250GK (double-seat): Ownr`s Manual
Contents
1. Brake system TIRE PRESSURE Front 250GK double seat s Manual 25 2 2 0 9 6 6 Water cooled Anticorrosive Anti freeze 422mm X 430mm X 527mm 31 5 kg 9 5 Electric 65km h Hydraulic disc left foot control 175 250GK double seat s Manual Rear 200kpa WEIGHT Net Weight 325kg OPERATION A Operation controls WARNING Do not attempt to start or operate the engine until completely familiar with the location and use of each control necessary to operate this vehicle The operator must know how to stop this machine before starting and driving it a Throttle The right foot pedal is the throttle that controls the BUGGY speed As the engine speed 15 above idle clutch automatically engages and moves the vehicle forward To disengage the clutch at any time allow the throttle to return to the idle position 26 250GK double seat Ownr s Manual Each time prior to starting the engine check the throttle assembly to ensure that when pedal is pushed all the way forward the assembly is working smoothly and returns to idle when released Do not operate if pedal or engine throttle linkage fail to return to idle If unable to correct the problem through lubrication adjustment or replacement of worn parts contact your dealer for assistance b Brake fA The brake is located on the left side of the vehicle Applying W 18 h 1 h ke cali h Pr pressure to th2. Operating this BUGGY after consuming alcohol or drugs can seriously affect your judgment cause you to react more slowly affect your balance and perception and could result in serious injury or death Never consume alcohol or drugs before or while operating this BUGGY 250GK double seat Ownr s Manual IS YOUR VEHICLE READY TO DRIVE Before each drive it is important to inspect your BUGGY and make sure any problems you ve found are corrected A pre drive inspection is a must not only for safety but because having a breakdown or even a flat tire can be a major inconvenience If your BUGGY has overturned or has been involved in a collision do not drive it until your BUGGY has been inspected by your dealer There may be damages or other problems you can t see Improperly maintaining this BUGGY or failing to correct a problem before driving can cause a crash in which you can be seriously hurt or killed Always perform a pre drive inspection before every drive and correct any problems Pre drive Inspection Check the following items before you get on the BUGGY 250GK double seat s Manual Engine Oil Check the level and add oil if needed Check for leaks Fuel Check the level and add fuel if needed Also make sure the fuel filling cap is securely fastened check for leaks Tires Use a gauge to check the air pressure Adjust if needed Also look for signs of damages or excessive wear Nuts amp Bolts
3. Start the engine after adding water completes Rotate speed of the engine shall be controlled under 4500RPM Until warming up finishes bubble appears on the water filling opening and the water level begins to reduce at the same time antifreezer shall be filled After several times filling no bubbles occurs and add more water until it is full then close the water filling cover Oo Add specified antifreezer into the auxiliary water tank with water level between the lower and upper marks 4 Caution the outlet water pipe is located at upper locations of the water tank and the return water 250GK double seat Ownr s Manual pipe is located at lower locations of the water tank therefore start the engine after water filling SAFE DRIVING PRECAUTIONS Off Road Use Only Your BUGGY and its tires are designed and manufactured for off road use only not for pavement Driving on pavement can affect handling and control You should not drive your BUGGY on pavement N WARNING Operating this BUGGY on paved surfaces may seriously affect handling and control of the BUGGY and may cause the vehicle to go out of control Never operate the BUGGY on any paved surfaces including sidewalks driveways parking lots and streets When driving off road also remember to always obey local off road driving laws and regulations Obtain permission to drive on private property Avoid posted areas and obey no trespassing signs You should n
