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Owner`s MANUAL - RV Treasure

1. Several energy sources are available to heat water 1 propane gas only with manual lighting and start up 2 propane gas and 12 volt DC combination A 120 volt AC option is available and may be included with either source in a combination form Pilot Models CAUTION Before attempting to operate any water heater you must be sure the heater is full of water Failure to fill with water will result in the tank warping and the element burning up WARNING If you do not follow these instructions exactly a fire or explosion may result causing property damage personal injury or loss of life 89 Operating Instructions This appliance has a pilot which must be lighted by hand When lighting the pilot follow these instructions exactly Before lighting smell all around the appliance area for gas Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor What To Do If You Smell Gas Do not try to light any appliance Do not touch any electric switch Do not use any phone in your recreational vehicle Immediately call your gas service center from your neighbor s phone Follow the gas service centers instructions If you cannot reach your gas supplier call the fire department Use only your hand to push in or turn the gas valve or reset button Never use tools If the knob will not push in or turn by hand do not try to repair it Call a qualified service technician Force or a
2. Only use HIGH HUMIDITY when observing moisture Whenever your recreational vehicle is stored and not in use BE SURE to turn switch to the OFF position avoiding 12 volt DC discharge Failure to do so results in battery drainage The 300 and 400 series do not have this option Battery Drain Information To control operating functions on several models of refrigerators a 12 volt DC power source battery and or converter are required For gas operation 5 amp is required through the power supply to keep the solenoid open to supply propane gas to the burner as needed to continue to cool Models with a moisture reduction heater humidity dryer require an additional 24 amp This totals less than 1 amp The drain at 74 amp is low However after three to four days of continuous draw your battery will be down closing the solenoid and shutting down cooling capability when the battery drops to 11 5 volts DC During AC operation 12 volt DC is required to operate the humidity heater the light display electronic thermostat and interior light when equipped Door Seal To maintain cooling efficiency the door must seal completely on all four sides along the door gaskets Frequent frost build up or reduced cooling are indicators of air leaks around the doors Place a strip of paper the size of a dollar bill between the flange and door gasket Close the door and pull the paper out There should be a light 95 frictional drag i
3. Allow solution remain tank and system for 3 hours 8 Drain solution and flush as desired with fresh water For Direct Fill City Water or Storage Tank 1 Close all the drains tanks lo point drains and have by pass closed to water heater 2 With the coach completely drained open V1 and insert siphon 54 Soa 8 9 1 0 hose into container with sanitation solution Be sure V2 is also open and V3 is closed Start the pump to draw liquid into the system until liquid comes through the faucets Close faucets and pump will shut off Lines are now full Should you desire to sanitize also the tank open V3 valve with red handle to in line position allowing liquid mixture in tank Now close V1 and V2 With V3 open add additional water to tank through the city water fill Open faucets for free flow of water through system Allow this water solution to stand in the system for three hours Drain solution and flush with fresh water To remove any excess chlorine taste or odor prepare a solution of one quart vinegar to five gallons of water and allow this solution to agitate in the tank for several days by vehicle motion Drain the tank again and flush with fresh water Your demand water system is now ready for use Be sure to TURN OFF the pump when traveling or when the recreational vehicle is not in use Your water system is now ready to be used Drainage Fresh Water All permanent fresh water tanks can be drained Thr
4. FAILURE TO COMPLY COULD RESULT IN DEATH OR SERIOUS INJURY Figure 2 A 3 Gravity Water Fill figure 2 To place water into the A fresh water tank remove cap from the fill Insert the hose into the 1 1 4 inch flex tube 4 to 6 inch Open the water supply faucet DO NOT overfill the tank Y as it could burst It is not designed to hold pressure F Excessive pressure from water supply systems may be encountered in some parks especially in mountain regions Water pressure regulators are available to protect your system against such high pressure A regulator at 45 pound rating is recommended to prevent damage to the plumbing system or components 12 Volt Demand Pump When water is desired and you are not hooked up to city water your tank will be your supply On your monitor panel is a switch to turn on the 12 volt demand pump Energy for the pump is supplied by the auxiliary battery or converter The pump will self prime when started supply water and continue to run until approximately 40 52 pounds of pressure is achieved When pressure drops to 20 pounds pump will restart Some cycling in pump may occur A check valve is built within the pump to prevent water from flowing into the supply tank When pump is not in use turn 12 volt power off at the switch Faucets The basic operation of a faucet is the same as in your home Open the knobs or raise the single lever Close faucets when sufficient water volume is
5. Fifth Wheel The best type of hitch is one that is bolted thru floor and has brackets to attach to main frame members on truck Before installing your hitch be aware of the clearance needed between the truck cab and center of hitch pin This is very important on short cab trucks Hitch Height Specifications Fifth Wheel There is no recommended hitch height for fifth wheels The pin box is adjustable at two inch intervals for variance in trucks and their suspension systems Please attempt to travel with your truck and coach as near level as possible Hitch Height Specifications Travel Trailer Due to axles being either straight or drop bars the ball height will vary To find the correct height for ball hitch set your trailer on a flat surface in level position Measure from the inside of the ball socket to the ground approximately 18 to 22 inches as shown for correct spacing You may wish to add 1 to 2 inch to this amount to compensate for sag of suspension of the tow vehicles when hooked to tow vehicles FRAME amp COUPLER 18 22 off ground Hook Up Travel Trailer Hooking up your travel trailer is not difficult 14 and gets easier with practice The following procedure will help you until you become more experienced 1 2 3 4 Do c CODD Ml To raise the tongue of trailer above the hitch ball on hitch turn the crank on the jack Open the coupler latch Back the tow vehicle into proper posi
6. s sewage tank open when hooked up to a park s sewer system Open only when you wish to drain Using Toilet and Tank System When camping you should always have 4 to 6 inches of water in the toilet bowl The toilet system performs better when you run water 10 to 20 seconds after flushing to ensure wastes will proceed to the bottom of the tank Unlike your toilet at home which uses four to seven gallons per flush the average recreational vehicle system uses two to three quarts If there is not sufficient water used during flushing waste materials may not evacuate properly from drain line to tank Tank and pipes could eventually become clogged Vents A very important part of your sanitation system is the vent system in your coach These vents release air from holding tanks allowing water to enter Vent pipes are attached to the holding tank fed through the walls and cabinets to the roof On some models a portion of vent pipe may be part of the drainage system referred to as a wet vent As air flows upward water will be draining downward in the same pipe Holding Tanks The final parts of your sanitation system are the holding tanks for waste materials and water These are located below the floor of your coach Gray Tank Waste water from the bath tub shower and sinks will drain into this container No special preparation is required however you may wish to add baking soda or a Thetford chemical to reduce odors from food particle
7. A filter is placed inside tank before fitting is attached to draw water out of container Filling Fresh Water System To place water in to your coach fresh water system use one of these methods Figure 1 1 City Water Fill Figure 1 Water may be received into the system through a direct hook up referred to as a city water fill After attaching a hose to hook up and supply line open the faucet from the supply line Enter the coach and open any faucet to relieve air from the lines The water heater will fill first before the supply lines You will experience some air pockets Allow them to escape before closing faucets 2 On some coaches usually 32 and longer there is no standard gravity water fill for storage tank Near the city water fill inside of coach storage compartment under kitchen counter top you may find a valve with a red or silver knob Follow instructions below F Filter P 12 volt powered water pump C City Water Fill S Siphon Hose V Valves to open close to control water movement in lines 1 Regulates S Siphon Hose Valve Should 51 be closed except to draw in water or antifreeze 2 Closes line from tank to pump Will be open during pump use 3 Controls water to storage tank with valve and RED handle located in storage area inside from city water fill under sink A CAUTION A WARNING POTABLE WATER ONLY SANITIZE FLUSH AND DRAIN BEFORE USING SEE INSTRUCTION MANUAL
8. Drano or Liquid Plumber Leave the solution in tank while traveling Rinse and drain tank Optional heated holding tanks are available on many models Two 2 methods used to distribute heat are 1 Placing holes from tank compartment into heat duct built into floor allowing warm airflow throughout tank area 2 Heating pads attached to tank with adhesive operated with 12V power from battery and or converter Switch to turn on pads is normally located in bathroom area Winterizing Your Recreational Vehicle Preparing your trailer for cold weather is very important for most states and Canada Failure to prepare your coach for cold weather will cause the water systems to freeze resulting in breakage Damages related to freezing are not covered under the terms of your limited warranty Two methods of winterizing your coach after draining and flushing your drainage system are listed on the next page A WARNING DO NOT use Ethylene Glycol automotive antifreeze or Methanol windshield washer antifreeze in your fresh water system because they are harmful and may be fatal if swallowed Method 1 1 Open all faucets low point drains and toilet valve to drain all water Leave these open during this procedure 59 2 Start pump and operate until all water has been removed takes about 10 to 15 seconds 3 After water has been drained use an air hose from compressor and an adapter attached to city water fill In about 3 to 5 minutes
9. SERIOUS INJURY Drop In Stove Option and Range Without Piezo Ignition Operating Instructions 1 Know which knob controls which burner Always be sure all burners are turned off when the stove is not in use 2 Depress knob and turn fully counterclockwise to LITE position a Verify sufficient gas supply before attempting to light the burner Air in the gas line will significantly delay burner ignition Air in the gas lines may occur after the vehicle gas bottle and or tank is refilled during and after servicing other appliances on the same gas line etc WARNING When holding the match or lighter to ignite flame DO NOT position your fingers close to the burner You could get burned causing injury b Do not attempt to light more than one burner at a time c Immediately light the burner by holding a long match near the burner ports 3 If any burner should extinguish after initial lighting or due to CAUTION Hand held igniters may be used but be sure they are the type designed for lighting open flame burners 86 accidental blow out turn gas off by turning control knob clockwise to OFF Wait five minutes before attempting to relight the burner Failure to follow these instructions could result in a fire or explosion If the burner should go out while cooking or if there is an odor of gas turn the control knob s clockwise to OFF Wait five minutes for the gas odor to disappear If the gas odor is stil
10. a deadbolt in the frame section of lock and a standard lock in the handle Both locks use the same key a E Screen doors may have two types of NI latches First a roller latch and secondly a hook latch which needs to be tripped to open Locks on trunk doors need a small quantity of silicone lubricant sprayed internally two times per year to keep functioning correctly TV Antennas Standard Roof Mount To raise the antenna turn crank clockwise in UP direction approximately 13 turns or until some resistance to turning is noted figure 1 On amplified models 12 volt DC power is required for full performance Turn the power supply ON with the push button switch figure 2 Power moves to the head of antenna activating the inbuilt module returning amplified signal to both coax leads in the coach After the antenna is in full UP position pull down on the round knob with both hands until it disengages from the ceiling plate Rotate for best picture figure 3 35 y CAUTION When lowering the antenna never lower it into any position except the TRAVEL POSITION Failure to lower antenna into the TRAVEL POSITION before traveling will very possibly cause damage not covered by warranty To lower the antenna to traveling position rotate the antenna until pointer on directional handle aligns with pointer on the ceiling plate Turn the elevating crank counterclockwise in DOWN direction about 13 turns or until resistance is
11. achieved It is normal to experience occasional air pockets in the system Bath and Shower Your bathtub and shower are built with ABS or fiberglass material similar to those in your home Shower curtains are provided with the coach and must be used to prevent water from spilling onto the floor possibly causing damage The shower head used in the bathroom has a non positive shutoff valve and will drip slightly in shut off position A vacuum breaker is also built into the faucet to permit water in hose to drain out as a code requirement Before beginning your shower be sure the water heater is lit Adjust the faucet for temperature before entering the tub or shower When shower is completed be sure to turn water off at the faucet Used waiter will drain through the plumbing pipes into the gray water holding tank Remember capacities of your water heater and gray water holding tank Long showers in a recreational vehicle are NOT suggested due to the amount of water that is available To conserve water wet down and turn water off while you soap up then rinse Outside Shower Optional A convenient faucet assembly with hot and cold water is available for exterior use washing or rinsing on the outside of camper such as 53 washing hands and utensils To operate the outside shower 1 Open the door with key and allow lid to hinge down 2 Remove the shower head and open valve 3 Open the faucet valves and adjust to
12. all water will be blown out of system 4 Pour one 1 cup 12 0z of non toxic RV anti freeze into each P Trap two in sinks and one in bathtub Method 2 WATER HEATER BYPASS KIT The water heater bypass is available on most units To winterize the plumbing system 1 Turn off the pump 2 Drain the water heater and the entire water system 3 Remove the inlet line from the water pump 4 Make an adapter hose kit to attach to the pump when accessible 5 The open end of the hose is to insert into a gallon jar of anti freeze liquid provided on some units 6 Position valves as shown 7 Turn on the pump to supply RV system You may use four to six gallons or more CHECK VALVE Valve in horizontal position water to flow into and through water heater Valve is on bottom portion of by pass When valve is in vertical position it will prevent water from flowing through water heater A check valve is between water heater and upper tee preventing water to flow into heater in the upper export connection Now you can send anti freeze liquid through coach plumbing system without filling water heater Using the Water System During Freezing Weather Your tow able RV was not intended to be used during freezing weather unless 60 special precautions are taken Water freezes at 32 Fahrenheit in campgrounds or at home There is no product that can be added to the water to ensure freeze protection when the
13. bed sofa combinations or power bed lifts allowing space to transport other items on floor level Any two wheel item such as motorcycle or bicycle will require additional support for front wheel such as a wheel chock Wheel chock MUST be anchored to floor with bolts and nuts Since Sportster is built and designed to carry cargo in the rear portion of the coach special care must be exercised in loading to prevent potential handling concerns Current models are listed on CAUTION The tie downs provided are for general purpose use rating 500 Ibs The transport of certain types of cargo motorcycles bikes etc may require additional accessories for secure transport Please refer to owners manuals or contact the manufactures of these specific items for more information 46 To reduce the risk of fire explosion or asphyxiation 1 Do not allow passengers to ride inside the internal combustion engine storage area while vehicles are present 2 Doors and windows in the walls between the storage area and living quarters are to be closed while vehicles are present 3 Run fuel out of the engine after shutting off fuel at the tank 4 Do not store or transport supplementary motor fuel within this vehicle 5 Ventilate the interior of the vehicle to reduce the risk of fire explosion or asphyxiation 6 Do not operate gas appliances pilot lights or electrical equipment when motorized vehicles or motorized equipment are in
14. characteristics depend on the valve being positioned fully open Never attempt to operate with a valve partially closed NOTE This furnace is equipped with a shut off switch With the switch in the OFF position gas will not flow to the burner nor will the furnace operate 7 Setthe thermostat lever to the desired setting If set above room temperature the blower will come on NOTE During initial firing of this furnace a burn off of excess paint and oils remaining from the manufacturing process may cause smoking for five to ten minutes 84 To Shut Down 1 Set thermostat to the OFF position by moving the lever on the bottom of the thermostat to the OFF position 2 Turn the manual shutoff valve if so equipped to the OFF position Do not force External Vents Always be sure these vents are clear of any objects like screens duct tape etc A WARNING Do not install screens over the vents for any reason Screens will become restrictions causing unsafe or inefficient operation Ducting Wall or floor registers and return air grills MUST be kept clear of any obstructions Any such restrictions will prevent the furnace from correct operation Closeable registers will reduce air flow Never shut registers off completely possibly causing furnace to limit out and shut down Gas Odor Should you smell propane gas vapor in your recreational vehicle follow these listed guidelines 1 Evacuate all persons f
15. ladder Rear door on Sportster is Spring Loaded also know as having pre set and designed springs install along with hinge assembly As you 47 lift up or down these springs absorb most of the weight A double hook on each side ensures tightness when closed Handle will latch into lock when closed Lock may be secured with keys Lofts not available in all coaches Their space up near roof provides a place for sleeping with a foam mattress Access is gained with a wooden ladder to be hooked into brackets CAUTION DO NOT attempt to climb up or down with out ladder attached to wall portion 48 WARNING EXTREME DANGER THE RAMP DOOR TORSION SPRING ASSEMBLY MOUNTING HARDWARE AND CABLES ON THIS UNIT CONTAIN TREMEN FOR ASSISTANCE IN LOCATING AN AUTHOR IZED SERVICE CENTER NEAR YOU PLEASE CALL 888 611 1041 CAUTION THIS SPRING SYSTEM IS DESIGNED TO OPERATE ON A FLAT SURFACE ONLY DO NOT LOWER DOOR BELOW TIRE GROUND LEVEL DO NOT REMOVE THIS LABEL FUEL CELL OPTION The fuel cell system was developed for each owner to carry gasoline in a tank installed under the frame between two special cross members welded to the frame The tank is attached with three cross bars bolted to the frame members with grade 5 bolts and nuts Fuel in the tank can serve two 2 purposes 1 feeding an optional generator and 2 to fill gasoline tanks on sport vehicles To supply sport vehicles a pump motor and fill hose
