Manual - ETS
Contents
1. no motion SKxxx x SK180 0 Seeks specified target x 000 0 999 9 in degrees A carriage return 0x0D must be sent at the end of every command An acknowledge byte 0x06 is returned after all non query commands Ensure the current travel limit settings will not cause damage to existing cables Do not operate the AP in a stalled condition Doing so can cause damage to the drive unit and will void the warranty Ensure the positioner will continue to rotate under load at all speeds 29 This page intentionally left blank 30 Appendix A Warranty See the Product Information Bulletin included with your shipment for the complete ETS Lindgren warranty for your Model 2005 Azimuth Positioner and LMF 3995 RS 232 RFI EMI Filter DURATION OF WARRANTIES FOR MODEL 2005 AziMUTH POSITIONER AND LMF 3995 RS 232 RFI EMI FILTER All product warranties except the warranty of title and all remedies for warranty failures are limited to the duration specified in the table Product Warranted Duration of Warranty Period 31 This page intentionally left blank 322. 55 2 ctio ii uii aede oce cita ue co tha casos nuoc 31 This page intentionally left blank Notes Cautions and Warnings Note Denotes helpful information intended to provide tips for better use of the product Caution Denotes a hazard Failure to follow CAUTION MD s instructions could result in minor personal injury and or property damage Included text gives proper procedures Warning Denotes a hazard Failure to follow instructions could result in SEVERE personal injury and or property damage Included text gives proper procedures gt See the ETS Lindgren Product Information Bulletin for safety regulatory and other product marking information This page intentionally left blank vi 1 0 Introduction ETS Lindgren s Azimuth Positioner AP is designed to perform two dimensional measurements or manual three dimensional measurements of spherical antenna patterns The AP includes a vertical support column that will accommodate EUTs up to 11 33 kg 25 lbs The height of the vertical support column must be specified at the time the order is placed as each is built according to the customer s specified height In order to minimize any potential RF obstruction or distortion of RF signals from low directive wireless transmit antennas the AP vertical support column is constructed of low dielectric materials The AP is eguipped with one motor base 110 220 VAC 50 or 60 Hz single phase IEC receptacle is the st
3. degree of protection is provided against contact with the enclosed equipment falling water or dirt Do not expose filter to rain or windblown dust The intended use of the filter is a stationary shielded enclosure Do not mount filters onto mobile enclosures 15 This page intentionally left blank 16 4 0 Pre Installation Tasks CAUTION Before installing any components follow the safety information in the ETS Lindgren Product Information Bulletin included with your shipment Ensure power is off and base is secured before proceeding with installation Pre planning is essential for successful installation Discuss requirements with your sales representative and request dimensional drawings prior to construction of your site Tools Required 3 8 open box end wrench 7 16 open box end wrench 3 16 Allen wrench 2 Phillips screwdriver Wire cutters Pry bar Level i e torpedo laser Black marker Adjustable wrench Drill with 1 bit for filter penetration in shield 1 4 hex head driver to open filter box Self tapping screws to mount filter Scouring pad suitable for cleaning stainless steel surfaces 17 This page intentionally left blank 18 5 0 Assembly and Installation CAUTION Before install any components follow the safety information in the ETS Lindgren Product Information Bulletin included with your shipment Positioner Installation Proper installation of the Azimuth Positioner A
4. Model 2005 Azimuth Positioner User Manual e Positioner shown with optional SAM head and floor absorber SNETS LINDGREN An ESCO Technologies Company ETS Lindgren L P reserves the right to make changes to any product described herein in order to improve function design or for any other reason Nothing contained herein shall constitute ETS Lindgren L P assuming any liability whatsoever arising out of the application or use of any product or circuit described herein ETS Lindgren L P does not convey any license under its patent rights or the rights of others Copyright 2004 2009 by ETS Lindgren L P All Rights Reserved No part of this document may be copied by any means without written permission from ETS Lindgren L P Trademarks used in this document The ETS Lindgren logo is a trademark of ETS Lindgren L P Revision Record Model 2005 Azimuth Positioner MANUAL Part 399284 Rev D Bovision vesonpion oae Initial Release June 2004 Add filter manual as addendum May 2006 C Rotary joint moved from option to June 2006 standard Revise to current style standards March 2009 remove filter addendum add filter information as a numbered section Table of Contents Notes Cautions and Warnings V 1O IATROGUCTION Pee 7 Standard ContiQurallon ssn 8 Optionale MAS ie a ani DL 8 ETS Lindgren Product Information Bulletin 0ccceceeeeeeeeeeeeeeeee
