LMI Bumper to Box Gage User Manual
Contents
1. This warranty does not apply if the product has been damaged by accident or misuse or as a result of service or modification by other than LMI or by hardware software interfacing or peripherals not provided by LMI Please retain this document for your records No other express warranty is given The repair or replacement of a product is your exclusive remedy Any implied warranty of merchantability or fitness is limited to the 1 year duration of this written warranty Some States do not allow the exclusion or limitations of incidental or consequential damages so the above exclusion or limitations may not apply to you LMI Customer Service LMI Customer Service can be reached at 810 714 5811 Monday through Friday between 8 00 a m and 5 00 p m Eastern Standard Time Call LMI Customer Service to gt Place orders gt Return LMI equipment for service gt Inquire about the status of an order or repair Form CA 176 10 01 13 R Quality Calibration Instructions CA 176 SK5487 Bumper to Box Measurement Rev A Page 2 of 14 Gage User Manual doc 101 N Alloy Dr Ph 810 714 5811 Fenton MI 48430 Wi Fax 810 714 5711 CustomerService lmicorporation com Linear MLEASUREMENT ENSTRUMENTS Corp Research Development and Manufacturing of Precision Measuring Systems Returns for Service gt Contact Customer Service for a Return Material Authorization RMA number Include a detailed description of the problem gt P2. XXa O HEY x x X EXRXRXK Xi x xi RXKXRXX Ei RXXXNXAXAXXXXXAXAXXXXXXXXXXXXXH NXKXXXXXXXXXXXX XXXXXXXXXXXXAXXXXXXXXXXXXXXXXXM XXXXXXXXXXXXXXX Hex CKX RXR ne YX XXXY KANY XXK RRRS XXX xx CXX KXXXXXXXXK With the gage fully extended press the PB button to take the Cal LO reading ARTERE HARSI SARERIN f i VOTE CURT TT _ eaterrerrerertiosy hdaieblardatelaieateias Peete ee wesere et pee tess weer Ming HEHE iy 4 mR fei m emr Da m EE 3 petit ERIEN ate hantter eet ata ELA Ea HARTER BENSAER ETAT faeteriereet epiidagareted sdaidababiatl Cigna aid aie festerters stents Paste da d RIIE FIIS frees zg kanran amp F IEIET retract the gage and then press the PB Button 54 PERE EE IE ERE I SESSLER EET r i AXXKXKXXEXKXXKX EEE EERERPEREREHI EERE EBERBREEREEI Hi Bpi XH RX See ot se eae ie See dede see deat ee SSH egesrresearstertetgeatett MHAKERRARERE RRRRRRKRNK MRNA RKRRNKARHNKARRAAARRAAAKANKARRAAKRNRAKARRAAM AMAR AHH ARKH REXXERKNARNRRANERRAARRMAANRMY RRRAMARKAARRRANARMY N CRMAMAMRARMRMAMAMN ERRRRARKRRYR ey ARRS gt RMR RRRKAXKNK TRS ated povseteeteceertd ORES See R Quality Calibration Instructions CA 176 SK5487 Bumper to Box Measurement Gage User Manual doc Form CA 176 10 01 13 Rev A Page 6 of 14 101 N Alloy Dr Ph 810 714 5811 Fenton MI 48430 Wi Fax 810 714 5711 CustomerServi
3. 101 N Alloy Dr Ph 810 714 5811 Fenton MI 48430 Wr E Fax 810 714 5711 Linear MLEASUREMENT ENSTRUMENTS Corp Research Development and Manufacturing of Precision Measuring Systems SK5487 Bumper to Box Measurement Gage User s Manual OVERVIEW The LMI SK5487 Bumper to Box Measurement Gage is designed and manufactured to be used as a portable compact durable precision electronic linear measurement instrument This gage will measure both the flush position of the bumper relative to the box and the position of the bumper relative to the tailgate When the Gage Readings become stable a reading is automatically sent to the Universal Gage Interface Software UGI for data collection purposes and an LED will flash Red or Green for a good bad reading 101 N Alloy Dr Ph 810 714 5811 Fenton MI 48430 Wi Fax 810 714 5711 CustomerService lmicorporation com Linear MLEASUREMENT ENSTRUMENTS Corp Research Development and Manufacturing of Precision Measuring Systems Warranty Information In the USA this unit is warranted by LMI against defects in materials and workmanship for 1 year from date of original purchase If you transfer ownership the warranty is automatically transferred to the new owner and remains in effect for the original 1 year period During the warranty period we will repair or at our option replace at no charge product that proves to be defective provided it is returned shipping prepaid to LMI
