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PLM2000 Series Pick-and-Place Machine User`s Manual Revision 1.2

1. 94 5 4 33 Dispenser Reloading optional seseeeeeeeeeeeee 95 5 4 34 Placing SMD Component Toward Two Points 977 2 9 SOIL PEO ICEO OS uode dont i tite iD bedeutete rebar n Vestes imde E DEus 100 5 5 1 Dealing With Users and Groups cccccccccceessseeeeeeeceeeeeeeaaaeneees 100 a MI CAMO wit GPOUDS eto i opa RC nE Estrie oer iube V disnei doveri 100 Lo MIB S SES OR EET TEE T 104 525 2 Database Set GS eso I un Gne Ies etum ee ER RU LU E Cdce es 106 2 9 Be PROCESSES TUNNO cosciente minae co mtn T t m tee ANI EE 106 5 534 Recycle Bins C ONM CULAION ossi ooi eerte O tere e e des 108 3 2 9 External Camera Tuning optional 5 vi or n ei ea epis 109 0 5 0 Transport T ning optiona b sisse iiie rae c er du 110 25 0 Pick and PI36e SUIS CS ooa deis ao de UIR CEDE Ig ENRROLEsS O 112 2230 1 WW CO ASU Satis OS ss scacsansccharnics aera ie wn bitu tvuntibedib eom meni pu dens 112 5 6 2 PLM program Based Statistics eeeeeeeessseeeeenenn 115 3 7 4LEOBDIESBOOLLIO Loss tuse coi extr i p iub tet ER CEP SS dt td R EE CE etie 118 2 91 Start up PFODICTIS ac ee reer eee eee 118 5 7 2 Machine Stop with Taken Nozzle eee 118 FLEISS SDO NOE WOEE oct ete natae bita n ptr dotes ent 118 S TAABLE ICC UIC soient iege Eoo A od UR dirus bda bd 118 5 7 5 Camera Do Not Work Properly eeeeeeesesseeeeeee 118 Copyright 2003 IVAS Te
2. IiI Pace 4 Rotation Acceleration E vacuum dist 0 1000 Air time 100 i 100 Cancel Vision settings Dialog Note In all explanations bellow we gave the values that are on the picture above in brackets after the explanations Width there are two widths for a component width without pins 14 mm and width with pins 14 5 mm Height there are two heights for a component height without pins 7 5 mm and height with pins 8 mm Lead Type this is the type of the pins not specified Camera choice can be Internal the component will be captured with the camera in the head or External the component will be captured with the camera that 1s at the body of the machine Internal Nozzle the nozzle that should be used for picking up this component from 1 to 7 7 Orientation if there 1s no matter if the component is rotated to 0 degrees or to 180 degrees when it 1s placed then the component has no orientation otherwise the component has orientation and the check mark should be placed Orientated Thickness the thickness of the component 2 2 mm XY Acceleration the movement acceleration that will be used when the component is moved from the feeder to the position where it will be placed 100 If the component is heavy or very big this accelerat
3. K4 Manual Operation Switch and Button 4 4 14 Semaphore The semaphore indicates the status of the machine Functions of the semaphore are described hereafter GREEN The green part of the status lamp illuminates when the machine is in a production run without need of an operator s intervention YELLOW When an operator s interference is required the status lamp illuminates with its yellow section This sector highlights when create a new initial PCB multiple PCB or to teach a PCB RED The system has been stopped due to an error condition The production run cannot be continued and an operator action 1s required The error must be eliminated Copyright 2003 IVAS Tech All Rights Reserved User s Manual Page 32 PLM2000 Series Pick and Place Machine T he Semaphore 4 15 Recycle Bin s Recycle Bin is a metal box where unrecognized components are placed for recycling The operator can sort the components and use them again There can be as many recycle bins as necessary The only limitation is the space needed to place the bins Recycle Bin 4 16 Emergency Stop The Emergency Stop button terminates the main power of the machine All electric devices stop immediately to function Press this button in emergency situations when there 1s no other way to prevent accident or machine damage Do not use this button to stop the machine 1f there is other way to get out of the situation because emergency stop
4. Note Do not enter the real height of the vibro feeder This height 1s used just for visualization of the feeder 4 Enter the offsets of the vibro feeder s gap toward the upper left corner of the feeder Offset X 2mm and Offset Y 2 mm Copyright 2003 IVAS Tech All Rights Reserved User s Manual Page 152 PLM2000 Series Pick and Place Machine 5 Click Apply button The vibro feeder will appear Vibro Feeder c Creating New Tray Feeder Create New Tray Feeder 1 From the menu select File gt New gt Feeder gt Tray The Tray Feeder panel will appear in the Construction Bar Body Design Center to center by 7 x Center to center by Y cm Countbyx fE EEF ComtbyY E x Heighthby2 35 fm Borders 63 Eger Border Y 10 lm Choose Color Color EN r Bas Desing Box width 1475 9 Ht Box height 1475 E Choose Color Color imi Tray Feeder Panel 2 Enter the information needed for the creation of the body of the tray in the Body Design panel Copyright 2003 IVAS Tech All Rights Reserved User s Manual Page 153 PLM2000 Series Pick and Place Machine e Center to center by X the distance between the centers of to columns of cells of the tray feeder in millimeters 19 mm e Center to center by Y the distance between the centers of to rows of cells of the tray feeder in millimeters 19 mm Count by X the count of cells i
5. Teach SMD Component from the feeder 1 Select the feeder where the component 1s loaded 2 Right mouse button click over the feeder The Feeder popup menu will appear Show X Y 2 Teached Corpus Change Component vision Set Feeder x Y Z Set Pick Up Point Turn Feeder Ahead Teach SMD Component Adjust SMD vision SMD Properties 3 From the menu select Teach SMD Component 4 Follow the steps in Teach SMD Component the step by step description above starting from step 6 Edit SMD Component Position 1 Left mouse button double click over the component which you want to edit Select the component The View Real Destination Point dialog will appear Copyright 2003 IVAS Tech All Rights Reserved User s Manual Page 67 PLM2000 Series Pick and Place Machine iew Real Destination Point Referen X rA Y Position in mm 70 489 96 530 f Short 0 01 mm C Medium 0 3 mm C Long 10 0 mm v Hide Corpus O v Hide Fins FCE Processing M Flux Dispensing iW Glue Dispensing v Pick and Place Iv Component Solder cc Prey Cancel View Real Destination Point Dialog 2 With the X Y Move buttons move the head at the new position of the component You can control the movement step per button click by X Y Step radio buttons 3 Change the Reference of the component if necessary 4 Change the orientation of the component and
6. draws the 3D view of the image with vertical lines Grid draws the 3D view of the image with a grid of horizontal and vertical lines Points draws the 3D view of the image with point o Recognition buffer short key Ctrl B switch between the original 1mage and the image that 1s 1n the Recognition Buffer If the recognition buffer is empty nothing will happen Window Help v Image view 3D view Histogram View Show Hide Output Bar e Window Show Hide Vision Data Bar menu o Image View set the Image View as the active view 3D View set the 3D View as the active view Histogram View set the Histogram View as the active view Show Hide Output Bar set the visibility of the Output Bar Show Hide Vision Data Bar set the visibility of the Vision Data Bar e Help menu o About VDV Generator Shows the about dialog of the VDF Generator O O O 8 3 2 Vision Data Bar By default the Vision Data Bar 1s placed at the right side of the program s window but this bar can be dragged anywhere in the window Its visibility is controlled from the main menu Window gt Show Hide Vision Data Bar From the Vision Data Bar you control the Camera Settings Filters and Analysis a Camera amp Light In the Camera amp Light tab in the Vision Data Bar are placed the settings of the camera and the settings of the light These settings are applied when the image is t
7. Copyright 2003 IVAS Tech All Rights Reserved User s Manual Page 25 PLM2000 Series Pick and Place Machine 4 12 Component Feeders The feeders have been especially developed to be quickly exchanged during a production run They are microprocessor controlled so that data of the components Component type pick position etc 1s automatically transferred to the machine when the feeder 1s installed on PLM2000 machine If a component type is not found in the configuration when a place program 1s loaded a message will be displayed on the screen The feeder with the component required can be installed at any slot The machine recognizes the new component type automatically and the production run can be started The feeders are installed 1n feeder cassettes with a standard width of 100mm As all important data is stored in the internal memory of the feeder the feeder cassettes can be replenished even during a production run without having to open the machine Installing The Component Feeders On The System 1 When empty feeder support is available to receive the feeder required for the production execute the following steps to remove feeder a To remove a stick feeder first press the On Off button to switch the vibration off b Pull the feeder carefully at the handle of the slide of the feeder support to the rear and out of the system until stop c Lift the feeder at the handle and remove the feeder out of the feeder support 2
8. Ctrl FA Enable Fiducial Marks Enables fiducial marks Knable Disable All Marks Set which fiducial marks to be used for every sub PCB Go to Position All Moves the head over each component on the PCB and waits until the operator pass to the next component or goes back to the previous The operator can just inspect the accuracy of the placement of the components to check if the components are taught correct or to edit components positions Edit X Y Position All The same as Go to Position AH Copyright 2003 IVAS Tech All Rights Reserved User s Manual Page 127 PLM2000 Series Pick and Place Machine Edit Two Points Position All Goes over each component on the PCB and sets its two points used to position the component toward them Set Feeders XYZ Point Detecting and recognizing the feeders requisited for execution of the loaded file PCB manually the head goes to every feeder gap and the operator adjust the position of the component Set Feeders XYZ Point Auto Detecting and recognizing the feeders requisited for execution of the loaded file PCB automatically the head goes to every feeder gap take a picture of it and tries to recognize the position of the component in the feeder If there is Z sensor also the Z distance is measured and calculated After this the operator should adjust positions to only those feeders where the machine has failed Edit Last SMD Vis
9. IVAS TECH Industrial Vision amp Automation Systems PLM2000 Series Pick and Place Machine User s Manual Revision 1 2 Copyright 2003 IVAS Tech All Rights Reserved IVAS TECH LTD 15 Tintjava Str Sofia 1113 Bulgaria Tel 359 2 962 93 85 Fax 359 2 962 93 86 Web Site www ivastech com User s Manual Page 2 PLM2000 Series Pick and Place Machine Table Of Contents Changes Lo User s Manidls ico ed veote drei a ea aaa 8 ong V 8 PRG 16 IM NP TT ec 8 Mg PAPC ORCC O ec 10 P General Description m 12 2 1 Software Application Package Overview ccccccccccceccceeeeeeeeeeeeeeeeeeees 12 2 1 1 Pick and Place Program Module cesscscccccccceeeeeeeseseeeeeeeees 12 2 1 2 Component Library Program Module ccccccceeeceeceeeeeeeees 13 2 1 3 Component Feeder Link Program Module 14 2 1 4 VDF Generator Program Module seres 15 2 1 5 PCB Converter Program Modules nne a 15 3 Safety YW isi 16 4 Hardware OV CLVICW csnesscicecusvercsscesessddauseesstabadevuccussusueseaasudueus sstcabecwacssneseaseue 17 ZEE CORONEL Ree ne Mm ne Dist ate renee Ee er etree Me mnt a ne tup idc PUO tere 17 22 OW Cl MOJU S nionee E EEEO EA 17 42 TIN am POW Ch SWE Mesene re a a a e ei 17 A 2 DAVO PONET MOUV orii E E EE EEEN 17 A Sie MaA NV IVS oaa TTD 18 d TC ODIDUICE R e kel EEA E A N E E OUI Dep
10. e Pick and Place program module e Component Library program module e Component Feeder Link program module There are also three additional modules that are very helpful in the work with the PLM2000 machines e VDF Generator program module e PCB Converter program module By default all objects e g a component or a PCB are clearly displayed on the screen to facilitate operation and programming and to avoid programming errors and loss of time due to adjustment process The buttons within the program window are displayed with a function related symbol To operate the software no special knowledge of Microsoft Windows or other software programs is required 2 1 1 Pick and Place Program Module The Pick And Place program module is the interface between the operator and the machine The production is controlled via the place program The total placement area of the system with the feeders the nozzle rack including the nozzles and the PCB to be placed is displayed on the window of this program module The program module is used to create edit and execute the place programs During programming the camera moves to each placement position on the PCB and the position as well as the rotation of the component are stored As the component 1s displayed on the screen the placement position can be checked visually and eventual placement errors can be eliminated The place data can also be imported via CAD conversion pro
11. set the value to value configuration file Corpus To Corpus set the corpus to corpus configuration file Angle To Angle set the angle to angle configuration file e Zoom menu o Zoom zoom in the view o Zoom zooms out the view Copyright 2003 IVAS Tech All Rights Reserved User s Manual PLM2000 Series Pick and Place Machine Appendix A Image Filters Description 1 Gaussian Blur page 193 2 Median page 193 3 Median 2 page 194 4 Median 3 page 194 5 Edge Detect page 195 6 Invert page 195 7 High Pass page 196 8 Low Pass page 197 9 Band Pass page 198 10 Notch page 199 11 Contrast Stretch page 200 12 Convert To Mono page 201 13 Dynamic Threshold page 202 This 1s the source image used in some of the examples below Page 192 Copyright 2003 IVAS Tech All Rights Reserved User s Manual Page 193 PLM2000 Series Pick and Place Machine A 1 Gaussian Blur Description Smoothens the image and makes object edges less distinct This filter is good for removing accidental noises Parameters o Standard deviation This 1s the coefficient for filer strength Range from 0 1 to 3 0 Example A 2 Median Description A standard 3x3 mask median filter Removes accidental noises but does not blur the image as much as Gaussian filter does Parameters none Example Copyright 2003 IVAS Tech All Rights Reserved User s Manual Pa
12. Enable Disable Fiducial Marks Dialog 2 In the Index column mark all sub PCBs that you want to have own fiducials and unmark all sub PCBs that will not have own fiducial marks 3 For each marked sub PCB set the first fiducial vision file and the second fiducial vision file Select the sub PCB Click the Vision File 1 button The Vision Data Files dialog will appear File Name Circle vdt Vision Data Files Dialog Copyright 2003 IVAS Tech All Rights Reserved User s Manual Page 75 PLM2000 Series Pick and Place Machine Select the Vision Data File you want to use for the recognition of the first fiducial of the sub PCB Press OK button Click the Vision File 2 button The Vision Data Files dialog will appear again Select the Vision Data File you want to use for the recognition of the second fiducial of the sub PCB 5 4 15 Teaching Feeder Magazine Reference Position Feeder Magazine Reference Position is the left upper point of the feeder magazine when you hold the magazine with its face away from you In the picture bellow the Feeder Magazine Reference Position 1s the right down corner of the lighted magazine the magazine is rotated to 180 degrees Teach Feeder Magazine Reference Position 1 Select a Feeder Magazine Note Do not select a tape in the feeder magazine but the whole Feeder Magazine as shown below Set Feeder Point Turm Feeder Ghead
13. If any empty feeder support is available on the system put the slide of the feeder support on the handle carefully to the rear until stop 3 Insert the feeder with the component type required in the longitudinal groove of the feeder support and in the locking groove of the slide 4 Push the feeder with the slide in the machine until stop The new component types are recognized automatically by the electric control of the system Caution Before inserting the feeder remove any components remaining from a previous production run from the feeder supports Caution To avoid damaging the pins of the interface connectors do not use any force when pushing in the feeder cassettes If the cassette cannot be inserted until stop check its position in the feeder support and check the feeder support for lost components 5 When further components are required for the production run repeat steps 1 through 4 6 Press the On Off button to switch the vibration on Copyright 2003 IVAS Tech All Rights Reserved User s Manual Page 26 PLM2000 Series Pick and Place Machine The feeders can be replenished when they are installed on the system or after they have been removed To replenish an installed feeder carefully pull the feeder out of the system until stop and perform following steps Feeder s Replenishment The feeders can be replenished when they are installed on the machine or even during a production run When a component could not be
14. Set the first point that is used in the measurements 5 Set Second Coordinate Set the second point that 1s used in the measurements 6 Select Recent Images Show a list of recent images that are captured with the camera You can select an image from the list and it will appear in the Camera View window 7 Save Frame Save the current frame to a file A dialog will appear and ask you for the name of the file 8 Send Frame To VDF Generator Opens the VDF Generator program and sends the current frame to it 9 Change Camera View Mark Type Select the Camera View Mark type can be circle rectangle or none 10 Mark Properties Set the Camera View Mark properties width height and colour 11 Change Camera View Mode Select the Camera View Mode Live View or Capture c Settings Window xl Camera Settings Exposure j 1700 Mana Gain 4 5 Gamma J 15 00 r Sub Window width 800 Height 800 a ee Cancel Camera Settings Window Exposure this is the time the photo sensitive matrix of the camera is exposed to the incoming light This means that the bigger the Exposure is the brighter is the image from 1 to 10000 where each unit is 1 10 of the millisecond Copyright 2003 IVAS Tech All Rights Reserved User s Manual Page 138 PLM2000 Series Pick and Place Machine Mono Gain increases the value of the pixels in the entire image with the speci
15. Show Learned Corpus Magazine Popup Menu 2 Right mouse button click over the selected Feeder Magazine From the context menu select Set Feeder Point The Set Real Magazine X and Y dialog will appear Copyright 2003 IVAS Tech All Rights Reserved User s Manual Page 76 PLM2000 Series Pick and Place Machine Set Real Magazine and Y ER xj A Y Position in mm 561 700 425 000 A Move A Step a 6 Short a Lr Medium Set Real Magazine X and Y Dialog C Long 3 With the X Y Move buttons move the head the edge of the Feeder Magazine You can control the movement step per button click by X Y Step radio buttons 4 Press OK button 5 4 16 Teaching Component Source Position Component Source Position is the position at the feeder where the component will be picked up in the pick and place process Teach a Component Source Position 1 To define the Component Source Position of a lane open the safety shield cover Turn clockwise the key located on the front left casing of the machine Press the red button below the key 2 Click left mouse button on the position to be set to highlight 3 Click right mouse button to open the Pop Up menu Show x 1 Z Teached Corpus Change Component Vision oa reg I r Set Feeder X Seb Pick Up Point I Pye Turn Feeder Ghead Teach SMD Component Teach SMO Two Points Adjust SMO vision SMO
16. There are some common operations that can be done with the machine Here is a list of them and for each task a detailed description 5 4 Parking 5 4 2 Teaching Nozzle Changer Nozzle Source 5 4 3 Setting Reference Position Engine Zero 5 4 4 Teaching Nozzle Z Reference Position 5 4 5 Teaching Dispenser Z Reference Position optional 5 4 6 Detecting Feeders 5 4 7 Creating New PCB 5 4 8 Teaching PCB Start Position 5 4 9 Teaching PCB Fiducials 5 4 10 Teaching Editing SMD Components 5 4 11 Adjusting SMD Component Vision 5 4 12 Detecting Fiducials 5 4 13 Changing PCB Fiducials 5 4 14 Adjusting Fiducial Vision 5 4 15 Teaching Feeder Magazine Reference Position 5 4 16 Teaching Component Source Position 5 4 17 Saving and Loading PCB Files 5 4 18 Multiplying PCB 5 4 19 Rotating PCB 5 4 20 Processes Selection 5 4 21 Running Processes 5 4 22 Feeder Optimization 5 4 23 Fiducial Enable Disable 5 4 24 Reloading SMD Components 5 4 25 Correcting SMD Positions 5 4 26 Including Excluding SMD Component s from Processing 5 4 27 Changing SMD Value 5 4 28 Deleting SMD 5 4 29 Editing SMD Properties 5 4 30 Setting Tray Feeders Pick up Position 5 4 31 Advancing Tape Feeder Position 5 4 32 Dispenser XY Offset Calibration optional 5 4 33 Dispenser Reloading optional _5 4 34 Pick and Place Processes5 4 34 Placing SMD Component Toward Two Points Copyright 2003 IVAS Tech All Rights Reserved User s Manual Page 56 PLM20
17. Y Move buttons move the head at the centre of the first old fiducial Click OK button 8 The head will move over the place where the second old fiducial mark should be With the X Y Move buttons move the head at the centre of the first old fiducial Click OK button 5 4 14 Adjusting Fiducial Vision Fiducial marks can be recognized automatically the head goes over each fiducial mark take a picture of it and tries to recognize the fiducial At the end only unrecognized fiducial marks are left for the operator to adjust them manually It is recommended to use Auto Fiducial detection every time it is possible because that way the pick and place process will be faster Copyright 2003 IVAS Tech All Rights Reserved User s Manual Page 73 PLM2000 Series Pick and Place Machine Adjust Fiducial Vision 1 From the main menu select PCB gt Detect Fiducial Marks The Detect Fiducial Marks dialog will appear Detect Fiducial Marks I Xl A T Position ini mm 13551 32 770 A Y Step Short C Medium f Long Vg aa Adjust Vision lt 2 Prey 9o Detect Fiducial Marks Dialog 2 With the X Y Move buttons move the head at the centre of the first new fiducial You can control the movement step per button click by X Y Step radio buttons 3 Click Adjust Vision button The Adjust Fiducial Vision dialog will appear Adjust Fiducial Visi
18. correction angle will be done it should be lower than Angle value 1f not checked then no examination of the correction angle will be done Angle Maximal acceptable angle of correction Use Control for flip component If checked then a check if the component is flipped will be done Std Dev parameter that determines if the component if flipped Details and Recommendations Parameters Width and Height can be taken directly from the processed image after the test 1s started Copyright 2003 IVAS Tech All Rights Reserved Settings Dialog Examples User s Manual PLM2000 Series Pick and Place Machine Use control far flip component m 3 000 Std Deviaton Width 1 300 mm i 2 000 a Height mm Max dimension 110 Ps WiptH Min dimension 3r ut Uze control for mas correction angle Measuring width and height Page 225 Copyright 2003 IVAS Tech All Rights Reserved
19. o Save As opens the Save As dialog that helps you select a name for the component or feeder you have created o Last Five Files List list of the last five edited files o Exit closes the Component Library program View Window Hel w Standart Bar w Status Bar w Visible Bar e View v Create Bar menu o Standard Bar shows hides the Standard Toolbar Status Bar shows hides the Status Bar Visible Bar shows hides the Visible Toolbar Create Bar shows hides the Create Toolbar Window Help New Window O O Cascade Tile Arrange Icons 1 VF24MM box v 2 2824 0MP e Window menu Copyright 2003 IVAS Tech All Rights Reserved User s Manual Page 156 PLM2000 Series Pick and Place Machine o New Window opens empty window o Cascade arrange the currently opened file in such a way that only title bars of the windows of each file to be visible o Tile shows all currently opened files in the window The main window is divided to the necessary number of sub windows o Arrange Icons arranges the icons o List of the currently opened files list with the files that are currently opened in the Component Library program The active file has a check mark near its name e Help menu o About Library shows the about information 6 3 2 Toolbar Du E BERE SEN A 8 X 8 Standard Toolbar 1 New creates new object
20. 00 00 Statistics for single Pick and Place process after specified time and date View last pick and place process details Statistics for the last Pick and Place process The result of a query for a single process is shown bellow Copyright 2003 IVAS Tech All Rights Reserved User s Manual Page 115 PLM2000 Series Pick and Place Machine User silvia FCB name D PLMUin DPch 5paceDMA CCD R2 TOP hez zaxranvane Muliv pech Statt date 2004 04 19 17 03 28 End date 2004 04 19 17 11 35 Total components on board 952 Components to place 919 Total placed 311 Total discarded l Component Feeder Results Value Casing File Vision File serial Number Type Row Placed Discarded RIDOE R0603 RO603 CMP R1DOE RO603 df 84583298 i 1 23 0 R7 15K 195 EDU RIB03 C IP R0603 vd 25208 0 2 z Rizk RUBUS R603 ChIP R603 1608 vd De453208 0 3 l R220 R0603 R0602 CMF Rolad s vd f 5453208 0 4 z 0 CIUnF C0603 C0603 ChIP C1Onf CD603 sdf 02458298 0 H 3 0 RI R0603 R0603 C IMP RD603 vdf 5458208 0 24 0 R22 1K 196 R0603 RO6O3 CMP RDGD3 srdf g2458298 a 7 a i RZZE RO6O3 R603 CMP RO603 1 608 vif 8458298 0 8 16 0 R1UE RIBUS R603 ChIP ROSUS 160S vdf 5453208 0 g 64 2 RIOOk 1 Roggi R603 ChIP RO60S 1608 sed DSFESUSS 0 0 l 1 Statistics for single Pick and Place process With the arrows you can navigate through the pick and place processes With the Jump button you can go directly to the pick and place process you want to see 5 6 2 PLM pr
21. 10 20 0 00 Cancel Examples B 2 Four contours Description Finds the position and the orientation of an object by 4 contours Input Monochrome image with no less than four black objects Output Positioning and orientation of the objects Targets Buttons Rotary and every component with four distinctly marked and 2 by 2 symmetrical contours Parameters Width the shorter distance between the centers of the pins in mm Height the longer distance between the centers of the pins in mm Max found contours Maximal number of contours in the image Max deviation minimum permissible deviation of width and height of the component Min deviation minimum permissible deviation of width and height of the component Copyright 2003 IVAS Tech All Rights Reserved User s Manual Page 206 PLM2000 Series Pick and Place Machine Orientation top bottom determines which is the zero rotation position of the component Checked state means that the zero rotation position is when the longer side 1s parallel to X axis and unchecked means that the zero rotation position is when the shorter side 1s parallel to X axis Details and Recommendations The contours must be two by two symmetrical Show width and height according to the centres of the contours The top bottom orientation of the component determines its initial position The orientation is different if the component is 90 turned For correct discernme
22. 4lk F menu In short key Ctrl Zoom in the image Out short key Ctrl Zoom out the image 25 set the image to 25 of its size 50 set the image to 50 of its size 100 set the image to 100 of its size 200 set the image to 200 of its size 400 set the image to 400 of its size Fit Window short key Ctrl Alt F resize the image so that it fits the whole visible window Image centre shows hides two lines that are crossed at the centre of the image Found centre shows hides the centre of the object that the recognition algorithm has found This centre 1s not the same as the centre of the image The distance between this centre and the centre of the image is the offset of the object Found bounds shows hides additional information over the image Specific for each algorithm Found points shows hides some special points that the recognition algorithm has found Specific for each algorithm Found lines shows hides bounding lines and other important lines that the algorithm draws Specific for each algorithm Filters amp Recognitions areas short key Ctrl Alt A Horizontal Lines Vertical Lines Grid 3D View mode ss menu Horizontal Lines draws the 3D view of the image with horizontal lines Copyright 2003 IVAS Tech All Rights Reserved User s Manual Page 177 PLM2000 Series Pick and Place Machine Vertical Lines
23. 5 4 11 Adjusting SMD Component Vision eee 67 oU DIC CUNO ICUC TANG mesas ci ieutadite teat ton Lau E Rusia S 69 S4 5Chanpimne PEB PIGucials ie idees o hene N 71 5 4 14 Adjusting Fiducial Vision sees 72 5 4 15 Teaching Feeder Magazine Reference Position 75 5 4 16 Teaching Component Source Position eeeeeeeeeeessss 76 54 1 Saving and Loading PCB Piles 2 deci too on ree et oe utres 78 SS IVE Dy AE D B roae an aE T 78 PAPERO E Pb cepe NER MURS 80 2120 PIOCCSSES DC IECUOI erra EEA GA 81 25 4 2 Rumi PIOCCSSOS oe aer rea iU eee dura Ud bl Pub i e QUE UNE Rae das 83 25422 Feeder ODUIUZADTO eoe Ee Ceo ak re detis ettet ead eode ense adu Dien ed 85 5423 Taducial Enable ISA DIC istos stt e oe inre s eo ERU Er diei uoi esa a 88 5 4 24 Reloading SMD Components ccccccccccecssssseeeeeeeceeeeeeaaaeeeeeees 88 2 4 25 Comechne SMD POSON Saraan 89 5 4 26 Including Excluding SMD Component s from Processing 89 2342 2 Chane ine SMD VIG satedioontirai sto E ato ans cord edisso bcati 90 354128 Deleune SMD Component a e ions ees rue euo Ear Ste bn o On Iv EE ch 9 2 4 29 Bditifie SMD Properties uenit mee MO Ideo o o eret 9 5 4 30 Setting Tray Feeders Pick up Position eeeeeeeeeesss 93 5 4 31 Advancing Tape Feeder Position eeeeeeeenne 94 5 4 32 Dispenser XY Offset Calibration optional
24. All Rights Reserved User s Manual Page 57 PLM2000 Series Pick and Place Machine 3 With the arrows move the head so that the centre of the nozzle is at the centre of the Camera View Window Adjust the nozzle exactly at the centre of its nest with hand 4 Press the Enable Z button Z Position panel 1s enabled 5 Press Down button The nozzle stick will move about 20 40 millimetres above the nozzle 6 Looking carefully at the nozzle stick start moving it down with appropriate step not to hit the nozzle with the nozzle stick When the stick is at about 5 mm above the nozzle hold the nozzle with hand and continue down with the stick Listen and feel if there 1s any unusual sound or friction If there is correct the X Y position with the arrows and try again The stick should pick very softly the nozzle 7 Press Set Z button to save the position 8 Test 1f the source position of the nozzle 1s exact and 1f the nozzle can be taken softly without friction and rap 5 4 3 Setting Reference Position Engine Zero Reference Position Logical Engine Zero is the starting point of the coordinate system toward which the PCB 1s placed It 1s situated at the near left corner of the work area looked from the position in front of the monitor X axis increases from left to right and Y axis increases from you to the farther corner of the work area Also this is the position where the Nozzle Z Reference Position 1s set for each nozzl
25. All Sockets Feeder 0 8MM12 mag lFeedeiB XSMMi13mag 7 v Select All Components Select All Feeders Cancel Select Component and Feeder Data Dialog 3 From the SMD Value list mark the components which placement you want to be optimized If you want to arrange the whole PCB mark Select All Components check box In the example all components are selected 4 From the Feeder Name list select the feeders you want to use in the Pick and Place process In the example Feeder 10x8402 3 mag and Feeder 10x8402 5 mag The best practice is to mark all feeders that are not in use in the moment Copyright 2003 IVAS Tech All Rights Reserved User s Manual Page 87 PLM2000 Series Pick and Place Machine 5 From the Socket list select the sockets that can be used In the example all 17 available sockets can be used so Select All Sockets check box is marked 6 Press OK button 7 You will be asked to detect the fiducial marks see page 69 of the PCB s 8 After you have detected the fiducial marks the Component Feeder Link dialog will appear Component Feeder Link iP X m Sockets View Feeder Positions Counts 4 gt Feeder Name 2 R33kROB03 ES Socket ID ie speWenEE 3 4 _ Em m Feeders List Sp Feeder 10x8402 5 mac zi EET mm zm SOX lt OS 10 Close Component Feeder Link Dialog 9 From this
26. Every list of filters can be saved as Custom Filter List cfl file and can be loaded after this Copyright 2003 IVAS Tech All Rights Reserved User s Manual Page 169 PLM2000 Series Pick and Place Machine Mision Data Camera amp Light Filtering Analysis Image Processing Median 2 1 Convert to Mana 1 Gaussian Blur Filter area pixels s m 5 Copy area to fan Filters amp Analysis Filtering Page In all operations bellow we presume that you have already activated the Filtering page in the Vision Data Bar and work in it Adding Filter to the List of Filters 1 Select the filter you want to add from the combo box 2 Click Add button 3 The selected filter will be added to the list of filters Changing the order of filters in the List of Filters l Select in the list of filters the filter you want to move forward or backward in the list 2 With the two arrows on the left move the selected filter at the desired position Disable Enable filter that 1s in the List of Filters 1 Select the filter from the list and click Disable button If the Disable button 1s down then the filter is disabled 1f it 1s up the filter is enabled Copyright 2003 IVAS Tech All Rights Reserved User s Manual Page 170 PLM2000 Series Pick and Place Machine Remove filter from the List of Filters 1 Select a filter form the list and cl
