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GP2401/2501/2601 Series User Manual

1. cao Gaaoacosaoaco nas 5s Dp Top 215 8 46 60 2 36 8 0 31 a N s s oO O 2 Poma Front Side The following drawing shows the GP 2401 Series unit with installation fasteners 135 5 31 F 67 5 2 66 Tey maii bonmaten t Doa Top 60 2 36 215 8 46 8 0 31 l f N eee T HS a 2 S js 5 F j T ai Front Side GP 2401 2501 2601 Series User Manual 2 13 Chapter 2 Specifications 2 5 2 GP 2501 Series External Dimensions Unit mm in 301 11 85 TTT TTT TT KT Top Fi 317 12 48 58 2 28 4 8 0 31 2 s3 3 E Front Side The following drawing shows the GP 2501 Series unit with installation fasteners 270 10 63 135 5 31 l eiii ttt A 4 i ep VOBBGEEHAEL VARRET P DERSEEO OUEGGERCGEI gt E Top 58 2 28 317 12 48 4 8 0 31 Foo Eyr HE a P 2 5 ETRE EG D a jo 4 Front Si 2 14 GP 2401 2501 2601 Series User Manual Chapter 2 Specifications 2 5 3 GP 2601 Series External Dimensions Unit
2. Ifthe SYSTEM RESET option is set to ON only System Reset can still be performed by touch operation in case of backlight burnout If the backlight burns out when the GP is OFFLINE touch panel operation is enabled regardless of these settings SETUP LCD GP 2501L only To reverse the screen display colors touch the SET UP TOUCH PANEL screen SET UP LCD to change the setting from NORMAL to REVERSE and then touch the SET key The display color will be reversed and the previous screen will reappear SET UP TOUCH PANEL TOUCH OPERATION MODE ONE POINT FORCE RESET OFF CONTRAST ADJUSTMENT OFF STN Mono LCD type only BRIGHTNESS ADJUSTMENT OFF USE TOUCH PANEL AFTER BACKLIGHT BURNOUT YES m SET UP LCD NORMAL Mono LCD type only Contrast and brightness sett ings are slicable for some display devices eat ao GE AAAI Ae Bit 6 when using the Direct Access method and bit 11 when using the Memory Link method will turn ON GEEK GP PRO PBIII for Windows Device PLC Connection Manual in cluded with screen creation software GP 2401 2501 2601 Series User Manual 6 17 Chapter 6 Initializing the GP 6 18 6 4 4 COMMUNICATION SETUP The following explains the use the of the retry command to deal with errors including those that occur during GP and PLC communication COMMUNICATION SETUP ser RECEIVE TIMEOUT 1 127
3. TRANSFER MODE SCREEN gt alee eer A po aya CF BOOT MONITOR OFFLINE RESET CANCEL important You can perform FORCE RESET in either RUN mode or OFFLINE mode Ge re e While the GP is starting up the Menu Bar will not display W Entering SYSTEM RESET is possible even when the PLC and GP are not commu nicating GP 2401 2501 2601 Series User Manual 6 15 Chapter 6 Initializing the GP Important 6 16 7 CONTRAST ADJ USTMENT When this option is set ON CONTRAST ADJUSTMENTS can be made through touch input This setting is not available with GP 2401T 2501T 2601T units Be sure to press the GP corners in the order shown If only corner 2 is pressed OFFLINE mode will start While pressing the upper right hand corner 1 of the screen press the upper left corner 2 to enter CONTRAST ADJUSTMENT mode Press the desired setting and the screen s contrast will change accordingly To end CONTRAST ADJUSTMENT mode touch anywhere on the screen except the bottom section CONTRAST ADJUSTMENT mode cannot be entered while the GP is starting up e CONTRAST ADJUSTMENTS can be made during RUN mode PLC lt gt GP communication BRIGHTNESS ADJ USTMENT When set to ON BRIGHTNESS ADJUSTMENT can be performed via touch input Press the bottom left corner 2 of the screen while holding down the bot tom right corner 1 to enter BRIGHTNESS ADJUSTMENT mode Touch the left side o
4. MONOPOLIZE TIME 0 2550S This field controls the length of time for the monopolize process when no other touch panel operations are performed The Monopolize process ends when the time set here elapses and the 7th bit of word address LS14 turns OFF e Pressing the touch panel in the middle of the monopolize process interrupts the MONOPOLIZE TIME function and ends exclusive use When MONOPOLIZE TIME is set to 0 the monopolize function does not end automatically MEARE For further information about the contents of System Data Area LS6 status and LS14 control refer to GP PRO PBITI for Windows Device PLC Con nection Manual included with screen creation software GP 2401 2501 2601 Series User Manual Chapter 6 Initializing the GP 6 6 INITIALIZE INTERNAL MEMORY This section explains how to initialize the GP s internal data or a CF card inserted in the GP Select one of the menu items INITIALIZE MEMORY INITIALIZE CF CARD and CSV DATA INDEX selections in the INITIALIZE MEMORY menu 6 6 1 INITIALIZE GP MEMORY INITIALIZE GP MEMORY CANCEL WARNING LOSING ALL DATA IN MEMORY ENTER PASSWARD AND PRESS START KEY You cannot cancel the Initialization procedure after pressing the Start key T All data in SRAM will be erased Important Initialization does not erase the SYSTEM SET UP the SIO protocol or the internal clock settings To initialize the GP internal memory enter the commo
5. This field displays the total number of words used for the items selected from the SYSTEM AREA SETUP Write from L to and Read from to gt When you press the Confirm key the SYSTEM AREA CONTENTS screen appears to confirm the selected items aN These settings are enabled only when using Direct Access format SS The selected System Area items as displayed on the screen become the System Data Area 6 4 GP 2401 2501 2601 Series User Manual Chapter 6 Initializing the GP When these five items Current Screen Number Error Status Clock Data Current Change Screen Number and Display ON Off have been selected word addresses are assigned to each item in order as shown here SYSTEM AREA CONTENTS oS a 6 isl m oO m a 6 m aaf ttit tttt t tt Souamdeassads o In the screen above the device address used for SET UP OPERATION SURROUNDINGS s SYSTEM AREA START DEV START ADR is 0 Thus in the example shown above when the SYSTEM AREA START DEV START ADR is D00200 and the CHANGE SCREEN NO has been desig nated the address is shown as 6 and you will need to then enter D00206 i e D00200 6 to use this address For details about setting SYSTEM AREA START DEV START ADR refer to 6 5 1 SET UP OPERATION SURROUNDINGS 1 1 n 1
6. GP 2401 2501 2601 Series User Manual 6 5 Chapter 6 Initializing the GP 6 6 6 3 3 GLOBAL WINDOW SETUP A GP2000 Series unit can display one Global Window and two Local Windows at any one time The Global Window is common to all the display screens The Local Window displays exclusively on a designated base screen The GLOBAL WINDOW SETUP is described here GLOBAL WINDOW SETUP SET CANCEL GLOBAL WINDOW USE DO NOT USE GLOBAL WINDOW ACCESS DIRECT INDIRECT DATA FORMAT BIN BCD REGISTRATION NO 1 256 OIRECT MODE ONLY HINDOW LOCATION y positionco gt DIRECT MODE ONLY Y POSITIONG gt DIRECT MODE ONLY The items in this area are only valid when using the Global Window GLOBAL WINDOW Two options are available Use and Do Not Use If you select Do Not Use ignore the items described below Selecting Use enables the following options GLOBAL WINDOW ACCESS Use this feature to designate whether values used by the GP are DIRECT or INDIRECT i e the REGISTRATION NO and the LOCATION values When set as Direct the REGISTRATION NO and LOCATION selections are fixed to the values entered here When set to Indirect the WINDOW REG NO s word address is used by the SYSTEM AREA as a variable This means the REGIS TRATION NO written to it changes and as a result can call up multiple window screens as Global windows You can also use this method to adjust the Global window s posi
7. GP2501 LG41 24V All Revisions Serial Interface Dsub25 Pin GP 2501S GP2501 SC11 Rev A and later P 2501T GP2501 TC11 Rev A and later P 2601T GP2601 TC11 All Revisions GP 2401 2501 2601 Series User Manual 7 25 C Mem 1 Regular Cleaning C h a pte r 2 Periodic Check Points 3 Changing the Backlight 8 Maintenance 8 1 Regular Cleaning 8 1 1 Cleaning the Display When the surface or the frame of the display gets dirty soak a soft cloth in water with a neutral detergent wring the cloth tightly and wipe the display e Do not use paint thinner organic solvents or a strong acid compound to clean the unit GroP e Do notuse hard or pointed objects to operate the touch screen panel since it can dam age the panel surface 8 1 2 Installation Gasket Check Replacement The installation gasket protects the GP and improves its water resistance For instructions on installing the GP s gasket refer to Chapter 3 Installation and Wiring A A gasket which has been used for a long period of time may have l scratches or dirt on it and could have lost much of its water resis Important tance Be sure to change the gasket at least once a year or when scratches or dirt become visible E Installation Gasket Attachment Procedure The illustrations below show the procedures for the GP 2501T GP 2501S GP 2601T models However these procedures are also the same for the GP 2401T 1 Place the GP on a flat
8. 2 words consist of a Connection List and a Validation List described later in this section These areas are allocated in the PLC s Data Register D or Data Memory DM Addresses which can be allocated will differ depending on the PLC type GEEK GP PRO PBIII for Windows Device PLC Connection Manual in cluded with screen creation software PLC Data Register 0 CONNECTION LIST PLG gt GF 1 VALIDATION LIST GP gt PLC In the NETWORK INFORMATION ADDRESS setup the same address to all the GP s connected to the same link unit Also when the link unit has 2 ports be sure they do not use the same address Connection List The word address for the Connection List sets up the number of GP s connected to the PLC which must be previously entered in the PLC When these GP s are connected to the PLC the corresponding PLC bit number for each GP Station see below turns ON IN JN a Important 4 When the GP is connected to the PLC and the option of GP only correspondence Note ends and OFFLINE mode is entered the GP Station Number then turns the corre x sponding PLC bit OFF Bit 16 Bit unit junit uit mit junit Junit unit umit junit junit junit junit For example when 4 GP units shown by bits 0 2 3 and 5 are connected 002D h is written here Bit 16 Bit 1 ojojojojojojojojoj ofiii oft 1 o E 0020 c GP 2401 2501 2601 Series User Manual 6 25 1 Chapter 6 Initializing the GP IN Importa
9. Ny er E eas DISPLAY DEVICE SETTINGS ane T FUNCTION SETUP A er PORT SETUP SET U P 1 0 3 3 COMMUNICATION PORT SETUP ES cue 3 PLC SETUP PLC SETUP INITIALIZE 4 INITIALIZE ME MORY 1 INITIALIZE MEMORY INITIALIZE MEMORY 2 INITIALIZE CF CARD INITIALIZE CF CARD csv DATA INDEX CSV DATA INDEX SET UP TINE r oa a PRESENT TIME Y M D 5 SET UP TIME per AGR 6 SETUP SCREEN 1 Since the GP 2401 2501 2601 Series units are not equipped wih an Expansion I F this setting is disabled 2 Since the GP 2401 2501 2601 Series units are not equipped with a Function Key this setting is disabled 3 Note that depending on the Device PLC type selected the screens that appear in your GP s screen editor software will vary 6 2 GP 2401 2501 2601 Series User Manual Chapter 6 Initializing the GP 6 3 SYSTEM ENVIRONMENT SETUP These settings allow you to adjust the GP s operation environment SYSTEM ENVIRONMENT SETUP includes the SYSTEM SETUP SYSTEM DATA AREA GLOBAL WINDOW SETUP and CHARACTER STRING DATA SETUP screens 6 3 1 SYSTEM SETUP SYSTEM SETUP SET CANCEL STAND BY MODE TIME 0 255 C JMINUTE START TIME 0 255 JSECOND TOUCH BUZZER SOUND ON OFF BUZZER TERMINAL OUTPUT ON OFF PASSWORD 0 9999 DATA TYPE OF SCREEN NO BIN BCD STAND BY MODE TIME 0 255 To extend the life of the GP s backlight the GP is equipped with a screen saver function that automatically turns the unit s back
10. SERIAL I F CHANGE on the COMMUNICA XX TION PORT SETUP screen or Yes for the Serial I F Switch settings in the Change Extend SIO Type command in the GP Screen Editor s Project menu do not enter all of the settings related to device communication using the Extended SIO Script Protocol here SET UP SIO screen These settings are required to set using the EXPANSION SERIAL COMMUNICATION SETUP screen COMMUNICATION RATE The COMMUNICATION RATE baud rate is the data communication speed measured in bits per second bps between the GP and PLC Match the COM MUNICATION RATE values in both the PLC and GP Depending on the rate selected certain PLCs may not be able to be used MOZAK GP PRO PBIII for Windows Device PLC Connection Manual DATA LENGTH STOP BIT For data communication the DATA LENGTH must be set up as 7 bit or 8 bit data Also the STOP BIT must be designated as either a 1 bit or 2 bit value PARITY Set up whether no parity check or an odd or even number parity check will be performed during communication GP 2401 2501 2601 Series units have no expansion interface These settings will be disabled 2 GP 2401 2501 2601 Series units have no function keys These settings will be disabled 6 10 GP 2401 2501 2601 Series User Manual Chapter 6 Initializing the GP CONTROL CONTROL prevents the overflow of data sent and received Select either XON XOFF control or ER DTR control COMMUNICAT
11. baud rate is the data communication speed measured in bits per second bps between the GP and the Devices GEEK GP PRO PBIII for Windows Device PLC Connection Manual DATA LENGTH STOP BIT For data communication the DATA LENGTH must be set up as 7 bit or 8 bit data Also the STOP BIT must be designated as either a 1 bit or 2 bit value PARITY Set up whether no parity check or an odd or even number parity check will be performed during communication RIVCC COM2 GP 2401 2501 2601 Series units have no expansion interface This setting will be disabled COMMUNICATION FORMAT Select one of the following options for the communication format RS 232C RS 422 4 line or RS 422 2 line 6 20 GP 2401 2501 2601 Series User Manual Chapter 6 Initializing the GP 6 4 7 EXPANSION SERIAL ENVIRONMENT SETUP Since GP 2401 2501 2601 Series units are not equipped with an expansion serial I F the expansion serial environment setup is not required A Even if a GP 2501 2601 Series unit is equipped with a Bus Conversion important Unit and a Multi Unit S the Expansion Serial Interface cannot be used 6 4 8 SETUP CAPTURE OPERATION With this feature you can save a JPEG image of the GP s screen to a CF Card SET UP CAPTURE OPERATION SET CANCEL QUALITY 1 100 80 BLACK WHITE REVERSE YES NG i l JE ae Ie J Je J Je _ JJ Je AAAA A QUALITY 1 100 Sets the captured image quality The image qualit
12. words are used which causes it to overlap address 100 GP 2401 2501 2601 Series User Manual 7 21 Chapter 7 RUN Mode and Errors 7 5 3 PLC COM ERROR Appears when the address setup for tags exceeds the address range used in the host PLC Check the Error Number that appears and use the following table to solve the problem PLC COM ERROR 02 xx L Error code see the table below Constant Value Problem Countermeasure The communication settings for this Change the SIO communication settings to unit and the hostdo not match match the host s Error The address seton a tag the address When using Memory Link type used for storing data for Trend graph Setthe addresses within the set range of the or the address setbyan alarm System Data Area 0 to 2047 and re send correct message is out of a setrange data ee Memory to Memory Link type When using a T oyoda Machine Works PLC Siemen s PLC Series Setthe addresses within the setrange of the devices When using a Yaskawa PLC Setthe addresses within the setrange of the devices Address range error Setthe addresses within the allowable range When using a Matsushita Electronics Decrease the number of tags on the screen PLC and there are too many screen tags the PLC will notreceive data The tag addresses Trend graph data When using a Fuji Electric PLC storage address Alarm message Setup the addresses in a device range thatexists Registr
13. 2501L S Only GP 2401 2501 2601 Series User Manual Chapter 2 Specifications Changing the Colors setting to 256 colors will disable the blink feature on all of your project s screens If you wish to use the blink feature do not change this setting to 256 colors 2 In order to set the monochrome eight levels of gray mode GP PRO PB III for Windows Ver 6 2 or later is required Depending on the color used selecting MONOCHROME 8 HUES may cause the GP unit s screen to flicker and make it difficult to distinguish colors Confirm that all colors display as expected prior to using this mode 3 The display font will differ depending on which language character set used or which size you select Chapter 6 8 SET UP SCREEN 4 Only available when using the Japanese character set 2 2 2 Memory EO o o o GP 2401 GP 2501 Series GP 2601 Series 2MB FLASH EPROM 4MB FLASH EPROM Approx 640 screens at3 2KB screen Approx 1280 screens at3 2KB screen 128KB SRAM uses a lithium battery A Lithium battery s lifetime is 10 years when the battery s ambient temperature is 40 C or less 4 1 years when the battery s ambient temperature is 50 C or less 1 5 years when the battery s ambient temperature is 60 C or less When used for backup Approximately 60 days with a fully charged battery Approximately 6 days with a half charged battery Application 2 2 3 Touch Panel Clock PF GP 2401 GP 2501
14. 4 5 Chapter 4 Transfer Screen Data 4 3 1 Data Upload and Download When the Memory Loader Tool program starts the following screen will appear MEMORY LOADER TOOLS UPLOAD DOWNLOAD mre MENU E UPLOAD From GP to CF Card This feature is for saving all GP internal data i e system program communication protocol expansion program screen data and Backup SRAM data in the CF Card as backup data To start data upload enter the password you designated in the GP screen creation software s Transfer screen and then touch the START key If you have not designated a password however simply touch the START key When UPLOAD is performed the CF Card s current Backup Data will impottant e completely overwritten ae START E DOWNLOAD From CF Card to GP This feature is used for writing CF Card backup data to the GP s Internal SRAM Memory To start data download enter the password you designated in the GP screen creation software s Transfer screen and touch the START key If you have not designated a password simply touch the START key A When DOWNLOAD is performed the GP s Internal Memory data i e T system program communication protocol expansion program screen Important data and
15. Check the INITIALIZE settings Setting are incorrect and make any necessary corrections The hostand GP Powering up sequence Tum ON the PLC s power and was incorrect wait for 2 3 seconds then turn ON the GP s power The communication cable is notconnected Check the communication RECEIVE DATA ERROR T he communication cable was Turn the GP OFF and then The GP is powered OFF then ON during Turnthe GP OFF and then Noise occurred in the communication Check the communication GP STATION NO This GP s station number is same as Check all GP station numbers DUPLICATION ERROR ge OR another GP and setthem so theyare all unique PLC is powered OFF then ON during Tur the GP OFF and then communication with GP ON again GP 2401 2501 2601 Series User Manual 7 17 Chapter 7 RUN Mode and Errors 7 18 Error Massage Problem Countermeasure NETWORK ADDRESS The SIO address used for this GP is Check all GP s SIO address ii este different from other GP s Only for the M ulti settings and correct any that Link connection are incorrect PLC COM ERROR Specific PLC related error or an error has SCREEN MEMORY Screen Data is corrupted Check the screens thathave hacen nnnn indicates the ScreenNumberthat errors correctall errors and has an error then transfer the screen data mmmm indicates the number ofscreens again that have errors Decimal CLOCK SETUP The backup battery for the internal clock is ERROR running low
16. Effective Display Area Language Fonts 8x8 dots GP i GP 2501L Monochrome LCD TFT type colorLCD pieces TFT type colorLCD STN type color LCD GP 2501L Black and White 2 Color switching is done via software GP 2501S 64 colors 3 speed blink GP 2501T 256 No blinkt 64 colors 3 speed blink Color switching is done via software 640 x 480pixels W149 8mm 5 90in x W211 2mm 8 34in x W246mm 9 69in x ASCII Code page 850 Alphanumeric incl Eur characters Chinese G B2312 80 codes simplified Chinese fonts Japanese ANK 158 Kanji 6962 J IS Standards 1 amp 2 Korean KSC 5601 1992 codes Hangul fonts Taiwanese Big 5 codes traditional Chinese fonts 80 Char x 60 rows 100 Char x 75 rows 256 No blink 64 colors 3 speed blink Color switching is done via software 256 No blink 64 colors 3 speed blink Color switching is done via software Toi 8x16 dots 80 Char x 30 rows 100 Char x 37 rows 16x16 dots 40 Char x 30 rows 50 Char x 37 rows 32x32 dots 20 Char x 15 rows 25 Char x 18 rows Hightcan be expanded 1 to 8 times Width can be expanded 1 2 1 to 8 times Character Sizes 8X8 dotfont 8X16 dot font 16X16 dot fontand 32X32 dot font CCFL Senice life 50 000 hrs at 25 C and 24hr operation Brightness Control Contrast Adjustment 2 4 4 levels of adjustment available via touch panel 8 levels of adjustment we E available via touch panel S GP
17. Mode and Errors The back light has burned out Contact your nearest GP distributor for the backlight replacement NO lt NO No Go to OFFLINE mode 1 Press the upper left cor ner of the screen YES See if INITIALIZE SET UP SCREEN isOK lt YES i Is the Status LED s E orange light turned ON Does the OFFLINE menu display _ Does turning the power ON one ss _ more time start the display ois Ys the SIO cable AUX cable connected properly to _ this unit TNO Connect the cable properly Chapter 3 Installation and Wiring amp GP PRO PBIII for Windows Device PLC Connection Manual included with the screen creation software Possible problem YES The SIO cable may not be connected properly _ YES s with the PLC Check if the PLC is working properly Set up the correct Screen file number Chapter 6 Initializing the GP 7 10 To make the OFFLINE screen appear turn the power OFF then ON and press the upper left corner of the screen within 10 seconds GP 2401 2501 2601 Series User Manual Chapter 7 RUN Mode and Errors Erase the data that has been written YES When using Direct Access the address is 9 when using Memory as i SR Link the address is 12 For more on Has Display Off data YES the SYSTEM DATA AREA ae been written to the ee SYSTEM DATA ae GP PRO PBIII fo