4. G 300 R A E LMI G 300 R Next test 26 0 MM READY werw micorporation com y www Imicorporation com A LH MARGIN RH MARGIN v 3 Repeat these 2 steps for the RH MARGIN and RH FLUSH The LED will continue to flash RED or GREEN until the next test starts Under normal conditions the test will automatically advance to the next test point If UGI does not get a valid response from the gage it will request a resend If a good reading is not received after the two tries UGI will issue the START command to restart the sequence in which the screen will display PB FOR NEW TEST If RF ERROR displays during the routine the gage did not communicate with the Base and no reading was sent i E LMI G 300 The gage will automatically advance from each Flush and Margin position At any time during a routine pressing the UP or DN buttons will move the user forward or back in the test routine in the event that the operator wants to retake a test point If all points in the routine have been taken the gage will display PB FOR NEW TEST Testing Vehicles off line When doing a test offline or away from the wireless Mobile Connect Base the gage will display PB TO CONTINUE after each test allowing the operator time to view the results The Radio does not need to be turned on if checking vehicles off line which will conserve battery power Form CA 176 12 10 12 R Quality Calibration Instructions CA 176 S
5. J DWL BBL These options will adjust the amount of time required for a stable reading before it is sent to UGI Increasing the Dwell time or decreasing the Bobble count will increase the time for a stable reading to be sent LII LMI G 300 rR UEM SELECT ONE UP DN TO CHANGE D oon F www Imicorporation com oi The Dwell is adjustable in increments of 1 seconds and cannot be less than 1 o The Default Dwell time is set to 2 or 2 seconds The Bobble is the number of ADC counts of noise that are allowed before a measurement is sent and cannot be less than 1 o The Default Bobble is 16 counts or 0 05mm of measurement noise Form CA 176 12 10 12 R Quality Calibration Instructions CA 176 SK5487 Bumper to Box Measurement o7 Pascoe 14 Gage User Manual doc 101 N Alloy Dr Ph 810 714 5811 Fenton MI 48430 Wi Fax 810 714 5711 CustomerService lmicorporation com Linear MLEASUREMENT ENSTRUMENTS Corp Research Development and Manufacturing of Precision Measuring Systems RADIO ON OFF For applications that require the gage to change test routines on the fly the radio must remain ON so the gage can receive the Start New Test command from UGI When the Radio is ON the LCD will display R on the LCD LME ep LML G 300 Ree A www Imicorporation com Radio must be ON for testing vehicles on the line to communicate with UGI Radio can be turned off for spot checking vehicle
6. K xXx XXXXXXXX XY KXXXXX xX lt X XEXE 7 XXXXXX SXXXKK Xx x x x x x x x x X x x 33 XXXXXXX XXX XXX XXX XXY x KENXXKXKNK RRRXRRKKKX EXXXXXXXXXK XXXXXXXXXXX s XXXXXXXXXXX KXXXXXXXXXXXX XXXXXXXXKX Beige EBEE EEEE IS TE E XNXXXXAXXXXXAN RMIMMRRMRRRRRRRRRKMRRRRRX RRXRRXKKRRRX MHRXXRRREXXK MRRRRRRKRKX CXXXXXXXXXK XXIMRMMRMERRRRMRRRRRRRMN KK KRIRKRRRRRERRRRRR MRIMNKRKRXRRXKK KH KX MXIRKNRXNNRRNXX ik xi x X X x x xX X X X X X x x x X xX X X X X XAKIXXKXKXKXXXXXXXXXXXX HANINKKKRKNKAKAENKAAXEN HANNAH KA KANARAAAAA RAK AA HRRIRRKKRRRRRRKRRRRXX XXXIXXXXKXXXXXXXKXXXXXK XAMIXXKKNKXXXXXXXXXX HAXIMAMRARARRNE XXXXIXKAXXXXXXXXXXXXXXXN x x xi HRRRINNKKKXRRRRRR KX RX RE HXRRRX MD HAKKAR ARX RAXXARARKXd MEREMRRN HX NR 020 XAXXXXXKXNXXXXX XKKKKXXXXKKKXXX XXXXXXXHXXXXXKX XXXAXXXAXAXKXXK XXXXXXXXXKXXXXX XXXXXXXK XXXXXXXX XXXKXXKX XXXXXXXN X RAN AAXRARANANAR XX XXKXXXXXX X XXXKXXXK XXXXXXXN URKRAKKRAKANAKAKAR RINK KK RK RARK RHR MEX HAX CRERMRRXRRMRRRRXRRRIRRRRRRRRRRRRRREX RRM XRKREE RRR RRR MMRRRRKRRRRRRRKRRMIMRRRRRRRRRRRRKX x F RERE EEH xX CRERRE XX Xa XAXKXXXN XX XXXXXXXK XXXXXXXXXKNX XXXXXXXXK XXKXXXAXAXAKXANAANXXXXKK XXAXXXXXHXXXHXXXXXXXXXXX MRMRMRXRRRRRRRXRRRMRRRKY RERRRRXERRRRRRRERERRRKKY MRRRRKXXXRRRARKKXRRRY x HKARKARX RRR RRRRXK KKK kEEPERENET x XN NKS AXX RN