27. Gamma with the Gamma slider from 15 to 15 4 Set the smallest possible Sub Window enter its Width and Height Copyright 2003 IVAS Tech All Rights Reserved User s Manual Page 174 PLM2000 Series Pick and Place Machine set Light Settings l Select the appropriate power for the bottom light from the Bottom combo box 2 Select the appropriate power for the top light form the Top combo box 8 2 6 Setting Recognition Input Parameters Every Recognition algorithm has its own parameters that are specific for it sizes of sub objects angles between parts of the object maximum angle of rotation and so on They are configured according to the specific object we want to recognize These parameters are important part of the process of recognition set Recognition Input Parameters l Select the algorithm you want to use See Chapter 8 2 3 Using Recognition Algorithms page 170 2 Press Settings button The appropriate dialog for configuring the selected algorithm will appear 3 Enter the required information and click OR Copyright 2003 IVAS Tech All Rights Reserved User s Manual Page 175 PLM2000 Series Pick and Place Machine 8 3 User Interface Reference 8 3 1 Menus File View Window Help Mew Ctrl h Open Er Save Ctrl 5 Save S Load Image CtrI L Save Image Recent Images d Recent Files k e File Exit AlE4 X menu o New short key Ctrl N Filters and recognition al
28. Pick and Place module to visualize the attached to the machine feeders You can create three types of feeders tape feeder or just feeder vibro feeder and tray feeder a Creating New Tape Feeder Create New Tape Feeder 1 From the menu select File gt New gt Feeder gt Feeder The Tape Feeder panel will appear in the Construction Bar Height Fickllp Center pm js width 32 Aperture Depth width 5 8 D Height 5 ium Tape Feeder Panel 2 Enter the width of the track where the tape is moving 9 2 mm 3 Enter the data for the aperture in the Aperture panel Width 5 8mm the width of the aperture Height 5mm the height of the aperture Depth 0mm the depth of the aperture Offset X 0mm offset of the aperture by X 4 Click Apply button The tape feeder will appear Copyright 2003 IVAS Tech All Rights Reserved User s Manual Page 151 PLM2000 Series Pick and Place Machine Tape Feeder b Creating New Vibro Feeder Create New Vibro Feeder l From the menu select File gt New gt Feeder gt Vibration The Vibro Feeder panel will appear in the Construction Bar wan o Height O Obex 2 Ottery 2 Vibro Feeder Panel 2 Enter the width of the track where the components are placed 24mm 3 Enter the height of the part of the vibro feeder that you want to be visible in the Pick and Place Module 70mm
29. Processing Flux Dispensing Iw Glue Dispensing v Pick and Place Component Solder Cancel Edit Read Destination X Y and Angle Dialog 4 In the PCB Processing part of the dialog select the processes you want to be run over the component Select from among Flux Dispensing Glue Dispensing Pick and Place and Component Solder Note Which processes are available depends on what devices you have mounted at your machine dispenser and soldering device are optional 5 Click OK button Note The order in which processes will be run is that shown in the above dialog no matter which processes you have selected You cannot change the execution order of the processes Copyright 2003 IVAS Tech All Rights Reserved User s Manual Page 83 PLM2000 Series Pick and Place Machine 5 4 21 Running Processes When you start a Pick and Place process the following steps should be executed e Processes that will be executed should be selected manually see Chapter 5 4 20 Processes Selection page 81 e Feeders Detection Process is executed automatically see Chapter 5 4 6 Detecting Feeders page 59 e Information about not loaded and excluded components is shown e Fiducial Detection process is executed manually or automatically see Chapter 5 4 12 Detecting Fiducials page 69 e The configured sequence of process will start After a process is started it can be in one of the following states running paused o
30. Properties ahi Feeder Popup menu Copyright 2003 IVAS Tech All Rights Reserved User s Manual Page 77 PLM2000 Series Pick and Place Machine 3 Select Set Feeder X Y Z The Set Real Source X Y and Z dialog and the Camera View window will appear 2 Position i mi C Short Medium Long vacuum Aute Set Real Source X Y and Z Dialog 4 With the X Y Move buttons move the head at the centre of the component at the feeder gap You can control the movement step per button click by X Y Step radio buttons Set Real Source X Y and Z Magazine 12 Position 3 SMD Corpus x The Camera View Window 5 Press the Enable Z button Z Position panel is enabled Copyright 2003 IVAS Tech All Rights Reserved User s Manual Page 78 PLM2000 Series Pick and Place Machine 6 Press Down button The nozzle stick will move about 20 40 millimetres above the component 7 Looking carefully at the nozzle start moving it down with appropriate step not to hit the component with the nozzle Move down until the nozzle is at about 1 mm above the component Then select Short for the step of the nozzle 8 Continue to move the nozzle until it is 0 1 0 2 mm above the component Mark the Vacuum check box to switch on the vacuum Look carefully the component is it picked up good is not the nozzle too far from the component or too close Stop
31. R0603 CMP R7 15K 1 R0603 R0603 wdf 08458295 Z n n RO603 CMP RiZk ROBOS R0603 1608 wdf 08458295 3 RO603 MP R220 ROBOS Rega 1608 wdf 08458295 4 C83 c MP Cl nF COS Ci nf COBO3 vdF 06458295 0 5 0 RODS CMP RO R SCOS RO6O3 vd 08458295 6 R0603 CMP R22 1K 1 R0603 R0603 wdf 06458295 y ROGOS CMP R2ek ROBO ROGOSt 1608 vdf 06458295 0 a ROGOS c MP RIOK ROBO R0603 1608 wdf 06458295 J n RO603 CMP Fi00k 1 ROSO R 6O3 1608 wdf OSFESO9S RO6OS CMe R4 42K R BUS RO6O3 vdF aFESudaS 1 R0603 CMP RBS FE 195 ROBOS R0603 dF sFESuaS Z CO603 c MP cCli nnF COBSLU3 C12pF C0603 wdf sFES UaS 3 R63 c MP Riek ROBOS R0603 vd QSFES095 4 n n RU C MP R320 ROBO ROGOSt 1608 wdf QSFES095 5 0 ROGOS C MP R4 7K ROBOS Rega 1608 wdf OSFES095 6 0 RO603 c MP R22 R SOg3 R 6O3 1608 wdf BoarEadaa8 y IT jaa 5 gt Close RE ME B B In this dialog you can see the statistics for the last pick and place process e Component Type the corpus of the component e Component Value the component specific value e Component Vision File the vision file used for recognition of the component e Feeder Serial Number the unique serial number of the feeder from which the component is picked up e Feeder Type the type of the feeder 0 for tape feeder 1 for vibro f
32. SMD component or feeder tape vibro or tray 2 Open opens an existing component or feeder file 3 Save saves the currently opened file 4 About shows the about dialog x MM ALS XI 12345 67 8 Create Toolbar 1 Create case creates corpuses box of a SMD component or feeder 2 Create Pins creates pins of a SMD component 3 Create Fiducials set the positions where marks on a SMD component should be 4 Create Adhesive Dots set the positions on a SMD component where adhesive should be placed 5 Create Solder Cream Dots set the positions on a SMD component where solder cream should be placed 6 Delete deletes the selected part of an object 7 Vision opens the dialog where settings for the recognition of the components can be entered 8 Create BGA Opens the dialog for describing BGA components Copyright 2003 IVAS Tech All Rights Reserved User s Manual Page 157 PLM2000 Series Pick and Place Machine Visible Toolbar 1 View case shows hides corpuses box of a SMD component or feeder View Pins shows hides pins of a SMD component View Fiducials shows hides the marks on a SMD component View Adhesive Dots shows hides the adhesive drops View Solder Cream Dots shows hides the solder cream drops Un amp C N 6 3 3 Status Bar In the status bar some explanations are shown about the com
33. Statistics Last Pick and Place Process o General Show the general statistics o Last Pick and Place Process Show statistics only for the last Pick and Place process In Pg Up Out Pg Dn m Zoom Normal Zoom o In Zoom in the Workspace View o Out Zoom out the Workspace View o Normal Zoom Show the whole Working area Note To zoom in encircle and drag with left mouse button the area you need to be zoomed in Copyright 2003 IVAS Tech All Rights Reserved User s Manual Page 125 PLM2000 Series Pick and Place Machine b Popup Menus In dependence of what 1s currently selected and where the mouse pointer is there are several popup menus that you can use in the PLM Module No selection popup menu Nozzle popup menu Park Lock machine cover Unlock machine cover Lock nozzles Unlock nozzles Set Engine zero sY Detect Feeders Park Moves machine s head in park position Shortcut way Ctrl P Tock machine cover Locks the machine s cover Unlock machine cover Unlocks the machine s cover Tock nozzles Locks the nozzles changer Unlock nozzles Unlocks the nozzles changer Set Engine Zero XY Start the process of setting the engine zero position Detect Feeders Refreshes feeder data from all installed feeders Shortcut way Ctrl F7 Leave Mozele k Set Nozzle Source Set Nozzle Engine Z Take N
34. This 1s a position over the recycle bin for fluid 3 The Reload Dispenser dialog will appear Copyright 2003 IVAS Tech All Rights Reserved User s Manual Page 96 PLM2000 Series Pick and Place Machine Reload Dispenser B AX Current Fluid g 10 0000 Fluid Per Turn gtu 0 0020 Fluid Quantity d i 10g C 20g C 50g C Custom d ignore Auto Fluid Counting IN Reload Dispenser Dialog e Current Fluid the current quantity of fluid in grams according to the measurements of the Automatic Fluid Counter e Fluid Per Turn the quantity of fluid that goes out of the needle for one turn of the engine of the dispenser That constant 1s different for every type of fluid flux glue and so on It should be measured experimentally and then entered in the edit box e Fluid Quantity the quantity of fluid in the new container that will be loaded in the dispenser in grams There are three standard values 10g 20g and 50g and custom value where you can enter the quantity of fluid for already used containers e gnore Auto Fluid Counting if checked then the Automatic Fluid Counter will be turned off and no observation over the quantity of fluid will be done If not checked then the Automatic Fluid Counter will be turned on and the quantity of fluid 1s observed When the fluid is over the operator will be warn 4 Open the cover of the machine Unscrew the screws that hold the container Unscre
35. Tre 19 By OU SY SVC IN ETE O tee sseeruamiats 19 PEON E eC d ueste Am ut DE M E ON EV EUM 19 2 7 XY Dosittonite SVIE eena AE Erw SU pd S EE bos exempt v ta su paoo SUR UE OI ESSE 20 2 5 Picksand Plaece Head stes vetito etate REI DEM tea mi vE to innt vi bees RUE Ue 2 2 5 T Taternab C aenebdsonvscnvisemsevitw eee ne ee 2 4 8 2 View Direction Control Mirrors seen 22 2 0 9 I9 Bip oasicus ce bte aat Ee Num ED NNNM MeL MI DM 22 A M AIN OZ ZC RETE ET EET TT T TO 22 4 8 5 Z Distance Sensor Optional sssssseeeeeeeeeeeeeeeeeennnns 23 4 6 0 Dispenser OPUOMAl iu ecaucen sosxcaticetocanc aeter eei tet tee iae 23 4 6 iSolderme Device ODUORAL uei aet et ci n pee ee en o e tees 23 BIN OZ AIG S quU TU DTP 23 dco Deedelas 61 KE Se eee ene ne En a E E E ener E 23 NND He mele eed EU LU UM 24 4 12 Component Feeder S esua E etta iecore heelys 29 d TZT Pe DOUG ES usen doti due doceri I Oed Ere resta ees ubi imu Sese o d OAT 26 d D 2 brav e ee ee ee eee Ce 29 d 12 SUCK CE OC DS oeesvAb E que atte e ta uq Mr aM RUN RUE E 30 4 13 Manual Operation Switch Button eeeeeeeeeeeeeeeeeneenn 3l d PI SCmaplOfe eann ran EEAO Se ess ee eee eee E a E de 3l AN IRC CV Cle DIM S acveacuanationeasciatetasuple NT ptit vetement eq 27 Copyright 2003 IVAS Tech All Rights Reserved User s Manual Page 3 PLM2000 Series Pick and Place Machine 2 LO Bierbpenc y SOD aapinen PR tices Seni e outituteeia sabia et Mi
36. Unlock Stopper Segments qm Move Input Move Output Main Control Dialog with transport e Unlock Lock cover Unlock Lock the cover of the machine when the check mark 1s visible invisible e Unlock Lock nozzles Unlock Lock the nozzles changer device when the check mark is visible invisible Next commands are available only if the machine has a transport e Lock Unlock Locker Lock Unlock the locker device when the check mark 1s visible invisible e Lock Unlock Stopper Lock Unlock the stopper device when the check mark is visible invisible e Move Input Moves a PCB from the beginning of the first segment to its end The PCB is not moved from the first segment to the second If there is no PCB on the segment or the PCB does not move to the output sensor of the segment after a timeout the segment will stop to move e Move Work Moves a PCB from the beginning of the second segment to its end The PCB is not moved from the second segment to the third If there is no PCB on the segment or the PCB does not move to the output sensor of the segment after a timeout the segment will stop to move e Move Output Moves a PCB from the beginning of the third segment to its end The PCB is not moved from the second segment to the third If there is no PCB on the segment or the PCB does not move to the output sensor of the segment after a timeout the segment will stop to move e Dispenser Control opt
37. We call Magazine the undividable device that can hold definite number of tapes Each tape we call feeder So on the picture bellow you can see a magazine with three feeders in it Means that there are three tapes with components and each is separately moved and reloaded The difference between a tape and a stick feeder 1s only hardware so the visual representation of the two types of feeders 1s almost the same Copyright 2003 IVAS Tech All Rights Reserved User s Manual Page 53 PLM2000 Series Pick and Place Machine Tape Feeder d Tray Feeders Tray Feeders are places where components can be arranged They are used as a position from which we can pickup components and place them on a PCB In every tray feeder there can be more then one panel with different components We have two trays standard and extended but in each tray you can put as many panels as possible e Standard Tray Feeder It is placed at the location of four tape feeders The exact position is configurable You can see how two panels are placed in the standard tray Standard Tray Feeder e Extended Tray Feeder It can be placed at every possible position in the machine area Copyright 2003 IVAS Tech All Rights Reserved User s Manual Page 54 PLM2000 Series Pick and Place Machine Extended Tray Feeder Copyright 2003 IVAS Tech All Rights Reserved User s Manual Page 55 PLM2000 Series Pick and Place Machine 5 4 Working with PLM2000
38. adhesive drops and solder cream drops That is why you can move an element by the X axis and by Y axis Move an element 1 Select the element of the SMD Component you want to move The element can be case pin adhesive drop solder cream drop or mark 2 In the Offset panel in the Construction Bar select direction in which you want to move the selected element on the picture bellow left and down are selected Ute fa x id T E Y fo g Apply Offset Panel 3 Enter the distance you want to move the element per X axis and per Y axis in the X and Y field respectively 10 mm per X and 0 mm per Y 4 Press Apply button The element will shift in the desired direction Copyright 2003 IVAS Tech All Rights Reserved User s Manual Page 155 PLM2000 Series Pick and Place Machine 6 3 User Interface Reference 6 3 1 Menus File View Window Help Main Menu File View Window Help Crrl h Component bd m Open Chri o Feeder Feeder Close Vibration Save Trav Save As 2824 C MP 2 DAPLM Project WWF24hM box e File Exit menu o New creates new object Component creates component file Feeder creates feeder file e Feeder creates tape feeder e Vibration creates vibro feeder e Tray creates tray feeder o Open opens existing component or feeder file o Save saves the currently opened file
39. and Y axes Step Size amp Short 0 07 mm OO Middle 0 30 mm Long 10 0 mm Manual XY Control e Step radio box the distance which the head will move e Direction buttons the direction in which the head will move e 0 button sends the head in the Home position b Nozzle Control Short key Ctrl 2 With this control you can move the nozzle stick up and down and rotate it toward the Z axis Be very careful not to hit it in the working table That can seriously damage the whole machine Manual Nozzle Control Ctrl 2 x Step Size retin 9 Short 0 01 mm 0 1 dea OO Middle 0 50 mm 1 0 deg a Long 10 0 mm 7 10 0 deg Nozzle Control Dialog e Step radio box the distance degrees which the nozzle will move rotate toward Z axis e Up and Down arrows moves the nozzle stick up and down e Left and Right arrows rotates the nozzle clockwise and contra clockwise Copyright 2003 IVAS Tech All Rights Reserved User s Manual Page 41 PLM2000 Series Pick and Place Machine c Head Control Short key Ctrl 3 With this dialog you can control the prisms what you see the air and vacuum and the light the way you see Manual Head Control CErE 3 xj Activate Prism Left C Right Ar L n V acum C On Bottom Top Light Intensity off Dim Head Control Dialog e Activate Prism L
40. are outside of the specified intensity range Range from 0 to 255 NOTE th l1 must be lower than th h for correct filter results Examples th 1 100 th h 2006 set 255 th 1 100 th h 200 set 0 Copyright 2003 IVAS Tech All Rights Reserved User s Manual Page 199 PLM2000 Series Pick and Place Machine A 10 Notch Description Sets the pixels of the image with intensity inside a given range to a specified color Parameters th 1 Low intensity threshold Pixels with intensities higher than this value and lower than th_h are set to a specified in another parameter value Range from 0 to 255 th h High intensity threshold Pixels with intensities lower than this value and higher than th 1 are set to a specified in another parameter value Range from 0 to 255 set Intensity value for the pixels that are inside the specified intensity range Range from 0 to 255 NOTE th l1 must be lower than th h for correct filter results Examples th 1 150 th h 7250 set 0 th 1 100 th h 250 set 255 Copyright 2003 IVAS Tech All Rights Reserved User s Manual Page 200 PLM2000 Series Pick and Place Machine A 11 Contrast Stretch Description Adds more contrast to the image Parameters l Lowest intensity of the image Pixels with intensities with this value and less will be set to intensity 0 Range from 0 to 255 h Highest intensity of the image Pixels with intensi
41. are two types of menus the Main Menu and the Popup Menus The Main Menu is placed at the top of the application and is always accessible The Popup Menus is different for each object in the program the PCB a component a feeder and so on a Pull Down Menus The main menu looks like this Main File PCB Feeder Process Settings Nozzles Statistics Zoom Help Main Menu Main File PCB Fee View d Control d Preferences Lag off e Main contains basic functionality manual control dialogs command for dispenser and other basic functions o View Which one of the tool bars you either want to see or not to Click on Camera Window to open Camera View window Short cut way Ctrl 0 Park wv Lock machine cover Unlock machine cover w Lock nozzles Unlock nozzles Initialize Devices Dispenser Commands AT Ctrl 1 Nozzle Ctrl 2 Head Ctrl 3 Main Ctrl 4 Dispenser Chrl 6 Solder Ctrl F Device Status Ctr 5 o Control Park the head Lock Unlock the machine cover Lock Unlock nozzles Initialize Devices Dispenser Commands view in the section for dispenser Copyright 2003 IVAS Tech All Rights Reserved User s Manual Page 121 PLM2000 Series Pick and Place Machine Manual Control Dialogs Device Status o Preferences user and group permissions o Log off logs off the current user o Exit close the program File PCB Feeder Process Set
42. be executed again the operator should start the process again Start Full Process In Auto mode after Start Full Process command the Pick and place process will be executing until the operator stops it This means that after a PCB 1s arranged the machine will move the PCB to the third segment and will load new PCB in the second segment No intervention from the operator is necessary Only empty PCBs should be supplied at the first segment and ready PCBs should be taken from the third segment 6 Load PCB Moves a PCB from the first segment to the second segment where the components are arranged over the PCB This button should be used when there is no machine connected before the first segment and the transport is in manual mode 7 Leave PCB Moves a PCB from the second segment the position where the components are arranged over the PCB to the third segment the exit segment From the third segment the PCB should be removed by the operator or should move to a segment of another machine This command should be used when the transport is in manual mode Feeder dM Feeders Toolbar 1 2 3 1 Detect Feeders Refreshes feeder data from all installed feeders Shortcut way Ctrl F7 2 Switch Tray Feeder Shows Hides the Tray Feeder that overlaps four feeders at the front part of the machine 3 Show Hide Extended Tray Shows Hides the Extended Tray Feeder pce E 2 PCB Toolbar 123 4
43. button 12 Click Apply button from the main Preferences page to apply the newly added group Removing a group 1 Select the group you want to remove in the Groups list 2 Press Remove button Renaming a group 1 Select the group you want to rename in the Groups list 2 Press Rename button The New group name dialog will appear Type new group name E Power Operator New group name Dialog 3 Enter the new name of the group and click OK Copyright 2003 IVAS Tech All Rights Reserved User s Manual Page 104 PLM2000 Series Pick and Place Machine b Dealing with Users Preferences uM x General Group Default Operators Operator 1 i Operator 2 Recycle Bins Technician Full Hame es eee Tunning tee Albert Ainstein Comment The best physicist Add Remove Preferences Page Creating new user 1 Click Add button The New user login name dialog will appear Type new user login name xl New user login name Dialog 2 Type the name of the logging account this 1s the username that the user should enter when he login Albert in the example Click OK 3 The New Password dialog will appear Enter the password that the user will have to enter every time he logins Click OK 1234 in the example Copyright 2003 IVAS Tech All Rights Reserved User s Manual Page 105 PLM2000 Series Pick and Place Machine New
44. can damage the computer system of the machine Also all unsaved information will be lost Copyright 2003 IVAS Tech All Rights Reserved User s Manual Page 33 PLM2000 Series Pick and Place Machine y The Emergency Stop 4 17 Machine Cover Machine Cover is intended to protect the operator from injuries caused by the machine Operators should never work with opened machine cover When the cover is opened and the manual operation button 1s not down all the engines of the machine are turned off The head can be move only from the operator manually not from the machine Thus the operator can be sure that the head will not injure him The camera works all the time also the position of the head can be reported Machine s Cover 4 18 External Camera optional External Camera is used for larger components like BGA that cannot be photographed with the Internal Camera Like the internal camera it is black and white camera and is configured and commanded the same way as the internal camera Copyright 2003 IVAS Tech All Rights Reserved User s Manual Page 34 PLM2000 Series Pick and Place Machine 4 19 Transport optional The transport moves a PCB automatically inside the machine Thus the operator does not need to open the machine s cover for every PCB that is arranged This saves a lot of time and automates the process more than one machine can be joined to form a line The transport consists of t
45. check near the SMD Place On this means that the component will be processed If the check 1s missing the component will not be processed 3 If the state of the check is not as you want click on it and it will change Include Exclude some components 1 Select the SMD components You can select multiple components by holding the Ctrl key and left mouse button click over the desired components 2 Right mouse button click over one of the selected components In the context menu select SMDs Place On SMDs Place Off to include exclude the selected components and to exclude all not selected components on the PCB from processing Note Components that are not available at a feeder always are red coloured because they cannot be processed 5 4 27 Changing SMD Value Change SMD Value 1 Select the SMD Component s whose value you want to change You can select multiple components by holding the Ctrl key and left mouse button click over the desired components 2 Right mouse button click over the selected component From the context menu select Change SMD Value 3 The Component Feeder Links dialog will appear Copyright 2003 IVAS Tech All Rights Reserved User s Manual Page 91 PLM2000 Series Pick and Place Machine x r Link Name 34 LESS Replace All Component Feeder Links Dialog 4 Select the new component you want to replace the current one from the Link Name combo
46. choose among Internal Camera External Camera No Camera and Default Camera Properties Shows the dialog with SMD Component properties 5 8 2 Toolbars Plm Toolbar main a d Ql o ol Fl te Boop G E Dispenser W UM Oe solder J Main Ga 1 Is El Main Toolbar 1 2 3 1 Log off Logs off the currently logged user 2 Open Open existing board file or other file 3 Save Save the current PCB board file 5 div Lock Unlock Toolbar 23 45 1 Park Moves machine s head in park position Shortcut way Ctrl P 2 Unlock machine s cover Unlocks the machine s cover 3 Lock machine s cover Locks the machine s cover 4 Unlock nozzles Unlocks the nozzles changer 5 Lock nozzles Locks the nozzles changer E d 2 Manual Controls Toolbar Copyright 2003 IVAS Tech All Rights Reserved User s Manual Page 131 PLM2000 Series Pick and Place Machine 1234 5 6 1 XY Control Shows the Manual XY Control Dialog Shortcut way Ctrl 1 Manual Nozzle Shows the Manual Nozzle Control Dialog Shortcut way Ctrl 2 3 Head Control Shows the Head Control Dialog Shortcut way Ctrl 3 4 Lock Unlock Cover Dialog Shows the Main Control Dialog Shortcut way Ctrl 4 5 Device Status Shows the Device Status Dialog Shortcut way Ctrl 5 6 Camera Window Shows the Camera View Window Short
47. component recognizing process 1s made while Y motion A small correction by X axis is made in the Placing head as well This way a precise X and Y positioning and rotation correction 1s made while carrying the component to its place position A vacuum nozzle picks up the component Depending on Copyright 2003 IVAS Tech All Rights Reserved User s Manual Page 11 PLM2000 Series Pick and Place Machine the component s size weight different nozzles are available Z axis movement and the rotation are accomplished via servomotors with incremental encoders A servo motors system with linear encoders 1 micron accuracy and digital motion controller ensures high speed and precise component placement process Linear motors utilization markedly boosts reliability and life of the machine The high speed and precise positioning ensures placement rate of up to 4200 components per hour Due to its unique recognition system PLM2000 will place any component from the passives 0201 0402 Melf SOT and SOIC QFP PLCC BGA mBGA LLGA up to 40x40 ICs PLM2000 can be equipped with 210 positions of 8mm tape feeders as a Stand alone model or 120 positions as an In Line model The tape feeders are servomotor driven with build in electrical motors capable of loading all of the known tapes from 8 mm up to 44 mm Waffle tray feeders for up to 2 trays as well as a floating tray feeder virtually recognized by the system can be loaded on the machine 10
48. configuration Copyright 2003 IVAS Tech All Rights Reserved User s Manual Page 111 PLM2000 Series Pick and Place Machine General H Lisers amp Groups L2 DataBase Recycle Bins Process Tuning Exterrnal Camera Tuni Transport Tunning Transport Tuning Page e Transport In indicates 1f there is machine before the PLM machine which supplies the PLM machine with PCBs e Transport Out indicates 1f there is machine after the PLM machine which takes the arranged PCBs from the PLM machine Copyright 2003 IVAS Tech All Rights Reserved User s Manual Page 112 PLM2000 Series Pick and Place Machine 5 6 Pick and Place Statistics From the statistics you can find useful information about the Pick and Place process There are two ways to inspect the statistics Web based statistics view and PLM based statistic view 5 6 1 Web Based Statistics View the Web based Statistics Start Page 1 In an Internet browser s address bar enter localhost and the page will load PLM2000 Series Machine Query pick and place statistics for specified period onas 19 2004 4 19 00 00 23 59 Juery Reset View pick and place process details for specified date Date 054 459 Time o0 00 View View last pick and place process details Web based Statistics Start Page Copyright 2003 IVAS Tech All Rights Reserved User s Manual Page 113 PLM2000 Series Pick and Place Machine Q
49. dialog you can see what is the optimal arrangement of the magazines and components in the magazines In the Socket View you can see on which sockets the Feeder Magazines should be attached In the example 16 and 17 sockets are the best places to attach the Feeder Magazines n the Feeder Positions you can see how to arrange the components in each Feeder Magazine In the example for the Feeder Magazine Feeder 10x8402 5 mag the components should be arranged in the following sequence R10K R0603 R33k R0603 and 1IN4148 MiniMELF In the Feeders List you can see the feeders that 1s best to use In the example Feeder 10x8402 3 mag and Feeder 10x8402 5 mag the only two feeders that we selected to be used 10 Arrange the tapes with components in the magazines in the shown way Attach the magazines at the sockets as shown in the Socket View box Copyright 2003 IVAS Tech All Rights Reserved User s Manual Page 88 PLM2000 Series Pick and Place Machine 5 4 23 Fiducial Enable Disable When working with a multiplied PCB you can use the local fiducial marks of each sub PCB or you can use global fiducial marks Through the Enable Disable Fiducial Marks you can select which sub PCBs should have own local fiducial marks and which should use the global fiducial marks Those sub PCBs which Fiducial Marks are enabled will use local fiducial marks the marks on the sub PCB Those sub PCBs which Fiducial Marks ar
50. head not the position of the object Copyright 2003 IVAS Tech All Rights Reserved User s Manual Page 52 PLM2000 Series Pick and Place Machine PCB Coordinates the coordinates in the PCB Coordinate System 1n millimeters Positions of the fiducials and SMD components are kept in PCB coordinates When we use the coordinates of the SMD components for real coordinates toward the logical coordinate system origin we recalculated them to reflect the real position of the PCB this position 1s determined by the detected positions of the fiducials e Machine Reference Position the position where the X axis and Y axis of the XY movement engines coordinate system cross the beginning of the XY movement engines c s It 1s situated at the left far corner of the machine e PCB Position the position where the logical coordinate system begins It 1s situated at the near left corner of the work area looked from the position in front of the monitor X axis increases from left to right and Y axis increases from you to the farther corner of the work area b Nozzle Changer Nozzles are held in a mechanical device called Nozzle Changer It has a visual representation in the Machine Working Area Nozzles are black filled circles You can take them leave them lock and unlock the nozzle changer Nozzle Changer c Tape amp Stick Feeders The Feeder is the device where the components are picked up from and then are place on the PCB
51. images For detailed description of the PCB Converter program module see Chapter 8 VDF Generator page 167 2 1 5 PCB Converter Program Module PCB Converter program module is created for easy and fast conversion of PCB made in CAD system to PCB in PLM2000 software accessible format For detailed description of the PCB Converter program module see Chapter 9 PCB Converter page 184 Copyright 2003 IVAS Tech All Rights Reserved User s Manual Page 16 PLM2000 Series Pick and Place Machine 3 Safety Warning The following instruction must be observed when you work on the machine to prevent personal injuries or damage to the equipment 1 The system is equipped with safety shield and safety covers Operate the machine only with the safety shield closed to avoid serious personal injuries caused by the moving parts of the machine or by the electrical systems 2 Unlocked safety shield or modified safety function can result serious personal injuries 3 Even when the machine is switched off dangerous voltages are present at the power supply cord and at the internal subsystems 4 Do not use the system for any application other than its intended use 5 Do not execute any activities or procedures that are not described in this manual Copyright 2003 IVAS Tech All Rights Reserved User s Manual Page 17 PLM2000 Series Pick and Place Machine 4 Hardware Overview 4 I General The PLM2000 machine consist
52. in the Recognition Buffer If the buffer 1s empty the histogram of the original image is shown Histogram a graphical representation of the distribution of the pixels in the image It is function H x where x is the colour of the pixel form 0 to 255 and H x is the count of the pixels with this colour from 0 to MAX X MAX Y where MAX X and MAX Y are the dimensions of the image 8 3 4 Output Bar Output Gaussian Blur time 0 0327 sec E SOP Recognition time 0 0012 sec Analysis Status FAILED Total time 0 0343 sec cicero Vision Data Test End E Butput Convert to Mono time 0 00053 sec al Lux Recognition time 0 0163 sec Analysis result X 0 267 mm Y 0 246 mm Angle 0 885 deg Analysis status OK Total time 0 0500 sec E Output Bar Copyright 2003 IVAS Tech All Rights Reserved User s Manual Page 183 PLM2000 Series Pick and Place Machine Output bar is placed at the bottom of the program window Its visibility 1s controlled from the main menu Window gt Show Hide Output Bar In the output window the result of applied filters and recognition algorithms 1s shown When you test an 1mage with any filters and recognition algorithms the following information is shown in the Output bar The test begins with Vision Data test Start Next are the filters you applied over the image For every filter in the Output Window 1s show
53. ins meom ee ee ne ee 223 B9 50125 5 RECON ON ood a idt e oid usmod e E 224 Copyright 2003 IVAS Tech All Rights Reserved User s Manual Page 8 PLM2000 Series Pick and Place Machine Changes To User s Manual Revision 1 2 Added e 5 3 4 a Machine Working Area page 50 description of the coordinate systems used with the machine e 5 5 5 External Camera Tuning page 109 preferences of the external camera device e 5 5 6 Transport Tuning page 110 preferences of the transport device Revision 1 1 Added e 5 4 33 Dispenser Reloading page 95 description of the process of reloading a dispenser 1s appended e 5 4 34 Placing SMD Component toward two points page 97 description of the configuring and placing SMD component toward two points e Appendix B Recognition Algorithms page 203 following new recognition algorithms are appended o B 15 Fiducial Cross page 220 o B 16 Fiducial Triangle page 221 o B 17 BGA 2D Grid Recognition page 222 o B 18 Couplingl page 223 o B 19 SOT 23 5 Recognition page 224 e 5 8 1 b Popup Menus page 125 commands for placing component toward two points are added o PCB popup menu Edit Two Points Position All o SMD Component popup menu Edit Two Points Position SMD Place Two Points SMD Place Two Points On SMD Place Two Points Off Revised e Appendix B Recognition Algorithms page 203 o Description of the
