FX3U-32DP INSTALLATION MANUAL
Contents
1. e Please contact a certified electronic waste disposal company for the environmentally safe recycling and disposal process for your device TRANSPORT AND STORAGE PRECAUTIONS CAUTION e The 32DP is a precision instrument During transportation avoid any impact Verify the operations of the 32DP after transportation 4 1 Applicable PLC Model name Applicability FX3G Series PLC Ver 1 00 or later FX3U Series PLC Ver 2 21 or later FX3UC Series PLC Ver 2 21 or later An FX2NC CNV IF or FX3UC 1PS 5V is necessary to connect to the 32DP with the FX3UC Series PLC However the 32DP cannot be connected to the FX3UC 32MT LT 2 4 2 General Specifications For the general specification refer to the PLC main unit manual The items other than the following are equivalent to those of the PLC main unit However do not perform any dielectric withstand voltage tests or insulation resistance tests on this product Item Specifications PROFIBUS Module ID F332 hex Connector PROFIBUS DF PROFIBUS DP network 9 pin D SUB Network Supports SYNC UNSYNC FREEZE and Global Control UNFREEZE modes Terminal Resistor Not built in 4 5 Maximum Bus Length and Baud Rate The following table shows the acceptable bus length Maximum Bus Length No of repeaters 1 Bus Length segment Baud Rate Maximum Bus Length ry 4 200 m 2 400 m 3 600 m 4 800 m a 3 937 7 874 11 811 15 748 Hee 1 000 m 2 002. Models MELSEC FX3U series manufactured FX3U 32DP Compliance with EC directive CE Marking This note does not guarantee that an entire mechanical module produced in accordance with the contents of this note will comply with the following standards Compliance to EMC directive and LVD directive for the entire mechanical module should be checked by the user manufacturer For more details please contact the local Mitsubishi Electric sales site Requirement for the compliance with EMC directive The following products have shown compliance through direct testing of the identified standards below and design analysis through the creation of a technical construction file to the European Directive for Electromagnetic Compatibility 2004 108 EC when used as directed by the appropriate documentation Attention e This product is designed for use in industrial applications Note e Authorized Representative in the European Community Mitsubishi Electric Europe B V Gothaer Str 8 40880 Ratingen Germany Type Programmable Controller Open Type Equipment Models MELSEC FX3u series manufactured from March 1st 2007 FX3U 32DP Standard EN61131 2 2007 Programmable controllers Equipment requirements and tests Tests Compliance with all relevant aspects of the standard EMI e Radiated Emissions e Conducted Emissions EMS e Radiated electromagnetic field e Fast transient burst e Electrostatic discharge e High energy surge
3. e Voltage drops and interruptions e Conducted RF e Power frequency magnetic field Cautions for compliance with EC Directive 1 Wiring To avoid malfunctions by noise lay the twisted pair PROFIBUS cable so that more than 50 mm 1 97 is touching the grounding plate connected to the ground terminal For details on wiring refer to Section 3 2 2 Installing in an enclosure For detail on installing in an enclosure of FX3G Series PLC refer to FX3G User s Manual Hardware Edition For detail on installing in an enclosure of FX3U Series PLC refer to FX3U User s Manual Hardware Edition For detail of installation in enclosure of FX3UC Series PLC refer to FX3UC User s Manual Hardware Edition 41 An FX2NC CNV IF or FX3UC 1PS 5V is necessary to connect to the 32DP with the FX3UC Series PLC However the 32DP cannot be connected to the FX3UC 32MT LT 2 1 Introduction The FX3U 32DP PROFIBUS DP Interface Block hereinafter called 32DP enables users to integrate the MELSEC FX3G FX3U FX3UC PLC into any existing PROFIBUS DP network DP V0 DP V1 as a DP Slave The 32DP links the FX3G FX3U FX3UC PLC with PROFIBUS DP decentralized control tasks The module connects the PLC system to the DP Master in the PROFIBUS DP network for efficient and easy data exchange For details refer to FX3U 32DP User s Manual An FX2NC CNV IF or FX3UC 1PS 5V is necessary to connect to the 32DP with the FX3UC Series PLC Howe
4. cables and communication cables securely to the designated connectors Contact failures may cause malfunctions e Do not touch the conductive parts of the product directly to avoid failure or malfunctions PRECAUTIONS 2 1 Installation Arrangements The 32DP is connected to the extension port of an FX3G FX3U FX3UC series PLC or extension unit block including special function unit block on the right side Since additional extension devices can be added on both the left and right hand sides of the PLC keep an appropriate amount of space on both sides of the PLC when planning to add extension devices in the future For further details on installation arrangements refer to the following manual FX3G Series User s Manual Hardware Edition FX3U Series User s Manual Hardware Edition FX3uc Series User s Manual Hardware Edition An FX2NC CNV IF or FX3UC 1PS 5V is necessary to connect to the 32DP with the FX3UC Series PLC However the 32DP cannot be connected to the FX3UC 32MT LT 2 2 2 Mounting The 32DP can be mounted on a DIN rail DIN46227 or mounted directly to the mounting surface with screws FX3U 32DP User s Manual FX3G Series User s Manual Hardware Edition FX3U Series User s Manual Hardware Edition FX3UC Series User s Manual Hardware Edition 2 2 1 Direct Mounting The 32DP can be directly mounted with M4 screws An interval space of 1 to 2 mm 0 04 to 0 08 between each unit i
