Data Sheet Steri Pulse
Contents
1. LiteMark XL Cable order part number 580 0105 An optional 16 foot 4 8 meters I O cable assembly is available to facilitate quick installation and shielding from external noise This assembly provides three 2 pair cables each having an individual shield Connection to a monitoring device such as a PLC requires the use of two of the three cable pairs provided with cable 5 VDC power in 0 to 2 VDC signal out Cable is provided with Data Logger System Ordering Guide System Items The following tables list the items that are provided with each SteriPulse XL System Model RS 3000B 1 tem Quantity Controller provides operator control and power to Lamp Housing i 16 Linear Lamp Housing eE 16 Linear CFQ Type C Flashlamp o Z o Z o o O1 i O User Manual Controller _ SSS A Model RS 3000C 3 temo Quantity User Manual Controller SS A Model RS 3000M 1 tem High Voltage Power Supply Module _ o o 1 2 Meter Control Cable PFN Control Module to HVPS J1 16 Linear Lamp Housing S A 1 1 1 16 Linear CFQ Type C Flashlamp 1 User Manual Controller User Manual 16 Lamp Housings and Blower Kit User Manual The following table lists items that are included with RS 3000X 2 3 or 4 systems as well as optional accessories RS 3000X designates RS 3000B or RS 3000C or RS 3000M System Items System Note 5 4 LiteMark XL Data Logger System Option All Systems 42. LiteMark XL Data Logger User Manual All Systems a Blower Kit RS 3000X 2 amp oa 4 Notes 1 Supplied mounted on Lamp Housing RS 3000B and RS 3000M 2 Supplied mounted on Sterilization Chamber RS 3000C 3 Supplied with LiteMark XL 4 Includes 16 foot cable analog to converter module and software programs 5 Supplied with LiteMark Data Logger System LiteMark XL Light Monitor 16 foot cable Option All Systems EA POLYTEC GmbH Polytec Platz 1 7 D 76337 Waldbronn GERMANY Tel 49 72 43 60 41 74 Fax 49 72 43 69944 E Mail ot polytec de www polytec de
3. Methods Door Interlock Chamber interlock cable Mains Power Cord Outline Dimensions Voltage includes internal fan Weight Sterilization lamp power and front panel operator controls Lamp Housing with 16 Linear UV lamp Lamp Housing mounted on top access door on front Lamp intensity monitor mounted on Lamp Housing Provides filtered air to the Lamp Housing to cool lamp 10 ft Lamp Control cable attached to Lamp Housing 10 ft High Voltage cable attached to Lamp Housing Controller Supplied with Models RS 3000B and RS 3000C ON OFF ON OFF ON OFF Timed or Continuous 1 to 999 seconds in 1 sec intervals Pushbutton 360 us 3 pulses sec 505 Joules pulse 1 516 Joules sec 200 240 Vrms 410 50 60 Hz single phase 20 ampere 50 Hz 18 ampere 60 Hz maximum 2500 W maximum 8 ft 2 4 meters 1 minute 8 0 x 18 5 x 27 0 203 x 470 x 686 mm H x W x D 90 pounds 40 8 kg 16 inch linear clear fused quartz non toxic mercury free 1 27 Joules cm 0 76 19 3 mm from window face 16 x 1 406 4 x 25 4 mm Ellipsoid May be mounted in any position cooling must be provided Minimum 300 cfm of filtered air at 2 0 water gauge free flow 7 5 X 30 0 x 7 0 190 5 x 762 x 178 8 mm H x W x D 36 pounds 16 35 kg Sterilization Chamber Supplied with Model RS 3000C Hinged 18 x 6 457 2 x 152 4 mm Metal grade stainless steel with clear passivate overcoat Note 4 High Voltage disabled at controlle
4. XENGN SteriPulse XL RS 3000 Sterilization Systems Unique Optical System SterlPulse Chamber Sterilization Time Controller Sy XENON All 7 Adjustable putent protected High speed Electronice Pulses APPLICATIONS e Sterilizing or decontaminating food medical devices packaging materials blood or pharmaceutical products e Validate operating parameters for inline processing FEATURES e R amp D Benchtop Model RS 3000C and inline processing systems available Models RS 3000B and RS 3000M e Pulsed UV lamp delivers 505 joules pulse 1 27 joules cm7 e Short pulses 360us width prevent excessive heat buildup and accomplish sterilization without overheating the product e Front panel operator control Models RS 3000B and RS 3000C or PLC control Model RS 3000M e No toxic materials such as mercury or microwaves are involved GENERAL DESCRIPTION The SteriPulse XL Systems are high energy pulsed UV light sterilization systems that have been shown to completely eradicate microorganisms 1 and provide a higher rate of sterilization than continuous mercury UV exposure A revolutionary xenon lamp at the heart of the system delivers high energy pulses of UV light that penetrate deeply to achieve unprecedented degrees of decontamination The pulsed UV light process is environmentally benign since it does not create or use volatile organic compounds VOCs or create suspended airborne particulates Ste
