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CANNONPUMP

1. Always use lubricants that are compatible with NBR Rubber The lubricant used during final testing of the unit is a NLGI 2 grease ASTM 445 475 355 385 310 340 265 295 For more information on technical and security measures see the Security tab of the Product Directive 93 112 EEC relating to the type of lubricant chosen and supplied by the manufacturer NLGI o O O 400 430 15 OPERATIONAL HAZARDS Verification and assessment relative to machine safety have been carried out according to the guidelines set out within the European Machine Directive using a matrix evaluation schematic with the generation of technical file as required by the directive The lists used are of two types e Risk evaluation UNI EN ISO 14121 1 e Conformity to essential safety requisites Machine Directive CE 06 42 The following hazards have been identified as a result and must be considered during operation e During Maintenance oil may be discharged at low pressures oil squirt To counter this maintenance must be carried wearing appropriate personal protective clothing and glasses e Electricution This can occur if the user does not securely connected the wires inside the terminal box Electrical connections must therefore be carried out only by a competent electrician e Physical Strain due to poor positioning of the unit Detailed Dimensional information is given in this manual to avoid poor positioning e Use of
2. incorrect lubricant or fluids Lubricant information is contained in this manual and on the pump itself FLUIDS Lubricants with abrasive additives Lubricants with silicone lubricant additives Petrol solvents flammable liquid Fire explosion damage to seals Corrosive products Corrosion of the pump damage to people Water Oxidation of the pump 11 16 WARRANTY All products manufactured and marketed by Dropsa are warranted to be free of defects in material or workmanship for a period of at least 12 months from date of delivery Extended warranty coverage applies as follows Complete system installation by Dropsa 24 Months All other components 12 months from date of installation if installed 6 months or more after ship date warranty shall be maximum of 18 months from ship date If a fault develops notify Dropsa giving A complete description of the alleged malfunction The part number s Test record number where available format xxxxxx xxxxxx Date of delivery Date of installation Operating conditions of subject product s SERIEN We will subsequently review this information and supply you with either servicing data or shipping instruction and returned materials authorization RMA which will have instructions on how to prepare the product for return Upon prepaid receipt of subject product to an authorized Dropsa Sales amp Service location we will then either repair or replace such product s at out opt
3. operation through the User Manual and Maintenance Power supply Any type of intervention must not be carried out before the unplugging of the machine from power supply Make sure that no one can start it up again during the intervention All the installed electric and electronic equipment reservoirs and basic components must be grounded Flammability The lubricant generally used in lubrication systems is not normally flammable However it is advised to avoid contact with extremely hot substances or naked flames Pressure Prior to any intervention check the absence of residual pressure in any branch of the lubricant circuit as it may cause oil sprays when disassembling components or fittings After long periods of inactivity required to check all the pressure parts Do not subject to violent shocks of the fittings pipes and parts under pressure A hose connection or a damaged are DANGEROUS arrange for their replacement We recommend only the use of original spare parts 10 Noise During normal operating conditions the pump does not produce excessive noise less than 70 dB A at the distance of 1 m 39 3 inches from the pump The following is a comparison table between NLGI National Lubricating Grease Institute and ASTM American Society for Testing and Materials for greases showing the permissible values for the CannonPump NOTE 2 The pump has been designed to work with greases with a maximum viscosity of NLGI 2
