW0 toa variable There are two ways of Mapping 9 Create a new variable al aia p Mapping to an existing variable In this project Map to existing variable was used i e the output is mapped to an existing variable that is located in the folder Application GVL GVL stands for global variables list which can be accessed throughout Application The GVL is opened by double clicking on GVL in the Devices window In this application q_wAtv
34. ESC Return to ConF with ESC i Return to rdy with ESC i VVUVVUY VY Power cycle i For the drive to operate with the new parameters a power cycle on off on is required 4 WARNING UNINTENDED EQUIPMENT OPERATION After making any configuration changes or adjustments be sure to cycle power remove and reapply power on the drive Failure to follow these instructions can cause death serious injury or equipment damage Optimized HW M238 Schneider Electric Altivar 312 Introduction The ATV312 parameters can be entered or modified via the local control panel on the front of the device itself Note If this is not a new drive you should re establish the factory settings If you need instructions on how to do this please read the drive documentation The Jog dial that is a part of the local control panel can be used for navigation by turning it clockwise or counter clockwise Pressing the jog dial enables the user to make a selection or confirm information Control panel The configuration of the Altivar can be done by using the buttons and the jog dial on the control panel of the Altivar REF LED illuminated if 4x 7 segment display Optimized HW M238 SPEED REFERENCE rEF menu is active Load LED MON LED illuminated if MONITORING SUP menu is active CONF LED illuminated if the SETTINGS SEt MOTOR CONTROL drC INPUTS OUTPUTS CFG I O COMMAND CtL APPLICATION
35. Electric 21 Optimized HW M238 Controller Modicon M238 Logic controller TM238LDD24DT Ai 8 xvec 11 S ee ae LX oe omni 5 SSC ae ee p CESES 12 1 The controller and integrated communication port status by means of 5 LEDs PWR RUN Batt Err and SL1 2 A display unit showing the Input states 10 113 3 A display unit showing the Output states Q0 Q9 4 RJ 45 connector for connection of a serial link marked SL1 SoMachine protocol 5 A removable screw terminal block 12 terminals for connecting the sensors 24 Vdc fast inputs 6 A removable screw terminal block 6 terminals for connecting the 4 pre actuators 24 Vdc fast outputs 7 A removable screw terminal block 10 terminals for connecting the 6 pre actuators 24 V dc outputs 8 A removable screw terminal block 7 terminals for connecting the sensors 24 Vdc inputs 9 A connector for extension modules for example TWDNOI 10M3 7 modules max 10 Mini B USB Port for a programming terminal 11 A non removable screw terminal block 3 terminals t marked 24 Vdc for connecting the 24 Vdc power supply With access from the underside of the controller 12 A hinged cover for accessing the optional backup battery for the RAM memory and the real time clock inside the base Schneider Electric 22 TM2 I O Module TM2DDI16DT 16 Digital Inputs 24 Vdc Sink Source Removable Screw Terminal Block E PSDo oNODA
36. FUNCT FUn FAULT MANAGEMENT FLt or COMMUNICATION COM menus are active MODE button 1 If SPEED REFERENCE rEF is displayed this will take you to the SETTINGS SEt menu If not it will take you to the SPEED REFERENCE rEF menu 2 CANopen status LEDs Used to quit a menu or parameter or to clear the value displayed in order to revert to the value in the memory Jog dial can be used for navigation by turning it clockwise or counter clockwise pressing the jog dial enables the user to make a selection or confirm information ENT RUN button Controls powering up of the motor for forward running if the 2 3 wire control tCC parameter in the INPUTS OUTPUTS CFG I O menu is set to Local LOC page 45 Functions as a potentiometer if Ref 1 channel Fr1 in the COMMAND CtL menu is set to Image input AIV1 AIV1 STOP RESET button Enables detected fault to be reset Can be used to control motor stopping If 2 3 wire control tCC is not set to Local LOC freewheel stop If 2 3 wire control tCC is set to Local LOC stop on ramp or freewheel stop during DC injection braking Schneider Electric 88 Inputs Outputs configuration Optimized HW M238 To assign the inputs and outputs gt gt Press MODE ry rdy Select O INPUTS Main menu OUTPUTS CFG and press enter Select rrS Re
37. HW M238 Schneider Electric Wire 5 Wire 4 Wire 3 Wire Wire 1 Wire green yellow Wire 6 3 General Software The main programming work lies in programming the Modicon M238 Logic controller and creating the screens for the HMI display Programming the Modicon M238 Logic controller is done using SoMachine Programming of the Magelis HMISTU655 is done by using Vijeo Designer which is integrated into SoMachine Configuration of the drives ATV12 ATV312 and LXM32C is done using the control panel on the drive To use the software packages your PC must have the appropriate Microsoft Windows operating system installed e Windows XP Professional The software tools have the following default install paths soMachine erst 300 0 SoMachine C Program Files Schneider Electric SoMachine Vijeo Designer Vijeo Designer Installed with SoMachine Configuration Sofware C Program Files Schneider Electric Vijeo Designer n Optimized HW M238 Schneider Electric 38 Communication General The Modicon M238 Logic controller and the Magelis HMI STU655 communicate using the SoMachine protocol The download from the PC to the M238 and to the HMI is done using a single connection The PC has to be connected to the HMI over USB Using this connection the data is also send across to the M238 The front panel is used to configure the ATV12 the ATV312 and the LXM32C PC HMISTU655 M238 The down
38. S S Contactor ut eee e 24 Vdc 5 A Modicon M238 Logic controller OX maio expansion Modus J F M M Magelis STU655 HMI a ee eee Lexium 32 Servo Drive i a ae SS PETE pe SS Altivar 312 Variable Speed Drive Oo ee o Altivar 12 Variable Speed Drive a ee ee Environmental Characteristics NOTE The equipment represented in the architecture s of this document has been rigorously tested to meet the individually specified environmental characteristics for operation and storage and that information is available in the product catalogs If your application requirements are extreme or otherwise do not appear to correspond to the catalog information your local Schneider Electric Support will be eager to assist you in determining what is appropriate for your particular application needs Optimized HW M238 Schneider Electric 106 Component Features Components Compact NSX main switch Compact NSX rotary switch disconnections from 12 to 175 A are suitable for on load making and breaking of resistive or mixed resistive and inductive circuits where frequent operation is required They can also be used for direct switching of motors in utilization categories AC 3 and DC 3 specific to motors e 3 pole rotary switch disconnectors 12 to 175 A e Pad lockable operating handle padlocks not supplied e Degree of protection IP65 Power Supply Phaseo ABL8RPS24050 1 or 2 phase connection 100
39. This document is based on European standards and is not valid for use in U S A Compact Hardwired Logic Controller M238 System User Guide El00000000290 01 Schneider Esan P Electric Contents MI DOMMANEINTOFIN GT ON erone aa 3 Before YOU BOIM Meee mene meee ee eet tre enter nn nnn ene eee ene eee ee eee ere ere 4 NACE OGUGEION oinera eames 6 ADDrEVIA LIONS secre snecaccececeecareancecak AAE T GIOS S Vaa a eecteesedeates see atecazaselosacccenaces 8 Application Source COGG ai eriei hates a anae tench erimediwaipendaenceeiaats 9 PIG AUN TOPOS AU OWNS races naaa EAE 10 SOV S CS Minea cas ac etic eee see a cc ate eect arent eee eee 12 PUG ECC LUG Gari cresaeecacuecececcanansercuacietaesn eee tauat aca taeas eeu aunee tae ataee tae aaee cana spe ncaa peace see enue eee eaees 12 NEUS CaAUl AUI ON nnn ac etc at a ae tatnasthasacsasacobecaccanwecaucacidedbasetacancamtacaterseatutae 15 Hardware meor coi cna Sea lea ee teeta tbat a sani ces ae ee io ae Sala it hh OR ae ae tne uae 19 So LYS ee a en E ee mn are ee NES ee 38 Co omMmM NICAUON Srian a axes satura wceacewatna qnaheneanntn unas cnteaningetuwtad cucsaus a te 39 HIMIDISITIO MALI oMa See teceanestesnaedeteceaennasteeee ete 41 COMMUNIC ALI OI aa elite ganeyca auarcas aed A eamunace autoe cues aaeceets 43 CONTO ezssee sae rctereccavctaiten se sceanaeet ances eaweg cane cauaae caueaacap NS 44 FENIE ae a O A 75 DEVICES rr E a a ae eee 84 AVAE Ta A E E AE EN 85
40. UNO WODWOD 4 9 s v z L 0 WOOWOD SL YL Ek ZU tL OF 6 8 TM20D116DT a Source inputs b Sink inputs TM2 I O Module TM2DMM24DRF anna 16 Inputs 24 Vdc 8 Relays Outputs 24 Vdc Non removable spring Terminal Block 182 Terminals c COMO COM and COM are indspendent o The Y terminals ars inked intemal Oe Se Se Se Se Se Se Se w7woD 9 P DNIWODE Z t O OWOD St a Ch A tb OF 6 O O S amp EF Tm2DMM24DRF Optimized HW M238 Schneider Electric TM2 I O Module TM2AMM6HT gt p SS ANALOG I O cw z 4 Analog Inputs 0 10 Vdc 4 20 mA 2 Analog Outputs S 0 10 Vdc 4 20 mA NILE tA WOD Zi ZA bi LA WOOD Ol OA AO L sanvz lt ON 4 LS WOO LIA OS WOD OIA J LNO TM2AMM6HT Volt Current TM2 I O Module Configuration TM2AMI4LT 4 Analog Inputs a 0 10 Vdc i qu 4 20 mA alternatively 4 Temperature Probes Pt100 Pt1000 Ni100 Ni1000 den PTENT I0 AIAN a L vV 8 vV 8 8 vV 8 v ain Optimized HW M238 Schneider Electric HMI Magelis HMISTU655 24 Vdc Input 3 5 colour TFT 320 x 240 Pixels 65536 Colors 16 MB Application Flash EPROM with Built in Ethernet Motor Circuit Breaker TeSys GV2L07 and GV2L14 Used together with auxiliary contact GVAE11 Optimized HW M238 oe SG amp SB 8 1 A removable screw terminal block for the 24 V c power supply 2 An RJ45 connector for RS 232C or RS 485 serial link co
