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ETH-200 V1.030 User`s Manual

1. 25 12 1 Port and Protocol Configuration 25 12 2 Timeout 25 12 9 Pont GCONIIG I alios eap eek bsec eee 26 12 4 General Configuration Procedure 28 13 Initial Ethernet Configuration 29 lec 13 1 S OO n NERA NN Hx 29 19 2 Console aee etos t eo e Ee gor eza qas 30 14 Console ACCESS i vene bn u UU ad eatur D ai 31 14 1 MEC ERR TERRAE 31 14 1 1 LI UM eL 31 14 1 2 CONNC CUO gt 31 14 1 3 Application Configuration 32 LS MEE ll k EA E E E O E 34 14 2 1 Requirements ATARA EEPE RAAE 34 14 2 2 COI CCH ON u n um A a A bue ue a 34 14 2 3 Application Configuration 34 143 Command Overview u u uuu Oe e ese oeste dee ear ete 35 15 Embedded Web Server 39 15 1 40 15 2 Communication Status
2. 1 I e 1 S L ss m _ I I i I 1 I L I 4 4 eee 4 4 4 41 4 97 INDUSTRIAL CONTROL COMMUNICATIONS INC 2204 Timberloch Place Suite 250 The Woodlands TX USA 77380 1049 Tel 281 292 0555 Fax 281 292 0564 World Wide Web http www iccdesigns com Printed in U S A
3. 41 15 3 iu uu Dee 41 15 4 SEED Ale and TIMO u uu u 42 15 5 Network Configuration 42 15 6 Authentication Configuration 42 To ede aec deep 43 15 7 1 Toshiba ASD Common Serial Port Configuration 44 15 7 2 RS232 RS485 Port Configuration 44 15 7 3 Modbus TCP IP Configuration 45 15 7 4 Ethernet IP Port Configuration 45 19 6 a 46 15 9 Upload Port and Point Configuration 48 15 10 Du DT 49 15 11 Editing Point Values 49 15 12 Error Code Reference 49 16 Protocol Specific Information 51 16 1 EE ET OE 51 16 1 1 COM MAD DINOS och asit eeu tuts ed amt neut a venido 52 16 1 2 Modbus RTU SIQUOE 53 16 1 3 MOUDUS 53 16 1 4 Modbus FOP IP SISVe 53 TO Z2 BEIherneUl
4. L Tots T moo nens _ 7 torinveneruse T torinveneruse O T mesas T Table 8 Inverter Typeform Codes Inverter Typeform Inverter Typeform Model Data Hex Model Data Hex 575v Class Inverter Typeform Model Data Hex 67 44 16 5 3 Fundamental Parameters 1 0026 MAXIMUM OUTPUT 0 1 FFFF OBB8 9C40 30 00 400 00 0 01 FREQUENCY e 0027 FFFF 09C4 9C40 25 00 400 00 BASE FREQUENCY 0 1 0030 0000 Input voltage level 0 VOLTAGE 0020 Automatic setting 1 0030 Stationary setting 2 VOLTAGE 1 002A REVERSE OPERATION 0020 0000 Reverse allowed 0 002B 0 1 FFFF 0000 0 01 002C 0 1 FFFF 0000 UL Fmax 0 01 002D VOLTS PER HERTZ 0 1 000 0000 Constant torque 1 PATTERN 9 0001 Variable torque 2 0002 Auto torque boost 3 0006 3 w auto energy savings 4 0 1 0 1 000A Vector control 5 000E 5 w auto energy savings 6 FFFF 0000 012C 0 0 30 0 002 VOLTAGE BOOST 0 1 we ui B 0031 ACC DEC PATTERN 1 SELECTION 0032 ACCEL DECEL PATTERN ADJUST LOW 0033 ACCEL DECEL PATTERN 0 ADJUST HIGH Note 1 Parameter data desired setting x 5 3 converted to hexadecimal FFFF 0001 EA60 0001 EA60 FFFF 0001 EA60 0001 EA60 0030 0000 Linear 0010 Self adjusting 0020 S Pat
5. _______ 1 412 FREQUENCY 0118 PRESET SPEED L SPEED 1 12 OPERATING OPERATING 0119 PRESET SPEED FFFF LL UL 6 1 413 FREQUENCY 011A PRESET SPEED 040C Same as PRESET SPEED 1 13 OPERATING OPERATING MODE MODE 011B PRESET SPEED LL LL MEE 14 FREQUENCY 011C PRESET SPEED ES 2 SPEED 1 14 OPERATING OPERATING MODE MODE 011D PRESET SPEED Rud LL 1 15 FREQUENCY 011E PRESET SPEED Lo NN SPEED 1 15 OPERATING OPERATING MODE MODE 77 44 16 5 9 Protection Function Parameters DYNAMIC BRAKING SELECTION 011F BRAKING RESISTOR VALUE BRAKING RESISTOR POWER RATING OVERVOLTAGE STALL PROTECTION 0003 no dynamic braking with dynamic braking no SER overload trip 1 with dynamic braking and overload trip 000A 2710 1 0 1000 mm FFFF 0001 60 0 01 600 00 0004 0000 ON 0 0004 OFF 1 FREQUENCY 0124 0125 0126 0127 0128 0129 012A 012B 012C 012D 012bE 012F 0130 0131 0132 DC INJECTION Other CURRENT than MAGNITUDE TIME 0040 0000 OFF 0 FWD REV DC 0040 ON 1 INJECTION PRIORITY CTRL MOTOR SHAFT STATIONARY CTRL EMERGENCY OFF MODE SELECTION EMERGENCY OFF 2 DC INJECTION TIME NUMBER OF RETRY ATTEMPTS Other TIME BETWEEN ATTEMPTS REGENERATION POWER RIDE THROUGH REGENERATION RIDE THROUGH TIME AUTO RESTART MOTOR SPE
6. can communicate with the drive either the 485 5232 channel CNU1 CNU1A or the common serial channel CNU2 CNU24A Because the gateway uses the common serial channel the LCD panel must be configured to use the RS485 RS232 channel If the drive to be connected is currently using CNU2 on the drive control board and CNUA2A on the LCD panel then this connection must first be switched over to CNU1 on the drive control board and CNU1A on the LCD panel 14 lec Refer to Toshiba s documentation for any precautions or notices regarding this connection change If the LCD panel is already connected via the RS485 RS232 channel then no change is required Configure the drive s LCD panel to communicate via the RS485 RS232 channel by setting parameter Communication Setting Parameters Communication Settings Select LCD Port Connection to RS485 232 serial Connect the drive s common serial communication port CNU2 to one of the ASD channels of the gateway with the communication cable communication cable is not included with the gateway kit When choosing cables for this connection standard 24 AWG category 5 CAT5 unshielded twisted pair UTP 8 conductor cables found in Ethernet networks in most office environments can be used The maximum allowable length for these cables is 5 meters Although there are many varieties and styles of 5 UTP cables available ICC strongly recommends using only high q
7. Parity Timeout 0 Master IP 192 168 16 2 Timeout 5000 enabled vjs Produced Assembly Member List Ethernet IP RS485A Protocol disabled v Baudrate s600 Address 1 Parity Timeout 0 RS485B ME Protocol disabled Baudrate 9600 none 1 stop bit SUBMIT Admin Username Admin Password SUBMIT SUBMIT User Username User Password SUBMIT Value Data Format Edit Value of Currently Selected Point Value SUBMIT Name 501 output freq 8 Point Number 1 4 ASD1 status 24576 Name ASD1 output freq ASD1 command 0 Timeout En ASD1 freq cmd 0 Timeout Value 0 Source Port ASD2 output freq ASD1 ASD2 status Toshiba ASD ASD2 command Parameter FDOO ASD2 freq cmd Mitsubishi 0 503 output freq Address 1 H o ASD3 status Parameter T H H ASD3 command Modbus Master Address 1 Timeout 0 ASD3 freq cmd Source ID 2 Register aL Modbus Slave H on Register 1 Ethernet IP H Help H Units Hz D uint 2 bytes 7 Data MIN FIG Maximum 6000 Minimum N N Default N Multiplier Divider N Offset N e Precisi
8. The default timeout time in all cases is 0 which disables network timeout handling When nonzero timeout processing does not begin until after a valid network packet has been received by the unit on that port In the case of Modbus TCP IP a timeout event will only be deemed to have occurred when a communication lapse or abnormal socket error takes place with the specific client device designated by the Master IP address a communication lapse or abnormal socket error with any other client will not result in a timeout event When the timeout time is nonzero and a communication interruption is detected the timeout enable selections for each point are inspected Those points that are found to have their timeout enable selections set to enabled will then have their configured timeout values automatically written to their assigned source port objects This mechanism provides for a flexible set of device failsafe conditions to be established on a point by point basis 12 3 Point Configuration As mentioned in section 1 the Network Gateway Series concept revolves around a central point database containing the value and access characteristics for each network With respect to the Network Gateway Series a point is simply an object that defines some sort of network access mapping and configuration data as well as a single value attribute that can be read from or written to by various communication ports or protocols The o
9. 0010 0000 Blind 0 CONTROL PARAMS 2 0010 Unblind 1 FEEDBACK CONTROL 0 1 0020 0000 Blind 0 0020 Unblind 1 1 1 1 1 1 1 1 1 1 0238 0239 COMMUNICATION 0 0040 0000 Blind 0 0040 Unblind 1 023A INDUSTRIAL 0 0080 0000 Blind 0 APPL PUMP PARAMS 0080 Unblind 1 023 INDUSTRIAL 0 0001 0000 Blind 0 APPL FAN PARAMS 2 0001 Unblind 1 023 INDUSTRIAL APPL 0 0002 0000 Blind 0 0002 Unblind 0 0004 0000 Blind 0 0004 Unblind 1 023 INDUSTRIAL APPL 0 0008 0000 Blind 0 CURA EE 0008 Unblind 1 0 CONVEYOR BLIND 1 023D INDUSTRIAL APPL 023F INDUST 0010 0000 Blind 0 m AM FM ADJUSTMENT 0001 0000 Blind 0 rans eure E MOTOR PARAMETERS 0 0004 0000 Blind 0 0240 0241 87 44 16 5 15 Motor Rating Parameters ml C II 0242 NUMBER OF MOTOR POLES 0244 0 1 0030 0000 Toshiba EQPIII motor 0010 Toshiba STD motor 0020 Other FREQUENCY MOTOR RATED RPM RATED RPM mur FFFF 0000 270 0 9999 AUTO TUNING ENABLE 0008 0000 Auto tuning disabled 0 0008 Auto tuning enabled 1 s LOAD MOMENT OF INERTIA 00C0 0000 Small 0040 Medium 0080 Large 00C0 Very large gt 0245 0 1 0012
10. 17 Firmware Updates The gateway s embedded firmware resides in flash memory that can be updated in the field Firmware updates may be released for a variety of reasons such as custom firmware implementations firmware improvements and added functionality as a result of user requests ICC is continually striving to enhance the functionality and flexibility of our products and we therefore periodically release new embedded firmware to achieve these goals and meet customer requests Flash firmware files and all related documentation such as updated user manuals can be downloaded as complete board support packages referred to as BSPs from http www iccdesigns com It is suggested that users check this Internet site prior to installation and then periodically afterwards to determine if new support packages have been released and are available to upgrade their units 17 1 Requirements Besides the new firmware file firmware updates require a PC with a Windows operating system Windows 95 or newer and a serial port the RFU PC application refer to section 17 3 and an appropriate cable to connect the RS232 port of the unit to the PC Please be sure to read the firmware release notes and updated user s manual included with the BSP for any important notices behavior precautions or configuration requirements prior to updating your firmware For example upgrading to a new firmware version may affect user defined configuration files
11. O GO 5 Holding register number entry radix is decimal e g 10 1040 e Configuration tip Improved network utilization may be obtained by appropriately grouping points into blocks having contiguous holding register assignments In this way the read multiple registers and write multiple registers functions can be used to perform transfers of larger blocks of registers using fewer Modbus transactions compared to a situation where the read write registers were arranged in an alternating or scattered fashion Because the transaction is handled locally within the gateway write data checking is not available For example if a write is performed to a register with a data value that is out of range of the corresponding source port object no Modbus exception will be immediately returned However the point will always reflect the source port status and object value In other words if such an out of range write attempt is performed the 51 lec unsuccessful source port network write can be observed by reading the current unchanged value of the point during a subsequent Modbus transaction 16 1 1 Coil Mappings The Modbus slave implementations provide read write support for coils OX references Accessing coils does not reference any new physical data coils are simply indexes into various bits of Modbus holding registers What this means is that when a coil is accessed th
12. Telnet terminal ID ANSI Backscroll buffer lines 500 T Play sound when connecting or disconnecting Input Translation ASCII Setup Figure 9 HyperTerminal Properties Settings 33 44 14 2 Telnet The console is also accessible via a Telnet interface for remote administration over Ethernet once the unit is communicating on the network The Telnet console uses well known port 23 Note that although only 1 telnet console session can be active at any given time the telnet console and RS232 console operate independently and can be used simultaneously 14 2 1 Requirements All that is needed is a computer with telnet software that can access the gateway over the Ethernet network Telnet software is typically included as a standard component of Microsoft Windows and other PC operating systems 14 2 2 Connection No special connections are required other than the PC running the Telnet application must be able to access the gateway to be configured 14 2 3 Application Configuration Although any software vendor s Telnet client application can be used the configuration example given here will use the Microsoft Windows Telnet application To start the Telnet application simply type telnet at either a DOS command prompt or in the Start Run window Once the telnet client screen opens the target device can be accessed simply by typing open at the Telnet prompt with the gateway s IP address as an argument
13. 57 44 16 4 Mitsubishi ASD Protocol The gateway acts as a Mitsubishi protocol master via its RS 485 ports Adjustable speed drives such as the FR A500 E500 F500 series and F 00 series that support the Mitsubishi protocol can be accessed Also supported are Technologies Inc M3000 4000 and M5000 series drives that support the Mitsubishi protocol For 500 series drives the gateway can connect to the ASD via either the PU panel connector or via an optional FR A5NR computer link board Because the ASDs externally present a 4 wire RS 485 network connecting them to the gateway requires jumpering the network wires for 2 wire format i e connecting SDA RDA and SDB RDB When Using an FR A5NR Card Connect as shown in Figure 30 SDB Rog ROR 52 _ A B Signal TB 1 TB 2 Ground TB 3 Figure 30 Connections When Using the PU Port Connecting to the drive s RJ 45 PU port will likely require building a custom cable For simplicity a standard 8 conductor Ethernet patch cable can be used as a starting point There are two standard color schemes for the wire pairs in such cables as defined by the Electronic Industry Association Telecommunications Industry Association EIA TIA These two standards are called T 568B and 568 refer to Figure 31 The most common color scheme is T 568B and will therefore be the one used for this example connection If starting with a cable wired acc
14. More information about the console interface and its commands can be found in section 14 30 lec 14 Console Access 14 1 RS232 The console is accessible via an RS232 interface for direct connection to a computer s serial COM port This is performed by connecting the unit s RS232 port to the computer s serial port via a standard straight thru serial cable Unless the ARP ping configuration method is used this will typically be the initial configuration channel as the telnet and web browser interfaces can only be accessed once the network parameters have already been established and the device is communicating on the Ethernet network 14 1 1 Requirements All that is needed is a computer with a serial COM port containing some sort of communications software such as HyperTerminal included with Microsoft Windows operating systems and a straight thru serial cable such as the Belkin 6 serial extension cable Belkin part F2N209 06 Refer to Figure 6 for a representative example cable Any communications software and PC will work provided they support ASCII communications at 38 4kbaud Figure 6 A Typical Serial Extension Cable 14 1 2 Connection Connect one end of the serial cable to the gateway s RS232 port and connect the other end to the computer s serial port Make sure that CFG DIP switch 2 is in the OFF left position to force the RS232 port to act as the serial console If the unit is currently usi
