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Installation and user manual

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1. All electrical connections are clean dry and tight and the correct cable fuse and main switch sizes have been used The bolts holding the gearhouse and motorbracket together are tightened correctly Very important for IP protection a original O ring seal between the motor assembly and the motor bracket is present and the bolt tightening procedure is one The main power cables have securely been connected as described TI The control lead ends out of the explosive area and has been properly fitted and secured against damage The thruster has been installed as per the instructions in this manual and all points in checklist above have been controlled Signed Date Extra pre delivery tests by installer yard who does not use other quality control systems Thruster type Voltage Seit Ke due e REN of delivery E Correct drive direction as per controlpanel Voltage at thruster when running Batt ry cable SIZE E Other comments by installer SE 30 1259 ignition protected thruster assembly 7 207 13 Important user precautions d Ensure that you know the location and how to operate the main battery switch and that disonnects the thruster from all power sources batteries
2. Washer Drivepin for propeller Maintenance Keep the propeller and gearhouse clean from growth by painting with antifouling before every season S The anode sealing and propeller shafts must absolutely not be painted Be careful that you don t fill paint in the tracks in the gearhouse that the propeller hub moves in Change the anode before every season or when about half the anode is gone Always use a sealant on the screw holding the anode to ensure that it does not fall off Please observe that in some water conditions it can be necessary to install an extra anode to ensure that it lasts for the whole period between regular service lifts of the boat Consult your dealer for information on how to do this As a part of the seasonal service of your boat and before every season always check that The propeller is securely fastened The bolts holding the electric motor to the motorbracket are fastened correctly The area where the thruster is installed is clean and dry If there are signs of water you must try to find the source and eliminate it All electrical connections are clean and fastened firmly Make sure that your batteries are in a good condition so that the thruster gets a good voltage Old or bad batteries will give a re duced performance from the thruster Warning d Tampering with the Ignition Protected stern thruster assembly or any attempt to disassemble anything on this thruster as sembly inside the boat
3. buttons simultaneously d The control panel is an on off switch device only that controls your thruster s The thruster s will run at a constant speed regardless of how hard you pull push the joystick touch button control switch Warning d Tampering with the Ignition Protected stern thruster assembly or any attempt to disassemble anything on this thruster as sembly inside the boat can cause an explosion with very serious consequences d If there is a problem with your Ignition Protected stern thruster please contact your dealer d Danger NEVER Disassemble any part of the Ignition Protected stern thruster assembly SE 30 1259 ignition protected thruster assembly 7 207 14 To turn panel ON Turn boat to port Bow Stern siorrowse Thruster E Poe a Paaie Tee we N NA S lt WN How to use Sidepower thrusters How to use a bowthruster 1 Turn main power switch for the bowthruster on Always turn off the main power switch when not onboard 2 Please take some time to exercise thruster usage in open water to avoid damages to your boat 3 Turn the controlpanel on by pushing both ON buttons on the original Side Power panel simultaneously If another type of control is installed engage the On Off switch for the bowthruster 4 Turn the bow in the desired direction by pushing the red button for port movement or the green button for starboard movement If you have a joystick control move it in the directi
4. E Cl yayoeIg JOJOW 9 lduioS EL sdwejd asou YIM SOU Ip PL 1J p OU UJIA JBUIEJUOD IO Gel 4 JOJO 511193 JOJ s usnig OL yy 1o ouu 311 99 9 104 sBuliuds usnig LL JO OW 2U12ep SL Bus Burureyayy DL UEUS JOJOW 21299 104 uld I oue 02 IN JOYE Plous OS be xoq OJJUOD Sluo115 g CC WOO Gull M eu13 U E plousjOS P yJ plougjos oiaiLuc GC J AO29 piou osS Eh J A09 PlOUZIOS JO INN 12 Ajqwasse 10 OW 311 399 duioS gz Joy polled japoj japow jeulbuC 19 201 tected thruster assembly 7 SE 30 1258 SIDE POVVER SERVICE CENTRES Argentina Trimer SA Buenos Aires Tel 54 11 4580 0444 Fax 54 11 4580 0440 www trimer com ar trimer trimer com ar Australia AMI Sales Freemantle WA Tel 61 89 331 0000 Fax 61 89 314 2929 ami amisales com au Austria G Ascherl GmbH Hard Bregenz Tel 43 5574 899000 Fax 43 5574 89900 10 www ascherl at office ascherl at Benelux ASA Boot Electro W