16. make an appointment with service personnel at the factory PRIOR to your arrival 2 Any freight costs as listed on warranty coverage are the responsibility of the owner as listed in the warranty coverage schedule Parts Stocking of parts varies from dealer to dealer Any authorized dealer can order any required part to be shipped to his dealership or have the part drop shipped to your residence All parts are obtained through authorized KZ dealers only Owner s Responsibility When owning and using a recreational vehicle it is important to perform regular and normal maintenance to prevent undesired deterioration of your coach Weather elements play an important function on sealants and other components requiring normal maintenance As an owner and operator it is your responsibility and obligation to inspect and return your coach to an authorized dealer for repairs as required Your authorized selling dealer is always your first choice and he certainly has continued interest in your satisfaction As your manufacturer we recommend that inspection and service be performed by your selling dealership If you are traveling and are unable to locate an authorized KZ dealer or an authorized dealer for the component needing service please call our customer service office at 260 768 4016 Service at a non authorized dealer MUST have prior authorization You will be asked to return any mechanical parts replaced before reimburse
17. noted The antenna is now locked in travel position figure 4 CAUTION The power supply should be turned OFF when connecting disconnecting cables to power supply and antenna but should be turned ON when testing for voltage To test system 1 Make sure the television is working properly 2 Switch the power supply ON and OFF to see if there is a difference in the picture quality while watching TV If NO difference test for 12 volt power at the cable on the roof top Optional Outside Cook Center An optional feature on some of the above models enables an owner to cook on the outside of the recreational vehicle Open the 18x36 inch access door on the door side of your coach having one keyed lock and one thumb lock As the door opens the cook top assembly folds out and down on a hinge Built in straps hold the cook center in a horizontal position Remove the propane gas hose surrounding the top Just below the sidewall you will find the other connector Remove the blue protective cap move spring loaded sleeve and insert the connector When connection is complete open the valve with the lever on the side Propane gas will now flow to the stove 36 A CAUTION Because operating the slide out draws up to 15 amp current from the battery some source of supplemental charging should be operating while extending or retracting the slide out SLIDE OUTS KZ products feature numerous types of slide out systems by several di
18. of the vehicle You can find the recommended tire pressure and load limit for your vehicle in the vehicle owner s manual Understanding Tire Pressure and Load Limits Tire inflation pressure is the level of air in the tire that provides it with load carrying capacity and affects the overall performance of the vehicle The tire inflation pressure is a number that indicates the amount of air pressure measured in pounds per square inch psi a tire requires to be properly inflated You will also find this number on the vehicle information placard expressed in kilopascals kPa which is the metric measure used internationally Vehicle manufacturers determine this number based on the vehicle s design load limit that is the greatest amount of weight a vehicle can safely carry and the vehicle s tire size The proper tire pressure for your vehicle is referred to as the recommended cold inflation pressure As you will read below it is difficult to obtain the recommended tire pressure if your tires are not cold Because tires are designed to be used on more than one type of vehicle tire manufacturers list the maximum permissible inflation pressure on the tire sidewall This number is the greatest amount of air pressure that should ever be put in the tire under normal driving conditions Checking Tire Pressure It is important to check your vehicle s tire pressure at least once a month for the following reasons e Most tires may nat
19. of bed near foot of bed KZRV does NOT require or suggest blocking supports jacks etc to be used under slide outs during extended normal use 2 ABOVE FLOOR SLIDE OUT All Brands and Types This system also operates on an inside ram assembly on a track moved by a cog gear Ram is attached to the floor and side wall with a moving track attached to the slide out A steel frame carriage style is used on some models doing same function generally a 12 slide The motor operates on 12 volt power fused by a 10 amp breaker located in the fuse panel of the converter The motor is also attached to the ram assembly either direct attached or to a gear box Small slides 6 will have one ram and larger slides 13 will have two rams plus a cross shaft between them JGBEEN power to motor in WHITE ground RED power from master switch and 15 amp breaker WHITE ground Two switches are installed to APLACK power to motor out Operate this power unit First the 41 master switch which cuts off all power going to operating switch The master switch should be turned on at all times except during storage or when desiring to move slide out manually The operation switch is a two position spring loaded switch Select which direction you wish to move the room Press on desired position and hold until room is seated and gasket is compressed slightly Do not force the room to move beyond sealing as damage could oc
20. second type is the automatic two stage regulator used on lar ger coaches optional on smaller coaches With both cylinders full of propane turn the lever on the regulator towards the cylinder you wish to use first This will now be the supply cylinder and the other reserve Slowly open both cylinder valves The indicator on top of the regulator will turn bright green When the cylinder becomes empty the indicator will change to bright orange Now turn the lever to the side of the full bottle and the green signal will return You may now remove the empty bottle to have it refilled without interrupting the flow from the full bottle After filling the cylin der connect the pigtail hose and slowly open the bottle valve Do not forget to check for leakage each time you refill cylinder or dis connect any part on the propane system High Pressure Hoses with Acme Connectors Propane leaves the container through a hose with an acme connec tor attached to the bottle also having a flow limiting device Should the container valve be opened too quickly this device may close stopping the flow of propane This device is designed to 67 equalize propane pressures in about 5 seconds generally being unnoticed All pilot light valves must be turned off for equalization of pressure to occur Main Supply Hose Low Pressure The main supply hose will be attached from the regulator to the brass manifold fitting in the frame of t
21. system is in use other than RV anti freeze DO NOT drink water which contains anti freeze FLUSH SYSTEM The flush system is designed and built to rinse waste from holding tank AFTER waste tank has been drained completely of water and solids Attach a fresh water base connection marked San a flush Be sure termination valves are open on holding tank s Open valve to release water into tank for rinsing and cleaning of your waste holding tank Rinse for several minutes to remove any foreign matter from tank Remember the moisture content may give you a false reading on your monitor panel indicating it is full Allow time to dry out tank or recharge for next usage LO POINT DRAINS 3 Water storage tanks and water heaters have there own drains as previously mentioned For line plumbing system these drains are placed at the lowest area of water line to release liquids By locating 2 short water lines below coaches usually inches apart the release valves will be in compartment above Some models may have the outside shower assembly placed below floor level and used as the lo point drain 61 PROPANE FUEL SYSTEM The fuel system in your recreational vehicle has numerous compo nents such as piping copper tubing brass connectors hoses regulators and appliances Each of these components will be ex plained in its appropriate area Propane is the only fuel permitted to be used in a recreational vehi cle and its a
22. the desired temperature 4 To end operation close valve s on the faucet and allow water to drain from the shower head 5 Close the valve on the shower head Any water remaining in the hose will drip or run out of the vacuum breaker This is NOT a leak but performs as intended Water in the ABS plastic box will drain out along outer edge The shower head can be removed to drain the hose faster Reassemble and place onto bracket Keep the door closed when not in use for sanitary reasons Sanitizing and Filling the Potable Water System For your safety you should sanitize your potable water system when your recreational vehicle is new or when it has been sitting unused for a period of time and it may have become contaminated Prepare a chlorine solution using 1 4 cup of bleach 5 sodium hypochlorite solution to one gallon of water Prepare one gallon of this solution for each 15 gallon capacity of the tank As designed and constructed this method will sanitize the plumbing system For Gravity Fill Storage Tanks 1 Close all drains tank lo point drains and have by pass closed to water heater 2 Open lid on gravity fill and pour above content into tank A funnel may assist your efforts or be required 3 You may wish to add additional water for circulation 4 Open all faucets to allow air to escape 5 Turn on water pump to deliver water solution through coach water lines 6 Close faucets when air ceases to bubble out 7
23. they should never exceed the tire limitation for load or air pressure If you discover that your tires cannot support the actual weights the load will need to be lightened Tire Safety Tips Preventing Tire Damage e Slow down if you have to go over a pothole or other object in the road e Do not run over curbs or other foreign objects in the roadway and try not to strike the curb when parking Tire Safety Checklist e Check tire pressure regularly at least once a month including the spare e Inspect tires for uneven wear patterns on the tread cracks foreign objects or other signs of wear or trauma Remove bits of glass and foreign objects wedged in the tread Make sure your tire valves have valve caps Check tire pressure before going on a long trip Do not overload your vehicle Check the Tire Information and Loading Placard or Users Manual for the maximum 26 recommended load for the vehicle Note Tires are warranted by the manufacturer of their respective brand and are to be serviced and warranted by a service center Contact your dealer for information on service centers for tires How to Change a Tire To change a tire on your coach place a jack under the main rail of frame You may wish to break the lug nuts loose before raising coach Be sure to block trailer to prevent coach or jack movement Do not remove nuts from lug bolts until tire is free from ground Wheel Lugs When the wheels are installed on yo
24. to minimize vent blockage that could result in excessive gas pressure causing fire or explosion The regulator has the only moving components in the propane sys 66 tem It s sole function is to reduce the high and varied pressure from the propane containers to safe and consistent low operating pres sure The small inlet is the first stage which reduces the container pressure to 10 13 pounds The second stage then reduces the 10 13 pound pressure to an op erating pressure of 11 inches w c water column or 6 35 ounces of outlet pressure to your appliances The second stage is adjustable and may need to be adjusted for precise operation We suggest this to be normal maintenance and performed once per year Do not make this adjustment without a manometer This instrument is re quired to read actual pressure If pressure is too high it affects performance and safety Should pressure be too low appliances will not operate correctly An au thorized and competent technician with proper equipment should perform such tests and adjustments as may be required Two types of propane regulators are used on KZ products First is the standard two stage regulator with a brass T check connector to mount two propane bottles We suggest opening only one bottle at atime Should you open both bottles they will draw vapor together resulting in both tanks becoming empty at the same time This stan dard regulator is used on smaller coaches The
25. 768 4016 E mail kz kz rv com Website http www kz rv com Give all the above information as requested along with the serial number of the coach in question We will make every attempt to resolve your problem Please bear in mind that most problems arise from misunderstandings concerning warranty coverage and service In most instances you will be referred to the dealer level and your concerns will be resolved with the dealer s facilities and personnel Dealer Your authorized KZ dealer has performed a PDI pre delivery inspection on your recreational vehicle Since your dealer is authorized to sell KZ products he is also there to supply parts optional equipment and provide service repairs warranty or otherwise as needed First choice for warranty repairs is your selling dealer Other dealers can be used however prior approval is required Some recreational vehicle dealers may be authorized service centers for certain manufacturers of products warranted separately Check with your dealer before contacting anyone else to reduce delays If the dealer is not an authorized service center for the product in question he can assist you in obtaining authorized service Factory Service repairs can be performed at the manufacturing facility at Shipshewana Indiana Should your KZ product be in need of major repairs and your dealer recommends factory repairs please follow the steps listed below for such work 1 Your dealer must
26. 88 Water Heater sssssssssssssssssesesesenenee eren tne enne 89 Pilot Models essssseeseseneeeeenerennnn nnns 89 What To Do If You Smell Gas ssssss 90 DS Models outre tea fet ee te te itae 91 What To Do If You Smell Gas sssssss 92 120 Volt AC Option asses 93 Winterizing Your Water Heater 94 Refrigerator ecdesia iut DD Se 94 iij Mentre emp e e e s 94 Moisture Reduction Heater 95 Battery Drain Information eseeseeeeee 95 Door Seals sd e di NR RENS 95 Dose Hn EDT 96 Operation in Transit 96 Defrosting and Cleaning the Refrigerator Interior 96 Monitor Panel iisen eri Hee tette dd Her tantu 97 CHAPTER 1 INTRODUCTION TO RV OWNERSHIP Welcome to the world of recreational vehicle travel The purchase of your KZ product allows you to enter this type of camping and leisure travel Your coach has been designed and engineered to offer many comforts of home KZ recreational vehicles are designed and constructed to be used as temporary living quarters for camping and travel uses The coaches are not intended for hauling cargo This owner s manual was prepared to assist you in understanding the proper use and operation of various containment systems servicing and maintenance of component parts and explanation of your warranty protection If this is your first RV travel coach you will want to acquaint y
27. A larger mounting bracket allows more attachment space plus a capability for up down adjustment 2 An ABS ramp plate is mounted to the main floor to assist in raising the floor for re entry into the coach 3 When running the room out hold the switch until the room is fully extended and stops A positive stop has been installed This stop is a precaution to protect the interior slide out room perimeter facia boards 4 When running the room in hold the switch until the room seals tightly on the exterior of the unit Do no distort the exterior flanges by continuing to hold the switch 5 Donotforget to install travel bars for travel if so equipped BEDROOM SLIDE OUT This slide assembly is placed and is attached to the floor of the front bedroom slide Two rollers are also attached to side wall at opening point to give ease in slide out movement in or out This includes all hardware motor gears shafts track and framework Hold operation switch until room seals tightly on the exterior of the unit DO NOT distort or bend the exterior flanges or interior facia by holding the switch in on position Slide may have a positive shut off To retract reverse the procedure and hold button until the room is fully inside with gaskets sealing to the outer wall It takes about twenty seconds to move the slide in or out MANUAL OVERRIDE Should a power failure occur no 120 volt AC power or the battery looses its charge follow the directions lis
28. AL BREAK IN YOU MUST ADJUST YOUR SHOES ACCURATELY FOR BEST PERFORMANCE AND TO INCREASE THEIR DURABILITY THIS IS NORMAL MAINTENANCE 28 TRAILER BATTERY G SPLICE TO BRAKE LINE LANYARD FASTENED TO AUTO BUMPER FRAME POSITIVE BRAKE LINE BRAKE GROUND SPLICE TO BRAKE GROUND TO TRAILER BRAKES NEGATIVE SAFETY BREAK AWAY SWITCH WILL NOT OPERATE Unless connected to a power source equivalent to or greater than an auto motive type 12 volt 12 amp hour wet cell battery Breakaway Switch The breakaway switch is a safety part of your trailer s electric brake system The very instant a breakaway occurs the pull pin which is linked to the tow vehicle is pulled from the switch The two contacts automatically close to complete the electrical circuit and apply the trailer brakes This system will apply the brakes of the trailer should it break away from the tow vehicle A 12 volt battery installed on the coach is required to power the breakaway switch NEVER use this breakaway switch and trailer brake system as a parking brake There would be a high amp draw on battery and converter potentially causing damaged wiring connectors and breakaway switch plus unnecessary energy draw See Maintenance Manual for additional information concerning axles brakes and bearings Fire Extinguisher A fire extinguisher is installed in each vehicle and is located near the entrance door in the recr
29. CHECK BEFORE DELIVERY TO RETAIL CUSTOMERS Installing Propane Containers Sportsmen recreational vehicles are equipped with 20 or 30 pound propane containers depending on floor plan models Mounting and attaching instructions are listed below 65 Thread the long rod into the base plate Set both bottles into place as shown Drop the double hook bracket over the rod and hook onto the bottle 4 Attach the wing nut to hold the bracket and tighten to hold the bottle to the plate 5 Attach the regulator with the vent down to the bracket 6 Attach the main hose from the regulator to the manifold fitting in the frame 7 Attach two short pigtail hoses to the regulator and bottles at the ACME fitting 8 Test all propane connections for leakage On gt To remove the propane containers for refilling Remove the bottle covers if used Close the main valve on the container Remove the two hoses at the ACME connection Install the rubber cap over the valve ACME connection Remove loosen the wing nut holding the clamp hook Remove the clamp hook Fill the bottle and reverse the procedure to install Test all con nections for leakage MOO eO Regulator Propane regulators must always be installed with the regulator vent facing downward Regulators that are not in compartments have been equipped with a protective cover Make sure that the regulator vent faces downward and that the cover is kept in place
30. D UNDER THE CANADIAN MOTOR VEHIC LE SAFETY REGULATIONS IN EFFECT ON THE DATE OF AMNUFACTURE CE VEHICLUE EST CONFORME A TOUTES LES NORMES QUI LUI SONT APPLICABLES EN VERTU DU REGLEMENT SUR LA SECURITE DES VEHICULES AUTOMOBILES DU CANADA EN VIGUEUR A LA DATE DE SA FABRICATION V LNAN LV TYPE TYPE Fn 22R Unloaded Vehicle Weight UVW is the weight of this trailer as manufactured at the factory It includes all weight at the trailer axle s and tongue or pin If applicable it also includes full generator fluids including fuel engine oil and coolants Cargo Carrying Capacity CCC is equal to the GVWR minus each of the following UVW full fresh potable water weight including water heater and full propane weight 16 Weighing Vehicle Loaded or Unloaded The proper method to weigh the coach is to use a truck scale Place the coach axles tires and tongue jack or landing jacks with front supports 12 to 24 from the edge Unhook the tow vehicle and move forward 6 to 8 Now record total weight Re hook the tow vehicle and remove the weight from the front support Be sure no part of tow vehicle is on the scale Now record the axle weight only The difference between the two weights is the hitch weight The second sticker is Trailer Weight Information located inside of the cabinet door below the kitchen sink It again gives you the GVWR plus two other weight information items and their descriptions TRAILER W
