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Owner`s Manual - Powerhouse Generators

1. 18 Se olarti a procedure Using the Iapitl6n KEY eut esie oae toes teo eee eee ede ds ade eae 18 5 3 Starting procedure using the remote fUNC HION oooocccnncccconccnncncnnncnnnononancnnnnnnnnncnnnnnnnnnnnnnnnnnnnrnnnnnnnanennnnnnnanenanoss 19 SARGONA S c rH Te 19 5 5 Operating at extreme temperatures ccccccccccsseseeeceeeeeeeseeeeeceeeeeesaeeeseeeeeeesesseeeseeceeeeessaeeseeeeeeeessaaaseeeeeeeeeeaaas 19 50 GENET Or USC rp Hx P 20 5 7 120V 240V CDCR uod NN o m T TTE 21 vO IGA CUS OLA Y mee eT T em olin 22 BD ACAP MR E UPU r 23 5 10 OVenoadd CONOS an 25 5 11 Low voltage protection soso m mm 26 nie DC Apo CG AvlOM rV 27 5 13 Eow Oll alarm SSI A Manecausadueegidsaoaktausdepiiiwsasaneduuas 29 sm M ECONOMY SWIG Iiaiuawacein ce Lee 30 Ae m 31 5 6 All CONGIIONEl ODELATION soona na a a oa is 32 E MAINTENANCE 33 6 1 EMISSION CONMTO SI Stein ee TERM 33 6 2 Wainten ance Schedule c e S 35 623 CHANGING A eae Ret eee no coe A Re aio 36 A thre epa dera Hot ia dabetetnnelparamcenssa 37 6 5 SP ali DIU SEVICE a a a sewiuaiaeh Wulauceatesdesrebods aviuannetic laa ceateaet ataiahatyeatieeess 38 6 6 Spark amrester miallteblal sd nce d E ada seta IL LS PS M Gi 39 ZSTRANSPORTING amp STORACE
2. lt Ignition switch Stop button Red Overload reset button Green Economy switch Q Groundingtermina OOO R L14 30R lock twist receptacle 240VAC 50A 120V L1 and 120V 2 o 5 20R split duplex receptacle 120VAC 20 A 120VAC 20 A circuit breakers for 5 20R split duplex receptacle 10 PH6500Ri OM 2 3 Serial number and bar code identification and location The generator bar code number and the engine serial number identify your particular unit and are necessary when ordering parts and accessories These two numbers are used by your dealer and The Coast Distribution System Inc for warranty administration and must be supplied before any work can be done The engine serial number can be found stamped on the engine block near the oil dipstick It is visible when the maintenance door is removed The BCN number label is found in two locations BCN 100122377055322 1 On the side of the generator toward the muffler grill close to the bottom 2 Onthe back of this owner s manual You can also find the BCN number on the foil label on the shipping carton Please record this information below and keep this manual in a safe place along with the bill of sale Engine Serial Number Bar Code Number BCN Date of Purchase Name of Selling Dealership Please go to www powerhouse products com register and register your unit today Online registration will be accepted as proof of purchase Online
3. A SSS SON NNI NOS NS Se Spark Plug Cap 0 7 0 8mm 0 028 0 031in Install the spark plug carefully by hand to avoid cross threading After a new spark plug has been seated by hand it should be tightened 1 2 turn with a wrench to compress the gasket If a used plug is being reinstalled it should only require 1 8 to 1 4 turn after being seated Reinstall the spark plug cap securely on the spark plug Replace the maintenance door e The spark plug must be securely tightened An improperly tightened plug can become very hot and possibly damage the generator e Never use a spark plug with an improper heat range e Always use an F7RTC resistor type spark plug Using a non resistor spark plug will interfere with AC output and the electronics and may prevent the engine from starting 38 PH6500Ri OM 6 6 Spark arrester maintenance A CAUTION e fthe generator has been running the muffler will be very hot Allow it to cool before proceeding NOTE e The spark arrester must be serviced every 100 hours to maintain its efficiency or a T 2 3 4 3i 6 decrease in horsepower may occur e Because of the size of the spark arrester opening in the exhaust grill you may decide that you do not want to take off the grill This will not cause an issue unless you drop the arrester or the clamp or screws behind the grill Taking the grill off or
4. Copyright DTS Manufacturing The Coast Distribution System Inc 2012 5 PH6500Ri OM TABLE OF CONTENTS PH6500Ri Digital Inverter Generator ooccccccccoonncnncccnnnccnncnononcnnnononnnnnnnnnnnnnrnnnnnnnnnrnn nnn nnns neni nn nnns suain inris na annis nna nnns 1 eie ell rU 2 o A A 2 DCI AUOM Em S 3 FUE OWI eM m 4 FOC INFORMA TION Tm 4 A A A t 4 mimis M G O 5 1 SAPET INSTRUCTION dise 8 2 COMPONENTEN TIFICATION e cT 9 a OU OMI GCNCALON anann ce A E 9 2 2 PHODUOHIGOREOLE alTel ute dbata a Quod Dice en ated wines ie 10 2 3 Serial number and bar code identification and lOCati0N cccooonnccncccncnnccnnconnoncnnnonnnancnnnnnnnancnnnononancnnncnnnanenanoss 11 S USING THE HANBEES ettet oe cad ah relie e ede ud sueta cete te tu uoto seras 12 A inicr Eee m aos lee eo 13 4 1 Check the Engine OihWevel o a a di 13 22 Check the TENS WN OV Cece 14 AS CHECK ING all ClO AM Cl acai acted E 15 A 4Gonnecting Me Dale srl lis 16 4 5 Battery removal and replaCeMe nt ccccsescccceeseeeccsececceuseccceueeecsauuececsaseeeseaseeessageeessaueeeeseseeeseseeesseneeessageees 17 6 OPERATING INSTRUCTIONS a tumida o ea he ene hela ahs ck o o e a dee 18 5 1 Starting the eNQiNe
5. Overload L2 The red L2 overload light illuminates when the L2 120V supply is overloaded or has a short circuit Overload reset button green 29 PH6500Ri OM 5 11 Low voltage protection This generator is equipped with a shutdown feature to help protect your appliances from low voltages caused by excessive inductive loads An example of an excessive inductive load would be an air conditioner that is connected to the generator with a start up current that when added to other existing loads is beyond the capacity of the generator This can also occur if an oversized air conditioner is connected Air conditioners and other products with motors draw a lot of current during start up If the startup period is long enough the voltage can drop to levels that are unsafe for your appliances before the excessive current draw will trigger an overload condition To avoid this the low voltage protection feature activates e The engine will shut down e The digital display will show Err1 in the voltage field If the generator shuts down due to low voltage protection complete the following steps to restore power 1 Disconnect all loads from the generator 2 Ensure that the total power requirements for all of your appliances can be met by the generator with special attention to surge power ratings The total surge power requirements cannot exceed 6500 W The continuous use power requirements should not exceed 6000 W 3 Hestart
6. POWERHOUSE PH6500Ri Digital Inverter Generator ELA poWERE H6500P OWNER S MANUAL PLEASE READ THIS MANUAL CAREFULLY BEFORE USING QUICK START A WARNING e Use outdoors only Generators produce carbon monoxide a poisonous colorless odorless gas that can cause death or serious injury e Always operate on a level surface e Keep away from rain snow or other wet conditions e Keep away from smoking materials sparks and other sources of combustion when refueling Pre Operation 1 Use the embedded handles to move the generator on flat terrain Use the folding handles to move the generator on rough or uneven terrain Refer to the Using the Handles section for more information 2 Add oil by removing the maintenance door and inspecting the dipstick Fill the oil reservoir with 37 2 fl oz 1 1 L of oil or to the full mark on the dipstick Use appropriate grade high detergent premium quality 4 stroke engine oil synthetic or conventional Use SAE 15W 40 viscosity oil unless operating at ambient temperatures below 32 F 0 C For temperatures below 32 F use SAE OW 40 viscosity oil Synthetic oil is also recommended for temperatures below 32 F Refer to the Operating at extreme temperatures section for more information 3 Remove the maintenance door and connect the quick connect cable to the battery wiring harness Refer to the Connecting the battery section for more information TN E 23 i Y LAM CT ity W 1
7. e Spark plug e Spark plug cap and wire Exhaust system e Catalyst e Exhaust manifold e Secondary air injection assembly Miscellaneous e Pipes tubes hoses and clamps o rings seals and gaskets associated with the above systems Covered up to the first scheduled replacement only See the maintenance schedule 49 PH6500Ri OM 11 APPENDIX A EMISSION CONTROL SYSTEM Your generator has an engine that has been approved by the California Air Resources Board Other than the tune up procedures specified in the Maintenance section no additional maintenance is required The emission control system has the following components 1 Fuel System The fuel tank cap indicator and hoses are specially designed and constructed to not allow fuel vapors to permeate and be released to the atmosphere 2 Acarbon activated canister collects gasoline vapors from the fuel tank and returns them to the combustion chamber for burning A catalyst is built into the muffler to further treat the engine exhaust A secondary air injection valve adds combustion air to ignite unburned fuel in the exhaust Contact your authorized POWERHOUSE service center to obtain the correct replacement parts and service on this system 50 PH6500Ri OM 12 APPENDIX B SAFETY AND CHARGING INSTRUCTIONS a b c d bd e f g bd h bd i 1 k 1 SAVE THESE INSTRUCTIONS THIS MANUAL CONTAINS IMPORTANT SAFETY AND
8. CX NN 7 SS NO NE m ds ZA Ex MU SSA D uem Connected 4 Replace the maintenance door 5 Connect an external battery charger such as the TC2 P Plug In Trickle Charger part number 19674 to the DC receptacle in the Battery Charger section of the control panel e The TC2 P Battery Charger also includes an alligator clip cable that plugs into the T style male DC connector of the charger allowing you to connect the clips to the terminals for batteries powering other equipment For POWERHOUSE generators for ease of use it is suggested that you connect the T style male plug to the DC receptacle on the control panel rather than attempting to charge the generator battery directly 2 PH6500Ri OM 6 Charge the battery for 3 hours or until it is fully charged After the battery is fully charged disconnect the battery charger e f you are using the TC2 P Plug In Trickle Charger the status indicator will go from red to green when the battery is fully charged T Carefully add regular unleaded automotive gasoline up to the shoulder of the fuel strainer To avoid spilling fuel use care to not fill too quickly or over fill Avoid getting dirt dust or water in the fuel tank Do not use a blend that contains more than 1096 ethanol Do not use gasoline containing methanol An octane rating of 87 or higher is recommended YM A Do not add 2 Stroke oil to your fuel Doing so wil