5. D I lindustrial Co Ltd Jinju si Kyungnam do Tel 82 55 760 5520 Fax 82 55 755 9188 www d i co kr dicl d i co kr PNE A moto Sleipner Motor AS P O Box 591 N1612 Fredrikstad Norway Tel 47 69 30 00 60 Fax 47 69 30 00 70 sidepower sleipner no e www side power com Spain Imnasa Marine Products Girona Tel 34 902 300 214 Fax 34 902 300 215 www imnasa com imnasa imnasa com Sweden Sleipner AB Stromstad Tel 46 526 629 50 Fax 46 526 152 95 www sleipnerab se info sleipnerab se Switzerland Senero AG Winterthur Tel 41 52 203 66 55 Fax 41 52 203 66 56 www senero ch info senero ch Singapore Malaysia Indonesia Vietnam Phillipines Thailand Island Marine Services Pte Ltd Singapore Tel 65 6795 2250 Fax 65 6795 2230 www island marine com karl island marine com Taiwan Mercury Marine Supply Kaohsiung Tel 886 7 3317 293 Fax 886 7 3314 232 Turkey Denpar Ltd Istanbul Tel 90 212 346 1332 Fax 90 212 346 1329 seda denpar com UK Ireland Sleipner Motor Ltd South Brent Tel 44 1364 649 400 Fax 44 1364 649 399 andy sleipner co uk Ukraine Yachtglanz Marine Equipment Tel 49 231 474 09 599 Fax 49 231 474 11 594 www yachtglanz com info yachtglanz com United Arab Emirates Teignbridge Propellers amp Marine Equipment Co Ltd Dubai Tel 971 4 324 0084 Fax 971 4 324 0153 teignpro emirates net ae USA Canada Carribean Imtra Corporation New Bedford MA Tel 1
6. both inside and outside Fig 2 Take care not to reduce the internal diameter much as this will make it more difficult to mount the thruster 8 Apply gelcoat or similar on all bonded areas 9 Install the gear leg on the stern tunnel as described in the installation manual for the thruster 10 Basic installation of the motor assembly and electrical installa tion are described later in this manual SE 30 125S ignition protected thruster assembly 7 201 Bolt tightening forces Bolts 2x holding gearhouse to bracket 17 Nm 12 4 Ib ft Itting gearnouse ana motor DracKe Try the lower unit in the tunnel remove the anode first by using the gasket inside the tunnel Try on the propeller to make sure it is centred in the tunnel and turn freely with the same clearance from each blade to the tunnel Fig 1 Apply a thin layer of sealant on both sides of the gasket 5 and place it carefully on the gearhouse making sure no sealant gets into the bolt holes on the gearhouse Fig 1 Push the gearhouse through the main hole in the tunnel and push the gearhouse and motor bracket gently together Screw the lower unit and the motor bracket together with the two provided bolts Tighten with 17 Nm 12 4 lb ft Fig 2 SE 30 125S ignition protected thruster assembly 7 201 Fitting propellers Push the propeller on to the shaft and turn until the internal spline in the propeller hub aligns with the ex
7. can cause an explosion with very serious consequences d If there is a problem with your Ignition Protected stern thruster please contact your dealer d Danger NEVER Disassemble any part of the Ignition Protected stern thruster assembly SE 30 1259 ignition protected thruster assembly 7 207 16 Troubleshooting Before seeking assistance at the help desk of your Sidepower dealer distributor please perform these tests and make notes of all measurements to ensure that they have as much information as possible to work on NB All check points and solutions must be carried out after consulting the relevant information elsewhere in this manual to under stand how the system is intended to work If you are unable to understand what to check you must consult a professional Check Solution The electromotor runs but there is no thrust If the drive pin on the motor shaft is broken Remove motor and replace the drive pin Are the propellers in the tunnel fastened correctly on Re fasten or replace the propeller and or key the prop shaft key present With the motor removed turn the driveshaft from In case of a failure inside the gearhouse we advice to get a replacement gear hou inside the boat to feel if the gears are engaging and se instead of attempting to repear the internal gear and bearing system turning the prop shaft The thruster does not start at all or works only in one direction If wrong contact you
8. employees and representatives 7 There shall be no responsibility or liability whatsoever on the part of the Warrantor or its employees and representatives for injury to any person or persons or damage to property loss of income or profit or any other consequential or resulting damage or cost which may be claimed to have been incurred through the use or sale of the equipment including any possible failure or malfunction of the equipment or part thereof 8 The Warrantor assumes no liability for incidental or consequential damages of any kind including damages arising from collision with other vessels or objects 9 This warranty gives you specific legal rights and you may also have other rights which vary from country to country SE 30 1259 ignition protected thruster assembly 7 207 18 PARTS LIST SE 30 125 S LOCLE VIN GIEL osch O8SLL VIN OL OLEL V N V N O80l LO90 VIN LOGO VIN VIN CL OSLO Z CL OZLOZ VIN CVLLE OSOC GELO Z ICECL 9 d00cl 9 ECLLLGLV CL LELOC PU 0188 9 L LOLO ZC ACL Hed gt 20 60 S ScL 0O AS Suds usniq pue s usniq BulJepso UBY A JOQUINU jenas 1 sniu SplAOJd se j q SJUBWIWIOD 19u O Joao L uid BAP 1J dOj1q J yse m 1 9 dou CG 1nuyoO Y poue uIZ G yeyseb yy A M S UIeIP O 9 yoysey d je s LEUS Joao 9 Gas Jeus SALIG 6 oq 6 lue o OL B jie B ajajdwoyg LL yeyOeIG JO OW u sje s Bull
