ACS550 series brochure
Contents
1. UL Class T UL Class T UL Class T UL Class T ACS550 02 486A 4 UL Class T ACS550 02 368A 4 ACS550 02 526A 4 UL Class T ACS550 02 486A 4 ACS550 02 602A 4 UL Class T ACS550 02 526A 4 ACS550 02 602A 4 ACS550 02 645A 4 ACS550 01 04A6 2 ACS550 01 06A6 2 ACS550 01 07A5 2 ACS550 01 012A 2 ACS550 01 017A 2 ACS550 01 046A 2 ACS550 01 059A 2 ACS550 01 143A 2 ACS550 01 178A 2 ACS550 01 221A 2 ACS550 01 248A 2 Free space requirements Wall mounted 200 200 3AFE64792857 REV L EN 23 6 2009 ACS550 02 645A 4 UL Class T Recommended input protection fuses for 208 240 V units ACS550 01 04A6 2 UL Class T ACS550 01 06A6 2 UL Class T ACS550 01 07A5 2 UL Class T ACS550 01 012A 2 UL Class T ACS550 01 017A 2 ACS550 01 046A 2 UL Class T UL Class T UL Class T UL Class T ACS550 01 059A 2 ACS550 01 143A 2 UL Class T ACS550 01 178A 2 ACS550 01 221A 2 UL Class T UL Class T ACS550 01 248A 2 9 According to IEC 60269 standard UL Class T ABB Control connections These connections are shown as examples only Please refer to the ACS550 User s Manual chapter Installations for more detailed information ramp2. choke does not improve the EMC performance of the drive To fulfil local EMC requirements use sufficient RFI filtering For more information refer to the ACS550 Technical reference ABB 3AFE64792857 REV L EN 23 6 2009 1 12 Technical data ACS550 is fitted with cooling air fans The cooling air must be free from corrosive materials and not above the maximum ambient temperature of 40 C 50 C with derating For more specific environmental limits see page 5 Cooling air flow 380 480 V units ACS550 01 03A3 4 Standard fuses can be used with ABB standard drives For input fuse connections see tables below Recommended input protection fuses for 380 480 V units ACS550 01 03A3 4 UL Class T ACS550 01 04A1 4 UL Class T ACS550 01 05A4 4 UL Class T ACS550 01 04A1 4 ACS550 01 06A9 4 UL Class T ACS550 01 05A4 4 ACS550 01 08A8 4 UL Class T ACS550 01 06A9 4 ACS550 01 08A8 4 ACS550 01 012A 4 ACS550 01 012A 4 ACS550 01 031A 4 UL Class T ULClassT UL Class T UL Class T ACS550 01 038A 4 UL Class T ACS550 01 031A 4 ACS550 01 038A 4 ACS550 01 045A 4 ACS550 01 125A 4 ACS550 01 045A 4 ACS550 01 125A 4 ACS550 02 368A 4 UL Class T UL ClassT UL Class T ULClassT UL Class T UL Class T UL Class T
3. pair sel R lt 10 kQ ACS550 SCR Alt AGND 10V 0 20 mA Ground the cable screen on the sourcing end al start const pe red DI configuration NPN connected sink RS 485 Multidrop application ABB TT oF N eae x Sas speed 1 14 DI2 Al2 AGND AO1 AO2 9 AGND DAV pcom DRDS 16 DI 17 DI5 18 DI6 19 RO1C 20 RO1A 21 RO1B 22 RO2C 23 ROZA 24 RO2B R lt 10 KQ 10 24V const fwd start 11 GND ti nA speed 1 rev stop 12 DCOM 13 DIM 14 DI2 15 DIB 16 DI4 DI configuration 17 DI5 i PNP connected 18 Die source with external 19 ROIC power supply 20 ROTA h a ae EA 21 RO1B 22 ROZC 23 RO2A j 24 RO2B 3 25 RO3C 7 26 RO3A E 27 RO3SB ACS550 DIP switch RS 485 interface Signal termination is selected by DIP switch 3AFE64792857 REV L EN 23 6 2009 13 14 Services All industries face a common goal to maximize their production output at the lowest possible cost while maintaining the highest quality end products One of ABB s key objectives is to maximize the uptime of its customers processes by ensuring optimum lifetime of all ABB products in a predictable safe and low cost manner Order and delivery Installation Pre purchase and commissioning The services offered for ABB low voltage drives s
4. the term standard The drives have common user and process interfaces with fieldbuses common E FlashDrop tool H Intuitive use with assistant control panel E Swinging choke for superior harmonic reduction Vector control E Coated boards for harsh environments software tools for sizing commissioning maintenance and common spare parts Applications ABB standard drives can be used in a wide range of industries Typical applications include pump fan and constant torque use such as conveyors ABB standard drives are ideal in those situations where there is a need for simplicity to install commission and use and where customizing or special product engineering is not required E inbuilt category C2 EMC filter 1 environment as standard E Flexible fieldbus system with inbuilt Modbus and numerous internally mountable fieldbus adapters E UL cUL CE C Tick and GOST R approved E RoHS compliant FlashDrop tool Patented fast safe and trouble free parametrization method without electricity Faster and easier drive set up and commissioning Commissioning assistants PID controller real time clock serial communications assistant drive optimizer start up assistant Easy set up of parameters Intuitive features Noise optimisation Increases switching frequency of drive when drive temperature is reduced Controlled cooling fan the drive is cooled only when necessary Considerable motor noise reduction