54. parameters of the recognition algorithms are appended Copyright 2003 IVAS Tech All Rights Reserved User s Manual Page 9 PLM2000 Series Pick and Place Machine e 5 4 20 Processes Selection page 81 o Description about the work with one dispenser is appended Copyright 2003 IVAS Tech All Rights Reserved User s Manual Page 10 PLM2000 Series Pick and Place Machine 1 Introduction PLM2000 is fully automatic Pick amp Place machine built on the base of X Y Linear Motors Gantry and CMOS digital camera 1 3 Mpixels with IEEE 1394 CAN interface for transmission of the video signal With On the Fly video systems for component and fiducial recognition PLM2000 is capable of placing the latest SMT components such as 0201 0402 chip components CSPs BGAs MBGAs PLSSs QFPs The use of linear motors boosts the work speed and the placement accuracy As well as lessens the support and maintenance expenses PLM2000 can be equipped with 210 of 8 mm feeders as a stand alone model and 120 of 8mm as an In Line model The servo motor feeders with built in electrical motors carry all package types from 88mm up to 44mm Due to the Modular construction of the machine s body PLM can be easily upgraded with a Flexible multi stage In Line Transport system to minimize PCB s handling time during the production run PCB s saturation mode PLM2000 is a single headed machine while PLM4000 is a double headed one The user interface of the machine
55. picked up from a feeder after a tree course and a message is displayed on the screen signal light illuminates red Note The feeders may only be replenished with the programmed component type The assignment of the different component types and the corresponding feeders is done via lists or via the Pick and Place program module The following types of feeder are available Tape feeders for tape reels Stick feeder with vibrating unit Static tray feeder 4 12 1 Tape Feeders The tape feeders are installed in feeder cassettes The cassettes can contain tapes with a uniform width e g 10 tapes of 8mm each or tapes with a different width For example 3 tapes of 16mm and 3 tapes of 12mm Tapes of 8 12 16 24 and 32mm are available as a standard The diameter of the tape reels 7 or 13 1s independent of the tape width T ape Feeder Copyright 2003 IVAS Tech All Rights Reserved User s Manual Page 27 PLM2000 Series Pick and Place Machine The component tape in the cassette 1s motor driven The cover tapes are pulled off automatically and wound up on reels The feeder of each tape lane and the different lanes are selected via a servo an encoder and a motor Replenishing a tape feeder 1 Cut off the empty tape directly beneath the tape feeder 2 Tilt the tensioner of the tape feeder upward and pull the cover tape and the component tape out of the feeder as shown on the picture 3 Remove the cover tape re
56. the vacuum and then switch it on again Continue trying until the component moves up only 0 1 0 2mm when the vacuum is turned on 9 Press Set Z button 5 4 17 Saving and Loading PCB Files In the PCB file all the data for a PCB is stored This includes physical dimensions components that should be placed on the PCB fiducials and so on save a PCB 1 From the menu select File gt Save Load a PCB 1 Form the menu select File gt Open PCB Board The Feeders detection process will run and the PCB will be visualized on the screen 5 4 18 Multiplying PCB Multiply PCB l From the menu select PCB gt Multiply PCB The PCB parameter dialog will appear Copyright 2003 IVAS Tech All Rights Reserved User s Manual Page 79 PLM2000 Series Pick and Place Machine PCB parameter xj PCE Size In mm width 124 50 Height 12350 Thickness 0 63 Fiducial Offset In mm First Fiducial Offset 14 83 20 51 Set Fiducials Multiply Fiducial Second Fiducial Offset 564 24 21 3B A Multiply Fiducials Frbiral Distance In mm Distance rs 548 35 Distance 0 85 L Use role 0 00 Multiple PCB Data In mm width 51 00 Height 53 00 Count Per x 2 Count Per Y 2 Center to Center Per X 58 00 Center to Center Per Y 61 00 o ce PCB parameters Dialog 2 Enter the physical dimensions of whole panel of PCBs in the corresponding boxes PCB Size panel Width
57. 0 9 S CAS DOT 5s ck oer e RIS ini aP ipie setis eA NUR TRAC EU DIG conan ees 157 0 2 PC ons HUG MOMS AN cocto Eco Vlt a sausinas ad qve Ust Vis ov isque dd opad tmd 158 04 Standard Components Datos eo ead one diabete t eM bea NR UNE 159 Od I COoOIDus L200 ciu DM EM ERA ee eee E 159 647 PLCC Components PLCC S45 nien EISE Ing E EN RARE tb CHR 160 Sr NOE QI E 161 AA SOSS O 7 T 161 7 Component Feeder LIlnks oie veceseo eoo Pao aee peo ran NAE EXE PER A EHE Y ERE EERER YS 162 EG SUI E UU NT 162 7 2 Using Component Feeder Links Application essssss 162 T2 Creatine Feeder Mat azine eee reete to ep a e vta SERERE 162 7 2 2 Creating Component Feeder Link eeeeeeeeeeeeeeeee 163 1 25 Eoadme Feeder MAGA ZING ssp oto UE E ESI O 165 5 V DE Generator oo o o IERI SIDE A REIN M NINE EIS MER T ICI IE 167 AME ISI NE E T TEM 167 ouo Os ti VIDI CVC ALO ous hes sd Inti maed os eie sus id be EP RH deidbo dosi iter idussbd lados 168 8 2 1 Creating New Vision Data File eeeeeesssseeee 168 82252 Ne SI Me Uh on ses tuaaicoitea T E E TTE IC toU ftue E 168 8 2 3 Using Recognition Algorithms eeeeeeeeeeeseseeeeeee 170 5 2 4 Serine REGION OF Inter eS cass ee ME e Er E b PR RE 172 8 2 5 Adjusting Camera amp Light Settings esses 172 8 2 6 Setting Recognition Input Parameters esee 174 oo DSepIntetiac S
58. 0 mm wide vibratory stick feeder allowing of up to 10 lanes of different adapters 1s available on request The stick feeder adapters are available for all standard components or can be custom made according to your specifications Due to the modular construction of the machine s body PLM2000 can be easily upgraded from a Stand alone into an In line model with a flexible multi stage Transport system to minimize PCB handling time and optimize the production process The In line conveyor module offers working heights from 860 up to 970 mm to ensure minimum installation time when connection to the peripheral equipment Board sizes from 40x40 mm up to 300x450 mm can be handled on the In line conveyor Right to left conveyor module is optional on request PLM2000 machines are provided as stand alone and can be configured as free standing systems Conveyor module LDS sensor for automated set Z function the fine pitch placement reliability as well as the possibility of loading large amount of feeder lanes makes PLM2000 ideal for contract manufacturers and OEMs with small to large board sizes and variety of production volumes Copyright 2003 IVAS Tech All Rights Reserved User s Manual Page 12 PLM2000 Series Pick and Place Machine 2 General Description 2 1 Software Application Package Overview The software that controls the PLM2000 machines runs on the standard operating system WINDOWS and is based on tree basic modules
59. 00 Series Pick and Place Machine 5 4 1 Parking Short key Ctrl P Parking 1s the act of moving all the devices in their park positions This means positions where it 1s safe for the device and for the operator to do manual operations in the space of the machine You can park the devices 1f there 1s no running process This means that while there is Pick and Place process you cannot park the devices You first should stop the process and then park Invoke the park command from the menu 1 Select Main gt Control gt Park Invoke the park command from the toolbar 1 Press the Park button from the toolbar Note Park the devices every time you open the cover of the machine to work with the PCB in the machine Parking is time consuming operation so do not do it when not necessary 5 4 2 Teaching Nozzle Changer Nozzle Source Each nozzle has definite position in the nozzle changer This position can vary a little So each nozzle has its own source position where the head takes it and leaves it from set the Teach Nozzle Changer set the Nozzle Source position l From the menu select Settings gt Set Nozzle Source select a nozzle right mouse button click and select from the context menu Set Nozzle Source 2 The Set Real Nozzle X Y and Z dialog and the Camera View window will appear vacuum Auta TEY OF Cancel Set Real Nozzle X Y and Z Dialog Copyright 2003 IVAS Tech
60. 5 67 8 1 Initial PCB Opens the window where you enter data initial data a PCB 2 Multiply PCB Opens the window where you enter data for a multiple PCB 3 Detect Fiducials Shortcut way Ctrl F4 4 Teach SMD Teaches the place where a component will be positioned 5 Teach SMD Two Points Teaches the place where a component with local fiducial will be placed 6 SMD PCB List Contains a full list of all components teach in on the loaded file PCB Copyright 2003 IVAS Tech All Rights Reserved User s Manual Page 133 PLM2000 Series Pick and Place Machine 7 SMD Feeder List Contains a list with all components loaded on the installed on the machine feeders 8 SMD Links List Contains a list with all the links created in the Component Feeder Link program module Using this link you may place any component no matter 1s it either loaded on an installed feeder or not Settings Ls EE E 1 2 3 1 Set Logical Engine Zero Start the process of setting the engine zero position 2 Set Nozzle Source Start the process of setting the position where should nozzle to be taken from 3 Set Nozzle Engine Zero Z Start the process of setting the nozzle engine Z Settings Toolbar zom E 5 JJ Zoom Toolbar 12 3 1 Plus increases the display size of the placement area 2 Minus reduces the display size of the placement area 3 Norm
61. 852mm Designator HU BL3 173 B852mm 2 334 204mm 1 3 685mm 2 334 24mm 173 0852mm Designator AUB 173 B538mm 2395 347mm 173 6598mm 2395 347mm 173 0598mm L Desianator AUB 173 B852mm 2396 43mm 1 3 685mm 296 43mm 173 0852mm D esignator R BO3 173 5852mm 2337 688mm 173 5852mm 2337 b83amm 173 0852mm D esignator R003 173 6852mm 2 338 35 38mm 173 5852mm 2338 35 38mm 173 0852mm D esignator RAOBOS 169 621 2mm 2331 3588mm 153 521 2mm 2331 3688mm 153 021 2mm D esignator R003 169 621 2mm 2393 111 8mm 169 621 2mm 2393 1118mm 169 021 2mm L Designator HUBL3 169 621 2mm 2 394 204mm 169 621 2mm 2334 204mrm 153 021 2mm Designator HUBL3 153 521 2mm 2995 34 7mm 169 621 2mm 295 34 7mm 153 021 zmrm Designator HUBL3 169 621 2mm z33b 48mm 169 621 2mm 233b 48mm 153 021 zmm D esignator HU BU3 169 621 2mm 239r 6838mm 165 621 2mm 2397 6838mm 153 021 2mm Designator H B 3 169 621 2mm 2398 35 38mm 165 621 2mm 2398 35 38mm 153 021 2mm Designator ROEDA 166 243mm 2391 994 2mm 166 243mm 2331 3342mm 155 543mm a Select All Column Type Este YR ER EMT Save As exl Insert Column Delete Column Cancel Common Analyse Table e Select All selects all elements in the table A check mark appears in the leftmost column If you wish to exclude a component remove its check mark Copyright 2003 IVAS Tech All Rights Reserved User s Manual Page 186 PLM2000 Series Pick and Place Machine e Column Type after we decide which compo
62. 9 3 1 Menus d lagoto Ext PCBConvertor File View Convert Options Zoom Help Main Menu Open Chrl 0 Save 4s 1 lagata Ext 2 Pick Place For DMIS100 R2 kext 3 Dworki idracs3 txt 4 Pick Place For DIT33 MAIM P 2 ExE 5 DWork AS2TI MAIM R3 ExE e File Exit menu o Open opens existing text file o Save As saves a text file o Last five edited files list of the last edited files o Exit closes the program w Toolbar evi ew w Status Bar menu o Toolbar shows hides the toolbar o Status Bar shows hides the status bar Convert Open File e C onvert Convert Last Layers menu o Convert Open File creates the Analyse Table which is the basis for all following conversions o Convert Last Layers if the conversion is not successful then the process starts again with entering the values for the size of the PCB Options Load Links Artical Ma To Corpus To Value yntprint Corpus To Corpus Angle To Angle e Options menu o Options opens the Options dialog where you enter the separator symbol for the input text file o Load Links let you set the files for corresponding properties of the components Copyright 2003 IVAS Tech All Rights Reserved User s Manual Page 191 PLM2000 Series Pick and Place Machine Article No To Corpus set the article number to corpus configuration file Value To Value
63. CB gt Initial PCB 2 In the PCB parameters dialog click Set Fiducials button The head will move over the first old fiducial The Set First Fiducial Mark dialog and the Camera View dialog will appear Copyright 2003 IVAS Tech All Rights Reserved User s Manual Page 72 PLM2000 Series Pick and Place Machine Set First Fiducial Mark X X T Position Ini mm rA Y Move A Y Step P Short Medium Long ES IR TR Adjust Vision Cancel Set Fiducial Mark Dialog 3 With the X Y Move buttons move the head at the centre of the first new fiducial You can control the movement step per button click by X Y Step radio buttons If you want to use Auto Fiducial detection press Adjust Vision button and configure the vision of the fiducial 3 Press the OK button 4 The Set Second Fiducial Mark dialog will appear It is the same as the Set First Fiducial Mark dialog and you set it the same way as the first mark You should set the second new fiducial 5 Press OK button of the Set Second Fiducial Mark dialog to finish with setting the new fiducials 6 Click OK button of the PCB parameters dialog You will be asked to detect the old fiducial Click OK to continue with the operation of changing the fiducials 7 The head will move over the place where the first old fiducial mark should be With the X
64. D Component Teaches the place where a component will be positioned Processes Shows the dialog for selecting processes that will be executed Bill of Materials Contains a full list of components requisite for execution of the loaded file Optimize Feeder Shows the dialog for optimizing taking and placing components Optimize Feeder Min Feeders Shows the dialog for optimizing taking and placing components and helps you set feeders at the best possible places Detect Fiducials Marks Detecting and recognizing the fiducial marks of the loaded PCB Shortcut way Ctrl F4 EnableMDisable All Marks Set which fiducial marks to be used for every sub PCB Set Feeders X Y Z Detecting and recognizing the feeders requisited for execution of the loaded file PCB Edit Last SMD Vision File Let you edit the vision file for the last SMD Edit Last Feeder XYZ Point Let you edit the last feeder source point Reload SMD Components Set all components on the loaded PCB as not processed Correct PCB Data Positions Corrects positions of all components on the PCB at the same time SMD Feeder List Shows a list of all components that are currently loaded at a feeder SMD Links List Shows a list with all SMD Links available on the computer From this dialog you can teach a component Include All SMD When the production run starts all the components which
65. Details and Recommendations You must see as large as possible piece of the subject Settings Dialog Width 3 50 mm 0 80 Height an Max deviation 30 Ex Min deviation 9 a Auto search slow Examples Copyright 2003 IVAS Tech All Rights Reserved User s Manual Page 212 PLM2000 Series Pick and Place Machine B 6 T3560 Recognition Description Finds position and orientation on objects Input Monochrome image with black objects Output Positioning and orientation Targets TO252 3 TO252 5 and all similar corpuses Parameters Width distance between the centres of the single side pin and the pin opposite to 1t 1n millimetres Height distance between the centres of the corner pins in millimetres Max deviation maximum deviation of the dimensions of the component in percents Min dimension minimum deviation of the dimensions of the component in percents Presence middle pin should be checked if there is middle pin Type of component set the appropriate component type with 3 or with 5 pins a side Details and Recommendations You have to see all of the legs pins as clear as possible Settings Dialog Width b Mas deviation 1102 Height 47 Min deviation Examples Copyright 2003 IVAS Tech All Rights Reserved User s Manual Page 213 PLM2000 Series Pick and Place Machine B 9 SOT Recognition Description Finds position and orientati
66. Draw Menu o None No mark is drawn at the centre of the image Circle Circular mark is drawn at the centre of the image o Rectangle Rectangular mark is drawn at the centre of the image o Set dimensions Depending on what shape you have chosen for the mark you can set the radius for the circle or the width and height for the rectangle e Show Shows the Show menu O Draw l w Camera center Export k w Additional info Mode k w Image Slot 0 Device k Image Slot 1 Capture Frame Image Slot 2 Image Slot 3 Image Slot 3 4 Image Slot 5 Image Slat 6 Image Slat 7 Image Slat 3 8 Image Slat 9 Camera Settings Show Menu Copyright 2003 IVAS Tech All Rights Reserved O O User s Manual Page 136 PLM2000 Series Pick and Place Machine Camera centre Shows Hides two red lines that are crossed at the centre of the image Additional info Shows the additional info the distance between the two points used for measurements the value of the pixel under the mouse cursor and the current position of the Head Image Slot List of all slots among which you can select the image to be displayed in the Camera View Window e Export Shows the Export menu Send Frame to VDF Generator Send Camerra Settings to YDF Generator Save Current Frame to Disk Dump Image Slots to Disk Gutosave every captured Frame Export Menu Send Fram
67. Flux po o Positoin z s0 se Clase Set Z Zero Dialog 3 Place very thin sheet nylon or some other material 0 3 0 5mm under the dispenser s needle and move down the dispenser with the Manual Dispenser Control dialog until the sheet moves really hard under the needle 4 Press Set button to accept the position or Close to cancel the operation 5 The dispenser will move to its home position Note This operation should be done after every change of the needle of the dispenser 5 4 6 Detecting Feeders Feeders Detection 1s the process of checking on which sockets Feeder Magazines are attached and visualization of this magazines This process starts automatically each time a Pick and Place process starts or a PCB file 1s opened You also can manually start the process to update the view of the workspace area Detecting Feeders 1 From the menu select Feeder gt Detect Feeders 2 Only feeders that are attached on the machine will appear at the view 3 If there are any components that should be placed but are not loaded at any feeder the Unloaded SMD Components dialog will appear Copyright 2003 IVAS Tech All Rights Reserved User s Manual Page 60 PLM2000 Series Pick and Place Machine 4 f there are components that are loaded more then once the More than once time loaded SMD components dialog will appear Note Unloaded SMD Components dialog and More than once time
68. Manual Page 163 PLM2000 Series Pick and Place Machine Feeder Types C vibration C Tray Feeder Types Panel 5 If you have selected Tape Feeder Feeder for the type of the feeder you should arrange the tracks in the feeder from the Arrange Feeder panel Enter the width for each track of the feeder starting from the first The total count of tracks will be calculated automatically so that the whole width of the feeder to be correct If there are tracks that cannot be used for any reason on the feeder they are damaged you can remove the check mark near the track you want to disable 1n the example 5 tracks of 16 millimeters and 1 track of 8 millimeter are configured all tracks are enabled OO Arrange Feeder 34 a f pel fie zm g tal fie 3 affe PF Se f efe sw Arrange Feeder Panel 6 Press Save Feeder button to save the feeder you have just created 7 2 2 Creating Component Feeder Link Component Feeder Link is the connection between a SMD component and feeder s lane It determines the width of the lane and the type of the feeder where the component can be loaded A Component Feeder Links can be loaded in as many feeders as you wish Create a Component Link 1 Select the type of the feeder where the component will be picked up from Tape Feeder Feeder Vibro Feeder Vibration or Tray Feeder Tray from the Feeder Types panel Cop
69. PLM2000 Series Pick and Place Machine B 17 BGA 2D Grid Recognition Description Finds position and orientation of BGA by comparing detected balls with a pattern If there 1s difference between the pattern and the detected balls the BGA can not be recognized This algorithm is used when the polarity of the BGA is determined from an asymmetric ball in the grid Input Monochrome image with black spots for the balls of the BGA No other spots should be visible except the balls Output Position and orientation Targets BGA Parameters Width width of the BGA in millimetres Height height of the BGA in millimetres Pitch distance between two balls from the array in millimetres Pitch deviation maximum deviation of the pitch of two balls in mm Number of pin by X maximum number of balls in row Number of pin by Y maximum number of balls in column Count of all pins total number of balls on the BGA Details and Recommendations This algorithm could be used only with BGA that has balls in the corners Red squares mark positions where balls should be situated White squares mark positions where no balls should be situated You place red square with left mouse button click and white squares with right mouse button click You also can colour a rectangle of squares by holding Shift Left Mouse Button and dragging for red squares or holding Shift Right Mouse Button dragging for white squares Settings Dial
70. Password ES Mew password Verify new password ek Cancel New Password Dialog 4 Select the group to which the user belongs from the Group combo box Operator in the example 5 Enter the user s full name in the Full name edit box Albert Ainstain in the example 6 Write a comment for the user in the Comment edit box The best physicist in the example 7 Click Apply button from the main Preferences page to apply the newly added user So the newly added user will log with the user name Albert and the password 1234 Removing a user 1 Select the user you want to remove in the Users list 2 Press Remove button Change user s password 1 Select the user which password you want to change in the Users list 2 Press Set Password button 3 The New Password dialog will appear Enter the password that the user will have to enter every time he logins Click OK New Password 0x New password Verify new password 4 La Cancel New Password Dialog Copyright 2003 IVAS Tech All Rights Reserved User s Manual Page 106 PLM2000 Series Pick and Place Machine 5 5 2 Database Settings There are database used for storing the statistics for the work of the machine count of components placed and the time for placement list of unrecognized components and some other Preferences E xj General H Us
71. Place a drop with the dispenser which needle is not straight in the centre of a component 3 In the Camera View window measure the distance between the position where the drop is placed and the position where it should be placed 3 From the menu select Main gt Control gt Dispenser Commands gt Set Std Dispens XY Correction Dispenser XY Correction dialog will appear Copyright 2003 IVAS Tech All Rights Reserved User s Manual Page 95 PLM2000 Series Pick and Place Machine Corrections 33 2 Correction mm O22 Y Correction mm IMPORTANT Values must be between 0 50 and 0 50 Cancel Dispenser XY Corrections Dialog 4 Enter the values that you have just measured in the field X Correction is the correction of the needle per X axis and Y Correction is the correction of the needle per Y axis 5 Click OK button Note You can enter this correction in the Process Tuning page in the Preferences section 5 4 33 Dispenser Reloading optional When a new container of fluid is installed because the old one is empty or the dispenser needs cleaning the process of Dispenser Reloading should be run Reloading Dispenser 1 In the toolbar click on the Reload Standard Dispenser T button or Reload Extended Dispenser V for the extended dispenser in a machine with two dispensers 2 The head will move at the position where the dispenser should be reloaded
72. Position 2 Right mouse button click over the selected cell 3 From the context menu select Set Pick up Point The currently selected cell will become coloured in blue Copyright 2003 IVAS Tech All Rights Reserved User s Manual Page 94 PLM2000 Series Pick and Place Machine 5 4 31 Advancing Tape Feeder Position Tape Feeder Position is the position where the head will pick up a component from When the position 1s empty or when you put a new tape with components it 1s necessary to advance the tape until there 1s a component at this position To advance the Feeder tape 1 Select the Feeder Tape you want to advance left mouse button click over the feeder 2 Right mouse button click over the selected feeder tape From the context menu select Turn Feeder Ahead The selected feeder tape in the machine will advance with the step specified for the SMD Component 5 4 32 Dispenser XY Offset Calibration optional Dispenser XY offset 1s a correction that is added to the position of the drop that will be placed This offset can be used when a new needle 1s installed and it 1s not straight enough or when you curve the needle in the working process and do not want to change But this correction should not be used when the needle is too curved and its height is far away from the height of a new needle Calibrate Dispenser XY Offset 1 First you should found the values for the correction by X axis and by Y axis 2
73. RE T C eae t er er 140 6 Component LIDEAEY aspar a a 141 EE e a EE NE EE EE AA A EA einaaianetieceuieos 141 C Usine LID I aa UT Tm TUM 142 6 2 1 Creating New SMD Component eeeeeesseseeeeeeeeenn 142 a Creating Component Casing cccccessesseecccccceceeeeeeeeccecceeeeaaaaeeeees 142 Dee ER a etusidenticufsce uu UO La odes d EER 144 v Creatine UU qu 145 d Adding Adhesive POIDBS4 m potet p E ode oo bah Ped eo RN pedes pipes 146 e Addie Solder Crea ecce ies eise ue veh ee oe avt UR Ue ur eoa ebd tuv TV coo ODE vx es 147 f Setting SMD Component Properties eeeeeessseeee 148 sot reatc DG oo eee anes ae uum apres 149 0 2 7 Crean New Pee del ou oco posed OE HII UR EO RO URL OtoS RD NDU eU 150 a Crean Now lape F C60 Cr x Sessesoteesss db recte ios tei ehe I EP tvu iU RENE 150 D Creatine New VIDEO Peedet aciei etai sie irae o ee rr epe var eds 151 c Creatine New Tray Fecde isse better eot er ea Ee te RES EXE eiae aei 152 D 2 9 OON ocoseceosess eto tudo tube rane fec s Suet lcs tepeie iva Econ oe dun Ue dore dert 154 6 24 Moving EIME S zoesaesi eec ubinv esiste tige a ei into SUR RUE 154 oO User InterPace CIRC aii dons an on Gddeud etd E ua bei Foret Fal df oedids 155 Oil IV S eise ossa itl dcdit iibi scab do ticebeie accor ESOE ise at feta 155 O TOODI acest E T TET 156 Copyright 2003 IVAS Tech All Rights Reserved User s Manual Page 6 PLM2000 Series Pick and Place Machine
74. SMEs Place Two Points Orr Camera Device k Properties SMD Component popup menu 2 Select Adjust SMD Vision form the context menu The head will go and take the appropriate nozzle if not already taken and will to the feeder where the component is loaded Then a component will be picked up and it will be shown in the Camera View dialog Note The component has to be loaded into a Feeder and it has to have valid pick up position X Y and Z 3 Adjust Component Vision dialog will appear Adjust Component Vision Ctrl x Component Information Camera settings Mame Filt f ti BDUTIRED Luseon Vision Data File Name lis vik Test vision data Fick new sample Adjust Component Vision Dialog Copyright 2003 IVAS Tech All Rights Reserved User s Manual Page 69 PLM2000 Series Pick and Place Machine 4 Select the appropriate Vision Data File from the list that will appear when you click on the arrow in the Vision Data File Name combo box lux vdf 5 Press Camera settings button The dialog with settings of the camera will appear 6 Press Filter configuration button The dialog with settings of the filters will appear 7 Press Analysis settings button The dialog with settings of the analysis will appear 8 Press Test vision data button The vision file will be run over the image of the component captured with the camera in that moment 9 It 1s good practi
75. Threshold 10 Length 1 500 mm Copyright 2003 IVAS Tech All Rights Reserved User s Manual Page 218 PLM2000 Series Pick and Place Machine B 13 Fiducial TwoRect2 Description Find the edges of the fiducials and calculates the centre of the figure Input 256 colour grey image There 1s no need of any filters to convert the image to black and white Output The centre of the fiducials Targets Two rectangular fiducials not necessarily square Parameters Width the width of the fiducial marks Height the height of the fiducial marks Max deviation maximum deviation in the diagonal of a fiducial mark Min deviation minimum deviation in the diagonal of a fiducial mark Details and Recommendations This filter is the same as Fiducial TwoRect but this version can recognize not only square fiducials but also rectangular Also it supports specifying the maximum and minimum deviation of the diagonal of the fiducial marks Settings Dialog widh 1 00 mm Height 1 00 Mas deviation 1052 Es Min deviation 35 2 Ae uw Cancel Copyright 2003 IVAS Tech All Rights Reserved User s Manual Page 219 PLM2000 Series Pick and Place Machine B 14 Fiducial Circle Description Find circular fiducial marks Input 256 colour grey image There is no need of any filters to convert the image to black and white Output The centre of the fiducial Targets Circular fiducial m
76. X Increase Left x Increase Right 0 nan Es Y Onentation C Y Increase Up Increase Down Y 0 000 Cancel Converter Options For Layer 1 Dialog e PCB Options panel parameters of the PCB o Width width of the PCB Copyright 2003 IVAS Tech All Rights Reserved O0 X O 0O User s Manual Page 188 PLM2000 Series Pick and Place Machine Height height of the PCB Thickness thickness of the PCB First Fiducial the coordinate of the first fiducial mark Second Fiducial the coordinate of the second fiducial mark Main Options panel o Metrics the metric system that is used for the PCB o Mirror X Y for the second side of the PCB How the PCB is turned toward the first side by X axis or by Y axis o X Orientation the direction of increasing by the X axis The text file determines it o Y Orientation the direction of increasing by the Y axis The text file determines it o Scale Factor set the scale factor of the image o Relative Point set the relative point It 1s set when the coordinates of the components from the text file are out of the work area of the machine This can happen 1f the starting coordinates of the PCB set in the CAD system are away from the beginning of the coordinate system Relative point is set with coordinates close to the real coordinates of the components and thus components are back in the work ar
77. Y z amp Teach SMB Loaded SMD Components Window All Component Feeder Links E i Male Compustat o o ol 1 nf COBDS LOBOS CMP Unloaded 14 5046 Header Ave Header AV cmp Unloaded 1N4148 D2210 D2z21 L MP Unloaded TH41 46 MinikiE LF Mini ELF cmp ez 3525 3bzb cmp Unloaded eM 7002 SOT 23 SOT 23 CMP Unloaded 2541774 50T 323 SOT 323 cmp Unloaded 2S L4B51 7 SUT 323 SUT 323 cmp Unloaded 321611 C1206 C1206 CMP Unloaded 3H3 3626 3626 crip Unloaded AHL3b 5016 5016 CMF Unloaded r4 Clas POSO G10 POS0 G10 cmp Unloaded ALvL138 POSO G16 POSO G16 cmp Unloaded P4L C139 POSO G16 POSO G16 cmp Unloaded at 2541774 55016 55016 CMF Unloaded at 2541774 72600 TZ60 W CMP Unloaded BB T BLLIE Luxeon Luxeon cmp Unloaded HIR 4N SOT 4 ST 24 CMP Inlniaded All Component Feeder Links Window C Source X Y z amp Teach SMD X 3 Select the component you want to teach with left mouse button click over its name in the list of components 4 Select the Teach SMD radio button 5 Click Execute 6 The Set Real Destination X Y and Angle dialog and Camera View window will appear Copyright 2003 IVAS Tech All Rights Reserved User s Manual Page 65 PLM2000 Series Pick and Place Machine Set Real Destination X Y and T ne xj 1 Y Position in mm 341 500 11496 rA T Move pA T Step 6 Short 0 01 mm C Medium 0 3 mm C Long 10 0 mm Iv Hide Corp
78. a een A BB T BLLIE Luxeon al Aca 7 40 SOT23 B gt gt RO 68 R1206 Del a Iv Feeder Va ined BDOT REDB Lusean ut mag BMO1 GREEN Luxeon 3 R62 m206 Dei je v spiace ie Bw lpqwHITE Luseon Feederl OXSMMO4O2 Cin crean mi 0 RzsRoensiGOe p Dell fe reedertoxaMM1 ma Save Link Del Link Deleet All Save Feeder Feeder Settings Step Accel 1200 Feeder Types New Feeder Del Feeder at Feeder 180 T v j B Vibration Ls r C 270 Tray Close The Component Feeder Links Program Module The component and its pick position in the feeder are displayed graphically on the screen Incorrect placements resulting from rotated components in the feeder are avoided as the pin Nel or the polarity 1s displayed on the screen The component type and the corresponding feeder remain stored in the memory of the machine If a new feeder 1s required for the production the feeder must be simply installed in the machine Reprogramming is not necessary For detailed description of the Pick and Place program module see Chapter 7 Component Feeder Links page 162 2 1 4 VDF Generator Program Module VDF Generator program module is created to help in the creation and configuration of Image Filters and Recognition Algorithms It can be used without the PLM2000 machine on a different computer The program is used for recognition of objects captured in 256 grey colour
79. ading limits ak Loading solder parameters nok RN Device Initialization Dialog 5 8 10 Hotkey Reference Ctrl P Ctrl 0 Ctrl 1 Ctrl 2 Ctrl 3 Ctrl 4 Ctrl 5 Ctrl 6 Ctrl 7 Ctrl 8 Park Shows Camera View Window Shows Manual XY Control Dialog Shows Manual Nozzle Control Dialog Shows Main Head Control Dialog Shows Main Control Dialog Shows Device Status Window Shows Manual Dispenser Control Dialog Shows Manual Solder Control Dialog Shows Overall Progress Window Copyright 2003 IVAS Tech All Rights Reserved User s Manual Page 141 PLM2000 Series Pick and Place Machine 6 Component Library 6 1 General In the Component Library program module the components and feeders that are used in all other modules are created This means that here you specify the real physical dimensions of the objects width height and thickness of a component pins and corpuses of a component and so on Some standard corpuses are created by the manufacturer of the machine and are supplied with the machine This includes the rectangular corpuses PLCC QFP component SO Tantalum and some other In this chapter there is an example for each of these standard corpuses Note All values used in the examples are standard If the components are supplied from different manufacturers there may be some deviations Components with such deviations should be prep
