Home

Motive Power Manager™

1. Schedule Group Enter truck details for Model Entered Service Name and Description that make it easier for you to identify the elements of your operation If you defined a schedule previously you can choose it from the Schedule combo box If you defined a group for the truck previously the name of the group will appear in the Group combo box You can reassign the truck to another group if desired using the Group combo box You can also edit the current schedule or group by clicking lt lt Edt Click OK The updated truck information will appear in the Trucks pane Chapter 2 Setting Up Your Fleet Management System e 29 Setting Up Auto Log as Setup This feature is not yet implemented Setting Exception View Parameters Home Setup Setting Maximum Out Of Sync Days Note See Chapter 4 Viewing Exceptions and Generating Reports for more viewing options Note The Check Exceptions command automatically performs the Clear Charger the Clear Battery and the Clear Trucks commands found on the Home tab The Check command displays only exceptions within the range of dates set in the Start Date and End Date boxes Note Setting a range of dates does not delete any data in the database but only affects the reporting of exception and log data Only exceptions that fall within the time span are displayed or reported Motive Power Manager User s Manual Maximum Out Of Sync Days sets t
2. operation Note The Smart Mode communications protocol is used to save time when transferring large log files It will only transfer new data data that has not already been transferred and merged into the database Motive Power Manager User s Manual Merge Options To access the merge options click Options from the Power Loggers screen Load Pick List save Pick List Use Smart Mode Off Change Transfer Log Folder Use Date Folders On Use Demo Data Off Use Version 1 Protocol Off To load a Pick List Choose Load Pick List to navigate to and open a saved list of discovered Power Loggers Pick List files have the extension CSX To save a Pick List Choose Save Pick List to save the list of discovered Power Loggers that are currently displayed in the Power Loggers screen To turn Smart Mode On or Off Choose Use Smart Mode Smart Mode will toggle between On and Off To change the Transfer Log Folder 1 Choose Change Transfer Log Folder Browse For Folder di My DocsToGo gt di My Scans di My Stationery di New folder 4 di Scanned Documents dJi Documents Make New Folder 2 Navigate to a new folder to which log files will be transferred 3 Click OK To turn Use Date Folders On or Off Choose Use Date Folders Use Date Folders will toggle between On and Off Chapter 3 Transferring and Merging Data e 46 When Use Date Folders is turned On Transferred log files will be placed in da
3. to True Charge ended in error condition Requires Express charger An exception is reported if error is detected by Express charger Truck was off charger longer than time limit An exception is reported if Charge Time is exceeded Charge time is expressed in minutes To exclude days from exception checking set Ignore to True Amp Hours returned exceeds daily limit An exception is reported if AHRLimit is exceeded Expressed in Ampere Hours Amp Hours returned exceeds weekly limit An exception is reported if AHRLimit is exceeded Expressed in Ampere Hours Amp Hours discharged exceeds daily limit Requires Power Logger An exception is reported if this number is exceeded Expressed in Ampere Hours Amp Hours discharged exceeds weekly limit Requires Power Logger An exception is reported if AHRLimit is exceeded Expressed in Ampere Hours Motive Power Manager User s Manual Fast Opportunity Charge Applications Settings Values Enabled True Method Number of Days Report Multiple Misses True Days 7 Number of Days Only EQ On Monday False EQ On Tuesday False EQ On Wednesday False EQ On Thursday False EQ On Friday False EQ On Saturday False EQ On Sunday False EQ Time 120 Enabled True Method Number of Days Report Multiple Misses True Days 7 Number of Days Only Finish On Monday False Finish On Tuesday False Finish On Wednesday False Finish On Thursday False Finish On Fr
4. Configuring Power Logger battery modules requires Bluetooth communications capability on the computer used to run Motive Power Manager The Motive Power Manager Netbook is shipped ready to go out of the box with all needed software installed and the Bluetooth adapter included The Bluetooth adapter shipped with the product is the only adapter that is currently supported by Motive Power Manager If you are running Motive Power Manager on a user supplied computer you will need to purchase the adapter from your supplier separately from the Motive Power Manager software itself The Power Logger battery module collects important battery data including voltage temperature electrolyte level energy throughput and charging compliance To ensure the data retrieved from the Power Logger modules is accurate it is important to perform a basic setup for the modules and synchronize the clock of the modules with the PC running Motive Power Manager Before configuring Power Logger modules you must first verify that Bluetooth communications is operating and then discover the modules To verify Bluetooth communications is operating In order for the Bluetooth adapter to operate properly with Motive Power Manager you must install the Bluetooth adapter while the Motive Power Manager program is closed 1 Before starting up Motive Power Manager insert the Bluetooth adapter into a USB port on your computer In a few seconds a Bluetooth icon will appear i
5. See Chapter 4 Viewing Exceptions and Generating Reports for complete instructions on controlling the view of the Chargers Batteries and Exceptions panes Motive Power Manager User s Manual or exported Also there is a set of controls for viewing the data that is displayed in the viewing panes for Exceptions Batteries Chargers and Trucks below the tabs Custom Program Settings MPM software allows you to select only the features of the program that are needed for your particular charging and monitoring operation MPM software is designed to work with all types of battery charging and monitoring applications fast charging opportunity charging and conventional charging and to collect data from both Express fast chargers and Power Logger battery modules Because of this power and flexibility some of the screens and reports and other functionality of the software might not be needed for your application and can be hidden from view if desired The Settings command on the Home tab allows you to configure MPM software to show only the features and information you need for transfer operations for viewing battery charger exception or truck data in the viewing panes and for reports Chargers Batteries and Exceptions Viewing Panes If your operation uses Express Fast Chargers a list of chargers and batteries will appear in their respective panes once you have transferred and merged log files from the chargers If yo
6. 0 00 21 55 0 Tue Apr 07 2009 1 23 13 45 210 Wed Apr 08 2009 6 09 14 02 741 Thu Apr 09 2009 0 00 16 11 Fri Apr 10 2009 0 00 22 07 Tue Apr 14 2009 6 25 16 47 Wed Apr 15 2009 0 40 gt 23 20 Thu Apr 16 2009 0 40 23 20 Event Detail Power Logger Detail 3 10 2009 to 8 24 2010 Voltage Event egi axat Wiin at Egi Max at Min at Discharge E5 36 3 14 01 16 14 07 idle 1 ES 1 1 36 4 14 79 14 32 Discharge ET 365 14 35 18 14 36 BEAT idie 75 364 15 45 25 07 35 Summary for 04 10 2009 Time On Charge 1 AHRs In In Use 1 53 AHRs Out Idle Discharge 3653 07 26 Charge 45 4 14 36 oO idle ET EZ ET 14 37 43 5 14 37 79 0 Summary for 04 14 2009 Time On Charge In Use Idle Summary for 0415 2009 Time On Charge In Use Idle 23 20 Motive Power Manager User s Manual Appendix D Sample Reports and Graphs e 84 Event Detail Advanced HEE E gee AWPLOO00025 Start Cor AHRs Event Tuesday 03 24 2009 06 19 0301 163 Charge 1 20 3150 oOo ke Summary for 03 24 2009 Power Logger Enhanced Detail 10 2009 to 8 24 2000 Finish Minut Finish Equalce TotalContnucus Temperature Voltage Begin End Max Beqivend Max Min 2 Sec Min 10 Sec 77 26 56 6 83 21 Time On Charge In Use Idle 3555001557 be 00 00 43 75 97 74 0379 00 3 01 0 00 AHRs In 163 AHRs Out 0 Discharge id Discharge hile Discharge kie Discharge id Discharge Kile Discharge kie Discharge 83 83 83 83 83 83 83 83 88
7. 4 21AM 5 06 PM 4 18 2009 Saturday 5 10AM 5 55PM 4 19 2009 Sunday 5 59AM 6 44 PM 04 27 05 04 05 19 05 26 k N a S Discharge AHR 5 12 00 Time of Day Motive Power Manager User s Manual Chapter 5 Using Power Logger Analysis Tools e 56 Note Profiles that have been saved can be printed and exported using the Discharge View tool Motive Power Manager User s Manual This screen is divided into three main sections Usage Overview Summary and Discharge Profile The Usage Overview section provides a graphical look at all the discharge data recorded by a Power Logger or data for a range of dates The Summary section contains the same information as the Usage Overview section but in tabular form The Discharge Profile section provides a graphical look at the discharge data from a Power Logger for a specific day or an average of all days logged or the days within a range of dates To select a battery to view From the Discharge Profile screen click the Battery field and choose from the list of batteries Battery AW PLOOD025 UAW PLOOO025 LAW PLOOOO36 To view the Discharge Profile of a specific day From the Discharge Profile screen click in the Summary table on the day desired To the compare Discharge Profile of a selected day to the average of all days 1 From the Discharge Profile screen select a day in the Summary table 2 Click Add All The Discharge Profile will show a graph of both t
8. 83 827 8 E2 EZE 2 BS yf 5 83 83s B35 El Bl 81 E Bi fd fi Ba B38 3 H2 E2 Egy BS 37 45 37 14 9775 00 37 24 97 25 9755 00 36 48 37 25 9758 00 37 4 37 68 9810 00 346 26 37 02 8724 00 37 29 37 50 5804 00 36 11 57 38 8755 00 37 44 57 36 5806 00 37 34 97 04 97 88 00 37 40 37 32 8807 00 37 26 37 35 3857 00 37 58 37 45 9792 00 36 96 37 08 9815 00 O00 oon Oo ve Oo agp O00 000 LER t 000 LER t LER t 10080 LER t ooo aque a a a a a 0 00 2305 21 55 AHRs In 0 AHRs Out 119 Summary for 04 06 2009 Time On Charge In Use Idle Power Logger Overview Daily Power Logger Overview 3 10 2009 to 8 24 2010 Battery ID AWPLOOOO25 Battery SN Not Set Model 8204 Battery Usage Summary Battery Throughput Summary EE Charge 7 5 EE Gischarge 8 1 OS Idle 64 4 BS Charge 4HRs 61 0 ES Discharge SHRs 99 0 Battery Temperature Distribution D Time on Change Mains Average 107 Average 235 helene 624 0522 2009 klax 13x 22 2009 Min Min 3 B2720 Days on Change Eei EEE lt lt 115 F 99 4 OO 115 130 F 0 6 BEE gt 130 F 0 0 Daily Discharge AHAs 31 Average 213 116 Oya 2003 Fix 515 BA 13 042200 24 Motive Power Manager User s Manual Appendix D Sample Reports and Graphs e 85 Power Flow Daily Battery Power Flow 3 10 2009 to 8 24 2010 AWPLOOOO25 Fete PE Chee Ouch Number of Plug ins 4 Maximum Discharge 315 on Tuesda
9. BO 80 95 Temperature Time Ret Amps Begin End 6 17 32 18 Charger Activity acer AK w a D ET Charger ID Time Sun Apr 02 2006 11 53 12 07 1357 14 03 143 114 505 505 CHARGEROOI Battery BATOOOO002 BATOOOOO02 5000006082 5000001347 5000006082 5000001347 Mon Apr 03 2006 00 48 01 06 01 53 03 31 04 16 BATOOOOO02 BATOOOOO01 BATOOOOO02 BATOOOOO02 Motive Power Manager User s Manual 5000001347 5000001347 e 67 B5 Battery Charge Daily Detail SOc Min Max Voltage End 37 3 459 90 36 8 45 8 90 SOC Min Max Voltage End 38 1 43 7 90 36 9 45 1 70 36 5 45 1 69 74 Time in Stage 90 cc CV Fin Eq Tr Mix 0 0 249 0 O 52 0 O 12 Time in Stage 0 0 90 g 0 cc CV Fin Eg Tr Mix 0 0 0 6 oO O o oO O 17 0 0 0 0 0 0 0 4 2 2006 to 8 24 2010 Battery ID BATOOOO001 Battery SN 5000001347 Capacity 1100 Voltage 36 Temp Min Max 6 95 Termination Auto End of CV Cycle Auto End of CV Cycle Temp Min Max 106 Termination Auto End of CV Cycle Auto Disconnected Auto Disconnected Charger Activity Daily Summary Other AHRS Dur Returned 00 56 00 30 00 39 00 53 70 82 80 4 SOC St Fin Temp St Fin 80 80 85 95 68 O7 65 79 61 4 2 2006 to 8 24 2010 Termination Code Auto End of CV Cycle Auto End of CV Cycle Auto End of CV Cycle Auto End of CV Cycle Auto Di
10. Charge Temp Default 2 High Temperature at End of Charge l Repeat Interval True erature at End of Charge ba Truck began charge cycle at low State of Truck ended charge cycle at low State of Low Electrolyte level detected requires Pc Temperature exceeds limit requires Power Temperature exceeds Critical limit requires i Voltage below minimum limit requires Powe 7 Schedule 3 Choose True to include the parameter or False to exclude it This procedure is the same to enable or disable all exception parameters False Changing the Value of a Parameter Setting Nearly all exception parameters have settings in addition to Enabled Disabled Some values for these settings are numerical some are True False and some consist of a selection of a schedule type such as in the Equalize Charge missed and Finish Charge missed parameters To change numerical values of a parameter 1 Select an exception parameter such as High Temperature at Start of Charge 2 Right click the numerical value for the Temp setting A pop up menu will appear Motive Power Manager User s Manual Chapter 2 Setting Up Your Fleet Management System 23 Note The parameter setting Repeat Interval which is included in all Battery Status parameters is the minimum wait time expressed in minutes before another occurrence of this event is reported Motive Power Manager User s Manual Configure Exceptions G Battery Status High T
11. Database for the First Time Step 5 Configuring Power Logger Battery Modules 2 Step 6 Performing an Initial Transfer and Merge from Express Fast Chargers or Power Logger Battery Modules 16 Step 7 Configuring Charger or Battery Details 20 Step 8 Configuring Exception Parameters 21 Choosing the Scope of the Settings 21 Expanding and Collapsing the Exception Categories 22 Setting Exception Parameter Values 22 Step 9 Defining Shift Schedules and Groups for Conventional Charging Applications 25 Defining a Shift Schedule 26 Defining Truck Groups 27 Adding Truck Details and Assigning Trucks to a Schedule 29 Setting Up Auto Log 30 Setting Exception View Parameters 30 Performing Database Tasks 31 Opening the Database Maintenance Screen 31 Selecting Activating a Database 31 Importing a Database 32 Adding a Description for the Database 32 Performing Other Database Maintenance Operations 32 Editing a Database 35 Transferring MPM Software to a Different Computer or Recovering from Corrupted Software 37 MPM Software Version and Resetting the Software 37 Chapter 3 Transferring and Merging Data 39 Transferring and Merging Fast Charger Data 39 Fast Chargers Transfer Screen 39 Merge Options 41 Transferring and Merging Power Logger Data 43 Power Loggers Transfer Screen 43 Merge Options 46 Contents e iii Chapter 4 Viewing Exceptions and Generating Reports Chapter 5 Using Power Logger Analysis Tools Merging Existing Log Files View
12. Days Active AHRs Used 16 1233 12 73 2 2 Shift 2 AHRs Used a4 64 Truck Truck Truck3 Truck2 H H 0 100 g Fa i A ne Motive Power Manager User s Manual Shift 3 AHRs Used AHRs Used 8 3 2010 to 8 31 2010 Cumulative Shift 3 AHRs Used Shift 2 AHRs Used Daily AHRs Used 1337 762 163 0 0 a 3303 1635 163 Daily Truck Utilization by Shift 8 3 2010 to 8 91 2010 Shift 2 Shift 3 Daily AH Rs Used AHRs Used AHRs Used 156 H 95 H 140 H Daily Shift 1 AHRs Used 269 380 5 206 136 a4 Appendix D Sample Reports and Graphs e 92 Shift n Weekly Usage A KE e OTG Truck Trucki Truck Truck3 Shift n Monthly Usage Starting on 08 16 2010 08 16 2010 08 16 2010 AKE CTIS Motive Power Manager User s Manual Starting on 08 01 2010 08 01 2010 08 01 2010 Shift 1 Cumulative Truck Utilization Weekly Cumulative Data Shift 2 Shift 2 Days Active AHRs Used AHRs Used 2 2 2 Days Active AHRs Used 16 12 2 220 5 133 Shift 1 1566 af 5 150 163 138 Shift 3 AHRs Used o 0 0 8 3 2000 to 8 31 2010 Daily AHRs Used 410 168 71 Cu mulative Truck Utilization Monthh Cumulative Data Shift 2 Cumulative Shift 2 AHRs Used 1337 762 163 Shift 3 AHRs Used a 0 o 8 F200 to 8 34 2010 Daily AHRs Used 3303 1635 168 Appendix D Sample Reports and Graphs e 93 Shift n Weekly Energy
13. From the Edit Database screen right click the ID of the battery or charger 2 Choose Rename The New Value for Charger Battery ID dialog box will open New Value for Battery ID 3 Type the new ID and click OK To merge the data from a charger battery to another charger battery 1 From the Edit Database screen right click the ID of the battery or charger 2 Choose Merge To name of charger or battery The Merge dialog box opens Merge This will merge BATOOO0001 into BATOO00002 and remove BATOO00001 Continue Cancel 3 Click OK To trim the data for a battery or charger 1 From the Edit Database screen right click the ID of the battery or charger 2 Click Trim Data The Trim Date Range for dialog box opens Trim Date Range for Battery BATOOOO00 start of Data 5 1 2006 End of Data 5 10 2006 Remove Data f Outside Date Range C Inside Date Range ORT cea 3 Set the Start of Data and End of Data dates 4 Choose either of the trim options Outside Date Range or Inside Date Range 5 Click OK Chapter 2 Setting Up Your Fleet Management System e 36 Transferring MPM Software to a Different Computer or Recovering from Corrupted Software Home Setup If you need to transfer MPM software to a different computer or if you are recovering from a problem where you cannot run the MPM software perform the following steps To transfer MPM software to a different computer 1 On the orig
