Installation instructions
Contents
1. a j ttitude Connection lt s Ly Probe Connection 2 MAP Connextors Injector Connectors Figure 1 Main Wiring Harness CONNECTING TOPO VER 1 Using gt wrench loosen both negative battery cables 2 Remove cables from the battery posts and set aside 3 Locate and remove Fuse 50 10 Amp from inside the engine compartment fuse panel 4 Insert the Leaded Fuse Link see Figure 2 The leg with the wire soldered to it needs to plug into the HOT side of the fuse location Orient the fuse exactly as shown in Figure 3 on Figur 2 following page 5 From the main harness connect the Red Power Connector to the installed Fuse Link Figure 3 Na WARNING electrical charge or battery acid can burn you Battery gas can explode or ignite Take care when working around the battery Follow instructions the vehicle owner s manual for disconnecting and reconnecting battery NOTE DO NOT reconnect battery until installation is complete Connecting power may cause fault code in the ECM NSTALLATI Dodge Juice oY NSH NODE OF 1741 NOLO NOLWTNLSNI X NHddav Installation Instructions Figure 3 Fuse Box Fire wall TELE Fuse 50 CONNECT NG TOGROUND Ground 1 Connect ground to vehicle removing 10mm bolt from2. P on Ludis om 4 11221 1 04411440101411441 ues Sensor Locations Fuse Box Batteries APPENDIX Installatio 2003 2005 Ground Connector Location Turbo Juice Box Location Probe Location EAS Install Location Exhaust Manifold Fire wall Grommets iu lt TTUTECWEPUS TEP WRBV SAN SE pate MI S Y YU 7 7 lt gt 4 _ gt v R rimara mt E ar Are i rererere rneer erette COP Aite LLL iriri r ri tiri rt 2 e x lt 1 f D a gue 5 Te M 42 4 E gt 4 5 Injector Locations Sensor Locations Fuse Box Batteries Insta 2006 2011 APPENDIX O llatio Ground Connector Location Turbo Juice Box Location EGT Probe Location EAS Install Location Exhaust Manitold Fire wall Grommets NOO mo C UN gt Injector Locations Sensor Locations
3. Modify this wire Wire Bundle 1 Installation Instructions NSTALLATI ON 5 Place a single drop of RT V Silicone Sealer the CAP of the Posi Tap There should be enough silicone sealer so that when the cap is installed on the Posi Tap body some of the sealer 15 pushed out around the edges of the wire The sealer provides a water tight seal in and around the connection 6 Pre twist the body of the Posi Tap counter clockwise with about seven full turns before Figure 9 PosiTap Pre Twist twisting on to cap See figure 9 NOTE This will pre load the wire so that when the body of the Posi Tap is installed on the cap the wire will not remain twisted in the wire harness 7 Twist harness onto cap until tight BOOST H BOW INSTALLATION NOTE On some vehicles there is a solid line and cannot be replaced with a brass elbow 1 Using the 5 16 socket loosen the two clamps securing the air induction hose to the air filter housing and the turbo inlet 2 Remove the hose and set it aside 3 Using the pliers remove the crimp style clamp from the hose on the brass fitting located on the now exposed lower front side of the turbocharger 4 Remove the hose from the brass fitting and dispose of the crimp style clamp 5 Using the 7 16 wrench unscrew the stock brass fitting out of the turbocharg er housing 6 Using the 7 16 wrench install the supplied bra
4. Figure Fuse Tap Locations CONNECTING TO TURBO TIMER 1 Locate and remove Fuse 16 10 Amp from inside the engine compartment fuse panel 4 Insert the Leaded Fuse Link see Figure 2 The leg with the wire soldered to it needs to plug into the HOT side of the fuse location Orient the fuse exactly as shown Figure 3 above 5 From main harness connect the Red Turbo Timer Connector to the stalled Fuse Link Figure 3 NOTE YOUR JUICE MODULE INSTALLATION IS NOT COMPLETE RE FER TO THE EGT PROBE INSTALLATION SECTION TO CONTINUE Na NSTALLATI Dodge Juice Installation Instructions 20006 2011 5 9L amp 6 71 Supplied Items Oty Required Tools 1 3 8 Drive Ratchet 1 10mm Socket 1 asas sss 41 REFER QUICK INSTALL GUIDE FOR INSTALL Note Depending on your year of truck you may not need everything provided NSTALLATI ON Installation Instructions Harness Connection Guide Turbo Timer Connector Attitude Connector EGT Probe Connectors MAP Sensor Connectors 2006 2007 5 9L Trucks Only a i Main Juice ul Connector gt a me aa a re gold PER a
5. SPOOFER INSTALLATION cece ee eee eee eee eee 35 TABLE OF CONTENTS Installatio EGT PROBE INSTALLATION TAPPING AND PROBE INSTALLATION CONNECTING THE PROBE TO JUICE JAB INSTALLATION 1998 5 TO 2011 JAB INSTALLATION 2006 2011 OBDII CONNECTION JUICE MODULE INSTALLATION FINAL JUIGE MODULE INSTALLATION MOUNTING AND SECURING THE JUICE FINAL INSPECTION OPERATING USING THE JUICE APPENDIX ENGINE GOMPARTMENT REFERENGE 1998 5 2002 INSTRUCTIONS 2003 2005 2006 2011 INTRODUCTION Dodge Juice Installation Instructions PRODUCT REGISTRATION PLEASE take the time to register your product on line at edge products com Follow the instructions at link http www edge products com product_registration php BENEFITS OF PRODUCT REGISTRATION Your Safety Registering your product allows us to know exactly which product you have and provide important product updates to you that improve the quality and or safety of the product Enhanced Features Almost all Edge products are easily updated via the internet We are constantly adding new features and Im provements to our product that we know you will want to enjoy Confirmation of Ownership Provides a record in case of prod uct loss theft or required warranty work When you call us for support our team will already have much of the information they need to help you Improved Product Dev