80. age slots to files e Auto save every captured frame All frames captured with the camera are saved in the Capture directory That 1s an easy way to see what 1s wrong with recognition algorithm and why so many components co to the Recycle Bin 5 3 4 Workspace View a Machine Working Area This is the area where the head of the machine can move including the feeders the PCB the nozzles and the feeder trays Copyright 2003 IVAS Tech All Rights Reserved User s Manual Page 51 PLM2000 Series Pick and Place Machine Device Coord system Ongn Deuce Engine ero Fiducals N Logcal Coord System Onan PCB Coord System Onan Logical Engne zero Device Coordinates the coordinates in the Device Coordinate System in millimeters Device coordinates are used only in the Device Status Dialog and in the Camera View Dialog to represent the position of the head Logical Coordinates the coordinates in the Logical Coordinate System in millimeters Logical coordinates are used to represent the position of the head when we work with positions of PCBs fiducials components feeders that happens when we teach detect or change the position of an object Starting position of the PCB the positions of the feeders and nozzles are kept in logical coordinates Positions of fiducial and SMD components are kept in PCB coordinates note that when we set a fiducial or teach a SMD component we see the position of the
81. aken with the camera in the process of recognizing objects Copyright 2003 IVAS Tech All Rights Reserved User s Manual Page 178 PLM2000 Series Pick and Place Machine Mision Data Camera amp Light Filtering Analysis Camera Settings i Exposure J ua Mono Gain J l Gamma ub windaw width Height 400 Light Settings Bottom Bright Top Brian z Camera amp Light Settings Page Exposure slider this is the time the photo sensitive matrix of the camera is exposed to the incoming light This means that the bigger the Exposure is the brighter the image 1s Mono Gain slider increases the value of the pixels in the entire image with the specified constant Gamma slider changes the contrast levels of the image Width edit box the width of the Sub Window in pixels Height edit box the height of the Sub Window in pixels Bottom combo box the intensiveness of the bottom light Top combo box the intensiveness of the top light See also Chapter 8 2 5 Adjusting Camera amp Light Settings page 172 b Filtering In the Filtering tab in the Vision Data Bar is placed the list of filters that will be applied over the image and their settings In the process of recognition these filter
82. al returns to normal zoom 4 8 3 Status bar The status bar is placed at the bottom of the PLM s window In the left part of the status bar you can see a description of the command you are pointing with the mouse In the right part are the name and the group of the user that 1s currently logged in At the far right end there are the states of Caps Lock Num Lock and Scroll Lock keys Detect All Feeders User logged on Ivas Tech Manufacturer 1 NUM The Status bar 5 8 4 Manual Control Windows a XY Control See chapter 5 3 2 a Manual Devices Control XY Control page 40 b Nozzle Control See chapter 5 3 2 b Manual Devices Control Nozzle Control page 40 c Head Control See chapter 5 3 2 c Manual Devices Control Head Control page 41 Copyright 2003 IVAS Tech All Rights Reserved User s Manual Page 134 PLM2000 Series Pick and Place Machine d Main Control Transport Control See chapter 5 3 2 d Manual Devices Control Main Control page 41 e Dispenser Control optional See chapter 5 3 2 e Manual Devices Control Dispenser Control page 42 f Solder Control optional See chapter 5 3 2 f Manual Devices Control Solder Control page 43 g Device Status Window See chapter 5 3 2 g Manual Devices Control Device Status page 44 5 8 5 Camera View Window a Popup menu To see the Camera View Window popup menu right mouse button click over the area of the Camera View W
83. ame orientation when the image is captured Copyright 2003 IVAS Tech All Rights Reserved Settings Dialog Examples User s Manual Page 216 PLM2000 Series Pick and Place Machine Lux Recogintion Settings q x Fins Case _ _ Widthimm 1 50 widkhimm 500 Heightimm 2 9 Heightimm 5 00 Max Deviation 130 Min Ceviatoint 1 ra Max Deviation 12U Min Deviatoin 5 ou Distance Between Pins r Mark Pin Distancetmn 12 32 Widkhi mm 1 50 Max Deviation 130 HeighE rnm 0 70 Min Deviatoin 70 Max Deviation 120 Angles 4 Min Deviatoini a 80 11 85 Offset Anglerdeg Use Mark Pin e Cancel Copyright 2003 IVAS Tech All Rights Reserved User s Manual Page 217 PLM2000 Series Pick and Place Machine B 12 Fiducial TwoRect Description Finds the edges of the fiducials and calculates the centre of the figure Input 256 colour grey image There is no need of any filters to convert the image to black and white Output The centre of the fiducials Targets Two square fiducials with common corner Of the following type na Parameters Edge Threshold this is the minimum difference between the object and its background Recommended values are between 10 and 60 Length the length of the side of the squares Details and Recommendations Settings Dialog Fiducial Edge
84. ark e Parameters Diameter the diameter of the circle Diam Deviation acceptable deviation of the diameter of the circle Shape deviation acceptable deviation of the real circle from the ideal circle Details and Recommendations Settings Dialog Fiducial Circle Diameter Hoo mmi Diam deviation 0 10 mm Shape deviation 10 20 20 00 x Examples Copyright 2003 IVAS Tech All Rights Reserved User s Manual Page 220 PLM2000 Series Pick and Place Machine B 15 Fiducial Cross Description Find cross fiducial marks Input Black and white image Output Centre of the fiducial Targets Cross fiducials Parameters Width width of the cross fiducial 1n millimetres Height height of the cross fiducial in millimetres Thickness width of the paddle of the cross fiducial in millimetres Settings Dialog width POO mm Height 1 00 mm Thickness n mm Examples Copyright 2003 IVAS Tech All Rights Reserved User s Manual Page 221 PLM2000 Series Pick and Place Machine B 16 Fiducial Triangle Description Find triangle fiducial marks Input Black and white image Output Centre of the fiducial Targets Triangle fiducials Parameters Width length of the side of the triangle in millimetres Settings Dialog Fiducial Triangle i E x width AOO ram Examples Copyright 2003 IVAS Tech All Rights Reserved User s Manual Page 222
85. ation dialog Failures are shown in red If there is problem with the initialization process carefully read the error message Do not press ignore button if you are not sure what the problem is and how serious it is If some initializations fail there is possibility for hardware problems so the machine may not run entirely correct AAAI ECH lndustriaf Vision amp Automation Systems PLM v1 1 Create master controller ak Create XY device ak Create Feeder controller ak Create head controller ak Create dispenser device ok Create transport controller ak Create soldiering device ak Loading configuration Loading limits ak Loading solder parameters nok Initialization dialog To stop the initialization press Cancel button Copyright 2003 IVAS Tech All Rights Reserved User s Manual Page 40 PLM2000 Series Pick and Place Machine 5 3 2 Manual Devices Control With Manual Dialogs you can command and observe the machine devices at lower lever There are seven basic Controls but some of them are optional a XY Control page 40 b Nozzle Control page 40 c Head Control page 41 d Main Control Transport Control page 41 e Dispenser Control optional page 42 f Soldering Device Control optional page 43 g Devices Status Window page 44 a XY Control Short key Ctrl 1 With this control dialog you can move the head of the machine by X
86. be visible in black Output Position and orientation of the object Targets Luxeon LED Parameters Pin Case Mark Pin Boxes Width width of the pin case mark pin in millimeters Height height of the pin case mark pin in millimeters Max Deviation maximum deviation for the pin s dimensions in percents of the pin s case s mark pin s dimensions Min Deviation minimum deviation for the pin s dimensions in percents of the pin s case s mark pin s dimensions Distance Between Pins Box Distance distance between the centres of the pins Max Deviation maximum deviation for the distance between the centres of the pin s in percents of the distance Min Deviation minimum deviation for the distance between the centres of the pin s in percents of the distance Use Mark Pin checked means that the mark pin will be used for determining the orientation of the component unchecked means that the mark pin is not detected When the mark pin is missing or not clear enough uncheck this box Offset Angle 1s the angle with one ray between the two pins and the other ray between the Mark Pin and the pin that 1s opposite to it you can see it in the picture below the angle between the two long lines connecting the two pins and the mark pin Details and Recommendations Not all LEDS have clear Mark Pin on the image So you can turn off using the Mark Pin for orientation But this way all LEDs have to be with the s
87. box 5 If you want all components on the PCB from this type to be replaced mark Replace All check box 6 Click OK button 5 4 28 Deleting SMD Component After you taught components on a PCB you can delete the entirely Delete SMD Component 1 Select the SMD Component s you want to remove from the PCB You can select multiple components by holding the Ctrl key and left mouse button click over the desired components 2 Right mouse button click over the selected component From the context menu select Delete SMD Component 3 The component will disappear from the PCB Note Be very careful because this operation has no undo command If you decide you should not delete the component you cannot recover it 5 4 29 Editing SMD Properties There are some properties that are specific for each type of a component Copyright 2003 IVAS Tech All Rights Reserved User s Manual Page 92 PLM2000 Series Pick and Place Machine Vision settings j j E X Size without piri r Size with pin r Lead Tvpe width 14 0000 D width 14 5000 t q g Height 5000 width i Height 6 0000 width t zl Fick up Start vacuum dist 3 0000 Vacuum time fe Nozze AY Acceleration Leona cx b Ro cES zr 2 2000 i i E cor C C OBG Thickness 100 Camera choice Internal C External v Orientation Z Acceleration 100
88. ce to test the Vision with at least two or three components to be sure it works correct So press Pick new sample button The currently picked up component will be placed in a Recycle Bin and next component will be picked up from the feeder 5 4 12 Detecting Fiducials There are two ways for detection of fiducial marks automatic and manual In the automatic scenario the head goes over each fiducial mark takes a photo of it and tries to recognize it If the recognition is successful this position is used where the fiducial s position 1s needed At the end of the process head goes to every unrecognized fiducial and waits for the user to manually adjust its position In the manual scenario the head goes over each fiducial mark and leaves the operator manually correct the position of the fiducial It 1s slower than the automatic detection so use the manual detection only if there 1s no other way Automatic Fiducial detection 1 From the menu select PCB gt Detect Fiducial Marks 2 The head goes over each fiducial mark takes a photo of it and tries to recognize it If the recognition is successful this position is used where the fiducial position 1s needed During the movement of the head and during the recognition of the fiducials the Detecting Fiducial s dialog will appear Copyright 2003 IVAS Tech All Rights Reserved User s Manual Page 70 PLM2000 Series Pick and Place Machine Detect Fiducials x Detecting Fidu
89. cess GEr EEG Start Last Unplaced SMD Stop Process CoH Ee Pause Process CoI ES Overall Progress Window CEri 8 Processes Pick and Place Progress Window O O O Start Continue Full Process Start Continue process Start Continue List Process Start Continue list process Start Last Unplaced SMD Places the last unplaced SMD components You specify the number of SMD components that should be placed Copyright 2003 IVAS Tech All Rights Reserved User s Manual Page 124 PLM2000 Series Pick and Place Machine o Stop Process Terminates the currently working process o Pause Process Pause a process until it is continued or terminated o Overall Progress Window Show the dialog with statistics for all processes o Pick and Place Progress Window Show the window with statistics for the Pick and Place process Settings Nozzles Statisti Set Engine zero xY Set Nozzle Sourse e Settings Set Nozzle Engine 2 o Set Engine Zero XY Start the process of setting the engine zero position o Set Nozzle Source Start the process of setting the position where should nozzle to be taken from o Set Nozzle Engine Z Start the process of setting the nozzle engine Z Nozzles Statistics Take Nozzle e Nozzles Leave Nozzle o Take Nozzle Take specified nozzle o Leave Nozzle Leave the nozzle that 1s 1n the head Statistics Zoom Help General e
90. ch All Rights Reserved User s Manual Page 5 PLM2000 Series Pick and Place Machine 5 0 User Interface R Cie ren Ce suce cio eoo ibt e pia a IM Ee tA URDU 120 PONTI M 120 ds JUNO WMS ACIS eines Cate E atc as au t nU ORE RUM M ME cI 120 b Popup MEDUS Ep ete ER a INDORE Cun EID Rose Odu M Neb PEU Ceu iE 125 De MOO OA n E T TITO TE 130 2 9 9 DH EHISID A te tomba t E tra morte dtu tomaba tradu dn T Se des 133 584 Manual Contro MIBdONVS us edited ttd uH eo roe rper ie nus 133 NP a E OU NE UU T TUM 133 DNO E CONTO cousine ii dais SEHR EDRHAUIIR NT 133 COLERA C ODDO eee stes SOMURD Asa Se ovp c es INE RUM R E 133 d Main Control Transport Control cccccccccccccceeeeeceeseeeeseseeeseeeees 134 e Dispenser Control optional eeeeeeeeseeseeeeeeeee 134 I 5older Control opion uires ies dde bo cese UU tex OS 134 p Device Status WINdOW a osoinieetiosa ennt aet Lb oun eai apum cv Eee esas nan 134 2 0 9 Camera VIEW W 1G OW visse ceo vate terres ven od mrt ree ass weed toc udis 134 dc PODOP TNC DG peri esosbai a iab etia a EOS e A 134 lo NE OODI PNE ERR ETT 136 Ce Hes W 1d OW ossdtedtsses Qu a cosdtedi gue Pr ble ce o tuo Chiles duod 137 3 0 0 PICK md LACS V TOW scams ode eor cede T ieu bed ien ans 138 29 57 Preterelices W IHTUOW senioren r E EE 139 xr ALO IM WOW RENE TTE 139 5 8 9 Devices Initialization Window eeeeeeeeeeseseeeeeeeenee 139 FSA HOKEY
91. cial s cesa Detecting Fiducial s Dialog 3 If there are fiducials that are not recognized the head goes to all of them one by one and shows the Detect Fiducials dialog x MM HRA Step Size E Small 0 01 mmy gt C Medium 0 3 mm C Large 10 0 mm Optical Recognition vision Data File Circlen _ amp vdf Modify pn Finish Cancel Detect Fiducials Dialog 4 With the XY Control buttons move the head at the centre of the fiducial You can control the movement step per button click by Step Size radio buttons You can test the recognition algorithm over the fiducial with the Test button or you can adjust the vision file with the Modify button 5 When you are ready with the current fiducial mark press Next button to go to the next fiducial If you are on the last fiducial mark the Finish button will be enabled and you should press it to apply all detected fiducials 6 If this is not the last unrecognized fiducial the head will move to the next unrecognized and the same steps will be repeated To terminate the fiducial detection process press Cancel button Note If you terminate the fiducial detection process all fiducials that are detected in the current process will lose their positions Copyright 2003 IVAS Tech All Rights Reserved User s Manual Page 71 PLM2000 Series Pick and Place Machine Manual Fiducial dete
92. ck coordinates of the first component on the tray Change the programmed pick 1f necessary Copyright 2003 IVAS Tech All Rights Reserved User s Manual Page 30 PLM2000 Series Pick and Place Machine 4 12 3 Stick Feeders The stick feeders are also installed in standard cassettes Each stick feeder can be adapted to the stick width desired The position of the stick in the feeder is defined by changing the stick support The stick feeders have an integrated microcontroller so that they can be replenished quickly during a production run Stick Feeder The stick feeder 1s controlled manually via the operating elements on the operator panel of the feeder Press the ON OFF button to switch the feeder On or Off The vibration frequency is adjusted with a potentiometer When the feeder 1s switched on it 1s the stand by mode and the vibration can be adjusted by operating the manual button or via electric control of the machine When the manual button is pressed the vibration remains active until the button 1s released again Replenishing a Stick Feeder 1 To remove a stick feeder first press the On Off button to switch off the vibration 2 Pull the empty component stick carefully to the rear and out of the feeder 3 Remove the cover from the new component stick and push the component stick from the rear into the feeder and into the feeder support until Stop 4 Press the On Off button to switch the vibration on 5 Regulate
93. cked then the distance between the pins is examined if not checked then the pitch 1s 1gnored Pitch distance between two pins in millimetres Pitch deviation deviation of the distance between two pins in mm Max deviation permissible deviation of the centre of a pin in pixels Details and Recommendations For better discernment it 1s advisable not to have any other objects in the recognition area apart from the object to be recognized Settings Dialog AT E X width Bu mm Fitch control Iv Height 600 nr lE Fitch 080 mm Count pin x Fitch deviation Sa mm Max deviation 3 5 b Examples Copyright 2003 IVAS Tech All Rights Reserved User s Manual Page 210 PLM2000 Series Pick and Place Machine B 6 BGA Regular Grid Description Finds position and orientation of BGA Input Monochrome image with black pins Output Positioning and orientation Targets BGA Parameters Width width of the component in millimetres Height height of the component in millimetres Pitch distance between two balls of the grid in millimetres Pitch deviation deviation of the distance between two balls in mm Number of pin by X maximum number of balls in row Number of pin by Y maximum number of balls in column Count of all pins total number of balls on the BGA Details and Recommendations For good discernment it 1s advisable that all of the legs pins must be with equal length and wit
94. corrections that should be done over the positions and angles of the components placed through the Pick and Place process Teaching PCB Fiducials 1 The Set First Fiducial Mark dialog and the Camera View dialog will appear xj X T Position in mm pa 0 000 AY Step a Short is Medium E C Long Wion S Adjust Vision Set Fiducial Mark Dialog 2 With the X Y Move buttons move the head at the centre of the first fiducial You can control the movement step per button click by X Y Step radio buttons If you want to use Auto Fiducial detection press Adjust Vision button and configure the vision of the fiducial 3 Press the OK button 4 The Set Second Fiducial Mark dialog will appear It is the same as the Set First Fiducial Mark dialog and you set it the same way as the first mark 5 Press OK button of the Set Second Fiducial Mark dialog to finish Copyright 2003 IVAS Tech All Rights Reserved User s Manual Page 63 PLM2000 Series Pick and Place Machine 5 4 10 Teaching Editing SMD Components SMD Components are the elements that the machine pick up and then place on the PCB The process of teaching SMD Component is defining the exact position of each SMD Component over the PCB Teach SMD Component 1 Right mouse button click over the PCB The context menu will appear Select SMD Links List to select from all a
95. ction 1 From the menu select PCB gt Detect Fiducial Marks 2 The head goes over the first fiducial marks The Detect Fiducials dialog will appear 3 With the XY Control buttons move the head at the centre of the fiducial You can control the movement step per button click by Step Size radio buttons If you want to use Auto Fiducial Detection press Modify button and configure the vision of the fiducial You can also test the vision file over the fiducial with the Test button 5 Press the Next button if this is not the last fiducial to detect 6 The head will go to the next fiducial and the same steps will be repeated 7 When all fiducials are detected the Finish button is enabled and you should press it to apply the positions of the fiducials To terminate the fiducial detection process press Cancel button Note If you terminate the fiducial detection process all fiducials that are detected in the current process will loose their positions 5 4 13 Changing PCB Fiducials After you configure a PCB and set the positions for the components on the PCB you may want to change the positions of the fiducial marks To do this you first configure the positions of the new fiducial marks and next the positions of the old fiducial marks The positions of all components will be calculated toward the new fiducial marks Change PCB Fiducials 1 Start the PCB parameters dialog from the main menu select P
96. cut way Ctrl 0 N Dispenser W UM 09 Dispenser Toolbar optional 1 2 3 1 Manual Dispenser Control Shows the Manual Dispenser Control Dialog Shortcut way Ctrl 6 2 Reload Flux Dispenser Starts the process of reloading for the Flux Dispenser 3 Reload Glue Dispenser Starts the process of reloading for the Glue Dispenser sede B Solder Toolbar optional 1 Manual Soldering Device Control Shows the Manual Solder Control Dialog Shortcut way Ctrl 7 Pick And Place Toolbar Pick and place Es a 0 Feeder b Pce Br HE de E EH E Settings Lad E Zoom o Pick anc place AY Q9 O Pick and place Toolbar without transport 123 4 ES A Pick and place Toolbar with transport 56 12 347 Start Full Process Starts full production run Shortcut way Ctrl F5 Stop Process Terminates the production run Shortcut way Ctrl F8 Pause Stops the production run Shortcut way Ctrl F9 Start Process from List Opens a list with the entire component requisite for the loaded file From this list you may choose which components to include or exclude from the production run A WN m Copyright 2003 IVAS Tech All Rights Reserved User s Manual Page 132 PLM2000 Series Pick and Place Machine 5 Manual Auto In Manual mode only one Pick and Place process will be executed after Start Full Process If the process should
97. d this means not to check fiducial marks and components that will be placed in other way Note Fiducial marks are normally named PASSER or PS 9 Press the OK button to confirm the entered data If there 1s disparity between the corpuses or other parameters of the components the Missing Relations window will appear Copyright 2003 IVAS Tech All Rights Reserved User s Manual Page 187 PLM2000 Series Pick and Place Machine Missing Relations Corpus x CAD Values New Value Apply Load Cancel Bk Missing Relations Window 10 Match the unrelated components mark the unrecognized components and write in the field New Value the name of the corpus from the Component Library which corresponds to the unrecognized component You can do the same thing by joining file press Load button and select the file Relationship files are stored in the Converter Map directory Note The company producer should supply the files for joining These files can be easily edited and appended by the user 11 After all parameters are compared the Converter Options For Layer 1 dialog appears Converter Options For Layer 1 Sub Layer Ref E X PLB Options Width 0 000 Height 0 000 Thickness 0 000 First Fiducial 0 000 0 000 Second Fiducial 0 000 0 000 Main Options Metrics l Scale Factor Mirror X mm 1 000 Miror Y 5 Onentation Relative Point C
98. d all objects over it components and fiducials are rotated at the specified angle Rotating a PCB 1 From the menu select PCB gt Rotate PCB The PCB rotation dialog will appear 2 Select the angle you want the PCB to be rotated at 90 180 270 degrees Copyright 2003 IVAS Tech All Rights Reserved User s Manual Page 81 PLM2000 Series Pick and Place Machine Angle 9 r ne S y 90 C 180 C 270 Cancel PCB Rotation Dialog 3 Press OK button The PCB will be rotated 1n the view window 5 4 20 Processes Selection You can select which processes to run In dependence of what devices are mounted on your machine you can have different set of processes that you can run You can have every combination of the following processes e Flux Dispensing Process put drops of flux on the PCB under the pins of the component that require flux available only if there is dispenser mounted at the machine e Glue Dispensing Process put drops of glue on the PCB under the components that require glue available only if there is dispenser mounted at the machine e Pick And Place Process gets component form the feeder and places it at the correct position on the PCB e Soldering Process solders already placed components on the PCB that require soldering available only if there is soldering device mounted at the machine Note With a machine with one dispenser you can select at most one of the dis
99. dd button The New group name dialog will appear Type new group name E x Power Uperator New group name Dialog 2 Enter the name for the new group Power Operator in the example and click OK 3 Enter custom comment for the group in the Comment field Advanced operators in the example 4 Set the General permissions for the group select General from Permissions combo box and click Edit button General user permissions dialog will appear General user permissions 1 Change prefferences C Change user permissions Change password 7 Change database settings Set Engine ero General user permissions 5 Check only those actions that the current group of users should be able to perform Change preferences Change password and Set Engine Zero in the example Change preferences gives you the access to Preferences control Recycle Bins Users and Groups and Process Tuning Change user permissions gives the permission to change the permissions of all users to create new users and groups Change password gives the permission to change your own password Change database settings gives the permission to configure the database server username password Set Engine Zero gives the permission to change the machine Reference Position 6 When ready click OK Copyright 2003 IVAS Tech All Righ
100. di SUE RoR inar AUR i eDE 32 S NINE TINI E EPIO 33 2 Io External Camera Optional eati DR dt biben dta de dba ooa adt ndtanbs 33 ATO Transport optional eT m 34 5 PLM2000 Main Control Module ecce eee e e eere nenne 36 S DOCcBeral DeC OIDUOG codes dedevcn ios uva ic ubuntu uui SE Tu m Die IS UM e EE 36 S2 IC AM ISDE LIONS EE OE T 37 SO P IINIZO00Q CONTO accro ceased e eed ep bust e pu pBe up Eh hd inb usi 37 3 9 SS EORPLTO C UID docena edo NOR EA E ated aan UEM AS SES E ET 37 ME ert IV RE m UU TT 37 b Inittalizattor W 1G OW des ecce oor eie NEA ES eU EXE elis n s vin ad intues vaa edet 39 5 3 2 Manual Devices COBLTOL siio enint reip HIN EN 40 a XY Control Short ke VC IE x eoe poets Eo pe n Eu tee suadeo 40 b Nozzle Control Short key Ctrl42 eesssssseeene 40 c Head Control Short key C IF EES eere RR Rau e eR et dne te dete 4 d Main Control Transport Control Short key Ctrl 4 4 e Dispenser Control optional Short key Ctrl 6 42 f Soldering Device Control optional Short key Ctrl 7 43 g Devices Status Window Short key Ctrl 5 eeeeeeessss 44 2 9 Camera VIE WOO V acta a asthe mda ito adu Ncc aaa dessin 45 aoc ameta View MOGGS isset abd pha ae t b RE USED NS ERREUR 46 IG A Cia DEVICES TRES 46 c Camera View Status MESSa OCS irti
101. dispenser will go to the position where the top of the drop should be not to the PCB surface Turns forward turns to be made forward for every drop in turns of the engine Negative number means that the fluid will go out of the needle while positive means that the fluid will be suck into the needle This 1s the way the quantity of fluid in a drop can be controlled Turns backward turns to be made backward for every drop in turns of the engine Negative number means that the fluid will go out of the needle while positive means that the fluid will be suck into the needle Turns forward for 1 point urns to be made for the first drop in turns of the engine Copyright 2003 IVAS Tech All Rights Reserved User s Manual Page 108 PLM2000 Series Pick and Place Machine e Solder corrections tuning of the soldering process o X and Y correction by x and by y in millimetres This correction is added when the position where the head should go to solder the component is calculated o Angle correction angle of the solder in degrees This angle is added to the angle to which the solder will be rotated when it solders components e Place corrections tuning of the Pick and Place process o X and Y placement correction offset by x and by y in millimetres This correction is added when the position of the component 1s calculated This option should be used if all components are placed with offset fr
102. e Set the Reference Position does the following 1 From the menu select Settings gt Set Engine Zero XY 2 Set Logical Engine Zero dialog and the Camera View window will appear Set Logical Engine Zero X and Y x oo R T Move XA Y Step f Short E E gt Medium gt C Long 22 Prey Ok Set Logical Engine Zero Dialog sr Position in mn 3 Move the head at the position where the Reference Position will be 4 Press OK button Copyright 2003 IVAS Tech All Rights Reserved User s Manual Page 58 PLM2000 Series Pick and Place Machine 5 4 4 Teaching Nozzle Z Reference Position Nozzle Z Reference Position Nozzle Engine Z 1s the Z position that the nozzle stick should be so that the bottom of the nozzle not to touch the work area but also to be as down as possible This position 1s determined at the Reference Position and 1s unique for each nozzle because each nozzle has different height To set a Nozzle Z Reference Position 1 Select a nozzle with the mouse 2 From the menu select Settings gt Set Nozzle Engine Z 3 The head will go and take the nozzle you want to teach if not already in the nozzle stick Then it will move to the Reference Position 4 Set Nozzle Engine Zero Z dialog and Camera View window will appear Set Nozzle Engine Zero Z x z Position in mm 4 X Y Position in mm
103. e IGECTICO euaessieu Runde tein PET POR oe ode 175 S IVE TUNG aeteeernt eter T EE T e ss M Ege cuia a UM 175 5 9 2 1510 HC DIA D GE e itat ieine itte ol mo Ud deb Ulins tae eta one 177 ac ath ae LTO Ib oeaseedix seven Utd uri D UP aa ered seem NOE eren 177 DECOT O oone T ee ene 178 DANI ae E D 180 P ET HIE 181 M nnb Y 181 Th Cy C 181 CR DEO 182 10 01 E eee ne Re oe en 182 O9 4 OUMU BE cra nce ce seen te eset ccs alate ede ANE M eels 182 DCB ze uacgaride ee c m 184 NR Go 0c 02 NEU E 184 Ral ESTE hough POBXC ODVeLleE Copan e OEE cre ee 184 poU Ser Mite hace INC IC LOG Postinpaacdmuuekr eic esene bun UE eme uerunt l 190 Dole MONU S ar er eE EE REP UNE ER e denies tee tan out enm gan rp d Nen ERR 190 Appendix A Image Filters Description eee cree eee eee eee eene 192 EGIT EHE 193 TS MARI STR IUE NN EIE EO OS 193 S NLIS GN 2 EARN HC 194 AANE 0 6 ko MERE ee ee ee 194 Copyright 2003 IVAS Tech All Rights Reserved User s Manual Page 7 PLM2000 Series Pick and Place Machine Aon Eddee bre IM 195 NO MInIo P bansarniee 195 POLES eas ols ener eee do e eC oR S Uere hd UR Ea CERE 196 WU LOW PIS TRE E T E 197 A9 Band Pass oeste Ra On dna EE UI md assu RM E DT 198 Wu MET 199 WEE Gori UC I TR T T m 200 I NUS CONVO O MONO PEN I T 201 Aol Se Dynat
104. e and the type of the mark Configure a mark 1 Select the type of the mark from the Camera View toolbar select Change Camera View Mark Type From the menu select Circle or Rectangle Copyright 2003 IVAS Tech All Rights Reserved User s Manual Page 48 PLM2000 Series Pick and Place Machine depending on the shape of the object you want to adjust at the centre of the image Mone Rectangle x 2 From the Camera View toolbar select Change Camera View Mark properties The following menu will appear width 5 00 Height 5 00 Color 3 Enter the Width and Height of the object you want to adjust at the centre of the image 4 Click on the coloured band and select a colour g Camera Settings The settings of the camera are of enormous importance for getting good quality image Incorrect camera settings may result in wrong recognition of the object bad quality of the image and other unwanted situations SS tists Camera Settings Exposure H j 1700 Mana Gain F 5 Gamma J 15 00 Sub Windaw width 800 Height 800 on ces Camera Settings Window Exposure this is the time the photo sensitive matrix of the camera is exposed to the incoming light This means that the bigger the Exposure is the brighter is the image from 1 to 10000 where each unit is 1 10 of the millisecond Mono Gain increas
105. e cooling system is necessary because the XY positioning engines produce a lot of heat and should be cooled to work precisely 4 6 Work area PCB support The PCB support is located in the centre of the machine and consists of a torsion resistant robust frame to hold the PCB to be placed The PCB is inserted on the front and the left side into two grooves of the PCB support and clamped on the right and the rear side by two movable magnetic holders which can be placed anywhere on the PCB support depending on the size of the board Copyright 2003 IVAS Tech All Rights Reserved User s Manual Page 20 PLM2000 Series Pick and Place Machine The Work area 4 7 XY Positioning System XY Positioning System consists of two linear engines that move the head by X and by Y axis ss XY Positioning System Copyright 2003 IVAS Tech All Rights Reserved User s Manual Page 21 PLM2000 Series Pick and Place Machine 4 8 Pick and Place Head The head device consists of many devices Internal camera lightning nozzle stick zzmovement engines z distance sensor optional dispenser optional soldering device optional The Head 4 8 1 Internal Camera Mounted in the core of the head the Internal camera 1s used to photograph the SMD components that are arranged and the PCB fiducial marks It 1s black and white camera that can show picture of 1024x1024 pixels This 1s the eye of the PLM2000 machine The In
