user manual
Contents
1. gt Battery fuses should only be replaced by fuses of identical specification and ratings LIPAZA NY 12V40A consumption AAS Max 10A total for both outputs consumption DINOM LED on front panel yellow pecker Charger fuse TIOA Voltage tolerance 2 Max current 40A 5 DC fuse 2 x F30A By fuse in the event of internal overhea Protection ting abnormal output voltage output short circuit or reverse polarity Charging rates Charge selector 3 colour LED on front panel Yellow Boost mode Green Float mode Red Fault DINOM NOT_AIO PREMIUM O1 Free electrolyte scanning charge Sealed lead acid scanning charge Lead calcium scanning charge Delphi scanning charge Spiral cell agm ee ri Boost 14 4V Winterizing usa LD s Weekly automatic Float 13 2V Gel scanning charge Power supply E E p Dimensions mm Weight Mains power connector OPERATING MODES CONNECTIONS NOT_AIO PREMIUM O1 NOT_AIO PREMIUM O1 Circuit diagram Li PER N KE Main aa connector Main breaker Battery connector A DC3 amp DC2 r DC1 MODE LED 1 STATUS ek Batteries are being charged Yellow ee Charging phase time varies up to 6 Charging Oey hours depending on the battery s initial charge level AUX1 AUX1 breaker connector N End of battery charging phase AC Yellow Balancing phase time varies on of2. gt Water spray or run off water inside the unit can cause permanent electronic malfunctions NOT_AIO PREMIUM 01 Important Note concerning the charging rate Using a charging cycle that is unsuitable for the battery technology may seriously damage the battery This is particularly the case when using a Charging voltage significantly greater than that recommended by the battery manufacturer A considerable risk of battery overheating with a release of noxious gases that can damage health Refer to the manufacturer s recommendations to determine the correct charging cycle Precautions for scrapping This unit contains electronic components and materials that must be recycled at the end of the Unit s life cycle for environmental reasons At the end of their life cycle all units should be either returned to the local distributor or entrusted to a specialist electronic equipment recycling company WARRANTY WARRANTY NOT_AIO PREMIUM O1 Guarantee policy Our complete two year product warranty consists of the following provisions gt Dolphin guarantees the operation of its products under normal use when used within the relevant specifications for a period of two years after purchase from the DOLPHIN dealer with a maximum period of three years after date of production see indication on product label gt This warranty covers the costs of repairs and or replacement of the defective parts Any costs rel
3. Repeat this operation on the 3 wires as shown in the wiring diagram STEP 5 Insert the connector into the case and check that the cable penetrates around 1 cm into the case STEP 6 Press on the sides of the case and fit the assembly screw DIMENSIONS NOT_AIO PREMIUM 01 Installation dimensions WARRANTY WARRANTY NOT_AIO PREMIUM O1 IN ORDER TO ENSURE THAT THE UNIT IS PROPERLY USED CAREFULLY READ THE LIST OF INCIDENTS OR POTENTIAL DEFECTS NOT COVERED BY THE WARRANTY gt Dropping the unpackaged unit can permanently distort the case and or cause the failure of the internal cooling fan or certain electronic components Modifications to the case particularly drilling additional holes can leave swarf or metal filings on the electronics board causing malfunctions or permanent damage to the unit gt Work or modifications on the electronics board can result in operating modes for which the unit was not designed causing permanent damage to the unit gt Connecting the unit fo a power supply outside tolerances generally an excessive mains power voltage can cause permanent damage to the unit Accidental mains power overvolfage or a lightning strike generally causes permanent damage fo the unit gt Replacing battery fuses by fuses with different ratings can cause permanent damage to the unit gt Obvious connection errors causing permanent damage fo the unit
4. the applicable European standards and bears a CE marking Certificate of conformity available on request For further information contact REYA SAS 2599 Route de la F nerie 06580 Pegomas France Tel 33 O 493 90 47 00 Fax 33 0 493 90 24 40 e mail contact dolphin charger com www dolphin charger com
5. TECHNICAL MANUAL Gotphin Dolphin allin one premium Power unit DC amp AC 12V25A REYA Code 399121 12V40A REYA Code 399123 equipment designed by mdp electronics SAFETY PRECAUTIONS NOT_AIO PREMIUM O1 TO PREVENT ANY RISK OF ELECTRIC SHOCK OR FIRE READ THIS MANUAL CAREFULLY BEFORE INSTALLING THE EQUIPMENT In the event of a problem or something you do not understand contact REYA This unit is not designed to be used by children or persons with a physical sensorial or mental disability or with insufficient experience or knowledge unless a safety supervisor is present or they have received preliminary training in the use of the unit Children should be supervised to avoid their playing with the unit This unit contains components that may cause electric arcs or sparks when connecting cables for example To prevent any risk of fire or explosion do not install this unit close to inflammable materials liquids or gases A Installation precautions In order to prevent any risk of overheating or permanent damage to the unit the recommendations below should be strictly followed gt This unit should not be installed close to a heat SOUICe gt It should not be installed in a sealed or poorly ventilated volume gt The cooling vents must not be obstructed Leave an unobstructed space of at least 10cm around the unit to allow proper convection gt The unit must not be exposed t