41. alue LED a b Charge LED Unit LED c ESC button Exits a menu or parameter or aborts the displayed value to return to the previous value in the memory STOP button stops the motor could be hidden by door if function disabled Important See instructions for RUN STOP cover removal RUN button Starts running if the function is configured could be hidden by door if function disabled Jog dial Acts as a potentiometer in local mode For navigation when turned clockwise or counterclockwise and selection validation when pushed ENT This action is represented by this symbol it MODE button GT Lee Te E Switches between the control programming modes The MODE button is only accessible with the HMI door open 9 CONFIGURATION mode LED b 10 MONITORING mode LED 11 REFERENCE mode LED 12 Four 7 segment displays a If illuminated indicates that a value is displayed for example 0 5 is displayed for 0 5 b When changing a value the Configuration mode LED and the value LED are on steady c If illuminated indicates that a unit is displayed for example AMP is displayed for Amps Optimized HW M238 Schneider Electric Inputs Outputs configuration Set Input for reverse function Optimized HW M238 To assign the inputs and outputs VV VVUVYVVY VY b UV VY VY VY Press MODE Select COnF and press enter Select FULL and press enter Select O INPUTS OUTPUTS CFG and
42. ation If the ATV_CONTROL tab is not opened double click on ATV_CONTROL to open it The upper frame displays the declaration section The lower frame is for programming On the right side is the ToolBox window Use drag and drop with the toolbox to place example templates in the programming section Begin by placing a box element in the programming section Then click on Optimized HW M238 E m Library Manager E AT _Control E ATV_Control_b Add POU H Create a new POU Program Organization Unit Mame ATY Controll Type Program 0 Function Block 5 a a Method implementation language C Function Return type Implementation language Continuous Function Chart CFC r cm 2 PLE Logic 2 Application sv Til Library Manager fi ATY _CONTROL PRG a Task Configuration ToolBox ange 7 enxe Ie x 1 PROGRAM ATV Control J CFC 2 VAR h amp Pointer 3 END VAR Input y Output JF Box Jump S Label amp Return p MaI I Composer TE Selector Comment FF Input Pin Output Pin Schneider Electric 57 Optimized HW M238 Type in a name for the function or function block As the first letters are typed a pop up menu opens with a list of modules that begins with those letters In this project the MOT2D1S FB was used for controlling the forward and reverse commands of the drives Select MOT2D1S from the list and press en
43. ative and absolute electronic gears speed profile soeed control and manual operation for straightforward setup e Control interfaces CANopen Modbus or Profibus DP Analog reference inputs with 10 Vdc Logic inputs and outputs Optimized HW M238 Schneider Electric 109 SoMachine OEM Machine Programming Software MSDCHNSFNV30 SoMachine is the OEM solution software for developing configuring and commissioning the entire machine in a single software environment including logic motion control HMI and related network automation functions SoMachine allows you to program and commission all the elements in Schneider Electric s Flexible and Scalable Control platform the comprehensive solution oriented offer for OEMs which helps you achieve the most optimized control solution for each machine s requirements Flexible and Scalable Control platforms include Controllers HMI controllers e Magelis XBTGC HMI controller e Magelis XBTGT HMI controller e Magelis XBTGK HMI controller Logic controllers e Modicon M238 Logic controller e Modicon M258 Logic controller Motion controller e Modicon LMC058 Motion controller Drive controller e Altivar ATV IMC Drive controller HMI HMI Magelis graphic panels e XBTGT e XBITGK e XBTGH e HMISTU HMISTO SoMachine is a professional efficient and open software solution integrating Vijeo Designer It integrates also the configuring and commissioning tool for motion control
44. ave to download the latest runtime version to the HMI using Vijeo Designer This first download is described in the following steps If this is not the first download go directly to step 7 Schneider Electric 69 Optimized HW M238 In Vijeo Designer select the target name HMISTU655 in Navigator the Navigator to display the j setting tabs Optimized Hi M238 Sy Graphical Panels re Base Panels 1 Home 2 System 3 Alarm 4 Safety 5 AT 12 6 ATV312 T Lexiumse a Panel 11 Overview aL Popup Windows rail Markar Osnale HMISTU655 HMISTU655 X In the setting tab General Pieces Genera select Download via USB ee Hardware Name Options Description a Remote Access Type N ote n pgg Multimedia Model L en seys Target Color 64K Colors The PC must be connected to E Alors Initial Panel ID ka 1 Home the HMI via the cable er J XBTZG935 Target I adress USB Host Name Select Build HMI Arrange Variable Build Download All Clean All Validate All Build ll Clean Target Validate Target Build Target ES Simulation Start Device Simulation Download All 2 Download Target J Options The VDPLoad dialog indicates that the runtime version does not Wns iEG match Start the download of the new version via clicking on Yes Runtime version does not match or the runtime is unknown Download will install the current version of the runtime system Cont
45. chneider Electric 2 0 30 7 I TM2DDI8DT Schneider Electric 2 0 30 7 Ki Mixeds Ri Outputs Ei TM2 Expert 1 0 Modules Display all versions for experts only Information f Name TM2DD116DT endor Schneider Electric Groups Inputs ersion 2 0 30 7 Model Number TM2DD116DT Description Expansion module with 16 24 DC inputs removable screw terminal 1 common line sink source transistors 40m4 5 Append selected device as last child of MyController You can select another target node in the navigator while this window is open el MyController THM238LD024DT PLC Logic B Embedded Functions Serial Line I TH2DDI1607 TH2D011607 fe TH2DMM240RF TH2DMM24DRF 3 fe TMZAMM6HT TMZ 4hMIMBHT I TMZAMI4LT TMZAMI4LT mel MyController iTMZ38LOD240T El PLE Logic amp Embedded Functions 4 Serial Line fe TH2D011607T TMZDDI 60T fe TH2DMM240RF TH2DMM24DRF i fe TM2AMMEHT THZ4MMBHT IH TMZAMI4LT TM2AMI4LT Schneider Electric 48 Optimized HW M238 In the I O Configuration tab the Value of the Enumeration of BYTE for the Type of QW0 is changed to 0 10 V Press enter to accept the new selection The Value of the Enumeration of BYTE for the Scope of QW0 can be selected between Normal fixed min and max values and Customized _ i TM2aMMEHT IO Configuration Expansion Bus I O Mapping Status Information Parameter Type Default Value Unit
46. e processing of an application program To start working with the new POU it has to be added to a Task Here the POUs are added to MAST task To do this double click on MAST task Note If a POU is not included ina TASK it will not be cyclically invoked In the MAST tab click on Add POU gq whatvlespdRet WORD gq xoyshutodcty BOOL i xaelowcLocrwd BOOL EHD YAR Global Variables Application Specific _ E ATY Control PROGRAM ATY Control VAR ATVl2 Ctrl MOT2D15 EHD VAR Local Variables POU Specific My Controller TM238LDD240T PLE Logic 2 Application av Hi Library Manager i ATY_CONTROL PRG 328 Task Configuration se MAST RA MAST Configuration Priority 0 31 15 Type Cyclic z Interval e g t 200ms 20 Watchdog V Enable Time e g t 200ms 200 Sensitivity 1 POUs Add PO Comment Schneider Electric 60 In the Input Assistant dialog select Programs from the Categories list and select the new POU from the Items list In this application the new POU is ATV_CONTROL Click on OK to confirm Note You have to add all POUs in the program The POU is now included in the M AST task a MyController a HMISTUGSS ob MAST Configuration In the upper left of the MAST task configuration the Type of s task can be modified Type Freewheeling In this project Freewheeling 7 was select
47. e your specific application requirements may be different and will require additional and or different components In this case you will have to adapt the information provided in this document to your particular needs To do so you will need to consult the specific product documentation of the components that you are substituting in this architecture Pay particular attention in conforming to any safety information different electrical requirements and normative standards that would apply to your adaptation It should be noted that there are some major components in the architecture described in this document that cannot be substituted without completely invalidating the architecture descriptions instructions wiring diagrams and compatibility between the various software and hardware components specified herein You must be aware of the consequences of component substitution in the architecture described in this document as substitutions may impair the compatibility and interoperability of software and hardware A CAUTION EQUIPMENT INCOMPATIBILITY OR INOPERABLE EQUIPMENT Read and thoroughly understand all hardware and software documentation before attempting any component substitutions Failure to follow these instructions can result in injury or equipment damage Optimized HW M238 Schneider Electric Abbreviations Abbreviation Signification Alternating Current Circuit Breaker on function chart pr iigtalinput TT OO OOOO DO
