User Manual Pump In Sub
Contents
1. 16 Figure 1 Pump in SUB Safety oce oi rebote iii Figure 2 Pump in SUD ucro tiene eene eo eae teu aen 5 Figure 3 Flange Crossover eru deinde 8 Figure 4 Assembly Drawing 165 3205 unen nue 15 Figure 5 Assembly Drawing 165 3878 17 OPS 3205 Rev C Phuel User Manual Pump In Sub Revision History Issue Release Date Description Rev A 27 Oct 10 Initial Issue Rev B 06 Feb 11 Addition of Pump in Sub 165 3878 HVO Rev C 21 Aug 12 General review and corrections OPS 3205 Rev C User Manual 3 Phuel Pump In Sub Safety WARNING Trapped air requires considerable time to compress and when it is compressed is highly dangerous It has enough stored energy to separate parts with considerable force All pressure equipment has a particular pressure rating and care must be taken to ensure that no item is used in a situation that may cause its working pressure to be exceeded All personnel involved in pressure testing must be formally trained competent and utilising the appropriate PPE Ensure the identification band plate is fitted and is displaying the correct information as per the Tag Sheet Index This equipment and the equipment it is attached to is heavy never position yourself below a s2. User Manual Pump In Sub This Manual Covers the Following Part Numbers 165 3205 HVO 165 3878 HVO OPS 3205 Rev C User Manual Phuel Pump In Sub Table of Contents Revisi n HISTOTY MT T r ii erii e T M iii esp RR 4 General 4 1 2 Product Identification ecco ren oe rotura norme run nauis 4 2 Technical Specifications te Ouen Une etae eren Dus 5 3 Technical Description mU 6 Collar Sate LOK ore AA ee an ere 6 3 2 Flange Crossover ee tea e ie eue AKALA veo Ue 8 BG M eter 9 o S OR 9 4 2 During Oe 9 POS 9 5 e 10 MEE esso Nm mnm 10 SP E RR 10 B S Redress Procedure seeundum s du Russa e eda Sed pue 11 5 4 Maintenance Record 12 13 7 Pang List and DEN aa KA AA AA 14 NS iu AA 18 5 Table 2 Maintenance 12 Table 3 Parts List 165 3205 0 0 00 14 Table 4 Parts List 165 3878
3. 9 5 4 ACME Figure 4 Assembly Drawing 165 3205 OPS 3205 Rev C User Manual Phuel Pump In Sub OIL TOOLS Item Number Part Number Quantity Description 1 165 3879 480 1 PUMP IN SUB 11 5 B X P 6 5 8 ID 2 110 2546 480 1 SPLIT COLLAR 11 5 4 3 110 2547 480 1 SPLIT RING 11 5 4 4 950 2160 480 1 FLANGE CROSSOVER ANSON 5 110 2548 3A4 4 STOP PIN 1 25 LONG 6 WNL 0580 316 4 WASHER NORDLOCK M12 7 801 0444 V90 1 O Ring B S Size 444 8 HNC 0670 A2H 8 HEX NUT 3 4 UNC 9 950 2164 STL 1 API SEAL BX 152 10 165 2165 AB7 8 STUD 3 4 10 UN X 3 75 LONG 100 910 3620 N66 1 DW MALE PROTECTOR 11 1 2 101 910 3621 N66 1 DW FEMALE PROTECTOR 11 1 2 Table 4 Parts List 165 3878 HVO Note Thread protectors not shown on Assembly Drawing Figure 4 OPS 3205 Rev C 16 User Manual 3 Phuel Pump In Sub 2 mE m OPS 3205 Rev C 17 User Manual xg Phuel Pump In Sub 8 Spares Use only spares supplied or approved by Phuel Oil Tools Ltd It is recommended that sufficient quantities of the o rings be maintained to ensure that the equipment is always available when required Elastomeric spares are supplied in Viton material as standard Many other materials are available please specify when ordering Note O Rings conform to industry standards and may be substituted with those from
4. al to its continued safe operation Ensure that the pre and post job operating procedures are followed and that maintenance records are kept 5 2 Schedule The maintenance schedule may be governed by international or company standards and the following is considered to be the minimum requirements 5 2 1 Pre amp Post Job Refer to Section 4 1 and Section 4 3 for details 5 2 2 Yearly e Inspect the condition of all sealing surfaces and surface coatings Re coat threads and sealing surfaces if necessary If in doubt contact Phuel Oil Tools Ltd Replace all elastomeric seals with items from redress kit see spares Regrease components Re assemble see below Pressure test to maximum working pressure Inspect paint work and repair as necessary 5 2 3 Five Yearly Return to Phuel Oil Tools for re certification in accordance with DNV OS E 101 OPS 3205 Rev C 10 User Manual Phuel Pump In Sub 5 3 Redress Procedure 5 3 1 5 3 2 Dis Assembly Remove 4 Stop Pins and washers from the split collar Loosen split rings from collar and remove from split collar Remove split collar from bottom sub Remove hex nuts Remove flange crossover and seals Remove studs from the side flange Remove and discard O rings from bottom sub Degrease and clean all components Inspect threads for damage Fit thread protectors Re Assembly Remove thread protectors Inspect all threads for signs of damage and clean with wire br
