UMALH Manual - Uni-Mig
Contents
1. a ai 5 samun jdi 5 N aaa a ooo UNI FLAME ooo ooo ooo 3 ooo 5000X ooo CE 3 ooo e Cle ES On a Oa 4 A a H 5000X AutoLift lt 5000X Pro UNI MIG 4 6 WELDING The required filter dark state can be selected by using the shade control The Uniflame 5000X can be adjusted between shades 9 to 13 with the embossed arrow on the dial indicating the current adjustment Always use the appropriate shade for the welding operation you are undertaking When in doubt please consult the relevant Standards or your authorized safety representative lt Recommended shade numbers according to BS 679 DIN 4647 1 and EN169 gt Current in amperes Welding 0 5 25 10 20 40 80 125 175 225 215 350 0 Process 1 5 15 30 60 100 150 200 250 300 400 500 m MIG on heavy 10 11 l o I MIG light alloys 10 11 12 13 14 es rome e a a E ee Te According to the conditions of use the next greater or the next smaller scale number can be used 5 2 Light Sensitivity Control Where problems are encount2. Auto darkening Filte idge patte R20 over Plate 117X95mm ON ove Push Button A Fron embl Button Spring Front Cap A Helmet Front Cap Button Washer Button Screw ap A embl Move P bolt back and forth to adjust the helmet distance between eyes and filter window Hinge embl Hinge Cap R Hinge Controller L Hinge Spring L Hinge Spring R Hinge Cap Holde Hinge Cap Screw UNI MIG 4 WELDING i G a E a A mS i AN 8 www unimig com au 4 Technical Specifications Switching time light to dark 1 25 000sec 0 04msec Shade level Inactivated Shade 4 areal Activated Shade 9 13 Sensitivity adjustment Switching delay dark to light Dual sensors plus pre shading Low High Low 0 3 0 6s Fast 0 1 0 35s Power supply 3V Lithium CR2032 2EA user replaceable Battery life 3000 hours Approximately Supplementary power Solar Cells Auto On Off Battery replacement Replaceable Low battery indicator Cartridge size 110x90mm 4 3x3 5 in Filter window 97x46 mm 3 8x1 8 in Total weight Autolift 560g 19 60z Pro 520g 18 202 Operating temperature 59C 55 C Storage temperature 20 C 70 C 1 Solar Cell Power Saver 2 Dual Sensors Plus Pre Shading The 5000X series solar cell array minimizes battery use by supplying continuous power during welding The optimized auto on
3. helmet Locate the spring 10 3L in the recess on the outside of the helmet shell ensuring that the end of the spring is hooked into the hole provided and pointing upwards Springs are handed R L and if reversed the AutoLift mechanism will not work Place the spring retainer 10 21 over the spring and ensure that the tongue of the retainer is located in the slot provided on the side of the helmet shell Mount the AutoLift Folder over the spring retainer ensuring that the notches in the top of the spring retainer are nested into the matching slots on the AutoLift Folder Insert the slotted bolt into the hole and over the end of the spring While holding the slotted bolt in place with your thumb look inside the shell and locate the black washer over the end of the bolt which should now be visible on the inside of the shell Note that the black washer has internal fins that mate with the end of the slotted bolt Insert the self tapping screw into the washer and screw it in Avoid over tightening Use a coin to tension the springs on each side by turning the head of the slotted bolts with the coin Avoid over tensioning Test the AutoLift mechanism after each adjustment Usually turning the hinge cap a few clicks or about 180 degrees gives perfect results 7 Storage and Temperature Range Your Uniflame welding helmet is strong and durable It is designed to work in temperatures between 5C and 55C Do
4. not use your helmet in very hot conditions where temperatures exceed 65C Always store your helmet in a clean dry place out of the direct sun and protect it from exposure to moisture or extreme heat min max storage temperature is 20 70C Avoid unnecessary impact or compression of your helmet and never use a helmet that is damaged Your Uniflame welding helmet is a quality professional tool and careful storage will extend the life of your investment 8 Inspection Check your helmet shell and filter on a regular basis when in normal use and after extended periods of storage Never use a cracked or damaged helmet as this may result in personal injury and will void your warranty Please replace any worn or damaged parts as necessary Genuine Uniflame replacement parts are available from your authorized Uniflame distributor 9 Cleaning Never expose the filter cartridge to direct contact with water or solvents After removing the welding filter from the shell the shell can be cleaned using a mild detergent and water solution Sweat bands can be washed A silicone based lubricant may be used on moving parts if necessary but is not normally required The filter may be carefully wiped with a cloth dampened with household window cleaning solution Please be careful not to scratch or otherwise damage the filter cartridge with fragments of welding spatter or other abrasive dirt Refer to the relevant parts diagram for illustrations regarding a