6. ated to dis assembly shipping and or travel and lodging expenses for technicians are not included gt These warranties are void in situations in which damage was caused due to use of Dolphint products in circumstances for which they were not intended incorrect installation or maintenance replacement or modifications carried out by parties other than Dolphin certified support points or damage caused by sea water including sea water entering an engine however caused Returns for repairs or replacement under our warranty We advise you to have all returns coordinated by your nearest local DOLPHIN distributor dealer or closest localrepresentative office unless you have an express agreement with the headquarters in France stating otherwise All returns are subject to the following conditions An RMA Return Materials Authorization registration number is necessary for all returns This number has to be specified on all packages and documentation gt Postage for all returns sent to France must be paid No freight transaction or import duties can be charged to Dolphin NOT_AIO PREMIUM 01 gt Returns have to be provided with the right documentation including telephone numbers contacts return addresses and a clear description of the reason for return If there is no local distributor dealer or DOLPHIN office in your area then please contact DOLPHIN France CE COMPLIANCE This unit meets the requirements of
7. cal and starts with a numerical value indicating the year of manufacture e g 14 for 2014 followed by a letter indicating the month of manufacture e g C for the month of March and a 4 or 5 digit representing the unit number within the series The term Rev XX indicates the unit change or evolution status Important Note concerning the charging rate Using a charging cycle that is unsuitable for the battery technology may seriously damage the battery This is particularly the case when using a charging voltage significantly greater than that recommended by the battery manufacturer A considerable risk of battery overheating with a release of noxious gases that can damage health Refer to the manufacturer s recommendations to determine the correct charging cycle A Maintenance precautions gt In order fo prevent any risk of electric shock during outdoor maintenance work the following recommendations should be strictly applied gt Maintenance operations should only be carried out by a qualified technician SAFETY PRECAUTIONS TECHNICAL SPECIFICATIONS EN NOT_AIO PREMIUM O1 gt In the event of damage to the AC or DC cables these latter should only be replaced by authorised personnel in order to avoid danger Mains power and batteries must be disconnected cable connectors and or main switches gt Wait 5 min before starting work on the case to allow the high voltage capacitors to discharge
8. f PE Balancing flashing between 30 minutes and 4 hours depending on the battery s initial L1 charge status Green Batteries are charged N flashing PE Charger is in standby for a period between 30 seconds and 10 L1 minutes AUX2 AUX2 Internal Restarting is automatic when the breaker connector temperature Res fault is cleared fault Temp flashing gt Check climatic conditions C ti internal fan operating properly onnections charger space volume Charger is in standby for a period of 30 seconds Abnormal Restarting is automatic when the output voltage fault is cleared fault Volt out gt The electronics board is probably permanently defective Battery fuse is defective Rouge fixe Check connections polarity and battery charge status Battery fuse fault Bat fuse LED 2 Yellow Electricity cabinet power on BATTERY CONNECTIONS DC steady 6mm recommended for 25A AC CONNECTIONS 10mm2 recommended for 40A 3x 2 5 MM2 recommended CONNECTIONS NOT_AIO PREMIUM O1 Charge selector Battery fuses Assembly of Winsta AC connectors m 4 STEP 1 Strip the cable over around 3 cm Strip the 3 wires over around 8 mm Tin the bare copper ends STEP 2 Remove the cap from the case using a cutter STEP 3 Thread the cable into the case STEP 4 Insert a flat screwdriver into the square hole to open the contact and insert the wire
9. o run off water water spray or any type of dust NOT_AIO PREMIUM 01 gt It is strongly recommended that the unit be mounted vertically with the cable exit at the bottom gt The mains power socket and the battery connector must remain accessible and workable when the unit is installed gt The case must not be structurally modified for example by drilling additional holes gt This unit is not a toy and should therefore obviously not be left in the hands of a child A Connection precautions In order to prevent any risk of electric shock or permanent damage to the unit the recommendations below should be strictly followed The unit is designed to be connected to single ohase systems 230V or 115V 50Hz or 60Hz The equipment supplied by this unit must be compliant with the applicable regulations The power line must feature a cut off device with differential protection to protect individuals against electric shock Refer to the unit electrical consumption data for the selection and rating of the protection circuit breaker For safety reasons the unit PE terminal must be connected to the main earth of the installation green yellow wire of mains power cable Refer to the wiring diagram for more information In order to prevent overheating ensure that cables are of the correct cross section and that the connections are tight SAFETY PRECAUTIONS NOT_AIO PREMIUM O1 Mains power cable length must no
10. t exceed 3 metres and 1 5 metres for the battery cables Ensure that the AC and DC cables are properly connected using the connector locks supplied with each unit The protective covers supplied must be fitted onto the AC cables firstly for protection against electric shock and secondly the cables are mechanically supported by the connector locks A Precautions before operation In order to prevent any risk of electric shock when switching on or during operation the following directives should be strictly applied Obviously the unit should not be disassembled and the case which is fire resistant must be properly assembled This unit is compliant with applicable regulations concerning emitted interference and immunity from external interference see EMC section in the Technical Specifications During operation be particularly careful to avoid exposing the unit to conducted or radiated interference exceeding the legal levels e g Unit too close to a power radio electrical transmitter Such exposure can cause serious malfunctions Furthermore this unit emits conducted and radiated interference at levels within the applicable regulatory limits Ensure that other equipment used in the vicinity is electro magnetically compatible with this unit otherwise malfunctions may occur NOT_AIO PREMIUM 01 Unit serial No The unit serial number is on the grey label bonded to one of the case side panels The number is verti
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