5. alue slowly declining from 100 as the lamp continues in use indicative of the status of the flashlamp at any given time A correlation chart must be used in conjunction with the LiteMark XL data to obtain the reduced exposure percentage LiteMark XL Mounted on Lamp Housing MEASUREMENT OF TARGET INTENSITY Since the LiteMark XL detector does not look directly at the flashlamp and is not located at the actual target surface it does not provide an absolute calibration in joules cm of the energy striking that target surface It does however provide an indirect and real time means of tracking the target surface exposure at any time if the new lamp exposure value the 100 level has been measured at the target The correspondence between the actual target surface exposure at any time and the reduced value derived from the LiteMark XL relative value and the correlation chart will remain in close agreement during the entire effective operating life of the flashlamp The starting exposure the 100 level at the target surface must be measured with an exposure joules cm measuring instrument having a current calibration certification The instrument calibration certification should cover the spectral range from 200 nm to 3 microns the nominal transmittance range of the quartz components in the light path except in cases where narrow band exposure data is needed It should be noted that this real time monitoring procedure has
6. htop sterilization system with Controller unit and separate Sterilization Chamber containing a 16 Lamp Housing and Clear Fused Quartz CFQ lamp The Controller provides all power to the Lamp Housing as well as complete operator control of the sterilization process using front panel controls Safety interlocks are provided to protect the user from exposure from the lamp when the chamber door is open Y ECAA AL fd LS a allil i Model RS 3000C Controller Model RS 3000M is a modular system designed for ease of integration into large scale sterilization systems Units include a Controller High Voltage Power Supply Module and a standalone 16 Lamp Housing with CFQ lamp System control is via a remote PLC Model RS 3000M Controller Power Supply 16 Linear Lamp Housing and LiteMark XL mounted on lamp housing LAMP HOUSING COOLING The 16 Linear Lamp Housing has been designed for continuous forced air cooling to insure the lamp temperature is maintained during operation Air volume of 300 cubic feet per minute is required Light blocking air exhaust filters are provided on the housing To provide adequate cooling for the Lamp Housing and lamp a blower kit is available LiteMark XL Light Monitor This kit includes a blower mains power cord air filter flexible aluminum ducting and hose clamps INLINE STERILIZATION SYSTEMS The SteriPulse XL RS 3000B and RS 3000M systems can be applied in inline production applica
7. ime 1 minute Power Input 5 VDC 5 50 milliamps quiescent Operating Environment Temperature 0 40 C 32 104 F Relative Humidity 10 80 non condensing Outline Dimensions Height 1 50 3 58 cm Width 6 12 15 5 cm Depth 1 41 3 8 cm Weight 7 oz 198 g Notes 1 Tolerance of output voltage relative to light input 2 Protected for shorts to signal ground 3 Factory calibrated setting 4 Initial flashlamp operating time to achieve peak flash output level 5 Not protected for reverse polarity 6 LiteMark XL only does not include Lamp Housing or Sterilization Chamber Specifications subject to change without notification Ordering Guide ORDERING GUIDE All systems are supplied with UV glasses and User Manuals Refer to next section for listing of all items supplied with each system Model Description _ RS 3000B 1 RS 3000B 2 RS 3000B 3 RS 3000C 3 SteriPulse XL Chamber System with LiteMark XL Light Monitor RS 3000C 4 SteriPulse XL Chamber System with LiteMark XL and Blower Kit Note RS 3000C Systems are only available with LiteMark XL mounted on Sterilization Chamber Data Logger System Model Part Number Used with SteriPulse XL System LM 1411 400 0005 RS 3000B 3 4 and RS 3000M 3 4 LM 1611 400 0005 RS 3000C 3 4 User Manual SC Part Number Supplied With SteriPulse XL Controller 16 Linear Lamp Housing and Blower Kit Sterilization Chamber RS 3000C LiteMark XL Light Monitor
8. r when chamber door open 2 ft 0 6 meters 7 ftt 2 1 meters 11 61 x 30 5 x 16 0 294 9 x 774 7 x 406 4 mm H x W x D 200 240 Vrms 410 50 60 Hz single phase 3 amperes 57 pounds 25 9 kg SPECIFICATIONS System Environmental Temperature ambient Rated Performance Storage Relative Humidity Notes a a es 0 to 40 C 32 to 104 F 40 to 85 C 10 to 80 40 C noncondensing Supplied as a stand alone unit models RS 3000B M or mounted on Sterilization Chamber model RS 3000C Blower kit includes blower blower filter metallic ducting duct clamps and mains power cord Pulse rate is factory set and cannot be changed by user The sterilization chamber and tray can withstand sterilizing or disinfecting methods such as autoclaving 276 F steam at 30 psi for 30 minutes glutaraldehyde Cydex and or 7 chlorine bleach disinfectant wash Specifications subject to change without notification MODEL CONFIGURATIONS The SteriPulse XL is available in three application specific configurations Model RS 3000B is a basic sterilization system offering a Controller unit and a standalone 16 Lamp Housing with Clear Fused Quartz CFQ lamp The Controller provides all power to the Lamp Housing as well as complete operator control of the sterilization process using front panel controls Model RS 3000B Controller 16 Linear Lamp Housing and LiteMark XL mounted on housing Model RS 3000C is a complete benc