5. he raised shoulder Rotate the collar through 45 and gently lower onto the raised rim Ensure collar rests into the grooved area OPS 3205 Rev C gt Phuel 3 1 2 Making up the Safe Lok Collar Lift and stab the pin into the mating box and check that there are no signs of damage to the o ring caused by being misaligned while stabbing in With both hands raise the collar clear of the grooved area on the raised rim and rotate through 45 Lower the collar until it reaches the top of the threads Turn the collar anticlockwise until the start of the thread is found and then start turning clockwise to make up the collar to the box thread Tighten the collar down OPS 3205 Rev C User Manual Pump In Sub gt Phuel 3 1 3 Breaking the Safe Lok Collar Unscrew the collar completely Lift the collar up ensure the stop pins go through the gaps in the raised rim Rotate the collar 45 and lower gently so that the pins rest in the grooved portion of the raised shoulder now be risk of The connection separated without dropping the collar can any 3 2 Flange Crossover User Manual Pump In Sub The side outlet sub is a standard API BX flange that allows suitable flow connections 2 1502 Hammer Lug Union in this case to be attached o c OPS 3205 Rev Figure 3 Flange Crossover User Manual Phuel Pump In Sub 4 Operation All operations to be ca
6. m Working Pressure allow to stabilise and maintain this pressure for 15 minutes with no visible leaks Testing to be carried out to Test pressure when decreed by maintenance schedule Bleed off pressure drain test fluid and dry Remove test caps Apply coating of de watering solution to protect the bore and threads Fit thread protectors On completion of all maintenance ensure the maintenance record sheet Para 5 4 is completed OPS 3205 Rev C 13 User Manual Phuel Pump In Sub OIL TOOLS 7 Parts List and Drawings Item Number Part Number Quantity Description 1 165 3206 480 1 PUMP IN SUB 9 1 2B X P 2 117 2381 480 1 SPLIT COLLAR 9 1 2 4 SPLIT TYPE 3 117 2382 480 1 SPLIT RING 9 5 4 4 950 2160 480 1 FLANGE CROSSOVER ANSON 5 110 3147 3A4 4 STOP PIN FOR 9 5 SPLIT COLLAR 6 WNL 0580 316 4 WASHER NORDLOCK M12 7 801 0443 V90 1 O Ring B S Size 443 8 950 2167 N90 1 SEAL FOR FIG 1502 ANSON 9 HNC 0670 A2H 8 HEX NUT 3 4 UNC 10 950 2164 STL 1 API SEAL BX 152 11 165 2165 AB7 8 STUD 3 4 10 UN X 3 75 LONG 100 910 3540 N66 1 FEMALE PROTECTOR 9 1 2 101 910 3539 N66 1 MALE PROTECTOR 9 1 2 Table 3 Parts List 165 3205 HVO Note Thread protectors not shown on Assembly Drawing Figure 4 OPS 3205 Rev C 14 a User Manual 3 Phuel Pump In Sub OIL TOOLS 9 5 4 HS NI WSs 14 660
7. other suppliers at the sole risk of the user 8 1 1 Individual Items Individual items may be ordered as required using the part number specified OPS 3205 Rev C 18
8. rried out by suitably qualified and competent personnel Once the relevant valve has been connected to the 1502 connection the pump in sub is ready for connection between the wireline valve and the wellhead to allow well control The pump in sub can also be utilised to allow fluid sampling and or inhibitor injection 4 1 Pre Job Ensure thread protectors are fitted Check maintenance record sheet and ensure the equipment has been maintained by competent personnel Check all certification is in date Confirm information band is fitted and correct Ensure equipment is suitable for the maximum working pressures and services involved Ensure O ring is seated correctly and there are no signs of damage Ensure threads are clean Inspect for signs of damage Pressure test at least to 1 2x the maximum well pressure Carry out a collar lock test and ensure correct operation Ensure all connections are tight and that the test port is tightly fitted 4 2 During Job Ensure collar lock has operated correctly and the collar is locked in position Avoid excessive movement 4 3 Post Job OPS 3205 Rev C Inspect for signs of damage Ensure threads are clean Ensure thread protectors are fitted User Manual Phuel Pump In Sub 5 Maintenance maintenance to be carried out by suitably qualified and competent personnel 5 1 Introduction Regular maintenance of the equipment using Phuel redress kits or Phuel approved parts is essenti
