pro 8000ds storage parking lift user manual
Contents
1. 18 REV 091713 800005 XLT PARTS CODE AND PARTS DRAWING 19 REV 091713 Parts code for 800005 ITEM CODE DESCRIPTION TT7B 100 01 00 Main column weldment weldment gt TT7B 100 02 00 Sub column weldment weldment 3 TT7B 100 04 00 Top plate weldment 1 gt weldment 5 TT7B 100 05 00 Latch ladder weldment 6 GB41 Hex nut ERE 7 GB6175 Hex nut 4 GB95 Flat washer 24 D20 GB95 Flat washer 32 D12 GB5781 Hex Bolt 16 M12X35 GB93 Spring washer 16 D12 GB41 Hex nut M12 Anchoring Bolt 16 919 n TT7B 200 09A B Cover Plate 2 2 15 GB93 Spring washer D6 16 GB818 cross screw 16 6 12 TT7B 200 10 Bushing 4 GB78 Inner hex bolt M8X12 GB95 Flat washer 13 D24 20 TT7B 200 11 Spindle 4 21 TT7B 200 08 Roller 10 25 SF2518 Complex Bushing GB93 Spring washer D6 24 GB8l8 CrssBot 7 2 SGM 802 08 Orientination plate 8 5781 Hex Bolt 32 M8X35 27 95 Flat washer 36 D8 28 TT7B 200 14 Nylon block 8 29 95 Flat washer D20 30 TT7B 200 06 Spindle 4 a TT7B 200 05 Rod TT7B 200 04 Safety aul 4 2 2 GB6170 Hex Nut 8 M12 gt TT7B 200 02 busher 4 36 TT7B 200 03 00A B Locking block 2 2 weldment 37 GB93 Spring washer 8 D8 38 GB6170 Hex nut 10 M8 39 TT7B 200 15 Spring 8 20 REV A 091713 Parts code for 8000052. ITEM CODE DESCRIPTION QTY NOTE 40 TT7B 200 12 00 Spindle 4 weldment 41 TT7B 200 13 small roller 4 42 DPF4 3 2 300 07 00 Plate weldment 43 DPF4 3 2 300 06 Baffle plate 4 44 GB5780 Hex Bolt M18X100 45 GB93 Spring washer 8 D18 46 GB6170 Hex Nut 18 47 GB95 Flat washer D20 7 300 01 04 Spindle bushing 4 49 TT7B 300 01 05 Spindle 50 TT7B 300 01 07 Spindle bushing 3 2 51 TT7B 300 02 00 Main runway weldment 52 TT7B 300 01 00 Sub runway 1 weldment 53 TT7B 500 04 00 approach ramp weldment 2 weldment 54 GB91 cotter pin 2 D5X60 55 DPF4 3 2 500 02 pin 1 56 hydraulic cylinder 57 DPF4 3 2 500 04 Plate 1 58 DPF4 3 2 500 03 Block plate 59 GB889 Nut 1 M24 60 Flat washer D24 61 DPF4 3 2 600 00 Jack tray weldment 62 Power unit 1 63 GB5781 Hex Bolt 8 25 64 GB95 Flat washer D8 65 GB93 Spring washer D8 66 GB6170 Hex Nut M8 67 TT7B 200 01 00 Crossbeam 2 weldment 68 TT7B 500 02 Connecting pole 2 L 2080 69 TT7B 500 03 Anchoring bolt 2 70 TT7B 500 01 Connecting pole L 215 71 Knob 1 DPF4 3 2 400 01 00 Handle weldment 73 DPF4 3 2 400 04 Bushing 2 74 DPF4 3 2 400 03 connection bush 2 75 DPF4 3 2 400 11 Connecting pole 1 76 DPF4 400 02 00 Connecting pole 1 weldment 77 GB889 Nut 8 M6 78 SI6TK Bearing M6 79 DPF4 3 2 400 09 Spacer 4 21 REV 091713 Parts code for 800005 ITEM CODE DESCRIPTION QTY NOTE 80 GB96 Flat washer D6 5781 Hex Bolt M6X30 GB6170 Hex Nut M6 TT7B 4
3. 32 hydraulic oil approximately 10L Hook up the power supply to the motor pump Attention Ask a qualified electrician to do the wiring For 220V single phase motor pump the capacity of the power supply cable least must be at 30A For 110V single phase motor must be at least 50A Fig 25 STEP 8 TESTING Press the UP button on the motor to raise up the platforms e With left hand hold down the safety latch handle to open the lock with right hand hold down the release handle to lower the platforms Note if the latch handle is hard to hold down raise the platforms to release the lock Cycle the lift several times UP and DOWN Stop for 1 minute intervals if no leakage or error occurs the lift is ready STEP 9 ACCESSORY MOUNTING Put on the ramp tool tray and the movable dolly Fig 26 27 Ifithe lift won t move take away the movable dolly Then anchor the lift to the ground Fig 26 Put the plastic sheet under the platforms Fig 28 REV A 091713 Now the parking lift ready for use 14 REV 091713 800005 XLT PARTS CODE AND PARTS DRAWING Y Eho E VENE X s VV ip fel Scale 13 100 15 091713 800005 XLT PARTS CODE AND PARTS DRAWING X dae 42 091713 800005 XLT PARTS CODE PARTS DRAWING 17 REV 091713 800005 XLT PARTS CODE PARTS DRAWING
