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16kg 26kg 33kg 44kg 66kg

1. 31 508641H Fig 3 4 Placement of components on the machine 66 kg 150 Ib dimensions stated in mm 12 INSTALLATION AND MAINTENANCE MANUAL 508636 K PUB DATE 13 JAN 2012 DOC LEGEND Suspension eyes Soaphoppers Door of the load side front dirty side of the machine Door handle Display Keyboard Main switch ON O WD Button of door lock unblocking Button of drum positioning 10 Liquid detergent inlet 5 x 11 5 mm 0 45 1 x 014 5 mm 0 57 11 Warm water inlet 1 12 Drum ventilation 13 Hard cold water inlet 1 14 Soft cold water inlet 1 15 Service panel lock 16 Steam supply version with steam heating 34 17 Drain 2 x 3 machine with capacity 16 kg 35 Ib standard 1 x 3 according to the order 2 x 3 17 connection to the recycle tank is possible if the washing machine is equipped with a drain to the recycle tank 18 Power supply version with electrical heating 19 Power supply the other versions 20 Emergency stop button 21 Button of door lock unblocking 22 Button of drum positioning 23 Unload side door rear clean side of the washing machine 24 Door brace 25 Data plate 26 Right service panel 27 Earthing clamp 28 Change over switch 29 Input of compressed air distribution into the machine version with inlet valves with pneumatic control 30 Lower cover dirty side
2. COLD HARD COLD SOFT HOT SOFT WATER COLD SOFT HOT SOFT WATER 16 66 kg 36 150lbs MCB40 TIMER 16 66 kg 36 150lbs 40 TIMER 4 COLD WATER SOFT HOT WATER CONNECTION OF LIQUID CONNECTION OF LIQUID DETERGENT PUMPS 1 5 DETERGENT PUMPS 1 5 1 Cold hard water 2 Cold water soft 3 Hot water Fig 4 4 A 5086448 WATER DRAIN CONNECTION The washer is equipped with 2 drain pipes of 75 mm 3 diameter located on the left side on the front side of the washing machine fig 3 3 3 4 pos 17 By default the washing machine with 16 kg 35 Ib capacity is equipped with one drain valve According to the order it is possible to equip the washing machine with two drain valves These must be connected to the waste sump The waste sump must be located lower than the drain pipes because the water discharges from the machines by gravity Do not reduce the diameter of the machine drain pipes To connect the machine drainage to a waste sump you can use the elbow 75 mm 3 diameter which is a part of the delivery Secure the elbow with a clamp Leave min 30 mm for waste hose clamping from the washing machine to your waste drain fig 4 4 B dimension X Cover the waste sump with a proper cover The main waste channel or pipeline must have such a capacity that it can take away the drained water from all connected m
3. ide a Fei t Ee e i e raans 34 508636 K PUB DATE 13 JAN 2012 DOC INSTALLATION AND MAINTENANCE MANUAL 2 IMPORTANT SAFETY INSTRUCTIONS WARNING SAVE THESE INSTRUCTIONS FOR LATER USE Failure to comply with the instructions may lead to incorrect use of the appliance and may result in risk of fire bodily injuries or death and or damage to the laundry and or the appliance WARNING Read the IMPORTANT SAFETY INSTRUCTIONS in this manual carefully before operating the appliance Improper use of the appliance may cause risk of fire electrical shock or serious body injuries or death as well as serious damage to the appliance e This English version is the original version of this manual The instructions for the appliance are only complete with the programming user and spare parts information Safety instructions included in manuals for personnel operating the appliance must be printed and posted on a visible place near the machine in the laundry room e The washer extractor is designed for fabrics washing only other objects can damage the washer and can cause damage or injuries e The manufacturer is not responsible for the damage to the fabrics that are washed by an inappropriate washing method Always follow the instructions and or warnings that are stated on the fabrics washing products or cleaning products mentioned by the manufacturer e The washer must be set up in accordance with the instructions All drain inle
4. 31 Lower cover clean side 32 Left service panel 33 Drain connection 1x1 2 applicable for wash bath sample 34 Single ended beam load cell applicable for version with weighing system according to the order 35 Anchor pad applicable for version with weighing system according to the order 36 Drain valve applicable for version with weighing system according to the order 37 Heating switch electrical heating steam heating 38 Plastic box for electrical connection to liquid soap pumps 508636_K_PUB_DATE_13_JAN_2012 DOC INSTALLATION AND MAINTENANCE MANUAL 13 4 INSTALLATION 4 1 HANDLING TRANSPORT AND STORAGE TRANSPORT AND STORAGE N WARNING FORKS OF HIGH LIFTING TRUCK MUST HAVE SUFFICIENT LENGTH SEE FIG 4 1 Use a lift truck or a manual skid cart for handling with the machine in transporting package If possible leave the machine in the transporting package or at least let it set on the transporting wooden skid until the time of final installation on the foundation according the chapter 4 3 of this manual 608642A Fig 4 1 Minimum length X of lift truck forks for machine model HANDLING DURING INSTALLATION All activities can be done only by a worker which knows all information about the machine Machine is delivered to the customer in a wooden packing and protected with polyethylene film The machine is screwed on the wooden palette by four screws M16x60 To remove the
5. Out of balance Before Full stop tumble Start spin Tilt Fault Sin Out of balance Normal Skip continue After 10 x tilt E4 Imbalance spin TUA Out of balance high Full stop safety time 9500 or 750 RPM E5 Til High Sp spin E6 Door Coil Door switch failure Full stop safety time Whole cycle Door solenoid switch Full stop safety time Whole cycle E7 Door Switch failure Door lock check at start Don t start At start up E8 Door Start failure Door lock switch closed Don t start End cycle E9 Door Unload failure E10 Bimetal Spring Bimetal Spring Continue 2 min 30 sec after start cycle Fill failure Full stop request for While filling E11 No Fill Continue E12 Overfill Overfill failure Full stop tumble While filling E13 Heating Heating failure Full stop tumble While heating Heating time failure Full stop request for While heating E14 Heat Time Continue E15 Too Hot Too Hot Full stop tumble While heating E21 Overflow Overflow failure Full stop tumble Wash step E22 Flush fault Flush failure Full stop tumble Flush step E24 Level Sens Defective level sensor Continue Don t start Before start up Defective temperature Continue Don t start Before start up E25 Temp Sensor Sensor Undefined frequency Full stop tumble Whole cycle E26 Mitsub code inverter error code Communication fault Full stop safety time Whole cycle E27 fault E28 time E OL THT Time out E OL
6. HIGH SPIN HYGIENIC BARRIER WASHER EXTRACTORS 16kg 26kg 33kg 44kg 66kg U CI 69 55 f M To e 5074288 ORIGINAL INSTALLATION MAINTENANCE AND USER S MANUAL 508636 K Publication date 13 Jan 2012 USER S MANUAL 1 TABLE OF CONTENTS 1 TABLE OF CONTENTS u U sa ccv uses p dre 1 2 WARNINGS AND LABELS aaa kk e 2 2 1 INSTRUCTIONS FOR MAINTENANCE ADJUSTMENT AND SAFETY OF PEOPLE 3 3 SYMBOLS ON THE MACHINE DEPENDING ON THE MACHINE MODEL 4 4 OPERATING INSTRUCTIONS l l u uuu uu u 6 4 1 BEFORE WASHING eee ete ete e Slee u abd ade 6 4 2 PROGRAM SELECTION u aaa a a aaa aa u aaa eee ca ee 9 4 3 WASH PROGRAMS OVERVIEW L L SSS 9 44 ADD DETERGENTS S ore a Rupa B 10 4 5 START THE WASHER EXTRACTOR L unn nunan 10 4 6 END OF WASHI GYGLE uu eter EPIO aia et hi ish RES 10 4 7 HOW TO OPEN DOOR WHEN FAILURE OCCURS sees 10 5 FIRST SERVICE AT TECHNICAL PROBLELMN 11 508636 K PUB DATE 13 JAN 2012 DOC USER S MANUAL
7. S MANUAL 508636 K PUB DATE 13 JAN 2012 DOC Real Time Clock No For Info only End cycle E85 RTC Low Batt Battery or battery low MB only power E86 NoRTC Comm hee ue Clock is not For Info only ME available only Communication fault Full Stop Tumble Before Start MB16 MB180 E100 Weigh No Comm weighing system Whole Cycle MB16 MB66 MB amp FS23 55 only E101 Weigh Low a machine is too Don t Start ee E E102 Weigh High machine is too Don t Start ee P ee Weight is not balanced Don t Start Before Start E103 Weigh Balance over 4 load cell s MB amp FS23 55 only E105 Weigh Airbags s air pressure Don t Start Me eo ae Ls MITS ERR Full stop safety time Whole cycle nverter Alarm E400 Specific KEB Inverter Full stop safety time Whole cycle KEB ERR E441 Alarm E500 MEMORY Memory Error Full stop safety time Any time E515 ERR DAQ Wrong DAQ Memory For Info only Installation new softw E550 VERSION Yersion ERR DAQ WRITE Problem writing DAQ For Info only Traceability function whole E551 ERR Memory cycle DAQ FULL DAQ Traceability For Info only Traceability function whole E552 ERR Memory is Full cycle E553 STORE DAQ Traceability For Info only Traceability function whole DAQsPC Memorv is almost Full cycle EON SOFTW ERR Software Error Full stop safety time Any time 508636_K_PUB_DATE_13_JAN_2012 DOC USER S MANU
8. 2 WARNINGS AND LABELS TO MINIMIZE THE RISK OF FIRE INJURY BY ELECTRIC SHOCK OR SERIOUS INJURIES TO PEOPLE OR PROPERTY DAMAGE PLEASE READ AND FOLLOW THE FOLLOWING INSTRUCTIONS This English version is original language version Without this original version these instructions are incomplete Before installation operation and maintenance of the machine read carefully the complete instructions i e this Installation maintenance and user s manual Programming manual and Spare parts manual The Programming manual and Spare parts manual are not delivered with a machine by default You shall ask the supplier manufacturer to obtain Programming manual and Spare parts manual Follow the instruction written in manuals and keep the manuals in a proper place by the machine for later use The washer extractor is designed for fabrics washing only other objects can damage the machine and can cause damage or injuries The manufacturer is not responsible for the damage to the fabrics that are washed by an inappropriate washing method Always follow instructions and or warnings that are stated on the fabrics washing products or cleaning products mentioned by the manufacturer If the machine is used for special applications follow the instructions and warning to avoid person injury Keep the washer extractor surface and surrounding clean and free of flammable materials Do not put fabrics treated with flammab
9. 20 20 4 AWG 11 4 AWG 11 40 40 32 30 6 AWG 9 6 AWG 9 63 50 50 10 AWG 7 10 AWG 7 80 63 16 16 100 80 25 16 125 100 35 25 160 125 50 35 200 160 70 50 250 200 95 70 300 250 120 95 Tab 4 4 A Manufacturer s recommended minimal conductor section Protection conductor Phase conductor Phase conductor Phase conductor Neutral conductor Molded tube The stripped length of conductors NOOR OD Fig 4 4 D Adaptation of conductor ends of supply cable Main switch Turnbuckle Sag of inlet cable Fig 4 4 E Connection of main power inlet 508636 K PUB DATE 13 JAN 2012 DOC N W L3 1 2 3 1 U L1 2 L 0 505 531 INSTALLATION AND MAINTENANCE MANUAL X 505530 21 B WASHER PROTECTIVE EARTH CONNECTION AND EQUIPOTENTIAL BONDING Independent of the supply cable the washer must be connected to the laundry protective earth system with a separate conductor The protection conductor enabling this connection is not included with the washer If there are other washers appliances with exposed conductive parts which can be touched simultaneously make sure to make equipotential bonding between all these appliances The external protective terminal for this purpose is located on the right part of the washing machine frame fig 4 4 F pos 3 The minimum protection conductor s c