9. riPulse XL is a registered trademark of Xenon Corporation 1 Sterilization and Decontamination Brochure Xenon Corporation REV J POLYTEC GmbH Polytec Platz 1 7 PULSED UV LAMP Rapid high intensity broad spectrum UV light emitted by the clear fused quartz lamp causes formation of Pyrimidone dimers in DNA resulting in genetic damage to cells and their ultimate destruction Types of damage induced by pulsed light are a photolysis b loss of colony forming ability death c inability to support phage growth enzyme inactivation and d destruction of nucleic acid STERILIZATION CHAMBER The SteriPulse XL Sterilization Chamber with removable Lamp Housing is detached from the Controller Ozone is evacuated to ensure EPA ozone level compliance in the workplace Forced air evacuation is in the range of 1 4 volumes per minute to ensure no heat buildup within the chamber during sterilization The Chamber does not evacuate air borne pathogens nor introduce air borne pathogens into the Chamber while the system is in the ON cycle Microbe filters ozone resistant are used at both the inlet and outlets of the ventilation path to ensure containment of air borne pathogens The Chamber has an interlocking door for lockout during the sterilization ON cycle The door interlock switch is connected with the safety interlock switches in the Controller The Chamber and insert are made of stainless steel construction for ease of s
10. taken place without having to interrupt operation to take an irradiance measurement with a radiometer DATA LOGGER SYSTEM The incorporation of the Data Logger System into the LiteMark XL Light Monitoring System enables the evaluation process to be carried on continuously without the need for operator calculations The Data Logger is a computerized data collection and analysis system which captures records processes stores and prints radiant energy information from any Xenon Corporation Lamp Housing or Sterilization Chamber fitted with a LiteMark XL Light Monitoring system The Data Logger interfaces to a personal computer through an Analog to Digital Converter ADC which is built into the output connector of the Data Logger cable plugging directly into the computer printer port The system operator can observe the flashlamp intensity display on his computer monitor as either tabulated data or as a graph Additionally the operator can input the data into an Excel style spreadsheet for further processing off line Specifications eee LITEMARK XL LIGHT MONITOR SPECIFICATIONS All specifications are typical unless otherwise noted Tamsient 25C Vinput 5 VDC Accuracy 10 Linearity 2 Linear Output Range 0 2 VDC Over Range 1 2 2 VDC Output Load 10K Q max Relative Light Intensity Signal 2 VDC nominal output 10KQ Load Decay Time 600 milliseconds I O Interface Connector DB9F 9 Pin Sub D socket Warm up T
11. terilization and disinfection This construction also insures the Chamber is able to withstand UV light and heat conditions experienced under normal operating conditions Model RS 3000C Sterilization Chamber 2006 2009 Xenon Corporation Information furnished by Xenon Corporation is believed to be accurate and reliable However no responsibility is assumed by Xenon Corporation for its use nor for any infringements of patents or other rights of third parties which may result from its use No license is granted by implication or otherwise under any patent or patent rights of Xenon Corporation D 76337 Waldbronn GERMANY gt Tel 49 72 43 60 41 74 Fax 49 72 43 69944 E Mail ot polytec de www polytec de SPECIFICATIONS All specifications are typical unless otherwise noted Tamsient 25C Vinput 208 Vams blower operating System Components Lamp Housing Controller Lamp Housing Sterilization Chamber LiteMark XL 1000 Blower Kit Interconnecting Cables Front Panel Controls Timer Power High Voltage Continuous mode Pulse Mode Select Programmable Timer Timed Start Output Pulse Width Pulse Rate Electrical Energy Mains Line Voltage Line Current Mains Line Power Mains Power Cord Warm up time Outline Dimensions Weight Pulsed UV lamp Radiant Energy Flashlamp Footprint Reflector Type Mounting Position Air Cooling Outline Dimensions Weight Access Door Material Disinfecting
12. tions offering rapid sterilization Model RS 3000M systems can be configured with multiple Lamp Housings to effectively increase the linear radiation length The small bore lamp and elliptical reflector provide high peak UV irradiance for deep penetration and high speed sterilization as well as maximum energy for dose dependent sterilization The ability to implement remote Programmable Logic Control PLC for timed sterilization stop and sterilize permits ease of integrating RS 3000M systems into small and large scale manufacturing systems LITEMARK XL LIGHT MONITOR A useful accessory item that can be supplied with the SteriPulse XL systems is the LiteMark XL Light Monitor The LiteMark XL Monitoring System is a photo electric detector module which is factory supplied mounted on a Lamp Housing or Sterilization Chamber to enable the operator to monitor on a real time basis the performance of a flashlamp system during its operating life Such a capability allows the flashlamp to be changed before the output falls below a predetermined safe minimum It does this by sensing the light intensity from each flash which is scattered sideways in the Lamp Housing window and relating it to the side scattered intensity produced by the same flashlamp when new The side scattered intensity produced by the new flashlamp is designated as the 100 level and the intensity at any later time is compared to that 100 level to produce a percentage v
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