48. e Address Change Device Name X Delete selected Device wa Add Gateway ay Scan Network Change device name Device name Current M238 SN 782 New M238 SN 782 coca Devices 7 5 Gotingeo AW Mae SS HMISTU655 HMISTUESS F HMI Application H S COMI J HMISTUGSS Communication Settings Status Information Select the network path to the controller Gateway 1 v we Gateway 1 Add gateway Add device Scan network Filter Target ID o Sorting order Name v Schneider Electric 67 During the scan the Scan network button becomes grayed out J HMISTUESS Communication Settings status Information Select the network path to the controller Fie Gateway 1 scanning Add gateway Add device When the scan is finished the Scan network button becomes active again and the devices that have been detected are listed under Gateway 1 HMISTUGS5S Communication Settings Status Information Select the network path to the controller Jie Gateway 1 E a ead Add gateway nh HMISTU65S 0000 2001 iver Add device Scan network Select the HMI that is being HMisTu6ss used and click on Set active Communication Settings status Information path Select the network path to the controller Gateway 1 0000 2001 v Set active path we Gateway 1 E P ooog Add gateway
49. e Library Manager Double click on Library Manager in the Device window to open the Library Manager editor The Library Manager editor has the following components Libraries currently included in the project Modules for example FBs of the currently selected library showed in the lower part of the Library Manager Information of the module currently selected in the lower part of the Library Managed The library M238 PTOPWM is directly loaded into the project when a M238 controller is used in the application Optimized HW M238 _ H PTO_Pwn PTO O pTO 1 Variable Parameter Type jy PTO PWM PTOOO Mode 9 Acceleration Deceleration PTO P PM Value Default Yal Enumeration of BYTE Not used X Not used nn i Frequency Generator G Variable PTOOO Parameter Type Q PTO PWM PTOOO Mode Output Mode Acceleration Deceleration Acc Dec Unit Acc max Dec max Dec Fast Stop Frequency Start Stop Maximum Auxiliary Inputs AUX Enumeration of BYTE Enumeration of BYTE Enumeration of BYTE WORD 20 65000 WORD 20 65000 WORD 20 32500 DWORD O 65535 DWORD O 65535 DWORD 1 100000 Enumeration of BYTE gt See Teese amp SG lt Mode of generation of outputs PTO Pulse Direction ms 20 20 0 0 100000 Not used fil MyController TMZ38LDD2407 gt EM PLC Logic a Application g av Til Library Manag
50. e SC SSCSCSCSCSCS BC e SOS SCSC CSCS DBs DemedFuncton Blocks SSCS Function Block Diagram an IEC 61131 programming language a stun List a textual ea 61131 programming language oder Dagan a graphe ECET programming arguags Pou Programmable Object Unit Program Section in SoMachine Ps oo Poesy oO Rms RooMeanSquare OOOO OO Rem f Revolution PerMinute SSCS se o Serer SSCS sec Sequential Function Chart an IEC 61131 programming language sT T Structured Text an 1EC 61131 programming language WxHxD Dmensions Widih Heightand Doph o Optimized HW M238 Schneider Electric Glossary Expression Signification Altivar ATV SE product name for a family of VSDs Magelis S product name for a SE product name for a family of HMI devices of HMI devices Meola Legis M238 Logic SE product name fora femiy of Ne devies product name for Logic Controller controller Modbus JA Communications A Communications protocol o a aoe SoMachine SE product name for an integrated software tool TeSys SE product name for a family for motor protection devices and load contactors Vijeo Designer SE product name for Magelis HMI devices configuration software Optimized HW M238 Schneider Electric Application Source Code Introduction The example source code is in the form of configuration application and import files Use the appropriate software tool to either open or import the files File T
51. e cable XBTZG935 is used Note The Vijeo Designer Tool is opened via SoMachine For more information see Controller chapter Add Vijeo Designer HMI Setting up the HMI is done as follows Main Window Settings General Network Communication settings Create a Switch Create a Numeric Display Example Screens Open Vijeo To open the visualization tool Designer Vijeo Designer double click on HMI Application in the Device Qptimzed AW M238 3 082 H HMISTU65S HMISTUIESS Po HMI Application tab Main Window After creating a Vijeo Designer HMI program in SoMachine the target view Window of Vijeo Designer is displayed Vijeo Designer has the following components Navigator InfoViewer Toolchest Property Inspector Feedback Zone Graphic List tab Optimized HW M238 Schneider Electric 19 Settings Communi cation settings Optimized HW M238 To open the settings double click on the device name HMISTU655 in the Navigator On the setting tabs General Network Hardware Options Remote Access Multimedia Keys and Alarm it is possible to change the basic settings for the visualization or to set parameters Here the default setting are used No change is necessary To set the communication parameters select in the Navigator IO Manager SoMachineNetwork01 double click on SOM_MyController In the SoMachine Network Equipment Config dialog set the controller Equipment
52. e output 1 Teach in new pushbutton Un teach pushbutton Entering teach mode for output behavior Select output 1 Change behavior to bistable outputs Before starting work with the wireless pushbuttons the following conditions must be fulfilled e The receiver module is connected to the power supply e The wireless pushbutton transmitter is in reach of the receiver module The powered module offers two different teach modes Teaching unteaching of pushbuttons Changing of output behavior Enter the teaching mode for new pushbuttons by pressing the upper arrow key for approximately 3 seconds During the time the key is pressed and the receiver is not in teach mode the indicator lamps Q1 and Q2 are switched on green Release the key when only the Q1 indicator lamp on the device starts flashing green Optimized HW M238 Schneider Electric 98 Select Output 1 Activate Output 1 Teach in new pushbutton Optimized HW M238 In this phase the Q1 lamp flashes fast at 4 Hz To switch between output 1 and output 2 press the arrow key To switch back to output 1 press the arrow key once again For output 1 there is no need to switch over by the arrow key for selecting Q1 Verify that the Q1 lamp still flashes at 4 Hz Press the OK button one time to activate the output 1 for teaching The receiver unit is now ready to receive the commands for teaching or un teaching of a pushbutton for output 1 with
53. e the forward and reverse control of the ATV12 ATV312 and LXM32 drives These function blocks are included inside the TeSys library To add the TeSys library click on Add library in the Library Manager editor ff Library Manager Hl ee eee es es Name Namespace 2 Index re Search Libraries Overview Shift F1 Register Product About Contents SoMachine Introduction How to use this Online Help Addendum SoMachine Programming Guide Cobesys Schneider Electric Libraries E E Optimized Controllers M218 Logic Controller M238 Logic Controller J M238 Logic Controller Programming Guide M238 PLOSystem Library Guide M238 HSC Library Guide E3 M238 PTOPWM Library Guide Safety Information J About the Book M238 Embedded Functions HOT 20 15 i xAut 1 xian 1 xLoc 1 xFwdLoc i xRevLoc 1 xatoploc 1 xFwdA ut 1 xRevaut 1 xFwdFbck 1 xRevFbck i xLock dee dd fee 1 xErrRsat 1 strPara i dwltrl i add library 249 IoStandard 3 4 1 0 System IoStandard 2 Standard 3 4 1 0 System Standard 29 Util 3 4 1 20 System Util 9 M238 PLCSystem 1 0 1 11 Schneider Electric SEC 249 M238 Relocation Table 1 0 0 3 Schneider Electric SEC _RELOC 4 M23 SEC_HSC A M238 PTOPWM 1 0 1 5 Schneider Electric SEC PTOP WM 29 PLCCommunication 1 0 2 12 Schneider Electric SEN Placeholders Y Library repository Schneider Electric 54 Optimized HW M238
54. ed Freewheeling k Ar Close the tab when finished Time fe g k 200ms 2000 Sensitivity 1 POs add POU Pou Comment ATY Control Remove POU Open POL Change POU Move l m Move Down Add Magelis To add a Magelis HMI unit to HMI the project right click on the Devices project name and select Add Gotinged oli atria Device from the pop up l Myo menu 2 H pl 3 r Se Add Object d Optimized HW _M238 Add Device Add Device Optimized HW M238 Schneider Electric Optimized HW M238 In the Add Device dialog select Schneider Electric as Vendor Click on Magelis HMI HMISTU Series HMISTU655 Click on Add Device and click on Close The new HMISTU655 is now listed under the project in the Device window Note When a Magelis HMI is added to a project the programming software Vijeo Designer opens in a new window and you can start programming See HMI Chapter i Add Device Name HMISTU655 Action Append device Insert device Plug device Device vendor Schneider Electric a Name vendor Version Drive Controller ft HMI Controller g Logic Controller f Magelis HMI f HMISTO Series HMISTU Series fi Schneider Electric 2 0 2 1 Ei HMISTU8SS Schneider Electric 2 0 2 1 XBTGH Series J XBTGK Series f XBTGT1005 Series J XBTGT2000 Series f XBTGT4000 Series f XBTGT5000 Series f XBTGT6000 Series
