User Manual
Contents
1. the Inlet Shaft with Bearings into the Seal Holder BA 406 apply anti sieze to the threads and screw the Seal holder into the Nut BA 002 taking care not to damage the Seals Torque to 25 ft lbs 8 Install O Ring WG 008 over threads and into groove on Head 9 Apply anti seize to threads on Head install Wear Ring BA 030 onto the Nut BA 002 thread the Head into the Nut Tighten to 40 ft lb BA 030 Wear Ring WG 008 Cy in lt lt TE2. 4 O Hing Port Screw a BC 506 iat oa Sa seal Face H P Seal O Ring STONEAGE es BA 030 WATERBLAST TOOLS een BC 511 Wear Ring Head OCs Carbide Seat _ 2010 StoneAge All Rights Reserved OTT E i ge pits aia ae Badger 4 40K Self Rotary Swivel BA H6 US Patent No 5 964 414 amp 6 059 202 Disassembly 1 Unscrew the Head BA 440 from the Nut BA 002 2 Pull the Seal Assy BA 400 out of the Seal Holder BA 406 3 Remove the O Ring WG 008 from the Head if it is damaged BA 440 Head BA 401 Inlet Shaft 4 Unscrew the Seal Holder BA 406 from the Nut BA 002 5 Remove the Shaft Seal BA 007 from the Nut if it is damaged 6 Remove the Port Screw BJ 026 from the Nut BA 007 Shaft Seal BA 002 K KERRICK 7 Remove the Shaft Seal EZ 029 from the Seal Holder if it is damaged 8 Remove the O Ring BA 408 from the Seal Holder if it is damaged 9 Remove the Port Screw BJ 026 from the Seal Holder BA 408 O Ring EZ 029 Shaft Seal K BA 002 WG 008 Nut Nut O Ring BA 030 Wear Ring Y BJ 026 BJ 026 BA 602 H6 Port Screw Seal Assy BA 406 Seal Holder BA 002 Nut Assembly 2 Press the Shaft Seal EZ 029 4 Press the Shaft Seal BA 007 BA 401 into the Seal Holder with the spring into the Nut with the spring side Inlet Shaft side visible visible BA 007 l 3 Press the O Ring BA 408 into Shaft Seal isczi
3. the hose blow out all water to IMPROPER USE PROPER USE prolong the life of the tool A small amount of oil can be blown into the tool as well Badger will turn around in Badger with rigid stinger large diameter pipe to prevent turnaround still VERY DANGEROUS able to pass thru elbows High pressure seal leak The high pressure seal may leak initially at lower pressures but should pop closed as pressure is increased A continuous leak at operating pressure from the weep holes indicates the need to replace the HP Seal and Seat HP Seals wearing out too quickly can be an indication that the HP Seat is installed upside down or the tool is over spinning Over spinning is caused by low or contaminated viscous fluid water in the fluid chamber replace shaft seals or too much jet torque Refilling the viscous fluid every 30 40 hours of operation is important for proper speed control Only use StoneAge recommended viscous fluid Tool will not rotate Check the nozzles for plugging or wear nozzles have to be removed to check for obstructions Check that the nozzle sizes are correct for the desired flow and that the desired flow matches the head flow range Check that the nozzle sizes are installed in a balanced configuration If the tool feels rough when manually rotating the head this indicates internal damage Replace bearings shaft seals viscous fluid and O Rings Maintenance For H P Seal Replacement see Assembly Instructions The most impor
4. Badger 4 40K Self Rotary Swivel BA H6 z KERRICK US Patent No 5 964 414 amp 6 059 202 Description The Badger Rotary Waterblast Nozzle was designed for waterblast cleaning of pipes as small as 4 inch with elbows The BA H6 has a 3 8 high pressure female inlet connection and a maximum operating pressure of 40 000 psi 2800 bar A viscous fluid is used to control rotation speed in the range of 200 to 500 rom The Badger heads have S6 ports one at 15 degrees two at 100 degrees and two at 125 degrees Engraved on each head is R14 or R24 this number is the offset of the head that makes it rotate Flow Range The flow range for each head is given in the table nozzle sizes must be selected to fit within this Press psi flow range If the flow is less than the range shown the tool will not rotate if it is more than the __ R24 R14 allowable the tool will rotate too fast and wear out the seals and bearings Operation The first step is to determine the jet sizes Jet thrust is used to pull the tool through the pipe An estimate of the amount of pulling force required is useful and depends on the number of elbows and any vertical climbs that must be made On a horizontal run with no elbows 1 pound of pull is required for every ten feet When climbing vertically the pulling force must equal the weight of the tool and the hose Typically larger jet sizes using 50 to 80 percent of the total flow are used in the back ports As litt
