BB5000 Boring Machine - CLIMAX Portable Machining & Welding
Contents
1. LE tL TS _ Drilling Facing Grooving NOTE Drawings are for reference only are not to scale and may not represent actual product Climax Portable Machining amp Welding Systems Web site climaxportable com Worldwide Phone 1 503 538 2185 N America Toll Free 1 800 333 8311 Fax 1 503 538 7600 E mail Info cpmt com page 13 Climax has been teaching the fundamentals and fine points of portable machine tool operation for practically as long as we ve been inventing and building the tools At the Global Learning Center situated in our corporate headquarters near Portland Oregon we provide training for machine tool operators on portable machine tool safety and machine setup and operation Trainees also receive technical tips and tools to improve operational efficiencies with the vast majority of every program devoted to hands on activities and skill development The Climax instructional team includes specialists in shipbuilding power generation civil engineering bridge re building petrochemical and other industries Whether i2. knob 8 7 68 195 0 Axial feed unit 7 63 193 8 1 75 a oo UT ee e 35 88 9 5 vo r 3 0 76 2 0 75 19 1 dia typical Dimensions typical of both single and double arm mounts 05 127 da m 3 0 76 2 typical 8 5 216 MIN ID p S ID MOUNT F USING FLATS Spherical bearing mount assembly B12 0 305 MAX ID ID MOUNT USING SS HOLES 3 2 81 9 2 234 MIN ID UNIVERSAL MOUNT 14 2 361 MAX SWING INSIDE STANCHIONS ea N i 22 1 561 MAX OD UNIVERSAL MOUNT Reach can be extended an additional 12 inches 304 8 mm Universal bearing mount assembly using extension arms Climax Portable Machining amp Welding Systems Web site climaxportable com page 5 Worldwide Phone 1 503 538 2185 N America Toll Free 1 800 333 8311 Fax 1 503 538 7600 E mail Info cpmt com TOOL CONFIGURATIONS ene ngaring Boring Bar Metric continued mount assembly i 3048 0 mm bar 12 mm tooling holes every 254 0 mm 34638 3657 6 mm bar 12 mm tooling holes every 254 0 mm 34639 Multiple units may be ordered 3 Drive Motor Electric 120 VAC 50 60Hz single phase 168 82 bar rom 37558 120 VAC 50 60Hz single phase 112 55 bar rom 37557 230 VAC 50 60Hz single phase 168 82 bar rom 37560 230 VAC 50 60Hz single phase 112 55 bar rpm 37559 Spherical bearing mount single Servo Electric ami shown 230V 12 1 RDU CE 56026 non CE 71071 460V 12 1 RDU CE 56027 non CE
3. 144 inch bar 2 inch tooling holes every 10 inches 43323 ae Multiple units may be ordered 44614 1 4 inch 31 8 mm diameter small bore sleeve set ag f i for use with 2 inch 50 8 mm diameter components 1 4 inch Boring Bar for Kit metric S RDU sleeve with drive key AFU sleeve 2 bearing sleeves 914 4 mm bar 12 mm tooling holes every 152 4 mm 43297 44091 1 inch 44 5 mm diameter small bore sleeve set 1219 2 mm bar 12 mm tooling holes every 152 4 mm 43298 for use with 2 inch 57 2 mm diameter components 1524 0 mm bar 12 mm tooling holes every 152 4 mm 43299 RDU sleeve with drive key AFU sleeve 2 bearing sleeves 1828 8 mm bar 12 mm tooling holes every 152 4 mm 43300 2438 4 mm bar 12 mm tooling holes every 152 4 mm 43301 Other Small Bore Components 1219 2 mm bar 12 mm tooling holes every 254 0 mm 43305 26263 Set of 2 aluminum set up cones 1 5 3 25 inch 38 1 82 6 mm 1828 8 mm bar 12 mm tooling holes every 254 0 mm 43306 diameter for 1 14 inch 31 8 mm diameter bar 1524 0 mm bar 12 mm tooling holes every 254 0 mm 43307 43383 Set of 2 cast iron set up cones 2 0 6 0 inch 50 8 152 4 mm diam 2438 4 mm bar 12 mm tooling holes every 254 0 mm 43308 eter for 1 344 inch 31 8 mm diameter bar 3048 0 mm bar 12 mm tooling holes every 254 0 mm 43309 26719 2 bearing sleeves for 1 1 inch inch dia bar 3657 6 mm bar 12 mm tooling holes every 254 0 mm 43310 26722 2 bearing sleeves for 1 inch dia bar Multiple un
4. The axial feed unit is B sive onto the bar and the leadscrew is screwed into the pocket on the rotational drive unit Tightening two clamping collars locks the axial feed unit to the bar Elapsed time 3 minutes Insert a properly ground tool bit into the tool hole in the bar adjust for depth of cut and lock in place with the set screw Connect to power source Elapsed time 5 minutes And there you are ready to begin the first boring pass Total elapsed time 31 minutes Climax Portable Machining amp Welding Systems Web site climaxportable com Worldwide Phone 1 503 538 2185 N America Toll Free 1 800 333 8311 Fax 1 503 538 7600 E mail Info cpmt com OPERATIONAL DIMENSIONS 11 02 279 9 max Dimensions in Inch mm 19 9 gt 94 238 8 min 11 32 287 5 Rotational drive unit with hydraulic motor 7 75 196 9 18 54 470 9 max 16 18 411 0 min 6 87 174 5 Rotational drive unit with pneumatic motor 20 76 527 3 7 75 j 196 9 Rotational drive unit with electric motor Climax Portable Machining amp Welding Systems Web site climaxportable com page 4 Worldwide Phone 1 503 538 2185 N America Toll Free 1 800 333 8311 Fax 1 503 538 7600 E mail Info cpmt com OPERATIONAL DIMENSIONS Bar clamp collar Dimensions in Inch mm Feed rate adjustment C
