User Manual - FiberPlex Technologies
Contents
1. Pber plex TECHNOLOGIES LLC USER MANUAL FULLY COMPATIBLE EIA 530 6X4 RS 422 SERIAL INTERFACE with 1x2 RS 232 FOI 4451 FOI 4541 This page intentionally left blank Warning for Your Protection Read these instructions Keep these instructions Heed all warnings Follow all instructions Do not use this apparatus near water Clean only with a dry cloth Do not block any of the ventilation openings Install in accordance with the manufacturer s instructions ON DU PWN PR Do not install near any heat sources such as radiators heat registers stoves or other apparatus including amplifiers that produce heat 9 Do not defeat the safety purpose of the polarized or grounding type plug A polarized plug has two blades with one wider than the other A grounding type plug has two blades and a third grounding prong The wide blade or the third prong is provided for your safety If the provided plug does not fit into your outlet consult an electrician for replacement of the obsolete outlet 10 Protect the power cord from being walked on or pinched particularly at plugs convenience receptacles and the point where they exit from the apparatus 11 Only use attachments accessories specified by the manufacturer 12 Use only with the cart stand tripod bracket or table specified by the manufacturer or sold with the apparatus When a cart is used use caution when moving the cart apparatus combinat2. Pin FOI 4451 DCE FOI 4541 DTE Direction Direction 6x4 Serial Configuration EIA 530 Configuration Chassis Ground Chassis Ground Signal Ground Signal Ground 2 OUT t sane DataA CDU 14 Send Data B SD 3 n Gu Channel Rozz Receive Data A RD 16 Receive Data B RD 4 Out in Request To Send A RTS 19 Channel 2 RS 422 Request To Send B RTS 5 Clear To Send A CTS n Out 13 Clear To Send B CTS 20 S t Terminal Ready A TR 23 Channel 3 RS 422 Terminal Ready B TRY 6 E Gui Data Set Ready A DSR 22 Data Set Ready B DSR 24 Out In Terminal Timing A TT 11 Channel 4 RS 422 Terminal Timing B TTV 8 n Out EM Timing A RT 10 Receive Timing B RTY 15 Send Timing A ST n Out Channel 5 RS 422 Send Timing B ST sah In Out Channel 6 RS 422 Receiver Ready A RR 9 Receiver Ready B RR 18 Out In Local Loopback LL 25 In Out rannel pons Test Mode TM 21 Out In Channel 2 RS 232 Remote Loopback RL Regeneration Mode Switch The REG1 and REG2 switch position is determined by the data rate of the RS 422 link and the distance between the DCE and the DTE In some cases if the timing delays are just right a link will function in 2 switch positions NON and REG1 or NON and REG2 It is also possible for a link to operate in all 3 switch positions NON REG1 and REG2 H
3. dispose of the transport packing materials recycling is encouraged Disposal of Used Equipment Used equipment contains valuable raw materials as well as substances that must be disposed of professionally Please dispose of used equipment via an authorized specialist dealer or via the public waste disposal system ensuring any material that can be recycled has been Please take care that your used equipment cannot be abused After having disconnected your used equipment from the mains supply make sure that the mains connector and the mains cable are made useless Disclaimer The information in this document has been carefully checked and is believed to be accurate at the time of publication However no liability is assumed by FiberPlex for inaccuracies errors or omissions nor for loss or damage resulting either directly or indirectly from use of the information contained herein Introduction The FOI 4541 and FOI 4451 pair together to form a powerful balanced serial data transport solution The DB 25 connectors are pinned out to directly support an EIA 530 serial link However due to the transparency and flexibility of the design the FOI 4541 FOI 4451 can be used as 6x4 independent 6 Mbps RS 422 channels and 2x1 independent 256 Kbps RS 232 channels This incredible versatility can solve a myriad of serial data communications problems Your once limited serial links can not only be consolidated but extended to over 20 Km on a single
4. illumination with spot lamps the exhaust air temperature must be measured directly above the modules at several places within the enclosure Grounding and Power Supply Grounding of units with mains supply class equipment is performed via the protective earth PE conductor integrated in three pin Phoenix connector Units with battery operation lt 60 V class Ill equipment must be earthed separately Grounding the unit is one of the measures for protection against electrical shock hazard dangerous body currents Hazardous voltage may not only be caused by defective power supply insulation but may also be introduced by the connected audio or control cables This equipment may require the use of a different line cord attachment plug or both depending on the available power source at installation If the attachment plug needs to be changed refer servicing to qualified personnel Warranty Service and Terms and Conditions of Sale For information about Warranty or Service information please see our published Terms and Conditions of Sale This document is available on fiberplex com or can be obtained by requesting it from clients fiberplex com or calling 301 604 0100 Disposal Disposal of Packing Materials The packing materials have been selected with environmental and disposal issues in mind All packing material can be recycled Recycling packing saves raw materials and reduces the volume of waste If you need to