55. er t pe Task Configuration Name Namespace 2 IoStandard 3 4 1 0 System a49 Standard 3 4 1 0 System Standard 0 1 11 Schneider Electric n Table 1 0 0 3 Schneider Electric C 5 Schneider Electric 1 1 5 Schneider Electric o Bistable Function Blocks 2 RS B SR Type Inherited from Counter BOOL 55 Miscellaneous BOOL String Functions BOOL Timer DB Trigger Mame 2 ToStandard 3 4 1 0 System aia Standard 3 4 1 0 System P af Util 3 4 1 20 System ial M236 PLOSystem 1 0 1 11 Schneider Electric A M236 Relocation Table 1 0 0 3 Schneider Electric aia M236 HSC 1 0 1 5 Schneider Electric aia M236 PTOPWM 1 0 1 5 Schneider Electric H HE PLOCommunication 1 0 2 12 Schneider Electric Schneider Electric Effective version IoStandard 3 4 1 0 Address Initial Com Namespace ToStandard Standard Util SEC SEC_RELOC SEC HSC SEC PTOPWM SEN 52 Optimized HW M238 When you select the M238 PTOPWM library from the list the PTO modules are displayed in the lower left part of the editor In the lower right part of the editor the following tabs are displayed Inputs Outputs tab Graphical tab Documentation tab 238 pfoown T Data types co Frequency senerator O FTO E PTOSimple Administrative 2 PTOGetDiag PTOGetParam E PTOSetParam i Motion PTOHome PTOMoveVelocity PTOStop Inputs Ou
56. g automation and control equipment and any other related equipment or software for a particular application the user or integrator must also consider any applicable local regional or national standards and or regulations Optimized HW M238 Schneider Electric Introduction General Layout System The system chapter describes the architecture the dimensions the quantities and different types of components used within this system Architecture The controller in this application is a Modicon M238 Logic controller The user can control and monitor the application using the Magelis HMI device The motor drives which are hardwired to the controller are of the type Altivar 12 Altivar 312 and servo drive Lexium 32C The example application includes two functional safety options according to EN ISO 13849 1 standards an Emergency Stop function supervised by a Preventa Safety Module see the appropriate hardware manual plus a second Preventa Safety Module to evaluate protective door sensors a i eo d d a 10 11 14 13 15 18 19 Optimized HW M238 Schneider Electric Compact MSX main switch Fhaseo power suppi ABLE Wodicon M238 Logic controller Magelis graphic HM STU 655 Altar 312 variable speed drve ATY 312 Lexiuin 32 servo drive LENS Altwar 12 variable speed drive ATV12 Harmon Ernergency Stop ALE Preventa safety module XPS Lexium servo motor BMH Osisense sensors Harmony tower light sYB Harmony
57. hardware Device Links The SoMachine protocol over serial port RS485 connects Magelis HMISTU655 lt gt Modicon M238 Logic controller The SoMachine protocol is used for the data exchange between the controller and the HMI Optimized HW M238 Schneider Electric 43 Introduction Pre conditions Controller The controller chapter describes the steps required for the initialization and configuration and the source program required to fulfill the functions In order to proceed you require the following e SoMachine V3 0 is installed on your PC e The Modicon M238 Logic controller is switched on and running e The controller is connected to the HMI with the connection cable VW3A8306R30 controller to HMI e The HMI is connected to the PC via the programming cable XBTZG935 HMI to PC Setting up the controller is done as follows Create a New project Add the Controller Add IO Expansion Modules Configure PTO Function for LXM32 Add TeSys Library Add POU Add Symbol configuration Configure Task Configure Controller gt HMI Data Exchange Add Magelis HMI Add symbol configurations Communication Settings controller lt gt PC Communication Settings controller lt gt HMI Save the Project Build Application Download the Controller and HMI program Login to the Controller Application overview Optimized HW M238 Schneider Electric 44 Create a new project 2 Optimized HW M238 To create a new project se
58. ies and their modules can be found in the Online Help under the folder CoDeSys gt Libraries To add a POU to the project right click on Application and select Add Object POU from the pop up menu Help Some J Index rel Search Libraries Overview Shift F1 Register Product About E Online Help 2 sj e contents LA Index Asearch G _ Getting Started E Getting Started E SoMachine CoDeSys System User Guides Getting Started E Online Help Back _ Ag Contents L Index A Search ES Contents v q x 9 SoMachine Introduction How to use this Online Help F 29 Addendum 4 29 SoMachine Programming Guide Sy CoDesys Welcome to CodeSys E Dee Concepts and Base Components Quickstart Tabbed Document IERA Libraries Libraries a Standard Library ee Cc a m S or oO mn a A o User Management amp Access Rights Util Library Visualization Symbol Configuration Source Control via ENI Project Documentation Menu Commands sorted by Categories Editors Command Line Options Programming Reference Devices Q0 Libraries cs Standard Library H Util Library E Bus specific Libraries SoftMotion Libraries E System Libraries Schneider Electric Libraries E Optimized Controllers B Optimized Distributed IjO f Gj Contents Ld Index Q Search ral Search Results EG Index Results Ready D 0
59. ijeo Designer To configure the communication gateway double click on MyController On the Communication Settings tab click on Add gateway Keep the default settings and Optimized HAW M238 J HMISTU_655 HMISTU6S5S ET Hm Application COMI Ei SoMachine_Network_Mana ig MyController TM238LDD24DT i Symbols Available variables Available Items Variables aa a Data Types H PLC Logic o Application GYL ni Library Manager 2 ATY Control PRG F LXM_Control PRG E System_Status PRG E Temperature PRG E SET_NEW_TARG FB Z System_Control PRG a Symbol sui Y cut Task Configur Embedded Functions Copy ike 10 10 iT HSC HSC Li PTO_P WM PTO_F Serial Line J SoMmachine_Netwe I TM2DDI16DT TM2DD1 fe TM2DMM24DRF TM20 je TM24MMB6HT TMZ AMf fe TmzamiaLT Tma X Delete Properties Add Folder J Edit Object Export Import Export Symbols to Vijeo Designer L Tre MyController TM238LDD24DT a MyController ae applications Files PLC settings Services Status Information Select the network path to the controller OOOO Gateway Mame Driver TCPYIIP gt Settings Parame value p TP A localhost he Port 1217 Schneider Electric 65 Select Gateway 1 and click on Scan network Gy inie Communication Settings apokeations PLC settings services rues Select the networ
60. ill result in death or serious injury A WARNING WARNING indicates a potentially hazardous situation which if not avoided can result in death or serious injury A CAUTION CAUTION indicates a potentially hazardous situation which if not avoided can result in minor or moderate injury CAUTION CAUTION used without the safety alert symbol indicates a potentially hazardous situation which if not avoided can result in equipment damage Electrical equipment should be installed operated serviced and maintained only by PLEASE ka e NOTE qualified personnel No responsibility is assumed by Schneider Electric for any consequences arising out of the use of this material A qualified person is one who has skills and knowledge related to the construction and operation of electrical equipment and the installation and has received safety training to recognize and avoid the hazards involved 2008 Schneider Electric All Rights Reserved Optimized HW M238 Schneider Electric Before You Begin Do not use this product on machinery lacking effective point of operation guarding Lack of effective point of operation guarding on a machine can result in serious injury to the operator of that machine A WARNING UNGUARDED MACHINERY CAN CAUSE SERIOUS INJURY e Do not use this software and related automation products on equipment which does not have point of operation protection e Do not reach into machine during operation Failure
61. in the next 90s Note If the timelimit of 90 seconds will be exceeded without any action the module will leave the teach mode automatically Teach in a new pushbutton Click the pushbutton 3 times within 3 seconds l K Q1 flashes at 4 Hz a1 az N JL LS O O OK _ Q1 flashes at 2 Hz 3x within 3s na Teach mode active 90s Schneider Electric 99 Un teach Un teach a pushbutton pushbutton Click the pushbutton 6 times within 6 Un Teach seconds After the teaching or un teaching of pushbutton has been completed the module turns on the transmission indicator lamp at the bottom of the receiver unit and leaves the teach mode automatically To teach a pushbutton for output 2 repeat the steps for Activate Output 1 and Teach in new pushbutton with the settings for output 2 accordingly Entering The reciver module allows three teach mode different settings of output behavior for output These function modes are behavior Monostable Bistable Stop start The selected one for this example is the bistable mode Enter the teaching mode for changing the output behavior by pressing the arrow and the OK key at the same time for for approximately 3 seconds During the time the keys remain pressed and the receiver is not yet in teach mode the indicator lamps Q1 and Q2 are switched on additionally Release the keys when the Q1 indicator la