10. Distribution RPM Low extraction RPM High extraction RPM G factor Low extraction High extraction 508636_K_PUB_DATE_13_JAN_2012 DOC 41 70 550 915 127 350 Tab 3 2 INSTALLATION AND MAINTENANCE MANUAL DRY LOAD CAPACITY loading ratio 1 10 kg lb 44 97 66 145 loading ratio 1 11 kg lb 40 88 60 132 CONNECTION Water inlet connection inch BSP 1 Water pressure range MPa bar PSI 0 1 0 6 1 6 14 5 87 Recommended water pressure MPa bar PSI 0 3 0 5 3 5 48 73 Maximal water temperature 90 194 Drain diameter mm inch 2x 076 3 Drain flow rate dm min 300 gal min 80 Drain connection applicable for wash bath sample inch 1 x 1 2 applicable for wash bath sample Steam connection inch G 3 4 Steam pressure MPa bar PSI 0 3 0 8 3 8 43 116 Press air connection 3 inch 91 4 Air pressure MPa bar PSI 0 4 1 4 10 58 145 Powder dispenser cups 5 Liquid soap signals 8 External liquid soap connections 6 Venting connection of outer drum mm inch 060 2 4 CONSUMPTION 4 Steam Average kg hour Ib hour 44 97 66 145 Maximum 0 5 0 06 0 13 0 085 0 19 ANCHORING Mechanical anchor 4 x AEeB 24x210 M16 100 Version with weighing system Anchor pad 4 pcs GENERAL DATA Ambient temperature CIF 5 to 35 41 do 95 Relative humidity 30 to 90 without condensation Height above sea l
11. Full stop safety time At spin sequence E29 J OV3 time E OP OV3 Timeout E OP Full stop safety time At spin sequence Initialization fault Don t start At initialization E31 Load Parr inverter 8 Verification fault Don t start At loading parameters E32 Verify Parr inverter Stall prevention Continue At spin sequence E33 Stall prev function active E35 Wrong Softw Wrong software version Don t start New software version 7 No Drain S Drain failure at the Full stop tumble Spray Sequence Spray Sequence The Tank with recycle Warning at the End Wash step E38 Recycle water is empty Front soap dispenser Mach only The Soap Supplies are For Info only Wash step E39 Out of Soap running Out of Soap Fill failure due to an Full stop Request for Wash step empty water recycle Continue E40 No Fill Rec Tank Top soap dispenser Mach only E41 Service Due Service Due Warning For Info only End cycle Open door reset E42 Connection No Network For Info only Data Transfer Networking Connection Wrong Voltage Range Make correct selection Configuration menu E43 Voltage Par Selection E44 Model type Wrong Inverter Model Make correct selection Configuration menu Type E45 No Speed Sensor No Speed pulses Continue Warning At spin sequence Signal when drum turns FS120 only Brake Stays Closed Full stop safety time At spin sequence E46 Brake Closed FS120 only 508636_K_PUB_DATE_13_JAN_2012 DOC USER S MANU
12. Machine lower cover 2 Floor 5 Nut part of anchor 3 Mechanical anchor 6 Washer part of anchor 16 INSTALLATION AND MAINTENANCE MANUAL 508636 K PUB DATE 13 JAN 2012 DOC 4 4 CONNECTIONS CONNECTION OF WATER SUPPLIES The washer is equipped with 1 BSP British Standard Pipe Thread hot and cold water inlet valves indicated by a sticker next to the inlet For connection dimensions see fig 3 3 3 4 Use the water inlet hoses that accompany the washer as they are properly adapted to the water valves and appliance NEVER use a rigid connection to the water supply The 1 inlet hoses have on both side BSP thread To connect them to a NPT installation an adapter is available For best operation of the washer it is necessary to keep the water pressure within the limits stated in the chapter 3 TECHNICAL SPECIFICATIONS Water pressure that is below minimum requirements can lengthen the wash cycle or and not allow proper function of the washer If the water pressure is higher than 4 bars and 2 inlet valves are opened at the same time water can cumulate in the hopper and does not manage to pass through the mixer to the drum In such a case we recommend to throttle water inlet It is also necessary to connect ALL available water inlets to a water supply If a hard water supply is not present connect it with soft cold water If no hot water supply is present contact your dealer for the proper required action TO INSTALL Flush the w
13. PRODUCTS IN THE MACHINE THIS MACHINE SHOULD NOT BE USED BY CHILDREN DO NOT LET CHILDREN PLAY IN ON OR AROUND THE MACHINE BEFORE TURNING THE MACHINE MAKE SURE THAT THERE ARE NO PEOPLE OR ANIMALS PRESENT IN OR AROUND THE MACHINE USER S MANUAL 508636 K PUB DATE 13 JAN 2012 DOC WARNING Always disconnect the washer from the electrical supply before attempting any service The washer extractor is out of tension if the main plug is taken out or when the main supply is disconnected When the main switch is turned off the inlet terminals of the machine main switch are still under current CAUTION Extreme hot conditions can arise in the surroundings of this air Watch out for vapor that escapes from the washer extractor venting CAUTION Do not cover the washer extractor venting It serves as a vapor outlet to prevent pressure building in the washer extractor PRI551000047A PPP N WARNING ORIGINAL OR IDENTICAL PARTS MUST BE USED FOR REPLACEMENT IN THIS MACHINE AFTER SERVICING REPLACE AND SECURE ALL PANELS IN THE ORIGINAL WAV TAKE THESE MEASURES FOR CONTINUED PROTECTION AGAINST ELECTRICAL SHOCK INJURY FIRE AND OR PROPERTY DAMAGE 7 WARNING SAFETY LABELS APPEAR AT CRUCIAL LOCATIONS ON THE MACHINE FAILURE TO MAINTAIN LEGIBLE SAFETY LABELS COULD RESULT IN INJURY TO THE OPERATOR OR SERVICE TECHNICIAN 2 1 INSTRUCTIONS FOR MAINTENANCE ADJUSTMENT AND SAFETY OF PEOPLE Some important information for
14. The appliance must not be stored installed or exposed to the weather extreme low or high temperature and humidity levels Do not hose down the washer NEVER allow the appliance to get wet Check the functioning of the door lock mechanism on regular base NEVER bypass the doorlock mechanism Disconnect the power and close all water and steam supply before cleaning servicing and at the end of each operating day Out of the venting on the upper part of the washer can escape warm vapor or and hot air Do not cover the vent but protect it sufficiently It serves air gap and as a vapor outlet to prevent pressure building in the washer Do not repair or replace any part of the appliance or attempt any servicing unless specifically recommended in the service manual or published user repair instructions that you understand and have the skills to carry out Only qualified service personnel may open the appliance to carry out servicing Information contained in this manual is intended for use by a qualified service technician familiar with proper and safe procedures to be followed when repairing an electrical appliance All tests and repairs should be performed by a qualified service technician equipped with proper tools and measuring devices All component replacements should be made by a qualified service technician using only factory approved replacement parts Improper assembly or adjustment may occur if service or repair is attempted by persons
15. WITH YOUR SUPPLIER OF WASHING PRODUCTS THE MANUFACTURER OF THE MACHINE IS NOT RESPONSIBLE FOR THE DAMAGE OF HEATING ELEMENTS AND OTHER MACHINE PARTS DUE TO CALCIUM SEDIMENTS DO NOT OPERATE THE MACHINE WITH BROKEN MISSING PARTS OR OPENED COVERS BEFORE A MAINTENANCE WORK DISCONNECT THE MACHINE POWER INLET WHEN THE MAIN SWITCH IS OFF THE INLET TERMINALS OF THE MACHINE MAIN SWITCH ARE STILL UNDER CURRENT THAT IS THE WAY TO AVOID INJURIES When replacing any parts of the machine exchange them with original parts obtained from your dealer or ordered through the spare parts manual 5 1 INTRODUCTION Due to the quality construction and reliable parts and materials of the machine the preventive maintenance has been limited to the minimum When the machine is still under warranty call your dealer s service to perform the interference stated in chapter 5 3 5 5 to avoid the warranty cancellation The technical service of your dealer is ready to eliminate serious failures of your machine 5 2 DAILY Check daily 1 Water and possible steam inlets for leakage 2 Drain valve for leakage during a washing process and for its proper opening the valve is in open position without electric current 3 Clean the machine cabinet to remove any traces of washing soaps 4 Soap hoppers must be cleaned at the end of each working day 5 Clean up the door gaskets to remove sediments and dirt Do not use solvents or acids to clean the rubber door
16. door handle shut glass washer door and slide door handle into engagement 8 Choose a program according to the degree of dirtiness and type of the laundry 9 Fill the soap hoppers fig 4 1 20 101009 Fig 4 1 Open the steam valve on the machine s supply for machine equipped with steam heating If the machine has been turned off by the emergency stop pull the emergency stop button out VERSION WITH WEIGHING SYSTEM see addition to Installation maintenance and use r manual code 526825 4 2 PROGRAM SELECTION Choose one of the available wash programs best corresponding to the quality of linen and allowed wash temperature in the wash load Selection of the program determines temperature and time for washing and rinsing Note To change factory settings and or washing programs and for other settings options see Programming manual 4 3 WASH PROGRAMS OVERVIEW Wash program 1 Hot wash 90 C Wash program 2 Warm wash 60 C Wash program 3 Coloured wash 40 C Wash program 4 Bright coloured wash 30 C Wash program 5 Woollens 15 C Wash program 6 Hot wash 90 C ECONOMY level Wash program 7 Warm wash 60 C ECONOMY level Wash program 8 Coloured wash 40 C ECONOMY level Wash program 9 Bright coloured wash 30 C ECONOMY level Wash program 10 Hot wash 90 C SUPER ECONOMY level Wash program 11 Warm wash 60 C SUPER ECONOMY level Wash program 12 Coloured wash 40 C S
17. manual 2 2 IMPORTANT INFORMATION BEFORE INSTALLATION FOR TRANSPORTATION AND STORAGE IN CASE OF TRANSPORTATION AND STORAGE WATCH COMPONENTS PROTRUDING FROM THE CONTOUR LINE OF MACHINE DOOR LOCKS ETC TO AVOID INJURIES Never push pull or exert pressure on components protruding from the machine contour line controls door locks etc Make sure that these components are secured so as to avoid damages during machine manipulation and installation n case of the machine transportation by the customer follow the manufacturer s instructions for transportation handling and storage of the product In case of transportation of machine by the customer the manufacturer is not responsible for possible damage of machine in the course of transportation In case of storage the machine in a free area it must be protected against mechanical damage and weather condition factors FOR INSTALLATION ALL CONNECTION AND IN SPECIAL PROTECTING EARTH MUST BE PERFORMED BY QUALIFIED PERSONNEL WITH A PROPER AUTHORIZATION ACCORDING THE INSTALLATION MANUAL IN COMPLIANCE WITH LOCAL STANDARDS The washer must not be installed or stored in an area where it will be exposed to water and or weather Avoid damp conditions where water or moisture could run down the walls and covers of the washer or cover the floor around the washer Do not install the washer above an open gutter Close any nearby gutters so that waste water steam cannot collect near insi
18. may be created in the hot water system that has not been used for two or more weeks HYDROGEN GAS IS EXPLOSIVE If the hot water system has not been used for such period open all hot water taps and let the water run out for few minutes This will release any accumulated gas As this gas is flammable do not smoke or use open flames during this time e TEMPERATURE IN WASHING MACHINE TUB The electronic controller uses the temperature sensor in the tub to control the temperature of the washing bath There are a lot of things that have influence 4 INSTALLATION AND MAINTENANCE MANUAL 508636 K PUB DATE 13 JAN 2012 DOC on the temperature measurement Therefore the temperature control of the washing bath is not very precise e Always strictly comply with the instructions that are written on the laundry chemicals laundry aids dry cleaning solvents and disinfectants packaging to avoid personal injury Keep these agents out of the reach of children preferably in a locked cabinet Do not tamper the washer extractor controls and do not bypass the safety instructions and the warnings Do not use some means on the soap dispenser lid to hold it open by filling or when the machine operates The discharge or splashing of hazardous liquid can cause serious scalding and burning Do not operate the appliance when parts are broken or missing or when covers are open The appliance must not be operated until the fixed guards are put correctly in place e