4. Rear tire is 15 and 20kPa Check Drive Chain Check for chain s condition and tension Lubricate if necessary Check Throttle Check for smooth operation Assure throttle snaps back to idle Check Engine Stop Button Perform engine stop button test Repair if necessary Check all Nuts Bolts and fasteners Check wheels to see that all axle nuts are tightened properly Check and tighten if necessary all other fasteners to specified condition Check Roll Cage Bar Ensure all protective roll cage bar are in place before operating the BUGGY Check Brake Light Check for proper operation Check Wheels Check for tightness of wheel nuts and axle nuts check that axle nuts are secured by cotter pins Check Steering Check for free operation for any unusual looseness in any area Always follow rules for safe operation and wear a helmet 29 250GK double seat Ownr s Manual double seat Carrier comp rear Fan Radiator Seat Steering wheel Brake pedal 1 La s NM Headlight Front wheel Rear wheel Reverse handle Brake handle 250GK double seat Ownr s Manual double seat Brake handle Newsfashioned Muffler Reverse handle Drive chain Reverse assy 31 250GK double seat Ownr s Manual C Preparation Before Starting The Engine 1 Check the engine fasteners before starting 2 Fillin fuel lubrication oil and anticorrosive antifreeze as spec
5. according to service intervals Repair as soon as possible if necessary 7 After the running in period clean the crankcase and replace oil remove the carbon on the top of the piston and in the combustion chamber adjust the spark plug electrode gap and valve clearance check if the oil lines are smooth Maintain the whole vehicle according to the requirements specified in the Owner s Manual SERVICE INSTRUCTIONS A Service Air Cleaner Service air cleaner every 20 hours NOTE Service more often under dusty conditions a Remove cleaner cover b Remove air cleaner element c Fill the non flammable cleaning agent into a basin and dip the element in it d Dry it after cleaning Dip it into the engine oil specified by the manufacture and dry again 250GK double seat Ownr s Manual B Spark Plug a Remove the spark plug and inspect it each time you change the oil nc ee Use a spark plug wrench The electrodes should be kept clean and free of carbon The presence of carbon or excess oil will greatly reduce proper engine performance If possible check the spark plug gap area between electrodes using a wire feeler gauge This specification is 0 025 0 030 b Before installing spark plug coat threads lightly with graphite SEAM VERIFY grease if possible to ensure easy removal next time the spark plug needs inspection c It is advisable to replace the spark plug at least once a year to insure easy s
6. b Move seat to desired position c Be sure seat adjustment handle snaps back into place and that seat is locked into position N WARNING Before attempting to adjust the seat ensure that engine of BUGGY is stopped Never operate this BUGGY when the provided seat is not securely fastened To do so could result in a strong possibility of severe personal injury or loss of life Before attempting to adjust the seat ensure that engine of BUGGY is stopped F Starting and Operating Instructions a Before starting the engine be sure that the driver is seated properly in the BUGGY and tighten the seatbelt b Test the BUGGY in the beginning to learn how to start turn and stop c Operate the BUGGY slowly until you are familiar with it 34 250GK double seat s Manual d The turning radius of this BUGGY is small and agile so the centrifugal force is very high when turning at high speed Slow down to a more controllable speed when turning to prevent the BUGGY from rolling over e To prevent vehicle from rolling over be sure to only turn the vehicle at a slow more controllable speed heel on the ramp of the main board when turning If you keep your leg on the foot pedal you can feel the vehicle 15 stable because of the gravity is adjusted and it won t roll over G Starting the Engine 1 Check if the fuel line is smooth 2 Check if the ignition system is working 3 Press the starting button when the thrott
