MPX Magnetostrictive Level Sensors User Manual
Contents
1. 1 5 Dead Band E i from reference i a Ref 1 87 2 20 Ref Pe 1 47 BINWASTER 402 434 9102 www binmaster com info binmaster com MPX R Sensor and Float Dimensions 3 07 0 27 Y amp Z P amp R L amp M GE 4 25 3 4 NPT ONE 5 00 6 65 ge 1 65 ZERO y REFERENCE Le w OL Float Options Dead Band from reference Ao Min 24 Max 300 OD CT 5 Ref 6 Dead Band Y amp Z from reference P amp R L amp M i gt 10 3 08 2 80 2 00 Ref 402 434 9102 www binmaster com info binmaster com BINHASTER Specifications Performance Resolution Accuracy Environmental Operating Temperature Enclosure Protection Electrical Supply Voltage Current Draw Materials of Construction Housing Stem Connectivity Output Programming RS 485 4 20 mA BINWASTER 4 20 mA 14 bit DAC Modbus 0 04 in 1 mm 0 05 of Full Scale 40 to 85 C 40 to 185 F NEMA 4X IP65 12 24 VDC on sensor 4 20 mA 22 mA single 44 mA dual Modbus RS 485 25 mA MPX E 28 mA MP2. info binmaster com 120 Q terminating resistor at last sensor BINHASTER 4 20 mA Loop Wiring 4 20 mA Single Float Loop Wiring 4 20 mA Dual Float Loop Wiring MPX E2 and MPX R2 Series MPX E3 and MPX R3 Series Sensor Power Source Sensor Power Source 12 24 Vdc 12 24 Vdc 12 24 vdd 12 24 vdc Out 1 Out Out 2 Al Receiver Receiver Input Com Input 1 Input2 Com OR IMPORTANT Refer to Chapter 5 Power Source 12 24 Vdc Sensor for Hazardous Location and Non In cendive Wiring diagrams 12 24 vac Out 1 2l Out 2 Receiver 1 Receiver 2 Com Com Input Input 4 20 mA Programming Wiring USB to computer with the Modbus i eae software Programming configuration is for programming ONLY After programming sensor must be reintegrated to 4 20 mA loop for proper system operation Programming Module and the Modbus software required for programming MPX E2 3 and MPX R2 3 series sensors Note a minimum of MPX E2 R2 or VOY 14 Vdc is required to MPX E3 R3 series establish communications sensor i 3 with the RST 4100 NOTE For MPX E3 R3 series sen Sensor sors Vdc from power source must OWED be connected to
3. Place Max Distance Full Distance Empty Distance Sensitivity Pulses Blanking Reserved Averaging Filter Window Out of Range Samples Sample Rate Multiplier Offset Reserved RTD Offset C Float Window Top Float Offset Bottom Float Offset Gain Offset 4 mA Set Point 20 mA Set Point 4 mA Calibration 20 mA Calibration Web Alarm 1 Distance Web Alarm 1 Window Web Alarm 1 Type Web Alarm 2 Distance Web Alarm 2 Window Web Alarm 2 Type Parameter 1 Data Parameter 2 Data Parameter 3 Data Parameter 4 Data Parameter 5 Data Value Range 1 to 255 1to3 0 10 0to 6 Oto 3 0 to 10364 mm 0 to 10364 mm 0 to 10364 mm Oto 100 Oto 20 0 to 10364 mm n a Oto 100 0 to 10364 mm Oto 255 50 to 1000 msec 1 to 1999 10364 mm n a 100 to 100 0 to 1000 mm 10364 to 10364 10364 to 10364 Oto 255 0 to 10364 mm 0 to 10364 mm O to 1000 0 to 1000 0 to 100 000 mm 0 to 100 000 mm 0 to 100 000 mm 0 to 100 000 mm 0 to 100 000 mm 402 434 9102 www binmaster com info binmaster com Chapter 4 Maintenance General Care Your MPX level sensor is designed to be low maintenance However in general you should Periodically inspect your MPX to ensure the stem and floats are free of any heavy buildup that might impede the movement of the floats e Ensure the housing cover is snuggly secured If the cover becomes damaged or is misplaced order a replacement immediately Repair and Returns Sho
4. This warranty is in lieu of all other warranties expressed or implied including any implied warranties or merchantability or fitness for particular purpose No employee agent franchise dealer or other person is authorized to give any warranties of any nature on behalf of BinMaster 5 BinMaster shall in no event be responsible for any warranty work done without first obtaining BinMaster s written consent 6 Except as provided herein BinMaster shall have no liability loss or damage caused or alleged to be caused directly or indirectly by this equipment 7 This warranty gives the buyer specific legal rights and you may also have other rights which vary from state to state 8 For service please call 402 434 9102 iv 402 434 9102 www binmaster com info binmaster com BINMASTER Chapter 1 Dimensions and Specifications Dimensions MPX E Sensor and Float Dimensions 5 70 gt e 4 25 3 4 NPT 5 00 7 39 pm 2 39 ZERO Y REFERENCE 6 2 Tv Dead Band B from reference E H Float Options A amp B C amp D Min 12 N _ Max 153 2 00 Ref 1 38 TT Ref 1 63 PE 2 06