106. e disabled will use global fiducial marks not the local marks that are on the sub PCB Enable Disable Fiducial Marks l From the main menu select PCB gt Enable Disable All Marks The Enable Disable Fiducial Marks dialog will appear Enable Disable Fiducial Marks i X Index Vision File Vision File 2 ped Sub PCB Index 1 Circle wdf Circle _ wdf Sub PCE Indes 2 Circle wdf Lircle vl Vision File 1 Vision File 2 Enable Disable Fiducial Marks Dialog 2 In the Index column mark all sub PCBs that you want to have own fiducials and unmark all sub PCBs that will not have own fiducial marks 5 4 24 Reloading SMD Components Get the latest version of the component from the Library module Every time you edit a SMD Component in the library while the PLM module is Copyright 2003 IVAS Tech All Rights Reserved User s Manual Page 89 PLM2000 Series Pick and Place Machine running you should Reload SMD Components because the changes to be applied in the PLM module Reload SMD Components 1 From the main menu select PCB gt Reload SMD Components 5 4 25 Correcting SMD Positions Correct SMD Position 1 Select the SMD Component s whose position s you want to correct You can select multiple components by holding the Ctrl key and left mouse button click over the desired components 2 Right mouse button click over the selected component From the context menu select Correct SMDs Pos
107. e mouse pointer at the left top corner of the region Hold down Shift key Hold down the left mouse left button Move the mouse pointer to the right bottom corner of the region Release the Shift key and the left mouse button YO NW B WN Selecting the Region of interest for Filter Recognition Algorithm with directly in the Filtering Analysis pages in the Vision Data Bar 1 Activate the Filtering Analysis page in the Vision Data Bar 2 Fill in the Left Right Top and Bottom edit boxes the values for the left right top and bottom sides of the region 8 2 5 Adjusting Camera amp Light Settings Camera amp Light settings are some parameters that may vary These parameters are applied when the image is taken with the camera in the process of recognizing objects They are very important for the quality of the image captured with the camera That 1s why each object may have its own Camera amp Light settings in dependency of its shape colour of the corpus and pins and so on e Camera Settings Incorrect Camera amp Light Settings may result in wrong recognition of the object bad quality of the image and other unwanted situations Exposure this is the time the photo sensitive matrix of the camera is exposed to the incoming light This means that the bigger the Exposure is the Copyright 2003 IVAS Tech All Rights Reserved User s Manual Page 173 PLM2000 Series Pick and Place Machine brighter 1s
108. e to VDF Generator Opens the VDF Generator program and sends the current frame to it Send Camera Settings to VDF Generator Opens the VDF Generator and sends the camera settings to it Save Current Frame to Disk Save the current frame to a file A dialog will appear and ask you for the name of the file Dump Image Slots to Disk Save all image slots to files Auto save every captured frame All frames captured with the camera are saved in the Capture directory That is an easy way to see what 1s wrong with recognition algorithm and why so many components co to the Recycle Bin e Mode Select the Camera View Mode Live View or Capture e Device Select the camera device which view will be shown in the Capture View Window You can select Camera Device 0 or Camera Device 1 e Capture Frame Capture frame while you are in Live View Mode and show it in the Live View Window The mode is changed to Capture Mode e Camera Settings Shows the dialog with camera settings b Toolbar BE Slt HS O Flm 12 3 45 6 78 9 10 Il Copyright 2003 IVAS Tech All Rights Reserved User s Manual Page 137 PLM2000 Series Pick and Place Machine 1 Full Screen Switch to full normal screen 2 Stretch Frame Stretch the frame so that the whole image is visible in the Camera View window 3 Camera Settings Shows the dialog with camera settings 4 Set First Coordinate
109. ea If the PCB is with two faces new window will appear for the data on the second side 12 When ready press the OK button to confirm the information you have entered If this 1s two sides PCB the Converter Options For Layer 2 dialog will appears Its the same as the Converter Options For Layer 2 dialog When ready press OK button The Save As dialog will appear Saves eee 3 xi EMI52ti main r3b pcb EE S2TI Bot pch z EE 52TI MAIN R2 TOF pcb E s2coP MAIN R4 MULTY pcb E STI MAIM R2 TOP pch EE S2TI MAIN R2 TOP Multv pch EE STI MAIN R2 TOP Multv 1V pi Save as type PCE Files pcb L ancel Save As Dialog we Copyright 2003 IVAS Tech All Rights Reserved User s Manual Page 189 PLM2000 Series Pick and Place Machine 13 Select a name for the new PCB If this 1s two side PCB then Save Ass dialog will appear again for the second side of the PCB 14 After the PCB files are saved the conversion 1s finished successfully New PCB files are saved in pcb format and the Pick and Place process can begin Note Unrecognized components will be visualized like yellow squares with for pins pointing up down left and right You should change the values of these components manually in the PLM2000 Main Control Module Copyright 2003 IVAS Tech All Rights Reserved User s Manual Page 190 PLM2000 Series Pick and Place Machine 9 5 User Interface Reference
110. ed to be taken from this feeder Change Component Vision Let you change the vision file for the component Set Feeder X Y Z To set or correct a desired position lane of a feeder Set Feeder Edge Set the edge of the feeder Copyright 2003 IVAS Tech All Rights Reserved SMD Component popup menu User s Manual Page 129 PLM2000 Series Pick and Place Machine e Set Pick Up Point Set the point from which the component will be taken for placing on the PCB Only for Tray Feeders e Turn Feeder Ahead To advance a position of the lane of a feeder e SMD Properties Show the dialog with the properties of the selected component Process SMD i30 Fa Position Edit X Y Position Edit Two Points Position Adjust SMO Vision Change SMD Value Correct SMDs Position Delete SMD Component w SMD Place On SME Place Two Points Ss Place On Shits Place rr Ss Place Two Points Gn SMEs Place Tiwa Points rf Camera Device Ld Properties Process SMD Excludes all components except the selected ones and starts processing Thus only the selected components will be processed Go To Position The head moves over the selected component Next you can inspect the component or change it position and properties Short cut way left mouse button double click onto the component you want to go to see Edit X Y Position The same as Go To Position Edit Two Points Position Sets the t
111. eeder and 2 for tray feeder e Feeder Row the position in the feeder on which the component has been loaded e Placed Count the count of placed components of this type e Discarded Count the count of discarded components of this type Copyright 2003 IVAS Tech All Rights Reserved User s Manual Page 118 PLM2000 Series Pick and Place Machine 5 7 Troubleshooting 5 7 1 Start up Problems 5 7 2 Machine Stop with Taken Nozzle 1 Start the PLM program 2 Check which nozzle is in the nozzle stick 3 From the main menu select Nozzle gt Take Nozzle The Select Nozzle dialog will appear 4 From the Nozzle ID combo box select the nozzle that is in the head 5 Press OK button The head will go over the nozzle changer go down to take the nozzle and then up 6 From the main menu select Nozzle gt Leave Nozzle The Select Nozzle dialog will appear 7 From the Nozzle ID combo box select the nozzle that is in the head 8 Press OK button The head will go over the nozzle changer and leave the nozzle 5 7 3 Statistics Do Not Work 1 Open a console command prompt and locate the MySQL server folder usually C MySql bin 2 Type mysqlcheck auto repair v u root p plm 2000 and press lt enter gt 3 When asked for password type g5h6 7k8 without the quotes 4 Some status messages should be displayed 5 7 4 Absent Electricity 1 Check if there is electricity at a
112. eft check box moves the left prism so that you can observe the working area beneath the head where the PCB is placed e Activate Prism Right check box moves the right prism so that you can observe the component that you picked with the nozzle or the nozzle itself e Air check box switch on and off the air The air is switched on when the component is placed at its site on the PCB e Vacuum check box switch on and off the vacuum When vacuum is switched on a component can be picked up with the nozzle e Light Intensity controls the intensity of the light in specific part of the head It has four levels but there are machines that not all levels are available o Bottom controls the intensity of the light from the bottom part of the head o Top controls the intensity of the light from the top part of the head There may be only one light at some heads d Main Control Transport Control Short key Ctrl 4 With this control you command the state of the cover and the nozzles changer locked or unlocked If a transport is attached to the machine it 1s commanded with this control Unlock Lock cover C Unlock Lock nozzles Main Control Dialog without transport Copyright 2003 IVAS Tech All Rights Reserved User s Manual Page 42 PLM2000 Series Pick and Place Machine Main Control Ctrl 4 E x C Unlack Lack cover C Lock Unlock Locker C Unlock Lock nozzles Lock
113. el out of the feeder 4 Remove the pinion the cover disk and the spacer with the cover tape The pinion and the cover disk are held together with a magnet 5 Remove the cover tape from the spacer 6 Remove the empty tape reel with the reel holder out of the feeder 7 Disassemble the right and the left part of the holder which are held together with strong magnets and remove the tape reel Copyright 2003 IVAS Tech All Rights Reserved User s Manual Page 28 PLM2000 Series Pick and Place Machine 8 Put the new tape reel on the axle of the left reel holder part and put both reel holder parts together 9 Insert the reel holder in the feeder and feed the component tape beneath the cover tape drive roller up to the tape guide Guide for Component Tape and Cover Tape 10 Push the component tape in the tape guide and feed the cover tape through the deflection slot Note When the cover tape sticks to the component tape you can also feed the cover tape through the component pick opening of the tensioner Check that the component is not pulled out of the pick opening due to the electrostatic charging of the cover tape 11 Release the tensioner back down Make sure that the sprocket holes of the component tape enter into the teeth of the transport wheel 12 Put the spacer of the axle of the pinion or on the axle of the cover disk 13 Put the cover tape from above over the spacer put it into the metallic teeth of the
114. er amp Groups t DataBase Recycle Bins Process Tunning Server Fort Databaze plm _ 2000 Username Password Test connection Database Page 5 5 3 Processes Tuning In this page you can correct hardware inaccuracies and set some parameters for the processes Copyright 2003 IVAS Tech All Rights Reserved User s Manual Page 107 PLM2000 Series Pick and Place Machine Preferences EC x General User amp Groups Dispenser corrections H DataBase Flux Glue Recycle Bins correction oo 0130 Y correction o300 1390 Paste height 030 n4 Turns Forward 0400 1 900 Turns backward oz oeo Turns Forward For 1st point ooo oz00 Solder corrections mm 0 010 Y mm 0 010 Angle D nun Place corrections mm 0 000 Y mm 0 000 Angle nan Apply Cancel Process Tuning Page e Dispenser corrections panel tuning of the dispensing process for flux and o X correction and Y correction correction of the place where drops will be placed by x and by y in millimetres This correction 1s added to the positions of the drops This option can be used when the needle is not absolutely straight and all the drops are offset from their real positions Paste height height of the drop of paste in millimetres This height is added to the thickness of the PCB The needle of the
115. erved User s Manual Page 47 PLM2000 Series Pick and Place Machine To measure the distance and angle between two points 1 Click the Set First Coordinate push button View Toolbar 2 Left mouse button click over the Camera View where the first point will be placed Yellow cross will appear at the point where you have clicked 3 Click the Set Second Coordinate push button View Toolbar 4 Left mouse button click over the Camera View where the second point will be placed Yellow cross will appear at the point where you have clicked 5 You can see the data for the two points you marked di from the Camera f from the Camera e Image Capture History Every image that is captured is stored in a buffer That way every moment you can see the last 10 images This is very useful option when a component is not recognized You can select the image from the list and analyze why the component have not been recognized select Recent Image 1 From the Camera View toolbar select Select Recent Image From the menu select the image you want to see in the Camera View window zago v Image Slot 0 Image Slot m Image Slot 3 Image Slot 4 Image Slot 5 Image Slot 6 Image Slot 7 Image Slot 8 Image Slot 9 f Using Marks The Mark is a circle rectangle drawn in the centre of the image It helps you to adjust an object in the centre of the image very precisely You can specify the colour the siz
116. es the value of the pixels in the entire image with the specified constant form 0 to 192 Copyright 2003 IVAS Tech All Rights Reserved User s Manual Page 49 PLM2000 Series Pick and Place Machine Gamma multiplies the value of every pixel of the image with constant thus changing the contrast levels of the image from 15 to 15 Sub Window the rectangle that the camera sends to the software to be further analyzed The idea is that 1f the window is bigger it is slower captured and slower transferred So the smallest possible window should be chosen for each object that 1s captured You can specify its width and height Adjust the Camera Settings 1 Configure the power of the light You can do this with the Manual Head Control The typical value for the light 1s Bright 2 Configure the Gamma Its typical value 1s 1 Use other value only when you intentionally want the image to be brighter or dimmer 3 Shrink the rectangle of the 1mage width and height so that the whole object is visible Next extend the rectangle little because if the object is not at the centre of the image the whole object still should be visible 1n the 1mage Note As smaller the frame is as faster the image is captured and the recognition time is lower So set the smallest possible rectangle 4 Decrease Mono Gain to zero 5 Change the Exposure until you reach the desired brightness of the image If you reach the maximum exposure and you still do n
117. etection process will begin see Chapter 5 4 12 Detecting Fiducials page 69 5 After the fiducial marks are detected the Pick and Place process will start 6 The Overall Progress window and the Pick amp Place Progress window will appear In the Overall Progress window you can see the average speed of all processes and in Pick amp Place Progress window you can see the average speed of the currently running process Overall Progress 1 Overall Progress LEE TTT TTT TTT Component Count 5 Elapsed Time 00 00 07 Average Speed 2261 07 cph Counts Placed All Processes 34 BE y 5 Flux Dispensing e Elapsed Time 4 r Counts per Hour us Finished 00 00 06 3531 Pick and Place i j j Staus Status Finished Finished Last Placed BD TIRED Overall Progress Window Pick amp Place Progress Window stop Process 1 Select from the menu Pick amp Place gt Stop Process Ctrl F8 Note When you stop process all the information about work done till now is lost So you should stop process only if you will not continue with this work later Pause Process 1 Select from the menu Pick amp Place gt Pause Process Ctrl F9 Note If you pause a process later you can continue from the point where you paused it For example if fluid in a dispenser is over while machine 1s dispen
118. ets 0201 0402 0603 0805 1206 2012 3216 3528 6432 Parameters Width width of the component Height height of the component Maximum area maximum limit of the area of the component Minimum area maximum limit of the area of the component Max height max deviation in the height of the component in percents Min height min deviation in the height of the component in percents Coefficient minimum hit do not change it Maximum degree deviation maximum possible correction angle at which the component can be Auto search Details and Recommendations The colour of the corpus has to be the same as the colour of pins The algorithm seeks the object within a degree suitable with Maximum degree deviation If the digression is larger than 20 30 it is suitable to use Auto Search The object must be with rectangular shape with WIDTH BIGGER than HEIGHT To achieve a good recognition it is good to adjust Max and Min height as more of these components are not with exact height Copyright 2003 IVAS Tech All Rights Reserved User s Manual Page 205 PLM2000 Series Pick and Place Machine Settings Dialog Rectangular chip NS EI x Advanced Maximum area 110 120 11052 x Minimum area 80 90 ez Max height 100 120 1102 x width Min height 80 100 1002 x Height 1 600 mm Coefficient minimum hit 20 60 Bx v Auto search slow Maximum degree deviation
119. fied constant form 0 to 192 Gamma multiplies the value of every pixel of the image with constant thus changing the contrast levels of the image from 15 to 15 Sub Window the rectangle that the camera sends to the software to be further analyzed The idea is that if the window is bigger it is slower captured and slower transferred So the smallest possible window should be chosen for each object that is captured You can specify its width and height 5 8 6 Pick and Place View From the Pick and Place view you can command and observe the whole work of the machine nozzles feeders feeder trays and PCBs In the center is the PCB that is currently loaded Right bellow it is the Nozzles Changer where the nozzles are kept while not taken 1n the head Bellow the Nozzles Changer 1s the Feeder Tray It overlaps the position of some feeders so it 1s possible to have feeders at this place instead of the feeder tray Above the PCB you can see the Tape Feeders loaded with components that will be placed on the PCB Ceol Hace sot pate as F mi x de ud u LE Lom Copyright 2003 IVAS Tech All Rights Reserved User s Manual Page 139 PLM2000 Series Pick and Place Machine Pick and Place View 5 8 7 Preferences Window In Preferences section you configure Users and Groups the Database Recycle Bins and Process Tuning See Chapter 5 5 Setting Preferences page 100 5 8 8 Login Window r Username User G ro
120. from the Object Recognition Algorithm combo box select the appropriate algorithm 2 Configure the Recognition Algorithm press Settings button and in the dialog that will appear enter the specific algorithm information See Appendix B for list of all recognition algorithms and their specific settings 3 Set the area over which the Recognition Algorithm will be ran fill the Left Right Top and Bottom edit boxes with the values for the sides of the Recognition area Copyright 2003 IVAS Tech All Rights Reserved User s Manual Page 172 PLM2000 Series Pick and Place Machine 4 Set the Destination Angle fill in the Destination Angle edit box the value for the Destination Angle 5 Test the Recognition Algorithm Click Test button to test only the recognition algorithm without applying any filters Click Test All button to apply all selected filters in the List of Filters and then run the recognition algorithm 8 2 4 Setting Region of Interest Region of Interest 1s a rectangular area on which particular filter or recognition algorithm is executed It can be different for each filter and algorithm The smaller the region is the faster the filter or algorithm runs Selecting the Region of interest for Filter Recognition Algorithm with mouse dragging Activate the Filtering Analysis page in the Vision Data Bar Select the Filter Recognition you want to select region for Position th
121. ge 194 PLM2000 Series Pick and Place Machine A 3 Median 2 Description A 3x3 mask averaging filter It has a similar effect to Median filter but with a stronger result Parameters none Example A 4 Median 3 Description A 5x5 mask standard median filer It has a similar effect as Median but has a stronger blur effect Parameters none Example Copyright 2003 IVAS Tech All Rights Reserved User s Manual Page 195 PLM2000 Series Pick and Place Machine A 5 Edge Detect Description This is a Sobel edge detector It computes image gradient and finds object edges given a gradient and intensity thresholds Parameters eth gradient threshold Pixels with gradient values higher than gradient thresholds are considered to be edge pixels Range from 0 to 255 ith intensity threshold All edge pixels with intensity higher than intensity threshold form the filter result Range from 0 to 255 invert Specifies whether to invert the filter result Range on off Example Up PE wp py 8 p 5 4 g 0 9 eth 25 ith 100 invert on A 6 Invert Description Inverts the intensity of image pixels Parameters none Example Copyright 2003 IVAS Tech All Rights Reserved User s Manual Page 196 PLM2000 Series Pick and Place Machine A 7 High Pass Description Sets the pixels of the image with lower intensities than a given threshold value to a specified in another parameter value Parame
122. gorithms are cleared o Open short key Ctrl O Opens a VDF file o Save short key Ctrl S Saves the current VDF file o Save As saves the current VDF file with another name o Load Image short key Ctrl L Loads an Image file o Save Image saves the current image file o Recent Images list of the last images you have opened o Recent Files list of last VDF files you have opened o Exit short key Alt X Close the VDF Generator Program View Window Help Restore Image CEri AlE F Clear Recognition Info Update Histogram oom Ld Image center wv Found center w Found bounds w Found points wv Found lines Filters amp Recognition areas Ctrl 4lk 4 3D View made d e View Recognition buffer Ctrl B menu o Restore Image short key Ctrl Alt R clears the Recognition Buffer and shows the original image Copyright 2003 IVAS Tech All Rights Reserved User s Manual Page 176 PLM2000 Series Pick and Place Machine Clear Recognition Info clears all lines and notes that are painted over the image from the recognition algorithm Update Histogram shows the histogram of the image that is last opened received from filter When you open new image or apply filters over already opened image the Update Histogram command should be run if you want to see the latest image histogram In Ctrl Gut Cri 25 95 SO 35 wv 100 535 elt Ho 400 o Zoom Fit Window Cbrl
123. gram Copyright 2003 IVAS Tech All Rights Reserved User s Manual Page 13 PLM2000 Series Pick and Place Machine VS PickAndPlaceMachine MODE Teaching PCB FILE D 4PLM PROJECT bin dpcb space itaCirclePCBMulti pcb Main File PCB Feeder Process Settings Nozzles Statistics Zoom Help Moin 9 2 m Mt dp 2 amp Dispenser W OO Solder 4 Pick and place ego Feeder dh Pce EE a 1 H il I 1 ii y er rs The Pick and Place Program Module View For detailed description of the Pick and Place program module see Chapter 5 PLM2000 Main Control Module page 36 2 1 2 Component Library Program Module All component data such as the dimensions and the form of the casings the placing stroke the vacuum as well as the data of the adhesives and the solder paste dots dispenser values 1s stored in the Component library program module Each component with its pins and its polarity can be displayed in accordance with the original of the screen Copyright 2003 IVAS Tech All Rights Reserved User s Manual Page 14 PLM2000 Series Pick and Place Machine O e GN Y 9 NND S A See ER Construction Bar Zoom r EE Apply Offset a CO v8 THAN p Apple Lase width 001 Cola Height O E Appl Cut rv nt TAA ee Am UCCA UNOL Fin mj Humbe Fitch E Hen Woi mi wr 70 7 H jot Apply Fiductal Design Basic Color ZI Line L
124. have been teach in will be placed Exclude all SMD Removes all the components from the loaded file Copyright 2003 IVAS Tech All Rights Reserved User s Manual Page 123 PLM2000 Series Pick and Place Machine Feeder Process Settings Mazzles Zoon SHOWA e leached Corpus Ghange Gomponent vision Seb Feeder x Y 2 Seb Feeder Edge Seb Pick Up Point Switch Tray Feeders Show Hide Extended Tray Turn Feeder ahead Detect Feeders Ctrl F F ee d er SME Properties O Show X Y Z Teached Corpus Show all components that are toughed to be taken from this feeder Change Component Vision Let you change the vision file for the component Set Feeder X Y Z To set or correct a desired position lane of a feeder Set Feeder Edge Set the edge of the feeder Set Pick Up Point Set the point from which the component will be taken for placing on the PCB Switch Tray Feeders Shows hides the Tray that is placed in front of the machine and overlaps with the feeders Show Hide Extended Tray Shows hides the extended tray at the right part of the machine Turn Feeder Ahead To advance a position of the lane of a feeder Detect Feeders Refreshes feeder data from all installed feeders Shortcut way Ctrl F7 SMD Properties Show the dialog with the properties of the selected component Start Gontinue Full Process Gtri ES StearhiG ontinuve List Pro
125. he PLM program double click on the PLM icon WUES on the desktop PLM Login Dialog will appear After this there are two steps before the machine is ready to run 1 Login process 2 Initialization process a Login Window To be able to operate with the system every user should use its unique username and password Each user belongs to a Group with restricted rights to do only operations that it should Device initialization is the process of configuring all devices to work properly engines controllers and so on If the initialization is skipped the machine cannot work as usual because its devices are not configured This option is used during calibration from the technicians They configure and test the hardware Copyright 2003 IVAS Tech All Rights Reserved User s Manual Page 38 PLM2000 Series Pick and Place Machine r Username User Group lvas Tech Manufacturer Default Users Operator Operators Operator Operators Technician Technicians Password o ee I Skip device initialization Login l Cancel PLM Login Dialog Logging into the PLM system 1 From the PLM Login dialog select your user from the list of users if you do not have user contact you supervisor to create one for you and give you the appropriate rights of access 2 Enter you password in the Password edit box 3 Press Login button to enter the PLM system Change you user s password 1 From t
126. he PLM Login dialog select your user from the list of users 2 Enter you password in the Password edit box 3 Press Change button 4 Enter the new password and verify it Skip Device initialization 1 From the PLM Login dialog select your user from the list of users if you do not have user contact you supervisor to create one for you and give you the appropriate rights of access 2 Enter you password in the Password edit box 3 Check the Skip device initialization checkbox 4 Press Login button to enter the PLM system Copyright 2003 IVAS Tech All Rights Reserved User s Manual Page 39 PLM2000 Series Pick and Place Machine Possible Troubles 1 You do not have user Contact you supervisor to create one for you and give you the appropriate rights of access 2 You cannot login with you password The password is case sensitive so check the Caps Lock and the language you are writing in If still cannot enter the system contact your supervisor IMPORTANT Do not skip device initialization if you do not know exactly what this means You can seriously damage the machine b Initialization Window After the login process the initialization process begins During this process all the hardware 1s checked and configured to work correctly After this all devices are set to their Home position and the machine is ready to work Results from initialization process are shown in the Initializ
127. he context menu select Device gt Camera Device 0 for the internal camera or Device gt Camera Device 1 for the external camera 2 The picture in the Camera View window will change if the camera device you selected differs from the previously selected camera c Camera View Status Messages Colour measurement Pixel intensity at cursor In the left bottom corner of the screen you the value of the pixel under the mouse pointer 1s shown Pixel intensity at cursor 255 in the example Position of the head is shown in the right upper corner of the Camera View window Position 231 60 309 63 in the example d Measuring Distances and Angles In the Camera View window you can measure the distance between two points and the angle between a line across them and the X axis In the left upper corner you can see the information about the two points you have selected last e Coordinates of the first point From 227 38 313 29 e Coordinates of the second point To 228 49 313 34 e Distance between the two points in millimetres Distance 1 11 e Distance between the two points per X axis in mm dX 1 11 e Distance between the two points per Y axis in mm dY 0 04 In the right bottom corner of the Camera View window you can see the angle between a line across them and the X axis e Angle between the two points in degrees Angle 2 29deg Copyright 2003 IVAS Tech All Rights Res
128. hed with the Internal Camera Like the internal camera it 1s black and white camera and 1s configured and commanded the same way as the internal camera Copyright 2003 IVAS Tech All Rights Reserved User s Manual Page 110 PLM2000 Series Pick and Place Machine Preferences S x General E Users amp Groups h DataBase Recycle Bins Process Tuning Exterrnal Camera Tuni Place corrections 5 mm 0 000 Y mm 0 000 Angle 0 000 External Camera Tuning Page Place corrections e X millimetres correction that 1s added to the calculated place position of a component by X axis e Y millimetres correction that is added to the calculated place position of a component by Y axis e Angle degrees angle that is added to the calculated place angle of a component 5 5 6 Transport Tuning optional The transport device 1s optional It moves a PCB automatically inside the PLM machine The transport takes a PCB from the input segment left segment moves it to the work segment central segment where the PCB is arranged and then moves it to the output segment right segment where the PCB goes out of the machine Transport tuning 1s necessary when you configure the PLM machine to work in line with other machines Note You should restart the PLM application before changes to the Transport In and Transport Out flags make the PLM machine work correct with the given
129. here the dispenser is safe the head can be moved e Direction buttons controls the Z position of the dispenser and makes the fluid goes out of the squirt e Up and Down arrows moves the dispenser up and down in Z direction e Left and Right arrows makes the engine that makes the fluid goes out of the squirt to rotate If you rotate left the fluid will goes out If you rotate right the fluid will go inside the squirt f Soldering Device Control optional Short key Ctrl 7 Not all machines have soldering devices so the Solder Control will not be available 1f the machine does not have solder With the Manual Solder Control you command the solder mounted at the head Copyright 2003 IVAS Tech All Rights Reserved User s Manual Page 44 PLM2000 Series Pick and Place Machine Manual Solder Control Ctrl 7 _ x Commande Activate Absorber S5nulder State r Step size M Up O Short 0 1 deg Down Middle 1 deg Moving Long 10 deg Rotate Solder 4 Temperature Set Temperature Curent Temperature Left solder 0 000 Right solder 0 000 Manual Solder Control Dialog e Activate check box moves the solder up and down Solder State check box array indicates the position of the solder at the moment It can be up down or moving Absorber check box t
130. hout a side reflection Settings Dialog BGA Regular Grid BE Width 13 00 mm First pin a PHMITTTT eizi 1300 mm F Yir ett EM IITITITTITTIT Pitch O80 mm seee p seen Pitch deviation 0 10 mm de 5 RADADE DALU Nunber of pin bu x 13 wists NE Nunber of pin bu r 13 Number at pins m Count of all ping 144 Examples eeeeoeeeeeoaaes eC COCO OBE eeeeeeeeseeees 5060000060602060 KAAIIZITITITI 999900000024 amp 49 eeeeeeeacecs Ceeeeeceasecs EET TFT 7000 eeee rz oes ree TET EET EET eee EEJ oe EET pet ecce eee o AASZIZTITTTTMM 199090094 Re 69 eeeeeeeeece 1 S22 Secesonss eeeeeeeeeveaanve o 22290990 eeeeeeee eevee 7299900606024 Copyright 2003 IVAS Tech All Rights Reserved User s Manual Page 211 PLM2000 Series Pick and Place Machine B 7 Melf Recognition Description Finds position and orientation on Melf Input Monochrome image with black objects Output Positioning and orientation Targets MiniMelf MicroMelf and similar to these Parameters Width the width of the component see the picture Height the height of the component see the picture Max maximum deviation of the dimensions of the component in percents of the component s dimensions Min deviation maximum deviation of the dimensions of the component in percents of the component s dimensions Auto search 1f checked then automatic search for the component is executed
131. hree segments input working and output The PCB is taken from the input segment arranged in the working segment and the ready PCB 1s ejected from the third segment Every segment has its own engine and can be moved separately At the left part of every segment there 1s sensor that indicates if there is a PCB in the segment It is important nothing except for the PCB to cover the sensor Also the distance between two PCBs should be enough so that they can be considered as two separate objects Otherwise the logic of the transport can be confused uu 666260 rn I teens ipe du es OMNE Third Output Segment First Input Se ement Copyright 2003 IVAS Tech All Rights Reserved User s Manual Page 35 PLM2000 Series Pick and Place Machine wy Mete r ur we The First Second working and Third Segments Copyright 2003 IVAS Tech All Rights Reserved User s Manual Page 36 PLM2000 Series Pick and Place Machine 5 PLM2000 Main Control Module 5 1 General Description This module is the connection between the operator and the machine It 1s the way the working process 1s controlled On the screen the whole work area is visualized including the feeders the nozzles and the PCB The module is used for creation edition PCB files and execution of working files pick and place process and other optional processes During the time of programming the Head moves and localize the position of every c