19. on the holder 7 to the left you will increase the sensibility and to the right you decrease it To reach the maximal permitted unbalance value it is necessary to keep the distance D between the limiter 2 and the vibration switch 5 see the side view Distance D 100 mm on the side with the pulley 75 mm on the side without the pulley 3 Moving the holder 7 with the switch left or right you will centre the switch control element in the rubber bushing of the limiter 26 INSTALLATION AND MAINTENANCE MANUAL 508636 K PUB DATE 13 JAN 2012 DOC 33 Side view X Front view 508649A Distance D 100 mm on the side with the pulley 75 mm on the side without the pulley 1 Rubber bushing 5 Out of balance switch 2 Limiter 6 Adjustment nut 3 Face of the drum 7 Switch holder 4 Control element 5 7 TIGHTENING MOMENTS N WARNING REGULARLY ONCE IN THREE MONTHS OR EVERY 500 WORKING HOURS WHICH EVER COMES FIRST INSPECT THE TIGHTNESS OF THE BOLTS If anyone of the bolts has been damaged exchange it with the bolt of the same strength value marked on its head The best way is to order the original part according the Spare parts manual N WARNING REPLACE THE DAMAGED BOLT WITH A ONE OF THE SAME STRENGTH VALUE MARKED ON ITS HEAD IGNORING OF THE BOLT QUALITY AND MECHANICAL STRENGTH CAN CAUSE SERIOUS BODILY INJURIES Tighten the loosened bolt using the torque value stated in the following tabl
20. other then qualified service technicians or if parts other then approved replacement parts are used Improper assembly or adjustment can create hazardous conditions e There can be a risk of injury or electrical shock while performing services or repairs Injury or electrical shock can be serious or even fatal Consequently extreme caution should be taken while performing voltage checks on individual components or a product PLEASE NOTE Except as necessary to perform a particular in servicing a product the electrical power supply should ALWAYS be disconnected when servicing a product All industrial OPL On Premise Laundry washers are designed for use in Laundry with professionally trained attendants Before the appliance is removed from service or discarded remove the door e Anv Water or Steam Leaks Must Be Repaired Immediately Closed supply immediately elf any problems or failures should arise immediately contact your dealer serviceman or manufacturer e The manufacturer reserves the right to change the manuals without previous notice N WARNING CAUTION This appliance must be connected to a grounded metal permanent wiring system and additionally an equipment grounding conductor must be run with the circuit conductors and connected to the equipment grounding terminal or lead on the appliance N WARNING CAUTION In order to minimize the risk of fire electrical shock and injury THIS WASHER MUST BE PROPERLY GROUNDED
21. tub The hot water supply needs to be large enough to provide the required hot water for the installed washers For good wash results we advise a hot water supply that is set between 140 160 F 70 80 C To determinate the boiler capacity you can use the data of the water amount in the tub depending on programmed water level stated for individual machine model in Programming manual Please be aware that boiler capacity depends on boiler temperature linen program set up and washing program used WATER CONSUMPTION The water consumption depends on the programmed values in the controller These default values can be found in the program manual For a pre wash and wash the low water level LL is used The high water level HL is used for rinsing The programmed units correspond to an average amount of water You can calculate the total water consumption in one washing program by counting up the amount of water by each washing step Be aware of the fact that these are only indicative values The values received from this calculation is only an estimation of the real water consumption The deviation depends on many circumstances In the wash cycle for example there will be taken a mix of warm water and cold water The mix of the water depends on the temperature of both The total amount of water consumed depends also on the loading type of linen and the the drum rotation 508636 K PUB DATE 13 JAN 2012 DOC INSTALLATION AND MAINTENANCE MANUAL 17
22. 6 35 26 60 33 80 44 110 66 150 CAPACITY kg lb 16 35 26 57 33 73 44 97 66 145 1 11 MACHINE kg Ib 16 35 26 60 33 80 44 110 66 150 CAPACITY kg lb 15 34 23 50 30 66 40 88 60 132 Tab 4 1 508636_K_PUB_DATE_13_JAN_2012 DOC USER S MANUAL 7 6 Closing of washing drum door Close drum door using pressure on both door parts inside so that lathes on one door part will fit in openings on the second door part Check proper securing the door by the safety pin spring so that it avoids pushing the door inside the washing drum It means that it is not possible to open the door again without another push of the safety pin spring There must be a gap between the safety pin spring and the upper door edge 8 USER S MANUAL 508636 K PUB DATE 13 JAN 2012 DOC Closed door working position AN WARNING MAKE SURE THAT THE DOOR IS CLOSED PROPERLY IT MEANS THAT IT IS NOT POSSIBLE TO OPEN THE DOOR AGAIN WITHOUT ANOTHER PUSH OF THE SAFETY PIN SPRING MAKE SURE THAT THERE IS A GAP BETWEEN THE SAFETY PIN SPRING AND THE UPPER DOOR EDGE Before the washing programme is started the following message will appear on the display Did you lock the inner door If you are sure the inner door are locked correctly please see the fig you confirm that by another pushing of Start button In case you are not sure of proper locking push Stop button and the programme will not be started 7 Pull
23. 80 isolation 14 9 11010 1630 according to the order 300 4 19 p l 70 9 b Y Bh p n oe LO ooo 5 S X999 oo 83 o A 5 2 5 h OR S gt i 32 11 ot N 12 e 44 kg 110 Ib 2021 22 23 I 16 26 33 kg 35 60 80 Ib soit bet 1 LI o o i LI fe a a 2 717 Ir Q lt a lt A 5 ol 26 S 9 N x to i i 5 Y I 5 Fi 2 5 amp i a Q e FITUS lt m ej Su 31 Y Cl Y 550 mm oo 320 an 16 26 kg 35 6016 1350 6kg 35lb 33kg 80lb 1500 26kg 60lb 33kg 80Ib 1060 508640 La 44kg 110Ib 1550 i la g g 27 Fig 3 3 Placement of components on the machine 16 44 kg 36 100 Ib dimensions stated in mm 508636 K PUB DATE 13 JAN 2012 DOC INSTALLATION AND MAINTENANCE MANUAL 11 3 4 DIMENSIONS AND PLACEMENT OF COMPONENTS OF THE WASHER 66 kg 150 Ib 284 284 lt gt lt lt Me 2 3 4 5 1170 L A 15 lt g lt k am x L 33 f 33 32 EEN aa Esa Io o 2 Ti 2160 basic execution 34 34 a 4 7 V execution with heat and noise isolation 35 465 170 17 35 2180 according to the order 202122
24. AL 11 Friction blocks brake Full stop safety time Any time E47 Brake Wear Out are wear out FS120 only Brake Stays Open Continue Warning At spin sequence E48 Brake Open FS120 only E49 UnBalance Switch Air suspension without Full stop safety time Wash action At Wash compressed air FS120 only Missing wire bridge Continue At spin sequence E50 inverter wrong inverter FS120 only parameters No Third Missing wire bridge Continue At spin sequence E51 Acceleration inverter wrong inverter FS120 only cceleration Ramp parameters E52 Board Memory CRC Don t start At Power Up PCB EEPROM Data Don t Start At Power Up E53 Board Data out of range failure Door Lock Switch stays Don t Start At locking sequence E57 Lock System closed when the outer MB70 90 1 10 140 180 only door is open Deceleration end of Full stop safety time At spin sequence E58 Free Run spin while brake is FS120 only closed Run Status inverter 1 Full stop safety time At spin sequence ES9 Run Free Run while brake is closed FS120 only No detection motor Full stop safety time Wash Sequence E60 reset Drive speed signal at wash Motor doesn t stop Full stop safety time Whole cycle E61 Continue spin Spinning A ARE E62 Extended speed Motor spins too fast Full stop safety time Whole cycle E63 Reset Motor D
25. AL 13 INSTALLATION AND MAINTENANCE MANUAL 1 CONTENTS CONTENTS au n 3 2 IMPORTANT SAFETY INSTRUCTIONS 4 2 1 SYMBOLS ON THE MACHIN E ncc cete 6 2 2 IMPORTANT INFORMATION BEFORE INSTALLATION eene nennen 6 3 TECHNICAL SPECIFICATION idu sg ictn ks na reis racc uie x deco rici an rud nd cili a E dd 7 3 1 WASHERS 16 26 33 kg 1 85 60 80 ID au uu uuu tit te ie d ei ete e e eR palat a 7 3 2 WASHERS 44 66 kg 110 150 Ib enne rennen eren nre nnne 9 3 3 DIMENSIONS AND PLACEMENT OF COMPONENTS OF THE WASHERS 16 44 kg 35 110 Ib 11 34 DIMENSIONS AND PLACEMENT OF COMPONENTS OF THE WASHER 66 kg 150 Ib 12 4 INSTALLATION m 14 4 1 HANDLING TRANSPORT AND STORAGE L 14 4 2 SPAGE REQUIREMENTS itii etie iei da ted Sasa dee cabe Ponga 15 4 3 MACHINE POSLITIONING n pa ERE ea RE a Ede 15 44 GONNEGITIONS seh rn RE rete e PEOR deret ate ete pede e 17 4 5 PUTTING THE MACHINE INTO SERVICE L S n 24 5 MAINTENANCE Cua nav Gs a Yan cu EoH daa 25 5 3 INTRODUGCTION us ei rnt PER e e HR DA Leribe ne edd a etes dede 25 SPAD EET 25 5 3 MONTH
26. AL CURRENT THEREFORE IT IS VERY IMPORTANT AND THE RESPONSIBILITY OF THE INSTALLER TO ASSURE THE WASHER IS ADEQUATELY GROUNDED AT THE POINT OF INSTALLATION TAKING INTO CONSIDERATIONS THE NATIONAL AND LOCAL CONDITIONS AND REQUIREMENTS 508636 K PUB DATE 13 JAN 2012 DOC INSTALLATION AND MAINTENANCE MANUAL 19 Earth leakage trip Laundry electrical switchboard Power supply protection Washing machine Phase conductors Protective conductor Main switch inlet terminal switchboard Neutral conductor P gt 505529 Fig 4 4 C Machine connection to electrical network with a residual current device RESIDUAL CURRENT DEVICE RCD In some countries an RCD is known as an earth leakage trip or Ground Fault Circuit Interrupter GFCI or an Appliance Leakage Current Interrupter or earth ground leakage current breaker Specifications Tripping current 100mA if locally not available allowed use a 30mA trip current preferably selective type with small time delay set Install max 2 machines on each RCD for 30mA only 1 machine Type B There are components inside the machine which make use of DC voltages and therefor a type B RCD is necessary For information only Type B is better preformance than type A and type A is better than type AC When locally allowed there must always be installed an RCD In some power network earthing
27. ASHERS 16 26 33 kg 35 60 80 Ib DRY LOAD CAPACITY loading ratio 1 10 kg lb 16 35 26 57 33 73 loading ratio 1 11 kg lb 15 34 23 50 30 66 MACHINE DIMENSIONS 1 1410 55 51 1560 61 42 Wiel 1430 56 29 2 1580 62 20 2 Depth mm inch 1060 41 73 1060 41 73 Height mm inch 1600 62 99 1600 62 99 PACKING DIMENSIONS Width mm inch 1465 57 67 1610 63 38 Depth mm inch 1175 46 25 1175 46 25 Height mm inch 1840 72 44 1840 72 44 Transportation volume m ft 3 2 113 3 5 124 INNER DRUM DIMENSIONS Diameter mm inch 650 25 6 650 25 6 650 25 6 Depth mm inch 558 22 800 31 5 950 37 4 Drum volume dm gal 165 43 6 265 70 332 87 7 Door opening mm inch 498 x 325 19 6 x 12 8 498 x 325 19 6 x 12 8 498 x 325 19 6 x 12 8 WEIGHT Net kg Ib 990 2183 960 2116 1000 2205 Gross kg Ib 1090 2403 1050 2315 1090 2403 ELECTRICAL DATA 3x380 415V 50 60Hz 3x440 480V 50 60Hz 3x200 240V 50 60Hz Power supply deviations 6 do 10 of the voltage supply 1 Hz Motor output kW 4 INPUT POWER Electrical heating 18kW kW 22 Electrical heating 24 kW kW 28 gt Electrical heating 36 kW kW 40 5 Steam or without heating kW 4 5 Rated input power of the machine kW 22 5 28 5 40 5 Rated heating input power electrical heating only kW 18 24 36 SUPPLY PROTECTION DEVICE Use slow type Protection devices
28. BEACON EP 2 L LUBRICATORS For main bearings and seals fig 5 8 pos 2 there are located under the left and right service panel Press the lubricant in slowly and let the drum rotate with the same speed as during washing QUANTITY OF LUBRICANT 2 cm 2 strokes once in a month or every 200 working hours which ever comes first Each six months or according to need grease the following 1 Suspension spring eyes fig 5 12 pos 3 1 2 Guiding bars of the springs fig 5 12 poz 2 3 Fig 5 8 508648 5 9 DRIVING MECHANISM On a new machine and after a belt replacement make an inspection of the belt tightness 1 After first 24 hrs of operation 2 After first 80 hrs of operation 3 Every 6 months or every 1000 operation hours which ever come first INSPECTION OF THE BELT TIGHTNESS N WARNING BEFORE YOU START TURN OFF THE MAIN SWITCH TO AVOID POSSIBLE INJURIES The belt are accessible after the loosening the bolts of tightening roller on the right side of the drum and loosening of the tightening bolt If the belts are too tight the bearing seatings are under stress and their life service has been shortened If the belts are too loose they can be slipping on the pulley and cause a noisy operation In the case of need tighten the belts Change the belts if worn out or damaged 28 INSTALLATION AND MAINTENANCE MANUAL 508636 K PUB DATE 13 JAN 2012 DOC In table 5 9 is indicated testing force of belt tensioning whi