14. H Transfer All Charger transfer commands are available from this screen Chargers Discover Toggle Transfer Options Merge to Database Devices W Chargers Power Loggers To Discover all chargers within range Before transferring data from chargers you need to initiate a search for all chargers within Bluetooth communications range From the Chargers transfer screen click Discover After a few moments any discovered chargers will appear in the Chargers transfer screen as shown below Chapter 3 Transferring and Merging Data e 39 Note The Discover operation will take several seconds or longer in a noisy environment where there is a lot of electromagnetic interference either from plant operations or other wireless devices You may need to initiate the Discover operation more than once in a noisy environment to make sure all devices are discovered Note A selected charger is indicated by a check in the box next to the charger name Note Itis recommended to merge Charger log files immediately after they are transferred to Motive Power Manager Log files can however be collected over a period of time and then merged later See the section Merging Existing Data Files later in this chapter for more information Motive Power Manager User s Manual Chargers Discover Toggle Transfer Options Merge to Database W Chargers Power Loggers Read Name Addre
15. Interval Note Repeat Interval is reported Voltage measured as 2 second minimum is below limit Enabled False a Cell Voltage 2 22000002861023 Requires Power Logger The exception is Repeat Interval 0 reported if Cell Voltage is below the set limit Cell Voltage is expressed in Volts See note on Repeat Interval Enabled False Daily EQ missed Ignore Monday False Requires Power Logger The exception is Ignore Tuesday False reported if Daily EQ is missed To exclude days Ignore Wednesday False from exception checking set Ignore to True Ignore Thursday False Ignore Friday False Ignore Saturday True Ignore Sunday True Motive Power Manager User s Manual Appendix C Exception Parameter Definitions and Default Settings e 75 Appendix D Sample Reports and Graphs View and Export Options for Reports and Graphs As the sample report shows below there are many viewing options available for reports and graphs In addition the Save command lad provides options for exporting reports and graphs into different file formats hd Power Logger Detail BS HOGia o um Page 4 of 300 OAT E ijiranana ee re eee ee Power Logger Detail Sarl Date yN Eni Geic efafzoo Voss agro m Met Mn at PLT M6 oF OFT Gig or aay G3 ara Ora mao TE aaa 253 Il l HE pte ans ma II oo IT pem PLT mE II Gee mi En aza 23 27 0 oe a oem ELT a J U oe Gl oa aay 24 I 1 OTi 2 pi PLT 2a I 0 ez 2 0 ggal Jir ga mil
16. SQL Server Custom Install described below fails NET 2 0 might not be installed Microsoft NET 2 0 is available for download at www akerwadesoftware com Windows 7 Windows XP with Service Pack 3 and Microsoft NET Framework 2 0 installed Service Pack 3 can be downloaded and installed from the following location http www microsoft com windows products windowsxp sp3 default mspx Motive Power Manager requires at least 20 G bytes of disk space and 1 G byte of RAM Installation Overview Note Due to large file sizes of the MPM and required supporting software it is important to secure a high speed internet connection for downloading the files Important You must disable any other Bluetooth devices installed on your computer including internal Bluetooth that may have come with the computer in order for the Bluetooth adapter to work properly with Motive Power Manager Motive Power Manager User s Manual Motive Power Manager requires installation of the following software available at www akerwadesoftware com CD ROM disks are also available for purchase from Aker Wade SQL Server Custom Install 32 bit or 64 bit version depending on your operating system Motive Power Manager Bluetooth Adapter Software for communication with Express Fast Chargers and Power Logger battery modules The Bluetooth Adapter must be purchased from Aker Wade If you purchase an adapter from another source we cannot gua
17. The synchronized time and date will appear in the status field for the updated Power Logger Power Loggers To set the basic configuration 1 Right click the name of a Power Logger and choose Set Configuration Motive Power Manager User s Manual Chapter 2 Setting Up Your Fleet Management System e 14 Power Loggers 2 Type in the correct configuration information for the battery and click Apply Note Synchronize the The Warning dialog box then opens clocks and perform basic setup for each Power Logger battery module in your operation Motive Power Manager User s Manual Chapter 2 Setting Up Your Fleet Management System e 15 Warning 3 Click Yes Then click Close on the Battery Module Setup dialog box Synchronize the clocks and perform basic setup for each Power Logger battery module in your operation Step 6 Performing an Initial Transfer and Merge from Express Fast Chargers or Power Logger Battery Modules Home Setup Note To set the Transfer screen to display Power Loggers only make sure Chargers is not checked Motive Power Manager User s Manual In order to add descriptive information into the database for each fast charger or battery in your operation you must first perform an initial transfer and merge from the Express Fast Chargers or Power Logger battery modules This transfer and merge will automatically identify each of the devices in your operation within Bluetooth co
18. Unauthorized duplication or distribution of this program or any portion of it may result in severe civil or criminal penalties and will be prosecuted to the maximum extent possible under the law Cancel 4 Click Next The Select Installation Folder box opens Motive Power Manager User s Manual Appendix A Installing Motive Power Manager to a User Provided Computer e 65 i Motive Power Manager Select Installation Folder The installer will install Motive Power Manager to the Following folder To install in this folder click Next To install to a different folder enter it below or click Browse Folder e Program Files Aker Wade Power Technologies Motive Power Mar Browse Disk Cost Cancel Back 5 Aker Wade recommends using the default location Click Next 6 When the Confirm Installation box opens click Next When the installation has finished the Installation Complete box will open u Motive Power Manager Installation Complete Motive Power Manager has been successfully installed Chek Clase to exit Please use Windows Update to check for any critical updates to the NET Framework Thank you for installing FAST ware Data Manager 7 Click Close Motive Power Manager User s Manual Appendix A Installing Motive Power Manager to a User Provided Computer e 66 Appendix B MPM Features List Home Tab Functions Reports Detail Fin EQ Power Logger E
19. Unlicensed software has the same functionality as the Basic license version but will operate only 5 days The Basic Edition which is free supports the most recent 60 days of Fast Charge data the most recent 7 days of fixed install Power Logger data and unlimited split core Power Logger data The Full Edition which must be purchased initially and renewed annually supports unlimited days on all Fast Charger and Power Logger data See Appendix B MPM Features List for a complete list of features available in MPM software Chapter 2 Setting Up Your Fleet Management System e 8 NOTE After clicking Apply you should see either Basic Edition or Full Edition in the description text box along with the features included To obtain a license for the Basic or Full Edition of MPM 1 From the Setup tab click 74 License The MPM License Details dialog box opens MPM License Details PC Key E3E88 PC Key Unlock Code Unlock License Info Unlicensed Edition expres Sep 10 2010 2 Email the following information to service akerwade com e The 5 digit PC Key located on the MPM License Details screen e Your first and last name e Reference number found on the envelope for the CD containing MPM software This is for those who have purchase the software on CD ROM only e Your email address e Your phone number e Your company name A License Code good for one year will be generated and e mailed to you The s
20. and Generating Reports e 55 Chapter 5 Using Power Logger Analysis Tools The Power Logger Analysis tools are designed primarily for use by sales engineers to study actual power usage of batteries on site Portable versions of DC Power Logger battery modules are temporarily installed on batteries or trucks in use and data pertinent to the operation is collected and analysed using the analysis tools These tools can also be used by customers using DC Power Logger battery modules who would like to do more analysis of their operation than the Power Logger reports provide Not only do these tools allow you to analyze key data on screen but you can also save print and export profiles of interest Discharge Profile Tool To open the Discharge Profile tool Home Setup p g s From the Home tab click the Reports command dH Power Logger Analysis and choose y Disct Kl Discharge Profile arge Profile The Discharge Profile screen opens Profile Add All RemoveAll WorstCase De Select Battery Period Stat 3 10 2009 Period End 4 15 2010 Date Day of Week Discharge First Entry Last Entry 3 17 2009 Tuesday 0 11 30AM 3 03 PM 3 24 2009 Tuesday 0 8 19AM 11 20AM 4 6 2009 Monday 126 627PM_ 11 22PM 4 7 2009 Tuesday 537 1206AM 11 58PM 4 8 2009 Wednesday 186 12 24AM 3 30 PM 4 10 2009 Friday 718AM 2 38PM 4 14 2009 Tuesday 7 25AM 2 37PM si E 45 2009 Wednesday 2 42AM 3 27PM Date 4 16 2009 Thursday 33IAM 4 16PM 4 17 2009 Friday
21. can be viewed either in the Exceptions pane or in a report form for printing and saving as a file A variety of additional reports and graphs can be generated from either Express Fast Charger data or Power Logger battery module data depending on your application Viewing Exceptions Home Setup Note The Check command automatically performs the Clear Charger the Clear Battery and the Clear Truck command The Check command displays only exceptions within the range of dates set in the Start End boxes Motive Power Manager User s Manual If your operation uses Express Fast Chargers a list of chargers and batteries will appear in their respective panes once you have transferred and merged log files from the chargers If your operation uses Power Logger modules to collect battery data a list of those batteries will appear in the Batteries pane once you have transferred and merged log files from those modules The exceptions that appear in the Exceptions pane are controlled in three ways 1 The setting of exception parameters in the Setup tab 2 The setting of the date parameters in the Setup or Home tab This establishes a time window for which exceptions are displayed 3 The selection of a specific charger and or battery in the Chargers and Batteries panes or multiple chargers and or batteries This limits the exceptions displayed to only those specific chargers and or batteries Checking for and Clearing Exceptions
22. eae 7S gpm J61 a 59 HE 9 1t azy 20 27 0 itir 13 1t aci Ma Y te G7 1al a35 GL and Lear mi 1 aTa 0 M1 ga TA tes aT 45 waa ILa HI Oba a72 I 1 37 7 OL zI ob PLT 20 mI ULT ai OlT 29 J i oi ZL oe i j Y i i aR Op oa fa Be Eee oe a Ial iS rs oes ms on BES mo Ooi Mid Oss oe JERE BEBE RUSRSRBR ERB BER EE PRREERPPFRRE SSS SRR ERR RARER jiEERB RBRERRRRBRRREER EEE amp 1 gt Page Key to commands for viewing and saving a report or graph EF Open File Open an existing report H Save Save the report Can be saved as a PDF a Word or Excel document or a JPG Page Setup Button currently not active Print Button Print the report Zoom In Out Tool Choose whether you want to zoom in or out with the report Zoom Out Button Zooms the page out at 25 intervals 30 Zoom Percentage Manually enter in the zoom percentage Zoom In Button Zooms the page in at 25 intervals kK Page 1 Button Goes directly to the first page in the report Motive Power Manager User s Manual Appendix D Sample Reports and Graphs e 76 Page Back Button Goes directly to the previous page in the report Page Number Typing a page number automatically directs you to that page Next Page Button Goes directly to the next page Last Page Button Goes directly to the last page in the report Single Page View Button Shows the report in single pages Continuous View Butt
23. no further changes 2 Check the charger log file s you want to include in the merge 3 Click Merge 4 Ifyou wish to generate a merge report click Report acer E w a o e Merge Summary File Name 081710_145243_0000099990 CLG File Path CAMPM DataiLog Filesi2070 08 17 Device Name Device Type Records Added Skipped Failed Merge Date 0000099990 Charger 200 0 200 0 08170 07 07 Merge Options To access the merge options click Options from the Chargers transfer screen Load Pick List Save Pick List Use Smart Mode Off Change Transfer Log Folder Use Date Folders On Use Demo Data Off Use Version 1 Protocol Off Motive Power Manager User s Manual Chapter 3 Transferring and Merging Data e 41 Note A Pick List is a file containing a list of previously discovered chargers and Power Logger modules Saving and loading a Pick List can save time in an environment where electromagnetic interference slows down the discover operation Note The Smart Mode communications protocol is used to save time when transferring large log files It will only transfer new data data that has not already been transferred and merged into the database Motive Power Manager User s Manual To load a Pick List Choose Load Pick List to navigate to and open a saved list of discovered chargers Pick List files have the extension CSX To save a Pick List Choose Save Pick List to save the l
24. o E Exception Details by Battery ID 4 2 2006 to 8 24 2010 Battery ID BATO000001 Battery SN S000001347 Capacity 1100 Category Exceptions reported from Express charger data Exception Type Truck ended charge cycle at low State of Charge Recorded Date Description 04 03 2006 14 05 Truck ended charge cycle at low State of Charge Battery ID BATO000003 Battery SN 5000003411 Capacity 1120 Category Exceptions for installations using a single battery vehicle Exception Type Equalize Charge missed Recorded Date Description 06 30 2006 00 00 Equalize Charge missed Exception Type Finish Charge missed Recorded Date Description 06 30 2006 00 00 Finish Charge missed Finish Equalize AKER gv ADE Finish Equalize Exceptions 4 2 2006 to 8 24 2010 Battery ID BATO000003 Battery SN S00000341 Capacity 1120 Exceptions for installations using a single Equalize Charge missed Friday Jun 30 2006 Exceptions for installations using a single Finish Charge missed Friday Jun 30 2006 Battery ID BAT0000004 Battery SN S000001975 Capacity 1120 Exceptions for installations using a single Equalize Charge missed Friday Jun 30 2006 Exceptions for installations using a single Finish Charge missed Friday Jun 30 2006 Voltage 36 Measured Value 35 Voltage 36 Measured Value 5 Measured Value 5 Voltage 36 Voltage 36 Motive Power Manager User s Manual Appendix D Sample Reports and Graphs e 78 Fast Charge Charge Summary a
25. special applications only and should not be checked unless authorized by Aker Wade 2 Check or uncheck the boxes on each of the tabs of the Program Settings screen Transfer View and Reports See the table below for typical settings for different charging operations Click OK 4 Ifyou accessed the Program Settings screen from the Setup tab close and restart Motive Power Manager Motive Power Manager User s Manual Chapter 2 Setting Up Your Fleet Management System e 10 Typical Program Settings for MPM Software by Application Type Opportunity Conventional Express Fast Charging Charging Charging with Power with Power Program Setting Transfer Tab Show Chargers on Transfer Screen Show Power Loggers on Transfer Screen Show Remote Bluetooth Gateways on Transfer dialogs View Tab Hide Batteries Hide Chargers Hide Exceptions Hide Trucks Reports Tab Hide Fast Charge Reports Hide Conventional Charge Reports Hide Power Logger Reports Hide Power Logger Analysis Hide Fleet Management Reports Remote Bluetooth Gateways is a term used for a legacy product and is not used in any current installation g Viewing data by truck in the Trucks viewing pane and viewing Fleet Management Reports require the installation of an Aker Wade Truck ID module to identify the electric vehicle to the Power Logger Step 4 Creating an MPM Database for the First Time To create a new Motive Power Manager database 1 Wi