5. the signal reflections connect a self terminating DP Connector Device at each end of the PROFIBUS DP Network Note The FX3U 32DP is not self terminated 4 Specifications DESIGN PRECAUTIONS NWARNING e Make sure to have the following safety circuits outside of the PLC to ensure safe system operation even during external power supply problems communication errors or PLC failure Otherwise malfunctions may cause serious accidents 1 Most importantly have the following an emergency stop circuit a protection circuit an interlock circuit for opposite movements such as normal vs reverse rotation and an interlock circuit to prevent damage to the equipment at the upper and lower positioning limits Note that when the PLC CPU detects an error such as a watchdog timer error during self diagnosis all outputs are turned off Also when an error that can not be detected by the PLC CPU occurs in an input output control block output STARTUP AND MAINTENANCE PRECAUTIONS CAUTION Do not disassemble or modify the PLC Doing so may cause fire equipment failures or malfunctions For repair contact your local Mitsubishi Electric distributor Do not drop the product or expose the product to strong impacts as doing so may cause product damage Turn off the power to the PLC before connecting or disconnecting any extension cable Failure to do so may cause equipment failures or malfunctions DISPOSAL PRECAUTIONS CAUTION
6. 0 m 3 000 4 000 m 3 281 6 562 9 843 13 123 oak 400 m 800 m 1 200 m 1 600 m 1 312 2 625 3 937 5 249 1 5M 200 m 656 400 m 1 312 600 m 1 969 800 m 2 625 3M 6M 12M 100 m 328 200 m 656 300 m 984 400 m 1 312 Refer to FX3G Series User s Manual Hardware Edition Refer to FX3U Series User s Manual Hardware Edition Applicable only to PROFIBUS connector 9 pin D SUB Connector 4 40unc inch screw thread control may be disabled External circuits and mechanisms should be designed to ensure safe machinery operation in such a case t i tes ac gt For PROFIBUS connectors see Note that when an error occurs in a relay triac or transistor output device the TERO ee een Soris ee S MANUAL M Arata ERINN the PROFIBUS connector manual output could be held either on or off For output signals that may lead to serious Item Specifications accidents external circuits and mechanisms should be designed to ensure safe machinery operation in such a case Withstand 3 2 Wiring voltage 500V AC for 1 min Between communication To connect the 32DP to a PROFIBUS DP network use the PROFIBUS connector and shielded twisted pair PROFIBUS cable complying with EN50170 Shielded twisted pair PROFIBUS cable to PROFIBUS DP network PROFIBUS connector FX3U 32DP PROFIBUS DP Interface Block For noise prevention please attach at least 50 mm 1 97 of the twisted pair PROFIBUS cable a
7. JY997D24901C 2 MITSUBISHI ELECTRIC PROGRAMMABLE CONTROLLERS MELSEGIF FX3u 32DP INSTALLATION MANUAL Manual Number JY997D24901 April 2015 F X 3U Before installation operation maintenance or inspection of this product thoroughly read through and understand this manual and the associated manuals Also take care to handle the module properly and safely Store this manual in a safe place so that it can be taken out and read whenever necessary Always forward it to the end user Registration The company name and the product name to be described in this manual are the registered trademarks or trademarks of each company Effective April 2015 Specifications are subject to change without notice 2007 Mitsubishi Electric Corporation Safety Precaution Read these precautions before use This manual classifies the safety precautions into two categories and A CAUTION Indicates that incorrect handling may cause hazardous N WARNING conditions resulting in death or severe injury Indicates that incorrect handling may cause hazardous NCAUTION conditions resulting in medium or slight personal injury or physical damage Depending on circumstances procedures indicated by CAUTION may also cause severe injury It is important to follow all precautions for personal safety Associated Manuals JY997D31301 MODEL CODE 09R521 Manual name Description Describes FX3G Series PLC specifica