9. OFF position B If the remote switch is ON Push and hold the stop button on the remote or on the panel e Make sure the remote switch is off If the remote switch remains on for extended periods of time it will drain the battery If the remote switch is on after the generator has been shut down the remote indicator light will flash to remind you to turn it off 3 Turn the fuel valve off FCC INFORMATION Trade Name Coast Distribution Inc Model PH6500PRI This device complies with Part 15 of the FCC Rules Operation is subject to the following two conditions 1 this device may not cause harmful interference and 2 this device must accept any interference received including interference that may cause undesired operation Pursuant to FCC regulations do not to make any changes or modifications to the remote control transmitter or receiver that are not expressly approved by Coast Distribution Inc Doing so could void your authority to operate the equipment and will void the warranty Notice This equipment has been tested and found to comply with the limits for a Class B digital device pursuant to Part 15 of the FCC Rules These limits are designed to provide reasonable protection against harmful interference in a residential installation This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instructions may cause harmful interference to radio com
10. At high altitude the standard carburetor air fuel mixture will be excessively rich performance will decrease and fuel consumption will increase Horsepower will decrease approximately 3 5 for each 1000 foot 305 meters increase in altitude 5 5 Operating at extreme temperatures High temperature adversely affects generator operation Generator performance will decrease 1 for each 10 F 5 5 C increase in temperature above 85 F 29 C The normal operating range of this generator is 0 to 113 F 18 to 45 C Although the generator can operate at 0 F 18 C it will be necessary to use a lower viscosity engine oil such as SAE OW 40 Synthetic oil is recommended for temperatures below 32 F Even with cold weather oils the engine will be more difficult to start A NOTE e In very cold weather the engine will actually take longer than normal to warm up because the oil is thinner and there is less internal friction throughout the warm up period Once the engine reaches operating temperature OW 40 oil is no thinner than straight 40W CAUTION e Do not operate the generator when the ambient temperature is below O F 18 C e Do not operate the generator when the ambient temperature is above 113 F 45 C Recommended oil OF 32 F 113 F 18 C 0 C 45 C 19 PH6500Ri OM 5 6 Generator use Be sure to ground the generator when loads are connected CAUTION BREAK IN PERIOD For maximum
11. L1 120V line on the L14 30R connector The L2 overload indicator will only blink if there is an overload condition on the L2 120V supply on the L14 30R connector A CAUTION e Substantial overloading that continuously illuminates an overload light red may damage the generator Marginal overloading that temporarily illuminates an overload light red may shorten the service life of the generator If one or both of the overload indicators blink 1 Remove all electrical loads from the generator and investigate and correct the cause of the overload 2 To reset the overload condition red light blinking press the green overload reset button or stop and restart the generator The digital display should be illuminated and displaying new data within 10 seconds e Before connecting or reconnecting an appliance to the generator check that it is in good order and that its electrical rating does not exceed that of the generator e When an electric motor is started an overload indicator light red may go on momentarily while the digital display continues to return non zero data This is not a problem as long as the overload light only flickers on briefly Digital display The digital display illuminated and returning data indicates normal operating conditions Overload L1 The red L1 overload light illuminates when the L1 120 V supply is overloaded or has a short circuit
12. OPERATING INSTRUCTIONS WORKING IN THE VICINITY OF A LEAD ACID BATTERY IS DANGEROUS BATTERIES GENERATE EXPLOSIVE GASES DURING NORMAL BATTERY OPERATION FOR THIS REASON IT IS OF THE UTMOST IMPORTANCE THAT EACH TIME BEFORE USING YOUR CHARGER YOU READ AND FOLLOW THE INSTRUCTIONS PROVIDED EXACTLY TO REDUCE RISK OF BATTERY EXPLOSION FOLLOW THESE INSTRUCTIONS AND THOSE MARKED ON THE BATTERY NEVER SMOKE OR ALLOW AN OPEN SPARK OR FLAME IN THE VICINITY OF THE BATTERY OR ENGINE USE CHARGER FOR CHARGING ALEAD ACID BATTERY ONLY IT IS NOT INTENDED TO SUPPLY POWER TO AN EXTRA LOW VOLTAGE ELECTRICAL SYSTEM OR TO CHARGE DRY CELL BATTERIES CHARGING DRY CELL BATTERIES MAY CAUSE THEM TO BURST AND CAUSE INJURY TO PERSONS AND DAMAGE TO PROPERTY NEVER CHARGE A FROZEN BATTERY IF IT IS NECESSARY TO REMOVE BATTERY FROM VEHICLE TO CHARGE IT ALWAYS REMOVE GROUNDED TERMINAL FROM BATTERY FIRST MAKE SURE ALL ACCESSORIES IN THE VEHICLE ARE OFF IN ORDER TO PREVENT AN ARC STUDY ALL BATTERY MANUFACTURER S SPECIFIC PRECAUTIONS SUCH AS REMOVING OR NOT REMOVING CELL CAPS WHILE CHARGING AND RECOMMENDED RATES OF CHARGE FOR A CHARGER HAVING AN OUTPUT VOLTAGE SELECTOR SWITCH REFER TO THE CAR OWNER S MANUAL IN ORDER TO DETERMINE THE VOLTAGE OF THE BATTERY AND TO MAKE SURE THE OUTPUT VOLTAGE IS SET AT THE CORRECT VOLTAGE IF AN OUTPUT VOLTAGE SELECTOR SWITCH IS NOT PROVIDED DO NOT USE THE BATTERY CHARGER UNLESS THE BATTERY VOLTAGE MATCHES THE OUTPUT VOLTAGE RATI
13. WHEN DISCONNECTING CHARGER ALWAYS DO SO IN REVERSE SEQUENCE OF CONNECTING PROCEDURE AND BREAK FIRST CONNECTION WHILE STANDING AS FAR AWAY FROM BATTERY AS PRACTICAL 0 USE OF AN ADAPTER IS NOT ALLOWED IN CANADA IF AGROUNDING TYPE RECEPTACLE IS NOT AVAILABLE DO NOT USE THIS APPLIANCE UNTIL THE PROPER OUTLET IS INSTALLED BY A QUALIFIED ELECTRICIAN p THE GENERATOR STATOR WINDING IS ISOLATED FROM THE FRAME AND FROM THE AC RECEPTACLE GROUND PIN q ELECTRICAL DEVICES THAT REQUIRE A GROUNDED RECEPTACLE PIN CONNECTION WILL NOT FUNCTION IF THE RECEPTACLE GROUND PIN IS NOT FUNCTIONAL 52 PH6500Ri OM POWERHOUSE Products DIS Manufacturing 7930 S W Burns Way Unit C Wilsonville OR 97070 www powerhouse products com BCN Label For This Unit Remote Serial Number Label This manual version applies to BCNs equal to or greater than 120613397807001 PH6500Ri OM Revision 2012 10 22
14. as described in the Pre Operation section of this manual PH6500Ri OM 4 5 Battery removal and replacement Removal 1 To remove the battery for maintenance or replacement loosen the cover screws and remove the side maintenance door 2 Unplug the quick connect cable from the wiring harness remove the battery clamp and lift the battery out 3 Replace the maintenance door and tighten the door screws Replacement 1 Toreplace the battery loosen the cover screws and remove the side maintenance door 2 Connect the quick connect cable to the wiring harness seat the battery and the battery clamp then tighten the screw for the battery clamp 3 Replace the maintenance door and tighten the door screws 17 PH6500Ri OM 5 OPERATING INSTRUCTIONS 5 1 Starting the engine e The unit can be started by either the ignition key or remote When the unit is started with the ignition key it can be shut down by the ignition key or the STOP button on the control panel but NOT by the remote When the unit is started by the remote it can be shut down by the remote If you want to shut down the unit with the ignition key when the unit has been started by remote you will need to turn the remote control switch on the control panel to the OFF position before you can shut off the unit with the ignition key The unit can always be shut down by the STOP button on the control panel regardless of how you start the unit e When starting the gene
15. charge though if the generator is not running the remote switch should be in the OFF position 1 Connect the polarized connector of the battery charger to the DC receptacle 2 Charge the battery for 3 hours If you are using the TC2 P Plug In Trickle Charger charge the battery until the status indicator goes from red to green 3 Disconnect the battery charger from the DC receptacle The generator is ready for normal use 28 PH6500Ri OM 5 12 4 Jump starting the generator This generator was not designed to be jump started through the DC receptacle and it is not recommended to do so If you connect an external battery to the DC receptacle before the generator is started and attempt to start the generator with the key fob or the ignition switch a jump start may occur but it will likely trip the DC breaker It is recommended to connect external batteries to the DC receptacle using the procedure given in the Charging external batteries section If however you do trip the DC breaker press the breaker reset button located next to the DC receptacle on the control panel 5 13 Low oil alarm system The low oil alarm system is designed to prevent engine damage caused by an insufficient amount of oil in the crankcase Before the oil level in the crankcase falls below a safe limit the low oil alarm system will automatically shut down the engine the engine switch will remain in the ON position If the low oil sensor
16. container After the fuel tank has been drained with the drain screw loosened disconnect the spark plug wire and turn the ignition key to the START position for a few cycles to drain the gasoline from the fuel pump Turn the fuel valve to the OFF position and tighten the drain screw securely Change the engine oil Remove the spark plug and pour about a tablespoon of clean engine oil into the cylinder Turn the ignition key to the START position for a few cycles to distribute the oil For safety and if you have one available use a compression gauge to bring the piston to the start of its compression stroke by inserting the rubber nipple of the gauge into the spark plug hole and turning the ignition key to the START position until you read the rated compression 51 psi At this point both the intake and exhaust valves will be closed It may take a few attempts to reach the correct point in the cycle otoring the engine in this position will help to protect it from internal corrosion Remove the compression gauge and then reinstall the spark plug Turn the remote switch to the OFF position to prevent unwanted unintentional cranking and excessive battery drain Once a month recharge the battery If a battery is allowed to drop below approximately 10 5 volts it may not be recoverable by recharging and you might have to replace the battery 7 4 Exercising the Generator It is essential that the generator be exercised on a regular