26. z Low Hectrolyte level detectedirequires Power Logger Temperature exceeds limit requires Power Logger Temperature exceeds Critical limit requires Power Logger Voltage below minimum limit requires Power Logger H Battery Usage H Fast Opportunity Charge Applications E Conventional Charge Applications E UL Each category can be expanded to list all exception parameters by clicking beside it Clicking beside Battery Status will cause the list to collapse Clicking an exception parameter such as High Temperature at Start of Charge will cause the settings of the parameter to appear Setting Exception Parameter Values There are two steps in setting each exception parameter First decide whether or not you want to include the exception parameter in exception reports which is done by enabling or disabling it Second if you want to enable the exception parameter set the value s of its parameter s If the actual value falls outside the set value the exception will be reported Chapter 2 Setting Up Your Fleet Management System e 22 Enabling and Disabling an Exception Parameter To enable or disable an exception parameter 1 Select an exception parameter such as High Temperature at Start of Charge 2 Right click the value True or False for the Enabled setting A pop up menu will appear a Configure Exceptions El Battery Status Setting Z High Temperature at Start of Charge Critical Temperature at Start of
27. 53 18 FLG records 51 Created C MPM Data Log Files 2010 08 25 AWPBO006 0_ Aug 25 2010 10 53 23 FLG records 46 To merge Power Logger data to the database 1 From the Power Loggers screen click Merge to Database The Merge Files to Database screen will open This screen contains a list of Power Logger log files that have been transferred previously Chapter 3 Transferring and Merging Data e 44 E Merge Files to Database AWPB000670_Aug 25 2010 10 53 23 FLG Click OK to merge all checked files and then close dialog Click Cancel to close dialog with no further changes 2 Check the Power Logger log file s you want to include in the merge 3 Click Merge 4 Ifyou wish to generate a merge report click Report acer B amp wave Merge Summary FileName A WPBO00430 Aug25 2010 10 53 18 FLG File Path C MPM DatalLog Filesi2010 08 25 Device Name Device Type Records Added Skipped Failed AW PB000430 Battery Module 51 51 0 D FileName AWPBO00670_Aug25 2010 10 5323 FLG File Path CAMPM DataiLog Filesi2010 08 25 Device Hame Device Type Records Added Skipped Failed AWPB000670 Battery Module 46 46 0 D Motive Power Manager User s Manual Chapter 3 Transferring and Merging Data e 45 Note A Pick List is a file containing a list of previously discovered chargers and Power Logger modules Saving and loading a Pick List can save time in an environment where electromagnetic interference slows down the discover
28. Another Computer 37 MPM Software Customizing 9 P Panes 4 Showing and Hiding 52 Sizing 52 Pick Lists Chargers 42 Power Loggers 46 Power Logger Analysis 5 Power Logger Analysis Tools Discharge Profile Tool 56 Discharge View Tool 58 Power Logger Battery Modules Discovering 12 Configuring 12 Discovering 43 Initial Transfer and Merge 16 Merging Data 44 Merging Existing Log Files 47 Pick Lists 46 Reports 84 Setting the Basic Configuration 14 Synchronizing Date Time with PC 13 Transferring Data From 44 Power Logger Logs Changing Transfer Log Folder 46 Using Dated Folders 46 Program Settings 4 9 Q Quick Access Toolbar 3 Quick Start Button 3 R Reports 5 Charger 79 Choosing 54 Conventional Charge 89 Exception 77 Fleet 90 For selected chargers batteries or trucks 53 Generating 50 52 Making sure all data is included 52 Power Logger 84 Within a Range of Dates 52 Reports and Graphs Printing 76 Samples 76 Saving and Exporting 76 Viewing Options 76 S Schedule Defining 26 Schedules 25 Setting Up Your Fleet Management System 7 Shifts 25 SQL Server Installing 61 Starting Up Motive Power Manager 2 7 T Tabs 3 Transfer Log Folder Changing 42 46 Transferring Charger Data 39 Transferring Power Logger Data 43 Truck Details 29 Trucks Assigning a Schedule 29 Trucks Pane 4 Index e 96
29. Manual Management System Setting up a fleet management system using Motive Power Manager is done essentially the same way whether your operation uses Express Fast Chargers or DC Power Logger battery modules as the source for battery data The basic steps described in this chapter for setting up your management system are Step 1 Starting Motive Power Manager Step 2 Obtaining a License Step 3 Customizing MPM Software for your Operation Step 4 Creating an MPM Database Step 5 Configuring Power Logger Battery Modules Power Logger applications only Step 6 Performing an Initial Transfer and Merge from Express Fast Chargers or Power Logger Battery Modules Step 7 Editing Charger and Battery Details Step 8 Configuring Exception Parameters Step 9 Creating Shift Schedules and Truck Groups Conventional charging applications only Other Setup operations described in this chapter include e Setting Exception View Parameters e Performing Database Tasks e Transferring MPM Software to a Different Computer or Recovering from Corrupted Software e MPM Software Version and Resetting the Software Motive Power Manager To get started you must first start Motive Power Manager and get a license from Aker Wade To start Motive Power Manager Start Motive Power Manager by double clicking the icon k on the Windows Desktop Chapter 2 Setting Up Your Fleet Management System e 7 NOTE Any time you intend to transfer data from
30. Power Logger Temperature exceeds limit Requires Power Logger Temperature exceeds Critical limit Requires Power Logger Voltage below minimum limit requires Power Logger Battery Usage Truck was not on charger for prescribed time Charge ended in error condition requires Express charger Truck was off charger longer than time limit Motive Power Manager User s Manual Appendix B MPM Features List e 69 Amp Hours returned exceeds daily limit Amp Hours returned exceeds weekly limit Amp Hours discharged exceeds daily limit requires Power Logger Amp Hours discharged exceeds weekly limit requires Power Logger Fat Opportunity Charge Applications Equalize Charge missed requires Express Charger Finish Charge missed requires Expres Charger Daily Plug in count below limit Convetntional Charge Applications Depth of Discharge below limit requires Power Logger Depth of Discharge exceeds limit requires Power Logger EL Level reported low after completion of cylce charge requires Power Logger Battery Temperature exceeds limit at start of discharge cycle requires Power Logger Voltage measured as 10 second minimum is below limit requires Power Logger Voltage measured as 2 second minimum is below limit requires Power Logger Daily EQ missed requires Power Logger Schedules Auto Log StatDate End Date S gee Sync Days Fn a Exceptions Exceptions License oo Motive Po
31. Previous Day Previous Week Previous Month 7 Al Bl el el E Previous Quarter Previous Year E Or Set the From To dates to define the time window for which the reports will be generated 2 Choose a report To view reports for select chargers batteries and or trucks Before choosing a report select a charger by clicking in the vertical bar just to the left of a charger to display data associated only with that charger in a report Chargers ChargerlD gt CHARGEROO CHARGEROU Before choosing a report select a battery by clicking in the vertical bar just to the left of a battery to display data associated only with that battery in a report Before choosing a report select a truck by clicking in the vertical bar just to the left of a truck to display data associated only with that truck in a report See the side notes for how to select multiple chargers batteries and or trucks for generating reports for only those devices Chapter 4 Viewing Exceptions and Generating Reports e 53 Note For examples of the reports and graphs see Appendix D Sample Reports and Graphs Motive Power Manager User s Manual Generating a Report To generate a report 1 To generate a complete report including all data in the database make sure All Data is selected in the preset date selection box Or limit the scope of the report by a date range or selected chargers batteries or trucks as desc
32. TES o wave Motive Power Management Systems Motive Power Manager for Express Fast Chargers and DC Power Loggers User s Manual 3 3005 21 September 2010 Aker Wade Power Technologies LLC T 434 975 6001 4035 Hunterstand Court F 434 975 0984 Charlottesville VA 22911 For Technical Support service akerwade com T 866 893 1925 Note This document is based on information available at the time of its publication While efforts have been made to be accurate the information contained herein does not purport to cover all details or variations in hardware or software nor to provide for every possible contingency in connection with installation operation or maintenance Features may be described herein which are not present in all systems Note This manual is based on Motive Power Manager version 2 4 0 0 The following are trademarks of Aker Wade Power Technologies LLC FAST Ware Motive Power Manager UniMAX FAST Reports DC Power Logger TwinMAX FAST Merge Copyright 2010 Aker Wade Power Technologies LLC All Rights Reserved Contents Chapter 1 Introduction 1 What is Motive Power Manager l Features l Getting Started 2 Starting Up Motive Power Manager 2 Quick Tour of the MPM User Interface 3 Chapter 2 Setting Up Your Fleet Management System T Step 1 Starting Motive Power Manager 7 Step 2 Obtaining a License 8 Step 3 Customizing MPM Software for your Operation 9 Step 4 Creating an MPM
33. To check for exceptions From the Home tab click Check Any exceptions that are detected appear in the Exceptions pane To clear exceptions From the Home tab click lt Clear Any exceptions that are displayed in the Exceptions pane are cleared leaving the pane blank Chapter 4 Viewing Exceptions and Generating Reports e 50 Selecting a block of chargers or batteries Select the first device in the range press and hold the Shift key then select the last device in the range Selecting multiple chargers or batteries not in a block Select a device press and hold the Ctrl key then select other devices as desired Note Setting a range of dates does not delete any data in the database but only affects the reporting of exception and charger log data Only exceptions that fall within the time span are displayed or reported Note To make sure exceptions for all batteries and chargers are displayed in the Exceptions pane click Clear Charger and WK Clear Battery Motive Power Manager User s Manual Controlling How Exceptions are Displayed To view the latest exceptions From the Report tab check Latest Exception Only the most recent exception of each exception type for each battery is displayed in the Exceptions pane Uncheck Latest Exception to view all exceptions To view exceptions for select chargers batteries and or trucks Select a charger by clicking in the vertical bar just to the l
34. Tware Data Manager for reporting OL Server Mobile Edition for the PDA Use only as directed Download to your PC Copy to PDA Click to install NET Compact Framework for the PDA Use only as directed Download to your PC Copy to PDA Click to install Support Files Microsoft NET Framework 2 0 Required by Motive Power Manager FASTware PC and FASTlook Adobe Acrobat Reader Required to view manuals Aker Wade Software Installing the Custom SQL Server To download and install SQL Server Custom 1 From www akerwadesoftware com click the link Note Download and installation is essentially SQL Server Custom Install if your computer has a 32 bit operating system or the same for both 32 bit and 64 bit systems The SQL Server x64 Custom Install if your computer has a 64 bit operating system screen captures and This will start the download The File Download box opens instructions illustrate download and installation File Download Security Warning on a 32 bit system Do you want to run or save this file E Name SQLLauncher exe Type Application 36 5MB From www akerwadesoftware com While files from the Intemet can be useful this file type can potentially harm your computer f you do not trust the source do not run or save this software What s the risk Motive Power Manager User s Manual Appendix A Installing Motive Power Manager to a User Provided Computer e 62 2 Click Save A standard Sa
35. Usage Shift n AKE CEEI Motive Power Manager User s Manual Starting on 08 01 2010 05 01 2010 08 01 2010 Cumulative Truck Utilization Weekly Cumulative Data Shift 2 83 2000 to 8 91 2000 Cumubtive Shift 2 Shift 3 Daily AHRs Used AHRs Used AHRs Used 190 0 163 Shift 1 DaysActwe AHRs Used 2 220 2 5 2 133 Monthly Energy Usage Cumulative Truck Utilization Monthy Cumulative Data Shitt 2 8 3 2000 to 8 31 2010 Cumulative Shift 2 Shift 3 AHRs Used AHRs Used 16 1566 1337 a ars 762 o 5 163 o Shift 1 Days Active AHRs Used Daily AHRs Used 3303 1635 168 Group I gt Group I gt Group T gt Appendix D Sample Reports and Graphs e 94 Index B Batteries Pane 4 Battery Configuring Details 20 Merging Data to Another Battery 36 Battery ID Renaming 36 Bluetooth Communications Verifying operations 12 C Charger Configuring Details 20 Merging Data to Another Charger 36 Charger ID Renaming 36 Charger Logs Changing Transfer Log Folder 42 Using Dated Folders 42 Chargers Discovering 39 Merging Data 40 Merging Existing Log Files 47 Pick Lists 42 Reports 79 Transferring Data from 40 Chargers Pane 4 Conventional Charging Applications 25 Creating an MPM Database 11 Customizing MPM Software 9 D Databases Adding a Description 32 Attaching to an Email 34 Attaching to Server 33 Changing the Path 34 Creating New 32 Deleting 33 Detaching from Server 33 Editing 35 Edit
36. a Fast Charger or Power Logger you must insert the Bluetooth adapter securely into one of the USB ports before starting Motive Power Manager The LED on the adapter should illuminate indicating it is ready to communicate Or Click the Windows Start button and navigate to the Motive Power Manager program as shown below gt All Programs di Aker Wade Power Technologies Fed Motive Power Manager The Motive Power Manager program will open with a reminder that this is an unlicensed version and that you need to contact Aker Wade for a license License Warning This is an unlicensed version of software It will expire on 8 30 2010 LP Contact Aker Wade Power Technologies to acquire a license Upon clicking OK a blank database will open esl mY Motive Power Manager Full Edition ean T hs Home Setup preen eles oom Transfer S All Data Check Show Exceptions Peno Sa Sen eames 2 gt Power Logger 7 Z Conventional Charge z From 08 18 2010 i eres 08 18 2010 Sue Show Trucks j Merge Existing Files lt 2 Clear est Exception cH Power Logger Analysis 4 Fleet a To 08 18 2010 iy J Refresh Show Chargers 5 9 Clear Truck l Reports Transfer Report Date Range Exceptions View Sates Bar 0 Ghar 0 Rec 0 i Step 2 Obtaining a License Home Setup Motive Power Manager User s Manual Basic and Full license versions of MPM software are available
37. as a different value than that set under the Default scope is identified by the Setting and the Value appearing in bold type Note See also Appendix C Exception Parameter Definitions and Defaults for a description of each Exception Parameter its default settings and its range of values Motive Power Manager User s Manual To limit the scope of parameter values to a specific battery If you want to set unique parameter values for a specific battery click the Settings for text box choose the battery you want to set those values for and then change the desired values s as explained under Setting Exception Parameter Values below Battery Fast Opp Conventional Charge Applications Expanding and Collapsing the Exception Categories The exception categories Battery Status Battery Usage Fast Opportunity Charge Applications and Conventional Charge Applications appear with expansion buttons beside each category The symbol indicates the collapsed state and the symbol indicates the expanded state as shown in the screen below Fd Configure Exceptions Gl Battery Status Setting BB Fic Temperature at Star of Charge Enabled Critical Temperature at Start of Charge Temp High Temperature at End of Charge Repeat Interval 0 Critical Temperature at End of Charge ia Truck began charge cycle at low State of Change requires Expres Truck ended charge cycle at low State of Charge requires Expres
