Lubrication Systems QLS 301 & 311 without Control Unit
Contents
1. suoneoyipow 0 Joalqns Form 403011 2 1EN 38009 B10 User Manual Installation and Operation Instructions Original Language D EG Kon formitat serklarung Hiermit erkl ren wir dass die Bauart von in der von uns gelieferten Ausf hrung den Besfimmun gen alln einschl gigen grundlegenden Sicherheits und Gesundheits arforderun gen entspricht einschlie lich deren zum Zetpurkt der Erkl rung geltenden Ande rungen Angewendete harmonisierte Normen insbesoncere Maschin enrichtlinie 2006 42 EG GB EC Declaration of conformity Herewith we declare that the model of QLS301 QLS311 without in the version supplied by us carres ponds to the provisions of all pertinert fundamental health and safety require ments including all modifica tions of this directive valid at the time of the declaration Applied harmonized stan dards in particular Machinery Directive 2006 42 EC DINEN ISO 12100 Teil1 amp 2 Part1 amp 2 Sicherheit von Maschinen Grundbegriffe allgemeine Gestaltungsleits ze Pumpen und Pumpengerate f r Fl ssigkeiten Algemeine sicherungs technische Anforderungen Niederspannungs richtlinie 2006 95 EG DIN EN 60204 Teil 1 Sicherheit von Maschinen Elektrische Ausf hrung von Maschinen EMV Richtlinien 2009 19 EG Kfz f r Industriebereiche 2004 108 EG Industrie f r Wohnbereich Gesch fts und Gewerbebereiche so2. Note Regarding pump models without divider block it is only possible to contro or close the lubrication system with external control or PLC They are listed in a separate selection guide and are assigned with special part numbers 650 Accessory kits see Technical Data Page 14 of 34 2 1EN 38009 B10 Form 403011 User Manual Installation and Operation Instructions Mode of Operation Lubrication system The QLS operates according to operating cycles pause i 1 i an and lubricating times i Depending on the setting of the external control unit the pause time begins the cycle or the lubricating time I 1 d LLLLLL Adivision of the lube points option via sub metering DG en CA devices and one main metering device SSV 6 SSV 8 is 4 TTITIT possible only up to max 18 points per operating cycle In this case set the number of cycles of the main meter ing device according to the number of lube points or the lubricant need via the external control unit I tj 1 L me 4205b99 Fig 7 1 QLS schematic 1 Low level control 2 Proximity switch 3 Terminal board 4 Pump 5 SSV6 8 12 18 Pressure Relief Valve The QLS is protected with a pressure relief valve cartridge The pressure relief valve limits the pressure build up in the QLS It opens at an overpressure of 205 bar QLS301 or 80 bar QLS311 If the pr
3. Qty a sch a a sch sch sch M sch Part N 221 1 2488 4 235 1 3128 2 550 3 4004 1 550 3 6979 1 450 2 4857 1 550 3 6979 4 550 3 4003 1 450 2 4856 1 235 1 4343 1 303 1 9285 1 550 3 6982 1 550 3 6982 2 664 3 6968 2 550 36979 8 236 1 4490 1 550 3 6984 1 550 3 6984 2 664 36078 7 236 1 3277 9 Pos 14 3 14 4 14 5 14 6 14 7 15 16 17 18 19 20 20 1 Description Flat packing Appliance plug 1 for power supply VDC Appliance plug 2 for extemal display VDC Appliance socket 2 with 10 m cable for extemal display Comination screw Proximity switch O ring 5 x 1 5 SSV divider block SSV V6 K SSV V12 K SSV V18 K Hyar lube fitting ST R 1 8 A3 F Closure plug for indicator pin Pump element compl 06mm Sealing kit for pump element Kit Part Qty D 2 D 1 D 1 1 D 1 1 x 2 1 1 1 D 1 X 1 D 1 Part N 236 13 294 3 664 36 968 4 664 36 968 6 664 36078 9 201 14434 1 550 36 980 1 219 12222 2 619 37589 1 619 37590 1 619 37591 1 251 14109 6 519 32 123 1 650 28 856 1 550 36 979 5 2 1EN 38009 B10 Page 31 of 34 User Manual o 2 3 pom 7 c 2 D Be e O O ba c 2 amp be Lo Ro Notes Page 32 of 34
4. 237 mm 9 33 in 184 mm 7 24 in 171 mm 6 73 in 103 mm 4 05 in 65 mm 2 56 in j 146 mm 5 75 in _ erc mm 0 35 in E Ee a SA N 230 mm 9 05 in 270 mm 10 63 in 215 mm 8 46 in 300 mm 11 81 in 237 mm 9 33 in B Q3011 040a1 0 Form 403011 2 1EN 38009 B10 Rear mounted SSV metering device 86 mm 3 38 in 20 mm 0 78 in 26 6 mm dia 0 25 in 416 mm 0 59 in 15 mm 0 59 in 30 mm 1 18 in 4233a99 Number of outlets Dimensions A in mm 6 60 12 105 18 150 Bottom mounted SSV metering device G0 2 36 in 20 0 78 in i o iz Arh wy Kees D K e H lt 2 Zei ALs d U 24 d 3 z ES o E ett 2777 d LN Y RE RAR sg AU SE j 1G 1 8 2012b95 Number of outlets Dimensions Ain mm 8 90 12 105 18 150 Page 23 of 34 Subject to modifications User Manual Installation and Operation Instructions Service Parts and Assembly Kits QLS 301 with bottom mounted SSV metering device and square type plugs 4193a00 Page 24 of 34 2 1EN 38009 B10 Form 403011 Subject to modifications User Manual Installation and Operation Instructions Service Parts and Assembly
5. Fig 14 1 Fill pump reservoir up to the Max mark 4231a99 1 Filling nipple 2 Vent hole 3 Follower plate Filling of the empty reservoir Make sure that all air has been expelled from under the follower plate 3 Fig 14 1 after refilling the empty reser voir The follower plate seal should contact the vent hole 2 located on the top of the reservoir Small amount of grease should be refilled to ensure expelling of air from under the follower plate HINWEIS If necessary please observe the chapter First filling of a lubrication system 6001a02 U IMPORTANT Also observe the temperature ranges of all components of your lubrication sys tem including the temperature range of the lubricant applied see User Manual 2 0 40001 chapter Proven lubricants 6001 a02 ATTENTION Risk of bursting if the reservoir is over filled When filling the reservoir by means of pumps with a large delivery volume do not exceed the max filling mark 1013A94 Page 16 of 34 2 1EN 38009 B10 NOTE Whenever work is done on the centra lized lubrication system particular atten tion should be paid to absolute cleanii ness Dirt in the system will cause prob lems 6001a02 For cleaning the system use benzine or petroleum Do not use tri perchloroethylene or similar solvents Also do not use polar organic solvents such as alcohol methylacohol acetone or similar gt Fill the empty reservoir up to the M
6. Maximum operating pressure pump without metering device SCDE OT gege egeieg geed Side dE 205 bar QUES Bc Aiea aera a 80 bar Number of outlets 0 0 00 ccccceccceces ceceeeee ceeeeeeeeeeeaee 6 8 12 18 Output per outlet and Cycle ccc cesses 0 2 ccm Output of the pump wihtout SSV o e eseese 1 0 ccm min RESErvOil CAP ACIY ENEE AER EEN 1 Lubricant QLS301 oo eects ceeeteeeeees greases up to NLGI grade 2 e QULSS 14 geg hetessecscesdaesses oils with min 40 mm sec cST Prote ClOM sssvsesesiedtiencsiesneHestidesteendis DIN 40050 T9 IP6K 9K Weight scene hence Had nie dees 5 7 kg Reverse polarity protection of the operating voltage inlets yes Lines PlaStic UD Eieren isa 6x1 5 mm 1 4 in Min bending radius s eels ceeeeeee rererere 50mm Bursting pressure at 20 210 bar Tightening Torques Electric motor ON housing c ccceeeee ceeeeeeceeeeee reserse ee 3 Nm Pump element in HOUSING 0 0 ee eeeeee rererere 25 Nm Closure plug piston in metering device 18Nm Closure plug outlets in metering device s s onneen 15Nm Outlet fitting in metering device SS CLOWAYDE foci deacduccscscecudsceavectsesds avec SEENEN DESEN 17Nm PUSHIM IYD E oerrinne i 12 Nm Compression nut onto outlet fitting screw type Se EE e 10Nm SEKR UDG EEEE fateh acenaivch ese xaadedastenaden 11 Nm Indicator pin in metering device eee seeren 18 Nm Mounting of the metering device M6 8 8 a