4. therefore must be noted for any potential recovery with the shipping company The customer is required to notify Tuxedo of any missing parts within 72 hours Timely notification must be received to be covered under warranty Tuxedo will replace any defective part under warranty at no charge as soon as such parts become available from the manufacturer No guarantee is given as to the immediate availability of replacement parts Tuxedo reserves the right to make improvements and or design changes to its lifts without any obligation to previously sold assembled or fabricated equipment There is no other express warranty on the Tuxedo lifts and this warranty is exclusive of and in lieu of all other warranties expressed or implied including all warranties of merchantability and fitness for a particular purpose To the fullest extent allowed by law Tuxedo shall not be liable for loss of use cost of cover lost profits inconvenience lost time commercial loss or other incidental or consequential damages This Limited Warranty is granted to the original purchaser only and is not transferable or assignable Some states do not allow exclusion or limitation of consequential damages or how long an implied warranty lasts so the above limitations and exclusions may not apply This warranty gives you specific legal rights and you may have other rights which may vary from state to state IMPORTANT SAFETY INSTRUCTIONS Read these safety instructio
5. 00 03 Angle fitting TT7B 400 04 00 Throttle Valve zm DPF4 3 2 500 10 Hydraulic Hose DPF4 3 2 500 07 Angle fitting 87 GB95 Flat washer 1 014 89 DPF4 3 2 500 11 Hydraulic hose TPF4 500 05 Tee fitting 1 TPF4 500 09 2 TPF4 500 08 washer TPF4 500 07 fitting TT7B 500 03A Steel cable A L 8175 TT7B 500 03B Steel cable B L 8750 TT7B 500 03D Steel cable D L 2710 TT7B 500 04C Steel cable C 1 L 4130 GB95 Flat washer D20 DPF4 500 12 Tight Nut 4 GB5783 Galvanized Bolt 16 M10X35 GB93 Spring washer 16 D10 GB6170 Hex Nut 16 M10 GB95 Flat washer D10 DPF4 3 2 700 01 00 Structure weldment 4 weldment GB91 Cotter Pin 4 D4X50 DPF4 3 2 700 02 00 Pin 4 weldment Caster 4 e 22 REV A 091713 IMPORTANT POWER UNIT PRIMING PROCEDURE THE PROBLEM Power unit runs fine but will not pump any fluid Step 1 Locate the check valve the flush plug to the left of the lowering valve See drawing below start button lt motor manifold check valve lowering valve Hh lt 4 tank Step 2 Using an Allen wrench and shop towel with shop towel in place to catch fluid loosen the check valve plug 2 gt turns to allow it to leak Step 3 Push the START button for one second then release for three seconds Repeat these steps until unit starts pumping fluid Step 4 Tighten the check valve plug YOUR POWER UNIT SHOULD BE PRIMED
6. 800005 8000DSXLT Four Post Parking Lifts 8000 Ib Capacity Installation amp Operation Manual REV 091713 8 000 DELUXE SERIES STORAGE SERVICE LIFTS Smooth operation and good looks make a great first impression but it s the safety features and durability that makes the Deluxe Series the best choice in storage service lifts PRO 8000DS Deluxe Series Storage Service lift Features 8 000 Ib lifting capacity Carriages completely enclosed for safety Redundant ladder lock safety system with auto engage locking bar in the event of cable failure Extra large slider blocks for added stability 4 10 lock positions Aircraft quality cables rated at 14 500 Ibs 18 wide runways PRO 8000DSXLT formed with one piece Extra length amp under car clearance non skid diamond plate Easy operation Lock release handle located near power unit LIT Lifting capacity 8 000 Ibs Overall length with ramps 207 4 Overall width 103 Overall height 86 A Large 3 diameter cylinder Track length 165 2 Lifting height 74A Width between posts 94 4 100 Maximum clearance under tracks 70 T As Shipping weight 1 640 Ibs 1 700 Ibs Many options available Internal ladder locking system Prior to the operation of your lift make sure that you read the instructions thoroughly These ins
7. asses Every day eyeglasses only have impact resistant lenses They are not safety glasses READ AND UNDERSTAND ALL SAFETY WARNINGS amp PROCEDURES BEFORE OPERATING LIFT POST THESE SAFETY TIPS WHERE THEY WILL BE A CONSTANT REMINDER TO YOUR LIFT OPERATOR FOR INFORMATION SPECIFIC TO THE LIFT ALWAYS REFER TO THE LIFT MANUFACTURER S MANUAL 4 REV 091713 11Xsa0009 6 500008 88 157 5 800005 f a 472 5 B000DSXLT 11500008 Z8 XE UIN 00008 XE g i UIN EF 175 5 800005 180 7 8000DSXLT Fig 1 SIZE DRAWING 11 800008 708 500008 8 FL 8 Gh 171 500008 OF 500008 FEOL Fig 2 091713 Fig 3 SPECIFICATION Specifications Overall Width Inside Columns Width of Outside runway Width of runway Overall Length Lifting Height Overall Height Length of Columns Lifting Capacity Net Gross Weight 94 41 800005 100 32 8000DSXLT 8000DS 2630mm 103 54 2398mm 94 41 1900mm 74 80 474mm 18 66 4460mm 175 59 Min122 max1900mm Min4 8 Max 74 80 2237mm 88 07 4000mm 157 48 8000165 745 770 kg 6 REV A 091713 8000DSXLT 2780mm 109 45 2548mm 100 32 2050mm 80 71 474mm 18 66 4845mm 190 75 Min122 Max2090mm Min4 8 Max82 28 2390mm 94 09 4385mm 172 64 8000lbs 795 820 kg INSTALLATION Improper installation can cause ac