7. K5487 Bumper to Box Measurement o7 Page 9 of 14 Gage User Manual doc 101 N Alloy Dr Ph 810 714 5811 Fenton MI 48430 Wi Fax 810 714 5711 CustomerService lmicorporation com Linear MLEASUREMENT ENSTRUMENTS Corp Research Development and Manufacturing of Precision Measuring Systems Manual Reset Option While in use if the screen locks up or the radio does not appear to be sending data to the wireless base properly you can manually reset the firmware and radio by pressing and holding the Up and Down buttons at the same exact time for 3 seconds This may take 2 or 3 tries as you try to press down the buttons at the same time When the reset takes place you will see the screen flash the LMI Wireless Logo on the screen Form CA 176 10 01 13 R Quality Calibration Instructions CA 176 SK5487 Bumper to Box Measurement Rev A Page 10 of 14 Gage User Manual doc 101 N Alloy Dr Ph 810 714 5811 Fenton MI 48430 Wi Fax 810 714 5711 CustomerService lmicorporation com Linear MLEASUREMENT ENSTRUMENTS Corp Research Development and Manufacturing of Precision Measuring Systems MENU Holding in the center button will display the Menu Screen LMI G 300 SELECT ONE gt AD DWL BBL RADIO O aa CALIBRAT AUTO ADV OFF UPDATE MODE www Imicorporation com The UP and DN buttons will move the arrow to the various selections Press the Center Button PB to select any option in the menu AD
8. ack the equipment properly Use the original shipping container if possible LMI cannot assume responsibility for damage caused by improper packaging gt Send the equipment to the following address LMI Corporation Attn Repair Department 101 N Alloy Drive Fenton MI 48430 LMI Technical Support LMI Technical Support experts are only a phone call away Contact Technical Support at 810 714 5811 Monday through Friday between 8 00 a m and 5 00 p m Eastern Standard Time for the following reasons gt To assist in setup and configuring LMI equipment gt To help implement data collection applications gt To troubleshoot LMI equipment You and also reach LMI Technical Support By Email at techsupport Imicorporation com You can email your questions anytime Please include your name phone number and a detailed description of the problem LMI On Site Training LMI Technical Support provides on site training for all LMI products Contact LMI Support Services at 810 714 5811 for pricing amp scheduling information Schedule a day at your facility or at LMI in Fenton Michigan LMI Website Please visit us on the web at www l micorporation com for more information Form CA 176 12 10 12 R Quality Calibration Instructions CA 176 SK5487 Bumper to Box Measurement o7 Page 3 of 14 Gage User Manual doc 101 N Alloy Dr Ph 810 714 5811 Fenton MI 48430 Wi Fax 810 714 5711 CustomerService lmicorporation com Linea
9. ce lmicorporation com Linear MLEASUREMENT ENSTRUMENTS Corp Research Development and Manufacturing of Precision Measuring Systems The screen will advance to Flush Master F Cal Master Place the gage onto the SK5523 Master Block on the 19mm step and then press the PB Button Te s v LMI a _ LMI G 300 a F master PB 000MM gay www imicorporation com Y The screen will advance to Gap Master G Cal Master Place the gage onto the SK5523 Master Block in the 26mm Gap position and then press the PB Button E LMI G 300 R G master PB 0 00 MM E Calibration is now complete If an invalid calibration took place BAD CAL will display on the screen and user must recalibrate the following the steps above Exit a good calibration by pressing the PB button Form CA 176 12 10 12 R Quality Calibration Instructions CA 176 SK5487 Bumper to Box Measurement Kew Page 7 of 14 Gage User Manual doc 101 N Alloy Dr Ph 810 714 5811 Fenton MI 48430 Wi Fax 810 714 5711 CustomerService lmicorporation com Linear MLEASUREMENT ENSTRUMENTS Corp Research Development and Manufacturing of Precision Measuring Systems Using the SK5487 The READY screen LMI G 300 PB FOR NEW TEST NEW TEST www Imicorporation com As indicated on the screen press the PB button to start a new test routine This screen will appear whenever a new test start is required The screen
