15410 - 10" Industrial Grinder w/ Parts Breakdown
Contents
1. 8 INDUSTRIAL BENCH GRINDER 10 INDUSTRIAL BENCH GRINDER Y Model Numbers 15400 15410 STEEL CITY TOOL WORKS Manual Part No OR71441 VER 3 07 THANK YOU for purchasing your new Steel City Bench Grinder This bench grinder has been designed tested and inspected with you the customer in mind When properly assembled used and maintained your bench grinder will provide you with years of trouble free service which is why it is backed by one of the longest machinery warranties in the business This bench grinder is just one of many products in the Steel City s family of woodworking machinery and 15 proof of our commitment to total customer satisfaction At Steel City we continue to strive for excellence each and every day and value the opinion of you our customer For comments about your bench grinder or Steel City Tool Works please visit our web site at www steelcitytoolworks com TABLE OF CONTENTS INTRODUCTION SECTION 1 e HE 4 SECTION 2 Product SpecificatiONS miocardio 7 SECTION 3 Accessories and Attachments cion ar 8 SECTION 4 Definition OF si SR ta 8 SECTION 5 Feature on RE A A 9 SECTION 6 GeneraliSatety nS 10 SECTION 7 a O O 12 SECTION 8 Electrical Requirements e io 14 SECTION 9 INVENTO oir rra fl ear 15 SECTION J0 Assembly c UTE 16 SECTION 11 Adjustiments sisien ana Da saka Kang ara e 18 SECTION 12 Operations eden nb2. Diamond wheel dresser 19 14 13 75 Lbs Cardboard Box 23 1 2 15 14 79 Lbs 10 Bench Grinder Induction Ball Bearing Horsepower Continuous duty 1HP 10 120 Single 60 1725 no load speed 10 diameter x 1 face x 1 1 4 bore 60 gray 120 white 3 4 1 1 4 diameter x 1 face x 5 8 bore 120V 40 watt or less medium base or equivalent not included Left and Right Left and Right clear Lexan Left and Right 8 1 4 x 2 3 4 x 1 Diamond wheel dresser 19 15 1 4 14 1 4 103 Lbs Cardboard Box 23 3 4 15 1 2 14 1 2 107 Lbs ACCESSORIES AND ATTACHMENTS There are a variety of accessories available for your Steel City Product For more information on any accessories associated with this and other machines please contact your nearest Steel City distributor or visit our website at www steelcitytoolworks com DEFINITION OF TERMS Inner Wheel Guard Covers the grinding wheel and protects against accidental contact Wheel Dresser Used to clean smooth and square front surface of the grinding wheels Flexible Work Light Provides light to the operator during set up and grinding operations Spark Arrestor Minimizes hot sparks and debris from contacting the operator Quick Release Knob Allows the quick change wheel cover to be removed Quick Change Wheel Cover Covers the grinding wheel and provides quick access for routine maint
3. 25 USE ONLY recommended accessories Use of incorrect or improper accessories could cause seri ous injury to the operator and cause damage to the machine If in doubt DO NOT use it 26 THE USE of extension cords is not recommended for 230V equipment It is better to arrange the placement of your equipment and the installed wiring to eliminate the need for an extension cord If an extension cord is necessary refer to the chart in the Grounding Instructions section to determine the minimum gauge for the extension cord The extension cord must also contain a ground wire and plug pin 27 Wear proper clothing DO NOT wear loose clothing gloves neckties or jewelry These items can get caught in the machine during operations and pull the operator into the moving parts Users must wear a protective cover on their hair if the hair is long to prevent it from contacting any moving parts 28 SAVE these instructions and refer to them frequent ly and use them to instruct other users 29 Information regarding the safe and proper operation of this tool is also available from the following sources Power Tool Institute 1300 Summer Avenue Cleveland OH 44115 2851 www powertoolinstitute org National Safety Council 1121 Spring Lake Drive Itasca IL 60143 3201 American National Standards Institute 25West 48rd St 4th Floor New York NY 10036 ANSI 01 1 Safety Requirements For Woodworking Machines WWW ANSI ORG U S Departme
4. BORE WHEEL BUSHING WHEEL FLANGE PAN HD SCREW M6 x 16mm M6mm LOCK WASHER INNER WHEEL GUARD ASSEMBLY RIGHT INCL ROTATION LABEL M6mm FLAT WASHER HEX NUT M6 M6mm LOCK WASHER MOTOR ASSEMBLY INCL NAME PLATE LABEL SPEC LABEL M6mm LOCK WASHER HEX NUT M6 M6mm FLAT WASHER INNER WHEEL GUARD ASSEMBLY LEFT INCL ROTATION LABEL M6mm LOCK WASHER PAN HD SCREW M6 x 16mm WHEEL FLANGE GRINDING WHEEL60 GRIT 8 DIA x 1 WIDE x 1 BORE WHEEL BUSHING WHEEL FLANGE HEX NUT M14 LEFT HAND OUTER WHEEL GUARD LH M6mm FLAT WASHER QTY 25 KEY NO 52 53 54 55 56 57 58 59 60 61 62 63 64 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98A 98B 98C PART NO OR90567 OR93917 OR90311 OR71426 OR71427 OR90311 OR93917 OR90311 OR93917 OR93917 OR90311 OR71428 OR90544 OR90227 OR90228 OR90507 OR90362 OR71429 OR71430 OR71431 OR71432 OR90248 OR90504 OR71433 OR71434 OR71435 OR90362 OR90507 OR90362 OR90863 OR71436 OR71437 OR90333 OR71438 OR90505 OR90362 OR71439 OR71424 OR90362 OR90507 OR71440 OR90507 OR90050 OR90510 OR71441 OR71442 OR71443 DESCRIPTION PAN HD SCREW M6 x 60mm HEX HD SCREW M8 x 20mm M8mm FLAT WASHER TOOL REST SUPPORT TOOL REST M8mm FLAT WASHER HEX HD SCREW M8 x 20mm M8mm FLAT WASHER HEX HD SCREW M8 x 20mm HEX HD SCREW M8 x 20mm M8mm FLAT WASHER LIGHT ASSY INCL LIGHT WARNNING LABEL M10