31. EIGHT INFORMATION VIN OR SERIAL NUMBER GVWR GROSS VEHICLE WEIGHT RATING IS THE MAXIMUM PERMISSIBLE WEIGHT OF THIS TRAILER WHEN FULLY LOADED IT INCLUDES ALL WEIGHT AT THE TRAILER AXLE S AND TONGUE OR PIN UVW UNLOADED VEHICLE WEIGHT IS THE WEIGHT OF THIS TRAILER AS MANUFACTURED AT THE FACTORY IT INCLUDES ALL WEIGHT AT THE TRAILER AXLE S AND TONGUE OR PIN IF APPLICABLE IT ALSO INCLUDES FULL GENERATOR FLUIDS INCLUDING FUEL ENGINE OIL AND COOLANTS CCC CARGO CARRYING CAPACITY IS EQUAL TO GVWR MINUS EACH OF THE FOLLOWING UVW FULL FRESH POTABLE WATER WEIGHT INCLUDING WATER HEATER FULL LP GAS WEIGHT CARGO CARRYING CAPACITY CCC COMPUTATION POUNDS KILOGRAMS GVWR MINUS FRESH WATER WEIGHT OF GALLONS 8 3 LB GAL MINUS LP GAS WEIGHT OF GALLONS 4 2 LB GAL CCC FOR THIS TRAILER DEALER INSTALLED EQUIPMENT WILL REDUCE CCC CONSULT OWNER MANUAL S FOR SPECIFIC WEIGHING INSTRUCTIONS AND TOWING GUIDELINES CD 132 A CAUTION DO NOT overload your unit Please follow the GVWR when loading your Sportsmen recreational vehicle to avoid damages Loading the Trailer Distribution Your recreational vehicle has been engineered to make maximum use of the available space for living and storage areas The equipment and supplies you take along while traveling can be carried safely provided the additional weight is distributed properly Proper weight distribution within your trailer is an important factor in 17 sa
32. FF The cut off switch system is on Durango as standard and optional on others Auxiliary Battery Optional on Some Units All travel trailers and fifth wheels are pre built to accept a battery Some coaches with power slide outs have batteries as standard equipment Batteries are optional on coaches with no power slide 77 out Recommended batteries are of deep cycle type as you need longer slow consuming power rather than cold cranking power A battery is always required for a break away switch to function A battery requires routine maintenance for long life First terminals need to be kept clean to avoid corrosion Second a battery used daily will consume water as long as the converter is in operation Be sure to check the battery no less than every 30 days and keep the battery filled with distilled rain water Most good deep cycle batteries are NOT maintenance free A converter will not overcharge a battery unless a battery has a dead cell or the converter has a malfunction Some type of converters have full battery charge shut off Other types reduce the rate of charge as battery conditions reach 12 7 volts DC or 1 265 specific gravity at 80 F By electronic standards a battery is discharged at 10 5 volts Dropping voltage lower than 10 5 volts will begin damaging plates in the battery The interior lights will operate from the converter and or auxiliary battery Some lights will have wall switches and other lig
33. IN AN INCREASED RISK OF FIRE EXPLOSION OR ASPHYXIATION DEATH OR SERIOUS INJURY A WARNING These individual tassel cards reduce the strangulation hazard in the pull cord by removing the loop Do nottie the cords together Check periodically to make sure the cords have not twisted into a loop This device will not prevent strangulation hazard if young children wrap pull cords around their necks Always keep cords out of the reach of young children CAUTION While traveling all mini blinds need to be in the up position to avoid swinging and scratching paneling POWER BED OPTIONAL A bed assembly is available for the cargo area attached to sidewalls in 4 corners Both double and single are available with foam mattresses Bed assembly can be raised or lowered as desired through a 12 volt D C motor and power source Switch is located in sidewall and fused 15 amp is distribution panel Weight rating on rear power bed is 600 Ibs Static stationary and 450 Ibs dynamic moving 50 CHAPTER 4 SYSTEMS WATER AND DRAINAGE PLUMBING Your KZ recreational vehicle has a complete water system to carry fresh water as well as holding tanks for used water Each group has its own explanation along with its own operation Tanks Water containers are installed inside of the coach under the bed dinette or sofa On some models these containers are installed under the coach between frame members and protected with a cover
34. L Y Service Required Red light flashes and alarm sounds 4 times every 5 seconds Low Battery One 1 short beep once every sixty 60 32 seconds Testing Test this unit weekly by pressing the Test Reset button WARNING Activation of your CO alarm s audible horn indicates the presence of carbon monoxide CO which can KILL YOU WARNING THIS PRODUCT IS INTENDED FOR USE IN ORDINARY INDOOR LOCATIONS OF FAMILY LIVING UNITS IT IS NOT DESIGNED TO MEASURE COMPLIANCE WITH OCCUPATIONAL SAFTEY AND HEALTH ADMINISTRATION OSHA COMMERICAL OR INDUSTRIAL STANDARDS INDIVIDUALS WHO ARE AT SPECAIL RISK FROM CARBON MONOXIDE EXPOSURE BY REASON OF AGE PREGANANCY OR MEDICAL CONDITION MAY CONSIDER USING WARNING DEVICES WHICH PROVIDE AUDIBLE AND VISUAL SIGNALS FOR CARBON MONOXIDE CONCENTRATION UNDER 30PPM IF IN DOUBT CONSULT YOUR MEDICAL PRACTITIONER Smoke Alarm Smoke alarms are placed on the ceiling between the sleeping area and cooking area of each RV built Operation and Testing Operation The smoke alarm is operating once the battery is correctly connected The LED will flash every minute to show the battery is supplying power to the alarm When production of combustion is sensed the unit sounds a loud alarm which continues until the air is cleared False Alarm Mute control Models S SLL with the mute feature have the capability of temporarily reducing the sensitivity of the alarm circuit for approximately 10 minutes
35. MANUAL GUIDEBOOK TO ENJOYMENT OF YOUR KZRV L P RECREATIONAL VEHICLE COYOTE DURANGO FRONTIER SPORTSMEN SPORTSTER NEW VISION THE PURPOSE OF THE KZRV OWNER S MANUAL IS TO PROVIDE THE MOST CURRENT INFORMATION AVAILABLE CONCERNING KZRV RECREATIONAL VEHICLES OPERATION AND MINOR MAINTENANCE IS THE MAIN FOCUS OF THIS BOOK MAINTENANCE OF YOUR RECREATIONAL VEHICLE IS IMPORTANT TO KEEPING YOUR COACH IN GOOD CONDITION FAILING TO PROVIDE MAINTENANCE AS SUGGESTED COULD RESULT IN LOSS OF WARRANTY COVERAGE REVIEW THE COPY OF YOUR KZRV TOWABLE TRANSFERABLE LIMITED WARRANTY WHICH HAS BEEN SUPPLIED TO YOU WITH YOUR WARRANTY REGISTRATION FORM ADDITIONAL MANUALS MAY BE SUPPLIED AND AVAILABLE BY THE MANUFACTURER OF THE COMPONENT AND OR APPLIANCE SEE THE INFORMATION PACKET IN YOUR COACH 2008 KZRV LITHO U S A 06 2007 99 2882 TABLE OF CONTENTS Chapter 1 Introduction to RV Ownership 1 Safety Considerations sssssssseseeeeneenes 2 Reporting Safety Defects 2 Safety When Emergency Stopping ssssss 3 Additional Safety Considerations ssssuss 3 Extended or Cold Weather Use ssessssseess 4 GONGENS ALON PRAET DET E 4 Chapter 2 Service Procedures eene 7 Basic Service Procedures ssssssssseeenee 7 Dl TE 8 FACTO e tds te t dist dst 8 cari
36. N THIS REGARD SHALL RENDER THIS TTLW VOID AS TO THE CLAIMED DEFECT After receipt of such notice KZRV L P shall repair or replace such warranted defect within a reasonable time but not later than ninety 90 days after delivery by the consumer The scheduling of warranty work at an authorized dealer or Service center is not controlled by KZRV L P and delays may be experienced KZRV L P is not responsible for loss of use of the unit expenses for fuel telephone food lodging travel loss of income or revenue or loss of or damage to personal property DISCLAIMER AND LIMITATIONS OF WARRANTIES NEITHER KZRV L P NOR ITS DEALERS SHALL BE LIABLE FOR INCIDENTAL CONSEQUENTIAL INDIRECT SPECIAL OR PUNITIVE DAMAGES OF ANY KIND OR ANY OTHER FINANCIAL LOSS ARISING OUT OF OR IN CONNECTION WITH THE SALE OR USE OF THIS PRODUCT WHETHER BASED IN CONTRACT TORT STRICT LIABIILTY EQUITY OR ANY OTHER THEORY EVEN IF KZRV L P HAS BEEN ADVISED OF THE POSSIBILITY OF SUCH DAMAGES KZRV L P S ENTIRE LIABILITY SHALL BE LIMITED TO REPAIR OR REPLACEMENT AT KZRV L P S SOLE OPTION THE UNITED NATIONS CONVENTION ON CONTRACTS FOR THE INTERNATIONAL SALE OF GOODS IS HEREBY EXCLUDED IN ITS ENTIRETY FROM APPLICATION TO THIS TOWABLE TRANSFERABLE LIMITED WARRANTY THE FOREGOING TOWABLE TRANSFERABLE LIMITED WARRANTY AND THE REMDIES THEREUNDER ARE EXCLUSIVE AND IN LIEU OF ALL OTHER TOWABLE TRANSFERABLE LIMITED WARRANTY Travel Trailer Fifth
37. TION The warranty registrations for component parts should be completed and delivered in accordance with the instructions contained therein The TTLW registration must be completed and returned to KZRV L P within fifteen 15 days of delivery of the unit to the consumer Failure to do so can void this TTLW or cause delays in obtaining benefits The TTLW registration and all inquiries must be directed to KZRV L P Warranty Department 9270 West US 20 Shipshewana Indiana 46565 Telephone 260 768 4016 CHAPTER 3 USING YOUR RV In this chapter you will find three areas of useful information to assist you with correct equipment traveling and finally actually using your recreational vehicle EQUIPMENT Tow Vehicle Begin your camping experiences by obtaining a tow vehicle which will adequately transport your recreational vehicle to and from your chosen destinations Your most important measuring tool is the GVWR Gross Vehicle Weight Rating to cross match the capability of your selected tow vehicle Ford Chrysler and Chevrolet provide trailer towing guides for their products as do most auto or truck manufacturers Ask your local automotive dealer for a copy or call the factory s direct lines for information Many tow vehicles including mini vans have special towing package options available for small travel trailers Tow vehicles with long wheel bases perform better than those with short wheel bases such as Broncos or Bla
38. This feature is to be used only when a known alarm condition such as smoke from cooking activates the smoke alarm The smoke alarm horn is muted by pushing and holding the test button on the alarm cover for 5 seconds The smoke alarm will automatically reduce sensitivity and the LED will flash every 10 20 seconds for approximately 10 minutes to indicate the alarm is in temporary mute condition The smoke alarm is completely operational during the mute cycle and will alarm if the smoke density increases After the 10 minutes mute cycle the alarm will beep twice letting you know it has automatically returned to normal sensitivity 33 CAUTION Before using the mute feature identify the source of smoke and be certain that safe conditions exist Testing Test the alarm by pushing the test button on the smoke alarm cover for at least three seconds until the alarm sounds The alarm sounds if all electronic circuitry horn and battery are working If no alarm sounds the unit has a defective battery or other failure and should be replaced immediately General Detector Information As you are confined in a RV which is much smaller than a standard house you must realize safety detectors will be activated much sooner than in a residential house due to there being much less air volume TEST SAFETY ALARM OPERATION AFTER VEHICLE HAS BEEN IN STORAGE BEFORE EACH TRIP AND AT LEAST ONCE PER WEEK DURING USE Each of the 3 listed dete
39. Wheel Two Year Limited Warranty Two Year Structural CONTINUED WARRANTIES EXPRESS OR IMPLIED INCLUDING WARRANTIES OF MERCHANTABILITY FITNESS FOR A PARTICULAR PURPOSE CORRESPONDENCE WITH DESCRIPTION AND NON INFRINGEMENT ALL OF WHICH ARE EXPRESSLY DISCLAIMED BY KZRV L P THIS TOWABLE TRANSFERABLE LIMITED WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS AND YOU MAY ALSO HAVE OTHER RIGHTS THAT VARY DEPENDING ON LOCAL LAW SOME STATES LIMIT OR PROHIBIT LIMITATIONS OF WARRANTIES SO THE ABOVE MAY NOT APPLY TO YOU YOU SHOULD CONSULT A COMPETENT ATTORNEY FOR LEGAL ADVICE MISCELLANEOUS No repair or replacement effected shall cause any extension or renewal of the warranty period KZRV L P may make parts and or design changes from time to time without notice and repairs or replacements may be made with new or different parts KZRV L P reserves the right to make changes in the design or material of its products without incurring any obligation to incorporate such changes in any product previously manufactured At KZRV L P s sole option any dispute concerning any warranted defect may be resolved through mediation or arbitration In the case of arbitration an arbitrator from the American Arbitration Association AAA shall be selected This TTLW shall be governed by the laws of the State of Indiana and any legal action shall be brought only in the Circuit or Superior Court of LaGrange County Indiana WARRANTY REGISTRATION AND CONTACT INFORMA
40. all quantity of propane vapor This can be detected by a strong odor around tanks Keep open flames away from this area Itis best to remove the bottle take it to a safe area and bleed off the excess pressure by opening the valve slightly and closing it when discharge has been sufficient one to two minutes When disconnecting propane containers you must turn the acme fitting in a clockwise direction because left hand threads are utilized When reconnecting turn connections counterclockwise Connec tions must be tight however DO NOT over tighten A warning label has been located near the propane container This 64 Knob to open and close main valve Complete valve assembly 10 valve small brass knob or slot screw Container mounting stand A WARNING Your vehicle has exterior combustion air inlets Appliance pilot lights should be turned off during gasoline or propane refueling Required by law in some states label reads as follows A CAUTION THIS GAS PIPING SYSTEM IS DESIGNED FOR USE WITH PROPANE ONLY DO NOT CONNECT NATURAL GAS TO THIS SYSTEM Securely cap inlet when not connected for use After turning on gas except after normal cylinder replacement test gas piping and connections to appliances for leakage with soapy water or bubble solution Do not use products that contain ammonia or chlorine ALL GAS LINES HAVE BEEN CHECKED WITH AIR PRESSURE DEALERS ARE REQUIRED TO RE
41. and procedures in the owners manual 8 damages resulting from misalignment or adjustments to axles or spindles caused by improper maintenance modification loading unloading road hazards road defects off road travel or tire failures 9 damages caused by the negligent or intentional use or misuse of the unit by the consumer or transferee including but not limited to occurrences while towing the unit 10 claims made for alignment or adjustment of patio doors Note any unit with a patio door is not intended to be towed like a travel trailer and must be permanently parked on a lot If such a unit is towed this TTLW is voided in regard to the patio door and the surrounding structures 11 loss or damage caused by a person or business as a result of transporting the unit after sale to the consumer delivering the unit or parking the unit 12 loss or damage to the plumbing system caused by freezing 13 claims for personal injuries of any type 14 costs of transportation of the unit for repairs and 15 components that are warranted separately by another manufacturer the warranty provided by a component manufacturer is the sole responsibility of that manufacturer and KZRV L P does not warrant those components Please refer to the warranties issued by the component manufacturers for the terms and conditions of such warranties TOWABLE TRANSFERABLE LIMITED WARRANTY Travel Trailer Fifth Wheel Two Year Limited Warranty Two Yea
42. at the room s exterior path is clear before extending or retracting the room the slide out if included 2 To extend the slide out press and hold the switch mounted on the wall near the room opening until the room is completely out 3 To retract the slide out room be sure the trailer battery is fully charged Move or rearrange the furniture and interior fixtures as necessary to provide clearance to fully retract the room into the trailer interior 4 Press and hold the wall mounted switch to fully retract the room Release when the room is fully retracted 5 Reinstall the travel locks one on each side on or near the roof line There is no positive stop for the standard slide systems When the slide out begins to seat against the wall stop and just bump the switch until the slide out is tight as desired Flush floor slide systems 39 have a positive stop either on or out When the slide out begins to seat against the wall stop and just bump the switch until the slide out is tight as desired use caution when moving slide Facia boards can be tore loose when you don t release operation switch Due to power requirements operate only one slide out at a time B Large Flush Floor Slide Out Operating Instructions 12 amp Longer Flush floor operation is no different than the above standard power slide out However there are several points to remember 1 There are minor differences in the steel hardware under the frame
43. cation not mounted into distribution box The function of a converter takes 120 volt AC power and transforms this energy into 12 volt DC power as used in your coach 12 volt DC supplies power for some appliances and most interior lights The floor plan and size of coach indicate the output size When the converter receives 120 AC power it transfers power into 12 volt DC without any manual switches The converter also charges the auxiliary battery s when installed on the coach and attached to 120 volt AC power The third function of a converter is to send 12 volt power to the fuse panel and throughout the coach Each converter has a built in fan which operates through a load sensor control or temperature sensor As more current is drawn fan will speed up run faster or slow down based on amp draw and or temperature Should the fan not run at all the converter may overheat and will cut out and or stop BATTERY l l DISCONNECT The Battery Disconnect switch as shown has one function to cut off or supply 12 volt DC power from battery if so equipped to 12 volt DC distribution system Insert attached red plastic key in off position and turn 90 to on position Key won t come out in the on position Twelve volt DC power now moves from battery through converter to coach When you wish to charge the battery by power converter the switch must be in on position providing you have 120 volt AC power available O
44. caused by improper loading or installing additional equipment is NOT covered by K Z Limited Warranty 18 A WARNING The rear bumper on the frame of your recreational vehicle is NOT designed to carry over 100 pounds of weight Installation of items exceeding 100 pounds including bike racks generators cargo containers etc could cause metal fatigue and weld stress Any such failures could damage your property and endanger vehicles following your camper during travel which could result in an accident The frame is NOT designed or built to tow any trailer Towing In towing your trailer or fifth wheel you need to recognize the extra weight behind your vehicle Below is a list of things which you need to remember while traveling 1 With the trailer attached you will have slower acceleration and will require more distance to stop 2 Be sure you have enough area at corners when turning as wider turns are necessary Be sure to use your turn signals for your own safety and the safety of others 3 In passing or changing lanes remember you will need a longer distance to pass 4 Use your rearview mirrors frequently to observe your trailer and traffic conditions 5 When being passed by a large truck or bus be prepared for displaced air as it may cause you to sway slightly especially travel trailers 6 When climbing steep long grades and again while descending user lower gears even before it seems necessary Use your brake
45. cks two or four as equipped The use of stabilizer jacks on a recreational vehicle is a popular and useful option They provide a reasonable amount of stability while using occupying and moving around in your camper It is important to remember that stabilizer jacks are for support of the coach and are not designed to bear the weight of a recreational vehicle To operate the stabilizer jack place crank onto the jack shaft and turn clockwise to lower until the frame begins to raise slightly Equalize all four jacks for best support You may need to adjust each jack two or three times To raise jack to upper travel position insert crank and turn counterclockwise until jack is seated in UP travel position Upon completing the setup of your coach you are now ready to make attachments to various facilities 30 fe Waste water hose connections 110 Volt power cord electrical hookup Turn on propane propane tanks and light pilot lights if any on appliances Remember there may be air in your propane lines Be sure to bleed them before planned usage Open any windows and roof vents as desired for ventilation fe k9 fe keo You may have additional accessories and options such as an awning on the door side which need to be opened Separate instructions are provided by the manufacturer of these components A CAUTION When preparing to depart or move don t forget to reverse the procedure above Remember open roo
46. combination electric gas feature is a part of the water heater 9 Set the temperature dial to desired setting 10 Test water before bathing or showering To Turn Off Water Heater CAUTION Temperature setting on the control was factory set at the lowest setting to reduce risk of scald injury Setting the temperature dial past the low position will increase the risk of scald injury Children disabled elderly and diabetics are at highest risk of being scalded Turn the temperature dial counterclockwise to the lowest setting Turn off electrical power to the appliance Depress and turn the gas valve clockwise to the OFF position If the vehicle is to be stored or the heater is going to be turned off while subject to freezing temperature drain the water heater EON DSI Models This appliance does not have a pilot It is equipped with an ignition device which automatically lights the burner Do not try to light the burner by hand BEFORE LIGHTING smell all around the appliance area for gas Be sure to smell next to the floor because propane is heavier than air and will settle on the floor 91 WARNING If the user of this appliance fails to maintain it in the condition in which it was shipped from the factory or if the appliance is not used solely for its intended purpose or if the appliance is not maintained in accordance with the instructions in this manual then the risk of a fire and or the production of carb