6. DODGE JUICE INSTALLATION INSTRUCTIONS READ IMPORTANT SAFETY INFORMATION IN THIS MANLIAL TABLE OF CONTENTS Installatio INTRODUCTION T REGISTRATION ose teasers dees ees 4 Ee TAIN ened bean 5 ASCOT IAE CSE gorri 3332 2 0 93 4 172 3 979 eben CR t 6 ES TO TN uus 1998 5 2002 EL i ETETE E E sss 2 CONNECTING CONSTANT 9 2 ET TING GROUND e a 10 CONNECTING KEY ON POWER 10 CONNEGTUNG TO MAP SEN SOUR duae ku estan RC 11 CONNECTING DATA CINIS eens escatatadereses sua us 11 CONNECTING TO INJECTION 12 ELBOW INSTALLATION YwE4 3334323 4 225 21739 4 Vel gua 13 LIFT PUMP FUEL PRESSURE SENSOR INSTALL 14 FUEL SYSTEM BLEEDING INSTRLUDGTIONGS 15 CONNECTING TO TRANSMISSION AUTOMATIC 16 CONNECTING TO TRANSMISSION STANDARD 17 2003 2004 ee gt 18 CONNECTING
7. MAP Connectors ector Connectors Figure 1 2004 5 2005 Follow all steps in the previous install section 2003 2004 5 9L CR in order to install your MAP Connectors Injector Connectors and the Data Link Con nectors Once complete follow the rest of the steps in this section 2004 5 2005 5 9L 600 to finish the installation CONNECTING 1 Using the 2 wrench loosen both negative battery cables 2 Remove cables from the battery posts and set aside 3 Locate and remove Fuses 28 and 35 10 Amp from inside the engine compartment fuse panel 4 Insert the Leaded Fuse Links see Figure 2 The leg with the wire soldered to it needs to plug into the HOT side of the fuse location Orient the fuse exactly as shown in Figure 3 on the following page 5 From the main harness connect the Yellow Power Connec tors to the installed Fuse Links Figure 3 Figure 2 X Nddav WARNING An electrical charge or battery acid can burn you Battery eas can explode or ignite Take care when working around the battery Follow instructions the vehicle owner s manual for disconnecting and reconnecting battery NOTE DO NOT reconnect battery until installation is complete Connecting power may cause fault code in the ECM NSTALLATI ON Installation Instructions SOOOCOOOL Fire wall FUSE 16 FUSE 28 5 FUSE 35 NOO
8. driver side fender above the battery 2 Add the black ground connector with the round terminal to the wires already on the bolt 3 Replace and tighten the bolt See Figure 4 Figure 4 Ground Connections CONNECTINGTOIN ECTORS 1 Disconnect all 3 stock injector connectors by squeezing the tab on the top of each connector Figure 6 for locations 2 Gently insert the Juice T Injector Connectors between the stock connectors and lock in place Figure 5 NOTE Match Edge Harness connectors to the proper injector set according to the wire colors described in Figure 6 CAUTION When inserting connector bodies If the connector does not slide smoothly remove the connector inspect the pins and retry installation Edge Injector Connectors Truck Truck Harness Injector Figure 5 Assembly INSTALLATION Installation Instructions Injectors 5 6 b TT Green amp Blue MAP Connector Injectors 3 4 lt amp gt g gt lt Z Fuel Pressure LY A Sensor Injectors 1 2 Red amp Brown C Swe ne Figure 6 Connector Locations N Data Link Connector CONNECTING TOMAP SENSCR 1 Locate MAP connector Figure 6 2 Remove vehicle MAP sensor connector and connect the Edge Harness MAP connector see Figure 7 in between the vehicle harness and the sensor itself Engine H
9. CONNECTING THE PROBE TO U CE 1 Slide the shrink tube pieces over the two wires Later you will slide them over the bolted connections Figure 5 _ hrink Tube 100 2 Ring Terminals Figure 5 Shrink Tube 505 2 Connect the 2 ring terminals to the mating Juice harness terminals using the Z Nut supplied hardware Yellow to Yellow Red to Red Figure 6 3 Tighten the nuts so that each wire is in line with its mating wire Figure 6 Hardware Install X NHddv 4 Position the supplied shrink tube over the secure fasteners 5 Center the connection within the shrink tube Heat and shrink the tubing over the connections Figure 7 6 Secure the excess cable to the fire wall over hang with supplied zip ties r g gt Figure 7 Shrink Tube Final VOLL AME PR NSTALLATI ON Installation Instructions JAB INSTALLATION NOTE The CS CTS will not function unless the JAB ts properly installed and plugged into both the Juice Module and Attitude Monitor CS CTS 1998 5 2011 ABINSTALLATION 1 Locate the green connector on CS CTS Connection the Juice Harness and plug it into the Green connector on the JAB 2 Under hood connect 3 EAS components to one another A click will be felt and heard indicating that the connectors are correctly fastened
10. JAB Adapter T Figure 1 Juice Harness End Cap Figure 2 JAB System 3 Route the CS CTS Connector and cable through the fire wall erommet The JAB and Juice Module will remain under the hood Figure 3 R IU Engine Side Cab Side lt EAS Connector cud S Connector Grommet Fire Wall Figure 3 Fire Wall Routing NSTALLATI Dodge Juice Installation Instructions 23 6 Route the cable from below dash CS CTS up to the lower left corner of the driver Connector side windshield Figure 4 7 If needed remove side panels to help see while routing V 9 Leave enough length between the dash and the end of the CS CTS connector for easy CS CTS install NOTE For a clean look the cable can be hidden behind the dash plastic and the door frame weather strip 9 Using the supplied zip ties fasten the EAS connectors underneath the overhang which runs across the top of the fire wall Figure 5 10 Keep the JAB assembly close to the driver side NOLO Grommet Figure 4 In Cab Routing m Fire Wall CP PP Ties Overhang J gt CS CTS JAB Assembly gt G NSTALLATI ON Installation Instructions 2006 2011 OBDII CONNECTION 1 Locate the remaining Attitude Connec tor on the already installed DATA OBDII CS CTS Connector Cable Figure 1 J 2 Route the Att