5. apply Belt Sander Biscuit Jointer Dust Collector Circular Saw Detail Sander Drill Driver Miter Saw ___ Orbital Sander ___ Palm Sander Portable Thickness Planer _ Saber Saw Reciprocating Saw Router Other What machines accessories would you like to see added to the STEEL CITY line What new accessories would you like to see added Do you think your purchase represents good value Yes No Would you recommend STEEL CITY products to a friend Yes No Comments FOLD ON DOTTED LINE PLACE STAMP HERE SteelCityToolWorks 4 Northpoint Court Bolingbrook IL 60440 FOLD ON DOTTED LINE PRODUCT SPECIFICATIONS MOTOR Type Horsepower Amps Volts Phase Hertz RPM Grinding Wheel Size Grinding Wheel Grit Shaft Diameter Arbor Bushing Lamp Tool Rests Eye Shield Assembly Spark Arrestors Quench Tray Wheel Dresser PRODUCT DIMENSIONS Length Width Height Weight SHIPPING DIMENSIONS Carton Type Length Width Height Gross Weight 8 Bench Grinder Induction Ball Bearing Continuous duty 3 4HP 8 120 Single 60 3450 no load speed 8 diameter x 1 face x 1 bore 60 gray 120 white 5 8 1 diameter x 1 face x 3 4 bore 120V 40 watt or less medium base or equivalent not included Left and Right Left and Right clear Lexan Left and Right 8 1 4 x 2 3 4 x 1
6. bench grinder is provided with a flexible work light to assist in visibility of the work piece The bench grinder is NOT provided with a light bulb for the flexible work light 1 The flexible work light may be turned ON or OFF by using the rotary switch A on the top surface of the housing B The switch can be rotated in the clockwise direction only SEE FIG 9 Fig 9 1 Assemble the eyeshield A to the spark arrestor B Insert carriage head screw C through eye shield spark arrestor and the spacer D SEE FIG 8 2 Install the flat washer E and lock knob F to the carriage head screw and tighten until the eyeshield remains in the desired position QUENCH TRAY The Quench Tray is provided to cool the workpiece during and after grinding operations 1 Attach the Quench Tray to base of the Bench Grinder as shown 2 Tighten the two screws 3 Partially fill the Quench Tray with water DO NOT overfill DO NOT use any other liquid in the Quench Tray other than water 4 Place the workpiece into the water after performing the grinding operation to cool it 5 DO NOT put any water directly onto the grinding wheels NOTE The flexible work light can be operated indepen dent of the bench grinder CAUTION The flexible work light housing will remain hot for a few minutes after turning it OFF Avoid contact with housing until it is cool PERMANENT MOUNTING You should firmly attach the Bench Grinde
7. used for professional or commercial production purpose nor for industrial or educational applications Such cases are covered by our 30 days Limited Warranty with the Conditions and Exceptions listed previously ud A A WARRANTY CARD How would you rank your woodworking skills Name 8 Street Apt No City State Zip Phone Number 9 E Mail Product Description 10 Model No NOTE The Proof of Purchase must be submitted along with this card in order to have the Warranty to take into effect Fail to submit the Proof of Purchase may invalidate your Product Warranty Serial No The following information is given on a voluntary basis and is strictly confidential 1 Where did you purchase your STEEL CITY machine Store City Online 2 How did you first learn of Steel City Tool Works _ Advertisement ___ Mail Order Catalog 11 Web Site Friend Local Store Other 3 Which of the following magazines do you subscribe to _ American Woodworker _ Cabinetmaker _ Canadian Woodworking _ _ Family Handyman _ _ Fine Homebuilding _ Journal of Light Construction ___ Popular Mechanics ___ Popular Woodworking ___ Old House Journal Popular Science ___ Today s Homeowner __ WOOD ___ Woodcraft WOODEN Boat _ _ Woodshop News ____ Woodsmith __ Woodwork __ Woodworker ___ Woodworker s Journal Workbench Other 4 Which of the following woodworking remodeling shows do
8. will return the product or replacement at our expense unless it is determined by us that there is no defect or that the defect resulted from causes not within the scope of our warranty in which case we will at your direction dispose of or return the product In the event you choose to have the product returned you will be responsible for the handling and shipping costs of the return SCTW furnishes the above warranties in lieu of all other warranties express or implied SCTW shall not be liable for any special indirect incidental punitive or conseguential damages including without limitation loss of profits arising from or related to the warranty the breach of any agreement or warranty or the operation or use of its machinery including without limitation damages arising from damage to fixtures tools eguipment parts or materials direct or indirect loss caused by and other part loss of revenue or profits financing or interest charges and claims by and third person whether or not notice of such possible damages has been given to SCTW Damages or any kind for any delay by or failure of SCTW to perform its obligations under this agreement or claims made a subject of a legal proceeding against SCTW more than one 1 year after such cause of action first arose The validity construction and performance of this Warranty and any sale of machinery by SCTW shall be governed by the law of the Commonwealth of Pennsylvania without regard to conflicts o
9. 0507 OR71440 OR90507 OR90050 OR90510 OR71441 OR71442 OR71443 DESCRIPTION M6mm FLAT WASHER PAN HD SCREW M6 x 60mm HEX HD SCREW M8 x 20mm M8mm FLAT WASHER TOOL REST SUPPORT TOOL REST 5 16 FLAT WASHER HEX HD SCREW M8 x 20mm M8mm FLAT WASHER HEX HD SCREW M8 x 20mm HEX HD SCREW M8 x 20mm M8mm FLAT WASHER LIGHT ASSY INCL LIGHT WARNNING LABEL M10mm LOCK WASHER M10x1mm HEX NUT PAN HD SCREW M5 x 8mm M5 EXT TOOTH WASHER CORD CLAMP CLAMP PLATE BASE POWER CORD M8mm LOCK WASHER HEX HD SCREW M8 x 18mm CLAMP CAPACITOR 100 F END CAP M5 EXT TOOTH WASHER PAN HD SCREW M5 x 6mm M5 EXT TOOTH WASHER PAN HD SCREW M5 x 12mm PAD BASE PLATE M6 x 10mm HEX HD SCREW WATER TRAY PAN HD SCREW M5 x 12mm M5 EXT TOOTH WASHER SWITCH SWITCH PLATE M5 EXT TOOTH WASHER PAN HD SCREW M5 x 8mm DIAMOND WHEEL DRESSER PAN HD SCREW M5 x 8mm 10mm x 12mm OPEN END WRENCH NOT SHOWN BEARING NOT SHOWN OWNERS MANUAL NOT SHOWN OWNERS MANUAL SPANISH NOT SHOWN OWNERS MANUAL FRENCH NOT SHOWN OTY N m N N O C N N s N NOTES 6 28 NOTES 6 29 NOTES 6 30 STEEL CITY TOOL WORKS 1 877 SC4 TOOL 1 877 724 8665 4 5 Year Warranty