15. Supports unconnected messages UCMM and up to 16 simultaneous class 1 or class 3 connections Supports CIP point to point transport types in the originator to target direction and both point to point and multicast transport types in the target to originator direction Supports only CIP cyclic transport triggers Connection sizes are adjustable between 0 and 200 bytes 100 points 2 bytes per point 200 bytes Because point value attributes are 16 bit elements however connection sizes cannot be odd i e 1 3 5 etc When data is consumed via a class 1 connection if the actual consumed data size is less than or equal to the connection s configured consumed connection size then all received data will be consumed If the actual consumed data size is larger than the connection s configured consumed connection size however the consumed data will be ignored If a parameter entry in the consumed assembly member list is empty i e no parameter has been assigned to that location then any consumed data that corresponds to that location will be ignored Conversely if a parameter entry in the produced assembly member list is empty then any produced data that corresponds to that location will be a default value of 0 Refer to section 15 7 4 for further information on the assembly object member lists The 32 bit run idle header is required in the originator to target direction When using an originator that does not supp
16. interface and selecting SUBMIT immediately updates the point s value in the unit which will result in a write to the point s configured Source Port if one is assigned Edit value of Currently Selected Paint SUEMIT Figure 28 Edit Point Value Interface 15 12 Error Code Reference Figure 29 shows the error code reference table These error codes may appear in certain situations in the point Value fields 49 44 Walue Error Codes errz errs erre erry errs err Invalid Parameter Invalid Write Value Checksum Error Device Offline Timeout Error Cannot Execute errLO Other Error Figure 29 Error Code Reference 50 lec 16 Protocol Specific Information This section will discuss topics that are specific to each of the available network selections 16 1 Modbus The gateway supports Modbus slave functionality via both Modbus RTU and Modbus TCP IP and Modbus master functionality via Modbus RTU The slave implementations share common access methods which is to say they support the same functions and reference the internal points via a common Modbus Slave holding register assignment Other notes of interest are e Points are addressed by their assigned holding register 4X reference e Supported Modbus slave functions are indicated in Table 2 Table 2 Supported Modbus Slave Functions Modbus TCP IP Class I Write multiple registers Function Code Function O
17. of activation 1 Count in seconds from speed reach 2 Count in minutes from speed reach 3 Non stop continue until STOP command 4 Continue until next step command 5 FFFF 0000 1F40 0 8000 1 Same as SPEED 1 CONTINUE MODE 1 0000 1F40 0 8000 Same as SPEED 1 CONTINUE MODE 0000 1240 0 8000 Same as SPEED 1 CONTINUE MODE FFFF 0000 1F40 0 8000 Same as SPEED 1 CONTINUE MODE 0000 1F40 0 8000 Same as SPEED 1 CONTINUE MODE 0000 1240 0 8000 Same as SPEED 1 CONTINUE MODE 0000 1 40 0 8000 Same as SPEED 1 CONTINUE MODE 0000 1F40 0 8000 Same as SPEED 1 CONTINUE MODE FFFF 0000 1 40 0 8000 Same as SPEED 1 CONTINUE MODE 81 1 1 1 1 1 1 1 44 DRIVE TIME CONTINUE MODE MODE DRIVE TIME CONTINUE MODE MODE DRIVE TIME CONTINUE MODE MODE DRIVE TIME CONTINUE MODE MODE DRIVE TIME CONTINUE MODE MODE DRIVE TIME 82 44 16 5 11 Feedback Control Parameters Paramotor Function Te Bark mask __AdlustmentRange FEEDBACK CONTROL 0 1 0060 0020 No feedback 0040 PID control 0060 Speed feedback FEEDBACK INPUT 0 1 001C RR input SIGNAL f SELECTION IV input RX input PG feedback
18. 0 Faulted 1 Not faulted 6 Reed _ xc 7 Jog mode status 0 Normal accel decel mode 1 Jog mode Feedback enable status 0 Feedback invalid 1 Feedback valid Compulsory DC injection 0 DC injection braking braking mode inactive 1 DC injection braking active switching 1 2 Coast stop command status Emergency off command Main Circuit Undervoltage 0007 Output current monitor 0 Normal 1 Coast to stop 0 Normal 0 1 Undervoltage OOFF 0 255 0008 Output voltage monitor Note 1 0009 word IV terminal analog input value 000A word RX terminal analog input FFFF 0000 7FFF 100 1 value 0 7FFF FFFF 0 100 000B word Frequency command monitor FFFF 0000 9C40 0 01 0 00 400 00 Hz 0 1 1 FFFF 0 232 0 1 000 Input voltage monitor Note FFFF 0 255 in 1 FFFF 0000 0 100 0000 word Input terminal status monitor FFFF Refer to Table 5 page 66 000E low Output terminal status OOFF Refer to Table 6 page byte monitor 66 FFOO high Inverter Status 2 byte 000F Inverter Status 1 FFFF Referto Table 7 page 67 0010 word Present trip 64 lec 0011 high Ath Past trip most recent 7 00 byte low 3rd past trip 007F Refer to section byte 16 5 16 for fault codes 0012 high 2nd past trip 7 00 byte low 1st past trip oldest 007F byte 0013 word Pre compensation output FF
19. 0151 0152 0153 0154 0155 0156 0157 0158 0159 015A 015B 015C 015D 015E 015F 0160 0161 0162 0163 0164 0165 0166 0167 0168 0169 0 1 0001 0000 reset on stop 0 0001 switch when done 1 1 OOFF 0000 Skip 1 0001 000F Speeds 1 15 1 OOFF 0000 Skip 0001 OOOF Speeds 1 15 OOFF 0001 OOFF 1 255 OOFF 0001 OOFF 1 255 0000 Skip OOFF 0001 OOFF 1 255 0000 Skip 0 1 1 0 1 0001 000F Speeds 1 15 0 1 1 80 lec 0001 OOOF Speeds 1 15 PATTERN GROUP 4 SPEED 1 PATTERN GROUP 4 SPEED 2 PATTERN GROUP 4 SPEED 3 PATTERN GROUP 4 SPEED 4 PATTERN GROUP 4 SPEED 5 PATTERN GROUP 4 SPEED 6 PATTERN GROUP 4 SPEED 7 PATTERN GROUP 4 NUMBER OF CYCLES SPEED MODE 4 SPEED MODE 4 SPEED MODE 4 SPEED MODE 4 SPEED MODE 4 SPEED MODE 4 SPEED 1 CONTINUE SPEED 1 DRIVE TIME SPEED 2 DRIVE TIME 43 CONTINUE SPEED 3 DRIVE TIME 4 CONTINUE SPEED 4 DRIVE TIME 5 CONTINUE SPEED 5 DRIVE TIME 6 CONTINUE SPEED 6 DRIVE TIME 7 CONTINUE SPEED 7 DRIVE TIME SPEED 8 DRIVE TIME SPEED 9 DRIVE TIME 10 CONTINUE MODE OOFF 0001 OOFF 1 255 OOFF Count in seconds from time of activation 0 Count in minutes from time
20. 1 2 SnapTrack MOUNDI M 12 Soto DIN ISQILMOUPTIDO sii asas A 12 3 2 Installation for Non Toshiba ASD Networks 18 3 3 Installation for Toshiba ASD Networks 13 9 9 f InstallalondOr GY ASDS uci tuo ERE MADRE 14 3 3 2 Installation for S7 S9 S11 7 and VF nC1 ASDS 16 4 5485 Port Electrical Interfaces 18 5 Environmental Specifications 19 6 Maintenance and Inspection 20 7 Storage and Warra ty u u 21 7 1 52116 142182 PD UP 21 7 2 aem TE 21 9 api t 22 8 1 Toshiba ASD Common Serial Port Indicators 22 8 2 Ethernet Port INdiICatOrS s ierra idera ER E 22 8 3 RSA uyu numan naha a 22 8 4 Ethernet IP Status Indicators 22 9 Configuration Switches 23 10 Auxiliary Power Supply eee ee 23 11 internal Banery eR eus Eu th 23 12 Unit Configuration
21. 24 43 lec ASD1 ASO ASD3 EIE enabled v Protocol disabled 1 Protocol disabled Baudrate 2400 1 Baudrate 2400 2400 2400 Parity Parity ar F Address 128 M Address 128 Timeout 0 Timeout 0 Modbus TCP IP enabled I 54858 Protocol disabled 2400 Address 128 Master IP 192 168 16 2 Timeout S000 Timeout n Ethernet IP enabled Produced Assembly Member List zo E E E _______ ____ __ Figure 24 Port Configuration Interface 15 7 1 Toshiba ASD Common Serial Port Configuration The Toshiba ASD common serial connection ports are configured by selecting either enabled or disabled from the drop down box It is recommended to disable those ports that will not have drives connected to them 15 7 2 RS232 and RS485 Port Configuration RS232 and RS485 ports have the following configuration parameters e Protocol Use the drop down box to select the desired protocol to be attached to this port Baudrate Use the drop down box to select the desired network baudrate note that some protocols have a fixed baudrate and ignore this selection e Parity Use the drop down box to select the desired network parity note that some protocols have a fixed parity and ignore this selection 44 lec e Address This assigns this port
22. 2400 4800 9600 19200 38400 bps o Parity odd even none 1 stop bit none 2 stop bits 16 1 4 Modbus TCP IP Slave The gateway supports Schneider Electric s Modbus TCP IP protocol release 1 0 The unit is conformance class 0 and partial class 1 and class 2 compliant and allows up to 4 simultaneous Modbus TCP IP client connections sockets e unit identifier Ul field of the request packets is ignored e Standard socket timeouts are set to 30s which means that if a particular open socket experiences no activity for more than 30s then the gateway assumes that the client or network has experienced some sort of unexpected problem and the gateway will close that socket 53 lec master IP address and timeout time can be assigned to the unit Each point defined in the point database has the capability to be assigned an optional failsafe timeout value When an unexpected socket failure from the master client occurs all points with timeout processing enabled will be written with their failsafe values This provides an additional level of process security in the event of a network or master device disturbance 54 16 2 Ethernet IP The gateway supports the Ethernet IP protocol release 1 0 administered by the Open DeviceNet Vendor Association ODVA This product has been self tested by ICC Inc and found to comply with ODVA Ethernet IP Conformance Test Software Version A3 7 3
23. 48 44 Click here ta save changes made to the point configuration Warning this will cause the ETH 200 to reset Ensure that all connected devices are in a safe state such that loss of communications will nat pose a danger to equipment or personnel before using this feature SUBMIT Figure 26 Port and Point Configuration Upload Submitting the port and point configuration may require up to 1 minute to complete during which time a please wait graphic will be displayed Once the upload completes the interface will return to its normal screen However clicking your browser s refresh button may be required to reestablish communications with the ETH 200 This process will also result in the loss of communications with all devices connected to the ETH 200 It is important to ensure that all connected devices are in a safe state such that loss of communications will not pose a danger to equipment or personnel before using this feature 15 10 Radix Selection Figure 27 shows the radix selection buttons These selection buttons allow changing the point value data display and entry radix between decimal and hexadecimal formats Walue Data Format Figure 27 Radix Selection 15 11 Editing Point Values The value of the currently selected point can be modified using the interface shown in Figure 28 The radix of the value entered here is determined by the radix selection described in section 15 10 Editing the point value in this
24. RS232C input Communication 12 bit binary interface board 6 BIN input GAIN NN FFFF 0001 8CAO 0 01 360 00 0 01 GAIN CONSTANT PID LOWER LIMIT Fmax FREQUENCY PID DEVIATION LIMIT kaa Lac MN No PID deviation limit 0 SRBBENTION 0080 PID deviation limited 1 UPPER LIMIT LOWER LIMIT PULSES 019B PG INPUT NUMBER OF Single phase input 1 0001 Two phase input 2 019C DROOPING CONTROL 0002 0000 OFF 0 ENSIS 0002 ON 1 CONTROL AMOUNT OVERRIDE CONTROL 0007 SELECTION 019F OVERRIDE 0038 Reference MULTIPLIER KRR INPUT SELECTION KIV KRX KBIN MULTIPLIER EE 83 44 16 5 12 Communication Setting Parameters 0206 0207 0208 0209 020A 020B 020C 020D 020E 020F 0210 TOSLINE S20 1 FREQ REFERENCE ADDR 0211 0213 0214 0215 0216 0217 COMMUNICATION 1 0007 0000 OFF REDEEM 0001 RS485 0002 Modbus F10 DeviceNet 0003 TOSLINE S 20 0004 12 bit binary input 0005 3 digit BCD 0 1Hz 0006 3 digit BCD 1Hz 2 3 RS485 12 BIT BINARY BIAS GAIN 0212 TOSLINE S20 COMM 1 0004 0000 No effect 0 RD 0004 Reset 1 MASTER SLAVE 1 0018 0000 Slave SEDECTION 0008 Master freq command 1 0010 Master output frequency 2 0004 High speed mode 1 TOSLINE F10 1 0003 0000 OFF 0 0001 Frequency command 1 0002 Command input 2 0003 Both 1 and 2 3 T
25. Refer to Figure 10 Command Prompt telnet elcome to Microsoft Telnet Client scape Character is GTHL 41 icrosoft Telnet open 192 168 16 118_ Figure 10 Telnet Menu 34 lec 14 3 Command Overview The console provides standard access and configuration methods for the various network parameters and configurations supported by the gateway This section will present an overview of the supported console commands It is important to note that unless otherwise indicated each of these commands will become effective immediately after it has been successfully entered This may have several repercussions for example if you change the IP address of the device via the Telnet console then you will lose the telnet connection to the device as it was a connection to the old IP address and therefore must re connect to the console if you wish to continue changing parameters Also note that the console commands are not case sensitive Help This command shows the console version and an overview of all available commands As indicated in the returned help information typing Help lt gt with a specific command will return help information specific to that command Refer to Figure 11 for the help command output via Telnet All further display screens shown in this section will be from Telnet although they will look identical when accessed via the RS232 port Telnet 197 168 16 166 elp IH Z2HBH Console Vers
26. a network address for the selected protocol e Timeout Defines a timeout time in seconds that the port uses to identify a network timeout 15 7 3 Modbus TCP IP Configuration The Modbus TCP IP protocol has the following configuration parameters Enable Disable Enables or disables this protocol e Master IP Defines the IP address that the Modbus TCP IP driver will consider as its master for timeout purposes e Timeout Defines a timeout time in milliseconds This network timeout only applies to network traffic originating from the configured master IP address Valid timeout times are 500ms 30000ms 0 55 30 05 Because the socket timeout determination is performed on a per socket duration basis note that a certain degree of caution must be exercised when using the network timeout feature to avoid nuisance timeouts from occurring Specifically do not perform inadvisable behavior such as sending a request from the master device to an ETH 200 and then closing the socket prior to successfully receiving the units response The reason for this is because the ETH 200 will then experience an error when attempting to respond via the now closed socket which will immediately trigger the timeout action Always be sure to manage socket life cycles gracefully and do not abandon outstanding requests Modbus TCP IP sockets initiated from devices other than the master device use a fixed 30s timeout time and do not perform