11. 1 k 1 1 i rure TH Attitude Connector Constant Power Connector Red Required for Turbo Timer Data Link Connector Install otherwise Optional Transmission Temp Sensor Connector Purple White Figure 1 Data Link and MAP connectors may vary from this view de pending on your vehicle year If this 15 the case you will need to use the supplied adapters CONNECTING TOCONS TANT POWER Required for proper Turbo Timer functionality 1 Using the gt wrench loosen both negative battery cables 2 Remove cables from the battery posts and set aside 3 Locate and remove the 10 Amp A C Clutch fuse from inside the engine compartment fuse panel 4 Insert the Leaded Fuse link see Figure 2 The leg with the wire soldered to 1t needs to plug into the side of the fuse location Orient the fuse exactly as shown Figure 3 the following page 5 From the main harness connect the Red Constant Power Connector to the installed Fuse Link Figure 3 Figure 2 battery NOTE DO NOT reconnect battery until installation is complete Connecting power may cause fault code in the ECM WARNING electrical charge or battery acid can burn you Battery gas can explode or ignite Take care when working around the battery Follow instructions the vehicle owner s manual for disconnecting and reconnecting
12. EGR Fuse Box Battertes Dodge Juice APPENDIX Installation Instructions COPYRIGHT 2010 Rev 04 For additional questions not found in the user guide call Edge Products Technical Support 888 360 EDGE 3343 8 00 am 5 00 pm MST To expedite your support call please have your Vehicle Information Part Number and Serial Number ready prior to calling Technical Support The Edge Products information is found on the label located on the bottom of the device
13. the top of the engine route the transmission temperature sensor along the factory wiring harness and over the top of the transmission and secure with supplied wire ties Nut NS Washer Cable p lt Washer _ Fiber Woven Washer Insert this end into transmission Truck Front Passenger side Figure 16 Automatic Transmission Figure 17 Sensor Assembly Refers to Fig 16 amp 18 Installation Instructions NSTALLATI ON CONNECTING TO TRANSMISSION STANDARD NOTE When the Power Take Off PTO plate is removed ALL of the gear lube from the transmission will drain out Ensure that you have the COR RECT replacement oil prior to removing the PTO plate See the Dodge service manual for replacement gear lube type 1 Using a 14 mm wrench remove the lowest bolt on the PTO cover plate and drain the transmission fluid 2 Unbolt the remaining five bolts to the PTO cover plate and remove it com pletely 3 Using a 5 16 or 21 64 drill bit drill a hole in the PTO cover plate in location shown in figure 18 4 Using a 1 8 NPT tap thread the hole in the PTO cover plate 5 Apply Teflon tape or pipe thread sealant to the transmission temperature sen sor and thread it into the PTO cover plate 6 Clean the surface of the PTO cover plate and transmission Apply an au tomotive gasket silicone to the plate
14. to know before you remove your DPE To find out which software file your truck has follow these steps I Have the Edge Racing Disclaimer www edgeproductsracing com signed with the unlock code ready 2 If you have already installed your Juice module to retrieve your vehicle s calibration I D skip to step 4 3 Make the following connections to power up the device NOTE You will not yet need to permanently install any of these connections Connection I On the main Juice harness locate the single red wire and con nect it to fuse M53 fuse box under the hood See Figure on page 28 of this manual Use the supplied fuse taps Connection 2 Connect the Juice Module to the Main Harness See bottom of page 41 of this manual Connection 3 Connect the Green Juice Module Connector to the Green JAB connector See Figure 2 on page 39 of this manual Connection 4 Make sure the EAS is assembled correctly see Figure 2 page 39 and then plug the 6 pin connector into the back of the CS CTS Connection 5 Locate the OBDII connector under the dash and plug in the supplied OBDII cable Route the opposite end to the data link connector on the main harness and plug them together See Figures 8 9 and 10 on pages 30 amp 31 of this manual Connection 6 Plug the other end of the OBDII cable into the back of the CS CTS See top of page 41 of this manual 4 Turn the key to the on position and touch the scre
15. you are given by your request or otherwise a new calibration 4 For specific information regarding horsepower torque and other features available for this product 1 Go to www edgeproducts com 2 the part number of your product in the KEYWORD PART SEARCH and press enter 3 Click the link under Description 4 Scroll down to the DOWNLOAD VEHICLE SPECIFIC HORSE POWER TORQUE AND FEATURES CHART link and click on it 5 Find the information that 1s specific to your make and model NTRODUCTION Dodge Juice Installation Instructions ABOUT THE JUICE Congratulations on purchasing the Edge Juice Attitude system for the Dodge Cummins Diesel The Juice Attitude system features an intelligent module Juice that acts as an add on Engine Control Module ECM for the Cum mins Diesel Engine This module is controlled and customized in the cab of your truck by the Attitude monitor controller This system offers many cutting edge additional features not available with the factory setup Since the Juice Module is an add on ECM it uses data from your truck s computer or engine control module ECM and then enhances the factory settings to optimize your truck s performance This product offers a wide variety of amazing performance and safety features that can ensure you get the driving experience you desire without damaging your truck Please take the time to thoroughly review all o
16. 44 pump and air can enter the line and or pump In order to minimize the amount of air that is let into the fuel system pre install the fuel pressure sensor onto the supplied banjo bolt before removing the stock banjo bolt from the pump Tighten the sensor into the banjo bolt until it is snug NSTALLATI ON Installation Instructions Fuel Pressure Sensor g _ F E Edge Banjo Bolt Washer Bolt Side NOO Fuel Supply Line Washer Pump Side NA S A W Figure 14 Figure 15 Fuel Filter Method 1999 Only NOTE Fuel Filter Housing Optional placement of banjo bolt for 1999 Trucks only SYSIBMBLEHANGINSTRUCTI ONS CAUTION IT IS CRITICAL THAT THE AIR INTRODUCED INTO THE FUEL LINE BE REMOVED FOR THE FUEL SYSTEM TO OPERATE PROPERLY NOTE Use this bleeding procedure at the end of the installation Trying to bleed the fuel system half way through the installation could cause a check engine light 1 In order to remove the air from the system loosen BUT DO NOT REMOVE the overflow valve banjo fitting that connects to the return line 2 Place a shop rag or towel around the banjo fitting to catch excess fuel 3 Turn the ignition key to CRANK position and quickly release the key to the ON position NOTE DO NOT START THE ENGINE The fuel lift pump will operate for up to 25 seconds 4 Once this procedure 15 complete tighten re