10. 13 you watch __ Backyard America ___ The American Woodworker ___ Home Time ___ The New Yankee Workshop ___ This Old House __ Woodwright s Shop Other 14 5 What is your annual household income _ 20 000 to 29 999 ___ 30 000 to 39 999 _ 40 000 to 49 999 60 000 to 69 999 ___ 80 000 to 89 999 ___ 70 000 to 79 999 90 000 16 6 What is your age group 20 to 29 years _ 40 to 49 years _ 60 to 69 years 30 to 39 years ___ 70 years 7 How long have you been a woodworker ___0 to 2 years _ 2to 8 years 8 to 20 years ___ over 20 years __ Fine Woodworking 12 _ 50 000 to 59 999 15 ___ 50 to 59 years 17 Intermediate Master Craftsman Simple _ Advance How many Steel City machines do you own What stationary woodworking tools do you own Check all that apply ___ Air Compressor ___ Saw Drill Press ____ Drum Sander Dust Collection ____ Horizontal Boring Machine Jointer _ Lathe ___ Mortiser Panel Saw _ Planer _ Power Feeder Radial Arm Saw Shaper _ Spindle Sander _ Table Saw Vacuum Veneer Press Wide Belt Sander Other Which benchtop tools do you own Check all that apply ___ Belt Sander Belt Disc Sander Drill Press Saw Grinder Mini Jointer Mini Lathe _ Scroll Saw Spindle Belt Sander Other Which portable hand held power tools do you own Check all that
11. All connections must also adhere to all of OSHA mandates IMPROPER ELECTRICAL CONNECTION of the equip ment grounding conductor can result in risk of electric shock The conductor with the green insulation with or without yellow stripes is the equipment grounding con ductor DO NOT connect the equipment grounding con ductor to a live termina Check with a qualified electrician or service personnel if you do not completely understand the grounding instructions or if you are not sure the tool is properly grounded Fig A GROUNDED OUTLET BOX CURRENT CARRYING PRONGS Fig B GROUNDED OUTLET BOX GROUNDING MEANS PLUGS RECEPTACLES A WARNING Electrocution or fire could result if this machine is not grounded properly or if the electrical configura tion does not comply with local and state electrical codes MAKE CERTAIN the machine is disconnected from power source before starting any electrical work e MAKE SURE the circuit breaker does not exceed the rating of the plug and receptacle The motor supplied with your machine is a 120 volt 60 hertz single phase motor Never connect the green or ground wire to a live terminal A machine with a 120 volt plug should only be connect ed to an outlet having the same configuration as the plug EXTENSION CORDS 44 WARNING To reduce the risk of fire or electrical shock use the proper gauge of extension cord When using an extension cor
12. Do not remove the labels from a grinding wheel Tighten the spindle nut just enough to hold the grinding wheel firmly to the bench grinder Do not overtighten excessive clamping force can damage the grinding wheel Only use the wheel flanges provided with the grinder When selecting a replacement grinding wheel verify that the grinding wheel has a higher RPM rating than the maximum RPM of the bench grinder 18 BE AWARE that the diameter of a grinding wheel will decrease with use Adjust the tool rests and spark arrestors to maintain a distance of 1 16 from the wheel 19 DO NOT stand in front of the bench grinder when starting it Stand to one side and turn the bench grinder ON Wait at the side for one minute until the grinder comes up to full speed There is always a possibility that debris from a damaged grinding wheel may be discharged toward the operator 20 Sparks and debris are normally produced during grinding operations BE SURE that there are not any flammable materials in the vicinity Frequently clean grinding dust from the back of bench grinder 21 NEVER force the workpiece against a grinding wheel especially if the wheel is cold Apply the workpiece slowly allowing the grinding wheel an opportunity to warm up This will minimize the chance of wheel breakage DO NOT grind using the sides of the grinding wheels DO NOT apply coolant directly to the grinding wheel 22 NEVER use the bench grinder with the wheel gua
13. R L H M6mm FLAT WASHER M6 x 12mm HEX HD SCREW M6mm KNOB M6mm FLAT WASHER EYESHIELD M6 x 80mm CARRIAGE HD SCREW SPACER SPARK ARRESTOR R H M6 x 12mm HEX HD SCREW M6mm FLAT WASHER PAN HD SCREW M6 x 60mm M6mm FLAT WASHER OUTER WHEEL GUARD RH HEX NUT M16 WHEEL FLANGE GRINDING WHEEL 120 GRIT 10 DIA x 1 WIDE x 1 1 4 BORE WHEEL BUSHING WHEEL FLANGE PAN HD SCREW M6 x 16mm M6mm LOCK WASHER INNER WHEEL GUARD ASSEMBLY RIGHT INCL ROTATION LABEL M6mm FLAT WASHER HEX NUT M6 M6mm LOCK WASHER MOTOR ASSEMBLY INCL NAME PLATE LABEL SPEC LABEL M6mm LOCK WASHER HEX NUT M6 M6mm FLAT WASHER INNER WHEEL GUARD ASSEMBLY LEFT INCL ROTATION LABEL M6mm LOCK WASHER PAN HD SCREW M6 x 16mm WHEEL FLANGE GRINDING WHEEL60 GRIT 10 DIA x 1 WIDE x 1 1 4 BORE WHEEL BUSHING WHEEL FLANGE HEX NUT M16 LEFT HAND OUTER WHEEL GUARD LH OTY wo 0 27 KEY NO 51 52 53 54 55 56 57 58 59 60 61 62 63 64 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98A 98B 98C PART NO OR90059 OR90567 OR93917 OR90311 OR71426 OR71427 OR90064 OR93917 OR90311 OR93917 OR93917 OR90311 OR71428 OR90544 OR90227 OR90228 OR90507 OR90362 OR71429 OR71430 OR71453 OR71454 OR90248 OR90504 OR71455 OR71456 OR71450 OR90362 OR90507 OR90362 OR90863 OR71436 OR71437 OR90333 OR71438 OR90505 OR90362 OR71439 OR71424 OR90362 OR9
14. ch grinder TOOL RESTS The bench grinders are provided with two tool rest assemblies the left and the right Remove tool rest assemblies from the plastic bags and confirm that you have the following left side tool rest and tool rest support right side tool rest and tool rest support e flat washers 6 hex head screws 4 adjustment bolts 2 Fig 5 1 Assemble the tool rest supports A to the inside surface of the wheel covers B with flat washers C and hex screws D as shown SEE FIG 5 Fig 6 2 Adjust each tool rest until its inside edge E is 1 16 from the grinding wheel Firmly tighten the hex head screws holding the tool rest supports SEE FIG 6 SPARK ARRESTORS Remove spark arrestor assemblies from the plastic bags and confirm that you have the following left side spark arrestor right side spark arrestor e flat washers 2 hex head screws 2 Fig 7 1 Assemble the spark arrestors A to the inside sur face of the wheel covers B with the flat washers C and hex screws D as shown SEE FIG 7 2 Adjust each spark arrestor until the lower edge E is 1 16 from the grinding wheel Firmly tighten the hex head screws D EYE SHIELDS Remove eye shield assemblies from the plastic bags and confirm that you have the following eye shields 2 lock knobs 2 spacers 2 e flat washers 2 carriage head screws 2 Fig 8 WORK LIGHT The