17. premium quality 4 stroke engine oil certified to meet or exceed U S automobile manufacturer s requirements for API Service Classification SG SF Synthetic oil is approved for use in POWERHOUSE generators and is recommended for operating the generator in temperatures below 32 F e Change the oil in a new engine within the first 4 to 6 hours of operation to clean manufacturing debris and contamination e Use SAE 15W 40 viscosity oil unless operating at ambient temperatures below 32 F 0 C For temperatures below 32 F use SAE OW 40 viscosity oil Refer to the Operating at extreme temperatures section for more information 1 Loosen the maintenance door screws and remove the cover 2 Remove the dipstick wipe it with a clean rag and reinsert it into the filler neck You do not have to screw the dipstick down completely Remove the dipstick again and check the oil level If the oil level is at or below the lower level on the dipstick refill with the recommended oil up to the top of the upper level marking Do not overfill 5 Reinsert the dipstick and be sure to screw it down until it is tight Reinstall the maintenance door and tighten the screws securely y WARNING e Running the engine with insufficient oil can cause serious engine damage e The Low oil alarm system will automatically stop the engine before the oil level falls below a safe limit However to avoid the inconvenience of an unexpected shutdown it is still advis
18. registration will make sure you are protected in the event you have lost your receipt and will significantly speed the process in the event warranty service is necessary For warranty assistance Phone 877 544 4449 Fax 800 263 0280 E mail warranty powerhouse products com 11 PH6500Ri OM 3 USING THE HANDLES e Using the handles without locking them properly in place can damage the handle brackets This generator includes a total of four 4 handles Two of the handles are fixed into the top of the cabinet on the ends one handle over the control panel and one handle over the muffler grill These handles are good for rolling the generator along even smooth terrain or for tie down during transportation There are also two folding handles for ease in moving the generator along rough or uneven terrain The handles fold down when not in use locked in place on either side of the control panel by retaining clips The handles extend upward parallel with the top of the unit and lock in place so that the generator may be moved wheelbarrow style with stability Each folding handle has a locking mechanism at the handle bracket consisting of a spring secured locking rod with a round black lock knob on the end of it To lock or unlock the folding handle in its extended position push the lock knob in to unlock the handle so that the handle can slide forward or backward freely within the handle bracket A CAUTION e For safety reasons it is bett
19. shuts down the engine the low oil light red will come on when you operate the starter and the engine will not run If this occurs add enough of the approved engine oil to raise the level to the top line on the dipstick Low Oil Light Red 29 PH6500Ri OM 5 14 Economy switch Economy switch ON This position is recommended to minimize fuel consumption and noise while in operation Engine speed is kept at idle automatically when the electrical load is disconnected and returns to the proper speed to match the power of the electrical load when the load is reconnected A NOTE e The economy system does not operate effectively if the electrical appliance requires rapid on off cycling of power e When high electrical loads are connected simultaneously turn the Economy switch to the OFF position to reduce voltage fluctuation or shutdown e In DC operation turn the Economy switch to the OFF position Economy switch OFF The system does not operate Engine runs at the rated load RPM Economy Switch 30 PH6500Ri OM 5 15 Stopping the engine To stop the engine in an emergency 1 Push the STOP button on the control panel This will stop the unit with or without the ignition key or remote Normal shutdown Turn off the connected equipment and disconnect from the generator 2 If the remote control switch is OFF turn the ignition switch to th
20. the engine 4 Reconnect the loads one by one starting with the loads that have the greatest current requirements A NOTE e Allow time for the generator to stabilize the voltage for each load before applying the next load e Itis possible for the overload lights to be illuminated while the low voltage protection feature activates 26 PH6500Ri OM 5 12 DC application You may use the DC receptacle to charge external batteries to power DC devices or to back charge the internal generator battery with a battery charger The DC receptacle provides a polarized system floating 12V 8 3A DC supply The DC receptacle can be used to back charge the generator whether the generator is running or not The generator must be running to charge an external battery through the DC receptacle 5 12 1 Charging external batteries AX CAUTION The DC receptacle may be used for charging 12 volt lead acid batteries only Other types of batteries may burst causing personal injury or damage To prevent the possibility of creating a spark near the battery connect the charging cable first to the battery being charged and then to the generator When charging is complete disconnect the cable first at the generator Before connecting charging cables to a battery that is installed in a vehicle disconnect the vehicle s ground battery cable Reconnect the vehicle s ground battery cable after the charging cables are removed This procedure will prevent the po
21. DO NOT CONNECT CLIP TO CARBURETOR FUEL LINES OR SHEET METAL BODY PARTS CONNECT TO A HEAVY GAUGE METAL PART OF THE FRAME OR ENGINE BLOCK FOR A POSITIVE GROUNDED VEHICLE CONNECT THE NEGATIVE BLACK CLIP FROM BATTERY CHARGER TO NEGATIVE NEG N UNGROUNDED POST OF BATTERY CONNECT THE POSITIVE RED CLIP TO VEHICLE CHASSIS OR ENGINE BLOCK AWAY FROM BATTERY DO NOT CONNECT CLIP TO CARBURETOR FUEL LINES OR SHEET METAL BODY PARTS CONNECT TO A HEAVY GAUGE METAL PART OF THE FRAME OR ENGINE BLOCK CONNECT CHARGER AC SUPPLY CORD TO ELECTRIC OUTLET AND WHEN DISCONNECTING CHARGER TURN SWITCHES TO OFF DISCONNECT AC CORD REMOVE CLIP FROM VEHICLE CHASSIS AND THEN REMOVE CLIP FROM BATTERY TERMINAL n FOLLOW THESE STEPS WHEN BATTERY IS OUTSIDE VEHICLE A SPARK NEAR THE BATTERY MAY CAUSE A BATTERY EXPLOSION TO REDUCE RISK OF A SPARK NEAR BATTERY Vi Vil CHECK POLARITY OF BATTERY POSTS A POSITIVE POS P BATTERY POST USUALLY HAS ALARGER DIAMETER THAN A NEGATIVE NEG N POST ATTACH AT LEAST A 60 CM 6 GAUGE AWG INSULATED BATTERY CABLE TO A NEGATIVE NEG N BATTERY POST CONNECT THE POSITIVE RED CHARGER CLIP TO THE POSITIVE POS P POST OF BATTERY POSITION YOURSELF AND THE FREE END OF CABLE AS FAR AWAY FROM BATTERY AS POSSIBLE THEN CONNECT THE NEGATIVE BLACK CHARGER CLIP TO FREE END OF CABLE DO NOT FACE BATTERY WHEN MAKING FINAL CONNECTION CONNECT CHARGER AC SUPPLY CORD TO ELECTRICAL OUTLET AND
22. NG OF THE CHARGER NEVER PLACE THE CHARGER DIRECTLY ABOVE OR BELOW THE BATTERY BEING CHARGED GASES OR FLUIDS FROM THE BATTERY WILL CORRODE AND DAMAGE THE CHARGER LOCATE THE CHARGER AS FAR AWAY FROM THE BATTERY AS DC CABLES PERMIT DO NOT OPERATE CHARGER IN A CLOSED IN AREA OR RESTRICT VENTILATION IN ANY WAY CONNECT AND DISCONNECT DC OUTPUT CLIPS ONLY AFTER SETTING ANY CHARGER SWITCHES TO THE OFF POSITION AND REMOVING AC CORD FROM THE ELECTRIC OUTLET NEVER ALLOW CLIPS TO TOUCH EACH OTHER m FOLLOW THESE STEPS WHEN BATTERY IS INSTALLED IN VEHICLE A SPARK NEAR BATTERY MAY CAUSE A BATTERY EXPLOSION TO REDUCE RISK OF A SPARK NEAR BATTERY i POSITION AC AND DC CORDS TO REDUCE RISK OF DAMAGE BY HOOD DOOR OR MOVING ENGINE PARTS i STAY CLEAR OF FAN BLADES BELTS PULLEYS AND OTHER PARTS THAT CAN CAUSE INJURY TO PERSONS ii CHECK POLARITY OF BATTERY POSTS A POSITIVE POS P BATTERY POST USUALLY HAS A LARGER DIAMETER THAN A NEGATIVE NEG N POST iv DETERMINE WHICH POST OF BATTERY IS GROUNDED CONNECTED TO THE CHASSIS IF NEGATIVE POST IS GROUNDED TO CHASSIS AS IN MOST VEHICLES SEE ITEM v IF POSITIVE POST IS GROUNDED TO THE CHASSIS SEE ITEM vi 51 PH6500Ri OM Vi Vil viii FOR A NEGATIVE GROUNDED VEHICLE CONNECT THE POSITIVE RED CLIP FROM BATTERY CHARGER TO POSITIVE POS P UNGROUNDED POST OF BATTERY CONNECT THE NEGATIVE BLACK CLIP TO VEHICLE CHASSIS OR ENGINE BLOCK AWAY FROM BATTERY
23. S OTHER THAN DEFECTS IN MATERIAL OR WORKMANSHIP OF THE PRODUCT THIS WARRANTY DOES NOT EXTEND TO NORMAL MAINTENANCE ITEMS SUCH AS BELTS HOSES SPARK PLUGS REMOTE BATTERIES WHEELS AND FILTERS PAST THE FIRST SCHEDULED REPLACEMENT OR SERVICE INTERVAL FOR THESE ITEMS WHICHEVER COMES FIRST Disclaimer of consequential Damage and Limitation of Implied Warranties COAST DISTRIBUTION DENIES ANY RESPONSIBILITY FOR LOSS OF TIME OR USE OF THE PRODUCT TRANSPORTATION COMMERCIAL LOSS OR ANY OTHER INCIDENTAL OR CONSEQUENTIAL DAMAGE ANY IMPLIED WARRANTIES ARE LIMITED TO THE DURATION OF THIS WRITTEN LIMITED WARRANT Y Some states do not allow limitations on how long an implied warranty lasts and or do not allow the exclusion or limitation of incidental or consequential damages Therefore the above exclusions and limitations may not apply to you This warranty gives you specific legal rights and you may also have other rights which vary from state to state Replacement Parts Availability To purchase replacement parts please refer to the www powerhouse products com website 47 PH6500Ri OM CALIFORNIA EMISSIONS CONTROL WARRANTY STATEMENT Your Warranty Rights and Obligations The California Air Resources Board and Coast Distribution System Inc POWERHOUSE are pleased to explain the emissions control system warranty on your 2008 and later small off road engine SORE In California new SOREs must be designed built and equipped to meet the State s st
24. SAFETY INSTRUCTIONS WARNING NT Ah WARNING This generator is designed to give safe and dependable service if operated according to instructions Read and understand this owner s manual before operating the generator Failure to do so could result in personal injury or equipment damage Exhaust gas contains poisonous carbon monoxide Never run the generator in an enclosed area Be sure to provide adequate ventilation The muffler becomes very hot during operation and remains hot for several minutes after stopping the engine Be careful not to touch the muffler while it is hot Let the engine cool before storing the generator indoors To ensure safe operation S Gasoline is extremely flammable and explosive under certain conditions Refuel in a well ventilated area with the engine stopped Keep away from cigarette smoke and sparks when refueling the generator Wipe up spilled gasoline at once This generator can be used as a standby power supply but it is very important to get a qualified electrician to set it up If the unit is not properly set up severe property damage and or severe personal injury or death may result Never connect this generator to an automatic transfer switch ATS Severe damage to the generator will occur To avoid accidents or equipment damage always make a pre operation inspection before you start the engine Place the generator at least 3 ft 1 m away from buildings or oth