5. s gt O m Processor 2 B REG2 SIG SYN 1 FOI 4451 FOI 4541 SATCOM Remote Data Link 500050000060 9000000000009 seems OO ER OO DMX In x6 9 Out x6 FOI 4451 FOI 4541 6 Channel DMX Lighting Y SS AC TA oy es OO C Ls 01 4451 k 4544L_ Ld RS 422 6x4 RS 232 a RS 232 2x1 RS 422 4x6 Multi Channel Discrete Serial Data Specifications 2 56 65 1 E U g eo QE e Gj 8 Wi qa 9 e i t VA Nu 9 8 05g 4 50 S 5 41 114 3 oO 8 137 5 U 5 g all 8 DE O L DI O u u 1 44 11 2 W s 999 6 6 8 9 0999 NS 900000000000 1 45 x Low oM 36 9 C so SIG SYN PWR REG2 Dimensions 73 18 5 ts ELECTRICAL SPECIFICATIONS Min Typ Max Unit Power Requirement Voltage Range 7 9 32 V Supply Current 625 mA Balanced Data Rate DC 6 144 Mbps Differential Signals Sampling Jitter 0 x 23 Input Load 100 Q Common Mode Input 7 V Voltage Common Mode Outp
6. fiber pair SCADA supervisory control and data acquisition Telecommunications Facility Automation and Control even DMX Lighting control applications can all benefit from the FOI 4541 FOI 4451 For more advanced systems a Regeneration switch on the FOI 4451 allows users to toggle between synchronous applications that require Send Timing ST and asynchronous or synchronous applications that require Terminal Timing TT Key Features e Compatible with o TIA EIA 530 RS 530 o MIL STD 188 114A balanced type 1 and type 2 o FED STD 1030A e Can alternately be used for 6x4 RS 422 and 1x2 RS 232 e An alternate interface V 35 or RS 232 may be installed at the opposite end allowing the user to create a link between two electrically incompatible interfaces without requiring a separate interface converter e Supports tail circuit and null modem functions for DCE to DCE or DTE to DTE communications Requires two of the same FOI units e 530 and RS 422 channels support data rates from DC to 6 144 Mbps e Can be used for up to 6 universes of DMX lighting control Theory of Operation By using a technology unique to FiberPlex products called transparency we are able to use all the clock data and control channels of the standard EIA 530 interface completely independently of one another This provides the ability to have 4 bi directional RS 422 serial with 2 unidirectional RS 422 and 1 bi directional RS 232 with 1 uni di
7. fied limits during operation of the unit Values specified are applicable to the air inlets of the unit 9 Condensation may not be present during operation If the unit is installed in a location subject to large variations of ambient temperature e g in an OB van appropriate precautions must be taken 9 Unobstructed airflow is essential for proper operation Ventilation openings of the unit are a functional part of the design and must not be obstructed in any way during operation e g by objects placed upon them placement of the unit on a soft surface or improper installation of the unit within a rack or piece of furniture 9 The unit must not be unduly exposed to external heat sources direct sunlight spot lights Ambient Temperature Units and systems by FiberPlex are generally designed for an ambient temperature range i e temperature of the incoming air of 5 40 C When rack mounting the units the following facts must be considered 9 The permissible ambient temperature range for operation of the semiconductor components is 0 C to 70 C commercial temperature range for operation 9 The airflow through the installation must allow exhaust air to remain cooler than 70 C at all times 9 Average temperature increase of the cooling air shall be about 20 C allowing for an additional maximum 10 C increase at the hottest components If the cooling function of the installation must be monitored e g for fan failure or
