Façade 60 Fabrication Procedures.cdr
Contents
1. Fix transomes to spigots using No 6 3 x 20 St St self drilling tek screws Holes must be 20 mm from transome ends Fit appropiate pre cut glass support profles as required for single or double glazing glass with glass support blocks The glass supports must be min 100mm from edge of transome NOTE The glass setting blocks must be a minimum of 27 mm long for a square metre of glass Between 1 amp 2 sq m glass the setting block to be cut to 54 mm amp for glass between 2 amp 3 sq m the setting blocks to be 81 mm long 5 1 Ensure for each transome that that the gaskets are cut amp positioned correctly Note See diagram for correct ftting amp vulcanising gaskets to the transome end caps Installation Procedures 7 Glazing a lt lt t 1 1 Before the ftting of glass it is recommemded that petrolleum 2 1 The glazing panels can now be placed into the openings Ensure jelly is applied to both the front and rear gaskets This allows care is taken to position glass correctly amp squarely within each for easier positioning of the glass in the curtain wall opening opening amp onto the glass setting blocks as well as allows glass to seat better onto the gaskets 3 1 Once glass is in place the vertical pressure plates cam Fix vertical pressure plates using correct screws with a torque be positioned over the pvc spacer Ensure the appropiate of 3 2 NM gaskets have been inserted 5 1 Once the2. and alignment of the spigots to the mullions The magnetic faceplate allows for the integration of laser levelling from one mullion to the next or for spirit levelling while the mullion is being afxed The rapid clamps allow for quick placement and rapid release 1 1 Alignment Block Alignment of the spigot to the v groove 1 4 Extension Rods The rods come in diferent sizes for the of the mullion diferent mullion sizes 1 2 Magnetic Attachment Face Attachment face for Levels 1 5 Rear Clamp The rear clamp is a quick release connector and laser alignment accessories to connect two spigot clamps together ensuring that they are both alighned 1 3 Clamping Block Clamps the spigot in place and ensures no movement when screwing in the TEK Screws 2 1 The Spigot Clamp is pre loaded with a spigot and placed in the gasket plate on the front of the mullion 2 2 The Rear plates connect using the two clamps Installation Procedures Transome 1 1 1 2 2 1 2 2 2 3 3 1 Ensure spigots are correctly positioned before ftting transomes The transomes should be ftted with the transome end caps amp appropiate pvc glazing spacer Slide transomes over spigots until frmly located Ensure compression on Transome End Cap is sufcient to ensure a consistent seal If there is not enough compression the system will allow water ingress into the joint Apply Silicone to Transome End Cap if the joint is in question
3. vertical pressure plates are fxed the horizontal6 1 The vertical covers can now be clipped in over the pressure plates pressure plates can be fxed into place remember to allow followed by the transome covers Remember to position the 2 mm gap between horizontal pressure plates amp vertical horizontal covers correctly with the weep holes on the underside pressure plates as the vertical covers will not clip on properly Always ensure that the vertical covers are ftted past the transomes E ee o 2 i zZ gt Z X S YP f HOE ONA NA i ANANI MIJ 8 1 Before ftting the top row of glass panels the 50 x 50 x 6 comp angle needs to be ftted NOTE Very important to silicone seal along the entire length of the sill once the bottom transome has been ftted Installation Procedures 8 Transome Pad Gaskets 1 1 Before ftting the gaskets ensure that the channel which house the gaskets are clean Ensure that the gaskets are cut an extra 3 mm on each end and correctly inserted into the gasket channel of the mullions and transomes 1 2 Ensure that the ends are properly cleaned and free from any debris or oils 1 3 Test the joint before applying the glue do not stretch the gasket 2 1 Butt the transome gasket to the corresponding profle on the gasket pad Place one drop of 3M Vulanising Glue into the but joint and hold in place until the glue is properly bonded 2 2 Place
4. FABRICATION PROCEDURES REVISION 1 0 crealco creative aluminium O O Lu O L A oy x lt Z lt pa D U E L lt lt a U QO O Lu a L A Legal DisclaiMEr aaaeeennnnnnennnananannnnnnnnnnennnnnneennnnnn ennnen RPE OnE Spigots Pre Installation PFOCEMULES ec cesccssssssccsssseescssssessesssseeee s PO ES A E ANA AE E EAN E SII TASES NA OW scssi aronet Top amp Bottom Mullion BracRet ASSEMDIY cscs Mullion ASSOMDIY 0 0 ec eeccsecesseeeesseeeesecesseeeesseeeeseeeesseeesseeee eens Mullion Jig Spigot OperatiON ASSEMDIY ccsssssssssescsssssseecen Transom ASSOMDI cceceececeeeecneecseeecseceseeeeseeesneeeseeesseeeneeesaes eos 74 q E Eee ee E E nn oe or oes ee eee nee me oe Gasket ASSEMDIY Transom Clip On COVES General Documentation Disclaimer This manual is intended as a manufacturing and installation advisory document For correct specifications sizing of profiles and structural information please consult the StarFront Application If the information you require is not available through the StarFront Application please contact a Wispeco Technical Representative before proceeding It is advisable to have all sizing and performance criteria checked by a qualified structural engineer to ensure that all performance and compliance will be met All information recommendations or advice contained in this documentation is given in good faith to the best o
