LED Cube 100 User Manual - Tangent Industries Inc.
Contents
1. Max rel humidity ft 69136a Width mm 195 243 243 5 C to 35 C Depth mm 186 2 0 2 0 Height mm 195 232 358 80 non condensing Af nle v technology Dimensions and weights Weight kg 5 9 Electrical data Ambient conditions 192. honl Hon VAs TO ey gt 6 ie LEDcube100 ko Operating Instructions LED Cube 100 69136a LED Cube 100 honle group Masthead All rights reserved Copyright by Dr Honle AG Lochhamer Schlag 1 82166 Grafelfing Munich Printed in Germany Oktober 2013 These Operating Instructions and excerpts thereof must not be reprinted or reproduced in any other manner without the explicit written permission of Dr Honle AG Any kind of duplication dissemination or storing on any form of data medi um that is not authorised by Dr Honle AG constitutes an infringement of prevailing copyright law and will be prosecuted Technical alterations that serve to improve the unit described or improve the standard of safety are expressly reserved even without further notice Publisher responsible for the content Dr Honle AG Layout Dr Honle AG 69136a honle group lonle v technology Table of contents Warnings and symbols in these operating instructions 4 1 Introduction eee teres a eee ene ee ee ree 5 OPS AS veers aint aes ctr cesses cies ase ence eae de eee nd core eet rocedeiene eee E E 6 Areas 0 A D IC ANOM iretnatoaanieagetenwaicnbnosciungiberdeinedbrerieesmereeceumaniosianss 6 DU arcsec tessa a ene SS S L G S G NE 7 Genera OCS ren E E A T MMEO NCS FUSE oeer E E T Safety of external COMPONENMS ccccceccceececeeeceeeeeeeeceeeeeeeeseeeeeeess 7 Ther
3. honle group honle v technology 2 Safety General notes General notes Knowledge of all basic safety regulations is essential to ensure safe han dling and fault free operation of an irradiation unit Intended use Intended Use The LED Cube 100 is an irradiation chamber which together with the LED Spot 100 and the LED powerdrive is used to irradiate specimens with high intensity ultraviolet light and to harden adhesives and lacquers Any other usage beyond this scope is deemed to be improper The LED Cube 100 is constructed in accordance with the latest technical developments and recognised safety rules In general the following potential hazards may arise during irradiation e Thermal hazards e Danger from gases e Danger from electrical current e Danger from UV radiation MEEDE see LED Spot 100 Safety Fig 2 Irradiation chamber Safety of external components sed of The LED Spot 100 is placed on top of the LED Cube 100 The irradiation Components chamber is connected to the LED powerdrive control unit In addition to the usage information in these Operating Instructions the safety information in the following Operating Instructions must be strictly adhered to during op eration 65807 LED Spot 100 Operating Instructions 68013 LED powerdrive Operating Instructions 69136a T LED Cube 100 honle group fon technology ERES Fig 3 LED Spot 100 Fig 4 LED powerdrive c
4. 18 Replacement parts cdscasidessacia sees nsiegaceicosthnsuesiislacseautbederaoceenenremenes tuna 18 F TecNDICALDA la ea K N ara 19 Dimensions and weights ix ccceccecacencassesisnesuwdesbesurnewereduncwacvinedanseventedsaes 19 OCT CeO As rse E a EEEE s n st s s 19 Ambient conditions ccc cec cece cece eee eeece ceases eeeeeceeceeeseeseeeeeeseeeeeeneetes 19 ft 69136a 3 honle group LED Cube 100 Warnings and symbols in these operating instructions You will find the following symbols next to all safety information warnings in these Operating Instructions which indicate a danger to persons An addi tional signal word indicates the severity of any potential injury Observe these instructions closely and be especially careful in these cases in order to preclude accidents DANGER indicates an imminent hazard If it is not avoided death or very severe injuries will result Damage to property is possi ble WARNING indicates a possible danger If it is not avoided death or very severe injuries may result Damage to property is possible CAUTION indicates a possible danger If it is not avoided slight injuries may result Damage to property is possible The symbols have the following meanings This symbol indicates a danger area This symbol indicates a hot surface This symbol indicates dangerous electrical voltage BEL The two symbols below can be found next to information regarding optimal operation of the un
5. Grafelfing Munich Tel 49 0 89 856 08 0 Fax 49 0 89 856 08 148 WARNING No repairs or changes may be made to the unit other than those listed in the Operating Instructions ft 69136a 17 LED Cube 100 Ordering Units Replacement parts honle group 6 Ordering Data for Units Replacement Parts and Accessories Ordering Order replacement parts from our replacement parts service at the follow ing address Dr Honle AG UV Technologie Lochhamer Schlag 1 82166 Grafelfing Munich Tel 49 0 89 856 08 0 Fax 49 0 89 856 08 148 E mail uv hoenle de Website www hoenle de Units Name Article Order number LED Cube 100 68200 without LED Spot 100 and LED powerdrive Replacement parts Designation Article Order number SUB D 25 pin connection 66476 cable Operating Instructions 69136 WARNING Only original replacement parts from Dr Honle AG may be used Safe operation of the LED Cube 100 cannot be guaranteed if parts from other manufacturers are used 69136a honle group 7 Technical Data Dimensions and weights Irradiation room LED Cube 100 LED Cube 100 with LED Spot 100 Electrical data See LED powerdrive Operating Instructions 68013 The LED Cube 100 is connected to the control unit via the PLC interface SUB D 25 Ambient conditions The LED Cube 100 has been developed for use inside closed rooms or buildings with the following ambient conditions Temperature