5. 0 01 07A5 2 ACS550 01 012A 2 ACS550 01 017A 2 ACS550 01 046A 2 ACS550 01 059A 2 ACS550 01 143A 2 ACS550 01 178A 2 ACS550 01 221A 2 ACS550 01 248A 2 ABB Dimensions E ACS550 01 03A3 4 MEITA e e TEN Mi gig t Scur laleliatemelai Wall mounted units j Free standing units Re 2024 wa 347 6179 230 1 The dimensions and weights apply to ACS550 01 246A 4 and ACS550 01 290A 4 2 The dimensions apply to bookshelf mounting q J LS H1 Height with cable connection box W Width ES cido n a not applicable H2 Height without cable connection box 4 In flat type mounting the width and depth change places D Depth Electromagnetic compatibility The EMC product standard EN 61800 3 Amendment inside Drive units complying with requirements of A11 2000 covers the specific EMC requirements EN 61800 3 are always complient with comparable stated for drives tested with motor and cable within categories in EN 55011 and EN 61000 6 3 4 but not the EU The new revision of 61800 3 2004 product necessarily vice versa EN 55011 and EN 61000 6 3 4 standard can be applied from now on but latest from do not specify cable length nor require a motor 1 October 2007 EMC standards such as EN 55011 to be connected as a load The emission limits are or EN 61000 6 3 4
6. 4 kHz Acceleration time 0 1 to 1800 s Deceleration time 0 1 to 1800 s Speed control Open loop 20 of motor nominal slip Closed loop 0 1 of motor nominal speed Open loop lt 1 s with 100 torque step Closed loop 0 5 s with 100 torque step Torque control Open loop lt 10 ms with nominal torque Closed loop lt 10 ms with nominal torque Open loop 5 with nominal torque Closed loop 2 with nominal torque Environmental limits Ambient temperature 15 to 40 C No frost allowed 40 to 50 C f nen 4 KHZ derating please contact supplier Altitude Rated current available at O to 1000 m Output current reduced by 1 per 100 m over 1000 to 2000 m Relative humidity lower than 95 without condensation Degree of protection Enclosure colour Contamination levels IP21 or IP54 lt 110 kW NCS 1502 Y RAL 9002 PMS 420 C IEC 721 3 3 No conductive dust allowed Transportation Class 1C2 chemical gases Class 1S2 solid particles Storage Class 2C2 chemical gases Class 2S2 solid particles Operation Class 3C2 chemical gases Class 3S2 solid particles ABB Programmable control connections Two analog inputs Voltage signal Current signal Potentiometer reference value Maximum delay Resolution Accuracy Two analog outputs Accuracy Auxiliary voltage Six digital inputs Input impedance Maximum delay Three relay outputs Maximum switching voltage Maximum switching current Maximum continuous curren
7. Reduces inverter noise and improves energy efficiency Vector control Improved motor control performance Enables wider range of applications Inbuilt Modbus using RS 485 Fieldbus Reduced cost Reduced installation time Secure cable connections Simple to install Easy connection of cables Easy connection to external fieldbus systems through multiple I Os and plug in options RoHS compliant ACS550 drives comply with the EU s RoHS 2002 95 CE Directive Environmentally friendly product restricting the use of certaing hazardous substances Connectivity Check availability with your local ABB 3AFE64792857 REV L EN 23 6 2009 ABB Technical specification ACS550 Voltage and 3 phase 380 to 480 V 10 15 0 75 to 355 kW power range 3 phase 208 to 240 V 10 15 0 75 to 75 kW Auto identification of input line Frequency 48 to 63 Hz Power factor 0 98 Motor connection O3AS 4 Voltage 3 phase from O to Ug pp y Frequency 0 to 500 Hz Continuous loading Rated output current capability constant torque at a max ambient temperature of 40 C Overload capacity At normal use 1 1 x for 1 minute every ambi a a E ambient temperature 1 0 minutes At heavy duty use 1 5 x for 1 minute every 10 minutes Always 1 8 x Default 4 kHz nq fOr 2 seconds every 60 seconds Switching frequency Standard 0 75 to 110 kW 1 kHz 4 kHz 8 kHz 12 kHz Selectable up to 355 kW 1 kHz