18. SECOND RETRY COUNT 0 255 ie RECEIVE TIMEOUT 1 to 127 Sets the value used for the data reception timeout PLC lt gt GP If the cable is not connected data communication will Timeout after one second regardless of this setting s value The default is 10 seconds An error message may appear on your personal computer if e You transfer screens from your PC to the GP after a PLC communication error has occurred and the error is not yet cleared e Your GP s RECEIVE TIMEOUT value is set to 30 seconds or more RETRY COUNT 0 to 255 Designates how many times the GP tries to send data to the PLC when a PLC communication error occurs An Error Message will appear on the GP after the GP tries to send data to the PLC the number of times set by this option The default is 2 GP 2401 2501 2601 Series User Manual Chapter 6 Initializing the GP 6 4 5 SOUND SETTINGS SOUND SETTINGS SET CANCEL SOUND SOUND OUTPUT IS APPLICABLE WHEN SOUND I F IS EQUIPPED START UP SOUND Select the type of sound that is output when the GP starts If BUZZER is se lected the GP s internal buzzer will sound If SOUND is selected a sound will output from the speaker connected to the GP Ste The optional Bus Conversion unit and Sound Output unit Multi Unit S or Multi Unit E are required to connect the GP 2501 2601 Series to speakers GP 2401 2501 2601 Series User Manual 6 19 Chapter
19. Series GP 2601 Series 40 x 30 Keys Touch Panel 32 x 24 keys screen Screen Resolution 1 or 2 point push selectable 1 or 2 point push selectable Clock Accuracy 65 seconds month atroom temperature Sr The GP s internal clock has a slight error At normal operating temperatures and Note conditions with the GP operating from its lithium battery the degree of error is 65 D2 seconds per month Variations in operating conditions and battery life can cause this error to vary from 380 to 90 seconds per month For systems where this degree of error will be a problem the user should be sure to monitor this error and make adjustments when required Chapter 6 7 SET UP CLOCK GP 2401 2501 2601 Series User Manual 2 5 Chapter 2 Specifications 2 2 4 Interfaces Serial Interface Tool Connector CF Card Interface Printer Interface AUX Input Output 2 Asynchronous T ransmission RS232C RS422 Data Length 7 or 8 bits Stop Bit 1 or 2 bits Parity None Odd or Even Data T ransmission Speed 2400bps to 115 2kbps Asynchronous TTL level nonprocedural command I F lt During screen file development gt Used for transferring data to and from the GP application software and the GP Used for data transfer with the 2 P ort feature lt During Operation gt Used fora variety of devices including a bar code reader 1 slot Compatible with NECPC PR201 PL EPSON ESC P24 84 C HP Laser etPCL 4 command EPSON PM Styus 6 col
20. TC 10 RH to 90 RH Non condensing wet bulb temperature 39 C or less 10 RH to 90 RH Non condensing wet bulb temperature 39 C or less Atmosheric Endurance P Operaidn Atude 800hPa to 1114hPa 2000 meters or lower Air Purity Dust 0 1mg m or less non conductive levels Pollution Degree Pollution Degree 2 IEC61131 2 JIS B 3501 compliant When vibration is NOT continuous 10Hzto 57Hz0 075mm 57Hzto 150Hz 9 8m s When vibration is continuous 10Hz to 57Hz0 035mm 57Hz to 150Hz4 9m s X Y Z directions for 10 times 80min Noise Voltage Noise Immunity 1000Vp p via noise simulator Pulse Duration 1us Rise Time 1ns 6kV complies with IEC 61000 4 2 Level 3 Immunity 7 When using GP 2501L GP 2501S GP 260IT in an environment where the temperature becomes or exceeds 40 C for an extended period of time the screen 0 C to 50 C Operating Humidity Storage Humidity Vibration Resistance Noise Voltage 1500Vp p Pulse Duration lus Rise Time 1ns contrast level may decrease from its original level of brightness 222 GP 2401 2501 2601 Series User Manual Chapter 2 Specifications 2 1 3 Structural food GP 2401 Series GP 2501 Series GP 2601 Series Grounding 100Q or less or your country s applicable standard Ratings Equivalentto IP65f JEM 1030 For front panel of NEMA 250 T ype4x 12 installed unit 1 7 kg 5 5lb or less 3 5kg 7 71b or less Natural air circulation W215
21. current operation the error may be due to the condition of GP s operating environment This can include noise or electrostatic interference in the power code or the communication line In this case you need to check if the power code and the communication line wiring and FG grounding are correct Screen Data or Project Data Related Problems If an error seems to be caused by a particular GP operation the error may be related to the screen or project data transferred to the GP In this case try sending screen data via the FORCE SYSTEM SETUP feature which will transfer both the screen data and the project data to the GP For details about the FORCE SYSTEM SETUP feature refer to GP PRO PBITI for Windows Operation Manual Transfer Settings section GP Unit Related Problems If disconnecting and then re connecting the power code corrects an error the problem may not be related to the GP unit itself However to identify if the GP unit has any problems run the OFFLINE mode s SELF DIAGNOSIS program Peripheral Equipment Related Problems When the GP is equipped with a printer I F If an error occurs only during printout there may be a problem with the printer Check the printer cable wiring and the FG line as well as the printer itself When a communication error occurs continuously When using the Direct Access method If a communication error occurs continuously the GP may define the error as a system error In this case you need
22. each GP touch panel square Checks the internal hard disk contents FEPROM Checks the System and Protocol of the GP Internal Memory FEPROM Checks the internal display memory Frame Buffer Checks the Tool Connector control lines and send receive lines o Nl AAA bk NY Checks the Input Port for Digital s maintenance use only 9 Checks the AUX control line A Checks the printer interface B Checks the RS 232C and RS 422 send receive lines C Checks the status of the CF Card D CF Card Checksum E Checks the status of the GP s Sound Output feature F Checks the status of the CF Card Memory Loader File G Checks the status of the Expansion Serial I F This item requires the use of special equipment cable connector etc 2 The optional Bus Conversion unit and Sound Output units Multi Unit S or Multi Unit E are required to perform self diagnosis for the GP 2501 2601 Series Sound Output feature 3 Self diagnosis of the GP 2401 2501 2601 Series Expansion Serial feature cannot be performed GP 2401 2501 2601 Series User Manual 7 3 Chapter 7 RUN Mode and Errors 7 4 7 2 2 SELF DIAGNOSIS Details a Important This section explains the contents of SELF DIAGNOSIS For information on how to operate the Screen Chapter 5 OFFLINE Mode for information about how to set up the Special Tools Chapter 3 Installation and Wiring CHARACTER PATTERN Checks each
23. font s pattern and kanji characters ROM Used when kanji charac ters do not display If there is no error the message OK will appear if there is an error the message NG will appear DISPLAY PATTERN Used when the buzzer will not sound and when the device contents will not display correctly to check the drawing function It does this by running checks on the various screen pattern displays 8 screens the ON OFF Display and KANJIROM CHECKSUM When the ON OFF Display is checked the Buzzer ON OFF check is run simultaneously If KANJIROM CHECKSUM is normal OK displays if there is a problem NG displays TOUCH PANEL Touch Panel check Checks if each touch cell highlights when pressed INTERNAL FEPROM CHECKSUM Display Area e If you run this check menu all screen data that have been created will be deleted Therefore be sure to back up data prior to running this check e When this check menu is completed you need to initialize the inter nal memory FEPROM This menu is used for checking the internal FEPROM Use this check menu when an error related to screen display occurred When using this check menu you need to enter the password While checking the screen display will change in the following order ee as If there is no error the message OK will appear if there is an error an error message will appear The number of the symbol marks i e OOOO etc shown on the screen may vary depending on the GP
24. is used for RUN ALARM and BUZZ Max Load Current 50mA point Rated Load Voltage DC24V TYP The following chart illustrates the relationship between the Load Voltage and the Load Current 23 Load Voltage V 22 8 20 0 0 10 20 30 40 50 Load Current mA 2 10 GP 2401 2501 2601 Series User Manual Chapter 2 Specifications 2 4 Part Names and Functions Rear GP 2501 2601 Series Rear GP 2401 Series GP 2401 2501 2601 Series User Manual A Display Panel The GP monitor screen displays the screen setup and corresponding host PLC data GP 2401T TFT type color LCD GP 2501T TFT type color LCD GP 2501S STN type color LCD GP 2501L Monochrome LCD GP 2601T TFT type color LCD Touch Panel Performs any screen change operations and sends data to the PLC Status LED This LED reflects the GP s condition cote aes rr joven ereen oreinen Power Input Terminal Block Connects the power cord Expansion Unit Interface EXT1 Connects expansion units with communica tion features CF Card Cover Open this cover to the CF Card Slot When accessing the CF Card this cover must be closed aN The GP cannot access the CF Note Card if the CF Card cover is al ready opened G CF Card Ac
25. level surface facing the display face downwards 2 Remove the gasket from the GP GP 2401 2501 2601 Series User Manual 8 1 Chapter 8 Maintenance 3 Attach the new gasket to the GP Be sure to insert the gasket into the GP s groove so that the gasket s groove sides are vertical y ay 4 Check if the gasket is attached to the GP correctly The gasket must be inserted correctly into the groove for the GP s l moisture resistance to be equivalent to IP65f Important more The upper surface of the gasket should protrude approximately 2mm out from the groove Be sure to check that the gasket is correctly inserted before installing the GP into a panel Unit mm in 2 0 0 08 8 2 GP 2401 2501 2601 Series User Manual Chapter 8 Maintenance 8 2 Periodic Check Points To keep your GP unit in its best condition please inspect the following points periodically GP Operation Environment e Is the operating temperature within the allowable range 0 C to 50 C e Is the operating humidity within the specified range 10 RH to 90 RH dry bulb temperature of 39 C or less e Is the operating atmosphere free of corrosive gasses Electrical Specifications e Is the input voltage appropriate GP2501 TC11 GP2501 SC11 GP2601 TC11 AC85V to AC132V or AC85 to AC265V GP2401 TC41 24V GP2501 LG41 24V DC19 2V to DC28 8V Re
26. setting selected 6 12 GP 2401 2501 2601 Series User Manual Chapter 6 Initializing the GP HARD COPY ORIENTATION available with GP 2601T only Stes x4 This setting designates the direction of the screen copy printout horizontal or vertical This setting is available with the GP 2601T unit only EPSON PM Stylus 6 color ink and EPSON Stylus 4 color ink models do not sup port Vertical printing When Vertical is selected printing is not performed cor rectly m EPSON PM Series EPSON Stylus Series SET UP PRINTER EXT SET SET CANCEL SET UP PRINTERCEXT SET DEF SET PRI BLACI HARDCOPY ORIENTATION EPSON ESC P HIGH SPEED EPSON PM Stylus 6 color EPSON ESC PCHIGH QUALITY EPSON Stylus 4 color T KZWHITE REVERSE Restrictions for using EPSON PM EPSON Stylus Series printers e EPSON PM Stylus 6 color ink and EPSON Stylus 4 color ink printers do not support Vertical printing for HARD COPY ORIENTATION screen copy printout e When printing using an EPSON PM Stylus 6 color or an EPSON Stylus 4 color printer GP screen updating tag processing etc will be slower e Since OFFLINE Self diagnosis Printer I F Check is used only for ASCII code output it will not produce a correct printout e A magnification value of 1 to 4 can be specified while printing out screen hard copy With GP 2601T units a magnification value of 4 may cause the printout to exceed the width of a
27. sized double byte characters will display as 16x16 dot characters and remain 16x16 dot characters when enlarged HIGH 1 2 Al single byte characters ASCII code 21h to 7Dh i e alpha numeric characters except and will display as high quality characters e When 16x16 dots are used for a character it will display as a high quality 16x16 character e When 32x32 or larger dots are used for a character the character will display as a high quality 32x32 character Full sized double byte characters i e KOREA TATWAN ESE and CHINESE will display as 32x32 dot characters when enlarged to 32x32 dot or larger characters GP 2401 2501 2601 Series User Manual 6 33 C Mem 1 GP RUN Mode 2 SELF DIAGNOSIS C h a pte r 3 Troubleshooting 4 Error Messages 7 RUN Mode and Errors 7 1 RUN Mode There are two ways of entering the GP s RUN mode immediately after plugging in the unit s power cord or from the GP s OFFLINE mode 7 1 1 After Connecting the Power Cord The method of GP startup will vary depending on the START TIME setting in the Initialization Settings System Setup area E When START TIME is set to 0 When the GP s power cord is connected the version information screen shown below will appear Next the screen designated by the initialization screen file number Initialization Settings System Setup area will appear and the GP will
28. start to communicate with the PLC xxx WVX XX Wx exe Protocol Version System Version E When START TIME is set to any value other than 0 In this case when the GP s power cord is connected the following version infor mation screen will appear In the top right corner of the screen a value will appear and count down the number of seconds designated by the START TIME setting Next the screen designated by the initialization screen file number Initialization Settings System Setup area will appear and the GP will start to communicate with the PLC 5 Counts down the number of seconds designated in the START TIME setting Be OM So EKE X Protocol Version System Version If the initialization screen s file number is not designated or a number is desig nated that does not exist the version information screen will remain Ge ote There is a possibility that the screens shown above may not display in the beginning N depending on the display device s start up time GP 2401 2501 2601 Series User Manual 7 1 Chapter 7 RUN Mode and Errors 7 1 2 Via OFFLINE Mode Touch the MAIN MENU s RUN selection to start your downloaded project The INITIALIZE area s SET UP SCREEN feature designates the first screen that appears in RUN mode and after this screen appears communication with the PLC begins If however the designated initial screen has not been created or does not exist t
29. the Postamble s settings For the details about these settings please refer to the Installation Guide included with the bar cord reader unit Speaker The optional Bus Conversion unit and Sound Output unit Multi Unit S or Multi Unit E are required to connect the GP 2501 2601 Series to speakers Arrow Electronics Ind Co Ltd nore SP OUT GND NS 105 Ste Speakers connected to LINE OUT require an amplifier Da 1 4 GP 2401 2501 2601 Series User Manual Chapter 1 Introduction 1 3 Accessories All optional equipment listed here is produced by Digital Electronics Corporation E Available Software Product Name Model No GP PRO PBIII GPPRO CNTO1W P02 2 Software to be used to create the GP s C Package02 GP PRO PB III for Windows Ver 6 10 or computer later GP PRO PB III for Windows under Ver 6 22 does not support the following GP units Ver 6 10 to Ver 6 1 Ver 6 20 to Ver 6 21 a GP 2401T era GP 2501L GP 2501L GP 2601 If you install the add on software the above GP units will be available screen data Installed in a personal You can download the add on software from Pro face s web site http www pro face com E Tool Connector Product Name Model No Connects the GP to a personal computer GPW CB02 Transfers screen data and user program s Screen Data Transfer Cable E Serial Interfaces Product Name Modei No RS 232C cable GP410 1S00 0 GP230 IS11 0 Interface cab
30. unit Please contact your local GP distributor Enter correct settings and l values Chapter 6 Initializing the GP Areal Tags set oe NO a Sn up correctly YES Check the tag data and correct the setup values Tag Reference Manual included with the screen creation software Possible problems with the PLC Check if the PLC is working properly GP 2401 2501 2601 Series User Manual 7 13 Chapter 7 RUN Mode and Errors 7 3 4 Touch Panel Does Not Respond When the touch panel does not respond or its response time is very slow after it is pressed please use the flowchart below to find the origin of the problem and the appropriate solution Touch panel not responding p Orange The GP has detected backlight lt What color is the Power lamp gt burnout Replace the backlights i wea immediately Green pe A LN In the INITIALIZE SET UP TOUCH E TSINMTIAUIZE s ET NO a UP TOUCH PANEL Pre aes A a See Chapter 6 Initializ Se tr ing the GP YES Disconnect all the cables including SIO cable Run SELF DIAGNOSIS YES Are the settings for TOUCHPANELCHECKto gt touch input tags or for see the GP is OK Parts correct No NO Set the addresses within the allowable range or redefine the touch area Connect each unit i e SIO cable bar code reader etc to the GP and turn the GP power ON so that you can check each unit s operation on
31. when the GP corresponding to 64 colors or more is used to print out hard copy of screen images e Using EPSON PM Stylus 6 color ink EPSON Stylus 4 color ink printers GP PRO PBIII for Windows Ver 6 2 or later is required For details MEPSON PM Series EPSON Stylus Series m PRINT Two selections GREY SCALING and COLOR are available If you select GREY SCALING the same pattern will be applied to e Blue and Green Light blue and Red e Purple and Yellow Since HP LaserJet Series printers do not support color printing be sure to desig nate GREY SCALING e With the GREY SCALING feature printing patterns are reduced to 5 levels of gray from 256 or 64 colors Colors that do not appear in the printout are ones that have been converted to white BLACK WHITE REVERSE This setting is used for reversing the background and display color black white color attributes When the color is reversed the background color is printed as black and the character color is printed as white Se te Lo lt e g gt When the background color is black and the display color is white When BLACK WHITE REVERSE is selected When BLACK WHITE REVERSE is not selected Sr Note This setting is enabled only when a screen display is printed Alarm or Recovery data XA output is printed always as black regardless of the
32. 00 WP00 MS Provides a moisture resistantseal when cae BWSR GP 2401T installing the GP Same as the seal i aaa GP570 WP10 MS included in the GP s original equipment GP 2501 2601 Series package Attach P f Connector cover S BH0 P rear face connectors GP 2401 2501 2601 Series User Manual 1 7 C Mm 1 General Specifications 4 Part Names and Functions C h a pte r 2 Functional Specifications 5 Dimensions 3 Interface Specifications 2 Specifications 2 1 General Specifications 2 1 1 Electrical E GP2501 TC11 GP2501 SC11 GP2601 TC11 Rated Voltage AC100V AC100V to AC 240V Rated Voltage Range AC 85V to AC 132V AC85V to AC265V7 50VA or less ACIN100V Power Consumption 50VA or less j 85VA or less ACIN240V Voltage Endurance AC1500V20mA for 1 minute between charging and FG terminals Insulation Resistance 10M Q or higher atDC500V between charging and FG terminals All GP units marked Revision 3 conform to the specifications We For more information on how to determine the revision version see Revision Version page 14 E GP2401 TC41 24V GP2501 LG41 24V OOo J oo N E between charging and FG terminals between charging and FG terminals GP 2401 2501 2601 Series User Manual 2 1 Chapter 2 Specifications 2 1 2 Environmental GP2401 TC41 24V Ghzoor Tet GP2501 LG41 24V OPET SET GP2601 TC11 Ambient Operating Temperature Cabinet Interior Panel Face Cw
33. 1 2 order given Refers to useful or importantsupplemental information Provides useful or important supplemental information Indicates the GP PRO PBIII for Windows screen editor software version 6 10 or higher F or information on how to confirm the version refer to the GP PRO PB for Windows Operation Manual which is supplied with the GP screen editor software Abbreviation for Programmable Logic Controller GP Screen Editor Indicates a multi link type connection is used GP PRO PB III for Windows under Ver 6 22 does not support the following GP units Ver 6 10 to Ver 6 1 Ver 6 20 to Ver 6 21 GP 2401T pray GP 2501L GP 2501L GP 2601T If you install the add on software the above GP units will be available You can download the add on software from Pro face s web site http www pro face com 16 GP 2401 2501 2601 Series User Manual 1 Prior to Operating the GP 2 System Design G h a pte r 3 Accessories 1 introduction 1 1 Prior to Operating the GP Be sure to follow these steps when creating projects for the GP unit 1 Preparation Before using the GP check that all required hardware is present and read all specification wiring and installation information Chapter 2 Specifications and Chapter 3 Installation and Wiring 2 Screen Design Create a sample screen and design a Tag layout with the Screen layout sheets and Tag lists provided in the Editor software GP P