6. LED Cube 100 make sure that there is sufficient cooling If the unit is not cooled suffi ciently there is a risk of fire The ambient temperature and the cooling air temperature must not exceed 35 C Mechanical setup The LED Cube 100 is designed for mounting the LED Spot 100 The emit ter is placed on top of the irradiation chamber The irradiation chamber is then connected to the LED powerdrive control unit iy ATTENTION The LED Cube 100 may only be used with the LED Spot 100 and the LED powerdrive control unit More information about these units can be found in the relevant Operating Instructions 69136a a honle group honle v technology Mounting the LED Spot 100 Mounting the The LED Spot 100 can be mounted on the irradiation chamber in just a few LEP emitter steps 1 Loosen the mounting screws M4X20 flat mushroom head screws from the rear connection bar SW 2 5 Allen key 2 Pull back the rear bar do not remove it completely 3 Place the LED Spot 100 emitter on the irradiation chamber and se cure with the two mounting screws Fig 5 Mounting the LED Spot 100 on the LED Cube 100 eonnectlon tothe RED Poe ee The LED Cube 100 is connected to the LED powerdrive control unit via the j ra ne PLC interface SUB D 25 e Switch off the LED powerdrive control unit e Connect the irradiation chamber to the control unit using a cable SUB D 25 pin connection cable Fig 6 Connecting the LED Cube 100 to t
7. duction With a usable irradiation room of 180 x 180 x 180 mm the irradia tion chamber is particularly well suited to smaller workpieces or workpiece holders The reflective interior wall structure and the opti mised reflectors of the UV unit module ensure homogeneous irra diation and high process reliability The irradiation chamber is de signed for the LED Spot 100 emit ter which was in turn developed for all applications that require high intensity UV surface radiation Areas of application honle group The emission spectrum can be ad justed to suit a huge range of ap plications by using different LED emitter components The arrange ment of the LEDs and an electronic power control ensure that the light is distributed homogeneously in side the irradiation chamber The LED Cube 100 is controlled via the LED powerdrive control unit A safety system which is acti vated on the LED powerdrive pro tects operating personnel against UV radiation the door and the LEDs are logically connected to one another If the external safety shutdown is activated and the door is opened during operation the LEDs switch off immediately The compact UV irradiation chamber is suited to a range of applications e Hardening adhesives lacquer and casting compounds for components in electronic optical and medical applications e High intensity UV irradiation in chemical biological and pharmaceutical applications 69136a
8. he LED powerdrive 69136a 13 LED Cube 100 Startup Activating the external safe ty shutdown honle group Startup The irradiation chamber is controlled via the LED powerdrive control unit Before using the irradiation chamber the external safety shutdown of the PLC interface function must be activated on the control unit This activates the safety system of the LED Cube 100 irradiation chamber which ensures that the operating personnel are protected against UV radiation The door and the LEDs are logically connected to one another if the door is opened during operation the LEDs switch off automatically WARNING The LED Cube 100 may only be operated when the ex ternal safety shutdown is activated on the PLC interface in order to protect operating personnel against UV radia tion Activating the external safety shutdown The external safety shutdown on the PLC interface must be activated on the control unit when operating the LED Cube 100 To do this set ext LEDenable to ON in the Settings menu on the LED powerdrive Set external safety shutdown LED powerdrive SETTINGS menu gt ext LEDenable ON NOTE Menu setting ext LEDenable ON This sets an external safety shutdown via an enable input on the PLC interface The unit may only be operated when this input is set i e the door of the irradiation chamber must be closed 69136a honle group Af nle v technology Menu setting Value Displa