25. V 240V mode to the right 2 Start the generator and let it run for 5 10 minutes to bring it up to normal operating temperature 3 Turn off the Economy switch 4 Connect a shore power cable from the L14 30R AC receptacle on the control panel of the generator to the power connector of the RV An adapter may be necessary o Turn on the air conditioner through the thermostat in your RV O Allow the unit to run for 20 seconds for the air conditioner load to normalize before turning the Economy switch back on 32 PH6500Ri OM 6 MAINTENANCE The purpose of the maintenance and adjustment schedule is to keep the generator in the best operating condition Inspect or service as scheduled in the table below For maximum performance run your new generator at no more than 5096 of the rated load of the generator for 4 hours before you apply a full load for the first time The oil should be changed after the first 4 to 6 hours of operation to remove any manufacturing debris or contamination A WARNING e Shut off the engine before performing any maintenance If the engine must be run make sure the area is well ventilated The exhaust contains poisonous carbon monoxide gas AL CAUTION e Use genuine POWERHOUSE parts or the equivalent The use of replacement parts CAUTION l A which are not of equivalent quality may damage the generator e When repairing or replacing the components of the emission control system make sure to
26. WARRANTY AND CONSUMER INFORMATION POWERHOUSE GENERATOR WARRANTY Generators are covered by this warranty from the date of original retail purchase for a period of 2 years or 1000 hours whichever expires first for residential use and 1 year or 500 hours whichever expires first for commercial applications Units used in rental fleets reconditioned or as demonstration models will be considered commercial usage Starting batteries that are supplied with applicable products as standard original equipment will be covered for a period of 6 months The warranty coverage is continual from the original date of purchase and does not restart upon the replacement of any part or complete unit Individual parts replaced at any point during the warranty period are only eligible for warranty coverage for the balance of the original warranty period Eligibility To be eligible for warranty replacement the product must be purchased in the United States or Canada from an authorized POWERHOUSE dealer This warranty applies to the original retail purchaser only and is not transferable Proof of purchase and the serial number is required Coverage Pre approved parts and labor costs will be covered by POWERHOUSE for any failure that is proven to be a failure in material or workmanship under normal use during the applicable warranty time period This coverage is limited to parts labor and ground shipping of repair parts It is the responsibility of the end use
27. able to visually inspect the oil level regularly Engine oil capacity 37 2 fl oz 2 33 pt 1 1L Upper limit m Upper level Lower limit Lower level 13 PH6500Ri OM 4 2 Check the fuel level You can check the fuel level two ways e Check the mechanical fuel gauge located on top of the generator e Check the fuel reading on the digital display which provides a series of bars indicating fuel level For more information on the digital display including the fuel reading refer to the Digital display section Use automotive unleaded regular gasoline only If the fuel level is low refill to the shoulder of the fuel strainer Never use an oil gasoline mixture or dirty gasoline Avoid getting dirt dust or water in the fuel tank a 2 T9 iz After refueling tighten the fuel filler cap securely e It is recommended that you use a fuel stabilizer such as STA BIL to help prevent fuel oxidation breakdown and the formation of gum and varnish and to inhibit corrosion in the fuel system and carburetor A WARNING e Gasoline is extremely flammable and is explosive under certain conditions e Hhefuel in a well ventilated area with the engine stopped Keep all smoking materials sparks and any other source of combustion away from the generator during refueling e Do not overfill the fuel tank there should be no fuel above the upper limit mark After refueling make sure the tank c
28. ambient temperature is above 32 F 0 C SAE 0W 40 is recommended if operating temperatures are below 32 F 0 C Synthetic oil is approved for use in POWERHOUSEQ generators and is recommended for operating the generator in temperatures below 32 F Engine oil capacity 37 2 fl oz 1 1 L A NOTE e Please dispose of used motor oil in a manner that is compatible with the environment and local disposal regulations Do not throw it in the trash or pour it on the ground Wi a S M i E zi d AN LAN PAL j HEN LL A LT AL AUN A jx H ll L Le LL aor 7 IL f i E H rA lt i 0 j Y o U gt Ue L 2 Aw mw A7 3 E A A pa Ne Ts pip q LE M j a a W Oil drain hole Upper Limit a Upper level O ring ee Oil drain screw Lower Limit Lower level 36 PH6500Ri OM 6 4 Air cleaner service A dirty air cleaner will restrict air flow to the carburetor To prevent carburetor malfunction service the air cleaner regularly Service more frequently when operating the generator in extremely dirty areas Ay WARNING e Do not use gasoline or low flash point solvents for cleaning They are flammable and explosive under certain conditions A CAUTION e Never run the generator without the air cleaner rapid engine wear may result Loosen the cover screws and r
29. ap is closed properly and securely e Be careful not to spill fuel when refueling Spilled fuel or fuel vapor may ignite If any fuel is spilled make sure the area is dry before starting the engine e Avoid repeated or prolonged contact of fuel with skin or breathing of fuel vapor KEEP OUT OF REACH OF CHILDREN Fuel tank capacity 5 8 gal 22 L Mechanical Fuel cap fuel gauge Fuel level Ta o n 2 a e Am A e Cy i Digital display Fuel strainer i SS bh e a P2 fe A x 3 e Oe 0 E Ny J 1241 78 MA m e mss Gasoline containing alternate fuels Do not use a blend that contains more than 1096 ethanol Do not use gasoline containing methanol Octane rating of 87 or higher is recommended A NOTE e Fuel system damage or engine performance problems resulting from the use of fuels that contain an improper alcohol blend or by adding oil to the fuel are not covered under warranty e Before buying fuel from an unfamiliar station determine if the fuel contains ethanol and if it does confirm the type and percentage of ethanol used If you notice any undesirable operating symptoms while using a gasoline that contains ethanol or one that you think contains ethanol replace it with a gasoline that you know has the proper blend 14 PH6500Ri OM 4 3 Check the air cleaner 1 Loosen the cover screws and remove the maintenance door 2 Remove the air cleaner cartridge retai
30. asoline is extremely flammable and explosive under certain conditions e Do not smoke or allow flames or sparks in the area y NOTE e During long term storage or infrequent use of your equipment it is important to add a fuel stabilizer such as STA BIL Fuel Stabilizer to help prevent fuel oxidation breakdown and the formation of gum and varnish and to inhibit corrosion in the fuel system and carburetor Be sure the storage area is free of excessive humidity and dust and out of direct sunlight It is best to keep the tank at least 95 full as condensation will be less likely to occur in the fuel tank during storage if the tank is full Do not overfill the tank as the fuel will need room to expand on hot days Add an appropriate amount of fuel stabilizer per the instructions on the bottle and run the generator for 5 minutes to ensure that any fuel trapped in the system has the stabilizer in it You may also opt to add the fuel stabilizer and run the unit until it is out of fuel If you opt to drain the fuel then continue on with the instructions below 3 4 10 11 12 13 14 To drain the gasoline from the fuel tank turn the engine switch to the OFF position Attach a hose to the drain fitting on the carburetor and place the other end of the hose into an approved gasoline container Turn the fuel valve to the ON position and loosen the carburetor drain screw and drain the gasoline into the approved gasoline
31. basis This will prevent the accumulation of varnish or sludge in the fuel system remove moisture from the generator windings and help keep the battery properly charged Additionally the engine seals and moving components will be lubricated Exercise the generator by running it with at least a 1 2 load 3000W for 15 minutes per month Gasoline fuel treatments such as STA BIL to prevent contamination of your fuel supply are available from your dealer Fuel varnishing necessitating replacement of the carburetor is not a warrantable failure 41 PH6500Ri OM 8 TROUBLESHOOTING 8 1 Engine will not start NO Is there fuel in the tank Refuel the fuel tank YES Is the fuel valve open and the ignition switch NO Open the fuel valve and turn the ignition on switch to the START position YES PE I NO Is there enough oil in the engine Add the recommended oil Is there a spark from the spark plug A WARNING Be sure there is no spilled fuel around the spark plug Spilled fuel may ignite Still no Replace the Take the generator to an authorized spark plug Spark POWERHOUSE dealer To check spark 1 Remove the spark plug cap and clean any dirt from around the spark plug If the engine still does not Remove the spark plug and install the spark plug in the plug cap start take it to an authorized POWERHOUSE dealer Attach the plug side electrode to your ground wire Quickly turn the key in
32. e OFF position 3 Ifthe remote control switch is ON push and hold the stop button on the remote or the stop button on the panel until the engine stops A WARNING e Continually stopping the generator with a load applied can lead to damage of the control module e Always place the remote switch on the control panel in the OFF position when not in use for an extended period of time to prevent running down the battery The remote indicator light will illuminate and flash if the remote switch is on while the generator is not running AX CAUTION Stop Button N N Stop Button 31 PH6500Ri OM 5 16 Air conditioner operation This generator can power up to two 2 15 000 BTU air conditioners at the same time but there are a few factors to keep in mind e Ensure that the generator has reach a normal operating temperature before applying the air conditioning load e Always allow a 2 minute wait period when manually cycling an air conditioner off and on A longer wait period may be required under unusually hot weather conditions e All other loads should be turned off until the air conditioner has started and is performing normally e Follow the air conditioner manufacturer s instructions for starting and restarting your air conditioner s for proper operation e In some conditions it may be necessary to turn off the economy switch to achieve proper operation These conditions include operating the gen