5. at a temperature between 40 F and 180 F Chapter 3 Programming Modbus Programming MPX E1 and MPX R1 series sensors use standard Modbus RTU protocol RS 485 The sensors can only oper ate as slave devices Sensor default transmission settings are 9600 Baud 8 Bits 1 Stop Bit No Parity and require a minimum delay of 300 ms between transactions See MPX Modbus Register Lists on pages 8 and 9 NOTE For more information about Modbus RTU please visit www modbus org BINWASTER 402 434 9102 www binmaster com info binmaster com Modbus Programming with RST 6001 and Modbus Software The RST 6001 Modbus Controller can be used in tandem with the Modbus software to program and control up to 20 MPX E1 or MPX R1 series sensors Through the Modbus software you can monitor the raw readings from the sensor configure the data for distance level volume or weight and enter measurements for a strapping chart See MPX Modbus Register Lists on pages 8 and 9 NOTE For the Modbus software programming instructions or to download the Mod bus software please visit www binmaster com literature 4 20 mA Programming with RST 4100 and Modbus Software The RST 4100 Programming Module can be used in tandem with the Modbus software to program a single MPX E2 3 or MPX R2 3 series sensor Through the Modbus software you can configure the 4 mA and 20 mA output setpoints and sensor sensitivity settings If your monitoring equipment
6. MPX Magnetostrictive Level Sensors User Manual For The MPX E and MPX R BINWASTER Doc 9004124 Rev A1 01 15 Table of Contents Introduction u eed oan sasaqa saya ernennen ill Warranty and Warranty Restrictions iv Chapter 1 Dimensions and Specifications 1 Dimensions ee ee 1 2 SpecifiCatIonsS uuu ane ee ee en ee 3 Electrical Connections and System Wiring Diagram s u u 4 5 Chapter 2 Installation and Removal Procedures and Notes 6 Tools Needed reiter ee er 6 Physical Installation Notes nike 6 Physical Installation Instructions uuu u 7 Electrical Installation une nee nner eer en eeen 7 Removal instructions en ee 7 Chapter 3 Programming naan nennenneeennennenennennenennennenennennennnnenseenseensen 7 Modbus Programming ee E 7 Modbus Programming with RST 6001 and Modbus Software 8 4 20 mA Programming with RST 4100 and Modbus Software 8 Modbus Register Lists EN SE srnibseenehehe ade 8 9 Chapter 4 Maintenance ssnornnornvrnnvnnnnnnrnnvrnornnvnnennnvnnnnnvnnnvnnennnrnnennnnnnennennnnsnennennnnn 10 General Care ee ee u ee ree Sn en uuu eee eS nea CRN Q 10 Repair and Re Se 10 Chapter 5 Hazardous Location Installation and Certification 11 Hazardous Location and
7. Non Incendive Wiring Diagram 11 402 434 9102 www binmaster com info binmaster com BINMASTER Introduction Thank you for purchasing an MPX series magnetostrictive level sensor from BinMaster We appreciate your business and your trust Please take a few minutes to familiarize yourself with your MPX and this manual The MPX level sensor provides highly accurate and repeatable level readings in a wide variety of liquid level measurement applications It is certified for installation in hazardous areas in the US and Canada by CSA for Class I Division 1 amp 2 and Class I Zones 1 and 2 environments The MPX R s large bouyant and robust floats allow it to be used in harsh applications where fouling or buildup might otherwise be of concern The smaller lighter weight floats of the MPX E allow it to be used in applications where space is limited Reading your label The MPX comes with a label that includes the instrument s model number part number and serial number Please ensure that the part number on your label matches your order The following electrical ratings and approvals are also listed on the label Please request the Certificate of Compliance for further details Electrical ratings Input 12 24 VDC Output 4 20 mA 80 mA Class I Division 1 amp 2 Groups C and D Ex d IIB Ex nA IIB C us Class I Zone 1 AEX d IIB Class I Zone 2 AEx na IIB Non Incendive Wiring R