38. atabase dialog box will open 3 Click Yes Detaching a Database from a Server Detaching a database from a server is a means of removing a database from Motive Power Manager Detached databases are stored where indicated by the MPM Database File Path which is discussed in the section below Editing SQL Server Parameters To detach a database 1 Select a database in the list by clicking it 2 Click Database Maintenance then choose Detach Database from Server The Detach Database dialog box will open 3 Click OK Attaching a Database to a Server Attaching a database allows you to re attach a detached database To attach a Motive Power Manager database 1 Click Database Maintenance and choose Attach Database to Server gt From Database File The Existing FASTWare PC Databases dialog box opens 2 Navigate to the location you have stored the database and click Open 3 Once the Success information box opens click OK After a moment the database will appear in the list on the Database Maintenance screen To attach a zipped Motive Power Manager database When a database is emailed using the Move Database operation described below it is automatically zipped by MPM and attached to the email The Attach Database to Server gt From Zip File operation described here is how you attach that zipped database to the server on your computer 1 Click Database Maintenance and choose Attach Database to Server gt From Zip Fi
39. ated evice IL Chest aes 0000099990 200 Recs Added 200 Failed 0 Skipped 0 To remove files from the merge list From the Merge Files to Database screen right click the name of the file you want to remove from the list and choose Remove File Motive Power Manager User s Manual Chapter 3 Transferring and Merging Data e 48 PH Merge Files to Database gt X v 0418062108 CHARGER To generate a Merge Summary report Note The Merge Summary report must be This operation must be done directly after the files have been merged generated before closing the Merge Files to Database screen From the Merge Files to Database screen click Report aker B amp wave Merge Summary FileName 047806_2105 CHARGERO CLG File Path CAMPM Data Log Filesi2010 03 31 Device Name Device Type Records CHARGEROO1 Charger g7 File Name 072106_2231_CHARGERO2 CLG File Path CAMPM DataiLog Files2010 03 31 Device Name Device Type Records CHARGEROO2 Charger 337 Motive Power Manager User s Manual Chapter 3 Transferring and Merging Data e 49 Chapter 4 Viewing Exceptions and Generating Reports Once you have established communications with Fast Chargers or Power Logger battery modules transferred and merged data from them into the MPM database and configured exception parameters for batteries you are ready to use the broad array of tools available from the Home tab to analyze the data you have collected Exceptions
40. ature at Start of Charge Temp is expressed as degrees Fahrenheit ranging from 50 250 See note on Repeat Interval High Temperature at End of Charge The exception is reported if Temp is exceeded Temp is expressed as degrees Fahrenheit ranging from 50 250 See note on Repeat Interval Critical Temperature at End of Charge The exception is reported if Temp is exceeded Typically it would be a higher value than High Temperature at End of Charge Temp is expressed as degrees Fahrenheit ranging from 50 250 See note on Repeat Interval Truck began charge cycle at low State of Charge Requires Express charger An exception is reported if SOC falls below this value SOC is expressed as a percentage from 0 100 See note on Repeat Interval Truck ended charge cycle at low State of Charge Requires Express charger An exception is reported if SOC falls below this value SOC is expressed as a percentage from 0 100 See note on Repeat Interval Low Electrolyte level detected Requires Power Logger An exception is reported if Low Electrolyte Level is detected by Power Logger See note on Repeat Interval Temperature exceeds limit Requires Power Logger The exception is reported if Temp is exceeded Temp is expressed as degrees Fahrenheit See note on Repeat Interval Appendix C Exception Parameter Definitions and Default Settings e 72 Note Repeat Interval is the minimum wait time expressed in minutes before an
41. box click Use Defaults Moving a Database To move a database to the Aker Wade server This operation is done in cooperation with Aker Wade for troubleshooting purposes only and requires an active internet connection 1 From the Database Maintenance screen choose a database from the list by clicking it 2 Click Database Maintenance and choose Move Database gt To Server To attach a database to an email 1 From the Database Maintenance screen choose a database from the list by clicking it 2 Click Database Maintenance and choose Move Database gt To email An email client window opens with the database attached as a zipped file 3 Send the email as you would any other email Chapter 2 Setting Up Your Fleet Management System e 34 Editing a Database The database edit operation allows you to trim the database to include only data that falls within a specific time span for the entire database or for selected chargers and or batteries To access the Edit Database screen From the Database Maintenance screen click Database Edit The Edit Database screen opens Edit Database MPM Database Database MPM Database Cust Desc Size 5 50 MB MPM Database Batteries 7 Chargers 3 Records 508 Database Files Data C MPM Data MPM Database mdf 4096 KB Log C MPM Data MPM Database_log LDF 1536 KB Version 3 51 Created 4 12 2010 5 04 18 PM Last Modified Tuesday April 18 2006 Friday July 21 2006 Wednesday Ma
42. cer B amp wave Battery Charge Daily Summary 4 2 2006 to 8 24 2010 Battery ID BATOOOOOO1 Battery SN S00000134 Capacity 1100 Voltage 36 AHRS Soc Voltage Temp Date Plug Ins Returned Min Min Max 1 Max Sun Apr 02 2006 2 342 36 8 439 95 Mon Apr 03 2006 15 1628 i 353 7 45 9 106 Tue Apr 04 2006 9 1378 F i 45 1 124 Wed Apr 05 2006 12 16 0 36 5 44 9 130 Thu Apr 06 2006 11 i 46 0 1i7 Fri Apr 07 2006 2 2 38 44 7 08 Tue Apr 18 2006 SRS a8 8s Finish Equalize Charges acer gawane Finish and Equalize Charge Report 4 2 2006 to 8 24 2010 Battery ID BATO000001 Battery SNS000001347 Capacity 1100 Voltage 36 Charge AHRS S0C Temp Time in Stage Start Dur Charger Termination Code Returned Start End Start End CC CW Fin EQ Tk Mix Thu Apr 06 2006 01 09 282 CHARGEROO Eror Unknown 386 72 100 117 23 0 4 240 0 Battery ID BATO000002 Battery SNSO00006082 Capacity 1100 Voltage 36 Charge AHRS Soc Temp Time in Stage Start Dur Charger Termination Code Returned Start End Start End cc CW Fin EQ Tk Mix Thu Apr 06 2006 00 29 322 CHARGEROO Error Unknown 187 65 100 111 123 0 82 240 0 Motive Power Manager User s Manual Appendix D Sample Reports and Graphs e 79 Charge Details acer AK w a D ET Sun Apr 02 2006 Start Charge AHRs Max Plug Ins AHRS 2 342 Temperature Time Ret Amps Begin End 30 53 Mon Apr 03 2006 Start Charge AHRs Max Time 01 06 03 31 05 19 118 505 224 506 Plug Ins 69
43. charging Cumulative by Week AKER t Wea D E Cumulative Truck Utilization Weekly Cumulative Data All Shifts 8 3 2010 to 8 31 2000 Shift 1 Shift 2 Shift 3 Daihy Truck Starting on DaysActve AHRs Used AHRs Used AHRs Used AHRs Used Truck1 08 16 2010 2 220 190 0 l Group 1 gt Truck3 08 16 2010 2 133 138 P3 lt Group 1 gt Truck 08 16 2010 2 5 68 lt Group 1 gt Motive Power Manager User s Manual Appendix D Sample Reports and Graphs e 90 Time Discharging AKE gt CLG Starting on 08 01 2010 08 01 2010 08 01 2010 Cumulative by Month Cumulative Truck Utilization Monthy Cumulatwe Data All Shifts 8 3 2000 to 8 31 2010 Shift 3 AHRs Used Shift 1 Shift 2 Days Active AHRs Used AHRs Used 16 1566 1337 a 3303 12 ara Fe a 1635 Fa 5 163 o 163 Daily AHRs Used AHRs Cumulative by Week Starting on 08 16 2010 08 16 2010 08 16 2010 Motive Power Manager User s Manual Cumulative Truck Utilization Weekly Cumultive Data All Shifts 8 3 2000 to 8 31 2010 Cumulative Shift 3 AHRs Used Shift 2 AHRs Used Shift 1 Days Active AHRs Used 2 o 410 2 oO 271 2 o 168 Daily AHRs Used Appendix D Sample Reports and Graphs e 91 AHRs Cumulative by Month AKE gt OEE Cumulative Truck Utilization Monthy Cumulatve Data All Shifts Shift 1 Days Active AHRs Used 16 1966 12 ERE 2 5 Starting on 08 01 2010 08 01 2010 08 01 2010 Truck Utilization aker Bhewave Average Shift 1
44. d exception parameter A pop up menu will appear Fa Configure Exceptions El Fast Opportunity Charge Applications Equalize Charge missedirequires Express charger Finish Charge missed requires Express changer Daily Plug in count below limit eport Mh Default Conventional Charge Applications i ms Number of Days Depth of Discharge below limitirequires Power Logat_ om 2 Depth of Discharge exceeds limit requires Power Lox F p E i EL Level reported low after completion of cycle cha On Th Schedule Battery Temperature exceeds limit at start of dischar EQ On Friday True mT j EQ On Saturday True g Schedule save coe 3 Choose Number of Days or Day of Week Step 9 Defining Shift Schedules and Groups for Conventional Charging Applications Perform this step only if you are setting up a fleet management system for a Home Setup p only uy g up g y conventional charging application that is monitoring truck utilization over multiple shifts The Shift Schedule and Groups features are used to monitor truck utilization by shift and by groups Use of these features requires the installation of a Truck ID module on each truck to be monitored The Truck ID module identifies the truck to the Power Logger module mounted on the battery Once you have defined a schedule and or group and associated your trucks to them the Fleet reports will monitor truck utilization on a shift and group basis This step inc
45. ected To view reports for all data in the database 1 From the Home tab clear any selections of chargers batteries or trucks by clicking Clear Charger WK Clear Battery and G Clear Truck 2 Choose a report Limiting the Content of a Report The scope of data displayed in a report can be limited in two ways 1 Setting report date parameters using the preset selection box or using the From To boxes establishes a time window for the content of a report 2 The selection of a specific charger battery and or truck in the Chargers Batteries and or Trucks panes or multiple chargers batteries and or trucks limits the content of a report to only those chargers batteries and or trucks To view reports within a range of dates 1 From the Home tab choose a preset range by clicking the selection box located in the Report Date Range group above the From date box and choosing one of the preset date ranges Chapter 4 Viewing Exceptions and Generating Reports e 52 Selecting a block of chargers batteries or trucks Select the first device in the range press and hold the Shift key then select the last device in the range Selecting multiple chargers batteries or trucks not in a block Select a device press and hold the Ctrl key then select other devices as desired Motive Power Manager User s Manual All Latest Day Latest Week Latest Month Te Latest Quarter Latest Year Custom Dates
46. eft of a charger Only exceptions associated with that charger will be displayed in the Exceptions pane Chargers ChargerlD F gt CHARGEROO1 CHARGEROU Select a battery by clicking in the vertical bar just to the left of a battery Only exceptions associated with that battery will be displayed in the Exceptions pane Battery ID f BATOOO0001 BAT OOO00002 See the side notes for how to select multiple chargers or batteries for displaying exceptions associated only with those devices To view exceptions within a time window 1 From the Home tab set the Exceptions Start date to define the time window for which exceptions are displayed Exceptions will be shown from the Exceptions Start date until the current date 2 Click 4f Refresh This command filters the view of exceptions displayed based on the time window you have set It does not perform a Clear Charger Clear Battery or Clear Truck command as the Check command does To clear charger selections From the Home tab click Clear Charger This command deselects any charger that was Selected so exceptions for all chargers are displayed in the Exceptions pane To clear battery selections From the Home tab click W Clear Battery This command deselects any battery that was Selected so exceptions for all batteries are displayed in the Exceptions pane Chapter 4 Viewing Exceptions and Generating Reports e 51 Maximizing the Viewing Area Home Setup You can ma
47. emperature at Start of Charge J Critical Temperature at Start of Charge High Temperature at End of Charge Critical Temperature at End of Charge Truck began charge cycle at low State of Truck ended charge cycle at low State of Low Electrolyte level detected requires Po 4 Type in a new value and click OK To change True False values for a parameter 1 Select an exception parameter such as Truck was not on charger for prescribed time 2 Right click the value True or False for any of the settings Ignore Monday Ignore Sunday A pop up menu will appear Configure Exceptions Jattery Usage Charge ended in eror condition requires Expres Truck was off charger longer than time limit Amp Hours retumed exceeds daily limit Fast Opportunity Charge Applications 4 Ir 3 Choose True to include that day or False to exclude it Chapter 2 Setting Up Your Fleet Management System e 24 To change the selection of a schedule type Note See also Appendix for Equalize Charge missed and Finish Charge missed C Exception Parameter 1 Select either the Equalize Charge missed or Finish Charge missed exception Definitions and Defaults parameter for a description of each Exception Parameter its 2 Right click the value for the Method setting The Method setting selects the default settings and its type of schedule desired for the Equalize Charge missed or Finish Charge range of values misse
48. en select other trucks as desired Note Trucks can be removed from a group by selecting the truck in the Elements included box then clicking lt lt Motive Power Manager User s Manual Zs Fd Select Group lt New Group gt Choose New to create a new group or select an existing group from the combo box and choose Edit The Group configuration box will open E lt New Group gt Configuration Group lt New Group gt Description All elements not in the selected group Elements included in lt New Group gt Type Name Description Group gt gt gt Type Name Description Group p PT ruck Truck1 Truck Truck2 Truck Truck3 b Truck Truck4 _ lt Truck Truck5 Truck Truck6 Battery 0000000069 Battery AWPL000410 Battery AWPL000438 Battery AWPLO00569 Battery eBat 16125 Battery eBat 16208 Select a truck or trucks to move To do this move the cursor into the column to the left of the charger you want to select Once the cursor changes into a horizontal arrow click the mouse A selected truck is indicated by its row turning blue Click Hi to move the truck into the new group Repeat this process until you have added all the trucks For example if you wanted to add Trucks1 3 to the new group the Configure box would appear as follows All elements not in the selected group Elements included in lt New Group gt Type Name Description Group Type Name Description Gr
49. er 2 Setting Up Your Fleet Management System e 37 To reset the MPM Software Click Reset from the About Motive Power Manager screen to reset the MPM software if it becomes unresponsive Motive Power Manager User s Manual Chapter 2 Setting Up Your Fleet Management System e 38 Chapter 3 Transferring and Merging Data Whether your operation uses Express Fast Chargers or DC Power Logger battery modules the process of getting battery data into the Motive Power Manager database is essentially the same You will need to 1 Transfer charger or Power Logger data via log files to the computer running Motive Power Manager software 2 Merge the data from the log files into the MPM database Transferring and Merging Fast Charger Data Home Setup Note To set the Transfer screen to display Fast Chargers only make sure Power Loggers is not checked NOTE Any time you intend to transfer data from a Fast Charger or Power Logger you must insert the Bluetooth adapter securely into one of the USB ports before starting Motive Power Manager The LED on the adapter should illuminate indicating it is ready to communicate Motive Power Manager User s Manual The Transfer command on the Home tab opens a screen from which you initiate the transfer of data from Fast Chargers or Power Loggers and merge the data into the active database Fast Chargers Transfer Screen To access the Fast Chargers screen From the Home tab click
50. erature AKER ew ADE Battery Temperature Graph Daily 4 2 2006 to 8 24 2010 Battery ID BATOOOOOO Battery SN 5000001347 Model 00000000 E ry 7 a First Plug in at Sunday April 2 2006 Maimun Tam pereture 130 Lest Plug inat Tuesday April 14 2006 Minimum Temperatures g5 Number of Plug Ins 52 Motive Power Manager User s Manual Appendix D Sample Reports and Graphs e 82 State of Charge Graph AKER ae wiA DE State of Charge Daily 4 2 7006 to 8 74 2010 Battery ID BATO000001 Battery SN 5000001347 Modal 00000000 E E a z B Fo First Plug in at Sunday April 2 2006 Last Plug in st Tuesday April 18 2006 Number of Plug Ins 52 Daily Ampere Hours AKER re a ADE Daily Amp Hours Returned 4 2 2006 to 8 24 2010 Battery ID BATOOOODOA Battery 5N 50000019375 Model 00000000 3 E t E 4 I rj ls a l Plug ira EE H erei Last Charge n Friday July 7 2006 O a O O ee ee em E ee Motive Power Manager User s Manual Appendix D Sample Reports and Graphs e 83 Power Logger Event Summary ak eriw a ne Power Logger Daily Summary 3 10 2009 to 8 24 2010 Time HH MM Date Charging InUse Idle AHRs In AHRs Out Battery AWPLOOO0O02Z5 Not Set Capacity 935 Ahrs Voltage 36V Model 8204 Entered Sewice 07 07 07 Manufacturer Enersys Date Charging Idle AHRs In AHRs Out Tue Mar 1 2009 1 01 22 59 55 Tue Mar 24 7009 3 01 00 20 59 163 Mion Apr 06 2009
