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Model UP350 Program Controller User`s Manual

1. Displays i L Displays menu I O menu OP DAT ooo ooo 7 1 LE Cs 7 Press the key several times to display 3 Press the 4 key once to display the the parameter OT control output type menu STUP Displays menu STUP No Displays parameter OT 8 Press the 4 or 7 key to display the 4 Press the 7 key once to display the required setpoint parameter PWD The figure below shows an example of setting to current output 4 to 20 mA DC 8 Blinks during change IM 05E01D02 41E 4th Edition May 31 2006 00 lt Toc gt lt 2 Initial Settings gt 2 10 H Press the key once to register the 10 Press the key formore than 3 seconds setpoint This returns you to the display shown at power on figure below Stop RESET state
2. With the steps discussed above up to three segments of the controller are pro grammed To program the controller for a 4th seg ment or more repeat steps 21 to 36 TIP The parameter 1 JC Junction Code that follows the 1 TMA Segment 10 Time Event parameter is used to determine how thepntrol ler should behave at the end of program opera tion If the behavior need not be defined leave the parameter set as 1 JC 9 37 Now programming is complete Press the key for more than 3 seconds This returns you to the display shown at power on figure below Stop RESET state Displays PV IM 05E01D02 41E 4th Edition May 31 2006 00 lt Toc gt lt 3 Programming gt 3 8 3 4 Changing Program Patterns The following operating procedure describes an example of changing the program pattern created in 3 3 Creating Program Patterns as shown in the figure below a Example of Changing Program Pattern 1 Temperature A The Segment 2 Target 7 Setpoint 1 SP2 parameter EE NW Nis changed from 80 0 C to 90 0 C BOG ey Fee Starting target setpoint 1 SSP 25 C 0 C gt L A JU Ti A 20 min 80 min
3. 16 Press the 7 key once to register the setpoint 17 Press the parameter sl 90 er PAET 1 SSP 18 Press the Al or Y Displays parameter 1 SSP key to display the required setpoint The figure below shows an example of the parameter set to 25 0 19 Press the setpoint 20 Press the parameter S CH ILLE PV LI C L wt H g VIA Blinks during change Displays parameter 1 STC IM05E01D02 41E 4th Edition May 31 2006 00 lt Toc gt 21 Press the parameter 1 SP1 key once to display the Displays parameter ASPT 22 Press the 4 or required setpoint The figure below shows an example of the parameter set to 80 Y key to display the T Blinks during NI change
4. 17 Press the key formore than 3 seconds This returns you to the display shown at power on figure below Stop RESET state vanam o Displays PV sr ehf pe ano ooo If the type of input is voltage also config ure the PV Input Decimal Point Position SDP Maximum alue of PV Input Scale SH and Minimum lue of PV Input Scale SL parameters that are displayed after parameter RL IM05E01D02 41E 4th Edition May 31 2006 00 lt Toc gt lt 2 Initial Settings gt 2 9 2 4 Setting Control Output Type The following operating procedure describes an example of changing time proportional PID relay output 0 factory set default to current output 2 Time proportional PID relay 0 on off 3 out Current 2 time proportional PID voltage pulse 1 output B D mem output terminal Values in parentheses are setpoints 1 Bring the operating display into view 5 Press the 5 key once to display the appears at power on menu FUNC Displays menu FUNC F Displays PV 6 Press the 4 key once to display the 2 Press the key formore than 3 seconds menu I O to call up the menu QPA Stop RESET state
5. Instrument Input Instrument Input Type Range Code Input Range Measurement Accuracy Unspecified OFF ge Fe Gel PV Input Type IN to the OFF option to leave the PV input 1 200 to 1370 C 300 to 2500 F K 2 199 9 to 999 9 C 0 to 2300 F 3 199 9 to 500 0 C 0 1 of instrument range 1 digit for temperatures 199 9 to 999 9 F _ equal to or higher than 0 C J 4 199 9 to 999 9 C 0 2 of instrument range 1 digit for temperatures 300 to 2300 F below 0 C 5 199 9 to 400 0 C T 300 to 750 F 6 0 0 to 400 0 C 199 9 to 750 0 F 0 15 of instrument range 1 digit for temperatures B H Oto 1800 C equal to or higher than 400 C 32 to 3300 F 5 of instrument range 1 digit for temperatures below 400 C 32 t0 1008 ee ee EI a p 0 to 1700 C 0 15 of instrument range 1 digit Th 32 to 3100 F ermocoupie a 0 1 of instrument range 1 digit N 10 770001300 C 0 25 of instrument range 1 digit for temperatures 300t0 2400 F eet OC rer i E 11 199 9 to 999 9 C 300 to 1800 F L DIN 12 199 9 to 900 0 C 0 1 of instrument range 1 digit for temperatures 300 to 1300 F equal to or higher than 0 C 13 199 9 to 400 0C 0 2 of instrument range 1 digit for temperatures U DIN 300 to 750 F below 0 C 14 0 0 to 400 0 C 199 9 to 750 0 F 0 to 2300 C in ber nes dre Ww 15 32 to 4200 F 0 2 of instrument range 1 digit 0 to 1390 C Por SCH
6. Displays parameter HOLD key once to display 1 Blinks during change To cancel the hold mode set as HOLD 0 4 Press the Z 5 Press hei key once to register the setpoint The HLD lamp ON and the con troller under program operation comes to a pause HLD lamp Sp I The controller automatically returns to the display shown at power on figure below HLD lamp ON If you have cancelled the hold mode press the key for more than 3 seconds to return to the display shown at power on no D m D D HOLD state IM05E01D02 41E 4th Edition May 31 2006 00 lt Toc gt lt 4 Operations gt 4 8 4 6 Changing Program Setpoints when in Hold 1 2 Mode The following operating procedure changes program setpoints when program operation is put in hold mode Before changing program setpoints enable the hold mode of program operation as in structed in 4 5 Enabling Disabling the Hold Mode of Program Operation When you have finished changing the setpoints cancel the hold mode The controller continues program A NOTE vary wi
7. 23 Press the setpoint 24 Press the C key once to display the parameter 1 TM1 p i 17 i Displays parameter Ski ZE J T eae ll Eser 25 Press the Z or 7 key to display the required setpoint The figure below shows an example of the parameter set to 20 min Blinks during change lt 3 Programming gt 26 Press the setpoint 27 Press the paramete 3 6 key once to register the 1 S5P2 r I LINTE Displays parameter sP 4 SP2 FILE 28 Press the required key to display the Alorly setpoint The figure below shows an example of the parameter set to 80 C 29 Press th setpoint 30 Press the parameter sel BREI me 55 a Blinks during EIGE change e
8. Function Parameter Menu Control output type selection OT I O Control output cycle time CT FUNC Preset output PO FUNC Operating Parameters Function Parameter Menu IM05E01D02 41E 4th Edition May 31 2006 00 lt Toc gt E Contact Output PV event 1 is output via PVE1 PV event 2 is output via PVE2 Time event is output via TME Program Parameters lt 7 Function Block Diagram and Descriptions gt Function Program 1 Parameter Program 2 Parameter PV event 1 type 1 AL1 2 AL1 PV event 1 setpoint 1 A1 2 A1 PV event 2 type 1 AL2 2 AL2 PV event 2 setpoint 1 A2 2 A2 On time of time event 1 EOF 2 EOF Off time of time event 1 EON 2 EON E Retransmission Output E 15 V DC Loop Power Supply PV target setpoint or control output can be output to retransmission output RET Each function can be set by the following parameters Setup Parameters Function Parameter Menu Retransmission output type RET I O Retransmission output scale RTH RTL I O The 15 V DC loop power supply RET uses the same terminal as retransmission output The 15 V DC loop power supply can not be used when retransmission output is used To use the 15 V DC loop power supply set 4 in retransmission output type selection param eter RET Each function can be set by the following parameters Setup Parameters Function Retransmission output type Parameter RET
9. Displays PV List of Control Output Types Parameter Symbol Parameter Name Setpoint Control Output Type J 0 Time proportional PID relay contact output terminals LIL Time proportional PID voltage pulse output terminals 49 09 Control output type 1 OT 2 Current output terminals 09 07 3 On off control relay contact output terminals IM05E01D02 41E 4th Edition May 31 2006 00 lt Toc gt lt 3 Programming gt 3 1 3 Programming This chapter explains how to create programs by citing specific examples Create user programs by referring to the given programming examples Programming is not possible when the controller is set in Run mode PRG Place the controller in Stop RESET mode before you start programming Be sure to carry out the settings instructed in 2 Initial Settings before beginning any of the tasks discussed in this chapter 3 1 Overview of Program Patterns E Programming Overview The programming example given here demonstrates how to do the tasks outlined below 1 Program the controller to start program operation at 25 C and raise the temperature up to 80 C in 20 minutes When the temperature reaches 80 C keep it at this level for 80 minutes Finally lower the temperature to 0 C
10. C key once to display the 1 TM2 4th Edition May 31 2006 00 IM 05E01D02 41E lt Toc gt 31 Press the 4 or 7 key to display the required setpoint The figure below shows an example of the parameter set to 1 hr and 20 min sP Jef fristen r 7 p 55 nii ei Blinks during ta JEEN change LS JJ 32 Press the f key once to register the setpoint 33 Press the 7 key once to display the parameter 1 SP3 The setpoint of this parameter is not changed in this example Displays parameter 1 SP3 34 Press the key once to display the parameter 1 TM3 Displays parameter 1 TM3 lt 3 Programming gt 3 7 35 Press the 4 or 7 key to display the required setpoint The figure below shows an example of the parameter set to 10 min Blinks during change 36 Press the 7 key once to register the setpoint
11. lt Toc gt lt 2 Initial Settings gt 2 1 2 Initial Settings This chapter describes examples of setting PV input types and control output types Carrying out settings described herein allows you to perform basic control Refer to examples of various settings to understand how to set parameters required Refer to 6 1 Parameter Map for an easy to understand explanation of setting various parameters If you cannot remember how to carry out an operation during setting press the key for more than 3 seconds This brings you to the display operating display that appears at power on When you have finished configuring the initial settings discussed in this manual create operation programs as explained in 3 Programming Setup Procedure Power on Denotes a step that must always be followed C Denotes a step that should be followed as necessary Set PV input Factory set to Unspecified See 2 2 Setting PV Input Type Setting First at Power on or 2 3 Changing PV Input Type Set the control output Factory set to Time Proportional Relay Output See 2 4 Setting Control Output Type Set the alarm type and other setup parameters Set operating parameters Set Program parameters See 3 Programming v Controller operation IM 05E01D02 41E 4th Edition May 31 2006 00 lt Toc gt lt 2 Initial Settings gt 2 2 2 1 Names and Functions of Front P
12. IM 05E01D02 41E 4th Edition May 31 2006 00 lt Toc gt lt 7 Function Block Diagram and Descriptions gt 7 4 E Contact Input Changing the setpoint of the parameter DIS DI function selection allows you to change the function of contact input When DIS OFF No function for contact input When DIS 1 factory set default Start program 1 ON Reset program 1 OFF switching function is assigned to DI1 contact input 1 Start program 2 ON Reset program 2 OFF switching function is assigned to DI2 contact input 2 Preset output value is output when the operation is stopped PV input remain functioning as normal When DIS 2 Hide ON Show OFF the parameter LOCK key lock switching function is assigned to DI1 contact input 1 No function is assigned to DI2 contact input 2 When DIS 3 Start program 1 ON Reset program 1 OFF switching function is assigned to DI1 contact input 1 Hold program ON Cancel hold OFF switching function is assigned to DI2 contact input 2 Preset output value is output when the operation is stopped PV input remain functioning as normal E Control Output Control output OUTPUT selects the output type among the current output voltage pulse output and relay contact output signal Preset output value is output when the operation is stopped by key operation or contact input Each function can be set by the following parameters Setup Parameters
13. I O Menu IM 05E01D02 41E 4th Edition May 31 2006 00 Blank Page lt Int gt lt Toc gt Revision Information Title Model UP350 Program Controller User s Manual Manual No IM 05E01D02 41E May 2000 1st Edition Newly published Mar 2003 2nd Edition Correct Jul 2004 3rd Edition Change of the company name May 2006 4th Edition Revision by the change of safety standard description Written by Yokogawa Electric Corporation Published by Yokogawa Electric Corporation 2 9 32 Nakacho Musashino shi Tokyo 180 8750 JAPAN IM 05E01D02 41E 4th Edition May 31 2006 00 Blank Page YOKOGAWA 9 Yokogawa Electric Corporation YOKOGAWA ELECTRIC CORPORATION Network Solutions Business Division 2 9 32 Nakacho Musashino shi Tokyo 180 8750 JAPAN Phone 81 422 52 7179 Facsimile 81 422 52 6793 Sales Branch Offices Tokyo Nagoya Osaka Hiroshima Fukuoka YOKOGAWA CORPORATION OF AMERICA Headquaters 2 Dart Road Newnan GA 30265 1094 U S A Phone 1 770 253 7000 Facsimile 1 770 251 0928 Sales Branch Offices Texas Chicago Detroit San Jose YOKOGAWA EUROPE B V Headquaters Databankweg 20 3821 AL Amersfoort THE NETHERLANDS Phone 31 334 64 1611 Facsimile 31 334 64 1610 Sales Branch Offices Houten The Netherlands Wien Austria Zaventem Belgium Ratingen Germany Madrid Spain Bratislava Slovakia Runcorn United Kingdom Milano Italy Velizy vil
14. IM 05E01D02 41E 4th Edition May 31 2006 00 lt Toc gt 5 2 Maintenance lt 5 Troubleshooting and Maintenance gt 5 4 This section describes the cleaning and maintenance of the UP350 5 2 1 Cleaning The front panel and operation keys should be gently wiped with a dry cloth A NOTE Do not use alcohol benzine or any other solvents 5 2 2 Replacing Brackets When the brackets are broken or lost purchase the following brackets for replacement Target Model Part No Sales Unit UP350 T9115NL A large bracket and small bracket in pair SEE ALSO 1 2 How to Install for how to replace brackets 5 2 3 Attaching Terminal Cover When a terminal cover is necessary purchase the following part Tareget Model UP350 Part No T9115YD Sales Unit IM 05E01D02 41E 4th Edition May 31 2006 00 lt Toc gt lt 5 Troubleshooting and Maintenance gt 5 5 E Attaching Terminal Cover The procedure for attaching the terminal cover is as follows Do not touch the terminals on the rear panel when power is being supplied to the controller Doing so may result in electric shock CAUTION Before attaching the terminal cover turn off the source circuit breaker and use a tester to check that the power cable is not conducting any electricity 1 Before attaching the terminal covdbld it once or twice so that the side which has the Handle Wth Care symbol is on the outside
15. PV SP Hold mode SET Remaining Segment display SP display Time display e GEM EE fe fo ee ee SET3S To program parameter 1 i Displayed when program operation FL is displayed if you press the G key when PID MENU a Displayed for ON OFF control To program parameter 2 Pressing the Pressing the Pressing the Pressing the EZ key when 5 key when C key when C key when PID 1Gr causes PID 2Gr causes PID 3Gr causes PID 4Gr causes group1 PID to appear group2 PID to appear group3 PID to appear group4 PID to appear 1 RP 2 RP RDV NOTE Changing the registered value of a setup parameter may cause the registered value of an operating parameter to be initialized automatically Thus when you have changed a setup parameter always check that the registered value of the operating parameter is appropriate If it is initialized to default reset it to the required value IM 05E01D02 41E Not displayed for ON OFF control Displayed when integral time is OFF 4th Edition May 31 2006 00 lt Toc gt lt 6 Parameters gt 6 3 reas PV OUT SET display SET Press the key once SET3S Press the key for 3 seconds
16. User s CA Manual Model UP350 BEEN Program Controller User s Manual IM 05E01D02 41E YOKOGAWA 9 IM 05E01D02 41E Yokogawa Electric Corporation 4th Edition Blank Page lt Toc gt lt Rev gt l Introduction Thank you for purchasing the UP350 program controller E How to Use the Manuals Purpose Title Description Setup 1 Installation Describes the tasks installation wiring and others required to make the controller ready for operations Basic operation 2 Initial Settings Describes examples of setting PV input types and control output types Making settings described herein and program creation in 3 Programming allow you to carry out basic control Program creation 3 Programming Describes examples of creating basic programs See 3 8 Program Pattern Setup Charts and program functions Operating 4 Operations Describes key operation sequences procedures 5 1 Troubleshooting For operation control through external contact inputs see and troubleshooting 1 5 Terminal Wiring Diagrams Brief operation 6 Parameters Contains the parameter map used as a guideline for setting and setpoint recording parameters and lists of parameters for recording User Settings E Regarding This User s Manual 1 This manual should be provided to the end user Keep an extra copy or copies of the manual in a safe place 2 Read this manual carefully to gain a thorough underst