34. 1 2601 Series User Manual Error Messages 7 17 errors or omissions Extended SIO Script Error 7 25 F failsafe system design 7 Features and Performance 2 4 FRAME BUFFER 7 5 G Global D Script Error 7 24 GLOBAL WINDOW 6 6 GLOBAL WINDOW ACCESS 6 6 GLOBAL WINDOW SETUP 6 6 GP data 3 11 GP TOUCH MONOPOLIZE 6 28 GP s Display Panel 11 GP 2501L 12 Graphic Panel Dimensions 2 13 Grounding the GP 3 9 3 13 INITIAL SCREEN NO 6 32 Initialization Items 6 2 Initialization Screen 6 1 INITIALIZE INTERNAL MEMORY 6 29 INITIALIZE MEMORY 6 2 Installation 3 1 3 10 3 11 3 14 Installation Fasteners 2 16 Interface Specifications 2 7 INTERNAL FEPROM CHECKSUM System amp Pro tocol 7 4 7 5 medical devices 7 Mitsubishi MELSEC AnA Series PLC 1 Moisture Resistant Gasket 3 1 Moisture Resistant Gasket Replacement 3 1 8 1 moisture resistant seal 3 1 MONOPOLIZE TIME 0 to 2550s 6 28 Index I Index N NETWORK INFORMATION DEV ADR No Display 7 8 No GP HOST Communication 7 8 No GP Host Communication 7 12 nuclear power control devices 6 O OFFLINE displays During RUN Mode 7 8 ONLINE ERror Display 6 32 Optional Maintenance Items 1 7 Options 1 6 1 7 Output Circuit 2 9 Overlapping Addresses 7 21 P PARITY 6 10 6 20 6 23 PASSWORD SETUP 0 9999 Periodic Check Points 8 3 Placement of I O Signal Lines 3 9 PLC PRIORITY 6 27 PLC SETUP 6 24 Possible Types of Trouble 7 8 R REGISTRATION NO 1 256 6 6 Reg
35. 2501 2601 Series User Manual 4 3 Chapter 4 Transfer Screen Data 4 4 4 2 Ethernet Data Transfer a Important MAIN MENU ETHERNET TRANSFER END SCREEN DATA TRANSFER For the GP 2501 2601 Series the Ethernet I F allows you to set up the GP via an Ethernet network as well as transfer GP screen data To use this feature the optional Bus Conversion unit and Ethernet unit GP Ethernet I F unit or Multi Unit are required e When using the Ethernet communication protocol you must specify the port number for the protocol as 10 or higher than the value speci fied in this section Otherwise the setup or screen data transfer via Ethernet is disabled The GP 2401 2501 2601 Series cannot receive screen data and can not be set up via the GP2000 Initial Start Mode Screen even though the optional Ethernet expansion unit is attached Use the GP unit s optional Data Transfer cable to set up the GP Once the GP Setup is finished Ethernet data transfer becomes possible When using the Ethernet network to transfer data from your PC be sure to also send the 2 Way Driver data to the GP After you connect an Ethernet cable to the Ethernet unit the GP will appear on the Ethernet network Set an IP address in the OFFLINE mode INITIAL SETTING OPERATING ENVI RONMENT SETTING EXTENSION SETTING ETHERNET INFORMATION SETTING However in case that an IP address is preset in the PC s screen editor soft ware the IP
36. 6 Initializing the GP 6 4 6 EXPANSION SERIAL COMMUNICATION SETUP Since GP 2401 2501 2601 Series units are not equipped with an expansion serial I F If you have selected the NO for the SERIAL I F CHANGE on the COM MUNICATION PORT SETUP screen or No for the Serial I F Switch settings in the GP Screen Editor when not using the Extended SIO Script Protocol for communication the expansion serial communication setup is not required 4 7 Even if a GP 2501 2601 Series unit is equipped with a Bus Conversion Unit and a Multi Unit S the Expansion Serial Interface cannot be used If you have selected YES for the SERIAL I F CHANGE on the COM MUNICATION PORT SETUP screen or Yes for the Serial I F Switch settings Change Extend SIO Type command in the GP Screen Edi tor Project menu enter all of the settings related to device communi cation using the Extended SIO Script Protocol here EXPANSION SE RIAL COMMUNICATION SETUP screen Then the settings on the SET UP SIO screen will be disabled a Important EXP SERIAL SETUP CONSENS 2400 4800 19200 38400 DATA LENGTH 7 a STOP BIT 2 PARITY ODD EVEN RIAVCC COM2 Yee COMMUNICATION FORMAT EEFE 4 LINE 2 LINE CCRI VCC COM2 is not related to setup of SERIAL I F CHANGE Ty 293 4 95 fo pl fis its yo ta 4 ates lt i gt COMMUNICATION RATE The COMMUNICATION RATE
37. 7 5 Error Message Details SCREEN TRANSFER An error occurred in the data transmission Re transfer the screen data on from the screen editor to the GP panel SCREEN TAGLIMIT T ags are setup beyond the tag limit max of EXCEEDED 385 7 5 Error Message Details OBJ PLCHAS NOT The hostPLC setup in the Editor program PENSEES does notmatch the PLC in use 7 5 Error Message Details The CF Cardis nota GP compatible type Use Pro face s optional CF CF CARD Card RECOGNITION The timing of the CF Card s insertion was Reinsertthe CF Card or turn ERROR oo and the GP unitcannotrecognize the GP ON OFF with the CF Card inserted D SCRIPT ERROR D Scriptsettings data are incorrect My Reference amp Ce ee GLOBAL D SCRIPT G lobal D Scriptsettings data are incorrect SZAZ EXTENDED SIO aes SIO scriptsettings data are MY Reference a4 SERIAL I F CHANGE The GP currentlyin use does not support EPROR the Serial I F Switch feature however in the GP screen editor Yes has been Specified for the switch 7 5 Error Message Details GP 2401 2501 2601 Series User Manual Chapter 7 RUN Mode and Errors 7 5 Error Message Details 7 5 1 SYSTEM ERRORS Indicates a fault in the basic operations of the GP Following the error message an error code as shown below will appear Report the error number and details on how the error developed to your local GP distributor E SYSTEM ERROR 03 xx An unrecoverable error occurred d
38. Backup SRAM data will be completely overwritten e DOWNLOAD HARNING LOSING ARNTNG LOSING ALL DATAl ENTER PASSWORD AND PRESS START KEY START 4 6 GP 2401 2501 2601 Series User Manual 1 Entering OFFLINE Mode 2 OFFLINE Mode Main Menu Chapter 3 INTIALIZATION 4 SELF DIAGNOSIS 5 OFFLINE Mode OFFLINE Mode provides access to the Initialize Self Diagnosis and other features built into the GP Before you can use any of these features however you will need to change the GP to OFFLINE mode A OFFLINE mode is unavailable in a completely new GP until the neces sary GP system data has been transferred from your PC s screen editor Important software To do this be sure the GP s power cord is plugged in and when you transfer screen data from your PC to the GP your GP s system data will be automatically sent For information about transferring data to the GP refer to Chapter 4 Transfer or the GP PRO PBIII for Windows Operation Manual included in the screen creation software 5 1 Entering OFFLINE Mode To INITIALIZE your GP or perform SELF DIAGNOSIS you must first switch the GP to OFFLINE mode There are two ways to enter OFFLINE mode First is immediately after plugging in the GP s power cord and second by using the Forced Reset feature 5 1 1 After Plugging in the Power Cord Touch the upper left hand corner of th
39. C HAS NOT BEEN SETUP xx The PLC number Hexadecimal written to the GP s System File GP 2401 2501 2601 Series User Manual 7 23 Chapter 7 RUN Mode and Errors 7 24 7 5 7 D Script and Global D Script Errors The following error messages are displayed when D Scripts and Global D Scripts are not correctly set up The GP 2401 2501 2601 Series unit displays the error message at the bottom of the GP screen Error Message Script D Script Error Global D Script Global D Script Error The following table lists the numbers assigned to in the above error mes sages Error Nos 001 and 002 are displayed at power on and Error Nos 003 and 004 are displayed when an error occurs during the script processing No Description Typeset The total number of Global D Scripts exceeds the limit The maximum number of Global D Scripts is 32 Note Global D Script thatfunctions are included in the counts The total of all devices in the Global D Scriptexceeds 02 hye limitof 255 devices epee 003 Either the function being called does notexist orthat D Script function has caused an error Global D Script D Script Function cannotbe nested more than 10 levels GP 2401 2501 2601 Series User Manual Chapter 7 RUN Mode and Errors 7 5 8 Extended SIO Script Error The following error message is displayed when an Extended SIO Script is not correctly set up The GP 2401 2501 2601 Series unit displays the error me
40. C in order for the GP to communicate properly Entering OFFLINE mode calls up the following screen MAIN MENU La Jinitiauize SCREEN DATA TRANSFER 2 SELF DiAGNOSIS Lorun Select the desired menu item by touching the corresponding screen item bar Each Main Menu item is used as follows INITIALIZE The setup items contained in this menu are used to control the GP unit SCREEN DATA TRANSFER Select to transfer screen data to and from the screen editing software SELF DIAGNOSIS Checks to see if there are any problems with the GP System or Interface I F RUN Starts GP operation For more information about INITIALIZE refer to Chapter 6 For more information about TRANSFER SCREEN DATA refer to Chapter 4 or GP PROJ PBIII for Windows Operation Manual included with the screen creation software For more information about SELF DIAGNOSIS and RUN refer to Chapter 7 GP 2401 2501 2601 Series User Manual 5 3 Chapter 5 OFFLINE Mode 5 3 INITIALIZATION E Selecting A Menu Touch the menu number to select it INITIALIZE EH SYSTEM ENVIRONMENT SETUP oe SET UP VO Touch the menu to select it SYSTEM SET UP Ser feancey f 0 1 MINUTE 0 SECONDS ON OFF TOUCH BUZZER SOUND E Entering Numbers Touching a menu item or an enter field enables you to enter the numeric values Use the numeric touch keys located at the bottom of the screen to enter numeric values aceo
41. CATION SETUP iiei anaa a ose 6 18 64 5 SOUND SETTINGS ireal itn a a e E aE 6 19 6 4 6 EXPANSION SERIAL COMMUNICATION SETUP ee 6 20 6 4 7 EXPANSION SERIAL ENVIRONMENT SET TUP een 6 21 6 4 8 SETUP CAPTURE OPERATION seeseseeeesreerreserererrersresrereresee 6 21 6 4 9 DISPLAY DEVICE SET TINGS osecnecitmenniean n a E 6 22 6 4 10 FUNCTION SETUP mer kenn R a E Ra 6 22 6 4 11 COMMUNICATION PORT SETUP 0 eee eee ceeeaee 6 23 6 5 PLE SETUP te issichccasssacesccssectuactadesncuvscoebeuedetesecedcetenaseacsbausscocngatoatunsssdvetustons 6 24 6 5 1 SET UP OPERATION SURROUNDINGS 1 1 0 1 we 6 24 69 2 STATION SETUPRGE 1 ccisssncesinseraistsencainntearaisiaretoassadiotpasvaasenets 6 25 6 5 3 CUSTOMIZE SETUP m J eis en e Sel Sead ple 6 27 6 6 INITIALIZE INTERNAL MEMORY eessseseserecsesosorseseseeoesosorsesesesoeee 6 29 6 6 1 INITIALIZE GP MEMORY sac csfslcisicstesateaiticssssnestiaebeledesetacviastdoes 6 29 6 0 2 INITIALIZE CF CAR Diarito noaa a a a a anag 6 29 6 0 3 CSV DATACIN DEX n a eon en leads 6 30 6 7 SET UP TIME wonssct css stuntscieccsecsbeteuncasacsselascokescausatveaietsetocensebesdbecesbactecubucsoee 6 31 6 8 SET UP SCREEN seeseseseesesorseseseccesesoroesesecoeeosoroesesecocoesororsesecoreesororoeseceeeeee 6 32 LE TRUONG estes consetescucsanaiducstvonksougesuacsbetonsuieunededussauosesnsgusouvebatondsledscbabegseeecaueg 7 1 7 1 1 After Connecting the Power Cord 0 0 eee eeeeeseecseceseeeeeeeeseeeeaeens 7 1 PACD Via OFFLINE
42. CF CARD Checks the CF Card s Read Write Prior to using this check menu you need to insert the CF Card in the GP The CF Card needs to have more than 1K bytes usable space If there is no error the message OK will appear If there is an error an error message will appear CF CARD CHECKSUM Takes the Checksum of the CF Card s files and operates the check Prior to using this check menu you need to insert the CF Card in the GP This check menu can check the following files e Filing Data e CF Card s Image Data e CF Card s Sound Data When the check is finished the following items will appear on the screen e The number of checked files e The number of files that have an error e The file name where the most recent error occurred GP 2401 2501 2601 Series User Manual Chapter 7 RUN Mode and Errors SOUND I F Checks if Sound Output operates Prior to using this check menu connect the speaker to the GP The first three notes of the musical scale do re mi will sound When using a GP 2501 2601 Series unit self diagnosis must be performed even when the optional Bus Conversion Unit and Sound Output Unit Multi Unit S and Multi Unit E are connected to speakers CF CARD MEMORY LOADER FILE CHECK Checks the CF Card s Memory Loader Tool when it does not start If there is no error the message OK will appear It there is an error the message ERROR will appear EXPANSION SERIAL I F The GP 2401 2501 2601 series unit i
43. DISPLAY PATTERN TOUCH PANEL RETURN E SELF placnosis Le Run GP 2401 2501 2601 Series User Manual 5 7 Memo 1 Initialization Screen 6 INITIALIZE INTERNAL MEMORY 2 Initialization Items 7 SET UP TIME C h a pte r 3 SYSTEM ENVIRONMENT SETUP 8 SET UP SCREEN 4 SET UP I O 5 PLC SETUP 6 Initializing the GP 6 1 Initialization Screen Occasionally you may want to change your GP s general operation settings The settings used for this are found in the INITIALIZE option in the GP OFFLINE mode s MAIN MENU This chapter explains each of the OFFLINE mode s INITIALIZE items However there are 2 types of INITIALIZE settings those for the 1 1 connection and those for the n 1 multi link connection The n 1 mark appears on original menu items related to n 1 multi link connection items If there is no mark the menu item is common to both 1 1 and n 1 connec tions 1 1 A single 1 GP is connected with a single 1 PLC n 1 Multiple GPs are connected with a single PLC The GPs successively pass a PLC Access Token exclusive PLC interaction key among themselves to designate which unit can communicate with the PLC If you transfer the GP s system file data to the GP via your screen design software the GP operates using that data If the GP System file has been correctly setup and transferred the setting of INITIALIZE items become unnecessary For more information about GP System files GP PRO PBIII for
44. Digital Human Machine Interface Pro face GP2401 2501 2601 Series User Manual migi AL Digital Electro Preface Thank you for purchasing the Pro face GP 2401 2501 2601 Series programmable operator interface hereafter referred to as the GP unit This GP unit with its expanded functionality and improved overall performance is an upgrade of Pro face s previous GP series panels GP 2401 2501 2601 Series units allow you to use the CF Card without attaching separately sold expansion units Please read this manual carefully as it explains step by step how to use the GP correctly and safely Also in this manual s examples the Mitsubishi MELSEC AnA Series PLC is referred whenever possible as a point to point connection lt Note gt 1 It is forbidden to copy the contents of this manual in whole or in part except for the user s personal use without the express permission of Digital Electron ics Corporation of Japan 2 The information provided in this manual is subject to change without notice 3 This manual has been written with care and attention to detail however should you find any errors or omissions please contact Digital Electronics Corporation and inform them of your findings 4 Please be aware that Digital Electronics Corporation shall not be held liable by the user for any damages losses or third party claims arising from any uses of this product All Company Manufacturer n
45. GP A loose connection may cause incorrect input or output 8 GP 2401 2501 2601 Series User Manual Preface AN CAUTIONS Wiring Ground the GP s FG line separately from other units FG lines Putting these FG lines too close may cause an elec tric shock or unit malfunction Be sure to use a grounding resistance of 100Q or less and a 2mm or thicker wire or your country s applicable standard Be sure the GP s rated voltage is within the designated range and that the power terminal lines are correctly attached If the voltage supplied differs from the rated voltage or incorrect wiring or grounding is performed it may cause a fire or unit malfunction Use only the designated torque to tighten the GP s termi nal block screws If these screws are not tightened firmly it may cause a short circuit fire or GP malfunction Be careful that metal filings and wiring debris do not fall inside the GP since they can cause a fire GP malfunc tion or incorrect unit operation Display Device CF Card The liquid crystal panel contains a powerful irritant and if for any reason the panel is damaged and this liquid con tacts any part of your body be sure to wash that area with running water for 15 minutes If any of this liquid enters your eye flush your eye for 15 minutes with running water and contact a physician Prior to inserting or removing a CF Card be sure the CF Card ACCESS lamp is not lit If you do not CF Card inter n
46. ION FORMAT Select one of the following options for the communication format RS 232C RS 422 4 line or RS 422 2 line Ge i When using an RS422 cable and the Memory Link format be sure to select the 4 line w option ZEEE GP PRO PBIII for Windows Device PLC Connection Manual in cluded with screen creation software GP 2401 2501 2601 Series User Manual 6 11 Chapter 6 Initializing the GP 6 4 2 SET UP PRINTER These settings are used to designate the type of printer that will be connected to the GP SET UP PRINTER EXT SET SET CANCEL SET UP PRINTER EXT SET se CANCEL C S S HP LASERJET SERIES C S HP LASERJET SERIES EPSON ESC P HIGH SPEED EPSON PM Stylus 6 color EPSON ESC P HIGH SPEED EPSON PM Stylus 6 color EPSON ESC PCHIGH QUALITY EPSON Stylus 4 color EPSON ESC PCHIGH QUALITY EPSON Stylus 4 color PRINT COLOR PRINT BLACK WHITE REVERSE No BLACK WHITE REVERSE No HARDCOPY ORIENTATION LANDSCAPE ee i tee ee le to TIL Ly ies yet ee te eds ont WE WL ds ples BERR RRR i TE lt GP2401 2501 Series gt lt GP2601 Series gt PRINTER TYPE Printers that are compatible with NECPC PR201 PL EPSON ESC P24 J84 C HP Laser Jet PCL 4 commands EPSON PM Stylus 6 color ink and EPSON Sr Stylus 4 color ink printers can be used Note There is no difference in the quality and printing speed between EPSON ESC P V High Speed and EPSON ESC P High Quality
47. Mode 23st oe eei E teva E ae k 7 2 7 2 SELF DIAGNOSIS visgesccescsciscsetdsciecacasictsscenscenscasiscse teecasescieisveccsoseadocsscsesesestc 7 3 7 2 1 SELGF DIAGNOSIS ITEM LIST ecicsisecsscsatvesssvaboseecsavencansisdeestegunesaneys 7 3 72 2 SELF DIAGNOSIS Details onesna oenn beeen 7 4 4 GP 2401 2501 2601 Series User Manual Preface 7 3 Troubleshooting siivi icassdcceiscdeviadecscadeustissesdecddacedecesssndacdualasedCusssdessdesasaeeadiadacies 7 8 7 3 1 Possible Types of Trouble 4 ccciees casaeeeccesaealasnycreaecaeatteradhacceieeenatzes 7 8 T32 UNG DISplay wie Ges cedeed elas ose Gee teases lege ea Meat eae 7 9 7 3 3 No GP Host COmmiuiniCaliOn saitsniasssacusceurndssestet aed aaek eee 7 12 7 3 4 Touch Panel Does Not Respond 0 cee eeeseceenceeeeeeeceeeeeeeteeeesaes 7 14 7 3 5 Buzzer Sounds when GP power is turned ON eceeeceeeeeeeeeeees 7 15 7 3 6 Clock Settings Cannot be Entered ccssssssssscsssscsesssesensnceenees 7 16 Deh TAATOESCTOR IS eta a a ee genadubsgetes r T aes 7 16 TA Error Messages sidercedsdacesestitisisdecstacasuidcdiedsdscsvesestess sdsosdesoueaens usadadacessadevialets 7 17 Tal Error Message List cactus oe real ad ee ee Nes 7 17 7 5 Error Message D tailss sssssssssssisscvsssssisssssopcessscssoossossssivosssssesossosoevossssrosie 7 19 TOA SYSTEM ERRORS osineen i E a a 7 19 7 5 2 ILLEGAL ADDRESS IN SCREEN DATA osessessssseessessrssessseese 7 21 T32 APEC COM ERROR s2icstcsscontncpes biota
48. Mode isevsssscsscssecssesesssceosisesasovesssvsonnsovncnsvsveveserenssensevens 5 1 5 1 1 After Plugging in the Power Cord sesssesssesesesresseseresrersessrerreeseese 5 1 5 1 2 From the Menu Bat 0 00 eee eeeccccceecececcecceccccsceccccececccccseeceaseneeees 5 2 5 2 OFFLINE Mode Main Menu cccccscssssssssssssssssssssssssssssssssssssssssssesees 5 3 533 INITIALIZATION cisssdasdscesssacseassccsadscesdescasacdessacesacseacdesdadacsddcssacascsadscssacseace 5 4 5 4 SELF DIAGNOSIS esscicscsicetcccdiccessctectesdesetctescecceteccdeacscssssctocscheacnesssssenencdoess 5 6 CHAPTER 6 INITIALIZING THE GP 6 1 Initialization Screen cccccccssssssssssssssssssssssssssssssssssssssssssssssssssssssssssees 6 1 6 2 Initialization It MSsc ssesscesssessssescsesiessceseceisesiionseeeeoso suo sreoseee eenias o ssanie ois 6 2 GP 2401 2501 2601 Series User Manual W Preface 6 3 SYSTEM ENVIRONMENT SETUP sccscssssssssssssssscsssssssssssssesscsseses 6 3 6 3 1 SYSTEM SELUP korraline iora a E n Eiai 6 3 6 3 2 SYSTEM AREA SETUP psn o Nia e E E Sa 6 4 6 3 3 GLOBAL WINDOW SETUP no bresn cardoen keane 6 6 6 3 4 CHARACTER STRING DATA SETUP eeeeeeerereserererrsee 6 7 6 4 SETUP VO siscscsiessreessrsssssosorossosoessdiociososrososiei octossiseosdisodscesesost edodetssinesses 6 10 OAL SETUP SION oi EEEE de A E E a E R 6 10 6 4 2 SET UIP UB INTE orite bats nna a n at 6 12 6 4 3 SEV UP TOUCH PANEG earann uraania ni aa 6 15 0 4 4 COMMUNI
49. NING Explosion hazard substitution of components may impair suit ability for Class I Division 2 4 WARNING Explosion hazard when in hazardous locations turn power OFF before replacing or wiring modules 5 WARNING Explosion hazard do not disconnect equipment unless power has been switched OFF or the area is known to be non hazardous CE Marking Notes 14 The GP2401 TC41 24V GP2501 LG41 24V are CE marked products that conform to EMC directives EN55011 Class A and EN61000 6 2 The GP2501 TC11 GP2501 SC11 and GP2601 TC11 are CE marked prod ucts that conform to EMC directives and the Low voltage directive EN55011 Class A EN61000 3 2 EN61000 3 3 EN61000 6 2 and EN60950 For detailed CE marking information please contact your local GP distributor lt Cautions gt e GP units must be used as a built in component of an end use product e GP units must be used indoors only e GP units should be installed in the front face of a metal panel e If this unit is installed so as to cool itself naturally be sure to install it in a vertical panel Also be sure that the GP unit is mounted at least 100 mm away from any adjacent structures or equipment If these requirements are not met the heat generated by the GP unit s internal components may cause the unit to fail to meet the standard requirements e Be sure to create a power ON OFF switch for the GP on or in the end use product that the GP unit is built in Be sure