47. ctors has it s own manual and instructions sheet providing more information for it s use and maintenance More information is available in the owners material supplied by the manufacturer of the detector Life time of the detector ranges from five to seven years and will need to be replaced as per manufacturers instructions Steps Two or Three Before entering your recreational vehicle place your hand in the center of the step assembly Pull the step outwards The step assembly will raise slightly and then out away from the coach The lower step will unfold 180 to useable position The arm on the step will meet a positive stop A WARNING Test smoke alarm operation after vehicle has been in storage before each trip and at least once per week during use Failure to comply may result in serious injury Step care maintenance and lubrication information will be found in Chapter Seven Mechanical Maintenance 34 A CAUTION After lubrication be sure no lubricant is remaining on step causing a Windows PA For operation all windows have crank S operation except egress windows Egress Figure 1 windows have an unlocking handle or two small hinged clips on each side After unlatching the panel will swing out on a top PR hinge On some egress windows screens apne are attached to swing out panel of window Sumas har dna 99 Maximum current S Doors Locks on entrance doors have two lock Figure n mechanisms
48. cur Manual Override Single or Double Rams Should 12 volt power fail and there is no 120 volt AC power available follow the directions listed below 1 Turn off master switch 2 Depending on which ram assembly is in your coach will determine the correct size of socket to use a Hapi Jac system is on frame carriage with 2 two mounting area Motor is 12 volt D C and can be moved with a 5 8 socket ratchet and probably an extension b Lippert Component system has a smaller motor less draw and requires a 5 8 socket ratchet and probably an extension shaft Access to ram is under the floor from the front A CAUTION DO NOT tow the trailer with the rear slide out room in the OUT position If the trailer is towed with the rear slide out extended the K Z Inc Limited War 3 King Slide In a frame work attached to rear wall are a series of pulleys cables and brackets preassembled and not visible Cables 8 are attached to brackets mounted 1 in each corner of slide out leading adjustable bracket inside of coach under cover at floor level for adjustment needs to seal in or out position Adjustment bracket is attached to a chain driven by a 12 volt D C motor attached to a gear box Any required adjust need to be preformed by a selling or servicing dealer Electrical system is protected by a 30 amp breaker located in 12 volt fuse panel in load center 42 For 12 volt light you need to plug power in to wall soc
49. cylinder to move or roll around during transporting to and from the gas supplier 62 A second smaller valve is built into the main valve to prevent fuel from escaping A hose with an acme fitting or a POL fitting must be completely and tightly installed before gas vapor can be withdrawn This valve also referred to as an OPD valve overfill protection device has a float device inside of the cylinder to prevent overfilling of the container Servicing and Filling Propane Containers Filing a propane container must be done carefully and correctly Only a qualified person properly trained on inspection filling and safety procedures should fill containers A new container must be purged before placing into service and must NEVER BE OVERFILLED Purging is an operation performed by your dealer or propane agency to remove any atmospheric air As an owner you need not be concerned regarding this procedure unless you permit the valve to be in OPEN position when empty CAUTION DO NOT use tools to open or close the tank valve HAND TIGHTEN ONLY to avoid damage to the valve or handle Two overfill devices are built into the valve to prevent overfilling of the container First is the small brass knob or screw inside of the valve This 10 valve must be open when filling allowing air to escape When the container reaches 80 of the correct capacity liquid appears Shut the supply filling valve off Close the 10 val
50. ded because 50 amp four prong service is not available several things must be remembered 1 A reducing adapter prevents you from using 50 amp service as WARNING DO NOT connect 240 volt direct power to the coach through a reducing adapter By doing so positive power will be sent through neutral white wire damaging appliances designed permitting only 30 amps to enter 2 Using a pigtail adapter may imply a 240 volt AC hookup which would cause damage to appliances because 120 volt positive power would be fed through white neutral wire GFCI Protection Each coach has a GFCI Ground Fault Correction Interrupter protection receptacle installed into the circuitry This GFCI device is designed to protect people from hazards of line to ground electric 75 shock The purpose is to reduce possible injury caused by electrical shock resulting from faulty insulation improper polarity and related to moisture and or earth ground The third round pin on the receptacle is very important for this safety device to function correctly NEVER cut off this pin When using an appliance in the receptacle without this provision use an adapter with a pigtail to be attached to the receptacle box to complete the circuit This GFCI receptacle will not protect against short circuits or overloads The circuit breaker or fuse in the electrical panel which supplies power to the circuit provides this protection Polarity is ext
51. e manufacturer is not responsible for any changes or alterations made to the 120 AC system of the coach 120 Volt A C System Power Cord 30 AMP or 50 AMP Both 30 or 50 amp power cords are detachable from the connector as shown to be stored inside of your unit when not in use This cord places 120 AC volt power into your breaker distribution center as built into your coach 72 Power Cord 30 AMP A 30 amp rated power cord is pre wired into your 120 volt AC breaker box Open the hatch door on the exterior of the coach Pull cord out and attach it to 120 volt power source Energy will enter through the main breaker and is distributed through circuit breakers to the wall receptacles and appliances This power cord will be approximately 26 to 28 feet in length Each cord has the correct gauge of wire to carry the correct voltage to coach In some hook ups the power cord may not be long enough and extension cords are required ALWAYS use a cord with the gauge of wire equal to or greater than the power cord Should you use a cord with a smaller wire overheating loss of amperage and possible melting could occur A WARNING Never use a cheater plug or extension cord which breaks the continuity of the ground circuit to the grounding pin DO NOT leave any unused portion of an extension cord in a coil as it may overheat short circuit wires and potentially destroy your extension cord A WARNING Do not
52. e is to weigh it at a public scale Talk to your RV dealer to discuss the weighing methods needed to capture the various weights related to the RV This would include weights for the following axles wheels hitch or pin in the case of a trailer and total weight 25 How Overloading Affects Your RV and Tires The results of overloading can have serious consequences for passenger safety Too much weight on your vehicle s suspension system can cause spring shock absorber or brake failure handling or steering problems irregular tire wear tire failure or other damage An overloaded vehicle is hard to drive and hard to stop In cases of serious overloading brakes can fail completely particularly on steep hills The load a tire will carry safely is a combination of the size of tire its load range and corresponding inflation pressure Excessive loads and or under inflation cause tire overloading and as aresult abnormal tire flexing occurs This situation can generate an excessive amount of heat within the tire Excessive heat may lead to tire failure It is the air pressure that enables a tire to support the load so proper inflation is critical Since RVs can be configured and loaded in many ways air pressures must be determined from actual loads determined by weighing and taken from the load and inflation tables provided by the tire manufacturer These air pressures may differ from those found on the certification label However
53. eational vehicle Be familiar with its location and operating instructions as printed on the extinguisher Inspect your fire extinguisher at least two times per year or more often as instructed on the extinguisher 29 SETTING UP AND USING YOUR RECREATIONAL VEHICLE We recommend that you select a level or nearly level place for camping There are two reasons to be level First all components in your coach such as your water drainage system and especially your refrigerator are designed to operate in a level position Second it is more comfortable to live on the level Should a level site not be available use short 2 x 6 inch blocks of wood to raise the low side wheels to a level position Before unhooking the trailer from the tow vehicle be sure the jack foot is in place on the tongue jack and block the trailer wheels to keep the trailer from moving Before lowering the tongue jack you may wish to place a wood block or hard support under the foot of the jack unless you are ona cement slab This helps to prevent the jack from sinking into the dirt 1 Release the weight distributing bars if used 2 Release the safety latch on the coupler 3 Raise the coupler on the A frame by turning the tongue jack until the ball is free 4 Disconnect the 7 way wire connector safety chains and the breakaway cable 5 Move the tow vehicle away as desired 6 Lower the tongue jack until the coach is level 7 Now lower the stabilizer ja
54. ee types of drains are used 1 a push pull shown 2 a turn valve with open close position and 3 a cap attached to a plastic fitting below the trailer An open end wrench one inch nut size is required to loosen the cap To drain the supply lines and the entire system you need to follow the steps listed below Locate the valve placed at the floor level or close to the floor found under the dinette storage cabinet and sofa These valves will be at the lowest point of the water lines To drain system Qxgr ds o Open all faucets including optional exterior shower Open the fresh water tank drain Open the water heater drain Open all two to four low point drains Open the toilet valve hold or block if need be To empty the pump start and allow to run up to 20 seconds Sanitation System Toilets Two types or models of toilets are used on KZ recreational 55 vehicles One is the Bravura model featuring two foot pedals for flushing The second type is referred to as the Aqua Magic V This toilet is available with two levers for flush operation or with foot flush operation 4 Prior to using your toilet be sure to add proper S amount of deodorant chemical into toilet with l 7 water Flush contents into tank plus 2 or 3 gallons of water T After each flush about 2 of water will be the p bowl which is fine for travel For best operating function keep 3 5 of water in bo
55. end permitting a slight tilting to the side which drains are on Remove the cap and attach the adapter onto the valve housing Turn the adapter 10 to lock onto the pegs Attach a flexible sewer hose to the adapter and secure with a clamp Place the other end into the approved sewer system You may now open the 3 inch drain valve to drain the sewage tank first Open the valve on the gray water tank last to utilize water to wash and rinse the hose and drain lines Most states and parks have strict laws and regulations to prohibit dumping of wastes of any kind into anything other than proper disposal facilities or sewer systems Almost all privately owned parks have either a central pump facility or offer a campsite hookup for sewage You can find lists of many dump facilities throughout 58 the United States in Woodall s Rand McNally Camp Guide Good Sam Camp Guide KOA Kampgrounds Camp Guide or various other publications Some fuel stations also have dump stations Maintenance for Holding Tanks The following maintenance is recommended by our holding tank suppliers to keep your tanks clean and keep the probes free of debris and build up Gray Waste Water Tank Fill tank with 10 12 gallons of warm water Add a degreaser such as a citrus cleaner or Dawn dish soap Leave solution in tank while you are traveling Rinse and drain tank Black Sewer Tank Fill tank with 10 12 gallons of water Add one bottle of drain cleaner such as
56. erred to as a double pole double throw device You may find this switch only on CSA Canadian Standard Association units An owner must realize and understand that a coach has a total of 30 amp service available to be used Conserving and choosing which appliance has priority in consumption needs to be part of the planning Don t forget loose items such as toasters electric skillets and coffee pots also consume power Include these also in your planning 50 amp service provides another option 50 Amp Optional On some larger coaches more appliances that require more 120 volt AC power are desired by owners Availability of 50 amp service is 74 the best method providing you have 50 amps of incoming power For this application a larger circuit breaker box is required as there are two separate banks of 120 volt AC power on the positive position Each positive bank receives a 120 volt wire marked X or Y plus a white neutral wire and green bare ground to complete circuitry Actually these two positive wires added together are 240 volt AC White Neutral THIS CONNECTION IS FOR 120 240 VOLT AC 3 POLE 4 WIRE 60 HZ 50 AMPERE SUPPLY service yet serve two separate banks as the external sticker indicates A 50 amp main breaker will distribute current to separate banks verifying 240 volts are present There are no 240 volt appliances in this coach If use of a reducing adapter or pigtail is nee
57. ery is placed in parallel circuitry with the battery on your tow vehicle Care needs to be exercised not to drain both batteries together There are two methods of avoiding this condition First disconnect the tow vehicle when parked and or using your coach Second a battery isolator may be installed in your tow vehicle to prevent power drain from batteries in both vehicles This device isolator has two useful purposes First it sends current from the alternator to both batteries simultaneously Secondly the isolator prevents draw from the recreational vehicle through the battery of the tow vehicle preserving power to start the engine 1 Black Ground 8 Gauge 2 Blue Brakes 3 Green Running 4 Red Positive 8 Gauge 5 Red Left Turn 6 Brown Right Turn 7 Yellow Back Up A Breakaway Switch B 30 Amp Breaker C Fuse Panel D Brakes E Junction Box CONVERTER AUXILIARY BATTERY 79 Contact your dealer should you desire an isolator for your protection Two types are available mechanical type or solid state which is the best and most expensive Exterior Lights and Connector 12 Volt Power for exterior lights such as tail lights turn clearance and brake lights is supplied by the tow vehicle Note the diagram above showing the color code and numbers from the seven way connector and how power is fed to the exterior lights The positive red wire is attached to
58. f vents windows or TV antennas left in UP position are subject to wind damage in transit Propane Detector Any recreational vehicle which contains a propane fuel system with propane consuming appliances requires a propane leak detection device for safety protection A converter or auxiliary battery is required to supply 12 volt DC energy to operate the leak detector There is no master cut off switch to disengage detector When 12 volt power is provided the green LED light will come on After 60 seconds the detector will begin monitoring the environment for combustible vapors such as propane vapor Should a leak occur with propane vapor reaching the detector in sufficient concentration your detector will produce a pulsating alarm sound and the red alarm indicator will light The alarm will continue to sound until vapors have dissipated or until the mute button is pressed The mute button only stops the alarm from sounding for 60 seconds The alarm will reoccur if vapors are still present This detector only indicates the presence of propane vapors at the sensor Vapors could be present in other areas of the coach More information on propane is found in Chapter Four Systems Following are procedures to take during an alarm 1 Turn off all gas appliances stove heaters furnace Extinguish all flames and smoking material Evacuate leave doors and windows open 2 Turn off the propane tank valve 31 3 Determine and re
59. fety and efficiency of your trailer brakes hitching and how your tow vehicle will pull the trailer DO NOT put excess weight in the trunk only Excessive weight in the trunk area tends to develop sway and fishtailing of the trailer Lightweight and bulky items such as paper products bedding clothing etc should be stored in overhead cabinets and closets Heavy items such as cooking utensils should be placed in lower cabinets Canned goods need to be in a pantry if so equipped or in lower cabinets Also heavy items should be secured to avoid shifting during travel A reasonable principle in loading your coach is for every two pounds of weight loaded in front of the axle one pound of weight must be loaded behind the axle Also remember improper side to side loading affects spring condition Excess weight behind the axle lightens the hitch weight and will tend to magnify any sway that may occur when passing trucks or when gusty winds are present Uncalculated weight can and will effect road performance Several coaches have a Rear Storage RS section built into the trailer Undercarriage components have been placed and are rated at 150 pounds of cargo Failure to abide by the weight limit could cause erratic performance while towing and damage to the frame WARNING THIS STORAGE COMPARTMENT IS NOT DESIGNED FOR TRANSPORT OR STORAGE OF INTERNAL COMBUSTION ENGINE OR SUPPLEMENTARY MOTOR FUELS A CAUTION Any damage
60. fferent suppliers 1 Below floor system operates on a rack and pinion cog track powered by a 12 volt DC motor 2 Above floor system operates on an inside mounted ram both single and double rams powered by a 12 volt DC motor 3 King Slide Rear Cable system 4 coming in and 4 pulling out 4 at the top and 4 at the bottom 12 D C motor gear box and main drive chain 1 BELOW FLOOR SLIDE SYTEM Before operating the power slide out system in your coach read and become familiar with these instructions along with components and operation methods Most of there components are inside of the enclosed under belly cover can t be seen External Rack and Pinion Mechanical Components Your system operates on a rack and pinion type a cog track part of the cross member rail then welded to the frame A moving gear is built onto the main shaft driven by a 12 volt motor matching the cog track one gear for each cog track As the gear on the main shaft turns the track moves in or out whichever direction you chose Electrical Components All power slide systems operate on 12 volt DC power provided by a fully charged auxiliary battery optional on some models and converter Thru a 12 volt distribution load center breakers are provided for each slide For best performance have 120 volt AC power attached to your coach feeding the distribution load center A 12 volt DC motor is located under the frame It may be in
61. he coach The swivel brass nut on the main UH 3 hose will be your final attachment s JH 3 8 MPT x 1 2 Female There are several things to remember Flare Swivel each time the container is removed 1 Be sure ALL fittings are tight Always use two wrenches for brass connections 2 Be sure ALL connections are tested for leakage 3 Open the main valve slowly to avoid a fast rush of gas to flow limiting device causing gas freeze 4 Listen carefully a hissing sound longer than one second may indicate a gas leak Close valve and search for leak Should you experience a gas freeze up close the main valve and wait 15 minutes before trying again Keep the container valve s closed when traveling Some states prohibit traveling with the pro pane container valves open especially in underground tunnels on expressways Operation After the camper is completely set up and you are prepared for camping enjoyment follow these steps for propane operation 1 Be sure ALL burner valves controls and pilot light valves are closed 2 Open main valve on propane container slowly to avoid a fast rush through excess flow valve causing gas freeze 3 Listen carefully as gas begins to flow If a hissing sound is heard for more than one or two seconds close valve and search for a potential leak 4 Light appliances as needed and directed in Chapter Five Appli ances 68 A WARNING Portable fuel burning equipme