17. 10 min ime Start of program operation E Details of the Change Before change Program operation begins with the starting target setpoint 1 SSP Change the setpoint of After change Program operation begins with the current PV value gt the Start Code 1 STC The time setpoints of segment 1 precede others program parameter to 2 Before change Wie Serie Segment 2 Target 1 SP2 Change the Segment 2 After change The Segment 2 Target Setpoint 1 SP2 program gt Target Setpoint 1 SP2 parameter is set to 90 0 C program parameter to 90 0 1 Bring the operating display into view 2 Press e key formore than 3 seconds appears at power on to call up the menu QPA Stop RESET state SSC v BOG LIV at Displays ge menu OP DAT Displays PV mrs FE Ter IS me RESET IM05E01D02 41E 4th Edition May 31 2006 00 lt Toc gt lt 3 Programming gt 3 9 3 Press the key once to display the 8 Press the key several times to display parameter LL the parameter 1 SP2 Displays Displays parameter parameter LU 1 SP2 4 Press the rc 1 key once to display the H Press the 4 or 7
18. 5 0 Control output value IM 05E01D02 41E 4th Edition May 31 2006 00 lt Toc gt lt 7 Function Block Diagram and Descriptions gt 7 1 7 Function Block Diagram and Descriptions This chapter contains the function block diagram for Standard type For details on this function block diagram refer to the descriptions mentioned later IM05E01D02 41E 4th Edition May 31 2006 00 lt Toc gt lt 7 Function Block Diagram and Descriptions gt E Function Block Diagram for Standard Type PV input terminals and Contact input I 1 INPUT Input selection i Unit J fi Program i m sE gcion pattern selection i i Input range conversion i f L Start program 1 Start program 2 i Input bias when DI ON y when DI2 ON i Input fi i put filter AJN AJN Q Program 1 Program 2 S operation operation iS LS Control computation k HA acre i Preset output Output limiter STOPS RUN 15 V loop Retransmission PV event output COo y Se power supply output Time event output Control output fon PV PV Time Current or pulse Relay Current eventa evente Svami terminals terminals terminals Dad and D I and O Terminal 0 Parameter Function Analog signal gt Contact signal lt gt Front panel key DIS is a setup parameter Changing DIS setpoint allows you
19. Deviation PV SP L N tU Wait zone OFF 0 1 0 to 10 0 of PV input range span OFF 0 al Es WIT Z men 77 ren Ref 5 2 4 Lil Li Wait time 0 00 to 99 59 hour and minute or minute and 0 00 I LE second The unit is the same as that set WIT T in the Time Unit of Program TMU parameter PID related Parameters The following parameters are displayed when 1Gr is set to PID parameter display number PID To set PID parameters corresponding to 2 to 4 set 2Gr 3Gr or 4Gr to PID The relevant parameters will then be displayed Gen Name of Parameter Setting Range and Description Initial Value User Setting Ee HEG Proportional band 0 1 to 999 9 5 0 LU 1 P UH Integral time OFF 0 1 to 6000 sec 240 sec LI 1 1 I Derivative time OFF 0 1 to 6000 sec 60 sec LLI 2 1 D I ke a Manual reset 5 0 to 105 0 50 0 LI II enabled when integral time 1 1 is OFF 1 MR The manual reset value equals the output value when PV SP is true For example if the manual reset value is 50 the output value is 50 when PV SP becomes true I _ D Zone PID reference 0 to 100 of PV input range 100 value of ied point 1 Note that 1 RP lt 2 RP PV input range Ref 5 1 2 1 RP Refer to the table below for recording setpoints when two sets or more of PID parameters are used Parameter n 2 n 3 n 4 n P n l n
20. Platinel 2 16 32 to 2500 F 0 1 of instrument range 1 digit o 0 5 of instrument range 1 digit for temperatures PR20 40 ais Bs i AoE equal to or higher than 800 C No guarantee of accuracy for temperatures below 800 C W97Re3 0 to 2000 C S W75Re25 18 32 to 3600 F 0 2 of instrument range 1 digit 30 RE 500 0 C 0 1 of instrument range 1 digit Note 1 Note 2 JPt100 199 9 to 999 9 F 150 0 to 150 0 C p so of Se 31 199 9 to 300 0 F 0 2 of instrument range 1 digit Note 1 d ss o 0 1 of instrument range 1 digit Note 1 Note 2 Pt100 36 199 9 to 500 0 C 199 9 to 999 9 F 150 0 to 150 0 C 0 99 F 4 int 37 199 9 to 300 0 F 0 2 of instrument range 1 digit Note 1 Standard 0 4to2V 40 0 400 to 2 000 V signal 1to5V 41 1 000 to 5 000 V e 7 ESCH 50 0 000 to 2 000 V 0 1 of instrument range 1 digit The read out range can be scaled between 1999 and DC voltage 0to10V Si 0 00 to 10 00 V 9999 votage 10 to 20 mV 55 10 00 to 20 00 mV l 0 to 100 mV 56 0 0 to 100 0 mV Performance in the standard operating condition at 232 C 55 10 RH and 50 60 Hz power frequency Note 1 The accuracy is 0 3 C of instrument range 1 digit for a temperature range from 0 C to 100 C Note 2 The accuracy is 0 5 C of instrument range 1 digit for a temperature ranges from 100 C to 0 C and 100 C to 200 C R To receive a 4 20 mA DC signal select a standard signal of 1 to 5 V DC and connect it to a 250 Q resist
21. e Processes where a large output change at control element results in inconvenience e Processes where variations in PV may exceed an allowable range adversely affecting product quality 1 Bring the operating display into view 3 Press the f key several times to display display appears at power on the parameter A Displays PV 5 PRG1 or PRG2 lamp ON Run PRG state Displays parameter Displays current program setpoint 4 Press the 4 or 7 key to display the 2 Press the key formore than 3 seconds required setpoint Set as TA 1 to per to call up the menu QPA form auto tuning for the first group of PID constants Displays menu OP PA Blinks during change To cancel auto tuning sel OFF IM 05E01D02 41E 4th Edition May 31 2006 00 lt Toc gt 5 4 3 Setting PID Manually 1 2 Press her key once to register the setpoint This starts auto tuning If the key is pressed whe T OFF auto tuning will be cancelled In this case PID contains the value existing before auto tuning Af
22. key to display the parameter 1 AL1 required setpoint The figure below shows an example of the parameter set to 90 0 Displays parameter LAL Se Blinks during change 5 Press the 7 key several times to display the param 10 Press the 7 key once to register the setpoint Displays parameter 1 STC ei 6 Press the or 7 key to display the required setpoint The figure below shows an example of the 11 Changing the program is now complete parameter set to 2 time prioritized PV Press the 2 key for more than 3 seconds start This returns you to the display shown at power on figure below Stop RESET state Blinks during change Displays PV 7 Press the f key once to register the setpoint IM 05E01D02 41E 4th Edition May 31 2006 0
23. of PV input range span fi etme BA Reference point 1 1 RP 2nd group of PID constants C 1st group of PID constants Z kr kg gt ist group of 2ndgroupof ist group of 2nd group of PID constants PID constants PID constants PID constants IM05E01D02 41E 4th Edition May 31 2006 00 lt Toc gt lt 6 Parameters gt 6 1 4 E Hysteresis Setpoints for On Off Control and PV Event Setpoints Hysteresis can be set in on off control setpoints and PV event setpoints as well With the hysteresis settings it is possible to prevent relays from chattering e When hysteresis is set in an on off control setpoint Out By Point of on off action P Program setpoint Yy On j Hysteresis Off gt Setpoint Hysteresis H Operating parameter e When hysteresis is set in a PV event setpoint Example of hysteresis set in PV input high limit alarm Point of on off action Output PV event setpoint M On Off Hysteresis gt Setpoint PV event 1 hysteresis HY1 Setup parameter PV event 2 hysteresis HY2 Setup parameter IM05E01D02 41E 4th Edition May 31 2006 00 lt Toc gt lt 6 Parameters gt 6 1 5 E Useful Operating Display SELECT Display Registering frequently changed parameters in the SELECT display after ordinary operating displays will allow you to change settings easily A maximum of four displays can be registered Useful operating dis
24. provided with retransmission output and 15 V DC loop power supply as standard Type 0 Standard type 0 None Optional functions 1 With communication Check that the following items are provided Program controller of ordered model 1 Brackets mounting hardware ssssseeeseeeseserrserrrreeerrrreene 1 pair Unit Jabel 1 d Ee HE EE 4 A2 size User s Manual Reference CD ROM version sseseeese 1 IM05E01D02 41E 4th Edition May 31 2006 00 lt Toc gt lt 1 Installation gt 1 2 1 2 Howto Install A NOTE To install the controller select a location where 1 no one may accidentally touch the terminals mechanical vibrations are minimal A corrosive gas is minimal RON temperature can be maintained at about 23 C and pe Steg the fluctuation is minimal SEN yam 150mm no direct radiant heat is present a v no magnetic disturbances are caused no wind blows against the terminal board reference junction compensation element no water is splashed ORD NO Aa no flammable materials are around Never place the controller directly on flammable items or equipment If the controller has to be installed close to flammable items or equipment be sure to provide shielding panels all around the controller at least 150 mm away from every side the panels should be made of either 1 43 mm thick metal plated steel plates or 1 6 mm thick uncoated steel
25. 0 to 100 0 of PV input range span 2 TM5 1 hr or 1 min IFF Segment 6 0 0 to 100 0 of PV input range 0 0 of PV Cc PE target setpoint input range 2 SP6 d j7 Segment 6 OFF 1 0 00 to 99 59 hour and minute or minute and second OFF 1 segment time amp setting 0 0 to 0 0 input range span tno g i Ramp setting OFF 100 0 of PV inp ge sp 2 TM6 1 hr or 1 min d 7 Segment 7 0 0 to 100 0 of PV input range 0 0 of PV L I I target setpoint input range 2 SP7 21 Z 71 Segment 7 OFF 1 0 00 to 99 59 hour and minute or minute and second OFF 1 segment time amp setting 0 0 to 0 0 input range span CLN i g i Ramp ing OFF 100 0 of PV inp ge sp 2 TM7 1 hr or 1 min IC g Segment 8 0 0 to 100 0 of PV input range 0 0 of PV L A I target setpoint input range 2 SP8 IL H Segment 8 OFF 1 0 00 to 99 59 hour and minute or minute and second OFF 1 LL segment time amp setting 0 0 to 0 0 input range span CCC g i Ramp ing OFF 100 0 of PV inp ge sp 2 TM8 1 hr or 1 min JG PO Segment 9 0 0 to 100 0 of PV input range 0 0 of PV C ww target setpoint input range 2 SP9 na Segment 9 OFF 1 0 00 to 99 59 hour and minute or minute and second OFF 1 L segment time amp setting 0 0 to 0 0 input range span Cena g i Ramp setting OFF 100 0 of PV inp ge sp 2 TM9 1 hr or 1 min 7GP Segment 10 0 0 to 100 0 of PV input range 0 0 of PV CL 20 TI target setpoint input range 2 SPA IL
26. 120m com a 25 RDB 13E T 13O Contact rating 250 V AC 3 A 13 B 30 V DC 3 A resistance load 26 RDA Event output 27 SG T PV event 1 output PVE 1 e L wp I PV event 2 output PVE2 5 79 D lt Time event output TME 4 9 14 Common cCoML7 lt _ 15 T 4 20 mA DC 15 V DC loop power supply 14 5 18 0VDC 21 mA DC max a voltage pulse hoor 10 Allowable range 100 to 240 V AC 10 70e type from the free voltage parameter 50 60 Hz shared DIS is a setup parameter Changing DIS setpoint allows you to change the function of external contact input Correspondence between parameter DIS and external contact input functions When DIS OFF Factory set default When DIS 1 When DIS 2 When DIS 3 UP Contact 5V Transistor contact No function Start program 1 when DI1 ON Hide setup parameter lock when DI1 ON Start program 1 when DI1 ON DH 19 o DI 19 Reset program 1 when DI OFF Show setup parameter lock when Di OFF Reset program 1 when DI1 OFF ae DIS i Start program 2 when DI2 ON H Hold program when DI2 ON DI2 18 o 18 DEE Reset program 2 when DI2 OFF No function Cancel hold when DI2 OFF COM p 20 Common Common Common Common com 20 I OT is a setup parameter You can change the settings o Contact rating 12
27. Excessive PV 5 or 105 Normal Normal Normal Normal Check process ar OVER Out of 5 to action action action action 105 Eg DD E200 Auto tuning Normal action Normal Normal Normal Normal Check process Press failure action action action action any key to erase error Time out indication Decimal point on Faulty Normal action Normal Normal Normal Normal Check wires and setpoint display communi action action action action communication parameters blinks cation line and make resetting on setpoint Recovery at normal receipt display unit All indications off Runaway due None 0 or less OFF 0 or Stopped Faulty if power off on does to defective or OFF less not reset start the unit power or Contact us for repair noise All indications off Power off None 0 OFF 0 Stopped Check for abnormal power IM 05E01D02 41E 5 2 4th Edition May 31 2006 00 lt Toc gt lt 5 Troubleshooting and Maintenance gt 5 3 E if a Power Failure Occurs during Operation Momentary power failures shorter than 20 ms The controller is not affected at all and continues normal operation Power failures of 20 ms or longer e Setting parameters that have already been configured retain their settings e Auto tuning is cancelled e After recovery from a power failure program operation is stopped The control output begins with the preset output value e Event output is OFF
28. Gei Fold over Fold over Alert symbol on the back Folding Direction of Terminal Cover A NOTE Do not fold the terminal cover the wrong way doing so not only reduces the cover s strength but may also cause the hinge to crack thereby disabling attachment 2 With the cover properly folded fit its top and bottom holes to the protrusions of the mounting brackets Fit the hole of the terminal cover to the protrusion on the mounting bracket Attaching Terminal Cover IM 05E01D02 41E 4th Edition May 31 2006 00 lt Toc gt lt 5 Troubleshooting and Maintenance gt 5 6 5 2 4 Replacing Parts with a Limited Service Life The following UP350 parts have a limited service life The service life given in the table assume that the controller is used under normal operating conditions Part Service life Aluminum electrolytic condenser About 10 years rated EEPROM About 100 000 times of writings Alarm output relays About 100 000 more ON OFF operations or with resistance load Control output relays About 100 000 more ON OFF operations or with resistance load If any of these parts except control output relays cause a controller failure due to deterio ration contact your dealer for replacement at your cost SEE ALSO 5 2 5 Replacing Control Output Relays for how to replace the control output relays IM05E01D02 41E 4th Edition May 31 2006 00 lt Toc gt lt 5 Troublesho
29. Minimum value of PV input range Setpoint of the Minimum Value of PV Input Range RL setup parameter 3 PV input unit Setpoint of the PV Input Unit UNIT setup parameter 4 Program time unit Setpoint of the Program Time Unit TMU setup parameter 5 Segment setting method Setpoint of the Segment Setting Method SEG T setup parameter 6 Starting target setpoint Setpoint of the Starting Target Setpoint SSP program parameter 7 Start code Setpoint of the Start Code STC program parameter 8 Junction code Setpoint of the Junction Code JC program parameter 9 Target setpoint Segment time PV events 1 and 2 and Time event Setpoint of each program parameter 10 Draw the program pattern Sysemname Progam 5 5 z F erme Cama E e 5 Moie UP350 Segment setting method SEG T SG Start ous STC 7 san oi Junaon codec E E ID Maximum value of PV input range me 7 7 7 7 7 7 F F 100 Minimum value of PV input range RL 0 Segment No Target setpoint SP Segment time TM Event type AL1 PV event 1 per 9 lt Event setpoint A1 Event type AL2 PV event 2 Event setpoint A2 On time of time event EON Time event C Off time of time event EOF IM 05E01D02 41E 4th Edition May 31 2006 00 lt Toc gt lt 3 Programming gt 3 23 System na
30. Press the A or key once P d Password input ass Wor No password is required check display when PWD 0 Control function Input Output related Yy related vO SET LA IN UNIT RH RL SDP SH SL RJC BSL OT Displayed only for RET controllers with f RTH communication functions RTL DIS C S1 C S2 C S3 C S4 LOCK PWD When shipped from the factory the controller is configured so that this parameter appears first after power on IM05E01D02 41E 4th Edition May 31 2006 00 lt Toc gt lt 6 Parameters gt 6 4 6 2 Lists of Parameters Parameters relating to PV or program setpoints should all be set in real numbers For example use temperature values to define program setpoints and PV event setpoints for temperature input The User Setting column in the table is provided for the customer to record setpoints The column Target Item in CD ROM in the table provides references from User s Manual Reference CD ROM version which describes items in more detail and items that are not contained in this manual Numbers in are the parameter setpoints that apply when the communication func tion is used ex OFF 0 ON 1 E Operating Parameters Parameter D oi Target