5. 57652 Kit B 2 559 3 149 inches 65 80 mm 4 Morse taper 57661 Kit C 3 149 3 937 inches 80 100 mm 4 Morse taper 57667 Kit D 3 937 4 724 inches 100 120 mm 4 Morse taper 57692 SBG Sharpening Fixture See the Climax Drilling amp Blind Hole Boring supplement for a complete listing of insert drill components and accessories Face adjustable ID bearing mount Criterion n ty 46293 Ideal for mounting the BB5000 in deep or blind bores this ID 59767 CB 203D 3 inch 76 2 mm diameter boring head kit Poe bearing mount provides an ID mounting range of 5 75 12 5 59768 CB 204D 4 inch 101 6 mm diameter boring head kit i oe amp inches 146 1 317 5 mm Easily install and adjust the mount NY from the open face part of your bore Independently adjustable mounting legs also simplify centering the mount in bores which are not perfectly round 46227 1 5 inch extension jaw to extend reach need 4 NOTE Drawings are for reference only are not to scale and may not represent actual product page 9 Climax Portable Machining amp Welding Systems Web site climaxportable com Worldwide Phone 1 503 538 2185 N America Toll Free 1 800 333 8311 Fax 1 503 538 7600 E mail Info cpmt com s ACCESSORIES Facing and Grooving Heads for your BB5000 g v 31412 30051 30044 35858 36936 36954 45040 60301 Adjustable Range Facing Heads Facing amp Grooving Heads Heavy Duty Facing Head 167 6 238 8 231 1 563 9 254 472 4 342 9 342 9 515
6. inch x 4 0 inch LH 0 lead side cutting 34348 HSS inch x 4 0 inch LH 15 lead double ended Twin Leadscrew Facing Head Tool Bits 31868 HSS inch x 4 0 inch LH 15 lead 31917 Carbide inch x 3 5 inch LH 15 lead Facing Grooving Tool Facing Bits 31849 HSS inch x 1 8 inch RH 15 lead 31831 HSS inch x 1 8 inch RH 0 lead 36370 1 each of the 15 lead and 0 lead bits Facing Grooving Tool Facing Bits 35948 HSS LH grooving 0 12 inches wide 15 lead top rake 37766 HSS LH grooving 0 12 inches wide 0 lead top rake 35949 HSS LH grooving 0 56 inches wide 15 lead top rake 37767 HSS LH grooving 0 56 inches wide 0 lead top rake Included in Tool Kit 28784 Included in Tool Kit 34580 Climax Portable Machining amp Welding Systems Web site climaxportable com Worldwide Phone 1 503 538 2185 N America Toll Free 1 800 333 8311 Fax 1 503 538 7600 E mail Info cpmt com ACCESSORIES Further customize your BB5000 Boring Machine with these boring bar options Order separately customized bars available upon request All bars are made of 1045 S CPO chrome plated steel Standard bars available in 2 foot 609 6 mm increments up to 24 feet 7 3 meters long with various hole spacing After machining bars are straightened to within 0 001 inches per foot 0 025 per 304 8 mm e Bars come packaged in a fitted steel container with quick release latches First hole is 1 inch 25 4 mm from the end of the bar f
7. 43740 1828 8 mm bar 12 mm tooling holes every 152 4 mm 43741 ID mount 2438 4 mm bar 12 mm tooling holes every 152 4 mm 43742 Y Single arm F oy 3048 0 mm bar 12 mm tooling holes every 152 4 mm 43743 e A 3657 6 mm bar 12 mm tooling holes every 152 4 mm 43744 ys 1219 2 mm bar 12 mm tooling holes every 254 0 mm 34635 1828 8 mm bar 12 mm tooling holes every 254 0 mm 34636 Pe e eee ETE 2438 4 mm bar 12 mm tooling holes every 254 0 mm 34637 Drawings are tor rererence only are not to scale and may not represent actual product Climax Portable Machining amp Welding Systems Web site climaxportable com age 6 i Worldwide Phone 1 503 538 2185 N America Toll Free 1 800 333 8311 Fax 1 503 538 7600 E mail Info cpmt com TOOL CONFIGURATIONS 8 Optional Small Bore Components 10 mm Tooling Kits If selecting Small Bore components please select from the following Bars selected HSS 0 degree and 15 degree lead angles 3 lengths 49011 separately 25 33 and 46 mm HSS 15 degree lead angle 3 lengths 49012 AFU amp RDU Collets amp Drive Key 25 33 and 46 mm 2 Collets for 1 4 inch bar inch 48999 Small Bore Kit Bearing Collets PI Collets for 1 14 inch bar metric 49000 Z gt 1 14 inch 31 8 mm bearing collet each 26719 B ee ee ne oe 1 34 inch 44 5 mm bearing collet each 26722 Collets for 1 inch bar metric 49002 1 14 inch Boring Bar for Kit inch Small Bore Kit Setup Cones a 36 inch bar s inch toolin