62. he instructions in your appliance manual d If you do not smell gas depress and turn the oven control knob to Pilot On This will allow gas to the oven pilot e Immediately light oven pilot with a match A small flame will be noted at the top of the pilot burner NOTE If the appliance has not been operated for a long period of time a longer waiting period for ignition of the pilot may be necessary due to air in the gas line 2 Operation of Oven Burner a Depress and turn the oven control knob counter clockwise to the desired setting There will be a delay of 88 approximately 45 seconds before the oven burner comes on This is normal and no gas escapes during this delay It is also normal for the oven burner flame to cycle off at all temperature settings except Broil This maintains a constant temperature within the oven b For broiling a 2 piece porcelain broiler pan can be purchased from Suburban 1 Center the broiler pan underneath the oven burner flame 2 Turn the food over frequently to ensure even browning 3 To shut down the oven burner turn the oven control knob clockwise to PILOT ON position At this position the oven pilot will remain lit 4 To shut down the oven pilot light turn the oven control knob to OFF at this position the oven pilot will go out WATER HEATER A CAUTION When the recreational vehicle is not in use or while traveling it is recommended that the gas supply also be turned off
63. hicle from slipping or sliding especially when the road is wet or icy In general tires are not safe and should be replaced when the tread is worn down to 1 16 of an inch Tires have built in tread wear indicators that let you know when it is time to replace your tires These indicators are raised sections spaced intermittently in the bottom of the tread grooves When they appear even with the outside of the tread it is time to replace your tires Another method for checking tread depth is to place a penny in the tread with Lincoln s head upside down and facing you If you can see the top of Lincoln s head you are ready for new tires Tire Balance and Wheel Alignment To avoid vibration or shaking of the vehicle when a tire rotates the tire must be properly balanced This balance is achieved by positioning weights on the wheel to counterbalance heavy spots on the wheel and tire assembly A wheel alignment adjusts the angles of the wheels so that they are positioned correctly relative to the vehicle s frame This adjustment maximizes the life of your tires These adjustments require special equipment and should be performed by a qualified technician Tire Repair The proper repair of a punctured tire requires a plug for the hole and a patch for the area inside the tire that surrounds the puncture hole Punctures through the tread can be repaired if they are not too large but punctures to the sidewall should not be repaired Tires m
64. hts have switches in the lights themselves Circuit Breakers and Fuses 12 Volt DC These two items have been installed in your coach to protect circuitry and components Fuses are placed into the fuse panel with the converter or into a separate panel near the converter with access inside of coach Fuses are placed in your electrical system to protect wiring and components when overloads appear or short circuits occur Radios stereos and_ possibly other components may have in line fuses attached to their own wire harness Circuit breakers are placed at several locations First a manual or automatic Manual Reset reset breaker is placed within 18 inches of the auxiliary battery On the manual reset a small plunger will trip if overloaded By pressing this plunger in it will reset when cooled down This plunger may be on the back side of the breaker 78 A WARNING DO NOT replace circuit breakers or fuses with a higher current rating than those supplied with your coach Over fusing can cause a fire hazard by overheating the electrical wiring Automatic reset breakers will reset by themselves in 15 to 30 seconds when tripped A green 30 amp gold 20 Amp or red 10 Amp automatic reset breaker is installed in the load center to operate your slide out s All wiring used in your coach meets correct amp rating correlated with fuses and breakers in respective panels as required by code The RV batt
65. icates the battery condition C charging at 12 7 volts G good at 11 9 volts F fair at 11 2 volts L low at 6 0 volts Press only one button at a time as one set of lights serves all functions In Durango models you will find monitor panels inside of control panel just inside of entrance door along with slide out switches 97 For further information see your maintenance manual 98 KZRV L P BUILDING QUALITY AND FUN FOR OVER 36 YEARS We congratulate you on your purchase of a KZRV recreational vehicle You have chosen a quality built RV which should provide you with many years of camping memories and fun The recreational vehicle you have purchased has been inspected by our trained inspectors and fully meets our high quality standards As the owner of a new KZRV RV you can rest assured that we will do all we can to keep you a happy camper Naturally your selling dealership is always happy to help you with any questions you may have or service you may need And should you need assistance when traveling with over 200 KZRV dealers nationwide assistance is usually just minutes away WA KZRV L P 9270 West US 20 Shipshewana IN 46565
66. ide Out sss 41 Coyote Senes anion rotae een 43 Sportster Series dA fot Tee ends 46 Chapter 4 Systems 2 2 4 euenire 51 Water and Drainage Plumbing eseseseeeess 51 MAINS sci aane a ata eaan adaa eae aaa e eaaa a aa aa 51 Filling Fresh Water System sees 51 12 Volt Demand Pump sse 52 Faucets ence t tee lste dt iuf eR 53 Bath and Shower ssssssssssssse eee 53 Outside Shower Optional sess 53 Sanitizing and Filling the Potable Water System 54 Drainage Fresh Water 55 Sanitation System sse 55 TONGS cios tret dt CPC taedet eee 55 cte 57 Holding Tanks oaen aE EEE T E 57 Draining the Tanks esse 58 Maintenance for Holding Tanks ss 59 Winterizing Your Recreational Vehicle 59 Propane Fuel System sssssssssssee eee 62 Propane Container ssssssssse eene 62 Servicing and Filling Propane Containers 63 Installing Propane Containers ssesesss 65 Fiegulatoscs t essct entr onto I Ese n US 66 High Pressure Hoses with Acme Connectors 67 Main Supply Hose Low Pressure sesssss 68 Operation ys etnies Hp ive teg te Let erected eame ebd 68 Checking f
67. ignment 23 Tire REDA oen err eee ee eed 23 Tire Fundamentals sese 23 Additional Information on Light Truck Tires 24 i Vehicle Load Limits een 24 Cargo Capacities sese 24 How Overloading Affects Your RV and Tires 25 Tire Safety Tips sse 26 Preventing Tire Damage eeeeeeee 26 Tire Safety Checklist sssssssss 26 How to Change a Tire sss 27 Wheel Lugs aaia i a dde n 27 Brakes Electrical sseeeee 27 Breakaway Switch ssssssssssseeeeeenes 29 Fire Extinguisher osuisi na i 29 Setting Up and Using Your Recreational Vehicle 30 Propane Detector cecccccceceseccceeseeceeeeeeeceeeeseseeeereneeeeeeees 31 CO Detector 21 eden pee ted dee Led medida can 32 Smoke Alarm 2 12 etaed t Hn dere 33 General Detector Information sss 34 Steps Two or Three ssssssseeeeee 34 WInQOWS inte de tee daa ann 35 DOS db dre tho e bett eod 35 TV Antennas Standard Roof Mount s 35 Optional Outside Cook Center 36 Slide OUS c eie n nice i ent etta 37 Below Floor Slide System ssssssss 37 Above Floor Slide Out 41 Manual Slide eed 41 QSS Rear Sl
68. in the tow vehicle is your primary power source to 27 operate the brakes in your towable trailer Keep your battery and charging system in working operation to ensure available energy when required Power from the battery is sent to the controller the switch to provide the correct amount of current to brake assemblies to the coach Your controller is to be installed below the dash board of your tow vehicle Use the foot pedal control for general operation on combined use of both brake systems Manual control is to be used only in special situations such as slow movement or icy road conditions In open position electrical current will flow to brake assemblies Wiring to operate your brakes must be sized in both vehicles suggesting a minimum of 14 gauge Your camper has 14 gauge from front end to brakes Brake assemblies are wired in parallel never in a series Being parallel there will be equal voltage and amperage at each brake assembly for equal braking capability and or performance When applying brakes to stop the trailer begin pressing slowly to avoid quick and sudden stops or possible jack knife when wet or slippery Use lower gear ranges to minimize the need of brakes during extended or steep downgrades WHEN YOUR COACH IS NEW IT IS IMPOSSIBLE TO ADJUST YOUR BRAKE SHOES PRECISELY IT TAKES APPROXIMATELY 1000 MILES AND OR 50 MEDIUM TO HEAVY STOPS TO BURNISH FIT OR SEAT THE SHOES TO THE DRUM AFTER THIS INITI
69. installation and safety standards for those systems Your follow up with periodic safety inspections and a program of preventive maintenance is important for the continuation of safe and trouble free operation Camping is a great way to relax and enjoy the outdoors with your friends and family Please remember to tread lightly on our beautiful land and leave only your footprints so that others may enjoy nature as much as you did SAFETY CONSIDERATIONS The terms NOTE CAUTION and WARNING have specific meanings in this manual as well as component manuals A NOTE provides additional information to make a step or procedure easier or clearer Disregarding a NOTE could cause inconvenience but would not be likely to cause damage or personal injury A CAUTION emphasizes areas where equipment damage could result Disregarding a CAUTION could cause permanent mechanical damage However personal injury is unlikely A WARNING emphasizes areas where personal injury or even death could result from failure to follow instructions properly Mechanical damage may also occur Reporting Safety Defects If you believe that your vehicle has a defect which could cause a crash or could cause injury or death you should immediately inform the National Highway Traffic Safety Administration NHTSA in addition to notifying KZ If NHTSA in addition receives similar complaints it may open an investigation and if it finds that a safety defect exists in a grou
70. itch black power 4 motor out a Operation Switch This switch is a two position spring loaded switch Select which direction you wish to move the room Press on VNUIASININE Always make sure that the trailer is level before operating the slide out room Always make sure there are no obstructions blocking the path of the room when it is moving Always make sure that the room path is clear of people and objects before operating Always keep away from the slide rails under the coach when the room is in motion Always install transit bars for storage and transportation desired position and hold until room is seated and gasket is slightly compressed Do not force the room to move beyond sealing as damage could occur Trailer Set Up Requirements General Note 1 Before operating the slide out room level the trailer front to rear and side to side 2 Extend all stabilizer jacks to make solid contact with the ground and or on solid blocks Placing stabilizer jacks onto a hard surface allows the coach to remain square and assure a good A CAUTION When opening slide room DO NOT over extend Facia board can be dis torted loosened or bent from correct position weather tight seal between the room and trailer sidewall A Standard Floor Slide Out Operation 1 Remove the traveling lock arms one or two on roof or end of A WARNING Stand clear of the room s interior path and verify th
71. k assembly Tent assembly on your coyote is attached to the frame of bunk door both sides and top with vinyl channel secured with 2 1 2 screws at the bottom of each side Sides are secured with molding Outer part of tent is pulled over bow Place bow support pole onto peg in center of tent bow push and attach inner end into bracket near door frame Support pole has numerous holes to adjust as desired for snug fit of tent avoiding tent to sag and pocket rain Tent has flaps 5 or more with 2 snaps a piece Attach these to smaps mounted into door Place mattress on top as weight of sleeping person will keep tight and prevent a small child from falling 43 out of bed Velcro also holds tent to frame Weight limit on either front rear or side bed is 1000 Ibs each The tent s on your Coyote trailer is manufactured with mostly vinyl and polyester fabric laminated to vinyl Since this material can t breath you may depending on weather conditions temperature variance and furnace usage experience some condensation inside of coach more so at night than day Such condensation can be reduced or possibly eliminated by opening the upper corner of bunk end panel 1 2 to 1 Fold over to allow small quantity of air to move across roof panel at the end which sleeping person s head is placed A second type of material used is sunbrella optional more of a canvas type and does breath better yet is water retardant See Chapter 1 f
72. ket on rear wall above slide DO NOT forget to unplug light before moving slide in for travel damage to wiring will occur Happijac Systems 2 are used in Coyotes and Spree models currently Happijac slide system functions same as all others except electronically This system uses current switching relay module 2 types to alternate the direction of motor rotation By using the limit switches for in and out movement it removes pressure points for walls and slide out extrusions For operation be sure master switch is turned on Press operation switch for in or out movement System operates on 12 volt D C power with 7 5 amp breaker in module green and 15 amp breakers Coyote Series The Coyote Series is an economical and lightweight series of travel trailers designed for smaller tow vehicles This series offers extended length availability through the use of fold out beds with soft canvas and vinyl coverings tents Bunk Doors To open bunk doors press top of the hook and pull bottom of lock outward Grab handle and pull down to 4 o clock position Now swing the handle hinge 180 to allow the bunk door to open Repeat procedure on opposite side Swing door downward to bunk position Cables inside will hold door in correct position To close bunk doors raise door to closed position and swing handle inward 180 under hook and raise up Hook will go into position by itself Latches can be locked using correct numbered key on the loc
73. l present DO NOT relight the burners See instructions in the appliance manual 4 To turn the burner s off turn the appropriate control knob clockwise to OFF WARNING Be sure all control knobs are turned OFF when you are not cooking Someone could be burned or a fire could start if a burner is accidentally left on or unattended even if only momentarily Oven and Range Combination Stove Top Ignition System Top surface burners have two types of ignition to light Shorter 17 ranges require manual lighting matches or a hand held igniter Longer 22 ranges have Piezo pilot less ignition 1 Know which knob controls which burner Always be sure all burners are turned off when the stove is not in use 2 Depress knob and turn fully counterclockwise to LITE position a Verify sufficient gas supply before attempting to light the burner Air in the gas line will significantly delay burner ignition The burner may light unexpectedly as the air in the line clears and is replaced by propane gas This unexpected ignition could burn you Air in the gas lines may occur after the vehicle gas bottle and or tank is refilled during and after servicing other appliances on the same gas line etc b Do not attempt to light more than one burner at a time c Immediately light the burner on those models ending with M example SR3SABM SC3AM hold a long match near CAUTION Hand held igniters may be used but be sure the
74. ment consideration is made Unauthorized or improper repairs may void the warranty of that component Always keep your owner s manual along with a copy of your warranty registration with you when traveling Season Site When placing your unit on a camp site in the spring and returning it in the fall to your home it s classed as a seasonal site Performing repair work on such a site is not recommended for numerous reasons available parts tools space weather conditions etc Any service repairs which require a service technician also require the unit to be taken to a service facility preferably your selling dealer Warranty coverage does not include trip or service call costs for such a trip It is the owners responsibility to provide for such costs TOWABLE TRANSFERABLE LIMITED WARRANTY Travel Trailer Fifth Wheel Two Year Limited Warranty Two Year Structural SUMMARY OF WARRANTY KZRV L P warrants the structure of every towable recreational vehicle or truck camper purchased from an authorized KZRV L P dealer to the first retail consumer and first transferee for a period of two 2 years to be free from substantial defects in materials and workmanship when used for its intended purpose The warranty period begins on the date of purchase or the date the unit is first placed in service whichever is earlier This Towable Transferable Limited Warranty TTLW may be transferred from the first retail consumer to
75. must be installed near the tank Hose and nozzle will be in a steel framed cargo area under the floor and attached to the main rail A fuel gauge and switch will be located inside the cargo area on the sidewall Switch must be on to register quantity of fuel in tank Power for the pump is supplied by a 12 volt battery or conver tor when 120 AC power is available It is fused through the 12 volt panel in the load center All required hoses along with vents are installed Placed nozzle into tanks and squeeze handle to release fuel into desired 49 DANGER Any motorized vehicle or any motorized equipment powered with flammable liquid can cause fire explosion or asphyxiation if stored or transported within the recreational vehi cle To reduce the risk of fire explosion or asphyxiation 1 Passengers shall not ride in the vehicle storage area while vehicles are present 2 Occupants shall not sleep in the vehicle storage area while vehicles are present 3 Doors and windows in walls of separation if installed are to be closed while the vehi cles are present 4 Fuel shall run out of engine of stored vehicles after shutting off fuel at the tank 5 Motor fuel shall not be stored or transported inside this vehicle 6 the vehicle storage area shall be ventilated 7 Propane appliances pilot lights or electrical shall not be operated when motorized vehicles or motorized equipment are inside vehicle FAILURE TO COMPLY COULD RESULT
76. n brief operation of the electric element without water in the tank will burn out the electric heating element To energize the electric heating element turn the switch to ON The switch is located behind the water heater door in the lower left corner of the control housing The water temperature will be regulated by the thermostat 93 When you have this 120 volt AC option New Vision Ultras optional on others you will find an additional wall switch noted as water heater This will turn on 120 volt to energize the water heater CAUTION DO NOT operate the water heater with two energy sources in operation or without water Winterizing Your Water Heater If your water heater plumbing system is equipped with a bypass kit use it to close off the water heater Drain the water heater completely and leave the water heater closed off out of the system in the bypass position particularly if you are introducing antifreeze into the plumbing system Antifreeze can be very corrosive to the anode rod creating premature failure and leave sediment in the tank If the plumbing system is not equipped with a bypass kit and you intend to winterize by adding antifreeze to the system remove the anode rod storing it for the winter and replace it with a 3 4 inch drain plug REFRIGERATOR KZ recreational vehicles use numerous different size and model numbers of refrigerators operating on 120 volt AC Performance of refrigerators de
77. ndicating proper seal Should the paper feel loose the gasket is not sealing well Contact your dealer or service center A CAUTION Do not use undue force or jerking action when opening the refrigerator door Air temperature differences can cause a partial vacuum within the cabinet requiring a firm but steady force to open the door A sudden jerk could cause door damage or personal injury Door Latch A positive or full locking latch is not permitted through codes Each latch has a rating by pounds of pressure yet will prevent the door from opening during travel Operation in Transit During camping or parking the refrigerator must be level for best operation While traveling the up and down hill movement of the coach will not affect the performance of the refrigerator Defrosting and Cleaning the Refrigerator Interior Your refrigerator is not frost free and will require periodic defrosting To defrost turn the refrigerator off Empty the freezer and the fresh food compartments Placing a pan of hot water in the freezer will reduce the defrosting time Leave the drip tray under the cooling fins After frost has melted empty the drip tray and clean the refrigerator Add a small quantity of mild dish detergent to lukewarm water and wash the interior of the refrigerator Do NOT use abrasive cleaners they can damage the interior surfaces of the refrigerator Rinsing both compartments in a solution of baking soda and water one