31. SUPER function SC 2 or 3 in PID control or PI control SUPER function 2 or 3 is not available in the following controls 1 ON OFF control 2 P control control for proportional band only 3 PD control control for proportional band and derivative item only 4 Heating cooling control Do not use hunting suppressing function when control processes with response such as flow or pressure control 1 1 PID parameter display MENU 0 Move to FL parameter display MENU 0 FI OE number 1Gr 1 to 4Gr 4 Display of each PID parameter Ref 5 1 2 PID ru PV input filter OFF 0 1 to 120 sec OFF 0 TL Used when the PV input fluctuates FO Ref 1 1 1 LE PV input bias 100 0 to 100 0 of PV input range span 0 0 of PV input ef 1 1 1 Lit Used to correct the PV input range range span BS LI Output high limit 5 0 to 105 0 100 ort OL lt OH on Ref 1 Output low limit 5 0 to 105 0 0 0 ef 2 1 3 OL OL lt OH OL IM 05E01D02 41E 4th Edition May 31 2006 00 lt Toc gt lt 6 Parameters gt 6 5 Parameter KE SC Target Item Symbol Name of Parameter Setting Range and Description Initial Value User Setting in CD ROM LI ON OFF control hysteresis In ON OFF control 0 0 to 100 0 of PV input range span ON OFF control vt 0 5 of PV input pi H range span JR Direct reverse action 0 reverse action 1 direct action 0 LU switching Control output DR Ref 2 1 1
32. The controller automatically returns to the display at the time of power on i e operating display if no key is operated for at least one minute IM 05E01D02 41E 4th Edition May 31 2006 00 lt Toc gt lt 2 Initial Settings gt 2 3 E Factory set Values of Main Parameters Item Factory set defaults of standard type controllers Control output Time proportional PID relay output variable Control action Reverse action variable PID parameters P 5 0 240 second D 60 second 2 2 Setting PV Input Type Setting First at Power on A NOTE The controller displays the operating display when the power is turned on However if PV input type has not been set IN appears In this case first use the LA key to display the input range code to use then press the key to register it Then set the maximum value RH and minimum value RL of the PV input range for voltage input set the maximum value SH and minimum value SL of the PV input scale The controller is configured to the initial value of each parameter at the factory before shipment First check the initial values shown in 6 2 Lists of Parameters and change param eter values as necessary Example of Temperature Input Example of Voltage Input 200 C 4370 C 1V 2V 4V 5V Input signal Instrument o ls t input range E input range a S jr T Seta range Au Ry te PV input range La
33. a value on the safety standard which is assumed by IEC EN61010 1 in Measurement category I and is not the value which guarantees an apparatus perfor mance measurements within Measurement categories Il III and IV I This equipment has Measurement category I therefore do not use the equipment for CAUTION Measurement category Description Remarks CAT I For measurements performed on circuits not directly connected to MAINS CAT I For measurements performed on circuits directly connected to the low voltage installation Appliances portable equipments etc CAT I For measurements performed in the building installation Distribution board circuit breaker etc V CAT IV For measurements performed at the source of the low voltage installation Overhead wire cable systems etc Cable H T I En Outlet 4 pp Ha EMC standards Complies with EN61326 EN61000 3 2 EN61000 3 3 and EN55011 CE AS NZS 2064 compliant C Tick Class A Group 1 The instrument continues to operate at a measuring accuracy of within 20 of the range during tests Construction Installation and Wiring Construction Dust proof and drip proof pront panel conforming to IP55 For side by side close installation the controller loses its dust proof and drip proof protection Material ABS resin and polycarbonate Case color Black Weight About 1 kg or less Dimensions
34. gt Segment i Segment Segment Segment Segment Time Start of 1 PE I3 i4 i 5 program operation Controller Settings gt Set the STC Start Code program parameter to 2 IM 05E01D02 41E 4th Edition May 31 2006 00 lt Toc gt lt 3 Programming gt 3 19 3 Letting the controller start from the current PV and run according to ramp settings defined for segment 1 Starting Point of Operation Controller Behavior a Begins to run from point C1 ignores the time setting defined for segment 1 b Begins to run from point C1 ignores the time setting defined for segment 1 c Begins to run from point C1 ignores the time setting defined for segment 1 d Begins to run from point D1 according to the preset ramp setting the time setting defined for segment 1 is reduced e Begins to run from point E1 according to the preset ramp setting Setpoint a Program setpoint l l gt A Segment Segment Segment Segment Segment Time Start of 1 2 pe ob 4 5 i program operation Controller Settings gt Set the STC Start Code program parameter to 1 E Program based Selection of PID Constants See EPID Switching Zone PID in 6 2 Lists of Parameters E Program Repetition Set a program you want to run repetitively in the Junction Code parameter of a program pattern for which the controller is operated For example if you want t
35. if products are not handled according to these instructions N Modification of the product is strictly prohibited 3 Reverse engineering such as the disassembly or decompilation of software is strictly prohibited IM 05E01D02 41E 4th Edition May 31 2006 00 Blank Page lt Int gt lt Rev gt Model UP350 Toc i Program Controller User s Manual IM 05E01D02 41E 4th Edition CONTENTS MAIN vred i 1 TG EE 1 1 1 1 Model and Suffix COdeS wrnnnnvnnnnnnnnnnnvnnnnnnnnnnnvennnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnr 1 1 1 2 How to Install ees EE EEGEN 1 2 1 3 How to Connect VWeS mmmssrmmnvvnnnnnvnnnnnvnnnnnvnnnnnnennnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnner 1 5 1 4 Hardware SpecificatiOnsS mmsmmnnnnnnnnnnvnnnnnnvnnnnvvennnnvnnnnnnnnnnnnnnnnnnnnnnnvnnnnnnnnnnner 1 7 1 5 Terminal Wring Diagrams ssrennnnnnnvnnnnnnnnvnnnnnnnnenennnnnnnvennnnnnnvnnnnnnnnvennnnnnneer 1 12 2 dag ET EE EE 2 1 2 1 Names and Functions of Front Panel Parts ernnnnnnvennnnnnnnvnnnnnnnnvnnnnnnnnn 2 2 2 2 Setting PV InputType Setting First at Power Ony rr rrurssvnnnnnvrnnnnvnnnnnnnnnn 2 3 2 3 Changing PV Inpuftvpe mmrnvvnnnnnvnnnnnvvnnnnvnnnnnnvnnnnnvnnnnnnnnnnnvennnnnnnnnnenennnnnnnnnnennn 2 7 2 4 Setting Control OutpuType rssrnrnnnvnnnnnvnnnnnnvnnnnnvnnnnnnnnnnnvnnnnnnnnnnnenennnnnnnnnnnennn 2 9 3 tes LC lui lr Le E 3 1 3 1 Overview of Program PatternS rrnnnavnnnnnvnnnnnvnnnnnnnnnnnvnnnnnnnnn
36. in 10 minutes Event output e Seta deviation of 5 C on both the positive and negative sides of a program setpoint to let the controller output an event signal if the temperature goes beyond the deviation range e Let the controller output an event signal when the temperature stabilizes to 80 C Example of Creating Program Pattern 1 Target setpoint to be Temperature reached by segment 2 1 SP2 2 Ce e arget setpoint to be reached by segment 3 1 SP3 Target setpoint to be reached by segment 1 1 1 SP1 l Starting target setpoint 1 SSP 25 C orc f f gt V J A A 5 Segment 1 segment time Segment 2 segment time Segment 3 segment time Time A 20 min 80 min 10 min Start of program operation PV event 1 Outputs an alarm if the temperature goes beyond the range program setpoint 5 C PV event 2 Not used ON OFF Time event The output turns on after 20 minutes have elapsed since the start of program operation Then it turns off after 100 minutes have elapsed from the start of program operation IM 05E01D02 41E 4th Edition May 31 2006 00 lt Toc gt lt 3 Programming gt 3 2 Example of Program Pattern Setup Charts Complete the following setup chart before setting programs in the controller Filling in the chart makes it easier for you to input program data into the controller See
37. key or 2 me key RUN State m 1 key or PV display Displays the PV input 2 me key value SP display Displays the program setpoint LED lamps The PRG1 or PRG2 lamp ON Control output Provides a value based on computation gt Set the Hold operatin parameter of program operation as HOLD 1 LED lamps HOLD State SP display Displays the setpoint of a g program that is paused Control output Provides a value based on computation key The HLD lamp ON IM 05E01D02 41E 4th Edition May 31 2006 00 lt Toc gt lt 4 Operations gt 4 5 Enabling Disabling Hold Mode of Program Operation The following operating procedure brings program pattern 1 into a pause during operation This procedure also applies to program pattern 2 A NOTE If a contact input is on hold mode is set when the hold mode is enabled and disabled with the input the mode cannot be cancelled by key operation 1 Bring the operating display into view appears at power on Displays PV PRG1 lamp ON di 2 Press the key formore than 3 seconds Displays menu OP DAT 3 Press the 7 key three times to display the parameter HOLD
38. lt Controller Settings gt e Splitting the control range into two zones To split the control range into two zones define reference point 1 i e the 1 RP operating parameter Define the 1st and 2nd groups of PID constants i e the 1 P 1 1 and 1 D operat ing parameters for the 1st group and the 2 P 2 1 and 2 D operating parameters for the 2nd group Define the reference deviation i e the RDV operating parameter TIP The RDV parameter appears after the 4th group of PID parameters e Splitting the control range into three zones To split the control range into three zones define reference points 1 and 2 i e the 1 RP and 2 RP operating parameters Define the 1st 2nd and 3rd groups of PID constants e the 1 P 1 1 and 1 D operating parameters for the 1st group the 2 P 2 1 and 2 D operating parameters for the 2nd group and the 3 P 3 1 and 3 D operating parameters for the 3rd group Define the reference deviation i e the RDV operating parameter TIP The RDV parameter appears after the 4th group of PID parameters Hysteresis for PID switching if Zone PID is used Hysteresis is set for PID switching at reference point 1 as shown in the figure below The hysteresis bandwidth is fixed at 0 5 of the span of the PV input range Reference point 2 behaves in the same way as reference point 1 though the figure shows reference point 1 only Hysteresis bandwidth PV input value gt 0 5
39. minute IM 05E01D02 41E 4th Edition May 31 2006 00 lt 3 Programming gt 3 14 Parameter Name of Setting Range and Description Initial Value User Symbol Parameter Setting IC OI Segment 2 0 0 to 100 0 of PV input range 0 0 of PV C E target setpoint input range 2 SP2 IL ZI Segment 2 OFF 1 0 00 to 99 59 hour and minute or minute and second OFF 1 S segment time amp setting 0 0 to 100 0 o input range span Lene g i Ramp setting OFF 100 0 of PV input range sp 2 TM2 1 hr or 1 min IC 1 3 Segment 3 0 0 to 100 0 of PV input range 0 0 of PV C target setpoint input range 2 SP3 d 43 Segment 3 OFF 1 0 00 to 99 59 hour and minute or minute and second OFF 1 d segment time amp setting 0 0 to 100 0 o input range span tnd g i Ramp setting OFF 100 0 of PV inp ge sp 2 TM3 1 hr or 1 min IC Ow Segment 4 0 0 to 100 0 of PV input range 0 0 of PV C F 7 target setpoint input range 2 SP4 d CU Segment 4 OFF 1 0 00 to 99 59 hour and minute or minute and second OFF 1 LL segment time amp setting 0 0 to 100 0 o input range span ma g i Ramp setting OFF 100 0 of PV inp ge sp 2 TM4 1 hr or 1 min Coc Segment 5 0 0 to 100 0 of PV input range 0 0 of PV AP 1 target setpoint input range 2 SP5 d AC Segment 5 OFF 1 0 00 to 99 59 hour and minute or minute and second OFF 1 ELNA segment time Ramp setting OFF 0
40. phase instrument power supply If there is a lot of noise in the power line insert an insulating transformer into the primary side of the line and use a line filter recommended part ZAC2205 00U from TDK on the secondary side As a countermeasures against noise do not place the primary and secondary power cables close to each other 2 For thermocouple input use shielded compensating lead wires for wiring For RTD input use shielded wires that have low conductor resistance and cause no significant differences in resistance between the three wires The cables to be used for wiring terminal specifications and recommended parts are as shown below 3 Control output relays may be replaced However because they have a life of 100 000 times that of the resistance load use auxiliary relays to turn on off a load 4 The use of inductance L loads such as auxiliary relays motors and solenoid valves causes malfunction or relay failure always insert a CR filter for use with alternating current or a diode for use with direct current as a spark removal surge suppression circuit into the line in parallel with the load 5 When there is possibility of being struck by external lightening surge use the arrester to protect the instrument E For DC Relay Wiring E For AC Relay Wiring UP350 External DC power supply UP350 re AC power supply Relay E AD z i Q R 3 Ay d Diode E i Mount
41. the parameter LP C key once to display the Displays parameter ef pr Press the AJ or required setpoint no o oon v key to display the Blinks during change 8 Press the setpoint lt 4 Operations gt 4 4 key once to register the The same steps can be used for integral time 1 1 and derivative time 1 D that are displayed TIP after this The PID parameter numbers set in step 4 should be set as follows In case of PID group 1 PID 1Gr In case of PID group 2 PID 2Gr In case of PID group 3 PID 3Gr In case of PID group 4 PID 4Gr Press the key formore than 3 seconds This returns you to the display shown at power on figure below Too ooo IM 05E01D02 41E Displays PV Ath Edition May 31 2006 00 4 5 lt Toc gt lt 4 Operations gt 4 4 Starting PRG Stopping RESET the Controller The following operating procedure starts program operation 1 Bring the operating display into view appears at power
42. 0 lt Toc gt lt 3 Programming gt 3 10 3 5 Program Parameter Map Operating Display key Press this key for more than 3 seconds to move to the operating display ba LL communication LL interface selection Jkey Press this key for more than 3 seconds to move to the operating parameter setting display Program Setting Display press the 3 key To switch between parameters Program Pattern 1 Program Pattern 2 IHI H PV event 1 type CAL H PV event 1 type key if i PV event 1 setpoint cA i PV event 1 setpoint IAL d PV event 2 type CAL d PV event 2 type Age PV event 2 setpoint cAc PV event 2 setpoint lEpn On time of time event CL an On time of time event lEn E Off time of time event CE of Off time of time event 5 oP Starting target setpoint Ch SP Starting target setpoint l 5 E E Start code St E Start code Description of Program Parameter Setting Display X a ID i Segment 1 target setpoin SCT H Segmen Displays a parameter arget setpoint ILZ I i i Hm ni Segment 1 segment time etn H Segmen segment time IG PP Segment 2 target setpoin dd Segmen 2 target setpoint Displays a setpoint LTZ ik od Segment 2 segme
43. 0 ms Contact Inputs e Purpose Run Reset switching e Number of inputs 2 points e Input type Non voltage contact or transistor open collector input e Input contact rating 12 V DC 10 mA or more e On off determination For non voltage contact input contact resistance of 1 KQ or less is determined as on and contact resistance of 20 kQ or more as off For transistor open collector input input voltage of 2 V or less is determined as on and leakage current must not exceed 100 uA when off e Minimum status detection hold time About 1 sec Contact Outputs e Purpose PV event outputs 2 and time event output 1 e Number of outputs 3 points e Relay contact rating 240 VAC 1A or 30 V DC 1A Display Specifications e PV display 4 digit 7 segment red LED display character height of 20 mm e Setpoint display 4 digit 7 segment red LED display character height of 9 3 mm e Status indicating lamps LEDs IM 05E01D02 41E 4th Edition May 31 2006 00 lt Toc gt lt 1 Installation gt 1 9 Safety and EMC Standards Safety Complies with IEC EN61010 1 CE approved by C22 2 No 61010 1 ap proved by UL508 Installation category CAT II Pollution degree 2 IEC EN61010 1 C22 2 No 61010 1 Measurement category I CAT IEC EN61010 1 Rated measurement input voltage 10V DC max across terminals 300V AC max across ground Rated transient overvoltage 1500V Note Note It is