17. ATION WARNING When installing the EGT Thermocouple wear eye protec tion and protective clothing to protect from getting metal chips in your eyes Also since exhaust manifolds can be very hot allow the engine to cool before drilling When working under the vehicle make sure the park brake is set Required Tools Drill 1 8 drill bit or similar size for pilot hole 21 64 best size or 2 16 drill bit 9 16 wrench or socket 5 8 open end wrench 1 8 27 NPT Thread Tap Phillips screwdriver 5 16 or 8mm wrench Supplied Items Oty EGT 1 Shrink Tube 2 CAUTION One effective way to avoid metal fragment contamination in your engine manifold ts to apply grease in the tip of the drill bit and threads of your tap tool when drilling tapping the hole in your manifold Reduce pressure on the drill when the drill breaks through the mantfold wall to reduce risk of pushing metal chips into the mantfold TAPPINGAND PROBE NSTALLATION 1 Obtain a 1 8 27 NPT Thread Tap available from your hardware store 2 Drill a 21 64 5 16 optional hole through the manifold wall 3 Use the pipe tap to cut the threads 1n accordance to the pipe tap manufac turer s instructions and recommendations Figure 1 Fitting Installation mE 4 Remove the fitting from the Thermo couple and install by tightening the tapered thread end i
18. ION 1998 5 2002 Supplied Items Oty Main Wiring Harness 1 Edge Juice Module 1 Adapters 1 Zip lies 10 Hose Clamp 1 Brass Hitting 1 7 Leaded Fuse Link 2 2 8 Velcro Strips 2 9 Fuel Pressure Sensor 1 2 10 Temperature Sensor 1 11 EGT 1 12 13 14 Installation Instructions REFER TO QUICK INSTALL GUIDE FOR INSTALL 5 9L 24V Required Tools Knife 2 to 3 ft of wire fishing Needle nose pliers Phillips screwdriver Flat tip screwdriver 3 8 Drive Torque Wrench 1 2 Wrench 3 8 Drive Ratchet 1 4 Socket 5 16 Socket 7 16 Deep Well Socket 10mm Socket 13mm Socket 1 8 5 16 or 21 64 Drill Bit I NSTALLATI ON Installation Instructions Harness Connection Guide Key On Power Connector Yellow Required at all times Injection Pump Connector Fuel Pressure Connector Ground Connector Black MAP Connectors EGT Probe Connector Main Juice Connector K 1 1
19. NOO Na NSTALLATI Dodge Juice Installation Instructions Figure 3 Fuse Diagram Engine Compartment NOLO CONNECTING TOGROUND 1 Connect the Ground Connector to the NEGATIVE side of the battery CONNECTING TOKEY ON POMER 1 Cut a 1 2 slit in the fire wall grommet NOTE Automatics easy access is the clutch hole grommet located to the left of the fire wall brake hole Manuals or Automatics Use the large vehicle wir ing harness grommet on the fire wall 2 Route the Yellow Key On Connection from the engine compartment to inside the cab through the cut hole from step 1 3 Locate and remove Fuse 9 10 Amp from inside the driver side fuse panel 4 Insert the Leaded Fuse link see Figure 2 The leg with the wire soldered to it needs to plug into the HOT side of the fuse location Orient the fuse exactly as shown Figure 4 below 5 Connect the Yellow Key On routed in step 2 to the installed Fuse Link FUSE 9 8 1 1 o o wall Routed Cable Figure 4 Driver Side Fuse Panel Grommet IP DON NSTALLATI ON Installation Instructions CONNECTING TOMAP SENSCR 1 Disconnect the stock wiring harness from the boost sensor located at the rear of the fuel filter housing Near the top of and on the engine block See Figure 5 2 Plug the Edge harn
20. ON 1 Recheck all connections for a properly secure installation Using the supplied wire ties secure the wiring harness and cable to prevent possible heat damage from hot engine surfaces 2 Reconnect the battery cables 3 Start the engine The engine should start and idle like a stock truck If the engine does not start or run properly turn off the engine Remove the keys from the ignition and check the Juice module connections Make sure all connectors are fastened tightly If you continue to have problems contact your dealer or Edge Products LLC OPERATING INSTRUCTIONS Installation Instructions USING THE JUICE Refer to the CS CTS User Manual for detailed descriptions on how to operate the Attitude Monitor EG Ts EGT stands for exhaust gas temperature and 15 the single most important indicator of how a diesel engine is performing Unlike a gasoline motor a diesel motor will continue to make power as more fuel is added As more fuel is added the engine heat will also increase Please be aware of the limitations of a stock engine 8 19 p LIV APPENDIX Dodge Juice Installation Instructions ENGINE REFERENCE 1998 5 2002 Ground Connector Location Juice Box Location EAS Install Location Turbo Fire wall Grommets EGT Probe Location VP44 Pump Location Exhaust Manifold NOO Fuel Filter Location
21. SNI X NHddv INSTALLATION Dodge Julce Installation Instructions Use Rubber Seal for wire exit li Route wire as shown E Fire wall To Fire wall Fuse M52 Figure 3B 2010 Fuse Box FUSE BOX LID Em NOTE Route the wire along lid feature as Shown This will reduce the chance of the wire being crushed when the lid is closed Fuse M33 1 Fire wall Figure 2011 Fuse Installation Instructions NSTALLATI ON CONNECTING TOGROUND Ground Connector 1 Connect the ground to the vehicle by removing the 10mm bolt from the fender above the battery 2 Add the black ground wire see Figure with the round terminal to the wires already on the bolt 3 Replace and tighten the bolt See Figure 4 Figure 4 Ground Connections CONNECTING ECTORS 1 Locate the two stock injector connectors Figure 2 Remove vehicle Injector Connectors and connect the Edge Harness Injector connector T in between the vehicle harness and the sensor itself Figure 5 NOO NOTE Injector Connectors with injectors 1 2 amp 3 has Orange White Red White and Brown White wires and a shorter cable length The connector for injectors 4 5 amp 6 has Blue White Green White and Tan White wires and a longer cable length Injector Engine Si