5. le as 10 percent of the total flow is given to the front jet because it pushes the wrong direction and is only used to open up blockages The remaining flow goes to the 100 degree ports which do help pull as well Nozzles selected should be matched pairs except the front jet When installing nozzles we recommend using Blue Goop anti sieze Because of the short length of the Badger the tool turn can around in large pipes and come back at the operator at a high rate of speed If cleaning larger pipes a rigid stinger should be used between the hose and the tool Itis recommended that the rigid length of the tool including hose end is one and a half times the inside diameter of the pipe being cleaned Make sure there is an operator controlled dump in the system operated by the person closest to the cleaning job Flush out the high pressure hoses before connecting the Badger Itis recommended that the hose be marked a few feet from the end with a piece of tape so the operator knows when to stop on the way back out Position the tool in the pipe opening Close the dump and slowly bring up to pressure the first time to make sure no nozzles are plugged and the jet thrust is correct The Badger should begin to slowly rotate Once operating pressure is reached feed the tool into the pipe to begin the cleaning job Allow the jets time to do their work by feeding the hose out at a controlled rate When the work is complete and the tool is disconnected from
6. s poy sites ane the groove on the Seal Holder Inlet Shaft BA 408 EZ 029 O Ring Shaft Seal BA 002 spring side Nut BA 406 Seal Holder Port Screw ny 026 k BJ 026 Port Screw p Port Screw Port Screw 6 Fill the Assembly with viscous fluid as described in the maintenance section and install the Port Screws STONEAGE WATERBLAST TOOLS 2010 StoneAge All Rights Reserved 7 Insert the BA 602 H6 Seal Assy components into the Seal Holder as shown below First install the Seat Face BC 506 Second install the Seal Retainer BC 520 Third install the Carbide Seat BC 511 into the Seal Retainer with the chamfered end up Fourth install the Compression Spring BC 524 and the H P Seal BC 512 O into the Inlet Seat BA 422 and then insert the Inlet Seat into the Seal Holder note the orientation and relationship of H P Seal and Carbide Seat Finally install the O Ring BC 040 into the top of the Inlet Seat BC 040 BC 512 O H P Seal O Ring BA 422 Inlet Seat BC 524 Compression Spring BC 512 O H P Seal names BC 511 Carbide Seat Seal amp Seat Detail BC 511 Carbide Seat BC 520 Seal Retainer BC 506 Seat Face BA 602 H6 Seal Assy Port Screw a g 5 BA 406 Seal Holder BA 401 Inlet Shaft 10 Press the Bearings SC212 007 off of the Inlet Shaft SC 212 007 Bearing 5 Apply grease to the Seal lips in the Seal Holder and the Nut Slide
7. tant item in maintaining the Badger is keeping the tool full of viscous fluid which controls the rotation speed As the viscous fluid is lost or contaminated the rotation speed of the tool will increase which shortens the high pressure seal and bearing life To fill the Badger with viscous fluid 1 Unscrew the head from the nut 2 Remove the Port Screws BJ 026 in the Nut and Seal Holder 3 Fill the Syringe BC 410 with viscous fluid by removing the end near the handle pulling out the plunger and pouring the viscous fluid in from the back end 4 Thread the syringe end into the port in the Nut and squeeze fresh viscous fluid in until clean viscous fluid comes out the port in the Seal Holder Hold the tool so the port in the Seal Holder is the highest point 5 Remove the Syringe and install the Port Screws 6 Reinstall the Head into the Nut and tighten to 40 ft lb BJ 026 Port Screw Available Maintenance Kits in Seal Holder BA 600 H6 Service Kit Includes items needed for maintenance BA 602 H6 Seal Kit Includes parts needed for one seal change BA610 H6 Overhaul Kit Includes parts needed for tool rebuild BA612 H6 ToolKit Includes tools to aid assembly spring side towards shaft BJ 026 Port Screw in Nut spring side woes OS 6 XXX 5 Sapphire Nozzle Shaft Seal SC 212 007 2 BA 401 Inlet Shaft BA 406 Ji T E Fa A Seal Holder E Nd E E
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