7. information please read it carefully IMPORTANT SAFETY INFORMATION Your BUGGY will provide you with many years of service and pleasure providing you take responsibility for your own safety and understand the challenges you can meet while driving 250GK double seat s Manual There is much that you can do to protect yourself when you drive You ll find many helpful recommendations throughout this manual The following are a few that we consider most important Follow the Age Recommendation It is strongly recommended that no one under the age of 16 be permitted to drive this BUGGY without adult supervision Always Wear a Helmet It s a proven fact that helmets significantly reduce the number and severity of head injuries Always wear an approved motorcycle helmet We also recommend that you wear eye protection sturdy boots gloves and other protective gear Drive Off Road Only without no EEC certificate Your BUGGY is designed and manufactured for off road use only The tires are not made for pavement and the BUGGY does not have turn signals and other features required for use on public roads If you need to cross a paved or public road get off and walk your BUGGY across 250GK double seat Ownr s Manual Take Time to Learn amp Practice Even if you have driven other BUGGY take time to become familiar with how this BUGGY works and handles Practice in a safe area until you ve built your skills and gotten acc
8. the dust and dirt on the surface b Check all the exterior fasteners at the joints Fasten or replace if necessary c Check the oil leakage and the compression at the mating surface aed 1 d Check engine oil Add if necessary The oil level should between upper index line and lower index line of the gauge 2 50 Hours Maintenance a Finish the daily maintenance 42 250GK double seat Ownr s Manual b Remove the dust in the air cleaner element Don t dip in water or oil Replace if dust is too much or if there is damp Note Don t apply any lubrication oil or any other oil on the element Otherwise it may cause damage to the transmission belt Don t clean the element with gasoline or solvent of low flash point c Remove the carbon on the spark plug d Clean the crankcase and replace the oil pem e Clean the transmission box and replace the gear oil Remove the cap 2 I 9 e Remove the filling bolt 1 lt Remove the drain bolt 3 Note When you drain oil the engine should be at some temperature which will ensure that the oil will drain quickly and completely 43 250GK double seat Ownr s Manual f Check the cooling devices Check if the water tank and the water pipe leak Check if the water in the subsidiary water tank is between the upper limit 1 and lower limit 3 If water is insufficient please open th
9. 250GK double seat Ownr s Manual 250GK double seat s Manual Contents DURE Wy ORIS cu LA Lt LL 3 4 3 IMPORTANT SAFETY a 5 MD MG UIN Mime ET 10 5 ARE YOU READY TO DRIVE 10 6 IS YOUR VEHICLE READY tiec ee estetica ee 15 7 SAFE DRIVING PRECAUTIONS 18 E SPECIFICA TIONS ne un due D Md dE 23 Eee Leo Lo UD EL EL IL iE 26 IO SERVICE INSTRUCTION ort at 36 ud LL ILI I M 45 PERIODIC AT CHECK AND dete Le 47 IS WIRING Li MIL Ld 48 250GK double seat s Manual FOREWORD Thank you for choosing our double seat BUGGY We hope you will have fun with it Before you start operating on the BUGGY please read through this Owner s Manual carefully as it contains important safety and maintenance information Failure to follow the warnings contained in this manual can result in serious injuries Be sure to follow the recommended maintenance schedule and service your vehicle accordingly Preventive maintenance is ext
10. Check the wheels to see that the axle nuts are tightened Use a wrench to make sure all accessible nuts bolts and fasteners are tight Underbody amp Exhaust System Check for and remove any dirt vegetation or other debris that could be fire hazard or interfere with the proper operation of the BUGGY Air Cleaner Housing Drain Tube Check for carbon deposits in the drain tube If necessary clean the tube and check the air cleaner housing Leaks Loose Parts Walk around your BUGGY and look for anything that appears unusual such as a leak or loose cable Lights Make sure the headlight brake light and taillight are working properly Throttle Check the free play and adjust it if needed press the throttle to make sure it moves smoothly without sticking and snaps back automatically when it is released Brakes Press the rear brake pedal several times and check for proper brake pedal free play make 250GK double seat Ownr s Manual sure there is no brake fluid leakage Engine Stop Button When engine is running press and hold the Engine Stop Button for two seconds to make sure the engine stops Steering Wheel Check that the wheels turn properly as you turn the steering wheel Cable Check the cable housing for wear and the fittings for looseness replace or tighten them if needed Add water 1 Confirm joints of water pipes have been installed correctly firstly Open the water filling cover 10 fill water until it is full 2