7. ing holes of the pump Drilling template and mounting bolts are included in the package Pumps with mounted metering device 1014b00 Fig 1 1 Single double and triple lubricant output on back side mounted divider block Ox 3x Outlet quantity single double etc 1 6 Outlet numbers A Clamping ring of the check valve see Fig 3 B Grease supply C Enclosed grease R Return to reservoir NOTE Maximum internal combination of outlets SSV6 3 SSV 12 6 SSV18 9 Further combinations are possible outside the metering device by means of a tee piece only 6001a02 4163 a98 Fig 1 2 Closure plug also provided in the accessory kits 4180 a02 Fig 1 3 Check valve push in type A Clamping ring brass Form 403011 2 1EN 38009 B10 Determination of the output by cross porting of outlets 1 Single output A single output is the lubricant quantity fed to the lube point by a piston per stroke and outlet port It amounts to approx 0 2 cm see outlet 6 fig 1 1 2 Double or multiple outputs Outputs can be increased by simply plugging the unused outlet ports with closure plugs fig 2 provided in the ac cessory kit Lubricant from a plugged outlet is redirected to the next outlet on the same side of the SSV divider block in de scending numerical order see fig 1 Example see fig 1 By closing of outlet 4 outlet 2 receives the double quantity of outlets 5 and 3
8. 403011 6001 a02 6001 a02 6001 a02 IMPORTANT The pump motor is suitable for intermittent operation only NOTE All data depends on operating voltage ambient temperature and max operating pressure NOTE The pumps correspond to the following EMC directives for vehicles EMC 2009 19 EC for industry EMC 2004 108 EC marked with the EC approval symbol e icon on the type identification plate 2 1EN 38009 B10 Page 21 of 34 Subject to modifications User Manual Installation and Operation Instructions Technical Data continuation Power supply Direct current 12 VDC or 24 VDC with square type plug without integrated control p c b with terminal p c b and mounted metering device B Q301 1 050 a10 B Q301 1 050b10 M Motor C Control voltage Minus F1 Fuse F2 Fuse Internal External 12 VDC 6 A 12 24 VDC 0 5 A CS Cycle switch or 24 VDC 3A Mx Monitoring Inax Max current 2 A Umax Max voltage 48 V X5 external cycle switch Option X2 P Pump housing Monitoring PCB Terminal p c b X2 Square type plug right without time control rt red sw black br brown bl blue gb yellow ws white Page 22 of 34 2 1EN 38009 B10 Form 403011 Subject to modifications User Manual Installation and Operation Instructions Technical Data continuation Dimensions Pumps with 1 litre reservoir
9. Check valve with standard collets 1a Smooth flange 1009a98 2a Knurled flange Fig 5 2 Different types of check valves NOTE On construction machines or agricultural machines use high pressure hoses as feec lines In such cases the check valves of 600 1402 the sub metering devices must have a reinforced collets and a smooth flange IMPORTANT Connect only high pressure hoses Se 4 1 x 2 3 mm with threaded sleeve and Fig 5 3 Check valve with reinforced collets and high pressure hose hose stud to the check valves with rein 600 1402 forced collets Mounting of the threaded sleeves and hose studs onto the high pressure hose gt Screw threaded sleeve 1 fig 5 4 counterclockwise onto the high pressure hose 2 until the illustrated dimension of 11 mmis reached Fa eege 3 GEAR EE ESCH 1S BEE d Ly CN IMPORTANT Oil parts 1 2 inner surface of hose and 3 well before screwing them together 600 1a02 gt Then screw the hose stud 3 into the threaded sleeve 1 1 Threaded sleeve 2 Main line 1028a 96 3 Hose stud Fig 54 Pre assembly of the threaded sleeves and hose studs onto the main line Form 403011 2 1EN 38009 B10 Page 11 of 34 User Manual Installation and Operation Instructions Description Lubrication Systems QLS 301 311 4199a99 Fig 6 1 QLS 301 with bottom mounted SSV devider block 4255a00 Fig 6 2 QLS 311 with rear mounte
10. Kits continuation QLS 301 Parts List with bottom horizontally mounted SSV divider block Pos Description Reservoir N Spring DA 28 x 1 6 x106 Follower piston Intermediate plate Eccentric gear Shaft Pressure relief valve oo N OAA O Pump element compl 6 mm Sealing kit f r pump element 10 Housing for low level control 11 Housing cover for low level control and VDC plug 1A1 0 or VDC plug 2A1 0 Appliance socket 2 with 10 m cable for external display Stecker schwarz GMD 3011 Flachdichtung Appliance plug 2 with 10 m cable for external display Appliance plug 1 for power supply VDC Appliance socket 1 with 10 m cable for power supply Combination screw Form 403011 Kit x XxX XxX xX Part Qty k i a ch ck sch Part N 550 36979 2 218 14172 6 550 36979 3 450 24749 1 550 36979 4 550 36979 1 235 1 4343 1 650 28856 1 550 36979 5 550 36981 3 550 3 6984 1 550 36984 2 664 36078 9 236 13277 9 236 1 3294 3 664 36968 6 664 36968 4 664 36078 7 201 1 4434 1 Description Proximity switch Connecting p c b Low level control Motor 12 VDC Motor 24 VDC Motor connection VDC Hydr lube fitting ST AR 1 8 Adapter M 22x 1 5 a x G 1 8 in i O ring 9 5x 1 5mm Hollow screw Sealing ring alu Manifold Connecting block Hydr lube fitting ST AR 1 8 SSV divider block S
11. Research amp Development 2 Q Z Form 403011 2 1EN 38009 B10 Page 33 of 34 User Manual Installation and Operation Instructions LincoIn s Global Distribution and Service Network The Best in Our Industry Whatever service is required selecting a lubricating system customised system installation or the supply of top quality prod ucts you will always be best advised by the staff of the Lincoln offices representatives and contract dealers Systems dealers Our systems dealers have the most extensive specialised knowledge in our industry They plan your installations to suit your specifications with exactly the combination of Lincoln components that you need They then build the installations at your op eration with experienced technicians or work closely with your personnel to ensure that everything goes smoothly All dealers have the complete range of pumps distributers monitoring devices and accessories in stock and meet our exacting demands with their specialised knowledge about products installations and service Whenever and wherever you need our experts from St Louis to Singapore Walldorf and worldwide Lincoln s first class systems dealers are at your service Find out where the nearest Lincoln distribution and service office to you is located Americas Lincoln Industrial One Lincoln Way Phone 1 314679 4200 St Louis MO 63120 1578 Fax 1 800 424 5359 USA Home www lincolnindustrial com Euro
12. User Manual Installation and Operation Instructions Troubleshooting continuation Fault Blockage in the downstream progressive system Cause Remedy by service personnel Bearings lines or metering device clogged Determine the cause of the blockage as described in the Mounting position of metering device bottom following example and eliminate it In the case of metering devices SSV 8 12 and 18 the out gt Let pump run with external control p c b PLC or manu lets 1 and or 2 are closed ally Mounting position of metering device back gt Disconnect all feed lines D fig 15 1 of the metering device In the case of metering devices SSV 6 12 and SSV 18 one after the other If oil shows under pressure the block age is located in the line of outlet 3 or in the connected outlet 1 is closed and outlet 2 is connected to a lube bearing point point The fault can be identified as follows gt Pump through the blocked line or bearing point using a a via extemal control unit or PLC hand pump b functional control amp visual check of lube points NOTE To check the individual outlets leave all outlets disconnected for a while since only one piston stroke is executed with each 6001402 motor revolution Several strokes are re quired for a full cycle of all metering devices gt Check pressure relief valve see chapter Operation Re place it if necessary E 1 A pressure relief valve B