15. d be sure to use one heavy enough to carry the current your machine will draw The smaller the gauge number the larger the diameter of the extension cord is If in doubt of the proper size of an extension cord use a shorter and thicker cord An undersized cord will cause a drop in line voltage result ing in a loss of power and overheating A CAUTION USE ONLY a 3 wire extension cord that has a 3 prong grounding plug and a 3 pole receptacle that accepts the machine s plug If you are using an extension cord outdoors be sure it is marked with the suffix W A W in Canada to indi cate that it is acceptable for outdoor use Make certain the extension cord is properly sized and in good electrical condition Always replace a worn or damaged extension cord immediately or have it repaired by a qualified person before using it Protect your extension cords from sharp objects exces sive heat and damp or wet areas MINIMUM RECOMMENDED GAUGE FOR EXTENSION CORDS AWG 120 VOLT OPERATION ONLY Oto 6Amps 6 to 10 Amps 10 to 12 Amps UNPACKING amp INVENTORY Check shipping carton and machine for damage before unpackaging Carefully remove packaging materials parts and machine from shipping carton Always check for and remove protective shipping materials around motors and moving parts Lay out all parts on a clean work surface Remove any protective materials and coatings from all of the parts and the table saw T
16. d 287 1 when operating power tools A WARNING ALWAYS wear a NIOSH OSHA approved dust mask to prevent inhaling dangerous dust or airborne particles NOTICE The following section was designed to give instructions on the basic operations of this bench grinder However it is in no way compre hensive of every grinder application It is strong ly recommended that you read books trade magazines or get formal training to maximize the potential of your grinder and to minimize the risks 20 The bench grinder is designed for hand held grinding sharpening and cleaning operations ALWAYS wear eye protection Hot sparks are produced during grinding operations 1 The power switch must be in the OFF position 2 Stand to the side of bench grinder and plug in the power cord to a suitable power source 3 Remain to the side of the bench grinder and turn it ON 4 Allow the grinding wheels to come up to a steady speed for at least a minute 5 The flexible work light may be turned ON if desired 6 Adjust the eye shields Place the workpiece on the appropriate tool rest for the desired operation 7 Move the workpiece towards the grinding wheel until it lightly touches the wheel Move the work piece back and forth across the front surface of the grinding wheel removing the amount of material desired A WARNING TO AVOID SERIOUS INJURY NEVER GRIND ON THE SIDES OF THE GRINDING WHEELS 8 The operator may plac
17. dup A WARNING Repairs to the bench grinder should be per formed by trained personnel only Unauthorized repairs or replacements with non factory parts could cause serious injury to the operator and damage to the bench grinder TROUBLESHOOTING GUIDE To prevent injury to yourself or damage to the bench grinder turn the switch to the OFF position and unplug the power cord from the electrical receptacle before making any adjustments PROBLEM LIKELY CAUSE S SOLUTION Motor does not run Machine not plugged in Plug power cord into electrical receptacle Power switch in OFF position Flip switch to ON position Power cord is faulty Replace power cord Fuses or circuit breaker is open Overloaded electrical circuit Damaged motor Return to SCTW distributor Motor does not Incorrect line voltage Have a qualified electrician check line for proper voltage have full power Damaged motor Return to SCTW distributor Motor runs hot 1 Motor is overloaded Reduce pressure on workpiece Poor air circulation around motor Remove any blockage around motor Motor stalls or Motor is overloaded Reduce pressure on workpiece runs slow Incorrect line voltage Have a qualified electrician check line for proper voltage Capacitor has failed Replace capacitor Fuse blows or circuit Motor overloaded Reduce pressure on workpiece breaker trips Overloaded electrical circuit breaker Red
18. e nance Grinding Wheels 60 and 120 grit Used to remove lighter and heavier material from workpiece Adjustable Tool Rests Used to support the work piece at selected angles On Off Switch Used to provide power Quench Tray Used to cool workpiece during grinding Adjustable Tool Rest Supports Allows for reposition ing of tool rests as the wheels wear smaller Eyeshields Protective Lexan see thru shields to prevent any loose debris from contacting operator Flanges Used to distribute the load of the hex lock nuts in securing grinding wheels Arbor Hex Nut Used to secure the grinding wheels to the grinder FEATURE IDENTIFICATION A Inner Wheel Guard F Eye Shield K Quench Tray B Flexible Work Light G Grinding Wheel 60 Grit L On Off Switch C Motor Housing H Tool Rest M Grinding Wheel 120 Grit D Spark Arrestor I Tool Rest Adjustable Supports GENERAL SAFETY 44 WARNING TO AVOID serious injury and damage to the machine read and follow all Safety and Operating Instructions before assembling and operating this machine This manual is not totally comprehensive It does not and can not convey every possible safety and opera tional problem which may arise while using this machine The manual will cover many of the basic and specific safety procedures needed in an industrial envi ronment All federal and state laws and any regulations having jurisdiction covering the safety reguirement