51. f Shift 1 Also a description of Shift 1 appears be ne ue ee below the grid area The example below shows Shift 1 defined from 6 am to 4 until the beginning pm of the work day corresponds to the beginning of Shift 1 in your operation Motive Power Manager User s Manual Chapter 2 Setting Up Your Fleet Management System e 26 Motive Power Manager User s Manual 2 To identify breaks for Shift 1 within the cells defined for Shift 1 select the cell or cells that correspond to the breaks in your operation Hee Eee 3 Set up the second and third shifts as desired 4 Name the schedule by typing a name in the Name box and click OK To Remove a Shift Check the box in the Remove column in the shift description area below the grid for the shift you want to remove To Delete an Existing Schedule 1 From the Setup tab click 3 Sche ules The Select Schedule dialog box will open H Select Schedule 2 Select an existing schedule from the combo box and choose Delete Defining Truck Groups To Create or Edit a Truck Group 1 From the Setup tab click the Configure command H Groups The Select Group dialog box will open Chapter 2 Setting Up Your Fleet Management System e 27 Selecting a block of trucks Select the first truck in the range press and hold the Shift key then select the last in the range Selecting multiple trucks not in a block Selecta truck press and hold the Ctrl key th
52. h software and Bluetooth wireless capability installed and ready to go out of the box but MPM software can also be purchased separately for use with a personal computer a Motive Power Manager Bluetooth 2 Wireless Technology Truck Battery with Express Fast Power Logger Charger Bluetooth is a registered trademark of Bluetooth SIG Inc Motive Power Manager is a trademark of Aker Wade Power Technologies LLC Motive Power Manager is a powerful energy management system designed for all types of charging applications including conventional opportunity and fast charging Communications Charger and battery data automatically aggregated using wireless technology Information distributed by PC local network or through the Internet Chapter 1 Introduction e 1 Getting Started Note See Appendix A Installing Motive Power Manager on a User Supplied Computer if you did not purchase MPM on an MPM Netbook from Aker Wade Power Technologies Note See Chapter 2 Setting Up Your Fleet Management System for details on creating and managing an MPM Database and configuring exception parameters Motive Power Manager User s Manual User Defined Exceptions Exceptions defined either for an entire fleet or per battery truck All important battery variables monitored voltage temperature electrolyte level energy throughput and charging compliance Powerful Report
53. he maximum number of days allowed from the most recent date recorded in the battery data residing in the database If it has been longer than the number of days setting the following reminder will appear when you initiate the cal Check Exceptions command Exception Generation To set the Maximum Out Of Sync days From the Setup tab click the up arrow or down arrow of the Max Out Of Sync Days spin box to set the number of days Viewing Exceptions in the Exceptions Pane To check for exceptions From the Setup tab click F Check Exceptions Any exceptions that are detected appear in the Exceptions pane To clear exceptions From the Setup tab click lt Clear Exceptions Any exceptions that are displayed in the Exceptions pane are cleared leaving the pane blank To view exceptions within a range of dates 1 From the Setup tab set the Exceptions Start Date and End Date to define the time window for which exceptions are displayed 2 Click Check Exceptions The exceptions displayed in the Exceptions pane will only include those that fall within the time window Chapter 2 Setting Up Your Fleet Management System e 30 Performing Database Tasks Opening the Database Maintenance Screen To open the Database Maintenance screen atabase Tasks on the Setup tab When the screen opens all MPM databases that have been created on your MPM Netbook or personal computer as well as databases that have been imported will appea
54. he selected day and the average of all the days for a specific battery To clear the average of all days selection From the Discharge Profile screen click Remove All The days selected by the Add All command are deselected and the average of all days discharge profile is not shown To view the Worst Case discharge day From the Discharge Profile screen click Worst Case The Discharge Profile of the worst discharge day for the selected battery is displayed To deselect a selected day in the Summary Table From the Discharge Profile screen click De Select To limit the range of dates 1 From the Discharge Profile screen set the Period Start and the Period End dates Period Stat 4 10 2009 PeiodEnd 4 30 2009 2 Click Update To save a profile 1 From the Discharge Profile screen click Profile gt Save The Save Discharge Profile box opens Chapter 5 Using Power Logger Analysis Tools e 57 save Discharge Profile Name Description Modified AWPLOO0036 Worst 4 10 2009 4 15 2010 7 27 47 2 Type in a name and description then click OK To load a profile 1 From the Discharge Profile screen click Profile Load The Load Discharge Profile box opens 2 Select a profile and click OK To delete the current profile 1 From the Discharge Profile screen click Profile gt Delete The Delete Profile box opens 2 Click OK To switch from Day view to Week view Click either the Day tab or the Week
55. iday False Finish On Saturday False Finish On Sunday False Finish Time 120 Enabled False Count 2 Minimum AHRs 0 Minimum Time 5 Ignore Monday False Ignore Tuesday False Ignore Wednesday False Ignore Thursday False Ignore Friday False Ignore Saturday False Ignore Sunday False Parameter Name Description Equalize Charge missed Requires Express charger Method of calculating the Equalize exception The options are either Number of Days or Day of Week If Number of Days is selected the Days value indicates the number of days within which Equalize must be done or an exception will be reported If Day of Week is selected the Day of Week value indicates which day of the week on which Equalize must be done or an exception will be reported Finish Charge missed Requires Express charger Method of calculating the Finish exception The options are either Number of Days or Day of Week If Number of Days is selected the Days value indicates the number of days within which Finish must be done or an exception will be reported If Day of Week is selected the Day of Week value indicates which day of the week on which Finish must be done or an exception will be reported Daily Plug In count below limit An exception is reported if Count is less than this value A Plug In must exceed Minimum AHRs AND Minimum Time Minimum AHRs is expressed
56. ift schedule for greater flexibility in monitoring truck utilization through the Fleet reports Chapter 1 Introduction e 4 Note Batteries are listed Voltage Capacity Sve Entry PowerLogger Start of Data End of Data AWPL000410 48 1000 070707 7 6 8 2010 6 25 2010 in the Batteries pane 48 1000 070707 7 6 8 2010 6 24 2010 whether battery data is collected through Express fast chargers or Power 48 1000 070707 v 6 8 2010 6 25 2010 Logger modules Those listed from Power Loggers are distinguished by a State Exception Type Category Date Time Battery ID amp Date Nov 2009 ch ecked box In th e Powe r 26 Daily Finish missed Conventional Charge Applications Wednesday November 04 2009 12 00 AM eBat 16017 Log g er col umn 26 Daily Finish missed Conventional Charge Applications Friday November 06 2009 12 00 AM eBat 16017 26 Daily Finish missed Conventional Charge Applications Tuesday November 10 2009 12 00 AM eBat 16017 Charger ID Note See Chapter 4 Reports Graphs and Power Logger Data Analysis Viewing Exceptions and The viewing panes allow you to keep track of exceptions as soon as data from Generating Reports and chargers or Power Logger battery modules have been transferred and merged If you Chapter 5 Power Logger tt t dof batterrdat f wd ee ee Analys s Tools lormore want to create a permanent record of battery data or perform more in depth analysis Aforaaten you can choose one of the
57. in Ampere Hours and Minimum Time is express in minutes To exclude days from exception checking set Ignore to True Conventional Charge Applications Settings Values Parameter Name Description Enabled False Discharge 40 Enabled False Discharge 80 Enabled False Depth of Discharge below limit Requires Power Logger An exception is reported if Discharge is too great Expressed as a percentage Depth of Discharge exceeds limit Requires Power Logger An exception is reported if Discharge insufficient Expressed as a percentage EL Level reported low after completion of cycle charge Requires Power Logger An exception is reported if the electrolyte level detected by the Appendix C Exception Parameter Definitions and Default Settings e 74 Conventional Charge Applications Settings Values Parameter Name Description Power Loggers t00 Tow Battery Temperature exceeds limit at start of discharge Enabled False Requires Power Logger The exception is Temperature 125 reported if Temperature is exceeded Temperature is expressed as degrees Fahrenheit Voltage measured as 10 second minimum is D Enabled False below limit a AE NUWA Cell Voltage 2 22000002861023 Requires Power Logger The exception is time expressed in Repeat Interval 0 reported if Cell Voltage is below the set limit minutes before another Cell Voltage is expressed in Volts See note on occurrence of this event Repeat
58. inal computer click the Setup tab and then fh License The MPM License Details dialog box opens Click Remove License Install MPM Software on a new computer Contact Aker Wade have the information for your MPM purchase available An Aker Wade agent will provide you with a PC Key Unlock Code Open the MPM License Details dialog box on the new computer ee ee Type in the PC Key Unlock Code and click Unlock Your original PC Key will appear in the PC Key field 8 Provide the PC Key to the Aker Wade agent Your original License Code will be sent to you via e mail 9 Copy and paste the code into the License Code field 10 Verify that the code matches exactly and click Apply then OK To recover from corrupted software Once you have resolved any problem such as a bad hard drive for your computer reinstall all required MPM software Then perform steps 4 9 above MPM Software Version and Resetting the Software Home Setup Motive Power Manager User s Manual To find the MPM software version number Click About from the Setup tab The About Motive Power Manager screen opens About Motive Power Manager Motive Power Manager Full Edition AKER po WADE Version 2 4 0 0 c 2006 2010 Aker Wade Power Technologies LLC Aker Wade Power Technologies LLC Click on Reset to restore orginal MPM Program l settings Use if MPM Perfomance data for motive power applications becomes unresponsive Reset Chapt
59. ing Exceptions Checking for and Clearing Exceptions Controlling How Exceptions are Displayed Maximizing the Viewing Area Generating Reports Viewing Complete Data in a Report Limiting the Content of a Report Generating a Report Discharge Profile Tool Discharge View Tool 47 50 50 50 51 SZ SZ 32 SZ 54 56 56 58 Appendix A Installing Motive Power Manager to a User Provided Computer Compatibility and Prerequisites Installation Overview Installing the Custom SQL Server Installing Motive Power Manager Appendix B MPM Features List Appendix C Home Tab Functions Setup Tab Functions Appendix D Sample Reports and Graphs Index View and Export Options for Reports and Graphs Exceptions Fast Charge Power Logger Conventional Charge Fleet 61 6l 6l 62 64 67 67 69 Exception Parameter Definitions and Default Settings 72 76 76 71 79 84 90 95 Contents e iv Chapter 1 Introduction What is Motive Power Manager Features Motive Power Manager User s Manual Motive Power Manager MPM is a comprehensive electric vehicle fleet energy management system designed for use with Express fast chargers or Power Logger battery modules MPM software collects battery data using Bluetooth wireless technology then merges and analyzes this data to paint a complete picture of vehicle energy usage and battery performance MPM can be purchased preloaded on an MPM Netbook computer wit
60. ing SQL Server Parameters 34 Importing 32 Moving 34 Opening Database Mainenance screen 31 Selecting 31 Trimming 35 Discovering Chargers 39 Discovering Powerloggers 43 E Exception Parameters Changing Value of Setting 23 Choosing the Scope of the Settings 21 Configuring 21 Definitions and Default Settings 72 Enabling and Disabling 23 Expanding and Collapsing 22 Maximum Out Of Sync Days 30 Setting Values 22 Exception Reports 77 Exceptions Checking 30 50 Clearing 30 50 Clearing Charger or Battery Selections 51 For Selected Chargers or Batteries 51 Hiding or Showing Panes 52 Sizing XE Panes Sizing Panes 52 Viewing 50 Viewing Latest 51 Viewing Within a Range of Dates 30 Viewing within a Time Window 51 Exceptions Pane 4 F Fast Charger Configuring Details 20 Fast Chargers Initial Transfer and Merge 16 File Path Changing 34 G Getting Started 2 Graphs 5 Groups Defining 27 Installing Motive Power Manager 61 Installing SQL Server 61 L License Index e 95 Obtaining for Motive Power Manager 8 Maximum Out Of Sync Days 30 Merging Charger Data 41 Merging Existing Log Files 47 Merging Power Logger Data 46 Motive Power Manager Compatibility and Prerequisites 61 Description 1 Features 1 67 Finding Version 37 In Case Software becomes Corrupted 37 Installing to a User Provided Computer 61 Obtaining a License 8 Quick Tour of User Interface 3 Resetting 37 Starting Up 7 Starting Up 2 Transferring to
61. ing Tools Over 30 reports predefined for big picture fleet monitoring Powerful graphical reports for quick analysis Relative workload reported by battery truck or the fleet as a whole Reports scalable for all dates or a range of dates by battery truck or fleet Works with DC Power Logger wireless battery monitoring devices and Express fast chargers Starting Up Motive Power Manager If you purchased a Motive Power Manager Netbook all necessary software will be installed ready to run out of the box The MPM Netbook is also shipped with a Bluetooth adapter ready to plug in and start communicating with Express Fast Chargers and DC Power Logger battery modules MPM Netbook To startup Motive Power Manager 1 Remove the MPM Netbook power cord and Bluetooth adapter from the box 2 Connect the power cable to the MPM Netbook and power it up 3 Once Windows has started insert the Bluetooth adapter into one of the USB ports The LED on the adapter should illuminate indicating it is ready to communicate Chapter 1 Introduction e 2 Note Motive Power Manager with a blank database showing no charger battery or exception data Note To add an MPM command to the toolbar Right click the desired command residing on the Home or Setup tab and choose Add to Quick Access Toolbar from the pop up menu Note To move the toolbar above or below the ribbon Right click on the text of one of the tabs and cho
62. ist of discovered chargers that are currently displayed in the Chargers screen To turn Smart Mode On or Off Choose Use Smart Mode Smart Mode will toggle between On and Off To change the Transfer Log Folder 1 Choose Change Transfer Log Folder Browse For Folder di My DocsToGo i di My Scans di Mhy Stationery di New folder 4 di Scanned Documents dJi Documents Make New Folder 2 Navigate to a new folder to which log files will be transferred 3 Click OK To turn Use Date Folders On or Off Choose Use Date Folders Use Date Folders will toggle between On and Off When Use Date Folders is turned On Transferred log files will be placed in dated folders To turn Use Demo Data On or Off Choose Use Demo Data Use Demo Data will toggle between On and Off Demo data is available only from older devices To turn Use Version 1 Protocol On or Off Choose Use Version 1 Protocol Use Version 1 Protocol will toggle between On and Off Use Version 1 protocol only if you are unable to transfer data from an older device Chapter 3 Transferring and Merging Data e 42 Transferring and Merging Power Logger Data Note To set the Transfer screen to display Power Loggers only make sure is not checked NOTE Any time you intend to transfer data from a Fast Charger or Power Logger you must insert the Bluetooth adapter securely into one of the USB ports before starting Motive Power Manager The LED o