27. a new subnet mask Until the new subnet mask is assigned to the unit the IP address change is only temporary If the unit loses power or is otherwise reset prior to submitting a new subnet mask the previous IP address and subnet mask settings will return Note that if the subnet mask is to be modified via the unit s web page that network elements such as HTTP proxy servers may relay the web page request for the configuring computer The unit seeing the HTTP request from a computer other than that which performed the initial ping will ignore such a request Therefore be sure to bypass or disable any proxy servers at least temporarily when using this configuration method For security reasons once the ARP method of configuration has been successfully completed i e a new subnet mask has been entered the ARP method of configuration will be disabled and all future attempts at using this method will be ignored by the unit It is possible however to re enable the ARP method via a console command refer to section 14 3 13 2 Console Method The console method of configuration is achieved via a text based console interface accessible over the RS232 port and a telnet interface The RS232 console is accessed by connecting the port to a computer s serial COM port and then running a terminal emulation program such as Windows HyperTerminal If the ARP method of initial configuration is not used then the RS232 console must be accessed
28. can be replaced by the user by removing all power sources from the gateway removing the cover carefully popping out the discharged battery and replacing it with a Panasonic BR1632 or equivalent component 24 lec 12 Unit Configuration Concepts 12 1 Port and Protocol Configuration Each of the communication ports or in the case of the Ethernet port the protocols can be individually configured or enabled disabled It is important to note that the ports and Ethernet protocols function independent of one another and can operate simultaneously For example a Modbus TCP IP request Modbus RTU slave request on RS485A and an ASD1 request can simultaneously access the same internal point Although each communication port can be configured via the web interface their configuration selections vary slightly The Toshiba ASD common serial ports have a simple enable disable selection The RS232 and RS485 ports can be disabled or can have one of a selection of control protocols assigned to them The Ethernet port can by definition carry multiple control protocols simultaneously and therefore each protocol it supports can be individually enabled or disabled Along with the protocol selection for the RS232 RS485 ports each of these ports also has a corresponding baudrate parity address assignment and timeout time assignment Note that not all assignable protocols support the same range of configuration options therefore be sure to
29. instructions for use provided in the labeling and user s manual can be reasonably expected to result in significant injury No complex software or hardware system is perfect Bugs may always be present in a system of any size In order to prevent danger to life or property it is the responsibility of the system designer to incorporate redundant protective mechanisms appropriate to the risk involved lec Usage Precautions Operating Environment e Please use the gateway only when the ambient temperature of the environment into which the unit is installed is within the following specified temperature limits Operation 10 50 C 14 122 F Storage 40 85 C 40 185 F Avoid installation locations that may be subjected to large shocks or vibrations e Avoid installation locations that may be subjected to rapid changes in temperature or humidity Installation and Wiring Proper ground connections are vital for both safety and signal reliability reasons Ensure that all electrical equipment is properly grounded e Route all communication cables separate from high voltage or noise emitting cabling such as ASD input output power wiring ASD Connections not touch charged parts of the drive such as the terminal block while the drive s CHARGE lamp is lit A charge will still be present in the drive s internal electrolytic capacitors and therefore touching these areas may resu
30. overload pre alarm 49 FDD8 Commercial power inverter switching output 2 ss Overorqueaiam eo As rm 73 44 16 5 7 Special Control Parameters 0069 FFFF 0000 03E8 0 00 10 00 006A HYSTERESIS 0073 ENABLE JUMP 0 1 0080 0000 Function OFF 0 PRECES 0080 Function ON 1 0074 0 1 FFFF 0000 Fmax 0 01 0075 JUMP FREQUENCY 1 FFFF 0000 0 8 0 00 30 00 0 01 BANDWIDTH 0 00 30 0076 JUMP FREQUENCY 2 FFFF 0000 0 01 0077 JUMP FREQUENCY 2 0000 OBB8 0 00 30 00 0 01 BANDWIDTH 0078 JUMP FREQUENCY 3 FFFF 0000 Fmax 0 01 0079 JUMP FREQUENCY 3 0000 OBB8 0 00 30 00 0 01 BANDWIDTH 007A ED e 0080 CARRIER FREQUENCY 0 1 OOFF 0005 0064 0 5 10 0 0 1 Note 1 Note 1 Actual adjustment range depends on inverter rating 74 44 16 5 8 Frequency Setting Parameters LL INNCCTCNMLIECSNNE T CNN Isss8a FREQUENCY PRIORITY 0007 SELECTION 1 FREQUENCY PRIORITY B SELECTION 42 ANALOG INPUT FILTER 0 1 0003 0000 No filter 0001 Small filter 0002 Medium filter 0003 Large filter 0084 RR TERMINAL STANDARD 0002 0000 Standard BER 0002 Adjustable SETTING POINT 1 FREQUENCY 4 4 o S NS SETTING POINT 2 FREQUENCY 0089 IV TERMINAL STANDARD 0
31. reboot the unit 6 Download a copy of the unit s configuration file to your PC for backup purposes Of course it is possible to simplify or even eliminate some of these steps by starting your configuration from a pre existing point database file either downloaded from the internet or previously created by the user and then simply modifying those elements necessary to match your application 28 lec 13 Initial Ethernet Configuration The gateway typically requires configuration prior to communicating on an Ethernet network This fundamental configuration is achieved via one of two possible methods using ICMP ping configuration via the Address Resolution Protocol ARP or via a text based console interface accessible over the RS232 serial channel and a telnet interface The following are the factory set values of the most important Ethernet parameters IP Address 192 168 1 100 Subnet Mask 255 255 255 0 Default Gateway 192 168 1 2 If these parameters are not compatible with your network settings they will need to be modified 13 1 ARP Method The IP address can be changed remotely by using the Address Resolution Protocol ARP This is performed by adding a static entry into a PC s ARP cache table which stores the associations between a device s IP and physical MAC addresses The unit is then pinged from a command prompt MS DOS window to assign t
32. 004 0000 Standard 0 e 0004 ipsae 1 FREQUENCY SETTING POINT 42 FREQUENCY e RX TERMINAL 0008 0000 Standard 0 ADJUST LIENE 0008 Adjustable 1 Ed RX REFERENCE OOFF 009C OOFF 0000 0064 SETTING POINT 1 100 1 0 100 Lu SETTING POINT 1 FREQUENCY REFERENCE Kd 009 00FF 0000 0064 INT 2 DII S 100 1 0 100 REF POINT 2 E Fmax Fmax FREQUENCY me EE 20 TERMINAL STANDARD 0000 Standard EE 20 ADJUSTABLE 0010 Adjustable PG REFERENCE OOFF 009C OOFF 0000 0064 SETTING POINT 1 i 100 1 0 100 Le PG REF POINT F Fmax F 100 1 0 100 mme R FREQUENCY 0098 BINARY INPUT STD OR 0001 0000 Standard 0 Fw Cp 75 a N lec OINT 1 1 1 FREQUENCY OINT 2 2 FREQUENCY 009 JOG STOP 0 1 00CO 0000 Decelerated stop 0 0040 Coast stop 1 0080 DC injection stop 2 OOAO 0100 PRESET SPEED 0004 0000 Deactivated 0 MODE ACTIVATION 0004 Activated 1 0101 PRESET SPEED 1 FREQUENCY 0102 PRESET SPEED 1 OPERATING Other MODE than 0 FFFF LL UL 0 01 0103 PRESET SPEED 2 FREQUENCY 2 0104 higher PRESET SPEED 0 02 01 0 0 9 i 1 040C Same as PRESET SPEED 1 OPERATING MOD
33. 0078 90 600 VOLTAGE 230 460v units a 575v units 001A 00AC 130 860 88 44 16 5 16 Inverter Fault Codes Data LCD Display Message Explanation Hex NO ERROR No error has been recorded since the last inverter reset or trip clear OVERCURRENT ACCEL xx01 Overcurrent during acceleration PRESS CLEAR OVERCURRENT DECEL xx02 Overcurrent during deceleration PRESS CLEAR OVERCURRENT RUN xx03 Overcurrent during constant speed run PRESS CLEAR LOAD END OVERCURRENT xx04 Load end overcurrent detected at start up output terminals motor wiring PRESS CLEAR etc U PHASE SHORT CKT xx05 U phase armature short circuit PRESS CLEAR V PHASE SHORT CKT xx06 V phase armature short circuit PRESS CLEAR W PHASE SHORT CKT 07 W phase armature short circuit PRESS CLEAR LOST INPUT PHASE xx08 Lost input phase option PRESS CLEAR LOST OUTPUT PHASE xx09 Lost output phase option PRESS CLEAR OVERVOLTAGE ACCEL Overvoltage during acceleration PRESS CLEAR OVERVOLTAGE DECEL xx0B Overvoltage during deceleration PRESS CLEAR OVERVOLTAGE RUN xx0C Overvoltage during constant speed run PRESS CLEAR INVERTER OVERLOAD xx0D Inverter overload PRESS CLEAR MOTOR OVERLOAD xxOE Motor overload PRESS CLEAR DBR OVERLOAD TRIP xxOF Dynamic braking resistor overload PRESS CLEAR OVERHEAT TRIP xx10 Inverter overheat PRESS CLEAR EMERGENCY OFF xx11 Emergency off PRESS CLEAR EEPROM WRITE FAILURE xx12 EEPROM f
34. 3 and 4 alarms Most recent 5 and 6 alarms Most recent 7 and 8 alarms Inverter status monitor operation command Operation mode acquisition All parameter clear Inverter reset 61 lec 16 5 Toshiba 3 Series ASD Protocol The gateway can act as an RS232 master for Toshiba 3 series ASDs G3 H3 E3 etc Use of the ICC Toshiba 3 Series ASD Interface Cable ICC part 10603 or an equivalent cable is required to connect the gateway s RS232 port to the drive s on board RS232 port The following ASD parameters in GROUP COMMUNICATION SETTING PARAMETERS must be set as indicated RS232 BAUD 2 9600 baud NUMBER OE DATA BITS 1 8 bits PARITY SETTINGS 0 even parity Remember that the drive must be reset whenever communication related parameters are changed in order to activate the change All parameter writes use the drive s RAM EEPROM data write W command For all writes that target the drive s EEPROM be sure to follow Toshiba s guidelines regarding the number of times a specific parameter can be written without risk of EEPROM damage Point parameter number entry radix is hexadecimal e g 10 0x0010 or 1640 The available ASD parameters are as indicated in the tables starting in section 16 5 1 For further details on how to interpret these tables please refer to the Toshiba G3 RS232C Communications Manual Toshiba part number 42709 or the Toshiba INV3 MODBUS RTU Communi
35. 4 Using Equation 1 we can determine that coil 34 resides in holding register 3 as 3 0625 3 1 3 Then using Equation 2 we can determine that the bit within holding register 3 that coil 34 targets is 34 1 16 1 as 339616 mod 3 r1 1 Therefore reading coil 34 will return the value of holding register 3 bit 1 Note that this coil to register bit relationship holds true regardless of whether or not holding register 3 is assigned to a point If holding register 3 is not 52 44 assigned to a point then Modbus exception will be returned Either way 34 will always access holding register 3 bit 1 16 1 2 Modbus RTU Slave e Broadcast for functions 5 6 15 and 16 is supported e Network characteristics selections o Baud rate 2400 4800 9600 19200 38400 bps o Parity odd even none 1 stop bit none 2 stop bits 16 1 3 Modbus RTU Master Supported Modbus master functions are indicated in Table 3 These functions are automatically invoked by the gateway in response to point read or write requests Table 3 Supported Modbus Master Functions Function Code Function Read multiple registers 16 Write multiple registers e slave response timeout in seconds is assigned via the designated port s Timeout selection If 0 is chosen an invalid timeout time the gateway will use a 2s timeout by default Network characteristics selections o Baud rate
36. 63 Refer to Table 10 page 73 OOFF 0001 0064 1 100 OOFF 0001 0064 1 100 FFFF 0 FFFF 0 63 Refer to Table 10 page 73 OOFF 0001 0064 1 100 0001 0064 1 100 70 005A LOW CONTACTS HOLD OOFF 0001 0064 1 100 lec DETECT BAND FREQUENCY 0064 SPEED REACH MINIMUM FFFF 0 Fmax FREQUENCY COMMERCIAL POWER INV 00CO 0000 OFF 0040 Auto switch on trip 0080 At COMMERCIAL POWER INV SWITCH FREQ 00 0 Both 1 and 2 0066 COMMERCIAL FFFF 0 Fmax 2 3 POWER INV SWITCH FREQ FP OUTPUT TERMINAL 0003 0000 487 PULSE FREQUENCY 0001 96f 0002 360f RR INPUT SPECIAL 0 1 00 0 0000 Standard FUNCTION SELECT 0040 Fmax 0080 TACC TDEC multiplier 00CO0 VB multiplication factor 0020 CL multiplication factor 71 44 Table 9 Input Terminal Selections EDD dd Value Hex Value Hex cs R 29 __________ 2018 RES autre 34 UPIDOWN frequency setting UP 7 0 9 ST gate ON OFF 35 02C7 UP DOWN frequency setting DOWN 7 5 559 296 s 0407 UPIDOWN frequency L s oA selection 37 PUSHAype RUNKey 12 041B Fundamental parameter 40 C0C8 Forward reverse run selection switching V F 2 switching signal IV frequency switching input zr Note In order for binary bit 0 10 sett
37. E MODE 0105 PRESET SPEED 1 FFFF LL UL Sar 3 FREQUENCY 0106 higher PRESET SPEED 1 040C Same as PRESET SPEED 1 OPERATING MODE E 1 040C 0004 0000 000C 0008 0404 0400 040C 0408 482 OPERATING 3 OPERATING MODE 0107 PRESET SPEED FFFF LL UL A 4 FREQUENCY 5 0108 higher PRESET SPEED 040C Same as PRESET SPEED 1 4 OPERATING OPERATING MODE FFFF LL UL 040C Same as PRESET SPEED 1 OPERATING MODE FFFF LL UL 040C Same as PRESET SPEED 1 OPERATING MODE FFFF LL UL 040C Same as PRESET SPEED 1 OPERATING MODE MODE 010F PRESET SPEED FFFF LL UL 8 FREQUENCY 0110 PRESET SPEED 040C Same as PRESET SPEED 1 8 OPERATING OPERATING MODE MODE 16 0109 PRESET SPEED 5 FREQUENCY 5 higher PRESET SPEED 5 OPERATING 010B PRESET SPEED 6 FREQUENCY 6 or 010C higher PRESET SPEED MODE 6 OPERATING MODE 010D PRESET SPEED 7 FREQUENCY 7or 010E higher PRESET SPEED 0 0 0 0 0 0 7 OPERATING 0 01 1 01 1 01 1 01 1 01 1 01 1 01 1 lec 0111 PRESET SPEED FFFF LL paw 71 9 or 9 FREQUENCY 0112 higher PRESET SPEED 040C SPEED 1 9 OPERATING OPERATING MODE MODE 0113 PRESET SPEED Kd LL pd 1 10 FREQUENCY 0114 PRESET SPEED SPEED 1 10 OPERATING MODE MODE 0115 PRESET SPEED Ed LL LG RR 1 11 FREQUENCY 0116 PRESET SPEED bo _ SPEED 1 11 OPERATING OPERATING MODE MODE 0117 PRESET SPEED k LL
38. ED SEARCH ELECTRONIC THERMAL PROTECT LVL 1 OVERLOAD REDUCTION START FREQ MOTOR 150 OVERLOAD TIME LIMIT OVERLOAD SELECTION 0000 0064 0 100 1 0080 0030 0000 Coast stop 0010 Decelerated stop 0020 DC injection stop 0 1 OOFF 0000 0064 0 0 10 0 OOFF 0000 000A 0 10 OOFF 0000 0064 0 0 10 0 eo 0008 0000 OFF A 0008 ON OOFF 0000 0 0 25 0 0 0018 0000 OFF 0008 On power failure 0010 On ST make break 0018 Both 1 and 2 000A 0064 10 100 FFFF 0000 OBB8 0 00 30 00 0 1 OOFF 0001 OOFO 10 2400 0 1 0030 0000 with motor overload trip without soft stall 0 0010 with motor overload trip and soft stall 1 0020 without soft stall or motor overload trip 2 0030 with soft stall without motor overload trip 3 78 lec 0133 STALL PROTECTION 0 1 0040 0000 ON P seu 0040 OFF 0134 STALL 000A 0007 10 215 PROTECTION CURRENT LEVEL 0135 UNDERVOLTAGE TRIP 0080 0000 Trip disabled 0 0080 SE LITERIS 1 0137 LOW CURRENT DETECT 0000 ARN disabled 0 ues 0008 Trip on detection 1 0138 LOW CURRENT DETECT 0000 0064 0 100 LEVEL 0000 OOFF 0 255 0139 LOW CURRENT DETECTION TIME 0140 OUTPUT SHORT 0 1 0003 Standard motor CIRCUIT DETECTION Hiah dant SELECT High spe
39. FF 0000 9C40 0 01 frequency 0 00 400 00 Hz 0014 word Post compensation output FFFF 0000 9C40 0 01 frequency 0 00 400 00 Hz 0015 Torque current monitor O FFFF Note 2 0016 low Excitation current monitor 00 FF 0 255 1 byte high Reserved byte 0017 wee eccbackvaue FEF ooa oors word Motor overoad raio o errr 0560899 006555 0019 word inverter overioadrato o errr 0265555 190650 word DeRoveroadraio o errr o essos 1006555 oom word inputpower o 91 ec wora o woe wora Output power y o note Lee word output power caw 0 noeg word Rma rrr 906555 m jas J s D _ __ S Refer to Table 8 page 67 J 11 _ byte 0100 0 0 01kW O u _ 9 A Command mode status terminal panel option RS232C lt EN Input output power units Frequency mode selection terminal status panel option RS232C Note 1 These monitor voltage units are not affected by the setting of VOLTAGE UNITS SELECTION in GROUP UTILITY PARAMETERS they are always in units