9. of cables and batteries You can of course use larger cables for even better results A main switch C that can take the load without noticeable voltage drop must be installed in the main positive lead so the power for the thruster can be turned off independently of the rest of the system when not on board or in emergencies This should be placed in an easily accessible place and the boats instructions should include information that this should be turned off like the other main switches of the boat We also advice to install a fuse D in the positive lead for protection against short circuiting of the main cables This fuse should be of a adequate quality which normally means that it is physically large as these have less voltage drop than the simple small ones It should be of the slow type and sized to take the amperage draw for at least 5 minutes Remember to use ignition protected fuses and switches if fitted in areas that require this feature A circuit breaker can be used instead of the fuse and main power switch as long as the functionality is the same The cable ends must be fitted with terminals and these must be well isolated against contact with anything but the proper connection point If the main switch and fuse are installed in the same gas area they also have to be ignition protected The negative minus cable connects to the terminal Bolt M10 Tighten with 20 Nm 14 75 Ib ft The positive plus cable connects to th
10. so that the thruster can be turned off in case of a malfunction Always turn the main power switch off before touching any part of the thruster as an incidental start while touching moving parts can Cause serious injuries Always turn the control device off when the thruster is not in use The maximum continuous usage time of the electrical thruster is approximately 3 minutes The electromotor has a built in thermal cut off switch that will shut off the electromotor if it is overheating and re engage it when it has cooled down some This should be considered when planning your manoeuvring This also means that the thruster will limit its total running time per time period so that you can not count on the thruster to hold you in a current and sidewind for extensive time periods Depending on the ambient temperatures etc the thruster will be able to run ap proximately 10 of the time Never use a thruster close to somebody in the water as the thruster will draw objects close by into the tunnel and contact with the rotating propellers will cause serious injuries Never run a thruster for more that one second when the boat is not in the water as this can damage the electromotor seriously If the thruster stops giving thrust while the electromotor is running chances are that there is a problem in the drive system You must then immediately stop trying to run it and turn it off as running the electromotor for more than a few seconds without res
11. that when installed the thruster does not foul existing equipment inside the boat like steerage links etc d Make sure that the water flow from the thruster are not interfered too much by sterndrives trimtabs etc as this will reduce the thrust considerably g It is possible to mount the tunnel off the boat s centre line if necessary If the stern thickness is to much for the thruster in question you can easily remove hull material in the necessary area to fit the thruster You only have to reduce the stern thickness down to the max thickness measurement in the drawing SE 30 125S ignition protected thruster assembly 7 201 SEALANT SEALANT WASHERS LOCKNUT OR DOU BLE NUTS Bolt on installation of the stern tunnel Make sure that there are enough space both inside and out side the transom of the boat Once the place for the installation has been decided hold the tunnel in place in the horizontal position and mark the bolt holes Remove the tunnel and it is then possible to calculate and mark the centre It is important that the tunnel flange sits flush on the transom If this is not so then the area on the transom will have to be flattened to ensure a snug fit PS Take care with grinders as it is very easy to remove to much in fibreglass At this time cut out the centre hole and the transom to the same internal diameter as the tunnel flang
12. 508 995 7000 Fax 1 508 998 5359 www imtra com side power imtra com