8. Hp 4 7 Hp 3 9 Hp 6 5 Hp 3 0 Hp Metric 57 2mm 445mm 31 8 mm 63 5 304 8 mm 34 9 609 6 mm 304 8 609 6 or 914 4 mm 1 7 kW 3 5 kW 2 9 kW 4 8 kW 2 2 kW Single Arm Double Arm Universal ID 4 1 gear ratio reduction Option 12 1 gear ratio reduction 2 15 12 inches 1 375 5 inches Mechanical 0 0 018 inches rev 444 Ibs 1 48 lbs inch Shipped in 2 containers 3 containers for hydraulic power unit option Machine W D H Bar 72 inch 1828 8 mm W D H HPU 5 or 10 Hp W D H a All dimensions should be considered reference Contact your Climax Representative for precision dimensions Specifications are subject to change without notice There are no systems or components or other radiation hazards The machine does not use lasers nor does it create hazardous materials such as page 2 on this machine that are capable of producing hazardous EMC UV 52 5 x 27 x 16 5 inches 74 5 x 6 5 x 7 inches 49 5 x 30 5 x 41 inches 70 0 304 8 mm 34 9 127 0 mm Mechanical 0 0 46 mm rev 201 kg 0 264 kg cm 1334 x 686 x 419 mm 1892 x 165 x 178 mm 1257 x 775 x 1041 mm asses or dust Climax Portable Machining amp Welding Systems Web site climaxportable com Worldwide Phone 1 503 538 2185 N America Toll Free 1 800 333 8311 Fax 1 503 538 7600 E mail Info cpmt com SETUP AND OPERATION A Fast Six Step Process Setup of the BB5000 Portable Boring Machine is qu
9. 0V CE 71079 non CE BW1000 AutoBoreWelder BW3000 AutoBoreWelder 52876 Electric servo motor 460V CE 71080 non CE Hydraulic Motor Assembly Reversible hydraulic motor and SAE 2 bolt mounting flange to mount to the rotational drive nousing Motor ports are 118 14 SAE O ring type inch dripless quick connect fitting kit installed Bar rom s are max at 6 gpm 22 7 L min For 50 Hz power units reduce the bar rom by 15 bar torque remains the same Also available with 3 s inch 9 5 mm fitting kits aa F Motor Capac Welding Dia Facing Torch Wire Feeder Auto Skip sa Inch mm Option Included Included a eee P Part Number in cm 22 7 L min 37 9 Limin calculated value aes 22 4 304 8 psoas s oT O o oae 0 88 13 0 22 4 330 2 e eo ase 88 O o erea eam ie 33 O a O o ooN Mechanical Axial Feed Assembly Mounts anywhere on the bar Reversible ratchet feed mechanism Hydraulic Power Unit has variable feed rate up to 0 19 inches 0 48 mm per revolution Available 5 F 3 7 kW 6 gpm 227 L min and 10 Hp 7 5 kW 10 gpm 37 9 L min Feeds the tool and bar by moving along the stationary leadscrew PN units with 3 phase electric motor with variable displacement Adjustable clamp collars on both ends clamp unit to the bar a pump allow speed control without sacrificing torque Includes auto stop a Many models available Please ask a Climax 28636 For 2 inch 57 2 mm diameter bar gt represent
10. 1 or worm cramped tight work spaces gear reduction for increased torque at all Fast easy two bolt change out process sien j speeds to switch motors Drive amp Feed can be mounted between bearings for use in even more confined Available in a variety of bar lengths from Flexible High oer Design 4 24 feet 1219 2 7315 2 mm spaces e Through bar design allows the rotational drive and feed unit to be Bars are straightened and have inch mounted anywhere along the bar even or 12 mm square broached tooling holes separately CGLIMAX Portable Machining amp Welding Systems SPECIFICATIONS Operating Ranges Boring Bar Diameter Standard Optional Optional Boring Diameter Standard Optional Boring Stroke Power Options Electric up to 168 free speed bar RPM Servo up to 230 free speed bar RPM Hydraulic 5 Hp HPU up to 148 free speed bar RPM 10 Hp HPU up to 250 free speed bar RPM Pneumatic up to 120 bar free speed RPM Mounting Options Rotational Drive Unit Set Up Cones Standard Optional Feed Feed Rate per revolution Infinitely variable and reversible Measures Typical Machine Ship Weight Typical machine with single arm mounts set up cones amp hydraulic motor Approximate Boring Bar Ship Weight Includes metal shipping container Shipping Dimensions US 2 25 inches 1 75 inches 1 25 inches 2 5 12 inches 1 375 24 inches 12 24 or 36 inches 2 3
11. 6 510 5 642 6 1 31 8 2 0 50 8 2 14 57 2 1 3 4 44 5 2 57 2 2 14 57 2 2 4 57 2 2 0 50 8 mm 50 8 21 88 25 18 25 18 30 12 25 12 25 19 0 2 25 24 0 53 3 223 5 63 5 457 2 63 5 457 2 76 2 304 8 63 5 304 8 63 5 482 57 2 609 6 n a n a 3 5 12 4 0 12 0 4 0 19 0 3 3 24 0 88 9 304 8 101 6 304 8 101 6 482 6 83 8 609 6 No Description Bore Measuring Tool Features a fine adjustment feature which allows precision bore measurement and sets tool bit height while the bar is still mounted in the work piece 70645 Mounts on any bar from 1 to 2 inches 31 8 to 57 2 mm in diameter Measures up to 12 inches 304 8 mm diameter bores 67487 Mounts on any bar from 1 to 2 inches 31 8 to 57 2 mm in diameter Measures up to 24 inches 609 6 mm diameter bores Magnetic Back Dial Indicator ess Top quality travel dial indicator with magnetic back made by Starrette for Climax Useful for many things including _ Precisely setting depth of cut e Measuring and setting boring bar travel when cutting to a shoulder e Facing operations precision alignment of boring bar to larger bores 0 500 inch range 001 increment white face 0 10 mm range 01 mm increment yellow face 45396 45397 Digital Bore Measuring Caliper _ Get an accurate reading of the bore without removing the bar s Features locking micro adjust slide 61707 Mea