40. Individual selections 1 EAM R G TERMINAL FFFF 0000 FFFF 0 54 G 51 INPUT Refer to Table 9 page 72 TERMINAL FUNCTION 0047 S2 INPUT TERMINAL FUNCTION 0048 S3 INPUT TERMINAL FUNCTION 0049 S4 INPUT TERMINAL FUNCTION 004A F INPUT TERMINAL FUNCTION 004B RES INPUT TERMINAL FUNCTION 004C ST INPUT TERMINAL FUNCTION 004D S5 INPUT TERMINAL FUNCTION 004E S6 INPUT TERMINAL FUNCTION 004F S7 INPUT TERMINAL FUNCTION 0050 POTENTIAL TERMINAL FUNCTION 0051 R S1 S7 TERMINAL OOFF 0001 0064 1 100 RESPONSE TIME 0052 F INPUT TERMINAL 0 1 oorr 0001 0064 1 100 RESPONSE TIME 0053 RES INPUT TERMINAL OOFF 0001 0064 1 100 RESPONSE TIME 0054 ST INPUT TERMINAL 0001 0064 1 100 RESPONSE TIME 0055 RCH CONTACTS FFFF o FFFF 0 63 Paneer Refer to Table 10 page 73 0056 RCH CONTACTS DELAY OOFF 0001 0064 1 100 IME 0057 RCH CONTACTS HOLD 0001 0064 1 100 TIME 0058 LOW CONTACTS FFFF o FFFF 0 63 PRENDAS Refer to Table 10 page 73 0059 LOW CONTACTS DELAY 0001 0064 1 100 TIME 005B FL CONTACTS FUNCTION 005C FL CONTACTS DELAY TIME 005D FL CONTACTS HOLD TIME 005E OUT CONTACTS FUNCTION 005F OUT CONTACTS DELAY TIME 0060 CONTACTS HOLD 0061 LOW SPEED SIGNAL OUTPUT FREQ FFFF 0 FFFF 0
41. NETWORK GATEWAY SERIES INDUSTRIAL CONTROL COMMUNICATIONS INC ETH 200 ETHERNET MULTIPROTOCOL NETWORK GATEWAY June 2005 ICC 10595 1 030 000 44 Introduction Thank you for purchasing the ICC ETH 200 Ethernet Multiprotocol Network Gateway The ETH 200 allows information to be transferred seamlessly between many different fieldbus networks with minimal configuration requirements ETH 200 provides 10 100BaseT Ethernet port two RS485 ports one RS232 port and three common serial ports for direct connectivity to Toshiba 7 series 9 series 11 series or VF nC1 Adjustable Speed Drives ASDs These various communication ports operate independently and are configurable along with the unit s internal point database via a standard web browser The gateway currently provides support for the following protocols Modbus RTU RS485 master amp slave Modbus RTU RS232 master amp slave Toshiba ASD common serial master Toshiba 3 series ASD RS232 master Modbus TCP IP slave Ethernet IP server Mitsubishi 500 series amp 700 series ASD RS485 master Johnson Controls Inc Metasys 2 RS485 slave under development gt Sullair Supervisor network RS485 master under development w cv cv v v v New network drivers are continuously being added and can be downloaded for free from our web site Before using the ETH 200 network gateway please familiarize yourself with the product a
42. OSLINE F10 1 003C 0020 MONITOR OUTPUT 0024 0028 002C 0030 0034 0038 7 003C TOSLINE F10 COMM 1 0080 0000 Data cleared 0 ERROR MODE 0080 Data retained 1 TOSLINE S20 FFFF 0000 03FF 0 1023 RECEIVE ADDRESS TOSLINE S20 0000 03FF 0 1023 TRANSMIT ADDRESS TOSLINE S20 001F 0000 001F 0 31 COMMAND INPUT 001F 0000 001F 0 31 cO PD 0 1 2 3 4 5 MONITOR OUTPUT TOSLINE S20 FREQ 0001 0000 Disable 0 REF ADDR SELECT 0002 0000 Data cleared 0 0002 Data retained 1 TOSLINE S20 COMM ERROR MODE 0020 0000 OFF 0 0020 ON 1 OOFF 0000 0064 0 100 FFFF 0000 Fmax 0 Fmax OOFF 0000 0064 0 100 FFFF 0000 Fmax 0 Fmax RS485 12 BIT BINARY POINT 1 RS485 12 BIT BINARY PT 1 FREQ RS485 12 BIT INARY POINT 2 5485 12 INARY PT 2 FREO 84 1 1 1 1 1 1 1 1 1 0 01 1 0 01 44 16 5 13 Terminal Adjustment Parameters Paramotor Funeton Tue fark Mosk AdjustnentRange 0218 FM TERMINAL FUNCTION SELECTION Pre comp ref frequency Post comp output freq Frequency setting Output current DC voltage Output voltage Torque current Excitation current PID feedback value Motor overload ratio Inver
43. SPD LED that is on whenever 100BaseT Ethernet connection is established e 1 ACT LED that flashes whenever data is transferred across the Ethernet network 1 bicolor red green MS LED that indicates module status information 1 bicolor red green NS LED that indicates network status information 1 green TX 1 red RX LED on each RS485 port 1 green and 1 red LED on each of the Toshiba common serial ASD ports Refer to section 8 for more detailed information about the LED indicators and their meanings Field Upgradeable As new firmware becomes available the unit can be upgraded in the field by the end user Refer to section 16 5 for more information lec Versatile Mounting Options The unit can be panel mounted with the included standoff kit or snapped into existing 4 Augat SnapTrack 6TK series or equivalent An optional mounting kit ICC part number 10581 is also available for DIN rail mount applications 10 3 Installing Gateway The gateway s installation procedure will vary slightly depending on the chosen mounting method and the networks that will be used 3 1 Mounting 3 1 1 Panel Mounting The included standoff kit allows for panel mounting of the unit The standoff kit is comprised of four 1 aluminum male female standoffs and four 6 lock washers 1 Remove one of the four cover standoff retention screws and its lock washer from the bottom side
44. US MONITOR 4 DISPLAY SELECT 022B UNITS FACTOR 022C FREQUENCY DISPLAY RESOLUTION 0000 003F 0 63 except 0004 0008 000C 0001 ee 0001 0010 1 16 0001 0010 1 16 0001 0010 1 16 0000 4E20 u ae 00 200 00 0003 1 2 0001 0 1Hz 0002 0 01Hz 86 0220 FREQUENCY MODE 0038 Only RS232C valid SELECTION Terminal input valid Panel input valid Communication 12 bit binary interface input valid local remote valid 4 lec 022D ACC DEC TIME UNITS 0 1 0004 0000 0 1 sec 0 0004 0 01 sec 1 022 CURRENT UNITS 0 1 0008 0000 96 0 SELECTION 0008 A 1 022F VOLTAGE UNITS 0 0010 0000 96 0 SELECTION 0010 V 1 0230 BLIND FUNCTION 0 0001 0000 Blind 0 0001 Selective unblinding 1 0231 FUNDAMENTAL 0 0040 0000 Blind PARAMS 2 BLIND 0040 Unblind 0232 PANEL CONTROL 0 0080 0000 Blind ol EUN 0080 Unblind 0 e lt xw O 0233 TERMINAL 0001 0000 Blind SELECTION PARAMS BLIND 0001 Unblind SPECIAL CONTROL 0 0002 0000 Blind PARAMS BLIND 0002 Unblind 0234 O 1 1 1 1 1 1 0235 FREQUENCY 0 1 0004 0000 Blind 0 SETTING PARAMS 0004 Unblind 1 0236 PROTECTION 0 1 0008 0000 Blind 0 FUNCTION PARAMS 5 0008 Unblind 1 0237 PATTERN RUN 0 1
45. Use Serial Connection Baud Rate 115200 Comm Enable Processor Detection Use USB ta Seral Converter Help Figure 35 Communications Options Window Next select the Setup File Locations menu item from the main screen The Choose File Locations window shown in Figure 36 then appears Confirm that the correct paths to the referenced files are entered Enter the correct paths if necessary Choose File Locations File Locations Cold Loader CAICCARFUcaldload bin Pilot BIOS CAICCARFUSpilat bin Flash table ICMICCARFUSFlash ini ae OF Cancel Help Figure 36 Choose File Locations Window 17 3 3 Transmitting Firmware Files When a board support package BSP has been downloaded and unzipped the flash firmware file will be the one with BIN as its file name extension 93 44 Once the RFU utility has been configured the flash firmware files can be downloaded to the gateway by two different methods The simplest way is to drag the application firmware BIN file s icon and drop it onto the RFU utility s main screen This will automatically initiate the download process Alternatively select the File Load Flash Image menu item refer to Figure 37 11 Rabbit Field Utility 2 40 Setup Help Figure 37 Load Flash Image Menu Selection The flash image BIN file selection window will then appear refer to Figure 38 Browse to the
46. a representative for assistance if the problem persists lec 3 3 2 Installation for S7 S9 811 A7 and VF nC1 ASDs 1 Mount the unit via the desired method refer to the separate mounting options manual for more information CAUTION Verify that all input power sources to the drives to be connected have been turned OFF and are locked and tagged out DANGER Wait at least 5 minutes for the 5 electrolytic capacitors to discharge before proceeding to the next step Do not touch any internal parts with power applied to the drive or for at least 5 minutes after power to the drive has been removed A hazard exists temporarily for electrical shock even if the source power has been removed Verify that the CHARGE LED has gone out before continuing the installation process Remove the drive s common serial communication port cover if it has one refer to the appropriate drive manual for instructions how to do this Do not discard this cover as it should be reinstalled to minimize contamination of the port s electrical contacts if the gateway is ever disconnected from the drive Connect the drive s common serial communication port to one of the ASD channels of the gateway with the communication cable communication cable is not included with the gateway kit When choosing cables for this connection standard 24 AWG category 5 5 unshielded twisted pair UTP 8 conductor cables found in Ethernet networks in
47. ailure during write PRESS CLEAR EEPROM READ FAILURE xx13 EEPROM failure during initial read PRESS CLEAR _ _ RAM ERROR xx15 RAM error PRESS CLEAR ROM ERROR xx16 ROM error PRESS CLEAR CPU ERROR xx17 CPU error PRESS CLEAR COMMUNICATION ERROR xx18 RS232C timer time out PRESS CLEAR GATE ARRAY FAULT xx19 Gate array error PRESS CLEAR CURRENT DETECT ERROR xx1A Output current detection circuit error PRESS CLEAR 89 lec 4 Data LCD Display Message Explanation Hex OPTION PCB ERROR xx1B Option PCB error PRESS CLEAR OPTION ROM ERROR Option ROM error LOW CURRENT TRIP xx1D Low current PRESS CLEAR UNDERVOLTAGE TRIP xx1E Main circuit undervoltage PRESS CLEAR 0 Unsed j OVERTORQUE TRIP xx20 Overtorque PRESS CLEAR EARTH FAULT SOFT xx21 Earth fault software PRESS CLEAR EARTH FAULT HARD xx22 Earth fault hardware PRESS CLEAR OPEN FUSE TRIP xx23 Open fuse PRESS CLEAR DBR OVERCURRENT TRIP xx24 Dynamic braking resistor overcurrent PRESS CLEAR DC OVERCURRENT ACC 25 Overcurrent in DC section during acceleration PRESS CLEAR DC OVERCURRENT DEC xx26 Overcurrent in DC section during deceleration PRESS CLEAR DC OVERCURRENT RUN 27 Overcurrent DC section during constant speed run PRESS CLEAR AUTO TUNING ERROR xx28 Auto tuning error PRESS CLEAR INV TYPEFORM ERROR xx29 Inverter typeform error PRESS READ WRITE 90
48. ample if an Ethernet IP connection consumes new data that changes the value of a point how do we know where this new value will exit the gateway to arrive at its final destination The answer is that any new point values written by slave protocols will generate write transactions only on the source port This concept may best be further explained by way of a representative scenario For example let s assume that the gateway s RS485A port has been designated to be a Modbus Master Let s further assume that the Modbus Master portion of point 5 indicates a Source ID value of 8 and Register value of 14 and that point 5 s Source Port selection is set to 5485 What this means is that independent of any other gateway traffic point 5 will continuously attempt to update its internal value by making requests to the RS485A port And because the RS485A port has been designated as a Modbus Master then the Modbus Master portion of point 5 configuration will be referenced by the update task and point 5 s value will therefore always be mirroring the value of holding register 14 of remote Modbus station address 8 connected to the Modbus subnet attached to the gateway s RS485A port Perhaps holding register 14 of Modbus station address 8 is a monitor item indicating the pressure in compressor tank Whenever the tank s pressure changes therefore the value of point 5 will automatically update to reflec
49. are closed Connect to 192 168 16 100 Remember my password Figure 18 Administrator Authentication Table 1 Initial factory set authentication values Realm Username Password Realm Applies To Blank i e do en USER Monitoring capabilities ADMIN admin EI Ee aD rot All change actions enter a password 15 2 Communication Status Indicators Figure 19 shows the communication status indicators These will blink periodically to show the status of data communication between the web browser and the unit tx Figure 19 Communication Status Indicators 15 3 Unit Status Figure 20 shows the non modifiable unit status information This includes the 48 bit Ethernet MAC address and the application firmware version information 41 44 Firmware 1 030 Jun 9 2005 MAC ID 00 90 2 5 93 50 Figure 20 Unit Status 15 4 Set Date and Time Figure 21 shows the submission boxes in which new date and time information can be entered Note that the hours are entered in military time format 0 23 12AM 11PM Current Time Mon Dec 13 2004 15 15 20 Time hh mrm ss 15 15 13 SUBMIT Date 12 13 2004 SLIEHIT Figure 21 Set Date and Time 15 5 Network Configuration Figure 22 shows the submission boxes in which network configuration information can be entered Note that changing the subnet mask or default gateway will immediately result in a momentary loss of commun
50. assign a valid entry in all cases for example a Modbus RTU slave s address assignment must be in the range 1 247 to comply with the Modbus specification Also note that certain protocols may not make use of all available configuration options e g certain protocols operate only at one specified baudrate regardless of the baudrate selection value The protocol specific sections of this manual will document these cases Similarly each of the Ethernet protocols has its own unique configuration attributes such as Ethernet IP s assembly object member lists and Modbus TCP IP s timeout assignments 12 2 Timeout Configuration The gateway s points can be configured to perform a specific set of actions when primary communications are lost on one or more of its various networks This allows each point to have its own unique fail safe condition in the event of a network interruption There are three separate elements four in the case of Modbus TCP IP that define the network timeout behavior A port s network timeout time 7 11 A point s Timeout Enable selection J 11 A point s Timeout Value setting For Modbus TCP IP a Master IP address designation 25 lec The timeout time adjustment range depends on the port For the RS485 and RS232 ports the time is adjustable in 1s increments from 0 to 500s For the Modbus TCP IP protocol the time is adjustable in 1ms increments from 500ms 30000ms 0 55 30 05
51. at coil is resolved by the gateway into a specific holding register and a specific bit within that holding register The pattern of coil to register bit relationships can be described as follows Coils 1 16 map to holding register 1 bitO bit15 bitOZLSB bit152MSB Coils 17 32 map to holding register 2 bitO bit15 and so on Arithmetically the coil to register bit relationship can be described as follows For any given coil the holding register in which that coil resides can be determined by Equation 1 coil 3 16 holding register Where the bracket symbols L indicate the floor function which means that any fractional result or remainder is to be discarded with only the integer value being retained Also for any given coil the targeted bit in the holding register in which that coil resides can be determined by bit coil 1 16 Equation 2 Where coil 1 65535 bit e 0 15 and is the modulus operator which means that any fractional result or remainder is to be retained with the integer value being discarded i e it is the opposite of the floor function From these equations it can be seen that the largest holding register number that can be accessed via this coil to register mapping method is 4096 which contains coil 65535 For clarity let s use Equation 1 and Equation 2 in a calculation example Say for instance that we are going to read coil 3
