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CDF3000

1. 3 18 Specification of control connections 3 19 LUST CDF3000 Operation Manual 3 11 3 11 1 3 11 2 3 11 3 3 11 4 4 1 4 2 4 2 1 4 2 2 4 3 4 3 1 4 3 2 4 3 3 4 3 4 4 4 4 5 4 6 5 1 5 2 5 3 5 4 5 5 Safe Standstill 3 22 Function description 3 22 Additional safety instructions for the Safe Standstill function 3 23 Wiring and COMMISSIONING 3 24 Testing u 8a Rinne 3 26 Commissioning Choice Of COMMISSIONING 4 1 Serial COMMISSIONING 4 2 Serial commissioning with KEYPAD 4 2 Serial commissioning with DRIVEMANAGER 4 4 Initial COMMISSIONING 4 5 Preset solutions 4 7 Setting the motor and encoder 4 9 Making basic settings 4 13 Saving the settings 4 14 Testnin aa 4 15 Operation with KEYPAD KP200XL 4 19 Operation with DRIVEMANAGER 4 22 Diagnosis Troubleshooting WEDS u 5 1 Error mes
2. Profibus EasyDrive profile Basic SCP 3 PLC PLC SCT_4 PLC 1 0 terminals scc_4 PLC CANopen field bus interface EasyDrive profile Basic SCB_4 PLC Field bus option module Profibus EasyDrive profile Basic PCT_2 Tables driving set 1 0 terminals ae CANopen field bus interface PCC_2 Tables driving set EasyDrive profile TabPos a Field bus option module Profibus PCB_2 Tables driving set FasyDrive profile TabPos CANopen field bus interface PCC 1 field bus interface DSP402 profile position mode DSP402 profile velocity mode PCB 1 Field bus option module Field bus option module Profibus Profibus EasyDrive profile DirectPos PCP_1 PLC PLC PCT_3 PLC 1 0 terminals CANopen field bus interface PUL PLC EasyDrive profile PlcPos PCB 3 PLC Field bus option module Profibus EasyDrive profile PlcPos Table 4 1 Preset solutions for speed control with CDF3000 All preset solutions have their own individual basic setting window in the DRIVEMANAGER LUST 4 3 2 Setting the motor and encoder Motor and encoder CDF3000 Operation Manual 4 Commissioning Select the preset solution matching your application xi Selection for preset solution 2 Speed control 10 reference control via terminal gt A SET 112 Speed control 10 reference control via terminal SET 213 Speed control fixed speeds control via t
3. Info The GDF 3000 Step Action Comment positioning drives are short circuit proof at Three motors are available the terminals during 1 Select your desired synchronous motor 4 097 LSH 050 LSH 74 operation In the event Wire the motor phases U V W by way of Use the prefabricated motor of a short circuit in the 2 a screened cable and earth the motor to 2 Oda motor cable the povver X3 PE cable of type KM2 KSxxx stage 13 disabled and The connection of the PTC or KTY Use the prefabricated encoder an error message is delivered 3 temperature sensor is integrated in the 1 cables encoder cable see section 3 x KRY2 CDF KSxxx resolver X3 KM2 KSxxx Figure 3 5 Connection of motor Important Motor phases U V and W must never be reversed If the A motor phases are reversed the positioning drive has no control over the motor The motor may buck or accelerate in an uncontrolled manner race A Important The device is then not earth fault proof at the motor terminals CDF3000 Operation Manual 3 7 L U S T 3 Electrical Installation 3 5 Encoder connection for Step Action Comment Lust motors 1 Select the correct encoder type Use the prefabricated encoder cables KRY2 CDF KSxxx resolver Wire the encoder connection with a screened wire Matching motor encoder cable servocontroller connection Compare the name plates of the components
4. 3 15 Braking resistor RB 3 17 Control connections 3 18 Specification of control connections 3 19 Safe Standstill 3 22 Function description 3 22 Additional safety instructions for the Safe Standstill function 3 23 Wiring and COMMISSIONING 3 24 Testing 3 26 Important Installation must only be carried out by qualified electricians who have undergone instruction in the necessary accident prevention measures 3 1 LUST 3 1 Connections CDF3000 Operation Manual COM1 COM2 CAN master 3 Electrical Installation X4 B CAN 4 CAN Syne L Open loop control Analog setpoint 1 Analog setpoint 2 24V against 0 GND Digitalo Safety circuit Safe Standstill request Safe Standstill checkback 1 0 GND Power pack 24V DC 0 9A for control section with power drivers 2A i Power driver 0 5A 2 Power pack 24 48V DC 10A for power section at overload up to 20 A 30s Figure 3 1 Terminal diagram CDF3000 overview Power driver 0 5A E t KM2 KSxxx Braking resistor BR BRA PE 5 PE
5. 2 Set ENPO povver stage enable High level at terminal X2 12 Safe Standstill enable Safe Standstill input ei 3208 sm ENPO input pal s Start Start gt e 4ms 1s Device status Technology ready 2 gy y bri Pay attention to the time response of the inputs After controller initialization resulting from a parameter change 3 Control with DRIVEMANAGER Select Speed control and start the drive e g with setpoint 100 rpm 2214 Control mode Speed control Reference 0 1 min Ti 1 3000 3000 Actual value amount Exit 0 12min Help Figure 4 8 Open loop control LUST DRIVEMANAGER M Digital scope or Active device gt Monitoring gt Quickly changing digital scope values CDF3000 Operation Manual 4 Commissioning Check the drive response Now you can assess the drive response with the aid of step responses which can be recorded using the DRIVEMANAGER digital scope function Select the following four recording variables 0 Speed Setpoint 1 Speed Actual 2 Torque Setpoint 3 Torque Actual Trigger condition Channel 0 rising edge pretrigger 10 level 30 rpm Oo x File Zoom Option 2 Speed actual value Speed reference Torque actual value Start the drive with a setpoint value of 100 rpm for example Compare the step response of your drive with the diagram With resolvers the overshoot of the actu
6. Be sure to use the right components Earth the motor cable screen on the backing plate as close as possible to the CDF3000 1 KRY2 CDF KS xxx The encoder cable must not be split for example to route the signals via terminals in the svvitch cabinet Ensure that the knurled screvvs on the D sub connector plug are secured KM2 KS Resolver Motor LSH LST Figure 3 6 Matching motor encoder cable 3 5 1 Specification of The electrical specification of the interface is given in Table 3 3 the interface X6 terminal assignment in Table 3 4 Resolver SSI encoder Connection Miniature D SUB 15 pole socket high density Interface RS422 differential DATA 120 Q internal Wave terminating resistance E CLK No termination required Max signal frequency f imit 500 kHz Table 3 3 Specification of encoder interface X6 CDF3000 Operation Manual 3 8 LUST 3 Electrical Installation Resolver SSI encoder 5 2 V 45 max 150 mA Voltage supply Not isolated from the power potential 48 V Sampling rate 8 kHz 4 kHz Interface log SSI Graycode Lines per revolution resolution 13 bit single turn 25 bit multi turn Max cable length 20 m longer lengths on request Table 3 3 Specification of encoder interface X6 The cable type for SSI encoders should be selected according to the encoder manufacturer s specification beari
7. Direct connection of drive units lt 1kW to the public low voltage grid only either by means of measurements for keeping the standard or via an authorization of connection from the respon sible public utility In case our drive units are used as a component of a machinery plant so the appropriate scope of the standard of the machinery plant must be checked LUST ANTRIEBSTECHNIK LUST DRIVET RONICS Lust Antriebstechnik GmbH Gewerbestrasse 5 9 35633 Lahnau Germany Tel 49 0 64 41 9 66 0 Fax 49 0 64 41 9 66 137 www lust tec de info lust tec de Lust Drive Tronics GmbH Heinrich Heriz Str 18 59423 Unna Germany Tel 49 0 23 03 77 9 0 Fax 49 0 23 03 77 9 397 www lust drivetronics de info Glust drivetronics de ID no 1040 20B 0 00 11 2005 We reserve the right to make technical changes
8. 19 Outputs Specification 3 19 da nn 3 2 Overview KeyPad KP200XL 4 19 Eli Overview menu structure of KP200 4 19 A 5 LUST P PARA MENU 233 cscscsececssveseesesssegeesessseees 4 20 Pin assignment of serial interface X4 3 12 Power stage enable 4 16 Project planning notes encoder connection 3 11 Protection A 3 Q Qualification users 1 2 R Reinitialization 5 5 Relay output 3 20 AER 1 3 Reset T 5 5 Reset parameter 5 5 RESOIVEN ea 3 8 Responsibility 1 3 S SEA asidan yaranan adausi 1 1 Save data set from device to file 4 2 Save data set to SmartCard 4 21 Serial commissioning DriveManager 4 4 Serial commissioning KeyPad 4 2 Setting parameters 4 20 hafbend usa dans 4 15 Specification Control connections 3 19 Specification of interface X6 3 8 standards 1 3 Step response 4 18 T Technical data A 2 Temperature range A 3 Terminal DOX 5 0 ssessseaess