5. P unit directly affects performance of the positioning system as well as the accuracy of the test results 1 Uncrate all parts Check all parts for any shipping damage Ensure a clear area is available to assemble the AP unit safely zi Do not discard packing material until the AP is fully assembled and correct operation is verified The Azimuth Positioner consists of e Variable speed turntable e Three Lexan pegs e Lossy foam absorber three pieces to cover the top of the turntable e Custom vertical column e Rotary joint kit including all internal RF cabling gt Customer provides RF cabling to the top of the support column 2 The center of rotation for the AP must intersect the line through the bore sight of the measurement antenna It is recommended that a 5 beam laser level be utilized to verify the alignment and location 19 20 Position the AP so that the connections on the turntable are easily accessible and located closest to available feed through panels and power supply connections Verify that the supplied serial cable as well as any user supplied RF cable s is long enough to reach from the AP unit to the feed through panel that will include the RS232 filter before settling on an orientation Ensure than any power supply feed or other conduits or connector panels installed on the floor near the AP are located outside the perimeter of the AP motor base When working around the table avoid stepping on any ca
6. aintenance is not reguired for power filters 12 3 0 LMF 3995 RS232 RFI EMI Filter Filter Specifications Current 4 x 0 006 amps Voltage 0 30 VAC VDC Impedance 5000 ohms L L Passband 1 0 dB 0 120 kHz 2500 ohms L G Insertion Loss 100 dB 300 kHz 18 GHz Overall Dimensions 14 x S x 2 LxWxH DB 9 Connector Pin Out Input Pin 2 Rx Pin 3 Tx Pin 5 GND All others NC DB 9 Connector Pin Out Output Pin 2 Rx Pin 3 Tx Pin 5 GND All others NC Temperature Rating Ambient range 55 C to 65 C Dielectric Strength All power line filters will withstand the dielectric voltage tests in accordance with UL requirements and MIL F 15733 Overload and Surge Current All power line filters will withstand Capacity the current overload requirements of MIL F 15733 and UL 1283 13 Marking and Documentation The filter contains an identification label that states manufacturer s name model of filter and serial number The label also establishes the freguencies of operation voltage current rating and impedance if applicable The filter contains necessary labels indicating which terminals are grounded danger of high voltage and the need for discharging of capacitors Filter Testing The ability to provide the customer with a highly reliable product demands repeatability and controlled processing We have achieved this objective using testing procedures to verity that filter products conform to original design pa
7. andard power reguirement Current draw is less than 3 amps The motor drive in conjunction with the provided command set controls the movement of the unit Optional EMQuest EMO 1xx drivers are available with the purchase of EMQuest software In addition the positioning system is provided with an RS 232 control cable 15 feet long which enables the I O signal between the motor base and the computer Finally the system is provided with an RS 232 shield room filter including integrated D sub miniature connectors The LMF 3995 RFI EMI filter is a device used in a wide variety of applications mainly as a means of protecting other eguipment from unwanted RFI and EMI The filter may not protect against voltage transients and current short circuits Access to terminals for the filter can only be accomplished by the removal of input and output covers The covers are secured with screws The filter is provided with male output and female input DB 9 connectors Standard Configuration e Model 2005 positioner motor base e LMF 3995 RS 232 RFI EMI Filter e Custom vertical support e Coaxial rotary joint kit Optional Items e Phantom head does not include solution ETS Lindgren Product Information Bulletin See the ETS Lindgren Product Information Bulletin included with your shipment for the following e Warranty information Safety regulatory and other product marking information e Steps to receive your shipment e _ Steps to retu
8. bles or their connectors The cables will be installed in a later step Use a marker with the AP in the desired position to mark around the perimeter of the table base These marks will be used for reference if the assembly moves Once the position of the AP has been determined the table must be leveled Using a leveling instrument torpedo laser level or some other device level the AP by turning the level mount pads on the bottom of the motor base When the turntable is level tighten all lock nuts on the leveling pads to lock the height of the AP into place LL Leveling Pads Absorber and Support Column Installation 7 8 Prior to installing the support column insert the three one inch diameter mounting pegs into the spaces on top of the motor base Next place the center circular absorber piece over the support pegs 9 Finally place the remaining two absorber pieces on the outer portion of the motor base 10 Install the vertical support column onto the motor drive mount by placing it over the pegs on top of the motor base 11 Finally floor absorber provided by the customer may be placed around the motor base to prevent RF interference from the positioner itself 21 Electrical Installation Electrical connection should only be performed by a gualified electrician and subject to location electrical codes The Model 2005 Azimuth Positioner AP is designed to operate using 110 220 VAC singl