33. e e Anoverloaded DC circuit will trip the DC circuit breaker If this happens reset the circuit breaker to resume operation 5 12 2 Powering 12V DC devices This generator can be used to power 12V DC devices through the DC receptacle on the control panel while the generator is running The DC output comes directly from the battery so powering a DC device places a load on the battery The DC device should require no more than 12V or draw more than 10A which is the size of the DC breaker The voltage regulator recharging the internal battery is designed for a maximum charge amperage of 12 13A so as long as the generator is running the internal battery should not be drained A NOTE e The generator does not have to be running to power a DC device but if the generator is not running the battery will be drained and you may have to recharge the battery before you can start the generator again To power a DC device 1 Start the generator and let it run for a few minutes to reach its normal operating temperature 2 Turn off the Economy switch 3 Plug in the DC device 5 12 3 Back charging the generator battery This generator battery can be back charged through the DC receptacle by a battery charger with a T style connector such as the TC2 P Plug In Trickle Charger part number 19674 The generator does not have to be running to back charge the battery and there are no special considerations for switches to be on or off for the battery to
34. e following faults must be repaired immediately Consult with your authorized POWERHOUSE service center for diagnosis and repair e Hard starting or shut down after starting e Unstable idle speed e Shut down or backfire after applying an electrical load e Backfire or after fire e Black smoke and or excessive fuel consumption 33 PH6500Ri OM Replacement parts and accessories The parts making up the emission control system applied to POWERHOUSE engine have been specifically approved and certified by the regulatory agencies You can trust that the replacement parts supplied by POWERHOUSEQ have been manufactured to the same production standard as the original parts The use of replacement parts or accessories which are not designed by POWERHOUSE may affect the engine emission performance The manufacturers of replacement parts and accessories have the responsibility to guarantee that their replacement products will not adversely affect emission performance Maintenance Maintain the generator according to the maintenance schedule in this section Service items more frequently when used in dusty areas or under conditions of high load temperature and humidity Air Quality Index only for California certified models CARB requires that an air quality index label be attached to every certified engine showing the engine emission information for the emission duration period The label is provided for the user to compare the emission p
35. e to abuse neglect improper maintenance or unapproved modifications e You are responsible for presenting your SORE to a distribution center or service center authorized by Coast Distribution System Inc POWERHOUSE as soon as the problem exists The warranty repairs should be completed in a reasonable amount of time not to exceed 30 days If you have any questions regarding your warranty coverage you should contact the North America service center for POWERHOUSE products Phone 1 877 544 4449 Fax 1 800 263 0280 Email www powerhouse products com 48 PH6500Ri OM EMISSION CONTROL SYSTEM WARRANTY Your POWERHOUSE generator engine complies with U S Environmental Protection Agency Environment of Canada and the state of California if the model is certified by CARB The following systems and or parts are covered by this warranty Failures or improper operation of the following systems and components will be diagnosed and repaired with no charge for labor or parts Fuel System e Carburetor including the choke system e Engine speed control system Economy Throttle e Intake manifold e Engine control module Evaporative Control System e Fuel tank e Fuel cap e Fuel strainer e Fuel valve e Fuel pump e Fuel lines e Carbon canister including brackets and connectors Air Induction System e Air filter element e Air filter housing Ignition system e Ignition module e Ignition coil e Ignition winding
36. ean Charge Check terminals for corrosion monthly clean as needed Expected battery life is 2 years but can be affected by operating environment A NOTE NOTE 1 Log hours of operation to determine proper maintenance 2 Service more frequently when used in dusty areas 3 These items should be serviced by an authorized dealer unless the owner has the proper tools and is mechanically proficient See the Service Manual Service Period for Oil Changes Normal Operating Temperature Normal 100 hr TT F 25 C sr aro raro T 35 PH6500Ri OM 6 3 Changing oil Drain the oil while the engine is still warm to assure rapid and complete draining AX CAUTION e Make sure to turn the ignition switch OFF before draining the oil Loosen the maintenance door screws and remove the maintenance door Remove the oil drain screw The oil will drain through a vent in the bottom of the generator case Drain dirty oil into a container Be sure to allow time for the oil to drain completely Replace the oil drain screw ae e qe c Refill with the recommended oil and check to be sure the oil level is at the upper line on the dipstick You do not have to screw in the dipstick all the way to check the level Replace the oil dip stick m Reinstall the maintenance door and tighten the screws securely Recommended oil A SAE 0W 40 BTS 0 F 32 F 113 F 18 C 0 C 45 C Recommended oil is SAE 15W 40 when
37. emove the maintenance door N Remove the cartridge retaining screws Remove the cartridge and check the element Clean or replace the element if necessary Wash the element in a non flammable or low flash point solvent and dry it thoroughly Soak the element in clean engine oil and squeeze out the excess oil Reinstall the air filter element and the air cleaner cartridge Tighten the cartridge screws securely oy OF uu 9 Reinstall the maintenance door and tighten the screws securely Turm Air Cleaner Cartridge Air Cleaner Element Maintenance door ALLA CLER EL gt D 3 lev ib ES a wl ES aS Lo et E bl es 3 Air Cleaner Case 37 PH6500Ri OM 6 5 Spark plug service Recommended spark plug F7RTC To ensure proper engine operation the spark plug must be properly gapped and free of deposits D EI eS eS IM ue 10 11 12 Ay CAUTION Loosen the cover screws and remove the maintenance door Remove the spark plug cap Clean any dirt from around the spark plug base Use the supplied wrench to remove the spark plug Visually inspect the spark plug Discard it if the insulator is cracked or chipped Clean the spark plug with a wire brush if it is to be reused Measure the plug gap with a feeler gauge The gap should be 0 028 0 031in 0 7 0 8mm Correct as necessary by carefully bending the side electrode Wrench
38. er equipment during operation Operate the generator on a level surface If the generator is tilted fuel spillage may result Know how to stop the generator quickly and understand operation of all controls Never permit anyone to operate the generator without proper instructions Keep children and pets away from the generator when it is in operation Keep away from moving parts while the generator is running Generators are a potential source of electrical shocks when misused do not operate with wet hands Do not operate the generator in rain or snow and do not let it get wet Do not install this generator inside a compartment Doing so may lead to overheating and consequently fire It may also lead to death by asphyxiation Do not modify the enclosure of this generator 8 PH6500Ri OM 2 COMPONENT IDENTIFICATION 2 1 PH6500Ri Generator Maintenance door Folding handles Control panel Fuel gauge Fuel cap Muffler grill Stabilizing rubber feet Pneumatic tires 9 PH6500Ri OM 2 2 PH6500Ri Control Panel AB C D E F G H WN Remote indicator 120V 30 A circuit breaker for L5 30R lock twist receptacle Remote switch D L1 25 Acircuit breaker for L14 30R lock twist receptacle Voltage selector switch pl L2 25 A circuit breaker for L14 30R lock twist receptacle Low oil indicator Ou Overload L1 indicator Overload L2 indicator K 12VDC 83 Abattory charge receptacle internal and extemal
39. er to shut the generator down before moving it You should also unplug all cords connected to the generator to prevent a tripping hazard and or damage to the cords or receptacles To extend and lock the folding handles 1 Pull each handle free from its retaining clip and rotate it upward until it is fully extended 2 Push the lock knob in and push the handle inward toward the generator so that the handle can slide to a fully seated position 3 Release the lock knob securing the handle in the handle bracket 4 Repeat to extend and lock the other handle To unlock the extended handles and stow them properly 1 Push the lock knob in and pull the handle outward away from the generator 2 Release the plastic lock knob 3 Rotate each handle downward and snap it into its retaining clip Embedded handle Embedded handle Handle stowed and locked in j the retaining clip Folding handle 4 Push handle toward generator to lock mE I OM j VETE 5 5 ET ET IT E T 1 Ll A mi Rotate handle upward P Leo 4 Jj E 3 r Ve SY y ei ES 12 PH6500Ri OM 4 PRE OPERATION CHECK e Be sure to check the generator on a level surface with the engine stopped 4 1 Check the Engine Oil Level A CAUTION e Do not use non detergent oil or 2 stroke engine oil It will void the warranty and will shorten the engine s service life e Use a high detergent
40. erator at a high altitude or operating in extreme temperatures or using the generator to power two air conditioners at the same time Since air conditioners can draw a lot of current when starting up keeping the economy switch on can cause voltage fluctuation or shutdown A NOTE e Anair conditioner can overload the generator by pulling too high a starting current if there is no start capacitor on the air conditioner Some air conditioner manufacturers offer a start capacitor as an extra cost option Contact your air conditioner dealer if you consistently have problems starting your air conditioner with the generator To power a single RV air conditioner with this generator complete the following steps 1 Turn the voltage selector switch to 720V only mode to the left 2 Start the generator and let it run for 5 10 minutes to bring it up to normal operating temperature 3 Turn off the economy switch 4 Connect a shore power cable from the L5 30R AC receptacle on the control panel of the generator to the 30 A power connector of the RV An adapter may be necessary 5 Turn on the air conditioner through the thermostat in your RV e To provide enough current to run two air conditioners you will need the two 2 isolated 120V AC circuits provided through the 240V L14 30R receptacle which has an output of 50 amps To power two air conditioners from this generator complete the following steps 1 Turn the voltage selector switch to 120