44. 06 00 lt Int gt lt Rev gt 5 Troubleshooting and Maintenance annnsnnnnnnnnnvnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn 5 1 5 1 Troublesbootng orsina anaa 5 1 5 2 ELE 5 4 5 2 1 Cleaning EE 5 4 5 2 2 Replacing Brackets ccccesecceeeeseeceeeeseeneeseseeneeseseaneeseseeeeneesenees 5 4 5 2 3 Attaching Terminal Cover asnrnnnnnnnnnnrnnnnvnnnnvnnnnvnnnnnrnnsnnnnnnrenenvnnsnnnn 5 4 5 2 4 Replacing Parts with a Limited Service Lite 5 6 5 2 5 Replacing Control Output Relays rrranvnnnnrnnnnrnnnnrrnnnrnnnnrnnnnrnnennnnnn 5 7 6 sg EE aaaeeeaa enait a danadana dandu ananin asa 6 1 6 1 Parameter Map ssrnnnnnnnnnvnnnnnnnnnnvnnnnnnnnnvnnnnnnnnnnnnnnnnnnnennnnnnnnnnnnnnnnnnnnnennnnnnnnvennr 6 1 6 2 Lists of ParameterS urmnnnnnvvnnnnnnnvnnnnnnnnnvnnnnnnnnnvnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnennn 6 4 7 Function Block Diagram and DescriptiOnS sssssvvvvvvnnvnnnnnnnnnnnnnnnnnnnn 7 1 Revision Information sseterszerep srngueteueuEukgENENNEREEEREREEKEEEEEKEESEREERREEhEEEEEREEERKEEEKEKEKESEECEEEN i IM05E01D02 41E 4th Edition May 31 2006 00 lt Toc gt lt 1 Installation gt 1 1 1 Installation This chapter describes installation wiring and other tasks required to make the controller ready for operation 1 1 Model and Suffix Codes Before using the controller check that the model and suffix codes match your order Model Suffix Code Description UP350 Program controller
45. 3 8 Program Pattern Setup Charts for more details the fields with bold face borders In the following chart fill in Maximum value of PV input range Setpoint of the Maximum Value of PV Input Range input range Setpoint of the Minimum Value of PV Input Range t of the PV Input Unit UNIT setup parameter tpoint of the Program Time Unit TMU setup parameter Segment setting method Setpoint of the Segment Setting Method SEG T setup Starting target setpoint Setpoint of the Starting Target Setpoint SSP program f the Start Code STC program parameter nt of the Junction Code JC program parameter Target setpoint Segment time PV events 1 and 2 and Time event Setpoint of each 1 RH setup parameter 2 Minimum value of PV RL setup parameter 3 PV input unit Setpoin Program time unit Se 5 parameter 6 parameter Start code Setpoint o Junction code Setpoi 9 program parameter 10 Draw the program pattern Example of Chart Entries Program time unit TMU tarting target setpoint SSP Segment setting method SEG T 25 C 5 Time setting Start code STC e 1 100 Maximum value of PV input range RH 100 Minimum value of PV input range RL 0 Junction code JC 10 A Segment No Target setpoint SP CG
46. 5E01D02 41E 4th Edition May 31 2006 00 lt Toc gt lt 6 Parameters gt 6 1 1 Selection of PID Constants when the Control Range is Split into Three Zones As shown in the figure below three zones are set for the controller to automatically switch from one group of PID constants to another Two zones can also be set for the controller to select between two groups of PID constants 1 The controller uses the 1st group of PID constants if the PV input value is within the zone set off by the minimum value of the PV input range and reference point 1 2 The controller uses the 2nd group of PID constants if the PV input value is within the zone set off by reference point 1 and reference point 2 3 The controller uses the 3rd group of PID constants if the PV input value is within the zone set off by reference point 2 and the maximum value of the PV input range Maximum value of PV input range RH gt 3 3rd group of Reference point 2 2 RP i E EEEE Ps PID constants Reference point 1 1 RP VA See ret Minimum value of PV input range RL gt 2 2nd group of PID constants PV input value b S11 1st group of PID constants Segment 1 Segment 2 Segment 3 lt Controller Settings gt e Splitting the control range into two zones To split the control range into two zones define reference point 1 i e the 1 RP operating parameter Define the 1st and 2nd groups
47. 96 W x 96 H x 100 depth from panel face mm Installation Panel mounting type With top and bottom mounting hardware 1 each Panel cutout dimensions 92 9 W x 92 98 H mm IM 05E01D02 41E 4th Edition May 31 2006 00 lt Toc gt lt 1 Installation gt 1 10 Installation position Up to 30 upward facing not designed for facing downward Wiring M3 5 screw terminals for signal wiring and power ground wiring as well Power Supply Specifications Power supply Rated voltage of 100 to 240 V AC 10 50 60 Hz Power consumption Max 20 VA 8 0 W max Internal fuse rating 250 V AC 1 6A time lug fuse Data backup Non volatile memory can be written to up to 100 000 times Withstanding voltage Between primary terminals and secondary terminals At least 1500 V AC for 1 minute Between primary terminals and grounding terminal At least 1500 V AC for 1 minute Between grounding terminal and secondary terminals At least 1500 V AC for 1 minute Between secondary terminals At least 500 V AC for 1 minute Primary terminals indicate power terminals and relay output terminals Secondary terminals indicate analog I O signal voltage pulse output and contact input terminals Insulation resistance 20 MQ or more at 500 V DC between power terminals and grounding terminal Grounding Class D grounding grounding resistance of 100 or less Signal Isolations PV input terminals Isolated from other inp
48. C key once to display the UNIT PV input unit tru E Pepay parameter UNIT 55 TE IC val RESET 11 Press the CIJ key once to display the parameter RH maximum value of PV input range 12 Press the Displays parameter RH A O US key to display the required setpoint The figure below shows an example of setting the maximum value of PV input range to 200 7 Blinks during change 13 Press the J key once to register the setpoint 2 8 lt 2 Initial Settings gt 14 Press the 5 key once to display the parameter RL minimum value of PV input range _ UT bk Displays se 1999 parameter rees ern RL EAEN 15 Press the 4 or 7 key to display the required setpoint The figure below shows an example of setting the minimum value of PV input range to 0 Blinks during change 16 Press he key once to register the setpoint
49. D n MR n RP None None III Reference deviation OFF 0 0 0 10100 0 of PV input range span OFF 0 r OU oO Used to select PID constants according to a deviation from the setpoint _ RDV The 4th group of PID constants is used when the controller fails to keep track of the deviation IM05E01D02 41E 4th Edition May 31 2006 00 lt Toc gt lt 6 Parameters gt E Setup Parameters Control Function related Parameters ee Name of Parameter Setting Range and Description Initial Value User Setting eh LI LI PV event 1 hysteresis 0 0 to 100 0 of PV input range span 0 5 of PV III input range HY1 span LOLS SG PV event 2 hysteresis Ref 3 4 5 IHLE HY2 Tl Control output cycle time 1 to 1000 sec 30 sec LE E T D _ Preset output 5 0 to 105 0 0 0 I LI In Stop mode fixed control output can be generated Ref 2 1 8 PO 7 PID control mode 0 Standard PID control with output bump at SP change 0 Log 1 Fixed point control without output bump at SP change Ref 2 1 2 C MD Choose fixed point control when controlling pressure or flow rate DH Anti reset windup AUTO 0 50 0 to 200 0 AUTO 7 r Excess integration Used when the control output travels up to 100 or down to 0 and Ref 2 1 4 AR prevention stays at this point The larger SP the sooner PID computation integral computation stops L z vt Program time unit 0 Hour and
50. FLL PV input reference RJC junction compensation LEI Selection of PV input OFF 0 1 DI TE burnout action 1 Up scale em BSL 2 Down scale L Control output type 0 Time proportional PID relay contact output terminals 1 2 0 LIL 1 Time proportional PID voltage pulse output terminals 48 47 OT 2 Current output terminals 46 4D 3 ON OFF control relay contact output terminals 1 2 pag L Retransmission output 1 PV 2 SP 3 OUT 4 Loop power supply for sensor 15 V 1 TELE type RET Lo Max value of RET 1 2 RTL 1 digit to 100 of PV input range 100 of I E TT retransmission output PV input Ref 2 2 1 RTH scale range LI Min value of RET 1 2 0 of PV input range to RTH 1 digit 0 of FIT LL retransmission output PV input RTL scale range 0 E DI function selection OFF Disables the external contact input OFF 0 o I I 1 DI1 Starts on stops off program 1 operation DIS DI2 Starts on stops off program 2 operation 2 Dit Hides on shows off the LOCK setup parameter Ref 3 1 5 Dl2 Unused 3 Dl1 Starts on stops off program 1 operation DI2 Enables on disables off the hold mode of program operation IM05E01D02 41E 4th Edition May 31 2006 00 6 8 lt Toc gt lt 6 Parameters gt Parameter i har ba Target Item Symbol Name of Parameter Setting Range and Description Initial Value User Setting
51. Item Symbol Name of Parameter Setting Range and Description Initial Value User Setting in CD ROM I 4 LL communication interface OFF 0 Communication is carried out via the RS485 With communication OFF 0 LL selection communication terminals Without communication ON 1 LL ON 1 Communication is carried out via the light loader adapter CI 4114 Advance of segment This parameter appears during program operation 0 FILILI 0 OFF Ref 5 2 7 ADV 1 Execute Advance segments are skipped D I Hold of program operation This parameter appears during program operation 0 H OL C 0 OFF lotsa HOLD 1 Pause Hold ef 5 2 5 1 Auto tuning OFF 0 No auto tuning OFF 0 NE 1 Auto tuning for PID group 1 AT 2 Auto tuning for PID group 2 3 Auto tuning for PID group 3 4 Auto tuning for PID group 4 AUTO 5 Performs auto tuning to all groups 1 to 4 cr Super function OFF 0 Disable OFF 0 IL 1 Overshoot suppressing function SC Suppresses overshoots generated by abrupt changes in the target setpoint or by disturbances 2 Hunting suppressing function Stable mode Suitable to stabilize the state of control when the load varies greatly or the target setpoint is changed Enables to answer the wider characteristic changes compared with Response mode 3 Hunting suppressing function Response mode Ref 2 1 5 Enables quick follow up and short converging time of PV for wx the changed target setpoint Ref 2 1 6 Note Use
52. May 31 2006 00 lt Toc gt lt 3 Programming gt 3 11 3 6 Lists of Program Parameters Parameters relating to PV or program setpoints should all be set in real numbers For example use temperature values to define program setpoints and PV event setpoints for temperature input The User Setting column in the table below is provided for the customer to record setpoints The Target Item in CD ROM column in the table below provides references from User s Manual Reference CD ROM version which describes items in more detail and items that are not contained in this manual Number in is the parameyter setpoint that applies when the communication function is used Ex OFF 0 ON 1 Program 1 Parameters Parameter Name of Setting Range and Description Initial Value User Target Item Symbol Parameter Setting in CD ROM wnt PV event 1 type OFF 0 1 to 10 OFF 0 LTL i 1 PV high limit energized no stand by action 1 AL1 2 PV low limit energized no stand by action 3 Deviation high limit energized no stand by action 4 Deviation low limit energized no stand by action 5 Deviation high limit de energized no stand by action 6 Deviation low limit de energized no stand by action 7 Deviation high and low limits energized no stand by action 8 Deviation within high and low limits energized no stand by action 9 PV high limit de energized no sta
53. Press the key once to display the parameter 1 AL2 The setpoint of this parameter is not changed in this example co I i LE ooo ooo IM 05E01D02 41E Displays parameter 1 AL2 4th Edition May 31 2006 00 lt Toc gt lt 3 Programming gt 3 5 11 Press the 7 key once to display the parameter 1 EON Displays parameter 1 EON 12 Press the J or 7 required setpoint The figure below shows an example of the parameter set to 20 min key to display the Tol SPL teu annens are 55 trees Blinks during change RESET 13 Press the J key once to register the setpoint se Fed ooo ooo 14 Press the 5 key once to display the 1 EOF parameter Displays parameter 1 EOF 15 Press the or 7 required setpoint The figure below shows an example of the parameter set to 1 hr and 40 min Blinks during change key to display the
54. Segment 10 OFF 1 0 00 to 99 59 hour and minute or minute and second OFF 1 EC segment time Ramp setting OFF 0 0 to 100 0 of PV input range span g p g p ge sp 2 TMA 1 hr or 1 min TF Junction code 0 End of resetting 0 Cu 1 End of hold 2 JC 2 Pattern 1 startup 3 Pattern 2 startup Target Item in CD ROM Ref 5 1 1 IM05E01D02 41E 4th Edition May 31 2006 00 lt Toc gt lt 3 Programming gt 3 15 List of PV Event Types i Alarm type code Alarm action Contact Contact Alarm type Open close shows status of relay contact closes opens pepi ER if alarm if alarm and lit and unlit shows status of lamp OCCUIS occurs Hysteresis gt PV high limit Open unlit Closed lit gt PV Alarm setpoint Alarm type De energized on deviation low limit alarm Alarm action Open close shows status of relay contact and lit and unlit shows status of lamp Hysteresis lt gt Open lit Closed unlit Deviation Dee setpoint 1 PV Target SP Alarm type code Contact closes if alarm occurs Contact opens if alarm occurs Hysteresis lt gt PV low limit Closed lit Open unlit Alarm setpoint PV Deviation high and low limits Hysteresis Hysteresis Lab 4 Closed Open Closed lit i unlit I i lit Deviation setpoint PV leger Target SP Hysteresis Fe nign oe M
55. Segment time TM 4 5 6 7 8 9 10 pp IT PP PP PN Not used in this example 20 min 01279 49 min 20 min Deviation upper lower limit alarm setpoint 7 Deviation bandwidth setpoint 5 C Event type AL1 9 lt PV event 1 Event setpoint A1 Event type AL2 PV event 2 pet Event setpoint A2 On time of time event EON Time event C Off time of time event EOF Not used in this example Not used in this example The event output turns on 20 minutes after the start of program operation setpoint 20 min The event output turns off 100 minutes after the start of program operation setpoint 1 hr and 40 min IM 05E01D02 41E 4th Edition May 31 2006 00 lt Toc gt lt 3 Programming gt 3 3 3 3 Creating Program Patterns The following operating procedure describes an example of creating the program dis cussed in 3 1 Overview of Program Patterns A NOTE Before creating the program reverify the Maximum Value of PV Input Range RH Mini mum Value of PV Input Range RL Program Time Unit TMU and Segment Setting Method SEG T parameters If the setting of the setup parameter SEG T is changed the program patterns created and stored so far will be all cleared initialized Be careful The programming example given in this section includes the following steps e Steps 4 to 9 configure the PV Event 1 parame
56. Start of Program Operation You can determine how the controller should behave at the start of program operation 1 Letting the controller run from a starting target setpoint Astarting target setpoint refers to a setpoint from which program operation begins The controller operates in such a manner that the setpoint changes to the target setpoint over the segment time set for segment 1 irrespective of what the PV value is Setpoint Segment1 Segment 2 Target setpoint Starting target setpoint i Program setpoint Segment time Time A g Start of program operation Controller Settings gt Set the STC Start Code program parameter to 0 2 Letting the controller start from the current PV and run according to time settings defined for segment 1 This method is not available if the SEG T Segment Setting Method parameter is set to ramp setting Starting Point of Operation Controller Behavior a Begins to run from point a according to the time setting defined for segment 1 b Begins to run from point b according to the time setting defined for segment 1 c Begins to run from point c according to the time setting defined for segment 1 d Begins to run from point d according to the time setting defined for segment 1 e Begins to run from point e according to the time setting defined for segment 1 Setpoint Target setpoint Program setpoint
57. Toc gt lt 1 Installation gt 1 11 Environmental Conditions Normal operating conditions Ambient temperature 0 to 50 C 40 C or less for side by side close installation Temperature change rate 10 C h or less Ambient humidity 20 to 90 RH no condensation allowed Magnetic field 400 A m or less Continuous vibration at 5 to 14 Hz Full amplitude of 1 2 mm or less Continuous vibration at 14 to 150 Hz 4 9 m s or less Short period vibration 14 7 m s 15 seconds or less Shock 147 m s or less 11 ms Installation height Height above sea level of 2000 m or less Warm up time 30 minutes or more after power on Transportation and storage conditions Temperature 25 to 70 C Temperature change rate 20 C h or less Humidity 5 to 95 RH no condensation allowed Effects of changes in operating conditions Effects from changes in ambient temperature On voltage or thermocouple input 1 V C or 0 01 of F S C whichever is larger OnRTD input 0 05 C C ambient temperature or less Onanalog output 0 05 of F S C or less Effects from power supply fluctuation within rated voltage range On analog input 1 uV 10 V or 0 01 of F S 10 V whichever is larger On analog output 0 05 of F S 10 V or less IM 05E01D02 41E 4th Edition May 31 2006 00 lt Toc gt lt 1 Installation gt 1 12 1 5 Terminal Wiring Diagrams A NOTE Do not use unassigned terminals as relay terminals Term