29. CAN CAUSE INJURIES 8 2 MACHINE DISPOSAL AN WARNING TAKE ALL NECESSARY ACTION AND PRECAUTIONS WHEN DOING DISASSEMBLY OF THE WASHER TO AVOID INJURIES BY GLASS OR SHARP METAL EDGES 8 2 1 POSSIBILITY OF THE MACHINE DISPOSAL BY THE SPECIALIZED COMPANY Information concerning the WEEE directive Waste Electrical and Electronic Equipment for European Union member states only For the production of the machine that you have purchased natural resources are being reclaimed and used The machine can contain substances which are dangerous for health and environment When you dispose of your machine to avoid spreading of these substances in our environment and to reduce the pressure on our natural resources we encourage you to use the collection reuse and recycle system of your region or country These systems reuse or recycle most of the components The symbol crossed out bin on wheels invites you to make use of these systems If you wish more information concerning the systems for collection reuse or recycling of disposed machines you can take contact with the competent administration of your region or country waste management You can also take contact with us for more information concerning the environmental performances of our products Please consider that the WEEE directive is generally only valid for household machines In some countries professional machines are added in others not Ther
30. CKING OF THE DOOR LOCK IN CASE OF EMERGENCY If the power blackout takes too long you can make an emergency unblocking of the door lock The emergency door opening has been described as follows WARNING AONE THE EMERGENCY DOOR OPENING TURN OFF THE MACHINE MAIN SWITCH NEVER OPEN THE DOOR WHILE DRUM IS STILL RUNNING NEVER OPEN THE DOOR IF HOT IS INDICATED RISK OF BURN OR SCALD INJURIES NEVER OPEN THE DOOR IF THE MACHINE PARTS FEELS TOO WARM NEVER OPEN THE DOOR UNTIL THERE IS NO WATER IN THE DRUM IN THE OPPOSITE CASE IT WILL FLOW OUT AFTER OPENING THE DOOR 1 Before the door is open check the washing water temperature and machine parts temperature 2 After machine cooling down insert suitable device wire screw driver fig 6 1 pos 2 into the left hole 1 under washer door and remove locking pawl to the left 3 The door lock is unblocked You can open the door 6 2 ERROR INDICATION SHOWN ON DISPLAY See User s manual chapter 5 See Programming manual chapter Troubleshooting 32 INSTALLATION AND MAINTENANCE MANUAL 508636 K PUB DATE 13 JAN 2012 DOC 7 LIST OF RECOMMENDED SPARE PARTS drain valve 1 way inlet valve 2 way inlet valve 3 way inlet valve steam valve door lock microswitch door lock coil fuses thermostat sensor motor contactor heating contactor heating element V belts door seal Find more detailed information a
31. IES 2 Move the whole door slightly towards the washing drum 3 Check if the door sealing fits closely to the outside drum The door sealing must seal the collar pos 3 of outside a washing drum 4 on its whole circumference 4 After the door thrust has been adjusted tighten up the securing bolts pos 1 1 Securing bolt 2 Securing bolt 3 Collar of outside drum 4 Washing drum 2 y 508657 Fig 5 11 ADJUSTMENT ON THE SIDE OF THE DOOR HAND RAIL 1 Unscrew the securing bolts fig 5 11 pos 2 M6x12 4 pcs which secure plate on which there is the plate fixed with the grab handle to door 2 Move the plate where the plate with the grab handle is fasten towards you in a direction from the washing drum pos 4 Check again if the door sealing fits closely to the outside drum The door sealing must seal the collar 3 of outside drum on its whole circumference 3 After the door thrust has been adjusted tighten up the securing bolts pos 2 5 12 ADJUSTMENT OF SPRING UNIT AN WARNING MAIN SWITCH MUST BE OFF In case if the vibrating part of the machine is not in horizontal position without linen and water or if the replacement of spring unit has been made it is necessary to adjust the spring units fig 5 12 Adjustment is performed by turning the nuts 1 by the same number of threads always at the same time on the opposite guiding bars 2 of the spring unit Correct adjustment is performed only if th
32. Interventions in the appliance execution or functions are not allowed and the manufacturer refuses any responsibility in such cases e The washer extractor must be installed on level If not the washer may become unbalanced during extraction and although fitted with an unbalance safety the washer may become seriously damaged what may result in bodily injuries Never put the washer in operation when the transporting braces are not removed The washer should always be tested before use It is possible that there are residues of products used during the production process in the new washer These residues could cause stains on your laundry Therefore you must first run at least 1 hot wash with old rags before using for your normal laundry Keep the appliance top and surface and the area around clean and clear of combustible or flammable products Do not store flammable materials around the appliances Define the dangerous areas in the laundry room and obstruct an admission to them during appliances operating Do not wash articles that have been previously cleaned in wash in soaked in or spotted with gasoline dry cleaning solvents or other flammable or explosive substances as they give off vapors that could ignite or explode Do not add gasoline dry cleaning solvents or other flammable or explosive substances to the wash water These substances give off vapors that could ignite or explode Under certain conditions hydrogen gas
33. LY OR AFTER 200 WORKING HOURS n 25 5 4 EVERY 3 MONTHS OR AFTER 500 WORKING HOURS eene enne 25 5 5 EVERY 6 MONTHS OR AFTER 1000 WORKING HOURS essere nn ann nanna 26 5 6 SAFETY VIBRATION SWITCH Lena nennen nnnm d 26 8 75 TIGHTENING MOMENCTS iini itn tee a Rte aere eue Raine ee aere hase 27 5 8 LUBRICATION ii di a aa ae cee 28 5 9 DRIVING MEGHANISM nana eea a a aap aha aaa 28 5 10 WATER AND STEAM FIETERS Delete e ER RR Pa ERE 29 511 T RUST OFDOOR SEAL citt ei ettet det ho etd qaa ot eei 30 5 12 ADJUSTMENT OF SPRING UNIT L en rennen innen 30 5 13 REPLACEMENT WASHER FUSES seen nennen rennen nre nein entren nens 31 5 14 EARTH LEAKAGE TRIP OF THE LAUNDRY L rennen nre nsn tenete 31 6 TROUBLE SHOOTING AIDS nca vk auda rin uu u uu u J 32 6 1 DOOR BLOCKIN Gis iioc Rte ut Pen dv d eve ge den ovd dee q aa e duda e e daa 32 6 2 ERROR INDICATION SHOWN ON DISPLAY L n nn 32 7 LIST OF RECOMMENDED SPARE PARTS T 33 8 PUTTING THE MACHINE OUT OF SERVICE 34 8 1 DISCONNECTING THE MACHINE essere rennen inris 34 8 2 MACHINE DISPOSAL reet eftt rut
34. NG IF ANY DAMAGE OF DOOR SYSTEM HAPPENS IT IS NECESSARY TO PUT THE MACHINE OUT OF OPERATION IMMEDIATELY AND INFORM THE PRODUCER ABOUT THE DEFECT DESCRIPTION OF DOOR LOCK FUNCTION The door lock has been designed as a compact unit Its function is to secure the door against opening during the washing cycle Unlocking after a cycle completion will be made by Pressing of shining light of door loock button By this the unlock is done and it is possible to open the door The lock has been blocked also during the failure situations e g electric network black out before and after the machine installation and you can unlock it in case of emergency according to the procedure hereafter described LOCK WITHOUT TENSION BEFORE THE PROGRAMME START The lock is secured after the door is shut At this moment the door is not openable MAIN SWITCH AND EMERGENCY STOP BUTTON ARE SWITCHED ON DOOR SHUTTING The lock is secured after the door is shut At this moment the door is not openable DOOR OPENING Unlocking after a cycle completion unload side clean side of the machine or before running a wash program load side dirty side of the machine will be made by Pressing of shining light of door button By this the unlock is done and it is possible to open the door CURRENT FAILURE DURING OPERATION When the power supply has been interrupted during a washing cycle the door lock stays in a blocked position and the door is not openable UNBLO
35. Never plug in or direct wire an appliance unless it is properly grounded in accordance with all local and national codes If more appliances in the same location mutual grounding must be applied where possible N WARNING CAUTION The washer extractor is intended to be permanently connected it MUST be secured mounted to a NON COMBUSTIBLE adequate floor structure A concrete foundation is required Metal reinforced wood floors are NOT allowed due to the risk of fire and excessive vibrations NEVER install the washer on an upper floor or over a basement without a load support designed by a structural engineer WARNING CAUTION Looking at the machine from the pulley side the drum rotation during extraction must be counter clockwise N WARNING Although the appliance may be in the off position there is still electrical power to the switch supply terminals 508636 K PUB DATE 13 JAN 2012 DOC INSTALLATION AND MAINTENANCE MANUAL 5 N WARNING When power supply has been switched off wait for at least 10 minutes before starting inspection or servicing the washer Before starting inspection of frequency inverter check for residual voltage across main circuit terminals and This voltage must be below 30 VDC before you can access the inverter for inspection N WARNING Do not allow children to play on in or around the appliance at any time Close supervision of children is necessary wh
36. TART THE WASHER EXTRACTOR GRAPHITRONIC MICROPROCESSOR After selecting the desired wash program number by pressing the START button the wash cycle will be started If there is no washing program available for the selected program number INVALID will be displayed Program Wash Cycle Number Name HOT WASH Step 3 p Minutes 5 Door State E Wash Spin Wash Cycle Progression Remaining Time Sequence Step Bar Wash Cycle ATTENTION The program can only be started when the key switch is in Run Mode 4 6 END OF WASH CYCLE N WHEN THE POWER SUPPLY HAS BEEN CUT THE DOOR WILL BE AUTOMATICALLY BLOCKED AGAINST OPENING AFTER COOLING DOWN THE WASHING BATH THE DOOR CAN BE OPENED ACCORDING TO THE INSTALLATION AND MAINTENANCE MANUAL At the end of the wash cycle when the remaining program time reaches 0 PROGRAM END is displayed When UNLOAD appears on the display the machine clean side is activated and you can unload the linen 4 7 HOW TO OPEN DOOR WHEN FAILURE OCCURS See Installation and maintenance manual 10 USER S MANUAL 508636 K PUB DATE 13 JAN 2012 DOC 5 FIRST SERVICE AT TECHNICAL PROBLEM N Failure message Failure Action Fault occurrence E1 No Drain Co Drain failure Cooldown Full Stop tumble Draining sequence Cooldown E2 No Drain Drain failure Full Stop tumble Draining sequence
37. UPER ECONOMY level Wash program 13 Bright coloured wash 30 C SUPER ECONOMY level Wash program 14 Extraction low speed Wash program 15 Extraction high speed 508636_K_PUB_DATE_13_JAN_2012 DOC USER S MANUAL 9 4 4 ADD DETERGENTS Fill the soap dispenser at the side of the washer extractor depending of the chosen program Dispenser A 1 st Wash 252227 Dispenser B 2 nd Wash EA B C D E gt B 1009 Dispenser D Last Rinse Add the detergents before the start of the wash cycle For washing machines connected to liquid soap supply system Check if the liquid soap supply system is in operation and if there is sufficient quantity of liquid soap Standard wash programs versus custom made wash programs This explanation is only valid for standard wash programs For custom made programs it is possible that other dispensers have been selected See Programming manual U Remark It is advisable to use only detergents with reduced foaming which can easily be found in retail shops The dosage of soap to use is generally mentioned on the packing An overdose of detergent can lead to poor wash results and suds overflow which can damage the machine When contaminated laundry is washed the effectiveness of germicide process depends on the type of laundry degree of dirtiness type of soap and structure of washing cycle Take care that the lid of the soap dispenser is closed when the machine starts 4 5 S