8. celerated wear resulting in catastrophic failure which may cause property damage and or bodily injury Manufacturer will assume no liability for loss or damage of any kind expressed or implied resulting from improper installation or use of this product Read this installation manual in its entirety before attempting to install or operate the lift STEP 1 SELECTING SITE Before installing your new lift check the following e OVERHEAD OBSTRUCTIONS The area where the lift will be located should be free of overhead obstructions such as heaters building supports electrical lines etc FLOOR REQUIREMENTS Visually inspect the site where the lift is to be installed and check for cracked or defective concrete This lift must be installed on a solid level concrete floor with no more than 2 degrees of slope A level floor is suggested for proper installation and level lifting If a floor is of questionable slope consider a survey of the site and or the possibility of pouring a new level concrete slab This lift is designed to be installed on a minimum of 4 thick 3500psi steel reinforced concrete Do not install this lift on asphalt wood or any other surface other than described This lift is only as strong as the foundation on which it is installed DO NOT install this lift outdoors unless special consideration has been made to protect the power unit from weather conditions The Power unit is not water proof DO NOT install lift cl
9. ns entirely Failure to read these instructions may result in injury to user other people within the area of the lift or vehicles The manufacturer is not responsible for any injury or damage as a result of neglecting to carefully read and follow these instructions Always lock the lift in place before going under the vehicle Never allow anyone to go under the lift when raising or lowering INSPECT your lift daily Never operate if it malfunctions or if it has broken or damaged parts Repairs should be made with original equipment parts ATTENTION LOOK OUT Routine check of safety latch system is very important the discovery of device failure before needed could save you from expensive property damage lost time serious personal injury or even death NEVER overload your lift Manufacturer s rated capacity is shown on nameplate affixed to the lift ALWAYS operate the lift with gross weight less than the capacity NEVER use the lift to raise one end or one side of the vehicle NEVER raise vehicle with anyone inside No one should be in the lift area during operation ALWAYS keep lift area free of obstructions grease oil trash and other debris Before lowering the lift be sure tool trays stands etc are removed from under the vehicle Release locking devices before attempting to lower the lift Adequate ventilation should be provided when working on internal combustion engines Useonly manufacturer s
10. ose to wall It is necessary to leave adequate clearance for safety walking Suggest clearance be 1 meter 3 feet at min 157 Fig 4 7 REV A 091713 STEP 2 UNPACKING Unpack the lift close to the installation site Review your packing list and assembly drawing to verify that you have all the parts Layout a chalk line on the floor for the position of columns TOOLS recommended Rotary Hammer Drill Or Similar If anchoring Medium Crescent Wrench 3 4 Masonry Bit If anchoring Medium Pipe Wrench Hammer Crow Bar 4 Foot Level Chalk Line Open End Wrench Set 12 28 Medium Flat Screwdriver Socket And Ratchet Set 12 28 Tape Measure Hex Key Allen Wrench Set Needle Nose Pliers STEP 3 COLUMN amp CROSSRAIL INSTALLATION Putthe columns in their respective positions Main column Fig 6 must be in the front left position Fig 5 Main column Fig 5 Fig 6 8 REV A 091713 Insert the cross rail into the top of the left and right columns Fig 7 Till it touches the ground Fig 9 10 Note The side with the hole for the safety latch release bar must be facing out Fig 8 Fig 7 cross rail is facing center r Fig 8 Cross rail side for facing out Fig 10 9 REV 091713 Insert the safety latch ladder into the column and the end of cross rail Fig 11 and raise the cross rail about one foot to rest on lowest locking position Fig 11 Put on the column top cove