11. SECURED Loss of control collision or getting caught in moving parts can result in serious injuries Ad supervision for undar 16 year olds motorcycle heimel Secure long hair and loose clotting Woor protective eye weer and chating Koop arms lags and feat inside kart Do not usa alcohol or drugs v OPERATE PHIS GO MART PROPER MATHUCTIONS Bepirseis cedere vare p HEVER CARRY PASSENGER OM A SINGLE SEAT GO iis ODOHOTEL ny warr MEVER OPERATE ROADS 11 Mlandad for afi Ite roaf cae onty MLWAYS WEAR AN APPROVED MOTORCYCLE WELMET eye acalactios anf aratactiva MEVER OPERATE THIS GO KART AT EXOESSLVE yaar risk of You increa ate EVER ATTEMPT THEBLICA JUMP ROR s STUNT ane 250GK double seat s Manual Before you drive your BUGGY for the first time we urge you to Read this owner s manual and the labels on your BUGGY carefully Make sure you understand all the safety messages Know how to operate all the controls Have adult present if under 16 years old Before each drive be sure You feel well and are in good physical and mental condition You are wearing an approved motorcycle helmet with chin strap tightened securely eye protection and other protective clothing You don t have any alcohol or drugs in your body sy
12. e cap 2 and add water to the upper limit 3 100 Hours Maintenance a Finish the 50 hours maintenance b Remove the cylinder cover and cylinder body and remove the carbon on the cylinder cover cylinder body the piston top and the in ex valve etc c Clean the inner part of the crankcase Rotate the crankshaft during the cleaning to clean the main bearing and con rod big end needle bearing d Check if the fixed screw of the generator stator is loose Keep the connectors and electric parts dry and clean 4 150 Hours Maintenance 44 250GK double seat Ownr s Manual a Finish 100 hours maintenance b Clean the crankcase and replace oil c Check if the oil seals leak Replace if necessary 5 300 Hours Maintenance a Finish 150 hours maintenance b Check if the parts of the clutch and the transmission are normal Adjust or replace if necessary 6 500 Hours Maintenance a Finish 300 hours maintenance b Disassemble the engine except the crankshaft con rod e p Check the parts for wear Repair or replace if necessary c Replace the cooling fluid A Front Wheel Replacement 45 250GK double seat s Manual Do not disassemble the castle nuts when you replace the front wheels It is only necessary to tighten the nuts so that the wheel turns freely E on the axle with minimum endplay Tighten the nuts after replacing vA P T Hi fo tt 5 wheels dili fol Rear Wh
13. e pedal draws the brake calipers around the la E brake pumps one at rear wheel two at front wheel and slows or stops kart rahe c Key Switch Insert the key into the key switch turn the key clockwise and release the key when the engine starts The engine will warm up within 5 minutes and the engine choke would close automatically and operate 27 250GK double seat Ownr s Manual at formal RPM Warning Don t crank starter more than 5 seconds at one time d Engine Stop Button Important stop button test Before driving this vehicle test the Engine Stop Button to e assure that it is operating properly With the engine running move the Stop Button to the OFF position Ln BM aen B Pre Drive Inspection Z WARNING Perform this pre drive Inspection everyday before driving vehicle If not performed serious damage to the vehicle or personal injury may result Check for Engine Oil Level Check for leaks add oil if required b Check for Fuel Level Add fuel if necessary and do not overfill Check for leaks c Check for Brakes Depress the rear brake pedal several times and then check for proper brake pedal 28 Bw 250GK double seat s Manual free play Make sure there 15 no brake fluid leakage Adjust if necessary Check Tires Check tires condition and pressure The pressure on both Front and