38. achines at the same time Ask a corresponding expert construction technician to design a sufficiently dimensioned waste pipeline for your washing machines The correctly designed pipeline is fitted with the main ventilating pipeline air supply possibly an auxiliary ventilating pipeline This will prevent deceleration of the flow and creation of a high vacuum or overpressure inside the pipeline causing a breach of the water level in odour closures 5 f KW EN EN EN S L S 1 Left side of the washing machine N bd mid NN 3 4 Waste sump cover Fig 4 4 B STEAM CONNECTION N WARNING INSTALL A STEAM SUPPLY DISCONNECTING DEVICE IN THE VINICITY OF EACH WASHER DISCONNECT THE STEAM SUPPLY ALWAYS BEFORE ANY SERVICE OR INTERVENTION GIVING SUFFICIENT TIME TO COOL DOWN THE PARTS TO AVOID INJUIRES 18 INSTALLATION AND MAINTENANCE MANUAL 508636 K PUB DATE 13 JAN 2012 DOC N WARNING IT IS NECESSARY TO INSERT A FILTER WITH PERMEABILITY UP TO 300 MICROMETERS IN FRONT OF THE STEAM VALVE POSSIBLE DIRT BIGGER THAN 300 MICROMETERS MIGHT DAMAGE THE STEAM VALVE AND CAN CAUSE ITS LEAKAGE For dimensions of steam connection information see fig 3 3 3 4 and technical information table Use an inlet steam pressure hoses only adapted to the steam valve with appropriate seal that is suitable for the applied working pressure Take care that by the install
39. ading C Button of drum positioning The holes to be drilled not punched n 4 Warm water inlet coor red color of the label 100 800 kPa 15 116 psi cog S Steam ri Soft cold water inlet ke NETTEN light blue color of the label opo r Hard cold water inlet i dark blue of the label gt 40 100 800 kPa 15 116 psi Fig 3 A Symbols on the machine USER S MANUAL 508636 K PUB DATE 13 JAN 2012 DOC GRAPHITRONIC MICROPROCESSOR START advancing program STOP interupting program YES SELECTION NO SELECTION p gt INCREASING SEQUENCE TIME DECREASING SEQUENCE TIME c4 INFO overview available wash programs and wash sequence functions sh SERVIS shows actual water temperature and level number of fullfilled cycles and actual states ACTIVATES THE TIME DELAY FUNCTION delay time will be started by pressing start OPENING THE INLET VALVES W ACTIVATE HEATING OPEN DRAIN VALVE SPEED ADJUST lt J ENTER SELECTION OR CONFIRMATION 507352C Fig 3 B Symbols on the programmer keyboard 508636_K_PUB_DATE_13_JAN_2012 DOC USER S MANUAL 4 OPERATING INSTRUCTIONS 4 1 BEFORE WASHING Sort the linen according to temperature and instructions determined by fabric manufacturer Check if there aren t any strange objects between the linen like nails screws needles etc to prevent the washer extractor or linen damage Turn sleeves of shi
40. ansport The four striking braces are placed on the bottom of the machine fig 4 5 pos 1 They are available after demounting of service panels fig 3 3 3 4 pos 26 32 After removing them put service panels back on the machine N WARNING THE TRANSPORT BRACES MUST BE REMOVED PRIOR PUTTING YOUR MACHINE INTO SERVICE OTHERWISE YOUR WASHING MACHINE CAN BE SERIOUSLY DAMAGED CHECKING BEFORE PUTTING INTO SERVICE 1 A check of the transport braces removal fig 4 5 2 Removal of the cabinet protective foil 3 A check if the waste sump possibly recycle tank is ready for water discharge 4 A check of the protective connection earth connection or 5 A careful reading of the User s manual before the machine start and following the instructions stated 6 A check of the vibration switch function during extracting and the emergency function Package of parts applicable for version with weighing system See addition to Installation maintenance and User s manual code 526825 Fig 4 5 Transport braces 508645A 24 INSTALLATION AND MAINTENANCE MANUAL 508636 K PUB DATE 13 JAN 2012 DOC 5 MAINTENANCE AN WARNING ALWAYS FOLLOW SAFETY INSTRUCTIONS DO NOT BYPASS ANY SAFETY DEVICES OR THEIR PARTS ANY INTERFERENCE TO THE MACHINE FUNCTIONS AND CONSTRUCTION ARE PROHIBITED USE THE PROPER CHEMICAL AGENTS WHICH AVOID CALCIUM SEDIMENTS ON HEATING ELEMENTS AND OTHER MACHINE PARTS DISCUSS THIS ISSUE
41. ater system in order to remove any particles that may be in the water system Install on the washer the filter device normally delivered with the washer Connect to this the inlet water hose with appropriated seal washer where necessary When connecting inlet hoses be sure hose connections are not cross threaded on the connection devices Tighten the hoses securely DO NOT over tighten as this will damage threads on the device s The water hardness can have an influence on the wash results The soap supplier can help you with making the right decisions concerning hard water soft water washing programs type of soap and other related items to give the best wash results HOT WATER IMPORTANT TEMPERATURE IN WASHING TUB The electronic controller uses the temperature sensor in the tub to control the temperature of the washing bath There are a lot of things that have influence on the temperature measurement Therefore the temperature control of the washing bath is not very precise In principle the manufacturer strives that the real temperature inside the washer is never higher than the programmed temperature so that textile linen will not be damaged because of too high temperature If for certain applications a very precise washing bath temperature is necessary appropriate measures must be taken see Programming manual The manufacturer will refuse any responsibility for all consequences because of inaccurate temperatures inside the washing machine
42. ation and connection of the steam supply the necessary measure are taken that accidental contact is prevented this for all persons Due to the high temperature direct injury will appear To enable a possible dismantling of the steam valve equipped the attaching point with a connector VENTING AN WARNING VAPOURS ESCAPE FROM THE MACHINE THROUGH THE AIR VENT OPENING FIGURE 3 3 3 4 POSITION 12 DO NOT COVER The vent air opening is part of the back flow prevention water system It also takes care that the tub can not be pressurized by water intake and vapor of the hot water It allows also proper measuring of the water level For the safety of everyone make sure that unauthorized persons cannot reach the backside of the machine Notwithstanding the fact that it is not advised and if measures were taken you can connect the machine venting pipe to the laundry central duct for exhausting the vapor out of the building For placing of connection points see fig 3 3 3 4 The piping material must withstand a temperature of 80 C 176 F and generated machine vibrations The central duct for multiple venting must be dimensioned for the total cross section of venting pipes of all machines Take care that this installation can not create any injury at anyway ELECTRICAL CONNECTION The machine has been designed for connecting to the power network according the specification of your order Before connection check the voltage values and the frequen
43. aundry switch or circuit breaker 8 If there is the earth leakage trip installed in the inlet circuit of the laundry electric switch board test it according to chapter 5 14 508636 K PUB DATE 13 JAN 2012 DOC INSTALLATION AND MAINTENANCE MANUAL 25 5 5 EVERY 6 MONTHS OR AFTER 1000 WORKING HOURS 1 Clean the filters in the water and steam inlets by chapter 5 10 2 Remove the right machine cover and check the condition and tightness of the V belt chapter 5 9 A BEFORE REMOVING COVERS OF THE MACHINE SWITCH POWER OFF AND WAIT FOR AT LEAST 10 MINUTES BEFORE STARTING INSPECTION OF FREQUENCY INVERTER CHECK FOR RESIDUAL VOLTAGE ACROSS MAIN CIRCUIT TERMINALS AND THIS VOLTAGE MUST BE BELOW 30VDC BEFORE YOU CAN ACCESS THE INVERTER FOR INSPECTION 3 Clean and remove dirt and dust from the cooling fin of the inverter the motor cooling fins the internal ventilator of the inverter if present the external ventilator if present the external air relieves of the machine check if ventilator in coolfins of inverter if present is functional check if external ventilator if present is functional 5 6 SAFETY VIBRATION SWITCH FUNCTION DESCRIPTION Vibration switches are important safety elements protecting the machine if correctly adjusted against excessive vibration and oscillations caused by badly balanced linen in the drum The machine is equipped with two vibration switches The unit contains vib
44. b 44 97 66 145 loading ratio 1 11 kg lb 40 88 60 132 MACHINE DIMENSIONS 1 1610 63 39 2160 85 04 man momen 1630 64 17 2 2180 85 82 2 Depth mm inch 1170 46 06 1170 46 06 Height mm inch 1650 64 96 1650 64 96 PACKING DIMENSIONS Width mm inch 1660 65 35 2200 86 6 Depth mm inch 1380 54 33 1380 54 33 Height mm inch 1840 72 44 1840 72 44 Transportation volume m 8 4 2 148 5 6 198 INNER DRUM DIMENSIONS Diameter mm inch 750 29 5 750 29 5 Depth mm inch 1000 39 4 2 750 2 x 29 5 Drum volume dm gal 442 116 7 663 175 2 Door opening mm inch 498 x 325 19 6 x 12 8 498 x 325 19 6 x 12 8 WEIGHT Net kg lb 1140 2513 1360 2998 Gross kg lb 1280 2822 1510 3329 ELECTRICAL DATA 3x380 415V 50 60Hz 3x440 480V 50 60Hz 3x200 240V 50 60Hz Power supply deviations 6 do 10 of the voltage supply 1 Hz Motor output kW 7 5 380 480V INPUT POWER Electrical heating 45kW kW 53 Electrical heating 54 kW kW 62 Steam or without heating kW 8 Rated heating input power electrical heating only kW 45 54 SUPPLY PROTECTION DEVICE Use slow type Protection devices circuit breakers curve D Residual current device RCD mA 100 class B Steam or without electrical heating 200 240V A 50 380 480V A 20 El heating 45 kW 380 440V 3AC A 100 El heating 45 kW 208 240V 3AC A 150 El heating 54 kW 380 440V 3AC A 100 WASHING FUNCTIONS Washing RPM
45. ch can be measured by tension meter Procedure for approximate belt tensioning with belt deflection 20 mm Apply a load of 5 5 kg to the middle of the belt 16 26 33 44 66 kg 35 60 80 110 150 Ib Force F measured by device 200 N Tab 5 9 BELT REPLACEMENT NEVER USE A CROWBAR TO TAKE OFF THE BELTS OVER THE PULLEY GROOVES Dismantling of the main drive belts is performed after loosening the bolts of tightening roller on the right side of the drum and loosening of the tightening bolt In case it is necessary to replace a belt of one drive including several belts do not replace only one belt but replace all belts in one time Belts intended to be replaced shall be of identical type and construction in the same set After belts replacement check alignment of belt pulleys tightening of belts and tightening of bolts and nuts Keep the belts and pulleys clean and protect them from direct contact with oil grease water etc PULLEY ALIGNMENT A precondition for the reliable operation and long service life of the belts is a proper pulley alignment Do the inspection of the alignment by means of a ruler fig 5 9 with placing it on the pulley faces If all points A B C D are touching the ruler the pulleys are aligned Realignment of belt positions shall be done if the ruler does not touch all points 1 Main housing with the pulley 2 Washing drum 3 Drive motor 4 Ruler Fig 5 9 5 10 WATER AND STEAM FILTERS 505 539 Machines are equi
46. circuit breakers curve D Residual current device RCD mA 100 class B Steam or without electrical heating 200 240V 380 480V 32 16 El heating 18 kW 380 440V 3AC El heating 18 kW 200 240V 3AC heating 18 KW 440V 3AC El heating 24 kW 380 440V 3AC 60 63 El heating 24 KW 200 240V 3AC El heating 36 kW 380 415V El heating 36 kW 440 El heating 36 kW 200 240V 3AC gt gt gt gt gt gt gt gt gt gt 80 120 WASHING FUNCTIONS RPM RPM Washing Distribution 45 75 508636 K PUB DATE 13 JAN 2012 DOC Tab 3 1 INSTALLATION AND MAINTENANCE MANUAL DRY LOAD CAPACITY loading ratio 1 10 kg Ib 16 35 26 57 33 73 loading ratio 1 11 kg Ib 15 34 23 50 30 66 WASHING FUNCTIONS Low extraction RPM 550 High extraction RPM 960 G factor Low extraction 110 High extraction 335 CONNECTION Water inlet connection inch BSP 1 Water pressure range MPa bar PSI 0 1 0 6 1 6 14 5 87 Recommended water pressure MPa bar PSI 0 3 0 5 3 5 43 73 Maximal water temperature F 90 194 Drain diameter mm inch 1x076 3 2x 076 3 2 x O76 3 according to the order Drain flow rate dm min 80 150 300 gal min 21 40 80 Drain connection applicable for wash bath sample inch 1 x 1 2 applicable for wash bath sa