63. ive Power Manager User s Manual Chapter 3 Transferring and Merging Data e 47 hed Open 6 2 t Computer OS C MPM Data Search MPM Data Organize New folder pae a Music z Mame Date modified Pictures a Toolbars E Videos Log Files 3 31 2010 12 06 PM ef Homegroup No preview available Computer amp os c cow Local Disk D cow My Book F File name Open T Cancel 3 Navigate to the folder designated to store log files If you are adding Charger log files make sure the file type option next to the File name box is set as follows Note Charger log files have the extension CLG Power Logger log files have the extension FLG The default path for log files is C MPM Data Log Files If you are adding Power Logger log files make sure the file type option is set as Selecting a block of files follows Select the first file you want to add press and hold the Shift key then select the last file you want to add Selecting multiple files not in a block Selecta file press and hold the Ctrl key then select other files as desired Battery Module Log flg z Choose the log file or files you want to add and click Open The files will be added to the Merge Files to Database screen Make sure the file s you want to merge are checked then click Merge After the merge is complete the Device ID and Status fields will be upd
64. lable databases in your system and is the starting point for creating opening and importing databases Transferring data from chargers and battery modules can also be initiated here Quick Access Toolbar SEE gt Gh eae The Quick Access toolbar is a user configurable collection of MPM commands for often performed tasks Most MPM commands can be added to the toolbar giving you the flexibility to work the way that is most convenient for you The toolbar can also be placed above or below the tab area Setup and Home Tabs Home Setup The full collection of MPM commands are divided into two categories and grouped onto the tabs Setup and Home The tab area referred to as the ribbon can be minimized to allow for more viewing area in the Exceptions Batteries Chargers and Trucks panes The Setup tab is where you configure exceptions program Power Logger battery modules and perform database and system tasks The Home tab contains a complete set of options for often used tasks such as discovering chargers and battery modules through the Bluetooth wireless system transferring data from them and merging the data into a database In addition the Home tab provides a comprehensive suite of reports and graphs that can be printed Chapter 1 Introduction e 3 Note See Chapter 2 Setting Up Your Fleet Management System to learn how to customize MPM software for your particular charging and monitoring operation Note
65. le The Open dialog box opens 2 Navigate to the location you have stored the zipped database and click Open 3 Once the Success information box opens click OK After a moment the database will appear in the list on the Database Maintenance screen Chapter 2 Setting Up Your Fleet Management System 33 NOTE Do not edit the Database Server Database User or Database Password parameters without authorization from Aker Wade Power Technologies NOTE Attaching a database to an email works only if you have an email client such as Outlook Outlook Express or Windows Live Mail setup on your computer Motive Power Manager User s Manual Editing SQL Server Parameters The file paths for the location of database files and charge logs can be altered if needed To change the path for files 1 Click Database Maintenance and choose Edit SQL Server Parameters The SQL Database Server Parameters dialog box opens SQL Database Server Parameters Database FilePath CAMPM Data Transfer Log File Path C MPM Data Log Files Do notchange server user or password parameters unless authonzed to do so Database Server local SQLEXPRESS Database User jakwadmin 2 To change the path either type in a new path in the file path or click J and navigate to a new location 3 After editing the parameters click OK To return server parameters to their defaults From the SQL Database Server Parameters dialog
66. llow Battery ID b BATOOO0001 BAT OOO0002 2 Click the Configure command Wf Battery Details The Edit Battery Details dialog box opens Motive Power Manager User s Manual Chapter 2 Setting Up Your Fleet Management System e 20 Edit Battery Details 3 Enter battery details that make it easier for you to identify the elements of your operation and click OK The updated information for the battery will then appear in the Batteries pane Step 8 Configuring Exception Parameters Home Set Motive Power Manager User s Manual This section explains how to configure exception parameters for all batteries or individual batteries in the database To access the Configure Exceptions screen The From the Setup tab and click the Configure command Cli Exceptions Configure Exceptions screen will open p Configure Exceptions E Battery Status H Battery Usage H Fast Opportunity Charge Applications Conventional Charge Applications From the Configure Exceptions screen you can configure exception parameters and define the scope of those parameters to encompass all batteries or selected batteries Choosing the Scope of the Settings The Settings for combo box allows you to choose the scope of the exception parameter settings The setting Default establishes the scope of the settings to all batteries in the database Chapter 2 Setting Up Your Fleet Management System e 21 Note Any parameter that h
67. ltiple databases You can add a user friendly customer name and description for each database To add a customer name and database description 1 From the Database Maintenance screen double click the Customer or Description field for the database The blinking cursor will indicate that you can edit the field 2 Type in a customer name or description 3 Press Enter Performing Other Database Maintenance Operations The following operations can be performed from the Database Maintenance menu e Create and delete a database e Detach or attach a database to an Aker Wade server e Edit SQL Server parameters e Move a database or email a database Creating a New Database To create a new database 1 Click Database Maintenance from the Database Maintenance screen then choose New Database The Create Database dialog box will open Create Database Name Enter the name for the new database Chapter 2 Setting Up Your Fleet Management System e 32 NOTE Once a database is deleted it cannot be retrieved NOTE Motive Power Manager databases are identified by the file type MDF NOTE Zipped files are identified by the file type ZIP Motive Power Manager User s Manual 2 Type a name for the database and click OK Permanently Deleting a Database To delete a database 1 Choose a database from the list by clicking it 2 Click Database Maintenance then choose Permanently Delete Database The Delete D
68. ludes three parts 1 Defining a Shift Schedule that corresponds to your operation 2 Defining a Group or Group s of trucks you wish to monitor together if desired 3 Adding truck details and assigning the trucks to a Schedule and Group in the Trucks pane Motive Power Manager User s Manual Chapter 2 Setting Up Your Fleet Management System e 25 Defining a Shift Schedule To Create or Edit a Shift Schedule 1 From the Setup tab click the Configure command t Schedules The Select Schedule dialog box will open H Select Schedule 2 Choose New to create a new schedule or select an existing schedule from the combo box and choose Edit The Schedule configuration box will open Up to three shifts can be defined in the shift grid area including break times Each cell of the grid represents a 15 minute segment As you mouse over the grid a pop up window will identify the beginning and end times of each cell Note If you don t have To Set Up Shifts and Breaks room to define Shift 1 in 1 To define Shift 1 click and hold in the cell whose begin time matches the your operation for example beginning time of Shift 1 in your operation and drag to the right until you reach if Shift 1 is from 11 pm 7 the cell whose end time matches the end of Shift 1 in your operation The cells pm you can shift the defined for Shift 1 will automatically shift to the left resetting the beginning of ea i Ms gay the work day to the beginning o
69. many formats for generating a report or graph For in depth power discharge analysis of your operation you can use the Power Logger Analysis tools Sample Exception Report acer BEW A o e Exception Details by Battery ID 4 2 2006 to 3 24 2010 Battery ID BATO000001 Battery SN 000001347 Capacity 1100 Voltage 36 Category Exceptions reported from Express charger data Exception Type Truck ended charge cycle atlow State of Charge Recorded Date Description Measured Value 04 03 2006 14 05 Truck ended charge cycle at low State of Charge 25 Battery ID BATO000003 Battery SN 000003411 Capacity 1120 Voltage 36 Category Exceptions for installations using a single battery vehicle Exception Type Equalize Charge missed Recorded Date Description Measured Value 06 30 2006 00 00 Equalize Charge missed 5 Exception Type Finish Charge missed Recorded Date Description Measured Value 06 30 2006 00 00 Finish Charge missed 5 Motive Power Manager User s Manual Chapter 1 Introduction e 5 Discharge comparison of Two Batteries Using the Power Logger Analysis Tools H Discharge View Update _ Throughput View 3D Chart oc L T T ko Gz re 0 o 50 45 40 35 30 25 20 15 10 5 0 00 00 0200 OF 00 0600 08 00 1000 12 00 1400 1600 18 00 20 00 277 00 Time of Day Motive Power Manager User s Manual Chapter 1 Introduction e 6 Chapter 2 Setting Up Your Fleet Step 1 Starting Motive Power Manager User s
70. mmunications range 300ft and each will be listed in the Batteries and or Chargers panes To transfer data from Power Logger battery modules If you have performed Step 5 Configuring Power Logger Battery Modules you will have already discovered the Power Loggers and will only need to perform an initial transfer and merge 1 From the Home tab click Transfer The Power Loggers transfer screen will open with the previously discovered modules appearing in the list Power Loggers Discover Transfer Options Merge to Database z Toggle Chargers Power Loggers Devices Read Name Address Device ID MM AwPB8000430 00 06 66 02 C8 15 AWPBOOD670 00 06 66 02 C8 50 Status Available Available Last Read 2 Check the Power Logger s you want to include in the transfer from the list of discovered Power Loggers and click Transfer The status of each transfer is indicated in the Status field for each device Chapter 2 Setting Up Your Fleet Management System e 16 3 Once the transfer for all modules is complete click Merge to Database The Merge to Database screen opens B Merge Files to Database AWPB000670_Aug 17 2010 15 25 03 FLG Click OK to merge all checked files and then close dialog Click Cancel to close dialog with no further changes 4 Check the Power Logger s you want to include in the merge and click Merge The status will be updated for each checked Power Logger until the merge is co
71. mneratire at End of Charne Wednesdav Mav 02 2008 19 54 PM RATANNNNNT Chapter 2 Setting Up Your Fleet Management System e 19 Step 7 Configuring Charger or Battery Details Once the initial transfer and merge has been performed you can add descriptive information referred to as charger and battery details This descriptive information makes it easier to identify the elements of your operation in MPM reports and when viewing exceptions Home Scum To edit charger details 1 From the Setup tab select a charger from the list in the Chargers pane To do this move the cursor into the vertical band next to the charger you want to select Once the cursor changes into a horizontal arrow click the mouse A selected charger is indicated by its row turning yellow Chargers ChargerlD bp CHARGEROO1 CHARGEROU 2 Click the Configure command ii Charger Details The Edit Charger Details dialog box opens Edit Charger Details 3 Enter charger details that make it easier for you to identify the elements of your operation and click OK The updated charger information will appear in the Chargers pane To edit battery details 1 From the Setup tab select a charger from the list in the Batteries pane To do this move the cursor into the vertical band next to the battery you want to select Once the cursor changes into a horizontal arrow click the mouse A selected battery 1s indicated by its row turning ye
72. mplete 5 Click OK to close the Merge to Database screen Successful completion of the initial transfer results in a list of batteries appearing in the Batteries pane as shown below 1000 070710 1 From the Home tab click at Transfer The Chargers transfer screen will open with previously discovered modules appearing in the list or blank if no chargers have been discovered Motive Power Manager User s Manual Chapter 2 Setting Up Your Fleet Management System e 17 Chargers Note To set the Transfer screen to display Fast Chargers only make sure is not checked NOTE Any time you intend to transfer data from a Fast Charger or Power Logger you must insert the Bluetooth adapter securely into one of the USB ports before starting Motive Power Manager The LED on the adapter should illuminate indicating it is 2 From the Chargers transfer screen click Discover After a few moments any ready to communicate discovered chargers will appear in the Chargers transfer screen as shown below Chargers Note The Discover operation will take several seconds or longer in a noisy environment where there is a lot of electromagnetic interference either from plant operations or other wireless devices Available You may need to initiate the Discover operation more than once in a noisy environment to make sure all devices are discovered 3 Check the charger s you want to include in the
73. n the Windows System tray amp And the LED on the adapter will be ON 2 Start Motive Power Manager To Discover Power Logger Battery Modules 1 From the Setup tab click the Configure command FRE Power Logger The Power Loggers setup screen will open Chapter 2 Setting Up Your Fleet Management System e 12 Note To set the Transfer Power Loggers screen to display Power ji T Loggers only make sure is not checked Note The Discover 2 Click Discover After a few seconds all battery modules within Bluetooth range operation will take several will appear in a list similar to that shown below seconds or longer ina noisy environment where there is a lot of electromagnetic interference either from plant operations or other wireless devices You may need to initiate the Discover operation more than once in a noisy environment to make sure all devices are discovered Note For a description of all Power Logger battery module commands see Aker Wade publication DC Power Logger Installation and Operation To synchronize date time with the PC Manual 3 3005 20 1 Right click the name of a Power Logger and choose Set Time Date Motive Power Manager User s Manual Chapter 2 Setting Up Your Fleet Management System e 13 Power Loggers Get Time Date Get Current Values Get Configuration Hard Reset The Update Time dialog box will appear Update Time 2 Click Yes
74. n the adapter should illuminate indicating it is ready to communicate Motive Power Manager User s Manual The Transfer command on the Home tab opens a screen from which you initiate the transfer of data from Fast Chargers or Power Loggers and merge the data into the active database Power Loggers Transfer Screen To access the Power Loggers Screen From the Home tab click H Transfer All Power Logger transfer commands are available from this screen Power Loggers To Discover all Power Loggers within range Before transferring data from Power Logger battery modules you need to initiate a search for all modules within Bluetooth communications range From the Power Loggers transfer screen click Discover Any discovered battery module will appear in the Power Loggers transfer screen as shown below Chapter 3 Transferring and Merging Data e 43 Note The Discover operation will take several seconds or longer in a noisy environment where there is a lot of electromagnetic interference either from plant operations or other wireless devices You may need to initiate the Discover operation more than once in a noisy environment to make sure all devices are discovered Note A selected Power Logger is indicated by a check in the box next to the Power Logger name Note It is recommended to merge Charger and Power Logger log files immediately after they are transferred to the Motive Po