9. it and how to prevent it being damaged There is no danger to persons in this case The signal words Attention and Note are also used ATTENTION This symbol and the accompanying signal word appear He in the Operating Instructions in sections where particular attention should be paid in order to prevent the unit be ing damaged or destroyed NOTE This symbol and the accompanying signal word appear next to notes tips on usage and helpful information 4 69136a a honle group honle v technology 1 Introduction These Operating Instructions de These three units combine to form a scribe the LED Cube 100 irradiation compact UV irradiation chamber for chamber which is designed for use a wide range of applications with the LED Spot 100 emitter and the LED powerdrive control unit LED Spot 100 LED Cube 100 LED powerdrive Fig 1 LED Cube 100 with LED Spot 100 and LED powerdrive When the LED Spot 100 and the LED powerdrive control unit are operat ed as an irradiation unit the usage and safety instructions and the hazard information in the following Operating Instructions must be strictly adhered to 65807 LED Spot 100 Operating Instructions 68013 LED powerdrive Operating Instructions 69136a LED Cube 100 Usage Areas of application Usage Together with the LED emitter and the control unit the LED Cube 100 forms a compact UV irradiation chamber for use in laboratories or in manual pro
10. mal NAZAN GS ceense EE E OED 9 Danger from GAS CS wires odes henersanasabvatsanacpacneeresweidendeosionsanncepnnegebtenseeecteds 9 Danger from electrical power cccccecccsececeeeeeeeeceeeseeeeseeeeeeeesaeees 10 Warranty and liability ccc cccceeeceeeeeeeeeeeeeeeeeeeeeesaeeseeeeeeeseeeees 10 Transport Storage Delivery ccccsseceesesseeeseeeeeeeseeesenesennenees 11 Startup and Operation cccseceeeeeeeeeeeeeeeeeeeeeeeeaneceneeeeeeeeeeeeeseeees 12 G neral INTOF MAL Orsi ssiiceraveenneatednccatnesanaenaeniisteentcuensanteaneetataosanntaurs 12 Mechanical setup ccccccccceecceeceeeseeceeeeeeceeceeesseteeseeeeeeseeeeeeseeeaes 12 Mounting the LED Spot 100 cc ccccccccececeeeeeeeeeeeeeeeeeeeeeeeeees 13 Connection to the LED POWEICIiVE cccceccceceeeeeeeeeeeeeeeeeeeseees 13 ela 5 9 ene ee E EE ee en eee eae 14 Activating the external safety shutdown ccceccceeeeeeeeeeeeeeeeees 14 JST AOI Pe saa z EE die E E E E E 15 Measuring intensity ec ccc eccceecceeeceeeceeeeeeeeeeeeeeeeeesaeeeeeeseeeseeeaees 16 5 Service Maintenance and Cleaning cccccscesssseeseeeeeeeeeeeseees 17 SOVICE ee ected cee rie et ns E 17 Cleaning the surface of the UNnit cece ccccceecceeeeseeeeseeeeeeeeeeeaee 17 6 Ordering Data for Units Replacement Parts and Accessories 18 RTC eset erected E A Pata nen ee gore geome E EET 18 RTOS aera E EAE E E TA A A E E A
11. nle v technology 5 Service Maintenance and Cleaning Service Service Check the LED Cube 100 daily for dust and other contaminants Clean the irradiation chamber if necessary Cleaning the surface ofthe unit TC cleanin Do not use any harsh or abrasive cleaning agents to clean the surface of 7 the unit Only use isopropanol or mild cleaning agents containing surfac tants clean cloths or a damp sponge Do not allow any moisture to get into the unit WARNING Before carrying out any maintenance or cleaning work on the LED Cube 100 switch off the LED powerdrive control unit at the main switch Maintenance work must only be carried out when the unit is cold When maintenance work is carried out fol lowing operation the unit must be left to cool down for at least 10 minutes first Parts that are not in flawless condition must be exchanged immediately Only use original replacement and wear parts There is no guarantee that other manufacturers parts are designed and manufactured to meet the re quired standards of robustness and safety No changes may be made to the LED Cube 100 and no fittings may be added or conversions performed without permission from Dr Honle AG Should a fault occur in the unit that cannot be rectified Dr Honle AG Cus tomer Service must be contacted Contact address for claims under warranty repair and replacement part service Dr Honle AG UV Technologie Lochhamer Schlag 1 82166
12. ontrol unit Safety Safety See LED Spot 100 See LED powerdrive Operating Instructions Operating Instructions The relevant safety and hazard information explains how to use the units safely and correctly The Operating Instructions especially the safety notes must be observed by everyone that works with the unit In addition all rules and regulations on accident prevention that apply to the usage area must also be observed DANGER Improper use of the units may endanger the health of the user or of third parties It may also cause damage to the unit or to other property The operator must check at regular intervals that the staff are working with a safety conscious attitude The workplace safety regulations instruct the operator to conduct an appro priate and adequate assessment of the risks which arise from the use of the units The operator must ensure that adequate control measurements are maintained in order to eliminate or minimise these risks The user is obliged to carry out the prescribed service and maintenance work and to replace components which are subject to wear iy ATTENTION Dr Honle AG is not liable for damage which occurs due to improper use of the units 69136a honle group honle v technology Thermal hazards Thermal The following precautionary measures must be observed when operating hazards the LED Cube 100 e Only operate the radiation component when it is fixed securely to the ir