47. cy stated in the machine label fig 3 3 3 4 pos 25 if they correspond to your power network An individual branch circuit needs to be used for each machine The way of the connection is described in fig 4 4 C For electrical protection there must be installed a residual current device RCD and a circuit breaker in the electrical installation of the building laundry switchboard For correct selection see below IMPORTANT If the machine is not equipped with a main switch then supply disconnecting devices need to be provided in the installation for all electrical supplies connected to the machine in accordance with EN 60204 1 standard point 5 3 Make sure the supply voltage is always within the limits specified in the 3 Technical specification table in all circumstances When you have long distances in the electrical installation it may be necessary to use bigger cables to reduce the voltage drop When the machine is connected near a large capacity power supply transformer 500kVA or more wiring length shorter than 10m or there is a power capacitor switch over a power supply improving reactor must be installed If you do not install this the inverter may get damaged Contact your sales office for more info WARNING GROUNDING IN EVENT OF MALFUNCTION OR BREAKDOWN OR LEAKAGE CURRENT THE GROUNDING WILL REDUCE THE RISK OF ELECTRICAL SHOCK AND SERVE AS A PROTECTING DEVICE BY PROVIDING A PATH OF LEAST RESISTANCE OF ELECTRIC
48. de the washer Any changes in the machine installations must be approved by dealer or manufacturer Otherwise the dealer manufacturer is not responsible for possible injuries or damages Interference and changes in the machine construction are not allowed and the manufacturer refuses any responsibilities in such cases Define dangerous areas in the laundry room and do not allow people to enter if the machine is in operation MACHINE INFORMATION This manual comprises information for the soft mount machine series with a load of dry linen 16 26 33 44 66 kg 85 60 80 110 and 150 Ib Verify the machine model according to your order and the data plate located on the left upper side panel on the front side of the washing machine load side view fig 3 3 3 4 pos 25 and find corresponding information in the manual The machines are controlled by electronic programmer Find the programming instructions in the programming manual Additional heating can be provided by electrical heating elements or by steam from an external steam supply Water inlets can use warm cold soft and possibly also cold hard water A machine can be equipped with recycled discharging and dosing pumps for liquid soaps upon the order Electrical setup of the machine is indicated on data plate see data plate fig 3 3 3 4 pos 25 6 INSTALLATION AND MAINTENANCE MANUAL 508636 K PUB DATE 13 JAN 2012 DOC 3 TECHNICAL SPECIFICATION 3 1 W
49. e TIGHTENING MOMENTS VALUES OF BOLTS FIG 5 7 TIGHTENING TIGHTENING MOMENTS 5 DIMENSION NUMBER OF pcs MOMENTS Nm Ibf ft A mao 89 00 65 00 Tab 5 7 MARKING OF THE BOLTS A bolt fixing the drum pulley to the shaft Fig 5 7 508636_K_PUB_DATE_13_JAN_2012 DOC INSTALLATION AND MAINTENANCE MANUAL 27 5 8 LUBRICATION N WARNING DO THE LUBRICATION WORK ONLY WHEN THE MAIN SWITCH IS OFF AND ALL COMPONENTS HAVE BEEN STOPPED IF NOT STATED OTHERWISE IN FOLLOWING INSTRUCTION Every time you use a grease gun especially for greasing bearings and seals do it slowly not faster than 5 strokes in 1 minute The grease gun can create a high pressure which would cause the seal deformation and consequent leakage Never operate the grease gun faster even if the grease contain air gaps Overlubrication can cause the same damage as an insufficient lubrication Always make sure that your grease gun is in perfect condition If you substitute the lubricant by another type make sure that these two kinds are compatible otherwise there is a risk of a bearing failure For example lithium lubricants are compatible with calcareous lubricants but not with s odium ones NEVER MIX PETROLEUM LUBRICANTS WITH SILICONE LUBRICANTS LUBRICATION POINTS QUANTITY AND LUBRICATION PERIODS LUBRICANT Use a multipurpose lithium lubricant containing high pressure additives of consistency NLGI 2 SKF LGEP 2 ESSO
50. e and the wall or between the machines fig 4 3 The waste piping or outlet channel must be dimensioned to the discharged water quantity and a number of washing machines 4 3 MACHINE POSITIONING CARRYING CAPACITY OF THE FLOOR N WARNING IT IS RECOMMENDED TO CONSULT STATIC REQUIREMENTS WITH A STATIC A ENGINEER TO MEET THE REQUIREMENTS OF PERMISSIBLE LOADING VIBRATIONS AND A NOISE LEVEL IN THE BUILDING FASTENING THE MACHINE VERSION WITH WEIGHING SYSTEM see addition to Installation maintenance and user s manual code 526825 THE WASHING MACHINE MUST BE ALWAYS FIXED TIGHTLY TO THE FLOOR AND MUST FIT RELIABLY IN ALL FOUR SPOTS INTENDED FOR FIXING THE MACHINE In the floor consider only positioning of mechanical anchors for fixing the machine and the suitable drain duct for the waste water Drill 4 holes into the floor in the spots according to installation plan and the machine model see fig 4 3 Dimensions of holes are given in the table 4 3 Remove lower covers from the machine fig 3 3 3 4 pos 30 and 31 and install the machine in such a position so that the holes in the machine lower frame correspond correctly with the holes drilled in the floor Using a water level check the position of the machine base frame which must be laid horizontally The machine is fixed using the anchors fig 4 3 Put the slightly assembled anchor including screw into the hole and push it gently through profile of the machine lower frame down to th
51. e level of washer Tighten an anchor using a torque given in the table 4 3 The machine must be leveled and firmly fastened to the floor which meets static and dynamic load of the machine The manufacturer is not responsible for incorrect installation results 16 66 kg 35 150 Ib 16 66 kg 35 150 Ib VERSION WITH WEIGHING SYSTEM TANCHOR 4 amp B2emoMi UANHORPAD mo _ mGHIENNGMOMENT Tab 4 3 508636_K_PUB_DATE_13_JAN_2012 DOC INSTALLATION AND MAINTENANCE MANUAL 15 16kg 35lb 26kg 60Ib 1350mm 33kq 80Ib 1500mm B 5 44kg 110Ib 1550mm 66kg 1501b 2100mm B 1 IL min 25 mm _ ie U min 25 mm min 25 mm 1 E o Y Eg ES ot 56 54 n o 8 L D 55 2 5 89 oo gas on o 888 OSE 55 559 oo 555 SRF 1 600 a Min 800mm E 16kg 35lb 26kg 60lb 550mm E 33kg 80lb2700 mm 2 16kg 35lb 26kg 60lb 33kg 80lb 400mm 44kg 110Ib 750mm 66 9 15016 1200 mm 44kg 110Ib 400mm 66kg 150Ib 450mm B B max 30mm 16kg 35lb 26kg 60lb 33kg 80lb 50mm 44kg 110lb 66kg 150Ib 100mm E 5 6 1 E 2 x 5 17 E TT 55 508643F Fig 4 3 Installation plan dimensions are stated in mm 1 Longitudinal profile of lower frame 4
52. e same gap between the board edge of vibrating part and the top area of frame is reached on all four corners of the machine s vibrating part 30 INSTALLATION AND MAINTENANCE MANUAL 508636 K PUB DATE 13 JAN 2012 DOC 1 Adjusting nuts 2 Guiding rods 3 Spring suspension eyes Fig 5 12 508646 5 13 REPLACEMENT WASHER FUSES FUSE VALUES The correct values of fuses can be found in the vicinity of the fuse holders and on the electrical scheme and delivered with the machine When a fuse is blown you can replace it with the same value but in NO case a higher value If the fuse blows again do not change it but find the cause of the failure Contact your commercial distributor for help if necessary 5 14 EARTH LEAKAGE TRIP OF THE LAUNDRY If the laundry is equipped with the earth leakage trip in the inlet circuit of the electric switchboard it is necessary to test it regularly The earth leakage trip is a very sensitive device and it provides a safety for operators avoiding a risk of an electric shock while the machine is in operation AN WARNING A QUALIFIED WORKER MUST PERFORM A TEST OF THE EARTH LEAKAGE TRIP FUNCTION AT LEAST ONCE IN 3 MONTHS THE TEST PROCEDURE Press the test push button of the earth leakage trip while it is under tension The earth leakage trip must go off 508636_K_PUB_DATE_13_JAN_2012 DOC INSTALLATION AND MAINTENANCE MANUAL 31 6 TROUBLE SHOOTING AIDS 6 1 DOOR BLOCKING N WARNI
53. efore the symbol may not be present Info for dealers Due to the diversity of the national legislations manufacturer can not take all the measures to be in accordance with all national legislations of each member state We expect that each dealer who imports our appliances into a member state and puts it on the market takes the necessary steps to be in rule with the national legislation as the directive requires 8 2 2 POSSIBILITY OF THE MACHINE LIQUIDATION BY OWN POTENTIAL It is necessary to sort out the parts for metal non metal glass plastics etc and bring them to recycle places The sorted out materials has to be classified in waste groups These groups can be found on www euwas org Offer the sorted waste to the company which is competent for further treatment 34 INSTALLATION AND MAINTENANCE MANUAL 508636 K PUB DATE 13 JAN 2012 DOC NOTES 508636 K PUB DATE 13 JAN 2012 DOC INSTALLATION AND MAINTENANCE MANUAL 35 IMPORTANT MACHINE TYPE PROGRAMMER ELECTRONIC TIMER INSTALLATION DATE INSTALLATION CARRIED OUT BY SERIAL NUMBER ELECTRICAL DETAILS NOTE ANY CONTACTS WITH YOUR DEALER REGARDING MACHINE SAFETY OR SPARE PARTS MUST INCLUDE THE ABOVE IDENTIFICATION MAKE CERTAIN TO KEEP THIS MANUAL IN A SECURE PLACE FOR FUTURE REFERENCE DEALER
54. en the appliance is used near children Never permit children to operate the appliance AN WARNING Do not open door until cylinder remains stopped and water has been drained completely If the door safety lock does not work do not use washer until the door lock mechanism is repaired AN CAUTION Follow all valid basic safety rules and laws The instructions in this manual cannot account for every possible dangerous situation They must be generally understood Caution and care are factors which can not included in the design of the appliance and all persons who install operate or maintain the appliance must be qualified and familiar with the operating instructions It is up to the user to take proper care when operating the appliance AN CAUTION Do not remove warning signs placed on the appliance Observe signs and labels to avoid personal injuries Safety labels appear at crucial locations on the appliance Failure to maintain legible safety labels could result in injury to the operator or service technician N CAUTION If the installed appliance operate with coin token or similar operation for use in self service situations then the owner installer must provide a remote located emergency stop device This device must be placed in such a way that it is easy and safely accessible for the users The emergency stop device takes care that at least the control circuit of the appliance is interrupted 2 1 SYMBOLS ON THE MACHINE See User s
55. evel m ft to 1000 3280 Storage temperature CIF 1 to 55 34 to 131 Max static load on floor kN 14 59 18 73 Max dynamic load on floor kN 12 2 94 14 63 3 72 Frequency of dynamic load Hz 15 SOUNDS LEVELS 5 Laeg extraction seq db 76 Tab 3 2 continuation 1 maximum dimensions including protruding parts 2 maximum dimensions for execution with heat and noise isolation according to the order 8 washers with air operated water valves 4 depend on related wash parameters 5 ISO 3744 10 INSTALLATION AND MAINTENANCE MANUAL 508636 K PUB DATE 13 JAN 2012 DOC 3 3 DIMENSIONS AND PLACEMENT OF COMPONENTS OF THE WASHERS 16 44 kg 35 110 Ib 16 26 33 kg 35 60 801 351 4Akgl10lb 284 Be 1 o9 MITT ass 8 lt lt 18 4 25 n 8 9 b 28 66 8 720 Be SS OD 23 g N p 365 170 N tol s i 44 17 17 33 9 8016 1560 basic execution 44kg 465 44kg 1101b21610 1626 kg 3526 ID 1430 execution with heat and noise 33 9 8016 15