9. 3 3 3 1 3 4 3 5 3 5 1 3 5 2 3 5 3 3 5 4 3 6 3 7 3 8 3 9 3 10 3 10 1 Safety For your safety 1 1 Intended use u un een 1 3 Responsibility 1 3 Mechanical installation Notes for operation 2 1 Mounting devices end to end 2 2 Electrical Installation Connections 3 2 Position plan 3 3 Connecting the power packs 3 4 Cable cross section for X1 and X3 3 6 Motor connection 3 7 Encoder connection for Lust motors 3 8 Specification of interface X6 3 8 Connection of a second encoder to X6 3 10 Motor temperature monitoring 3 10 Project planning notes for encoder connection 3 11 Serial interface 510 3 12 CANopen interface X5 3 14 Multi axis operation 3 15 Braking resistor RB 3 17 Control connections
10. L Brake SSI encoder T Brake Povver pack must be protected against voltage overload in regenerative operation e g by a protective diode 3 2 Key Explanation Continue X1 Power connection 6 pole plug in terminal Page 3 4 X2 Control connection 2 x 10 pole plug in terminal Page 3 18 X3 Motor connection 4 pole plug in terminal Page 3 7 RS232 connection for operation with NOTEBOOK DRIVEMANAGER X4 Page 3 12 see section 4 5 4 6 9 pole Sub D socket LUST 3 2 Position plan CDF3000 Operation Manual 3 Electrical Installation Connecting the power packs Key Explanation Continue X5 CANopen interface with DS402 profile 9 pole Sub D pins Page 3 14 1 Rotary code switch CAN address X6 Resolver SSI encoder connection 15 pole HD Sub D socket Page 3 8 PE connection Important Please be sure to refer to section 3 3 Page 3 4 Table 3 1 Key to CDF3000 terminal diagram x ih Joa x 000000 000000000007 So vo 2 Figure 3 2 CDF3000 position plan LUST 3 3 Connecting the power packs AC system 230 V Safe isolation CDF3000 Operation Manual 3 Electrical Installation The positioning drive may only be connected to power packs stabilized and smoothed conforming to the requir
11. fails EN 60204 1 DIN VDE 0113 Safety of machines in the section on Electrical equipment of machines stipulates safety requirements for electrical controls They are intended to protect personnel and machinery and to maintain the function capability of the machine or plant concerned and must be observed An emergency off system does not necessarily have to cut the power supply to the drive To protect against danger it may be more beneficial to maintain individual drives in operation or to initiate specific safety sequences Execution of the emergency off measure is assessed by means of a risk analysis of the machine or plant including the electrical equipment to DIN EN 1050 and is determined with selection of the circuit category in accordance with DIN EN 954 1 Safety of machines Safety related parts of controls 1 Safety LUST CDF3000 Operation Manual 1 4 LUST 2 Mechanical installation 2 1 Notes for operation 2 1 2 2 Mounting devices end to end 2 2 2 1 Notes for operation Please ensure that A no damp enters the device e no aggressive or conductive substances are in the immediate vicinity no drill chippings screws or foreign bodies drop into the device e the vent openings are not covered over The device may otherwise be damaged CDF3000 Operation Manual 2 1 LUST 2 2 Mounting devi
12. il Note the following points Air must be able to flow unhindered through the device For mounting in switch cabinets with convection heat loss is discharged to the outside via the cabinet walls an internal air circulation fan must always be fitted EN e The backing plate must be well earthed CDF3000 Operation Manual 2 3 L U S T 2 Mechanical installation CDF3000 Operation Manual 2 4 LUST A CDF3000 Operation Manual 3 Electrical Installation 3 1 3 2 3 3 3 3 1 3 4 3 5 3 5 1 3 5 2 3 5 3 3 5 4 3 6 3 7 3 8 3 9 3 10 3 10 1 3 11 3 11 1 3 11 2 3 11 3 3 11 4 Connections 3 2 Position plan 3 3 Connecting the power packs 3 4 Cable cross section for X1 and X3 3 6 Motor connection 3 7 Encoder connection for Lust motors 3 8 Specification of interface X6 3 8 Connection of a second encoder to X6 3 10 Motor temperature monitoring 3 10 Project planning notes for encoder connection 3 11 Serial interface SIO 3 12 CANopen interface X5 3 14 Multi axis operation
13. in device Figure 4 2 Initial commissioning Loading a preset solution into the RAM automatically configures the positioning drive The parameters are set for the following the control location of the drive controller e the setpoint source e the assignment of the inputs and outputs for the signal processing and e the control mode Using a preset solution makes commissioning of the positioning drive much quicker and easier By changing individual parameters the preset solutions can be adapted to the needs of the specific task Preset solutions modified in this way are stored in the device as user data sets In this way you can arrive more rapidly at your desired movement solution 4 7 4 Commissioning LUST CDF3000 Operation Manual A total of 20 preset solutions covers the typical application areas vvith the CDF3000 controller Abbrevia Setpoint source Start control via tion Bus control profile 1 10V analog torque 1 0 terminals 9 1 10V analog 1 0 terminals SCT_2 Fixed speed table 1 0 terminals SCC_2 Fixed speed table Salon ned DUS interiace EasyDrive profile Basic SCB_2 Fixed speed table Field bus option moue Profibus EasyDrive profile Basic SCC_3 CANopen field bus interface CANopen field bus interface EasyDrive profile Basic SCB 3 Field bus option module Field bus option module Profibus
14. install the drive controller in areas where it subject to continuous vibration shaking LUST A 3 UL approbation CDF3000 Operation Manual Additional measures to achieve compliance with the UL approval The devices must be installed in a control cabinet Contamination level 2 Fusing of each individual device by means of UL approved Branch Circuit Breaker max 16 A Mains connection Tightening torque for mains terminals X1 5 7 Lbin Copper conductor UL approved AWG14 min 75 C The short circuit ability of the supply network upstream of the power supply unit may be max 5000 A A 4 LUST Appendix B Index A Additional safety instructions for the Safe Standstill function 3 23 Air humidity relative A 3 B Braking resistor 3 17 C Cable cross section 3 6 Commissioning 3 23 Connecting the power packs 3 4 Connections of the DC network 3 4 Control connections 3 18 3 19 D Danger symbols 1 2 Dangers daa sdiri 1 1 Digital scope function 4 17 Disconnett nen 4 24 DriveManager icon 4 24 During operation 3 24 E EMC Electromagnetic Compatibili
15. resulting from feedback from motor regenerative shut off operation Slow down braking ramps If not possible use a braking resistor Motor protection Motor overloaded after x t monitoring Slow down process cycle rate if 5x E OLM aie shut off possible Check motor dimensioning 6x E OLI Device sau Device overloaded Check dimensioning shut off Motor PTC correctly connected 7X E OTM too high p Parameter MOPTC correctly set type of motor PTC evaluation g Motor overloaded Allow motor to cool down Check dimensioning 8x E OTI Positioning drive Ambient temperature too high Improve ventilation in cabinet overheated Load too high during driving braking Check dimensioning 1 For more information see also CDE CDB CDF3000 Application Manual CDF3000 Operation Manual Table 5 1 Error messages L U ST 5 Diagnosis Troubleshooting Helpline If you have any technical queries about project planning or commissioning of the drive device please contact our Helpline You can reach us Mon Thur 8 a m 4 30 p m Fri 8 a m 4 p m Tel 49 0 6441 966 180 Fax 49 0 6441 966 177 e mail helpline 6 lust tec de Service Repairs f you need further assistance vve the Lust Service specialists vvill be glad to help You can reach us Mon Thur 8 a m 4 30 p m Fri 8 a m 4 p m Tel 49 0 6441 966 171 Fax 49 0 6441 966 211 e mail service lust tec de CDF300
16. should be earthed at the feed in point as shown in figure 3 3 Important 24 V Supply voltage X2 To protect the device against fire a 7 A rating fuse is integrated into the voltage supply cable inside the device The shut off capacity of the fuse is limited to 30 A If you use a voltage source with a higher maximum current fit a 6 A back up fuse with a switching capacity appropriate to the maximum current of the power supply unit Always ensure the cable is protected 3 Electrical Installation LUST 3 3 1 Cable cross section for X1 and X3 CDF30 008 Table 3 2 Cable cross section ensure compliance with VDE0298 Positioning drive Device connected load kVA Cable cross section mm 0 55 1 5 2 5 The CDF3000 has no precharging circuit It therefore does not limit the charging current when the supply voltage is switched on To utilize the current limitation of the power supply unit the power should be switched upstream of the power supply unit see Figure 3 4 Incorrect Correct Figure 3 4 Connection of supply voltage CDF3000 Operation Manual L U ST 3 Electrical Installation 3 4 Motor LUST synchronous servomotors are optimally attuned to the CDF3000 connection positioning drive Prefabricated motor and encoder cables are also available For more information on motors of the LSH series and on accessories refer to the Servomotors Order Catalogue ID no 0814 05B x xx