12. 71072 Hydraulic Axial Feed Unit en Motor Capacity Max Bar RPM at Torque at Bar AFU p A Ind eas 6 gpm 10 gpm Calculated ft lbs Configure your BB5000 in 8 easy steps 22 7 Lmin 37 9 Lmin Nem Part No 1 Select a Base Unit 2 2 36 148 246 92 124 7 39837 2 Select a Boring Bar 36 60 90 150 159 215 6 39843 3 Select a Drive Motor Option 59 967 55 99 270 367 39844 4 Select a Speed Control 73 196 4 73 342 463 7 39845 5 Select a Leadscrew 6 Select Setup Cones 8 9 145 8 36 60 417 565 4 39846 7 Select a Mounting Option 11 3 185 2 28 49 478 648 1 43451 8 Select Optional Small Bore Kit 141 231 1 23 38 652 884 0 39847 To generate the correct part number for the boring machine you require W9 2833 Wo 30 764 1035 8 43452 simply select the part number needed in each step and contact your Pneumatic 3 Hp 2 2 KW includes pneumatic conditioning unit Climax representative N 57 rpm 234 ftHbs 317 3 Nem non CE 37498 SO 120 rpm 115 fbs 155 9 Nem non CE 39112 1 Base Unit e eH l i Multiple units may be ordered Includes RDU AFU Tool Heads Tool Kit Operator s Manual and Compartmentalized Metal Container 4 Speed Control oe RE Inch Base Unit 4 1 RDU 49003 _ 120V Speed control Non CE compliant 37517 Sa Metric Base Unit 4 1 RDU 49004 oy ee Non CE compliant 37538 38 nes Unit ted RDU for Servo 94499 230V Speed control CE co
13. 8 inch x 1 8 inches LH 0 lead 32344 inch x 2 5 inches LH 15 lead 32342 inch x 2 5 inches LH 0 lead 31868 inch x 4 0 inches LH 15 lead 31859 inch x 4 0 inches LH 0 lead 25710 inch x 2 5 inches LH amp RH double ended HSS Tool Bits Metric 34574 HSS 12 mm x 1 0 inches 25 4 mm LH 0 lead 34578 HSS 12 mm x 1 8 inches 45 7 mm LH 15 lead 34579 HSS 12 mm x 1 0 inches 25 4 mm LH 0 lead 34573 HSS 12 mm x 1 8 inches 45 7 mm LH 0 lead 34577 HSS 12 mm x 2 5 inches 63 5 mm LH 15 lead 34572 HSS 12 mm x 2 5 inches 63 5 mm LH 0 lead 34576 HSS 12 mm x 4 0 inches 101 6 mm LH 15 lead 34571 HSS 12 mm x 4 0 inches 101 6 mm LH 0 lead Alternative Tool Bits 31848 HSS 7 inch x 1 0 inch RH 15 lead 31830 HSS 7 inch x 1 0 inch RH 0 lead 32103 HSS inch x 1 0 inch RH 0 lead side cutting 32114 HSS inch x 1 0 inch LH 0 lead side cutting 31849 HSS 7 inch x 1 8 inch RH 15 lead 31831 HSS inch x 1 8 inch RH 0 lead 32104 HSS inch x 1 8 inch RH 0 lead side cutting 32115 HSS inch x 1 8 inch LH 0 lead side cutting 32345 HSS 7 inch x 2 5 inch RH 15 lead 32343 HSS inch x 2 5 inch RH 0 lead 32341 HSS inch x 2 5 inch RH 0 lead side cutting 32340 HSS inch x 2 5 inch LH 0 lead side cutting 31850 HSS inch x 4 0 inch RH 15 lead double ended 31841 HSS inch x 4 0 inch RH 0 lead double ended 32105 HSS inch x 4 0 inch RH 0 lead side cutting 32116 HSS
14. BBS BB5000 BORING MACHINE J A o A powerful boring machine that can be customized to suit your needs The most powerful boring machine in its class you ll be amazed at the power and flexibility of the BB5000 Portable Boring Machine Exclusive Climax patented mounting components provide the flexibility to handle tough boring jobs even when used in cramped tight workspaces Quick and Easy Setup Modular components make setup quick and easy Fast and easy setup using high quality cast iron set up cones and spherical bearing mounts Patented spherical bearing mounting system allows quick setup with up to 5 of bearing misalignment p e Patented heavy duty spherical e Accessories allow the BB5000 to be used i Typical set up time for a bearing mounts ensure rigid for blind boring line boring drilling oo operator is 30 minutes or attachment to the work piece for more facing and valve repair ess i ini effective machining An interface kit allows attachment and Powerful Versatile quick alignment of the Climax Up to 650 ft lbs 881 N m of torque at Highly customizable to meet a variety of AutoBoreWelders for efficient bore the bar more than any other portable needs welding boring machine in its boring range e Available in electric servo hydraulic or Compact Sine ieee saree drive unit pneumatic motor configurations Extremely compact for ease of use in provides 4 1 or optional 12
15. Baton Rouge e i o e t J Monterrey feo Singapore e e s Perth Production Facilities Rental Locations International Distributors Regional Sales amp Technical Support Offices Connect with us EJ 9 World Headquarters European Headquarters 2 12 E Second Street Newberg Oregon 97132 USA Worldwide Telephone 1 503 538 2185 N America Toll Free 1 800 333 8311 Fax 1 503 538 7600 Email info cpmt com Am Langen Graben 8 52353 D ren Germany Telephone 49 0 2421 9177 0 Fax 49 0 2421 9177 29 Email info cpmt de CLIMAX Portable Machining amp Welding Systems