8. Output on sensor Source 14 24 Vdc through a Load Resistor for correct sensor programming 2 24 Vde Out 1 Out 2 A Load Resistor 150 Q to 700 Q BINWASTER 402 434 9102 www binmaster com info binmaster com 5 Chapter 2 Installation and Removal Procedures and Notes Tools Needed You will need the following tools to install your MPX level sensor Wrench Physical Installation Notes The MPX should be installed in an area indoors or outdoors which meets the following conditions e Ambient temperature between 40 C and 85 C 40 F to 185 F Relative humidity up to 100 Altitude up to 2000 meters 6560 feet IEC 664 1 Conductive Pollution Degree 1 or 2 e IEC 61010 1 Measurement Category II No corrosive gases such as NH SO CL etc Ample space for maintenance and inspection Additional care must be taken to ensure The probe is located away from strong magnetic fields such as those produced by motors transform ers solenoid valves etc The medium is free from metallic substances and other foreign matter The probe is not exposed to excessive vibration The float s fit through the mounting hole If the float s does do not fit it they must be mounted on the stem from inside the vessel being monitored The float s is are oriented properly on the stem See Figure 2 1 below MPX E floats will be installed by the factory MPX R floats a
9. PLC etc can be configured to interpret the 4 20 mA output s of the MPX as volume or weight then the MPX can be configured accordingly via the Modbus software However the RST 4100 is not designed to be used for continuous monitoring of a sensor After programming your MPX sensor the RST 4100 must be removed and the wiring returned to normal See 4 20 mA Loop Wiring and 4 20 mA Programming Wiring on page 5 Modbus Software Register Lists Input Registers 0x04 Register Returned Data 30300 Raw Top Float Reading in mm unsigned 30301 Raw Bottom Float Reading in mm unsigned 30302 Temperature Reading in C signed MPX R Optional on MPX E 30303 30304 Calculated Top Float Reading in selected Units 30305 30306 Calculated Bottom Float Reading in selected Units NOTE The Calculated Readings will be returned without a decimal place In order to obtain the true result the Decimal Place setting must be taken into account 8 402 434 9102 www binmaster com info binmaster com BINMASTER Holding Registers 0x03 Register 40400 40401 40402 40403 40404 40405 40406 40407 40408 40409 40410 40411 40412 40413 40414 40415 40416 40417 40418 40420 40421 40422 40423 40424 40425 40426 40427 40428 40429 40430 40431 40432 40433 40434 40435 40436 40437 40438 40439 40440 40441 40442 40443 40444 40445 BINWASTER Function Device Address Units Application Type Volume Units Decimal
10. U uoN ps D190Ssy p jJiuso punosg uupg o qoid powo 0 pap no d Mesos punoug v34V SNOQUVZVH VAV SNOQYYZYH NON vIYV SNOGYVZVH NON I vIYV SNOCYVZVH u UONDI PISU 140 BUUIM SAIpu ou uoN gil vu x3V Z 9u0Z SSDID Ell P x v uoZ SsDID all vu Xa gil P x3 O Sg dwar xoW q puo O sdno Z LOSING SsDI O u uonopliblsui 11 info binmaster com 402 434 9102 www binmaster com BINWASTER SINMASTER 402 434 9102 www binmaster com info binmaster com
11. X R Cast aluminum epoxy coated 304 SS or 316L SS 2 wire loop powered 4 20 mA 3 wire loop powered dual 4 20 mA Modbus RTU RS 485 Optional RST 6001 USB to RS 485 converter Optional RST 4100 programming module 402 434 9102 www binmaster com info binmaster com Electrical Connections and System Wiring Diagrams Modbus System Wiring Power 12 24 Vdc upp GND Use Shielded Cable Master RS 485 A Device RS 485 B 120 Q terminating resistor MPX E1 MPX R1 series sensor MPX E1 MPX R1 series sensor MPX E1 MPX R1 series sensor Sensor 1 Sensor 3 V Ol Modbus System Wiring with RST 6001 Power 12 24 Vdc Suppl PEX GND Use Shielded Cable RST 6001 ag Modbus 30 PA Controller sv O 120 Q terminating resistor at last sensor USB to computer with the Modbus Equivalent 120 Q terminating resistor internal to RST 6001 software MPX E1 MPX R1 series sensor MPX E1 MPX R1 series sensor MPX E1 MPX R1 series sensor Note An independent 12 24 Vdc power supply is required when using an RST 6001 Modbus Controller The RST 6001 can only supply 5 Vdc not the 12 24 Vdc required by the MPX Sensor 2 Sensor 1 Sensor 3 ve Zij IMPORTANT Refer to Chapter 5 for Hazardous Location and Non Incendive Wiring diagrams 4 402 434 9102 www binmaster com