17. 0 Operation Manual 5 3 LUST 5 3 User errors in KEYPAD operation 5 4 User errors in SMARTCARD operation CDF3000 Operation Manual 5 Diagnosis Troubleshooting Error Cause Remedy ATT1 Parameter cannot be changed at current Select user level 1 MODE higher user level or is not editable ATT2 Motor must not be controlled via the CTRL Cancel start signal from a menu different control location ATT3 Motor must not be controlled via the CTRL Reset error menu because of error state ATT4 Nevv parameter value impermissible Change value ATT5 New parameter value too high Reduce value ATT6 New parameter value too low Increase value ATT7 Card must not be read in current state Reset start signal ERROR Invalid password Enter correct password Table 5 2 KeyPad USER ERROR Reset with Start Enter Error Meaning Remedy ERR91 SMARTCARD write protected ERR92 Error in plausibility check ERR93 SMARTCARD not readable wrong positioning drive type ERR94 SMARTCARD not readable parameter not compatible Use different ERR96 Connection to SMARTCARD broken SMARTCARD ERR97 SMARTCARD DATA invalid checksum ERR98 nsufficient memory on SMARTCARD ERR99 Selected area not present on SMARTCARD no parameters ransferred to SMARTCARD Table 5 3 SMARTCARDerror Reset with Stop Return LUST 5 5 Reset Parameter reset vvith KEYPAD Factory setting with KEYPAD Fac
18. ANAGER 9 CDF3000 setup or Active device gt Save device settings to gt file CDF3000 Operation Manual 4 Commissioning Saving the settings in the device Any changes which are to be stored permanently in the device must be saved by way of the CDF3000 setup screen Save setting in device Exit The changes made can also be saved to a file Saving the settings to a file lt f Read setup from device ET a of setup Read which parts of setup from device alle ed Cancel Choose the file name e g mydata All parameters are saved under the chosen file names e g mydata with the appropriate extension 00D The device data can be assigned a description prior to saving Continue with Test run see section 4 4 4 14 LUST 4 4 Testrun A CDF3000 Operation Manual 4 Commissioning Important Test run with installed motor In this case it must be ensured that the test does not damage the system In particular pay attention to positioning range limits Please note that you yourself are responsible for safe operation Lust Antriebstechnik GmbH cannot be held responsible for any damage incurred Danger to life from uncontrolled rotation Before motors with a feather key at the shaft end are commissioned the feather key should be secured against being ejected if this cannot be prevented by drive elements such as pulleys couplings or the like Pre
19. For more information on setting up the encoders refer to tne CDF3000 Application Manual CDF3000 Operation Manual 4 11 LUST Checking the encoder A CDF3000 Operation Manual 4 Commissioning To check the encoder the motor shaft is rotated by hand Important Before touching the shaft with your hands make sure the CDF3000 is set to Safe Standstill mode The viewing angle when checking is from the front onto the shaft end flange The CDF3000 setpoint and actual values status display under nist Actual speed must indicate a positive speed in clockwise rotation and a negative speed in counter clockwise rotation If the speed is incorrect check the following points e s the encoder cable correctly connected to the motor and the positioning drive e s the encoder cable in use the correct one for the type of encoder L u T 4 Commissioning 4 3 3 Making basic Custom setup screens are provided for fine adiustment of each preset settings solution You can use them to adapt the drive to your application For a detailed description of the individual functions refer to the CDF3000 Application Manual Speed control 10V Optionen analoger Eingang Figure 4 6 Flux control Figure 4 7 Analog input options gin CDF3000 Operation Manual 4 13 LUST 4 3 4 Saving the settings DRIVEMANAGER CDF3000 setup s or Active device gt Change settings DRIVEM
20. SH ZI HSH 81 THSH st THSH s l HSH 97 THSas ST THSaSI 91 THsas 61 40480 61 soaso 61 Tsoaso zi Tsodso oz 1S0dS50O 021 Tsoqso 01 o0aso Tooaso 01 Tooaso s 20051 st zoqs 51 T zoas YI Loads L 10051 yil 0051 er ooas er ooas 511 ooas 2 er ZX Zh ZX ea 6 Ave NYO 6 Ave NWO 6 Ave NYO GN NYO GN NYO aN NYO 4 MOT NYO z MOT NYO z MOT NYO 2 i NYO 2 2 H IH NVO YYYYTY I 2x YYYYYYYY mi YYYYYYYTY m 53 OOOE IG O O00 IG 0008449 6 ma a 5 5 uono s onuoo 57 Figure 3 10 CDF3000 netvvork diagram 3 16 CDF3000 Operation Manual LUST 3 9 Braking resistor RB 3 The RB and RB terminals are not short circuit and overload proof 1 CDF3000 Operation Manual 3 Electrical Installation Important Braking the drive is important to the safety of the machine or system Commissioning should include a test for safe functioning of the braking system Incorrect dimensioning overload could lead to destruction of the braking resistor or the braking electronics and damage to the machine or system Overload failure of the braking device can also lead to serious or fatal physical injury to human beings for example in lifting applications In regenerative operation e g braking the drive the moto
21. UDF3000 Operation Manual Positioning Drive Rated current 8 A Mains 24 48 V DC Positioning Drive Rated current 8 A Mains 24 48 V DC LUST ez CDF3000 Operation Manual D no 1040 20 0 00 11 2005 Valid from softvvare version CDF V1 0 VVe reserve the right to make technical changes LUST Overvievv of documentation Document Order designation Purpose Operation Manual CDF3000 1040 20B x xx Tinstallation and initial commissioning Application Manual _ CDE CDB CDF3000 1001 22B x xx Project planning and function description Communications Manual CANopen Project planning and function description Communications Manual PROFIBUS Project planning and function description DP Table of contents gt 1 Safety 1 gt 2 Mechanical installation 2 3 Electrical Installation 3 4 Commissioning 4 gt 5 Diagnosis Troubleshooting 5 Appendix Technical data ambient conditions A UL approval CDF3000 Operation Manual LUST Pictograms CDF3000 Operation Manual m bb b b Attentionl Misoperation may damage the drive or cause it to malfunction Danger from electrical tension Improper conduct may endanger human life Danger from rotating parts Drive may start up automatically Note Useful information LUST CDF3000 Operation Manual Table of contents 1 1 1 2 1 3 2 1 2 2 3 1 3 2 3
22. a special control Bulk customers terminal assignment applies Please For details of how to load the data contact your project engineer to obtain set into the positioning drive refer the terminal assignment to section 4 2 Initial commissioning There are various preset solutions 3 Choose a terminal assignment available to make it easier to commission the device Wire the control terminals with Earth the cable screens over a wide screened cables area at both ends 4 The only essential signals are the Cable cross section maximum ENPO and ISDSH signals and a start 1 1 5 mm or two strands per signal for control via terminal terminal at 0 5 mm Keep all contacts open 5 0 inputs inactive 6 Check all connections again Continue with commissioning in Note the following points section 4 e Always wire the control terminals with screened cables Lay the control cables separately from the mains lead and motor cable The CDF3000 Application Manual presents more preset drive solutions A cable type with double copper braiding with 60 70 coverage must be used for all screen connections L U ST 3 Electrical Installation 3 10 1 Specification of Control terminal X2 is located on the underside of the device control c