16. ar 10 mm tooling holes every 254 0 mm 37329 49001 RDU sleeve with drive key amp AFU sleeve 3048 0 mm bar 10 mm tooling holes every 254 0mm 37330 en eee 3657 6 mm bar 10 mm tooling holes every 254 0 mm 37331 43383 Small cast iron set up cones for 1 inch bar Multiple units may be ordered 63934 1 34 inch diameter small bore kit includes 1 3 inch Boring Bar for Kit inch 49001 ie sleeve ne drive key amp AFU sleeve 36 inch bar inch tooling holes every 6 inches 43288 pe ae eis fe 4i3F neh 48 inch bar inch tooling holes every 6 inches 43311 Lat Reng enh tween Ge 60 inch bar inch tooling holes every 6 inches 43312 36062 1 74 inch alignment tool for BoreWelder 72 inch bar inch tooling holes every 6 inches 43313 Sleeve Sets 96 inch bar inch tooling holes every 6 inches 43314 y Include rotational drive sleeve with drive key axial feed sleeve and two 48 inch bar inch tooling holes every 10 inches 43318 9 lt gt bearing sleeves every bearing requires a sleeve All sleeves include 60 inch bar 2 inch tooling holes every 10 inches 43319 2 gt retaining snap rings ve l l o neh oat ie nen iooing Noles avery To nones pE 28698 1 14 inch 31 8 mm diameter small bore sleeve set 96 inch bar inch tooling holes every 10 inches 43321 P ith 2 14 inch 57 2 mm diameter components 120 inch bar 2 inch tooling holes every 10 inches 43322 ue ee l K ox l l RDU sleeve with drive key AFU sleeve 2 bearing sleeves
17. ative for details 29908 For 2 0 inch 50 8 mm diameter bar notauonal Drive Assembly An Mounts anywhere on the bar Features heavy duty cast aluminum housing Timken roller bearings and sealed lifetime lubrication Pneumatic motor assembly Clamp ring mounts assembly to spherical bearings with one bolt The 3 Hp 2 2 kW motor comes complete ready for 2 bolt mounting directly on the rotational drive Worm Gear Accepts Part No Generation Reduction Bar Dia Key Size Does not include pneumatic conditioning unit E a Torque at the bar Part number calculated value 28614 CE 120 rpm 115 ft lb 155 9 Nem 28697 CE 57 rpm 234 ft lb 317 3 Nem NOTE Drawings are for reference only are not to scale and may not represent actual product Climax Portable Machining amp Welding Systems Web site climaxportable com page 8 Worldwide Phone 1 503 538 2185 N America Toll Free 1 800 333 8311 Fax 1 503 538 7600 E mail Info cpmt com s ACCESSORIES No Description COs Axial leadscrew assembly eS gt Stationary leadscrew assembly is fixed in position by screwing it into KK the rotational drive assembly or into tack weld mounting block Acme nut holds leadscrew in place Includes leadscrew and two Acme nuts Leadscrews available in lengths below Other lengths available by request 28654 12 inch 304 8 mm travel 28687 24 inch 609 6 mm travel 28688 36 inch 914 4 mm travel 39335 48
18. bearing mount 37472 for 2 4 inch 57 2 mm bars 36710 for 2 inch 50 8 mm bars Double arm 37473 for 2 4 inch 57 2 mm bars 29953 for 2 inch 50 8 mm bars Universal 36959 for 2 inch 57 2 mm bars 63535 Universal arm 24 inch 609 6 mm extension kit 37626 ID Mount for 8 6 11 2 inch 218 4 284 5 mm diameter 37621 Universal bearing ID conversion kit Spherical bearing EX 26248 Spherical Bearing 2 4 inch 57 2 mm Bearing mounts to bracket to align the bar 29951 Spherical Bearing 2 inch 50 8 mm Same as above but for 2 0 inch 50 8 mm diameter Order mounting hardware separately No ID mount self aligning bearing support assembly 20319 Bearing support assembly provides 4 way adjustable bar alignment Fits bores with ID s from 11 5 24 inches 292 1 D 609 6 mm Bar is held in place by a self aligning bearing Assembly includes chuck and bearing three sets of jaws two sets of jacking screws and one set of 1 inch 25 4 mm spacers Cantilever mounting assembly 28799 Cantilever standoff mounts between two SHB bearing mounting brackets to ensure machine rigidity when blind boring trepanning spade drilling or tapping Order bearing mounting brackets separately Order two assemblies when usinga double arm mount Accessories for Drilling and Blind Hole Boring Turn your BB5000 into a powerful drilling system with the following accessories A wide array of options available please talk to us abou
19. ble to the holes to be bored Need to align and multiple holes Just use a long bar and weld a bearing bracket at each hole for support or use optical alignment for easy amp precise setup over long distances Modular components let you use the machine in a wide variety of combinations page 12 The BB5000 is widely used by these industries Construction e Mining Power Generation Ship building Transportation Petrochemical Pulp and paper Steel and aluminum Typical applications e Heavy equipment repair Stern tube boring Wicket gate repair on dams Bridge building re building Turbine coupling boring Engine block repair Bearing seat repair Press repair Valve body boring Pump body boring Large fab bore alignment Climax Portable Machining amp Welding Systems Web site climaxportable com Worldwide Phone 1 503 538 2185 N America Toll Free 1 800 333 8311 Fax 1 503 538 7600 E mail Info cpmt com APPLICATIONS Typical applications Whether it s conventional boring line boring drilling facing or grooving the Climax BB5000 has you covered With versatile setup amp machining options it s the machine you need to get all your toughest jobs done when and where you need it Typical applications illustrated below E p Conventional Boring Line Boring