5. off power management circuits ensure stable performance and maximum battery life under all conditions 3 Brilliant Clear X View technology By incorporating the best optically pa correct UV and IR filters with special ultra fast low distortion LCD panels Servore have made a quantum leap in filter clarity and performance When combined with Servore s proprietary electronic control technology the results are simply amazing Blazingly fast beautifully clear and extremely stable the 5000X series cartridge sets new industry standards in performance protection and control Z Slide cartridges incorporate the latest advances in sensor and pre shading technology By sensing RF and using specially programmed circuits the Z Slide responds reliably under the most demanding conditions From Low amp TIG work to simple stick welding the Z Slide can be depended upon to respond reliably every time and with the Brilliant Clear X View screen welding is now even easier and more enjoyable 4 Z Slide Modular Design to be matched with any 5000X series control unit for the ultimate in flexibility ease of maintenance and upgradeability So clever and so practical Servore s unique patented Z Slide technology allows the filter cartridge assembly 5 Control Function 1 Solar Cell Panel 2 Sensor 3 LCD Filter Plate 4 Sensitivity Control 5 Shade Control 6 Delay Switch 7 Low Battery Lamp
6. CERTOTTICA istituto halano por la Gertificazione def prodotti Ottici Scarl Zona industriale Villanova l 32073 Longarone BL Tek 829 097 5733157 Faw 39 437 573133 Gall cenana abaikan ii EC TYPE EXAMINATION CERTIFICATE no AC 08040 In reaization of the 886856 28 Directive dated 2ist December 1959 modified by the S3 5H EEC SVOSEEC SVSS EEC Directives regarding the reconciliation of the Legislation of the Member States relevanl lo ine personal protective equipment and by the iallan Legislative Decrees 475 O22 and 10 02 07 87 witch incosporaie their contents CERTOTTICA Scarl National Institute for the certification of optical products Authorized by the Ministry of Industry with the Decree dated 10th January 1995 Identification Number 0530 considered the application for EC type examination no 8044 presented the 0503 2008 CERTIFIES THAT the folowing personal protective equipment model Welder s face shield SERVOGLAS 5000X Welding Helmet presented by Servore Co 406 Woolim e Biz Center 170 5 Guro dong Guro gu Seoul KOREA resulted be In conformity with the essential requirements provided for by the Atfachment of the Directive The desonplion of the personal proleciive equipment model the normative reference the verification results and the description of the CE marking on the equipment are described on page 2 3 4 of ihe present document The rts inato Longarone 14 03 2008 Or Giorgio De
7. Uniflame 5000X harness allows you to adjust the distance and angle between your eyes and the filter window You can also adjust the circumference of the headband to ensure a comfortable but firm fit Please make these adjustments before use based on the illustrations in figures shown below PUSH and TURN 2 Markings The appropriate available shade number markings and range are indicated on the product Please ensure that the appropriate shade number is selected before welding Used properly the UniFlame 5000X provides eye and face protection to meet or exceed EN379 and EN175 and other relevant Standards where indicated The following example illustrates these requirements Please note this example is provided for illustration purposes only CE 4 9 13 SERVORE 1 1 1 379 Light shade Dark shade Manufacture identification Optical class Diffusion of light class Variations in Luminous transmittance class Certification mark or number of standard INT NG 2 WELDING uy 0 Sm a DA Tai Wa z ih P 1 www unimig com au Helmet Knob Parts Pa INO 1 Helmet shell nner Protection Len Magnifyng Lens 108X51mm HNI Autol ift Folder xternal Contro HN 3L Angular Stopper L Wire Holder HN 3R Angular Stopper R ixed Front Folde HN 4 Angular Washer Inside Cover Plate
8. cations or alterations to your Uniflame product To do so may result in personal injury and void your warranty Thank you for purchasing a Servore product If you have any questions regarding this or any other Servore product please contact your authorized UniFlame distributor ONE MG 14 WELDING
9. claration of Conformity We the manufacturer Servore Co Korea declare that the product s listed here is in conformity with the following standards and directives The construction file for this product is held by Servore the Manufacturer and may be inspected on request by contacting Servore Co Korea at 406 Woolim e Biz Center 170 5 Guro dong Guro Gu Seoul Korea Tel 02 861 6691 2 or their authorised representatives Welding helmets model reference UniFlame 5000X and others as may be claimed by Servore as compliant Autodarkening Welding Helmets conforming to EN175 1997 and EN379 2003 89 686 EEC 406 Woolim e Biz Center 170 5 Guro dong Guro gu Seoul City Korea MI D cll I TEL 82 2 861 669172 FAX 82 2 861 6693 4 SERVORE CO Home page www unimig com au USER S MANUAL 8 ANSI CE ES NEZ 5 NGANYANG AUTO DARKENING WELDING HELMET ecoooeee AME sooo UNI MIG WELDING www unimig com au A re asi AA wi www unimig com au au Instructions for use of UniFlame 5000X Thank you for purchasing a UniFlame 5000X welding helmet For your own protection safety and to ensure the maximum service life of your new helmet please read this manual carefully before use Misuse or abuse may result in injury or reduced protection and may also void your warranty 1 Before Use The auto darkening welding filter in the 5000X has been designed for arc weld