8. he opposite unit has power and that the fiber optic cables are properly connected The TX optic from one end of the network connects to the RX optic at the opposite end as shown under TYPICAL APPLICATION Green Unit is in sync SYN Off No sync characters detected Unit is unable to frame to the data stream 6 Optical Port The FOI 4451 and FOI 4541 have several optical connection options ST optics are standard but other variants are available SKU Fiber Type Connection Type Sale Multimode aes Singlemode Multimode sc FOL AEN ES Singlemode pa Other custom options may be available upon request O PWR LED indicating presence of DC power in the unit The LED can be interpreted according to the following table Status Indicator Green Power supply in FOI unit is operating properly Off No power from the PSQ power supply or open resettable fuse inside the FOI unit Check that the PSQ power supply is operating properly If the PSQ power supply is good separate the FOI unit from the PSQ power supply for 30 seconds and then reattach so that the fuse inside the FOI unit has time to reset If the PWR led is still off or not constant replace the FOI unit This page intentionally left blank Rear Indicators Connections JIA ZL 6 Figure 2 Rear Face 8 Circular DC Power Connection DC power entry for each uni
9. ion to avoid injury from tip over 13 Unplug this apparatus during lightning storms or when unused for long periods of time 14 Refer all servicing to qualified service personnel Servicing is required when the apparatus has been damaged in any way such as power supply cord or plug is damaged liquid has been spilled or objects have fallen into the apparatus the apparatus has been exposed to rain or moisture does not operate normally or has been dropped The apparatus shall not be exposed to dripping or splashing No objects filled with liquids such as vases shall be placed on the apparatus WARNING To reduce the risk of fire or electric shock do not expose this apparatus to rain or moisture General Installation Instructions Please consider these general instructions in addition to any product specific instructions in the Installation chapter of this manual Unpacking Check the equipment for any transport damage If the unit is mechanically damaged if liquids have been spilled or if objects have fallen into the unit it must not be connected to the AC power outlet or it must be immediately disconnected by unplugging the power cable Repair must only be performed by trained personnel in accordance with the applicable regulations Installation Site Install the unit in a place where the following conditions are met The temperature and the relative humidity of the operating environment must be within the speci
10. o protect valuable and mission critical information from being intercepted through leaking emanations including unintentional radio or electrical signals sounds and vibrations The protection efforts are also known as emission security EMSEC which is a subset of communications security COMSEC The FOI 4451 and FOI 4541 have a variant designated with a T ST suffix which has been rigorously designed and tested to comply with TEMPEST requirements These units can easily be visually identified by their silver finish When using an FOI 4451 T ST and or FOI 4541 T ST much care must be taken in both the mating equipment and especially the copper D 25 cabling used in such connection In addition the power supplies and or chassis being uses must have an R suffix For standalone applications use a PSQ 4909 R or the older PSQ 4910 R power supply or for a chassis mounted solution use either an RMC 3101 R or RMC 2101 R chassis All the items in the system must be TEMPEST compliant for the system to properly protect the information Special TEMEPST compliant cables are available from FiberPlex Technologies LLC Typical Applications D ata E o CRR Data en 2000000000009 Communications Terminal Equipment O O s seo e SA Y An me SoS OO sorsas I f 4541 Generic Full Protocol 530 RS 422 Application Equipment Terminal OT
11. owever in synchronous applications where the DCE provides Send Timing ST it would be more beneficial to use either REG1 or REG2 rather than NON because regeneration eliminates the sampling jitter from the Transmit Data TD to the DCE See the table below Label Position Description Typically set for asynchronous or synchronous applications requiring Terminal Timing TT Transmit Data TD and Terminal Timing TT from the DTE are both passed transparently to the DCE with the addition of normal propagation delay and sampling jitter NON Up Regeneration Modes Typically set for synchronous applications requiring Send Timing ST This may be used to correct for timing delays over long runs of wiring between the DCE and the DTE Terminal Timing from the DTE is ignored and will not be passed to the DCE Instead Send Timing ST from the DCE is looped back to the Terminal Timing TT output on the FOI 4541 Transmit Data TD from the DTE is sampled in on the rising edge of Send Timing ST from the REG1 Middle DCE Transmit Data TD from the DTE is sampled in on the falling edge of Send Timing ST from the REG2 Down DCE 4 SIG signal amp 5 SYN sync LEDs indicating the status of signal presence or absence and sync character detection See the table below Label Color Description Green Optical signal in detected SIG Off No optical signal in or optical level too low Check that t