10. e of the build _ LMI G 300 Ries j 7 SETUP MODE 5 HOLD PB DOWN o VE en 00 I Sept 27 2012 15 07 v NOTE After a firmware update the gauge s radio must be cycled by holding down both the Up and Down buttons for five seconds The radio will then need to be turned back on in the menu screen BATTERY For maximum battery life keep charged whenever possible If the Radio 1s left turn on the battery within the gage will last about 24 hours without recharging depending on use If a battery is too low for reliable testing an X will appear on the battery icon and no testing is allowed until the unit is recharged Use the supplied LMI Wireless Gauge Charger to charge the battery A RED LED on the Charger indicates a charging battery A GREEN LED indicates a fully charged battery Note The SK5487 Bumper to Box Gage does not have an On Off button The gage will go into a low power sleep mode after 5 minutes of no activity but will continue to draw a minimal Form CA 176 12 10 12 R Quality Calibration Instructions CA 176 SK5487 Bumper to Box Measurement eek Page 13 of 14 Gage User Manual doc 101 N Alloy Dr Ph 810 714 5811 Fenton MI 48430 Wi Fax 810 714 5711 CustomerService lmicorporation com Linear MLEASUREMENT ENSTRUMENTS Corp Research Development and Manufacturing of Precision Measuring Systems current Due to this low current draw gages not used for a period of time or not left on a c
11. flashes so that the operator knows to go to the first test point in the sequence IVETE SD LMI G 300 Next test LA FLUSH READY www Imicorporation com The routine is set in the within the gage This is created and downloaded from the UGI software package Refer to UGI Manual for test routine setup For this example the partfile has four points LH Flush LH Margin RH Margin and RH Flush 1 As indicated on the screen the first reading is the LH FLUSH Place the gage into position and when the reading stabilizes the screen will advance to LH MARGIN the reading is automatically sent to UGI and you should see the Green LED light up if itis a good reading LII SD LMI G 300 Next test LH MARGIN ED LMI G 300 R LH FLUSH 19 0 MM www Imicorporation com READY www Imicorporation com Form CA 176 10 01 13 R Quality Calibration Instructions CA 176 SK5487 Bumper to Box Measurement Rev A Page 8 of 14 Gage User Manual doc 101 N Alloy Dr Ph 810 714 5811 Fenton MI 48430 Wi Fax 810 714 5711 CustomerService lmicorporation com Linear MLEASUREMENT ENSTRUMENTS Corp Research Development and Manufacturing of Precision Measuring Systems 2 Move the gage to the LH MARGIN position and when the reading stabilizes again the screen will advance to RH FLUSH the reading is automatically sent to UGI and you should see the LED Flash Green 1f it was a good reading LIEI E LMI
12. harger when not in use will draw the battery down amp require a full charge before being used Form CA 176 10 01 13 R Quality Calibration Instructions CA 176 SK5487 Bumper to Box Measurement Rev A Page 14 of 14 Gage User Manual doc
13. he display If the gage is not associated with the particular base being used continue with the steps below otherwise skip down to Using the SK5487 section below on page 8 Note Once an SK5487 Gage is Associated to a Base Station these steps are not necessary UPDATE MODE Enter the Update Mode by pressing and holding the PB button down 4 5 seconds until a menu appears on the screen Using the Arrow buttons to move the cursor down to Update Mode and press the PB button LIVI m imcso R UP Aa SELECT ONE gt ADJ DWL BBL aie ON OFF amp Sana PDATE MOD ONG www Imicorporation com LMI D LMI G 300 SET UP MODE HOLD PB DOWN TO EXIT L R S Mi BF 5012 i 07 v www lImicorporation com Selecting this mode starts the green LED flashing This mode is used to associate a gage with a base as well as reference the firmware version number Press and hold the PB for 3 seconds to exit this mode ASSOCIATION TO A BASE While in the update mode press the reset button on the back of your base unit The Green Yellow and Red LEDs will come on and stay on for 15 seconds During this time press and release the PB to associate the tester to the base If the gage is associated with the base correctly you will see the between 1 and 3 Green LED s depends on signal strength on the base station turn on then off Auto Shutdown If a test is not samp