13. SIDE POVVER Thruster Systems HelPney moros Seoled Drive LIFETIME LUBRICATED SLEIPNER MOTOR AS P O Box 519 N 1612 Fredrikstad Norway Tel 47 69 30 00 60 Fax 47 69 30 00 70 SE 30 125 S Ignition Protected thruster assembly Intelligent POWER CONTROL Made in Norway www side power com C sidepower sleipner no Sleipner Motor AS version 1 201 Technical specifications 2 Planning amp important precautions 3 Stern thruster installation considerations 3 DECLARATION OF CONFORMITY Bolt on instalation seca ec 4 We Sleipner Motor AS Mould on installation 5 C P O Box 519 Gearhouse and motorbracket 6 N 1612 Fredrikstad Norway Oil tank amp dE 7 declare that this product with accompanying Electromotor el le 1 8 standard remote control systems complies with the Electrical installation JLI Lusaka Ee 9 essential health and safety requirements according Control panel and control leads 10 to the Directive 89 336 EEC of 23 May 1989 Visual wiring diagram EE 11 amended by 92 31 EEC and 93 68 EEC Technical wiring diagram 12 Electrical installation of stern thr
14. arine com amalmar otenet gr Iceland Maras EHF Reykjavik Tel 354 555 6444 Fax 354 565 7230 Wwww maras is gummi maras is India Indo Marine Engineering Co Pvt Ltd Pune Maharashtra Tel 91 20 2712 3003 Fax 91 20 2712 2295 siddharth indogroup asia com Israel Atlantis Marine Ltd Tel Aviv Tel 972 3 522 7978 Fax 972 3 523 5150 www atlantis marine com atlantis inter net il Italy Saim S P A Assago Milan Tel 39 02 488 531 Fax 39 02 488 254 5 www saim group com Japan Turtle Marine Inc Nagasaki Tel 81 95 840 7977 Fax 81 95 840 7978 www turtle marine com info turtle marine com Malta S amp D Yachts Ltd Cali Tel 356 21 339 908 Fax 356 21 332 259 www sdyachts com info sdyachts com New Zealand Advance Trident Ltd Auckland Tel 64 9 845 5347 Fax 64 9 415 5348 www advancetrident com service advancetrident com Norway Sleipner Motor AS Fredrikstad Tel 47 69 30 00 60 Fax 47 69 30 00 70 www sleipner no info sleipner no Poland Taurus Sea Power SP Z O O Gdansk Tel 48 58 344 30 50 Fax 48 58 341 67 62 www taurus gda pl Portugal Krautli Portugal Lda Lisboa Tel 351 21 953 56 00 Fax 351 21 953 56 01 www krautli com contact krautli pt Russia Standarte Starbeyevo Tel 7 495 575 67 23 Fax 7 4 95 575 39 77 www standarte ru info standarte ru South Africa PowerSol Cape Town Tel 27 21 552 1187 Fax 27 21 555 2503 bruce powersol co za South Korea
15. atergang Tel 31 20 436 9100 Fax 31 20 436 9109 www asabootelectro nl info asabootelectro nl Brazil Electra Service Ltda Guaruja Tel 55 13 3354 3599 Fax 55 13 3354 3471 www electraservice com br albertoni electraservice com br Bulgaria Yachting BG Burgas tel 359 56 919090 fax 359 56 919091 www yachting bg info yachting bg China Hong Kong Storm Force Marine Ltd Wanchai Hong Kong Tel 852 2866 0114 Fax 852 2866 9260 www stormforcemarine com sales stormforcemarine com Croatia Yacht Supplier Icici Tel 385 51 704 500 Fax 385 51 704 600 acyachting gmail com Cyprus Ocean Marine Equipment Ltd Limassol Tel 357 253 69731 Fax 357 253 52976 oceanm spidernet com cy Denmark Gertsen amp Olufsen AS H rsholm Tel 45 4576 3600 Fax 45 4576 1772 www gertsen olufsen dk info gertsen olufsen dk Estonia Latvia Lithuania Miltec Systems O Tallin Tel 372 5013997 Fax 372 6442211 www miltec ee tony miltec ee Finland Nautikulma OY Turku Tel 358 2 2503 444 Fax 358 2 2518 470 www nautikulma fi nautikulma nautikulma fi France Kent Marine Equipment Nantes Tel 33 240 921 584 Fax 33 240 921 316 www kent marine com contact kent marine com Germany Jabsco GmbH Norderstedt Tel 49 40 535 373 0 Fax 49 40 535 373 11 www xylemflowcontrol com vertriebjabsco xyleminc com Greece Amaltheia Marine Athens Tel 30 210 2588 985 Fax 30 210 2588 986 www amaltheiam
16. e terminal Bolt M10 Tighten with 20 Nm 14 75 lb ft Place the included red protection cap firmly on the terminal bolt as shown in illustration above SE 30 125S ignition protected thruster assembly 7 207 Pin configuration in contacts E THRUSTER THRUSTER ulin gt O Connect round end of m control adapter cable to the round socket on IP casing Control panel and control leads You can install as many panels as you wish by using optional Y connectors If two or more panels are operated at the same time in opposite directions the electronic controlbox will stop the thruster until it only receives a signal to go in one direction When using original Sidepower equipment it is all plug amp go If the drive direction of the thruster is the opposite of what expected the blue and grey wire must be changed on each panel The mechanical installation of the panel is described in the manual following the panel The IP thruster is gas proof based on the control panel lead ending outside of the area that requires ignition protection The 1m con trol adapter lead must be fitted in the boat so there is no risk of damage to the insulation causing explosive gas penetration The thruster control should be placed in a position were it is easy to use and it is very common to use the thruster at the same time as your gear throttle lev