12. equirements Vmax U 26VDC Imax I 200ma C OnF L OH IMPORTANT MPX level sensor MUST be installed according to drawing 9003468 Haz ardous Installation and Non Incendive Wiring Drawing on page 11 to meet listed approv als Faulty installation will invalidate all safety approvals and ratings BINWASTER 402 434 9102 www binmaster com info binmaster com Warranty and Warranty Restrictions BinMaster warrants this product against defects in material and workmanship for two 2 years according to the following terms 1 This warranty extends to the original purchaser only and commences on the date of original purchase 2 BinMaster s sole obligation under said warranty is to repair or at its option replace the defective parts The buyer shall have no other remedy All special incidental and consequential damages are excluded The buyer must deliver the product under warranty prepaid to the factory BinMaster s obligation is limited to the cost of material and labor to repair or replace and does not include transportation expenses 3 This warranty shall be voided in our sole judgment by alterations of equipment except by BinMaster or tampering with improper installation or maintenance accident or misuse or act of God This warranty expressly excludes all damage to the product resulting from careless or neglectful packaging or transportation The warranty does not extend to repairs made necessary by normal wear 4
13. re typically installed by customer Taper Figure 2 1 IMPORTANT Floats must be oriented properly on the stem or sensor readings will be inaccurate and unreliable 6 402 434 9102 www binmaster com info binmaster com BINMASTER e Physical Installation Instructions If your sensor s stem and floats fit through the mounting hole carefully lower the assembly into the vessel then secure the sensor to the vessel e Ifthe floats do not fit mount them on the stem from inside the vessel being monitored Then secure the sensor to the vessel Electrical Installation Remove the housing cover of your MPX Feed system wires into MPX through 3 4 NPT conduit openings Connect wires to MPX terminals Replace the housing cover See Electrical Connections and System Wiring Diagrams pages 4 and 5 for Modbus and 4 20 mA wiring examples Removal Instructions Removing your MPX level sensor from service should be done with care e Ifthe floats on your sensor fit through the mounting hole carefully lift the entire sensor assembly out of and away from the vessel e Ifthe floats on your sensor do not fit through the mounting hole they will need to be removed from the stem before the sensor can be removed Be sure to drain the vessel being monitored to allow ac cess to the floats and stem for removal e Clean the stem and floats of any build up or debris and inspect for damage e Store your sensor in a dry place
14. uld your MPX level sensor require service please contact the factory via phone or email We will issue you a Return Material Authorization RMA number with instructions e Phone 402 434 9102 e Email info binmaster com Please have your part number and serial number available See Warranty and Warranty Restrictions for more information IMPORTANT All repairs and adjustments of the MPX level sensor must be made by the factory Modifying disassembling or altering the MPX on site is strictly prohibited 10 402 434 9102 www binmaster com info binmaster com BINWASTER 10n d Certificat ion an Installat 10n Hazardous Locat Chapter 5 iagram D iring Hazardous Location and Non Incendive W 9 58 duel xoy q pub o sdnoug Z UOISING SSOD xynpuoo pais TN VSD wayskS y JO esn ajps y 198110 AjasueApo pw sju uodujooS Ajo OD UOU YAM lu uj op d i Jo buuedun SNOGYVZVH NON 38 OL NMONM SI Y34V SSFINN JANY SI LINDYIO FTIHM LOANNOOSIG LON OG 8 y UOND90 Jo DES jipuo ps s IN ILUN JO pasi VSO OAN SU JO OOG S SIMY JO 030 SU JO GI UONDSS UPM SSUDPIOISD U b su punosg ypDJ 0 qosd emo 0 pepinoud mesos punoug mg 21909 lt og 19 919009 lt 09 90A lt XDWA lqoO uonooo1 snopipzoH p lsr 1N VSO punosg ypog o qojd psu 0 pap no d Mesos punos 0 n 0 19 DWOOZ xbuJ D0A8Z xow snyounddy Bulim p al4 S AIpu99
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