14. eel Replacement Do not disassemble the castle nuts when you replace the rear wheels It is only necessary to tighten the nuts so that the wheel turns freely on the axle with minimum endplay Tighten the nuts and put on the cotter Pin after replacing the wheels 46 250GK double seat Ownr s Manual PERIODICAL CHECK AND SERVICE The maintenance intervals in the following table are based upon average riding conditions Riding in unusually dusty areas require more frequent servicing First week Items Monthly Quarterly Yearly Tire pressure wear Brake performance I I Tightness of screws cleaner Carburetor I A Spark plug C A Drive chain I I Brake fluid I Replace gearbox oil I R Chassis CI L Fuel switch fuel tank Battery I I Engine oil R Valve clearance of engine A A adjust C clean I inspect clean or replace if necessary L lubricate R replace 47 G BR E LIGHT SWITCH T B BR HORN SWITCH ON OFF 5 B IGNITION SWITCH R B R Y G B W ES STOP B W G A HORN G 250GK double seat s Manual BR Circuit diagram STARTING RELAY A LY R GY RR G YG BR B Y V BR G BG W BG W SPEED 2 SENSOR COIL COMP CDI IGNITION 48 SKY BLUE RECTIFIER SB
15. ep away from moving parts of the BUGGY The operator of the BUGGY should never place their hands or other parts of their body near any moving part of the BUGGY Failure to adhere to this warning will cause physical harm to your body 250GK double seat s Manual Skidding or Sliding The terrain surface can be a major factor affecting turns Skidding a turn is more likely to occur on slippery surfaces such as snow ice mud and loose gravel If you skid on ice you may lose all directional control To avoid skidding on slippery terrain keep your speed low and drive carefully This section presents some of the most important information and recommendations to help you drive your BUGGY safely Please take a few moments to read these pages 250GK double seat s Manual SAFETY LABELS The labels should be considered permanent parts of the BUGGY If a label comes off or becomes hard to read contact your dealer for warning labels replacements ARE YOU READY TO DRIVE Before each drive you need to make sure you and your BUGGY are both ready to drive To help you get prepared this section discusses how to evaluate your driving readiness what items you should check on your BUGGY and adjustments to make for your comfort convenience and safety Wear a D O T approved MUST BE TIED UP AND SECUWED AT OR ABOVE SHOULDER LENGTH ALL LOOSE CLOTHING MUST BE SECURED ALL MECKLAOGS AND SCARFS MUST BE
16. ever drive your BUGGY on public streets roads or highways even if they are not paved 250GK double seat Ownr s Manual Drivers of street vehicles may have difficulty seeing and avoiding you which could lead to a collision In many states it is illegal to operate Buggies on public streets roads and highways Operating this BUGGY on public streets roads or highways can cause collision with other vehicles Never operate this BUGGY on any public streets roads or highways even dirt or gravel Keep Hands and Feet on Controls Always keep both hands on the steering wheel and both feet on the foot controls when driving your BUGGY It is important to maintain your balance and to control the BUGGY Removing hands or foot away from the controls can reduce your ability to react control of the BUGGY Removing hand from Steering whe zi Sritrols during operation can reduce your ability to control the BUGGY or could cause you to lose your balance and fall off the BUGGY Always keep both hand on the steering wheel and both feet on the foot controls of your BUGGY during operation 250GK double seat s Manual Control Speed Driving at excessive speed increases the chances of an accident In choosing a proper speed you need to consider the capability of your BUGGY the terrain visibility and other operating conditions plus your own skills and experience Operating this BUGGY at excessive speed increases your chances of l
17. ified Oil Capacity Crankcase 1 0 L Transmission box 0 2 L Anticorrosive antifreeze capacity Radiator 750cc Reserved water tank 300cc Total 1050cc Way of adding antifreeze a Remove the radiator cover and add antifreeze to the top b Fasten the radiator cover C Start the vehicle d Stop the vehicle when the water temperature reaches 80 C e the radiator cover 5 min after stopping the engine Fill in cooling fluid to the top Fasten the adiator cover f Repeat c d e steps to re add the cooling fluid for the third time The total quantity of the antifreeze added is 1190cc g Remove the spark plug and check the sparkle 250GK double seat Ownr s Manual Don t open the water tank cap when the engine temperature is high Otherwise the jetting of the hot water may cause injuries D Passengers The vehicle allows for two riders only for the double seat unit and one rider only for the single seat unit Combine maximum weight of driver and the passenger for the double seat unit should not exceed 180kg or 400lbs Combine maximum weight of driver and the passenger for the single seat unit should not exceed 90kg 200165 E Seat Adjustment The seat must always be securely fastened in the position which best affords the operator control of the foot pedals steering wheel and the engine stop button a Pull seat adjustment handle upward to disengage seat slide 250GK double seat s Manual