75. om the Discharge View screen click View gt All Data To view profiles From the Discharge View screen click View gt Profiles To select a profile saved using the Discharge Profile tool To select a profile View gt Profiles must be selected 1 From the Discharge View screen click Profile The Assigned Discharge Profiles screen opens 2 Choose a profile and click OK To print save export discharge data From the Discharge View screen click Print This opens the standard Report Graph window from which you can print or save the file in various file formats To limit the range of dates 1 From the Discharge Profile screen set the Period Start and the Period End dates Period Stat 4 10 2009 gt PerodEmd 4 30 2009 2 Click Update Chapter 5 Using Power Logger Analysis Tools e 59 To view battery throughput From the Discharge View screen check Iw Throughput View To Select the 3D Chart view From the Discharge View screen check e 3D Chart To switch from Day view to Week view Click either the Day tab or the Week tab Motive Power Manager User s Manual Chapter 5 Using Power Logger Analysis Tools e 60 Appendix Ai Installing Motive Power Manager to a User Provided Computer Compatibility and Prerequisites Motive Power Manager is compatible with the following operating systems Note Most users will already have Microsoft NET Framework 2 0 installed on their computer If the installation of
76. on Allows you to view the report on a continuous basis meaning you can view part of one page and part of another Pages Facing View Button Lines the pages side by side for viewing Pages Facing Continuous View Button Lines the pages side by side for viewing while allowing for partial pages to be viewed B BBocce e Hand Tool Button Allows you click and drag pages amp Text Select Button Allows you to select just text within the report Find Text Button Allows you to search the report for particular text Pages Page View In Navigation pane is Outline Outline View In Navigation pane Exceptions Summary AKER WADE Exception Summary by Type 4 2 2006 to 8 24 2010 Battery ID BATO000001 Battery SN S000001347 Capacity 1100 Voltage 36 Exceptions reported from Express charger data Truck ended charge cycle at low State of Charge 1 Exceptions Battery ID BATOOOOO03S Battery SN 5000003411 Capacity 1120 Voltage 36 Exceptions for installations using a single battery vehicle Equalize Charge missed 1 Exceptions Finish Charge missed 1 Exceptions Battery ID BATOO00004 Battery SN S000001975 Capacity 1120 Voltage 36 Exceptions reported from Express charger data Truck ended charge cycle at low State of Charge Exceptions for installations using a single battery vehicle Equalize Charge missed Motive Power Manager User s Manual Appendix D Sample Reports and Graphs e 77 Detail a k e R EK w A
77. on this screen contact Aker Wade Power Technologies directly When error free installation is complete the Setup box will close automatically Installing Motive Power Manager To download and install Motive Power Manager Note SQL Server must be installed before downloading and installing Motive Power Manager software Motive Power Manager User s Manual l From www akerwadesoftware com click the link Motive Power Manager This will start the download The download procedure for Motive Power Manager is the same as that for SQL Server Once Motive Power Manager finishes downloading the Download Complete box opens Appendix A Installing Motive Power Manager to a User Provided Computer e 64 Download Complete MPM exe from www akerwadesoftware com Downloaded 9 36MB in 6 min 38 sec Download to C Documents and Sett MPM exe Transfer rate 24 0KB Sec 2 Click Run to begin installation of Motive Power Manager The Zip Extractor box will open Motive Power Manager Installing Motive Power Manager Version 2 3 2 Unzip to dir Sess coStemphM PMI netall Browse 3 Click Unzip The Motive Power Manager Setup Wizard will open el Motive Power Manager Welcome to the Motive Power Manager Setu Wizard ace Ewan The installer will guide you through the steps required to install Motive Power Manager on your computer WARNING This computer program i protected by copyright law and international treaties
78. ose Show Quick Access Toolbar Below Above the Ribbon from the pop up menu To minimize the ribbon tab area Right click on the text of one of the tabs and choose Minimize the Ribbon from the pop up menu Note See Chapter 3 Transferring and Merging Data to learn how to collect data from Express Fast Chargers and DC Power Logger modules and merge it into an MPM Database Motive Power Manager User s Manual 4 Start up Motive Power Manager by double clicking the icon k on the Windows Desktop The MPM software will open as shown below r r Ad Motive Power Manager Full Edition CE a was Q Home Setup Y Exceptions Fast Charge E Tonder Al Data INE e Exceptions Start Show Batteries 9 2 gt Power Logger 3 Conventional Charge 7 P From 08 18 2010 oa ee 08 18 2010 ae Show Trucks Merge Existing Files 2 Clear est Exception cH Power Logger Analysis 4 Fleet a 5 To 08 18 2010 Dae J Refresh Show Chargers 59 Clear Truck Reports Transfer Report Date Range Exceptions View Database Batteries 0 Chargers 0 Records 0 Quick Tour of the MPM User Interface The MPM user interface is similar in appearance and operation to the most recent Microsoft Office programs Quick Start Button Usually the first task you perform when beginning a session with Motive Power Manager is to create or open a database The MPM Quick Start button provides quick access to avai
79. other occurrence of this event is reported Motive Power Manager User s Manual Battery Status Settings Values Parameter Name Description Enabled False Temp 160 Repeat Interval O Enabled False Voltage 36 Repeat Interval O Battery Usage Settings Values Enabled False Charge Time 120 Ignore Monday False Ignore Tuesday False Ignore Wednesday False Ignore Thursday False Ignore Friday False Ignore Saturday False Ignore Sunday False Enabled False Enabled False Charge Time 240 Ignore Monday False Ignore Tuesday False Ignore Wednesday False Ignore Thursday False Ignore Friday False Ignore Saturday False Ignore Sunday False Enabled False AHRLimit 1600 Enabled False AHRLimit 8000 Enabled False AHRLimit 1600 Enabled False AHRLimit 8000 Appendix C Exception Parameter Definitions and Default Settings 73 Temperature exceeds Critical limit Requires Power Logger The exception is reported if Temp is exceeded Temp is expressed as degrees Fahrenheit See note on Repeat Interval Voltage below minimum limit Requires Power Logger The exception is reported if Voltage is exceeded Voltage is expressed in Volts See note on Repeat Interval Parameter Name Description Truck was not on charger for prescribed time An exception is reported if Charge Time is exceeded Charge time is expressed in minutes To exclude days from exception checking set Ignore
80. oup gt Truck Truck4 gt Truck Truck1 lt New Group gt Truck Truck5 Truck Truck2 lt New Group gt Truck Truck amp as Truck Truck3 lt New Group gt Battery 0000000069 Battery AWPL000410 Battery AWPL000438 Battery AWPL000569 Battery eBat 16125 Battery eBat 16208 Type in a name and description for the group in the Group and Description boxes Group uroo Description Lift trucks in building 001 Click OK The truck group assignment will appear in the Group column in the Trucks pane To Delete an Existing Group E From the Setup tab click en Groups The Select Group dialog box will open Chapter 2 Setting Up Your Fleet Management System e 28 Motive Power Manager User s Manual Zs r select Group Select an existing group from the combo box and choose Delete Adding Truck Details and Assigning Trucks to a Schedule To add truck details and assign a truck to a Schedule l From the Setup tab select a truck from the list in the Trucks pane To do this move the cursor into the vertical band next to the charger you want to select Once the cursor changes into a horizontal arrow click the mouse A selected truck is indicated by its row turning yellow b gt Trucki Truck Right click the truck you want to configure and choose Configure from the pop up menu The Truck Configuration dialog box opens Truck Configuration Trick Truck Model Entered Service Name Description
81. r on the list NeaywaAnaea From the Database Maintenance screen you can e Change the active database e Import a database e Perform database maintenance operations e Edit trim a database Selecting Activating a Database To activate a database from the list of databases Note Double clicking a 1 From the Database Maintenance screen choose a database from the list by clicking it database in the list will also select it 2 Click Select Database or the command button Select The Database Selected dialog box will open 3 Click Yes to activate the selected database Motive Power Manager User s Manual Chapter 2 Setting Up Your Fleet Management System e 31 NOTE The following characters are not permitted as part of a database name lt gt Also a name that includes a number within parentheses such as 1 is not permitted Motive Power Manager User s Manual Importing a Database To import a PC database from Data Manager 1 From the Database Maintenance screen click Import and choose Import PC Database The Select Existing FASTWare Database dialog box opens 2 Navigate to the location you have stored the database and click Open 3 Once the Confirm Database Name dialog box opens click OK After a moment the database will appear in the list on the Database Maintenance screen Adding a Description for the Database This feature is primarily used if you are managing mu
82. rantee that Bluetooth communications will work If you experience problems with Bluetooth communications after inserting the adapter you might need to download installation software from the manufacturer The installation instructions will explain how to download and install SQL Server and Motive Power Manager from the Aker Wade software download website www akerwadesoftware com shown below Appendix A Installing Motive Power Manager to a User Provided Computer e 61 acer PEW A D E Motive Power Manager Motive Power Manager Version 2 4 Release Notes Note You must install the SOL Server software shown below to use MPM SOL Server SOL Server Custom Install for Windows 32 bit systems required for Motive Power Manager OL Server x64 Custom Install for Windows 64 bit systems required for Motive Power Manager Bluetooth Adapter Software Bluetooth Adapter Software for Windows 32 bit systems required for supported Aker Wade Bluetooth adapters sed with MPM or FASTware FASTware PC FASTware PC Version 1 2 8 10 This version requires a SUPPORTED adapter and a license code FASTlook Sales Support Software FASTlook Sales Support Version 4 2 0 5 This software requires a license key Contact Aker Wade for further information FASTLook Release Notes FAST Reports for the PDA FASTreports PDA Version 1 2 1m Download to your PC Copy to PDA Click to install Microsoft ActiveSync Required to transfer data from the PDA to FAS
83. ribed in the section Limiting the Content of a Report as described above 2 From the Home tab click a report category and choose a report or graph Exception Reports He Summary Detail gt Finish Eg Fast Charge Reports and Graphs Charge Summary Fin Eg Charges Charge Details Charger Activity Battery Overview Finish Equalization SOC Min Max Charge Temperature State of Charge Graph Daily AHRs w E e ii S amp S Ey a i e i Chapter 4 Viewing Exceptions and Generating Reports e 54 F amp Ewent Detail Event Detail Enhanced Ill F Power Logger Overview Power Flow Battery Usage Daily Charge Discharge Graph Low Electrolyte Summary D amp ii P EG Daily Temperature Daily Voltage Li Conventional Charge Reports Cycles Depth of Discharge Depth of Discharge by Battery Time Discharging Cumulative by Week Time Discharging Cumulative by Month AHRs Cumulative by Week AHRs Cumulative by Month wt Truck Utilization Shit 1 Weekly Usage Shit 1 Monthh Usage Shit 1 Weekly Energy Usage Shit 1 Monthly Energy Usage Shit 2 Weekly Usage Shit 2 Monthh Usage Shit 2 Weekly Energy Usage shift 2 Monthly Energy Usage shift 3 Weekly Usage Shift 3 Monthly Usage Shit 3 Weekly Energy Usage Shift 3 Monthly Energy Usage aococ aaococagacod Motive Power Manager User s Manual Chapter 4 Viewing Exceptions
84. sconnected Auto End of CV Cycle Auto End of CV Cycle Auto Disconnected Auto End of CV Cycle Appendix D Sample Reports and Graphs e 80 Battery Overview AKER ew ADE Battery Overview Daily 4 2 2006 ww 8 24 2010 Battery ID BATOOOOOOL Battery 3N SO O0001347 Model 00000000 State of Charge Battery Temperature Start End Battery Summary Daily AHRs Returned and Plug Ins Daily Teme on Cha Daily Plug ins Average 713 Average 7 AHA Retumed EE Fiug Ins 07 a 04 06 2006 Max 15 04 03 2006 00 03 O04 13 200 kiin 1 oyim Denys on Change 7 Temperature at Start of Change low State of hage 34 Average 5 129 04 05 2006 Mlin 13 040300 Temperature at End of Charme Days between Equalization Ohare Average 403 Average Kim 1z 76 2006 Finish Equalization Battery Finish Equalization 4 2 2006 to 9242010 Battery ID BATOODO005 Battery 5N 50000041333 Model ooo00000 Average Days be teeen Fin Eg j Humber of Fin Eg Changes hissed Max Days between FinEq 7 Humber of FinyEq Changes 2 of FinJEq Missed Motive Power Manager User s Manual Appendix D Sample Reports and Graphs e 81 State of Charge Minimum Maximum AKER Sew ADE Daily Battery State of Charge Range 4 2 2006 to 8 24 2010 Battery ID BATOOOOOO1 Battery 5N 5000001347 Model 00000000 Shale o Lhar s DANS Charge Dade EE in E hx First Plugiinat Sunday April 2 2006 LestPluginat Tussday April 18 2008 Number of Plugins 52 Charge Temp
85. ss C AWT2099990 00 A40 96 27 D1 D7 Devices Device ID Status Available To toggle the selection of chargers A charger can be selected or deselected individually by clicking the box next to its name If you have a large number of chargers this can be a time consuming process Deselecting all selected chargers in the list and selecting all deselected charges in the list can be performed all at once by toggling the selection From the Chargers transfer screen click Toggle For example if no charger in the list is selected clicking Toggle will select all the chargers To transfer data from chargers 1 Check the charger s you want to include in the transfer from the list of discovered chargers 2 From the Chargers transfer screen click Transfer After the transfer is complete the Last Read and Status fields of each charger will be updated with a time date stamp and the name of the CLG log file created containing data from the charger Last Read Status Created 082510_ 104026 0000099990 CLG records 200 03 25 10 10 40 To merge charger data into the database 1 From the Chargers screen click Merge to Database The Merge Files to Database screen will open This screen contains a list of charger log files that have been transferred previously Chapter 3 Transferring and Merging Data e 40 PH Merge Files to Database Click OK to merge all checked files and then close dialog Click Cancel to close dialog with
86. tab Discharge View Tool Home Setup Selecting a block of batteries Select the first battery in the range press and hold the Shift key then select the battery in the range Motive Power Manager User s Manual To open the Discharge View tool 1 From the Home tab select a battery in the Batteries pane by clicking in the vertical bar just to the left of it You may select up to 10 batteries to view at one time At least one battery must be selected to open the Discharge View tool 2 From the Home tab click the Reports command cH Power Logger Analysis and Discharge View The Discharge View tool opens Chapter 5 Using Power Logger Analysis Tools e 58 Selecting multiple batteries not in a block Select a battery press and hold the Ctrl key then select other batteries as desired Note See Appendix D Sample Reports and Graphs for instructions on how to print or save a report or graph Motive Power Manager User s Manual Fa Discharge View Batteries View Period End 4 14 2010 Update Throughput View 3D Chart 0 I I I I I I I I I 00 00 02 00 04 00 06 00 08 00 10 00 12 00 14 00 16 00 18 00 20 00 22 00 Time of Day To select or deselect a battery for viewing This function assumes you selected multiple batteries before entering the Discharge View screen From the Discharge View screen click Batteries and choose a battery to select or deselect To view all data Fr
87. tart date begins on the day your license code was sent to you 3 Copy and paste the code into the License Code box 4 Verify that the code matches exactly and click Apply then OK Step 3 Customizing MPM Software for your Operation Motive Power Manager User s Manual MPM software provides a comprehensive set of features for all types of charging applications fast opportunity and conventional In order to tailor the software to your particular application s requirements however you can select and display only the features of the program that are needed for your particular charging and monitoring operation To configure program settings 1 Once the MPM program is running from the Setup tab click the Info command Settings The Program Settings screen will open Chapter 2 Setting Up Your Fleet Management System e 9 Or Immediately after initiating the startup of the MPM software click the Settings button on the MPM startup screen In this case the Program Settings screen will open before the MPM program starts running MPM Startup Screen Motive Power Manager c 2006 2010 Aker Wade Power Technologies LLC Program Settings Screen Program Settings Pas Fe Transfer W Show Chargers on Transfer Screen lf Show Power Loggers on Transfer Screen Show Remote Bluetooth Gateways on Transfer dialogs NOTE The Program Settings option Enable Japan CSV Output is for _ Enable Japan CSV Output