9. e phase 50 or 60 Hz power The branch circuit supplying power to the motor base must be protected from excess current according to local electrical codes ETS Lindgren has provided integral circuit protection in the motor base assembly Check that the conductor size is adeguate for the motor load and the distance from the mains source is appropriate Improperly sized conductors will lead to a high voltage drop in the power conductors and cause reduced starting torque and premature motor failure Prior to servicing the AP or the turntable motor base remove the power connection Connect the serial control cable and install the power connection per local electrical code 22 Filter Installation The filter is eguipped with a 1 in inside 1 3 in outside diameter 2 5cm inside 3 3cm outside standard pipe penetration conduit kit This includes pipe conduit nut brass nut washer circular EMI gasket and plastic cap A 1 35 in 3 429cm hole must be made in the shield of the room in order to accommodate the conduit penetration of the filter Drawings are included for reference during installation e Open the gasketed compartment of the filter being careful not to damage the EMI gasket that sits below the cover e Remove the plastic cap brass nut and washer from the conduit penetration on the outside of the filter e Clean the shield using a scouring pad provided by the customer suitable for cleaning stainless steel surfaces
10. eeeeeeeeeees 8 20 rarae deeem 9 Positioner Maintenance Recommendations eeeseseeeseeeeeeeess 9 Replacement and Optional Parts cccccccccccccecececeeaeeeeeeeaeaeaeaeaeaeaeaeaeaes 11 SERVICE PROCS SS C 12 Filter Maintenance Recommendations sess 12 3 0 LMF 3995 RS232 RFI EMI Filter 13 Filter SPECICATION t M n 13 Marking and Documentation c ccseeeeeeeeeseeeeeeeeeeeaueeeeeeeeaaaaseeeeseesaaneeeeeees 14 Filer Testing Gos cs te 14 Protection Against Electric SNOCK ccccccssseseeeeeeeaeeeeeeeeeeeaeeeseeeeeessneaseees 14 Saey PIGcauuonS aiu sar ci a inane So GY And Fodd qn irat AO 15 4 0 Pre Installation Tasks 17 TOOlS Regut een acest asin ool ose vun ies cured bua anser uerius 17 5 0 Assembly and Installation 19 Positioner Tnstallall gp s decies I Hn 19 Absorber and Support Column Installation sseseeeeeee 20 ElecttealInstallati r ccs o aot Go fob Rota es etait hee cete eee oes 22 PIC MS tall ANON sooo co titus a YY Y tutae fuer boss d 23 OO ON GN iro aD T 27 Model 2005 Azimuth Positioner Port Settings eessessssssse 27 Model 2005 Azimuth Positioner Command Set uuueue 28 Appendix A Wartranly
11. ensuring no glue residue is present Failure to use an appropriate scouring pad to remove all residue could result in reduction of shielding effectiveness 23 24 Thread the conduit penetration and DB 9 connector through the hole on the shield making sure that the circular gasket presses against the shield Hold the conduit nut on the inside of the filter in order to have the washer and nut installed from the inside of the shielded room Two people may be necessary to perform this step Screw the brass nut on the conduit penetration and tighten by hand Using an adjustable wrench apply an additional 1 4 of a turn clockwise to the brass nut Do not apply excessive torgue to the brass nut Self drilling screws provided by the customer may be used to mount the filter to the shielded wall by its mounting holes Other means include screw and nut by a through hole on the shield Mounting screws and nuts should be tightened so that there are no gaps between the filter and shield where the screws penetrate the shield This will insure a proper RF seal WASHER E 200 062 T CONDUIT NUT patel a E 254 005 END CAP Jp A FILTER E 020 020 J Z2 VY E Air Ar NE ER ceu wane B ZI A COMPARTMENT SHIELDED ROOM a i G NR Ar q ns ay PENETRATION PIPE fers E 318 008 VU WALL EMI GASKET E 903 020 SHIELD Filter Penetration Pipe Assembly Filter dimension outline 25 This page intentionally left blank 26 6 0 O