8. apply to industrial and household comparable according to the following table EMC equipments and systems including drive component standards EMC according to EN61800 3 EMC standards in general 1 environment restricted distribution for frame sizes R3 R4 with EN 61800 3 A11 EN 61800 3 2004 EN 55011 product 75 m motor cables and for frame sizes R1 R2 R5 R6 with 100 m 2000 product product standard family standard for motor cables as standard standard industrial scientific and medical ISM 24 environment unrestricted distribution for frame sizes R1 to R4 with equipment 300 m motor cables and for frame sizes R5 to R8 with 100 m motor EBES ae Sana 1 environment Category C1 Group 1 unrestricted distribution Class B These cable lengths are for EMC purposes only Operational cable lengths are available in the output choke selection table on page 11 For t ble lengths external EMC filters are available on E EN DT cd 2 4 environment Category C3 Group 2 request unrestricted distribution Class A ABB 3AFE64792857 REV L EN 23 6 2009 7 Assistant control panel ACS550 01 03A3 4 The assistant control panel which is delivered as standard features a multilingual alphanumeric display EN DA DE ES FI FR IT NL PT SE US or alternatively with code J416 EN DE CZ HU PT RU TR for easy drive programming The control panel has various assistants and an inbuilt help func
9. e F v a DP y POSSO OTS WO SOS el to BIO nye Power and productivity for a better world Two ways to select your drive oo Choice 1 Simply contact your local ABB drives O R Choice 2 Build up your own ordering code using sales office see page 15 and let them know what the simple 6 step approach below Each step is you want Use page 3 as a reference section for accompanied by a reference to a page that is filled more information with useful information Type code o1 4 B055 Product series Technical specification Rating and types Voltages Construction Technical data Control connections Services 3AFE64792857 REV L EN 23 6 2009 ABB p Contents m m ABB standard drives ACS550 ABBisiandardi dnives mm ra a R 4 REALUNG ea EDS GO 4 Mechnicalispecificationk ar 5 Ratings types voltages and Constr ctionk ee 6 ech miGalbelataweereerssraa A q 12 So jo AO e a cooenece an acerneccn eae secre ermacoan 12 FUSEXCONMECIONS samme eet OEEO 12 Contrel connecilonsE weer eect ee errr A eter 18 Senice Saar aa SR es rae aa nema Cte RR OE 14 ABB 3AFE64792857 REV L EN 23 6 2009 ABB standard drives ACS550 01 03A3 4 ABB standard drives Highlights ss ABB standard drives are simple to buy install configure and use saving considerable time They are widely available through ABB channel partners hence the use of
10. ilable for purchase The drive with complete lifecycle services is available for plant extensions Spare parts maintenance and ABB cannot guarantee repair services are available availability of lifecycle services as long as materials can be for technical reasons or within obtained reasonable cost H Complete lifecycle services _ Limited lifecycle services _ ___ ABB follows a four phase model for managing drive lifecycles which brings enhanced customer support and improved efficiency Examples of lifecycle services are selection and dimensioning installation and commissioning preventive and corrective maintenance remote services spare part services training and learning technical support upgrade and retrofit replacement and recycling 3AFE64792857 REV L EN 23 6 2009 ABB Contact us x 441 024 Printed matter IHON ABB09_00206 2009 Copyright 2009 ABB All rights reserved Specifications subject to change without notice 3AFE64792857 REV L EN 23 6 2009 14121 Power and productivity Ah Hib ne FADED for a better world
11. lashDrop tool E Battery charger S3AFE64792857 REV L EN 23 6 2009 DriveWindow Light 2 DriveWindow Light 2 is an easy to use start up and maintenance tool for ACS550 drives It can be used in an offline mode which enables parameter setting at the office even before going to the actual site The parameter browser enables viewing editing and saving of parameters The parameter comparison feature makes it possible to compare parameter values between the drive and the file With the parameter subset you can create your own parameter sets Controlling of the drive is naturally one of the features in DriveWindow Light With this software tool you can monitor up to four signals simultaneously This can be done in both graphical and numerical format Any signal can be set to stop the monitoring from a predefined level Start up wizards Start up wizards make the setting of parameters easy Simply launch the wizard select an appropriate assistant e g for setting analog outputs and all parameters related to this function are shown together with help pictures Highlights E Editing saving and downloading parameters E Graphical and numerical signal monitoring E Drive control E Start up wizards DriveWindow Light requirements E Windows NT 2000 XP E Free serial port from a PC E Free control panel connector in the drive 1 po ABB Options E External options Frame sizes R1 to R2 are delive