58. V DC 10 mA or more the parameter OT to change the control output types See 2 Initial Settings for more information Correspondence between parameter OT and control output types OT 0 factory set default OT 1 OT 2 OT 3 Time proportional control Relay output terminals and Time proportional control Voltage pulse output terminals 46 and 7 Current output terminals 6 and 4 On off control Relay output terminals and Load resistance 600 Q or less Two wire transmitter Signa s with the Controller When receiving 4 20 mA DC current signals set the PV input type to 1 5 V DC setpoint 41 a 250 Q 4 20mA option lugs 15 V DC Power Supply Wiring to Two wire Sensor Note Connecting a 250 Q resistor to the terminals is al Model X010 250 2 resistor with M3 5 crimp on terminal PV retransmission is configured at factory before shipment If 15 V DC loop power supply is used retransmission output cannot be used 12 External PV input resistor 100 Q n Note 0 4 to 2 0 V DC signal 13 K a Model X010 100 2 mmer Note Connecting a 100 resistor to the terminals is optional i i inal lugs t Loop power I supply 14 5 to 18 0 V DC Sei 15 ith M3 5 te lt 301 gt lt uolje eysuy Us Oli Blank Page
59. Y Adi Blinks during change Displays PV ET KZ EN PRG1 lamp ga _1 2 J eeser ON 5 Press hei key once to register the 2 Press the key formore than 3 seconds setpoint to call up the menu OPPA Displays menu OP DAT Too ooo The controller automatically returns to the display shown at power on figure below 3 Press the 3 key twice to display the parameter ADV Ge Displays the setpoint of the next ment Bee Gel ext segme doo 0 oo Displays parameter ADV ER N E m Ei m 1 IM 05E01D02 41E 4th Edition May 31 2006 00 Blank Page lt Toc gt lt 5 Troubleshooting and Maintenance gt 5 1 5 Troubleshooting and Maintenance 5 1 Troubleshooting E Troubleshooting Flow If the operating display does not appear after turning on the controller s power follow the measures in the procedure below If a problem appears complicated con
60. and by action 707 PV event 2 setpoint PV alarm 100 0 to 100 0 of PV input range PV high limit EE Deviation alarm 100 0 to 100 0 of PV input range span 0 0 of PV 2 A2 input range Deviation alarm 0 0 of PV input range span Other PV alarms 0 0 of PV input range dE On time of OFF 1 0 00 to 99 59 hour and minute or minute and second OFF 1 ELGEN Time Event Use the TMU setup parameter to set the time unit The time 2 EON unit is the same as that of the program dE I Off tme of OFF 1 0 00 to 99 59 hour and minute or minute and second OFF 1 pee Lor Time Event Use the setup parameter TMU to set the time unit 2 EOF The time unit is the same as that of the program d 5 D Starting target 0 0 to 100 0 of PV input range 0 0 of PV s ef setpoint input range 2 SSP Ref 5 2 1 EL EI Start code 0 Operation begins with the starting target setpoint 2 SSP 0 T GE L 1 Ramp prioritized PV start 2 STC 2 Time prioritized PV start db Segment 1 0 0 to 100 0 of PV input range 0 0 of PV L 7 I target setpoint input range 2 SP1 LJ I Segment 1 OFF 1 0 00 to 99 59 hour and minute or minute and second OFF 1 L Ft segment time Ramp setting OFF 0 0 to 100 0 of PV input range span Ref 5 1 1 2 TM1 1 hror 1 min GER Use the TMU setup parameter to set the time unit The hour and minute option in ramp setting means per hour and the minute and second option means per
61. anding of how to operate this product before starting operation 3 This manual describes the functions of this product Yokogawa Electric Corporation hereinafter simply referred to as Yokogawa does not guarantee the application of these functions for any particular purpose 4 Under absolutely no circumstances may the contents of this manual in part or in whole be transcribed or copied without permission 5 The contents of this manual are subject to change without prior notice 6 Every effort has been made to ensure that the details of this manual are accurate However should any errors be found or important information be omitted please contact your nearest Yokogawa representative or our sales office Media No IM 05E01D02 41E CD 4th Edition May 2006 YK IM 05E01D02 41E 4th Edition May 31 2006 00 All Rights Reserved Copyright 2000 Yokogawa Electric Corporation lt Toc gt lt Rev gt E Safety Precautions The following symbol is indicated on the controller to ensure safe use user s manual in order to avoid the risk of injury or death of personnel or damage to the 1 This symbol on the controller indicates that the operator must refer to an explanation in the instrument The manual describes how the operator should exercise special care to avoid CAUTION electric shock or other dangers that may result in injury or loss of life The following symbols are used in the hardcopy user s manuals and in the use
62. anel Parts 4 Event indicator R En 1 Process lamps py HHHH na PV isplay Se Setpoint Light load ed display Menace SP 3 Status indicator ET e 8 SET ENT key 00 sl HM y Cl Zila 6 PRG 1 and d 1 IJ 2 well tese 47 RESET key PRG 2 keys Name of Part Function Displays PV during operation 1 Process variable PV display e Displays a parameter symbol when you set a parameter Displays an error code in red if the controller fails e Displays such data items as the program setpoint and control output value OUT as shown below during operation Program setpoint Segment number for which operation is in progress Remaining segment time Program setpoint at the time of hold shown when program operation is at a pause Control output value Displays the setpoint of a parameter when it is configured Remain lit during operation PRG1 Program 1 operation PRG2 Program 2 operation HLD Hold operation lit when program operation is paused 2 Setpoint display 3 Status indicator lamps Come on when PV event 1 or 2 or a time event occurs PVE1 PV event 1 PVE2 PV event 2 TME Time event A communication interface for connection with an adapter cable when setting and storing parameters from a PC Use of this interface requires an optional parameter setting tool Used to start program operation or set a program Operation wi
63. arameter Setting Range and Description Initial Value User Setting et J PV input type PV INPUT OFF 0 1 to 18 30 31 35 to 37 40 41 50 51 55 56 OFF 0 I 7 terminals See Instrument Input Range Codes in 2 Initial Settings IN 43 terminals bt I D PV input unit C 0 Degree Celsius F 5 Fahrenheit C 0 LIMI E This parameter is not shown for voltage input UNIT EN LI Max value of PV input Set the PV input range however RL lt RH Max value of put range Temperature input instrument RH Set the range of temperature that is actually controlled input range Voltage input l Min valus of PV input Set the range of a voltage signal that is applied The scale across which the Min value of I L range voltage signal is actually controlled should be set using the parameters instrument RL Maximum Value of PV Input Scale SH and Minimum Value of PV Input input range Scale SL eg LET PV input decimal point 0to 3 1 I Var r position displayed Set the position of the decimal point of voltage mode PV input SDP at voltage input 0 No decimal place bes 1 One decimal place 2 3 Two three decimal places E LI Max value of PV input 1999 to 9999 however SL lt SH 100 0 WIR scale Set the read out scale of voltage mode PV input os SH displayed at voltage input I J Min value of PV input 0 0 JIL scale SL displayed at voltage input IF Presence absence of OFF 0 ON 1 ON 1
64. arameter settings of both program pattern 1 and program pattern 2 from being changed OH LI Password setting 0 Password not set 0 I OU 1 to 9999 Ref 7 1 1 PWD IM05E01D02 41E 4th Edition May 31 2006 00 lt Toc gt lt 6 Parameters gt 6 9 E Auto tuning Auto tuning is a function with which the controller automatically measures the process characteristics to automatically set the optimum PID constants This function does not work when the controller is performing on off control The UP350 employs the Limit Cycle Method As shown in the figure below the controller temporarily changes its control output in a step waveform manner Then it calculates the optimum proportional band P integral time 1 and derivative time D from the resulting response to set them in their respective parameters If the Output High Limit OH and Output Low Limit OL parameters are already configured the control output turns on and off only between the output s high and low limits during auto tuning Interval of auto tuning SEIPOINE paap ir fo PV input value q Control output complete when th ial Auto tuning is e ard peak arrives Time Start of auto tuning pt gt PID control based on PID constants determined by auto tuning When One Group of PID Constants is Used factory set default Setting of AT Parameter Auto tuned Setpoint Remarks OFF Au
65. b to be p 9 controlled i i Set a range to 0 0 C 800 0 C PV input scale Zo be controlled Minimum value of Maximum value of PV input range RL PV input range RH 0 0m h 50 0m h Minimum value of Maximum value of Parameters to be set for temperature input 1 PV input type IN Set according to a sensor 2 Maximum value of PV input range RH Set the maximum value of the range to be controlled 3 Minimum value of PV input range RL Set the minimum value of the range to be controlled PV input scale SL PV input scale SH Parameters to be set for voltage input 1 PV input type IN Set according to an input signal 2 Maximum value of PV input range RH Set the maximum value of an input signal 3 Minimum value of PV input range RL Set the minimum value of an input signal 4 Position of PV input decimal point SDP Set the position of the decimal point for PV input display 5 Maximum value of PV input scale SH Set the maximum value of the scale to be controlled 6 Minimum value of PV input scale SL Set the minimum value of the scale to be controlled The following operating procedure describes an example of setting a K type thermocouple 199 9 C to 500 0 C and a measurement range of 0 0 C to 200 0 C Display scree The paramete type appears n at power on 2 Press the 4 or 7 key to displa
66. ck CAUTION After opening the mounting hole on the panel follow the procedures below to install the controller 1 Insert the controller into the opening from the front of the panel so that the terminal board on the rear is at the far side 2 Setthe brackets in place on the top and bottom of the controller as shown in the figure below then tighten the screws of the brackets Take care not to overtighten them Direction to insert the controller Insert the controller into the opening at Insert a screwdriver into the brackets to tighten the screws the front of the panel Recommended Small bracket tightening torque bottom mounting hardware 0 4N m IM05E01D02 41E 4th Edition May 31 2006 00 lt Toc gt lt 1 Installation gt 1 5 1 3 Howto Connect Wires 1 Before carrying out wiring turn off the power to the controller and check that the cables to be connected are not alive with a tester or the like because there is a possi bility of electric shock CAUTION 2 For the protection and safe use of the controller be sure to place a circuit breaker conforms with IEC60947 5A 100V or 220V AC near the controller where the breaker can easily be operated In addition be sure to indicated that it is the instru ment to cut the power supply of the controller 3 Wiring must be carried out by personnel who have basic electrical knowledge and practical experience A note 1 Provide power from a single
67. d Setup Parameter Time setting method 1 0 factory set default Ramp setting method 2 1 Choose the desired method and unit from the two programming methods and time unit options discussed above Then create programs according to the chosen options Creating programs by setting target setpoint and segment time As shown in the figure below this method creates programs by setting a segment time and a target setpoint on a segment by segment basis Setpoint Target setpoint set for segment immediately preceding or the starting target setpoint if this is the point of starting program operation R This single definite line is referred to as a segment Target setpoint ME Ai Segment time gt Time Creating programs by setting target setpoint and ramp As shown in the figure below this method creates programs by setting a target setpoint and a ramp grade on a segment by segment basis Define the ramp grade as the amount of change in the setpoint per hour or per minute A Setpoint Target setpoint set for segment immediately preceding or the starting target setpoint if this is the point of starting program operation Target setpoint Define the ramp grade as the amount of change in the setpoint per hour or per minute Time IM 05E01D02 41E 4th Edition May 31 2006 00 lt Toc gt lt 3 Programming gt 3 17 lt Controller Sett
68. e downscale and off can be specified For standard signal burnout is determined to have occurred if it is 0 1 V or less Input bias current 0 05 uA for TC or RTD b terminal Measurement current RTD About 0 13 mA Input resistance 1 MO or more for thermocouple or mV input About 1 MQ for DC voltage input Allowable signal source resistance 250 Q or less for thermocouple or mV input Effects of signal source resistance 0 1 uV Q or less 2 KQ or less for DC voltage input Effects of signal source resistance About 0 01 100 Q Allowable wiring resistance for RTD input Maximum 150 Q wire Conductor resistance between three wires should be equal However 10 Q wire for a maximum range of 150 0 to 150 0 C Wire resistance effect 0 1 C 10 Q Allowable input voltage 10 V DC for thermocouple mV or RTD input 20 V DC for DC voltage input Noise rejection ratio 40 dB 50 60 Hz or more in normal mode 120 dB 50 60 Hz or more in common mode Reference junction compensation error 1 0 C 15 to 35 C 1 5 C 0 to 15 C 35 to 50 C Applicable standards JIS IEC DIN ITS 90 for thermocouples and RTD Loop Power Supply Power is supplied to a two wire transmitter 15 V DC terminals 44 45 A resistor 10 to 250 Q connected between the controller and transmitter converts a current signal into a voltage signal which is then read via the PV input terminal Supply voltage 14 5 to 18 0 V DC max 21 mA provided with a pr
69. e or minute and second OFF 1 LENE segment time Ramp setting OFF 0 0 to 100 0 of PV input range span 1 TM2 1 hr or 1 min IE GI Segment 3 0 0 to 100 0 of PV input range 0 0 of PV H 4 target setpoint input range 1 SP3 IL 7 7 Segment 3 OFF 1 0 00 to 99 59 hour and minute or minute and second OFF 1 LE FU 3 segment time Ramp setting OFF 0 0 to 100 0 of PV input range span 1 TM3 1 hr or 1 min ID oO Segment 4 0 0 to 100 0 of PV input range 0 0 of PV LAV target setpoint input range 1 5P4 D Tu Segment 4 OFF 1 0 00 to 99 59 hour and minute or minute and second OFF 1 wit segment time Ramp setting OFF 0 0 to 100 0 of PV input range span 1 TM4 1 hr or 1 min IT Segment 5 0 0 to 100 0 of PV input range 0 0 of PV bal I G target setpoint input range 1 SP5 woe Segment 5 OFF 1 0 00 to 99 59 hour and minute or minute and second OFF 1 LE NM 3 segment time Ramp setting OFF 0 0 to 100 0 of PV input range span 1 TM5 1 hr or 1 min coc Segment 6 0 0 to 100 0 of PV input range 0 0 of PV IGPR target setpoint input range 1 SP6 I E Segment 6 OFF 1 0 00 to 99 59 hour and minute or minute and second OFF 1 LE MIO segment time Ramp setting OFF 0 0 to 100 0 of PV input range span 1 TM6 1 hr or 1 min ID ri 7 Segment 7 0 0 to 100 0 of PV input range 0 0 of PV LP TI target setpoint input range 1 SP7 fl 7 7 Segment 7 OFF 1 0 00 to 99 59 hour and minute or minute and
70. ent Use the TMU setup parameter to set the time unit The time 1 EON unit is the same as that of the program Ref 3 4 6 ic E Off time of OFF 1 0 00 to 99 59 hour and minute or minute and second OFF 1 EE tear Time Event Use the TMU setup parameter to set the time unit The time 1 EOF unit is the same as that of the program ID cp Starting target 0 0 to 100 0 of PV input range 0 0 of PV LI setpoint input range 1 SSP ELE Start code 0 Operation begins with the starting target setpoint 1 SSP 0 Bera LICL 1 Ramp prioritized PV start 1 STC 2 Time prioritized PV start IKO Segment 1 0 0 to 100 0 of PV input range 0 0 of PV LIV target setpoint input range Ref 5 1 1 1 SP1 IM 05E01D02 41E 4th Edition May 31 2006 00 lt Toc gt lt 3 Programming gt 3 12 Parameter Name of Setting Range and Description Initial Value User Symbol Parameter Setting D if Segment 1 OFF 1 0 00 to 99 59 hour and minute or minute and second OFF 1 lt me segment time Ramp setting OFF 0 0 to 100 0 of PV input range span 1 TM1 1 hr or 1 min Use the TMU setup parameter to set the time unit The hour and minute option in ramp setting means per hour and the minute and second option means per minute cod Segment 2 0 0 to 100 0 of PV input range 0 0 of PV LIFE target setpoint input range 1 SP2 IL Segment 2 OFF 1 0 00 to 99 59 hour and minut
71. enters the wait zone after the start of wait action and after the expiry of the wait time the program changes from a wait state to a run state at the point where the wait time has passed and begins to progress A point where the i wait time has passed Target setpoint Syr See coe ee t Wait zone Get Wait zone Program setpoint So N A point at which the PV input re entered the wait zone after the expiry of the wait time Wait time Start of wait action Controller Settings gt Setpoint of WIT Z Wait Zone operating parameter OFF 1 0 to 10 0 of PV input range span Setpoint of WIT T Wait Time operating parameter OFF 0 00 to 99 59 hour and minute or minute and second The time unit is the same as that specified in the TMU Time Unit of Program setup parameter IM 05E01D02 41E 4th Edition May 31 2006 00 lt Toc gt lt 3 Programming gt 3 22 3 8 Program Pattern Setup Charts See 3 1 Overview of Program Patterns and 3 2 Example of Program Pattern Setup Charts for details on how to use the setting charts There are two identical charts shown below because two programs can be registered with the UP350 Fill in the fields with bold face borders in the order of steps 1 to 10 as shown below Then input these setup data items to the UP350 1 Maximum value of PV input range Setpoint of the Maximum Value of PV Input Range RH setup parameter 2