62. inged MW MIB e i MyController TM238LDD24D7 E PLC Logic Embedded Functions a 10 10 iY HSC HSC G PTO PWM PTO PAW eT 5 4 Serial Line cH SoMachine_MNetwork_M Schneider Electric Copy Delete Properties an a N u fe Add Object Add Device 47 Optimized HW M238 In the Add Device dialog select the required I O expansion modules and click on Add Device For this project the following modules are used 1x TM2DDI16DT 1x TM2DMM24DRF 1x TM2AMM6HT 1x TM2AMI4LT When you have finished adding the modules click on Close The added expansion modules can now be seen at the end of the device list Note The sequence of the modules have to be consistent with the sequence of the actual hardware i e in this application the TM2DDI16DT module is attached next to the controller whereas the TM2AMI4LT is attached furthest away from the controller To configure an expansion module double click on it Here we will configure the analog output of the expansion module TM2AMMG6HT i Add Device Name TM2DDI16DT Action Append device Insert device Plug device Device vendor Schneider Electric had Name vendor Version i TM2 Analog I 0 Modules p TM2 Communication 1 0 Modules 9 T M2 Digital 1 0 Modules io Inputs Schneider Electric 2 0 30 7 J TM2DD116Dk Schneider Electric 2 0 30 7 I Schneider Electric 2 0 30 7 I TM2DDI32DK S
63. inue Schneider Electric 70 The actual state of the download is displayed in a progress bar Once the runtime download is complete change the Download connection in the setting tab General back to SoMachine To download the application to the controller and the HMI change to the Online tab and select Multiple Download Check the controller MyController and the HMI XBTGT2330 Always perform a full download and click on OK Optimized HW M238 HMISTU655 HMISTU655 X Installing Runtime File Transfer Progress 3 MAIN SYS Oo General General ofS Network Hardware Name HMISTU655 E Options Description gm Remote Access Type peg Multimedia Model FI Keys fw Alarm Target Color 64K Colors o Initial Panel ID Ls 1 Home SoMachine Ethernet Target IP Address File System USB C Host Name SoMachine Optimized _HW_M238_3 0B2 project SoMachine A Home Properties Configu File Edit View Project Build Online Debug Watch Tools Window Hell Pe a db OF Login Alt F amp Devices i 15 Gptinged HW M278 7 092 Create boot application HMISTUESS HMISTUESS HMI Application t a COM Remote connection Hh USE rs oe Ee Pay ale Le eae Multiple Download Multiple Download Please select the applications For download v HMISTU65S HMI Application y MyController Application Online change options If the application in the project
64. ith the newest I O data check the Always update variables box If left unchecked only the status of the I O variables that are called in the POUs are updated Note The statuses of the mapped I O variables that are used in the HMI but are not called by any POU are not updated if the Always update variables box is unchecked To configure the PTO function double click on Embedded Functions PTO PWM in the Device list In the PTO O tab J TM2AMM6HT 1 0 Configuration Expansion Bus I O Mapping status Information Channels Variable J Inputs J Outputs Fip Application GYL q_w ty125pdRef Qwo Qwi Mapping Channel Address Type OW2 INT WWI INT IV Always update variables MyController TM238LDD24DT PLC Logic amp Embedded Functions wi TO 10 LT HSC HSC FG PTO PWM PTO PWM p Serial Line Fj PTO_PWM PTOO pTo 1 Variable Parameter Type J PTO PWM PTOOO Acceleration Deceleration Y Auxiliary Inputs kah dh dh dh dh dh n gt amp lt Mode of usage Schneider Electric Not used 51 the Value of the Enumeration of BYTE for the Mode of PTO00 is changed to PTO By default the PTO 0 output of the M238 controller is mapped to a Variable called PTOOO In this application the PTO 0 default settings are used The library that manages the PTO of the M238 controller is located inside th
65. k path bo the controler Note a Confirm that the controller is connected to the PC via the HMI During the scan the Scan GEES netwo rk button becom eS Communication Settings Applications PLC settings Services Files Status Information g ra ye d O u t Select the network path to the controller Jie Gateway 1 scanning When the scan is finished the a msaa Scan network button becomes l Add device active again and the devices that have been detected are listed under Gateway 1 Mycontrolier Communication Settings Applications PLC settings Services Files Status Information Select the controller that is Select the network path to the controller being used and click on Set Gateway 1 0000 2001 A001 7 active path ge Gateway 1 Node Name mz38 sN 782 0000 2001 4001 u oN rere 2 Warning WARNING UNINTENDED EQUIPMENT OPERATION A hazard m aza d essage pop up Ensure that the software application being downloaded is installed win d ow a p pea rs on the intended device Confirm you have entered the correct device designation or device address Ensure guards are in place so that unintended equipment operation will not cause injury to personnel or damage to Read the message and equipment 1 Read and understand the software User Manual and know how to confi rm z operate the equipment Failure to follow these instructions can result in death serious injur
66. kputs Graphical Documentation FUNCTIONM_BLOCK PTOMove elocity Mame Type Inherited fror A 4a PTO_REF_IN PT REF 4 Execute BOO aa Velocity DWORD aa Acceleration DWORL 44 Deceleration DWORCE a Direction PTO DIRECTION b PTO REF OUT PTO REF a InVvelocity BOL a Busy BOOL Command4borted BOOL BOOL MT Ml l NRA InputsfOutputs Graphical Documentation PT MoveYelocity FTO REF OUT Invelocity Bus CommandAborted Error ErrID Inputs Outputs Graphical Documentation FUNCTION_BLOCK PTOMoveVelocity Description This function block commands a never ending move at a specified velocity This velocity is reached according to specified acceleration and deceleration values Acceleration or deceleration is in Hz ms or in ms according to the configuration If acceleration or deceleration is in ms it represents the time for the axis to go from 0 to the maximum frequency defined in the configuration The input variable Direction defines the direction of the move Parameters Name l Comment Reference to the PTO axis Must NOT be changed during block PTO_REF_IN VAR_INPUT oenrittinn oles 4 H Schneider Electric 53 Add TeSys Library Optimized HW M238 More information on the M238 controller libraries and the PTO function can be found inside the Online Help To open the Online Help window left click on Help Contents In this application the function blocks MOT2D18S were used to manag
67. l variables are global variables they are located in the GVL folder To link the variables from the controller to the HMI select GVL and click on gt The right frame now lists the Selected variables which are to be used the HMI i Symbols Add Symbol configuration cael _ 2 Symbols Available variables Available Items Access Rights 0 Variables E t z Data Types 7 J E ar E warning s 0 0 messagais Dhjet Prevsitinn Bui started pplration Hialoniroier Appi The apia amp up bo date Camph comgicha 0 emors 0 warnings Ea Symbols Available variables Refresh Selected variables Available Items Access Rights Selected Items Access Rights gt Variables 3 Data Types Variables ATV_Control levi E IoConfig_Globals E IoConfig_Globals_Mapping a LXM_Control FL PTO_PWM SYSTEM_STATUS SEC H 2 5 Data Types Available variables Refresh Selected variables Available Items Access Rights Selected Items Access Rights variables variables 2 ATY Control cv GYL EE Data Types B IoConfig_Globals E IoConfig_Globals_Mapping 2 LXM_Control FL PTO_PWM 2 SYSTEM_STATUS sec ma a Data Types a re Schneider Electric 64 Communication Settings Controller PC Optimized HW M238 click on OK To export the selected variables to Vijeo Designer Right click on Symbol configuration and select Export Symbols to V
68. lect Create new machine Select Start with empty project In the Save Project As dialog enter a File name and press Save Note By default the project is saved under My Documents SoMachine Show existing machine Browse for exsong project gt Create new machine 6 Machine workflow Leaming Center SoMachine al lt lt Show existing machine 4 Home Create new machine Start with empty project Start with TVO arcnitechure Start with application Start wiih existing propert Sart with exam ple CS Machine workflow Learning Center Save Project As B My Pictures My Recent LJ My videos Documents D eskt D My Documents op My Computer amp My Network Places Optimized HW_M 238 z Project File project ki Cancel J File name Save as type Schneider Electric 45 The SoMachine User Inte rface Dpaimired HW ATE project Sahachiso EDAEL EASE VERSION MOT FOR ESA ERY opens and the Properties tab pe is displayed Progect Information q Sire Aa p a Fie Marre otimnined_HAW_M238 mot The Sattar Cingir ijen Last agek LOLH AA In the User Interface select the Program tab Optimized HW _ M238 project SoMachine PRERELEASE VERSION NOT FOR RESALE The Program windows appears Porge X tad O onata iD a nunna armecnanis rscaption Prayer Capes Paton on Add the Right click on Contr