52. cations Manual part number 10028 62 44 16 5 1 Command Parameters Frequency command 0002 RUN command STOP Command has priority over RUN command Forward e reverse run selection Acc dec 311 2 selection Reserved Jog mode selection Feedback control Compulsory DC injection braking mode switching Gate block command command Reset command RS232 command frequency selection in word word Preset speed run command M i 63 0 00 400 00Hz Actual frequency will be limited by LL UL and Fmax 0 Stop 1 Run 0 run enabled 1 stop 0 reverse 1 forward 0 Acc dec 1 1 Acc dec 2 0 Normal acc dec mode 1 Jog mode 0 Feedback valid 1 Feedback invalid 0 No compulsory DC injection braking 1 Compulsory DC injection below DC INJECTION START FREQUENCY 0 VIF 1 0 Normal 1 Gate block 0 Does nothing 0 Does nothing FREQUENCY MODE SELECTION COMMAND MODE SELECTION settings RS232C commands valid RS232C frequency valid RS232C commands and frequency valid 0000 Output frequency selected by FREQUENCY MODE SELECTION 0001 OOOF speeds 1 15 44 16 5 2 Monitor Parameters 0005 Output frequency monitor 0 FFFF 0 00 400 00Hz 0006 Run stop status 0 Stopped p 1 Run enable 0 Run enabled 1 Stopped 2 Forward e reverse status 0 Reverse d selection status 1 Accel decel 2 p 5 Fault status
53. d Cooling Method Self cooled lec 6 Maintenance and Inspection Preventive maintenance and inspection is required to maintain the gateway in its optimal condition and to ensure a long operational lifetime Depending on usage and operating conditions perform a periodic inspection once every three to six months Before starting inspections disconnect all power sources Inspection Points Check that the network cable s are properly terminated in the terminal block s and ensure that pluggable terminal blocks are fully seated in their headers Reseat if necessary Check that there are no defects in any attached wire terminal crimp points Visually check that the crimp points are not damaged or loose Visually check all wiring and cables for damage Replace as necessary Clean off any accumulated dust and dirt If use of the gateway is discontinued for extended periods of time apply power at least once every two years and confirm that the unit still functions properly Do not perform hi pot tests on the gateway as they may damage the unit Please pay close attention to all periodic inspection points and maintain a good operating environment 20 lec 7 Storage and Warranty 7 1 Storage Observe the following points when the gateway is not used immediately after purchase or when it is not used for an extended period of time Avoid storing the unit in places that are hot or humid or that contain large quan
54. dicates whether or not the ability to remotely configure the unit via the ARP method is currently allowed refer to section 13 1 Telnet 192 168 16 166 how urrent Configuration Firmware Wersion 1 088 43 2084 Ping Configuration Allowed Figure 13 Show Command Overview Xmodem The xmodem command allows unit configuration files to be transferred between the gateway and a PC As Xmodem is a serial protocol the xmodem command only applies to the serial console RS232 port Whenever unit configuration is completed it is highly recommended that a backup copy of the configuration file be downloaded from the unit to a PC One reason for this is in case it becomes necessary to restore the file to the unit s file system later such as if the unit s internal backup battery becomes exhausted and requires replacement Another reason is that it may be desirable to load multiple units with the same configuration Configuration files contain all point and port settings but not network configuration information such as IP address A downloaded configuration file can be uploaded to any ETH 200 allowing the user to clone multiple units with the same configuration 36 lec Two different variations of the Xmodem protocol are supported CRC and Checksum for those serial communication packages that only support one or the other However some programs can automatically adapt to the user s selection making the
55. e download procedures 17 3 1 Required Files When first downloaded the RFU utility files are compressed into one self extracting EXE distribution file Create a folder Such as c RFU place the distribution file in this folder and then execute it This will extract the compressed files into that same folder The distribution file is then unneeded and can be deleted if desired To run the RFU utility double click on the RFU EXE file icon 17 3 2 First Time Configuration The first time the RFU utility is run on a computer several configuration items need to be confirmed These configuration items are retained in the computer s registry from that point on so reconfiguration is not required unless certain parameters such as which serial port to use on the computer are changed The two configuration items that need to be confirmed are the communications and bootstrap loaders path First select the Setup Communications menu item refer to Figure 34 mi Rabbit Field Utility 2 40 Setup Help Communications File Locations Figure 34 RFU Main Screen The Communications Options window shown in Figure 35 then appears Confirm that the settings are as shown with the possible exception of the 92 lec Comm Port settings which depends on the COM port you are using Click OK when complete Communications Options Options Use Connection Serial Options
56. ected messages the qualifier meaningful is used here because a client may configure a class 1 connection that indicates larger produced and or consumed data sizes but all unreferenced consumed data data after byte 12 will be ignored and all unreferenced produced data also data after byte 12 will be dummy 0 values The first word two bytes of consumed data will be written to the value attribute of point 3 the next two bytes to point Z4 and so on If points 3 and 4 etc have a Source Port selection defined then this command data will subsequently also propagate to that port and down to the point s configured remote device This example works similarly when describing the behavior of the produced member list in Figure 24 In this case the first 2 bytes of the produced data will be the value of point 1 the next two bytes will be the value of point 2 and so 15 8 Point Configuration The ETH 200 supports 100 total points The configuration of these points determines what data is available from attached network devices Points are configured using the interface shown in Figure 25 46 lec Hame Value 1 ouput rea fo ASDI status s commend 2 fasor meamna o e aso saus len e en cutput fea je Point Number 1 Mame 501 output freq Timeout En Timeout Value O Source Port Toshiba ASD Parameter Mitsubishi Address Pa
57. ection of Toshiba 7 series 9 series 11 series or VF nC1 ASDs ASD connections use the same standard RJ45 style 8 conductor UTP patch cables any standard CAT5 Ethernet cable found in most electronics stores 5 meters or less in length can be used ASD connections are automatically established and continuously monitored no drive configuration needs to be performed to connect the unit to the drives Just plug it in it s that simple Power Supply When connected to Toshiba ASDs via the ASD1 ASD2 ASD3 ports can be either powered directly from the attached ASDs or from the auxiliary power AUX PWR input jack All other non Toshiba applications require the use of the AUX PWR input to supply power to the unit When more than one power source is connected the unit will draw its control power from the source with the highest supply voltage Supported Protocols Modbus RTU RS485 master slave Modbus RTU RS232 master amp slave Toshiba ASD common serial master Toshiba 3 series ASD RS232 master Modbus TCP IP slave Ethernet IP server Mitsubishi 500 series amp 700 series ASD RS485 master also used by MGI Technologies Inc ASDs Johnson Controls Inc Metasys 2 RS485 slave under development gt Sullair Supervisor network RS485 master under development w ow v cv v cw New network drivers are continuously being added and can be downloaded for free from our web site lee Text Bas
58. ed Console Configuration Basic unit configuration is performed via a text based console interface available locally over the RS232 port via a standard PC terminal program such as Microsoft Windows HyperTerminal or over Ethernet via a Telnet session The unit also provides initial configuration access via ICMP ping configuration Macromedia Flash Enabled Embedded Web Server Advanced unit configuration and point monitoring control are also provided via an embedded web server using the HTTP protocol The unit s web server feature provides direct data access and control via standard web browsers such as Microsoft Internet Explorer and Netscape Navigator The latest version of Macromedia Flash Player browser plug in is required Configuration File Upload Download A unit s configuration can be uploaded from downloaded to a PC which provides the capability for PC based file backup and easy configuration copying to multiple units Sample configuration files and related documentation can also be downloaded from our web site uploaded to a unit and custom modified to suit a specific application Network Timeout Action A per port and per point 2 level configurable network timeout action can be programmed that allows each internal point to have its own unique fail safe condition in the event of a network interruption Indicators e 1 green LNK LED that is on whenever a valid Ethernet connection is detected e 1green
59. ed motor Positioning use standard motor Positioning use high iis motor 0142 0000 00C8 0 200 LEVEL 0143 FAULT TRIP EEPROM 0 1 0002 Data cleared when powered SAVE ENABLE OFF Data retained when powered OFF COOLING FAN CONTROL 0004 Automatic temperature SELECTION detection STE ON TIMER ALARM SETTING 0141 OVERTORQUE TRIP 0040 0000 Trip disabled SPBESIISN 0040 Trip enabled 79 44 16 5 10 Pattern Run Control Parameters 0146 PATTERN RUN SELECTION 0 1 0008 0000 OFF 0 0008 ON 1 1 PATTERN RUN CONTINUE MODE 0147 PATTERN GROUP 1 SPEED 0 PATTERN GROUP 1 SPEED 1 PATTERN GROUP 1 SPEED 2 PATTERN GROUP 1 SPEED 3 PATTERN GROUP 1 SPEED 4 PATTERN GROUP 1 SPEED 5 PATTERN GROUP 1 SPEED 6 PATTERN GROUP 1 SPEED 7 PATTERN GROUP 1 NUMBER OF CYCLES PATTERN GROUP 2 SPEED 0 PATTERN GROUP 2 SPEED 1 PATTERN GROUP 2 SPEED 2 PATTERN GROUP 2 SPEED 3 PATTERN GROUP 2 SPEED 4 PATTERN GROUP 2 SPEED 5 PATTERN GROUP 2 SPEED 6 PATTERN GROUP 2 SPEED 7 PATTERN GROUP 2 NUMBER OF CYCLES PATTERN GROUP 13 SPEED 0 PATTERN GROUP 13 SPEED 1 PATTERN GROUP 3 SPEED 2 PATTERN GROUP 13 SPEED 3 PATTERN GROUP 13 SPEED 4 PATTERN GROUP 13 SPEED 5 PATTERN GROUP 3 SPEED 6 PATTERN GROUP 13 SPEED 7 PATTERN GROUP 13 NUMBER OF CYCLES PATTERN GROUP 4 SPEED 0 0148 0149 0150
60. er a valid Ethernet connection is detected ACT ACTivity flashes amber whenever network activity is detected 8 3 RS485 Port Indicators Each RS485 port has one red and one green LED situated next to its respective terminal block Green LED Lights when the gateway is transmitting data on the port Red LED Lights when the gateway is receiving data on the port note that this does not indicate the validity of the data with respect to a particular protocol only that data exists and is being detected 8 4 Ethernet IP Status Indicators One Module Status MS LED and Network Status NS LED exists These bicolor red green indicators conform to the prescribed behavior as dictated in the Ethernet IP specification Volume 2 Chapter 9 22 lec 9 Configuration Switches There are two configuration DIP switches marked CFG located on the unit near the RS232 port Switch 1 Firmware update switch Place in OFF position for normal operation and in the ON position only when new firmware is to be downloaded to the unit Refer to section 16 5 for more information Switch 372 5232 port selection switch When OFF at unit startup the RS232 port will act as the serial console regardless of the port s configuration as indicated on the web interface refer to section 14 1 for more information on the serial console When ON at unit startup the RS232 port carries wha
61. he new IP address to it Below is an example of the commands used to change the unit s IP address arp s IP address MAC address gt ping IP address gt arp d IP address gt The initial arp s command adds a static association between the unit s MAC address and the desired IP address to the PC s ARP table When the ping command is executed with the IP address as an argument the PC sends this information to the unit indicated by the associated MAC address The unit then detects that it was addressed with the correct MAC address and adopts the IP address indicated in the ICMP ping packet The optional arp d command then removes the static route from the PC s ARP table The units MAC address is printed on a label located to the left of the Ethernet jack on the unit s cover An example of setting a unit s IP address to 192 168 16 110 would look like arp s 192 168 16 110 90 90 C62 0C0 29 8B ping 192 168 16 110 arp d 192 168 16 110 Forcing the unit to adopt the new IP address completes only half of the ARP configuration process In addition to the IP address being changed the unit also automatically configures its subnet mask to 255 255 255 255 This setting essentially allows only the computer that issued the ping command to 29 44 communicate with the unit From this computer then the user must also access the unit s web page via a web browser or its console via a telnet session in order to assign
62. ications just wait for a moment or use the refresh button on your browser to re establish communications Changing the unit s IP address however will result in a complete loss of communications as the unit s IP address will immediately be changed from that of the page you are viewing to the new value To reconnect therefore requires transitioning to the new IP address via the browser s Address URL field IP Address 192 168 1 188 255 255 255 0 Gateway 192 168 1 2 cu Figure 22 Network Configuration 15 6 Authentication Configuration Figure 23 shows the submission boxes used to change the user level and administrator level usernames and passwords 42 44 Admin Username Admin Password User Username User Password SUBHIT Figure 23 Authentication Configuration To change enter your desired username and password max 11 characters each then click Submit Contact ICC if you have forgotten your username or password for instructions on how to reset them 15 7 Port Configuration The ETH 200 has eight ports the Ethernet port actually acts like two independent ports as the control protocols it supports can be used simultaneously There are three Toshiba ASD common serial connections two RS485 connections one RS232 connection one Modbus TCP IP connection and one Ethernet IP connection These various connections are configured using the interface shown in Figure