78. ng of copper For your own protection the preceding warning label has been placed near the cooking area to remind you of the need of oxygen for combustion and breathing Due to smaller area in your recrea tional vehicle there is less oxygen than in your home Proper venti 69 lation is required when cooking A WARNING IT IS NOT SAFE TO USE COOKING APPLIANCES FOR COMFORT HEATING Cooking appliances need fresh air for safe operation Before operation 1 Open overhead vent or turn on exhaust fan 2 Open window s FAILURE TO COMPLY COULD RESULT IN DEATH OR SERIOUS INJURY It is especially important that cooking appliances not be used for comfort heating as the danger of asphyxiation and unsafe levels of carbon monoxide are greater when the appliance is used for long periods of time 70 Propane Consumption All your propane appliances are operated intermittently Your fur nace is naturally the appliance using the most fuel especially if freezing conditions are present outside On a very cold and windy day it is conceivable that your coach could consume most of a 30 pound propane bottle Propane consumption depends mostly upon individual use of appli ances and the length of time operated Each gallon of propane pro duces about 91 500 BTUs of heat energy Following is a list of typi cal appliance consumption when turned on fully for one hour of op eration 6 500 9 000 BTU 1 200 2 400 BTU Note The above chart
79. nt including wood and charcoal grills and stoves shall not be used inside the recreational vehicle The use of this equipment inside the recreational vehicle may cause fire or asphyxiation Checking for Leaks The entire propane distribution system and appliances have gone through complete factory and dealer tests for any leakage When traveling with your RV normal vibrations and road movement may cause connections to loosen and develop leaks For normal maintenance we advise all owners to test for leakage at least once per year or more often You may request your dealer to perform a maintenance check each spring Should you encounter an odor possibly propane turn off any and all A DANGER If You Smell Gas Extinguish any open flames pilot lights and all smoking materials Do not touch electrical switches Shut off the gas supply at the tank valve s or gas supply connection Open doors and other ventilating openings Leave area until the odor clears Have the gas system checked and leakage source corrected before using again FAILURE TO COMPLY COULD RESULT IN EXPLOSION RESULTING IN DEATH OR SERIOUS INJURY open flames and begin a systematic search for leaks on the com plete gas system NEVER USE A MATCH Use a soapy water so lution which contains NO AMMONIA or CHLORINE content to check for leaks If a leak is identified bubbles will appear AL WAYS use two wrenches when tightening brass connections to pre vent twisti
80. old Check and tighten the wheel lugs regularly every 50 miles when new until 200 miles are reached and then check the lugs every 500 miles Check the brakes in a safe area not while traveling a busy highway Always block the trailer wheels solidly before unhitching Before leaving a camp area with a trailer in tow insure The safety pin or locking lever is seated The breakaway wire is attached to the tow vehicle All jacks are raised so that they cannot touch the ground The 110 volt electrical cord is properly stored The safety chains are connected All interior lights are off Observe the warning labels attached to your vehicle concerning propane water electricity and loading Extinguish all campfires before leaving your campsite Papp EXTENDED OR COLD WEATHER USE Your KZ recreational vehicle has been built for enjoyment in a recreational manner This recreational vehicle is not intended to be used as full time living quarters 1 For winter use in freezing conditions more protection may be required Use skirting and or insulation below floor level to provide additional protection Remember water freezes at 32 Fahrenheit whether fresh or drainage Proper care must be used to protect any system at 32 F or lower Local recreational vehicle dealers and campground personnel may be able to advise you on needed protection Energy requirements such as propane and electrical supplies must be adequate Pr
81. ome coaches 81 This page intentionally left blank 82 CHAPTER 5 APPLIANCES KZ places brand name quality built equipment as guided by current codes and standards in all recreational vehicles Some appliances are built and equipped to operate on propane gas ONLY DO NOT attempt to operate on natural butane or methane gas Each appliance has its own specific manual written and published by its manufacturer These manuals supply additional information about the appliances in your recreational vehicle FURNACE The furnace in your recreational vehicle requires 12 volt DC electrical current and propane gas energy for correct operation The furnace receives 12 volt DC power from a fully charged battery and or the converter in the coach This power must be present before propane gas can enter through the control to the burner tube The combustion chamber is completely sealed to prevent any carbon monoxide from entering into the coach Oxygen is 4 drawn into the chamber through the upper vent and exhaust fumes expelled 10 20 30 through the lower vent ts 5060708090 Your basic operation is performed through one of two types of thermostats The thermostat in figure 1 is installed into E coaches which DO NOT have central air conditioning There is an ON OFF ESSE switch on the lower side not shown Figure 1 The thermostat in figure 2 is used in coaches having a central air condi
82. on monoxide exists which can cause personal injury property damage or loss of life WARNING If you do not follow these instructions exactly a fire or explosion may result causing property damage personal injury or loss of life What To Do If You Smell Gas Do not try to light any appliance Do not touch any electric switch Do not use any phone in your recreational vehicle Immediately call your gas service center from your neighbor s phone Follow the gas service centers instructions If you cannot reach your gas supplier call the fire department This is an automatic gas valve no adjustments are necessary Do not attempt to repair the gas valve This may result in a fire or explosion Do not use this appliance if any part has been under water Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water Before operating the water heater check the location of the vent to make sure it will not be blocked by the opening of any door on the trailer If it can be blocked do not operate the water heater with the door open Operating Instructions 1 STOP Read the safety information provided 2 Turn off all electric power to the appliance 3 Turn OFF gas supply 4 Wait five minutes for gas to clear the area If you smell gas STOP Follow previous instructions What To Do If You Smell 92 Gas If you do n
83. or Leaks sse 69 It You Smell Gas 5 cede ettet 69 Propane Gas Consumption sssssseeeese 71 Electrical SySteM cccsesesceeeeeeeeeeeeeeaeeeeneeeseaeeeeaaeeteneeseeeee 72 General Information cccccccccessceceeseseeeeeseseeeessseeeeeseaas 72 Changes and Modifications ssssssssssss 72 120 Volt AC System sse 72 Power Gord aissis oee cita d edle eet teet eta 72 Circuit Breakers and Box sssssssssss 73 50 Amp Optional esee 74 GEGLIPrOfeGtOr eise etae Cede 75 12 Volt DO System eet dicet eed 76 Converlenic s cenit Ut e Leeds e ees 76 Auxiliary Battery eiiean a a aai 77 Circuit Breakers and FuUSeS s es 78 Exterior Lights and Connector 12V 80 Porch LIghts sos trie eet ees 80 Brake Wining oat aede eds 80 BUDS 2 2 i rtr tenete attes 81 Chapter 5 Appliances eeeeeeeeeereeeeerennnnnn nnn 83 E Ant O aT 83 Operating Instructions sse 84 T6 Snuit DOW esan erster eere raa ea dein eee raa Ni 85 Range and Oven Top Burner Operation sse 86 Drop In Stove Option 86 Operating Instructions sseseeee 86 Oven and Range Combination sess 87 Stove Top Ignition System ssssssss 87 OVEN BUNS iis ii eere ee Per tete reddes e Pea aper aiia
84. or more information on condensation and causes The sewing thread used in construction of your tent is engineered to repel average continuous rainfall for 5 6 hours It is not uncommon to find a seam leakage in an unusually heavy rain Important information on your tent Prepare for your first camping trip e Setup unit at home to become familiar with method of setup e Spray outside of unit with water until thoroughly wet Allow unit to dry completely Repeat wet and dry process twice more This will cause material fibers to close up and threads to swell sealing your unit and therefore preventing leakage e Always allow tent to dry completely with bows and braces in place Storing unit wet promotes mold and mildew and is not an item that is considered warrantable ALL TENTS NEED TO GET WET ONE OR MORE TIMES TO SEAL THE NEEDLE HOLES Your tent may leak the first time it gets wet Do not be alarmed The tent is sewn with special thread that swells up and seals the needle holes after it has been wet Rubbing a wax candle over sewn seams after the first rain may also assist in quicker sealing Two tendencies that you may discover in any tent assembly are condensation and possible minor leakage on first several times used The first one is condensation described above The second is concerning potential leakage 44 Prevent Leakage During Use Do not rub against walls roof or canvas windows when wet or when raining Do not place object
85. ot smell gas go to next step Turn ON the gas supply Turn on electrical power to the appliance Turn the switch to ON position If the burner does not light the system will automatically attempt two more tries for ignition before lock out NOTE Each ignition cycle will have a fifteen second purge before spark cycle if the system is a three try system 8 If lock out occurs before main burner lights turn switch to OFF wait five seconds and turn switch to ON position This will restart the ignition cycle The first start up of the heater may require several ignition cycles before all air is purged from the gas lines NO If the burner will not come on the following items should be checked before calling a service person 1 Switch turned off 2 Gas supply to heater is empty or turned off 3 Reset button on ECO is tripped To Turn Off Water Heater 1 Turn switch to OFF position 2 Turn off the electrical power to the Oo appliance 3 Turn off gas supply 4 fthe vehicle is to be stored or the heater is going to be turned off while subject to freezing temperature drain the water heater ON RESET 120 Volt AC Option Electric water heaters are designed to operate with a minimum amount of service problems however proper operation and care is essential By far the most common trouble with electric water heaters results from energizing the water heater before it is filled with water Eve
86. otect your propane regulator from freeze ups During cold weather you will experience more condensation than normal Using ventilation or a dehumidifier may be needed CONDENSATION Where it comes from what causes it and various solutions Causes A It occurs when warm moist air contacts a cold surface such as rain touching a tent awning fabric with people breathing warm moist air against it from inside due to normal breathing B When cooking food or taking a shower warm moist air circulates thru out coach attaching itself to cooler surfaces forming beads and running down wall or window C Normal breathing will emit approximately 1 2 pint of moisture into the air per person per day The more occupants the greater quantity of condensation you may find Solutions 1 When taking a shower open bath roof vent approximately 1 inch allowing moisture to escape 2 Use the power vent over range when cooking 3 If condensation is found in cabinet or closets open door slightly to equalize temperature and provide ventilation 4 Opening windows and roof vents when possible allowing warm moist air to escape is the best way to reduce condensation 5 Under extreme conditions you may need to use a dehumidifier to remove moist air conditions In camping coaches which have tents or fabric bunk areas such as Coyote it is even more important to avoid condensation drops from roof area Opening the tent window at the per
87. ourself with all aspects and information found in this manual plus manuals supplied by component manufacturers These materials will reflect the most current information available for the user Some components and items may not be in your coach as they may be options on different models Keep this owner s manual in your recreational vehicle for handy reference Get to know your new vehicle and how it operates You should carefully read and understand these instructions as well as information supplied by the manufacturers of separately warranted products since they contain important operating safety and maintenance instructions If you have questions that are not adequately answered by this manual or other booklets consult your dealer If he cannot satisfactorily answer your questions he will call our staff for additional information Every effort has been made to provide you with a safe dependable product Your vehicle complies with applicable requirements of Federal Motor Vehicle Safety Standards State Regulations Canadian Standards Associations CSA where applicable and complies with requirements of ANSI Standard A119 2 the nationally recognized Standard for Recreational Vehicles Installation of Plumbing Heating and Electrical Systems The Recreational Vehicle Industry Association RVIA and Canadian Standards Association CSA periodically inspect our production lines and assist us in maintaining strict compliance with
88. p of vehicles it may order a recall and remedy campaign However NHTSA cannot become involved in individual problems between you your dealer or KZ To contact NHTSA you may either call the Auto Safety Hotline toll free at 1 800 424 9393 or write to NHTSA US Department of Transportation Washington DC 20590 You can also obtain other information about motor vehicle safety from the Hotline Safety When Emergency Stopping It is wise to carry road flags and or triangular warning devices to be used when necessary When pulling off a highway use your four way hazard lights as warning flashers even if only to change drivers Pull off the road way completely if at all possible to change flat tires or any other emergency needs Additional Safety Considerations 1 2 oo 10 11 Sanitize the fresh water supply system periodically see sanitizing instructions Keep water connection fittings from coming in contact with the ground or drain hose to reduce chance of contamination Enlist services of a qualified technician to fix gas or electrical appliances Always have a serviceable fire extinguisher placed in an easily accessible location Insure that tires are in good condition and properly inflated Watch tire inflation closely Under inflated tires will overheat Overheated tires are a potential hazard as they may throw rubber and cause a blow out Check the tire pressure before each trip while the tires are c
89. pair the source of the leak Seek professional help if necessary A CAUTION Do not reenter until the problem is corrected Your detector will not operate when voltage is below 8 5 volts At 10 5 volts a battery is considered low More information can be found in the operating instructions brochure supplied by the manufacturer CO Detector Carbon Monoxide CO detectors are standard equipment for our owner s protection since January 1 2005 Carbon monoxide is a colorless odorless tasteless and insidious poisonous gas WHAT IS CARBON MONOXIDE Carbon Monoxide CO is a highly poisonous gas which is released when fuels are burnt It is invisible has no smell and is therefore very difficult to detect with the human senses Under normal conditions in a room where fuel burning appliances are well maintained and correctly ventilated the amount of carbon monoxide released into the room by appliances is not dangerous These fuels include wood coal charcoal oil natural gas gasoline kerosene and propane Such gases can build up in the blood interfering with the body s ability to supply oxygen to itself This carbon monoxide detection device is designed to detect this gas from any source of combustion It is NOT designed to detect smoke fire or any other gases Operation Normal Operation Light flashes once every sixty 60 seconds May be red or green Alarm Flashing red light and horn sounds EVACUATE IMMEDIATE
90. pends on various factors such as energy venting leveling humidity and atmospheric heat temperatures but not limited to these All refrigerators are designed with absorption type of cooling units requiring careful leveling and venting conditions Leveling For correct operation the refrigerator must be within three degrees of level in any direction Continued operation outside of these limits will result in irreparable damage to the cooling unit in the refrigerator Venting For an absorption unit to operate fully it must have two vents One vent is on the roof or sidewall at the upper end of the refrigerator and a second vent is a lower service vent and door at the lower area of the refrigerator A vent installed on a roof must have a screen in place to avoid birds from entering and causing problems 94 Units with two side vents as in slide outs require a 12V fan to be in operation When upper cooling fins reach 150 Fahrenheit the fan will automatically start to operate The positive wire has a five amp in line fuse installed Access to the fuse is inside of the lower service vent door Moisture Reduction Heater Some models have a heater built into the chassis frame of the refrigerator referred to as a moisture reduction device Its design is to reduce moisture on the frame during hot humid days The drawing at right shows a switch on some models When using the refrigerator keep the switch in NORMAL OPERATION
91. ppliances This product is refined from crude oil through natural gasses An agent has been added for detection should a leak occur or a valve accidentally be left open It is important for a recreational vehicle owner to recognize and identify the smell of pro pane vapor Butane cannot be used since its boiling point is 30 F This fuel will not flow in freezing temperatures Natural gas and methane CANNOT be used in any KZ RV or it s appliances Propane fuel is stored in liquid form under high pressure in special containers Boiling point is 44 F the temperature when vapor ceases to flow Fuel will change to vapor when released from the container Appliances are not designed to operate with liquid Liq uid will damage o rings in valves and also leave sticky oily residue causing poor or no operation in the regulator Propane Container The propane cylinder is D O T approved container to hold liquid under high pressure normally a 20 or 30 pound capacity Acme Cylinder Valve The open closing valve referred to as an acme cylinder valve is to be closed at all times unless hooked up to a propane sys tem or when filling the container At any point a container is disconnected BE SURE to install the dust cap over the acme valve This cover is required by the RV In dustry Gas Association the container manu facturer and is for your safety Whenever the container is detached from the propane system DO NOT allow the
92. pressure These missing pounds of pressure are what you will need to add e Step 5 At a service station add the missing pounds of air pressure to each tire that is under inflated e Step 6 Check all the tires to make sure they have the same air pressure except in cases in which the front and rear tires are supposed to have different amounts of pressure If you have been driving your vehicle and think that a tire is under inflated fill it to the recommended cold inflation pressure indicated on your vehicle s tire information placard or certification label While your tire may still be slightly under inflated due to the extra pounds of pressure in the warm tire it is safer to drive with air pressure that is slightly lower than the vehicle manufacturer s recommended cold inflation pressure than to drive with a significantly under inflated tire Since this is a temporary fix don t forget to recheck and adjust the tire s pressure when you can obtain a cold reading Tire Size To maintain tire safety purchase new tires that are the same size as 22 the vehicle s original tires or another size recommended by the manufacturer Look at the tire information placards the owner s manual or the sidewall of the tire you are replacing to find this information If you have any doubt about the correct size to choose consult with the tire dealer Tire Tread The tire tread provides the gripping action and traction that prevent your ve