19. e arbor shaft J The arbor bushing K should be saved for future use if the replacement wheel does not use this bushing The inner wheel flange L does not need to be removed 8 CAUTION The new abrasive wheel to be put on the bench grinder must have a higher RPM rating than the bench grinder The label on the side of the abrasive wheels must stay on DO NOT remove this label 9 Replace the abrasive wheel outer wheel flange and the lock nut in reverse order from removal A CAUTION DO NOT OVER TIGHTEN the lock nut as this may damage the abrasive wheels and cause serious injury to the operator NOTE A wire wheel or a buffing wheel can be used with your grinder Depending on the thickness of the wheel you will need to add one or more spacers not included to allow the arbor hex nut to tighten correctly These spacers are identical to each other One spacer should always go onto the arbor shaft first The second spacer if needed will go on next to the arbor hex nut Always use the wheel flanges that come with the grinder for wire wheel or buffing wheel OPERATIONS 44 WARNING MAKE CERTAIN THAT THE BENCH GRINDER IS DISCONNECTED FROM THE POWER SOURCE A WARNING ALWAYS wear eye protection Any machine can throw debris into the eyes during operations which could cause severe and permanent eye damage Everyday eyeglasses are NOT safety glasses ALWAYS wear Safety Goggles that comply with ANSI standar
20. e the hot end of the work piece into the water in the guench tray to cool it O After completing the grinding operations turn OFF the bench grinder CAUTION it will take a few minutes for the grinding wheels to come to a com plete stop 10 Avoid contact with grinder housing until it is cool Unplug the bench grinder from the power source NOTE To prevent unauthorized use of the bench grinder the power switch has a removable locking key With the power switch in the OFF position pull the lock ing key out The bench grinder cannot be turned ON with the key removed Insert the locking key to resume grinding operations MAINTENANCE 44 WARNING TURN THE POWER SWITCH OFF AND UNPLUG THE POWER CORD FROM ITS POWER SOURCE PRIOR TO ANY MAINTENANCE LUBRICATION The bench grinder has sealed lubricated bearings in the motor housing that do not require any additional lubrication by the operator CLEANING With the bench grinder unplugged rotate the abrasive wheels slowly and inspect for any damaged or trapped shavings A WARNING BE SURE to wear protective eyewear and dust mask when cleaning the grinder 21 CAUTION Replace the abrasive wheels if there is any damage at all FAILURE to replace a damaged wheel can cause serious injury to the operator CAUTION Do not use flammable materials to clean the bench grinder A clean dry rag or brush is all that is needed to remove dust and debris buil
21. f law s provisions of any jurisdiction Any action related in any way to any alleged or actual offer acceptance or sale by SCTW or any claim related to the performance of and agreement including without limitation this Warranty shall take place in the federal or state courts in Allegheny County Pennsylvania Warranty registration card must be submitted to SCTW for purpose of proof within 90 days of purchase with a copy of the sales receipt Failure to do so will revert the 2 year warranty to 1 year as in the terms stated above This registration is also needed to facilitate contact in case of a safety recall This warranty gives you specific legal rights and you may have other rights which vary in certain States or Provinces Note to user This instruction manual is meant to serve as a guide only Specification and references are subject to change without prior notice Check the website www steelcitytoolworks com for updated manuals with reference to the VER located on the front page LIMITED WARRANTY ACCU SHOP line of bench top tools Steel City Tool Works LLC SCTW warrants this SCTW ACCU SHOP machinery to be free of defects in workmanship and materials for a period of 2 years from the date of the original retail purchase by the original owner for domestic use Consumables such as blades knives bits and sandpaper are not covered Wear items such as drive belt bearings switch are covered for 1 year The warranty does not cover any product
22. he protective coatings can be removed by spraying WD 40 on them and wip ing it off with a soft cloth This may need redone sever al times before all of the protective coatings are removed completely Compare the items to inventory figures verify that all items are accounted for before discarding the shipping box A WARNING If any parts are missing do not attempt to plug in the power cord and turn ON the machine The machine should only be turned ON after all the parts have been obtained and installed correctly For missing parts contact Steel City at 1 877 SC4 TOOL Spark Arrestors 2 M6 x 6mm Hex Head Screws M6 Flat Washers 4 Diamond Wheel Dresser B Mm Special Wrench M8 x 20mm Hex Head Screws 2 M8 Flat Washers 6 2 H M8 x 15mm Hex Head Screws 4 I Tool Rest Supports 2 J Eyeshields 2 K Spacers 2 L Eyeshield Knobs 2 Carriage Bolts 2 N Tool Rests 2 ASSEMBLY A WARNING MAKE CERTAIN THAT THE GRINDER IS DISCON NECTED FROM THE POWER SOURCE BEFORE ANY ASSEMBLY IS STARTED An open end wrench is required for assembly of the tool rests and spark arrestors e DO NOT assemble the bench grinder until you are sure the tool is not plugged in DO NOT assemble the bench grinder until you are sure the power switch is in the OFF position DO NOT assemble the bench grinder until you are sure the grinding wheels are firmly tightened to the ben