13. cant IMPORTANT When filling the reservoir vent bore A must not be closed in order to enable the escape of air in order not to impede the proper suc tion behaviour of the pump during opera tion 0 IMPORTANT Also observe the temperature ranges of allcomponents of your lubrication sys tem including the temperature range of the lubricant applied see User Manual 2 0 40001 chapter Proven lubricants Electrical Connection gt Connect cables acc to connection diagram see chapter Technical Data CAUTION Observe safety instructions in chapter Maintenance paragraph Electrical Connection 4273a00 Form 403011 Subject to modifications User Manual Installation and Operation Instructions Installation Instructions continuation Option for metric fittings not included in the accessory kits SSV Connecting tube fitting screw type and push in type 1 Ferrule nut 2 Cutting ring 3 Valve body with sealing and ferrule 423 9299 Fig 5 1 Screw type check valve Connection of the pressure plastic tube or the high pressure hose gt For high pressure hose 4 1 x 2 3 mm use check valve A fig 5 2 with reinforced collets 1a and smooth flange part no 226 14091 4 gt For pressure plastic tube 6 x 1 5 mm use check valve B fig 5 2 with standard collets 2a and knurled flange part no 226 14091 2 2a A Check valve with reinforced collets B
14. possible route Make sure to observe the minimum bend ing radius Measure cut and route the feed lines included in the kit NOTE Avoid sharp bends of the plastic tubing and the moving parts of the machine that could damage the lubrication lines Mini 6001a02 mum bending radius is 50 mm 2 in Secure the lubrication lines to the machine using nylon ties clamps or straps provided in the accessory kit If the feed lines are not primed prime all lubrication feed lines before connecting them to the lube point see para graph First Filling of a lubrication system Connect the feed lines directly to the check valves of the divider block and to the Quicklinc fittings of the lube point NOTE Push the ends of the feed lines firmly into the Quicklinc fittings until they are fully seated in the body of the fitting The primed feed lines are marked with white lines fig 3 2 to facilitate installation 6001a02 Cut off the pressure plastic tube uprightly at one of the white lines before it is mounted Then insert the feed line into the fitting up to the next white mark This will ensure a correct installation of the feed line in the threaded tube fitting Page 9 of 34 Subject to modifications User Manual Installation and Operation Instructions Installation Instructions continuation First filling of a lubrication system B Q301 010 a09 Fig A1 Filling QLS301 reservoir to the Max filli
15. pump C SSV 12 metering device 4232204 D feed lines Fig 15 1 Example of a QLS R return line gt Metering device is blocked Replace the metering device or clean it as follows Remove all threaded tube fittings Unscrew the piston closure plugs Remove the piston if possible with a soft mandrel IMPORTANT smaller than 6 mm 0 24 in The pistons are individually fit into the bores of the metering device After removing the pistons mark them in order to reinstall them in the right direction and position They must not be interchanged Thoroughly clean the metering device body in a grease dissolving detergent and dry it with compressed air Clean through the material passages 1 5 mm 0 59 in at the thread ends of the piston bores using a pin Clean the metering device once more and dry it thor oughly Reassemble the metering device 6001a02 Fault Differing lubricant amounts at the lubrication point Cause Remedy by service personnel Lubricant metering not correct gt Check the lubricant metering acc to the lubrication chart gt Adjust optimize time setting Time setting incorrect gt Check the lubricant metering acc to the lubrication chart gt Adjust optimize time setting Form 403011 2 1EN 38009 B10 Page 19 of 34 Subject to modifications User Manual Installation and Operation Instructions Technical Data Rating Adm operating temperature eene 25 70 C
16. to the operating temperature Use only original Lincoln spare parts see Parts Catalog 2 0 20001 or parts approved by Lincoln Adhere to the installation instructions of the machine manufacturer as regards all drilling and welding procedures the specified minimum distances between the boreholes and the upper lower rim of the frame or between two boreholes ATTENTION Consider residual ripple of max 5 to connect pumps with direct current version in relation to the operating voltage acc to DIN 41755 4273a00 Disposal Dispose of used or contaminated lubricants as well as of parts that were in touch with lubricant according to the legal regula tions pertaining to environmental protection Make sure to observe the safety data sheets of the lubricants used IMPORTANT gt Route supply lines professionally gt Firmly bolt together pressurized com ponents 6001 a02 A r i Consider the torsion torques NOTE In case of rear mounted lubricant meter ing devices For transporting outlet 2 of the metering 6001a02 device was equipped with a check valve Make sure to remove it before assembly as it cannot be used when operating 2 1EN 38009 B10 Form 403011 Subject to modifications User Manual Installation and Operation Instructions Installation Instructions Pump Mount pumps in such way that access is provided to refill and test the pump Use drilling template to mark and drill mount
17. 00 or 00 Use the QLS 301 311 exclusively to supply lubricants The QLS 301 311 are adequate for intermittent operation only The 301 311 are adequate for feeding max 18 lube points per lubricating cycle Do not use QLS 301 311 with SSV divider block in bottom mounting position for mobile applications Do not install the system with machines exposed to shock Misuse Any use of the QLS 301 311 that is not expressly mentioned in this User Manual will be regarded as misuse If the QLS 301 311 are used or operated in a different man ner other than specified any claim for warranty or liability will be null and void NOTE If personal injury or material damage oc curs as a result of inappropriate operation e g if the safety instructions are ignored or resulting from an incorrect installation of the QLS 301 311 no claims or legal actions may be taken against Lincoln GmbH 6001a02 Exclusion of Liability The manufacturer of the centralized lubrication systems QLS 301 311 will not accept any liability for damage Caused by insufficient lubricant due to irregular filling of the reservoir due to wrong programming of the internal or external controller due to wrong planning and layout of the downstream lu bricant distribution caused by the use of contaminated lubricants due to the use of lubricants which are not or are only conditionally pumpable in centralized lubrication systems caused by connection to a wro