50. P ON Important e Turn the GP OFF before turning the Bar Code Reader OFF 3 10 GP 2401 2501 2601 Series User Manual Chapter 3 Installation and Wiring 3 4 CF Card Installation and Removal When using the GP Unit and a CF Card follow the precau tions below Prior to inserting or removing a CF Card be sure to turn the GP unit s CF Card ACCESS switch OFF and to confirm that the ACCESS lamp is not lit If you do not CF Card internal data may be damaged or lost While a CF Card is being accessed NEVER turn OFF or reset the GP or insert or remove the CF Card Prior to performing these operations create and use a special GP application screen that will prevent access to the CF Card Refer to GP PRO PB III for Windows Tag Reference Manual in cluded in the screen editor software package Prior to inserting a CF Card familiarize yourself with the CF Card s front and rear face orientation as well as the CF Card connector s position If the CF Card is not correctly positioned when it is inserted into the Mulit Unit the CF Card s internal data and the GP unit may be damaged or broken Be sure to use only CF Cards manufactured by the Digital Electronics Corporation GP unit performance cannot be guaranteed when using another manufacturer s CF Card Once GP data is lost it cannot be recovered Since acci dental data loss can occur at any time be sure to back up all GP screen and CF Card data regularly Be sure to follo
51. RO PBIII for Windows Operation Manual 3 Select GP and Using the input areas provided select the GP and the PLC types PLC types to be used GP PRO PBIII for Windows Operation Manual GP PRO PBIII for Windows Tag Reference Manual 4 Create Screen Run Setup the screen and tags in your screen editing Screen Setup software according to your Screen Design GP PRO PBIII for Windows Operation Manual and Tag Reference Manual 5 Transfer Screen Data Transfer the data from the Screen editor software on your PC to the GP unit using the Data Transfer Cable GP PRO PBIII for Windows Operation Manual 6 GP Host Connection Set up the GP so that it can receive data from the Host PLC Chapter 6 Initialize and GP PRO PBIII for Windows Device PLC Connection Manual 7 Connect the GP Link the GP with the host PLC using the appropriate con nection cable different cables may be necessary for different hosts and then operate the unit SGU GP PRO PBIII for Windows Device PLC Connection Manual GP 2401 2501 2601 Series User Manual 1 1 Chapter 1 Introduction 1 2 System Design The following diagram represents the standard items connected to the GP 1 2 1 GP 2401 2501 2601 Series System Design E GP RUN Mode Peripherals RUN Mode E
52. Setup the System Data Area s Start Address Device addresses that can be allo cated will differ depending on the type of PLC used MAMAK GP PRO PBIII for Windows Device PLC Connection Manual in cluded with screen creation software UNIT NO Enter the PLC UNIT number here Check that it matches the one set up in the PLC SYSTEM AREA READING AREA SIZE 0 256 When using a Block Display Trend Graph setup the Reading Area Size in word units to match the Trend Graph s data size Use this feature when you wish to allocate the Reading Area in the PLC Data Register D or Data Memory DM If you are not using the Reading Area leave the 0 default values intact This will allow you to perform high speed data communication RESET GP ON DATA WRITE ERROR Designates the mode which enables you to cancel the error from the error display when the Write error occurs GP 2401 2501 2601 Series User Manual Chapter 6 Initializing the GP 6 5 2 STATION SETUP n 1 STATION SETUP required with an n 1 Multi link setup checks whether data communication is being performed correctly between the GP and the PLC SET UP OPERATION SURROUNDINGS STATION SETUP SET owa 11 ERA NETHORK INFORMATION ADDRESS O SET UP OPERATION SURROUNDINGS CJ cima Le STATION SETUP 3 customize setur NETWORK INFORMATION ADDRESS With an n 1 multi link connection the Network Information setting uses 2 words for its data These two
53. ULL is added at the end 32 bit Devices The GP stores the character string from the start as groups of 4 into one PLC Device Ge re When there are nine characters they are arranged as shown below XA 123456789 Null eee When the characters do not divide into 4 evenly NULL is added at the end GP 2401 2501 2601 Series User Manual 6 9 Chapter 6 Initializing the GP 6 4 SETUP I O This section describes the communication setup with the Host PLC and the setup for any peripheral equipment The SET UP I O menu includes the SET UP SIO SET UP PRINTER SET UP TOUCH PANEL COMMUNICATION SETUP SOUND SETTINGS EXPANSION SERIAL SETUP EXPANSION SERIAL ENVIRONMENT SETUP SETUP CAPTURE OPERATION DISPLAY DE VICE SETTINGS FUNCTION SETUP and COMMUNICATION PORT SETUP menus 6 4 1 SET UP SIO This menu runs the settings related to Device PLC communication Be sure to match the settings listed below with the SIO setup on the Host PLC The settings will vary depending on the Device PLC type GP PRO PBIII for Windows Device PLC Connection Manual included with screen creation software SET UP SIO COMMUNICATION RATE 2400 4800 9600 19200 DATA LENGTH 7 8 STOP BIT 1 2 PARITY OFF ODD EVEN CONTROL X CNTRL ER CNTRL COMMUNICATION FORMAT RS232C SET CANCEL 4 LINE 2 LINE 38400 57600 115200 Some PLCs may not be able to communicate at 57600 or 115200bps Note Ifyou have selected YES for the
54. Windows Operation Manual included with screen creation software PLC s that support the n 1 multi link connection are limited MAAN GP PRO PBIII for Windows Device PLC Connection Manual included with the screen creation software 2 Refer to GP screen creation software s SYSTEM SETTINGS area GP 2401 2501 2601 Series User Manual 6 1 Chapter 6 Initializing the GP 6 2 Initialization Items This chapter explains the contents of the Initialize setup items listed below For information about screen operations and numeric input Chapter 5 OFFLINE Mode ee 1 SYSTEM ENVIRONMENT SETUP SYSTEM ENVIRONMENT SETUP fa SYSTEM AREA SETUP SY STE M S ETU P SET UP 1 0 eal GLOBAL WINDOW SETUP SYSTEM AREA SETUP pete 4 CHARACTER STRING DATA SETUP l G LO BAL W IN DOW S ETU P a m CHARACTER STRING DATA SETUP SET UP TIME ELN I i 2 SETUP 1 0 1 3 a SET UP SCREEN a r ae SET UP SIO EE SET UP TOUCH PANEL SET UP PRINTER ae a SET UP TOUCH PANEL ma Nex COMMUNICATION SETUP It SOUND SETTINGS ei SET UP 1 0 2 3 EA EXP SERIAL ENVIRONMENT SETUP EX P S E R IAL S ETU P E E EXP SERIAL ENVIRONMENT SETUP Pa PATION sere SETUP CAPTURE OPERATION
55. Y Designates the font display quality for enlarged characters When FONT SETTING is set to JAPAN Single byte characters will remain 8x16 dot characters when they are enlarged Double byte characters are displayed as Standard Here characters are displayed using 16x16 dot blocks When enlarged this font will remain a 16x16 dot character Compat ible with GP 30 series units HIGH When enlarged to double size Level 1 JIS Kanji Code charac ters are displayed as 32x32 dot characters Level 2 JIS Kanji Code characters remain 16x16 dot characters Compatible with GP 50 series and GP 70 series units 1 2 When enlarged to double size both Level 1 and Level 2 JIS Kanji Code characters are displayed as 32x32 dot characters When FONT SETTING is set to any other type i e CHINESE I ASCII KOREA or TAIWAN Standard Half size single byte characters are displayed as 16x8 dot characters Full size characters regardless of the display size used will always be displayed as 16x16 dot characters When enlarged this font will stay as 16x16 dot character Compatible with GP 30 Series units HIGH 1 All half size single byte characters ASCII code 21h to 7Dh i e alphanumeric characters except and will display as high quality characters e 16x16 dot or larger characters will display as high quality 16x16 fonts e 32x32 or larger characters will display as high quality 32x32 fonts Full
56. address is set in the GP If the transferred IP address is used setting the GP s IP address again in the OFFLINE mode is not needed When you transfer screen data from your PC to the GP while the GP is in RUN mode the screen will change automatically to Ethernet Mode If it does not you will need to manu ally change the GP screen to Ethernet Mode via the following screen SCREEN DATA TRANSFER COPY TO CF CARD COPY FROM CF CARD ETHERNET TRANSFER You can now transfer data from your PC s screen editor software GP PRO PBIII for Windows Operation Manual Both the 2Way driver protocol and another Ethernet protocol Mitsubishi Ethernet or Toshiba Ethernet installed in the GP 2401 2501 2601 Series unit cannot be used simultaneously on an Ethernet network MemoryLink Ethernet however can be used to transfer screen data only via the Ethernet network GP 2401 2501 2601 Series User Manual Chapter 4 Transfer Screen Data 4 3 CF Memory Loader Tool The GP2000 allows you to use the CF Memory Loader Tool in the CF Card to set up the GP transfer screen data and upload GP internal data to its internal CF Card Ge te e You need to transfer the CF Memory Loader Tool to the CF Card prior to using 2 the CF Memory Loader Tool SG GP PRO PBIII for Windows Operation Manual The CF Memory Loader Tool and Backup Data require more than 7MB of CF Card memory When using Digita
57. al Specifications sessoesocssessoesocesessoesoossessoesoossosssesoossosssessoseoessesssse 2 1 PMN TMC CRIUC ANG sare a aa a tee a dase Sault cadlnds 2 1 22 Enyironmental kiere A E A Eaa 2 2 2 1 3 Struct r l reunan a a a a a a a om ert rey 2 3 2 2 Functional Specifications esssessocsssecssecesocesoocssocessccssocesocesoosssocessecssocesocee 2 4 22A TDS BL AY suisse ine e eE AEK R E R 2 4 Dedede MEMO aena E ENEA 2 5 22 5 Louch Panel Clocks an ia a Ti E AR 2 5 224s Interfaces ae a icv a a E EE E N ee 2 6 2 3 Interface Specifications sesscessoccsscessecesocesocessocesoecssccesocesoosssosessesssecssocee 2 7 2 3 1 Serial Milerhaces 4 cecsasn inama a dietaaetiaadeenieass 2 7 23 2 Printer Interfaces ei a rt a ole Sia ete a Sees 2 8 2 3 3 AUX InpulOutput E 2 22526 eee Gee GEE AR EA 2 9 2 4 Part Names and Functions ssesssesssocssooesssesssesssesssoossoossssesssesssoessoosssosess 2 11 2 GP 2401 2501 2601 Series User Manual Zid DIMensionS secccceseccecedcceciteccsedestdecucedussvedececccedecddesecestcccucedacesicesteceucedesescdecteds 2 13 2 5 1 GP 2401 Series External Dimensions 2 0 0 0 eee ceeeeecccceeeececeeeees 2 13 2 5 2 GP 2501 Series External Dimensions cece ceeeeececceeeececeeeees 2 14 2 5 3 GP 2601 Series External Dimensions 0 cece cece cece eseeeeeeceeeeeees 2 15 2 5 4 Panel Cut Dimension 2000 eeee cc ceeeeececceceecccceeececcececcecceecceceeners 2 16 2 5 5 Installation F
58. al data may be damaged or lost While a CF Card is being accessed NEVER turn OFF or reset the GP or insert or remove the CF Card Prior to performing these operations create and use a special GP application screen that will prevent access to the CF Card Refer to GP PRO PB III for Windows Tag Reference Manual included in the screen editor software package Unit Disposal When this unit is disposed of it should be done so ac cording to your country s regulations for similar types of industrial waste GP 2401 2501 2601 Series User Manual 9 Preface General Safety Precautions WN a Important A Z Important 10 Do not strike the touch panel with a hard or pointed object or press on the touch panel with too much force since it may damage the touch panel or the display Do not install the GP where the ambient temperature can exceed the allowed range Doing so may cause the GP to malfunction or shorten its operation life Do not restrict or limit the GP s naturally occurring rear face ventila tion or store or use the GP in an environment that is too hot Do not use this unit in areas where large sudden temperature changes can occur These changes can cause condensation to form inside the unit possibly causing the unit to malfunction Do not allow water liquids metal or charged particles to enter inside the GP s case since they can cause either a GP malfunction or an electrical shock The allowab
59. ality of the power cable simply twist each power wire before attaching the Ring Terminal e The power supply cable must not be bundled or positioned close to main circuit lines high voltage high current or input output signal lines Connect a lightning surge absorber as shown in the diagram to deal with power surges To avoid excess noise make the power cable as short as possible Be sure to ground the surge absorber E1 separately from the GP unit E2 Select a surge absorber that has a maximum circuit volt age greater than that of the peak voltage of the power supply GP 2401 2501 2601 Series User Manual Chapter 3 Installation and Wiring 3 2 3 Grounding A CAUTION Do not use common grounding since it can lead to an accident or machine breakdown a Exclusive Grounding BEST Connect the FG terminal found at the back of the GP to an exclusive ground Other diagram a GP Unit Baeri A Check that the grounding re er I sistance is less than 100Q important The SG and FG terminals are connected internally in the GP unit e When connecting the SG line to another device be sure b Common Grounding OK that the design of the system connection does not produce a shorting loop e The grounding wire should have a cross sectional area greater than 2mm Create the connection point as close to the GP unit as possible and make the wire as short as possible When usin
60. ames used in this manual are the registered trade marks of those companies 2003 Digital Electronics Corporation Preface Table of Contents PECL AGE E E EAT E ceaneidsscunenoncsdaape 1 Essential Safety Precautions sssessoesssccssecesocesooessocesseessccesocesoossooeessccssocesocessosesse 6 General Safety Precautions esssssssesssecssocesocesoocssoeesoccssocesoossoosesoeessecssocssocesooseose 10 GP 2401 2501 2601 Series Models e soesoossessoesocssessossoossesssssoossosssssooesosssessossossse 12 Package Contents jiccccscessccuus cceseceesstecevendesnosd esis vesnsvcsdess tes cdoesdaceevesiateencasseceeusseecevads 12 UL c UL CSA Application Notes ccsscccssscccsssscsssscccsssccsssscssssscsssescesees 13 CE Wh ark ite Notes seisein arenis r rei 14 REVISION VERSION wasscssscsiessisnatssveacasesscsasiessssds sdosccebs canbe dedssdacadosisanieeeseuetasoaveasdaciaceiys 15 Documentation Conventions ssessoeseessesooesocssesooesosssesoossosssesooesosssessossosssessossoeese 16 1 1 Prior to Operating the GP oi ccsssccssiesissssscossseessonensccsspeasdcusssestscooceobssenasbenssneds 1 1 1 2 Syst m Desig an oivcccssscevsdevevvvscssvvnedvenavavsesssvncesuvavaveccuaessccsvasencssesaevseevensucceeseucees 1 2 1 2 1 GP 2401 2501 2601 Series System Design sss ssssssssssesssssrsssressse 1 2 1 3 ACCESSORIES gs shecccaicsssectaiccsedecasboctdesacoucsosesse sounacsesgouncunbaandcsssuguassvsessecsncenuxessacane 1 5 2 1 Gener
61. astener 2 0 0 eeeecccceseececcesecceccseccecceeececcssecceeeeners 2 16 CHAPTER 3 INSTALLATION AND WIRING BoD DrnS tall a tron AET S E EEE OENE AEEA 3 1 3 1 1 Installation Procedures eesssessneeesseenssserssssersessenrsssecssssseresseresesese 3 1 3 2 Wiring Precautions ves sissdssssccdecsesvsdsuavas dcaswend saasteis sdascvedes asvinseanedetcssateclecactieds 3 6 3 2 1 Connecting the Power Cord 22 22 43 Bales e ini Bae ee 3 6 3 2 2 Connecting the Power Supply ccesseececeseslarsn cto eestor eseee aad 3 8 3 2 3 Grounding sisne ah easier hua alee a Ei 3 9 3 24 FO Signal Lie Placement iriirireninis a ae 3 9 33 Tool COMME COR wick ccccicdacseciecceicceuccacdedcecdecieascsieececctsousdedeedssecdestcnsteuedceces s 3 10 3 4 CF Card Installation and Removal cccscsssssssssssssssssssssssssssssssseees 3 11 3 4 1 CF card Hand in 8 32 ee eet eee eae ea eh 3 13 3 5 Attaching the Screw Lock Terminal Block sccsssscsssscssssccsescees 3 14 CHAPTER 4 DATA TRANSFER 4 1 Serial Data Transfer isctsccsccscecerctcasecescicecedsccssccnssdectessseasesesthectercscssscsesssotesshes 4 1 4 2 Ethernet Data Transfer e e0000000000000eoooooooosesesesesesesesesoseseoeseseseseseseossssoo 4 4 4 3 CF Memory Loader Tool sseoesssoocsssooesssooecessscoesssoocessooeessssecesssosssssoosessoo 4 5 4 3 1 Data Upload and Download sssseeeesesseeeeeeeeseeessressrssresressereresresseesrs 4 6 CHAPTER 5 OFFLINE MODE 5 1 Entering OFFLINE
62. ay amp GP 2401 2501 2601 Series User Manual 6 31 Chapter 6 Initializing the GP 6 8 SET UP SCREEN This screen is used to enter the number for the initial screen displayed after pow ering up the character size when in RUN mode and other general screen items SET UP SCREEN SET CANCEL INITIAL SCREEN NO 1 8999 B ALARM MESSAGE V SIZE 2 4 H SIZE 1 2 4 ONLINE ERROR DISPLAY ON OFF FONT SETTING I ASCII JAPAN KOREA TAIWAN CHINA KANJI FONT QUALITY STANDARD HIGHCI HIGH 1 2 INITIAL SCREEN NO 1 8999 Set up the screen file number that will display first upon powering up If the BIN option for DATA TYPE OF SCREEN NO in SYSTEM SET UP had been se lected enter a number from 1 to 8999 Or if BCD was the option set up then input a number from 1 to 1999 ALARM MESSAGE Set up the character size of the ALARM MESSAGE when the Alarm Bulletin is activated lt When using single byte characters gt 2 4 V size 1 H size 1 V size 2 H size 2 V size 4 H size 4 16x8 pixels 32x16 pixels 64x32 pixels lt When using double byte characters gt V size 1 H size 1 V size 2 H size 2 V size 4 H size 4 16x16 pixels 32x32 pixels 64 x64 pixels ONLINE ERROR DISPLAY Set up whether or not error messages display during RUN mode 6 32 GP 2401 2501 2601 Series User Manual Chapter 6 Initializing the GP FONT SETTING Selects the font type displayed on the GP screen during operation KAN I FONT QUALIT
63. backup battery s voltage used for the internal clock runs out To enter the clock settings please read the CLOCK SET UP ERROR directions MUAR 7 5 4 CLOCK SET UP ERROR 7 3 7 Error Screens If the following error screen appears when you start the GP it indicates an error has occurred and the GP is not set up correctly Be sure to perform screen transfer Force System Setup again This unit s system data was not down loaded Please download the system data again Force System Setup 7 16 GP 2401 2501 2601 Series User Manual Chapter 7 RUN Mode and Errors 7 4 Error Messages This section explains the messages that appear when an error has occurred in the GP unit during RUN mode The problem causing the error message and its related countermeasure are explained in the table below After a problem has been solved unplug the GP s power cord and then reattach it Only the latest error message will appear on the GP screen 7 4 1 Error Message List SI ERROR During screen data transfer an SYSTEM ERROR During screen data transfer an ILLEGAL ADDRESS IN Settings are used thatoverlap addresses Setthe addresses correctly a a eee UNSUPPORTED TAGIN T he GP currentlyin use does notsupport Setthe Tag correctly after SCREENOATA desired T ag checking the screen data PLC NOT CONNECTED T he communication cable is notconnected Re connect the Citi communication cable correctly ero GP unit INITIALIZE settings Setup 0 PLC
64. ce e Recommended Cover Dsub25pin cover XM2S 2511 lt made by OMRON gt aN Jack Screws XM2Z 007 1 lt made by OMRON gt Note w e Use rough metric type M2 6x0 45 threads used to secure the cable s set screws Recommended Cable CO MA VV SB5PX 28AWG lt made by HITACHI Cable Ltd gt e To confirm your PLC s connection specifications refer to GP PRO PBIII for Windows Device PLC Connection Manual included with the screen creation software GP 2401 2501 2601 Series User Manual 2 7 Chapter 2 Specifications When creating your own cable follow the instructions listed below lt With RS 422 gt La The following pairs of pin numbers must be connected to each other Note 18 CSB lt gt 19 ERB A 21 CSA lt gt 22 ERA e When connecting the RS 422 cable and the 9 TRMX and 10 RDA points a termination resistance of 100Q is added between RDA and RDB e When making a cable for a Memory Link system be sure to use a 4 wire type lt With RS 232C gt Do not use the following pins 9 TRMX 10 RDA 11 SDA 15 SDB 16 RDB 18 CSB 19 ERB 21 CSA 22 ERA The 1 FG terminal should only be connected if it is required by the device being connected to e This unit s serial port is not isolated therefore it is important that you connect the SG Signal Ground terminals If this is not done M nA the RS422 circuit may be damaged Important e Pin 14 VCC DC5V output
65. cess Lamp If the CF Card Cover is closed when the CF Card is inserted the LED lamp turns ON The LED lamp will remain turned ON even if the CF Card Cover is opened while the GP Chapter 2 Specifications accesses the CF Card H CF Card Slot Insert a CF Card in this slot I Dip Switches oa 1234 Dip Switch Function ee Dip swith Startup from Startup from ICF Card with seting controls CF Card is CF Card is startup data the startup froma enabled disabled required CF Card Reseved _ swithes OFF rhe setting Forced close Forced close Used when CF controls the forced enabled i Card cover is closing ofthe CF damaged Card cover a pemi f kepe a J Serial Interface COM1 Connect the RS 232C and RS 422 cables here Connect the other end to the Host PLC K Printer Interface PRINT Connect the printer cable here Recommended cable Digital Electronics Cor poration PSM PRCB00 Cable L Auxiliary Input Output Interface AUX Reset Used for external reset alarm output buzzer output Using this interface requires the sepa rately sold Screw Lock Terminal Block M Tool Connector TOOL The Data Transfer cable or Bar Code Reader can be connected here 2 12 GP 2401 2501 2601 Series User Manual Chapter 2 Specifications 2 5 Dimensions 2 5 1 GP 2401 Series External Dimensions Unit mm in 204 8 03