23. into the electrical outlet Unplug the unit from the outlet when not in use and before servicing performing maintenance tasks or cleaning 8 ALWAYS turn the power switch OFF before unplugging the bench grinder A WARNING 9 DO NOT handle the plug or bench grinder with wet hands 10 USE accessories only recommended by Steel City 11 DO NOT pull the bench grinder by the power cord NEVER allow the power cord to come in contact with sharp edges hot surfaces oil or grease 12 DO NOT unplug the bench grinder by pulling on the power cord ALWAYS grasp the plug not the cord 13 REPLACE a damaged cord immediately DO NOT use a damaged cord or plug DO NOT use if the bench grinder is not operating properly or has been damaged left outdoors or has been in contact with water 14 DO NOT use the bench grinder as a toy DO NOT use near or around children 15 ALWAYS wear eye protection The operation of any grinder can result in debris being thrown into your eyes causing severe eye damage Everyday glasses are not safety glasses Wear safety glasses that comply with ANSI standard Z87 1 16 ALWAYS use the eye shields and wheel guards provided with the grinder 17 REPLACE a cracked or damaged grinding wheel immediately A damaged wheel can discharge debris at a high velocity towards the operator Carefully handle the grinding wheel since it is abra sive Prior to replacing a grinding wheel check it for cracks
24. mm LOCK WASHER M10x1mm HEX NUT PAN HD SCREW M5 x 8mm M5 EXT TOOTH WASHER CORD CLAMP CLAMP PLATE BASE CORDSET M8mm LOCK WASHER HEX HD SCREW M8 x 18mm CLAMP CAPACITOR 150 F END CAP M5 EXT TOOTH WASHER PAN HD SCREW M5 x 6mm M5 EXT TOOTH WASHER PAN HD SCREW M5 x 12mm PAD BASE PLATE M6 x 10mm HEX HD SCREW WATER TRAY PAN HD SCREW M5 x 12mm M5 EXT TOOTH WASHER SWITCH SWITCH PLATE M5 EXT TOOTH WASHER PAN HD SCREW M5 x 8mm DIAMOND WHEEL DRESSER PAN HD SCREW M5 x 8mm 10mm x 12mm OPEN END WRENCH NOT SHOWN BEARING NOT SHOWN OWNERS MANUAL NOT SHOWN OWNERS MANUAL SPANISH NOT SHOWN OWNERS MANUAL FRENCH NOT SHOWN QTY N m N N C N N s N Model 15410 KEY NO oc N O 0d a 0 N NS JO ak viiko ch JSk e ecm mh N O 0 AN Da a 0 N 23 24 25 26 27 28 29 30 31 33 34 36 38 39 40 41 42 43 44 45 46 47 48 49 50 PART NO OR90055 OR90152 OR90059 OR90001 OR90002 OR90488 OR90059 OR90333 OR90001 OR90059 OR90152 OR90055 OR90002 OR90489 OR90333 OR90059 OR90567 OR90059 OR71445 OR90499 OR71446 OR71447 OR71448 OR71446 OR90501 OR90502 OR71449 OR90526 OR90059 OR90235 OR90502 OR70420 OR70367 OR70314 OR90502 OR90235 OR90059 OR71451 OR90526 OR90502 OR91826 OR71446 OR90520 OR71448 OR71446 OR90500 OR71452 DESCRIPTION M6 x 80mm CARRIAGE HD SCREW EYESHIELD M6mm FLAT WASHER M6mm KNOB SPACER SPARK ARRESTO
25. nch grinder and let The wheel dresser is to be used on the grinding the grinding wheel come to a complete stop wheels lt will remove buildup of material on the grind S ing wheel remove imperfections and make the corners 6 Inspectthe grinding wheel for any damage of the grinding wheel square DO NOT use the wheel T E dresser on the wire wheel 7 The grinding wheel may now be slightly smaller in diameter after dressing Readjust the tool rests and spark arrestors to maintain a 1 16 clearance to the grinding wheel Fig 10 CHANGING THE GRINDING WHEEL Due to normal wear grinding wheels will occasionally need replaced 1 Turn the power switch OFF and unplug the power cord from its power source 2 Rotate the eyeshields to the UP position for access to the tool rests 3 Remove the three screws A six flat washers B three lock washers C and three nuts D holding the outer wheel covers E to the bench grinder SEE FIG 11 4 Remove the outer wheel covers 5 Place a small wooden wedge between the abrasive wheel F and tool rest to prevent the wheels from rotating 6 Remove the right side grinding wheel by turning the lock nut H in the counterclockwise direction with an open end wrench not included The left side wheel can be removed by turning the lock nut in the clockwise direction with an open end wrench Fig 11 7 Remove the outer wheel flange and then remove the abrasive wheel from th
26. nt of Labor Regulations OSHA 1910 213 Regulations WWW OSHA GOV PRODUCT SAFETY 6 Safety decals are on this machine to warn and direct you to how to protect yourself or visitors from personal injury These decals MUST be maintained so that they are legible REPLACE decals that are not legible 1 Serious personal injury may occur if normal safety precautions are overlooked or ignored Accidents are frequently caused by lack of familiarity or failure to pay attention Obtain advice from supervisor instructor or another qualified individual who is familiar with this machine and its operations 2 Every work area is different Always consider safe ty first as it applies to your work area Use this machine with respect and caution Failure to do so could result in serious personal injury and damage to the machine 3 Prevent electrical shock Follow all electrical and safety codes including the National Electrical Code NEC and the Occupational Safety and Health Regulations OSHA All electrical connections and wiring should be made by qualified personnel only AWARNING 4 TO REDUCE the risk of electrical shock DO NOT use this machine outdoors DO NOT expose to rain or moisture Store indoors in a dry area 5 STOP using this machine if at any time you experi ence difficulties in performing any operation Contact your supervisor instructor or machine serv ice center immediately 7 DO NOT leave the unit plugged