22. TO POWER dad 0 3 RR 3608 069 19 CONNECTING TO GROUND R9 R9 EO RC 20 ES TO 4 usss ss was umasa 20 CONNECTING MAP 2 1 CONNECTING TO DATA LINK 2 1 CONNECTING FUEL PRESSURE SENSOR 22 BOOST ELBOW INSTALLATION OPTIONAL 2 2 e SL r ELERESE T RE 2 L TES POWER A9 8 9 04 4 3 CREE 9 RO 093 OE 24 SGONNECTING TO TURBO TIME 4 6 5 5585 8 8 2 5 2006 2011 eee ee 26 2 G TO PEOWER rsisi V3 X 3 2 RICE RON tees eee eae OR ERE o o Rt n n 2 gt lt CONNECTING TO GROUND 535x913 3 32 puquq un 29 29 CONNECTING MAP SENSOR 2006 2007 5 9L ONLY 30 CUNNECTING DATA LINE diate de ewes eu wus 30 CONNECTING TO THE TURBO TIMER 31 O 7L RACING 33 DPF BGT SENSUR INSTALLATION EO ER mua 34 EGR
23. arness Sensor Engine Side Edge MAP Connectors j Figure 7 Assembly CONNECTING TODATALI NK 1 Locate Data Link connector Figure 6 2 Remove vehicle Data Link connector and connect the Edge Harness Data Link connector into the Truck Data Link Connector Towards bottom of Engine NOTE The data link may come from the factory with a dummy plug in it If so remove the dummy plug and connect the Edge data link connector into the socket Save the dummy plug for use if the Juice must be removed for vehicle service NOLO I NSTALLATI ON Dodge Juice Installation Instructions CONNECTING TOFUELPRESSURE SENSOR 1 Locate Fuel Pressure Sensor connector Figure 6 2 Remove vehicle Fuel Pressure Sensor connector and connect the Edge Har ness Fuel pressure sensor connector in between the vehicle harness and the sensor itself Similar to Figure 7 on previous page BOOST BOW INSTALLATION OPTIONAL 1 Using the 5 16 socket loosen the two clamps securing the air induction hose to the air filter housing and the turbo inlet Figure 8 2 Remove the hose and set it aside 3 Using the pliers remove the crimp style clamp from the hose on the brass fitting located on the now exposed lower front side of the turbocharger 4 Remove the hose from the brass fitting and dispose of the crimp style clamp 5 Using the 7 16 wrench unscre
24. d the Clear Codes On Startup option needs to be turned On in the Attitude diagnostics menu Refer to the CS CTS User Manual for more information NOTE When deleting the DPF it is normal for the following trouble code to be set 244 DPF Differential Too Low This code be set but the engine light will not come on Itis ok to leave the code Edge DPF EGT Sensor Vehicle Harness Em _ Vehicle DPF Connector 1 of 4 shown dO Ness Figure 1 DPF EGT Sensor Install Example PENNE MUN NSTALLATI ON Installation Instructions EGR SPOR INSTALLATION If you decide to disable the EGR you will need to follow these instructions In order for the Edge Racing Product to work properly on 2010 11 trucks with a disabled EGR the EGR Sensor needs to be unplugged and replaced with a spoofer NOTE For 2007 5 2009 trucks DO NOT plug the Male Spoof er into the engine harness as described However the female connector may be used to seal and protect the EGR Hous ing Connector Male 2010 Only Female Installation Steps Figure 2 1 Locate the Sensor housing underneath the hood It is located on the EGR Housing Tab driver side See Figure 3 2 Remove the EGR Sensor Harness by pushing in the connector s locking tab Jf r then pulling the connector away from EGR housing See Figure 3 3 Plug the Spoofer into EGR Sen sor har
25. de Engine Harness Edge In Connectors A A LLLI n FJ 2 S DAMM HEAR c IRR rr K im T 770707700707 6 ERR AAA F tLLGrS IQS LA A AL U A A A T R N NH lt NNNNANNANANSN NANANSASAASS NNNNNNNNNNA 2 Figure 5 Injectors InJector Connector 4 6 Injector Connector 1 3 blu wht grn wht tan wht Org wht red wht brn wht x gt MAP Connector 06 07 NSTALLATI Dodge Juice Installation Instructions CONNECTING TOMAP SENSOR 2006 20075 9LONLY 1 Locate MAP connector Figure 6 2 Remove vehicle MAP sensor connector and connect the Edge Harness MAP connector see Figure 7 in between the vehicle harness and the sensor itself Engine Harness Sensor Engine Side Edge MAP Connectors E NOLO Figure 7 T Assembly CONNECTING TODATALI NK 1 Locate the cable provided in the box from Edge see Supplied Items NOTE There are 3 different connectors on this one cable Refer to Figure 8 for more detail Data Link Connector _ OBDII Co
26. e acu EAT a Asi Dee T apne aren arene T Q 5 eM ee ee EET ees eee re Power Connector Injector Connectors Ground Connector Figure 1 CONNECTING 1 Using the 2 wrench loosen both negative battery cables 2 Remove cables from the battery posts and set aside 3 Locate and remove the following fuses 06 09 Trucks Fuse 28 2010 Trucks Fuse M52 2011 Trucks Fuse M33 4 Insert the Leaded Fuse Links see Figure 2 The leg with wire soldered to it needs to plug into the HOT side of Figure 2 the fuse location Orient the fuse exactly as shown in Figures 3A 3B and 3C on the following page 5 From the main harness connect the Red Power Connector to the installed Fuse Link Figure 3 Na WARNING electrical charge or battery acid can burn you Battery gas can explode or ignite Take care when working around the battery Follow instructions the vehicle owner s manual for disconnecting and reconnecting battery NOTE DO NOT reconnect battery until installation is complete Connecting power may cause fault code in the ECM oY NSH NODE OF Ie vAl NOLO NOL TNL