63. ime of 2s is used ASD communication characteristics are dictated by parameters 117 124 PU port and 331 341 RS 485 port Most of these parameters can be set as desired by the user However the following parameters must be set as indicated to successfully connect to the gateway Parameter 119 333 stop bits data bits Must be set for 8 data bits Parameter 123 337 wait time setting Must be set to 9999 Parameter 124 341 selection Must be set to 1 CR only ASD parameter number entry radix is decimal e g 10 1040 Any numerically addressed parameter defined by the Mitsubishi protocol reference manual is directly accessible base frequency parameter 3 etc However some ASD data objects do not have parameter numbers assigned by Mitsubishi For these data objects the additional parameter numbers indicated in Table 4 have been assigned For further information 60 lec on these parameters please refer to the relevant Mitsubishi documentation Table 4 Additional Mitsubishi Parameter Assignments Parameter Number 1000 1001 1002 1003 1004 1005 1006 1007 1008 1009 1010 1011 1014 1015 1016 1017 Item Second parameter switch over Frequency command RAM Frequency command EEPROM Frequency monitor Output current monitor Output voltage monitor Special monitor Special monitor selection number Most recent 1 and 2 alarms alarm clear Most recent
64. ing values 22 32 and UP DOWN frequency setting setting values 34 amp 35 inputs to be valid parameter FREQUENCY PRIORITY SELECTION 1 FREQUENCY PRIORITY SELECTION 2 in GROUP FREQUENCY SETTING PARAMETERS must be set to 5 BIN binary setting or UP DOWN setting 72 lec Table 10 Output Terminal Selections RCH LOW FL OUT relay contacts c eo Value Hex Value Hex 0000 Lower imittreauenoy 22 0587 Execuingemegengot 7 5 Accelidecetcomplete DSD8 PiDdeviationiimt 7 8 Selected speedreach signal 40 csee Runstop 9 0900 Selected speed reach signal coss 10 0 00 Fault 42 1400 Severe fault armature short load end short open phase output error earth fault 11 0800 Fault 43 1500 Severe fault armature short load end short open phase output error earth fault 12 0 00 Fault other than earth fault or 44 1600 Non severe fault overload load end overcurrent overcurrent overvoltage 13 0000 Fault other than earth fault or 45 1700 Non severe fault overload load end overcurrent overcurrent overvoltage 14 95B5 Overcurrent pre alarm 46 508 Commercial power inverter switching output 1 19 9085 Overcurrent pre alarm 47 EDD8 Commercial power inverter switching output 1 16 85C5 Inverter overload pre alarm 48 F5D8 Commercial power inverter switching output 2 17 8DC5 Inverter
65. ion 1 6 uailable commands type help command for more info Configure various options Show current configuration Configuration file upload download This help screen Re enable ICMP ping configuration Figure 11 Help Command Set The Set command actually encompasses several subcommands each of which allows setting a different configuration parameter To set a parameter two arguments are required the parameter s name and the value to set it to Figure 12 shows an example of changing the IP address of a device to 192 168 16 120 After this command is entered the device will then reconfigure itself to allow network access via the IP address 192 168 16 120 35 Telnet 192 168 16 166 set pur et Usage set lt variahble gt lt value The Following variables can be set with this command ip IF address of the device Cie 172 168 16 188 netmask The subnet mask for the device Cie 255 255 255 685 qateway The default gateway for the device Cie 192 168 16 2 gt Peet ip 192 168 16 12 Figure 12 Set Command Overview and Implementation Show Figure 13 shows an example of this command which displays current configuration information Some of this information IP Address Netmask and Gateway is configurable via the set command The Firmware Version field indicates the unit s current application firmware version The Ping Configuration field in
66. l A 55 16 3 Toshiba Common Serial ASD Protocol 57 16 4 Mitsubishi ASD Protocol iine cenae eati ehe psa see eto 58 16 5 Toshiba 3 Series ASD 62 lec 16 5 1 Command Parame le S ee e e oie ac tate EA 63 16 5 2 MOonllor Parameters 64 16 5 3 Fundamental Parameters 1 2 0 66 61601100 68 16 5 4 Fundamental Parameters 2 69 16 5 5 Panel Control 69 16 5 6 Terminal Selection 70 16 5 7 Special Control Parameters 74 16 5 8 Frequency Setting Parameters 75 16 5 9 Protection Function 1 8 16 5 10 Pattern Run Control Parameters 80 16 5 11 Feedback Control Parameters 83 16 5 12 Communication Setting Parameters 84 16 5 13 AM FM Terminal Adjustment Parameters 85 16514 Ulty FPATAIMCIOMS
67. location of the flash image file and select it Clicking OK will then initiate the download process Choose Flash Image Flash Image File Location CAICCADNE T10OS 1 DOC BIN E Help Figure 38 Flash File Selection Window While downloading the RFU utility will indicate the download status Once complete summary information will be displayed in the bottom status bar see Figure 39 T Time 67 375 seconds 193183 of 193183 bytes sent Figure 39 Summary Information 94 44 17 4 Wrap Up Once downloading is complete close the RFU utility move CFG switch 1 back to the OFF left hand position to exit firmware download mode and cycle power momentarily to the unit by either disconnecting the auxiliary power supply and or powering down all connected drives or momentarily removing all drive communication cables from the unit When the unit powers up again it will be running the new application firmware If the new firmware version release notes indicated that the configuration file might need to be reloaded then do so at this point 95 Notes 18 4 J i I 1 4 1 1 1 Lose 1 H 4 1 1 i NE 4 1 enne B a 7 96 at
68. lt in an electrical shock Always turn all drive input power supplies OFF and wait at least 5 minutes after the CHARGE lamp has gone out before connecting communication cables e avoid misoperation do not connect any gateway terminals to either the ASD s E GND terminals the motor or to any other power ground e When making common serial connections between the gateway Toshiba ASDs do not use cables that exceed 5 meters in length e For further drive specific precaution safety and installation information please refer to the appropriate documentation supplied with your drive e Internal ASD EEPROMs have limited life span of write cycles Observe all precautions contained in this manual and your ASD manual regarding which drive registers safely may and may not be repetitively written to e When used without an Auxiliary power source Toshiba ASD common serial mode the gateway derives its control power from the connected drives Therefore removing power to all connected drives will also cause the gateway to lose power 44 TABLE CONTENTS 1 The Network Gateway Series Concept 7 2 Feature Summary 8 3 Installing the Gateway 11 3 1 NiSUniirif uk M P 11 s 11 3
69. most office environments can be used The maximum allowable length for these cables is 5 meters Although there are many varieties and styles of CAT5 UTP cables available ICC strongly recommends using only high quality cables from reputable manufacturers to guarantee optimal noise immunity and cable longevity Ensure that each end of the cable is fully seated into the modular connectors and route the cable such that it is located well away from any drive input power or motor wiring Also take care to route the cable away from any sharp edges or positions where it may be pinched Repeat steps 2 5 to connect other drive s as needed Connect the other various networks to their respective plugs terminal blocks Ensure that any terminal blocks are fully seated into their respective headers and route the network cables such that they are located well away from any electrical noise sources such as ASD input power or motor wiring Also take care to route all cables away from any sharp edges or positions where they may be pinched If an auxiliary power supply is going to be used connect it to the gateway s AUX PWR jack Take a moment to verify that the gateway and all network cables have sufficient clearance from drives motors or power carrying electrical wiring 16 lec 10 Turn the power sources to all connected drives ON and verify that the drives function properly If the drives do not appear to power up or do not function pro
70. nd be sure to thoroughly read the instructions and precautions contained in this manual In addition please make sure that this instruction manual is delivered to the end user of the ETH 200 and keep this instruction manual in a safe place for future reference or unit inspection This instruction manual describes the device specifications wiring methods maintenance procedures supported functions and usage methods for the ETH 200 network gateway For the latest information support firmware releases or product point files please visit http www iccdesigns com Before continuing please take a moment to ensure that you have received all materials shipped with your kit These items are e ETH 200 gateway Panel mount standoff kit e Documentation CD ROM METASYS IS A REGISTERED TRADEMARK OF JOHNSON CONTROLS INC 44 ETH 200 Ethernet Multiprotocol Network Gateway User s Manual Part Number 10595 1 030 000 Printed in U S A 2005 Industrial Control Communications Inc All rights reserved Industrial Control Communications Inc reserves the right to make changes and improvements to its products without providing notice Notice to Users INDUSTRIAL CONTROL COMMUNICATIONS INC S PRODUCTS ARE NOT AUTHORIZED FOR USE AS CRITICAL COMPONENTS IN LIFE SUPPORT DEVICES OR SYSTEMS Life support devices or systems are devices or systems intended to sustain life and whose failure to perform when properly used in accordance with
71. ng the RS232 port for control protocol communication then it must be rebooted powered down and then back up again with CFG switch 2 in the OFF position to enable the serial console on the 5232 port 31 44 14 1 3 Application Configuration As previously mentioned any PC communication software and PC serial port can be used The software configuration example given here will be for Windows HyperTerminal communicating via Figure 7 shows the Connect tab of the properties window for COM1 Figure 8 shows the window that appears when Configure is selected in the Connect To tab Figure 9 shows the Settings tab of the properties window Most of these settings are their default values usually the only change needed is the Bits per second setting shown in Figure 8 1 Direct Properties Connect To Settings e COMI Direct 1 Change Icon County region Enter the area code without the long distance prefix Phane number Connect using COMM x Figure 7 HyperTerminal Properties Connect To 32 COM1 Properties Port Settings Bits per second Data bits Parity Stop bits Flow contrat Restore Defaults Figure 8 HyperTerminal Properties Connect To Configure COM1 Direct Properties Connect Settings Function arrow and ctrl keys act as Windows keys Backspace key sends Del CO Space Ctrl H Emulation
72. nly restriction placed on this central clearinghouse concept is that only one port can autonomously update the point s value mirroring its designated object for other protocols to access What this means is that although any protocol can read from or write to a point s internal value most of the time that point s value will simply be mirroring a remote data object that resides on one of the gateway s subnets The selection of what a specific point is to mirror is performed via its source port selection For example a point may be configured to contain Toshiba ASD parameter mapping and Modbus master ID and holding register mapping information However because both of these protocols act as master protocols only one of them can be allowed to continuously update the point s value If both master protocols could simultaneously update the point s internal value it would erratically alternate back and forth between the values designated by the Toshiba parameter and Modbus holding register objects Any slave protocol Modbus RTU slave Metasys N2 Ethernet IP etc can read from or write to a point at any time but only the protocol designated by the point s source port assignment will autonomously update the point s value independent of any other protocol traffic 26 lec The source port designation also determines where a new point value will be written to when a slave protocol writes a new value to the point For ex
73. of 96 Note 2 These parameters use signed data data values larger than 7FFFH are negative If the parameter data is 8000H or larger the actual value can be obtained by actual value 7 FFFFH parameter data 1 Note 3 If the input output power units data is 0 the monitored data is in 0 01kW units and the multiplier is 0 01 If the input output power units data is 1 the monitored data is in 0 1kW units and the multiplier is 0 1 These values are automatically set according to the inverter s capacity 65 44 Table 5 Input Terminal Status Monitor parameter 000D Input Single Bit Terminal Read Mask Toro _ temmal COshoted 0001 Cott terminal CC open terminal CC shorted 0002 Lower Single Bit Input Terminal Read Mask Lu __ L Table 6 Output Terminal Status Monitor Inverter Status 2 parameter 000 T Tt unused Lower eem T ERES wa were pos ws forinvererwse TT SO we femme T 66 44 Table 7 Inverter Status 1 parameter 000 eem T ERES mms Toit unused aways T Lower 2 12 01 torinvenseruse
74. of the unit DO NOT dispose of this screw and washer as they will be used later to mount the unit to the panel 2 Install one of the male female standoffs and a 6 lock washer from the standoff kit through the unit s circuit board and into the bottom of the cover standoff Refer to Figure 1 gateway unit lt panel lock washers lock washers and screws from step 1 aluminum standoffs NES Figure 1 Standoff Kit Installation 3 Repeat steps 1 and 2 above to replace each of the three other cover standoff retention screws lec 4 Using the dimensions provided in Figure 2 drill four 0 150 diameter holes at the specified locations on the panel As a convenient pattern guide the unit with attached mounting standoffs can be held against the panel and the four standoff locations marked with a pencil or scribe 4 0 IN Figure 2 Standoff Hole Placement 5 As shown in Figure 1 use the four screws and lock washers from step 1 to mount the unit from the back side of the panel 3 1 2 SnapTrack Mounting The unit footprint measures A x 4 square and is designed to fit directly into existing 4 Augat SnapTrack 6TK series or equivalent Carefully insert the unit into the SnapTrack by pressing firmly on the pan head screws located at the 4 corners of the unit s cover DO NOT press directly on the aluminum cover as this may damage the cover 3 1 3 DIN Rail Mounting An
75. on N N Scaling v Read Only vi o Value Error Codes err2 Invalid Parameter err3 Invalid Write Value Checksum Error 7 Device Offline err8 Timeout Error err9 Cannot Execute 10 Other Error ks gt gt Internet Figure 17 Embedded Web Server Interface 15 1 Authentication For security the ETH 200 requires valid user authentication when the web page is accessed or the point information is modified The authentication request will appear as a browser popup box that will request entry of a user name and password The unit contains two different security realms an administrator realm and a user realm Each of these realms has a different username and password and applies to different activities This division of authentication realms allows a device administrator to retain control of critical items such as changing a unit s IP address or modifying point values and point definitions while allowing a device user with appropriate authorization to monitor point values i e observe the status of the attached network devices 40 44 Refer to Figure 18 for screen shot of the administrator realm authentication dialog box and Table 1 for initial factory set authentication values Note that the username and password are case sensitive and that once authenticated the authentication will remain in effect from that point until all browser windows