66. ctatetarmaiveecaacaeeseactateeaeeniss 7 22 hoe CLOCK SET UP ERROR oo ghia ota tevastecsg a i 7 23 7 5 5 SCREEN TAG LIMIT EXCEEDED max of 384 ee 7 23 7 5 6 OBJ PLC HAS NOT BEEN SETUP y 22 ccssectesceeeivecssecbecseeene 7 23 7 5 7 D Script and Global D Script Errors 20 0 cee eee eseeeneceseeeeeeeenees 7 24 7 5 8 Extended SIO Script Error ois lt ch posted aes tds ites ant ee ee 7 25 1 5 9 Serial I F Change Error s iisciissicasiwavenes lnn i 7 25 8 1 Regular Cle amin g scivcsiscvccess sgccevescvessokceyscesesvecseossucecevevecseesteuvnencvsvevsecseussesbevyee 8 1 8 1 1 leanne the Display dosien i ie ee a ees 8 1 8 1 2 Installation Gasket Check Replacement eeeceeeeeeeeeeteeeeeteeeees 8 1 8 2 Peri dic Check Points oicjsccseiscacstesisticntingsccssedssiacestsoestonensiscesseasbececesoasesasoones 8 3 8 3 Replacing the Backlight ssooesssooesssoceessosecesssocesssocsessooecesssecessscsesssoossssoo 8 4 INDEX GP 2401 2501 2601 Series User Manual Nn Preface Essential Safety Precautions This manual includes procedures that must be followed to operate the GP cor rectly and safely Be sure to read this manual and any related materials thoroughly to understand the correct operation and functions of this unit Safety Icons Throughout this manual the following icons are provided next to GP operation procedures requiring special attention and provide essential safety information These icons indicate the fol
67. d that sub display will appear SELF DIAGNOSIS MENU a Joraracter PATTERN ORUINTER VF CJ DISPLAY PATTERN o0 CHECK TOUCH PANEL E CONFIRM START and CANCEL Keys After selecting the Self Diagnosis item the CONFIRM START and CANCEL keys may appear at different times at the top of the screen SELF DIAGNOSIS feonrirnd cance INTERNAL FEPROM CHECK SELF DIAGNOSIS start cance CONFIRM Key Touching this key informs the GP that you have completed all the necessary steps prior to running Self Diagnosis All these steps will be shown in the GP s message dialogs START Key Touch this key to start the checking process CANCEL Key Press this key to cancel the Self Diagnosis test Control will then return to the SELF DIAGNOSIS menu 5 6 GP 2401 2501 2601 Series User Manual Chapter 5 OFFLINE Mode E After Check To Return To SELF DIAGNOSIS MENU When OK displays SELF DIAGNOSIS Pressing once anywhere on the display screen returns you to the SELF DIAGNOSIS MENU HERH Check OK E When an Error Message displays Touch the bottom two corners of SELF DIAGNOSIS the panel 1 2 to return to the SELF DIAGNOSIS MENU ARHRR CHECK DATA ERROR Error Message E Return To Main Menu Touch the RETURN key to return to the main menu screen MAIN MENU 2 Jinitiauize 2 SCREEN DATA TRANSFER SELF DIAGNOSIS MENU La Jcuaracter PATTERN p
68. dit Mode J To an Ethernet Network 2 GP Unit Bus 1 Expansion Unit To each Network Speaker 5 6 Commercial 2 Communication type Unit Printer 2 Printer Cable Commercial PSM PRCBOO EEE type 3 r When using the Internal 2 Port feature ae 1 3 _ Data Transfer Cable l GPW CB02 l De ee a hie Reader gt Limited to tested models 4 CF Card GP077 CF20 GP077 CF30 5 6 6 RS 232C Cable 6 GP410 IS00 0 7 RS 422 Cable GP230 IS11 0 7 Host Controller GP230 1S12 0 7 7 rs f for Multi link cable i F n RS 422 Connector T ll 1 Terminal Adapter T GP070 CN10 0 7 Mitsubishi PLC A 8 Q C FX Series PLC etc 2 Port Adapter II Cable zo 2 Port Adapter Il GP070 MDCB11 oe GP070 MD11 Mitsubishi PLC A Series 8 Program Port I F Cable GP430 IP10 O Mitsubishi PLC FX Series 8 Program Port I F Cable GP430 IP11 O aall 1 2 GP 2401 2501 2601 Series User Manual Chapter 1 Introduction E GP Edit Mode Peripherals GP Unit GP Interfaces PLC Interfaces 1 Expansion Bus 6 RS 232C Port 2 Printer 7 RS 422 Port 3 Tool Connector 8 Programming Port 4 CF Card 5 SIO To an Ethernet Network 2 1 Bus Conversion Unit l Expans
69. dress may be different from those given here With the Direct Access Method use System Data Area word address 9 With the Memory Link Method use System Data Area word address 12 GP PRO PBIII for Windows Device PLC Connection Manual GP 2401 2501 2601 Series User Manual 11 Preface GP 2401 2501 2601 Series Models The GP 2401 2501 2601 Series refers to the following GP model numbers GP Type in Screen Series Model Name Model Type Comments Creation Sofware P 2401 L ICULA i GP 2401 1G p 24ort ap2401 TC41 24y LEUL Approved GP2401 Series CE Marked GP2501 GP 2501T GP2501 TC1l1 1 GP2000 GP 2501 GP 2501S GP2501 SC11 GP2501S Series i Series GP 2501L GP2501 LG41 24y VEUL Approved GP2501L CE Marked GP 2601 cp 2601T GP2601 TC11 GP2601 Series Revised models may or may not conform to UL c UL CSA and CE Markings depending on the revision version MOAIS For information on how to determine the revision version see Revision Version page 14 Package Contents The GP s packing box contains the items listed below Please check to confirm that all items shown below have been included m GP Unit 1 E Installation Guide 1 GP2401 TC41 24V GP2501 TC11 GP2501 LG41 24V Guide GP2601 TC11 E Installation Fasteners 4 set E Installation Gasket 1 E This unit has been carefully packed with special attention to quality However should you
70. during the operation to create the index file The data may be damaged Too many number of CSV files may cause a time loss for creating the index file It will take about 10 minutes for creating an index file of the 4 000 CSV files If you touch the CANCEL key during the operation to create the index file the operation will stop then the following screen will appear CREATE CSV DATA INDEX 19 IT INTERRUPTED CONTINUE The operation restarts When the message CREATED INDEX FILE PLEASE PRESS END KEY appears finish the program END Deletes the creating index file then the INITIALIZE MEMORY screen will reappear GP 2401 2501 2601 Series User Manual Chapter 6 Initializing the GP 6 7 SET UP TIME SET UP TIME PRESENT TIME Y M TIME SETUP C Jy Sets the GP s internal clock SET UP TIME Enter date and time corrections to the date and time displayed in the PRESENT TIME The GP s internal clock has a slight error At normal operating temperatures and conditions with the GP operating from its lithium battery the degree of error is 65 seconds per month Variations in operating conditions and battery life can cause this error to vary from 350 to 90 seconds per month For systems where this degree of error will be a problem the user should be sure to monitor this error and make ad justments when required Hour and Minute display on the screen but Second does not displ
71. e GP screen within 10 seconds of plugging in the GP s power cord and the GP will change to OFFLINE mode Hi MAIN MENU O mmauze SCREEN DATA TRANSFER 2 J SeLF Diacnosis Le Run GP 2401 2501 2601 Series User Manual 5 1 Chapter 5 OFFLINE Mode 5 1 2 From the Menu Bar From the GP unit s Menu Bar touch the OFFLINE square and the OFFLINE mode Main Menu will appear For instructions on how to call up the Menu Bar refer to 6 4 3 SET UP TOUCH PANEL FORCED RESET MAIN MENU J inma 2 SCREEN DATA TRANSFER 2 SeLF piasnosts Larun Y 12 GF BOOT MONITOR OFFLINE RESET CANCEL fe R re If your GP unit has the Device Monitor feature the Monitor square will also appear DN MAAA GP PRO PBIII for Windows Device PLC Connection Manual in cluded with the screen creation software Appendix 3 Device Monitor If a Password has been entered in the INITIALIZE SET UP SYSTEM area before entering the OFFLINE mode the following screen appears Here enter the password then touch Set to enter OFFLINE mode For more information about Passwords Chapter 6 3 1 SYSTEM SETUP and Chapter 5 3 INITIA LIZATION ENTER PASSWORD SET eancey LIC ITC ITs e IIe Ife Io TL IIL Ie IIe Est Peele 5 2 GP 2401 2501 2601 Series User Manual Chapter 5 OFFLINE Mode 5 2 OFFLINE Mode Main Menu Each menu item shown below has different settings that must be set to match the corresponding PL
72. e by one There is a problem ith the GP unit Lee Ge Dlence contact wauc NO The peripheral equip YES Please contact your a i OR GP operation may be effected by this malfunction If the screen is visible after backlight burnout is detected only one of the two back lights is burnt out In this case touch operations can be enabled by changing the initial settings touch operation mode settings to enable touch operations However it is recommended that the backlight be immediately replaced 6 4 3 SET UP TOUCH PANEL 8 3 Replacing the Backlight 7 14 GP 2401 2501 2601 Series User Manual Chapter 7 RUN Mode and Errors 7 3 5 Buzzer Sounds when GP power is turned ON If you start the GP unit and the internal buzzer sounds use the following chart to find the reason and the appropriate solution Continous beep approx 1 sec intervals The GP s system program is destroyed When power to the GP is turned ON AdifferentG P unit s Two beeps Repeating When power to the system program has approx 1 sec intervals GP is turned ON been accidentally installed in this GP When the GP s dip Switch 1 is turned on next to CF Card slot and power to the GP is turned ON When the GP is Started via the Menu Bar s CF BOOT key The CF Card s Memory Loader Tool MLD SYS file is missing or Three beeps Repeating destroyed approx 1 sec intervals The CF Card s Memory L
73. ely 100 000 times Therefore be sure to back up all CF Card data regularly to another storage media 100 000 times assumes the overwriting of 500KB of data in DOS format Two methods are available for backing up data After using either method 1 or method 2 use your PC to save your data to the CF Card 1 If your PC is equipped with a PC Card Slot To view CF Card data on a personal computer first insert the CF Card into a CF Card Adapter 2 If your PC is NOT equipped with a PC Card slot Use a commercially available PC Card Reader or a CF Card Reader lt Recommended CF Card Reader gt Manufacture Name Mode Connection Type l O DATA DEVICE INC CardDock CF P Parallel port Ge re Depending on the setup of your PC it is possible that the Card Reader may not _ operate correctly e All of Pro face s CF Card operation testing has been performed using the fol lowing equipment The connection between a personal computer and the CF Card reader has been tested using a Windows compatible machine This does not mean however that all Windows compatible machines can be used Please contact your PC or CF Card reader manufacturer directly for details GP 2401 2501 2601 Series User Manual 3 13 Chapter 3 Installation and Wiring 3 5 Attaching the Screw Lock Terminal Block Using the AUX Input Output I F requires the separately sold Screw Lock Terminal Block Use the procedures shown below to attach the Screw Lock T
74. em While the normal setting value is 0 there are two levels available in the minus direction from 0 and 18 levels available in the direction from 0 6 4 10 FUNCTION SETUP Since the GP 2401 2501 2601 Series units are not equipped with a function key function setup is not required GP 2401 2501 2601 Series User Manual Chapter 6 Initializing the GP 6 4 11 COMMUNICATION PORT SETUP This screen allows you to set up the connection environment of the GP s commu nication port COM1 COMMUNICATION PORT SETUP core SERIAL I F CHANGE NO YES COMI lt gt COW2 RIAVCC CoMe Al w CLRIAVCC COW is not related to setup of SERIAL I F CHANCE e ies ee e ee L e Ies BERBER Ree SERIAL I F CHANGE Selecting YES COM1 lt gt COM2 designates that the communication used for the Extended SIO Script Protocol starts at the Serial I F COM1 In OFFLINE mode the SERIAL I F CHANGE setting is set to NO Sr After selecting YES COM1 lt gt COM2 enter all of the settings related to device Note communication using the Extended SIO Script Protocol EXPANSION SERIAL COMMUNICATION SETUP screen The settings on the SET UP SIO screen will be disabled waamrm 6 4 6 EXPANSION SERIAL COMMUNICATION SETUP RINVCC COM2 Since GP 2401 2501 2601 Series units have no expansion interface this setting will be disabled GP 2401 2501 2601 Serie
75. er than the response time when the DISPLAY is selected however the display refresh cycle time will slow e Inastandard network setup use the same settings for all connected GP s e To increase the display speed be sure the addresses used are con secutive addresses When bit addresses are used use addresses that are consecutive to word units GP 2401 2501 2601 Series User Manual 6 27 Chapter 6 Si x 6 28 ote Initializing the GP Speed Difference between Display Priority and Operation Priority When using the Mitsubishi Electric Corporation A3A PLC with consecutive addresses 80 words not including the System Area the difference in reading speed is as shown in the following graphs Operation Prony Display Priorthy 7 a Display Prortty TIHE Operation Prionty TIHE Ho of GP units No of GP units OPERATION RESPONSE DISPLAY RENEWAL CYCLE GP TOUCH MONOPOLIZE The monopolizing of touch panel use can be set ON or OFF When you want to use the PLC exclusively with a Momentary operation setup on the touch panel turn GP TOUCH MONOPOLIZE ON When this setup is ON the touch panel uses the PLC exclusively whenever the momentary operation setup on the panel is pressed In this way you can use the inching operation with a momentary switch When you stop pressing the panel exclusive use ends MAMAA GP PRO PBIII for Windows Device PLC Connection Manual in cluded with screen creation software
76. erminal Block to your GP unit s AUX I O I F The illustrations below show the procedures for the GP 2501 2601 Series models However these procedures are also the same for the GP 2401 Series 1 Loosen the set screws of each desired Screw Lock Terminal Block pin 2 Insert each wire end into its pin and tighten the set screw 3 Re insert the Terminal Block into the AUX I O I F 4 Raise both of the Terminal Block s right and left side clamp levers to secure the Terminal Block to the AUX I O I F 3 14 GP 2401 2501 2601 Series User Manual 1 Serial Data Transfer 2 Ethernet Data Transfer C h a pte r 3 CF Memory Loader Tool 4 Data Transfer This chapter explains following three 3 methods of transferring data created with the GP screen creation software to or from the GP Transfer data via the data transfer cable to or from your GP e Transfer data via an Ethernet network to the GP Ethernet Unit is required Transfer data via the CF Card to or from your GP using the CF Memory Loader Tool 4 1 Serial Data Transfer The following explains how to connect Pro face s data transfer cable to your PC and to the GP GP PC Connected to Connected to the GP s Tool the PC s serial Connector e Pro face s transfer cable GPW CB02 is sold separately The transfer cable Ge re package does not i
77. f the bar to brighten the display touch the right side of the bar to dim the display This unit has four levels of adjustment Bright Dark Si e Reducing the display brightness may cause flicker You can reduce flicker by chang ing the display device settings MAAK 6 4 9 DISPLAY DEVICE SETTINGS To end BRIGHTNESS ADJUSTMENT mode touch anywhere on the screen ex cept the bottom section BRIGHTNESS ADJUSTMENT mode cannot be entered while the GP is starting up BRIGHTNESS ADJUSTMENT can be used even during RUN mode PLC lt gt GP communication GP 2401 2501 2601 Series User Manual Chapter 6 Initializing the GP USE TOUCH PANEL AFTER BACKLIGHT BURNOUT This option designates whether touch operation is disabled or not when the back light burns out If this selection is set to OFF touch operation will be disabled when the backlight burns out which prevents the GP from sending input signals to the PLC A Normally the GP unit detects a backlight burnout by monitoring the l backlight s current flow however the GP may fail to detect this condi Important tion depending on the type of backlight problem aN e When the backlight burns out the Status LED s orange light turns ON and the Note System Data Area s Status bit 10 will turn ON e The GP 2401 2501 2601 series models use two backlights CCFL The GP detects backlight burnout when one of the two backlights burns out and disables touch operations
78. find anything damaged or missing please contact your local GP distributor immediately for prompt service 12 GP 2401 2501 2601 Series User Manual Preface UL c UL CSA Application Notes The GP2401 TC41 24V GP2501 LG41 24V are UL c UL CSA listed products UL file No E182139 The GP2501 TC11 GP2501 SC11 GP2601 TC11 are UL c UL CSA recog nized components UL file No E231702 These units conform to the following standards Model Ut registered Standards eas Bsjefp GP2401 TC41 24V 3180034 01 EAE EARE oe of e pofo GP2501 TC11 3180021 03 GP2501 LG41 24V 3180045 01 GP2601 TC11 3180021 05 All GP units marked Revision 3 conform to UL c UL standard requirements KA eraso sorrfpeaoeroe ES m ALGAIS For more information on how to determine the revision version see Revision Version page 14 A UL508 Industrial Control Equipment B UL60950 Safety Standard for Information Technology Equipment 3rd Edition issued December 1 2001 C UL1604 Flectrical Equipment for use in Class 1 amp 2 Division 2 or Class 3 Hazardous Locations D CAN CSA C22 2 Nos 142 and 213 M1987 Safety Standard for Information Technology and Electrical Business Equipment E CAN CSA C22 2 No 1010 1 Safety Requirement for Electrical Equipment for Measurement Control and Labo ratory Use F CAN CSA C22 2 No 60950 00 Safety Standard for Information Technology Equipment 3rd Edition is
79. fully charged in approxi mately 96 hours If the battery is incorrectly replaced the battery may explode To avoid the danger please do not replace the battery yourself When the battery needs a replacement please consult with your local GP distributor After changing the backup battery set up the internal clock Chapter 6 Initializing the GP The lifetime of the backup battery depends on the ambient temperature and the amount of current being charged and used The table below gives a general indication of how long the battery will last B T attery 40 C orlower 50 C orlower 60 C or lower emperature Expected l0yearsor 4 1 yearsor 1 5 years or Lifetime longer longer longer 7 5 5 SCREEN TAG LIMIT EXCEEDED max of 384 When tags are setup beyond the tag limit all tags in excess of number 384 will be disabled Plus when tags involve registered Windows and loaded screens they are disabled in this order Window Registry Load Screen 1 Disabled registered windows start from the last screen used 2 Disabled loaded screens start from the last screen used To correct this problem reduce the number of tags to within the allowed limit 7 5 6 OBJ PLC HAS NOT BEEN SETUP The host PLC setup in the Editor program i e the prw file does not match the PLC in use Use the Error Code that follows the error message to select the proper PLC type and correct the GP s INITIALIZE setup data so that it matches this OBJ PL
80. g Terminals from causing a short when the ter minal block attachment screws are loosened be sure to use sleeve type Ring Terminals 3 2 3 Grounding The SG and FG terminals are connected internally in the GP unit When connecting the SG line to another device be sure that the design of the system connection does not produce a shorting loop in your system Wherever possible use thick wires max 2mm7 for power terminals and twist the exposed wire ends when connecting the Ring Terminals Please use the following size crimp on type Ring Terminals O Under 6 0mm 0 24in Ga GP 2401 2501 2601 Series User Manual ver 3 2mm 0 13in Chapter 3 Installation and Wiring E Connecting the Power Supply Terminals GP2501 TC11 GP2501 SC11 GP2601 TC11 a c L N FG Tooo Tol Power Al ERECT o Terminal L N FG Block PP Q L JAC InputLive Line N AC InputNeutral Line Grounding T erminal connected to the GP chassis GP2401 TC41 24V GP2501 LG41 24V Jo O FG Jodel e J FG LO Q f Positive electrode Negative electrode Grounding Terminal connected to the GP chassis 1 Be sure that the GP s power cord is not pl
81. g a long grounding wire replace the thin wire with a thicker wire and place it in a duct Other Equipment Other If exclusive grounding is not possible Equipment use acommon connection point diagram b aN If the equipment does not function Note properly when grounded disconnect the ground wire from the FG termi nal 3 2 4 1 O Signal Line Placement Input and output signal lines must be separated from the power control cables for operating circuits If this is not possible use a shielded cable and connect the shield to the GP s frame Use a grounding resistance of less than 1002 and a 2mm or greater thickness wire or your country s applicable standard For details contact your local GP distributor GP 2401 2501 2601 Series User Manual 3 9 Chapter 3 Installation and Wiring 3 3 Tool Connector The GP s Data Transfer Cable Memory Loader or the Bar Code Reader can be attached to the GP unit s Tool Connector AN WARNING To prevent an electric shock unplug the GP unit s power cord from the main power supply prior to attaching or detaching any connector s to or from the GP Bottom Face Rear Face GP 2501 2601 Series GP 2401 Series Tool Connector A When the Bar Code Reader uses a separate power supply i e Turn the Bar Code Reader ON before turning the G
82. gital s maintenance AUX Checks the AUX control line Used when an inching output error or a monitor output error occurred To enable this check menu you need to connect the PLC input unit 2 3 3 AUX Input Output I F This check uses the input unit s LED The LED turns ON in the following order 1 RUN ALARM and then BUZZ 2 When all LED turn ON they start to turn OFF in the same order as they turned ON 3 When all LED turn OFF the check has been completed GP 2401 2501 2601 Series User Manual 7 5 Chapter 7 RUN Mode and Errors 7 6 PRINTER I F Checks the printer I F Used when the printer does not function properly You need to connect the printer prior to using this checking menu Connecting the printer buffer may cause an error therefore connect the GP and the printer directly If there is no error ASCII Code 20 to 7D lt HEX gt and AO to DF lt HEX gt will be output printed and the message OK will appear on the screen If there is an error an error message will appear SIO CHECK Checks the RS 232C and RS 422 SIO lines for areas where communication problems develop In the menu select which check to run To run the check connecting the SIO cable is necessary If all is normal OK displays if there is a problem an error message appears The SIO cable wiring is as shown below RS 232C RS 422 common RS 2020 RS 422 50 2 RDA RO 3 I SDA Roa 4 SDB Ga 4 ROE CO a CSB ER 20 ERE CSA ERA