132. ht 2003 IVAS Tech All Rights Reserved User s Manual PLM2000 Series Pick and Place Machine Page 185 4 Select the type of the separator The data in the text file 1s in tabular view Columns are separated with separator symbol That symbol can be space comma or other symbol SPACE enter the count of spaces that are considered as a separator symbol TAB enter the count of tabs that are considered as a separator symbol CHAR enter a char symbol and the count of chars of that type that will be considered as one separator symbol Note You have to enter the count of separator symbols otherwise the process cannot continue 5 Start the conversion process from the menu select Convert gt Convert Open File Convert Options Zoom Convert Open File Gonverk lash Layers 6 Start the conversion process from the menu select Convert gt Convert Open File Common Analyse table will appear in separate window It keeps all the necessary information about the components on the PCB corpus value angle name and so on Column Analyse Excluded Column d Column E Excluded Column Excluded Column Y Excluded Column Designator Footprint Mid Mid Ref Designator AUBUS 171 5785mm 2395 34 mm 1 1 5785mm 2395 34 mm 171 0 785mm D esignator R003 173 5852mm 2331 3588mm 173 5852mm 2331 3688mm 173 0852mm D esignator R003 173 5852mm 2333 1118mm 173 5852mm 2333 1118mm 173 0
133. iameber Color i 3 mW a Apply The Component Library Program Module The most important SMD component types have already been preset at work Further components can be programmed at any time via the functions of the program module For detailed description of the Pick and Place program module see Chapter 6 Component Library page 141 2 1 3 Component Feeder Link Program Module The data of feeders with the corresponding components is stored in Component Feeder Link program module During the programming the components can be stored under a specific name Copyright 2003 IVAS Tech All Rights Reserved User s Manual Page 15 PLM2000 Series Pick and Place Machine gP Component Feeder Link T EN X Value Link Mame 3 Feeder Mame SMO Corpus Components Link EO 114 5046 Header AV 1N4148 D2210 184148 MiniMELF 220K 3525 COBOS_PROBA CM LOB 34 CMP COS05 201 2 cmp Feeder ID 15 RIOD 1206 Deij v een 2 gt gt REEKRI206 aae EIM ee 217002 50723 3 Ro 1206 Dell fe zim AlFeedecmao 25A1774 5D0T 323 feeder mag IFeeder 108402 3n ea C451 7 SUT 323 d F1 2K R1206 Del a lw z z 321611 C1206 4 gt bel 3H3 3626 Fonz s vj ALVv C138 POSO G16 B gt gt R amp 20 A1206 Del a Iv EI E See ove em at 25A1774 SSO16 25s nF ET2DE Del mw 3x12 T5 mat at 2541774 TZBO0W 2 i Del E Ej
134. ich the SMD Component will be placed 1 Select the component you want to place toward two points on the PCB 2 Right mouse click over the component The SMD Component popup menu will appear Copyright 2003 IVAS Tech All Rights Reserved User s Manual Page 98 PLM2000 Series Pick and Place Machine 3 From the menu select Edit Two Points Position The head will go over the selected component 4 The Set First Fiducial Mark and the Camera View dialog will appear 45 001 em 5 15000 Ex ar Position in mnn Short C Medium C Long 7 Adjust Vision l pcm Set First Fiducial Mark Dialog 5 With the X Y Move buttons move the head at the centre of the first point toward which you want the component to be placed You can control the movement step per button click by X Y Step radio buttons 6 Click Adjust Vision button to set and configure the vision file for the point see 5 4 14 Adjusting Fiducial Vision page 72 starting from the 3 step 7 Press the OK button 8 The Set Second Fiducial Mark dialog will appear It 1s the same as the Set First Fiducial Mark dialog and you set the second point the same way as the first 9 Press OK button of the Set Second Fiducial Mark dialog to finish setting the two local points toward which the SMD Component will be placed for all components on the PCB 1 Select the PCB 2 Right mou
135. ick Remove button The filter will be removed permanently from the list Select the Filter Rectangle for a particular filter Fill the Left Right Top and Bottom edit boxes with the values for the sides of the Filtering area you want the filter to be applied Copy Filter Rectangle to another Filter or Recognition Algorithm 1 Select the Filter Area 2 From the Copy area to combo box select the object that you want to have the same Area 3 Press Copy button set the Filter Settings 1 Press Settings button 2 If the filter has any specific configurations a window will appear Creating Custom Filters List 1 Add all filters that you want to be in the list 2 Configure the added filters 3 Click Save button to keep the custom list of filters Loading Custom Filters List 1 Click the Load button 2 Select the desired custom filter list 3 Press Open button Apply Filters List over an 1mage 1 Open the image 2 Select the filters you want to test 3 Click Test button in the Filtering page in the Vision Data Bar View the result of applying filters 1 Apply Filters List 2 Press Ctrl B and the Recognition Buffer will be shown 3 To restore the original image you can press Ctrl B again Clearing the Recognition Buffer 1 Press Reset button 8 2 3 Using Recognition Algorithms Recognition algorithms are mathematical algorithms that analyze
136. id on a PCB through a needle The fluid goes out of the needle pushed by air pressure and Archimedes screw 4 8 7 Soldering Device optional Soldering device solders SMD components on a PCB It moves up and down pushed by air pressure 4 9 Nozzle Changer The nozzles are held in a rack which is located on the front side of the PCB support Locking plate prevents the inadvertent removal of a nozzle Two detectors monitor the presence of a nozzle at the corresponding position as well as the status of the lock open closed ce The Nozzles Changer Devic ger D 4 10 Feeder Sockets The communication between the feeders and the computer system is accomplished through the sockets They are mounted in the side panels of the PCB support evice Copyright 2003 IVAS Tech All Rights Reserved User s Manual Page 24 PLM2000 Series Pick and Place Machine Feeder Sockets 4 11 Feeder Support The feeder supports are the mechanical base for the modular feeder system They are adjusted with centring pins in the PCB support and locked with screws on the mounting platform The exact positioning of the feeder supports 1s achieved by centring holes beneath the sockets The feeders are inserted in the longitudinal groove of the casing of the feeder support and the locking groove of the side of the feeders support and pushed up to the placement position The feeders are pulled out at a handle located at the side Feeder Support
137. ight 2003 IVAS Tech All Rights Reserved User s Manual Page 147 PLM2000 Series Pick and Place Machine The component with adhesive points e Adding Solder Cream You can set positions where solder cream drops will be placed Solder cream drops can be placed only on a pin Add Solder Cream 1 Press the Create Solder cream push button from the Create Toolbar The Solder Cream panel will appear in the Construction Bar S alder a 2 4 5 af Diameter E Apply Apply for all pins Solder cream Panel 2 Select a pin left mouse button click on the pin you want to put solder cream drop under 3 Select the count of solder cream drops that you want to be placed under the component 1 2 4 5 or 9 drops can be placed in the example 1 drop 3 Enter the diameter for the drop in millimeters 0 141 mm 4 If you choose Apply for all pins solder cream will be placed at all pins 5 Press Apply button to visualize the solder cream drop s The selected count of gray filled circles will appear on the selected pin Copyright 2003 IVAS Tech All Rights Reserved User s Manual Page 148 PLM2000 Series Pick and Place Machine VAM e TEETH The component with solder cream point f Setting SMD Component Properties Properties that are used in the Pick and Place process should be configured in the Component Library module set the properties of a SMD Comp
138. indow Camera View UEM T E A From 2 54 2 T t ds Position 125 72 366 09 8 To 229 91 313 D 5 Distance 385 m d H On Full Screen Transparency Stretch Frame dx 227 TE 9 dv 311 GA Pe Set First point o Set second point 7 Clear points Go Eon irs point acr to second point Dir au Show Export Mode Device Capture Frame Camera Settings t s Camera View Window e On Full Screen Switch to full normal screen e Transparency Select the transparency of the Camera View Window It can vary from none not transparent to 90 almost invisible Copyright 2003 IVAS Tech All Rights Reserved User s Manual Page 135 PLM2000 Series Pick and Place Machine e Stretch Frame Stretch the frame so that the whole image is visible in the Camera View window e Set first point Set the first point that is used in the measurements e Set second point Set the second point that is used in the measurements e Clear points Clear the data for the two points that are used in the measurements e Go to first point Moves the Head to the first point e Go to second point Moves the Head to the second point e Draw Shows the Draw menu From this menu you can select the shape of the mark and its dimensions radius for the circle and width and height for the rectangle Mone Circle Rectangle Set dimensions
139. ints 1s very useful when larger components or components that should be placed very precise are arranged In that case its better to set two local points for such a component and its position will be calculated toward the two local points not toward the global fiducial marks First for each such a component the two local points should be set Also for each of them vision file should be specified otherwise the two points will not be used Next the SMD Place Two Points flag should be set During the Pick and Place process the head goes over the positions where the points are takes a picture of them and tries to recognize them If the recognition do not succeed the operator 1s asked manually to set the local point that cannot be recognized SMD Place Two Points flag this flag is separate for each SMD component and can be in two states set and not set If the flag 1s set then the component will be placed toward its two local points If the flag 1s not set then the component will be placed toward the global fiducial marks The default state of the flag 1s not set So by default components will be placed toward the fiducial marks of the PCB Note In the following Step by step descriptions we expect that you have opened a PCB see 5 4 17 Saving and Loading PCB Files page 78 and taught the SMD components see 5 4 10 Teaching Editing SMD Components page 63 you want to place toward two points setting the two local points toward wh
140. ion File Let you edit the vision file for the last SMD Edit Last Feeder XYZ Point Let you edit the last feeder source point Reload SMD Components Set all components on the loaded PCB as not processed Correct PCB Data Positions Corrects positions of all components on the PCB at the same time SMD Feeder List Shows a list of all components that are currently loaded at a feeder SMD Links List Shows a list with all SMD Links available on the computer From this dialog you can teach a component Include All SMD When the production run starts all the components which have been teach in will be placed Exclude all SMD Removes all the components from the loaded file Copyright 2003 IVAS Tech All Rights Reserved Magazine popup menu Feeder popup menu User s Manual Page 128 PLM2000 Series Pick and Place Machine Set Feeder Point Turn Feeder Ghead Set Feeder Point Starts the process of setting the Feeder Magazine Reference Position Turn Feeder Ahead Advance the tape feeder with one position Show Learned Corpus Shows a list of all components that all loaded in the currently selected magazine Show x Y 2 Teached Corpus Change Component vision Set Feeder x V Z Set Pick Up Paint Turn Feeder Ahead Teach SMO Component Adjust SMD Vision SMD Properties Show X Y Z Teached Corpus Show all components that are tough
141. ion should be decreased Z Acceleration the movement acceleration that will be used when the component is picked up from the feeder and when it 1s Copyright 2003 IVAS Tech All Rights Reserved User s Manual Page 93 PLM2000 Series Pick and Place Machine placed on the PCB 100 If the component is heavy or very big this acceleration should be decreased e Rotation Acceleration the acceleration that will be used when the component is rotated 100 If the component has large surface it should be rotated slowly e Start Vacuum Dist the distance above the component at which the vacuum will be turned on when the component is picked up from the feeder 3 mm e Vacuum time the time the nozzle will stay over the component with vacuum turned on before it goes up with the component 6 milliseconds e Stop Vacuum Dist the distance above the PCB area at which the vacuum should be turned off This distance 1s used when we place a component 0 1 mm e Air time the time a component is pressed with the nozzle over the PCB and air is pressing the component 100 milliseconds 5 4 30 Setting Tray Feeders Pick up Position The Pick up Position of a Tray Feeder is the position from which the head will take the next component to be placed In the main view this position is coloured in blue Setting Tray Feeder Pick up Position 1 Click on the cell of the Tray Feeder where you want to set the Pick up
142. ional Short key Ctrl 6 Not all machines have dispenser s devices so the Dispenser Control will not be available if the machine does not have dispenser s With the Manual Dispenser Control you command the dispenser mounted at the head Copyright 2003 IVAS Tech All Rights Reserved User s Manual Page 43 PLM2000 Series Pick and Place Machine Manual Dispenser Control Ctr 6 4 x r 5tep Size 4 r Direction Sp Active Disp 4 Short 0 01 mm 0 25 turns O Flux 2 Middle 0 5 mm 1 0 tums 0 Long 3 0 mm 5 0 turns Glue Quantity g 9 5900 Ait control Position mm 0 00 Manual Dispenser Control Dialog e Step controls two parameters at the same time the distance that the dispenser will move in Z axis the count of turns that the engine of the dispenser that makes the fluid go out of the squirt will do e Active Disp activates the one of the dispensers mounted at the head If there is only one dispenser that field will be missing e Air control controls the air in the dispenser For the fluid to go out of the squirt the air should be turned on e Quantity indicator the quantity of fluid calculated with the Automatic fluid counting mechanism If it 1s not reloaded correctly this indicator may show incorrect values e Z Position indicator the position at which the dispenser is placed 0 is the position w
143. is based on the well known WINDOWS platform Via a local connection the management staff has access to information about the production run saturated PCB s number and description of the assembled components working and stand by period etc By default all objects e g a component or a PCB is clearly displayed on the screen to facilitate operation and programming and to avoid loss of time due to the adjustment process Thanks to the user friendly interface to operate the machine no knowledge of the software programs is required Integrated into the placement head 1s a precision 1 3 Mega pixels CMOS camera with 1394 Fire wire interface for component and fiducial marks recognition as well for the manual PCB s teaching process Due to its parameters the operator is able to see the top of the component as well as the PCB Its high resolution contributes to the reliable placement of the components requiring high precision such as BGA mBGA LLGA etc Via a digital signal the image of every component to be placed 1s delivered to a standard PC which lessens the noises and vibrations of the picture The connection between the machine and the PC is controlled via optically isolated CAN interface The universal library we created contains component recognition files A picture the Pick up position of every component to be placed is compared with the ideal place position and if necessary an automatically alignment operation 1s performed The
144. ision File for a component on the PCB o Enable Disable Marks o Save Save As saving a PCB to the hard disk e NOZZLE Permissions gives permissions to configure the nozzles o Set Nozzle Source set the Nozzle Source Position o Set Nozzle Engine Z set the Nozzle Z Reference Position e FEEDER Permissions gives permissions to configure the feeders o Set Feeder Point set a Feeder Magazine Reference Position o Set Feeder X Y Z set a Component Source Position e P amp P Permissions o P amp P Process start and configure the Pick and Place process o P amp P Statistic view the statistics for the Pick and Place process O O O Copyright 2003 IVAS Tech All Rights Reserved User s Manual Page 103 PLM2000 Series Pick and Place Machine 8 When ready click OK button 9 Set the Calibration Module permissions for the group select Calibration from Permissions combo box and click Edit button Calibration Module permissions dialog will appear Calibration Module permissions xj Fermisslorig 34 L General Lancel Calibration Module permissions Dialog 10 Mark the General check box if you want the users in the group to have full access to operations in the Calibration module or leave it unchecked if the users of the group do not need to use the Calibration module 11 When ready click OK
145. ition 3 The Correct PCB Data dialog will appear Correct PCB Data 3 x A nicl LJ 3I 3 eK Cancel Correct PCB Data Dialog 4 Enter the value for the correction per X axis in the first field It 1s in millimetres 1 in the example 5 Enter the value for the correction per Y axis in the second field It is in millimetres 2 in the example 6 Enter the value for the correction angle in the third field It is in degrees 3 1n the example 7 Press OK button 5 4 26 Including Excluding SMD Component s from Processing You can select to process only a part of the components on a PCB Include all components on a PCB 1 Select the PCB left mouse button click over the PCB Copyright 2003 IVAS Tech All Rights Reserved User s Manual Page 90 PLM2000 Series Pick and Place Machine 2 Right mouse button click over the selected PCB From the context menu select Include SMD All components on the PCB will become with their normal colour and will be processed Exclude all components on a PCB 1 Select the PCB left mouse button click over the PCB 2 Right mouse button click over the selected PCB From the context menu select Exclude SMD All components on the PCB will become red coloured and will not be processed Include Exclude a single component 1 Select the SMD component 2 Right mouse button click over the selected component In the context menu if there is a
146. le circle 1s chosen rO D aii circle half circle band 3 Select where the mark has to be placed you have 9 possible choices for the circle and four possible choices for half circle and band in the example the upper right corner is chosen Copyright 2003 IVAS Tech All Rights Reserved User s Manual Page 146 PLM2000 Series Pick and Place Machine EN ig E g z ml ml EI ul EH mm H El circle half circle band 4 Select the filling color from the Basic box and the outline color from the Line box in the example white and gray respectively 5 Press Apply button to visualize the mark The mark will appear on the case The component with a mark d Adding Adhesive Points You can set positions where adhesive drops will be placed under the component before it 1s placed Add Adhesive Points 1 Press the Create Adhesive push button from the Create Toolbar The Adhesive panel will appear in the Construction Bar r Adhesie 3 E Count a F grrr iameter 1 5 Adhesive Panel 2 Select the count of adhesive drops that you want to be placed under the component 1 2 4 5 or 9 drops can be placed in the example 2 drops are selected 3 Enter the diameter for the drops 1 5 mm in the example 5 Press Apply button to visualize the adhesive drops The selected count of green filled circles will appear on the case of the component Copyr
147. ll 2 Check if the main switch is turned on 3 Check if the Emergency Button is pressed 3 Check if there is turned off switch in the power block 5 7 5 Camera Do Not Work Properly The entire image 1s black or white 1 Check if there is any accidentally fallen component over the prisms 2 Check if the Camera View is in Live View mode Copyright 2003 IVAS Tech All Rights Reserved User s Manual Page 119 PLM2000 Series Pick and Place Machine 3 Check if the settings of the camera are correct change them and look at the image to see any changes 4 Check if there are other programs that use the camera running at this moment PixeLink for example 5 Check 1f the cable of the camera is well connected to the computer The image is dim 1 Check the value of the Gamma 2 Check if the prisms are perfectly clear If there 1s any kind of dirt take a piece of cloth and very carefully clear the dirt Be especially careful not to scratch the prisms or make any other damage over the machine 3 Check the focus position of the camera If you cannot solve the problem with the camera close the PLM program restart the Windows start the PLM program again and look carefully in the Initialization Window during the loading of the program for any error messages Copyright 2003 IVAS Tech All Rights Reserved User s Manual Page 120 PLM2000 Series Pick and Place Machine 5 6 User Interface Reference 5 8 1 Menus There
148. loaded SMD components dialog are intended to help the operator find possible mistakes for example wrong taught component not loaded components that should be placed and so on 5 4 7 Creating New PCB PCB file is the place where all the data for a PCB 1s stored This includes the properties of the PCB itself size fiducial marks multiplied and so on information about the positions and vision files of all components on the PCB information about the processes that should be applied over each component Create New PCB Board 1 From the menu select File gt New PCB Board The PCB parameters dialog will appear x PCB Size In pm e eee width 0O00 Height 0 00 Thickness 0 00 Fiducial Offset In mm First Fiducial Offset 0 00 0 00 Set Fiducials _ ane Multiply Frductals Second Fiducial Offset 0 00 000 Oe T uto ridicia 0 00 Fiduetal Distance n mani Distancer O00 Distance 0 00 L Wee drole 0k Cance PCB parameters Dialog 2 Enter the physical sizes of the PCB PCB Size In mm Width 70 54 Height 5147 Thickness 0 90 Data for an initial PCB Copyright 2003 IVAS Tech All Rights Reserved User s Manual Page 61 PLM2000 Series Pick and Place Machine PCB Width 70 54mm PCB Height 61 47mm PCB Thikness 0 9mm 3 Press Set Start Point button The head will move to the Reference Position and the Teaching PCB Sta
149. m control Pitch Dimensions with pin Width Height 10 00 48 Pitch deviation Count pin Examples Copyright 2003 IVAS Tech All Rights Reserved User s Manual Page 208 PLM2000 Series Pick and Place Machine B 4 C0603 Recognition Description Finds position and orientation by two objects Input Monochrome image with two black objects Output Positioning and orientation Targets 0201 0402 0603 0805 1206 2012 3216 3528 6432 Parameters Width width of the component Height height of the pins of the component Details and Recommendations The corpus colour must be in contrast with the legs pins colour For better discernment it 1s advisable not to have any other objects in the recognition area apart from the object to be recognized Settings Dialog Rectangular chip Width 3 20 mm Height 1 60 mm Examples Copyright 2003 IVAS Tech All Rights Reserved User s Manual Page 209 PLM2000 Series Pick and Place Machine B 5 OFP Recognition Description Finds position and orientation of QFP Input Monochrome image with two black objects Output Positioning and orientation Targets QFP32 QFP64 QFP44 QFP64 QFP100 Parameters Width width of the component in millimetres Height height of the component in millimetres Count pin total number of pins Pitch control if che
150. mand that the user points with the mouse Also the state of some system flags 1s reported and the metric system that 1s used Ready NUM mm Status Bar 2345 1 Explanations about the currently pointed command 2 The state of the Caps Lock system flag 3 The state of the Num Lock system flag 4 The state of the Scroll Lock system flag Copyright 2003 IVAS Tech All Rights Reserved User s Manual Page 158 PLM2000 Series Pick and Place Machine 6 3 4 Construction Bar The Construction Bar is situated in the left part of the Component Library main window In the Construction Bar all create panels Case panel Pins panel and so on are visualized The Zoom panel is always at the top of the Construction Bar If you create SMD Component then right below it is the Offset panel Note When several panels are opened in the Construction Bar and they cannot be visualized at the same time you can scroll the Construction Bar by holding down the left mouse button and moving the mouse up and down over the bar Construction Bar zoom 3 T Lr Apply m Offset las x o RO al Apply Case width 01 Color M 7 Height po UT Apply Cut ryo rr xsin Apel Construction Bar Copyright 2003 IVAS Tech All Rights Reserved User s Manual Page 159 PLM2000 Series Pick and Place Machine 6 4 S
151. marks are detected the Pick and Place process will start 8 The Overall Progress window and the Pick amp Place Progress window will appear In the Overall Progress window you can see the average speed of all processes and in Pick amp Place Progress window you can see the average speed of the currently running process 5 4 22 Feeder Optimization Feeder Optimization is made to help you select the most suitable magazines place them at the most suitable sockets and arrange the tapes of components at the best possible way in the magazines Most suitable means that the that the head of the machine moves as little as possible from the feeder to the place on the PCB where the component will be placed Thus the Pick and Place process runs faster Also the most suitable means that the minimum quantity of magazine should be used in the Pick and Place process There is two ways to optimize the arrangement of the Magazines Distance Magazine First minimize the route of the head and second the quantity of feeders that will be used This means that the distance the head will move through the Pick and Place process will be the minimum possible but the quantity of Magazines that will be used is not always the minimal The fastest Copyright 2003 IVAS Tech All Rights Reserved User s Manual Page 86 PLM2000 Series Pick and Place Machine possible Pick and Place 1s achieved but for the sake of maybe more Magazines used Magazine Dis
152. n the name of the filter and time consumed for applying the filter On the first sample output above Gaussian Blur time 0 0337 sec This means that filter Gaussian Blur is applied over the image and it takes 0 0337 seconds to be applied If the object 1s recognized the results of the analysis are shown In the second sample above Analysis Result 1X 0 267 mm Y 0 246 mm Angle 0 885 This means that the offset of the centre of the object toward the centre of the image is 0 267 mm per X axis 0 246 mm per Y axis and the object is rotated at 0 885 degrees toward the zero position that 1s embedded in the recognition algorithm Next 1s the recognition algorithm that 1s ran over the image in the Output Window the name of the algorithm 1s shown and next to it the time consumed for running the algorithm On the first sample output above SOP Recognition time 0 0012 sec This means that the recognition algorithm SOP Recognition is ran and it took 0 0012 seconds to be completed On the next line there 1s the result of the algorithm Analysis Status OK if the object is recognized correctly or Analysis Status FAILED if the object is not recognized On the above sample Analysis Status FAILED is shown which means the object 1s not recognized On failure also some description of the problem can be shown in the Output Window At the end the total time for all operations that are ran over the component is shown In the ab
153. n a row 16 Count by Y the count of cells in a column 6 Height by Z the height of the tray in millimeters 3 5 mm Border X the width of the border that 1s on the left and right sides of the tray in millimeters 6 3 mm e Border Y the width of the border that is on the top and bottom sides of the tray in millimeters 10 mm e Choose Color set the color of the tray black 3 Enter the information needed for the creation of the cells of the tray in the Box Design e Box Width the width of a cell in millimeters 14 75 mm e Box Height the height of a cell in millimeters 14 75 mm e Choose Color the color of the cells where the components are placed gray 4 Click Apply button The tray feeder will appear Tray Feeder Copyright 2003 IVAS Tech All Rights Reserved User s Manual Page 154 PLM2000 Series Pick and Place Machine 6 2 3 Zooming Zoom in out with the Zoom panel 1 In the Zoom panel in the Construction Bar enter the scale factor you want to see the component in oom f Dn Apply Zoom Panel 2 Press Apply button The component will appear in the desired scale Zoom in out from the keyboard 1 To zoom in out press Page Up Page Down key 6 2 4 Moving Elements Not all SMD Components can be visualized only with one case and with the default positions of the elements that are created cases pins
154. n image stored in it Recognition Buffer when filters and recognition algorithms are applied over an image the resulting image is stored in the Recognition Buffer Zoom In Out 1 Hold the Ctrl key 2 Hold the left mouse button 3 Move the mouse up down to Zoom Out In Move the image left right up down only if not the whole image is visible 1 Hold the right mouse button 2 Move the mouse left right up down to move the image left right up down b 3D View In the 3D View you see the three dimensional representation of the image that is active in the Image View the original image or the image that is in the Recognition Buffer Copyright 2003 IVAS Tech All Rights Reserved User s Manual Page 182 PLM2000 Series Pick and Place Machine Zoom In Out 1 Hold the Ctrl key 2 Hold the left mouse button 3 Move the mouse up down to Zoom Out In Move the image left right up down 1 Hold the right mouse button 2 Move the mouse left right up down to move the image left right up down Rotate the image in relation to Z axis 1 Hold the Shift key 2 Hold the left mouse button 3 Move the mouse left right to rotate the image clockwise Rotate the image in relation to X or Y axis 1 Hold the Alt key 2 Hold the left mouse button 3 Move the mouse left or right up or down to rotate the image in relation to X Y axis c Histogram View In the Histogram View you see the histogram of the image that 1s
155. n the Pick and Place workspace view FI6MM BOX Feeders Feeders List The Feeder Visualization 7 Press Save Link button to save the Component Link you have just created 7 2 3 Loading Feeder Magazine When you attach a Feeder Magazine to the machine you should inform the software what SMD components are loaded in the feeder You do this by loading a Feeder Magazine with Component Links Load Feeder Magazine with Component Links 1 In the Feeders List select the Feeder Magazine you want to load Feeder 5x16 1x 2 Select a Component Link you want to load to the feeder from the Component Link list R100K R0603 Copyright 2003 IVAS Tech All Rights Reserved User s Manual Page 166 PLM2000 Series Pick and Place Machine 3 Press the dep button to load the component in the first track To load to another track just click the button with the corresponding number The component link will appear in the field near the button 3 P100k RO603 Delfic The Loaded Component Link 4 Press Save Feeder button to save the changes to the Magazine Copyright 2003 IVAS Tech All Rights Reserved User s Manual Page 167 PLM2000 Series Pick and Place Machine 8 VDF Generator 8 1 General VDF Generator is a program that is used for recognition of objects captured in 256 grey colour images There are three main things that are important for the process of recognizi
156. nents will be arranged on the PCB the columns get their names A column is selected and Excluded Column button is pressed An arrow appears pointing down From the drop down menu Column Type select the parameter that characterize the column Every column in the table represents a property of the components on the PCB These parameters are set from the Column Type menu Excluded Colum Excluded Column Angle Article numbers Corpus Lavers References Values Coordinates Y Coordinates Note All parameters from the Column Type menu should be set Otherwise the conversion cannot be finished successfully e Save As Text saves already configured components and defined columns in separate text file e Insert Column inserts additional column in the table e Delete Column removes a column from the table To delete a column select it with the Excluded Column button on the first row of the table e OK continue the conversion e Cancel terminate the conversion process 7 Select first column with Excluded Column caption From the Column Type combo box select the type of the column In the example second column is selected and Column Type should be set to Reference The third column s type is already set to Y Coordinates If you do not want to use a column leave its column type to Excluded Column 8 Put a check mark only to the components that you want to be place
157. ng an object Camera and Light settings that are used when the image is captured Filters that are applied over the image and the recognition algorithm that 1s analyzing the image Camera and Light settings are important because they are responsible for the quality of the image we further analyze If the image 1s dim or too bright all the analyses may be impossible Filters transform the image in such a way that only meaningful information stays in the output image and unnecessary information is reduced Recognition algorithms are ran over the images and as a result specific information is generated object s orientation position toward the centre of the image absence of some details and so on amp lux ision Data Generator i81 iz x Fie view Window Help Vision Data Camera amp Light Filtering Analysis m Object Recognition Algorythm Lux Recognition Settings Recognition area pixels Left E Top 1781 Right 765 Bottom 625 Destination Angle 0 Test Image 3D View Histogram Lux Recognition time 0 0192 sec Analysis result X 0 063 mm Y 0 196 mm Angle 1 536 deg Analysis status OK Total time 0 0703 sec v pasene Vision Data Test End VDF Generator Program Copyright 2003 IVAS Tech All Rights Reserved User s Manual Page 168 PLM2000 Series Pick and Place Machine 8 2 U
158. nt of a component the four contours to be recognized must be far removed Settings Dialog Four contour E X Width 2 44 mm hax deviation 11024 A Height S mm Min deviation s x Mas found contour 100 Orientation top botbom Examples Copyright 2003 IVAS Tech All Rights Reserved User s Manual Page 207 PLM2000 Series Pick and Place Machine B 3 SOP Recognition Description Finds position and orientation of SOP Package Input Monochrome image with white pins Output Position and orientation of the package Targets SOP8 SOP14 SOP16 SOP20 etc TSOP and every component with equal number of pins on two of the sides of the component Parameters Width width of the component including the pins Height height of the component including the pins Count pin total number of pins Perform control if checked then the pitch between the pins is examined if not checked the pitch is ignored Pitch distance between two pins in millimetres Pitch deviation deviation in the distance between two pins in mm Orientation set which 1s the zero rotation position of the component Details and Recommendations For good discernment it is recommended all of the legs pins to be visible in one piece In the recognition area apart from legs pins there must not be visible any other objects in the edges of the recognition area particularly Settings Dialog Fitch dimension Perfor