9. ss steel band secures the nameplate tag that is stamped with the information shown below This tag should be located in the first instance to ensure that this manual refers to the correct equipment Phuel Oil Tools Ltd Description amp Size Part Number Phuel ID Customer ID API Details MWP amp Service OPS 3205 Rev C 4 xg Phuel User Manual Pump In Sub 2 Technical Specifications Part No 165 3205 HVO 165 3878 HVO Connections 9 12 4 Connection 11 2 4 Connection 2 1502 VECO 2 1502 VECO Flange Connection 2 1 16 10M 2 1 16 10M Maximum Working Pressure 6 500 Psi 10 000 Psi Service H2S H2S Weight 303 Ibs 137 Kg 483 Ibs 219 Kg Make Up Length 22 00 0 56m 25 11 0 64m Recommended Flange Torque 200lbft 270NM 2001bft 270NM Table 1 Technical Data OPS 3205 Rev C Figure 2 Pump in Sub cr 33 Phuel 3 Technical Description 3 1 Collar Safe Lok User Manual Pump In Sub The safe collar lock is designed to provide safe handling of the union collars and improves inspection and redress of the pin connection seals The following shows the sequence for correct operation 3 1 1 Preparing the Safe Lok Collar After removing the thread protector the collar will be set in the lower position and must be moved to the high position before making up the connection With both hands raise the collar ensuring the Stop Pins go through the gaps in t
10. ush Slide the Split Collar over the bottom sub make up the two halves of the split ring and tighten down until the ends are flush with the collar Back off slightly to align the holes Insert 4 Stop Pins and washers Fit O rings to the bottom sub Insert studs fully into the body and tighten by hand Fit the BX seal to the groove and retain with some grease Fit flange crossover to flange sub ensure bottom seal correctly positioned and tighten down into place with hex nut to a recommended torque of 2001bft 270NM OPS 3205 Rev C 11 User Manual Phuel Pump In Sub 5 4 Maintenance Record Sheet Date Type of Performed Verified Comments Performed Maintenance By By Table 2 Maintenance Record OPS 3205 Rev C 12 User Manual xg Phuel Pump In Sub 6 Testing All testing is to be carried out in the designated test area and by suitably qualified and competent personnel WARNING Trapped air requires considerable time to compress and when it is compressed is highly dangerous It has enough stored energy to separate parts with considerable force e On completion of reassembly fit the appropriate test caps to either end of the pump in sub and to flange crossover e Fill with test fluid and bleed off any air in the system Apply a pressure of 500 psi and ensure pressure holds for a minimum of 10 minutes e Increase pressure to Maximu
11. uspended load Finger Glove and loose clothing trap area Care to be taken to avoid trapping fingers gloves and loose clothing during stabbing procedure Figure 1 Pump in Sub Safety OPS 3205 Rev C iii User Manual Phuel Pump In Sub 1 Introduction 1 1 General The pump in sub is normally positioned between the wireline valve and the wellhead Its main function is to facilitate well control by pumping fluid when the wireline valve is closed The Phuel pump in sub body is constructed in one piece The side outlet sub has a standard API BX flange that allows the fitting of a x over with suitable flow connections 2 hammer lug union in this case to be attached The end connections are Otis type with the Phuel safe lok features incorporated as standard This user manual serves as an introduction to the equipment and contains the relevant specifications operation planning and maintenance instructions parts list and drawings 1 2 Product Identification Phuel products are identified by a unique serial number that facilitates full product traceability Each product is supplied with a documentation pack that contains product certification and material inspection reports The serial number is always etched on the surface of the product but can sometimes be difficult to find or read after painting A customer identification number is also included to allow the customer to track the asset in their system A stainle
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