23. ad is expected when the Safe Standstill safety function is active this motion must be prevented by additional measures such as a mechanical brake or a balance weight Shorts in two remote branches of the power pack may activate a short time axis movement dependent on the number of poles of the motor Example synchronous motor With a 6 pole synchronous motor the movement may be a maximum of 30 degrees For a directly driven ball screw e g 20 mm per revolution this corresponds to a one time maximum linear movement of 1 67 mm e The Safe Standstill function does not replace the Safe Shutdown function to EN 60204 part 1 Safe Shutdovvn is not a separate function but rather describes a process which can be realised by means of the control For the Safe Standstill function to EN954 1 the drive controllers are fitted with an integrated electronic circuit with a checkback contact The logic cuts the power supply to the pulse amplifiers to activate the power stage Combined with the ENPO controller enable a two channel block is placed on the occurrence in the power circuit of a pulse pattern suitable to generate a rotating field in the motor The internal function inside the device and the connection for the CDF3000 is shown in Figure 3 12 3 24 L U ST 3 Electrical Installation system Vv Figure 3 12 Connection example with Emergency Off button Safe Controller Rel
24. al commissioning Page 4 2 e Loading of an existing data set e Initial project planning and commissioning of the drive system Initial commissioning Page 4 5 e Project planning and basic setting of the drive system have been carried out Test run Page 4 15 4 1 LUST 4 2 Serial commissioning 4 2 1 Serial commissioning with KEYPAD A Save data set to SMARTCARD CDF3000 Operation Manual 4 Commissioning Apply this mode of commissioning if you want to put several identical drives into operation serial commissioning The same positioning drive type and the same motor must be used for each drive in an identical application If you already have a complete data set skip the subsection headed Save data set to SMARTCARD with KP200XL or Save data set from device to file with DRIVEMANAGER Precondition All positioning drives are fully connected e The first drive is already fully commissioned into operation KEYPAD connected to positioning drive X4 via a RS232 interface cable Important The CARD menu can only be selected when the drive is not active Step Action Comment Presentation Connect the KEYPAD to the positioning drive of the 1 first drive insert a SMARTCARD and switch on the power load save with SMARTCARD 2 Select the CARD menu 3 Choose WRITE Save data set 5 Complete data set 4 lsta
25. al speed should be around 20 with sin cos incremental encoders around 30 referred to the setpoint value Make sure the drive system exhibits small signal response the torque setpoint value must be less than the maximum If the torque setpoint reaches its maximum reduce the speed step The time response rise time correction time of the speed control loop is independent of the speed step LUST CDF3000 Operation Manual 4 Commissioning Result f the step response of your drive more or less matches the diagram you can be sure that the motor phases are correctly wired the encoder is correctly connected and the CDF3000 parameters are set to the correct motor If the step response deviates severely from the diagram it is to be assumed e that the motor data set was selected incorrectly or e that the cabling is faulty Check the individual steps from Section 3 Electrical Installation and Section 4 3 Initial commissioning and repeat the test run The step response may also deviate if the ratio of the machine moment of inertia reduced onto the motor shaft relative to the motor moment of inertia is very high Here the loop control settings must be optimized For special settings to optimize the speed and position control loops please use the CDF3000 Application Manual L u ST 4 Commissioning 4 5 Operation with The KEYPAD can be connected to positioning drive X4 via a RS232 KEYPAD interface
26. ay 1 ISDSH Standstill state RSH Power stage disabled over two channels 3 L L ON Hardware restart lockout active 1 Power stage disabled over two channels L QH ON Hardware restart lockout active T 9 L H OFF Power stage disabled over one channel LZI Power stage disabled over two channels i L Hardvvare restart lockout active 61 Power stage disabled over two channels H OH ON Hardware restart lockout active u gt HZ OFF stage ready 1 Preceding state 3x 10 switching cycles at 200 mA rest NO contact To deactivate the restart lockout the control signals must be set simultaneously max error 5 ms to High H or ISDSH must be set safely before ENPO to High H Switching combination for Safe Standstill category 3 HM c Table 3 10 Logic table for operation of Safe Standstill CDF3000 Operation Manual 3 25 LUST 3 11 4 Testing A CDF3000 Operation Manual 3 Electrical Installation The applied control signals ISDSH and ENPO must always be tested by the operator or a higher level control for plausibility to the SH checkback If an implausible state occurs this indicates an error in the system installation or positioning drive In this case the drive must be switched off and the error eliminated Important You must always check the correct functioning of the Safe S
27. by the microcontroller as an input or output 9 CAN_ 24 V 24 V 10 Table 3 8 Pin assignment connection X5 The CAN bus node address is set via the coding switch S1 LUST 3 8 Multi axis operation CDF3000 Operation Manual 3 Hectrical Installation The positioning drives running in regenerative operation braking in a multi axis network feed power into the network which is consumed by the motor driven positioning drives Networked operation of several positioning drives minimizes the power consumption from the mains and external braking resistors can be eliminated where appropriate 3 Electrical Installation LUST uono s JamMod 40 IQ A8r r2 yoed omod Safe Standstill Joysises Bupjyeig Joysises Buryesg Joysise1 Bumeig sem ama a erie t al 49 49 38 a A gl LX Jd LX ap LX 5 v GN v AND v GND s Aver Aver i roaso L roaso L roaso aNd GN GN Zr THSH ZI H
28. cable KP200XL Overview KEYPAD KP200XL A mportant SMARTCARD chipcard to save and transfer settings 3 digit display e g for parameter number 3 Current menu 5 digit display for parameter name and value The RS232 interface may 5 Acceleration or braking ramp active only be used for service and commissioning Control of the CDF3000 via this interface is not permitted 6 graph display 10 character Call up menu branches or parameters Save changes Start in Control drive mode Quit menu branches Cancel changes Stop in Control drive mode do Select menu subject area or parameter Increase setting Go Select menu subject area or parameter Reduce setting Table 4 2 Operating and display elements of the KEYPAD KP200XL Menu structure The KEYPAD KP200XL offers a user friendly menu structure o gt D Y Vv v v Actual values Subject area Drive SMARTCARD e select e select e control e read e display Parameter e write e select e Write Capacity indicator e change protection Initial commissioning Eli Figure 4 1 Functions of the menus CDF3000 Operation Manual 4 19 LUST Example parameter setting PARA menu 4 Commissioning The parameters in the PARA menu are grouped into subject areas according to their functions in order to provide a clearer overview Only the parameters to which the current use
29. ces end to A CDF3000 Operation Manual 2 Mechanical installation Important In accordance with EN 61800 5 1 the device is suitable only for cabinet installation Step Action Comment Mark out the position of the tapped holes Dimensional drawings hole 1 on the backing plate spacing see Table 2 1 Cut a tap for each fixing screw in the The tapping area will provide backing plate you with good full area contact Pay attention to the mounting 2 Mount the positioning drive vertically on clearances the backing plate The contact surface must be metallically bright Mount the other components such as 3 the braking resistor etc on the backing plate 4 Continue with the electrical installation in section 3 2 j F G U U b H LEJ J T n F F A A 2 Figure 2 1 Mounting clearances see Table 2 1 L U ST 2 Mechanical installation CDF30 008 Weight kg 0 8 W width 55 H height 143 D depth 121 A 27 5 ik 157 C1 5 2 4 8 E 15 F 100 gt 150 H1 167 5 000 1 For flat mounting Table 2 1 Dimensional drawings for vertical mounting dimensions in mm
30. der LR Number of lines of encoder in pulses per rev 3000 1 1 nn Nmin Minimum speed of motor in rpm Note A speed lt nmin Cannot be measured In this range the actual speed is constant 0 rpm In the range 0 lt n lt Nmin the gain of the speed controller is reduced CDF3000 Operation Manual 3 11 LUST 3 6 Serial interface SIO A mportant The RS232 interface may only be used for service and commissioning Control via this interface is not permitted Pin assignment X4 SIO CDF3000 Operation Manual 3 Electrical Installation The serial interface SIO X4 is used to connect a KEYPAD with a SMARTCARD or a notebook on which the DRIVEMANAGER PC tool is installed This enables the CDF3000 s parameters to be set Figure 3 8 Terminal X4 Please use the prefabricated RS232 cable CCD SUB 90X maximum length 3 m to connect the positioning drive Pin no Function 15 V DC for operation panel KP200XL TxD send data RxD receive data 1 2 3 4 Do not use 5 GND for 15 V DC of operation panel KP200XL 6 Do not use 7 8 9 3 Do not use Do not use Do not use Table 3 6 Pin assignment of serial interface X4 L U ST 3 Electrical Installation pole of the power electronics Possible differences in potential between the earth of the pole and of the notebook may cause a PE loop via the screen and the signal wires of the