88. ted folders To turn Use Demo Data On or Off Choose Use Demo Data Use Demo Data will toggle between On and Off Demo data is available only from older devices To turn Use Version 1 Protocol On or Off Choose Use Version 1 Protocol Use Version 1 Protocol will toggle between On and Off Use Version protocol only if you are unable to transfer data from an older device Merging Existing Log Files Although it is recommended to merge Fast Charger or Power Logger log files immediately after transfer they can be collected over a period of time and then merged later For example if your operation requires a battery to be charged by more than one Fast Charger shared charger then to avoid incomplete data that could lead to false exception alarms it is important to transfer charger log files from all chargers before merging them into the database Home Setup To add and merge existing log files Note Merging large numbers of log files at one 1 From the Home tab click the Transfer command E es The time can slow computer Merge Files to Database screen will open operation i p PH Merge Files to Database asa File Merge Report Aker Wade recommends Merge FileName o o SoS S Da Status limiting the number of log files merged at one time to around 10 2 Click File and choose Add Files The Open screen opens allowing you to navigate to the folder where transferred log files are stored Mot
89. th MPM Software running click the Motive Power Manager Quick Start button NOTE The following And choose a New Database The Create Database box opens characters are not permitted as part of a database name lt gt Create Database Name Enter the name for the new database Also a name that includes a number within parentheses such as 1 is not permitted ACME Warehouse na Type the name of the database in the name box 3 Click OK Motive Power Manager will create and open a new database The name of the database will appear in the lower left corner of the MPM window Motive Power Manager User s Manual Chapter 2 Setting Up Your Fleet Management System e 11 Database ACME Warehouse Batteries 0 Chargers 0 Records 0 Step 5 Configuring Power Logger Battery Modules Home Setup Note Skip this step if you are not using Power Logger Battery Modules Note For instructions on installing the Bluetooth adapter and software on your computer see Appendix A Installing Motive Power Manager to a User Provided Computer NOTE Any time you intend to transfer data from a Fast Charger or Power Logger you must insert the Bluetooth adapter securely into one of the USB ports before starting Motive Power Manager The LED on the adapter should illuminate indicating it is ready to communicate Motive Power Manager User s Manual This step is for Power Logger users only
90. transfer from the list of discovered chargers and click Transfer The status of each transfer is indicated in the Status field for each device 4 Once the transfer for all modules is complete click Merge to Database The Merge to Database screen opens Motive Power Manager User s Manual Chapter 2 Setting Up Your Fleet Management System e 18 Motive Power Manager User s Manual Merge Files to Database uvecesensnsssenenstrresesssssnsserensesinressssssersneretsssssssssssensesssessssssesssrsersssssssssssoserettssssssssssesrestrssssssssssssscnensssssssssseseeeessssssssssesed Click OK to merge all checked files and then close dialog Click Cancel to close dialog with no further changes 6 Check the charger s you want to include in the merge and click Merge The status will be updated for each checked charger until the merge is complete 7 Click OK to close the Merge to Database screen Successful completion of the initial transfer results in a list of chargers and batteries appearing in their respective viewing panes similar to that shown below Motive Power Manager Full Edition Date Time Battery ID LJ Truck ended charge cycle at low State of Charge Battery Status Monday April 03 2006 2 05PM BATO000001 amp Date May 2006 i High Temperature at Start of Charge Monday May 01 2006 3 46 PM BAT0000007 High Temperature at End of Charge Wednesday May 03 2006 8 26PM BAT0000007 Co Hinh Te
91. ur operation uses Power Logger modules to collect battery data a list of these batteries will appear in the Batteries pane once you have transferred and merged log files from those modules The exceptions that appear in the Exceptions pane are controlled in three ways 1 The setting of exception parameters in the Setup tab 2 The setting of the date parameters in the Setup or Reports tab This establishes a time window for which exceptions are displayed 3 The selection of a specific charger and or battery in the Chargers and Batteries panes or multiple chargers and or batteries This limits the exceptions displayed to only those specific chargers and batteries Voltage Capacity Sve Entry 1100 000000 1100 000000 1120 000000 1120 000000 ChargerlD CHARGEROO1 CHARGEROO02 CHARGERO03 State Exception Type Category Date Time Battery ID a Date Apr 2006 Mi Truck ended charge cycle at low State of Charge Battery Status amp Date May 2006 n High Temperature at Start of Charge Battery Status Monday May 01 2006 3 46PM BAT0000007 4 b Monday April 03 2006 2 05PM BAT0000001 Trucks Viewing Pane If your operation uses Power Loggers for battery monitoring the addition of a Truck ID module mounted on the electric vehicle allows you to monitor truck utilization From the Trucks viewing pane in the MPM software you can enter descriptive information about your trucks and also assign trucks to a truck group and sh
92. ve As box will open allowing you to navigate to the location you want to save the downloaded file Once you have done this click Save 3 The Download Progress box will open and the download will begin The download will take a few minutes and once completed the Download Complete box will open Download complete Downloaded 36 5MB in 32 min 50 sec Download to naar a SQLLauncher exe Transfer rate TATI Wade SOL Server DAMIEN Aker wade SUL Server Install Unzip to dir Browse 5 Click Unzip Allow for the installation process to automatically install SQL Server This may take several minutes As the Microsoft SQL Server 2005 installation proceeds a Setup box will open Motive Power Manager User s Manual Appendix A Installing Motive Power Manager to a User Provided Computer e 63 Note Installation failure of SQL might indicate that NET Framework 2 0 has not been installed on your computer You can download NET 2 0 from www akerwadesoftware com Ca Microsoft SOL Server 2005 Setup The selected components are being configured Product msxmie Setup finishe sar _ anes Files Setup finished lien sent meses Validating install Please wait Cancel As the installation progresses a green check should appear next to each product being installed If a red appears next to a product uninstall all SQL Server components from your machine and re install them If the red continues to appear
93. vent Detail Enhanced Power Logger Overview Power Flow Daily Temperature Daily Voltage Power Logger Analysis Discharge Profile Discharge View Fast Charge Charge Summary Fin Eq Charges Charge Details Charger Activity Battery Overview Finish Equalization SOC Min Max Charge Temperature State of Charge Graph Motive Power Manager User s Manual Appendix B MPM Features List 67 Daily AHRs Conventional Charge Cycles Depth of Discharge Depth of Discharge By Battery Time Discharging Cumulative by Week Time Discharging Cumulative by Month AHRs Cumulative by Week AHRs Cumulative by Month Truck Utilization Transfer Merge Existing Files From To Functions Clear View Show Exceptions Latest Exceptions Exceptions Start Show Batteries Show Trucks Show Chargers Clear Charger Clear Battery Clear Truck Motive Power Manager User s Manual Appendix B MPM Features List e 68 Setup Tab Functions Configure Charger Details Edit Charger Details 000 Battery Details Edit Battery Details 0000 Power Logger GetTime Date GetCurrent Values Get Configuration SS fHardRest SetTimeDate Set Configuration Clear Event Log T Calibrate Voltage Zero Current Calibration Exceptions Battery Status Truck Began Charge Cycle at Low State of Charge Requires Express Charger Charge Requires Express Charger Low Electrolyte level detected Requires
94. wA DF Cycle Report 6 11 2010 to 8 31 2000 Battery ID Batt_1A Battery SN Batt_1A Capacity 1000 Voltage 48 Discharge emip Cell Voltage Temp Date Start End Mins Dur Ahr Start End 03 Aug 17325 rat 5 1 56 1 78 4 Aug i431 22 54 764 103 100 04 Aug 05 56 74 1 77 i H Aug i431 22 54 764 103 10 05 Aug 13 26 i 155 1 78 i 06 Aug L344 J22 7274 98 95 10 Aug 09 27 E 3 156 1 77 11 Aug OS Agie 6578 Wi 9 12 Aug 05 43 E 1 62 1 78 i 13 Aug 0943 6638 74 99 g Depth of Discharge AKER WADE Depth of Discharge 6 11 2010 to 8 25 2010 Batteries included in this graph Battery Capacity Voltage Entered Service Batt_1A Batt_1A 1000 45 072110 Batt_1B Batt_1B 1000 45 072110 Batt_2A Batt_2A 1000 45 072110 Batt_2B Batt_2B 1000 45 072110 Batt 3A Batt 3A 1000 45 072110 Batt_3B Batt_3B 1000 43 072110 40 to 6096 1 f Total Cycles 16 E lt 10 E 40 to 60 BE 61 to a0 E gt 80 61 to B012 Motive Power Manager User s Manual Appendix D Sample Reports and Graphs e 89 Depth of Discharge by Battery AKER WATE Depth of Discharge Series 6 11 2010 to G25 2010 Batteries included in this graph Battery Model Capacity Voltage Entered Service Batt_ 1A Batt 1A 1000 45 072110 Batt_1B Batt _1B 1000 45 072110 Batt 2A Batt_2A 1000 45 072110 Batt_2B Batt_2B 1000 45 072110 Batt_3A Batt 3A 1000 072110 Batt_3B Batt 38 1000 45 072110 A lt d0 40 ta 60 61 to 80 gt 80 Fleet Time Dis
95. wer Manager Log files can however be collected over a period of time and then merged later See the section Merging Existing Data Files later in this chapter for more information Motive Power Manager User s Manual Power Loggers Discover Toggle Transfer Options Merge to Database C2 Read Name Address Device ID Last Read Status Mi 8 AWwPBO000430 00 06 66 02 C8 1E Available AWPBOO0670 00 06 66 02 C8 50 Available To toggle the selection of Power Loggers A Power Logger module can be selected or deselected individually by clicking the box next to its name If you have a large number of modules this can be a time consuming process Deselecting all selected modules in the list and selecting all deselected modules in the list can be performed all at once by toggling the selection From the Power Loggers transfer screen click Toggle For example if no Power Logger module in the list is selected clicking Toggle will select all the modules To transfer data from Power Loggers 1 Check the Power Logger s you want to include in the transfer from the list of discovered Power Loggers 2 From the Power Loggers transfer screen click Transfer After the transfer is complete the Status field of each Power Logger will be updated with a time date stamp and the name of the FLG log file created containing data from the Power Logger Status Created CAMPM Data Log Files 2010 08 25 AWPBO00430_ Aug 25 2010 10
96. wer Manager User s Manual Appendix B MPM Features List e 70 Database Database Tasks Motive Power Manager User s Manual Select Database Import Database Maintenance Co ee O ee Move Database Database Edit Appendix B MPM Features List 71 Appendix C Exception Parameter Definitions and Default Settings This section lists the default settings for all Motive Power Manager configurable exception parameters Also provided is a brief explanation of each exception parameter Battery Status Settings Values Parameter Name Description Note Repeat Interval is the minimum wait time expressed in minutes before another occurrence of this event is reported Motive Power Manager User s Manual Enabled True Temp 125 Repeat Interval O Enabled False Temp 135 Repeat Interval Enabled True Temp 135 Repeat Interval Enabled False Temp 140 Repeat Interval Enabled True SOC 20 Repeat Interval Enabled True SOC 30 Repeat Interval Enabled False Repeat Interval Enabled False Temp 150 Repeat Interval High Temperature at Start of Charge The exception is reported if Temp is exceeded Temp is expressed as degrees Fahrenheit ranging from 50 250 See note on Repeat Interval Critical Temperature at Start Charge The exception is reported if Temp is exceeded Typically it would be a higher value than High Temper
97. ximize the viewing area for data within a pane by increasing the size of a pane or by hiding a pane not currently being used To size the panes 1 Move the cursor to the gray horizontal bar separating any two panes 2 Click and hold while adjusting the height of the pane up or down To show hide a pane From the Home tab check or uncheck W Show Exceptions W Show Changers Show Batteries or Show Trucks Generating Reports Home Setup Note To make sure your reports include all the data in the database click Clear Charger K Clear Battery and 4 Clear Truck Motive Power Manager User s Manual Exception reports are available for all charging applications In addition a variety of reports and graphs have been designed and grouped specifically for fast opportunity and conventional charging applications Furthermore fleet reports can be generated for monitoring battery performance on a truck basis for conventional charging applications where multiple batteries are used in a given truck Viewing Complete Data in a Report If a charger battery or truck in their viewing panes is selected data used to generate a report will be limited to those selections To make sure you are viewing all data in the database you must clear any selections of chargers batteries or trucks If Clear Charger W Clear Battery or Fe Clear Tuck on the Home tab is not grayed out that indicates that a device is sel
98. y Apri 7 2003 MMasamum Charge 1130 on Friday May 22 2009 Battery Usage Battery Usage 10 2008 to 24 2010 Battery ID AW PLOOGO S Battery SN Not Set Model 3204 Battery Usage EE Charge 7 5 EEE Discharge 8 1 E Idle 84 4 Total Charge Time 3D 06H 44M Total Disharge Time 3D 13H 42M Total Idle Time 370 03H 34M Motive Power Manager User s Manual Appendix D Sample Reports and Graphs e 86 Daily Charge Discharge Graph AKER kw A DE Daily AHRs Plug In Charge Discharge 3 10 2009 to 8 24 2010 Battery ID AWPLOOOOZ5 Battery SN Not Set Model 8204 amp Aim BE y EE Ouecharge Total Plugins 49 Maximum Charge 1130 on Friday May 22 2009 Mesum Decharge 515 on Tuesday April 7 2009 Low Electrolyte Summary Electrolyte Level Summary 10 2009 to 8 24 2010 Battery Model Capacity Voltage Entered Service AMA PLOODO2 5 Not Set 204 935 36 070707 Week Ending Motive Power Manager User s Manual Appendix D Sample Reports and Graphs e 87 Daily Temperature aH ER gt WweiA DE Daily Tem peratu re Battery ID Batt_1A BatterySN Batt_1A Ti 1 Lt Low AVeragpe High emperaturel Daily Voltage AKER t WADE Daily Voltage 8 3 2010 wm 8 31 2010 Battery ID Batt_1A Battery SN Batt_1A city 1000 Voltage 48 Voltage iinimum 10 Second Minimum 2 Second Average Motive Power Manager User s Manual Appendix D Sample Reports and Graphs e 88 Conventional Charge Cycles AKER
99. y 10 2006 Friday July 21 2006 Wednesday May 10 2006 Note Trimming is a To trim the entire database for a range of dates means of removing old 1 From the Edit Database screen click Trim The Trim Date Range for data from a database It Database dialog box opens does not delete or remove a battery or charger from i Trim Date Range for Database the list Stat of Data End of Data 6 1 2008 w Outside Date Range 2 Set the Start of Data and End of Data dates Choose either of the trim options Outside Date Range or Inside Date Range 4 Click OK Motive Power Manager User s Manual Chapter 2 Setting Up Your Fleet Management System e 35 Selecting a block of chargers or batteries Select the first charger or battery in the range press and hold the Shift key then select the last charger or battery in the range Selecting multiple chargers or batteries not ina block Selecta charger or battery press and hold the Ctrl key then select other chargers or batteries as desired Note Trimming is a means of removing old data from a database It does not delete or remove a battery or charger from the list Motive Power Manager User s Manual To remove a charger or battery from the database 1 From the Edit Database screen right click the ID of the battery or charger See notes for selecting multiple chargers or batteries 2 Choose Remove To rename a Charger ID or Battery ID 1

Motive Power Manager™

Contents

Download Pdf Manuals

Related Search

Related Contents

Motive Power Manager&trade;

Contents

Download Pdf Manuals

Related Search

Related Contents

Motive Power Manager™