18. 08 CE industrie pour domaines de l habitation des magasins et de l artisanat ainsi que des petites entreprises DIN EN 61000 Nomes fondamentales Emission de parasites Partie 6 4 v hicules Partie 6 3 industrie Declaraci n CE de con formid ad Por la presente declaramos que el mocelo suministrado control unit en la version suministrada corresponde a las disposici nes de los requisitos pertinentes y fundamertales salud y seguridad en su redacci n vigerte en el momento de instalaci n Normas armonizadas uilizadas paticularmente Directiva de maquinas 2006 42 CE Parte 1 amp 2 Seguridad de maquinas T rminos basicos axiomas generales de dise o Bombas y equipos de bombas para l quidos Prescripciones generales referente a la seguridad Directiva de baja tensi n 2006 95 CE Parte 1 Seguridad de m quinas Equipo el ctrico d m quinas Directivas CEM 2009 19 CE veh culos para reas industriales 2004 108 CE industria Daa reas residenciales comerciales e industriales tanto camo peque as empresas Normas especiales fundamenta les Emisi n de interferencias Parte 6 4 veh culos Parte 6 3 industria Dichiarazione CE di confomita Si dichiara che i prodotto da noi farnito nella versione da noi forrita corforme a tutti i requisiti basilari prescritt in termini di sicurezza e di salute incluse le modifiche vigenti al mome
19. 2 Fault Pump motor doesn t run Cause Remedy by service personnel WARNING Disconnect the power supply before starting any maintenance or repair works 4273a00 Power supply interrupted Green gt Check the voltage supply to the pump fuses If necessary eliminate the fault or decimal point On h on display is not replace the fuses lit gt Check the feedline from the fuses to the plug of the pump and then to the control p c b Power supply from external control Trigger an additional lubricating cycle with external control p c b PLC or manu p c b PLC to motor interrupted ally Check voltage supply from the control p c b PLC to the motor If necessary Electric motor defective replace the motor Fault Pump does not deliver lubricant Cause Remedy by operator personnel Reservoir is almost empty If so gt Fill up the reservoir with clean lubricant Let the pump run with external control display will flash on the externalcon p c b PLC or manually until lubricant shows at all lube points trol unit PLC NOTE Dependent on the ambient temperature and or sort of lubricant output Therefore trigger several additional operating cycles 6001a02 Cause Remedy by service personnel Air pockets in lubrication system gt Trigger an additional lubrication several times with external control p c b SPS or manually Lubricant must dispense at lubrication points without air bubb
20. 5 Low Level Control oo eecceee cesses ceeeeeee ceseeee ceeeeeeeceeaeee cues 15 Maintenance Repair and Tests Maintenance ou ccc ceeeeeececceeee ceeeees ceeeeeee ceeeees ceseeees nesses esne 16 TO fill reservoir 0 ceccceee cesses ceeeeeee ceseeee ceseeeeeceaaeee case 16 Eege geet erer eege gege ee 17 Electrical Connection cceseeeceeeeeee ceseeee ceeeeeeeceeaeee cess 17 UR EE 17 Troubleshooting A 18 Technical Data RAMMO E 20 External Interfaces cccccecesssee ceeeeeee cesses ceseeeeecesanee ees 20 Electrical Data 21 Connecting Diagrams ss eee ceeeeneceneeee eeeeeeneeateeae nen 22 Kl ET al EE 23 Service Parts and Assembly Kits A 24 EC Declaration of Conformity A 33 Lincoln worldwide cesses ceeeeeee cesses cues 34 Keep this user information always at hand at the place of work of the pump Form 403011 2 1EN 38009 B10 Page 3 of 34 Subject to modifications User Manual Installation and Operation Instructions Introduction Explanation of Symbols Used The following description standards are used in this manual Safety Instructions Structure of safety instructions Pictogram Signal word Danger text Danger note How to avoid danger The following pictograms are used in this manual and are combined with the corresponding signal words 1013 A94 4273a00 6001a02 ATTENTION ATTENTION NOTE CAUTION CAUTION IMPORTANT WARNING WARNING The signal words give t
21. SV 8 K SSV 12 K SSV 18 K Closure plug for indicator pin Sealing kit for QLS 301 Part N 550 36980 1 236 1 4490 1 550 3 6979 9 550 3 6982 1 550 3 6982 2 664 3 6968 2 251 1 4040 1 304 1 9619 1 219 1 2222 2 226 13777 2 226 1 3780 1 550 3 6979 6 550 3 6979 7 251 1 4040 1 619 3 7586 1 619 3 7587 1 619 3 7588 1 519 32123 1 550 36979 8 2 1EN 38009 B10 Page 25 of 34 Subject to modifications User Manual Installation and Operation Instructions Service Parts and Assembly Kits continuation QLS 301 with rear mounted SSV metering device and square type plugs 15 1 4194a00 Page 26 of 34 2 1EN 38009 B10 Form 403011 Subject to modifications User Manual Installation and Operation Instructions Service Parts and Assembly Kits continuation QLS 301 Parts List with rear vertically mounted SSV divider block N N OO P W 10 11 Pos Description Reservoir Spring DA 28 x 1 6 x 106 Follower piston Intermediate plate Eccentric gear Shaft Pressure relief valve Pump element compl 6mm Sealing kit for pump element Housing for low level control Housing cover for low level control and VDC plug 1A1 0 or VDC plug 2A1 0 Appliance socket 2 with 10 m cable for external display Socket black GMD 3011 Flat packing Appliance plug 2 for external display VDC Appliance plug 1 f r power supply VDC Appliance s
22. Subject to modifications User Manual LINCOLN Installation and Operation Instructions hy Lubrication Systems QLS 301 amp 311 without Control Unit B Q30 11 000a10 U S Patent No 6 244 387 German Registration Design No 29923765 6 6093b03 810 55250 1B Form 403011 2 1EN 38009 B10 Subject to modifications User Manual Installation and Operation Instructions This User Manual was compiled on behalf of the manufacturer by Lincoln GmbH EdiDoc GmbH Heinrich Hertz Str 2 8 Erzberger Str 8 D 69190 Walldorf D 68753 Waghausel All rights reserved Any duplication of this User Manual in its entirety or in part by whatever means is prohibited without the prior consent in writing of Lincoln GmbH Subject to modifications without prior notification LINCOLN Phone 49 6227 33 0 E Fax 49 6227 33 259 E Mail Lincoln lincolnindustrial de 2010 by Page 2 of 34 2 1EN 38009 B10 Form 403011 Subject to modifications User Manual Installation and Operation Instructions Table of Contents Page Introduction A Explanation of Symbols Used eee cee ceeeeteeceeeeeeeeeees 4 User s Responsibility ceeeneeceeeneeeceeeeeeaeeeas 4 Environmental Protection 0 0 cccccescee srest essnee rerrrn errnet 4 DONIC EE 4 Safety Instructions Appropriate Use NEE EEN EEN ANER eeseeeee annene senenn 5 Misuse Exclusion of Liability 5 Regulations for Prevention of Ac
23. age acc to and 6 DIN 41755 4273a00 4273a00 CAUTION Before starting make sure that the general power supply is off The device must never be connected or disconnected when the power is on The protective conductor musi always be connected Take care that this line section is undamaged and conforms to standards and the contacts are safe NOTE The protection IP6K9K is guaranteed when the socket X1 X2 amp X3 is tightened on the housing cover with flat packing 6001a02 gt Make sure of the connection and the type of construction of your QLS 401 type of connection VDC VAC low level indication type of connection plug monitoring of metering device via extemal or intemal cycle switch gt Connect the electrical wires according to the following electrical connecting diagrams see chapter Technical Data Tests Test Run Triggering an Additional Lubrication To check the pump operation it is possible to perform an additional test See external control unit During the lubricating time the control pin is moving to the left or to the right side Fig 6 2 lubricant comes out of the lubrication points Form 403011 2 1EN 38009 B10 Page 17 of 34 Subject to modifications User Manual Installation and Operation Instructions Troubleshooting NOTE The pump operation can be stated from the outside by if any via the external contro unit see corresponding User Manual 6001a0