72. from one segment to another the wait function places the program in a wait stand by state by using a wait zone and a wait time until any deviation is cancelled The wait function works only when the program moves from a ramp segment either up grade or downgrade to a soak segment where the setpoint is kept constant A wait zone is a deviation bandwidth from which the degree of PV input tracking is judged Await time is the length of time that elapses until the PV input enters the wait zone The program progresses if the PV input fails to re enter the wait zone within the wait time When the program is in the wait state the time setpoints of Segment Time and Time Event parameters temporarily cease to be passed At this point the output based on the Time Event parameter is retained If the PV Input Reaches the Wait Zone before the Wait Time Expires If the PV input re enters the wait zone after the start of wait action and before the expiry of the wait time the program changes from a wait state to a run state and begins to progress The program enters a wait state at this target setpoint Target setpoint Sy NE Wait zone Wait zone PV input Program ep a o A point at which the PV i input re entered the wait zone within the wait time Wait time Start of wait action If the PV Input Reaches the Wait Zone after the Wait Time Expires If the PV input re
73. group PV input value Maximum value of PV input range RH 2 1 veg aa i CR EE EE EE lt Reference ET eie deviation RDV Reference deviation RDV Minimum value of PV input range RL Segment 1 Segment 2 Method 2 As shown in the figure below the controller selects an appropriate group of PID constants for each zone and if the PV input value goes beyond the given deviation from the program setpoint selects the 4th group of PID constants 1 The controller uses the 1st group of PID constants if the PV input value is both within the zone set off by the minimum value of the PV input range and reference point 1 and within the given reference deviation bandwidth 2 The controller uses the 2nd group of PID constants if the PV input value is both within the zone set off by reference point 1 and the maximum value of the PV input range and within the given reference deviation bandwidth 3 The controller uses the 4th group of PID constants if the PV input value goes beyond the given reference deviation bandwidth PV input value Maximum value of PV input range RH Ge eos EE Sc Bs Gm Reference sr 2 ake ee deviation RDV i we 2 Reference a EE deviation RDV Reference point1 ke BEE Program setpoint Minimum value of PV input range RL Segment 1 Segment 2 IM 05E01D02 41E 4th Edition May 31 2006 00 lt Toc gt lt 6 Parameters gt 6 1 3
74. he 4 key once to display the menu STUP Displays menu STUP NS 4 Press the 7 key once to display the parameter PWD 7 8 lt 2 Initial Settings gt 2 7 Press the 5 key once to display the menu FUNC Displays menu FUNC Press the4 key once to display the menu I O Displays menu I O NG Press the key once to display the parameter IN PV input type Displays parameter IN Press thela or LY key to display the required setpoint The figure below shows an example of changing to RTD Pt100 199 9 to 500 0 C change SC Ss KE ooo ooo IM05E01D02 41E 4th Edition May 31 2006 00 lt Toc gt 9 setpoint 10 Press the parameter Press the 3 key once to register the
75. in CD ROM re it SELECT display 1 OFF 0 201 to 1015 OFF 0 L J D registration Select the desired parameter from among the operating and C S1 setup parameters then register the number D register No Fr C 7 SELECT display 2 accompanying that parameter L J L registration For example registering 306 for C S1 allows you to change C S2 proportional band 1 P in operating display reo SELECT display 3 Ref 6 1 1 L 3 I registration See User s Manual Reference CD ROM C S3 Fr E LI SELECT display 4 L J 1 registration C S4 D T bg Key lock OFF 0 No key lock OFF 0 L LE 1 Change to any parameter prohibited LOCK Prohibits any operating parameter or setup parameter from being changed The setpoint of the LOCK parameter itself can be changed however 2 Change to and display of operating parameters prohibited Turns off the display for setting operating parameters thus prohibiting any change to the parameter settings Hold down the SET ENT key for more than 3 seconds to show the password check display 3 Disables the RESET key on the instrument s front panel Ref 7 1 2 4 Disables the PRG1 key on the instrument s front panel 5 Disables the PRG2 key on the instrument s front panel 6 Disables both the PRG1 and PRG2 keys on the instrument s front panel 7 Prohibits the parameter settings of program pattern 1 from being changed 8 Prohibits the parameter settings of program pattern 2 from being changed 9 Prohibits the p
76. inal wiring diagrams are shown on and after the next page IM 05E01D02 41E 4th Edition May 31 2006 00 3kv zZ00 t0390 WI 00 9002 LE R uonip3 Up Control output E UP350 Standard Type Relay contact rating 240 V AC 1A Power supply 30 V DC 1 A resistance load CAUTION Power supply Ce Before carrying out wiring turn off the power to the controller and check that cables to be connected are not alive with a tester or the like because there is a possibility of electric shock Sa N Jg amp E Control output Current voltage pulse output 16 Ons mA DC Note Select the control output Retransmission output SS Gi PV input i i Relay contact output Note Select the control output type RS 485 communication Wiring can only be carried out P vr ved pe T from the OT parameter for controllers with communication S 9s S NC lt 4 1 Time proportional PID relay contact 5a kost functions TC input RTD input mV V input Se output is configured at factory Maximum baud rate 9600 bps IA NO o 8 before shipment SOA _ x 24 pat 120
77. ings gt Setpoint of TMU Time Unit of Program Setup Parameter When changing the setpoint linearly over an hour 0 factory set default When changing the setpoint linearly over a minute 1 Note The Time Unit of Program TMU parameter is the time unit you use when creating programs When creating a soak segment during programming set a time hour and minute or minute and second rather than a ramp grade A Setpoint Target setpoint set for Target segment immediately preceding e a setpoint or the starting target setpoint if this i i the point of starting program operation Segment time Define as hour and minute or minute and second gt Time For example configure segment 1 so the temperature rises in increments of 5 C per minute from 50 C to 100 C as shown in the figure below A Setpoint Target setpoint let el eln Ramp upgrade of R 5 C per minute 50 C l gt Segment 1 Time To change the temperature linearly over a minute set the TMU parameter to 1 minute and second before you begin programming When programming the controller set the Segment 1 Segment Time 1 TM1 parameter to 5 C This allows the controller to raise the setpoint in increments of 5 C per minute during the interval of segment 1 IM 05E01D02 41E 4th Edition May 31 2006 00 lt Toc gt lt 3 Programming gt 3 18 E Controller Behavior at the
78. it directly i r UP s contact Relay to the relay coil UP scontat Relay CR filter Use one with a relay coil terminal socket Use one with a relay coil Mount it directly rating less than the UP s rating less than the UP s to the relay coil contact rating contact rating terminal socket IM 05E01D02 41E 4th Edition May 31 2006 00 lt Toc gt lt 1 Installation gt 1 6 Cable Specifications and Recommended Cables Purpose Name and Manufacturer Power supply grounding relay contact outputs 600 V PVC insulated wires JIS C 3307 0 9 to 2 0 mm Thermocouple Shielded compensating lead wires JIS C 1610 INL See Yokogawa Electric s GS 6B1U1 E RTD Shielded wires three conductors UL2482 Hitachi Cable Other signals Shielded wires Recommended Terminal Lugs Applicable wire size Tightening torque 0 3 to 1 65 mm 0 8 N m or less 3 7mmo 3 7mm N Ed N Ed 2 5 or 5 E E E E m Pr Terminal Covers Target Model Part Number Sales Unit UP350 T9115YD 1 IM05E01D02 41E 4th Edition May 31 2006 00 lt Toc gt lt 1 Installation gt 1 7 1 4 Hardware Specifications PV Input Signals Number of inputs 1 terminals Input type Universal input system The input type can be selected with the software Sampling period 250 ms Burnout detection Functions at TC RTD standard signal 0 4 to 2 V or 1 to 5 V Upscal
79. lacoublay France Johannesburg Republic of South Africa YOKOGAWA AMERICA DO SUL S A Headquarters amp Plant Praca Acapulco 31 Santo Amaro Sao Paulo SP BRAZIL CEP 04675 190 Phone 55 11 5681 2400 Facsimile 55 11 5681 4434 YOKOGAWA ENGINEERING ASIA PTE LTD Head office 5 Bedok South Road Singapore 469270 SINGAPORE Phone 65 6241 9933 Facsimile 65 6241 2606 YOKOGAWA ELECTRIC KOREA CO LTD Seoul Sales office 395 70 Shindaebang dong Dongjak gu Seoul 156 010 KOREA Phone 82 2 3284 3000 Facsimile 82 2 3284 3019 YOKOGAWA TAIWAN CORPORATION Head office 17F No 39 Sec 1 Chung Hwa Road Taipei 100 TAIWAN Phone 886 2 2314 9166 Facsimile 886 2 2314 9918 YOKOGAWA AUSTRALIA PTY LTD Head office Centrecourt D1 25 27 Paul Street North North Ryde N S W 2113 AUSTRALIA Phone 61 2 9805 0699 Facsimile 61 2 9888 1844 YOKOGAWA INDIA LTD Head office 40 4 Lavelle Road Bangalore 560 001 INDIA Phone 91 80 227 1513 Facsimile 91 80 227 4270 LTD YOKOGAWA ELECTRIC Grokholskiy per 13 Build 2 4th Floor 129010 Moscow RUSSIA FEDERATION Phone 7 095 737 7868 Facsimile 7 095 737 7869
80. maw gt Remaining Segment Time display PV SP display PV OUT display ETEN key Hold mode SP display shown when in hold mode operation Available for soak segments only hour minute factory set default or minute second IM 05E01D02 41E 4th Edition May 31 2006 00 lt Toc gt lt 4 Operations gt 4 2 4 2 Performing Canceling Auto tuning Perform auto tuning when you have finished creating program patterns Make sure the controller is in Run state PRG before carrying out auto tuning See 4 4 Starting PRG Stopping RESET the Controller to change to PRG PID constants are obtained by using the current program setpoint value at the start of auto tuning A NOTE When on off control is being used auto tuning cannot be carried out Moreover do not perform auto tuning when controlling any of the following processes e Control processes with quick response such as flow control or pressure control e Processes where even temporary output on off results in inconvenience
81. me Program No Program time unit TMU Starting target setpoint SSP 6 Segment setting method SEG T Start code STC Junction code JC is 2 e Maximum value of PV input range mb 7 7 7 7 7 7 7 7 7 100 Program name Model Serial No Minimum value of PV input range RL 0 Segment No Target setpoint SP Segment time TM Event type AL1 9 PN evant Event setpoint A1 Event type AL2 Event setpoint A2 On time of time event EON Off time of time event EOF PV event 2 Time event IM 05E01D02 41E 4th Edition May 31 2006 00 Blank Page lt Toc gt lt 4 Operations gt 4 1 4 Operations This chapter describes key entries for operating the controller For operations using external contact inputs see 1 5 Terminal Wiring Diagrams If you cannot remem ber how to carry out an operation during setting press the key for more than 3 seconds This brings you to the display operating display that appears at power on A NOTE Do not use the instrument generating strong magnetic field such as radio equipment and the like near the controller This may cause the fluctuation of the PV value 4 1 Monitoring purpose Operating Displays Available during Operation Segment number for which the controller is operated Displays an output value O is a symbol for output values yar
82. minute 1 Minute and second 0 L J LI Time unit used when setting a program pattern or a wait TMU time E EI Segment setting method 0 Time setting 0 Ref 5 1 1 IC LC 1 Ramp setting ay SEG T If the setting of the setup parameter SEG T is changed the program patterns created and stored so far will be all cleared initialized Be careful Protocol selection 0 PC link communication 0 H L i 1 PC link communication with sum check jer 2 Ladder communication 3 Coordinated master station P SL 7 MODBUS ASCII 8 MODBUS RTU LOE Baud rate 0 600 1 1200 2 2400 3 4800 4 9600 bps 4 bi BPS D I Parity 0 None 1 ILN 1 Even PRI 2 Odd L E D Stop bit e Communication STP function M Data length 7 8 8 LIL vt Fixed at 7 when the P SL parameter is set to MODBUS ASCII DLN Fixed at 8 when the P SL parameter is set to MODBUS RTU or Ladder Communication EG TI Address 1 to 99 1 EIEE However the maximum number of stations connectable is ADR 31 _ D L Minimum response 0 to 10 x 10 ms 0 TIL time RP T LE EN lf this parameter symbol appears press the SET ENT key to return to the FUNC menu Co IC TEST Caution Do not change the setpoint of the TEST parameter otherwise the indicator will be disabled IM 05E01D02 41E 4th Edition May 31 2006 00 lt Toc gt lt 6 Parameters gt 6 7 Input Output related Parameters eg Name of P
83. nd by action 10 PV low limit de energized no stand by action wae PV event 1 setpoint PV alarm 100 0 to 100 0 of PV input range PV high limit LIT I Deviation alarm 100 0 to 100 0 of PV input range span 0 0 of PV 1 A1 input range Use the HY1 setup parameter to set the hysteresis of PV event 1 Deviation alarm 0 0 of PV input range span Other PV alarms 0 0 of PV input range tai I PV event 2 type OFF 0 1 to 10 OFF 0 PENE Wie d 1 PV high limit energized no stand by action 1 AL2 2 PV low limit energized no stand by action 3 Deviation high limit energized no stand by action 4 Deviation low limit energized no stand by action 5 Deviation high limit de energized no stand by action 6 Deviation low limit de energized no stand by action 7 Deviation high and low limits energized no stand by action 8 Deviation within high and low limits energized no stand by action 9 PV high limit de energized no stand by action 10 PV low limit de energized no stand by action wma PV event 2 setpoint PV alarm 100 0 to 100 0 of PV input range PV high limit we Deviation alarm 100 0 to 100 0 of PV input range span 0 0 of PV 1 A2 input range Use the HY2 setup parameter to set the hysteresis of PV Deviation alarm event 2 0 0 of PV input range span Other PV alarms 0 0 of PV input range 1 On time of OFF 1 0 00 to 99 59 hour and minute or minute and second OFF 1 LE ra Time Ev
84. nnvnnnnnnnnnnnnvennn 3 1 3 2 Example of Program Pattern Setup ChartsS rm rnnnnnvnnnnvnnnnnnnnnnnvnnnnnnnnnnnner 3 2 3 3 Creating Program PatternsS rmsevrnnnnvnnnnnnnnnnnvnnnnnnnnnnnvnnnnnnnnnnnnnnnnnnvnnnnnnnnnnn 3 3 3 4 Changing Program PatternS rmrsernnnnnnnnnnnnnnnnnnnnnnnnnnnnnvennnnnnnnnnvnnnnnnnnnnnnennnn 3 8 3 5 Program Parameter Map rrnnnnnvnnnnnnnnnvnnnnnnnnvnnnnnnnnvnnnnnnnnvnnnnnnnnnvnnennnnnvenennnnn 3 10 3 6 Lists of Program Parameters rmnnnnnvnnnnnnnnvnnnnnnnnnvnnnnnnnnvnennnnnnnvnnnnnnnnvnnnennnn 3 11 3 7 Explanation of Program Functions sxrrunsnnvvennnnnnnvnnnnnnnnvnnnnnnnnvennnnnnne 3 16 3 8 Program Pattern Setup Charts rrssvrnnnnnnnnnnvnnnnnvnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnner 3 22 4 EIERE 4 1 4 1 Monitoring purpose Operating Displaywailable during Operation 4 1 4 2 Performing Canceling Auto tuning rrsssvrnrsvvnnnnnvnnnnnvnnnnnvnnnnnnnnnnnvnnnnnnnnnnner 4 2 4 3 Setting PID Manually rrrnnvnnnnnnvnnnnvnnnnnnvnnnnnnnnnnnvnnnnnnnnnnnnennnnnnnnnnennnnnnnnnnnnnnnnn 4 3 4 4 Starting PRG Stopping RESET the Controller rrrssvnrnnvvrnnnnvnnnnnvvnnnn 4 5 4 5 Enabling Disabling Hold Mode of Program Operatian mrrsvrrnnnnvvnnnenr 4 7 4 6 Changing Program Setpoints when in Hold Mode rrrssvnnnnvvrnnnnvnnnnnnnnnnn 4 8 4 7 Executing Advance Function mxrrmumnseevnnnnnnnvnnnnnnnnvnennnnnnnvennnnnnnnvenennn 4 9 IM05E01D02 41E 4th Edition May 31 20
85. nt time et ne Segment 2 segment time SP Segment 3 target setpoin 25P4 Segment 3 target setpoint ik oi Segment 3 segment time ct oi Segment 3 segment time IGP U Segment 4 target setpoin 25PY Segment 4 target setpoint ik n 4 Segment 4 segment time et n u Segment 4 segment time SP5 Segment 5 target setpoin 25865 Segment 5 target setpoint ik ob Segment 5 segment time et nS Segment 5 segment time SPH Segment 6 target setpoin hb Segment 6 target setpoint I mr ik nh Segment 6 segment time et nh Segment 6 segment time IGP 7 Segment 7 target setpoin eSP 7 Segment 7 target setpoint ltr q Segment 7 segment time et n q Segment 7 segment time SPH Segment 8 target setpoin opp Segment 8 target setpoint ik n Segment 8 segment time pt n Segment 8 segment time SP9 Segment 9 target setpoin esra Segmen 9 target setpoint IL ng Segment 9 segment time ik of Segment 9 segment time SPA Segment 10 target setpoin VH Segment 10 target setpoint i D ik n Segment 10 segment time HE Junction code PETR Junction code ik of Segment 10 segment time r IM05E01D02 41E 4th Edition