27. elopment Helps us better understand you our customer and design products that meet your needs Special Offers Allows us to inform you about special offers on accessories and or new products that fit your vehicle and enhance your driving experience Re R E INTRODUCTION Installation Instructions IMPORTANT NOTES 1 If you have used another tuner programmer on your truck you will need to program your truck back to stock before using the Attitude or Juice Failure to return to stock may result in PCM failure or engine damage 2 Programming your vehicle may expose existing defects your vehicle s PCM that could disable your vehicle It 1s advised that you do not program your vehicle in remote location In case of vehicle failure 3 All Edge modules and programmers are built to operate with OEM calibrations When you take your vehicle to a service center they may by your request or otherwise update your vehicle s calibrations Therefore it 15 important that you return your vehicle to stock before taking it in for service Edge updates its active products 1 e those currently being manufactured to work effec tively with updated OEM calibrations However this process can take some time as Edge is not always made aware of calibration changes made by the OEM In the case of discontinued products Edge cannot ensure that your unit will work effectively if you take your vehicle to a dealership and
28. en CTS or press a button CS and the device should power If not check your connections 5 Enter the MAIN MENU then the HELP MENU then choose the VE HICLE INFO option If AU AV or AX is displayed at the end of the chain of numbers you will need to have your truck updated at the dealer If you need any help with this please contact tech support 801 476 3343 or 888 360 3343 NOTE The installation for the EDGE RACING Juice harness ts the same as the 2006 2011 Installation instructions Once the harness components are installed refer to the DPF EGT SENSOR INSTALLATION section I NSTALLATI ON Dodge Juice Installation Instructions DPF EGIT SENSOR INSTALLATION NOTE Most racing is done with modified free flowing exhaust systems and disabled regeneration When removing your DPF Diesel Particulate Filter you will need to replace it with a Delete Pipe manufactured by an aftermar ket supplier such as Flow Pro NOTE Leave DPF pressure sensors vented to atmosphere If you have removed your stock DPF and disconnected the EGT sensor cables use the sensors included in your kit to replace them 4 sensors are needed for 2010 2011 trucks and 3 are needed for 2007 5 2009 trucks NOTE These new sensors will need to be removed sensor cables reat tached to the DPF when the DPF hardware is reinstalled NOLO NOTE When using the Race Juice with the DPF remove
29. ess MAP connectors between the truck MAP sensor and the truck MAP sensor cable Figure 6 NOTE The MAP sensor T shown in Figure 6 is for the 1998 5 2000 Juice The 2001 and 2002 harnesses have different sensor connectors but in the same location Refer to Figure 5 for truck connector locations 1 98 5 02 MAP Sensor 000 Data Link 98 5 99 Data Link Truck Harness Sensor Engine Side Pau Figure 6 Assembly Figure 5 Connector Locations CONNECTING TODATAL NK 1 Locate the Data link connectors 1998 5 1999 The triangle shaped connector is located on the driver s side of the engine in the wiring harness near the power steering pump 2000 2002 The three pronged flat connector is located on top of the fuel lift pump that is located on the driver s side of the engine directly below the MAP sensor The 2000 must use the 2000 Data link Adapter NOTE On some 2001 trucks the Data Link connector can be located on the driver s side of the engine in the wiring harness near the power steering pump 2 Replace the protective plug on the truck Data Link with the Juice harness Data Link Connector Refer to Figure 5 above XR Na lalay NSTALLATI Dodge Juice oY NSH NOOE OF NOLO NOLWTNLSNI Installation Instructions CONNECTINGTOIN ECTIONPUMP NOTE Although attaching the Juice cable to the VP 44 pump control wire
30. f the features and product options outlined in this manual Taking the time to un derstand how this product works and how to properly operate this product will ensure that you have an extraordinary and safe driving experience If we can be of any assistance to help you get the most from your product please call us at 888 360 3343 We are open Monday through Friday from 8am to 5pm Mountain Time INTRODUCTION Installation Instructions IMPORTANT Read all Safety Warranty and Installation In structions in this manual and the CS CTS User Guide before in stalling this product Read through these instructions completely so that you understand each step prior to installation SAFETY TERMS Throughout this User Guide hereafter noted as User Manual or Manual you will see important messages regarding your safety or the protection of your vehicle These messages are designated by the words WARNING or CAUTION A WARNING indicates a condition that may cause serious injury or death to you your passengers or others nearby Pay careful attention to these Warning messages and always comply with them They could save a life CAUTION indicates a condition that could cause damage to your vehicle It is important to install and operate your EDGE prod uct in conformance with instructions in this Manual Caution alerts you to particularly important things that will keep your vehicle operating properly INSTALLAT
31. is optional not tapping into the VP 44 pump prevents the Juice module from increasing the output of the Cummins engine to it s full potential and will result in limited horsepower and torque gains In order to control the pump more directly the Juice module needs to be electrically attached to the VP 44 pump order to attach the module to the VP 44 pump the control wire must be pierced with the Posi Tap wire provided the Juice harness The following figures 7 9 show how to connect the Juice to the Bosch VP 44 high pressure pump and how and where to attach the Posi Tap connection Figure 8 is a Bosch VP 44 pump that has been removed from a truck This 15 the same pump used on Cummins engines for model year trucks from 1998 5 to 2002 1 Unbolt and remove the casting that attaches to the Throttle Position Sen Remove sor TPS housing to expose the fuel pump and the associated control wire Figure 7 2 Using a sharp knife or razor care fully slice back the insulation that cov ers both pump wires contained in wire bundle number one see figure 8 3 Locate the TOP injection pump wie identified in Figures 8 amp 9 Figure 7 Throttle Position Housing NOTE This will be the wire on the top closest to the engine block when the pump ts installed on the truck 4 Unscrew the top of the Posi Tap and place the wire to be tapped in the slot provided in the cap Wire Bundle 2 Do Not Modify