4. otherwise go to waste e The Barrel Cover reduces the possible contamination of the grease in the barrel It is supplied with retaining screws and also has the purpose of holding the pump in a correct vertical configuration 3 IDENTIFICATION OF THE MACHINE On the pump cover there is a product identification label that indicates the part number and characteristic of the pump including motor voltage Always ensure you have the correct product for your application 4 TECHNICAL FEATURES 4 1 ENVIRONMENTAL CONDITIONS grease NLGI O 9 o 10 C Bl 60 C 14 F R 140 F grease NLGI 1 Working temperature 5 C BI 60 C 41 F Bl 140 F grease NLGI 2 4 2 FEATURES NB The following benefits are related to the use of temperature 20 C 68 F GENERAL FEATURES 230V 400Vac 3Ph 50Hz 0 55 kW 240 415Vac 3Ph 50Hz 0 55 kW 280 480Vac 3Ph 60Hz 0 65 kW JUS ATUS EC 110Vac 1Ph 60Hz 0 9 kW 230 1Ph 50Hz 0 55 kW 24Vcc 0 55 kW 5 MACHINE COMPONENTS EM K_ Q j gt p gt Eom oe T PO ore om 0000000000 E O anana SSS OOP root SSCS Noa T s 000000000 T Oo CC EM E enea SSCS z cowe SSCS EN EEeesm 6 UNPACKING AND INSTALLATION 6 1 UNPACKING Once a suitable installation position has been identified unpack the pump and prepare for installation It is important to inspect the pump to ensure that there has been no damage during transportation The
5. packaging material used does not require any special disposal procedures You should refer to you regional requirements 6 2 INSTALLATION Allow sufficient space for the installation leaving minimum 100 mm 3 93 in around the pump Place the pump at shoulder height to avoid an unnatural posture or possibility of sustaining impacts CannonPumps must be installed vertically inserting the shank into the grease barrel until it reaches the bottom of the drum using the lifting lug If you purchase separately the pump and the follower plate with lid remove the ring on the pump shaft put the lid and follower plate in the correct direction the lip of the seal to the up and finally put the ring in the initial position WARNING When using a grease follower plate it is recommended to check for crushes on drum sides which could prevent the follower plate from descending into the barrel Use only intact drums with no defects 6 3 ELECTRICAL CONNECTIONS Damage to the power cable and terminal box could imply contact with parts power components and associated dangers of electricution Care must be taken when making electrical connection Check the integrity of the terminal box and the pump in general In case of any damage do not put the unit in operation If the power cable has been damaged replace it immediately Dismantling of the unit must be done by qualified maintenance personnel with electrical and mechanical skills In order to preven
6. paragraph 6 2 e Periodically check piping joints to detect possible leaks e Periodically check that there is sufficient oil in the gearbox If necessary top up with ISO VG100 DIN 51524 2 mineral gear oil e Keep the machine unit clear to readily detect possible leaks The machine does not require any special tool for checking or maintenance tasks However it is recommended the use only of appropriate and in good conditions tooling protective devices gloves and and clothing in according to current regulations to avoid hazards to equipment or persons 10 DISPOSAL The unit does not contain any harmful substances and should be disposed of following local regulations including any recycling information indicated on the components themselves Upon demolition of the machine you must destroy the identification label and any other document 11 ORDER INFORMATION 11 1 CANNONPUMP WITHOUT FOLLOWER PLATE AND COVER 02345225 2025 230 400Vac 3Ph 50Hz 0 55kW 0234535 50 A 240 A15Vac3Ph 50Hz 0 55kW 0234545 3 180 200 280 480Vac 3Ph 60Hz 0 65kW 0234526 amp 12025 0234536 1 50 amp 110VacIPh 60 Hz 0 9 kW 02345227 2025 02345837 50 230Vac1Ph 50Hz 0 55kW 0234528 2025 0 0234588 _ 50 24 0 55kW 11 2 CANNONPUMP WITH FOLLOWER PLATE AND COVER Drum Delivery K