69. load direction is from the PC to the HMI and via the HMI to the M238 TEL 3G i G Note PC For a direct connection HMI STU655 to the M238 the Modicon M238 Logic controller TCSXCNAMUM3P USBto USB cable XBTZG935 cable should be used RJ45 HMI to RJ45 M238 cable VW3A8306R30 Optimized HW M238 Schneider Electric 39 PC HMI connection cable XBTZG935 Cable for the connection between a SoMachine equipped PC and HMISTU655 Controller HMI connection cable VW3A8306R30 3m Cable for connecting an HMISTU655 and an M238 Optimized HW M238 Schneider Electric 40 Implementation Introduction The implementation chapter describes all the steps necessary to initialize to configure to program and start up the system to achieve the application functions as listed below Function Start up and functional description 1 Verify all motor circuit breakers and Multi9 circuit breakers are in the ON position 2 Verify that the main switch is in the ON position 3 Press the ACKN E STOP blue illuminated pushbutton on the main cabinet door to acknowledge the system is energized The blue illuminated pushbutton will turn OFF if the system is energized 4 Ensure that all machine interlocks are engaged i e the door guard switches 5 Press the ACKN DOOR READY blue illuminated pushbutton on the main cabinet door to acknowledge the system is ready for operation The blue illuminated pushbutton will t
70. mp and at least one of the function mode indicator lamps bi monostable or stop start on the device are flashing 6x within 6s 90s Teach mode active 90s Indicator lamp Bistable monostable Indicator lamp stop start Optimized HW M238 Schneider Electric 100 Select Output 1 Change behavior to bistable outputs Optimized HW M238 In this phase the Q1 lamp flashes fast at 4 Hz To switch between output 1 and output 2 press the arrow key To switch back to output 1 press the arrow key once again For output 1 there is no need to switch over by the arrow key for selecting Q1 Verify that the Q1 lamp still flashes Press the OK button on etime to activate output 1 for teaching The Q1 lamp is permanently switched on and indicates that selection of the output 1 has been made The function mode of the output 1 can be switched by pressing the arrow key These functions can be switched in a fixed sequence Monostable Bistable Stop start These modes will be indicated by the status LEDs on the device Monostable Monostable Upper LED flashes 2 times JL L viii followed by a break r Bistable D ee Upper LED flashes 4 times followed by a break Stop start Lower LED flashes continuously Stop start l Schneider Electric 101 In this example the bistable output behavior will be selected To do this verify that
71. n and conform to any safety information different electrical requirements and normative standards that would apply to your adaptation The application examples and descriptions contained in this document have been developed based on products and standards available and defined for Europe Some or all of the application examples may contain recommendations of products that are not available in your country or locality or may recommend wiring products procedures or functions that are in conflict with your local regional or national electrical or safety codes and or normative standards A WARNING REGULATORY INCOMPATIBILITY Be sure that all equipment applied and systems designed comply with all applicable local regional and national regulations and standards Failure to follow these instructions can result in death serious injury or equipment damage NOTE The information in this document is based on European standards and may not be valid for use in the U S A The use and application of the information contained herein require expertise in the design and programming of automated control systems Only the user or integrator can be aware of all the conditions and factors present during installation and setup operation and maintenance of the machine or process and can therefore determine the automation and associated equipment and the related safety provisions and interlocks which can be effectively and properly used When selectin
72. ngs become active immedi ately PII signal type Selection of signal type for PTI interface CanF gt a 0 A B Signals Ab Signals ENC_A and ENC _B quadruple evaluation 1 P D Signals Fd Signals PULSE and DIR 2 CW CCW Signals clec Signals CW and CCW Setting can only be changed if power stage is disabled Changed settings become active the next time the product is switched on i af Optimized HW M238 Schneider Electric ig For the drive to operate with the new parameters a power cycle on off on is required 4 WARNING UNINTENDED EQUIPMENT OPERATION After making any configuration changes or adjustments be sure to cycle power remove and reapply power on the drive Failure to follow these instructions can cause death serious injury or equipment damage Optimized HW M238 Schneider Electric 95 Inputs 4 Configuration of the digital inputs di0 di1 diS and digital outputs doO do Outputs gt di0 EnAb Enables the power stage configuration gt di1 FrES Fault reset after error gt did hALt Stopping movement with Halt gt dod nFLt Ready to switch on gt do1 Acti Operation Enable The digital inputs di2 di4 are not used It is required to set this inputs to nonE gt di2 nonE gt di3 nonE gt di4 nonE Parameter name Description HMI menu HMI name IOfunct DIO Function Input DIO ConF gt o ad 0 1
73. nnection to PLCs COM1 3 A USB type A host connector for e Connection of a peripheral device e Connection of a USB memory stick e Application transfer 4A USB mini B device connector for application transfer on the left hand side 5 An RJ45 connector for the Ethernet TCP IP 10BA SE T 100BA SE TX link GVAE11 Schneider Electric 25 Circuit Breaker Multi 9 23726 23747 24518 and 26135 Contactor TeSysD LC1D09BD Optimized HW M238 Schneider Electric 26 Variable Speed Drive Altivar 12 ATV12H037M2 1 phase 230 Vac 0 37 kW Variable Speed Drive Altivar 312 ATV312H037N4 3 phase 400 Vac 0 37 kW Optimized HW M238 0 10Vde x 20 mA 0 45Vde 0 10Vde x y mA External 0 10 Vdc Analog Signal as Speed Reference 3 p hase Source motor R1 relay contacts for remote indication of the drive status Internal 24 V c If an external source is used 30 V c maximum connect the 0 V of the source to the COM terminal and do not use the 24 V c terminal on the drive Reference potentiometer SZ1RV1202 2 2 KQ or similar maximum 10 KQ Optional braking module VW3A7005 Optional braking resistor VW3A7ppp or other acceptable resistor External 0 10 Vdc Analog Signal as Speed Reference Schneider Electric 27 Variable Speed Drive Altivar 312 ATV312H037N4 Variable Speed Drive Altivar 312 ATV312H037N4 Terminal connection The following is mandatory to ensure that the logic
74. oller Optimized _HW_M238 5 Opeinzed Sue M238 I Properties Select Add Device in the pop up menu Add Object Add Device Optimized HW M238 Schneider Electric Add IO Expansion Modules Optimized HW M238 Select Schneider Electric as Vendor Then select Logic Controller M238 TM238LDD24DT as a controller Click on Add Device Click on Close The Devices folder display now the new Controller To add expansion modules to the controller right click on MyController and click on Add Device i Add Device Name MyController Action Append device Insert device Plug device Device vendor Name Schneider Electric v vendor version EE Drive Controller i HMI Controller at Logic Controller a m238 TM238LDA24DR Schneider Electric ire TM238LDD24DT Schneider Electric ire TM238LFAC24DR Schneider Electric m TM238LFAC24DR50 Schneider Electric ire TM238LFDC24DT Schneider Electric ire TM238LFDC24DTS0 Schneider Electric J m258 g Magelis HMI ft Motion Controller Display all versions for experts only Information ire Name TM238LDD24DT endor Schneider Electric Groups M238 ersion 2 0 30 7 Model Number TM238LDD24DT Description Compact base controller 24 DC 6 normal inputs 8 Fast inputs 4 fast outputs 100 kHz 6 transistor outputs 0 5 A Timer and calendar Removable terminal blocks B 45 Qod
75. oom head pushbutton 90 mm diameter Auxiliary contacts for Emergency ZB5AZ141 Stop Guard Switch XCSPA 92 Hardware Components oe Rev Display and l Assembly housing XALDO1 Indicators j Assembly housing for 2 Style 5 XALDO2 buttons Three position selector switch XB5SAD33 Signal lamp white LED XBSAVB1 Illuminated pushbutton with red LED XBSAW34B5 1NC 1NO Illuminated pushbutton with blue LED XBSAW36B5 1 NC Indicator bank red green blue XVBC white ardware Components Communication i PC STU655 Programming cable XBTZG935 USB to USB STU655 M238 connection cable VW3A8306R30 RJ45 to RJ45 PC M238 Programming cable TCSXCNAMUM3P optional Hardware Components Wireless 11 1 1 Ready to use pack wireless XBSRMAO04 Pushbutton pushbutton amp receiver Software Components 12 1 1 SoMachine includes Vijeo Designer MSDCHNSFNV30 V3 0 on DVD trial version a Single user license for SoMachine MSDCHNLeUA Software Tools Optimized HW M238 Schneider Electric 105 Positioning Protection Class Component Protection Classes component on te Hpne p wense It IO Main Main Switch NSX ss NSX e a a A ca a a eeren XPSAC5121 Preventa guard switch XCSPA792 m T T complete Control switch 3 positions switch 3 Control switch 3 positions Indicator buttons buttons eee a a E a E colors zeree p e receiver Labels 30 x 40 o X S Positions switch Universal ee S