93. r Structural CONTINUED TO OBTAIN WARRANTY SERVICE Warranty service may be performed only at KZRV L P or at KZRV L P authorized dealers and service centers Contact KZRV L P for a list of authorized dealers and service centers REPAIRS OR REPLACEMENTS BY UNAUTHORIZED DEALERS OR SERVICE CENTERS WILL VOID THIS TTLW If the consumer believes that a claimed defect is covered by this TTLW contact must be made with an authorized dealer or service center WITHIN THE WARRANTY PERIOD Sufficient information must be given to attempt to resolve the claimed problem Should KZRV L P determine that repair or replacement is appropriate the consumer must deliver the unit to the dealer or Service center as directed Delivery shall occur no later than thirty 30 days after the authorization for repair or replacement Do not deliver your unit to KZRV L P an authorized dealer or service center without prior authorization All costs incurred by the consumer for transportation for warranty service shall be the sole responsibility of the consumer The dealer or service center shall repair or replace any warranted defect within a reasonable time but no later than ninety 90 days after delivery by the consumer Should the unit not be repaired or replaced within said period of time then the consumer must contact KZRV L P by CERTIFIED MAIL with a written description of the claimed warranted defect and the efforts to remedy it FAILURE TO SO NOTIFY KZRV L P I
94. r be put in the tire under normal driving conditions Additional Information on Light Truck Tires Maximum load amp inflation when Please refer to the following diagram Load Severe snow Light Tires for light trucks have other markings besides those found on the sidewalls of passenger tires LT The LT indicates the tire is for light trucks or trailers ST An ST is an indication the tire is for trailer use only Maximum load amp Load inflation limits DIR Max Load Dual kg lbs at kPa psi Cold This information indicates the maximum load and tire pressure when the tire is used as a dual that is when four tires are put on each rear axle a total of six or more tires on the vehicle Load Range This information identifies the tire s load carrying capabilities and its inflation limits Vehicle Load Limits 24 Determining the load limits of a vehicle includes more than understanding the load limits of the tires alone For TT On a trailer there is a Federal certification label that is located on the forward half of the left road side of the unit The certification label will indicate the vehicle s gross vehicle weight rating GVWR This is the most weight the fully loaded vehicle can weigh It will also provide the gross axle weight rating GAWR This is the most particular axle can weigh If there are multiple axles the GAWR of each axle will be provided For TT In the
95. remely important You should be certain that the polarity of the external power is not reversed in order to avoid harm to appliances and personal electrical shock Polarity testers may be purchased in most electrical and hardware stores with the GFCI tester built in During use of the recreational vehicle it is suggested to test this receptacle once per month To test press the TEST button in The RESET button should pop out Power should now be turned off at this receptacle and any receptacles down line To restore power push then release the RESET button 12 Volt DC System Most interior lights and appliances receive 12 volt DC power through converter output and or the auxiliary battery Exterior lights and brakes also use 12 volt DC power from the tow vehicle battery and or auxiliary battery through the seven way connecter and wire attached to the tow vehicle Following are explanations of various items Converter The heart of your 12 volt DC system is enclosed inside of load center including 12V fuse panel 120V breaker panel and converter Fuse panel may have 6 9 12 or 15 fuse positions depending on output size of your converter All converters have solid state electronic components internally to produce clean 12V DC power 76 This load center will have a brown plastic front World Friendship Some models have fuses and breakers in a distribution box with converter installed in a different lo
96. replace breakers or fuses with any that are rated at a higher amperage Over fusing may cause a fire by overheating the wire Circuit Breakers and Box On a 30 amp system a maximum of five distribution circuits are permitted All breakers are sized according to power needs on each line The following generic drawing shows the circuit breaker alignment with number one being the main breaker on all floor plans 73 1 30 amp incoming power to coach Due to variations in floor plan and size of coach review the panel on circuit breaker box for precise directions Green bare ground s for skin covering to metal frame Third pin on incoming power receptacles connected to earth ground to GFCI gt White neutral primary ground gt Black positive power into main breaker and on to panel V WARNING NEVER under any circumstances remove a grounding pin in any cord or plug It may mean the difference between LIFE OR DEATH Depending on the size floor plan and options of your coach circuit three through six will vary and possibly not all circuits will be used Number two is generally the 20 amp air conditioner circuit tl ON ON A special switch may be installed in your coach You the owner must choose to operate one of two appliances at a time Often the 120 volt AC water heater is on one side of the switch and another appliance is on the other This switch is ref
97. represents many different models ACAUTION If you have double bottles and a standard regulator on your RV use only one bottle at atime Otherwise the gas supply will be drawn equally from both bottles until supply has been totally exhausted Using one bottle until it is empty then using the second bottle will allow you to fill the empty bottle at your convenience without being totally out of propane 71 ELECTRICAL SYSTEM General Information The electrical system in your recreational vehicle is designed using both 120 volt AC alternating current and 12 volt DC direct current ip deg Sade Ge capabilities All installations and grounding type designs are built to comply with safety requirements of ANSI standard A119 2 Ix National Electric Code and Canadian vO kk Standards Association W All coaches manufactured by KZ have 554 125 250 V Siglo Aer 30 amp or optional 50 amp service pre grounding type wired into the breaker box A CAUTION A 50 amp service is a 240 volt hook up There is no appliance or other component requiring 240 volts in this coach For more information see the section later in this chapter 50 Amp Optional Changes and Modifications Any changes alternations additions and or modifications need to be performed by qualified electrical technicians using only approved components which meet safety and code requirements This includes owners dealers etc who desire to make changes Th
98. rom the vehicle 2 Shut off the gas supply at the propane gas container 3 DO NOT touch any switch phone or radio in the vehicle 4 Leave the entrance open for ventilation 5 Contact a qualified RV technician or gas service technician for repairs 6 DO NOT use or reside in the vehicle until the leak has been repaired Gas pressure as defined in Chapter Four Systems is extremely important A dial gauge or U tube manometer is required to perform tests and adjustments Pressure must be set at 11 inches w c water column plus or minus 1 2 inch Incorrect gas pressure can cause any appliance to operate inconsistently and cause poor combustion Only qualified technicians with proper equipment should make any mechanical adjustments Voltage must be between 10 5 volts to 13 5 volts at the furnace during operation Below 10 5 volts the furnace will shut down Both high and low voltage places excessive wear on the motor and brushes 85 Any mechanical adjustments such as electrode adjustments should be performed by a qualified service technician RANGE AND OVEN TOP BURNER OPERATION Several types of cooking appliances are used in K Z products a drop in stove with two or three burners or a standard oven with three top burners These appliances operate with propane gas only never natural gas or methane WARNING DO NOT OPERATE THIS APPLIANCE UNLESS THE PRIVACY CURTAIN IS SECURED FAILURE TO COMPLY COULD RESULT IN FIRE OR
99. s as a propellant will damage or destroy water repellant finishes hair sprays insect sprays deodorants etc Do NOT touch your canvas while it is raining It will wick through and appear to make it leak through If you have stains or have a certain problem contact your dealer so he can get back with us before trying solvents that might damage your unit Clean vinyl ends with automotive vinyl cleaner 45 Interior Bunks General bunks such as in single bunks in various models as in 2505 front bunks have a load rating of 180 pounds per bunk MXT amp ROCKCLIMBERS Rock climbers and MXT s are vehicles designed to transport your toys to camping area of your choice Rock climber will haul your 4 wheeler s in the front external area with rails and places to tie vehicles down They must be anchored and you cannot depend on rails for full support MXT is prepared to haul your 4 wheeler s inside of coach protected from weather elements Floor is non absorbent base preventing gasoline or oil spills from penetrating floor Bed and dinette assemblies will fold up and be attached to strap Now you can drive your toys inside Sportster Series The Sportster series RVs referred to as toy haulers offer numerous opportunities to transport your toys within permitted weight limits The front end is a fully equipped RV with rear portion available for additional items Some models have optional fold down bunk
100. s against tent walls Do not over extend or over stretch your tent Do not spray insect repellant or hair spray on fabric as these items may destroy water repellency of this fabric Do not put tent away in wet conditions This might be difficult when leaving campsite in raining conditions Within 48 hours be sure to open tents set up completely for the tents to dry out ALWAYS VENTILATE AND DRY THE TENT WITH BOWS AND BRACES IN PLACE as soon as possible after each exposure to moisture Mildew is always the result of negligence The plastic windows have a 20 cold crack rating Do not raise the tent up to maximum height in extreme cold 0 degree weather as the windows may shatter TENT SHRINKAGE All canvas products will shrink when wet To prevent the shrinkage from damaging the tent such a pulling seams loops and material reduce frame tension when canvas is wet Readjust to normal tension when dry Canvas should not be stretched completely taut or left under constant tension as damage to the tent may occur CLEANING YOUR TENT To clean your tent brush dry with soft bristle brush or use clean tap water with soft brush or wash with tap water from hose using spray nozzle If the fabric had been exposed to salt water wash with hose using tap water Do not use solvents soaps or detergents Do not use aerosol cleaners If insect repellant is used around the fabric do not use spray directly on the fabric An agent used in most spray
101. s cina C ae mole cod er MD eM EE 8 Owner s Responsibility seeeeeeeene 8 Seasonal Site ssssssssssssseeeeeeeeen nnns 9 Towable Transferable Limited Warranty 10 Chapter 3 Using Your RV 4 eere 13 en P EE oe Rte e d eae uM ad NE O 13 TOW Mehlcle ni umet 13 Hitches Travel Trailer 13 Hitches Fifth Wheel 14 Hitch Height Specifications Fifth Wheel 14 Hitch Height Specifications Travel Trailer 14 Hook Up Travel Trailer eene 14 The Safety Chain Travel Trailer 15 Traveling idi teet tede Hv diede a 16 Weights inicie n caet ede ede e e p de rede dig 16 Weighing Vehicle Loaded or Unloaded 17 Loading the Trailer Distribution essss 17 TOWING 2i rie Edad dc eee Hd epic Pie Cuts 19 TINGS o rne id te a e Idea HO ER e cipes 19 Safety First Basic Tire Maintenance 20 Finding Your Vehicle s Recommended Tire Pressure and Load Limits sesssssssssseees 20 Understanding Tire Pressure and Load Limits 21 Checking Tire Pressure 21 Steps for Maintaining Proper Tire Pressure 22 TG SIZ Oj ete dc e er eter debe ide e e Reda 22 Tire Iread tee eme etel 23 Tire Balance and Wheel Al
102. s in the system Waste Tank The toilet drains into the waste or black holding tank For correct preparation follow the listed steps 1 Release two quarts of water into the toilet bowl 2 Place the recommended quantity of chemicals for waste holding 57 tank as per instructions on the bottle into the toilet bowl 3 Flush liquids into the tank and allow up to two gallons of water to flow into the tank A CAUTION It is important to use adequate water to flush and have several gallons of water with chemicals in the tank This helps the flow of wastes and reduces solid waste build up Each time you drain the tank you should follow the above instructions before using All drain pipes will have a P trap installed into each line Water in these traps prevent odors from escaping into the coach During travel water from the P traps may spill and permit odors into the coach These odors come from fats and food particles decomposing in the tank By adding water and using a RV approved deodorizing agent contents will dissolve faster keeping the drain lines and tanks clean and free flowing These chemicals are available at a RV supply store Draining the Tanks A final part of your sanitation system is the drainage of holding tanks Realizing dump stations will vary place the coach as level as possible to make drainage easier Some tanks drain from the center requiring level or slightly up in front Others will drain from
103. s smoothly and evenly 7 Remember to drive more slowly on wet and icy highways to keep control of your vehicle Tires All KZ towable coaches are equipped with appropriate tires for recreational vehicles Tires are radial in design using components to offer excellent strength and mileage in all kinds of weather conditions Tires on your vehicle s are one of the most important componenets of the towing package Without inflated tires you will not be moving anywhere 19 A CAUTION It is recommended that the tire pressure be checked at the beginning of each journey and at least once per week to obtain the maximum life of the tires Studies of tire safety show that maintaining proper tire pressure observing tire and vehicle load limits not carrying more weight in your vehicle than your tires or vehicle can safely handle avoiding road hazards and inspecting tires for cuts slashes and other irregularities are the most important things you can do to avoid tire failure such as tread separation or blowout and flat tires These actions along with other care and maintenance activities can also e Improve vehicle handling e Help protect you and others from avoidable breakdowns and accidents e Improve fuel economy e Increase the life of your tires This booklet presents a comprehensive overview of tire safety including information on the following topics e Basic tire maintenance e Uniform Tire Quality Grading Sys
104. same location as the certification label described above there is a vehicle placard This placard provides tire and loading information In addition this placard will show a statement regarding maximum cargo capacity Cargo Capacities For TT Cargo can be added to the vehicle up to the maximum weight specified on the placard The combined weight the cargo is provided as a single number In any case remember the total weight of a fully loaded vehicle can not exceed the stated GVWR Water and propane also need to be considered The weight of fully filled propane containers is considered part of the weight of the RV before it is loaded with cargo and is not considered part of the disposable cargo load Water however is a cargo weight and is treated as such f there is a fresh water storage tank of 100 gallons this tank when filled would weigh about 800 pounds f more cargo is being transported water can be off loaded to keep the total amount or cargo added to the vehicle within the limits of the GVWR so as not to overload the vehicle Understanding this flexibility will allow you the owner to make choices that fit your travel and camping needs When loading your cargo be sure it is distributed evenly to prevent overloading front to back and side to side Heavy items should be placed low and as close to the axle positions as reasonable Too many items on one side may overload a tire The best way to know the actual weight of the vehicl
105. side of main rail on frame or on some models it will be on the outer side of main rail along with front to rear shaft On the motor is a brake requiring 12 volt DC power to be 37 activated Brake is designed to lock motor preventing any movement of slide out mechanism during travel in addition to travel bar s A 20 or 30 amp breaker is located in the distribution box feeding the master switch and then the operation switch to motor Supplement your battery by either one of two choices 1 Hook up a 120 volt AC power cord to recreational vehicle for converter operation 2 Use 12 volt power through the tow vehicle to the recreational vehicle battery s Either of these methods will help ensure maximum electrical power for the slide out motor as well as maintain your battery Master Switch The function of this switch is to positively shut off the 12 volt power slide out electrical system The only time this is to be turned off during use of the coach is when manual override system use is required or the vehicle is stored for a long period of time green power t motor in f wite ground red power fom master suites and 15 anp breaker 4 mite ground b o i i Location of this switch will vary with different models generally close to roof line sometimes inside of an overhead cabinet ceiling panel under overhead cabinet or over the entrance door The switch is a small white rocker sw
106. side the vehicle When internal combustion engines are stored inside of the cargo area your living quarter has restricted usage Fumes from gasoline in engines are hazards to the respiratory system of human beings and pets After removing vehicles containing gasoline containers ventilation is required before occupying the recreational vehicle The weight in TO BE DISTRIBUTED column must be distributed as outlined in loading instructions Chapter 3 for continued loading Items in the cargo area must be secured and or loaded on the floor as close to the axle as possible Store only lightweight items in overhead cabinets Don t forget cargo behind the axles will bounce shift and move more than cargo in front of the axles Stabilizer jacks must be down in weight bearing position to support any vehicle movement in or out on Sportster models Ladder as well as deck rack are provided as an option on most coaches to climb onto roof areas Ladders are rated to handle 200 lbs at a time when climbing onto roof Exterior ladder on sportster models are two 2 piece type Top portion is attached to roof Lower section is loose removeable and hooks over outer ring of top part and is supported with 4 four sidewall mounted stands Be sure to install all 4 four pins DO NOT attempt to use ladder until it is fully attached to sidewall with 4 four pins DO NOT store articles on the ladder during travel If you do so warranty is void on the
107. son s head will allow air to flow across roof reducing or avoiding condensation A CAUTION Continuous living in your recreational vehicle could cause accelerated wear to components above recreational use Uncontrolled condensation can cause dampness mildew etc inside your recreational vehicle Be sure to make strong efforts to control condensation This page intentionally left blank CHAPTER 2 SERVICE PROCEDURES BASIC SERVICE PROCEDURES KZ has a strong interest in maintaining top quality customer relations with owners By producing high quality products we want to assure our customers of our support with parts and service availability Our dealer network is the first choice to serve and supply your needs for your recreational vehicle Our authorized dealers will pleasantly assist in providing service maintenance needs plus parts options and information concerning your recreational vehicle Should you experience a problem with service availability please follow the steps in the order listed below 1 Contact your selling dealers service department for an appointment Describe to the best of your knowledge the nature of the problem Please keep appointments to establish a good workable relationship 2 Contact the owner or general manager of the dealership should the initial attempt fail with the service department 3 Contact Customer Relations Department KZRV 9270 W US 20 Shipshewana IN 46565 Phone 260
108. tablespoon of baking soda to one quart of water will freshen the interior and neutralize odors Wipe the interior with a soft dry cloth to prevent water spots Clean the door gaskets in the same manner as the refrigerator interior This will help to prolong the life of the gaskets Numerous different models and sizes of refrigerators are used in Sportsmen and New Vision coaches according to floor models See manuals being supplied by the manufacturer for additional information and operating procedures 96 MONITOR PANEL Your panel through modern technology will supply the charge condition of your battery and water level information from your water tanks O000 00000 Operation requires 12 volt DC power supplied by mie the battery or converter Sensors one negative and three positive attached to a resistor feed w 7 information to the display panel To operate place sere finger on button and push A light will illuminate indicating the water level of tanks or charge condition of battery Galley will light only when floor plan includes the second gray water holding tank i g The switch on the lower right corner is for water pump operation When in the ON position pump will run until 40 to 45 PSI is achieved The pump will shut off and restart at 20 pounds of pressure Turn pump switch OFF when pump is not in use When pushing the battery button the highest light coming on ind