12. ns shown on the next gej ag ie Voltages The ACS550 is available in two voltage ranges 4 380 480 V 2 208 240 V Insert either 4 or 2 depending on your chosen voltage into the type code shown above 01 within the type code shown above varies depending on the drive mounting arrangement and power rating 01 wall mounted 02 free standing Normal use vs heavy duty use For the majority of pump fan and conveyor applications select Normal use figures For high overload requirements select Heavy duty use figures If in doubt contact your local ABB sales office or your drives distributor see page 15 P for kW Typical motor power in 400 V at normal use Pyforhp Typical motor power in 460 V at normal use P a for kW Typical motor power in 400 V at heavy duty use P forhp Typical motor power in 460 V at heavy duty use S3AFE64792857 REV L EN 23 6 2009 3 phase supply voltage 380 480 V Wall mounted units ACS550 01 03A3 4 ACS550 01 04A1 4 ACS550 01 05A4 4 ACS550 01 06A9 4 ACS550 01 08A8 4 ACS550 01 012A 4 ACS550 01 031A 4 ACS550 01 038A 4 ACS550 01 045A 4 ACS550 01 125A 4 Free standing units ACS550 02 368A 4 ACS550 02 486A 4 ACS550 02 526A 4 ACS550 02 602A 4 ACS550 02 645A 4 3 phase supply voltage 208 240 V Wall mounted units ACS550 01 04A6 2 ACS550 01 06A6 2 ACS55
13. pan the entire value chain from the moment a customer makes the first enquiry through to disposal and recycling of the drive Throughout the value chain ABB provides training and learning technical support and contracts All of this is supported by one of the most extensive global drive sales and service networks Operation and maintenance Upgrade and retrofit Replacement and recycling Training and learning Technical support Contracts Complete lifecycle management maximizes return on investment At the heart of ABB s services is its drive lifecycle management model All services available for ABB low voltage drives are planned according to this model For customers it is easy to see which services are available at which product lifecyle phase Drive specific maintenance schedules are also based on this four phase model Thus a customer knows precisely the timing of the part replacements plus all other maintenance related actions The model also ABB drive lifecycle management model helps the customer when deciding about upgrades retrofits and replacements Professional management of the drive s lifecycle maximizes the return on any investment in ABB low voltage drives More detailed information on services can be found in the brochure ABB drives Lifecycle services for low voltage drives Drive lifecycle phases Limited Obsolete The drive with complete lifecycle services is ava
14. red with integrated brake choppers as standard Other units can use the compact sized brake units which include brake chopper and resistor For more information please refer to the ACS BRK Brake Units Installation and Start up Guide Brake units technical data TH Dimensions 200 240 V AC 4500 ACS BRK C 380 480 V AC 12000 TH Zz aoe Brake units and choppers J j E 150 50 347 75 ACSBRKC utput chokes Output chokes are used when motor cables above normal length are required Cable can be roughly 1 5 times standard cable length see below U 380 480 V 380 400 415 440 460 480 V ACS550 01 03A3 4 Ri 7 NOCH 0016 6X ACS550 01 04A1 4 Ri 7 NOCH 0016 6X ACS550 01 05A4 4 R1 NOCH 0016 6X ACS550 01 06A9 4 R1 E NOCH 0016 6X ACS550 01 08A8 4 NOCH 0016 6X ACS550 01 012A 4 7 NOCH 0016 6X ACS550 01 031A 4 NOCH 0030 6X ACS550 01 038A 4 NOCH 0030 6X ACS550 01 045A 4 NOCH 0070 6X ACS550 01 125A 4 NOCH 0120 6X ACS550 02 368A 4 FOCH 0320 50 ACS550 02 486A 4 FOCH 0610 70 ACS550 02 526A 4 f FOCH 0610 70 ACS550 02 602A 4 FOCH 0610 70 ACS550 02 645A 4 FOCH 0610 70 1 The last digit of the output choke type defines the degree of protection X stands for 2 IP22 or 5 IP54 O IPOO 3 Cable lengths according to 4 kHz switching frequency 3 Maximum switching frequency to be used with du dt filter is 4 kHz Note An output
15. separate material code number a One slot available for relay or encoder 3 One slot available for fieldbus adapter Modbus inbuilt as standard Basic control panel The basic control panel features a single line numeric display The panel can be used to control the drive set the parameter values or copy them from one drive to another ABB Options Plug in options ACS550 jogas 4 FlashDrop tool ACS550 drives have an interface for a FlashDrop tool FlashDrop is a powerful palm sized tool for fast and easy parameter selection and setting of an unpowered drive The user can hide each parameter group from the drive s display which protects the drive and connected machinery For more information on the FlashDrop tool please see page 10 Relay output extension option module This plug in option offers three additional relay outputs They can be used for example in pump and fan control or many supervisory functions All the relays can be programmed to on off by using the assistant control panel s clock Alternatively fieldbus can be used to control any external components in the system Encoder feedback option module The standard drives can accommodate an encoder module Using an encoder for speed feedback is a straight forward way to increase motor control in many applications Plug in fieldbus module The plug in fieldbus options bring connectivity to major automation systems A single t