14. led for 5 minutes the unit will go into a low power mode and the screen will go blank to conserve battery power To wake up the gage press the PB button Form CA 176 12 10 12 R Quality Calibration Instructions CA 176 SK5487 Bumper to Box Measurement o7 Base sot 14 Gage User Manual doc 101 N Alloy Dr Ph 810 714 5811 Fenton MI 48430 Wi Fax 810 714 5711 in CustomerService lmicorporation com Linear Measurement ENSTRUMENTS Corp Research Development and Manufacturing of Precision Measuring Systems CALIBRATION While initial calibration is completed before shipping from LMI it should be checked at the plant before initial use The steps below will walk the user through the calibration procedure Enter the Calibration by pressing and holding the PB button down 4 5 seconds until a menu appears on the screen Using the Arrow buttons to move the cursor down to Calibrate and press the PB button REARAAAAMANAAANARANANAN KARA AAAAAN ARAAAN AH AA HAAN ARAN AAAN ANAK ANAXAKAUANARARARARAAAKARAN KET RRRXXRRRRAXAXXRARRR AMD ERRRNRAXAXXRRRR AX AXRRRRRXXXRRRXARAXRRRRRR XH AXEXXXXXXXXXXXXXXXXXKXX EEH RKXARAX RA KRAXRKAX AX RKAKARRRARKAXKARKKXRAAR SRRRRKXAAAKRRKXKAAXKXKAH a gt RXANXXARRKAXAXAARKAXARARKKK NCRXKXKAARD EXXKXXXXXXXXXXXXXXXXXXXX cee S x KKXXKXXXXKKXXXXXXXXXXXXKXK MREXEXEXX XXXXXXXAXXXXAXAXXXXXAXK MRRRKARARRRRRX XI K XXX IKXKXAKXKK XAXAXXXXXKXAXAKKKKKKKKI AXXXXXXXKXXXXX K
15. r Measurement ENSTRUMENTS Corp Research Development and Manufacturing of Precision Measuring Systems Gage Overview UP PB DOWN BUTTONS Battery Icon Moves through Routine Shows level of menu screen and accepts battery charge changes in menu Status LED Will Blink RED or GREEN depending on test result SCREEN RF ERROR RETEST Displays Test Displays when no RF Base is Routine Readings recognized and no readings Mode etc are sent to UGI Software Measuring with the SK5487 Bumper to Box Gage Flush Position of the Bumper Relative to the Box This side represents the Bumper This side represents the Bumper The 2 different readings are taken between these 2 points on the gage as shown on the master This side block in these represents the pictures This side represents the Tailgate Bumper Relative to the Tailgate Bumper Relative to the Box Form CA 176 10 01 13 R Quality Calibration Instructions CA 176 SK5487 Bumper to Box Measurement Rev A Page 4 of 14 Gage User Manual doc 101 N Alloy Dr Fenton MI 48430 Wi Ph 810 714 5811 Fax 810 714 5711 CustomerService lmicorporation com Linear MLEASUREMENT ENSTRUMENTS Corp Research Development and Manufacturing of Precision Measuring Systems Getting started Wake up the gage by pressing the PB button center round button on t
16. s off line Follow the on screen instructions to turn the radio ON or OFF at any time Press the PB button to exit this menu after you make changes After any Update Mode modifications in UGI are made be sure to turn on the radio if necessary so the SK5487 receives these changes This option uses more battery power so remember to leave your gauge on the charger when not in use to keep the battery from going dead during a routine Reference the Battery information at the end of this manual CALIBRATE Allows calibration of the gage when user company policy feels necessary The SK5523 Master Block is required for this process See pages 6 amp 7 of this manual for calibration process AUTO ADV OFF This option is not valid in this gage Changes to its settings have no effect on the function of the SK5487 Form CA 176 10 01 13 R Quality Calibration Instructions CA 176 SK5487 Bumper to Box Measurement Rev A Page 12 of 14 Gage User Manual doc 101 N Alloy Dr Ph 810 714 5811 Fenton MI 48430 Wi Fax 810 714 5711 CustomerService lmicorporation com Linear Measurement ENSTRUMENTS Corp Research Development and Manufacturing of Precision Measuring Systems UPDATE MODE This option is needed to associate the gage with a MobileColllect USB Base Station See page 5 of this manual for information on this When in this mode the LED will blink Green This screen will also show you the firmware version and date tim
Download Pdf Manuals
Related Search