17. e and drill the bolt holes Before bolting on the stern tunnel the prepared area must be sealed with a gelcoat or similar to ensure there is no water ingress into the hull Before fitting the tunnel to the transom fit the lower gear leg to the tunnel as described on page 6 We recommend that you fit the oil feed pipe also before the tunnel is bolted to the transom When fitting the tunnel ensure that there is ample sealant Sikaflex or similar in the sealing tracks of the tunnel flange and around the bolts to make a water tight fitting Fig 1 2 Bolts washers and nuts are not included as they will wary de pending on the transom thickness We recommend A4 stain less with A4 lock nuts and A4 washers of a large diameter on both outside and inside Bolts diameter 10mm or 3 8 stainless steel SE 30 125S ignition protected thruster assembly 7 6 Refer to the installation manual for the recommended thruster fitting If a bow thruster is also installed we strongly advice to use separate battery banks for the two thrusters to avoid extreme voltage drop if both thrusters are to be used at the same time Refer to the thruster manuals for advised battery capacity and cable sizes for each thruster Also ensure that you do not have direct connections of both and if you have built together controls for both thrusters to avoid current leakage between separate battery banks If you are installing the standard Side Power dual j
18. e the thruster is still running as it might cause damage to the thruster d This manual is intended to support educated experienced staff and is therefore not sufficient in all details for the correct installation d The thruster IP assembly has been tested to be fully ignition protected so that it can be installed in an area with the possibility of explosive gases in accordance to ISO 8846 d Do not install the thruster in a position where you need to cut a stiffener stringer support for the hull integrity without checking with the boatbuilder that this can be safely done d When installed in boats approved or classified according to international or special national rules the installer is responsible for following the demands in accordance with these regulations classification rules The instructions in this guide can not be guaranteed to comply with all different regulations classification rules NB Faulty installation of the tunnel thruster or panel will render all warranty given by Sleipner Motor AS void Stern thruster installation considerations To achieve maximum effect reliability and durability from your Sidepower stern thruster a correct installation is very important Please follow the instructions carefully and make sure that all checkpoints are carefully controlled Additional considerations for positioning of the stern thruster d Make sure that the stern tunnel does not disturb the waterflow under the hull d Ensure
19. er so it is normally a user friendly solution to be able to access these with one hand for each control Pin configuration of 4 pole AMP contact Pint BLACK Ground Pin2 BLUE Engages thruster SB solenoid Pin3 GREY Engages thruster Port solenoid Pin4 RED Positive voltage for control panel SE 30 1259 ignition protected thruster assembly 7 207 10 Visual wiring diagram TON e red control box Electronic 753421869 Fuse Battery main switch I D Lt gt Wei pa c O o gt fe CN oS ce DO SE 30 1255 ignition protected thruster assembly 7 207 11 Technical wiring diagram Round Ir awaa connector 4 pin onmotor AMP Motor housing connector i i blue SR Fused l9 red 4 I sig inside 1A rz 1 F n I 2 I Q 8 TE sig red ER Electronic g D I interface box 5 I TT wie 74 geg 12 black Og fb O O 7 T i l J e 6 i sig s I EE EE 4 A2 I black VER PPE n s E 5 SE Battery I Fuse Thermal main I switch switch I D E o 2 2 a Electrical installation of stern thruster systems e We advice to use different battery banks for each thruster to ensure maximum performance when both are used at the same time e When using
20. istance from the propeller can cause serious damage to the electromotor When leaving the boat always turn off the main power switch for the thruster We advice to always keep the main engine s running while using a thruster This will keep the batteries in a good charge condition This will also give better performance to the thruster as a higher voltage at the thruster results in a higher torque cower in the elec tromotor Please note that the performance of a thruster strongly depends on the voltage available at the electromotor This voltage will decrease d time Geen aging batteries have a reduction of capacity By installing new batteries the effect of the thruster should be back at the original level Make sure that only one control is used at the same time if two panels are operated in opposite directions at the same time the thruster will not run at all If they are operated in the same direction the thruster will run in this direction If the thruster is not performing or functioning as usual the cause for this must be found and corrected as soon as possible so to avoid St any other or further damage to the equipment You must also turn off the main battery switch immediately in case the problem is of electric origin To activate the control panel push the two ON buttons simultaneously d The control panel shuts of automatically approx 6 minutes after it was energized To use the control panel later push the two ON