56. gasket Do not use oil or grease on rubber After the machine has been cleaned up leave the door opened to provide the machine venting and to prolong the door gasket life service We recommend to shut off all main inlets of electric power and steam the laundry main valves and switches 5 3 MONTHLY OR AFTER 200 WORKING HOURS 1 Check of leakproof of external liquid soap supply system Check if all hose joints screw joints and all connections of the whole system of external liquid soap are leakproof 2 Lubrication according to chapter 5 8 Each month or according to need grease the following Door handle sleeve Sleeves in the door consoles 5 4 EVERY 3 MONTHS OR AFTER 500 WORKING HOURS 1 Make sure the machine is disconnected from main power network by the laundry switch or circuit breaker and the other workers are well informed about the machine maintenance activity 2 Check the tightness of the bolt according to chapter 5 7 3 Check the pipes and hoses connections inside of the machine for leakage visually 4 Make sure that the control components are protected against moisture and dust during the clean up Wipe and clean up the machine inside 5 Lubrication according to chapter 5 8 6 On machines with electric heating check the tightening of the contacts of heating elements terminals and other power terminals main switch fuse disconnectors contactors 7 Put the covers back and switch on the power inlet by the main l
57. id local standards The correct connection way can be found on the wiring diagram that is located inside the cabinet in a plastic bag Do not connect the liquid soap pump system in the washer ELECTRONIC CONTROLLER WITH BLUE PCB AND GRAPHICAL DISPLAY For electric connection of supply control signals a plastic box is available on the upper stand of the machine see fig 4 4 H pos 51 with the terminal box with LED signalization of activation of the respective pump pos 52 Under the terminal box there is a label for electric connection fig 4 4 H Detail connection of signals could be also found on the electric scheme of the machine Signals for supply pumps control are 24V AC Maximum current for control circuits of pumps must be limited to 10mA Lead the cable for connection of pumps control signals through the plastic cable bushing position 53 After connection of conductors to the respective positions of the connector screw clamps fix up the cable by tightening the cable bushing against disconnection and close the box with the cover For details about liquid soap supply system programming see Programming manual Electrical connection label 531482 Fig 4 4 H 508636 K PUB DATE 13 JAN 2012 DOC INSTALLATION AND MAINTENANCE MANUAL 23 4 5 PUTTING THE MACHINE INTO SERVICE Before you put the machine into service remove the four striking transport braces securing the vibrating machine components during the tr
58. le products in the washer extractor Such fabrics must first be washed by hand and air dried Store laundry aids dry cleaning solvents and disinfectants out of the reach of children preferably in a locked cabinet Do not tamper the washer extractor controls and follow the safety instructions and the warnings Do not remove warning signs placed on the machine Follow instructions on signs and labels to avoid personal injuries Do not use some means on the soap dispenser lid to hold it open by filling or when the machine operates The discharge or splashing of hazardous liquid can cause serious scalding and burning The use of hypochlorite will cause corrosion which may cause component failure under certain circumstances The warranty of the machine cannot be accepted in case corrosion was caused by chlorine and chlorine compounds impact Do not operate the washer extractor when parts are broken or missing or when covers are open The machine must not be operated until the fixed guards are put correctly in place The washer extractor is not designed for work which may create an explosive atmosphere inside the machine and will not be used for this purpose In case of steam escaping anywhere in the machine shut off the main steam supply valve and call for maintenance Under certain conditions hydrogen gas may be created in the hot water system that has not been used for two or more weeks Hydrogen gas is explo
59. machine to its final location follow these precautions All passages and spaces the machine has to be transported through at installation should be reasonably dimensioned to meet the height and width of the machine including the package Never push pull or press the components protruding from the contour line of machine front part filling door control elements belt cover water inlet and outlet pipes etc MAKE SURE THAT THESE COMPONENTS ARE SECURED SO AS TO AVOID THEIR DAMAGE DURING HANDLING AND INSTALLATION OF THE MACHINE Make sure that the filling door are secured to avoid its opening during the handling Lift the machine up by lift truck using a transport skid to which the machine has been attached UNPACKING After unpacking check if the machine has not been damaged and if all the accessories are included according to your order Verify the machine model according to your order and the data plate located on the left upper side panel on the front side of the washing machine load side view fig 3 3 3 4 pos 25 and find corresponding information in the manual The accessories and the manuals are located inside of the drum which can be opened according to chapter 6 1 Before the machine locating to its place remove the packaging loosen four nuts and lift the machine carefully up and remove the wooden pallet It is possible to handle the machine by the fork lift or the manual truck in such a way so that the f
60. manently connected to the electrical network 20 INSTALLATION AND MAINTENANCE MANUAL 508636 K PUB DATE 13 JAN 2012 DOC Connection Insert the cable through the hole in the on the rear panel insure a strain relief turnbuckle is used so that the supply cable can not move Strip the conductor ends according fig 4 4 D The protective conductor must be longer so that when the cable is pulled out accidentally this conductor is disconnected the last one With stranded conductors use wire end tubes with an insulated sleeve 6 for L1 U L2 V L3 W N conductors Make sure there can not be accidental contact since the supply cable stays under voltage even when the main switch is off Crimp a ring terminal eyelet to the protection conductor for good fixation to the PE terminal Connect the supply cable conductors to the terminals main switch 1 marked with L1 U L2 V L3 W N and the terminal copper screw marked with PE see fig 4 4 E Provide a sag in the cable in front of the cable strain relief This will avoid ingress of condensed water into the machine see fig 4 4 E Power supply protection device Min phase conductor Min Protection conductor nominal current US section in mm AWG section in mm AWG Automatic circuit breakers Fuses A A 16 15 10 10 1 5 AWG 15 1 5 AWG 15 20 20 16 15 2 5 AWG 13 2 5 AWG 13 25
61. mple Steam connection inch G 3 4 Steam pressure MPa bar PSI 0 3 0 8 3 8 43 116 Press air connection 3 inch 91 4 Air pressure MPa bar PSI 0 4 1 4 10 58 145 Powder dispenser cups 5 Liquid soap signals 8 External liquid soap connections 6 Venting connection of outer drum mm inch 060 2 4 CONSUMPTION 4 Steam Average kg hour Ib hour 16 36 26 57 33 73 Maximum kg s Ib s 0 027 0 06 0 034 0 068 0 043 0 094 ANCHORING Mechanical anchor 4 x AEeB 24x210 16 100 Version with weighing system Anchor pad 4 pcs GENERAL DATA Ambient temperature 5 to 35 41 to 95 Relative humidity 30 to 90 without condensation Height above sea level m ft up 1000 3280 Storage temperature 9C F 1 to 55 34 to 131 Max static load on floor kN 11 94 11 82 12 55 Max dynamic load on floor 10 1 86 9 92 2 16 10 45 2 74 Frequency of dynamic load 16 SOUNDS LEVELS 5 Wash extraction seq db 55 70 55 70 55 74 Tab 3 1 continuation 1 maximum dimensions including protruding parts 2 maximum dimensions for execution with heat and noise isolation according to the order 4 depend on related wash parameters 5 ISO 3744 8 INSTALLATION AND MAINTENANCE MANUAL 1 2 3 washers with air operated water valves 4 5 508636 K PUB DATE 13 JAN 2012 DOC 3 2 WASHERS 44 66 kg 110 150 Ib DRY LOAD CAPACITY loading ratio 1 10 kg l
62. nd order codes in the spare parts catalogue for individual machines at your dealer 508636 K PUB DATE 13 JAN 2012 DOC INSTALLATION AND MAINTENANCE MANUAL 33 8 PUTTING THE MACHINE OUT OF SERVICE If the machine is out of service possibly replaced follow the instructions 8 1 DISCONNECTING THE MACHINE 1 Switch off the external electric power inlet to the machine Turn off the main switch on the machine fig 3 3 3 4 pos 7 Shut the external water or steam inlet to the machine Make sure that the external electric power steam inlets are shut off Disconnect all electric water or steam inlets Insulate the external electric power inlet conductors Equip the machine with a sign Out of service Unscrew nuts bolts fixing the machine to the floor applicable for version without weighing system During transportation follow the instructions stated in chapters 2 2 Important information before installation 4 1 Handling transportation and storage CON OB C P In case the machine will never be used again secure it so that injury of persons damage to health property and nature is avoided Make sure enclosing of persons or animals inside the machine cannot occur injury of persons by moving or sharp parts of the machine possibly operating fills e g remove the internal and external door of the drum secure the internal drum against turning and similar BE CAREFUL FALLING DOOR AND GLASS
63. orks would not damage the components located in its lower part The lift truck forks must be at least 10 cm longer than the length of the washing machine frame tab 4 1 16 26 33 kg 35 60 80 Ib 44 66 kg 110 125 Ib 900 mm 35 1100 mm 43 Tab 4 1 Minimum length of a lift truck forks for individual machine model 14 INSTALLATION AND MAINTENANCE MANUAL 508636 K PUB DATE 13 JAN 2012 DOC 4 2 SPACE REQUIREMENTS REQUIRED MACHINE WORKING CONDITIONS See chapter 3 TECHNICAL SPECIFICATION The washer must not be installed or stored in an area where it will be exposed to water and or weather Avoid damp conditions where water or moisture could run down the walls and covers of the washer or cover the floor around the washer Do not install the washer above an open gutter Close any nearby gutters so that waste water steam cannot collect near inside the washer SIZE OF A LAUNDRY ROOM IGNORING THE REQUIREMENT FOR SPACES BETWEEN MACHINES AND WALLS CAN MAKE SERVICE AND MAINTENANCE WORK DIFFICULT Total space requirements for the system installation are usually determinate by a detailed plan of the building The machine dimensions are stated in the chapter 3 TECHNICAL SPECIFICATION For replacement of service panel and maintenance of the machine leave at least a 0 6 m 23 62 free space between the left panel of the machine and the wall and at least a 0 8m 31 49 free space between the right panel of the machin
64. pped with filters on water and steam inlets if the machine has steam heating It is necessary to clean up the filters occasionally to avoid a prolongation of filling the machine with water Intervals of cleaning depends on the quantity of foreign particles in the water line CLEANING THE FILTER 1 Stop the water steam inlet to the machine AN WARNING BEFORE YOU START THE FILTER CLEANING CHECK IF THE INLET OF HOT WATER STEAM TO THE MACHINE IS CLOSED AND COLD 2 Unscrew the filter plug fig 5 10 pos 4 and remove the filter sieve 2 3 Clean the sieve with running water or with compressed air 4 Put the sieve 2 and gasket 3 back to the filter body 1 and tighten the plug 4 1 Filter body lt lt 2 Filter sieve 3 Gasket 4 Plug Fig 5 10 505518 508636 K PUB DATE 13 JAN 2012 DOC INSTALLATION AND MAINTENANCE MANUAL 29 5 11 THRUST OF DOOR SEAL If there is a water leakage around the door it is necessary to find out if the problem has been caused due to the door shift out of its position or if the door seal thrust should be adjusted In some cases the door seal has to be replaced ADJUSTMENT OF PRESSURE OF THE DOOR SEALING BY DOOR HINGE 1 Unscrew the securing bolts fig 5 11 pos 1 M6x12 6 pcs which secure the door hinges to the collar of outside drum BE CAREFUL TO AVOID POSSIBLE FALLING OF THE DOOR WITH LOOSENED HINGE TO THE FLOOR RISK OF INJUR