24. ax marking via the filling nipple 1 Fig 14 1 IMPORTANT The grease must be free from impurities and must not be liable to change its consis tency in the course of time NOTE If the reservoirhas been completely emp tied the pump may require priming and a longer runtime to reach the full lubricant output Therefore if the occasion arises trigger additional lubrications manually fig 13 2 600 1a02 IMPORTANT When filling the reservoir vent bore A must not be closed in order to enable the escape of air in order not to impede the proper suc tion behaviour of the pump during opera tion 6001 a02 4263c07 Fig 14 2 Filling of the QLS311 reservoir A Reservoir cover B Filter C Reservoir gt Remove reservoir cover A from reservoir C gt Fillreservoir up to maximum marking with filter B inserted gt Close reservoir C again with reservoir cover A Form 403011 Subject to modifications User Manual Installation and Operation Instructions Maintenance Repair and Tests continuation Repair For repair work on the QLS use only original Lincoln spare parts Using non Lincoln parts voids the pump warranty Electrical Connection WARNING Before maintenance or repair of pumps ATTENTION switch off their power supply Consider residual ripple of max 5 to connect pumps with direct current version Consider the safety instructions page 5 in relation to the operating volt
25. cidents c eeee 5 General Safety Instructions eese cesses serere eerren reren 5 Operation Maintenance and Repair 00 ceeeeseeeeeeeeees 5 Operation Mainten ance ee ceeeeecteeceeceeeteeeceeneeeaeeees 6 Operation with bayonet plug oe ee cee ceeeeeeeeneeeaeeees 6 ROP TEE 6 DISPOSAL oe SEENe ee EEN 6 Installation EE 6 Installation Instructions PUMP BE 7 Pumps with mounted metering device 0 eeeeceeeeeteeeee 7 Determination of the output by Cross porting Of outlets oo eee ceeeeeeceeeneeeeeeeeeeaeeeas 7 SINGIGOUID UL earnan e eee H Double or multiple outputs oo eee eee ceeeeee rererere 7 CIOSUPE PIUQ EE 7 Check valve wiicicccsiiecicncei NEE iia EECH ESEER AE iaieiiea H Dirct internal feedback feature eee eee 8 Pumps with external metering device oes cesses trees 8 Lubrication POIN S s2 ccisececsihe sacs cadttiecssncne nensstacesesseneesesenceeses 8 Zerk LOCK Connection 0 eee ceeseeceeeeee ceneees eeeaeees eeaeeeneneees 8 Connection of Feed Lines 0 eee esse ceeeeeenneeeeeeeeeeee srne 9 First filling of a lubrication system n se cee eeeeseeeeeeee eee 10 Electrical Connection un 10 Option for Metric Tttmg e 11 Page Te TEE 12 Identification Code VDG weern e i n a eae eeetetacetens eetveseens 14 Mode of Operati on Lubrication System ss ssessssesesisresrrrsrensrnsrnaernsrne tennen neea 15 Pressure Relief Valve ou ccceceesseecceeeee seseeee ceeneeeeceeaeee cess 1
26. d SSV devider block Subject to modifications ahwon A DN OO ROM roo The QLS 301 311 are complete compact lubrication sys tems for a maximum of 18 lubrication points per oper ating cycle The pumps have three basic configurations SSV metering device mounted on the bottom Fig 6 1 SSV metering device mounted on the rear Fig 6 2 Pump without the SSV metering device attached re spectively with external metering device SSV KNQLS Fig 6 3 Standard lubrication lines are high pressure hoses 6x1 5 mm 1 4 in for pumps with the SSV metering device attached The QLS 301 311 with the SSV metering device mounted on the bottom have the capability of using also steel tub ing as lubrication lines if necessary NOTE The function of the QLS 301 311 is inde pendent of the SSV metering device s mounting position 600 1a02 Connecting block Manifold SSV metering device Nipple for emergency lubrication Closure plug R 1 8 A extemal power supply starts the electric motor and the pumping element starts pumping the lubricant to the SSV divider block When all lubrication points have received lubricant one operating cycle has been completed Then an internal proximity switch 1 initiator see Fig 6 2 turns the exter nal power supply and the motor off An operating cycle can be monitored with an external control unit PLC to avoid that the QLS restarts automati cally Proximity switch Contro
27. e 10 Nm Accessory Kits INCH SIZ KIIS cexec eseisetaceectieccs agatdesteacesneeiseieciesy Part no OV Oh ATA A seus E yess 550 3697 1 1 SNE 550 3697 1 2 SSV 1B eege e Eege EE EES Eet 550 3697 1 3 Metric Size Kits cece ceeeeeeceeeeee ereenn ceeeeeeaeeeeeae tees Part no SE EE 550 36970 1 A OSV 1 2 ogoare irssi aaa aiani 550 36970 2 SSV 18 550 36970 3 Lube fittings must be ordered separately External Interfaces Input Power supply see Connection diagrams X1 External cycle switch if any for external metering device see Fig 6 3 Filling reservoir see Fig 4 1 amp Fig 14 1 pos 1 Emergency lubrication see Fig 4 1 amp Fig 14 1 pos 5 Page 20 of 34 2 1EN 38009 B10 IMPORTANT The rating listed refers to grease of NLGI grade 2 measured at 20 backpressure 100 bar and nominal voltage 12 24 V motor Any differing pressures or tem peratures result in different lubricant outputs Any system design must be based on the above values compete 6001 a02 2 IMPORTANT Also observe the temperature ranges of all components of your lubrication sys tem including the temperature range of the lubricant applied see User Manual 2 0 40001 chapter Proven lubricants 6001 a02 IMPORTANT The pump reservoirs are factory primed with lubrication grease Renocal FN745 down to 25 and EP additives make Fuchs This composition is compatible to most of the com
28. embly Kits continuation QLS 311 Parts List with bottom horizontally mounted SSV divider block Subject to modifications Pos Description Kit Part Qty Part N Description 1 Cover x 1 221 12488 4 Flat packing 236 13294 3 2 Filter D 1 235 13128 2 Appliance plug 1 for 664 36 968 4 3 Reservoir x 1 550 34004 1 power supply VDC A Shatt X 1 550 36979 1 Appliance plug 2 for 664 36 968 6 f extemal display D Intermediate plate D 1 450 24857 1 VDC 6 Eccentric gear x 1 550 36979 4 Appliance socket 2 664 36078 9 7 Housing x 1 550 34003 1 with 10 m cable for 8 Floating switch x 1 450 24856 1 extemal display 9 Pressure relief valve x 1 235 14343 1 Geen SE 10 Closure plug X 1 303 19285 1 Proximity switch 550 36980 1 M 22 x1 5x 12 O ring 5x 1 5 219 12222 2 11 Motor 12 VDC x 1 550 36982 1 Connecting block 550 36 979 7 Motor 24 VDC x 1 550 36982 2 Hydr lube fitting 251 14109 6 11 1 Motor connection x 1 664 36968 2 STRISAST VDC Manifold 550 36 979 6 12 Sealing kit for 1 550 36979 8 Banjo bold 226 13777 2 QLS 311 Sealing ring alu 226 13780 1 13 Connecting p c b D 1 236 14490 1 SSV divider block 14 Housing for low level SSV V8 K 619 37586 1 control divo T Jesse SSV V12 K 619 37 587 1 an i S plug 1A1 0 S SSV V18 K 619 37 588 1 or VDC x 1 550 36984 2 Closure plug for 519 32 123 1 plug 2A1 0 indicator pin 14 1 Appliance socket 1 x 1 664 36078 7 Pump el