83. he above display will remain MAIN MENU La Jinitiauize 2 SCREEN DATA TRANSFER 2 SELF Diasnosis L run ote To enter OFFLINE Mode simply touch the top left corner of the GP s screen within NA 10 seconds after connecting the GP s power cord E g After powering up the GP the initial screen that appears is equipped with a built in invisible switch in the top left corner Touch this switch within 10 seconds to change the GP from RUN to OFFLINE mode MAIN MENU l a 2 Jinitiauize 2 SCREEN DATA TRANSFER LJ sELF pIaenosis Lorun 7 2 GP 2401 2501 2601 Series User Manual Chapter 7 RUN Mode and Errors 7 2 SELF DIAGNOSIS The GP unit is equipped with a number of self diagnosis features used to check its System and Interfaces for any problems 7 2 1 SELF DIAGNOSIS ITEM LIST H MAIN MENU SELF DIAGNOSIS MENU RETURN O INITIALIZE F CHARACTER PATTERN x PRINTER I F 2 SCREEN DATA TRANSFER 2 setr niacnosis Le Run DISPLAY PATTERN SIO CHECK TOUCH PANEL CF CARD INTERNAL FEPROM SCREEN AREA x CF CARD CHECKSUM INTERNAL FEPROM CHECKSUM SYSTEM PROTOCOL x SOUND I F FRANE BUFFER CF CRED KEHONY LOADER TOOL CONNECTOR LOOP BACK x EEP SERIAL I F INPUT PORT AUX k REQUIRES A SPECIAL TOOL Checks the characters inside the internal Character ROM Checks all the figures and tiling patterns Checks
84. he ambient temperature must not exceed 40 C You may need to use forced air cooling fan A C to ensure the ambient operating temperature is 40 C or below When installing the GP vertically position the unit so that the Power Input Terminal Block is also vertical GP 2401 2501 2601 Series User Manual 3 3 Chapter 3 Installation and Wiring E Installing the GP 1 Insert the GP into the panel cut out as shown here 2 Insert the installation fasteners into the GP s insertion slots at the top and bottom of the unit total 4 slots GP 2401 Series o H0000000000 000000 M o000000 anononINg Slots 5 T EEA G GP 2501 2601 Series Installation Panel lt Hook 3 4 GP 2401 2501 2601 Series User Manual Chapter 3 Installation and Wiring 3 Insert each of the fasteners shown below Be sure to pull the fastener back until it is flush with the rear of the attachment hole tighten each fastener screw and amp secure the GP in place XB gt 4 Use a Phillips screwdriver to lt A A torque of only 0 5 Nem is T sufficient to tighten these Important screws Do not
85. ion PSL CONVOO MEME 8 Unit 3 an Data Transfer p j SF Cable a E os GPW CB02 EEA aana GP PRO PBIII 4 CF Card Computer for Windows GP077 CF20 software GP077 CF30 1 GP 2501T GP 2501S GP 2501L and GP 2601T units can use this unit however the GP 240IT unit can not 2 The optional Bus Conversion Unit and the Ethernet Unit are required to connect a GP 2501 2601 Series to an Ethernet network 3 Compatible with NECPC PR201 PL EPSON ESC P24 J84 C HP Laser Jet PCL 4 command printers EPSON PM Stylus 6 color ink EPSON Stylus 4 color ink printers or their equivalent that are designed for MS DOS Printers designed solely for Windows may not be used Certain printers containing both Windows and DOS drivers may be used For details please contact your printer s manufacturer or sales outlet 4 About certain types and models of PLC and software see MAAA GP PRO PBIII for Windows Device PLC Connection Manual included with the screen editor software 5 See Page 1 4 for recommended units 6 The optional Bus Conversion unit and Sound Output unit Multi Unit S or Multi Unit E are required to connect the GP 2501 2601 Series to speakers 7 Certain types and models of PLCs cannot be connected SQSATEK GP PRO PBIII for Windows Device PLC Connection Manual included with the screen editor software 8 Certain types and models of PCs cannot be connected SGT GP PRO PBIII for Windows Operation Man
86. is not protected To prevent damage or unit malfunction be sure to use only the designated level of current 2 3 2 Printer Interface When connecting a printer use Digital s printer cable PSM PRCB00 Pin Assignments Pin Signal Name Condition Ca Po fesio CS e o Ground oS e Poo Deesie CS O R B Strobe Signal Output ry pS pe 7 8 ERROR prer eroro Initialization Signal O utput Not available with GP software 2 8 GP 2401 2501 2601 Series User Manual Chapter 2 Specifications 2 3 3 AUX Input Output I F This interface is used for external reset alarm output and buzzer output Pin Assingments Pin Signal Name Condition External Buzzer Output Aaaagaaaaaaag as Using the AUX Input Output I F requires the separately sold Screw Lock Terminal Block E Input Circuit Input Section x 5 8 O T c ho o E Input Voltage DC24V 10 Input Current 4mA DC24V TYP Min Input Pulse Width 2ms Operating Voltage ON Voltage min DC21 2V OFF Voltage max DC 3V Termination Type Photo Coupler Isolation GP 2401 2501 2601 Series User Manual 2 9 Chapter 2 Specifications E OutputCircuit Output Section DC24V Internal Circuit DOUT
87. l s CF Card GP077 CF10 8MB if the com bination of this data and your GP s filing data and image data collectively re quire more than 8MB the memory space of the CF Card will run out E Starting the CF Memory Loader Tool There are two methods for starting this program via the CF Card 1 Menu Bar Using the GP s CF BOOT menu Insert the CF Card with the CF Memory Loader Tool saved into the GP and touch the menu screen s CF BOOT selection The GP will be reset and after it restarts the CF card s CF Memory Loader Tool will start MEAE For how to display the Menu bar refer to 6 4 3 ETHERNET SETUP MEMORY LOADER TOOLS UPLOA DOWNLOAD Y 3 OF BOOT MONITOR OFFLINE RESET CANCEL 2 GP Dip Switches Forced Start via GP Dip Switches You can also use the Dip Switches on the rear of the GP next to the CF Card Slot If you turn ON Dip Switch No 1 raise it and then connect the GP unit s power cord the CF Memory Loader Tool will automatically start Dip Switches J ON GP 2501 2601 Series GP 2401 Series CF Card Slot CF Card Slot close up diagram i i i i 1 2 3 4 close up diagram SP ter NS When you finish using the CF Memory Loader Tool turn OFF this dip switch GP 2401 2501 2601 Series User Manual
88. lated Items e Are all power cords and cables connected properly Have any become loose e Are all mounting brackets holding the unit securely e Are there many scratches or traces of dirt on the installation gasket All GP units marked Revision 3 conform to the specifications Woodie For more information on how to determine the revision version see Revi sion Version page 14 GP 2401 2501 2601 Series User Manual 8 3 Chapter 8 Maintenance 8 4 8 3 Replacing the Backlight When the unit s backlight burns out the unit s status LED will turn orange If the OFFLINE menu s USE TOUCHPANEL AFTER BACKLIGHT BURNS OUT feature is set to NO the GP s touch panel will be disabled 1 6 4 3 SET UP TOUCH PANEL GP2000 Series units use a CFL long life type backlight The actual life of the backlight however will vary depending on the GP s operating conditions and replacement may be required A GP2000 Series backlight has a life of 50 000 hours approx 5 7 years at 25 C and 24 hour operation when the backlight is lit continuously time required for brightness to fall to half its normal level A WARNINGS To prevent an electric shock be sure the GP s power cord is unplugged from the power outlet prior to replacing the backlight When the power has just been turned OFF the unit and backlight are still very hot Be sure to use gloves to pre vent burns e The backlight is very fragile Do not to
89. lay ing the OFFLINE mode screen 7 5 Error Message Details Be sure that no object has touched the screen accidentally if the GP goes to the OFFLINE mode without displaying an error message when the power turned ON If any object may have possibly touched the top left corner of the screen within 10 seconds after the power turned ON that may cause the GP to go OFFLINE GP 2401 2501 2601 Series User Manual Chapter 7 RUN Mode and Errors 7 3 2 No Display Follow the flowchart below when the screen does not display when powering up or the screen turns OFF by itself during RUN mode to find an appropriate solu tion No Screen Display ye S Transfer screen data from the Fas data transferred _NO screen editing software from the Screen Chapter 4 editor Transfer Screen Data _ YES YES wae Does the Status LED k ae lightturn On i a a it using the ee a NO Use the correct rated voltage rated voltage arr Chapter 2 Specifications _ YES Unplug the GP s power cord Disconnect the SIO and AUX cable s NO Fix the power cable connection Ts the power cable connected TA NaN properly to this unit we Chapter 3 Instal lation and Wiring gt YES Does turning ON the power one more time Turn Off the power and reconnect si cause a display ga the SIO cable or the AUX cable GP 2401 2501 2601 Series User Manual 7 9 Chapter 7 RUN
90. le pollution degree is 2 Do not use or store the GP in direct sunlight or in excessively dusty or dirty environments Do not store or use the unit where strong jolting or excessive vibra tion can occur Do not store or use the GP where chemicals such as organic sol vents etc and acids can evaporate or where chemicals and acids are present in the air Corrosive chemicals Acids alkalines liquids containing salt Flammable chemicals Organic Solvents Do not use paint thinner or organic solvents to clean the GP Do not store or operate the LCD display in areas receiving direct sunlight since the sun s UV rays may cause the LCD display s qual ity to deteriorate Storing this unit in areas at a temperature lower than is recommended in this manual s specifications may cause the LCD display s liquid to congeal which may damage the panel Conversely if the storage area s temperature becomes higher than the allowed level the LCD s liquid will become isotropic causing irreversible damage to the LCD Therefore be sure to store the panel only in areas where tempera tures are within those specified in this manual Do not connect or disconnect the communication cable between the GP and the host while power is ON Due to the possibility of unexpected accidents be sure to back up the GP s screen data regularly GP 2401 2501 2601 Series User Manual Preface E About the GP s Display Panel e The GP s currently dis
91. les between the host PLC RS 422C cables GP230 IS12 0 and the GP for M ulti link RS 422 Connector Conversion adapter to convertserial data Terminal Adapter rena Nae to RS 422 format Interface unit that allows use of both GP 2 Port Adapter II GP070 MD11 and Mitsubishi A Q C and FX series peripheral equipment 2 Port Adapter II Cable GP070 MDCB11 Connects the GP to 2 PortAdapter Il Mitsubishi A Series Herhichi Programming Port I F GP430 IP 10 0 Connects E Misubishis PLC cable Programming port Simultaneous use of Mitsubishi FX Series programming console however is not Programming Port I F GP430 IP11 0 possible cable For detailed information about the range of connectable PLC manufacturers and models GP PRO PBIII for Windows Device PLC Connection Manual GP 2401 2501 2601 Series User Manual 1 5 Chapter 1 Introduction E Printer Interface Cable Product Name Model No ERER E PSM PRCBOO Cable Beane to eo GP and a commercial type printer E Expansion Units Product Name Model No Interface unitto connect the GP to a Fuji Li it GP450 ZB21 Interface unitto connectthe GP to a i it P070 DN41 Interface unitto connectthe GP to a i it GP070 PF11 Interface unitto connectthe GP to an it P070 IB41 Interface unitto connectthe GP to a CC CC Link Unit GP070 CL11 Link unit ASEE GP070 MNL11 Interface unitto connectthe GP to a nit GP070 MNB11 MELSECNET 10 unit I F unitused to connectthe GP t
92. licable for the extended settings Please touch CANCEL te return te the previous screen Dee Ieee Ie LILI Js CE ENEGA GP 2401 2501 2601 Series User Manual Chapter 6 Initializing the GP 6 4 3 SET UP TOUCH PANEL Touch operation and Force Reset setup and Display Device adjustments are made here There may be differences on these settings depending on the GP type SET UP TOUCH PANEL SET CANCEL TOUCH OPERATION MODE ONE POINT S NO SLIDE FORCE RESET OFF CONTRAST ADJUSTMENT OFF STN Mono LCD type only BRIGHTNESS ADJUSTMENT OFF USE TOUCH PANEL AFTER BACKLIGHT BURNOUT YES NO SET UP LCD REVERSE Mono LCD type only Contrast and brightness settings are not applicable for some display devices IE aani E mr o ma CMM N e TOUCH OPERATION MODE Designates either One Point Two Point or No Slide When No Slide is selected dragging one s finger across the touch screen creates no screen response and only individually selected points will register FORCE RESET Designates whether or not a FORCE RESET is performed To Display the Menu Bar While holding down the bottom right corner 1 of the screen press the upper right corner 2 At the same time press the bottom left corner 3 to enter the FORCE RESET mode To activate Reset press the RESET button and to change to OFFLINE Mode press OFFLINE Bot T 1 L J 4
93. light s OFF when no operations have occurred for a designated period of time A 0 entered in this field causes a normal display i e the screen is cleared after the GP s standard default time elapses When SYSTEM DATA AREA s GP PRO PBIII for Windows Device PLC Connection Manual included with the screen creation software SCREEN DISPLAY OFF data is 0000h and the following operations are not per formed on the screen for the User s designated period of time the GP s current display is turned OFF e Change Screen e Touch Screen e Alarm Messages scrolling display e Error Message System Window Display e Menu Bar for forced reset display e Japanese FEP System window START TIME 0 255 This setup determines the start up time of the GP Use this setup to adjust the power up sequence so that the GP starts up after the PLC TOUCH BUZZER SOUND Setup whether or not the GP beeps when pressed BUZZER TERMINAL OUTPUT Turns the GP AUX Input I F BUZZ signal output ON or OFF Used when con necting an external buzzer to the GP J When using the Direct Access or the Memory Link formats the object address becomes 9 or 12 respectively Only when all items are set within the System Data Area MAAIE GP PRO PBIII for Windows Device PLC Connection Manual included with the screen creation software GP 2401 2501 2601 Series User Manual 6 3 Chapter 6 Initializing the GP PASSWORD SETUP 0 9999 The password setting is u
94. lowing levels of danger i Indicates situations where severe bodily AN Warn l ng injury death or major equipment damage can occur AN Caution Indicates situations where slight bodily injury or machine damage can occur A WARNINGS System Design e Do not create GP touch panel switches that could possibly endanger the safety of equipment and personnel Damage to the GP its I O unit s cable s and other related equip ment can cause an output signal to remain continuously ON or OFF and possibly cause a major accident There fore design all monitoring circuits using limit switches etc to detect incorrect device movement To prevent acci dents related to incorrect signal output or operation de sign all switches used to control vital machine operations so they are operated via a separate control system e Please design your system so that equipment will not malfunction due to a communication fault between the GP and its host controller This is to prevent any possibility of bodily injury or material damage Do not use the GP unit as a warning device for critical alarms that can cause serious operator injury machine damage or production stoppage Critical alarm indicators and their control activator units must be designed using stand alone hardware and or mechanical interlocks e The GP is not appropriate for use with aircraft control devices aerospace equipment central trunk data trans mission communication device
95. mm 8 46in W317mm 12 48in External xX H170mm 6 69in XH243mm 9 57in Dimensions xD60mm 2 36in x D58mm 2 28in The front face of the GP unit installed in a solid panel has been tested using conditions equivalent to the standards shown in the specification Even though the GP unit s level of resistance is equivalent to these standards oils that should have no effect on the GP can possibly harm the unit This can occur in areas where either vaporized oils are present or where low viscosity cutting oils are allowed to adhere to the unit for long periods of time If the GP s front face protection sheet becomes peeled off these conditions can lead to the ingress of oil into the GP and separate protection measures are suggested Also if non approved oils are present it may cause deformation or corrosion of the front panel s plastic cover Therefore prior to installing the GP be sure to confirm the type of conditions that will be present in the GP s operating environment If the installation gasket is used for a long period of time or if the unit and its gasket are removed from the panel the original level of the protection cannot be guar anteed To maintain the original protection level you need to replace the instal lation gasket regularly GP 2401 2501 2601 Series User Manual 2 3 Chapter 2 Specifications 2 2 Functional Specifications 2 2 1 Display Po GP 2401 Series 2501 Series GP 2601 Series Colors
96. mm in 301 11 85 i E AAE AE EAEN AENEA Q Top J 317 12 48 58 2 28 b 4 8 0 31 z 5 eg i T Front Side The following drawing shows the GP 2601 Series unit with installation fasteners 270 10 63 135 5 31 58 2 28 317 12 48 8 0 auf 2 o 7 Co be q D 7 O Olio x se 2 A BEAS E Ww pas Ca y HA Front Side GP 2401 2501 2601 Series User Manual 2 15 Chapter 2 Specifications 2 16 2 5 4 Panel Cut Dimensions E GP 2401 Series Unit mm in 1 0 04 204 5 9 8 05 g 4 R3 0 12 or less V4 7 oo eo N A E el 9 D E GP 2501 2601 Series Unit mm in 1 0 04 301 5 o 11 87 0 l 4 R3 0 12 or less 2 oo oO o 9 N N 2 5 5 Installation Fasteners Unit mm in 16 0 63 S 31 1 22 19 5 0 77 10 0 39 GP 2401 2501 2601 Series User Manual 1 Installation 4 CF Card Insertion and Removal 2 Wiring Precautions Chapter 3 Tool Connector 3 Installation and Wiring 3 1 Installation 3 1 1 Installation Procedures Follow the steps given below when installing the GP E Check the Installation Gasket s Seating It is strongly recommended that you use the installation gasket since it absorbs
97. mode MAIN MENU SCREEN DATA TRANSFER ENO A TRANSFER SCREEN DATA TRANSFER IE COPY TO CF CARD 7 COPY FROM CF CARD ETHERNET TRANSFER E During data transfer the SETUP Transfer and Now Transferring Please Wait messages will appear When these messages disappear screen data transfer is com pleted If you wish to stop data transfer simply cancel it from your PC s GP screen creation software If you try to set up the GP after data transfer the OFFLINE mode s Main Menu will appear If you do NOT set up the GP the screen designated in INITIAL SETTINGS SCREEN SETUP INITIAL SCREEN FILE NO will appear and the screen will change to operation RUN mode 1 Here the term Set up refers to the process of sending GP screen system program and protocol program information to the GP via the screen creation software so that the GP can be used as an operator interface GP 2401 2501 2601 Series User Manual Chapter 4 Transfer Screen Data Do NOT disconnect the GP s power supply turn OFF the PC or discon m nect the GP s transfer cable during the data transfer If you do an error may occur when the GP is started 2x If the GP screen creation software s GP SYSTEM SETTINGS data is trans Note ferred to the GP the OFFLINE mode INITIAL SETTINGS data will be over 2 written GP 2401
98. n SFP E Selecting Setup Conditions After selecting a menu item and entering that area touch the option you would like to setup The selected item becomes highlighted In this example the TOUCH BUZZER SOUND has been set to OFF SYSTEM SET UP STAND BY MODE TIME 0 255 12 MINUTE 0 SECONDS ON OFF 5 4 GP 2401 2501 2601 Series User Manual Chapter 5 OFFLINE Mode E After All Setting Data is Entered Touch the top left SET key If you wish to exit the screen without saving the changes touch the CANCEL key e Press the SET key to write the Setup ASET CANCE conditions to the Internal FEPROM which will require a short period of time Until this processing is completed do not touch the screen until the previous menu reap pears e Press the CANCEL key to return to the previous menu without writing the Setup conditions to the Internal FEPROM E Return To Previous Screen Touch the title of the screen you would like to return to E g To return to the MAIN MENU from the SYS ENVIRONMENT screen simply touch the MAIN MENU title MAIN MENU UP SIO ET UP PRINTER ET UP TOUCH PANEL UNICATION SETUP D SETTINGS MAIN MENU 2 Jinitiauize L SCREEN DATA TRANSFER 2 seLr piacnosis Lerun GP 2401 2501 2601 Series User Manual 5 5 Chapter 5 OFFLINE Mode 5 4 SELF DIAGNOSIS E Selecting a Sub Display Touch the desired menu item an
99. n A4 size paper e When screen data printout uses levels of shading printout from these printers will differ from a different type printer PR201 etc This is because colors are recognized based on shading level patterns and not on the density of shading Extension Settings When specifying EPSON PM Stylus 6 color or EPSON Stylus 4 color as PRINTER TYPE PRINT MAGEFNIFY feature for screen data printout can be specified in the SET UP PRINTER EXT SET screen Specify either EPSON PM Stylus 6 color or EPSON Stylus 4 color as PRINTER TYPE and touch the exr s7 key SET UP PRINTER EXT SET screen will appear Touch the desired magnification HP LASERJET SERIES COLOR NO LANDSCAPE ll 2ifaifas felf7 fe fo ifo ft I ifr ify e Hoc Stes D2 With GP 2601T units a magnification value of 4 may cause the printout to exceed the width of an A4 size paper GP 2401 2501 2601 Series User Manual 6 13 Chapter 6 Initializing the GP When specifying PRINTER TYPE except for EPSON PM Stylus 6 color EPSON Stylus 4 color printers touching the exr 1 key causes the following screen to appear Touch the a key and the SET UP PRINTER screen will reappear SET UP PRINTER EXT SET CANCEL The specified printer is not app