7. CANNONPUMP Electric barrel pump User Operating and Maintenance Manual Original text translation Warranty Information CONTENT 1 INTRODUCTION 2 GENERAL DESCRIPTION 3 IDENTIFICATION OF THE MACHINE 4 TECHNICAL FEATURES 5 MACHINE COMPONENTS 6 UNPACKING AND INSTALLATION 7 INSTRUCTIONS FOR USE 8 PROBLEMS AND SOLUTIONS J MAINTENANCE PROCEDURES 10 DISPOSAL 11 ORDER INFORMATION 12 DIMENSIONS 13 HANDLING AND TRANSPORT 14 PRECAUTIONS FOR USE 15 OPERATIONAL HAZARDS 16 WARRANTY 17 DECLARATION OF COMPLIANCE 18 DISTRIBUTORS Manual compiled in accordance with Directive C2124IE WK 17 11 CE 06 42 1 INTRODUCTION This is the operating and user manual for the Dropsa CannonPump It is possible to obtain the latest documentation by visiting our website www dropsa com This manual contains important operating and safety information for users of this product It is essential that you carefully read this manual and conserve a copy with the product so that other users may consult it at any time 2 GENERAL DESCRIPTION CannonPump is an electrically driven piston barrel pump It is ideally suited for operation in environments where there is no compressed air available and therefore traditional pneumatic barrel pumps cannot be used Another key characteristic of the piston pumping mechanism design allows to it so handle hard greases without the need to pre prime the pump with oil The pump also has a return line connec
8. MIDADE La societ Dropsa S p A con sede legale in Milano Via Besana 5 Dropsa S p A registered office in Milan Via Besana 5 Dropsa S p A au Si ge Social Milan Via Besana 5 Dropsa S p A Sitz in Milano Via Besana 5 La sociedad Dropsa S p a con sede legal en Mil n Via Besana 5 A Dropsa S p A com sede em Milao via Besana n9 5 DICHIARA CERTIFIES CERTIFIE ZERTIFIZIERT DASS DECLARA CERTIFICA che la macchina denominata that the machine named que la machine d nomm e Die Maschine mit der Bezeichnung que la m quina denominada que o equipamento denominado CannonPump e conforme alle condizioni previste dalle Direttive CEE has been constructed in conformity with the Directives Of The Council Of The European Community on the standardization of the legislations of member states a t construite en conformit avec les Directives Du Conseil Des Communautes Europeennes Entsprechend den Richtlinien des Rates Der Europ ischen Union f r die Standarisierung der Legislative der Mitgliederstaaten konstruiert wurde cumple con las condiciones establecidas por las directivas comunitarias foi constru do em conformidade com as diretivas do Conselho das Comunidades Europeias e 2006 42 Direttiva macchine Machinery Directive 2006 42 Directive machines Maschinenrichtlinien Maquinaria 2006 42 CEE Directiva 2006 42 M quinas e 2006 95 Bassa tensione Electrical Safety Low Voltage Directive 2006 95 S curit l
9. ectrique Directive Basse Tension Elektrische Sicherheit Niedrigspannungsrichtlinien Seguridad el ctrica 2006 95 Directiva de baja tensi n Seguranca El trica 2006 95 Directiva de Baixa Tens o Vimodrone MI April 2011 Technical Director Maurizio Greco ssesseoossscasssenruvsa 1030000 Legal representative Milena Gavazzi 13 18 DISTRIBUTORS 14 E i Dropsa S p A Via B Croce 1 20090 Vimodrone MI Italy Tel 39 02 250 79 1 Fax 39 02 250 79 767 E mail sales dropsa it Export E mail vendite dropsa it National El Dropsa UK Ltd Unit 6 Egham Business Village Egham Surrey TW20 8RB Tel 444 01784 431177 Fax 44 01784 438598 E mail salesuk dropsa com Dropsa USA Inc 6645 Burroughs Ave 48314 2132 Srerling Hts Mi Us USA Tel 41 586 566 1540 Fax 1 586 566 1541 E mail salesusa dropsa com Dropsa Gmbh Volmerswerther Strasse 80 40221 Dusseldorf 1 Deutschland Tel 49 0211 39 4011 Fax 49 0211 39 4013 E mail sales dropsa de Li J Dropsa Ame 23 Av des Morillons Z des Doucettes 91140 Garges Les Gonesse France Tel 33 01 39 93 00 33 Fax 33 01 39 86 26 36 E mail salesfr dropsa com gt Dropsa do Brazil Ind E Com Ltda Rua Sobralia 175 Sao Paulo Brazil Tel 55 011 5631 0007 Fax 55 011 5631 9408 E mail salesbr dropsa com EZS Dropsa Lubrication Systems Nr 8 Dongxing Road Songjiang Industrial Zone Shanghai C