12. rectional RS 232 or even independently as 6 RS 422 in one direction and 4 in the other 6x4 and 2 RS 232 in one direction and 1 in the other 2x1 The table later in the manual shows how these channels are pinned out Differences between FOI 4541 and FOI 4451 The FOI 4541 has a female sockets DB 25 connector and mates with the DTE The FOI 4451 has a male pins DB 25 connector mates with the DCE and has clock regeneration functions Getting Started Initial Inspection Immediately upon receipt inspect the shipping container for damage The container should be retained until the shipment has been checked for completeness and the equipment has been checked mechanically and electrically If the shipment is incomplete if there is mechanical damage or if the unit fails to operate notify FiberPlex and make the shipping materials available for the carrier s inspection Front Indicators Connections p ki 4 E X t f 606006000000 IKececococococojl ON ze Q C 9 Soo e Figure 1 FOI 4451 left and FOI 1580 right Front Face O DCE amp G DTE Connectors Main data connections via D subminiature 25 position connector The DCE is a male pins and the DTE is a female sockets connector Jackscrews are provided for securement See pinout below PINOUTS
13. sconnect unit The tenth available slot must be occupied by a PSM 3010 or PSM 2010 power supply module chassis dependent Each RMC will be shipped with one PSM A second PSM may also be added for power redundancy leaving eight available slots for any fiber optic isolator On the RMC 3101 a cable bay is provided below the module bay for cable routing and enhanced air flow through two rear exhaust fans and a vented front panel N Each fiber optic isolator must also be installed on a CMA 3002 or CMA 2001 chassis mount adapter chassis dependent which slides the fiber optic isolator into the slot and assures correct alignment of the isolator power connector to the power bus inside the RMC FiberPlex recommends the RMC 3101R for TEMPEST or other high security applications Figure 4 Installation into an RMC 3101 Other Considerations Application Flexibility The units support tail circuit and null modem functions for DCE to DCE or DTE to DTE communications This requires two of the same TD unit An alternate interface V 35 or RS 232 may be installed at the opposite end allowing the user to create a link between two electrically incompatible interfaces without requiring a separate interface converter For more information please see the Optical Compatibility table TEMPEST Versions TEMPEST is a US Government specification and NATO certification intended t
14. t This is a LEMO connector designed to interface with either a PSQ power module or an RMC chassis Power Requirements and Mounting IMPORTANT For many serial data applications it is necessary to provide a positive earth ground reference for proper serial operation Earth ground can only be supplied using the Phoenix connector DC power can still be applied with the wall adapter in conjunction with just the earth ground on the Phoenix Standalone Mounting The FOI 4451 and FOI 4541 are part of the FOI line of products designed for ruggedized mil applications They are housed in the familiar FOI shielded can enclosure For standalone applications they can be powered by adding a PSQ 4909 AC supply or a PSQ 4920 DC power supply not included Figure 3 Connecting to a PSQ 4909 for Standalone application For more rugged mounting wall mount adapters WMA 2001 and WMA 3002 are available to secure the power supply and fiber optic isolator with screws Both WMA 2001 and WMA 3002 are compatible with all PSQ and FOI series The WMA 2001 has an optical patch while the WMA 3002 does not The wall mount adapter attaches to either a horizontal or vertical flat surface and provides a convenient termination point which protects both the fiber optic cable and the fiber optic isolator from damage Rack Mount Solution The RMC 3101 3U Front Load and RMC 2101 2U Rear Load provide up to nine available slots for any fiber optic isolator or telephone di
15. ut 1 8 3 V Voltage 100 O Load Unbalanced Data Rate DC 120 kbps Single Ended Signals Sampling Jitter 0 0 4 Input Load 3 5 7 kQ Input Voltage Range 25 25 V Output Voltage 5 kO load 5 V Environmental Storage Temperature 40 85 C Operating Temperature 0 50 C Interface Connector FOI 4451 DB 25 Male FOI 4541 DB 25 Female OPTICAL SP Data Rate 270 Mbps Recommended Jitter 40 Psec Wavelength Output i Max Power Distance Multimode 1300 18 dBm 30 dBm 2km Singlemode 1300 11 dBm 32 dBm 20 km PHYSICAL SPECIFICATIONS Case Dimensions FOI 4541 FOI 4451 4 5 in 114 mm 2 56 in 65 mm 1 45 in 37 mm 0 4 Ib 0 2 kg Pber pilex TECHNOLOGIES LLC 18040 412 Guilford Rd Annapolis Junction MD 20701 UMF4451 fiberplex com clients fiberplex com 301 604 0100 150717
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