32. itude Connector and remaining cable to the lower left corner of the driver side windshield Similar to Figure 4 on previous page NOTE This cable should already be inside the cab and underneath the dash 3 Leave enough length between the dash and end of the CS CTS connector for Figure 1 DATA OBDII easy CS CTS install NOTE For a clean look the cable can be hidden behind the dash plastic and the door frame weather strip NOO 4 Plug the CS CTS Connector into the proper mating connector on the back of the CS CTS Unit 5 Depending on your mounting style refer to the following for proper installa tion a Arkon Mount Quick Install Guide b POD Mount POD Install Manual JUICE MODULE INSTALLATION FINAL UCEMODULEINSTALLATION 1 Plug the Main Juice Connector into the Juice Module receptacle Figure 1 Figure 1 Juice Module Na Juice Main Jui ain Juice Module Harness I NSTALLATI Dodge Juice NOLO Installation Instructions MOUNTINGANDSECURI NG TEJU CE 1 Attach one side of each velcro strip to the back side of the Mod ule and to the top side of a flat surface under the hood Figure 2 NOTE The best place is the top of the fuse box on the driver side This will secure the Juice module and help keep it away from any moving hot parts under the hood Figure 2 Juice Module Mounting FINAL INSPECTI
33. n The 2010 2011 are behind the key ignition 4 Connect the Turbo Timer TT adapter 1n between the truck connectors The 2006 2009 will be an in line cable coming from the steering column 5 Route the Turbo Timer Main Harness connector through the fire wall grom met as shown in Figure 12 6 Connect the Turbo Timer connector into the Turbo Timer adapter underneath the dash Steering Ignition Column Module Adapter Truck Cable Na 1 ate BEI F F 4 T i Cable Adapter Figure 11 Looking up from Figure Looking up from brake pedal 2006 2009 brake pedal 2010 2011 NSTALLATI Dodge Juice Installation Instructions Engine Side Cab Side Turbo Timer Adapter Truck Connectors Turbo Timer Main Harness Grommet Edge Turbo Timer Fire wall Connectors Figure 12 Routed Turbo Timer NOLO NOTE Your juice module installation is not complete Refer to the EGT PROBE INSTALLATION section to continue X Nddav Installation Instructions NSTALLATI ON 2007 5 2011 6 7L RACING CAUTION 2010 Dodge trucks that have been manufactured before March 2010 may generate engine fault codes In order for the Race Juice to work correctly with the DPF off your truck may need to be updated Only a Dealer can update your truck s computer so this is important
34. ness See Figure 4 4 Plug the Female connector into the EGR housing connector See Figure 4 F Eun gt farsi a q RUE TS 5 Use zip tie to strap EGR Sensor EGR Sensor Harness Harness to the electrical conduit shown Figure 3 Remove Harness in Figure 4 NOTE When using the EGR Female Male Spoofer on the 2010 11 trucks it is normal for the following trouble codes to be set MSA DTC P049D EGR Control Position gt i S gt S DTC P046C EGR Position Sensor JJ B These codes may be set but the engine light will not come on It is ok to leave the codes NOTE If your truck s calibration see pg por X 33 for instructions on how to get calibra fy 2010 Electrical Conduit on a 2011 then you may experience Figure 4 Remove Harness service exhaust system message while using the EGR Spoofer with the Intake Throttle plate removed This condi is typically experienced if the engine is at normal operating temperatures and is allowed to idle for a couple of minutes This message can be ignored and will go away by itself on 2010 models and will go away on 2011 models if the DTCs are cleared manually or with the clear codes on startup XR Na lalay NOLO X NHddv I NSTALLATI ON Dodge Juice Installation Instructions PROBE INSTALL
35. nnector Attitude Connector 2 Locate the OBDII port underneath your dash Figure 9 3 Plug the Edge supplied DATA OB Figure 8 DATA OBDII Cable DII cable into the OBDII port 4 Route DATA OBDIT Data Link OBDII PORT Connector out the rubber grommet as shown In Figure 10 NOTE The Attitude cable will later be routed and installed Figure 9 5 Plug the routed Data Link connector from the DATA OBDII cable into the Edge Main Harness Data Link connector under the hood Figure 10 Installation Instructions NSTALLATI ON Engine Side Cab Side Attitude T Connector Data Link OBDII DATA OBDITI Cable Connector MP B0 Data Link Harness Port Grommet Fire Wall NOO Figure 10 Routed Data Link CONNECTING TO THE TURBO 1 Locate the Turbo Timer cable provided in the box see Supplied Items NOTE There may be 2 different Turbo Timer adapters included in your kit See Supplied items at the beginning of this section to determine which adapter will fit your model year Find the proper adapter and follow the instructions to properly install it Once you have determined the connector 15 correctly installed you may discard the remaining adapter as you will not need it 2 Remove panel under steering column Figures 11 amp 3 Locate the key position connectors The 2006 2009 are up and inside the steering colum