10. g Power supply 230 400Vac 3Ph 50Hz 0 55kW 240 415Vac 3Ph 50Hz 0 55kW 280 480Vac 3Ph 60Hz 0 65kW 0234540 180 200 0234521 o ooo 0234551 s 60 Hz 0 9 kW 0234531 Ne 0234541 180 200 230Vac 1Ph 50Hz 0 55kW 24Vcc 0 55kW 0234543 180 200 11 2 SPARE PARTS AND ACCESSORIES Pump Accessories and spare parts Engines parts nart Power suppl Number ME 230 400V AC 3Ph 50Hz 0 55kW 3301536 280 480V AC 3Ph 60Hz 0 65kW 240 415V AC 3Ph 50Hz 0 55kW 3301543 110V AC 1Ph 60 Hz 0 9 kW Item Pump size part number kg 25kg 50kg 180 200kg_ 1141601 1141606 1141603 1141605 e 1141600 1141607 1141602 1141604 3301542 230V AC 1Ph 50Hz 0 55kW Other spare parts Part Item 3301540 24V DC 0 55kW Number 0234496 Bypass 3133456 200 kg Drum Lift Kit 12 DIMENSIONS 180 200 590 600 900 13 HANDLING AND TRANSPORT Prior to shipping the equipment is carefully packed in cardboard package During transportation and storage always maintain the pump the right way up as indicated on the box On receipt check that package has not been damaged Then storage the machine in a dry location Handling of the Pump must be done by at least two people 2 Lift the packaging taking note of the orientation of the pump The product can withstand a storage temperature between 20 to 50 C however it is neces
11. ion and if determined to be a warranted defect we will perform such necessary product repairs or replace such product s at our expense Dropsa reserves to right to charge an administration fee ifthe product s returned are found to be not defective This limited warranty does not cover any products damages or injuries resulting from misuse neglect normal expected wear chemically caused corrosion improper installation or operation contrary to factory recommendation Nor does it cover equipment that has been modified tampered with or altered without authorization Consumables and perishable products are excluded from this or any other warranty No other extended liabilities are states or implied and this warranty in no event covers incidental or consequential damages injuries or costs resulting from any such defective product s The use of Dropsa product s implies the acceptance of our warranty conditions Modifications to our standard warranty must be in made in writing and approved by Dropsa 12 17 DECLARATION OF COMPLIANCE Dropsa Spa Tel 39 02 250 79 1 Drop SA Via Benedetto Croce 1 Fax Sales 39 02 250 79 767 20090 Vimodrone MI E mail sales dropsa it Italy Website http www dropsa com AN ISO 9001 APPROVED COMPANY DICHIARAZIONE C pi CONFORMIT DECLARATION OF COMPLIANCE WITH STANDARDS DECLARATION DE CONFORMITE KONFORMITATSERKLARUNG DES STANDARDS DECLARACI N DE CONFORMIDAD DECLARACAO DE CONFOR
12. o Ltd Tel 86 021 67740275 Fax 86 021 67740205 E mail china dropsa com ll Dropsa Australia Pty C20 148 Old Pittwater Road Brookvale NSW 2100 Tel 61 02 9938 6644 Fax 61 02 99 386 611 E mail salesau dropsa com Web site http www dropsa com E mail sales dropsa com
13. repaired only by Dropsa authorized staff The following is a diagnostic table showing possible problems causes and solutions Having consulted the following table if problems still exist you should contact a specialized Dropsa technical support point for assistance in resolving any remaining problems ow PROBLEM POSSIBLE CAUSE SOLUTIONS No power at the motor Check the power supply system and The electric motor of the pump is not inii the fuse working The electric motor is working butthe Airtrapped in the outlet or in Disconnect the outlet tubing and cycle pump does not deliver lubricant the lubricant pumping the pump until clean grease with no air chamber bubbles is pumped from the outlet Reconnect as appropriate Broken Piping or leaking fitting Check the distribution system to ensure that no leaks are present and that the distribution system is functioning correctly The pump is working but no grease arrives at the lubrication point The pump starts briefly but then stops Defective or overheated Motor Allow the motor to cool for a few minutes and then try again If the problem persists the pump may need a service by a Dropsa technician CAUTION Make sure the power supply hydraulics are disconnected before performing any maintenance 9 MAINTENANCE PROCEDURES The pumps require only minimal maintenance To facilitate maintenance it is suggested to install the pump in an easily accessible location see