20. g holes every 6 inches 40925 or Ve c ae oe mm aun 2003 48 inch bar 3 s inch tooling holes every 6 inches 39308 For 1 4 inch 44 5 mm bar cast iron 43383 72 inch bar s inch tooling holes every 6 inches 43693 96 inch bar s inch tooling holes every 6 inches 39447 48 inch bar s inch tooling holes every 10 inches 37337 72 inch bar s inch tooling holes every 10 inches 37338 Small Bore Components for Your BBS000 96 inch bar s inch tooling holes every 10 inches 37339 Small Bore Kits Without Bars 120 inch bar 3 s inch tooling holes every 10 inches 37340 60654 1 4 inch diameter small bore kit includes the following 144 inch bar 3 s inch tooling holes every 10 inches 37341 48999 RDU sleeve with drive key AFU sleeve 26719 4 bear Multiple units may be ordered ing sleeves 1 14 inch Boring Bar for Kit metric 20404 SOL ee Up ones 914 4 mm bar 10 mm tooling holes every 152 4 mm 43688 60630 1 4 inch diameter small bore kit includes the following 1219 2 mm bar 10 mm tooling holes every 152 4 mm 43687 48999 RDU drive sleeve with drive key AFU sleeve 1828 8 mm bar 10 mm tooling holes every 152 4 mm 43686 26719 4 bearing sleeves 2438 4 mm bar 10 mm tooling holes every 152 4 mm 43685 26263 set of aluminum set up cones 1219 2 mm bar 10 mm tooling holes every 254 0 mm 37327 26656 1 4 inch alignment tool for BoreWelder 1828 8 mm bar 10 mm tooling holes every 254 0 mm 37328 63933 1 74 inch diameter small bore kit includes 2438 4 mm b
21. ick and easy Setup cones to roughly center the bar in the bore An experienced operator can set up the machine in most typical Spherical mounts that can be quickly tack welded in place two bore line boring applications in about half an hour depending p ae on alignment tolerances The three main ingredients of the quick setup system are Slide the bar 1 through the two holes to be bored and roughly center it with the set up cones The set up cones are forced into the bore with the clamp ring jacking screw and locked onto the bar with a set screw Elapsed time 4 minutes 2 Slide on spherical mounts with tack weld plates and tack weld them to the workpiece These mounts have spherical bearings so they can be mounted up to 5 out of perpendicular alignment Elapsed time 10 minutes Remove the set up 3 cones and replace the bar The set up cones will adequately center the bar unless you have very precise tolerances or need to move the centerline of the bore slightly Final centering adjustments are made with the jacking screws Elapsed time 5 minutes page 3 e Quick mount rotational drive unit attaches to spherical mount in seconds Slide the rotational 4 onto the bar Firmly push it onto the spherical mount and lock it in place with one bolt Tighten the rear clamping collar enough to be snug but so the bar can slide through it Elapsed time 4 minutes
22. inch 1219 2 mm travel 28756 Leadscrew tack weld block J N Set up cones Cones slide onto the bar and into fairly round in line holes for fast set up Set screws and back up clamp collars hold the cones in place while the components are being attached 26263 Set of 2 aluminum set up cones 1 5 3 25 inch 38 1 82 6 mm bore ID Fit 1 14 inch 31 8 mm diameter bars 26507 Set of 2 cast iron set up cones for 2 75 8 37 inch 69 9 212 6 mm bore ID Fit 2 4 inch 57 2 mm diameter bars 26508 Set of 2 cast iron set up cones for 8 37 12 inch 212 6 304 8 mm bore ID Fit 2 4 inch 57 2 mm diameter bars 26383 Full set of cast iron set up cones for 2 75 12 inch 69 9 304 8 mm bore ID Fit 2 4 inch 57 2 mm diameter bars 31801 Set of 2 cast iron set up cones for 2 75 8 37 inch 69 9 212 6 mm bore ID Fit 2 inch 50 8 mm diameter bars 31802 Set of 2 cast iron set up cones for 8 37 12 inch 212 6 304 8 mm Universal mount Double arm mount RSs Single arm is mount Ss z SZ o Y Do Qo ft MA Kw bore ID Fit 2 inch 50 8 mm diameter bars Spherical bearing mounts Available in single arm double arm and universal mount styles our spherical bearing mounts attach directly to the work piece and accept both the model BB5000 rotational drive and the mounting bracket for the Climax AutoBoreWelders Includes bracket bearing and hardware Single arm