36. nto the manifold Figure 1 5 Tighten the fitting so that it is securely seated NOTE Ideally the tip of the fitting would be less than or flush with the inside of the exhaust flow path Figure 2 Exhaust Manifold Wall NSTALLATI ON Installation Instructions Figure 2 Probe Insertion 22 Emm 6 Install the probe into the fitting and tighten the top nut of the fitting INI Nut just tight enough to keep the probe Fittine firmly mounted Figure 2 A gt Flush 7 Make sure that the probe cable SN Is posltloned to allow best path and Probe minimal bending for routing to the fire wall Figure 3 90 Degree To Fire walle S NOT E The probe will move ap proximately 90 Deg clockwise in the direction the nut is tightened B lly tightening th Tightened Position GOR siap EAA make sure the cable starts 90 7 Degrees from the final resting po Starting Position sition When tightened the cable will be correctly positioned CAUTION Do not bend the probe after installed If needed loosen the probe nut adjust the probe and re tighten Bending the probe tubing will result in a faulty probe Figure 4 Correct NOO Na ice ctions INSTALLATION 1998 5 2002 d mee XE NOO NOTE 3 views are looking from the passenger side
37. ss fitting Tighten while being careful not to over tighten 7 Slip the supplied hose clamp onto the stock hose then install the stock hose onto the supplied brass fitting and tighten the hose clamp with the 4 socket 8 Reinstall the stock air hose onto the air filter housing and turbocharger inlet 9 Using the 5 16 socket tighten both clamps securely Na Figure 10 Turbo View OEM brass fitting I NSTALLATI ON Dodge Juice Installation Instructions Edge Supplied Elbow Hose Clamp Hose Figure 11 Installed Boost Elbow LIFT PUMP FUE_LPRESSURESENSOR NS TALL CAUTION If you lack experience or tools bleed the fuel system take the truck to an Figure 12 VP44 experienced mechanic for installation of the fuel pressure sensor CAUTION The fuel that is pumped to the injectors also acts as a lubricant for the Bosch VP 44 high pressure pump A loss of fuel pres sure to the high pressure pump may result in permanent damage to the high pressure pump NOO 1 Thread fuel pressure sen sor into the supplied banjo bolt 2 Remove the stock banjo bolt from the injector pump supply line located on the 44 with the pre installed neoprene washer and fuel pressure sensor Figure 14 3 Tighten bolt to the appro priate torque specifications 18 ft lbs Figure 13 CAUTION When the Fuel Supply Line is removed fuel can drain out of the VP
38. surface that will come in contact with the transmission 7 Re attach the plate cover to the transmission and connect the sensor cable to the sensor 8 Refill the transmission with fluid NOTE YOUR JUICE MODULE INSTALLATION IS NOT COMPLETE RE FER TO THE EGT PROBE INSTALLATION SECTION TO CONTINUE Bell Housing PTO Cover Plate Transmission Truck Front Driver Side Figure 18 Manual Transmission Driver Side NOO Na NSTALLATI Dodge Juice Installation Instructions 2003 2004 5 9L CR Supplied Items Oty Required Tools 1 Main Wiring Harness 1 3 8 Drive Ratchet 2 Edge Juice Module 1 10mm Socket 3 Leaded Fuse Link 1 5 16 Socket A Zip 10 1 2 Wrench 7 16 Wrench NNI EIE S VA n T qu eu le a e at n Tr d a 1 T REFER TO QUICK INSTALL GUIDE FOR INSTALL Note Depending on your year of truck you may not need everything provided NSTALLATI ON Installation Instructions Harness Connection Guide Ground Connector Fuel Pressure Connectors Power Connector Main Juice Data Link Connector Connector 4 rw um LL Iz l ED N 2 amp 6
39. turn line banjo fitting to 24 Nm 18 ft lbs torque 5 Attempt to start the engine NOTE The engine may be very noisy or run erratic for a few minutes Keep an eye on the fuel pressure as displayed on the I NSTALLATI ON Dodge Juice Installation Instructions Attitude If the pressure drops below 4 psi or the engine quits running re bleed the fuel system If the engine still does not start remove and check the fuel filter If the filter is dirty or damaged replace the filter CAUTION not engage the starter motor for more than 30 seconds Allow two min utes between cranking intervals eAlthough it is rare on occasions the LIFT pump may fail to prime after the banjo bolt has been replaced signifying a possibility of a worn pump In this rare instance the LIFT pump should be replaced 6 Reinstall the throttle bracket onto fuel injection pump using the three bolts Torque these bolt to 18 ft lbs using a torque wrench and 13mm socket NOLO CONNECTING TO TRANSMISSION AUTOMATIC 1 Unbolt the stock plug from passenger side rear of the transmission using a 7 16 inch 11mm wrench see Figure 17 NOTE A small amount of transmission fluid will leak from the outlet 2 Apply Teflon tape to the threads of the transmission temperature sensor 3 Using a 12 inch wrench thread the Edge supplied transmission oil temp sensor see parts list and connect the cable using the supplied nut 4 From
40. w the stock brass fitting out of the turbocharg er housing 6 Using the 7 16 wrench install the supplied brass fitting Tighten while being careful not to over tighten Figure 9 7 Slip the supplied hose clamp onto the stock hose install the stock hose onto the supplied brass fitting and tighten hose clamp with 1 4 socket 8 Reinstall the stock air hose onto the air filter housing and turbocharger inlet 9 Using the 5 16 socket tighten both clamps securely NOTE YOUR JUICE MODULE INSTALLATION IS NOT COMPLETE RE FER TO THE EGT PROBE INSTALLATION SECTION TO CONTINUE Figure 8 Turbo View Figure 9 Installed Boost Elbow c lt Te d Edge Supplied Elbow OEM brass fitting Itu Clamn Hose NSTALLATI ON Installation Instructions 2004 5 2005 5 9L 600 Supplied Items Oty Required Tools 3 8 Drive Ratchet 10mm Socket 5 16 Socket 1 2 Wrench 7 16 Wrench NOO REFER TO QUICK INSTALL GUIDE FOR INSTALL Note Depending on your year of truck you may not need everything provided NSTALLATI Dodge Juice Installation Instructions Harness Connection Guide Fused Power Connectors Yellow Always Required Coud Turbo Timer Connector Red Required when using Turbo Timer Attitude C 7 Data Link Connector W Main Juice 2 o EGT Probe Connectors
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