41. erformance of different engines The lower the air index the better the engine emission performance The description of durability is helpful for the user to learn the engine emission duration period and the service life of emission control system Refer to the Warranty section of this owner s manual for more information YONGKANG XINGGUANG ELECTRICAL MANUFACTURE CO LTD THIS ENGINE IS CERTIFIED TO OPERATE ON UNLEADED GASOLINE OR LPG THIS ENGINE MEETS U S EPA AND CALIFORNIA EXH AND EVP EMISSION REGULATIONS FOR SMALL OFF ROAD ENGINES FOR 2012 MODEL YEAR ENGINE FAMILY CYKXS 4202XG EVAPECS CM EXH ECS TWC PAIR EPA EVAP FAMILY CYKXPNHEQ001 CARB EVAP FAMILY CM5 DISPLACEMENT 420 389cc LUBRICANT REQUIREMENTS SF15W 40 EMISSIONS COMPLIANCE PERIOD 250HOURS THE AIR INDEX OF THIS ENGINE IS 3 6 8 10 0 DATE OF MANUFACTURE 2012 un 020 Nu Nl NI NI MU NI MI MU MI 12 MN Example label 34 PH6500Ri OM 6 2 Maintenance Schedule Regular Service period 1 Perform at every indicated month or operating hour interval whichever occurs first Maintenance Procedure 1st Month Every 3 Months Every 6 Months 1x per Year or or or Or 4 to 6 Hours 50 Hours 100 Hours 300 Hours Clean Adjust Spark Plug Clean Spark Arrester Check Replace lo Ro o Air cleaner TT Valve Check Adjust clearance Fuel tank amp Clean or Every 2 years Replace as necessary Charge monthly during long term I Battery Cl
42. ied nesciente e ediscere dd 40 TA MAIS pornn Le Generica eiii 40 7 2 Short term storage Of the GENeratOr ccccccccccccsseeceecceeeeeceeeaeeeceeecseeeeceeeceeeeeeeeeseaeceeesseaeeceeessagseeeesssagseeeesaas 40 A O 41 TALE SAO NANA Tom ET 41 6 PH6500Ri OM 6 TROUBLESHOOTING C 42 Gel Endine WIN OU Stat o sciences veiut velud o yates AE T UD ew Ea vo Oa LU DM x o E te UO 42 8 2 Engine will not crank with the key or remote start ccccceeecccceeeeecseeeeeeeeeeeeeceeeeessaeeeeseaeeeessaeeeessaneeseaeeeeeesaess 43 8 oApbliarice does nobopel dle iei a Does ede pint sari cM eve o e vae lees hou e wal oU copus em UR beset vare ue PB an 43 8 4 No output at the DC receptacle occooonnccccoconcncoconnonccnononcononenonnnncnnnnnnrnnnnnnnnnn nnne nnne na n nns nn nnns nean ines antren nerona nnns 44 8 5 Digital display is illuminated but there is no data 3 ee ee oen tace e Da aii deca bete e vetere e ln ee dee Ded 44 JS PEI Hel cm ee ee ee eee ee ee 45 10 WARRANTY AND CONSUMER INFORMATION esses nnne nnnm nnne nnn sss nena ann n nnns nsns annis 47 CALIFORNIA EMISSIONS CONTROL WARRANTY STATEMENT eene 48 EMISSION CONTROL SYSTEM WARBB ANTT Yita bcd venen a pne aua boa eee o Au Eoo Wee ee HUE Lon dd 49 TI APPENDIX A EMISSION CONTROL SYSTEM tacit desc th a e 50 12 APPENDIX B SAFETY AND CHARGING INSTRUCTIONS esses enne nnne nennen 51 7 PH6500Ri OM 1
43. if instructions are not followed e Gives helpful information If you have a problem with this generator do not return it to the store where you purchased it For warranty support call 877 544 4449 from 8am to 6pm ET email us at warranty powerhouse products com or send a fax to 800 263 0280 e Failure to properly follow these precautions can result in property damage serious Ay WARNING ds injury or DEATH e Read all labels and the owner s manual before operating this generator e Generators produce carbon monoxide a poisonous colorless odorless gas that can cause death or serious injury e Indoor use of a generator can kill quickly Generators should be used outdoors only e Generators should only be used outdoors away from garages and open windows but protected from rain and snow e Check for spilled fuel or leaks Clean and or repair before use e Always stop engine before refueling Wait 5 minutes before restarting e Keep any source of ignition away from fuel tank at all times e The portable generator is not meant to be used as a permanent back up power system for the home A permanently installed stationary generator is designed to be safely used for this specific purpose e Our generators are designed to give safe and dependable service if operated according to instructions Read and understand the owner s manual before operating the generator Failure to do so could result in personal injury or equipment damage
44. l void your warranty A NOTE e tis recommended that you use a fuel stabilizer such as STA BIL to help prevent fuel oxidation breakdown and the formation of gum and varnish and to inhibit corrosion in the fuel system and carburetor Operation 1 Ensure that no loads have been connected to the AC receptacles 2 Open the fuel valve 3 Start the engine in one of the following ways A Electric Start e Insert the ignition key and turn it all the way to the START position Hold key at this position until the engine is running or for a maximum of 10 seconds Release and repeat if necessary B Remote Start e Turn the remote switch to the ON position e Push the start button on the remote twice and hold until the engine has started or for a maximum of 10 seconds Release and repeat if necessary e Always place the remote switch on the control panel in the OFF position when not in use to prevent running down the battery 4 The digital display will illuminate and display data when the generator is ready for use Before connecting any loads ground the generator with a length of heavy cable connecting the generator s grounding terminal to an external ground source 5 Use the voltage selector switch to select either 120V only operation or 120V 240V operation For the location of the voltage selector switch refer to the PH6500Ri Control Panel section Ay WARNING e Do not use the switch while a load is connected Switching the vol
45. leaving it on is a matter of your convenience but the procedure below will include removing the grill Clamp n Exhaust Grill Spark Arrestor Remove the exhaust grill to access the spark arrestor Remove the screws holding the clamp and the spark arrester to the muffler Clean the spark arrestor with a stiff wire brush Replace if the wire mesh is perforated or torn Reinstall the spark arrester and the clamp Reinstall the exhaust grill 39 PH6500Ri OM 7 TRANSPORTING amp STORAGE 7 1 Transporting the Generator To prevent fuel spillage when transporting or during temporary storage the generator should be secured upright in its normal operating position with the fuel valve ignition switch and remote switch turned OFF When transporting the generator A WARNING e Do not operate the generator while it is on or in a vehicle e lf you must transport the generator in an enclosed vehicle drain all fuel from the generator 7 2 Short term storage of the Generator During short term storage the generator should be secured upright in its normal operating position with the fuel valve and engine switch turned OFF Avoid placing the generator in direct sunlight when storing If the generator is left in an enclosed area or vehicle high temperatures inside could cause residual fuel to vaporize resulting in possible explosion 40 PH6500Ri OM 7 3 Infrequent use Ay WARNING e G
46. left 120V only or right 120V 240V operation Confirm that the appliance to be used is switched off before plugging into the control panel Begin to plug in appliances or connect the generator to your RV through an adapter Power on your appliances allowing time for each voltage load to normalize before powering on the next BD Su PM O Monitor the overload indicators and breakers while powering on your appliances A CAUTION e Be sure that all appliances are in good working order before connecting them to the generator If an appliance begins to operate abnormally becomes sluggish or stops suddenly turn off the generator engine switch immediately Disconnect the appliance and examine it for signs of malfunction 24 PH6500Ri OM 5 10 Overload conditions If the generator is overloaded in excess of 6 5KW or if there is a short in the connected appliance the digital display will remain illuminated but will display zeroes for some values such as wattage and amperage Either the L1 or L2 overload indicators red will blink and the inverter will shut off current to the connected appliance When the voltage selector switch is set for 120V only mode the L1 overload indicator blinks when there is an overload condition on the 5 20R split duplex receptacle or the L5 30R lock twist receptacle When the voltage selector switch is set to 720V 240V mode the L1 overload indicator will only blink if there is an overload condition on the
47. lug to the L14 30R receptacle You may need a splitter to use only one 120V line from the 240V receptacle or to use the L1 and L2 lines separately Voltage selector switch TN 9 ii IS 5 20R split duplex receptacle L5 30R lock twist receptacle DC receptacle L14 30R lock twist receptacle 21 PH6500Ri OM 5 8 Digital display This generator is equipped with an LCD digital display that provides continuously updated status information for the following parameters Voltage Current voltage supplied 120V 240V Amperage for the L1 and L2 supply lines for more information on the L1 and L2 supply lines refer to the 120V 240V Operation section Wattage power output for the L1 and L2 supply lines Fuel level bar reading Run time Total generator run time since first start in hours A NOTE e The digital display will not illuminate unless the generator is started e tis normal for the run time indicator to have 1 2 hours on the meter from the factory for testing and quality assurance inspections Voltage E Frequency Hz s L1 wattage 47 L2 wattage t E Pa Run time Hrs L1 amperage L2 amperage Fuel level Jb The digital display will illuminate within a few seconds of the generator starting and will initially display data from the last run of the generator Within a few seconds of illumination the display will begin to show new data and at that point the generator is