21. ntact going into the thruster If a run signal from the control system Try to run the the voltage is good chances are that the panel is not working thruster without the panel by directly connecting the If it works by the thruster and not by the panel there is a bad contact or a broken red and the blue or the red and the grey wires in the lead in the controlcables between these two test points controlcable contact coming from the thruster Measure that you have the correct voltage between the Red and all the other colours in the contact If you do not get a reading The thruster has an unexpected low performance Check voltage at thruster when running If less than 10 5 V the thruster will not perform at specified effect Check that the propeller gearhouse and tunnel is free If there are growth in the tunnel this will disturb block the waterflow and especi from growth barnacles etc ally barnacles on the propeller will greatly reduce performance The thruster runs for approximately 0 5 seconds every 4 seconds Solenoid flapping most probable cause low voltage Re charge battery ies if this is not sufficient replace battery ies Check for bad cable connections if necessary tighten re adjust connections Check cable size in accordance to manual The thruster runs for approximately 0 5 seconds every 10 seconds Solenoid lock in auto stop of thruster auto retry every Shut off thruster main switch tap slightly on the moto
22. on you wish the bow to move Other controls like footswitches or toggle switches on the throttle can be used These are normally logically installed so by engaging the port control the bow goes port etc In case of any doubts try in open waters first 5 Depending on the sideways speed of the bow you must disengage the control device shortly before the bow is in the desired direc tion as the boat will continue to move after stopping the bowthruster How to use a single stern thruster Some boats might however have installed a single stern thruster because of space limitation in the bow In this case the stern thruster is used in the same way as a single bow thruster see above for moving the boat s stern How to use a bow and stern thruster combined The combination of a bow and stern thruster offers total manoeuvrability to the boat and the opportunity to move the bow and the stern separately from each other This enables you to move the boat sideways in both directions and to turn the boat around it s own axis staying at the same place Again if in doubt try in open water first SE 30 1259 ignition protected thruster assembly 7 207 15 Electromotor assembly Composite 5 blade propeller for ultimate performance Pre filled lifetime lubricated gearhouse Changeable anode protects gearhouse from corrosion in seawater mn Thread glue Gre Fastening screw for anode Anode Propeller lock nut
23. ors solenoids reducing wear and risk of solenoid lock in Auto stop of thruster in case of accidental solenoid lock in or if run signal is continous for more than 3 minutes SE30 125S IP mm inch 200mm 7 87 190mm 7 48 C 135mm 5 31 o omme 217mm 8 54 2160mm 6 30 6x op mm 0 26 298mm 3 86 Inside tunnel dia 125mm 4 92 Max stern n thick ess 14mm 0 55 Motor output 1 5 KW 2 HP Voltage 12 Volt Bolt holes dia G Bolt position radius H Cut out in stern F Outside of flange E SE 30 125S ignition protected thruster assembly 7 207 Planning and important precautions Prior to installation it is important that the installer reads this guide to ensure necessary acquaintance with this product d The electromotor assembly must be handled carefully Do not put it down on the driveshaft d Beware to keep installation within advised measurements d We advice to paint the gearhouse and propellers with antifouling PS Do not paint the zinc anodes sealings or propellershafts d Do not finish the inside of the tunnel with a layer of gelcoat topcoat or similiar It is only room for a thin layer of primer and two layers of anti fouling between the tunnel and the props d With the boat on land only run the thruster for a fraction of a second as without resistance it will accelerate very fast to a damaging rom Also while the thruster is in air make sure to avoid direction changes whil
24. oystick panel this is already secured 201 Grind off the bolt flange and Bond multiple layers both in the gelcoat both inside and out side and outside side in the areas shown Boat transom Mould on installation of the stern tunnel 1 Make sure that there are enough space both inside and out If a bow thruster is also installed we advice to use sepa side the transom of the boat rate battery banks for the two thrusters to avoid extreme voltage drop if both thrusters were to be used at the same 2 Cut of the bolting flange on the stern tunnel time Refer to the thruster manuals for advised battery capacity and cable sizes for each thruster 3 Grind off the gelcoat both inside and outside the remaining Also ensure that you do not have direct connections of tube atleast 10 cm down on the tube Fig 1 both and if you have built together controls for both thrusters to avoid current leakage between separate bat 4 Offer the stern tunnel to the desired position on the transom tery banks and mark around the tube If you are installing the standard Side Power dual joystick panel this is already secured 5 Cut the marked hole in the transom of the boat 6 Grind off the gelcoat on the transom of the boat in an area of at least 10 cm 4 around the hole both outside and inside Fig 1 7 Offer the stern tunnel to the transom in the desired horizontal position then bond to the transom with multi layers matt