18. le is closed 4 Warm up the engine for 2 3 min after starting the cold engine Note 1 Release the button and cut the power of the starting motor immediately after starting the engine 2 Don t press the starting button after starting the engine Otherwise it may cause damages to the engine 3 Don t press the button for more than 3 4 seconds one time Wait for about 10 seconds to repress 250GK double seat Ownr s Manual Press the button with the throttle slightly opened 4 In cold weather warm up the engine for several minutes at the idle speed Then speed up after the operation temperature is reached 5 In hot weather avoid running the engine at the idle speed for a long time It may overheat the engine H Stopping the Engine 1 Run the engine for about 3 5 min at the idle speed to cool down 2 Turn off the throttle 3 Turn off the ignition switch I Running in of the New Engine The running in distance is 1000km During this period please follow the following instructions 1 Run the engine according to the requirements for the running in engine 2 Rotate the throttle slowly after starting the engine Don t speed up or speed down suddenly 3 Drive on the smooth roads Don t drive uphill or on rough roads for a long time 4 Keep the oil lines smooth 250GK double seat Ownr s Manual 5 Avoid speeding up suddenly or running the engine at a high speed without loading 6 Maintain the vehicle
19. osing control of the BUGGY which can result in an accident Always drive at a speed that is proper for your BUGGY the terrain visibility and other operating conditions and your experience Use Care on Unfamiliar or Rough Terrain Before driving in a new area always check the terrain thoroughly Don t drive fast on unfamiliar terrain or when the visibility is limited It s sometimes difficult to see obstructions like hidden rocks bumps or 20 250GK double seat Ownr s Manual holes in time to react Failure to use extra care when operating this BUGGY on unfamiliar terrain could result in the BUGGY overturning or going out of control Go slowly and be extra careful when operating on unfamiliar terrain Always be alert to changing terrain conditions when operating the BUGGY Never drive past the limit of visibility Maintain a safe distance between your BUGGY and other off road vehicles Always exercise caution and use extra care on rough slippery and loose terrain Z WARNING Failure to use extra care when operating on excessively rough slippery or loose terrain could cause loss of traction or vehicle control which could result in an accident including an overturn Do not operate on excessively rough slippery or loose terrain until you have learned and practiced the skills necessary to control the BUGGY on such terrain Always be especially cautious on these kinds of terrain 21 250GK double seat O
20. otorcycle boots to help protect your feet ankles and lower legs Off road motorcycle gloves to help protect your hands e Driving pants with knee and hip pads a driving jersey with padded elbows and a chest and shoulder protector Driver Training Developing your driving skills is an on going process Even if you have driven other Buggies take time to become familiar with how this BUGGY works and handles Practice driving the BUGGY in a safe area to build your skills Do not drive in rough terrain until you ve gotten accustomed to the BUGGY s controls and feel comfortable with its size and weight Operating this BUGGY without proper instruction could increase your risk of an accident that could lead to serious injury or death 250GK double seat Ownr s Manual Age Recommendation It is strongly recommended that no one under the age of 16 be permitted to operate this BUGGY without adult supervision A child driving a BUGGY that is not recommen or his her age could lose BUGGY control and result in severe injury or death A child under 16 should have adult supervision when operate on the BUGGY No Alcohol or Drugs Alcohol drugs and Buggies don t mix Even a small amount of alcohol can impair your ability to operate a BUGGY safely Likewise drugs even if prescribed by a physician can be dangerous while operating a BUGGY Consult your doctor to be sure it is safe to operate a vehicle after taking the medication