100. n password 1101 or the password entered in the SYSTEM SET UP screen Chapter 5 3 INITIALIZATION Note The time required for Initialization is between 10 and 20 seconds 6 6 2 INITIALIZE CF CARD Deletes all data in the CF Card installed in the GP I Initialization cannot be canceled once the START switch is touched j a Important INITIALIZE CF CARD CANCEL WARNING LOSING ALL DATA IN CF CARD ENTER PASSWARD AND PRESS START KEY Initializes the CF Card Enter the common password 1101 or the password you designated in the SYSTEM SET UP menu For details about entering the password s numeric values refer to 5 3 INITIALIZATION 3 GP 2401 2501 2601 Series User Manual 6 29 Chapter 6 Initializing the GP 6 6 3 CSV DATA INDEX ote 6 30 Specific data transfer CSV files ZR CSV on the CF Card can be trans ferred from the CF Card directly to the PLC filing or from the PLC directly to the CF Card logging For the details about the CSV Data Transfer Function AAK GP PRO PB III for Windows Tag Reference Manual Here creates the index file of the CSV files that are saved into the CF card with the CSV data transfer function CREATE CSV DATA INDEX CANCEL THE INDEX FILE OF THE CSV DATA IN CF CARD IS UPDATED INSERT CF CARD AND PRESS START KEY START Touch the START key then the operation to create the index file will start Do not open the CF card cover
101. nclude the PC s interface converting adapter X When using the PC with the Dsub 25pin socket side interface a connector conversion adapter is required Use the straight line type conversion adapter Recommended units Abel Co AA833 Sanwa Supply Co D09 9F25F e When using a PC equipped with a half pitch 14pin socket interface a conver sion adapter is required Recommended unit Arroz Co ZR01 024 GP 2401 2501 2601 Series User Manual Chapter 4 Transfer Screen Data Transfer screen data from your PC via the GP screen creation software SCOT For details about the GP screen creation software refer to GP PRO PBIII for Windows Operation Manual included in the GP screen editor software E To Transfer Data to a Completely New GP Connect the GP to your PC via the data transfer cable and then turn the GP ON The Tnitial Start Mode screen will appear on the GP and you can transfer screen from your PC The screen will change to the Transfer screen automatically IERTAT E CORASEL vk ior SICH Ube SCRE AHIR MERDE FID TOET SOAD Lk Eo bh Py 7 HTT ESL Initial Start Mode Thank you for purchasing this operator interface Since this unit s system data has not yet been downloaded it will operate in Initial Start Mode Please download this system from your PC E After Completing Data Transfer using GP setup Transfer screen data from the GP screen creation software and select the Transfer
102. ne number GP 2401 2501 2601 Series User Manual a Important Chapter 6 Initializing the GP 6 5 3 CUSTOMIZE SETUP n 1 The Customize function modifies the n 1 multi link connection s communication method to make it more efficient To perform GP lt gt PLC communication effi ciently the user should first determine whether they wish to have Operation or Display priority set for the GP Based on this the communication response speed can be upgraded However this also depends on the complexity of the screen information displayed SET UP OPERATION SURROUNDINGS 1 1 peN E O SET UP OPERATION SURROUNDINGS L2 STATION SETUP o customize setur PLC PRIORITY According to how the GP is used select either Operation priority OPE or Display priority DISPLAY Display CUSTOMIZE SETUP PLO PRIORITY GP TOUCH MONOPOL IZE MONOPOLIZE TIME 0 2550 DISPLAY ON SET CANCEL OPE OFF 10s Setup the GP to this option when using the GP mainly as a monitor screen The GP will command a higher display speed as a result however the response time for the touch panel s operations will slow Operation Set up the GP to this option when using the GP mainly as a monitor screen The touch panel s numeric value input or switch function response speed will become higher as a result When OPE is selected the response time for the touch panel s operation is quick
103. nel or cabinet s surface is flat in good condition and XV has no jagged edges Also if desired metal reinforcing strips can be attached to the inside of the panel near the Panel Cut to increase the panel s strength T Panel thickness should be from 1 6mm 0 06in to 10mm 0 4in Decide Important the panel s thickness based on the level of panel strength required 1 6mm 0 06in to 10mm 0 4in For easier maintenance operation and improved ventilation be sure to l install the GP at least 100 mm 3 94 in away from adjacent structures Important and other equipment 100 3 94 3 2 GP 2401 2501 2601 Series User Manual A N a Important A l Important Chapter 3 Installation and Wiring Be sure that the ambient operation temperature and the ambient hu midity are within their designated ranges When installing the GP in a cabinet or enclosure the term ambient operation temperature indi cates the cabinet or enclosure s internal temperature Outside Inside Cabinet p Cabinet Be sure that heat from surrounding equipment does not cause the GP to exceed its standard operating temperature When installing the GP in a slanted panel the panel face should not incline more than 30 u 30 or less When installing the GP in a slanted panel and the panel face inclines more than 30 t
104. nt A a Important SP tes e Be certain to setup this data before running e Turn all bits not related to the GP OFF Validation List This area responds to the correspondence from each connected GP In the Valida tion List when the same bit numbers as the Connection List turn ON the corre spondence is accepted The Station Numbers of the communicating GPs turn their corresponding PLC bit number ON Bit 16 Bit 1 umit jurit Jurit furit Junit junit unit umit junit Jurit funit Junit If the correspondence between the GP and PLC is correct the same value as in the Connection List is written to the Validation List For example the value 002D h in the Connection List setup as the 0 bit 2 bit 3 bit and 5 bit writes to the Validation List Bit 16 Bit 1 Connection List ojo ojo o o ojolojloli olii oji 002D h vatdation tist 0 o ololololo lolo ooo 02 When the Connection List and Validation List do not match a COMMUNICATION ERROR occurs Check the setup again e When changing the connection first turn all the bits OFF STATION NO 0 15 This is the setup for the GP Station Number mentioned above The setup range is from 0 to 15 and the only other restriction is the GP STATION NO must be unique in the system If STATION NO s are repeated a COMMUNICATION ERROR occurs wj The STATION NO is the number allocated to the particular GP unit This number is 6 26 not related to the Link Unit Machi
105. o an GP Ethernet I F Unit GP070 ET 41 Ethernet network Provides GP 2501 2601Series units with GP077 MLTS11 a Sound output interface Provides GP 2501 2601Series units with GP077 MLTE41 mts unite a Sound ouputand an Ethernet interface I When using a GP70 77R Series Expansion Unit with a GP 2501 2601 Series unit the optional Bus Conversion Unit PSL CONVO0O is required E Conversion Unit Required when using a GP70 77R Series Bus Conversion Unit PSL CONVO00 Expansion Unitwith a GP 2501 2601 series unit E CF Card Items Se oe GP Series CF Card 16MB GP077 CF 30 GP Series CF Card 32MB ICF Card Adaptor GP077 CFAD10 CF Card Adapter for the PCMCIA Slot 1 6 GP 2401 2501 2601 Series User Manual Chapter 1 Introduction E Screen Protection Product Name Model No PSL DF00 Disposable dirt resistant sheet for the GP 2501 2601 Series GP sscreen T he GP s touch panel can Screen Protection Sheet PS400 DF 00 be operated with this cover sheet GP 2401 Series attached 5 sheets set oe Connecting to AUX 1 0 the terminal can Screw Lock GP 2501 2601 Series be used for external reset alarm output Terminal Block GPM AXCNO1 and buzzer output GP 2401 Series E Maintenance Items They are available separately as optional maintenance items PS400 BU00 MS Backlight ae a Replacement Backlight PS600 BU00 i Fasteners to attach the GP to a panel Installation Fastener GP070 AT01 4 fasteners set PS4
106. oader Tool MLD SYS file is missing When the GP is Started via the Menu Bar s CF BOOT key The CF Card s internal boot Three beeps Repeating approx 1 sec intervals destroyed Send the correctGP system program from the screen creation sofware to the GP via the Transfer screen s F orced Setup feature Turn on the GP s dip switch 1 nextto CF Card slot and use the CF Memory Loader Tool to setup the GP Send the correctGP system program from the screen creation sofware to the GP via the Transfer screen s F orced Setup feature Atthis time an error will appear on the Screen Creation Software s screen however simply turn the GP s power supply OFF and then ON and data transfer will automatically start Turn on the GP s dip switch 1 nextto CF Card slot and use the CF Memory Loader Tool to setup the GP Reformatthe CF Card and replace the CF Card s Memory Loader Tool file Reformat the CF Card and replace the program IPL SYS is CF Card s Memory Loader Tool file If the CF Card s boot up program IPL SYS or the Memory Loader Tool MLD SYS programs appear to be damaged or destroyed use the GP s internal diagnostic program CF Card Memory Loader File Check utility to confirm the condition of these files 7 2 Self Diagnosis GP 2401 2501 2601 Series User Manual 7 15 Chapter 7 RUN Mode and Errors 7 3 6 Clock Settings Cannot be Entered This problem occurs when the lithium
107. or ink EPSON Stylus 4 colorink compatible printers Remote Reset Input 1 point Input Voltage DC24V 10 Input Current 4mA TYP Min Input Pulse Width 2ms Operating Voltage When ON Min DC21 1V When OFF Max DC3V Isolation Method Photocoupler Isolation Output 3 Points RUN Output 1 point System Alarm Output 1 point External Buzzer Output 1 point Rated Voltage DC24V Rated Current 50mA point Wire Gauge AWG 28 to AWG16 Printers with only Windows drivers cannot be used However certain types of printers with both Windows and DOS drivers can be used For details contact your local GP distributor 2 Using the AUX Input Output I F requires the separately sold Screw Lock Terminal Block 2 6 GP 2401 2501 2601 Series User Manual Chapter 2 Specifications 2 3 Interface Specifications 2 3 1 Serial Interfaces This interface can be either RS 232C or RS 422 Connects GP to Host PLC This interface uses a socket type connector Finzssignments Pin Signa Name Condon FG Frame ground a D Sub 25pin female 25sec SCT J E eceive E za 4 Rs Requestsend RS 232C 6 DR DataSetReady RS 232C 7 SG Signal ground 8 CD Carierdetect RS 232C 9 TRMX Teminaton RS 422 ou 0 25A O e ara tse Recommended Connector Dsub25pin plug XM2A 2501 lt made by OMRON gt RO 0 e 0 6 0 0 ie O ie ie O 0 0 O O O O O Oo 0
108. orage Order CHARACTER STRING DATA MODE 1 8 List I Data Device II Internal Word III Double word Character String Storage Order Byte LH HL Internal Word LH HL Data Mode Storage Order Storage Order H order Storage from Initial LH order Storage from End data HL order L e E 6e data Hodr Hos gt ae eee ce GP 2401 2501 2601 Series User Manual 6 7 Chapter 6 Initializing the GP I Data Device Storage Order E g Characters ABCDEFG Lel a a n e Storage from Start Data D100 D101 D102 D103 II Word Byte LH HL Order E g Characters ABCD DOO e 16 bit Device LH Order e Storage from End Data D100 D101 D102 e 16 bit Device HL Order D103 e 32 bit Device LH Order 6 8 e Ge N z N J oO lo oO jo pn Qa iar GP 2401 2501 2601 Series User Manual Chapter 6 Initializing the GP III Double word Word LH HL Order E g Characters AB CD EF GH Iv Oo e 16 bit Device LH Order e 16 bit Device HL Order D100 D100 D101 D101 D102 D102 D103 D103 D104 Relationship between K tag Write Character Value and PLC Device 16 bit Devices The GP stores the character string from the start as groups of 2 into one PLC Device L When there are nine characters they are arranged as shown below Note 123456789 Nul A ee ee When the characters do not divide into 2 evenly N
109. played data its voltage and brightness set ting each affect the intensity of Contouring i e when some parts of the screen are brighter than others creating a wavelike pattern e There are minute grid points dark and light on the Display Panel s surface This is part of the GP s design and not a defect Extended shadows or Crosstalk may appear on the sides of screen images This is normal for an LCD display e Sometimes the display area may look as if the display colors have changed This is a common attribute of LCD s and is not a defect e Displaying a single image for long periods can cause an afterimage to remain when the display is changed to another screen To prevent this effect Use the GP s Stand by Mode which automatically turns the screen OFF when there is no input for a specified period of time 5 3 1 System Setup e Write FFFFh to the System Data Area s Screen Display Off address to turn the screen display OFF when the following ac tions are not performed for the user s designated period of time e Change Screen e Touch Screen Alarm Display Do not display any single screen for a long period of time Try to periodically change the screen display If the GP s voltage is at the very low end of its allowable range it may effect the intensity of contouring 2 The following addresses assume all System Data Area settings are entered If they are not all entered the correct word ad
110. r AREA Windows Device PLC Connection Ser Manual included with the screen NO creation software Erase the data that has been written f OS When using Direct Access the address is 14 when using Memory Has Backlight Off PR YES Link the address is 11 For more on data been written to oe SYSTEM DAT ee the SYSTEM DATA AREA AREA MOARA GP PRO PBIII for OJN 0 Windows Device PLC Connection Manual included with the screen creation software Run SELF DIAGNO AG SIS INTERNAL gt FEPROM CHECK There may be an error occurred X i pa within Internal FEPROM Data S Io ae Os while being transferred NO Initialize the FEPROM transfer the There is a problem with the GP data and try using again gt unit Please contact your local GP distributor When you run the SELF DIAGNOSIS area s FEPROM CHECK all screen data is erased Therefore be sure to make a backup of all GP screens prior to performing this check 2 Also known as FEPROM Flash Electronic Erasable Programmable Read Only Memory GP 2401 2501 2601 Series User Manual Chapter 7 RUN Mode and Errors 7 3 3 No GP Host Communication When the GP will not communicate with the host PLC follow the flowchart below to find both the cause of the problem and a suitable response Or if an error message displays on the screen check the error code refer to the Error Messages section in this chapter to find
111. s nuclear power control devices or medical life support equipment due to these devices inherent requirements of extremely high levels of safety and reliability 6 GP 2401 2501 2601 Series User Manual Preface A WARNINGS e Do not create switches used to control machine safety operations such as an emergency stop switch or a GP touch screen icon Be sure to install these switches as separate hardware switches otherwise severe bodily injury or equipment damage can occur e When using the GP with transportation vehicles trains cars and ships disaster and crime prevention devices various types of safety equipment non life support re lated medical devices etc redundant and or failsafe sys tem designs should be used to ensure the proper degree of reliability and safety Touch Panel After the GP s backlight burns out unlike the GP s Standby Mode the touch panel is still active If the op erator fails to notice that the backlight is burned out and touches the panel a potentially dangerous machine op eration error can occur If your GP s backlight suddenly turns OFF use the follow ing steps to determine if the backlight is actually burned out 1 If your GP is not set to Standby Mode and the screen has gone blank your backlight is burned out 2 Or if your GP is set to Standby Mode but touching the screen does not cause the display to reappear your backlight is burned out Also use the GP
112. s User Manual 6 23 Chapter 6 Initializing the GP 6 24 6 5 PLC SETUP Si o Set up the GP System Area and the Unit number in this screen Because 1 1 and n 1 GP connections utilize different settings confirm your connection s needs before using any settings The following assumes that the Direct Access format is used te The screens that appear will depend on the PLC type you selected in the screen creation software GP PRO PBIII for Windows Device PLC Connection Manual in cluded with screen creation software e When the GP PRO PBIII for Windows Ver 3 0 Simulation feature is used the OPERATION SURROUNDINGS menu cannot be used 6 5 1 SET UP OPERATION SURROUNDINGS 1 1 n 1 SET UP OPERATION SURROUNDINGS O SET UP OPERATION SURROUNDINGS L2 STATION SETUP mp 3 customize setur Enter the PLC System Data Area and the Unit Number settings here The same options are available for both 1 1 and n 1 Multi link connections For an n 1 Multi link Connection System Data Area settings must be setup for each GP connected to the PLC AUZAN GP PRO PBIII for Windows Device PLC Connection Manual in cluded with screen creation software CANCEL SET UP OPERATION SURROUNDINGS SET 1 1 fee ca STARTING ADDRESS OF SYSTEM DATA AREA UNIT NO J SYSTEM AREA READING AREA SIZE 0 256 fad RESET GP ON DATA WRITE ERROR oN FE STARTING ADDRESS OF SYSTEM DATA AREA
113. s built in USE TOUCH PANEL AFTER BACKLIGHT BURNOUT feature to prevent an accidental machine operation error This feature can automatically detect a burnout and disable the touch screen Wiring To prevent an electric shock be sure to confirm that the GP s power cord is not connected to the main power when connecting power lines to the GP Be sure to replace the GP s plastic terminal block cover after wiring is completed since operating the GP without the cover may lead to an electric shock e Do not use power beyond the GP s specified voltage range Doing so may cause a fire or an electric shock GP 2401 2501 2601 Series User Manual 7 Preface A WARNINGS Battery Replacement e The GP uses a lithium battery for backing up its internal clock data If the battery is incorrectly replaced the bat tery may explode To prevent this please do not replace the battery yourself When the battery needs to be re placed please contact your local GP distributor Installation Maintenance High voltage runs through the GP Except for replacing the backlight never take apart the GP otherwise an elec trical shock can occur e Do not modify the GP unit Doing so may cause a fire or an electric shock e Do not use the GP in an environment where flammable gasses are present since operating the GP may cause an explosion AN CAUTIONS Installation Maintenance e Be sure to securely connect all cable connectors to the
114. s not equipped with the expansion serial I F Therefore the self diagnosis feature is not available GP 2401 2501 2601 Series User Manual 7 7 Chapter 7 RUN Mode and Errors 7 8 7 3 Troubleshooting This section describes how to find and resolve problems that may occur on the GP If there is a problem with the PLC please refer to the corresponding PLC manual 7 3 1 Possible Types of Trouble The following items are problems that may occur while using this unit A No Display The screen will not display even when the unit is powered On Also during RUN mode the screen disappears B No GP HOST Communication The GP unit cannot extract data from the host An error message may appear on the screen as a result 7 4 Error Messages C Touch Panel Does Not Respond The touch panel does not react when pressed or the reaction time is very slow D Buzzer Sounds when GP power is turned ON The GP s buzzer will sound intermittently after power is first turned ON E Clock Settings Cannot be Entered Even after clock settings are entered the GP unit s clock settings remain eg 00 01 01 F OFFLINE displays During RUN Mode The GP goes to the OFFLINE mode unexpectedly while operating or the GP automatically goes to the OFFLINE mode when the power is turned ON For these first five problems see the troubleshooting tables on the following pages For the last problem F a SYSTEM ERROR may have developed while disp
115. sed when changing to the Initialize Memory or Initialize OFFLINE mode Screens The password from 0 to 9999 ensures protection of the GP settings since the use of OFFLINE mode is controlled If you do not wish to use this feature enter the default value 0 DATA TYPE OF SCREEN NO This setup controls whether BIN or BCD format numbers are used when making screen changes Screen numbers to 8999 are available for binary format screen numbers 1 to 1999 are available for BCD format 6 3 2 SYSTEM AREA SETUP The System Data Area is used by the PLC to control its GP related data and is contained in the PLC The types of devices that can be set up in the System Data Area differ depending on the PLC type When the GP uses Memory Link format this setting is unnecessary GP PRO PBIII for Windows Device PLC Connection Manual in cluded with the screen creation software Simply touch the number for the item desired The item will change to reverse video to show it has been selected SYSTEM AREA SETUP CONFIRM CANCEL T CURRENT SCREEN NO 1 WORD CLOCK DATA SET WORD ERROR STATUS i WORD E CONTROL i WORD CLOCK DATA CURRENT 4 WORDS RESERVED 1 WORD STATUS 1 WORD WINDOW CONTROL 1 WORD RESERVED i WORD WINDOW REG NO 1WORD CHANGE SCREEN NO i WORD D WINDOW LOCATION 2 WORD DISPLAY OWOFF WORD EYSTEMAREA SIZE WORO ltem numbers displayed in reverse mode are selected System Area Size System Area Size
116. ssage at the bottom of the GP screen Extended SIO Script EXTENDED SIO SCRIPT ERROR The following table lists the numbers assigned to in the above error mes sage Error No 001 is displayed at power on and Error Nos 003 and 004 are displayed when an error occurs during the script processing The total number of the Functions of Extended SIO Scripts 001 Jexceeds the limit The maximum number of Extended SIO Scripts is 254 00 003 The function thatis being called does notexist Functions cannot be nested more than 10 levels An old Extended SIO Scriptprotocol is being used for the GP system Extended SIO Scriptcannotbe run when this error occurs Be sure to install and run a new Extended S10 protocol Version 1 12 or later An incompatible function was found in the screen data s Extended SIO Script Be sure to install and run a new GP system 7 5 9 Serial I F Change Error The following error message is displayed when the GP currently in use does not support the Serial I F Switch feature however in the GP screen editor Yes has been specified for the switch GP 2401 2501 2601 Series units display the error message at the bottom of the screen Serial I F Change SERIAL I F CHANGE ERROR The following table shows the unit revision codes that correspond to the Serial I F Switch function Built in Standard ProductName unt Conesponding Revision P 2401T GP2401 1C41 24V All Revisions P 2501L