25. r dealer or distributor to obtain parts with the correct voltage Check that the voltage of the electromotor are correct The no load voltage should be for your installation by their labels 12V system 12 7V If below 12 3V your batteries are not in a good charge state or worn out and must be recharged or replaced before trying to run the thruster Check the voltage at the thruster between main minus input and main plus input point If less than 8 5V at the thruster the voltage is to low for the thruster to operate correctly In a 24V boat the thruster will operate down to approx 12V but the performance will be very bad Find and correct the reason for this low voltage Check the voltage at the thruster while you are trying which will probably be one or more of these points main battery cable sizes and to run it Keep main engine s running to have conti connections battery size and condition fuse and main power switch performance nous charge to the batteries If the thruster runs in both directions try the same in the connector that goes into the back of the control panel If it also works in this position check the contact and wires on the back of the panel and try to engage this again by pushing both ON If the main solenoids on the thruster are not even try buttons simultaneously If the panel does not turn on see control light measure ing to engage clicking they are probably not getting the voltage between the Red and the Black in the co
26. r to see if it will release Turn 10 seconds on thruster main switch If solenoid is still in lock in mode contact your dealer SE 30 1259 ignition protected thruster assembly 7 207 17 Warranty statement 1 The equipment manufactured by Sleipner Motor AS The Warrantor is warranted to be free from defects in workmanship and mate rials under normal use and service 2 This Warranty is in effect for of two years from the date of purchase by the user Proof of purchase must be included to establish that it is inside the warranty period 3 This Warranty is transferrable and covers the product for the specified time period 4 In case any part of the equipment proves to be defective other than those parts excluded in paragraph 5 below the owner should do the following a prepare a detailed written statement of the nature and circumstances of the defect to the best of the Owner s knowledge in cluding the date of purchase the place of purchase the name and address of the installer and the Purchaser s name adress and telephone number b the Owner should return the defective part or unit along with the statement referenced in the preceding paragraph to the warran tor Sleipner Motor AS or an authorized Service Centre postage shipping prepaid and at the expense of the Purchaser c if upon the Warrantor s or Authorized Service Centre s examination the defect is determined to result from defective material or wo
27. rkmanship the equipment will be repaired or replaced at the Warrantor s option without charge and returned to the Purchaser at the Warrantor s expense d no refund of the purchase price will be granted to the Purchaser unless the Warrantor is unable to remedy the defect after having a reasonable number of opportunities to do so Prior to refund of the purchase price Purchaser must submit a statement in writing from a professional boating equipment supplier that the installation instructions of the Installation and Operation Manual have been complied with and that the defect remains e warranty service shall be performed only by the Warrantor or an authorized Service Centre and any attempt to remedy the defect by anyone else shall render this warranty void 5 There shall be no warranty for defects or damages caused by faulty installation or hook up abuse or misuse of the equipment includ ing exposure to excessive heat salt or fresh water spray or water immersion except for equipment specifically designed as water proof 6 No other express warranty is hereby given and there are no warranties which extend beyond those described in section 4 above This Warranty is expressly in lieu of any other expressed or implied warranties including any implied warranty of merchantability fitness for the ordinary purposes for which such goods are used or fitness for a particular purpose and any other obligations on the part of the Warrantor or its