48. munications However there is no guarantee that interference will not occur in a particular installation If this equipment does cause harmful interference to radio or television reception which can be determined by turning the equipment off and on the user is encouraged to try to correct the interference by one or more of the following measures e Heorient or relocate the receiving antenna e Increase the separation between the equipment and receiver e Connect the equipment into an outlet on a circuit different from that to which the receiver is connected e Consult the dealer or an experienced radio TV technician for help 4 PH6500Ri OM PREFACE Thank you for purchasing a POWERHOUSE generator This manual covers the operation and maintenance of the POWERHOUSE generator model PH6500Ri All information in this publication is based on the latest product information available at the time of approval for printing We reserve the right to make changes at any time without notice and without incurring any obligation No part of this publication may be reproduced without written permission This manual should be considered a permanent part of the generator and should remain with it if it is resold Pay special attention to statements preceded by the following words e Indicates a strong possibility of severe personal injury or death if instructions are not followed e Indicates a possibility of personal injury or equipment damage
49. nerator or to electrical appliances in the house Do not modify or use the generator for purposes other than its intended use Do not connect an extension to the exhaust pipe When an extension cord is required be sure to use a rubber sheathed flexible cord Also be sure to use the proper size and length cord e 16 Gauge Cords a 16 gauge cord between 0 and 100 feet long will safely handle tool and appliance loads up to 10 amps e 14 Gauge Cords a 14 gauge cord between 0 and 50 feet long will safely handle tool and appliance loads between 10 and 15 amps e 12 Gauge Cords a 12 gauge cord between 50 and 100 feet will safely handle tool and appliance loads between 10 and 15 amps Keep the generator away from other electric cables or wires such as commercial power supply lines The DC receptacle in the Battery Charge section of the control panel can be used while the AC power is in use If you use both at the same time be sure not to exceed the total power for AC and DC Most appliance motors require more than their rated wattage for start up 20 PH6500Ri OM 5 7 120V 240V Operation This generator provides output at 120V or 240V through the use of the voltage selector switch When the voltage selector switch is set for 720 V only mode toggle switch is set to the left you can plug appliances into the 5 20R split duplex receptacle or the L5 30R twist lock receptacle In this mode the 240V L14 30R lock twist receptacle will n
50. ning screws Remove the air cleaner cartridge and check the element Clean or replace the element if necessary Replace the air cleaner element and cover Tighten the screw securely Replace the maintenance door and tighten the screw securely A CAUTION e Never run the engine without the air cleaner element Rapid engine wear will result from contaminants such as dust and dirt being drawn through the carburetor into the engine Air cleaner cartridge Air cleaner element 7 Maintenance door d l Sae dh i 0 ret ga Jj TW i ES is D BO 3 an nnd EP 4 y Air cleaner case 15 PH6500Ri OM 4 4 Connecting the battery This generator ships with the internal battery disconnected meaning you will have to connect the battery before you begin using the generator 1 Loosen the cover screws and remove the maintenance door 2 Connect the quick connect cable to the battery wiring harness 3 Replace the maintenance door and tighten the cover screws Wiring harness Quick connect cable Due to the nature of lead acid batteries it may be necessary to charge the battery before using the generator the first time or after long term storage It is recommended to connect a battery charger for example the TC2 P Plug In Trickle Charger to the DC receptacle in the Battery Charger section of the control panel to charge the battery
51. ot supply voltage from either the L1 or L2 circuits When the voltage selector switch is set for 120V 240V operation toggle switch is set to the right the L14 30R twist lock receptacle supplies 240V through two 120V circuits L1 and L2 You cannot use the L14 30R lock twist receptacle in 120V only mode Conversely you cannot use the 5 20R split duplex receptacle or the L5 30R lock twist receptacle in 120V 240V mode The generator can be running when you change the setting on the voltage selector switch Ah WARNING e Do not use the switch while a load is connected Switching the voltage while a load is connected may burn out the voltage selector switch To change the voltage selector switch 1 Disconnect all loads from the generator 2 Set the voltage selector switch to the left for 120V only operation or to the right for 120V 240V operation 3 Allow a minute for the voltage to normalize 4 Connect the loads one by one powering up each and allowing a moment for the generator to adjust to each load A NOTE e You will need adapters to connect RV power cords to the receptacles on the control panel of this generator To use the 30A L5 30R receptacle on the generator you will need an adapter that connects the standard TT 30 30A RV plug to the L5 30R receptacle To use the L14 30R receptacle on the generator you will need an adapter that connects the standard 14 50P 50A RV p
52. otect each 120V line of the L14 30R receptacle with the breaker on the left protecting L1 and the breaker on the right protecting L2 Each breaker has a button next to it to reset the breaker if it trips 120V a 120V 240V Q BATTERY CHARGE p n 12V DC 83A z A A Ll OFF WS v a SYSTEM FLOATING RESEAU FLOTTANT STOP OFF On START LN 120 240V 60Hz 1 PHASE NEUTRAL BONDED TO FRAME 120V B Hz 1 PHASE O TRAL BONDED TO FRAME D O The digital display panel also has three LEDs on the digital display panel These are the Low oil L1 overload and L2 overload indicators The low oil indicator will illuminate if the generator is running low on oil and needs oil added The L1 overload indicator will blink if the inverter is pushed into an overload condition for the L1 120v circuit The L2 overload indicator will blink if the inverter is pushed into an overload condition for the L2 120v circuit For more information on overload conditions including how to resolve them refer to the Overload conditions section If an overload occurs power will be automatically cut by the inverter for that circuit Low oil indicator L1 overload indicator L2 overload indicator Digital display The illuminated digital display returning data indicates normal operating conditions 23 PH6500Ri OM When connecting appliances be aware of the electrical requirements of each appliance and how much current will be available through each gene
53. performance run your new generator at no more than 50 of the rated load of the generator for 4 hours before you apply a full load for the first time To prevent electrical shock from faulty appliances the generator should be grounded Connect a length of heavy cable between the generator s grounding terminal and an external ground source Connections for standby power to a building s electrical system must be made by a qualified electrician and must comply with all applicable laws and electrical codes Improper connections can allow electrical current from the generator to back feed into the utility lines Such back feed may electrocute utility company workers or others who contact the lines during a power outage When utility power is restored the generator may explode burn or cause fires in the building s electrical system Do not connect the generator to an automatic transfer device Severe damage to the inverter module may result Do not attempt to connect generators in parallel Indoor use of a generator can kill quickly Generators should be used outdoors only r ae Im o m 1 er o Ww s 3 C 0 7 e NR N N The total wattage of all appliances connected must be considered Do not exceed the current limit specified for any one receptacle Do not connect the generator to a household circuit This could cause damage to the ge
54. r 43 PH6500Ri OM 8 4 No output at the DC receptacle VIE l YES Is the DC circuit breaker tripped Reset the circuit breaker NO YES Is the internal voltage regulator fuse Replace the fuse blown Take the generator to an authorized POWERHOUSE service center 8 5 Digital display is illuminated but there is no data Take the generator to an authorized POWERHOUSE service center 44 PH6500Ri OM 9 SPECIFICATIONS Generator Rated voltage V 120 Rated current A 90 0 Max current A 94 0 Rated output W 6000 Air pressure for pneumatic tires Engine 2700 RPM 100 RPM with economy switch on Ignition system Electronic T C Spark plug F7RTC Starting system Remote amp Electric Fuel Automotive unleaded gasoline Lube oil synthetic or conventional SAE 15W 40 0W 40 below 32 F Oil Capacity 37 2 fl oz 1 1 L Fuel tank capacity 5 0 gal 22 L Continuous running time at rated output Continuous running time at 74 load Continuous running time at 72 load Noise level no load full load dB 23 7m 45 PH6500Ri OM Tune Up Specifications spark Plug Gap 0 028 0 031 in 0 7 0 8 mm Valve Clearance Intake 0 0047 0 0059 in 0 12 0 15 mm Valve Clearance Exhaust 0 0059 0 0071 in 0 15 0 18 mm Dimensions Overall dimension HxWxD in mm 29 5 x 28 x 32 749 x 711 x 813mm Dry weight with battery 186 lbs 84kg 46 PH6500Ri OM 10
55. r to return the product to the nearest authorized repair center as directed by the warranty administration center If in the event that the generator is deemed to be not repairable or the necessary repair would be economically unfeasible the warranty department will authorize it s prepaid return to the nearest location and Coast will prepay the returned shipping to the dealer repair center or consumer Coast Distribution reserves the right to repair or replace any part or unit at its option Coast Distribution may request defective parts to be returned Anything replaced under warranty becomes the property of Coast Distribution To Obtain Warranty Service Do not return this generator to the store where you purchased it Contact any authorized dealer or contact our national customer service center at Phone 1 877 544 4449 8am to 6pm ET Fax 1 800 263 0280 E mail www powerhouse products com If contacting us by fax or e mail be sure to include a description of the problem as well as all return contact info such as address phone number fax number e mail etc Engine serial number and proof of purchase is required Exclusions THIS WARRANTY DOES NOT EXTEND TO PARTS AFFECTED OR DAMAGED BY ACCIDENT AND OR COLLISION NORMAL WEAR FUEL CONTAMINATION OR DEGRADATION USE IN AN APPLICATION FOR WHICH THE PRODUCT WAS NOT DESIGNED OR ANY OTHER MISUSE NEGLECT INCORPORATION OR USE OF UNSUITABLE ATTACHMENTS OR PARTS UNAUTHORIZED ALTERATION OR ANY CAUSE