14. sary to ensure that the A product has stabilized at a minimum temperature of 5 C before putting it into operation 14 PRECAUTIONS FOR USE It is necessary to read with due care all instructions regarding the use of this product The operator must know how to correct operate the product and all associated risks of having lubricants under pressure Therefore it is recommended e Verify chemical compatibility of the lubricant with the pump and the entire lubrication system Ensure that all lubricant safety data is taken into consideration e Never exceed the maximum operating pressure or any characteristic of the pump Check the product identification label e Only ever use original spare parts e Whenever a part is replaced anywhere in a lubrication system ensure that it is rating and operating mode compatible with all other parts of the system WARNING Never attempt to stop or divert any leaks with hands or other body parts Note It is important that all operators and maintenance personnel follow their local safety information In particular always use personal protection equipment gloves safety glasses and protective clothing as a minimum when handling this equipment or any lubricant lubricants can often cause skin irritations and therefore appropriate safety measures must be adopted WARNING It s necessary read carefully the warnings about the risks involving the use of a pump for lubricants The user must know the
15. t possibility of electricution due to earthing of live wires a differential trip should be fitted to the power supply to protect the user Use a Trip device that activates at a differential level of 0 03 Ampere and a maximum of 1 second AN Switching Isolation must equal 10 kA with a nominal current of 4A The pump should never be used in hazardous enviornments or immersed in any fluids Always use safety gloves and glasses when handling lubricants Do not use lubricants that may contains substances incompatible with NBR Rubber Follow all health and safety rules required by law Attention all electrical component must be earthed This also includes all sensors The earth cable should always be approximately 100mm longer than the signal wires and guarantee that if they become undone the earth cable is always the last one to disconnect Check list before startup e Check integrity of the pump Check Voltage and power supply is correct Check lubricant is compatible Ensure correct operating environment temperature humidity Double Check all electrical connections 7 INSTRUCTIONS FOR USE 1 2 3 4 8 PROBLEMS AND SOLUTIONS Switch on the pump by pressing the start button on the control system in use Check that the pump is running Adjust the pressure by pass to the desired setting Verify that lubricant is correctly dispensed the lubrication system is functioning correctly N WARNING The machine can be opened and
16. tion that allows grease pressure to be vented directly to the barrel and this means that it can be used in dual line systems without any additional modification to add a return line on the follower plate Dual Line Systems Lubrication systems engineered with the Dual Line system are generally used on large scale machinery and in harsh operating conditions to lubricate multiple points on large machines The system can grow to a very complex one with a length that often can exceed 60 meters The large section of pump packages together with many custom design options allows any lubrication system to be developed reliably and cost effectively DropsA skilled engineers are available to design large scale project and provide installation commissioning support and training anywhere in the world These pumps are supplied without accessories It is the responsibility of the installer to ensure that the pump is suitable protected with any necessary electrical or mechanical accessory e g Fuses emergency stop switches etc e The follower plate It is necessary to use a follower plate to correctly pump heavy grease e g NLGI 2 The plate is manufacturered in 10mm 0 39 thick steel and has a lip seal around the edge and and an O Seal along the central shaft to avoid grease leak through The follower plate Compresses grease thereby avoiding air pockets A Allows effective emptying of the barrel by wiping grease from the side of the barrel that would

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