23. its may be ordered 26728 snap rings for 2 inch 57 2 mm diameter components inch Tooling Kits for 1 1 inch bars 31612 Snap rings for 2 inch 50 8 mm diameter components HSS 0 degree and 15 degree lead angles 3 lengths 37502 28699 RDU sleeve with key for 1 14 inch diameter bar 0 98 1 3 and 1 8 inches 28989 RDU sleeve with key for 1 inch diameter bar HSS 15 degree lead angle 3 lengths 49008 36317 RDU sleeve with key for 2 inch diameter bar 1 3 1 8 and 2 2 inches 26720 AFU sleeve with key for 1 inch diameter bar Cemented carbide 0 and 15 degree lead angle 49009 26723 AFU sleeve with key for 1 inch diameter bar Cemented carbide 15 degree lead angle 3 lengths 49010 36312 AFU sleeve with key for 2 inch diameter bar 1 3 1 8 and 2 2 inches Configurations shown represent standard options Please contact us for special fixturing CNC Control options or other features that may be needed for your specific machining application We look a E forward to working with you f Climax Portable Machining amp Welding Systems Web site climaxportable com age 7 an Worldwide Phone 1 503 538 2185 N America Toll Free 1 800 333 8311 Fax 1 503 538 7600 E mail Info cpmt com ACCESSORIES No Description No Description Automated Bore Welders Electric Motor Assembly Add an Automated Bore Welder to your BBS000 Boring Machine with the lt Assembly includes two speed electric motor and mounting flange convenient bore welder interface
24. kit Attach the bore welder to the BB5000 s mounting fixture to ensure perfect alignment for both welding and machining 37557 Electric 120 VAC 50 60 Hz Single Phase 112 55 bar rpm A single setup for both welding and machining saves time and helps get the job 37558 Electric 120 VAC 50 60 Hz Single Phase 168 82 bar rpm done quickly All bore welders include welding head torches mounting rod amp 37559 Electric 230 VAC 50 60 Hz Single Phase 112 55 bar rpm radial mount torch extensions conduit switch assembly tips nozzles diffuser and 37560 Electric 230 VAC 50 60 Hz Single Phase 168 82 bar rpm liner See table below to compare other features amp components BoreWelding Interface Kit apes Control See the Climax BoreWelder product literature for details 2E 37517 120V Speed Control Non CE 26518 Complete interface kit for 2 inch 57 2 mm 37518 230V Speed Control CE diameter bar y N 37538 120V Manual Motor Starter CE ROS 36062 Alignment tool only for 1 inch 44 5 mm 37539 230V Manual Motor Starter non CE ko diameter bar Electric Servo Motor Assembly N lt 6 26656 Alignment tool only for 1 4 inch 31 8 mm lt lt Compact lightweight servo drive system provides 3 230 RPM of diameter bar variable speed and up to 443 7 ft lbs 601 2 Nem of torque at the bar providing the power of a hydraulic power unit in a ultra quiet quick to set up package Includes 12 1 RDU 54321 Electric servo motor 23
25. mpliant 37518 Metric Base Unit 12 1 RDU for Servo 94501 use with 230V motors 2 Boring Bar Inch 230V Inline manual motor starter CE compliant 37539 Bars are 2 4 inch diameter chrome plated steel with full length keyway a use without speed control 48 inch bar 2 inch tooling holes 39309 5 Leadscrew everyGincnes 12 inch 304 8 mm leadscrew 28654 72 inch bar 2 inch tooling holes 39310 Aa 24 inch 609 6 mm leadscrew 28687 eS KeS 36 inch 914 4 mm leadscrew 28688 96 inch bar 2 inch tooling holes 41552 gt Multiple units may be ordered every 6 inches 120 inch bar inch tooling holes every 6 inches 43728 6 Setup Cones cast iron for 2 inch dia bars a 144 inch bar inch tooling holes every 6 inches 43729 U a Small setup cones 2 75 8 37 inches 26507 48 inch bar inch tooling holes every 10 inches 34626 O A Large setup cones 8 37 12 inches 26508 72 inch bar inch tooling holes every 10 inches 34627 Full set of setup cones 2 75 12 inches 26383 e ae 7 Mounting Option 144 B a B ee pa 10 eet 34630 Single arm mount 1 for 2 inch dia bars 37472 M Hh 7 t ro ciety i o Double arm mount 1 for 2 inch dia bars 37473 pee ee i Universal mount 1 for 2 1 4 inch dia bars 36959 Boring Bar Metric ID mount 1 for 2 inch dia bars 46293 Bars are 2 inch diameter chrome plated steel with full length keyway Multiple units may be ordered 1219 2 mm bar 12 mm tooling holes every 152 4 mm
26. or all bar lengths Morse taper and straight shank holders available upon request 2 0 inch 50 8 mm diameter bars available upon request 6 inch hole spacing is available on longer bars upon request Bars with Inch Tooling Holes spaced every Holes spaced every 6 inches 152 4 mm 10 inches 254 0 mm Bar Diameter Bar Length Hole Size 39309 34626 2 14 inch 57 2 mm 48 inches 1219 2 mm 2 inch 39310 34627 2 14 inch 57 2 mm 72 inches 1828 8 mm 2 inch 41552 34628 2 14 inch 57 2 mm 96 inches 2438 4 mm 2 inch n a 120 inches 3048 0 mm inch n a 144 inches 3657 6 mm inch Bars with Metric Tooling Holes spaced every Holes spaced every AR 6 inches 152 4 mm 10 inches 254 0 mm Bar Diameter Bar Length Hole Size n a 120 inches 3048 0 mm 10 mm nla 144 inches 3657 6 mm 10 mm 1 inch 44 5mm 144 inches 3657 6 mm 12 mm Climax Portable Machining amp Welding Systems Web site climaxportable com page 11 Worldwide Phone 1 503 538 2185 N America Toll Free 1 800 333 8311 Fax 1 503 538 7600 E mail Info cpmt com APPLICATION PHOTOS A Wide Variety of Applications Do you need to put the axial feed unit on one end of the bar and the rotational drive on the other No problem all you need to do is use the leadscrew block clamped or tack welded to the work piece In fact just about any arrangement of components can be used as long as you maintain rigidity by placing bearing supports as close as possi