76. press enter Select All and press enter Select Allt Analog input 1 and press enter Select 10U 0 10V and press enter Return to Allt with ESC Return to All with ESC Select r1 relay output 1 and press enter Select FLt No Fault and press enter Return to r1 with ESC Select LO1 and press enter Select LO1 Logic output 1 and press enter Select SrA Speed reached and press enter Return to LO1 with ESC Return to LO1 with ESC Return to L_O with ESC Return to FULL with ESC Return to ConF with ESC Return to rdy with ESC To assign the input for the reverse function input gt gt gt gt gt gt gt gt gt gt gt Press MODE Select ConF and press enter Select FULL and press enter Select Fun APPLICATION FUNCT and press enter Select rrS Reverse input and press enter Select L2H Logic input 2 and press enter Return to rrS with ESC Return to Fun with ESC Return to FULL with ESC Return to ConF with ESC Return to rdy with ESC Schneider Electric 86 Fault To assign the settings for Fault management management ae Press MODE Maineu y G9 Select ConF and press enter er COnF Q or Select FULL and press enter i ruu Or FL ee s F Ey e VV Select FLt FAULT MANAGEMENT and press enter Select rSF Reset Fault and press enter Select L3H Logic input 3 and press enter Return to rSF with ESC ad m Return to FLt with ESC cor le Return to FULL with
77. roller is finished the HMI Messages download Starts Vijeq Designer Description i Started downloading HMI application s The result of the HMI download is displayed in the Messages window Yijeo Designer Description b Started downloading HMI application s id The project was transfered successfully into the HMI target BTGTZ330 Login to To login to the M238 click controller Online Online Debug Watch Tools Window Help Login Olt Fe Optimized HW M238 Schneider Electric Optimized HW M238 SoMachine will display a message according to the state of the M238 you are trying to login to Here are two examples In the first dialog there is no program in the device And in the second dialog the controller program is different from the program on the PC In both cases you are asked to confirm whether to proceed with the download of the PC program into the controller If you do not wish to overwrite the controller program skip to step 6 otherwise click Yes to confirm the download The actual download status is displayed at the bottom left of the main window To start running the Application in the controller select Online Start If everything is operating normally the devices and folders are marked in green otherwise they will be marked in red SoMachine Application Application does not exist on device Do you want to create it and proceed with download No Details
78. se squirrel cage asynchronous motors The Altivar 312 is robust compact easy to use and conforms to EN 50190 IEC EN 61800 2 IEC EN 61800 3 standards UL CSA certification and to CE marking Altivar 312 drives communicate on Modbus and CANopen industrial buses These two protocols are integrated as standard Multiple units can be mounted side by side to save space Drives are available for motor ratings between 0 18 kW and 15 kW with four types of power supply 200 Vac to 240 Vac 1 phase 0 18 kW to 2 2 kW 200 Vac to 240 Vac 3 phase 0 18 kW to 15 kW 380 Vac to 500 Vac 3 phase 0 37 kW to 15 kW 525 Vac to 600 Vac 3 phase 0 75 kW to 15 kW Lexium 32 servo drive e Voltage range 1 phase 100 120 Vac or 200 240 Vac 3 phase 200 240 Vac or 380 480 Vac Power 0 4 to 6 kW Rated torque 0 5 to 36 Nm Rated speed 1500 to 8000 RPM The compact design allows for space saving installation of the drive in control cabinets or machines e Features the Power Removal Safe Stop functional safety function which prevents the motor from being started accidentally Category 3 with machine standard EN 954 1 e Lexium 32 servo amplifiers are fitted with a brake resistor as standard an external brake resistor is optional e Quick control loop scan time 62 5 us for current control loop 250 us for speed control loop and 250 us for position control loop e Operating modes Point to point positioning rel
79. t outputs dedicated to special functions such as counting PWM and PTO e ARS 232 RS 485 serial link ASCII or Modbus protocol e A Modbus RS 485 serial link mainly dedicated to connection of a Human Machine interface terminal link providing a5 V power supply for a Magelis Small Panel XBT NPOO R400 RT500 e Expand the I O count by adding up to 7 expansion modules The following modules are available O O O O Discrete TM2DDI DDO DMM DRA Analog TM2AMI ALM ARI AMO AVO AMM High speed counter TM200 HSC210DT DF AS Interface Master TWDNOI10M3 max 2 Magelis Display Terminal HMISTU655 High definition TFT QVGA with 24 Vdc power supply 64kK colors Serial port RJ45 RS485 232 multiprotocol interface 10 100 BaseT RJ45 Ethernet port interface 1 mini USB Device 1 USB Host 2 0 interface Temperature range 0 50 C Certificates UL CE cULus C Tick Altivar 12 Variable Speed Drive ATV12H037M2 Optimized HW M238 100 Vac to 120 Vac 1 phase 0 18 kW to 0 75 kW 200 Vac to 240 Vac 1 phase 0 18 kW to 2 2 kW 200 Vac to 240 Vac 3 phase 0 18 kW to 4 kW Integrated EMC Filter Temperature Range 10 50 C Speed range 1 to 20 0 200 Hz Speed control using Flow Vector Control Drive and motor Protection Compact profile In row mounting on a DIN rail Schneider Electric w i Magelis STU Small Panel 108 Altivar 312 Variable Speed Drive The Altivar 312 drive is a variable speed drive for 3 pha
80. tage 400 Vac Technical Power requirement 3 kW Data Cable Size 5 x 2 5 mm L1 L2 L3 N PE Cable Connection 3 phase Neutral Ground Neutral is needed for 230 Vac Phase and Neutral Output Motor power ratings 1 asynchronous motor 4 poles 1500 RPM controlled by ATV12 0 37 kW 1 asynchronous motor controlled by ATV312 0 37 kW 1 servo motor BMH type without brake controlled by LXM32C continuous output current 6 A RMS at 6000 RPM Optimized HW M238 Schneider Electric 13 Functional Safety Notice EN ISO 13849 1 EN IEC 62061 Emergency Stop Safety Function Dimensions The standard and level of functional safety you apply to your application is determined by your system design and the overall extent to which your system may be a hazard to people and machinery Whether or not a specific functional safety category should be applied to your system should be ascertained with a proper risk analysis This document is not comprehensive for any systems using the given architecture and does not absolve users of their duty to uphold the functional safety requirements with respect to the equipment used in their systems or of compliance with either national or international safety laws and regulations Emergency Stop Emergency Disconnection function This function for stopping in an emergency is a protective measure which compliments the safety functions for the safeguarding of hazardous zones according to prEN ISO 1210
81. ter twice To instantiate the FB click on 2 and type in a name for example ATV12_Ctrl and press enter The Auto Declare dialog opens Click OK to create the instance Note The variable comment can be added in the Comment box The new FB MOT2D1S is instantiated in the declaration section of the ATV_CONTROL TE MOT LWORD_TO WORD LWORD TO WwWSTRING LAM Contral MAs MID J MOT1015 7 MOT1D25 sban Loc FwdLoc HevLoc 5topLoc L Faid ut Hey Aut FuwdF bck HHeyFock Lock Err ErrAist strPara i dwt Auto Declare Scope Name Type v JATY12_ctrl MOT2D15 v gt Object Initialization Address ATY_Control MyController PL T Flags Comment CONSTANT RETAIN PERSISTENT fal AT _Contral PROGRAM ATY Control AR ATVl2 Ctrl MOT2D15 EHD VAR HOT2D015 L t L_ FudLoc i RevLoc i_ StopLoc La Fwd ut LrRev ut L_ FiwdF bck Schneider Electric 58 To connect a variable to an input place an input element from the ToolBox on the input side of the FB and connect the input box to an FB input by clicking on the red end and dragging it to the input of the i xRlevLoc FB xStopLoc sF d t Click on in the input box L RevAut and insert the variable name LeFwdF bck HevF bck Lock _xErr i xEnAst i xSelSwcLocFwd _strPara Atv Ctrl AT 12_ Ctrl MOT2D1S In the Auto Declare dialog that
82. th e g FWD If you wish you can modify the label s Font attributes Style Width Height and Alignment When you are satisfied with the switch settings click on OK The new switch in now on the Work frame Optimized HW M238 Switch Settings General Color Label Visibility Advanced Mode Switch Switch with Lamp Category Primitive Name SwitchOl Style oo001 State P tup i Lamp C Reverse On Touch When Touch While Touch When Release Operation Bit Ae x t gt Bit Set SoM MyController Ad Operation Set Reset Toggle Momentary ON Momentary OFF Destination _SoM MyController Application GVL i_xSelSweLocFw Q Apply Cra lt mra General Color Label visibility Advanced Font Vijeo Modern 8x13 vi Font Width 8 Font Style Normal w Font Height 13 FWD E Alignment E E E Z P Schneider Electric 19 Create a Numeric Display Optimized HW M238 Click on the Numeric Display icon in the toolbar Click on the panel where you wish to position the numeric display and then drag the cursor to size it Then click again or press enter In the Numeric Display Settings dialog under the tab General click on the bulb icon at the Variable field to select the variable that should be linked to the display In Display Digits the maximum number of digits to be displayed for the integral and fractional part of the value