10. elding filters by the edges and carefully clean off any dirt or debris before re use NENG 8 WELDING 2 A aN oe 7 AJ aN www unimig com au Undip and open the front cover as shown in the diagram You will then be able to remove and replace the front cover lens as required Before installing the new cover lens remove the protective film from both sides To change the rear cover lens gently remove the cartridge from the helmet you will then be able to unclip the inner cover lens and replace it Again you must remove the protective film from both sides of the cover lens before installing it Always use genuine Servore parts please contact your authorized UniFlame distributor Never use a welding helmet without both front and rear cover lenses installed Failure to do so may result in personal injury and will void your warranty 6 2 Changing the battery lt The UniFlame 5000X series of helmets uses two 3V lithium lon batteries CR2032 as a main power source These batteries are user replaceable and should be replaced immediately when the battery warning light comes on and or at least every three years Always replace both batteries at the same time with brand new batteries Never install previously used batteries in your helmet e To replace the batteries slide
11. ered during welding at low amps e g TIG or there is a high level of ambient light please follow these steps First try adjusting the sensitivity control switch Start with the sensitivity LOW gently turn anticlockwise until the knob stops and adjust upwards as required If this does not solve the problem set the sensitivity control in the middle position and hold the helmet close to the target object and Vy adjust the shade control completely clockwise If the welding filter stays Yb in the light state leave the control set at this point If the filter switches SENSITIVITY to the dark state turn the shade adjustment back until the filter just switches into the light state The filter should now be adjusted correctly If the welding filter still does not respond appropriately please adjust the sensitivity control again having previously adjusted the shade control as explained above To achieve optimum results in very unusual circumstances you may need to perform this process again having first reset the sensitivity control to low 5 3 Delay Control Adjustment of the speed at which the welding filter clears can be reduced by means of the delay control toggle switch When this switch is set to Fast the screen will clear more quickly 6 Maintenance Always ensure that all maintenance procedures are conducted in a clean dry place Use clean dry hands and avoid direct contact with any glass surfaces Handle cover plates and w
12. ing and gas cutting It is suitable for all normal arc welding processes such as MIG MAG TIG SMAW Plasma Arc and Air Carbon welding Before use the shade control should be adjusted to the appropriate level based upon EN169 European Standard specifications or equivalent or other appropriate safety guidelines When in doubt please consult your safety representative or your authorized UniFlame 5000X distributor The UniFlame 5000X provides continuous protection from ultraviolet and infrared radiation to the maximum level indicated on the product and as described in the relevant Standards This protection is fail safe and is not compromised by loss of battery power or other electronic failure The UniFlame 5000X welding filter cartridge is fitted with two independently operated sensors that detect the welding arc and respond accordingly resulting in the appropriate darkened filter state as set by the user and as indicated on the scaled adjustment Please note that professional judgement may be required to achieve the best results When in doubt consult an authorized safety representative or your UniFlame distributor and always maintain a conservative attitude towards operation Two replaceable lithium batteries type CR2032 3V are used as major power sources An additional solar cell panel extends battery life and ensures efficient operation When operating normally the welding helmet will switch on automatically and switch off automatically to save powe