27. ntain chemicals known to the State of California to cause cancer birth defects or other reproductive harm Some examples of these chemicals are Lead from lead based paints e Crystalline silica from bricks cement and other masonty products e Arsenic and chromium from chemically treated lumber Always operate tool in well ventilated area and pro vide for proper dust removal Use a dust collection system along with an air filtration system whenever possible Always use properly fitting NIOSH OSHA approved respiratory protection appropriate for the dust exposure and wash exposed areas with soap and water 1 To avoid serious injury and damage to the machine read the entire User Manual before assembly and operation of this machine ALWAYS wear eye protection Any machine can throw debris into the eyes during operations which could cause severe and permanent eye damage Everyday eyeglasses are NOT safety glasses ALWAYS wear Safety Goggles that comply with ANSI standard Z87 1 when operat ing power tools 11 DO NOT FORCE the machine to perform an opera tion for which it was not designed It will do a safer and higher quality job by only performing operations for which the machine was intended A WARNING 12 DO NOT stand on a machine Serious injury could ALWAYS wear hearing protection Plain cotton is result if it tips over or you accidentally contact any not an acceptable protective device Hearing moving pa
28. r to a solid work surface or heavy duty stand hardware not included A WARNING If the Bench Grinder is not securely mounted it will have the ability to move or tip over during grinding operations and possibly cause the operator s fingers to contact the grinding wheels DUST PORT There is a dust port located on the inner side of each Inner Wheel Guard These dust ports allow the grinding dust to exit the wheel cavity If you choose to attach the dust ports to a dust collec tion system make sure the dust collector is rated and configured for your grinding operation ADJUSTMENTS 1 Adjust toolrest A until it is in the level horizontal A WARNING A position as shown and 1 16 away from the grinding wheel SEE FIG 10 2 Turn ON the bench grinder and after the grinding wheel has gotten to a steady speed place the ALWAYS wear eye protection wheel dresser B flat on the tool rest with diamond surface facing the grinding wheel 3 Firmly hold onto the wheel dresser handle A WARNING 4 Move the wheel dresser forward until the diamond surface comes in contact with the grinding wheel C After contact has been made slide the wheel dresser side to side across the tool rest to DRESS DO NOT touch grinding wheels with fingers the grinding wheel until the edges are square and the surface is clean 5 After the operator has completed dressing the USING THE WHEEL DRESSER grinding wheel turn OFF the be
29. rds removed 23 ALWAYS keep the tool rests firmly tightened 24 ALWAYS use the supplied wheel dresser to re surface the grinding wheel faces ELECTRICAL REQUIREMENTS TO PREVENT electrical shock follow all electrical and safety codes including the National Electrical Code NEC and the Occupational Safety and Health Regulations OSHA All electrical connections and wiring should be made by qualified personnel only TO REDUCE the risk of electrical shock DO NOT use machine outdoors DO NOT expose to rain or mois ture Store indoors in a dry area DO NOT connect the machine to the power source before you have completed the set up process DO NOT connect the machine to the power source until instructed to do so The motors in these machines are designed to run on 120 volts GROUNDING INSTRUCTIONS A WARNING This machine MUST BE GROUNDED while in use to protect the operator from electric shock In the event of a malfunction or breakdown GROUND ING provides the path of least resistance for electric current and reduces the risk of electric shock The plug MUST be plugged into a matching electrical receptacle that is properly installed and grounded in accordance with ALL local codes and ordinances If a plug is provided with your machine DO NOT modify the plug If it will not fit your electrical receptacle have a qualified electrician install the proper connections to meet all electrical codes local and state
30. rt eguipment should comply with ANSI S3 19 13 Standards A WARNING DO NOT store anything above or near the machine 14 DO NOT operate any machine or tool if under the influence of drugs alcohol or medication 15 EACH AND EVERY time check for damaged parts prior to using any machine Carefully check all guards to see that they operate properly are not damaged and perform their intended functions Check for alignment binding or breakage of all 4 ALWAYS wear a NIOSH OSHA approved dust moving parts Any guard or other part that is dam mask to prevent inhaling dangerous dust or air aged should be immediately repaired or replaced rticles NORIS panies 16 Ground all machines If any machine is supplied with a 3 prong plug it must be plugged into a 3 contact electrical receptacle The third prong is used to ground the tool and provide protection against accidental electric shock DO NOT remove the third prong 5 ALWAYS keep the work area clean well lit and organized DO NOT work in an area that has slip pery floor surfaces from debris grease and wax 6 ALWAYS unplug the machine from the electrical receptacle before making adjustments changing 17 Keep visitors and children away from any machine parts or performing any maintenance DO NOT permit people to be in the immediate work area especially when the machine is operating 7 AVOID ACCIDENTAL STARTING Make sure that the power switch is in the OFF po
31. s are covered by our 1 year Limited Warranty with the Conditions and Exceptions listed below Conditions and exception Warranty applies to the original buyer only and may not be transferred Original proof of purchase is required Warranty does not include failures breakage or defects deemed after inspection by an Authorized Service Center ASC or agent of have been directly or indirectly caused by or resulting from improper use lack of or improper maintenance misuse or abuse negligence accidents damage in handling or transport or normal wear and tear of any part or component Additionally warranty is void if repairs or alterations are made to the machine by an unauthorized service center without the direct consent of SCTW Consumables such as blades knives bits and sandpaper are not covered Wear items such as drive belt bearings switch are covered for 1 year To file a claim of warranty or to find a service center call toll free 877 724 8665 or email customercare steelcitytoolworks net and you must be able to present the original or photo copy of the sales receipt including the serial number from the machine and or carton SCTW will inspect repair or replace at its expense and its option any part that has proven to be defective in workmanship or material provided that the customer returns the product prepaid to a designated ASC and provides SCTW with a reasonable opportunity to verify the alleged defect by inspection SCTW