31. e top right of the positioning drive there are three status LEDs colored red H1 yellow H2 and green H3 Device status Red LED H1 Yellow LED H2 Green LED H3 Power on Ready to start In service Auto tuning active O Warning x Error flash code O LED off LED on LED flashing 24 V at control terminal X2 1 Precondition Safe Standstill and ENPO set one after the other 5 1 LUST 5 2 Error messages 5 Diagnosis Troubleshooting f an error occurs during operation it is indicated by a flash code from LED H1 red on the positioning drive The code indicates the type of error If a KP200XL is adapter connected the KP200XL indicates the error type as an abbreviation Flash code of Display red LED H1 KEYPAD Explanation Cause Remedy 1x E CPU Collective error The exact error code can be read from the KEYPAD or DRIVEMANAGER 2x E OFF Undervoltage shut off Check power supply Also occurs briefly in response to normal power off Short circuit earth fault Check cabling of power connections check 3x E 0C Current overload motor coil see also section 3 Electrical Installation shut off Device setup not correct Check parameters of control circuits Check ramp setting Voltage overload from mains Check mains voltage Restart device Voltage overload 4x E OV Voltage overload
32. ements of a functional extra low voltage with safe isolation to EN 50178 DC system PELV AC system 24 48 V 230 V 2 X2 o S Povver pack 24V DC for Power pack 48 V DC power section for power section Figure 3 3 Connections of the DC network Note Power side 24 48 V DC Each device must be provided with its own dedicated maximum fuse protection of 16 AgG Power the control units and power packs from their own dedicated power supply units LUST CDF3000 Operation Manual 3 Hectrical Installation Note the following points The power packs must have energy recovery capability e g in regenerative operation The threshold for use of the braking chopper is 58 V DC In view of the high dynamics of the DC link the power supply unit of the power pack supplied of X1 should be used only for operation of the CDF3000 no other consumers permitted Appropriate cable protection must be provided within the DC network The cables must be protected by suitable fuses The PE conductor must be laid out in star configuration to conform to the EMC standards The motor cable mains lead and control cable must be laid separately from each other Avoid loops and lay cable over short distances The poles of the power packs
33. erminal SCC_2 14 Speed control fixed speeds control via CAN Bus 5 Speed control fixed speeds control via fieldbus module eed control reference and control via CAN Bus 7 Speed control reference and control via fieldbus module 8 Speed control reference and control via PLC 9 Speed control reference PLC control via terminal 10 Speed control reference via PLC control via CAN Bus 11 Speed control reference via PLC control via fieldbus module 12 Positioning preset of process sets and control via CAN Bus 13 Positioning preset of process sets and control via fieldbus module Figure 4 3 Selection of preset solution Note For detailed information on preset solutions and on terminal assignment refer to the CDF3000 Application Manual Motor and encoder x Motor Encoder Motor protection Brake Actual motor Motor type designation VVAR81N4 400 CDB Select new motor from data base Identify new motor from type plate data Motoridentification OK Cancel Apply Figure 4 4 Motor and encoder setup 4 9 LUST Setting up the motor data via the motor database 1 Setting of the encoder CDF3000 Operation Manual 4 Commissioning This setting should be made if a suitable motor data set or a complete motor database is available Using the correct motor data set ensures e that the electrical parameters of the motor are correct
34. ersveatesesssessacees 3 10 Terminal X4 ss ssas 3 12 TOSUMUM 4 1 4 16 Testing au 3 26 Touch protection A 3 Trigger condition 4 17 CDF3000 Operation Manual Appendix B Index U User errors in SmartCard operation 5 4 V Voltage supply specification 3 21 Ww Wall mounting 2 2 Write protection 4 21 A 6 LUST r ckwirkende Netzbelastung durch Oberwellen Unsere Positionierregler und Servoregler sind im Sinne der EN61000 professionelle Ger te so da sie bei einer Nennan schlu leistung lt 1kW in den Geltungsbereich der Norm fal len Beim direkten Anschlu von Antriebsger ten lt 1kW an das ffentliche Niederspannungsnetz sind entweder Ma nahmen zur Einhaltung der Norm zu treffen oder das zust ndige Energie versorgungsunternehmen mu eine Anschlu genehmigung erteilen Sollten Sie unsere Antriebsger te als eine Komponente in ihrer Maschine Anlage einsetzen dann ist der Geltungsbereich der Norm f r die komplette Maschine Anlage zu pr fen limits for harmonic current emissions Our frequency inverters and servocontrollers are professional devices in the sense of the European Standard EN 61000 and with a rated power of lt 1kW obtained in the scope of this stan dard
35. g 05003 05004 Short circuit proof Imax 500 mA Internal signal delay time 250us Terminal scan cycle 1ms High side driver for actuation of up to two motor holding brakes yes Safe Standstill Note For more information see section 3 11 Safe Standstill ISDSH 16 Safe Standstill request Cut off frequency 500 Hz PLC compatible Switching level Low High lt 4 8 V gt 18 V DC Imax at 24 V typ 3 mA Riy 3 KQ Internal signal delay time 100us Terminal scan cycle 1ms yes RSH 18 17 Safe Standstill checkback Relay 1 NO contact 2417 0 2 AAC usage category AC1 cos 1 ohmic load 30V 7 0 2 A D usage category DC1 cos 1 ohmic load Operating delay approx 10 ms X2 18 X2 17 yes Relay out put 05005 20 19 24V71 AAC usage category AC cos 1 30 V 1 A DC usage category DC1 cos 1 Operating delay approx 10 ms yes CDF3000 Operation Manual Table 3 9 Specification of control connections 3 20 LUST CDF3000 Operation Manual 3 Electrical Installation Des 5 Specification floating Voltage supply 24V Ext 24 V 2 V feed for control electronics 11 e essential for operation of CDF3000 Imax_in 0 9 currents of outputs 05000 05003 and 05004 GND 3 e Reference point for control electronics 4 Table 3 9 Specification of control co
36. hand by a Note If it is necessary to accss such areas suitability ii doctor CDF3000 Operation Manual 1 1 LUST 1 Safety Your qualification n order to prevent personal injury or damage to property only personnel with electrical engineering qualifications may work on the device e The said qualified personnel must be familiar with the contents of the Operation Manual cf IEC364 DIN VDE0100 Awareness of national accident prevention regulations e g VBG 4 in Germany During installation observe the following instructions e Always comply with the connection conditions and technical specifications Comply with the standards for electrical installations such as regarding cable cross section PE conductor and earth connections Do not touch electronic components and contacts electrostatic discharge may destroy components Pictograms used The safety instructions detail the following hazard classes The hazard class defines the risk posed by failing to comply with the safety notice Warning symbols General explanation Hazard class to ANSI Z 535 Attention Misoperation may damage the drive or Injury or damage to property cause it to malfunction may occur Danger from electrical tension Improper Death or serious injury will conduct may endanger human life occur b S D gt Danger from rotating parts Drive may start up Death or serious injury will auto