21. remely important to the longevity of your BUGGY Beginners should drive this BUGGY in a large open area to practice handle of this BUGGY Protective gears should be worn at all time when driving or riding this BUGGY We hope you will have a pleasant experience with our products 250GK double seat s Manual A FEW WORDS ABOUT SAFETY In order to keep everyone safe you must take responsibility for the safe operation of your BUGGY To help you make informed decisions about safety we have provided operating procedures and other information on labels and in this manual These information alerts you to potential hazards that could hurt you or others It is not practical or possible to warn you about all hazards associated with operating or maintaining a BUGGY so you must use your own good judgment You will find important safety information in a variety of forms including Safety Labels On the BUGGY Safety Messages Preceded by a safety alert symbol and one of two signal words 250GK double seat Ownr s Manual WARNING or CUATION These signal words mean Physical harm may result from failure to adhere to the instructions that are described within the WARNING labels Safety Headings such as Important Safety Reminders or Important Safety Precautions Safety Section such as Buggy Safety Instruction how to use this BUGGY correctly and safety This entire manual is filled with important safety
22. se Readjust if it has more than 1 2 flex Unscrew the eight nuts M20 X 2 of swing arm comp using spanner 32 b Adjusting apart two screw M20X2 until chain reaches appropriate tightness c Screw eight nuts M20 X 2 NUT M202 SCREW M20X2 40 250GK double seat s Manual H Adjustment of Front Shock There are five adjustable positions on each shock The default position is in the middle set by manufacturer Use a round nut wrench as you adjust the shock The tension of shock spring will increase as you screw to the left Decrease as you screw to the right I Storage Instructions eM MUS In the event your vehicle is not to be operated for periods in excess of 30 days or at the end of each driving season prepare for storage as follows a Drain fuel tank and carburetor by allowing engine to run out of fuel or use a fuel stabilizer b Lubricate engine cylinder by removing the spark plug and pour one ounce of clean lubricating oil through the spark plug hole into the cylinder Crank the engine slowly to spread oil and replace the spark plug c Do not save or store gasoline over winter Using old gasoline which has deteriorated from storage will cause hard starting and affect engine performance 41 250GK double seat Ownr s Manual Do not drain fuel while engine is hot Be sure to move BUGGY outside before draining fuel J Engine Maintenance 1 Daily Maintenance a Remove
23. stem Protective Apparel For your safety we strongly recommend that you always wear an approved motorcycle helmet eye protection boots gloves long pants and long sleeved shirt or jacket whenever you drive Although the complete protection is not possible wearing proper gear can reduce the chances of injuries 250GK double seat s Manual when you drive The following suggestions will help you choose the proper driving gears Helmets and Eyes Protection Your helmet is your most important piece of driving gear because it offers the best protection against head injuries A helmet should fit your head comfortably and securely An open face helmet offers some protection but a full face helmet offers more Regardless of the style look for a DOT Department of Transportation sticker in any helmet you buy Always wear a face shield or goggles to protect your eyes and help your vision WARNING Operating this BUGGY without wearing an approved motorcycle helmet eye protection and protective clothing could increase your chances of head and or eye injury possibly death in the event of severe accident Always wear approved motorcycle helmet that fits properly and wear eye protection goggles or face shield gloves boots long sleeved shirt or jacket and long pants 250GK double seat Ownr s Manual Additional Driving Gears In addition to a helmet and eye protection we also recommend Sturdy off road m