159. og x width 1300 mm Height 1300 mm Fitch 0800 mm Fitch deviation 100 mm Munber of pin Dp s B Nunber of pin bu Y B Count of all pins 130 Cancel Copyright 2003 IVAS Tech All Rights Reserved User s Manual Page 223 PLM2000 Series Pick and Place Machine B 16 Coupling Description Find position and orientation of coupling Input Black and white image Output Position and orientation of the object Targets Coupling Parameters Distance distance between first and last pin Count Pin number of pins Component center offset distance between the centre of the corpus and the centre of pins Details and Recommendations Coupling x asyo Java juaunduln Distance Count Pin Ho Distance z 00 Componente center offset 3 00 Copyright 2003 IVAS Tech All Rights Reserved User s Manual Page 224 PLM2000 Series Pick and Place Machine B 19 SOT 25 5 Recognition Description Find position and orientation of SOT23 5 component Input Black and white image Output Position and orientation of the object Targets SOT23 5 component Parameters Width width of the component Height height of the component Max dimension maximum deviation of the dimensions of the component in percents Min dimension minimum deviation of the dimensions of the component in percents Use control for max correction angle If checked then examination of the
160. ogram Based Statistics See statistics for specific period l From the menu select Statistics gt General The Statistics window will appear Copyright 2003 IVAS Tech All Rights Reserved User s Manual Page 116 PLM2000 Series Pick and Place Machine S N i x Query for period fram 2004 o4 fo to 2004 04 m9 in time interval between DE o 12 DD h Number af placed components d Mumber of discarded components 8 Component discard ratio 4 800 Time in stand by HH MM 050000 Time i use HH MM 00 00 00 Mast discarded components i i SINUM Statistics Window 2 Enter the starting date 2004 04 10 and the end date 2004 04 19 for the period statistics for which you want to see 3 Enter the starting time 10 00 and the end time 12 00 for the time of the day interval you want statistics for 4 The requested statistics will appear see the statistics for the last pick and place process l From the menu select Statistics gt Last Pick and Place process The Last Pick and Place Process Statistics dialog will appear Copyright 2003 IVAS Tech All Rights Reserved User s Manual Page 117 PLM2000 Series Pick and Place Machine DB Grid ComponentType Componentvalue ComponentVisionFile Feedeceishiier feedhpe Fesdertew facet DiscardedCount RO6OS CMP R10 2K 1 R0603 R0603 1608 wdf 08458295 3 ROGO3 c MP R100 RiDS R100 R0603 wdf 08458295 1 0
161. om their real positions o Angle placement correction angle in degrees This correction angle 1s added to the angle at which a component will be placed 5 5 4 Recycle Bins Configuration Recycle Bin is the box where components that cannot be recognized are placed From there the operator can use them again Because sometimes it 1s unacceptable to mix different kinds of components there are few Recycle Bins that can be used for only one component to be placed in them at given moment All other components that do not have explicitly specified Recycle Bin are thrown in the Default Recycle Bin To configure the component to be placed in particular Recycle Bin 1 Select the Recycle Bin you want the component to be placed in from the Recycle Bins List RecycleBin1 in the example bellow 2 Select the component you want to placed there from the Component Value combo box BD01 RED Luxeon in the example bellow Copyright 2003 IVAS Tech All Rights Reserved User s Manual Page 109 PLM2000 Series Pick and Place Machine Preferences i xj General fg Users amp Groups Recycle Bins List Component value agg DataBase EDO1 RED Luxeon Recycle Bins R ecveleBinz Process Tunning RecycleBin3 RecvcleBind Recycle Bins Page 5 5 5 External Camera Tuning optional The external camera device 1s optional It is used for larger components like BGA that cannot be photograp
162. omponent Feeder Links program module is the link between the Component Library program module and the Pick and Place program module Here we configure the Feeder Magazines and link a SMD component with a lane in a Feeder Magazine 7 2 Using Component Feeder Links Application With the Component Feeder Links Application you create Feeder Magazines Component Feeder Links and load Feeder Magazines with Component Feeder Links You can create three different types of Feeder Magazines Tape Vibration and Tray Feeders 7 2 1 Creating Feeder Magazine Feeder Magazine 1s the physically undividable device that holds the SMD Components and where the components are picked up from After you have created Feeder Magazine you should load it with Component Feeder Links if you want to use it in the Pick and place process Create New Feeder Magazine 1 Press New Feeder button 2 Enter the Magazine Feeder unique ID number in the Feeder ID field 43B654F1 3 Enter a name for the feeder in the Feeder Name field Feeder 5x16 1x8 This is the name of the file so it should be something meaningful for you m Feeder Name Feeder 5st b 1x8 m Feeder ID 438 b54F1 Feeder Name and Feeder ID Fields 4 Select the type of the feeder Tape Feeder Feeder Vibro Feeder Vibration or Tray Feeder Tray from the Feeder Types panel Copyright 2003 IVAS Tech All Rights Reserved User s
163. omponent on the PCB Inexact placement of an element 1s avoided by visually showing the corresponding position of the component The programming can also be done with CAD Converter VS PickAndPlaceMachine MODE Teaching PCB FILE D4PLM PROJECT bin d pcb space itaCirclePCBMulti pcb Main File PCB Feeder Process Settings Nozzles Statistics Zoom Help min ola a 9 m Mt t 2 x Dispenser W Q4 U4 Solder 4d Pick and place AY D Es Feeder a F Sl Oh Sa ae a 222 The PLM Module View Copyright 2003 IVAS Tech All Rights Reserved User s Manual Page 37 PLM2000 Series Pick and Place Machine 5 2 Safety Instructions The following instruction must be observed when you work on the machine to prevent personal injuries or damage to the equipment 1 The system is equipped with safety shield and safety covers Operate the machine only with the safety shield closed to avoid serious personal injuries caused by the moving parts of the machine or by the electrical systems 2 Unlocked safety shield or modified safety function can result serious personal injuries 3 Even when the machine is switched off dangerous voltages are present at the power supply cord and at the internal subsystems 4 Do not use the system for any application other than its intended use 5 Do not execute any activities or procedures that are not described in this manual 5 3 PLM2000 Control 5 3 1 Starting up To start t
164. on Ctrl x Fiducial Information E Camera settings Vision Data File Mame Filter configuration Analysis settings Apply Cancel T est vision data Adjust Fiducial Vision Dialog 4 Select the appropriate Vision Data File from the list that will appear when you click on the arrow in the Vision Data File Name combo box Circlel vdf 5 Press Camera settings button The dialog with settings of the camera will appear 6 Press Filter configuration button The dialog with settings of the filters will appear 7 Press Analysis settings button The dialog with settings of the analysis will appear Copyright 2003 IVAS Tech All Rights Reserved User s Manual Page 74 PLM2000 Series Pick and Place Machine 8 Press Test vision data button The vision file will be run over the image of the fiducial captured with the camera in that moment 9 Click Apply in the Adjust Fiducial Vision dialog Click OK button in the Detect Fiducial Marks dialog The head will move over the next fiducial mark Repeat the steps for all fiducial marks on the PCB Set Fiducial Vision File l From the main menu select PCB gt Enable Disable All Marks The Enable Disable Fiducial Marks dialog will appear Enable Disable Fiducial Marks i um AX ston FI Vision File 2 Sub PCE Indes 1 Circle vd Lirclel Ld Sub PCE Indes 2 Circle wdf Lirclel lvl Vision File Vision File2 eT
165. on of SOT Package Input Monochrome image with black pins Output Positioning and orientation Targets TO252 3 TO252 5 and all similar corpuses Parameters Width width of the component Height height of the component Max dimension maximum deviation of the dimensions of the component in percents Min dimension minimum deviation of the dimensions of the component in percents Details and Recommendations You have to see all of the legs pins as clear as possible Settings Dialog Height Width Max dimension Min dimension Examples Copyright 2003 IVAS Tech All Rights Reserved User s Manual Page 214 PLM2000 Series Pick and Place Machine B 10 SDC Recognition Description Finds position and orientation of SDC Package Input Monochrome image with black pins Output Positioning and orientation Targets SDC Parameters Search line the length of the band in millimetres Angle the angle of the band toward the X axis when the SDC is not rotated it s zero position Details and Recommendations You have to see all of the legs pins as clear as possible Settings Dialog Examples Copyright 2003 IVAS Tech All Rights Reserved User s Manual Page 215 PLM2000 Series Pick and Place Machine B 11 Lux Recognition Description Finds position and orientation of a Luxeon LED Input Monochrome image with solid black object the case pins and park pin should
166. on of the bottom side of the filter rectangle Copyright 2003 IVAS Tech All Rights Reserved User s Manual Page 180 PLM2000 Series Pick and Place Machine 99 e Copy area to combo box from this combo box you specify the objects you want to have the same area as the current filter e Copy button copies the specified Filter area to the selected objects in the Copy area to combo box e Settings button shows the configurations dialog specific for the current filter Settings are different for every filter Appendix A Image Filters Description page 192 e Load button loads Custom Filters List cfl file e Save button saves the current Filter List as a Custom Filters List cfl file e Test button applies the current List of Filters over the loaded image To view the result left button click with the mouse over the area of the image and then press Ctrl B To see again the original image press Ctrl B e Reset button clears the Recognition Buffer b Analysis In the Analysis tab in the Vision Data Bar is placed the Recognition algorithm that will be used in the process of recognition For full list of all Recognition Algorithms see Appendix B Recognition Algorithms page 203 Vision Data Camera amp Light Filtering Analysis Object Recognition Algoth Lus Recognition Settings Recognition area pixels De
167. onent e Shows the SMD Settings Dialog from the toolbar select SMD settings In this dialog you can enter detailed information about the dimensions of the component width height etc and the parameters specific for the placement of that component acceleration vacuum time etc Lead Camera choice Width 10 0000 width 14 0000 t m l Internal C External Height 23 0000 width Height 29 0000 width 1 Use Solder M Orientation Mozzle AY Acceleration i 2 sp ep at UG J 2 0000 ze C o G C CCUCC Thickness 100 Pick up z Acceleration Start vacuum dist 3 0008 Vacuum time fic i 100 Place Rotation Acceleration Stop vacuum dist 0 1008 Aur time 20 i us Cancel SMD settings Size without pin Size with pin eS oa SMD settings Dialog Size without pins the width and height of the component without pins Size with pins the width and height of the component with pins Lead Type the type of the pins Snapshot the camera where the component should be photographed Copyright 2003 IVAS Tech All Rights Reserved User s Manual Page 149 PLM2000 Series Pick and Place Machine Orientation if it is marked then the component has orientation Nozzle the nozzle that should be used to pick up the component with Thickness the thickness of the component Acceleration accelerations that should be used during the movement of
168. ot have the needed brightness increase the Mono Gain Recommended brightness The object we want to see should not have its all area filled with pixels that have value of 255 If that is the situation we have hyper exposure Recommended NOT Recommended Recommendations for the camera settings 1 Mono Gain should be as small as possible 2 The size of the frame should be as small as possible Copyright 2003 IVAS Tech All Rights Reserved User s Manual Page 50 PLM2000 Series Pick and Place Machine 3 The value of Gamma should be around 1 h Exporting Captured Frame s You can export images captured with the camera for other programs Thus further processing can be applied over an image Export frame to the VDF Generator 1 Right mouse button click over the Camera View Window From the popup menu select Export 2 From the Export menu select the command you want to execute Send Frame to VDF Generator Send Camerra Settings to YDF Generator Save Current Frame to Disk Dump Image Slots to Disk Autosave every captured Frame e Send Frame to VDF Generator Opens the VDF Generator program and sends the current frame to it e Send Camera Settings to VDF Generator Opens the VDF Generator and sends the camera settings to it e Save Current Frame to Disk Save the current frame to a file A dialog will appear and ask you for the name of the file e Dump Image Slots to Disk Save all im
169. ove example Total Time 0 0349 sec The output for the test ends with the line f_ Vision Data Test End Copyright 2003 IVAS Tech All Rights Reserved User s Manual Page 184 PLM2000 Series Pick and Place Machine 9 PCB Converter 9 General PCB Converter program module is created for easy and fast conversion of a PCB from CAD system file in PLM2000 software compatible file Output data Text file with the coordinates of the components their corpuses values angles and names Most contemporary CAD systems have option for automatic creation of a text file with the specified format 9 2 Using PCB Converter Creating PCB file from text file 1 Start the PCB Converter program double mouse click over its icon E Shortcut to PLBConvert 2 Open the text fail from the CAD system from the menu select File gt Open On the screen the data from the file will visualize Mid r Ref X Het Y 335 34 mm 171 6786mm 391 9666mm 173 6652mm 333 1118mm 173 6652mm 394 204mm 173 5852mm 395 34 mm 173 bb98mm 3 Set the separator symbol from the menu select Options gt Options The Options dialog will appear C NENNEN xi Special Separators m Separatop SPACE Count Cancel Clear All Other Separators Char Separator Count Apply Options Dialog Separatop TAB Count L Copyrig
170. ozzle Take specified nozzle Leave Nozzle Leave the nozzle that is in the head Set Nozzle Source Start the process of setting the position where should nozzle to be taken from Set Nozzle Engine Z Start the process of setting the nozzle engine Z Copyright 2003 IVAS Tech All Rights Reserved User s Manual Page 126 PLM2000 Series Pick and Place Machine Initial PE Rotate PEB Bill of Materials Optimize Feeders Optimize Feeders Min Feeders Detect Fiducial Marks Enable Fiducia Marks Enable Disable All Marks Go En Position All Edit X Y Position All Edit Two Points Position All Set Feeders xYZ Point Set Feeders xYZ Point Auto Edit Last Feeder xz Paint Edit bast Stir vision File Reload SMO Components Correct PLB Data Positions SMD Feeder List SMD Links List Include SMO PCB popup menu Exclude SMD e Initial PCB Opens the window where you enter data initial data a PCB e Rotate PCB Rotate PCB on a given angle e Bill of Materials Contains a full list of components requisite for execution of the loaded file e Optimize Feeder Shows the dialog for optimizing taking and placing components Optimize Feeder Min Feeders Shows the dialog for optimizing taking and placing components and helps you set feeders at the best possible places Detect Fiducials Marks Detecting and recognizing the fiducial marks of the loaded PCB Shortcut way
171. p 000 Step Short 0 000 ld C Medium C Long 64 560 Vacuum amp utaz ok Cancel Set Nozzle Engine Zero Z Dialog 5 Press Down button to move the stick fast down 6 Place very thin sheet nylon or some other material 0 3 0 5mm under the nozzle stick with the nozzle 1n 1t and move down the nozzle until the sheet moves really hard under the nozzle 7 Press OK button Note First set the Reference Position next the Nozzle Source Positions and last the Nozzle Z Reference Position 5 4 5 Teaching Dispenser Z Reference Position optional This operation is available only on machines where dispenser 1s mounted Dispenser Z Reference Position is the Z position that the dispenser should be so that the down end of needle not to touch the work area but also to be as Copyright 2003 IVAS Tech All Rights Reserved User s Manual Page 59 PLM2000 Series Pick and Place Machine down as possible This position 1s determined at the Reference Position and 1s unique for each dispenser It should be calibrated every time new needle is placed or the dispenser 1s removed for cleaning or repair Set the Dispenser Z Reference Position l From the menu select Main gt Control gt Dispenser Commands gt Set Flux Glue Dispenser Z Zero 2 Set Z Zero dialog and Manual Dispenser Control dialog will appear Also the head will move to the Reference Position Set Z Zero
172. particular image They try to find specific visual information in the image lines rectangles blobs and so on The algorithm may succeed or fail To succeed means that the object we want to find 1s there and all its parts are in order If the algorithm fails that means that something 1s wrong with the image Copyright 2003 IVAS Tech All Rights Reserved User s Manual Page 171 PLM2000 Series Pick and Place Machine the object 1s not what the algorithm expects there are missing or damaged parts of the object and so on For list of all Recognition Algorithms see Appendix B Recognition Algorithms page 203 Object Recognition Algorithm the name of the algorithm Recognition Area rectangular area where the algorithm will search for the object it is intended to recognize Destination Angle the angle at which the object is in the image The algorithm will tell what is the real angle of the object toward this angle Vision Data Camera amp Light Filtering Analysis Object Recognition Algarythm Lus Recognition Settings Recognition area pixels Left To EE EE Destination Angle 00 Analysis Page In all operations bellow we presume that you have already activated the Analysis page in the Vision Data Bar and work in it Selecting and configuring a Recognition Algorithm 1 Select the Recognition Algorithm that is best for the object you want to recognize
173. pe E RS D Brne mee Hase Aae Case and Cut Panels Copyright 2003 IVAS Tech All Rights Reserved User s Manual Page 143 PLM2000 Series Pick and Place Machine r Case width 10 i Height 10 Case Panel 3 Enter the size of the case in the Case panel Width and Height fields 10 millimetres in the example Select the colour of the case with the Color button if you do not like the default Press Apply button in the Case panel 4 The case will appear as a black or other colour if you have changed the colour rectangle The Case 5 You can zoom in and zoom out the picture with the Zoom Panel or with Page up Page down buttons zoom in zoom out respectively 6 Save the file from the menu Note If you do not see the case check if the View Case push button from the View Toolbar is pushed To create a more complex case you can make cuts from the case Make a cut of a case 1 Select the case you want to cut It will appear fenced with red frame Cut row ys LTE Cut Panel Copyright 2003 IVAS Tech All Rights Reserved User s Manual Page 144 PLM2000 Series Pick and Place Machine 2 In the Cut panel select the corners of the component you want to cut from right top corner in the example 3 Enter the data for X and Y cut 0 5 millimetres in the example 4 Press Apply button in the C
174. pensing processes to be executed flux dispensing or glue dispensing You cannot select the both of them to be executed at once because you have only one dispenser Also be careful to select the process that corresponds to the fluid in the dispenser because if you select Glue Dispensing and have flux loaded in the dispenser you will get a PCB with flux placed at the positions for glue Selecting processes to be run over all Included components 1 From the menu select PCB gt Processes The Processes dialog will appear PCB Processing xj C Flux Dispensing Glue Dispensing Pick 4nd Place 7 Component Solder Copyright 2003 IVAS Tech All Rights Reserved User s Manual Page 82 PLM2000 Series Pick and Place Machine PCB Processing Dialog 2 Select the processes you want to be run over the current PCB in the picture above only the Pick and Place process will be run Selecting processes to be executed on a single component 1 Select the component 2 Right mouse button click over the selected component 3 From the context menu select Edit X Y Position The Edit Real Destination X Y and Angle dialog will appear Edit Real Destination X Y and Angle A Y Position in mm B05 336 32 965 mA Move rA YT Step Short 0 07 mm C Medium 0 3 mm C Long 10 0 mm peni v Hide Corpus Iv Hide Pins PCE
175. r error You can also stop the process Start Continue Process 1 Select the processes you want to be executed over the PCB see Chapter 5 4 20 Processes Selection page 81 2 From the menu select Pick amp Place gt Start Continue Full Process 3 The Unloaded Excluded SMD Components dialog will appear In this dialog you can see a list of all unloaded or excluded components To pause the Pick and Place process and load SMD Components to a feeder you can click Cancel To continue with the Pick and Place process click Continue Unloaded Excluded SMD Components a X 145046 Header AV Header SV crip Unloaded THH 48 Miri ELF Mini ELF cmp Unloaded T4HCS6Y 5016 5016 CMF Unloaded L1O0nF sA C BU3 LOBUS cmp Unloaded C1i00nF 7A COBDS COBUS cmp Unloaded L1O0nF 7A COBDS LOBOS cmp Unloaded C100nF x 7H COBDS LOB cmp Unloaded L1O0nF 37H COBDS LOBUS cmp Unloaded L1O0nF x 7H COBDS C003 cmp Unloaded L10uF 16Y C3528 C3526 CMP Unloaded HT1B21B SSOP48 SSOP48 cmp Unloaded ICK SF 2808 TSOP48 TSOP48 cmp Unloaded ILESF 2808 TSUP48 TSUFP48 cmp Unloaded AIOE RUBUS AOBUS crip Unloaded H1 UE R003 HU EBL3 cmp Unloaded H1KU R003 AOBUS crip Unloaded By RAENT Pent eran lolo adad ai Ld Skip this window next time Cancel Unloaded Excluded SMD Components Dialog Copyright 2003 IVAS Tech All Rights Reserved User s Manual Page 84 PLM2000 Series Pick and Place Machine 4 The fiducial mark d
176. rd two points 2 Right mouse button click over the selected component The SMD Component popup menu will appear 3 From the menu select SMD Place Two Points if you have selected more than one component select SMD Place Two Points Off There should be no check mark next to the SMD Place Two Points command in the menu Copyright 2003 IVAS Tech All Rights Reserved User s Manual Page 100 PLM2000 Series Pick and Place Machine 5 5 Setting Preferences In Preferences section you configure Users and Groups the Database Recycle Bins and Process Tuning 5 5 1 Dealing With Users and Groups User Every user has a set of permissions that enable him to do specific operations with the machine This 1s realized as each user belongs to a group with particular permissions Operator Technician and so on It is recommended that a user of the machine should have the minimum set of permission to be able to do its work Also every person that uses the machine frequently should have its own user Group A group is a common set of tasks that a user should be enabled to do a Dealing with Groups Preferences a x General Permissions Operators Technicians Comment Recycle Bins Process Tunning Inie perienced Advanced operators Groups Page Copyright 2003 IVAS Tech All Rights Reserved User s Manual Page 101 PLM2000 Series Pick and Place Machine Creating new group 1 Click A
177. ri o N 46 d Measuring Distances and Angles ccccccccccccecssseseeeecceeeeeeeaaeeeeeees 46 e Image Capture EDStOEy rerien 47 PUSE MOERS na a edat eei sed bete torre qu 47 DC ameta Se lH sasen nnair e sevi E abuse ieee iso dois eod ve Ue 48 h Exporting Captured Frame sS uo nece ertt re rers ttc eb etes 50 JANOS PACE VIC M egeo uid ideni icis mPLdtur duda om irodents 50 ac Macnee Working ATEI accede A NI NOD e ED PIE UM EHE 50 D INOZZIC C Wale co sattiedeemi tee E sede mt Res TM A 52 c Tape Uc Te SHOES coometituse eost used uv ee aeo eit iv a cB dtes de VEG ES UR Cede 52 d Eray bi cl of Snp at Metas ine Hecuba dd ute dette 53 5d Workinp with PENIZO0O0U osuere idi a mne T D taut fee adc 39 IAL Parkine Snort Keys Cr P anaana N 56 5 4 2 Teaching Nozzle Changer Nozzle Source eeeeeessss 56 5 4 3 Setting Reference Position Engine Zero 57 5 4 4 Teaching Nozzle Z Reference Position eese 58 5 4 5 Teaching Dispenser Z Reference Position optional 58 SE NOBIS Ese 01 8 Sig sies NET nee 59 SA C Tedunp NEW PE gt ee duit amet an Maui uU ee eee 60 244 0 Teaching POB Start POSIPIOR e pr boee id ed tto deed aeta ibus tak etate 6l 5 4 9 Veaching PCB Fiducia neesiana E A 62 Copyright 2003 IVAS Tech All Rights Reserved User s Manual Page 4 PLM2000 Series Pick and Place Machine 5 4 10 Teaching Editing SMD Components esee 63
178. rogrammed Copyright 2003 IVAS Tech All Rights Reserved User s Manual Page 142 PLM2000 Series Pick and Place Machine 6 2 Using Library All component data such as the dimensions and the form of the casings the placing stroke the vacuum as well as the data of the adhesives and the solder paste dots dispenser values 1s stored in the Component Library program module Each component with its pins and its polarity can be displayed in accordance with the original of the screen With the Component Library program module you can create SMD Components and Feeders 6 2 1 Creating New SMD Component Note Do not use red color in the components you create because in the Pick and Place process components that will not be placed are red To create new component 1 From the menu select File gt New gt Component An empty document will appear 2 Create Component Case 3 Create pins if there 1s such 4 Set the positions for adhesive drops if there is such 5 Set the positions for solder cream drop 1f there is such 6 Set SMD Component properties 7 Save the file in CMP format a Creating Component Casing The case 1s the base of all components Create Component Case ul 1 Activate the Create case button from the Create Toolbar 2 The Case and Cut panels will appear in the Construction Bar in the left part of the main window Case width 1 0 ES z Height 10
179. rt Position see page 61 process will begin 4 Press Set Fiducials button The Teaching PCB Fiducials see page 62 process will begin 5 To enable automatic fiducial detection check the Auto Fiducial check box 6 Press OK button in the PCB parameters dialog to end with the creation of the PCB 7 Save the PCB From the menu select File gt Save and select appropriate name for the PCB you have just created 5 4 8 Teaching PCB Start Position PCB Start Position 1s a position situated comparatively in the ultimate left angle of each PCB and is relative with the 0 point of machine s head in the front of PCB support Teaching PCB Start Position 1 Set Start Point dialog and Camera View dialog will appear Set Start Point ERE zi E Y Position in mm AT Step Short C Medium rA T Move C Long ak Cancel Set Start Point Dialog Copyright 2003 IVAS Tech All Rights Reserved User s Manual Page 62 PLM2000 Series Pick and Place Machine 2 With the X Y Move buttons move the head at the PCB Start Position You can control the movement step per button click by X Y Step radio buttons 3 Press OK button 5 4 9 Teaching PCB Fiducials A fiducial 1s a special mark on the PCB that 1s used for fine corrections of the positions of the components on a PCB On every PCB there should be two fiducial marks that are enough to calculate the
180. s are applied before the recognition algorithm For full list of all available filters see Appendix A Image Filters Description page 192 Copyright 2003 IVAS Tech All Rights Reserved User s Manual Page 179 PLM2000 Series Pick and Place Machine Vision Data Camera amp Light Filtering Analysis Image Processing Median 2 1 Convert to Mana 1 Gaussian Blur Filter area pixels a m Op Copy area to aries tant Filtering Page Add button adds the currently selected filter from the combo box to the List of Filters Disable button enables disables the selected filter from the List of Filters Custom settings of the filter are not lost Remove button remove the selected filter from the List of Filters permanently This means that if you later decide you need this filter you have to make all your changes again Arrows near the List of Filters change the order in which the filters will be applied over the image With the up arrow you move filter forward in the list and with the down arrow you move the filter backward Filter area Left edit box the position of the left side of the filter rectangle Right edit box the position of the right side of the filter rectangle Top edit box the position of the top side of the filter rectangle Bottom edit box the positi
181. s of several devices organized in systems moving systems cooling system vision system and computer system 4 2 Power Modules 4 2 1 Main Power Switch The main power switch turns on and off the power of all the systems of the machine the moving systems the cooling system the vision system and the computer system It should be used after the computer system 1s safely turned down and the head 1s parked Main Power Switch 4 2 2 Drive Power Module The machine is controlled via the control electronics integrated in the chassis bellow the placement platform and the PCB The electronics is the interface between the detectors and the motors of the system and the PC can contains the current supply as well as the air distribution system Copyright 2003 IVAS Tech All Rights Reserved User s Manual Page 18 PLM2000 Series Pick and Place Machine Drive Power Module 4 3 Main Air Valve The pressure gauge has to be at least 5 5 bars If this value is not shown adjust the air pressure with the air pressure regulator The air pressure gauge Copyright 2003 IVAS Tech All Rights Reserved User s Manual Page 19 PLM2000 Series Pick and Place Machine 4 4 Computer System The computer system consists of personal computer LCD monitor and keyboard It controls all the devices of the PLM2000 machine Also a statistics about the work of the machine are stored there The Computer System 4 5 Cooling System Th
182. se click over the PCB The PCB popup menu will appear 3 From the menu select Edit Two Points Position All The head will go over each one component on the PCB and you will be asked to specify the positions of the two local points see the previous step by step description starting from step 4 4 After you click the OK button of the Set Second Fiducial Mark dialog the head will move to the next component and the process will repeat Copyright 2003 IVAS Tech All Rights Reserved User s Manual Page 99 PLM2000 Series Pick and Place Machine Note It 1s not necessarily if you set the two points of a component to place it toward them So if you have many components that will be placed toward two points and few that will not you can just set the local two points for all of them and then activate placement of component toward two points only for those that needs Activating placement of SMD component s toward two points 1 Select the component s you want to place toward two points 2 Right mouse button click over the selected component The SMD Component popup menu will appear 3 From the menu select SMD Place Two Points if you have selected more than one component select SMD Place Two Points On A check mark should appear next to the SMD Place Two Points command in the menu Deactivating placement of SMD component s toward two points 1 Select the component s you do not want to place towa
183. sing the process 1s paused while you are changing the empty squirt After you placed full squirt you can resume the process from the point it has paused You can place only the last components on a PCB That option is very helpful when the system crashes for example electricity stops or you press the emergency button at the middle of a Pick and Place process You cannot continue the process because the data for it 1s lost So the only way to arrange you PCB to the end is to place only the last n unplaced components where n is Copyright 2003 IVAS Tech All Rights Reserved User s Manual Page 85 PLM2000 Series Pick and Place Machine the count of the unplaced components You should calculate the number of unplaced components on your own Place Last N Unplaced SMD Components 1 Load the PCB file you want to use 2 Load the necessary components at the feeders 3 Select the processes you want to be executed over the PCB see Chapter 5 4 20 Processes Selection page 81 4 The Unloaded Excluded SMD Components dialog will appear 5 From the menu select Process gt Start Last Unplaced SMD The Unplaced SMD Components Count dialog will appear x Count O Unplaced SMD Components Count Dialog 6 In the Count field enter the number of unplaced components you want to be placed 7 The fiducial mark detection process will begin see Chapter 5 4 12 Detecting Fiducials page 69 7 After the fiducial
184. sing VDF Generator 8 2 1 Creating New Vision Data File The Vision File is the place where all the necessary information concerned in the recognition process is stored That includes settings of the Camera and the Light List of Filters and their configurations Recognition Algorithm and its specific settings Creating Vision File 1 Create empty Vision File select File gt New from the main menu This command will clear all custom settings made before 2 Configure the Camera amp Light settings that you want to be applied when the recognition process is running see Chapter 8 2 5 Adjusting Camera amp Light Settings pagel72 3 Select the filters you need to apply over the image see Chapter 8 2 2 Using Filters page 168 4 Select the Recognition Algorithm for the specific object you want to recognize see Chapter 8 2 3 Using Recognition Algorithms page 170 8 2 2 Using Filters Filters are mathematical transformations over the input image As a result we get output image changed in some way for example blurred converted to black and white For a list of all filters that you can apply over an image see Appendix A Image Filters Description page 192 e Filters List this is the list of filters to be applied over the image e Filter Rectangle the rectangle where the filter will be applied The part of the image that is outside it will not be changed e Filter Settings specific settings for each filter