5. f Wispeco s knowledge and is based on current procedures in effect Since the actual use of this documentation by the user is beyond the control of Wispeco such use is within the exclusive responsibility of the user Wispeco cannot be held responsible for any loss incurred through incorrect or faulty use of this documentation Training of Wispeco systems is important for ensuring correct procedures in the manufacturing of products Great care has been taken to ensure that the information provided is correct Ensure that you have the latest available manual The revision number and date can be checked on the latest StarFront version Wispeco will accept no responsibility for any errors and or omissions which may have inadvertently occurred This Guide may be reproduced in whole or in part in any form or by any means provided the reproduction or transmission acknowledges the origin revision number and copyright date Specifications concerning products and applications This manual is based on standard configurations only As there are many configurations not covered in this manual contact a Wispeco Technical Consultant with regard to a configuration not represented herein AutoDesk drawings CAD Symbol Library are available on request and can be issued with the consent of the Wispeco Technical Department All mechanical joints must be sealed with Crealco Silicon Failure to correctly seal the joints can affect the performance of the sy
6. ll joints and especially where the sill terminates Where sills need to be joined together care must to be taken to keep them frmly together while fxing Ensure that both sill ends receive silicone to seal appropriately Ensure proper care is taken to seal between the end caps amp structue 1 1 Installation Procedure Mullion Brackets top amp bottom 1 1 Note the correct positioning of the sill in relation to the mullions Bracket Assembly A Base Plate B Expansion Profle top amp bottom C Pressure plate screws D Anchors as specifed by engineer The Mullion Bracket allows for adjustment of the mullion once the holes and fxation is in place 150 180 Installation Procedure Mullion 1 1 Position mullions over sill as required amp place into position Ensure expansion profle with base plate is ftted into mullions top amp bottom prior to positioning mullions over sill 1 2 Ensure the gap between the top of the mullions amp soft is at least 35 mm to accept the compensating angle 1 3 Mullions should be approximatley 1 mm of the sill 2 1 The bottom amp top base plates can now be fxed with the appropiate fxings to the foor amp oof slab after checking for correct mullion centres amp levelness an ame Installation Procedures 5 Mullion Jig Assembly 1 The Spigot Clamp is a clamping and alignment tool which allows for on site placement
7. must comply with SAGGA regulations Laminated glass must not stand in water By continuing to use this documentation you acknowledge that you understand and accept the legal disclaimer Installation Procedures Spigots Pre site installion procedure O oe 3 1 Ensure the correct placing of the spigot especially for the bottom transome ie sae U r O N i BOTTOM Establish transome centres Fit pre cut spigots using 5 5 x 70 St St Tek screws Ensure spigots are correctly positioned on the V groove of the mullion Ensure correct orientation of the Spigot Note Fasten the spigot to the mullion using the open port as this will allow minor adjustments to be made before complete fxation using the closed port Pre Site Procedure Sil manual See page 13 1 2 Fit Euro butterfy gasket as shown debris Installation Procedure Sill Installation 1 1 Ensure sill is cut to length and ensure weep holes are machined as per 1 3 Fit amp silicone end caps to both sides of sill 1 4 Ensure that water can freely fow through drainage holes no burs or Place the sill into position on site as required Ensure sill is level and free of debris before fxing Ensure silicone is placed over all fxings to ensure no water ingress under the sill Seal the entire sill perimeter with the appropriate silicone sealant paying attention to a
8. stem Information on joint sealing can be found in the Cleaning amp Maintenance Manual available for download from the Wispeco website All drawings in the Wispeco Documentation are shown NOT to scale are used for illustrative purposes only For correct sizing and machining of system profiles refer to the Wispeco StarFront Aplication Wispeco cannot accept responsibility for the use of standard products since Wispeco does not know where these products are being installed The hardware recommended in this documentation is suitable for use in most atmospheric environments When hardware is used in severe coastal environments the manufacturer of the hardware must be consulted WISPECO Aluminium COnNOoOUBRWNDN LEGAL DISCLAIMER The use of non specified hardware or incorrect mechanical fasteners can adversely affect the mechanical and weathering performance of the system and we strongly advise against deviations A Wispeco Consultant can advise you of any hardware issues and limitations with regard to this system The use of anti magnetic stainless steel screws and aluminium pop rivets is recommended to reduce galvanic corrosion in harsh environments Fixing lugs on frames must be positioned as per the user manual and used in accordance to the AAMSA specifications When profiles are screwed together the screw centrers must also be according to the user manual or as specified by an engineer All glass used within Wispeco products
9. the mullion gasket against the side wall of the gasket pad profle ensure the mullion gasket can tuck in under the transome end cap Insert the Transome Clip end cap into the Transome clip on cover B Insert the transome Clip on cover into the rear transome assembly
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