11. r then bolt it to the column Be sure that the hole for the cable points towards the center Fig 12 Fig 13 10 REV A 091713 STEP 4 CABLES Pull out the piston rod from the cylinder as far as possible Line the cables according to the drawing Fig 16 17 Fig 17 STEP 5 Platform installation Put the main platform the one with cylinder on the cross rails on the left Fig 18 Put the sub platform on the cross rails on the right Fig 19 21 e Using bolts fix the platforms on the cross rail temporarily Fig 18 REV 091713 Let cable go through the cross end then bolt to top of column Fig 17 20 Fig 19 Fig 20 STEP 6 Safety Latch Linkage Installation Install the safety latch linkage rod and other accessories on the front and rear crossbeam Fig 21 22 Note the release handle shall be on the front left near the main column Keep hands clear of yoke ends during operation Am Fig 21 Fig 22 Connect the front latch and the rear latch by rods and spacer sleeve underneath the main platform Fig 23 Fixthe plat forms by bolts and accessories Fig 24 Insert the front stop plat in the slots 12 REV A 091713 STEP 7 Motor pump and hydraulic hose e Mount the motor pump on the main column e Connect the hose from pump to the cylinder Fig 25 e Add hydraulic oil to the pump tank Suggestion using AW 32 or ISO
12. recommended attachments e KEEP HANDS and FEET CLEAR Remove hands and feet from any moving parts Keep feet clear of the lift when lowering Avoid pinch points GUARD AGAINST ELECTRIC SHOCK This lift must be grounded while in use to protect the operator from electric shock Never connect the yellow green wire in the power supply cord to a line terminal This is for ground only DANGER The power unit used on this lift contains high voltage Disconnect power at the receptacle before performing any electrical repairs Secure plug so that it cannot be accidentally plugged in during service WARNING RISK OF EXPLOSION This equipment has internal arcing or sparking parts which should not be exposed to flammable vapors This machine should not be located in a recessed area or below floor level 3 REV A 091713 MAINTAIN WITH CARE Keep lift clean for better and safe performance Follow instructions in the manual for proper lubrication and maintenance Keep control handles and or buttons dry clean and free from grease and oil e STAY ALERT Watch what you are doing Use common sense Be aware CHECK FOR DAMAGED PARTS Check for alignment of moving parts breakage of parts or any condition that may affect its operation Do not use lift if any component is broken or damaged NEVER remove safety related components from the lift Do not use lift if safety related components are damaged or missing ALWAYS wear safety gl
13. tructions are found in this manual Please note that your warranty may be voided if you do not read the manual and understand its content 2 REV A 091713 Structural Warranty The following parts and structural components carry a five year warranty Columns Top Rail Beam Uprights Arms Swivel Pins Legs Carriages Tracks Overhead Beam Cross Rails Limited One Year Warranty Tuxedo Distributors LLC Tuxedo offers a limited one year warranty to the original purchaser of Tuxedo lifts and Wheel Service in the United States and Canada Tuxedo will replace without charge any part found defective in materials or workmanship under normal use for a period of one year after purchase The purchaser is responsible for all shipping charges This warranty does not apply to equipment that has been improperly installed or altered or that has not been operated or maintained according to specifications Other Limitations This warranty does not cover Parts needed for normal maintenance 2 Wear parts including but not limited to cables slider blocks chains rubber pads and pulleys 3 Replacement of lift and tire changer cylinders after the first 30 days A seal kit and installation instructions will be sent for repairs thereafter 4 On site labor Upon receipt the customer must visually inspect the equipment for any potential freight damage before signing clear on the shipping receipt Freight damage is not considered a warranty issue and
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