29. ement 650 28856 1 with 10 m cable for compl 6 mm power supply Sealing kit for 550 36 979 5 14 2 Socket black x 2 236 13277 9 pump element GMD 3011 Form 403011 2 1EN 38009 B10 Page 29 of 34 Subject to modifications User Manual Installation and Operation Instructions Service Parts and Assembly Kits continuation QLS 311 with rear mounted SSV metering device and square type plugs 1 a OAS aD bn 2 12 H H H H H H H a H DL i H H 3 i 11 1 11 13 nal t r sa 9 7 l l 3 7 4 i 4250b 00 Page 30 of 34 2 1EN 38009 B10 Form 403011 Subject to modifications User Manual Installation and Operation Instructions Service Parts and Assembly Kits continuation QLS 311 Parts List with rear vertically mounted SSV divider block Pos oO OO Jo Om FR ON e CH a 11 1 12 13 14 14 1 14 2 Description Cover Filter Reservoir Shaft Intermediate plate Eccentric gear Housing Floating switch Pressure relief valve Closure plug M 22 x1 5x 12 Motor 12 VDC Motor 24 VDC Motor connecting VDC Sealing kit for QLS 311 Connecting p c b Housing cover for low level control and VDC plug 1A1 0 or VDC plug 2A1 0 Appliance socket 1 with 10 m cable for power supply Plug black GMD 3011 Form 403011 Kit x XxX XxX X X
30. essure relief valve is actuated this indicates that the system is malfunctioning The lubricant flows back into the reservoir hardly visible from outside Fig 7 2 Pressure relief valve cartridge in housing 430400 Low level control The external low level indication and the conditions for connection and disconnection of the low level control as well as the starting and stopping conditions of the motor during low level have to be adjusted according to the cus tomer s requirements QLS301 The follower plate 3 Fig 8 1 of the reservoir moves the pin 2 with the solenoid 1 ahead of the sensor on the printed circuit board and initiates an external low level sig DI nal S T 2 QLS311 oS d D D H Fig 8 1 Parts of the low level control QLS301 422999 In case of low level a swimming solenoid inside the reser 1 Solenoid voir initiates an external low level signal 82 Pin 23 Follower plate n Form 403011 2 1EN 38009 B10 Page 15 of 34 Subject to modifications User Manual Installation and Operation Instructions Maintenance Repair and Tests Maintenance The maintenance is essentially limited to refilling the res ervoir with clean lubricant in good time However check regularly whether the lubricant is really dispensed to all the lubrication points Also check the main lines and lubricant feed lines for damage and replace them if necessary Filling of the reservoir
31. he internal combination of outlets 1 and 2 As shown in Fig 4 the quantities of outlets 1 2 and 4 3xR are returned to the reservoir The remaining outlets are to be used for the connection to the lube point or for increasing the lubricant quantity dou ble or triple comp fig 1 1 4188b99 3 ATTENTION Fig 1 4 Internal feedback of supplied lubricant only on back side i mounted SSV divider blocks Do not plug outlets number 1 or 2 hori zontally positioned outlets on bottom 0x 2x Outlet quantity single double etc mounted lubricant metering devices SSV 1 6 Outlet numbers 8 120r 18 Clamping ring brass of the check valve In this case there exists the possibility to Grease supply 1013A94 Enclosed grease Return line bore retum unneeded lubricant quantities ex temally from the metering device To do so use relief line connection R vouw Pumps with external metering device The pump can also be operated with an external metering device To provide a directly connected lube point with lubricant or to distribute the lubricant via a downstream progressive system a connection block 1 fig 6 3 with P pressure and Lubrication Points R return connection is provided Installing Quicklinc fittings into lube points gt Replace the existing lubrication fitting at the lubrication point by the corresponding Quicklinc push in fitting Zerk Lock Connection d NOTE If the lubrication f
32. he seriousness of danger if the follow ing text is not observed ATTENTION refers to faults or damages on machines refers to bad damages and possi ble injuries refers to possible dangerous inju ries indicates improved operation of the device indicates special operating fea tures of the device CAUTION WARNING NOTE IMPORTANT Example ATTENTION When making use of other than the tested spare parts serious damage may affect your device Therefore for the operation of your device always use original parts made by Lincoln GmbH 1013A94 Page 4 of 34 2 1EN 38009 B10 Furthermore you will find the following text symbols in this manual Listing of applicable statements Subpoint of applicable statements 1 Determination of the number or sequence of contents gt Procedural instruction User s Responsibility To ensure the safe operation of the unit the user is responsi ble for the following 1 The pump system shall be operated only for the in tended use see next chapter Safety Instructions and its design shall neither be modified nor transformed 2 The pump system shall be operated only if itisin a proper functioning condition and if it is operated in accor dance with the maintenance requirements 3 The operating personnel must be familiar with this User Manual and the safety instructions mentioned within and observe these carefully The correct installation and connection of tubes and ho
33. itting cannot be replaced k the Zerk Lock connection is available as e 3 Kl an alternative j 6001a02 The Zerk Lock fitting consists of the Zerk Lock body insert and a Quicklinc fitting Kess gt Place the Zerk Lock body over the grease fitting and place the staking tool firmly against the Zerk Lock insert 4200a 99 4201a99 Strike the tool sharply with a hammer until the Zerk Lock Fig 2 1 Place the Zerk Lock Fig 2 2 Installation of Zerk insert partially crimps onto the grease fitting necessary body over the grease Locks with staking tool only for US version nipple Page 8 of 34 2 1EN 38009 B10 Form 403011 Subject to modifications User Manual Installation and Operation Instructions Installation Instructions continuation 4202a99 Fig 23 Screwing Quicklinc fitting into the Zerk Lock body Connection of Feed Lines 4203a99 Fig 3 1 Feed line installed in the Quicklinc fitting 4157 a07 Fig 3 2 Feed line insert into the check valve up to the next white mark Form 403011 2 1EN 38009 B10 gt Screw the Quicklinc fitting into the Zerk Lock body and tighten until part resists further tightening about 1 1 2 turns NOTE Quicklinc hex is 12 mm Zerk Lock body hex is 1 2 600 1a02 Move the Zerk Lock and tube fitting from side to side on the grease fitting to insure the Zerk Lock is firmly seated Lay feed lines to each lubrication point with the shortest
34. l pin SSV metering device Nipple for emergency lubrication Page 12 of 34 2 1EN 38009 B10 Form 403011 Subject to modifications User Manual Installation and Operation Instructions Description continuation NOTE 600 1a02 vider valves SSV KN QLS SSV6 KN QLS SSV8 KN QLS SSV 10 KN QLS SSV 12 KN QLS SSV 14 KN QLS SSV 16 KN QLS SSV 18 KN QLS B Q311 020a10 Fig 6 3 QLS 311 without mounted SSV metering device with con nection for external SSV metering device KN QLS 1 Comnecting block 2 Closure plug 3 Nipple for emergency lubrication R 1 8 P For feedline to external SSV KN QLS R Return line connection Form 403011 2 1EN 38009 B10 An externally connected lubricant divider SSV KN QLS is equipped with the same proximity switch as a QLS with mounted SSV metering device The proximity switch is provided with a connecting cable of 2 m lengths and a connecting plug which must be con nected with an external control unit The function of the QLS 301 311 is inde pendent of the SSV metering device s mounting position There are available the following exte mally connectable di Part no 619 28945 1 619 28946 1 619 28949 1 619 28950 1 619 28951 1 619 28952 1 619 28953 1 Page 13 of 34 Subject to modifications User Manual Installation and Operation Instructions Identification Code VDC Pump models P30100811110 Code examples P31162411150 P301 6 Pump 301 for grea