76. ons whenever the ARP method of configuration is successfully completed the unit disables this method and subsequent attempts at ARP configuration will be ignored By entering the ping config reset console command however the unit will once again allow the ARP method of configuration Refer to Figure 16 Recall that the current ARP method configuration status can always be obtained via the show command Telnet 192 168 16 118 elp ping config reset ing config reset Re enable the capability to configure the unit via an ICHP ping command Each time ping configuration is successfully completed this reset command must issued in order to allow subsequent ping configuration ing config reset urther configuration via ping is now allowed Figure 16 Ping Config Reset Overview and Implementation 38 44 15 Embedded Web Server The gateway contains an embedded web server also known as an HTTP server which allows users to access the unit s internal data in a graphical manner with web browsers such as Microsoft Internet Explorer or Netscape Navigator In this way the unit and connected devices can be monitored configured and controlled from across the room or from across the globe The ETH 200 s web pages are best viewed with either Internet Explorer version 5 x and later or Netscape Navigator version 6 x and later The free Macromedia Flash player plug in is also required and can be obtained at h
77. optional mounting kit ICC part number 10581 allows DIN rail mounting of the unit The mounting kit is comprised of a 4 section of 6 TK and two DIN clips 1 Carefully insert the unit into the by pressing firmly on the pan head screws located at the 4 corners of the units cover DO NOT press directly on the aluminum cover as this may damage the cover 2 Install the DIN rail clips into the openings on the bottom side of the Refer to Figure 3 12 44 Figure 3 DIN Rail Mounting Kit Installation 3 2 Installation for Non Toshiba ASD Networks Note that in order to power the unit when not connecting to Toshiba ASDs via the common serial ports the optional 120VAC 9VDC power supply ICC part number 10456 or a user supplied power source meeting the requirements outlined in section 10 must also be installed 1 Mount the unit via the desired method refer to section 3 1 2 various networks to their respective plugs terminal blocks Ensure that any terminal blocks are fully seated into their respective headers and route the network cables such that they are located well away from any electrical noise sources such as ASD input power or motor wiring Also take care to route all cables away from any sharp edges or positions where they may be pinched 3 Take a moment to verify that the gateway and all network cables have s
78. ording to the T 568A specification just interchange the colors to achieve the same pin connections 58 44 Connect as shown in Figure 32 T 568B 568 12345678 12345678 RJ 45 Plug O O G B B G Bu Br G G O B Bi O Br Br Figure 31 EIA TIA Wiring Standards T 568B 12345678 OO Gi B BIG Br Br RDA SDA SDB RDB A B Signal TB 1 TB 2 Ground TB 3 Figure 32 PU Port Connections e For 700 series drives the gateway can connect to the ASD via either the PU panel connector as indicated in Figure 32 or via the on board RS 485 terminals Because both of these ports externally present a 4 wire RS 485 network connecting them to the gateway requires jumpering the network wires for 2 wire format i e connecting SDA RDA and SDB RDB When using the on board RS 485 terminals connect as shown in Figure 33 59 44 RDA1 RDA2 082 RXD1 1RXD1 4RXD2 RXD2 A B Signal 1 TB 2 Ground TB 3 Figure 33 700 Series ASD Connections e Note that although the 700 series ASD also supports the Modbus RTU protocol it does not currently support the Modbus RTU protocol in 2 wire format Therefore using the Mitsubishi protocol is currently the only available method to communicate with the gateway ASD parameter 549 must be 0 e slave response timeout is determined the gateway s RS 485 port timeout value setting If the timeout value is set to 0 a default timeout t
79. ormation that allows requests from the various supported networks to be interpreted and stored in a common format This allows data to be routed from any supported network to any other supported network Additionally the point database provides the added benefit of data mirroring whereby current copies of point values populated by a source port designation are maintained locally within the gateway itself This greatly reduces the request to response latency times on the various networks as requests read or write can be entirely serviced locally thereby eliminating the time required to execute a secondary transaction on a different network When properly configured the gateway will become essentially transparent on the networks and the various network devices can engage in seamless dialogs with each other lec 2 Feature Summary Ethernet Port IEEE 802 3 10 100BaseT Ethernet compliant Shielded RJ45 connector accepts standard CAT5 type 8 conductor unshielded twisted pair UTP patch cables Supports multiple simultaneous protocols RS485 Ports Two half duplex 2 wire RS485 ports A B Signal Ground Shield These ports allow a selection of various master and slave protocols RS232 Port One RS232 port that can be used to configure the unit update the internal firmware upload download files or act as a control protocol port Toshiba ASD Ports Three common serial aka logic level ports for conn
80. ort the run idle header then just send dummy data as the 1 two words as the 200 ignores the contents of the run idle header The ETH 200 does not send a run idle header in the target to originator direction Point to point class 1 connected messages will be produced targeting the IP address of the device that instantiated the connection port OxO8AE port 2222 If a class 1 connection s consuming half O gt T times out then the producing half T gt O will also time out and will stop producing Once instantiated class 1 connections act independently of the encapsulation protocol sessions over which they were established The 55 44 client may therefore terminate the encapsulated session at any time with no ill affects on the class 1 transport mechanism 56 lec 16 3 Toshiba Common Serial ASD Protocol The gateway can act as a Toshiba ASD master via the dedicated common serial port connections All Toshiba ASDs that include a common serial port are supported No configuration is necessary as the gateway automatically adapts to the ASD s configured characteristics All parameter writes use the drive s RAM EEPROM data write W command For all writes that target the drive s EEPROM be sure to follow Toshiba s guidelines regarding the number of times a specific parameter can be written without risk of EEPROM damage Point parameter number entry radix is hexadecimal e g 10 lt 0x0010 or 1640
81. os vorrei pa afia mersa b 86 16 5 15 Motor Rating Parameters 88 16 5 16 Inverter Fault 65 2 0 0 0 000 666010000000 89 17 Firmware UBpdat 6 s u eere d nunt ee u 91 17 1 ec 91 17 2 Bo alle 619 91 17 3 Using the RFU 92 17 3 1 FROQUITCO JNO 92 17 3 2 eee 92 17 3 3 Transmitting Firmware Files 93 IA aP UD Ziz uuu umu s ad 95 18 NO OS uu OTI TOT STUDET 96 lec 1 The Network Gateway Series Concept The ETH 200 is a member of the ICC Network Gateway Series product family Members of this family are designed to provide a uniform interface configuration and application experience This commonality reduces the user s learning curve reducing commissioning time while simplifying support The ETH 200 provides simultaneous support for many different communication protocols allowing complex interchanges of data between otherwise incompatible networks The heart of the Network Gateway Series concept is an element called the point database The point database is entirely user configurable and provides the mapping inf
82. parity settings etc Drives can be connected to the gateway on any ASD channel in any order or combination When more than one drive is connected to the unit or if the optional auxiliary power supply is used the gateway will draw its control power from the source with the highest power supply voltage Installation of the gateway should only be performed by a qualified technician familiar with the maintenance and operation of the connected drives To install the gateway complete the steps outlined in the following sections related to your specific drive 3 3 1 Installation for G7 ASDs 1 Mount the unit via the desired method refer to section 3 1 2 N CAUTION Verify that all input power sources to the drives to be connected have been turned OFF and are locked and tagged out 3 DANGER Wait at least 5 minutes for the 5 electrolytic capacitors to discharge before proceeding to the next step Do not touch any internal parts with power applied to the drive or for at least 5 minutes after power to the drive has been removed A hazard exists temporarily for electrical shock even if the source power has been removed Verify that the CHARGE LED has gone out before continuing the installation process 4 Remove the drive s front cover open the drive s cabinet door refer to the appropriate drive manual for instructions how to do this 5 The drive s LCD panel also called the Electronic Operator Interface or
83. perly immediately turn power OFF Repeat steps 1 and 2 to remove all power from the drives Then verify all connections Contact ICC or your local Toshiba representative for assistance if the problem persists lec 4 RS485 Port Electrical Interfaces In order to ensure appropriate network conditions signal voltage levels etc when using the gateway s RS485 ports some knowledge of the network interface circuitry is required Refer to Figure 4 for a simplified network schematic of the RS485 interface circuitry Note that the Shield terminal has no internal connection its purpose is simply to provide a cable shield chaining location between devices The shield is then typically connected to ground at one location only A TB 1 B TB 2 SG TB 3 Figure 4 RS485 Interface Circuitry Schematic Figure 5 details the specific network connections to the RS485 terminal block This connection scheme applies equally to both 5485 ports Signal Ground Shield Figure 5 5485 Terminal Block Connections 18 lec 5 Environmental Specifications Indoors less than 1000m above sea level do not Operating Environment expose to direct sunlight or corrosive explosive gasses Operating Temperature 10 50 C 14 122 F Storage Temperature 40 85 C 40 185 F Relative Humidity 20 90 without condensation 5 9m s 0 6G or less 10 55Hz Non isolated referenced to power source groun
84. prior to starting an update procedure always back up your configuration file to a PC for later recovery if necessary 17 2 Connection IMPORTANT Note that the gateway will not be operating its system control and communication tasks while its internal firmware is being updated Therefore be sure to shut down the system to a known safe state prior to initiating the firmware update procedure Connect the serial port cable between the RS232 port of the gateway and the computer s serial port Move CFG switch 1 to the ON right hand position this will place the gateway into the firmware download mode Whenever switch 1 is ON the gateway can only download firmware to its flash memory all other application functions such as communications console access etc will be disabled 91 lec 17 3 Using the RFU Utility Support for downloading new application firmware to the gateway is provided by the free Rabbit Field Utility RFU which is a 32 bit application that runs on Microsoft Windows platforms The RFU utility can be downloaded from ICC s home page at hitp www iccdesigns com When downloading a new gateway application BSP always confirm that you also have the latest version of RFU as new BIN firmware files contained in BSPs may require functionality found only in the most recent RFU versions for successful downloading The remainder of this section will detail the RFU utility configuration and firmwar
85. rameter 1 1 Modbus Master Source ID Register Modbus Slave Register Ethernet IP Help Units Data Type Maximum Minimum Default Multiplier Divider Offset Precision Scaling Read only 2 1 Hz 6000 0 0 1 Figure 25 Point Configuration Interface The list on the left displays the point number name and current value for each available point Clicking on one of these locations will load the point s current configuration into the interface on the right where the configuration may be edited Each point contains the following configuration attributes Name This is a user description of the point up to 16 characters Timeout En Checking this box will allow the point to participate in timeout processing when a port network timeout event is detected Timeout Value This determines the value this point will default to upon the occurrence of a network timeout If a Source Port has been designated see below then this value will also propagate to the configured remote device connected to the designated port Source Port This determines the ETH 200 port that this point will obtain its value from and write values to Toshiba ASD 47 lec o Parameter The Toshiba ASD parameter in hex 0000 FFFF that this point refers to e Mitsubishi o Address The address of the Mitsubishi or MGI drive that this point refers to o Parameter The parameter within that drive
86. specific Xmodem protocol selection arbitrary The first argument of the xmodem command indicates the mode and must be set to either crc for Xmodem CRC mode or cs for Xmodem checksum mode As mentioned above configuration files can be both downloaded and uploaded The second argument in the xmodem command indicates the action to take and must be set to either d to download the configuration file from the unit or to upload a configuration file to the unit Figure 14 shows an example of initiating an Xmodem download in CRC mode Once the message The ETH 200 is ready to send its configuration file via Xmodem Download the file now appears the user has 30 seconds to start the Xmodem download This can be performed in HyperTerminal by clicking the receive button on the tool bar Figure 15 shows the dialog box that will appear after clicking the receive button Specify the folder in which to place the received file select Xmodem as the receiving protocol and click Receive One last dialog box will prompt the user to name the received file and then the transfer will begin This will only take several seconds to complete and at the conclusion the console will indicate the status of the transfer and return to the entry menu 1 Direct HyperTerminal File Edit View Cal Transfer Help help xmodem xmodem Usage xmodem mode action Xmodem is used to upload or download a config