37. interface cable and the screen earth on the notebook This may destroy the RS232 the notebook and the CDF3000 We therefore recommend using an opto isolator in the interface cable Important The RS232 interface is connected to the potential of the CDF3000 RS232 X4 7 oa ze Notebook Ber 24 48V DC Figure 3 9 Serial interface connection CDF3000 Operation Manual 3 13 LUST 3 7 CANopen interface X5 CDF3000 Operation Manual 3 Electrical Installation The CANopen interface is built into the positioning drive The connection is made via connector X5 The power supply to the isolated connection is provided by the customer Connection Miniature D Sub 9 pin plug Wave terminating resistance dep sy merna BUs termination to be wired by customer via jumper pin 1 2 Max input frequency 1 MHz 24 V 10 Ext voltage supply floating to the drive controller Table 3 7 CANopen interface connection Assignment of connection X5 Pin Function Wave terminating resistance 120 Q internal for CAN by jumper between pins 1 and 2 2 CAN_LOW 3 CAN_GND 4 CAN SYNC_LOW This pin can be optionally switched by the microcontroller as an input or output Wave terminating resistance 120 Q internal for CAN SYNC 3 by jumper between pins 4 and 5 6 CAN_GND 7 CAN_HIGH 8 CAN SYNC_HIGH This pin can be optionally switched
38. led on notebook e Device is connected to notebook via RS232 interface X4 Important Never wire or disconnect electrical connections while they are live Connect input ENPO low level at terminal X2 12 to prevent unintentional start up of the motor power stage disabled positioning drive power on Preparations Switch on the CDF3000 positioning drive A self test is carried out Start the DRIVEMANAGER Set up the connection to the device LUST a DR VEMANAGER or Active device gt Change settings CDF3000 Operation Manual 4 Commissioning Open the main CDF3000 Setup window Figure 4 1 Main window for the various settings in the DRIVEMANAGER Continue with 4 6 LUST 4 3 1 Presetsolutions 1 Preset solution CDF3000 Operation Manual 4 Commissioning Preset solutions are complete parameter data sets which are provided to handle a wide variety of typical application movement tasks First commissioning x Select one of many preset solutions with which your 1 2 drive parameters are quickly and easily set to your application Preset solution Select the corresponding motor of motor data bank and 2 F adapt encoder and temperature sensor Motor and encoder To adjust the preset solution finely to your application 3 m change the relevant basic settings according to your needs here Basic settings Save setting
39. ly set e that the motor protection Motor protection tab is correctly set and e that the control circuits of the drive are preset Note The torque controller is set up optimally so no further adjustments are necessary The setting of the speed controller is based on the assumption that the machine moment of inertia reduced onto the motor shaft is equal to the motor moment of inertia The speed and position controllers offer a high degree of damping and so are also suitable for loop control of elastic mechanisms For special settings to optimize the speed and position control loops please use the CDF3000 Application Manual The encoder connected to the motor is set up on the Encoder tab It is also possible to work with two encoders The first encoder is used for commutation and speed control of the motor motor encoder and the second for position control Both functions can also be implemented with just one encoder L U ST 4 Commissioning Motor and encoder xj Motor Encoder Motor protection Brake l Encoder Encoder Motor Load Select encoder combination RSRS 1 Resolver motor encoder resolver position encoder vi Resolver motor and position encoder E1 E2 Pole number resolver E Encoder offset 821 OH Detect encoder offset Signal correction GPOC OFF 0 Cancel Apply Figure 4 5 Encoder configuration Every encoder combination has a special setup screen
40. matically occur CDF3000 Operation Manual 1 2 LUST 1 2 Intended use 1 3 Responsibility CDF3000 Operation Manual 1 Safety Drive controllers are components that are intended for installation in electrical systems or machines The drive controllers may not be commissioned i e it may not be put to their intended use until it has been established that the machine complies with the provisions of EC Directive 98 37 EC Machinery Directive EN 60204 is to be observed Commissioning i e putting the device to its intended use is only permitted in compliance with the EMC Directive 89 336 EEC The CDF3000 conforms to the EMC Directive 89 336 EEC The harmonized standards EN 61800 3 and EN 61800 5 1 are applicable to the drive controllers f the drive controller is used for special applications e g in areas subject to explosion hazard the required standards and regulations e g EN 50014 General provisions and EN50018 Pressurized enclosure must always be observed Repairs may only be carried out by authorized repair workshops Unauthorized opening and incorrect intervention could lead to death physical injury or damage to property The warranty provided by LUST would thereby be rendered void Electronic devices are fundamentally not fail safe The company setting up and or operating the machine or plant is itself responsible for ensuring that the drive is rendered safe if the device
41. mbient conditions s UL approbation A 1 LUST A 1 Technical data CDF3000 Operation Manual CDF30 008 Technical data CDF30 008 Output motor side Voltage 16 5V 33 VAC Continuous current RMS Iy 8 0A Peak current 2 x for 5 s 16A Rotating field frequency 0 400 Hz Switching frequency of power stage 8 16 kHz Input mains side Mains voltage 1 x 24 VDC 10 48 VDC 10 96 Device connected load 480 VA Power loss 25 W Braking chopper power electronics Minimum ohmic resistance of an externally installed braking resistor 3 9 Q 10 at 48 V DC 2 2 Q 10 at 24 V Important set Parameter DCIN Table A 1 Technical data LUST A 2 Ambient conditions CDF3000 Operation Manual Characteristic Positioning drive in operation 10 0 40 C El in storage 25 55 C range in transit 25 70 C Relative air humidity 15 85 condensation not permitted Protection Device IP20 NEMA 1 Touch protection VBG 4 Mounting height up to 1000 m above MSL above 1000 m above MSL with power reduction 1 per 100 m max 2000 m above MSL Voltage load on the motor winding Typical voltage steepness 3 6 kV us Maximum contamination 2 to EN 61800 5 1 Table A 2 Ambient conditions Important Do not
42. ng in mind the following e Use only screened cables Apply the screening on both sides Connect the differential track signals A B or CLK DATA to each other via twisted cable strands Do not separate the encoder cable for example to route the signals via terminals in the switch cabinet X6 pin Resolver function SSI function TTL function 1 Sine S4 2 Sine S2 3 5V 150 mA 5 V 150 mA 4 DATA A Resolver 5 DATA A SSI 6 Cosine S3 7 REF R2 excitation 2 8 GND GND 9 PTC KTY Klixon PTC KTY Klixon 10 PTC KTY Klixon PTC KTY Klixon 11 Cosine S1 12 REF R1 excitation 8 kHz _ approx 7 VAC 13 n c 14 CLK B 15 CLK B Table 3 4 Assignment of encoder interface X6 CDF3000 Operation Manual LUST 3 5 2 Connection of a second encoder to X6 3 5 3 Motor temperature monitoring A CDF3000 Operation Manual 3 Electrical Installation Parallel to the resolver connection see section 3 5 an SSI encoder can be evaluated at X6 When using simultaneously as described in Figure 3 7 the SSI encoder should be used only for position control The motor commutation and secondary speed control is then performed by way of the resolver DRIVE position speed Resolver m ssi Figure 3 7 Drive with two measuring systems For thermal monitoring of the m
43. nnections 3 21 LUST 3 11 Safe Standstill 3 11 1 Function description CDF3000 Operation Manual 3 Electrical Installation The CDF3000 positioning drive supports the Safe Standstill safety function providing protection against unexpected start up in accordance with the requirements of EN 954 1 category 3 Safe Standstill to EN 954 1 designates a protective measure as an interlocking or control function Category 3 signifies that when a single fault occurs the safety function is maintained The safety related parts must be designed such that e a single fault in any of the said parts does not result in loss of the safety function and e whenever feasible in an appropriate manner the single fault is detected For the Safe Standstill function to EN954 1 category 3 the drive controllers are fitted with an integrated circuit with a checkback contact The logic cuts the power supply to the pulse amplifiers to activate the power stage Combined with the ENPO controller enable a two channel block is placed on the occurrence in the power circuit of a pulse pattern suitable to generate a rotating field in the motor This variant offers the following advantages over the solution with a motor contactor No need for the external motor contactor So less wiring Space saving Improved EMC based on full screening of the motor cable 3 22 LUST 3 11 2 Additional safety instruction