35. les Unsuitable lubricant has been used D gt Renew the lubricant see User Manual Lubricants 2 0 40001 Suction hole of the pump element Remove pump element Check suction hole for foreign particles If there are any clogged remove them Pump piston worn gt Replace pump element Check valve in the pump element gt Replace pump element defective or clogged Other damages gt For repair return the pump to the factory Fault Pump either does not switch off Cause Remedy by service personnel Proximity switch is not dampened Trigger additional lubrication fig 13 2 Check whether the control pin moves Le centrically 1 2 mm difference over the switching surface of the initiator the control pin does not move gt Check the distance and adjust if necessary within the switching range of the Between the control pin and the switching surface of the initiator max 0 5 mm initiator 0 02 in the distance between the control Distances between the switching surface of the initiator and the upper edge of pin and the initiator surface is more the fixing nut than 0 5 mm 0 02 in 16 0 2 mm 0 62 0 08 in when the metering device is mounted at the back 12 7 0 1 mm 0 5 0 004 in when the metering device is mounted at the bot tom gt Tightening torque of the nut 1 5 Nm 1 10 ft lb and fix with Loctite 274 or similar Page 18 of 34 2 1EN 38009 B10 Form 403011 Subject to modifications
36. mercial greases and helps to prevent faults If requested by the customer the pumps can either be primed with another type of lubrication grease or be supplied without priming 6001 a02 Output Feed lines see Installation Instructions Fig 1 1 ff Monitoring optional see connecting diagrams Form 403011 Subject to modifications User Manual Installation and Operation Instructions Technical Data continuation Electrical Data Motor Electric data DC direct current Operating Voltage oseese 12 V 20 30 Operating Current MaX cecceeeeeececeeeee ceteeeeceeeeeeeeeeeeee ee 2 0A Operating voltage 0 ee cece creeren 24 V 20 30 Operating Current MaX ssss seses sestese ceeeeeeceetetee eneeeee es 1 0A Relay for malfunction DC Malfunction Low level indication Switching Voltage oe eee eeeseeeeeeeeee es max 48 VAC VDC Switching current 0 eee eee cette eetetee eee max resistive 2A Switching Capacity a se max 100 VA 80 W Residual ripple in relation to the operating voltage n aeee EE DIN41755 5 EMC EMC 2009 19 EC vehicles Emitted interference acc Io DIN EN 61000 6 4 Noise immunity ACC To DIN EN 61000 6 2 EMC 2004 108 EC industry Emitted interference acc to eee DIN EN 61000 6 3 Noise immunity ACC t0 oo eee cette eee DIN EN 61000 6 1 Time Setting Min PAUSE time EE 4 minutes Max lubricating time 4 minutes Form
37. nce or repair works on the QLS 301 311 ensure abso lute cleanliness gt 1013A94 WARNING Before maintenance or repair of pumps switch off their power supply gt 427 3a00 CAUTION It is not allowed to use the pump in poten tially explosive fields gt 1013A94 Page 5 of 34 Subject to modifications User Manual Installation and Operation Instructions Safety Instructions continuation Operation Maintenance Lincoln Quicklub centralized lubrication systems must be operated only with installed pressure relief valve must be operated with attached or connected SSV meter ing device make Lincoln GmbH must be refilled in regular intervals with clean and recom mended lubricant without air entrapments see recommendation of the user or the manufacturer of the machine or the vehicle amp List of Lubricants 2 0 40001 operate automatically However a regular check approx every 2 days should be made to ensure that lubricant is emerging from all lubrication points Repair Repairs should only be performed by authorized personnel who are familiar with the repair instructions Page 6 of 34 Installation Any safety equipment already fitted to the machine should not be modified or made ineffective should only be removed for the purpose of fitting the system must be reinstalled after fitting the system Keep Quicklub centralized lubrication systems away from sources of heat Adhere
38. ng mark 1 Filling nipple 2 Vent bore 3 Follower plate 4263c07 Fig 4 2 Filling of the QLS311 reservoir Reservoir cover Filter Reservoir Remove reservoir cover A from reservoir C Fill reservoir up to maximum marking with filter B inserted Close reservoir C again with reservoir cover A OO OO OD P NOTE In case of rear mounted lubricant meter ing devices For transporting outlet 2 of the metering device was equipped with a check valve Make sure to remove it before assembly as it cannot be used when operating 6001a02 Page 10 of 34 2 1EN 38009 B10 CAUTION Avoid inclusions of air in the lubricant be low the follower plate When filling the reservoir the follower plate sealing lip overlaps the vent hole 2 fig 4 1 to ensure that all air pockets can be vented 1013A94 gt Fill the empty reservoir up to the Max marking via the filling nipple 1 Let the QLS run until lubricant leaks from the metering device outlets gt Fillthe feed lines if necessary via the lubricating nipple 4 Fig 6 1 or 6 2 of the metering device with an extemal pump il 600 1a02 ATTENTION Risk of bursting if the reservoir is over filled When filing the reservoir by means of pumps with a large delivery volume do not exceed the max filling mark 1013A94 il 6001 a02 il 6001 a02 IMPORTANT Remove the lubricating nipple 4 temporar ily to be able to check the delivery of lubri
39. ng supply power caused by an environmentally inadequate disposal of used or contaminated lubricants or parts that were in touch with lubricants caused by unauthorized modification of system compo nents caused by the use of unapproved parts voids the pump warranty Form 403011 2 1EN 38009 B10 Regulations for Prevention of Accidents To prevent accidents observe all city state and federal safety regulations of the country in which the product will be used Avoid the operation with unapproved parts insufficient or contaminated lubricants General Safety Instructions Lubrication systems QLS 301 311 are designed state of the art can be assembled for safe operation must be filled regularly without air inclusions with clean lubricant recommended by the manufacturer see List of Lubricants 2 0 40001 Incorrect use may result in bearing damage caused by poor or excessive lubrication Do not overpressurize reservoir when filling the pump Refill QLS 301 311 pumps with clean lubricant Each outlet needed must be equipped with an appropriate check valve IMPORTANT Do not paint the pump Before painting a machine or commercial vehicle remove or cover the pump com pletely e 6001a02 Any modifications must be subject to prior consultation with the manufacturer of the QLS 301 311 Operation Repair and Maintenance ATTENTION Malfunction because of dirt When executing any maintena
40. nto della dchiarazio ne Norme armonizzate applica te in particolare Direttiva Macchine 2006 42 CE Parte1e2 Sicurezza delle macchine Concetti basilari principi guida general Pompe e dispositivi di pompag gio per liquidi Requisiti generali d sicurezza tecnica Direttiva sulle basse tensioni 2006 95 CE Parte 1 Sicurezza delle macchine Equipaggiamento elettrico Cie macchine Direttive EMC 2009 19 CE veicoli per settore industriale 2004 108 CE industria per i settore residenziale commerciale industriak e per le piccole impiese Name specifiche fondam Emissione di interferenze Parte 6 4 veicoli Parte 6 3 industria Storfestigkeit Teil 6 2 KZ Teil 6 1 Industrie Doku mentations Noise immunity Part 6 2 vehicles Part 6 1 industry R sistance aux brouillages Partie 6 2 v hicules Partie 6 1 industrie Responsable du Service Resistencia a interferencias Parte 6 2 veh culos Parte 6 1 industria Encargado a de la Resistenza alle interferenze Parte 6 2 veicoli Parte 6 1 industria Responsabile della Documentation agent de documentation documentacion documentazione Wolfgang Studer e Heinrich Hertz Str 2 8 e 69190 Walldorf she bevollmachtigter 2 Lincoln GmbH S LINCOLN Heinrich Hertz Str 2 8 5 D 69190 Walldorf 2 Walldorf Nov 30 2009 Dr Ing Z Paluncic 2 Director