109. ted below Note Always turn off the master switch to eliminate any field current produced by the motor armature whenever you use any of the following override procedures A Motor and gearbox outside of main rail A 5 8 hex nut is welded rod on gear box Use a socket and 40 ratchet to turn whichever direction you wish to move the slide Second alternative is to use a 1 or 1 1 6 open end wrench on the shaft going front to back to turn the shaft B Motor and gear box inside of main rail Should the coach have enclosed underbelly you will need to drop the under belly material Also examine the main rail on the opposite side of slide for a 1 2 rod with a 1 8 pin through it to be used with a special 5 extension supplied with your coach See your Goody bag with your paper materials Some coaches may have a rod with a 3 4 bolt head attached to the rod C Motor and gear box inside of main rail With enclosed under belly find the 1 2 rod coming through the main rail with a 1 8 pin through the rod This rod pin is always on the opposite side of coach of slide you wish to move Use the 5 extension tool provided with the coach to slip over the rod pin combination ratchet and 3 4 socket Some coaches with two or more slide outs may have a rod with a 3 4 bolt head attached to the rod D Bedroom Slides For bedroom slides a 3 4 bolt head is built into the mechanism located under the bed generally on the front side
110. tem e Fundamental characteristics of tires e Tire safety tips Use this information to make tire safety a regular part of your vehicle maintenance routine Recognize that the time you spend is minimal compared with the inconvenience and safety consequences of a flat tire or other tire failure Safety First Basic Tire Maintenance Properly maintained tires improve the steering stopping traction and load carrying capability of your vehicle Under inflated tires and overloaded vehicles are a major cause of tire failure Therefore as mentioned above to avoid flat tires and other types of tire failure you should maintain proper tire pressure observe tire and vehicle load limits avoid road hazards and regularly inspect your tires Finding Your Vehicle s Recommended Tire Pressure and Load Limits Tire information placards and vehicle certification labels contain information on tires and load limits These labels indicate the 20 vehicle manufacturer s information including e Recommended tire size e Recommended tire inflation pressure e Vehicle capacity weight VCW the maximum occupant and cargo weight a vehicle is designed to carry e Front and rear axle weight ratings GAWR the maximum weight the axle systems are designed to carry For TT Both placards and certification labels are permanently attached to the trailer on the forward half of the left side and are easily readable from outside the vehicle without moving any part
111. the battery to transfer power to the coach The connector between the recreational vehicle and the tow vehicle may build up corrosion due to moisture You may need to clean these terminals occasionally to insure good electrical contact Porch Lights Porch lights are placed on sidewalls left and right side Switches for these lights depending on models will be on the right and possibly left sidewall Occasionally the switch will be on the light itself Brake Wiring Both 10 and 12 inch electric brakes operate on 12 volt power supplied from the tow vehicle transferred through the blue positive and white negative in the seven way harness There are no fuses or breakers installed in this brake wiring More information on the brake system is found in Chapter Three Using Your RV ACAUTION Any electrical installation that does not meet the criteria of the manufacturer s specification will VOID THE WARRANTY on the electrical system 80 Bulbs Ceiling 12 volt 1003 or 1141 Power Hood 912 Back up Light Clearance Light Security Light Porch Light 93 Tail Light 1157 Turn Light 1157 Brake Light 1157 Florescent F15T8CW Bathroom Strip Light 9 019 S O Halogen 04442 Power Slide Out 921 Durango Under Cabinet License Plate The table below lists bulbs and their numbers Use the bulb suggested on the light fixture if listed Some lights are optional or n a on s
112. the first transferee during the warranty period with proper application and the appropriate processing fee charged by KZRV L P For purposes of this TTLW the term structure includes the interior and exterior sidewalls floor roof and frame EXCLUSIONS FROM WARRANTY Excluded from coverage under the TTLW are 1 items added changed or modified after the unit left the possession of KZRV L P 2 units used for any commercial purpose 3 units used for full time residential use 4 wear and tear caused by normal usage by the consumer including but not limited to fading or discoloration of soft goods e g tents upholstery drapes carpet vinyl screens cushions and mattresses fading or discoloration of exterior or fiberglass components tears punctures soiling mildew mold and the effects of moisture condensation inside the unit 5 the effects of alteration tampering mishandling neglect abuse misuse weather acts of nature acts of God or corrosive atmospheres that promote rusting oxidation or pitting 6 minor imperfections that do not interfere or affect the suitability of the unit for its intended use 7 the effects of consumer s or transferee s failure to perform normal and routine maintenance e g inspections lubrication adjustments tightening of screws and bolts tightening of lug nuts and wheels sealing rotating cleaning or other damages resulting from failing to follow the maintenance schedule
113. tion Turn the crank on the jack to lower the coupler onto the ball hitch Close the coupler latch after completely seated Install weight distributing bars equalizer when required as recommended by hitch supplier Retract the tongue jack to its maximum height Attach the cable for the breakaway switch to the tow vehicle Attach safety chains as per your state laws Plug in your 12 volt seven way electrical connector from the tow vehicle to the trailer connector Below are listed numerous items that should be inspected and tested before traveling All lights working on outside of coach Stabilizer jacks in retracted position Steps in retracted position Refrigerator door latched completely Loose items in secure position Test brakes for operation before entering roadway Oooocoodod The Safety Chain Travel Trailer Safety chain requirements will vary from state to state The chain supplied with your coach meets SAE requirements for maximum gross trailer weight 1 2 Cross the left chain under the coupler and attach to the right mounting slot in the trailer hitch Repeat step one with the right chain Slack for each length should be the same but not more than necessary to permit the vehicle to turn at their minimum radius CAUTION Remember always have the safety chain attached to tow vehicle as required in your state 15 TRAVELING Weights For safety reasons and federal regula
114. tioning system For furnace operation move the slide switch to the HEAT position The furnace has only one fan speed and no adjustment is con M us Bu Hog needed The furnace is DSI direct cud gl spark ignition and no pilot light is in SYSTEM FAN 9 operation 83 A WARNING Be sure to follow all directions to operate furnace to prevent any damages or malfunctions Errors could cause personal injury From the time you turn the thermostat on there is a delay built into the furnace to perform a purge cycle preventing any possible gas vapor build up in the chamber WARNING DO NOT operate furnace while vehicle is in motion or being towed Operating Instructions 1 Stop Read Users Information Manual supplied with the furnace 2 Turn the manual valve if so equipped or the valve at the outside propane tank to the OFF position Do not force 3 Move the OFF lever located at the bottom of the thermostat to the ON position 4 Set the thermostat above room temperature to begin blower operation A slight delay will occur before the blower comes on Allow the blower to run for five minutes for the combustion chamber purge cycle 5 After five minutes move the thermostat lever below room temperature The blower will remain on Wait approximately two minutes for the blower to go off 6 Open the manual shut off valve if so equipped or the valve at the outside propane tank Correct operating
115. tions KZ desires to provide the most accurate weight specifications possible to our new owners On the exterior left front corner of the coach you will find the Federal Vehicle Identification Number sticker While required by the federal government this tag supplies much information concerning your coach such as VIN number date month of manufacture tire size rating plus information about weights as described below Gross Axle Weight Rating GAWR is the value specified as the load carrying capacity of a single axle system as measured at the tire ground interfaces One of five components will determine this rating tires axle springs brakes or wheels One of these five is generally rated slightly less than the others Gross Vehicle Weight Rating GVWR is the maximum permissible weight of this trailer when fully loaded It includes all weight at the trailer axle s and tongue or pin on Fifth Wheel This includes ALL cargo options and liquids MANUFACTURED BY FABRIQUE PAR GVWR PNBV LB GAWR PNBE TIRES PNEU RIMS JANTE COLD INFL PRESS PRESS DE GONFLA FROID KG FRONT AVANT KPA SINGLE DUAL 1B psec L1 O INTERM KG KPA SINGLE DUAL INTERM l A esie O O REAR KG KPA SINGLE DUAL baa ese O O THIS VEHICLE CONFORMS TO ALL APPLICABLE U S FEDERAL MOTOR VEHICLE SAFETY STANDARDS IN EFFECT ON THE DATE OF MANUFACTURE SHOWN ABOVE THIS VEHICLE CONFORMS TO ALL APPLICABLE STANDARDS PRESCRIBE
116. ttempted repair may result in a fire or explosion Do not use this appliance if any part has been under water Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water Before operating the water check the location of the vent to make sure it will not be blocked by the opening of any door on the trailer If it can be blocked do not operate the water heater with the door open Lighting Instructions MA lt Gas Valve o Temperature Dial PILOT FLAME 90 1 STOP Read the safety information provided Depress and turn valve clockwise to OFF position and temperature indicator to the lowest setting 3 Turn off all electric power to the appliance 4 Wait five minutes for gas to clear the area If you smell gas STOP Follow previous instructions What To Do If You Smell Gas If you do not smell gas go to the next step 5 Depress and turn the gas valve counterclockwise to PILOT position press down and light the pilot hold down until pilot remains lit 6 Depress and turn the gas valve counterclockwise to ON position 7 If the pilot goes out repeat steps two through six On initial start up this may take several times in order to purge the air from the gas lines 8 Turn on all electrical power to the appliance if the
117. ur recreational vehicle the lug nuts must be tightened at 90 120 foot pounds of torque Powder coat painted wheels may require more torquing attempts due to thickness of paint You must re torque the wheel lugs at 50 and 200 miles A decal on the wheel may require torquing earlier After your first trip check the wheel lugs periodically for safety The wheel lugs should then be checked after winter storage before starting a trip or following extensive braking The size of bolts or nuts is 13 16 inch Over torquing wheels is as dangerous as under torquing and can damage the wheel Brakes Electrical Electric brakes on your recreational vehicle are designed to work in conjunction with the hydraulic brakes on your tow vehicle This means to have the best brake performance on both systems the trailer and the tow vehicle must perform and operate together Any attempt to use either brake system alone will cause accelerated wear and damage A brake control must be installed in your tow vehicle to activate electric brakes with 12 volt power either manually or by foot brake pedal Two types of controllers are available First is the hydraulic which operates through a steel line attached to the master cylinder of tow vehicle s brake system The second type is an electronic controller operating completely on electrical current See the operating instructions provided with the controller for adjustment and operation procedures Your battery
118. urally lose air over time e Tires can lose air suddenly if you drive over a pothole or other object or if you strike the curb when parking e With radial tires it is usually not possible to determine under inflation by visual inspection 21 For convenience purchase a tire pressure gauge to keep in your vehicle Gauges can be purchased at tire dealerships auto supply stores and other retail outlets The recommended tire inflation pressure that vehicle manufacturers provide reflects the proper psi when a tire is cold The term cold does not relate to the outside temperature Rather a cold tire is one that has not been driven on for at least three hours When you drive your tires get warmer causing the air pressure within them to increase Therefore to get an accurate tire pressure reading you must measure tire pressure when tires are cold or compensate for the extra pressure in warm tires Steps for Maintaining Proper Tire Pressure e Step 1 Locate the recommended tire pressure on the vehicle s tire information placard certification label or in the owner s manual e Step 2 Record the tire pressure of all tires e Step 3 If the tire pressure is too high in any of the tires slowly release air by gently pressing on the tire valve stem with the edge of your tire gauge until you get to the correct pressure e Step 4 If the tire pressure is too low note the difference between the measured tire pressure and the correct tire
119. ust be removed from the rim to be properly inspected before being plugged and patched Tire Fundamentals Federal law requires tire manufacturers to place standardized information on the sidewall of all tires This information identifies and describes the fundamental characteristics of the tire and also provides a tire identification number for safety standard certification and in case of a recall U S DOT Tire Identification Number This begins with the letters 23 DOT and indicates that the tire meets all federal standards The next two numbers or letters are the plant code where it was manufactured and the last four numbers represent the week and year the tire was built For example the numbers 3197 means the 31st week of 1997 The other numbers are marketing codes used at the manufacturer s discretion This information is used to contact consumers if a tire defect requires a recall Tire Ply Composition and Materials Used The number of plies indicates the number of layers of rubber coated fabric in the tire In general the greater the number of plies the more weight a tire can support Tire manufacturers also must indicate the materials in the tire which include steel nylon polyester and others Maximum Load Rating This number indicates the maximum load in kilograms and pounds that can be carried by the tire Maximum Permissible Inflation Pressure This number is the greatest amount of air pressure that should eve
120. ve plus the top handle of the main valve Secondly containers with OPD valves have a float on the inside that automatically shuts off liquid flow when the 80 capacity has been reached When refilling propane containers they are generally removed from propane compartment or tie downs BE SURE to reinstall correctly as shown in installation instructions and test for leaks When propane containers are filled to 80 level there is available space for safe expansion of the vaporized liquid Should your con tainer become slightly overfilled pressure may rise due to hot sun 63 A WARNING Never smoke during the filling of propane tanks Keep the recreational vehicle away from immediate filling area when possible or extinguish all gas pilots A WARNING A warning label has been located near the propane container This label reads as follows DO NOT FILL CONTAINER S TO MORE THAN 80 PERCENT OF CAPACITY 1 Overfilling the propane container can result in uncontrolled gas flow which can cause fire or explosion A properly filled container will contain approximately 80 percent of its volume as propane AWARNING Propane cylinders shall not be placed or stored inside the vehicle Propane cylinders are equipped with safety devices that relieve excessive pressure by discharging gas to the atmosphere FAILURE TO COMPLY COULD RESULT IN DEATH OR SERIOUS INJURY It could cause the overflow valve to blow off and emit a sm
121. wl This assists Aqua Magic V flushing procedure Always flush for 10 seconds Hand or pedal flush i i or more to ensure all solids and wastes move into qu tank and are not held in drainage pipes E OPERATION Note the photos below showing movement of pedal down ward to 9 o clock we position you will add water to bowl Push down E _ ward further to 8 o clock position to flush toilet s contents to drain into waste tank Release pedal w slowly to close flush operation Bravura For hand lever operation pull both levers forward to flush To add water only pull white lever forward When releasing lever s do so mmm slowly Pedal flush Unlike your toilet in your house which uses 4 to 7 gallons of water per flush a recreational vehicle uses 2 to 3 quarts to i save water and space When insufficient water is used during flushing waste materials may not evacuate properly from drain lines to tank causing clogging in pipe Z When hooked up to sewer drain at a campground ALWAYS _ keep termination T valve CLOSED until tank is at least 3 4 ful This will TEM provide sufficient water to assist in complete draining of tank Manufacturer of toilet Thetford Corp offers a complete line deodorants chemicals and other convenience products for your use Your dealer can assist you with these needs and may already have them in stock A CAUTION NEVER leave the gate valve of your coach
122. y are the type designed for lighting open flame burners 87 the burner ports If your model ends with E example SR3SABE SC3AE the burner can be lit by rotating the piezo knob clockwise rapidly This produces a spark at the burner which ignites the gas 3 If any burner should extinguish after initial lighting or due to accidental blow out turn gas off by turning control knob clockwise to OFF Wait five minutes before attempting to relight the burner Failure to follow these instructions could result in a fire or explosion If the burner should go out while cooking or if there is an odor of gas turn the control knob s clockwise to OFF Wait five minutes for the gas odor to disappear If the gas odor is still present DO NOT relight the burners See instructions in the appliance manual 4 To turn the burner s off turn the appropriate control knob clockwise to OFF A DANGER ALL PILOT LIGHTS APPLIANCES AND THEIR IGNITORS SEE OPERATING INSTRUCTIONS SHALL BE TURNED OFF BEFORE REFUELING OF MOTOR FUEL TANKS AND OR LP GAS CONTAINERS FAILURE TO COMPLY COULD RESULT IN DEATH OR SERIOUS INJURY Oven Burner Note Before the oven burner will operate the oven pilot must be lit jn RN Oven Pilot Be sure ALL valves are in the OFF position The oven control knob should be the Off position b Besure main gas supply is on c Open the oven door smell for gas If you smell gas STOP Read and follow t
123. zers A second factor is GCWR Gross Combined Weight Rating which refers to the total weight of the tow vehicle and any vehicle in tow as a combined weight This information supplied by the tow vehicle manufacturer is related to the capability of the tow vehicle The condition of the suspension in your tow vehicle is also an important factor Make sure your tow vehicle is in good operating condition and follow the factory recommended maintenance guidelines Hitches Travel Trailer After obtaining your tow vehicle it is very important to choose and have installed a correct hitch system with weight distributing bars to accommodate your coach if so required This selection and installation should be done by a professional hitch service center which may or may not be your selling dealer Sway controls may be needed based on size and weight of coach Weight distributing hitches apply leverage between the tow vehicle and trailer This assists in equalizing the weight between vehicles 13 resulting in both vehicles traveling level The condition of the tow vehicle s suspension system will affect the towing performance capability of your equipment CAUTION Trailers with tandem axles need to travel as level as possible avoiding different weights on each axle plus handling conditions A CAUTION Using an oversized or undersized hitch can cause damage to the frame of your travel trailer or tow vehicle Hitches

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