83. the status LED for the bistable mode flashes two times followed by a break Confirm the settings by pressing the OK button on the device The device leaves the teach mode automatically To modify the behavior of output 2 repeat the steps 2 to 4 accordingly Optimized HW M238 Schneider Electric 102 Appendix Detailed Component List Hardware Components ee Rev Sarel Cabinet l Switch cabinet and mounting plate NSYS3D12840P 1200 x 800 x 400 mm Cabinet light NSYLAM75 Wiring diagram pocket NSYDPA4 Thermostat 1NC 0 60 C NSYCCOTHO Fan with filter 85m h 230 Vac NSYCVF85M230PF Air filter for cabinet 250 x 250 NSYCAG125LPF Hardware Components Main Switch l Main switch 3pin 36 kA LV429003 Contact block TM16D LV429037 Terminal cover LV429515 Rotary drive with door interface LV429340 Power Supply Power supply 230 Vac 24 Vdc 5A ABL8RPS24050 120 W Circuit breaker C60 1P 2A C 23726 Circuit breaker C60N 2P 2 A C 23747 Circuit breaker C60H 2P 3 A D 24518 Circuit breaker C60N 2P 10 A C 23756 Earth disconnect terminal 5711016550 Optional Power supply 230 Vac 24 Vdc 5 A ABL4RSM24050 120 W Hardware Components Description Part Number p HMI Magelis STU655 HMI HMISTU655 Optimized HW M238 Schneider Electric 103 Automation Components Drives and Power Sensor Optimized HW M238 Hardware Components er Rev Modicon M238 Logic Controller 14 Digital Inputs 10 Digital Outputs
84. tituted for or take the place of point of operation protection Ensure that appropriate safeties and mechanical electrical interlocks for point of operation protection have been installed and are operational before placing the equipment into service All mechanical electrical interlocks and safeties for point of operation protection must be coordinated with the related automation equipment and software programming NOTE Coordination of safeties and mechanical electrical interlocks for point of operation protection is outside the scope of this document START UP AND TEST Before using electrical control and automation equipment for regular operation after installation the system should be given a start up test by qualified personnel to verify correct operation of the equipment It is important that arrangements for such a check be made and that enough time is allowed to perform complete and satisfactory testing Optimized HW M238 Schneider Electric CAUTION EQUIPMENT OPERATION HAZARD e Verify that all installation and set up procedures have been completed e Before operational tests are performed remove all blocks or other temporary holding means used for shipment from all component devices e Remove tools meters and debris from equipment Failure to follow these instructions can result in injury or equipment damage Follow all start up tests recommended in the equipment documentation Store all equipment documentation for fut
85. ure reference Software testing must be done in both simulated and real environments Verify that the completed system is free from all short circuits and grounds except those grounds installed according to local regulations according to the National Electrical Code in the U S A for instance If high potential voltage testing is necessary follow recommendations in equipment documentation to prevent accidental equipment damage Before energizing equipment e Remove tools meters and debris from equipment e Close the equipment enclosure door e Remove ground from incoming power lines e Perform all start up tests recommended by the manufacturer OPERATION AND ADJUSTMENTS The following precautions are from NEMA Standards Publication ICS 7 1 1995 English version prevails e Regardless of the care exercised in the design and manufacture of equipment or in the selection and rating of components there are hazards that can be encountered if such equipment is improperly operated e It is sometimes possible to misadjust the equipment and thus produce unsatisfactory or unsafe operation Always use the manufacturer s instructions as a guide for functional adjustments Personnel who have access to these adjustments should be familiar with the equipment manufacturer s instructions and the machinery used with the electrical equipment e Only those operational adjustments actually required by the operator should be accessible to the operator Access
86. urn OFF if the system is ready for operation 6 Use Magelis HMISTU655 to control monitor the system a Manual Mode Using the screens ATV12 ATV312 and LXM32C you can control the drives individually by touching the buttons FWD REV STOP and RESET You can also individually adjust their manual speeds here b Local Mode Control the drives from the selector switch located outside the cabinet Reset drive faults by acknowledging the red illuminated push button Use the screens ATV12 ATV312 and LXM32C individually adjust their automatic speeds here c Use the HMISTU655 screen to configure the HMI d The BUS ALARM SAFETY screens can be used to monitor the network system status and alarm messages Functional Layout Optimized HW M238 Schneider Electric 41 Course of Action Functions dearly defined SoMachine controller application design Altivar 12 Param aerization via Control panel Variable export for Vijeo Designer VWijeo Designer HMI application design Save arid download the project Begin start up Optimized HW M238 Altiva 312 Parameterization via contol panel Schneider Electric Lexum 320 Parameterization via Control panel Wireless push button Parameterization via push button 42 Communication Introduction This chapter describes the data passed via the communication networks e g CANopen or Ethernet that is not bound directly with digital or analog
87. verse input assignment and press enter LI2 factory setting Return to rrS with ESC Select r1 relay output 1 and press enter FLt No Drive Fault factory setting Return to r1 with ESC Select r2 relay output 2 and press enter Select SrA Speed Reached and press enter Return to r2 with ESC Select SCS Save configuration and press enter Select Strl and press enter for 2 seconds SCS automatically switches to nO as soon as the as the save has been performed Return to SCS with ESC Return to O with ESC Return to rdy with ESC Schneider Electric 89 Change To assign the settings for Preset settings for Speeds Preset Speeds gt Press MODE v Select Fun APPLICATION FUNCT and press enter Select PSS and press enter Select PS2 and press enter Select nO and press enter Return to PS2 with ESC Select PS4 and press enter Select nO and press enter Return to PS4 with ESC Return to PSS with ESC Y by y y yyy y y Return to Fun with ESC gt Return to rdy with ESC The reason for this modification is in this Application we do not use the Preset Speeds and we use the Input LI3 for RSF Fault Reset Fault To assign the settings for Fault management management Press MODE gt Select FLt FAULT MANAGEMENT and press enter Select rSF Reset Fault and press enter Select LI3 and press enter Return to rSF with ESC Return to FLt with ESC Return to rdy with ESC
88. y or equipment damage If you agree to follow these instructions press Alt F Cancel Don t save network path in project V Secure online mode The controller is now bolded Ee an d m arked active Communication Settings Applications PLC settings Services Files Status Information Select the network eeerrerrs to the controller Gateway 1 ged Gate H 236 sN 782 0000 2001 A001 active SN 782 0000 2001 4001 active RESETA senres Optimized HW M238 Schneider Electric Communication Settings HMI PC Optimized HW M238 Note Every M238 has a unique Serial Number that is a part of the default name in this case SN 782 If you would like to change the default name of your controller right click on M238 SN 782 and select Change Device Name In the displayed pop up window enter the new unique name for your controller In our example we keep the factory setting name To configure the communication gateway double click on HMISTU655 Select Gateway 1 and click Scan network Note Confirm that the HMI is connected to the PC ig MyController Communication Settings Applications PLC settings Services Files Status Information Select the network path to the controller Gateway 1 0000 2001 4001 v pe Gateway 1 Node rane A M m238 sN 782 0000 2001 4001 d Set Active Path 3 ass Add Device 00 El Resolv
89. ype Software Tool Required CSV Comma Separated Values Spreadsheet MS Excel DWG Project file AutoCAD DOC Document file Microsoft Word PD Portable Document Format document Adobe Acrobat PROJECT Project file SoMachine Rich Text File document Microsoft Word Project file Vijeo Designer ZW1 Project archive file EPLAN P8 Optimized HW M238 Schneider Electric Typical Applications Introduction Here you will find a list of the typical applications and their market segments where this system or subsystem can be applied Textile e Opening and closing machines e Circular knitting machines e Plucking machines e Blending machine e Carding machines e Drawing frame machines e Combing machines e Ring Spinning machines Other Machines e Wood working machines e Cutting machines e Sanding machines e Sawing machines Optimized HW M238 Schneider Electric 10 SPECIAL NOTE The products specified in this document have been tested under actual service conditions Of course your specific application requirements may be different from those assumed for this and any related examples described herein In that case you will have to adapt the information provided in this and other related documents to your particular needs To do so you will need to consult the specific product documentation of the hardware and or software components that you may add or substitute for any examples specified in this documentation Pay particular attentio

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