41. ocket 1 with 10 m cable for power supply Combination screw Form 403011 550 36979 2 218 14172 6 550 36979 3 450 24749 1 550 36979 A 550 36979 1 235 14343 1 650 28856 1 550 36979 5 550 36981 3 550 36984 1 550 36984 2 664 36078 9 236 13277 9 236 13294 3 664 36968 6 664 36968 4 664 36078 7 201 14434 1 2 1EN 38009 B10 Description Proximity switch Connecting p c b Low level control Motor 12 VDC Motor 24 VDC Motor connection VDC Hydr lube fitting ST AR 1 8 Adapter M 22 x 1 5 a x G 1 8 in i O ring 5x 1 5 mm SSV divider block SSV 6 K SSV 12 K SSV 18 K Hydr lube fitting ST AR 1 8 Closure plug for indicator pin 550 36980 1 236 1 4490 1 550 3 6979 9 550 3 6982 1 550 3 6982 2 664 3 6968 2 251 1 4040 1 304 1 9619 1 219 1 2222 2 619 3 7589 1 619 3 7590 1 619 3 7591 1 251 1 4040 1 519 32123 1 Sealing kit for QLS 301 550 36979 8 Page 27 of 34 Subject to modifications User Manual Installation and Operation Instructions Service Parts and Assembly Kits continuation QLS 311 with bottom mounted SSV metering device and square type plugs 12 H 11 12 7 GI 11 13 16 12 5 D l 1 H 24 1 12 4251b00 Page 28 of 34 2 1EN 38009 B10 Form 403011 User Manual Installation and Operation Instructions Service Parts and Ass
42. outlet 1 receives the triple amount of lubricant The connecting conduit from outlet line 1 to outlet line 2 and to the return line R is closed by clamping rings A of the check valve Unused lubricant can be internally fed back to the reser voir see paragraph direct internal feed back feature ATTENTION If outlet 2 fig 1 1 is connected to a lubrication point outlet 1 must not be closed see clamping ring A in outlet 2 6001 a02 Closure plug gt Install a closure plug in each outlet port that is not re quired Check valve gt For connection between pressure plastic tubes or high pressure plastic hoses and SSV divider outlets Install a check valve in each outlet port that is required Page 7 of 34 Subject to modifications User Manual Installation and Operation Instructions Installation Instructions continuation Direct internal feedback feature All pumps with back mounted SSV metering device have the capability to feed unused lubricant back inter nally from closed outlets directly to the reservoir see R fig 1 4 This procedure will start automatically if outlet port 2 is plugged with a closure plug For lubricant retum of crossported outlets always start with the smallest outlet numbers Outlets with even numbering e g 2 4 6 Outlets with odd numbering e g 1 3 5 Lubricant quantities of odd outlet numbers can only be returned through t
43. pe Africa Asia Lincoln GmbH Heinrich Hertz StraBe 2 8 Phone 49 6227 33 0 69190 Walldorf Fax 49 6227 33 259 Germany E Mail lincoln lincolnindustrial de Asia Australia Pa cific Lincoln Industrial 3 Tampines Central 1 Phone 65 6588 01 88 Corporation 04 05 Abacus Plaza Fax 65 6588 3438 Singapore 529540 E Mail sales lincolnindustrial com sg DINEN ISO 9001 Copyright 2010 eg Nr by GUT
44. se c ceeceeeceeeeee ceeeeeeeeeteee ceeeeeeeeeee P301 Pump 301 for oil 22 0 ceccceceececceee ceeeeee eerren eeeeeee tennere tetas P311 SSV metering device External SSV 6 SSV 8 or 1 without control p c b 0 External SSV 12 SSV 187784 cca 1 SSV 6 back mounted 0 3 SSV 8 bottom mounted 4 e KEE 6 e WEE 9 Hinweis F r externe Verteileranwendung nur die daf r vorgesehenen SSV KNQLS Verteiler verwenden SSV metering device position arrangement of the outlets Without External metering device o oo ccssseecessees sseeeseseee 0 Back mounted vertical order Of lines oo eee cesses reee 1 Bottom mounted horizontal order of lines 2 Note Do not use QLS 301 311 with bottom mounted SSV metering device for mobile appli cations or machines which are exposed to shock see also chapter Safety Instructions Operating Voltage Note Pumps for mobile application 12 24 VDC can be equipped with 10 m cable Reservoir 1 L reservoir with low level con 1 External connections for external fault indication 2 2 eee ceeeee ceeeeeee ceeeeee enrere rerne 1 Type of Plug Connector Square type plug DIN 43650 design A industrial applicaiton 1 Electrical Connectors Without socket without cable 0 With socket without cable ce eee essene 1 With socket and 10 m cable 5 P C B Terminal board without time Control 0
45. ses if not specified by Lincoln GmbH is the user s responsibility Lincoln GmbH will gladly assist you with any questions per taining to the installation Environmental Protection Waste e g used oil detergents lubricants must be dis posed of in accordance with relevant environmental regula tions Service The personnel responsible for the handling of the pump system must be suitably qualified If required Lincoln GmbH offers you full service in the form of advice on site installation assistance training etc We will be pleased to inform you about our possibilities to support you purposefully In the event of inquiries pertaining to maintenance repairs and spare parts we require model specific data to enable us to clearly identify the components of your pump system Therefore always indicate the part model and series number of your pump system Form 403011 Subject to modifications User Manual Installation and Operation Instructions Safety Instructions Appropriate Use The lubrication systems QLS 301 311 has been designed for initial and retrofit installation It has been designed for the automatic lubrication of machines and systems the automatic lubrication of commercial vehicles and con struction machines the automatic lubrication of hydraulically driven units and devices The lubrication systems QLS 301 311 is able to deliver greases up to NLGI class 2 or fluid greases of NLGI class 0
46. wie Kleinbetriebe Fachgrundnormen St raussendung Teil 6 4 K Teil 6 3 Industrie Safety of machinery Basic terms general design guidelines Pumps and pump units for liquids Gereral safety requrements 2006 95 EC Low voltage directive Part1 Safety of machinery Ekctrical equipment of machines EMC directives 2009 19 EC vehicles for industrial environment 2004 108 EC industry for residential commercial and light industry Generic emission standards Emitted interference Part 6 4 vehicles Part 6 3 industry F E LINCOLN me D claration CE de conformit Parla pr sente nous d cla tons que le produit ci dessous dans la version dans laquele nous le livrons est conforme aux r glementations r gis sant toutes les exigences fonda mentales de s curit et celles relatives a la sart y compris les amerdements en vigueur au moment de la pr sente d claration Normes harmonis es notam ment Directive machines 2006 42 CE Parties 1 amp 2 S curit de machines Notions fondamentales drecti ves g n rales d laboration DIN EN 908 Pompes et grou pes de pompes pour liquides Exigences en mati re de s curit tecmique Directive relative la basse tension 2006 95 CE Partie 1 S curit de machines Equipement lectri que de machines R glementations CEM 2009 19 CE v hicules pour domaine industriel 2004 1
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