16. t Serial communication RS 485 O 2 to 10 V Rn gt 312 KQ single ended O 4 to 20 mA Rin 100 Q single ended 10 V 2 max 10 mA R lt 10 kQ 12 to 32 ms 0 1 1 0 4 to 20 mA load lt 500 Q 3 24 V DC 10 max 250 mA 12 to 24 V DC with internal or external supply PNP and NPN 2 4 KQ 5ms 1ms 250 V AC 30 V DC 6 A 30 V DC 1500 V A 230 V AC 2Arms Modbus protocol Protection limits Overvoltage trip limits Running V DC Start inhibit V DC Undervoltage trip limits Running V DC Start inhibit V DC 842 corr to 595 V input 661 corr to 380 415 V input 765 corr to 440 480 V input 333 corr to 247 V input 436 corr to 380 415 V input 505 corr to 440 480 V input Product compliance Low Voltage Directive 73 23 EEC with supplements Machinery Directive 98 37 EC EMC Directive 89 336 EEC with supplements Quality assurance system ISO 9001 and Environmental system ISO 14001 UL cUL CE C Tick and GOST R approvals RoHS directive Check availability with your local ABB S3AFE64792857 REV L EN 23 6 2009 Ratings types voltages and construction 03A3 4 ACS550 Type code This is the unique reference number shown above and in column 7 right that clearly identifies your drive by power rating and frame size Once you have selected the type code the frame size column 8 can be used to determine the drives dimensio
17. tion to guide the user It includes a real time clock which can be used during fault logging and in controlling the drive such as start stop The control panel can be used for copying parameters for back up or for downloading Options Control interfaces Panel mounting kits 03A3 4 To attach the control panel to the outside of a larger enclosure two panel mounting kits are available A simple and cost efficient installation is possible with the ACS H CP EXT kit while the OPMP 01 kit provides a more user friendly solution including a panel platform that enables the panel to be removed in the same way as a drive mounted panel The panel mounting kits include all hardware required including 3 m extension cables and installation instructions How to select options The options shown in the table are available within the ACS550 range Most of them have an associated 4 figure option code which is shown in the table It is this code that replaces B055 in the type code above External options require a separate order line and material or type code number S3AFE64792857 REV L EN 23 6 2009 them to another drive A large graphical display and soft keys make it extremely easy to navigate Control panel 0J400 If no control panel is required J404 Basic control panel ACS CP C Panel mounting kit ACS H CP EXT Panel holder mounting kit OPMP 01 Control option 4 Encoder OTAC 01 0 Ordering with a
18. wisted pair avoids large amounts of conventional cabling thereby reducing cost and increasing system reliability ACS550 supports the following fieldbus options E DeviceNet E LONWORKS E PROFIBUS DP E CANopen E ControlNet E Ethernet For type codes see page 8 ABB Analog I O Digital inputs Relay outputs Built in Modbus using RS 485 gt o S e 6 Ea gt e E a 642006514 S3AFE64792857 REV L EN 23 6 2009 10 Options External options FlashDrop tool FlashDrop is a powerful palm sized tool for fast and easy parameter selecting and setting It gives the possibility to hide selected parameters to protect the machine Only the parameters needed in the application are shown The tool can copy parameters between two drives or between a PC and a drive All the above can be done without a power connection to the drive The interface for FlashDrop is available in all wall mounted units DrivePM DrivePM Drive Parameter Manager is a tool to create edit and copy parameter sets for the FlashDrop tool For each parameter group the user has a possibility to hide it which means that the drive user does not see the parameter group at all DrivePM requirements E Windows 2000 XP E Free serial port from a PC FlashDrop package includes E FlashDrop tool E DrivePM software CD rom E Users manual hardcopy and PDF E RS232 cable for connection between PC and the F
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