28. ternal spline on the propeller shaft Push the propeller onto the shaft with the track for the drivepin in an horizontal position same direction as you set the drivepin all the way in There should be almost no gap between the propeller hub and the gearhouse Place the washer 4 on the propeller shaft and then tighten the lock nut 3 on the propeller shaft Place the anode 2 in its designated position and tighten the anode holding screw 1 Apply a thread glue Loctite or similar to ensure that the anode holding screw does not un screw itself from the propellers rotation Parts description T T O N Screw for anode Anode Propeller lock nut Washer SE 30 1259 ignition protected thruster assembly 7 207 Fitting the electromotor IP assembly 1 2 Remove the 2 bolts in the motorbracket Fig 1 Use the enclosed template to measure that the driveshaft has come through the motorbracket with the correct height Fig 2 Place the motor assembly gently on the motorbracket Make sure that the drive pin in motor drive shaft fits the into the corresponding grove in the gearleg shaft Be careful the motor is heavy Fasten the motor assembly to the bracket with the 4 bolts and cross tighten them first with 15Nm 11Ib ft and then with 33Nm 24 b ft NB Paint the gearhouse and propeller with antifouling for propellers to prevent growth of barnacles or similar which would reduce the performance dramaticall
29. the original Sidepower control cables just connect them to the corresponding joystick e There are no plus positive power connected from the bowthruster Visual connection diagram for dual joystick panel Pe SIDEPOWER No To bowthruster VJ E LU La _ amp OP To sternthruster VU NU SS 2 Wiring diagram simplified for dual joystick panel yellow Joystick ON OFF Joystick for stern Control Syst for bow thruster iene OS SH thruster Positive lead from sternthruster have been removed in panel to EIR avoid current leakage DI between different battery banks if the thrusters are powered OR by different battery banks ll lt STERN SE30 125S ignition protected thruster assembly 7 207 Cd H grey bue f black VI BOW Checklist Propeller is fastened correctly to the shaft Propeller turns freely in tunnel The anode holding screw is tightened well with thread glue O U OU There is a sturdy additional support under the electric motor taking the weight load of the electromotor assembly away from the stern tunnel All electrical wiring cable sizes and battery capacity is according to the thruster installation manual All bolts are securely tightened and sealant are applied as instructed Anti fouling have been applied to the gearhouse and propeller but NOT on the zincanode or the gearhouse lid where the propeller is fastened C Correct drive direction as per controlpanel
30. uster systems 12 CI H ae ne sua eee ene ee eee 13 Important user precautions 14 How to use Sidepower thrusters 15 Ouer EE 16 Troubleshooting 17 Warranty EE E 18 Bee al i es mapu uuu ea oe er oe eRe meee 19 EE 20 Technical specifications Motor Custom made reversible DC motor Gearhouse Seawater resistant bronze Ballbearing at propellershaft combination of ballbearing and slide bearing at driveshaft Motor bracket Seawaterresistant aluminium Ignition protection Conforms to ISO 8846 Propeller 5 blade Skew back design Q prop propeller reinforced composite Batteries Minimum recommended battery capacity cold crank capacity by DIN standard SE30 125S 12V 200 CCA DIN 380 CCA SAE Max use S2 3 min or appr 7 10 within a limited time frame All electromotors are protected against overheating Safety Electronic time lapse device protects against sudden change of drive direction Electric thermal cut off switch in electromotor protects against over heating auto reset when electro motor cools down Shearpin between electro motor and driveshaft protects electromotor and gearsystem if propeller gets jammed If original Sidepower panel is used the panel shuts off automatically 6 minutes after last use Integrated microprocessor monit
31. y Do not paint the propeller shaft the anodes or the end face of the gearhouse NB Do not run the thruster for more than very short bursts without being in the water SE 30 125S ignition protected thruster assembly 7 201 Battery 12V Battery amp cable recommendations Model Voltage Nominal Min battery O gt 7m total A 7 14m total amp 15 21m total amp 22 28m total amp 28 35m total amp 36 45m total amp current CCA draw SE30 125S 195A DIN 200 mm2 S 2a a m ka a Lo ma ea SAE 380 AWG 1 0 1 0 3 0 2 0 4 0 3 0 2x 2 0 4 0 2x 3 0 Minimum and recommended cable dimensions can be identical due to safety margins and cable heat considerations for short cable lenghts Minimum or recommended cable cross section in mm Electrical installation Explanation of electrical table All cable lengths are the total of and to and from Battery size is stated as minimum cold crank capacity not Ah Use slow fuse rated to hold stated Amp Draw for min 5 minutes Cable size and main battery size when an extra bow battery with minimum the CCA mentioned as A is installed It is important that you use a good cable size and batteries with a high cranking capacity to feed the thruster because it is the actual voltage at the motor while running the thruster that decides the output rom of the motor and thereby the actual thrust Please see the list below for advised min sizes

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