13. out the battery holders from either side of the cartridge and discard the old batteries Install the new batteries in the battery holders and slide the battery holders back into the cartridge Always note the polarity of the batteries and install them as shown in the diagram and as marked Batteries rely on good electrical contact to function properly and so always use clean dry hands and avoid getting dirt inside the cartridge when exchanging batteries 6 3 Changing the inner cover plate on the UniFlame 5000X AutoLift From inside the helmet unclip the installed cover plate from the shell noting the locking tags on either side of the helmet see diagram Remove the film from both sides of the new cover plate and then insert first one side and then the other into the relevant slots on each side of the helmet vy kil UTT Always check to ensure that the locking tags on each side of the helmet are properly mated with the slots in the cover plate and that the four raised guides on the helmet shell are located in the matching slots in the cover plate UNI MIG 3 10 WELDING 6 4 Maintaining the AutoLift assembly on the 5000X Auto Lift Assembling and disassembling the AutoLift assembly on the Uniflame 5000X AutoLift is a simple process but should be done according to the following instructions to ensure problem free operation of the
14. owel and then leave to dry in a warm not hot place out of direct sunlight Never place your helmet in an oven or microwave to dry Before use perform all normal system checks and if in any doubt contact your Uniflame distributor Your Servore helmet is a precision engineered professional protection product and must be maintained in good condition to ensure your personal protection When working in the vicinity of other welders it is necessary to adopt good industry standard practice and ensure a minimum distance of 1M between workers Failure to do so may result in injury or malfunction of the auto darkening mechanism Please do not wear the helmet when you are not welding In some circumstances the auto darkening mechanism may be unexpectedly triggered resulting in reduced vision and subsequent injury to yourself or others Servore does not support the use of Uniflame 5000X range of products in combination with any other manufacturers products To use parts that are not approved by Servore may void your warranty and result in personal injury Please use only genuine Uniflame 5000X parts and spares as provided by your authorized Uniflame distributor Servore reserves the right to make improvements change or otherwise modify the specifications materials and design of any and all Servore products at their sole discretion with a view to ensuring continuous improvement Never attempt any unauthorized modifi
15. r a few minutes after the last welding arc has been detected To provide a general check of system status you may wish to set the shade control to 11 and hold the helmet towards a bright incandescent light source Under normal circumstances the filter will change from light to dark state and back to light state again as you move the helmet away Please note that if you have any questions or there is any doubt about the performance of your Servore product you should refer to your authorized safety representative or UniFlame distributor Always ensure Autolift lens is in the closed and lock position before attempting any welding procedure Failure to do so will result in injury Always use genuine Uniflame 5000X front and inside cover plates Failure to do so may result in injury and will void the warranty The UniFlame 5000X is not designed for overhead welding without the use of additional protection Check your helmet for physical damage and test it regularly If your helmet is damaged or is not working normally have it tested and repaired before use Always select the appropriate shade before use according to the type of welding and current amperes used When in doubt refer to your authorized safety representative 1 2 Helmet and Head harness Adjustment Please make the appropriate adjustment s to the head harness to ensure a comfortable and secure fit It only takes a minute and helps ensure you are properly protected The
16. ssembly and disassembly UNOMIG 12 WELDING k 3 AAN ANA AM i www unimig com au o aa E a 10 Cautions The Uniflame 5000X is designed for personal eye and face protection from harmful radiation sparks and welding spatter produced under normal welding conditions Please follow good industry and safety practices and use additional protection where necessary Cover plates are strong and of industry standard quality but they are breakable The Uniflame 5000X is a quality welding helmet but is not designed to provide protection from severe impact such as broken grinding wheels or debris from other broken tools corrosive liquids explosions or other extreme incidents We recommend you always adopt a conservative attitude towards safety and take additional precautions as required and recommended in the relevant safety standards relating to the operation you are undertaking Cautions The welding filter is not designed to be waterproof Please do not use your helmet in the rain or other inclement weather To do so may reduce the life of your helmet and result in damage or injury In the event that your helmet or welding filter is exposed to direct contact with or is submerged in water or other liquid immediately stop using the helmet remove the filter cartridge from the shell remove the batteries from the filter inspect carefully for damage and if necessary mop up excess moisture with a paper t
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