86. o 10 OFF 0 Cre 4 1 PV high limit energized no stand by action 2 AL1 2 PV low limit energized no stand by action 3 Deviation high limit energized no stand by action 4 Deviation low limit energized no stand by action 5 Deviation high limit de energized no stand by action 6 Deviation low limit de energized no stand by action 7 Deviation high and low limits energized no stand by action 8 Deviation within high and low limits energized no stand by action 9 PV high limit de energized no stand by action 10 PV low limit de energized no stand by action IG 1 PV event 1 setpoint PV alarm 100 0 to 100 0 of PV input range PV high limit cme Deviation alarm 100 0 to 100 0 of PV input range span 0 0 of PV 2 A1 input range Deviation alarm 0 0 of PV input range span Other PV alarms 0 0 of PV input range 201 3 PV event 2 type OFF 0 1 to 10 OFF 0 De CLE 1 PV high limit energized no stand by action 2 AL2 2 PV low limit energized no stand by action 3 Deviation high limit energized no stand by action 4 Deviation low limit energized no stand by action 5 Deviation high limit de energized no stand by action 6 Deviation low limit de energized no stand by action 7 Deviation high and low limits energized no stand by action 8 Deviation within high and low limits energized no stand by action 9 PV high limit de energized no stand by action 10 PV low limit de energized no st
87. o run program pattern 1 repetitively set the Junction Code parameter to 2 This lets the controller repeat program pattern 1 indefinitely lt Controller Settings gt Setpoint of JC Junction Code Program Parameter Repetition of program pattern 1 Set the parameter Program Pattern 1 Junction Code 1 JC to 2 Repetition of program pattern 2 Set the parameter Program Pattern 2 Junction Code 2 JC to 3 IM05E01D02 41E 4th Edition May 31 2006 00 lt Toc gt lt 3 Programming gt 3 20 E Program Linking Use this function to append program pattern 2 to program pattern 1 so the controller runs according to the resulting single program pattern You can also append program pattern 2 to program pattern 1 Precautions when Linking Programs There may be a case that a difference exists between the target setpoint defined for the final segment of a program pattern to be run first and the starting target setpoint of a pro gram pattern to be combined with If this is the case a deviation may occur and therefore a derivative action may take place causing the control output to travel up to 100 or down to 0 and stay at this point If program linking is assumed care must be taken to prevent any significant deviation from arising between the setpoints to be linked when creating programs lt Controller Settings gt Setpoint of JC Junction Code Program Parameter To append program pattern 2 to program
88. of PID constants i e the 1 P 1 1 and 1 D operat ing parameters for the 1st group and the 2 P 2 1 and 2 D operating parameters for the 2nd group e Splitting the control range into three zones To split the control range into three zones define reference points 1 and 2 i e the 1 RP and 2 RP operating parameters Define the 1st 2nd and 3rd groups of PID constants e the 1 P 1 1 and 1 D operating parameters for the 1st group the 2 P 2 1 and 2 D operating parameters for the 2nd group and the 3 P 3 1 and 3 D operating parameters for the 3rd group IM05E01D02 41E 4th Edition May 31 2006 00 lt Toc gt lt 6 Parameters gt 6 1 2 Selecting PID Constants According to the Deviation PID constants can be selected according to the deviation in two ways One method is to select a group of PID constants only by a deviation from a program setpoint The other method is to use a reference point as discussed earlier as well as a deviation from a program setpoint to switch between groups of PID constants Deviation based switching has priority over switching based on a reference point Method 1 As shown in the figure below the controller selects the 4th group of PID constants if the PV input value goes beyond the given deviation from the program setpoint 1 The controller uses the 1st group of PID constants 2 The controller uses the 4th group of PID constants i e the 4 P 4 1 and 4 D operating parameters for the 4th
89. on Stop RESET state Displays PV PRG1 and PRG2 lamps OFF Press era 1 Jkey for 2 seconds Press key for 2 seconds Z N Program pattern 1 starts running Program pattern 2 starts running 2 Press the lt 1 key formore than 2 sec 2 Press the 2 c key formore than 2 sec onds to start program pattern 1 onds to start program pattern 2 Run PRG state Run PRG state RPG2 lamp RPG1 lamp sa To stop program operation press tis key formore than 2 seconds Stop RESET state 3 PRG1 and PRG2 lamps OFF When in the RESET state the controller provides the following input output values Value of process variable PV input Preset output value factory set to 0 Control output Event output OFF IM 05E01D02 41E 4th Edition May 31 2006 00 lt Toc gt lt 4 Operations gt E Diagram of Operating State Transition RESET State PV display Displays the PV input value SP display Displays the PV input value LED lamps The PRG1 PRG2 and HLD lamps OFF Control output Provides the preset output value which is factory set to 0 see the PO setup parameter mo 1
90. or j 5 The location and number of the relays differ depending on the model code of the UP350 Confirm the location of the control output relay to be replaced before pulling out the relay Upper Relay UP350 0 6 Pull out the relay to be replaced The control output relays are easy to remove and mount since they are connected via a socket onto the print boards Insert the new relay in the socket Use the following relay Manufacturer OMRON Model G6B 2114P FD US P6B Power supply 12 VDC IM 05E01D02 41E 4th Edition May 31 2006 00 lt Toc gt lt 5 Troubleshooting and Maintenance gt 5 9 7 Insert the internal unit into the housing Apply power to the controller and confirm that the initial operating display is shown If the operating display is not shown propetlyrn of the controller and pull out the internal unit Then insert it into the housing again This completes replacement of the control output relay IM 05E01D02 41E 4th Edition May 31 2006 00 Blank Page lt Toc gt lt 6 Parameters gt 6 1 6 Parameters This chapter contains a parameter map as a guideline for setting parameters and lists of parameters for recording User Settings 6 1 Parameter Map IM 05E01D02 41E 4th Edition May 31 2006 00 lt Toc gt lt 6 Parameters gt UP350 Parameter Map Operating Display
91. or This resistor is optional Model X010 250 2 resistor with M3 5 crimp on terminal lugs IM05E01D02 41E 4th Edition May 31 2006 00 lt Toc gt lt 2 Initial Settings gt 2 6 A NOTE The controller may automatically initialize the registered operating parameter setpoints if any change is made to the data item PV Input Type IN Maximum Value of PV Input Range RH Minimum Value of PV Input Range RL PV Input Decimal Point Position SDP Maximum Value of PV Input Scale SH or Minimum Value of PV Input Scale SL After a change has been made to any of these data items be sure to verify the registered operating parameter setpoints to ensure that they are correct If any data item has been changed to its default set it to a required value IM 05E01D02 41E 4th Edition May 31 2006 00 lt Toc gt 2 3 Changing PV Input Type The following operating procedure describes an example of changing the setting of K type thermocouple 199 9 to 500 0 C to RTD Pt100 199 9 to 500 0 C and a measurement range of 0 0 to 200 0 C PV input terminal Thermocouple mV V Input 1 Bring the operating display into view display appears at power on Stop RESET state Displays PV Displays menu OP DAT 3 Press t
92. ore iv im Deviation setpoint ae SP Deviation within high and low limits Hysteresis Closed Hysteresis lt it lt gt Open Open unlit unlit AS A gt Deviation setpoint PV lt P Target SP Hysteresis Deviation low Closed lit Open unlit Deviation setpoint Target s De energized on PV high limit Hysteresis gt 8 open aiw PV Alarm setpoint hystarasis De energized on deviation high ma Open lit limit alarm Deviation setpoint ger SP De energized on PV low limit Hysteresis gt oren oo TN et A ES Alarm setpoint PV IM05E01D02 41E 4th Edition May 31 2006 00 lt Toc gt 3 16 lt 3 Programming gt 3 7 Explanation of Program Functions E Programming You can create programs using either method 1 or 2 described below The controller is factory set to method 1 To create programs using method 2 change the setpoint of the SEG T Segment Setting Method setup parameter to 1 Before you begin programming determine whether your programs are created using the time unit of hour and minute or minute and second The controller is factory set to the hour and minute time unit To create programs using the minute and second time unit change the setpoint of the TMU Time Unit of Program setup parameter to 1 Controller Settings gt Setpoint of SEG T Segment Setting Metho
93. otection circuit against a field short circuit Retransmission Output Either PV program setpoint or control output is output Either the retransmission output or the loop power supply can be used with terminals 9 6 Number of outputs 1 terminals 49 45 Output signal 4 20 mA DC Load resistance 600 Q or less Output accuracy 0 3 of span under standard operating conditions 23 2 C 55 10 RH power frequency of 50 60 Hz IM05E01D02 41E 4th Edition May 31 2006 00 lt Toc gt lt 1 Installation gt Control Output Universal output system The output type can be selected with the software e Current output Standard type terminals 46 47 Number of outputs 1 switched between a voltage pulse output and current output Output signal 4 20 mA DC Load resistance 600 Q or less Output accuracy 0 3 of span under standard operating conditions 23 2 C 55 10 RH power frequency of 50 60 Hz e Voltage pulse output Standard type terminals 46 47 Number of outputs 1 switched between a voltage pulse output and current output Output signal On voltage 12 V or more load resistance 600 Q or more Off voltage 0 1 V DC or less Resolution 10 ms e Relay contact output Standard type terminals Number of outputs 1 Output signal Three terminals NC NO and common Contact rating 250 V AC or 30 V DC 3 A resistance load Resolution 1
94. oting and Maintenance gt 5 7 5 2 5 Replacing Control Output Relays This subsection describes how to replace the control output relays Since inspection is needed in case parts are replacement will be carried out by a YOKOGAWA engineer or an engineer certified by YOKOGAWA When replacement is required contact your nearest YOKOGAWA dealer Always turn off the power before starting the work in order to avoid electric shock Do not pull out the internal unit for any other purpose other than to replace the control CAUTION output relays 1 Insert a flat blade screwdriver tip width of 6 mm is recommended into the opening with the tip in parallel with the front panel and then turn the screwdriver o pke this procedure to four openings 1 2 3 and 4 see the figure below on the upper and lower parts of the bezel in order The bezel slightly moves forward from the housing 2 Push up the center of the bottom gasket of bezel by a finger to release the latch Latch invisible in the panel Center of the bottom gasket T 4 Panel View from the bottom 3 Insert the screwdriver into the four openings and flip the tip forward to move the bezel more forward IM 05E01D02 41E 4th Edition May 31 2006 00 lt Toc gt lt 5 Troubleshooting and Maintenance gt 5 8 4 Hold the bezel and pull it along with the internal unit out of the housing Note Be careful not to damage the RJC sens
95. pattern 1 Set the parameter Program Pattern 1 Junction Code 1 JC to 3 To append program pattern 1 to program pattern 2 Set the parameter Program Pattern 2 Junction Code 2 JC to 2 E Retaining the End of Program State End of Hold This function keeps the controller in the same state as when the program operation was completed When in hold operation the controller retains its states of control output and event output To cancel hold operation use either key operation or external contact input When the hold operation is cancelled the control output is set to 0 or OFF and the event output is set to OFF To retain the end of program state set a Junction Code program parameter to 1 For example if you want the controller to run according to program pattern 1 and retain the same state as when the program ended set the Program Pattern 1 Junction Code 1 JC parameter to 1 Setpoint Time lt Controller Settings gt Setpoint of JC Junction Code Program Parameter To quit hold operation in program pattern 1 Set the parameter Program Pattern 1 Junction Code 1 JC to 1 To quit hold operation in program pattern 2 Set the parameter Program Pattern 2 Junction Code 2 JC to 1 IM 05E01D02 41E 4th Edition May 31 2006 00 lt Toc gt lt 3 Programming gt 3 21 HM Suspending the Progress of a Program Wait Function When a running program moves
96. plates A NOTE Never touch the opening at the bottom of the case It is to be used in the factory at ship ping Installation Position Install the controller at an angle within 30 from horizontal with the front panel facing up ward Do not install it facing downward The position of right and left sides should be hori zontal Front panel of controller Must not exceed 30 Rear of controller IM 05E01D02 41E 4th Edition May 31 2006 00 lt Toc gt lt 1 Installation gt 1 3 E External Dimensions and Panel Cutout Dimensions UP350 Unit mm 96 11 100 Large bracket le sl k 7 Kc A LS I HEE ala wn SE Pan Cer 00 umano ra m 2 ma RESET A E A N Small bracket 1 to 10 mm Panel thickness General installation Side by side close installation 117 min N 1 X96 92 32 lt gt Ed SI N ep 53 145 min n N stands for the number of controllers to be installed 92 08 However the measured value applies if N 5 0 A 92 98 25 jo IM05E01D02 41E 4th Edition May 31 2006 00 lt Toc gt lt 1 Installation gt 1 4 E How to Install Turn off the power to the controller before installing it on the panel because there is a possibility of electric sho
97. play SELECT display Ordinary operating displays example 3 ren REN EH PV SP display PV Segment No display Remaining Segment PV OUT display Proportional Band 1 P Time display Setpoint display example f key lt Setting Method gt Set the numbers of parameters D registers in the setup parameters from C S1 to C S4 you want to register with SELECT displays 1st group of Registration 2nd group of Registration 3rd group of Registration 4th group of Registration PID Parameters No PID Parameters No PID Parameters No PID Parameters No Proportional band 1 P 306 Proportional band 2 P 331 Proportional band 3 P 356 Proportional band 4 P 381 Integral time 1 1 307 Integral time 2 1 332 Integral time 3 1 357 Integral time 4 1 382 Derivative time 1 D 308 Derivative time 2 D 333 Derivative time 3 D 358 Derivative time 4 D 383 For any registration number other than those above see User s Manual Reference CD ROM version IM 05E01D02 41E 4th Edition May 31 2006 00 lt Toc gt lt 6 Parameters gt 6 1 6 E Cycle Time A cycle time can only be set if the type of control output is time proportional PID relay output or time p
98. r s manual supplied on the CD ROM A NOTE Indicates that operating the hardware or software in a particular manner may damage it or result in a system failure A IMPORTANT Draws attention to information that is essential for understanding the operation and or features of the controller M Force Majeure Yokogawa assumes no liability to any party for any loss or damage direct or indirect caused by the use or any unpredictable defect of the product No portion of the software supplied by Yokogawa may be transferred exchanged leased or sublet for use by any third party without the prior permission of Yokogawa Be sure to use the spare parts approved by Yokogawa when replacing parts or consumables Use this software with one specified computer only You must purchase another copy of the software for use on each additional computer Copying this software for purposes other than backup is strictly prohibited Store the floppy disk s original medium or media containing this software in a secure place IM 05E01D02 41E 4th Edition May 31 2006 00 lt Toc gt lt Rev gt Hi E Regarding Protection Safety and Prohibition Against Unauthorized Modification 1 In order to protect the product and the system controlled by it against damage and ensure its safe use make certain that all of the instructions and precautions relating to safety contained in this document are strictly adhered to Yokogawa does not guaran tee safety