44. onnections Des pma Specification floating 9 o 8r38 Lf O 4 Analog inputs differential 20 1 7 2 ay ISA00 7 Uy 10 VDC 0 7188 6 ISA00 6 5 OO 110 101 KQ I x 00 9 R 5 z esolution 10 bit OW e ISA01 9 0 H ISA01 8 Scan cycle on terminal 1ms no a 0 i 5 ga 2 5 Tolerance U 1 of final value 21 na m Digital inputs gel g A Note In the range gt 4 8 V lt 18 V the behaviour of the inputs is undefined I 2 Gog 2 15000 13 Cut off frequency 500 Hz 200 g ge IsD01 14 e Switching level Low High lt 4 8 V gt 18 V DC ps lg 8502 15 Imax at 24 typ 3 yes e Internal signal delay time 1005 X2 Des e Terminal scan cycle 1ms 20 0SD05 ENPO 12 e Power stage enable High level e Switching level Low High 4 8V gt 18 V DC 18 RSH Imax at 24 typ 7 5 mA 17 RSH Rn 3kQ 16 ISDSH e Internal signal delay time 10ms 15 ISD02 e Terminal scan cycle 1ms 14 15001 Digital outputs 13 15000 d 05000 10 e Short circuit proof 7 2 Inx 50 mA l e Internal signal delay time 2505 yes 10 05000 e Terminal scan cycle 1ms 9 ISAO1 e Protection against inductive load 8 1SA01 e High side driver 7 ISA00 Table 3 9 Specification of control connections 6 ISA00 5 24V 4 GND 3 GND EF 2 0SD03 1 05004 CDF3000 Operation Manual 3 19 LUST 3 Electrical Installation Des Terminal X2 Specification floatin
45. otor coil a thermistor PTC can be connected to X6 9 and 10 over the encoder cable The type used must be set during commissioning in parameter 330 MOPTC factory default setting is off Sensor Wo PTC Standard Linear voltage used PTC evaluation Thermal circu Tech data breaker Usable type z Hum a Klixon typ DIN 44082 yellow Parameter 330 MOPTC OFF DIN KTY TSS Measurement 5V voltage Umax Error message E OTM In KTX evaluation the cut out temperature can be selected within limits 150 C 250 C Table 3 5 Motor temperature monitoring specification Important When using third party motors it must be ensured that the motor temperature sensor used provides adequate insulation to the motor coil L U ST 3 Electrical Installation 3 5 4 Project The maximum numter of lines per revolution of the encoder can be planning notes calculated by the following formula for encoder LR Maximum number of lines of encoder in connection Re ee max 7 pulses per rev Nmax Maximum speed of motor in rpm Maximum input signal frequency of fimit interface Example of Nmax 6000 1 min fGrenz 150 kHz _ 60 150 000 _ max 1 Calculated LR 6000 500 pulses rev Selected An encoder vvith 1024 pulses per rev Minimum motor speed Formula for calculating the minimum displayable motor speed nnin depending on the lines per revolution of the enco
46. r feeds energy back into the positioning drive This increases the voltage in the DC link If the voltage exceeds a threshold value the internal braking transistor is activated and the regenerated power is converted into heat by way of a braking resistor The switching transistor is installed as standard The design of the external braking resistor depends on a number of drive factors for example the load to be moved the required dynamics of the drive or the braking and cycle duration x1 7 274 Figure 3 11 Braking resistor Note the follovving points e The design of the braking resistor must be clarified at the project planning stage e For details of the permissible minimum ohmic resistance of an externally installed braking resistor for the individual positioning drives refer to Appendix A 2 For further information please consult your project engineer LUST A 3 10 Control connections CDF3000 Operation Manual 3 Electrical Installation Important The braking resistor should be mounted such that in the event of failure of the chopper transistor e g if it shorts no fire risk is posed by the braking resistor and measures are put in place to cut power to the resistor Step Action Comment Check whether you already have a SMARTCARD Or a DRIVEMANAGER data 1 set with a complete device setup i e the drive has already been planned as required If this is the case
47. r level permits access can be changed PARA J Select PARA menu MONI I IILIN 1000000000 return Select desired subject area with cursor zu d keys and confirm with Start Enter IGF 8 CP 00000000200 E PARA J Select desired parameter with cursor Mu N N M d keys user level 1 MODE 2 u 0000000000 star enter stop return exponent Save new value with Start Enter or cancel without saving with Stop Return CDF3000 Operation Manual 4 20 The current value is displayed with the last character flashing Switch to the CTM next character using the down key lw gt Use the up key to change the flashing 0000000020 character The fifth character at the F 2 extreme left indicates the preceding gm sign minus 2 156907 The last character can be entered as an 1010101110 LUST CARD MENU BD CDF3000 Operation Manual 4 Commissioning Read from write to SMARTCARD e n this menu positioning drive settings can be saved to the SMARTCARD and transferred to other positioning drives e n every storage operation all parameters are always saved to the SMARTCARD For read operations either all parameters or only parameters from one subject area per read operation can be read in Function Meaning READ gt ALL Read all parameters from SMARTCARD Read in parameters from subject area READ S ARES e g B _27RS setpoint struc
48. re recommend using an opto isolator in the interface cable Important The RS232 interface is connected to the potential of the CDF3000 RS232 X4 7 oa ze Notebook ar 24 48 V DC Figure 4 3 Serial interface connection CDF3000 Operation Manual 4 23 LUST The key functions 4 Commissioning o s Function Menu i Change setting of active device Active device gt Change settings Print parameter data set Active device gt Print settings Digital scope Active device gt m Monitoring gt Quickly changing digital scope values Control drive Active device gt Open loop control gt Basic operation modes Connect to device Communication gt Connect gt Single device z k la 121 li Bus initialization Change setting Communications Bus configuration x Disconnect all devices Communication gt Disconnect Save data set of active device to file Active device gt Save device settings to Data set transfer from file to active device Active device gt Load device settings from CDF3000 Operation Manual 4 24 LUST CDF3000 Operation Manual 5 Diagnosis Troubleshooting 5 1 LEDS un 5 2 Error messages 5 3 User errors in KEYPAD operation 5 4 User errors in SMARTCARD operation 5 5 Reset nn At th
49. rt the save operation with the Start Enter key b Save operation 5 READY appears completed without av READS error By this procedure you have written your data set to a SMARTCARD LUST Download data set from SMARTCARD to next positioning drive CDF3000 Operation Manual 4 Commissioning Step Action Comment Presentation Connect the KeyPap to the positioning drive of the 1 next drive insert the SMARTCARD with the desired data set and switch on the power 2 Select the CARD menu uu SMARTCARD 3 Choose READ Load data set Choose ALL and 4 start the load operation with ed the Start Enter key Load operation 5 READY appears completed without error s Repeat this procedure on each of the other drives Note Data set is automatically stored in positioning drive LUST 4 2 2 Serial commissioning with DRIVEMANAGER Save data set from device to file Download data set from file into device Remember to save the setting CDF3000 Operation Manual 4 Commissioning Precondition All positioning drives are fully connected e The first drive is already fully commissioned into operation e A notebook running the DRIVEMANAGER user software is connected Step Action Comments Connect your notebook to the 1 positioning drive of the first drive and switch on the power to the positioning drive X4 Use a
50. s for the Safe Standstill function A CDF3000 Operation Manual 3 Electrical Installation Installation commissioning Always draw up a validation plan The plan details the tests and analyses you employed to establish the compliance of the solution e g the proposed circuit diagram with the requirements arising from your particular application case Action in case of emergency to EN 13850 Emergency Stop for shutdown in case of emergency Emergency stop is an emergency action designed to bring a hazardous process or motion to a stop EN60204 1 Emergency Off for switch off in case of emergency Emergency off is an emergency action designed to shut off the power supply sources if there is a risk of electric shock or other electrical risk EN60204 1 Danger e When the positioning drive is in Safe Standstill mode the motor cable and mains povver lead the braking resistor and the DC link voltage cables route voltages to the PE conductor Emergency off is not possible with the Safe Standstill function vvithout additional measures There is no electrical isolation betvveen the motor and the positioning drive This means there is a risk of electric shock or other electrical risk 3 23 LUST 3 11 3 Wiring and commissioning CDF3000 Operation Manual 3 Electrical Installation Danger e f introduction of force from an external source such as from a suspended lo