12. mize wear e Oil leaking from input or output caps cap screws or pipe plugs might be corrected by tightening or removing and recoating a pipe sealant as required before tightening If this does not correct the leaking condition disassembly will be necessary to replace o rings e Excessive end play of shafts if there is noticeable shaft movement when couplings are removed and shaft is moved back and forth it may be an indication of bearing wear Replacement may be required e Excessive backlash would indicate worn gears which may need to be replaced Excessive backlash is gear play of more than 2 degrees Screw threads and the threaded hole must be degreased before application of LOCTITE Replacement and Optional Parts Following are the part numbers for ordering replacement or optional parts for the Model 2005 Azimuth Positioner Replacement Parts Part Description Serial Cable set of two Coaxial Rotary Joint Kit Tabletop Posts set of three Tabletop Absorber AF323280 20CL must order all three AF32380 2 AF323281 Gears 880275 Synthetic Oil 0880056 Mounting Bolts 880299 Serial Filter E LMF 3995 RS232 Optional Parts Part Description Part Number Phantom Head 111606 11 Service Procedures For the steps to return a system or system component to ETS Lindgren for service see the Product Information Bulletin included with your shipment Filter Maintenance Recommendations Preventative m
13. peration CAUTION Before operating any CODODD follow the safety information in the ETS Lindgren Product Information Bulletin included with your shipment gt See Verifying Communication with Model 2005 Azimuth Positioner at www ets lindgren com 2005 Positioner Related Links for additional information Model 2005 Azimuth Positioner Port Settings Baud Rate 9600 Data Bits 8 27 Model 2005 Azimuth Positioner Command Set WE UN NC NM TUNI 7 NN Set Speed 0 3 SX x 2 0 1 2 3 S1 Sets speed for AP SO 0 25 rpm S1 2 0 5 rpm S2 1 rpm S3 2rpm Query Speed e Returns speed setting 0 3 Continuous CR Rotation ST In the continuous mode of operation the AP is allowed infinite movement The AP travels from 0 359 9 and the limits are ignored In the non continuous mode the AP motion is restricted between the upper and lower limits Non continuous Rotation Stop CP180 0 Sets the current position to the specified value Set Position CPxxx x x 000 0 999 9 Queries the current position in degrees Move clockwise Move counter clockwise Set CW Limit ULxxx x UL 359 9 Sets upper limit in non continuous mode x 000 0 999 9 Query CW Limit UL Returns CW limit 28 cennau remm tango Dwn Set CC Limit LLXxx x LL000 0 Sets CC limit in non x 000 0 999 9 continuous mode Query Motion DIR Reports motion Direction direction CW CC or N
14. rameters Testing is performed in accordance with Military Specifications that include MIL F 15733 MIL STD 220A as well as commercial specification UL 1283 Precision electronic test instruments are utilized to accurately measure the characteristics of each filter Test reports are available upon request Protection Against Electric Shock Protective earthing is accomplished by means of a screwed on cover that is in contact with the body of the filter This cover protects against accidental contact with live terminals and also provides a ground path by means of the body of the filter The filter when in use should be permanently grounded by means of grounding connection and also by contact of the filter to the grounded surface to which it is attached This arrangement provides for very low impedance from the filter body to earth ground 14 Safety Precautions Ensure power is disconnected from the filter prior to beginning any work After the covers are removed and prior to beginning any work or prior to touching any electrical connector ensure the filter is discharged by shorting all filter terminals to the filter case with a metallic object that has an insulated handle Be careful to touch the terminal very softly and not damage the terminal Read and understand all warning labels affixed to the filter Filters are rated for ambient temperature of 55 C to 65 C Operate filters in an indoor environment as described by NEMA 2 A
15. rn a component for service e ETS Lindgren calibration service e ETS Lindgren contact information 2 0 Maintenance CAUTION i i WARRANTY Before performing any maintenance follow the safety information in the ETS Lindgren Product Information Bulletin included with your shipment Disconnect the power before proceeding with recommended maintenance Do not perform maintenance while the positioner is operating Warranty may be void if the housing is opened If you have any questions concerning maintenance contact ETS Lindgren Customer Service Positioner Maintenance Recommendations Annual Calibration See the Product Information Bulletin included with your shipment for information on ETS Lindgren calibration services Periodic Maintenance e Change synthetic oil lubricant in the gear box every 5 000 operating hours or every 12 months whichever occurs first gt Use only synthetic oil for the Model 2005 position system gt 10 e Inspect drive belt and pulleys periodically for excessive wear e Check cables for wear Ensure they are clear of potential damage from moving parts e Periodically inspect the Speed Reducer located in the gearbox for any signs of impending service The following items may indicate need for service e Oil leaking from seals indicates that shaft and or seals are worn and need replacing Keep dirt and foreign particles off shafts in the area of the seals to mini
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