117. sued December 1 2001 G CAN CSA C22 2 No 213 M1987 Safety Standard for Information Technol ogy and Electrical Business Equipment lt Cautions gt e GP units must be used as a built in component of an end use product e GP units must be used indoors only e GP units should be installed in the front face of a metal panel e If this unit is installed so as to cool itself naturally be sure to install it in a vertical panel Also be sure that the GP unit is mounted at least 100 mm away from any adjacent structures or equipment If these requirements are not met the heat generated by the GP unit s internal components may cause the unit to fail to meet UL c UL standard requirements e Be sure to create a power ON OFF switch for the GP on or in the end use product that the GP unit is built in Be sure to consider the current and voltage levels when installing the switch e Be sure that the end use the product uses a UL60950 approved structure GP 2401 2501 2601 Series User Manual 13 Preface UL1604 Conditions of Acceptability and Handling Cautions 1 Power input and output I O wiring must be in accordance with Class I Divi sion 2 wiring methods Article 501 4 b of the National Electrical Code NFPA 70 within the United States and in accordance with Section 18 152 of the Canadian Electrical Code for units installed within Canada 2 Suitable for use in Class I Division 2 Groups A B C and D Hazardous Loca tions 3 WAR
118. the appropriate solution Does not communicate Unplug the GP s power cord Setup the protocol that corresponds with the connected PLC a SAI GP PRO PBIII for Has the correct PLC Se NO Windows Device PLC Connection protocol Table file ac Manual included with the screen been selected lt 7 creation software YES Attach the SIO cable unit properly ae Pane 7 making sure all connections are secure Ts the SIO cable at No MAAAR GP PRO PBIII for lt ___ tached properly to this gt a unit Pe ee Le eer eae tor rae YES Sri ee erie ces 6 Seta Pee en Se ee Shere Ee 68S 10 08 eM ar o oe R br es teens aeons Install the Termination Resistor in the correct position with the correct values 7 ie Resistor position and values change Is the Termination NOf with each PLC type When using the S Resistor correctly Direct Access format installe GP PRO PBIII for ETS e Windows Device PLC Connection YES Manual included with the screen creation software For RS 422 use the solutions pro Di t all the cabl tth e a vided in the dotted rectangle above power cable and turn the unit ON 7 12 GP 2401 2501 2601 Series User Manual Chapter 7 RUN Mode and Errors Pri iie Are the corresponding YES Is the SELF DIAGNOSIS NO SIO INITIALIZE settings lt SIO CHECK OK wee Ne TED There is a problem with the GP
119. tion by writing the desired X Y coordinates to the SYSTEM AR EA s LOCATION word addresses DATA FORMAT Setup whether the REGISTRATION NO and the LOCATION values are BIN or BCD values This field is related only to indirect values REGISTRATION NO Enter the Window Screen Number used by the Global Window This field is enabled only when GLOBAL WINDOW ACCESS is set to direct WINDOW LOCATION Enter the value used for the Global WINDOW LOCATION This field is enabled only when GLOBAL WINDOW ACCESS is set to direct Use this setting to designate the top left coordinate on the screen registered as a Global Window If you are installing the GP vertically i e in portrait not landscape mode designate the bottom left coordinate instead GP 2401 2501 2601 Series User Manual Chapter 6 Initializing the GP 6 3 4 CHARACTER STRING DATA SETUP Character String Data ordering varies from manufacturer to manufacturer Setup the Character String Data order here to match the corresponding PLC CHARACTER STRING DATA SETUP BELUIJIEANCE CHARACTER STRING DATA MODE 1 8 I Setup the CHARACTER STRING DATA MODE to match the PLC type Impodani Device type and Tag settings are unavailable E CHARACTER STRING DATA MODE Find the data storage order for your PLC in the following table and setup the CHARACTER STRING DATA MODE 1 Data Device Storage Order II Internal Word Byte LH HL Storage Order 1 Internal Double word Word LH HL St
120. to consider the current and voltage levels when installing the switch e Be sure that the end use the product uses a EN60950 approved structure All GP units marked Revision 3 conform to CE Marking standard requirements Waa For more information on how to determine the revision version see Revision Version page 14 GP 2401 2501 2601 Series User Manual Preface Revision Version The revision version can be determined by the identification label or revision stickers that are placed on the main unit of the GP The characters and numerals in the REV area that are replaced with asterisks or marked with a marker indicate the revision version In the example below the asterisks are placed at positions D 1 and 2 which indicates the revision version as D 1 2 Pro face DIGITAL ELECTRONICS CORP ABC EFGH IJKLM NOPQRSTUVWXYZ 3 ITAA MT SRR RRR RK RK REV ABC EFGHIJKLMNOPQRSTUVWXYZ 345 Identification Label Revision Sticker GP 2401 2501 2601 Series User Manual 15 Preface Documentation Conventions The list below describes the documentation conventions used in this manual Indicates important information or procedures that must be followed for correctand risk free software device operation a Important Indicates useful or importantsupplemental information Indicates steps in a procedure Be sure to perform these steps in the
121. to solve the problem causing the original communication error GP 2401 2501 2601 Series User Manual Chapter 7 RUN Mode and Errors 7 5 2 ILLEGAL ADDRESS IN SCREEN DATA Caused by an overlap of addresses After the error message error codes as listed below will appear If the error cannot be fixed please report the error code and details on how the error devel oped to your local GP distributor ILLEGAL ADDRESS IN SCREEN AREA 00B XXX XXX Error No 2 Error Refer to Table No 1 below E Overlapping Addresses All or part of the T tag a or S tag address range overlap the addresses of System Data Area All or part of the System Data Area address A tag or S tag address range overlap the addresses setup in a T tag All or part of a T tag S tag or K tag address range overlap the address range set in an A tag Alarm Message All or part of a T tag S tag or K tag address range overlap the address range set in an A tag Log alarm For details about the T tag trend graph and A tag alarm messages GP PRO PBIII for Windows Tag Reference Manual included with the screen creation software Overlapping addresses other than the ones mentioned above can also cause the Note Illegal Add NSS ga ress message E g When the starting address of the System Data Area is set to 100 and the tag below is setup Tag Name Part ID No Word Address Tag Format Co o o Starting from addresses 99 two 2
122. type The symbol mark O indicates the GP is operating the erase checking The symbol mark indicates the GP is operating the R W checking Enter either the password you have designated in the INITIALIZE screen or the common password 1101 GP 2401 2501 2601 Series User Manual Chapter 7 RUN Mode and Errors INTERNAL FEPROM CHECKSUM System Protocol The Internal FEPROM System and Protocol check searches for any problems that may arise during operations When running the check the screen will change as follows ni When the FEPROM is normal OK displays if there is a problem the screen stops in the middle of operation This check does not erase the System or Protocol FRAME BUFFER The Frame Buffer display memory Check looks for any display problems that may develop When everything is normal OK displays when there is a problem an error message displays TOOL CONNECTOR Use the Tool Connector Control line and Send Receive line check when the GP cannot send and receive data from the PC To run the check connecting a Tool Connector Check Loop Back Cable Dsub9 pin pin side mounted to the Down loading Cable provided in the software package is necessary When everything is normal OK displays when there is a problem an error message displays Dsub9P Data Transfer Dsub CD 1 cable 9P RD 2 GPW CBO02 SD 3 E ER 4 RS 7 CS 8 E Created by User INPUT PORT Used for Di
123. ual included with the screen editor software GP 2401 2501 2601 Series User Manual 1 3 Chapter 1 Introduction E Recommended Units The following tables list I O devices that have been confirmed to be compatible with the GP If you connect a device other than those listed below be sure to confirm that the connection functions correctly using an actual unit ik Recommended units are subject to change without notice Important Bar code readers Connected to Tool Connector Manufacturer Model Aimex eai PR PC2 Pen Corporation OPT 1105 RSK 98 Set T ouch Scanner Read Width 60mm Po OPT Electronics OPT 5105 RSK 98 Set T ouch Scanner Read Width 80mm Po OPL 6735 RSK 98 Set T ouch Scanner Read Width 100mm ae TCD 5510M Touch Scanner Read Width 65mm Po TCD 5510L Touch Scanner Read Width 82mm Po TCD 5510W Touch Scanner Read Width 105mm a lncludes Y cable for BCK5435 STA Touch Scanner Read Width 56mm NEC Infronta connection cable aw lncludes Y cable f BCK5535 STA Touch Scanner Read Width 85mm vee pa connection cable 1 Be sure to use the Y cable included with the unit and connect it between the GP unit and a bar code reader Data cannot be read correctly if a non Y cable is used or if the bar code reader is connected directly to the GP unit 2 The following settings must be entered prior to using the bar code reader with a GP unit 1 Set the CAPS 2 Add the Carriage Return CR in
124. uch the glass tube directly or try to remove its power cord If the glass tube breaks you may be injured GP2401 TC41 24V PS400 BU00 MS The GP2501 LG41 24V unit s backlight connot be changed by the User iaportant To request replacement service please contact your local GP distribu tor For backlight replacement details refer to the replacement backlight unit s instal lation guide 7 If NO has been selected for the OFFLINE menu s FORCE RESET feature Touch Panel operation is disabled 6 4 3 SET UP TOUCH PANEL GP 2401 2501 2601 Series User Manual Index A ACCESS lamp 9 3 11 aerospace equipment 6 ALARM MESSAGE 6 32 Available Software 1 5 1 6 B BRIGHTNESS SETTING 6 16 Cc CAUTIONS 3 9 3 11 CF Card 3 11 CF Card ACCESS switch OFF 3 11 Changing the Backlight 8 4 CHARACTER STRING DATA Mode List 6 7 CHARACTER STRING DATA SETUP 6 7 Cleaning the Display 8 1 COMMUNICATION INTERFACE 6 11 Communication Port Setup 6 23 COMMUNICATION RATE 6 10 6 20 COMMUNICATION SETUP 6 18 Connecting the GP s Power Cord CONTRAST SETTING 6 16 CONTROL 6 11 Copyright 1 crime prevention devices 7 CSV Data Index 6 30 CUSTOMIZE SETUP n 1 3 6 3 8 6 27 6 29 6 30 D DATA FORMAT 6 6 DATA LENGTH _ 6 10 6 20 Display Features 2 4 Display Panel 2 11 DISPLAY PATTERN 7 4 E Electrical Specifications 2 1 Environmental Specifications 2 2 Error Message Details 7 19 Error Message List 7 17 GP 2401 250
125. ugged in to the power supply 2 Remove the Terminal Strip s clear plastic cover 3 Remove the screws from the three 3 middle terminals position the Ring Terminals as Shown above and reattach the screws Check each wire to make sure the con nections are correct 4 Reattach the Terminal Strip s clear plastic cover A torque of only 0 5 to 0 6 N m is required to tighten an attachment screw Important GP 2401 2501 2601 Series User Manual 3 7 Chapter 3 Installation and Wiring 3 2 2 Connecting the Power Suppl Twisted Lines GP unit voltage transformer Twisted Lines noise reducing POSSEL GP unit transformer bFG Main FONNT es SH ar uni Pata input out gt put unit GP wer Main Power po T 1 power input output main circuit i 7 Motor a ___i lightening surge absorber Important 3 8 y e Ifthe supplied voltage exceeds the GP unit s range connect a voltage transformer Chapter 2 Specifi cations for the allowable voltage range e For between the line and ground select a power supply that is low in noise If there is an excess amount of noise connect a noise reducing transformer Use Voltage and Noise Re ducing transformers with Important capacities exceeding 100VA e When supplying power to the GP unit please separate the input output and operation unit lines as shown To increase the noise resistance qu
126. ular Cleaning 8 1 RESET GP ON WRITE ERROR RETRY COUNT 6 18 S SELF DIAGNOSIS Details 7 4 Safty Precautions 6 Screen Data or Project Data Related Problems 7 20 6 25 6 3 6 4 6 24 SELF DIAGNOSIS 7 3 SELF DIAGNOSIS tandard Operation 5 6 Serial I F Change Error 7 25 Serial Interface 1 5 2 7 2 8 SET UP I O 6 10 SET UP SCREEN 6 2 6 32 SET UP TIME 6 31 SET UP TOUCH PANEL 6 15 SIO CHECK 7 6 STAND BY MODE TIME 0 255 6 3 START TIME 0 255 6 3 STATION NO 0 15 6 26 Steps to run SYSTEM RESET 6 13 6 15 Index II Structural Specifications 2 3 SYSTEM AREA READ SIZE 0 256 SYSTEM AREA SETUP 6 4 System Area Size 6 4 6 9 SYSTEM AREA START DEV ADR SYSTEM ENVIRONMENT SETUP SYSTEM RESET MODE 6 15 SYSTEM SETUP 6 3 T TOOL CONNECTOR 7 5 Tool Connector 1 5 3 10 3 11 3 14 TOUCH BUZZER SOUND 6 3 TOUCH OPERATION MODE 6 15 TOUCH PANEL 7 4 Touch Panel Clock Accuracy 2 5 2 6 Touch Panel Does Not Respond 7 8 7 14 7 15 7 16 Troubleshooting 7 8 Turning the GP s Power ON 5 1 U USE TOUCH PANEL 6 24 6 24 6 2 6 3 AFTER BACKLIGHT BURNOUT 6 17 V Validation List 6 26 W WARNINGS 3 6 3 10 8 4 WINDOW LOCATION 6 6 Wiring Cautions 3 6 GP 2401 2501 2601 Series User Manual
127. uring screen data transfer 03 xx Error No Constant Value E SYSTEM ERROR XXX xxx xxx An unrecoverable error occurred during screen data transfer XXX XXX XXX Error No 3 Error No 2 Error No 1 Possible Solutions e Check if the GP s Power Cord and the Input signal line have been wired sepa rately from each other e Check that the FG line has been grounded correctly according to your country s standards e Re send the screen data from the PC to the GP e If other types of communication errors such as RECIEVE DATA ERROR PLC COM ERROR have also occurred try to correct those problems also 7 4 1 Error Message List If the above mentioned methods do not solve the problem please contact your local GP distributor GP 2401 2501 2601 Series User Manual 7 19 Chapter 7 RUN Mode and Errors 7 20 E When the GP changes to OFFLINE mode during RUN mode When the GP changes to OFFLINE mode without the user first pressing the screen there is a possibility that the screen data has been damaged In this case after the SYSTEM ERROR displays the screen automatically reverts to OFFLINE mode after about 10 seconds Run the INITIALIZE MEMORY command and transfer the GP screen data again from your PC In most cases system errors are related to the problems mentioned below E Factors that may cause System Errors Environment Related Problems If an error occurs which has no apparent connection to the GP s
128. use too much force since it may damage the GP unit Ste Depending on the installation panel s thickness etc the number of installation fasteners used on a GP 2501 Series or GP 2601 Series can be increased to pro vide a higher level of moisture resistance The GP 2401T is limited to four 4 GP 2401 2501 2601 Series User Manual 3 5 Chapter 3 Installation and Wiring 3 6 3 2 Wiring Precautions 3 2 1 Connecting the Power Cord A WARNINGS JN a Important To avoid an electric shock be sure the power cord is unplugged from the power outlet when connecting the power terminals to the GP unit GP2401 TC41 24V and GP2501 LG41 24V are de signed to use only DC24V power Using any other level of power can damage both the power supply and the GP unit For models GP2501 TC11 GP2501 SC11 and GP2600 TC11 all products not marked Revision 3 are de signed to use only AC100V power Using any other level of power can damage both the power supply and the GP unit Since the GP is not equipped with the power switch be sure to connect a breaker type power switch to the GP s power cord Be sure to ground the GP s FG terminal Failure to do so can lead to an electrical shock or GP malfunction When the FG terminal is connected be sure the wire is grounded Not grounding the GP unit will result in excessive noise Use your country s applicable standard for grounding To prevent the Rin
129. vibration in addition to repelling water Place the GP on a level surface with the display panel facing downward Check that the GP s installation gasket is seated securely into the gasket s groove which runs around the perimeter of the panel s frame For details about installing the gasket refer to 8 1 2 Installation Gasket Check Replacement Before installing the GP into a cabinet or panel check that the Instal I lation gasket is securely attached to the unit Important e A gasket which has been used for a long period of time may have scratches or dirt on it and could have lost much of its dust and drip resistance Be sure to change the gasket periodically or when scratches or dirt become visible e Be sure to use gasket model PS400 WP00 MS GP 2401 Series GP570 WP10 MS GP 2501 2601 Series e Be sure the gasket s seam is not inserted into any of the unit s cor ners only in the straight sections of the groove Inserting it into a corner may lead to its eventually tearing Installation Gasket GP 2401 2501 2601 Series User Manual 3 1 Chapter 3 Installation and Wiring E Creating a Panel Cut Create the correct sized opening required to install the GP using the installation dimen sions given 2 5 4 GP Panel Cut Dimensions The installation gasket installation brackets and attachment screws are all required when installing the GP Panel Panel Cut Area Ge re Check that the installation pa
130. w the instructions given below to prevent the CF Card s internal data from being destroyed or a CF Card malfunction from occuring DO NOT bend the CF Card DO NOT drop or strike the CF Card against another object Keep the CF Card dry DO NOT touch the CF Card connectors DO NOT disassemble or modify the CF Card GP 2401 2501 2601 Series User Manual 3 11 Chapter 3 Installation and Wiring E Inserting the CF Card Use the following steps to insert the CF Card in the GP The illustrations below show the procedures for the GP 2501 2601 Series models However these procedures are also the same for the GP 2401 Series 1 Slide the CF Card Cover in the direction shown here then upwards to open the cover 2 Insert the CF Card in the CF Card Slot until the ejector button is pushed forward 3 Close the cover As shown 4 Confirm that the CF Card Access LED turns ON aN The GP cannot access the Note CF Card if the CF Card D2 cover is already opened If however the CF Card Cover is opened while the GP is accessing the CF Card access will not be interrupted E Removing the CF Card Simply reverse the steps shown in the previous Inserting CF Card explanation Prior to removing the CF Card confirm that the CF Card Access LED is turned OFF 3 12 GP 2401 2501 2601 Series User Manual Chapter 3 Installation and Wiring 3 4 1 CF card Handling The CF Card has a data overwrite limit of approximat
131. y address do notexistin the PLC s internal memory The Error code for each PLC can be found in the table on the last page of this chapter om fe look up the ErrorNumberin the indicated PLC manual Or reportthe Error Number to the PLC manufacturer aN In Hitachi s HIDIC H HIZAC H Series the error code is divided into 2 bytes whereas Note the GP Error Number is composed of 1 byte codes D3 E g Reply Return Display Command Code Error No ojij o7 gt When the Display Error Number is 8 or 5 use only the left column as the error number 7 22 GP 2401 2501 2601 Series User Manual Stes Dz Chapter 7 RUN Mode and Errors In Toshiba s PROSEC T Series the Error Code is 4 characters long on the GP Error Numbers are changed to and displayed in Hexadecimal e With the Allen Bradley PLC 5 and SLC 500 Series the EXT STS error codes have been re mapped to start at D0 HEX so they will not conflict with other error codes When looking up the error number in the PLC manual subtract DO h from the GP error code to find its error value E g GP Error Code PLC Error Code D1 gt 0l EA gt 1A 7 5 4 CLOCK SET UP ERROR This message displays when the lithium backup battery s voltage used for the internal clock runs out To reset the error you need to turn the GP s power OFF and then ON again Leave the GP ON continuously and the battery s charge will become sufficient for backup after 24 hours and will be
132. y can be set from 1 to 100 100 is the highest quality B W REVERSE The white part in the image that is created in the screen creation program is reversed to black and the black part is reversed to white All other colors except white and black are not reversed aN The monochrome LCD GP saves image data as black in the CF Card regardless of Note the GP s B W REVERSE setting GP 2401 2501 2601 Series User Manual 6 21 Chapter 6 Initializing the GP 6 22 6 4 9 DISPLAY DEVICE SETTINGS Depending on the GP s Environment and Brightness settings sometimes the screen s display will seem to flicker This may be because the brightness setting is too low or that the GP s surrounding environment has become either too hot or too cold In order to correct this problem please use the following setting e STN color LCD GP 2501S DISPLAY DEVICE SETTINGS SET CANCEL REFRESH RATE 2 18 DEFAULT 0 O e Monochrome LCD GP 2501L DISPLAY DEVICE SETTINGS SET CANCEL DISPLAY DEVICE SETTINGS SET CANCEL REFRESH RATE 2 18 DEFAULT 0 REFRESH RATE 2 18 DEFAULT 0 mo o mmo lt When using 8 levels of gray gt lt When using Black and White gt REFRESH RATE Refer to the samples shown on the GP unit s screen to gauge whether the or adjustments help to correct the probl

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