87. t the new value read from the remote device Once the tank s pressure reading has been brought into the gateway it can then be retrieved by any protocol or ALL the protocols currently assigned to the gateway s other communication ports As a modification to the previous example let s assume this time that holding register 14 of Modbus remote station address 8 is the speed command of a conveyor belt In this case point 5 of the gateway will be mirroring the current speed command of the conveyor in a similar fashion to how it previously mirrored the compressor tank s pressure This time however the speed command represents something that can also be written to Therefore let s assume that point 5 has been included in the output assembly member list of the Ethernet IP protocol and that a new data value is consumed by an Ethernet IP connection object that causes the value of point 5 to be changed In this case this new point value will automatically cause a write holding register transaction to occur on the RS485A Modbus master port updating value of holding register 14 on remote Modbus station 8 causing the conveyor to accelerate or decelerate to the new speed Note that it is also perfectly acceptable to have a point s source port assigned to no source All this means that this point will not be autonomously updated i e that it will not automatically mirror anything In a sense it will simply be scratchpad memory
88. ter overload ratio DBR overload ratio Input power Output power Fixed output Peak output current Peak input voltage 0219 FREQUENCY METER i ss ADJUSTMENT 021A AM TERMINAL FUNCTION feudi x NINE TERMINAL FUNCTION SELECTION SELECTION 021B CURRENT METER FFFF 0000 FFFF ADJUSTMENT 85 44 16 5 14 Utility Parameters ne 021C INDUSTRIAL Standard shipment setting APPLICATIONS Pump application previous setting monitor Fan application for read use only Conveyor application Hoist application Textiles application Machine tools application 021D INDUSTRIAL Does nothing APPLICATIONS Pump application Fan application Conveyor application Hoist application for write use 021E STANDARD SETTING MODE SELECTION 021F COMMAND MODE SELECTION Textiles application Machine tools application Does nothing 50Hz standard settings 60Hz standard settings Factory settings Trip clear Save user set parameters TYPE 5 reset Initialize typeform 0007 Only RS232C valid Terminal input valid Panel input valid Communication interface inp valid local remote valid Sa pu 0221 PANEL OPERATION MODE SELECTION 0227 STATUS MONITOR 1 DISPLAY SELECT 0228 STATUS MONITOR 2 DISPLAY SELECT 0229 STATUS MONITOR 13 DISPLAY SELECT 022A STAT
89. tern 1 0030 S Pattern 2 0003 00FD 0 50 Note 1 0 01 600 00 0 1 6000 0 0 01 600 00 0 1 6000 0 0 1 0 1 0 1 0 1 1 2 0003 00 0 0 50 Note 1 68 44 16 5 4 Fundamental Parameters 2 VOLTAGE 2 PROTECT LVL 2 0038 STALL PROTECTION 0040 0000 ON 0 SELECTION 2 0040 OFF 1 LEVEL 2 003A ACCELERATION TIME 2 FFFF 0001 EA60 0 1 6000 0 mmm DE 003B DECELERATION TIME 2 FFFF 0001 EA60 0 1 0 1 ACC DEC PATTERN 2 0 1 0030 0000 Linear PEDBCHTUM 0010 Self adjusting 0020 S Pattern 1 0030 S Pattern 2 003D ACC DEC 41 42 SWITCH FFFF 0000 Fmax FREQUENCY 16 5 5 Panel Control Parameters Paramor Functions Tite mask Adjustment Range unpas 003E DIRECTION SELECTION 0004 0000 Reverse 0 m ease 003F STOP PATTERN 0040 0000 Decelerated stop 0 0040 FUNDAMENTAL PARAM 0004 0000 V F 1 af 0041 ACCEL DECEL 41 42 0008 0000 decel 1 1 S esa _ 0042 PANEL RESET SELECTION 0030 0000 possible 0 0010 OL only 1 0020 OL OC only 2 0043 PANEL FEEDBACK 0001 0000 Feedback valid 0 BL HEN EMEN 69 44 16 5 6 Terminal Selection Parameters 0044 INPUT TERMINAL 0001 0000 Standard functions 0 0001
90. tever protocol was assigned to it via the web interface Note that the state of this switch is only detected when the gateway boots up 10 Auxiliary Power Supply The ICC part 10456 120VAC 9VDC power supply be used to power the unit via the AUX PWR input If providing your own auxiliary power supply ensure that it adheres to the following specifications Connection diagram Voltage rating 9 40VDC Current rating 500mA 9VDC The gateway s AUX PWR input uses the CUI Inc PJ 002A 2 1mm x 5 5mm or equivalent DC power jack which mates with the PP 002A 2 1mm x 5 5mm or equivalent power plug 11 Internal Battery The gateway has an internal coin cell type battery that is used to backup the file system when the unit is unpowered This battery is designed to last the lifetime of the product under normal use However if the gateway is left unpowered for several years the battery may become exhausted For this reason always be certain to download any customized configuration files to a PC so that they will be available for uploading again if the battery fails and requires replacement Additionally it is recommended to record the IP address subnet mask and gateway settings in the notes section section 18 of this manual for future reference 23 44 If the battery becomes discharged contact ICC for assistance in obtaining replacement Alternatively it
91. that the various ports and protocols can use to exchange information among themselves For example a Modbus TCP IP write transaction could update the value of such a point which then can be inserted into the produced assembly data of an Ethernet IP connection causing the gateway to act as a Modbus TCP IP to Ethernet IP router while simultaneously performing its other network functions 27 44 Although the various configuration possibilities may seem overwhelming at first it is clear that the gateway can perform powerful and flexible routing algorithms Through configuration experience the in and out data flows will become more clear 12 4 General Configuration Procedure Now that we have had a brief tutorial on port and point configuration we can proceed on to how these elements fit into the overall configuration procedure The general configuration procedure steps can be summarized as follows 1 Assign the initial Ethernet configuration via either the ARP ping method or console configuration method 2 Access the embedded web server s configuration page via a web browser 3 Assign or enable disable the desired protocols and their characteristics to the specific communication ports 4 Perform the desired per protocol mapping and definition assignments for each point including the name timeout and source port assignments 5 Submit the changes to the gateway which will update its internal configuration file and
92. that this point refers to e Modbus Master o Source ID The ID station address of the Modbus slave that this point refers to o Register The holding register within that slave that this point refers to e Modbus Slave o Register The holding register number assigned to this point e Ethernet P Note that these entry fields are only necessary for support of the custom Electronic Data Sheet EDS download function which will be supported on an upcoming firmware version They will then allow explicit messaging access to points as CIP parameter objects o Help User defined help text up to 24 chars Units User defined engineering units text up to 5 chars Data Type The data type of this point Maximum The max value of this point Minimum The min value of this point Default The default value of this point Multiplier The multiplier of this point Divider The divider of this point Offset The offset of this point Precision The precision in decimal places of this point O O O O O O O O O O Scaling Checking this box tells this point to use value x multiplier divider offset to determine its actual value O Read only Defines this point as read only when checked 15 9 Upload Port and Point Configuration Once all desired changes have been made to the port and point configurations this data must be uploaded to the ETH 200 This is performed by clicking the SUBMIT button shown in Figure 26
93. timeout processing This allows devices other than the designated master to access the unit for monitoring or other non critical access purposes 15 7 4 Ethernet IP Port Configuration The Ethernet IP port has the following configuration parameters Enable Disable Enables or disables this protocol e Produced Consumed Assembly Member Lists These arrays allow the creation of custom built assembly instances Each box in the array is capable of containing a point number Because the value attributes of each point are 16 bit data elements each box represents two bytes of consumed or produced data Up to 100 points can be assigned to each member list for a total of 200 bytes of produced and or consumed data The array locations are numbered 0 99 and traverse from left to right across each row and then increment to the left most position on the next row Clicking on a box in an array toggles the point that will be referenced when class 1 connected data is produced or consumed at that corresponding location A blank 45 lec array entry indicates that no point is referenced at that location which will Cause corresponding consumed data to be ignored and produced data to be a default value of 0 As an example looking at the member list definitions shown in Figure 24 we can see that each member list contains 6 defined points Therefore up to 12 meaningful bytes of data can be both consumed and produced via class 1 conn
94. tities of dust or metallic dust Store the unit in a well ventilated location When not using the unit for an extended period of time apply power least once every two years and confirm that it still functions properly 7 2 Warranty The gateway is covered under warranty by ICC Inc for a period of 12 months from the date of installation but not to exceed 18 months from the date of shipment from the factory For further warranty or service information please contact Industrial Control Communications Inc or your local distributor 21 lec 8 LED Indicators The gateway contains several different LED indicators each of which conveys important information about the status of the unit and connected networks These LEDs and their functions are summarized here 8 1 Toshiba ASD Common Serial Port Indicators Each Toshiba ASD common serial port RJ45 connector has two LEDs positioned immediately above them 1 green and 1 red Green LED Indicates drive link Solid green when a logical connection exists with the attached drive i e the gateway is reading data from the drive Red LED Data write Flashes briefly when data is written to the drive from the point database 8 2 Ethernet Port Indicators The Ethernet Port RJ45 connector has three LEDs positioned immediately to the left of it SPD SPeeD solid green whenever a 100BaseT Ethernet connection is established LNK LiNK solid green whenev
95. ttp www macromedia com go getflash Always ensure that you have the latest version of the Flash player installed if some aspect of the web pages appears to be displayed unusually installing the latest Flash player update usually resolves the problem To access the unit s embedded web server just enter its configured IP address into the address URL field of your web browser Accessing the ETH 200 s web page is the same as surfing the Internet s world wide web Refer to Figure 17 for an example 39 200 Microsoft Internet Explorer File Edit View Favorites Tools Help Back Address http 192 168 1 188 ix 2 yo Search Sf Favorites 69 DEK ir 2 LJ Lin PEE 1 200 ETHERNET GATEWAY 1 030 Jun 9 2005 00 90 2 5 93 60 Firmware Current Time MAC ID IP Address 192 168 1 188 Netmask 255 255 255 0 Gateway 192 168 1 2 SUBMIT Click here to save changes made to the point configuration 2 Time hhimmiss 14 Date mo dd yyyy 6 Tue Jun 14 2005 14 06 43 1 06 14 37 2005 Warning this will cause the 200 to reset Ensure that all connected devices are in a safe state such that loss of communications will not pose a danger to equipment or personnel before using this feature ASD1 ASD2 ASD3 enabled enabled enabled Protocol disabled f Baudrate 9600 M none 1 stop bit gt Address 1 RS232
96. uality cables from reputable manufacturers to guarantee optimal noise immunity and cable longevity Ensure that each end of the cable is fully seated into the modular connectors and route the cable such that it is located well away from any drive input power or motor wiring Also take care to route the cable away from any sharp edges or positions where it may be pinched Reinstall the drive s front cover close the drive s cabinet door Repeat steps 2 8 to connect other drive s as needed Connect the other various networks to their respective plugs terminal blocks Ensure that any terminal blocks are fully seated into their respective headers and route the network cables such that they are located well away from any electrical noise sources such as ASD input power or motor wiring Also take care to route all cables away from any sharp edges or positions where they may be pinched If an auxiliary power supply is going to be used connect it to the gateway s AUX PWR jack Take a moment to verify that the gateway and all network cables have sufficient clearance from drives motors or power carrying electrical wiring Turn the power sources to all connected drives ON and verify that the drives function properly If the drives do not appear to power up or do not function properly immediately turn power OFF Repeat steps 1 and 2 to remove all power from the drives Then verify all connections Contact ICC or your local Toshib
97. ufficient clearance from electrical noise sources such as drives motors or power carrying electrical wiring 4 Connect the power supply to the gateway s AUX PWR jack 3 3 Installation for Toshiba ASD Networks The gateway connects to each drive via the drive s common serial logic level communication port typically located on either the main drive control board G7 511 on the front of the drive enclosure under a small snap on cover 7 S9 on the right hand side of the drive enclosure under a small snap on cover S7 or on the bottom side of the drive enclosure VF nC1 Although in general no drive parameters need to be configured in order to use the lec gateway it is advantageous to check that the drive s common serial communication data rate is set to its maximum speed Because the gateway will communicate to each drive only at the drive s configured data rate this will provide the fastest response time for drive to network data transfers For information on checking the drive s common serial communication data rate refer to the appropriate manual supplied with your drive Note that the common serial communication parameters of each drive are handled independently by the gateway which means that different drive families may be connected to different channels of the unit in any combination and that the drives connected to each channel may simultaneously communicate to the unit at completely different baud rates
98. uration file mode must be one of the following crc transfer the file via Xmodem CRC mode cs transfer the file via Kmodem Checksum mode action must be one of the following T upload a configuration file to the unit d download the current configuration file from the unit xmodem crc d 200 is ready to send its configuration file via modem Download the file now lt Connected 0 07 07 ANSIW 38400 8 1 Figure 14 Xmodem Command Overview and Implementation 37 lec Receive File Place received in the following folder Use recerving protocol r MM Becewe Llase Cancel Figure 15 HyperTerminal receive file dialog box When uploading a file the procedure is similar to downloading Enter u instead of d for the action parameter of the xmodem command Once the xmodem upload command is entered the user will have 30 seconds to click the send button 813 on the tool bar in HyperTerminal and initiate the Xmodem upload transaction Upon successful completion of the Xmodem upload the unit will reset and the uploaded file will become the unit s active configuration The previous configuration cannot be recovered unless a corresponding configuration file exists of course Ping config reset This command re enables the ability to configure the unit s IP address via the ARP method refer to section 13 1 For security reas

ETH-200 V1.030 User`s Manual

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