99. rameter P Doo ooo 4 Press the rc 1 key once parameter 1 AL1 fest UWI ft se oF F 5 Vv A 5 Press the Z or F required setpoint to display the Displays parameter VALT key to display the The figure below shows an example of the parameter set to Deviation High and Low limit Alarm setpoint 7 Blinks during change lt 3 Programming gt 3 4 6 Press the key once to register the setpoint 7 Press the f key once to display the parameter 1 A1 11 l td ii ooo og oo 8 Press the or required setpoint Displays parameter LAT key to display the The figure below shows an example of the parameter set to 5 0 ooo ooo Blinks during change 9 Press the key once to register the setpoint 10
100. roportional voltage pulse output A cycle time refers to one period consisting of on and off state time lengths The ratio of the on state time to the off state time differs according to the value of the control output The figure below shows on to off time ratios of the control output when the cycle time is set to 10 seconds Setting a shorter cycle time allows the controller to perform elaborate control at short time intervals This significantly reduces the on and off state times how ever it shortens the service life of a relay Cycle time CT Setup parameter On On Off Off Cycle time Cycle time Relay s Behavior when Cycle Time 10 sec For 20 of Control Output For 50 of Control Output For 80 of Control Output i 10sec 10sec 10sec On state duration 2 sec On state duration 5 sec On state duration 8 sec Off state duration 8 sec Off state duration 5 sec Off state duration 2 sec E Limiting the Control Output Output Limiter As shown in the figure below you can set the high and low limits within the range of control output to restrict the control output This feature is disabled however when the controller is at a stop RESET state Output high limit OH Operating parameter Output low limit OL Operating parameter 105 Output high limit OH Actual control output Output low limit OL
101. s are Selected According to the Deviation See li PID Switching Zone PID below Setting of i R k AT Parameter Auto tuned Setpoint emarks 4 The setpoints when auto tuning is started Determines the values of AP 4 1 and 4 D parameters by auto tuning A NOTE Set the maximum and minimum values as close as possible to those of the actual range to be controlled in the Maximum Value of PV Input Range RH and Minimum Value of PV Input Range RL parameters Otherwise the controller may fail to determine the optimum values when auto tuning is carried out E PID Switching Zone PID The UP350 carries out control by automatically switching between groups of PID constants according to the temperature zone You can set a maximum of three temperature zones When shipped from the factory the UP350 is configured so that it operates in zone 1 only and using only one group of PID constants When One Group of PID Constants is Used factory set default As shown in the figure below the controller uses one group of PID constants over the range from the minimum value to the maximum value of the PV input range Program setpoint Maximum value of PV IT EN input range RH i i Ne 1st group of PV PID constants 1 input value Minimum value of PV input range RL Segment 1 Segment 2 lt Controller Settings gt e Configure the 1st group of PID constants 1 P 1 1 and 1 D operating parameters IM0
102. scription PV Control Event Retransmission Communi EN on PV display unit of error output output output cation y EGO E000 Faulty RAM None 0 or less topped An i 0 or less EDD I E001 Faulty ROM or OFF OFF Faulty E DG e E002 System data error 0 0 Contact us Fa ltv calibration Normal action Normal action Normal action Normal action for repair PV decimal point blinks ie out of out of out of out of accuracy accuracy accuracy accuracy N rmal action Check and set the parameters E 408 E400 Parameter error 0 Preset value OFF 0 as they have been set to the limited values E Possible Errors during Operation The following shows possible errors occurring during operations Error indication Description Control Event Retransmis Commu i PV der Remedy on PV display unit of error output output sion output nication Displays RJC RJC error Measured Normal Normal Normal Normal Faulty and PV with RJC OFF action action action action Contact us for repair alternately PV value blinks EEPROM Normal action Normal Normal Normal Normal Faulty error action action action action Contact us for repair E 4G E300 A DC error 105 Preset Normal Normal Normal value action action action bolt B OUT PV burnout Dependent on the BSL Preset Normal Normal Normal Check wires and error parameter value action action action sensor Up scale 105 Down scale 5 oH OVER or
103. second OFF 1 wie segment time Ramp setting OFF 0 0 to 100 0 of PV input range span 1 TM7 1 hr or 1 min ICAO Segment 8 0 0 to 100 0 of PV input range 0 0 of PV LJ LI target setpoint input range 1 SP8 IL CO Segment 8 OFF 1 0 00 to 99 59 hour and minute or minute and second OFF 1 LE MO segment time Ramp setting OFF 0 0 to 100 0 of PV input range span 1 TM8 1 hr or 1 min ID DO Segment 9 0 0 to 100 0 of PV input range 0 0 of PV tar target setpoint input range 1 SP9 D CO Segment 9 OFF 1 0 00 to 99 59 hour and minute or minute and second OFF 1 it I segment time Ramp setting OFF 0 0 to 100 0 of PV input range span 1 TM9 1 hr or 1 min IC og Segment 10 0 0 to 100 0 of PV input range 0 0 of PV Lr vt target setpoint input range 1 SPA IL JG Segment 10 OFF 1 0 00 to 99 59 hour and minute or minute and second OFF 1 LL nH segment time Ramp setting OFF 0 0 to 100 0 of PV input range span 1 TMA 1 hr or 1 min LIF Junction code 0 End of resetting 0 LLIL 1 End of hold 1 JC 2 Pattern 1 startup 3 Pattern 2 startup Target Item in CD ROM Ref 5 1 1 IM 05E01D02 41E 4th Edition May 31 2006 00 lt Toc gt lt 3 Programming gt 3 13 Program 2 Parameters Parameter Name of Setting Range and Description Initial Value User Target Item Symbol Parameter Setting in CD ROM TFT 4 PV event 1 type OFF 0 1 t
104. tact our sales representative Is the instrument defective Is Is ke Totally Ser Is display Communication inoperable p faulty link faulty faulty y Yes Yes Yes Yes Yes AA Y AA AA Vv Check wiring on the Check the key lock Turn off power and Check the Check the power supply setting then turn it on again instrument s I O instrument s suffix terminals specifications code E Check the supply Check the specifications voltage of I O counterpart for wrong polarity No GC Check the No communication A Normal communication related capability No Ts parameters key lock enabled Yy A Correct Yes Check errors communication wiring 1 y No Check the specifications Correct of communication counterpart Yes Yes Y Disable key lock Vv y Ask the vendor for repain Find the cause A IMPORTANT Take note of the parameter settings when asking the vendor for repair IM 05E01D02 41E 4th Edition May 31 2006 00 lt Toc gt E Errors at Power on The following table shows errors that may be detected by the fault diagnosis function when lt 5 Troubleshooting and Maintenance gt the power is turned on Error indication De
105. ter i e a procedure for outputting an alarm if the temperature goes beyond the range program setpoint 5 C e Step 10 configures the PV Event 2 parameter not configured here e Steps 11 to 13 configure the On time of Time Event 1 EON parameter e Steps 14 to 16 configure the Off Time of Time Event 1 EOF parameter e Steps 17 to 19 configure the Starting Target Setpoint 1 SSP parameter e Step 20 configures the Start Code 1 STC parameter not configured here e Steps 21 to 23 configure the Segment 1 Target Setpoint 1 SP1 parameter e Steps 24 to 26 configure the Segment 1 Segment Time 1 TM1 parameter e Step 27 configures the Segment 2 Target Setpoint 1 SP2 parameter e Steps 28 to 30 configure the Segment 2 Segment Time 1 TM2 parameter e Steps 31 to 33 configure the Segment 3 Target Setpoint 1 SP3 parameter e Steps 34 to 36 configure the Segment 3 Segment Time 1 TM3 parameter IM 05E01D02 41E 4th Edition May 31 2006 00 lt Toc gt 1 Bring the operating display into view appears at power on Stop RESET state Displays PV 2 Press ie key formore than 3 seconds to call up the menu QPA Displays menu OP PA 3 Press the 7 key once to display the parameter LL Displays pa
106. ter cancellation the controller enters the Stop RESET state me AIS 6 lt 4 Operations gt 4 3 During auto tuning the panel indications become as shown below PRG2 lamp blinks Auto tuning is complete when the PRG2 lamp goes out If you know the values to be set or if suitable PID constants cannot be obtained by auto tuning follow the procedure below to set values Bring the operating display into view display appears at power on Displays PV Press the 7 key formore than 3 sec onds to call up the menu QPA Displays menu OP PA 3 4 Press the the parameter PID key several times to display Displays parameter PID Press the A Blinks during change IM 05E01D02 41E 4th Edition May 31 2006 00 lt Toc gt 5 6 7 Press the key once to register the setpoints Press
107. th program pattern 1 With the operating display shown hold down the PRG1 key for more than 2 seconds Operation with program pattern 2 With the operating display shown hold down the PRG1 and PRG2 key for more than 2 seconds PRG2 keys Setting of program pattern 1 With the operating parameter setting display shown press the PRG1 key to show the relevant program setting parameter Setting of program pattern 2 With the operating parameter setting display shown press the PRG2 key to show the relevant program setting parameter Press this key for more than 2 seconds during normal operation or hold operation to 7 RESET key RESET stop the operation When stopped the controller outputs a fixed value preset output value The output is factory set to 0 0 or OFF 4 Event indicator lamps 5 Light loader interface SETIENT Used to switch or register parameters Press this key for more than 3 seconds to 8 SET ENT key alternate between the operating display and the menu for operating parameter setting display Used to change numerical values On setting displays for various parameters you can A change the program setpoints and parameters values Pressing Weis key decreases a numerical value while pressing the LA key causes it to increase You can hold down either key to gradually increase the speed of change 9 and A keys A IMPORTANT
108. th time Bring the Hold mode operating display into operation using the new setpoints Note however that the new setpoints are not incorpo rated in any previously created program pattern Program setpoints that can be changed during the hold mode are limited only to those of a soak segment i e a segment with invariable program setpoints It is not possible to change the program setpoints of any ramp segment a segment whose program setpoints Setpoint A Ramp segment Soak segment view appears at power on Press the HLD lamp ON Enter PRG1 or PRG2 lamp ON 3 4 Press the 4 or required setpoint Press the setpoint v key to display the ooo og oo Blinks during change IM 05E01D02 41E Ath Edition May 31 2006 00 lt Toc gt lt 4 Operations gt 4 9 4 7 Executing Advance Function The following operating procedure advances a segment or segments during program operation 1 Bring the operating display into view 4 Press the 4 key once to display 1 appears at power on P
109. the key once to display the parameter RL minimum value of PV input range Displays parameter RL Press thela or LY key to display the required setpoint The figure below shows an example of setting the minimum value of PV input range to 0 0 Doo oof Blinks during change If the type of input is voltage also config ure the PV Input Decimal Point Position SDP Maximum ue of PV Input Scale SH and Minimum lue of PV Input Scale SL parameters that follow this step To set the type of control output see steps 7 and later in 2 4 Setting Control Output Type To finish settings press thf key formore than 3 seconds This returns you to the display shown at power on figure below Stop RESET state Displays PV The PV display in the figure above shows the error code for input burnoutGi i if PV input wiring is not yet complete The error code disappears when you wire the PV input terminals correctly IM 05E01D02 41E 4th Edition May 31 2006 00 lt Toc gt lt 2 Initial Settings gt 2 5 E Instrument Input Range Codes FE Select the unit from the UNIT parameter
110. to change the function of external contact input Correspondence between parameter DIS and external contact input functions When DIS OFF Factory set default When DIS 1 When DIS 2 When DIS 3 Start program 1 when DI ON Hide setup parameter lock when DI ON Start program 1 when DI1 ON Reset program 2 when Di2 OFF Me Elen Reset program 1 when DI OFF Show setup parameter lock when DI1 OFF Reset program 1 when DI1 OFF Start program 2 when DI2 ON Hold program when DI ON NO UREN oe Cancel hold when DI2 OFF IM05E01D02 41E 4th Edition May 31 2006 00 lt Toc gt lt 7 Function Block Diagram and Descriptions gt 7 3 Functions and Parameters for Standard Type in Initial State Factory set default Functions and parameters in initial state are given in the tables below For details on each parameter refer to 6 2 Lists of Parameters E PV Input PV input INPUT is a universal input which can receive signals from thermocouple RTD or DC voltage signals The controller is capable of biasing and first order lag computation filtering on input signals Each function can be set by the following parameters Setup Parameters Function Parameter Menu Input selection IN I O Unit selection UNIT I O Input range conversion RH RL I O Operating Parameters Function Parameter Menu PV input bias BS OP PA PV input filter FL OP PA
111. to tuning is turned off disabled 1 The setpoints when auto tuning is started Determines the values of 1 P 1 1 and 1 D parameters by auto tuning When Two Groups of PID Constants are Used See ll PID Switching Zone PID below Setting of AT Parameter Auto tuned Setpoint Remarks OFF Auto tuning is turned off disabled 1 The setpoints when auto tuning is started Determines the values of 1 P 1 1 and 1 D parameters by auto tuning 2 The setpoints when auto tuning is started Determines the values of 2 P 2 1 and 2 D parameters by auto tuning AUTO Median value of each zone width Determines the values of all PID parameters in use by auto tuning When Three Groups of PID Constants are Used See Bl PID Switching Zone PID below Setting of Auto tuned Setpoint Remarks AT Parameter OFF Auto tuning is turned off disabled 1 The setpoints when auto tuning is started Determines the values of 1 P 1 1 and 1 D parameters by auto tuning 2 The setpoints when auto tuning is started Determines the values of 2 P 2 1 and 2 D parameters by auto tuning 3 The setpoints when auto tuning is started Determines the values of 3 P 3 1 and 3 D parameters by auto tuning AUTO Median value of each zone width Determines the values of all PID parameters in use by auto tuning IM05E01D02 41E 4th Edition May 31 2006 00 lt Toc gt lt 6 Parameters gt 6 1 0 When PID Constant
112. ut output terminals Not isolated from the internal circuit 15 V DC loop power supply terminals Not isolated from 4 20 mA analog output and voltage pulse control output Isolated from other input output terminals and internal circuit 4 20 mA analog output terminals for control output and retransmission Not isolated between 4 20 mA outputs and from 15 V DC loop power supply and voltage pulse control output Isolated from other input output terminals and internal circuit Voltage pulse control output terminals Not isolated from 4 20 mA outputs and 15 V DC loop power supply Isolated from other input output terminals and internal circuit Relay contact control output terminals Isolated between contact output terminals and from other input output terminals and internal circuit Contact input terminals Not isolated between contact input terminals and from com munication terminals Isolated from other input output terminals and internal circuit Relay contact event output terminal Not isolated from each other isolated from other input output terminals and the internal circuit RS 485 communication terminals Not isolated from contact input terminals Isolated from other input output terminals and internal circuit Power terminals Isolated from other input output terminals and internal circuit Grounding terminals Isolated from other input output terminals and internal circuit IM 05E01D02 41E 4th Edition May 31 2006 00 lt
113. y the r IN for setting the PV input required setpoint The figure below is an example of the controller setting a K type thermocouple Displays 199 9 to 500 0 C See Instrument Input Ge Range Codes Jo Blinks during 3 change IM 05E01D02 41E 4th Edition May 31 2006 00 lt Toc gt 3 7 Press the 5 key once toregister the required setpoint Press the 3 key once to display the parameter UNIT PV input unit Displays parameter UNIT Press the 3 key once to display the parameter RH maximum value of PV input range Displays parameter RH Press the 4 or Y key to display the required setpoint The figure below shows an example of setting the maximum value of PV input range to 200 7 Blinks during change Press the 5 key once to register the setpoint 11 2 4 lt 2 Initial Settings gt Press

Model UP350 Program Controller User`s Manual

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