8. e damage breakage or PLC failure WIRING PRECAUTIONS Z WARNING e Cut off all phases of the power supply externally before installation or wiring work in order to avoid damage to the product or electric shock WIRING PRECAUTIONS CAUTION e When drilling screw holes or wiring make sure cutting or wire debris does not enter the ventilation slits Failure to do so may cause fire equipment failures or malfunctions 3 1 Applicable Cable and Connector The following table shows the applicable cable and connector for a PROFIBUS DP network Item Description PROFIBUS DP network cable Shielded twisted pair PROFIBUS cable complying with EN50170 3 3 Grounding Ground the cable as stated below e Use a grounding resistor of 100Q or less e Ground the cables indepently for best results When independent grounding is not used use shared grounding as follows For details refer to the FX3G Series User s Manual Hardware Edition For details refer to the FX3U Series User s Manual Hardware Edition For details refer to the FX3UC Series User s Manual Hardware Edition Other Q Independent grounding Best condition Shared grounding Good condition Common grounding Not allowed e The grounding wire size should be AWG 14 2 mm or larger e The grounding point should be as close to the PLC as possible and all grounding wire should be as short as possible 3 4 Bus Terminator To avoid
9. long the grounding plate to which the ground terminal is connected FX3U 32DP PROFIBUS DP Interface Block FX3G FX3U FX3uUc Series PLC Shielded twisted pair PROFIBUS cable complying with EN50170 to Profibus DP network Grounding plate Grounding resistance of 100 Q or less Class D DESIGN PRECAUTIONS NCAUTION e Make sure to observe the following precautions in order to prevent any damage to the machinery or accidents due to abnormal data written to the PLC under the influence of noise 1 Do not bundle the main circuit line together with or lay it close to the main cir cuit high voltage line or load line Otherwise noise disturbance and or surge induction are likely to take place As a guideline lay the control line at least 100mm 3 94 or more away from the main circuit high voltage line or load line 2 Ground the shield wire or shield of the shielded cable at one point on the PLC However do not ground them at the same point as the high voltage lines e Install module so that excessive force will not be applied to the connectors Failure to do so may result in wire damage breakage or PLC failure STARTUP AND MAINTENANCE WARNING PRECAUTIONS e Do not touch any terminal while the PLC s power is on Doing so may cause electric shock or malfunctions Before cleaning or retightening terminals externally cut off all phases of the power supply Failure to do so may ca
10. not be held liable for damage caused by factors found not to be the cause of Mitsubishi opportunity loss or lost profits caused by faults in the Mitsubishi products damage secondary damage accident compensation caused by special factors unpredictable by Mitsubishi damages to products other than Mitsubishi products and to other duties e This product has been manufactured as a general purpose part for general industries and has not been designed or manufactured to be incorporated in a device or system used in purposes related to human life e Before using the product for special purposes such as nuclear power electric power aerospace medicine or passenger movement vehicles consult with Mitsubishi Electric e This product has been manufactured under strict quality control However when installing the product where major accidents or losses could occur if the product fails install appropriate backup or failsafe functions in the system MITSUBISHI ELECTRIC CORPORATION HEAD OFFICE TOKYO BUILDING 2 7 3 MARUNOUCHI CHIYODA KU TOKYO 100 8310 JAPAN
11. s necessary For details on the mounting hole pitch refer to Section 1 2 2 2 2 DIN Rail Mounting The 32DP can be mounted on a DIN rail DIN46227 35mm width 1 Fit the upper edge of the DIN rail mounting groove right fig A onto the DIN rail 2 Push the product onto the DIN rail 3 Connect the 32DP s extension cable to the extension port of the main unit I O extension unit block or special function unit block FX3G Series User s Manual Hardware Edition FX3U Series User s Manual Hardware Edition FX3UC Series User s Manual Hardware Edition My TNN Aan 3 Wiring DESIGN PRECAUTIONS CAUTION e Make sure to observe the following precautions in order to prevent any damage to the machinery or accidents due to abnormal data written to the PLC under the influence of noise 1 Do not bundle the main circuit line together with or lay it close to the main circuit high voltage line or load line Otherwise noise disturbance and or surge induction are likely to take place As a guideline lay the control line at least 100mm 3 94 or more away from the main circuit high voltage line or load line 2 Ground the shield wire or shield of the shielded cable at one point on the PLC However do not ground them at the same point as the high voltage lines e Install module so that excessive force will not be applied to the peripheral device connectors Failure to do so may result in wir