185. spacer and wind it one or two times round the spacer 14 Put the cover disk or the pinion on the spacer Copyright 2003 IVAS Tech All Rights Reserved User s Manual Page 29 PLM2000 Series Pick and Place Machine 15 Insert the cover tape reel in the feeder and tension the cover tape by winding the cover tape up 16 Check the pick coordinates of the tape feeder and the orientation of the component as a pick position Change the programmed pick coordinates 1f necessary 4 12 2 Tray Feeders The tray feeders can receive trays up to maximum size of 170mm 400mm large tray feeder and 135mm 320mm small tray feeder The Small Tray Feeder The frame and the support plate are adapted to the shape of the feeder cassettes to ease a quick change of the feeders during production run Replenishing a Tray Feeder 1 Remove the empty tray out of the feeder 2 Install a new tray in the feeder 3 Lock the tray with the magnetic holders 4 Open the Pick And Place program module 5 The first position of the tray feeder 1s always coloured in red e To change the pick up position click left mouse button on the desired box to highlight e Click right mouse button and select Set Pick up Point The pick up position 1s automatically changed 6 Make sure that the components on the tray are correctly orientated A rotation through 90 180 or 270 can result in a faulty placement of the component 7 Check the pi
186. stination Angle Analysis Page Object Recognition Algorithm this is the recognition algorithm that will be used for analyzing the image Copyright 2003 IVAS Tech All Rights Reserved User s Manual Page 181 PLM2000 Series Pick and Place Machine Settings button the settings of the recognition algorithm They are specific for each algorithm Recognition area This is the area where the algorithm will be run over Left edit box the position of the left side of the filter rectangle Right edit box the position of the right side of the filter rectangle Top edit box the position of the top side of the filter rectangle Bottom edit box the position of the bottom side of the filter rectangle Destination Angle the angle on which the object is rotated on the image Test button test only the recognition algorithm without applying any filters Test All button apply all selected filters and run the recognition algorithm 8 3 3 Views There are three views in the VDF Generator Image View 3D View and Histogram View Only one of them can be visible at a time To switch between views you can use either the tabs at the bottom of the view and above the Output window or form the main menu Window gt Image Views Window gt 3D View and Window gt Histogram View a Image View In the Image View you can see the loaded image or the Recognition Buffer if there is a
187. tance First minimize the quantity of feeders and second the route of the head This means that the minimum possible quantity of Magazines will be used but the distance the head will move during the Pick and Place process is not always the optimal The smallest count of Magazines for the sake of maybe some lost time in the Pick and Place process Feeder Optimization 1 Load the PCB file for which you want to optimize the Pick and Place process 2 From the main menu select PCB gt Optimize Feeders PCB gt Optimize Feeders Min Feeders to optimize the Distance Magazine Magazine Distance The Select Component and Feeder Data dialog will appear Select Component and Feeder Data E i X SMD Value SMD Size Feeder Mame m Socket 14 5046 Header Aws 16 L feeder mag Socket 1 1N4148 Mini ELF B Feeder 1 sB4AU2 3 mag Socket z rAHC3B 5016 16 7 Feeder 10 8402 4 mag Socket 3 C100nF A COBDS B Feeder 1lU 8402 5 mag Socket 4 L1 uF T1lbv C3528 B Feeder 10 8MM10 mag Socket 5 HT16216 550F48 zd Feeder 10s8MM5 mag Socket 6 IL SF 2808 TSUP48 2d D Feeder 10 84M8 mag v Socket 7 AIOE R003 B Feeder 10 8hMM9 mag Socket 12 MRIKO RO603 B Faeeder 3x12 15 maa Socket 13 v R33k ROBO B Faeeder 12 mag Socket 14 Faeederl zB 402 mag L Feeder zB M O402 1 mag Socket 15 Socket 16 Feeder O 8MMO402 2 mag Socket 17 C Feederi OX8MM1 mag gt l Feeder 0s8mm10 mag C Feeder 08MM11 mag Il Select
188. tandard Components Data 6 4 1 Corpus 1206 Size of the corpus 2 Totalcount Height Width Pith 3 Total Size Type Width mm Height mm Thickness mm Nozzle 0402 1 018 0 508 0 254 l 0603 1 64 0 787 0 457 2 0805 2 01 1 22 0 508 2 1005 2 54 1 27 EZI 3 1210 32 2 49 0 558 4 1805 4 57 1 27 Lnd 4 1812 4 57 3 17 2 03 4 1825 4 57 6 35 2 03 4 2220 5 58 5 08 3 3 3 2229 5 58 6 35 2 03 4 232 5 84 5 33 1 52 4 252 6 3 3 2 0 56 4 Copyright 2003 IVAS Tech All Rights Reserved User s Manual PLM2000 Series Pick and Place Machine 6 4 2 PLCC Components PLCC 84 Total Size Type PLCC 18 PLCC 20 PLCC 28 PLCC 44 PLCC 52 PLCC 68 PLCC 100 Size of the corpus Distance 2 9mm Page 160 Width mm Height mm Thickness mm Nozzle 13 39 9 8 14 98 20 17 2213 21 19 34 25 14 27 9 8 14 98 20 17 22 17 2179 34 25 3 64 4 38 4 38 4 38 4 38 4 38 4 38 6 Qv Ov OY Cy Os QN Copyright 2003 IVAS Tech All Rights Reserved User s Manual Page 161 PLM2000 Series Pick and Place Machine 6 4 3 QFP QFP 44 2 3 Total Size 4 Distance j lL8mm 6 4 4 SO SO 28 Size of the corpus Total Size 4 Distance 219mm Copyright 2003 IVAS Tech All Rights Reserved User s Manual Page 162 PLM2000 Series Pick and Place Machine 7 Component Feeder Links 7 1 General The C
189. ternal Camera Copyright 2003 IVAS Tech All Rights Reserved User s Manual Page 22 PLM2000 Series Pick and Place Machine 4 8 2 View Direction Control Mirrors The camera should be able to take a photo of a SMD component picked up with a nozzle and of the PCB and the work area that 1s bellow the head Thus mirrors are used to change the direction of view of the camera it can be up and down gt j a m Aie o Imm i P x TA WES View Direction Control Mirrors 4 8 3 Lighting The lightning consists of one or more frames of red diodes The lightning is necessary because when SMD components and fiducials are photographed light 1s needed iT mg se A A A The Lighting turne nerd d on 4 8 4 Nozzle The nozzles are picked up by vacuum tips Depending on the component size and weight five different pairs of nozzles 1s available to choose from The nozzles and their numbers are shown in the picture below Copyright 2003 IVAS Tech All Rights Reserved User s Manual Page 23 PLM2000 Series Pick and Place Machine Nozzles 4 8 5 Z Distance Sensor optional Z Distance Sensor 1s a laser sensor that measures distance from the head to the surface beneath the head It is used for automatic detection of the z source position of a component in a feeder and for other measurements 4 8 6 Dispenser optional Dispenser is a device that places drops of flu
190. ters th High pass threshold Pixels with intensity lower than this value are set to a specified value Range from 0 to 255 set Intensity value for the pixels that are darker than the threshold value Range from 0 to 255 Examples th 100 set 255 th 100 set 0 Copyright 2003 IVAS Tech All Rights Reserved User s Manual Page 197 PLM2000 Series Pick and Place Machine A 6 Low Pass Description Sets the pixels of the image with higher intensity than a given threshold value to a specified value Parameters th Low pass threshold Pixels with intensities higher than this value are set to a specified in another parameter value Range from 0 to 255 set Intensity value for the pixels that are lighter than the threshold value Range from 0 to 255 Examples th 100 set 255 th 100 set 0 Copyright 2003 IVAS Tech All Rights Reserved User s Manual Page 198 PLM2000 Series Pick and Place Machine A 9 Band Pass Description Sets the pixels of the image with intensity out of a given range to a specified color Parameters th 1 Low intensity threshold Pixels with intensities lower than these values are set to a specified in another parameter value Range from 0 to 255 th h High intensity threshold Pixels with intensities higher than these values are set to a specified in another parameter value Range from 0 to 255 set Intensity value for the pixels that
191. the head with the component If the component is too large or heavy acceleration should be decreased e Use Solder determines if the component should be soldered Only for Hot bar Soldering Machines g Create BGA Properties that are specific for BGA components should be configured in the Component Library module Set the properties of a BGA Component e Shows the BGA Package Settings Dialog from the toolbar select Create BGA In this dialog you can enter detailed information about the configuration of the ball grid array BGA Package E E Grid type pitch E ee LR Diameter fo i Count by Count by b p Revere Begin Began Countbys Count by Y hn pP mp p x Iv Teny Giov T TEEN Balls Y Create ball Cancel BGA Package Settings Dialog Grid Type the type of the ball grid array Pitch the distance between two balls Diameter the diameter of a ball Count by X the count of balls per X Count by Y the count of balls per Y O O O OQ O0 Copyright 2003 IVAS Tech All Rights Reserved User s Manual Page 150 PLM2000 Series Pick and Place Machine o Missing balls panel enter information about missing balls from the grid 6 2 2 Creating New Feeder Feeders you create with the Component Library are used in the Component Feeder Links program as feeders where the SMD components are loaded Also these feeders are used in the
192. the image from 1 to 10000 where each unit is 1 10 of the millisecond Mono Gain increases the value of the pixels in the entire image with the specified constant form 0 to 192 Gamma multiplies the value of every pixel of the image with constant thus changing the contrast levels of the image from 15 to 15 Sub Window the rectangle that the camera sends to the software to be further analyzed The idea 1s that if the window is bigger it is slower captured and slower transferred So the smallest possible window should be chosen for each object that is captured You can specify its width and height Camera Settings Exposure n 2047 Mono Gain E Gamma B 142 Sub window width 100 Height 400 Camera Settings Panel Light Settings Light Settings Bottom Bright gt Top Eris z Light Settings Panel The light is very important when an image is captured with the camera So it can be tuned very fine There are two places where lightning can be placed bottom and top For each of this two illuminations there are four possible degrees of power off Dim Bright and Brightest If the component is too bright lower light levels should be set Set Camera Settings 1 Set the appropriate Exposure time with the Exposure slider from 1 to 10000 where each unit is 1 10 of the millisecond 2 Set the appropriate Mono Gain with Mono Gain slider form 0 to 192 3 Set the appropriate
193. the processes that will be applied over it 5 Press OK button to finish the editing of the component 5 4 11 Adjusting SMD Component Vision Adjusting SMD Components Vision 1s the process of configuring the camera settings image filters and recognition algorithm in such a way that the component position and rotation can be measured automatically and accurately The process is sometimes slow and hard but this is the only way components can be placed accurately and without human intervention Well adjusted Component Vision means perfectly arranged PCBs and little discarded components Adjust SMD Component Vision Copyright 2003 IVAS Tech All Rights Reserved User s Manual Page 68 PLM2000 Series Pick and Place Machine 1 Select the component which Vision you want to adjust and right click with the mouse over the selected component the component may be placed on PCB or may be in a feeder there 1s no matter The popup menu will appear Show x Y 2 Teached Corpus Pick and Place SMD Change Component vision m i30 to Position Set Feeder X Y Z Edit X Y Position Set Pick Up Point Edit Two Points Position Turn Feeder Ahead Adjust SMD Vision Change SMD Value k Correct SMDs Position Delete SMD Component Teach SMO Component Teach SMD Two Points Adjust SMD vision w SMO Place On SMD Properties SMO Place Two Points Feeder popup menu SMEs Place On S Place OFF SMEs Place Two Points On
194. the vibration with the potentiometer while keeping the yellow manual button pressed The components are transported by the vibration up to the pick position but may not fall out of the feeder support or are pushed on top of each other 6 Check the pick coordinates of the stick feeder and the orientation of the component at the pick position Change the pick coordinates if necessary Copyright 2003 IVAS Tech All Rights Reserved User s Manual Page 31 PLM2000 Series Pick and Place Machine 4 13 Manual Operation Switch Button The Manual Operation Switch and the Manual Operation Button are used when the machine should work with open cover The most important thing when working with open cover is to protect the operator from the moving parts of the machine the head and the transport That is why the Manual Operation Button is used If the button 1s not down and the cover 1s opened the head can be moved only with hand not by the machine s software When you work with open machine cover the manual operation button have to be hold down and the manual operation switch should be turned on before the button is pressed If the button is released then the machine will block all mechanical movements After the manual operation button has been released the manual operation switch has to be turned off and then again turned on Only after this the manual operation button can be pressed again and the machine can continue to work with open cover P
195. the width of the panel of PCBs all PCBs 124 5 mm Height the height of the panel of PCBs all PCBs 129 5 mm 3 Enter the information about the multiplication Multiple PCB Data Width width of a single PCB 51mm Height height of a single PCB 53mm Count Per X count of PCBs in one row 2 Count Per Y count of PCBs in one column 2 Centre to Centre Per X distance between the centres of two neighbouring PCBs per X axis 58 mm Centre to Centre Per Y distance between the centres of two neighbouring PCBs per X axis 61 mm 4 Press Set Start Point to adjust the PCB Start Position 5 To use a pair of fiducial marks for each PCB in the panel of PCBs check the Multiply Fiducials check box Otherwise you will use only two fiducials for all PCBs and this may cause considerable errors 5 Press Set Fiducials to adjust the fiducial marks Copyright 2003 IVAS Tech All Rights Reserved User s Manual Page 80 PLM2000 Series Pick and Place Machine 6 On the main display screen will appear the multiple PCB Multiple PCB image 8 To save the new PCB as a file with a PCB extension click on File pull down menu select Save As menu Note Be careful not to save the multiplied PCB in the same file as the single PCB That will delete the single PCB 5 4 19 Rotating PCB Rotation of PCB can be applied over a single PCB or over multiplied PCB The result 1s that the PCB an
196. ties with this value and higher will be set to intensity 255 Range from 0 to 255 auto Flag that indicates whether to calculate 1 and h automatically using the image histogram Range on off th Intensity frequency threshold First intensity in the histogram from 0 to 255 that has higher frequency than this value will be used as I and first intensity 1n the histogram from 255 to 0 that has higher frequency than this value will be used as h Examples 20 h 200 auto off th 0 1 0 h 0 auto on th 10 Copyright 2003 IVAS Tech All Rights Reserved User s Manual Page 201 PLM2000 Series Pick and Place Machine 4 12 Convert to Mono Description Converts the image to black and white given an intensity threshold Parameters th Threshold for mono conversion Pixels with intensities less than this value will be set to O others will be set to 255 Range from 0 to 255 invert Flag that indicates whether to invert the result Range on off Example uu ps P vy 4 4 tapas th 100 invert on Copyright 2003 IVAS Tech All Rights Reserved User s Manual Page 202 PLM2000 Series Pick and Place Machine 4 13 Dynamic Threshold Description Converts the image to black and white given an intensity threshold at its center Threshold for other pixels of the image 1s computed dynamically taking into account the radial behavior of the light Parameters th Threshold for mono con
197. tings Wozzles Statistics Zoom Help Mew PC Board Ctrl M Open PC Board CErld o Save Chrl 5 Save s 1 DAPLM PROJECT bin dipcb spacetibazz pcb 2 DAPLM PROJECT bin_ dipcb spacelitacirclePCBMulti pcb 3 D rald PLM Project bin dipcb spaceiFane Jack r3 mulbEy pcb 4 D APLM PROJECTIbin dipcb spaceiPCBb576 multi pcb e File 5 DAPLM PROJECT Bin dipcb spacetitaMulEy pcb o New PC Board Creating new PCB board The PCB parameters dialog will appear Open PC Board Opening an existing PCB board Save Saving the current PCB Save As Saving the current PCB at new file The last five files that have been used O O O O PCB Feeder Process Settings Nozzles 5l Oa PER Multiply PZB Rotate PLB Teaser S component Processes Bill of Materials Optimize Feeders Optimize Feeders Min Feeders Detect Fiducial Marks Ctrl F4 Enable Disable All Marks Set Feeders xz Point Edit Last SMB Visian File Edit Last Feeder wv Point Reload SMO Components Correct PEE Data Positions SMD Feeder List SME Links List Include All SMC e PCB Exclude All SMO Copyright 2003 IVAS Tech All Rights Reserved User s Manual Page 122 PLM2000 Series Pick and Place Machine Initial PCB Opens the window where you enter data initial data a PCB Multiply PCB Opens the window where you enter data for a multiple PCB Rotate PCB Rotate PCB on a given angle Teach SM
198. ts Reserved User s Manual Page 102 PLM2000 Series Pick and Place Machine 7 Set the Pick and Place Module permissions for the group select Pick and Place from Permissions combo box and click Edit button Pick and Place Module permissions dialog will appear Pick and Place Module permissions x SMD Permissiaris 4 r NOZZLE Permissions Edit ta Ange Set Mazzle Source henge Vision Set Nozzle Engine Z Ehange Value FEEDER Permissions Adeu sv Ier Set Feeder Point Properties Set Feeder X Y Z m PCE Permissians 4 r PAF Permissians 4 Teach P amp P Process Change Vision C P amp P Statistic Enable Disable Marks L 53av8 5avg As Cancel Pick and Place Module permissions Dialog e SMD Permissions gives permission about the component o Edit X Y Angle edit X and Y position of a component as well as its angle Change Vision change the Vision File for the component Change Value change a component with another one Adjust Vision adjust the vision for a component Properties see and edit the properties of a component e PCB Permissions gives permissions for operations over the PCB o Teach this permission means that you can teach a new component which means you can do all of the operations in the SMD Permissions and PCB Permissions sections o Change Vision change the V
199. uc Threshold escena te eH REUS EE EA OE DIRR ODI ER ED NPoDI Ru Hi TaN UM ein 202 Appendix B Recognition Algorithms ee eee eee eee eee eee eee eee eene 203 BI Rectanp lar E19 AGG DID uuo tni vite hom A Aa aid 204 B2 Four ContOuEs oiov poten E re dera U Evite d tul Urt un Hee esterase eek 205 B32 50D RECON ON ioc tord to tee R 207 B 450905 6COPDHITIOD c oeiinecaisipetiene asd intul enti Up cost Und bilimu cs intuitu anite e denis 208 B OL PRECOS MHOD concra aan Ema eet eee d UU nea REP ONE 209 Bio BOrA IRC OMA GT onosi tet ibd ados dotub idees eos A ce PORTUS 210 B TSMSIERSCOSBDIDOD sni it nna Eph eeri ER RS N 211 B62 15500 RECO OMI UO iyo 5924556 decals boi iun chai E udi eM da ensem 212 BS SOIT ROCOSIULTODG ne esc ote Penes uat donde Ueted imet durs rap o Ep Dd CUm dac dex 213 BO SDC RECOM OM aont exeo o obdu u par at nie odd ice bra epoca Rs 214 B ee RECO SMI ON 5 2526 tra rt tco Ep teo ipt ente ue siio qu ue URN aU 215 Bd12 Taductal DWORECOU samba tutius ide RE dac dU SI Umbau RuM UNUM 217 Bs pidgcial Dole CUZ e eee Re So see De ane ner 218 Bb 6 6 Loh Fe Wk 0 E a mn nT ne rn eT neu ta acus 219 B 15 Piducidl CEOSS oeste tutes aeter eund itte iet vini tas etched Un teo cu uit ate ots 220 B16 Piducial Triana Ie eosa tuni ortas eed be cu a teni e Dre Um iio iem tina egut 22 B 17 BGA 2D Grid Re60oghlliOn ses sadicessiancniend EIN Ert ER sdesaseaioveniiatesdoe sees 227 Bloc C OUDLIIHD D ioeevissene Seu nionem
200. uery for a period Query pick and place statistics for specified period nuu nouas 8 DD zo Query pick and place statistics for specified period e Query period the period of days statistics for which you want to see o from field the starting date April 14 2004 o to field the end date April 19 2004 e Time interval the day interval statistics for which you want to see o form field the start time 8 00 AM o end field the end time 12 00 AM The query from the example will show you statistics for components placed in the time interval from 8 00 AM to 12 00 AM every day from April 14 2004 to April 19 2004 Copyright 2003 IVAS Tech All Rights Reserved User s Manual Query Results Query period from 2004 47 19 to 2004 4719 in time interval between 00 00 23 59 h Humber of placed components 18651 Humber of discarded components 053 Component discard ratio 486 Time in stand by HH MM 16 50 31 Time in use HA MM S2 07 08 29 Most discarded components Discarded Count ceurcaes dS IHAHA Microhfelf 19 PLM2000 Series Pick and Place Machine Page 114 Pick and Place process statistics shows the statistics for single pick and place process You can browse through all finished pick and place processed in the database Query for single pick and place process View pick and place process details for specified date onn ia Ta
201. up lvas Tech Manufacturer Default Users Operator Operators Operator Operators Technician Technicians Password nm I Skip device initialization Login Cancel PLM Login Dialog In the PLM Login window are enlisted all users that are available on the machine Near each user the group to which it belongs is written In the Password field the user should enter its password If the user has permissions he can change its password The Skip device initialization option is used when the machine is calibrated and not all devices work correct 5 8 9 Devices Initialization Window In this window the result of the initialization of devices 1s shown If something is wrong than it will be colored in red If the problem is serious like an engine does not respond the initialization process will stop Dialog will ask Copyright 2003 IVAS Tech All Rights Reserved User s Manual Page 140 PLM2000 Series Pick and Place Machine you what the program should do If the initialization process does not come to its successful end the machine cannot work AM LECSTT EUCH Industrial Vision amp Aviomation Systems PLM v1 1 Create master controller ak EJ Create XY device ak Create feeder controller ak Create head controller ok Create dispenser device ok Create transport controller ok Create soldiering device ak i Loading configuration Lo
202. ure of the solder if there 1s such X Status the state of the X engine For example normal error and so on Y Status the state of the Y engine For example normal error and so on Cover the state of the cover It can be closed opened and if closed it can be locked or unlocked 5 3 3 Camera View Window In the Camera View window the view from the camera is shown Camera View Ctrl 0 NEU i Position 231 60 309 63 E 1x i T T k Va BR a ly A LO a aa i ak B i T Pixel intensity at cursor 255 z zi Angle 2 29 deg He Camera View Window Copyright 2003 IVAS Tech All Rights Reserved User s Manual Page 46 PLM2000 Series Pick and Place Machine a Camera View Modes Live view the image in the Camera View window 1s updated as fast as possible depending on the size of the image and the exposure time Capture the image in the Camera View window shows the last image that 1s captured with the camera b Camera Devices There can be two cameras on a machine internal and external The internal camera is placed into the head of the machine With it we snapshot the components before we place them on the PCB and the PCB The external camera is optional We use it to snapshot bigger components that cannot be positioned in the focus of the internal camera select the camera device to be used 1 Right mouse button click over the Camera View window From t
203. urns on and of the absorber device Rotate Left Right arrow rotates the solder left right Rotate O0 button rotates the solder to 0 degrees Angle indicator shows the angle at which the soldering device 1s rotated at the moment e Set Temperature sets the temperature specified at the temperature edit box to be the temperature that the solder will aim to maintain e Current Temperature indicators indicates the temperature of each of the soldering device beaks Be very careful when moving the solder up and down because this can damage the machine The solder can maintain high temperature so be very careful not to touch it at this time You can be very bad burned g Devices Status Window Short key Ctrl 5 It displays the positions of the head the nozzle the status of the cover and the X Y motors Copyright 2003 IVAS Tech All Rights Reserved User s Manual Page 45 PLM2000 Series Pick and Place Machine Devices Status Ctrl 5 E k j r Y z Angle Current Position mm degk 0 000 0 000 0 000 0 00 Drive Temperature Status Device emulation is active atus Eie ea E ARING v C T Status Device emulation iz active y T Cover Closed and locked Devices Status Dialog Current Position X Y the position of the head in the plain Z the position of the nozzle in Z direction Angle the angle at witch the nozzle 1s rotated Drive Temperature the temperat
204. us v Hide Fins PCE Processing Flux Dispensing Glue Dispensing Iv Pick and Place Component Solder Set Real Destination X Y and Angle Dialog 7 With the X Y Move buttons move the head at the position over the PCB where the component should be placed You can control the movement step per button click by X Y Step radio buttons 8 Enter Reference label for the component This label 1s shown when you select the component with the mouse It is for your facilitation NOTE You can hide show the corpus and the pins of the component you are teaching 9 If the component if rotated in the PCB enter that angle in the Angle in PCB box 10 Select which processes should be run over the component some kind of dispensing pick and place and soldering 11 Press OK button The component will be displayed on the display screen of the PCB as placed and the component data will be saved 12 When the component have been placed you can select another component or to continue placing the same component somewhere else So you will be asked to place the component at other place If you answer Yes the same process will go over again If you select No you can select another component to teach Copyright 2003 IVAS Tech All Rights Reserved User s Manual Page 66 PLM2000 Series Pick and Place Machine Pick and Place t xj 2 Would vau like Ea place the component in ather place w
205. ut panel 5 The cut case will appear Cut Case 6 Save the file b Creating Pins Create the Pins 1 Select the case It will become fenced with red frame 2 Press the Create Pins push button from the Create Toolbar The Pins panel will appear Humber Fitch E EE fe fos E w 0 25 H 1 5 Apply Pin Panel 3 Mark the sides of the case where you want Pins to be placed in the example all four sides are marked so on all of them pins will be placed 4 Enter the count of pins per side in the example 18 5 Enter the pitch between two pins in the example 0 5 mm 6 Enter the width and height of a single pin in the example 0 25 and 1 5 mm 7 Press the Apply button from the Pin panel The pins will appear Copyright 2003 IVAS Tech All Rights Reserved User s Manual Page 145 PLM2000 Series Pick and Place Machine pitch 0 3 i it rre ir width 0 25 The component with pins c Creating Mark Because some components have orientation they can have marks on their corpus Create a Mark Press the Create Mark push button from the Create Toolbar The Fiducial Design panel will appear in the Construction Bar Fiducial Design rail cas a al ee aadli 1D am lameter Fiducial Design Panel 2 Select the type of the mark circle half circle or band over the case in the examp
206. vailable created components on the computer or select SMD Feeder List to select only from the components that are loaded in the moment Initial PCE Rotate PLB Bill of Materials Optimize Feeders Optimize Feeders Min Feeders Detect Fiducial Marks Enable Fiducial Marks Enable Disable All Marks Go En Position All Edit X Y Position All Set Feeders xYz Point Set Feeders xYz Point Auto Edit Last Feeder mre Point Edit Last SME vision File Reload SMO Components Correct PCB Data Positions SMD Feeder List Include SMD Exclude SMD Context menu for PCB 2 If at the previous step you have selected SMD Links List the Loaded SMD Components window will appear and you will be able to select from all components that are available at the computer Otherwise if at the previous step you have selected SMD Feeder List the All Component Feeder Links window will appear and you will be able to select only among the components that are loaded in a feeder in the moment The two windows offer the same functionality Copyright 2003 IVAS Tech All Rights Reserved User s Manual PLM2000 Series Pick and Place Machine lt Loaded SMB Components BBUTIRED Luseon BHMU TIBREEN Luxeon BOTW HITE Luxeon HT1B21B THFFP120LI HT1BZIB TUFPBALU KM283LIT28T BGAT 44 Luseon cmp Loaded Luseon cmp Loaded Luseon cmp Loaded TOFF120U CMF Loaded TOFPE4U CMP Loaded BGAT144 CMP Loaded C Sources
207. version Pixels with intensities less than this value with added correction coefficient will be set to 0 others will be set to 255 The correction coefficient depends on the distance of the current pixels from the center of the image It grows as the distance grows Range from 0 to 255 invert Flag that indicates whether to invert the result Range on off Example th 100 invert on Copyright 2003 IVAS Tech All Rights Reserved User s Manual Page 203 PLM2000 Series Pick and Place Machine Appendix B Recognition Algorithms Rectangular Light Chip page 204 2 Four contours page 205 3 SOP Recognition page 207 4 C0603 Recognition page 208 5 QFP Recognition page 209 6 BGA Regular Grid page 210 7 Melf Recognition page 211 8 T3560 Recognition page 212 9 SOT Recognition page 213 10 SDC Recognition page 214 11 Lux Recognition page 215 12 FiducialTwoRect page 217 13 FiducialTwoRect2 page 218 14 Fiducial Circle page 219 15 Fiducial Cross page 220 16 Fiducial Triangle page 221 17 BGA 2D Grid Recognition page 222 18 Coupling page 223 19 SOT 23 5 Recognition page 224 Copyright 2003 IVAS Tech All Rights Reserved User s Manual Page 204 PLM2000 Series Pick and Place Machine B 1 Rectangular Light Chip Description Finds position and orientation of a solid blob Input Monochrome image with solid black object Output Position and orientation of the object Targ
208. w the container Screw the new container and then wind the screws that hold the dispenser 5 Close the cover of the machine 6 Select the appropriate quantity of fluid 1n the new container 7 Change the Fluid Per Turn Constant if you put new kind of fluid in the dispenser see the Note bellow Note For a machine with one dispenser you have only one Fluid Per Turn constant So when you put another kind of fluid you should also change the Fluid Per Turn constant for the new type of fluid For example if you put flux drops with Fluid Per Turn constant equal to 0 0013g turn and you put a container with glue you should change the Fluid Per Turn constant to 0 002g turn Copyright 2003 IVAS Tech All Rights Reserved User s Manual Page 97 PLM2000 Series Pick and Place Machine 8 Press the Reload button The head will move over the recycle bin for fluid 9 From the Manual Dispenser Control Dialog rotate left until the fluid goes out of the needle Note If you see that the Automatic Fluid Counter do not work correct you should adjust the Fluid Per Turn constant If the Automatic Fluid Counter warns you that the fluid is over but the container is not entirely empty you should decrease the Fluid Per Turn constant If the Automatic Fluid Counter warns you after the fluid 1s already totally over than you should increase the Fluid Per Turn constant 5 4 34 Placing SMD Component Toward Two Points Placing SMD Component toward two po
209. wo local points toward which the component will be positioned Adjust SMD Vision Starts the process of adjusting SMD Component Vision Change SMD Value Gives you the possibility to change the value of an SMD Component you have already taught Correct SMD Positions Corrects the positions of all of components that are selected Delete SMD Component Deletes the selected SMD Components from the PCB Copyright 2003 IVAS Tech All Rights Reserved User s Manual Page 130 PLM2000 Series Pick and Place Machine SMD Place On If there is check mark near the SMD Place On that means the component will be processed If the check mark is missing the component will not be processed This option for including excluding components is available for only one component at a time SMD Place Two Points If set than component will be positioned toward its local two points If not set then the component will be positioned toward the global PCB fiducial marks SMDs Place On Include the selected components and exclude all other components on the PCB from processing SMDs Place Off Exclude all components on the PCB from processing SMD Place Two Points On Set the SMD Place Two Points flag for all selected components SMD Place Two Points Off Unset the SMD Place Two Points flag for all selected components Camera Device Sets the camera which will take a photo of the component You can
210. yright 2003 IVAS Tech All Rights Reserved User s Manual Page 164 PLM2000 Series Pick and Place Machine pane Cc Vibration C Tray Feeder Types Panel 2 Select the corpus of the component from the SMD Corpus list R0603 CMP is the selected corpus in the example bellow The corpus will be visualized bellow the SMD Corpus list SMO Corpus QFP TO0MWIN crop 4 RUBUS 608 cmp ROEQS T SOBRE cmp RUSU5 C MP Fl 2097 RI nmn x SMD Corpus List The Selected Corpus 3 Enter the value of the component in the Value filed R100K Value Value Field 4 In the Link Name field the text from the Value field and the name of the selected Corpus will be concatenated to form the link name in the Link Name field R100K R0603 You can edit the suggested name Link M ame R100 ROBO Link Name Field Copyright 2003 IVAS Tech All Rights Reserved User s Manual Page 165 PLM2000 Series Pick and Place Machine 5 Configure the parameters of the feeder specific for the component you want to pick up In the Feeder Settings panel enter the Step 1200 of the feeder the acceleration in the Accel 60 and the orientation of the component in the feeder 90 degrees Feeder Settings Step Accel 1200 bl uumamm uauuuum Feeder Settings Panel 6 Select the visual representation of the feeder that will be painted i

PLM2000 Series Pick-and-Place Machine User`s Manual Revision 1.2

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