24. tarting and good engine performance Idle speed adjustment C Carburetor Adjustment Never make unnecessary adjustments The factory recommended settings are correct for most applications It s not necessary to disassemble the screw unless the carburetor needs to be replaced 38 250GK double seat Ownr s Manual Prepare a 50r w tachometer before adjustment a Warm up the engine 5 10 min b Tighten the airscrew gentle Back out 2 3 8 turns counter clockwise c Connect the tachometer adjust the throttle to limit the idle speed The standard value is 1700 RPM d Turn the airscrew counter clockwise slowly and observe the RPM of the engine stop adjusting as the RPM reaches the top speed e Adjust the screw and adjust the idle speed to an ideal value f Repeat step 4 and 5 until the rotate speed of engine stables D Cleaning Instructions Keep your vehicle clean With a clean rag wipe off the dirt and oil from around controls Wipe off any spilled fuel and oil Keep the engine clean of foreign objects and be sure to check that water tank fan is free of debris for proper cooling E Vehicle Lubrication Lubricate the vehicle every 90 days of use Apply several drops of oil in the specific points 250GK double seat Ownr s Manual F Chain Lubrication To increase chain life it should be lubricated with a spray on type chain lubricant G Chain Adjustment Check the chain adjustment after first two hours of u
25. ustomed to this Buggy s size and weight Because many accidents involve inexperienced or untrained drives we urge all drivers to take a training course approved by the BUGGY Safety Institute Check with your dealer for more information on training courses Be Alert for Off Road Hazards The terrain can present a variety of challenges when you drive off road Continually read the terrain for unexpected turns drop offs rocks ruts and other hazards Always keep your speed low enough to allow time to see and react to hazards Drive within Your Limits Pushing limits is another major cause of BUGGY accidents Never drive beyond your personal abilities or faster than conditions warrant Remember that alcohol drugs fatigue and inattention can significantly reduce your ability to make good judgments and drive safely 250GK double seat s Manual Don t Drink and Drive Alcohol and driving don t mix Even one drink can reduce your ability to respond to changing conditions and your reaction ability gets worse with every additional drink So don t drink and drive and don t let your friends drink and drive either Do not operate this BUGGY at night Dark vision can greatly reduce a driver s visibility and judgment So driving at night is dangerous and can increase possibility for accident Never run your BUGGY indoors The exhaust from the engine contains a tasteless odorless and poisonous gas called carbon monoxide Ke
26. wnr s Manual Do Not Perform Stunts You should always operate your BUGGY in a safe and reasonable manner When driving always keep all four wheels on the ground WARNING Attempting wheelies jumps and other stunts increases the chance of an accident including an overturn Never attempt stunts such as wheelies or jumps Don t try to show off 22 SPECIFICATIONS DIMENSIONS Overall Length Overall Width Overall Height Wheelbase ENGINE Model Type Engine Capacity Bore X Stroke Compression Ratio Max Power 250GK double seat s Manual 23 2485mm 1480mm 1500mm 1605mm 172MM Forced water cooled single cylinder 4 Stroke 250cc 72mm X 60mm 10 1 12 5 0kw 7000rpm Standard Power Max Torque Idling Speed Min Fuel Consumption Fuel Type Lubricate Oil Displacement Ignition Starting Spark Plug Clutch Generator Carburetor Lubrication Air Cleaner Transmission Gear shifting 250GK double seat Ownr s Manual 24 10 5kw 6500 rpm 17 6N m 5500 rpm 1500 100rpm 354g KW h SAE 908 or above unleaded SAE 10W 30SF 244ml C D I Electric D7 Automatic Centrifugal Dry Shoe type Outer Rotor Flywheel Vacuum Film type Pressure amp Splash Paper Element Filtration type Automatic C V T system Automatic Centrifugal Primary Transmission Ratio Reduction Ratio Cooling Cooling Fluid Size Net Weight CAPACITIES Fuel tank Starting Top speed CHASSIS
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