65. ration switch fig 5 6 pos 5 flexible control element 4 fixed to the holder 7 by means of nuts 6 Entire system is bolted to the horizontal distributor in the machine right stand Left vibration switch is bolted to the vertical side of the machine left stand Control elements of switches are inserted into delimiters 2 bolted to the drum faces 3 Switches are the part of machine skeleton fixed to the frame and delimiters are the part of vibrating system of the washing machine By setting mutual position of these two systems the sensitivity of a vibration switch is given so as allowable weight of linen unbalance in the tub Concerning the importance of this component we recommend adjustment to be performed by a qualified worker at installation of the machine Readjustment should be performed once a year VERIFYING OF THE FUNCTION Perform the verifying as follows 1 Remove the right and left service panel 2 Start extraction mode 3 After reaching of the maximum RPM carefully switch over the vibration switch by moving the flexible control element manually AN WARNING DO THIS CAREFULLY TO AVOID INJURIES BY VIBRATING AND FIRM PARTS OF THE MACHINE AFTER YOU HAVE CHECKED THE FUNCTION MOUNT ALL PANEL COVERS BACK TO ORIGINAL PLACE SENSIBILITY ADJUSTMENT 1 By moving the limiter 2 up or down you will adjust the centre of rubber bushing to the control element axis of vibration switch 2 By moving the vibration switch
66. rive for Reset Motor Drive Wash Sequence E67 Motor Drive E60 E61 amp E62 No detection motor Full stop tumble Spin Sequence E68 Sign Spin speed signal at spin Unbalance input should Don t Start Start Spin sequence E69 5 Unbalance not be high on R Full stop tumble Whole cycle machines E70 RS7 Select id po incase of Don t Start Start Cycle E71 RS10 Select i 0 selected in case of Don t Start Start Cycle E72 KEBSTLOW x bridge terminals Don t Start Start cycle No KEB parameters Full stop safety time Start cycle E73 KEB ST HIGH loaded in inverter Inverter not switched off For Info only End of cycle E74 CFIStuck at end of cycle Undefined frequency Full stop tumble Whole cycle E75 KEB code inverter error code At standby door lock is Don t Start At Standby E78 Lock Active locked nevertheless door is open After pressing Start door Don t Start At Start Cycle lock is locked E79 Lock Start nevertheless door is open On Hold Signal Failure Full stop tumble Whole cycle E80 Time Out Input16 Soap Dispensing System Heating Failure Full stop tumble Wash Step E81 No Reheat MB only Refill failure Full stop request for Wash Step E82 No Refill Continue MB only No successful wash Info that the wash cycle Abnormal Cycle Termination E83 Cycle Fail cycle termination has to be repeated MB only Communication failure For Info only End cycle E84 Store PC with PC MB only USER
67. ross section depends on the supply cable cross section and can be found in table 4 4 A However for the protection purposes with the supply cable section of min 4 mm we recommend to select a larger conductor section i e 6 mm T 3 a a VE pe ud 5 me 1 Washing machine right side of the machine 2 Laundry protective connection 3 Washing machine external protective terminal 4 Protective conductor washing machine connection 5 Earthing mark LIQUID SOAP CONNECTION By default the machines are produces in version With liquid soap 508653D General Always use liquid soap pumps that have a flow rate high enough to bring the requested quantity into the washer in less than 30 sec Important Start pumping immediately after the water valves are open The incoming water dilutes the liquid soap and brings it into the tub assembly Caution Secure the location of the wiring and hoses in such a way that they can not be pinched damaged or rubbed Only authorized workers with a valid qualification should do the installation Before you start to use liquid soap check with your liquid soap supplier whether
68. rts blouses etc inside out To get a better washing result mix the bigger and smaller pieces of linen and put them into the washer separately N CAUTION VERSION WITH WEIGHING SYSTEM DO NOT PLACE ANY OBJECT ON THE MACHINE DO NOT PLACE ANY OBJECT NEXT TO THE MACHINE IN PHYSICAL CONTACT WITH THE CABINET DO NOT REMOVE ANY PANEL OR PART OF THE MACHINE 1 Push the button of drum positioning Turn the drum so that its door is opposite the outer door sight hole 2 Push the button of door lock unblocking 3 Pull door handle towards you and then upwards in such a way open glass door 4 Opening of washing drum door Closed door working position First phase of opening the door Press safety pin spring Using both hands force push both door parts inside until the latches on one door part are released from the openings on the other door part USER S MANUAL 508636 K PUB DATE 13 JAN 2012 DOC Z WARNING REDUCING PRESSURE ON BOTH DOOR PARTS SLOW DOWN DOOR OPENING IN OUTSIDE DIRECTION ALWAYS LEISURELY SLOW DOWN HAND PRESSURE ON THE DOOR UNTIL THE DOOR IS OPEN COMPLETELY THAT WAY YOU WILL AVOID THE DANGER OF POSSIBLE INJURY Opening the door while reducing the hand pressure on the door Opening the door while reducing the hand pressure on the door 5 Insert the laundry into the machine Do not overload the machine RATE 1 10 MACHINE kg Ib 1
69. sive If the hot water system has not been used for such period open all hot water taps and let the water run out for few minutes This will release any accumulated gas As this gas is flammable do not smoke or use open flames during this time n case of danger turn off the main switch or other emergency disconnection devices Turn off the main water supply at the end of each operating day Only qualified service personnel can execute service on the washer extractor Follow all valid and basic safety rules and laws It is obvious that it is impossible to mention each possible risk in this manual It is up to the user to proceed as careful as possible The manufacturer reserves the right to change the manuals without previous notice If a problem should arise contact your dealer for assistance N WARNING IF THE INSTALLED APPLIANCE OPERATE WITH COIN TOKEN OR SIMILAR OPERATION FOR USE IN SELF SERVICE SITUATIONS THEN THE OWNER INSTALLER MUST PROVIDE A REMOTE LOCATED EMERGENCY STOP DEVICE THIS DEVICE MUST BE PLACED IN SUCH A WAY THAT IT IS EASY AND SAFELY ACCESSIBLE FOR THE USERS THE EMERGENCY STOP DEVICE TAKES CARE THAT AT LEAST THE CONTROL CIRCUIT OF THE APPLIANCE IS INTERRUPTED WARNING NOT TOUCH THE DOORGLASS UNTIL CYCLE HAS BEEN COMPLETED DO NOT OPEN DOOR UNTIL CYLINDER REMAINS STOPPED AND WATER HAS BEEN DRAINED FROM CYLINDER DO NOT PUT ARTICLES SOILED WITH EXPLOSIF SOLVENTS AND OR DANGEROUS CHEMICAL
70. systems IT TN C an RCD might not be allowed see also IEC 60364 The machine control circuits are mostly supplied by a separating transformer Therefore the RCD may not detect faults in the control circuits but the fuse s of the separating transformer will SUPPLY PROTECTION DEVICE A supply protection device basically protects the machine and wiring against overloads and short circuits As supply protection device you can use either glow wire fuses or automatic circuit breakers See the table Technical specifications for the rating of the nominal current and other specifications of the supply protection device In this table there is specified that the protection must be the slow type for circuit breakers this means curve D Although not recommended if for some reason you can not use a slow type select the protection device with 1 step higher nominal current rating to avoid disconnecting during start up SUPPLY CABLE The supply cable is not delivered with the machine Specifications Conductors with copper cores Stranded conductors are strongly recommended flexible wiring to avoid conductor breaking because of vibration THE CROSS SECTION DEPENDS ON THE USED SUPPLY PROTECTION DEVICE SEE TABLE 4 4 A FOR THE MINIMAL CROSS SECTION As short as possible directly from the supply protection device to the machine without branching off No plug or extension cords The machine is intended to be per
71. t electrical connections ventilation groundings and other connections must be done in according to the installation manual in compliance with the local standards done by qualified technicians with proper authorization e The valid standards for connecting to the local power network TT TN IT must be followed In the standard execution the appliance may not be suitable for connecting to an IT supply system Contact your commercial distributor for assistance All appliances are produced according the EMC directive Electro Magnetic Compatibility They can be used in restricted surroundings only comply minimally with class A requirements For safety reasons there must be kept the necessary precaution distances with sensitive electrical or electronic device s Do not change the parameters of the frequency inverter This can cause serious injury fire washer damage etc During transportation and storage never use excessive forces on the packing because components can be damaged protruding the contour line of the appliance Use copper conductors only This appliance must be connected to a supply circuit to which no lighting units or general purpose receptacles are connected e Any changes concerning the installation which are not described in this Installation Manual must be approved by the supplier or manufacturer Otherwise the supplier and manufacturer are not responsible for potential injuries to operators or for any damages
72. the liquid soap is harmless and inert to HD PE and PVC material in order to avoid a problem that manufacturer is not responsible for The washer has provisions for connecting external dosing of liquid soaps On the upper stand a plastic hose connection part is present fig 4 4 G to connect the liquid soap hoses Depending of the number of liquid soap pumps that will be used drill holes max 5 of 8 mm 0 315 in the plastic hose connection part for each pump On the plastic hose connection part is also a nipple of 12 mm Use this nipple ONLY for entering diluted soap Drill with 11 5 mm 0 45 By default these nipples are closed Drill only the ones that will be used Take care that the drill particles are carefully removed so that they can not clog up the hoses and openings 22 513392 Fig 4 4 G Plastic hose connection part INSTALLATION AND MAINTENANCE MANUAL 508636 K PUB DATE 13 JAN 2012 DOC AN WARNING CHECK THAT THE HOSE CONNECTIONS ARE TIGHT CHECK THE CLAMPS ANY LEAKAGE OF CHEMICALS MAY CAUSE SERIOUS BODILY INJURIES AS WELL AS SERIOUS DAMAGE TO THE WASHER IF ONE OF THE NIPPLES ARE OPEN CLOSE AND SECURE THE OPENING WITH AN APPROPRIATE COVER ELECTRICAL CONNECTION The power supply of the liquid soap pump system has to be connected to an external electrical source Only authorized workers with a valid qualification must execute the electrical connection on the machine according to the val
73. the usage of the machine are not or only partly mentioned in this User s manual Missing information is possible to find in Installation and maintenance manual according to the following references 1 Manipulation transportation storage 2 Putting the machine into service 3 Technical specification 4 Putting the machine out of service 5 Description of the safe work system when maintenance is performed adjustment and when eliminating defects 6 Procedures on searching for defects cleaning maintenance 7 Heat risks 8 Description of qualities for ventilation 9 Loss of stability 10 Electric risks 11 Minimal water level 12 Sight holes 13 Water supply 508636_K_PUB_DATE_13_JAN_2012 DOC USER S MANUAL 3 3 SYMBOLS ON THE MACHINE operenoine on THE MACHINE MODEL N Caution dangerous electrical tension The machine is switched over to programming electrical devices regime A Caution other danger read and follow written instructions Zl Caution Increased temperature Transfer of heat in general J Do not close or cover M Do not put your hands on the marked area Machine in operation Press to unblock the door Press to unblock the door Button of door locking ols s Lu Signal of machine running operating air pressure e The machine hot air outlet a Ge Button of activation of loading side In case of emergency press the emergency button to stop the machine w Signal of lo

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