56. rator after adding fuel for the first time or after long term storage or after running out of fuel turn the fuel valve to the ON position then wait for 10 to 20 seconds before starting the engine e Before starting the engine disconnect any load from the AC receptacles 5 2 Starting procedure using the Ignition Key 1 Turn the fuel valve to the ON position Move the remote selector switch on the control panel to the OFF position Turn the ignition switch to the START position until the engine has started Do not operate the starter for more than 10 seconds Repeat if necessary Remote switch Fuel valve Ignition switch Electric start ON OFF 7 U START Ve R e 18 PH6500Ri OM 5 3 Starting procedure using the remote function 1 Turn the fuel valve lever to the ON position Move the remote selector switch on the control panel to the ON position Push the start button on the remote twice and hold until the engine has started Do not operate the starter for more than 10 seconds Repeat if necessary A NOTE e The maximum operating range is 75 based on a clear line of site e Always place the remote switch on the control panel in the OFF position when not in use for an extended period of time to prevent running down the battery The remote indicator light will illuminate and flash if the remote switch is on while the generator is not running 5 4 High Altitudes
57. rator receptacle For example the L5 30R connector will conduct up to 30 amps Connecting a combination of appliances that draw more than 30 amps total will overload the circuit In that case you would connect those appliances to a combination of receptacles based on the amperage required for each appliance You should also consider the overall output of the generator The rated wattage power for this generator is 6000W and the maximum wattage peaks at 6500W When the voltage selector switch is set to 120V 240V operation to the right you can only use the L14 30R receptacle which provides two 2 120V lines each capable of conducting up to 25 amps This is ideal for running two air conditioners refer to the Air conditioner operation section for more information in an RV and certain other appliances within the RV that will not push the cumulative current draw over 50 amps If the voltage selector switch is set for 120V only operation to the left you may use a combination of the 5 20R split duplex receptacle and the L5 30R receptacle but not the L14 30R receptacle On the three available circuits you can connect a variety of appliances at the same time but the cumulative power consumption should not exceed 6000W or 50 amps across all three receptacles To use the AC generator receptacles 1 Start the engine and make sure the digital display begins returning data 2 Select a voltage to use by setting the voltage selector switch to the
58. ready to supply power 22 PH6500Ri OM 5 9 AC application AC power is supplied through two 120V circuits in this generator The first circuit is called L1 for Line 1 and it provides current to the 20A 5 20R split duplex receptacle the 30A L5 30R receptacle and the L1 line of the 50A V L14 30R receptacle The second circuit is called L2 for Line 2 and it only supplies current to the L2 line of the 50A L14 30R receptacle The use of these two circuits is determined by the voltage selector switch When the voltage selector switch is set for 120V only operation to the left only the L1 circuit is active When the voltage selector switch is set for 120V 240V operation to the right the L2 circuit is activated and the L1 circuit only powers the L1 line of the 50A L14 30R receptacle If the generator is running an appliance is plugged into a receptacle on the generator and turned on and there is no power being supplied to that appliance through the receptacle check the breaker for that receptacle If a breaker has tripped reset it by pressing the appropriate breaker button The control panel shown below has lines printed on it indicating which breaker goes with which receptacle For example in the following image the 20A breaker in the top left corner has a line leading to the top 5 20R receptacle which is the receptacle that breaker protects The 30A breaker is used with the L5 30R receptacle directly beneath it The 25A breakers pr
59. ringent anti smog standards Coast Distribution System Inc POWERHOUSE must warrant the emissions control system on your SOREs for the periods of time listed below provided there has been no abuse neglect or improper maintenance of your SOREs Your emission control system may include parts such as the carburetor fuel tanks fuel caps fuel lines the ignition system and catalytic converter Also included may be hoses belts clamps connectors and other emission related assemblies Where a warrantable condition exists Coast Distribution System Inc will repair your small off road engine at no cost to you including diagnosis parts and labor Manufacturer s Warranty Coverage The emissions control system is warranted for two years If any emissions related part on your engine is defective the part will be repaired or replaced by Coast Distribution System Inc Owner s Warranty Responsibilities e Asthe SORE owner you are responsible for the performance of the required maintenance listed in your owner s manual Coast Distribution System Inc recommends that you retain all receipts covering maintenance on your SORE but Coast Distribution System Inc POWERHOUSE can not deny warranty solely for the lack of receipts or for your failure to ensure the performance of all scheduled maintenance e As the SORE owner you should however be aware that Coast Distribution System Inc may deny your warranty coverage if your SORE or a part has failed du
60. ssibility of a short circuit and sparks if you make accidental contact between a battery terminal and the vehicle s frame or body Connect the positive charging cord to the positive battery terminal Do not reverse the charging cables or serious damage to the generator and or battery may occur Physical injury may also occur Do not attempt to start an automobile engine with the generator still connected to the battery The generator may be damaged 1 For DC operation with the engine running turn the Economy switch to the OFF position 2 Connect the charging cables to the battery terminals first 3 Connect the charging cable to the DC receptacle of the generator last Ah WARNING Battery Charge Circuit Breaker Batteries give off explosive gases keep sparks flames and cigarettes away Provide adequate ventilation when charging Batteries contain sulfuric acid electrolyte Contact with skin or eyes may cause severe burns Wear protective clothing and a face shield e f electrolyte gets on your skin flush with water e f electrolyte gets in your eyes flush with water for at least 15 minutes and call a physician immediately Electrolyte is poisonous e If swallowed drink large quantities of water or milk and follow with milk of magnesia or vegetable oil and call a physician immediately KEEP OUT OF REACH OF CHILDREN 27 PH6500Ri OM e The DC receptacle may be used while the AC power is in us
61. tage while a load is connected may burn out the voltage selector switch 6 Make sure that all appliances to be connected have been switched off and are in good working order Confirm that the electrical rating does not exceed that of the generator Connect your appliances to the appropriate receptacle on the generator s panel To minimize fuel consumption and noise push the economy switch to the ON position This setting regulates the engine s speed so that it matches the needs of the connected loads Do not use the economy setting if you are connecting items with electric motors that have a high amperage draw during startup or with appliances that cycle on and off rapidly 3 PH6500Ri OM Shutdown e n an emergency pushing the STOP button on the control panel will automatically stop the engine without the ignition key or remote with or without a load However continually stopping the generator without disconnecting all loads can cause damage to the generator or appliances e f you start your unit with the key in the ignition shut it down with the key in the ignition If you start your unit with the remote fob shut it down with the remote fob Regardless of the way you start the generator the red STOP button will shut it down 1 Turn off all connected appliances and disconnect from the generator 2 Use one of the following methods to turn off the generator A f the remote switch is OFF Turn the ignition key to the
62. the ignition to START position for a few cycles sparks should jump across the gap Ground Wire Spark Plug Spark Plug boot 42 PH6500Ri OM 8 2 Engine will not crank with the key or remote start YES Are you out of range to use the key Move to within 75 of the generator and retry fob NO YES Is the key fob battery drained Replace the key fob battery NO YES Is the remote switch turned off Turn on the remote switch NO Is the battery fuse missing or burned us out Replace the fuse NO YES Is the battery dead Charge or replace the battery Take the generator to an authorized NO Check all electrical connections between battery control panel and electric starter POWERHOUSEO service center 8 3 Appliance does not operate NO Is the circuit breaker ON Heset the circuit YES Press the overload reset button Is the digital display on and Is a red overload returning data indicator light on Did pressing the overload reset button cause the appliance to operate Are there any defects in the Take the generator to an electrical appliance or equipment authorized POWERHOUSE Check for power using a meter or a service center known good appliance YES Replace the electrical appliance or equipment Take the electrical appliance or equipment to an electrical shop for repai
63. use the EPA standard components 6 1 Emission Control System Emission source Exhaust gas contains carbon monoxide nitrogen oxides NOx and hydrocarbons It is very important to control the emissions of NOx and hydrocarbons as they are a major contributor to air pollution Carbon monoxide is a poisonous gas The emission of fuel vapors is a source of pollution as well The POWERHOUSE 9 generator engine utilizes a precise air fuel ratio and emission control system to reduce the emissions of carbon monoxide NOx hydrocarbons and evaporative fuel emissions Regulation Your engine has been designed to meet current Environmental Protection Agency EPA and the California Air Resources Board CARB clean air standards The regulations dictate that the manufacturer provides operation and maintenance standards regarding the emission control system Tune up specifications are provided in the Specifications section and a description of the emission control system may be found in the appendix to this manual Adherence to the following instructions will ensure your engine meets the emission control standards Modification Modification of the emission control system may lead to increased emissions Modification is defined as the following e Disassembling or modifying the function or parts of the intake fuel or exhaust system e Modifying or destroying the speed governing function of the generator Engine faults that may affect emission Any of th

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