13. radiation chamber e Never leave the unit unattended when an irradiation procedure is tak ing place The intensive radiation in the irradiation chamber causes the product inside the chamber to heat up Allow the products to cool down before removing them e The UV emitter must not be operated in areas with an explosive at mosphere e Do not irradiate highly flammable or combustible substances in the ir radiation chamber WARNING The interior of the LED Cube 100 and the units being ir radiated can heat up during the process Danger from gases 0 anger trom oo l gases Under certain circumstances chemical vapours can be released when ma terials are irradiated e The safety data sheets for the materials being irradiated must be ob served e The provisions relating to materials in the workplace which are hazard ous to health must be taken into account e If necessary personnel should use breathing protection and ensure that the workplace is sufficiently ventilated e The air pollution in the workspace must be measured when starting operation If there is a high level of air pollution a ventilation and ex traction system must be set up e The commonly used UV hardening adhesives do not release any va pours when irradiated with the LED Spot 100 e UV radiation promotes the production of ozone The workspace must therefore be sufficiently ventilated ft 69136a 9 LED Cube 100 Danger from electrical power Warran
14. s The following components are also required for irradiation 1 LED unit LED Spot 100 2 Control unit LED powerdrive The delivered parts must be inspected for completeness and damage or other issues Any damage that has been ascertained must be documented at once and reported to the dealer or to Dr Honle AG without delay NOTE Please dispose of the packaging material in an environ mentally responsible manner It may be possible to re mM use it It is recommended to keep the packaging material in case the unit has to be sent by post or otherwise trans ported 69136a 11 LED Cube 100 General information Mechanical setup honle group 4 Startup and Operation General information e The LED Cube 100 may only be operated in dry rooms e The unit must be protected against chemical vapours e When setting up the unit make sure that there are no fingerprints on the inside of the irradiation chamber If necessary clean the inside of the chamber with a clean cloth and isopropanol when it is cold iy ATTENTION Contact marks on the quartz glass plate of the LED Spot 100 e g fingerprints will burn in during operation and will reduce the service life and the radiation power e Before switching on check the supply air and discharge air openings in the housing The openings must not be covered or blocked by any for eign bodies Ventilation must be guaranteed at all times DANGER When operating the
15. ty and liability honle group Danger from electrical power The electrical equipment on all units must be checked regularly Inspection before starting work e Check all components of the unit for outwardly visible damage e Check that all electric cables are in flawless condition Loose cable connections must be repaired immediately and damaged ca bles must be replaced Warranty and liability The Dr Honle AG General Conditions of Sale and Delivery always apply They are available to the user upon signing the contract at the latest No warranty or liability claims may be made in the event of injury to persons or damage to property if this has arisen from one or more of the following e Improper use e Incorrect assembly startup and operation e Operation with defective and or inoperable safety and protective equipment e Failure to observe the information in the Operating Instructions re garding safety transport storage assembly startup operation and maintenance of the units e Unauthorised alterations to the structure of the unit e Inadequate monitoring of unit components which are subject to wear e Repairs carried out incorrectly e Disastrous occurrences e The effect of foreign bodies or force majeure 69136a honle group honle v technology 3 Transport Storage Delivery Scope of delivery LED Cube 100 irradiation chamber EA 1 SUB D 25 pin connection cable 2 Operating Instruction
16. y ext LEDenable ON SETTINGS Bext LEDenable OH Manual LEDon OM function relay Fig 7 Activating the external safety shutdown on the PLC interface Operation FAAtHON BY Open the door of the irradiation chamber Place the product in the irradiation chamber Close the door ree IN Start the irradiation procedure see Operating Instructions LED powerdrive During the irradiation procedure the blank plug on the bottom right hand corner of the door lights up 5 At the end of the required irradiation time Open the door allow the product to cool down then remove it 69136a 15 honle group LED Cube 100 Measuring inleasiy Measuring intensity In order to achieve a consistent irradiation result the intensity of the emitter should be measured from time to time The Honle UV Meter with surface sensor which is available as an accessory is recommended for this task Fig 8 Connecting the UV Meter to the LED Cube 100 Measuring the UV irradiation intensity 1 Remove the blind plug from the bottom right hand corner of the door 2 Feed the UV Meter cable through the opening in the housing 3 Place the surface sensor in the irradiation chamber Fig 9 Routing the UV Meter cable to the LED Cube 100 4 Close the door 5 Switch on the UV Meter see UV Meter Operating Instructions 6 Start the irradiation procedure see LED powerdrive Operating Instructions 16 69136a honle group ho
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