51. sages 2 22222u220n2ann0nnnnunnnnnnnnnnnnnunnnnnnnnnnnnn 5 2 User errors in KEYPAD operation 5 4 User errors in SMARTCARD operation 5 4 H SOL Aann AEE AEE E 5 5 LUST CDF3000 Operation Manual 2 Appendix Technical data ss A 2 Ambient conditions s A 3 UL approbation A 4 ndex LUST CDF3000 Operation Manual LUST 1 Safety 1 1 For your safety The instructions set out belovv should be read through prior to initial commissioning in order to prevent injury and or damage to property The safety instructions must be followed at all times Read the Operation Manual first 1 e Follow the safety instructions Electric drives are h dangerous Rotating parts e Hot surfaces Electrical tension Protection against magnetic and or electromagnetic Ke fields during installation and operation Persons fitted with heart pacemakers metallic implants and hearing aids etc must not be allowed access to the following areas Areas where drive systems are installed repaired and operated Areas where motors are installed repaired and operated Motors with permanent magnets pose a particular hazard to do so must be determined before
52. set solution torque control In this preset solution the drive must not be run without load torque otherwise the motor shaft would accelerate uncontrolled up to the preset speed limit Important Destruction of the motor The motors are intended for operation on the positioning drive Direct connection to the mains may lead to destruction of the motor High surface temperatures may occur on the motors Temperature sensitive items should therefore not be placed on top of or attached to the motors Protective measures may be needed to prevent touching The temperature sensor installed in the coil is to be connected to the direct drive controller in order to prevent overheating of the motor by the temperature monitor The motor brake if installed should be checked for fault free functioning before installation of the motor The optionally installed standstill holding brake is only designed for a limited number of emergency brakings Use as a working brake is prohibited LUST DRIVEMANAGER Open loop control or Active device gt Open loop control Basic operation modes CDF3000 Operation Manual 4 Commissioning The drive is tested without the coupled mechanism The test run is carried out in speed controlled mode independently of the chosen preset solution A test run is still possible even if the motor is already coupled to the system 1 Enable Safe Standstill High level at terminal X2 16
53. standard serial cable 9 pin D SUB plug and socket and an opto isolator Automatically connects to the linked positioning drive 2 If the connection fails check the settings in the Tools gt Options 54 Start DRIVEMANAGER menu and try again by way of icon Save the current data set with icon either in the With the icon the current data set of 3 parameter database the connected device is always saved directory c userdata of the Give the file a name of your choice DRIVEMANAGER or to a floppy disk a Disconnect from all devices 4a with icon Pho Ey 4b Connect your notebook to the positioning drive of the next drive and switch on the power to the positioning drive With icon establish a link between the DRIVEMANAGER and the newly connected device With icon load the data set gt 6 saved in step 4 into the a device With icon select the main 7 window E Save the setting with Einstellung in Datei speichern button gt Repeat steps 4 7 on each of the other drives For more information on the DRIVEMANAGER refer to the DRIVEMANAGER manual LUST 4 3 Initial commissioning DRIVEMANAGER iL Connect or Communication gt Connect CDF3000 Operation Manual 4 Commissioning Preconditions The positioning drive is fully connected see Section 3 e Installed DRIVEMANAGER version V3 4 or higher e Motor database for motors is instal
54. tandstill protection against unexpected start up function e on initial commissioning e after any modification of the system wiring after any replacement of one or more items of system equipment 3 26 LUST A 4 1 Choice of commissioning CDF3000 Operation Manual 4 Commissioning 4 Commissioning 4 1 4 2 4 2 1 4 2 2 43 4 3 1 4 3 2 4 3 3 4 3 4 4 4 4 5 4 6 Choice Of COMMISSIONING 4 1 Serial COMMISSIONING 4 2 Serial commissioning with KEYPAD 4 2 Serial commissioning with DRIVEMANAGER 4 4 Initial COMMISSIONING 4 5 Preset solutions 4 7 Setting of motor and encoder 4 10 Making basic settings 4 13 SAVING settings 4 14 iestrun AA sdi 4 15 Operation with KEYPAD KP200XL 4 19 Operation with DRIVEMANAGER 4 22 Important Commissioning must only be carried out by qualified electricians who have undergone instruction in the necessary accident prevention measures Continued Mode of commissioning Commissioning steps on e Project planning and commissioning are already complete Seri
55. tory setting with DRIVEMANAGER CDF3000 Operation Manual 5 Diagnosis Troubleshooting The reset function is divided into two areas with differing effects Parameter reset restores to the last value stored in the device Device reset restores the entire data set to the factory setting delivery defaults If you are in the setup mode of a parameter and press the two cursor keys simultaneously the parameter you are currently editing will be reset to the last setting stored saved with parameter 150 SAVE Press both cursor keys simultaneously during positioning drive power up to reset all parameters to their factory defaults and the system is reinitialized In the Active device menu the Reset to factory setting option can be used to restore the delivery defaults of the device File Communication View Active device Extras Window Change settings Load device settings from gt Store device settings on gt Print settings Sref Grad Sact Grad Control Monitor Etrac Pos Grad N Select gt nref A 06 Note Important The factory setting also resets the selected preset solution Check the terminal assignment and functionality of the positioning drive in this operation mode or load your own user data set L U 5 T 5 Diagnosis Troubleshooting CDF3000 Operation Manual 5 6 LUST CDF3000 Operation Manual 2 Appendix Technical data A
56. ture WRITE Store all parameters on the SMARTCARD LOCK Write protect the SMARTCARD UNLOCK Cancel the write protection For more information on operation with the KEYPAD refer to the KEYPAD KP200XL Operation Manual Important The RS232 interface may only be used for service and commissioning Control via this interface is not permitted 4 21 L u 5 T 4 Commissioning 4 6 Operation with Precondition DRIVEMANAGER DRIVEMANAGER user software version V3 2 or higher installed on the notebook CDF3000 has been installed in accordance with the instructions in section 3 GND connection control voltage OV are connected to PE conductor potential Otherwise the serial interface of the CDF3000 may be destroyed by shifts in potential see section 3 3 N Important Make sure that both the enclosure of the CDF3000 and the A Important The RS232 interface may only be used for service and commissioning Control via this interface is not permitted CCD SUB90X Figure 4 2 Positioning drive connection to notebook DRVEMANAGER CDF3000 Operation Manual 4 22 L U ST 4 Commissioning pole of the power electronics Possible differences in potential between the earth of the pole and of the notebook may cause a PE loop via the screen and the signal wires of the interface cable and the screen earth on the notebook This may destroy the RS232 the notebook and the CDF3000 We therefo
57. ty 1 2 EMC Directivo sa 1 3 Emergency off system 1 3 Encoder connection 3 8 ENPO un 3 18 4 16 Error messages 5 2 F Factory Setting 5 5 Feather key en 4 15 Functions of the menus 4 19 CDF3000 Operation Manual Appendix B Index H 1 fashi COde 42402000 nsa 5 2 HGIPIING u 5 3 Holding brake Plug connection 3 8 Inputs Specification 3 19 Installation ceisiai 3 23 K KeyPal inne 4 19 KeyPad KP200XL 4 19 KeyPad operation 4 19 KP200 display 5 2 KP200 user error 5 4 KP200XL display s s 4 19 L LED nie 5 1 LEDS isc csietesccsetteesstcsctessseeabacesieeteasses 5 1 LEDS H2 H3 zn 5 1 Line ch ke neue 3 14 Logic table for operation of Safe Standstill 3 25 Low Voltage Directive 1 3 M Measures for your Safety 1 1 Motor connection 3 7 Motor temp mon PTC 3 10 Mounting clearances 2 2 Multi axis network 3 15 o Operation with KeyPad KP200XL 4

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