27. sures up to 10 inches 254 0 mm ID OD 63330 Measures up to 24 inches 609 6 mm ID OD Boring Heads Boring heads may be positioned anywhere along the bar Split body allows attach ment without moving the bar Boring heads to fit 2 0 inch 50 8 mm diameter bars also available 11817 HSS inch boring head set included in Base Unit 49003 Has 5 boring heads to bore 4 5 12 inch diameter 34565 HSS metric boring head set included in Base Unit 49004 Has five boring heads to bore 114 3 304 3 mm diameter Uses standard 10 mm amp 12 mm square cutter E TSI J ale of __ 16161 Boring head set Has boring hub and boring head arms to bore 12 24 inch 304 8 609 6 mm diameter 48385 Carbide boring head set Has mounting block and hardware 7 tool holders 1 carbide boring cartridge and 10 carbide inserts to bore 5 96 13 8 inch 151 4 350 5 mm diameter Tool Kits Complete set of tools for the boring bar included in base unit 28784 Tool Kit Inch 34580 Tool Kit Metric Tool Holder Kit 56275 Tool Holder Kit Complete set L R neutral with five 80 degree diamond inserts with inch square shank Le NOTE Drawings are for reference only are not to scale and may not represent actual product page 10 No Description Tool Bits HSS standard tool bits inch 31866 inch x 1 0 inch LH 15 lead 31857 inch x 1 0 inch LH 0 lead 31867 inch x 1 8 inches LH 15 lead 3185
28. t s a regularly scheduled course at the Global Learning Center or custom curriculum conducted at your facility your machinists will benefit from courses developed by some of the most respected authorities in the business Call us today to register for a regularly scheduled class or talk to us about how we can customize a training program for your specialized application Call Climax for On site Training Need some refresher courses in setting up and operating your Climax machine tool Special Projects Climax has been solving complicated on site machining and welding problems for our customers since 1964 Rentals With eleven worldwide rental depot locations you are never far away from a Climax portable machine tool Copyright 2012 Climax Portable Machining amp Welding Systems All Rights Reserved Climax has taken reasonable measures to ensure the accuracy of the information contained in this document However Climax makes no warranties or representations with respect to the information contained herein and Climax shall not be held liable for damages resulting from any errors or omissions herein or from the use of the information contained in this document Climax Global Locations Gdansk i f Manchester i Cincinnati Edmonton 2 a e European Headquarters pal A G World Headquarters e Cologne eo Portland 8 Manchester o o o a S z O aE Charlotte Houston f e e
29. t your needs we can customize a package to fit your specific need 57140 Drill Base Includes drill stand with grip tight bearing tack weld spacers and all hardware Customer will need to order 4 or 5 Morse Taper or straight shank bar 1 single arm bearing mount and drill tooling as well as BB5000 drive and feed to make a complete drill package Morse Taper and Straight shank bars Climax sells special bars for drilling and blind hole boring Options include 4 and 5 Morse Taper and bars with Morse Taper on one end and 1 25 straight ZA shank on the opposite end For most applications we recommend the 4 Morse Taper The majority of our drilling and blind hole boring tooling is supplied with 4 Morse Taper Description 2 Inch 57 2 mm diameter Bars for Drilling and Blind Hole Boring 4 Morse 4 Morse 5 Morse 5 Morse Taper only Taper and Taper only Taper and straight Shank Straight Shank 24 609 6 58828 pf 19282 18715 36 914 4 36114 61459 19283 18716 Bar Length Inch mm 48 1219 2 38277 61502 19284 18717 aaay er OO os or mwera ee o O 56524 Coolant Mister A Supplies Cooling Mist Directly to the Cutting Edge through the Super z phn S ma Drill or Allied Machine amp Tool RCA Rotary Coolant Adapter WY wl 59804 New Lube Coolant 1 gallon Super Drill 57629 Kit A1 1 968 2 165 inches 50 55 mm 4 Morse taper 57647 Kit A2 2 165 2 559 inches 55 65 mm 4 Morse taper
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