12. signment Meaning Receive Transmit Data P Ready to send Data Ground Voltage Plus 5V 90mA Receive transmit Data N Pin not assigned Assigned O Not assigned 2 Installation INSTALLATION PRECAUTIONS WARNING e Cut off all phases of the power supply externally before installation or wiring work in order to avoid damage to the product or electric shock INSTALLATION CAUTION e Use the product within the generic environment specifications described in the PLC main unit manual Hardware Edition Never use the product in areas with excessive dust oily smoke conductive dusts corrosive gas salt air Cl2 H2S SO2 or NO2 flammable gas vibration or impacts or expose it to high temperature condensation or rain and wind If the product is used in such conditions electric shock fire malfunctions deterioration or damage may occur e Install the product securely using the DIN rail or screws e Install the product on a flat surface If the mounting surface is rough undue force will be applied to the PC board thereby causing nonconformity e When drilling screw holes or wiring make sure cutting or wiring debris does not enter the ventilation slits Failure to do so may cause fire equipment failures or malfunctions e Be sure to remove the dust proof sheet from the PLC s ventilation port when installation work is completed Failure to do so may cause fire equipment failures or malfunctions e Connect the extension
13. tion details for I O wiring installation and maintenance FX3G Series User s Manual Hardware Edition JY997D16501 MODEL CODE 09R516 FX3U Series User s Manual Hardware Edition Describes FX3U Series PLC specification details for I O wiring installation and maintenance FX3UC Series JY997D28701 User s Manual Hardware Edition Explains FX3UC Series PLC specification details for I O wiring installation and maintenance MODEL CODE 09R519 FX3S FX3G FX3GC FX3U FX3UC Series Programming Manual Basic amp Applied Instruction Edition JY997D16601 MODEL CODE 09R517 Describes PLC programming for basic applied instructions and devices Describes details for the FX3U FX3U 32DP JY997D25201 32DP PROFIBUS DP Interface User s Manual Block i e wiring installation specification and BFM allocations Describes details for the FX3U FX3U 64DP M JY997D19201 64DP M PROFIBUS DP Master User s Manual Block i e wiring installation specification and BFM allocations GX Configurator DP Configuration System for Open Networks Software Manual Describes the operation of GX Configurator DP Configuration System for Open Networks Software How to obtain manuals For product manuals or documents contact with the Mitsubishi Electric dealer you purchased your product Certification of UL cUL standards The following product has UL and cUL certification UL cUL File Number E95239
14. use electric shock Before modifying or disrupting the program in operation or running the PLC carefully read through this manual and the associated manuals and ensure the safety of the operation An operation error may damage the machinery or cause accidents connector frame and ground 5 MQ or more by 500V DC terminal of PLC main unit Insulation tester 4 3 Power Supply Specifications Insulation resistance Item Description Internal Power Supply 145 mA at 24V DC is supplied from the internal service power in the main unit via extension cable 4 4 Performance Specifications Item Specifications Bus network PROFIBUS DP Slave e Cyclic Data 144 Byte e Acyclic Data 140 Byte Transmission Type Unit Type Transmission Data Maximum Exchanged Data Length Maximum Number of FX3U 32DP at one PLC 9 6k 19 2k 45 45k 93 75k 1 200 m 3 937 segment Supported Transmission 187 5k 1 000 m 3 281 segment 8 units speed bps sok CS 400 m 1 312 segment See Section 4 5 and Bus Length 15M 200 m 656 segment 3M 6M 12M 100 m 328 segment This manual confers no industrial property rights or any rights of any other kind nor does it confer any patent licenses Mitsubishi Electric Corporation cannot be held responsible for any problems involving industrial property rights which may occur as a result of using the contents noted in this manual Warranty Mitsubishi will
15. ver the 32DP cannot be connected to the FX3UC 32MT LT 2 A 1 1 Incorporated Items Product FX3U 32DP PROFIBUS DP Interface Block e GSD file CD ROM e Special Unit Block No Label x1 sheet e Dust Proof Sheet x1 sheet e Manual this manual Included Items 1 2 External Dimensions and Part Names Dimensions mm inches MASS Weight Approx 0 2kg 0 44 Ibs 3 4 5 6 RUN O TOKEN O FROM TOO DIAO POWER 80 3 15 87 3 43 89 3 51 1 PROFIBUS DP port 9 pin D SUB Connector 4 40unc inch screw thread 2 Extension cable 3 Direct mounting hole 2 holes of 64 5 0 18 mounting screw M4 screw 4 Status LED LED Name ON Correct power supply from the PLC POWER Green For other status refer to FX3U 32DP User s Manual Description FROM TO Green ON Constant FROM TO access within 200ms intervals ON In cyclic data exchange mode Green Flashing DP Master is in clear mode or DP Slave is in Fail Safe state me OFF Normal Operation without errors RUN DIA Otherwise An error detected For error details refer to FX3U 32DP User s Manual TOKEN ON Estabilished connection with the DP Master 5 Extension port under the top cover 6 Name plate 7 DIN rail mounting groove DIN rail DIN46277 8 DIN rail mounting hook 1 3 Pin configuration of PROFIBUS DP Connector The connector is a 9 pin D SUB 4 40unc inch screw thread type with the following pin as
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