32. s for use of this machine take precedence over the statements in this manual Users of this machine must adhere to all such regulations Below is a list of symbols that are used to attract your attention to possible dangerous conditions This is the international safety alert symbol It is used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death A DANGER Indicates an imminently hazardous situation which if not avoided WILL result in death or serious injury A WARNING Indicates a potentially hazardous situation which if not avoided COULD result in death or serious injury A CAUTION Indicates a potentially hazardous situation if not avoid ed MAY result in minor or moderate injury It may also be used to alert against unsafe practices CAUTION CAUTION used without the safety alert symbol indi cates a potentially hazardous situation which if not avoided may result in property damage NOTICE This symbol is used to alert the user to useful informa tion about proper operation of the machine A WARNING A WARNING Exposure to the dust created by power sanding saw ing grinding drilling and other construction activities may cause serious and permanent respiratory or other injury including silicosis a serious lung dis ease cancer and death Avoid breathing the dust and avoid prolonged contact with dust The dust may co
33. sition before plugging in the power cord to the electrical receptacle 19 MAINTAIN your balance DO NOT extend yourself over the tool Wear oil resistant rubber soled shoes A WARNING Keep floor clear of debris grease and wax 18 KEEP protective guards in place and in working order 20 MAINTAIN all machines with care ALWAYS KEEP machine clean and in good working order KEEP all blades and tool bits sharp 8 AVOID a dangerous working environment DO 21 NEVER leave a machine running unattended Turn NOT use electrical tools in a damp environment the power switch to the OFF position DO NOT or expose them to rain or moisture leave the machine until it has come to a complete stop A WARNING 22 REMOVE ALL MAINTENANCE TOOLS from the immediate area prior to turning the machine ON 23 SECURE all work When it is possible use clamps or jigs to secure the workpiece This is safer than attempting to hold the workpiece with your hands 9 CHILDPROOF THE WORKSHOP AREA by 24 STAY ALERT watch what you are doing and use removing switch keys unplugging tools from the common sense when operating any machine DO electrical receptacles and using padlocks NOT operate any machine tool while tired or under the influence of drugs alcohol or medication A moment of inattention while operating power tools may result in serious personal injury 10 DO NOT use electrical tools in the presence of flammable liguids or gasses
34. tere ee Fa abcr Aaa 20 SECTION T3 Maintenance oae iii 21 SECTION 14 Troubleshooting tette ace a Ook eret te uere e RN coast reed e Eu ae ee 22 SECTION 15 Lic 24 25 INTRODUCTION This user manual is intended for use by anyone working with this machine It should be kept available for immediate reference so that all operations can be performed with maximum efficiency and safety Do not attempt to perform maintenance or operate this machine until you have read and understand the information contained in this manual The drawings illustrations photographs and specifications in this user manual represent your machine at time of print However changes may be made to your machine or this manual at any time with no obligation to Steel City Tool Works WARRANTY 2 YEAR LIMITED WARRANTY Steel City Tool Works LLC SCTW warrants this SCTW machinery to be free of defects in workmanship and materials for a period of 2 years from the date of the original retail purchase by the original owner for domestic use Granite components are warranted for 2 years based on normal use and is void if non SCTW accessories are used that cause the break or chip Customer must advise SCTW within 30 days for any damage or defect found upon receipt of the product to qualify for the warranty on granite The warranty does not cover any product used for professional or commercial production purpose nor for industrial or educational applications Such case
35. uce the amount of items on circuit Wrong fuse or circuit breaker Replace with correct fuse or circuit breaker Undersized or excessive length of extension cord Use correct size see manual Grinding wheels are blocked Unplug machine and remove obstruction 22 NOTES 6 23 PARTS Model 15400 KEY NO oc N O 0d a 0 N O OI AA oo O O O N N N Do N N N N DN N a lt 0 RR io 5 6 Ro 0 0 No S Wd N 0 0 o d sa N o PART NO OR90055 OR90152 OR90059 OR90001 OR90002 OR90488 OR90059 OR90530 OR90001 OR90059 OR90152 OR90055 OR90002 OR90489 OR90530 OR90059 OR90567 OR90059 OR71422 OR94170 OR90519 OR71420 OR90525 OR90519 OR90501 OR90502 OR71423 OR90526 OR90059 OR90235 OR90502 OR70419 OR70366 OR70313 OR90502 OR90235 OR90059 OR71421 OR90526 OR90502 0R91826 OR90519 OR90551 OR90525 OR90519 OR90498 OR71425 OR90059 DESCRIPTION M6 x 80mm CARRIAGE HD SCREW EYESHIELD M6mm FLAT WASHER M6mm KNOB SPACER SPARK ARRESTOR L H M6mm FLAT WASHER M6 x 10mm HEX HD SCREW M6mm KNOB M6mm FLAT WASHER EYESHIELD M6 x 80mm CARRIAGE HD SCREW SPACER SPARK ARRESTOR R H M6 x 10mm HEX HD SCREW M6mm FLAT WASHER PAN HD SCREW M6 60mm M6mm FLAT WASHER OUTER WHEEL GUARD RH HEX NUT M14 WHEEL FLANGE GRINDING WHEEL 120 GRIT 8 DIA x 1 WIDE x 1
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